AMAX-2240 Series User Manual
Contents
1. 14 CN5 amp CN6 Pin Definition 15 2 9 CN5 for 2240 s zals 292 CNX Y Z U for AMAX 2241 PMA 16 293 CNX Y Z UA amp CNX Y Z UB for AMAX 2242 J2S 17 294 CNX Y Z U for AMAX 2243 YS2 18 Motion Signal Connection 19 2 10 1 Digital Input 2 19 Table 2 5 PEL and MEL Pins 19 Table 2 6 ORG Pins 20 Table 2 7 SLD Pins 20 Table 2 8 ALM Pins 20 Table 2 9 INP Pins 2 20 Table 2 10 RDY Pins EA Table 2 HIT PINS n ieri e redo Pero 21 v Table of Contents Table 2 12 EMG Pins 2 10 2 Digital Output Figure 2 7 Relay Type Output Table 2 13 SVON Pins sees Table 2 14 ERC Pins Table 2 15 RALM Pins Table 2 16 CMP Pins 2 10 3 DDA Pulse Output Figure 2 8 Differential Mode Table 2 17 DDA Pulse Pins Table 2 18 Encoder Pins aoe AMAX 2240 Series User Manual vi CHAPTER Introduction This chapter gives an overview of the product features and specifications for AMAX 2240 Series Sections include Features Specifications Chapter 1 Introduction Products in the AMAX 2240 Series are used to increase the number of axes for2. AMAX 2240 Series 4 Axis AMONet RS 485 Motion Slave Modules User Manual Copyright The documentation and the software included with this product are copy righted 2008 by Advantech Co Ltd All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this man ual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reli able However Advantech Co Ltd assumes no responsibility for its use nor for any infringements of the rights of third parties which may result from its use Acknowledgements AMONet and AMAX 2240 are trademarks of Advantech Inc Intel and Pentium are trademarks of Intel Corporation Microsoft Windows and MS DOS are registered trademarks of Microsoft Corp All other product names or trademarks are properties of their respective owners 2nd Edition Printed in Taiwan January 2008 AMAX 2240 Series User Manual ii Product Warranty 2 years Advantech warrants to you the original purchaser that each of its prod ucts will be free from defects in materials and workmanship for two years from the date of purchase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by
3. CN23 CN13 ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee em Figure 2 2 Layout of the AMAX 2242 L3 Name Description CN5 External Connector Chapter 2 Figure 2 3 PCB Layout of the AMAX 2242 AMAX 2240 Series User Manual 8 AN XN NW Figure 2 4 PCB Layout of AMAX 2241 2243 L2 Name Description CNXA CNYA CNZA C SCSI 20 pins Connector for Mitsubishi Driver CNA NUA CNXB CNYB CNZB C SCSI 20 pins Connector for Mitsubishi Driver CNB NUB CNX CNY CNZ CNU SCSI 50 pins Connector for Panasonic or Yaskawa Driver Name Description PWR Power LED RUN Communication LED ERR Communication Error LED EMG Emergency Stop LED BSYn Busy LED for n Axis ORGn Origin LED for n Axis ELLn LMT or LMT LED for nAXIS n means X or Y or Z or U Chapter 2 2 2 Power Connector 2 2 1 Module Power Connector CN1 1 2 3 Table 2 1 Power Connector Pins CNI Pin Signal Name 1 VS 24V 2 GND 3 Field Ground 2 2 2 External Power Connector CN2 123 Table 2 2 External Power Connector Pins 2 Signal Name 1 EVS AMAX 2241 PMA AMAX 2242 J2S 24V 10 AMAX 2243 YS2 2 EGND 3 EMG Emergency STOP Input Connect to EGND to inacti
4. Description EGND External Ground SLD SLD Signal ALM Servo Alarm ALM input signal from ALM signal at servo driver The servo driver will issue ALM output when it is under abnormal operation or overload Label Description EGND External Ground ALM Servo ALM input INP Servo In Position INP is used to read the INP status inside servo driver Table 2 9 INP Pins Label Description EGND External Ground INP Servo In Position Input AMAX 2240 Series User Manual 20 RDY Driver Ready RDY is an input signal and is used to read the RDY signal at servo driver Table 2 10 RDY Pins Label Description EGND External Ground RDY Servo RDY input LTC _X Y Z U Counter Latch LTC is used to latch the value in the counter when the LTC input is active Table 2 11 Pins Label Description LTC LTC Input EGND External Ground EMG Emergency Stop Table 2 12 EMG Pins Label Description EMG Emergency Stop EGND External Ground 2 10 2 Digital Output This section includes SVON ERC RALM CMP signal Figure 2 7 Relay Type Output 21 Chapter 2 SVON Servo On SVON is an output signal used to make driver servo on to hold the motor Table 2 13 SVON Pins Label Description SVON SVON Output EGND External Ground ERC Reset Driver Error Counter Deviation Counter Clear ERC output will be
5. Setting All the switches are in OFF status TUD When TUD OFF The LSI keeps its current sta tus When the TUD ON Reset I O port output and immediately stops pulse output stop operation AMAX 2240 Series User Manual 12 TMD Specify the time for the watchdog timer The watchdog timer is used to administer the communication status When the interval between data packets sent from a central devices is longer than the specified interval the watchdog timer times out the timer restarts its count at the end of each data packet received from a central device The time out may occur because of a problem on the communication circuit such as discon nection or simply because the central device has stopped communication The time used by the watchdog timer varies with com munication speed selected Table 2 3 TMD TMD terminal Watchdog Timer Setting 20 Mbps 10 Mbps 5 Mbps 2 5 Mbps Low 5ms 10ms 20ms 40ms High 20ms 40ms 80ms 160ms 2 6 Configuration Setting SW3 Switch Label OFF 1 No Use 2 Terminal Resistor With TR Without TR Default Setting Switches are in OFF status 13 Chapter 2 2 7 Configuration Setting SW4 Switch Label OFF 1 EL XL N C N O 2 EL YL N C N O 3 EL ZL N C N O 4 EL UL N C N O 2 8 LED Definition Table 2 4 AMAX 2240 Series LED Definition LED Descrip
6. active when the following conditions are activated Homing is complete PEL MEL is active ALM is active User issues EMG by software For safety reasons please issue ERC before SVON Table 2 14 ERC Pins Label Description ERC Reset Driver error Counter EGND External Ground RALM Reset Servo Alarm This RALM signal is designed to reset ALM status inside the servo driver if the alarm status can be reset Table 2 15 RALM Pins Label Description EGND External Ground RALM ALM reset output AMAX 2240 Series User Manual 22 CMP _X Y Z U Position Compare CMP signals are used to make a comparison between target value and actual value and generate a trigger signal output Table 2 16 CMP Pins Label Description CMP CMP Output EGND External Ground 2 10 3 DDA Pulse Output OUT and DIR Pulse Output Control There are eight types of pulse output for AMAX 2240 Series You may select DIR OUT or CW CCW or A B phase DIR etc DIR etc 261 531 GND V GND Figure 2 8 Differential Mode Table 2 17 DDA Pulse Pins Label Description OUT OUT OUT OUT DIR DIR DIR DIR 23 Chapter 2 Encoder Feedback Signal EA EB and EZ for differential line driver input EA 3202612 N Erpo ers v CRO Table 2 18 Encoder Pins Label Description EA Encoder A EA E
7. an AMONet RS 485 distributed motion control network These extension slave modules connect serially by a simple and affordable Cat 5 LAN cable reducing the wiring between driver and controller This is very suitable for highly integrated machine automation applications AMONet RS 485 has driver specific motion slave modules to support a range of common motor vendors such as Mitsubishi J2 Super series Panasonic Minas type and Yaskawa Sigma II Please select the respec tive cable SCSI 20P or SCSI 50P and plug this cable into the motor driver and motion slave module 1 1 Features Max 6 5MHz pps 4 axes pulse output Programmable baud rate up to 20Mbps transfer rate 3 x 28 bits counter Easy installation with RJ45 phone jack and LED diagnostic Programmable acceleration and deceleration time T curve and S curve velocity profiles support Changes speed on the fly Independent 4 axis motion control 2 4 axes linear interpolation function with auto ramping down point 2 axis circular interpolation function with auto ramping down point Continuous interpolation function with auto ramping down point Auto position compare output up to 100 KHz Table position compare output up to 4 KHz AMAX 2240 Series User Manual 2 1 2 Specifications 1 2 1 Axes Number of 4 Axes Axes Drive Output Positioning 134217728 134217728 28 bits Pulses control Range Accel
8. for war ranty service 5 Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer iii CE This product has passed the CE test for environmental specifications when shielded cables are used for external wiring We recommend the use of shielded cables This kind of cable is available from Advantech Please con tact your local supplier for ordering information Technical Support and Assistance Step 1 Visit the Advantech web site at www advantech com support where you can find the latest information about the product Step 2 Contact your distributor sales representative or Advantech s cus tomer service center for technical support if you need additional assistance Please have the following information ready before you call Product name and serial number Description of your peripheral attachments Description of your software operating system version applica tion software etc A complete description of the problem The exact wording of any error messages Packing List Before setting up the system check that the items listed below are included and in good condition If any item does not accord with the table please contact your dealer immediately In addition to this User Manual the package should also include the follow ing items 1 AMAX 2240 Series 4 Axis AMONet RS 485 Motion Slave Modules 2 Advantech Driver Disc AMAX 2240 Series User Manual iv Chapte
9. Advantech or which have been subject to misuse abuse accident or improper instal lation Advantech assumes no liability under the terms of this warranty as a consequence of such events Because of Advantech s high quality control standards and rigorous test ing most of our customers never need to use our repair service If an Advantech product 1s defective it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered For example CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any onscreen messages you get when the problem occurs 2 Call your dealer and describe the problem Please have your man ual product and any helpful information readily available 3 Ifyour product is diagnosed as defective obtain an RMA return merchandize authorization number from your dealer This allows us to process your return more quickly 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible
10. R Yes 39 J ALO3 No 15 CLR Yes 40 S ON Yes 16 No 41 P CON No 17 No 42 P OT Yes 18 PL3 No 43 N OT Yes 19 PCO Yes 44 ALM RST Yes 20 PCO Yes 45 P CL No 21 BAT No 46 N CL No 22 BAT No 47 24 IN Yes 23 No 48 PSO No 24 No 49 POS No 25 N CMP Yes 50 No AMAX 2240 Series User Manual 18 2 10 Motion Signal Connection 2 10 1 Digital Input This includes EL EL ORG SD LTC EMG ALM INP RDY signal O43 3V 4 7K 0603 2 7K 2512 EVS 499 0805 100 0603 Photo Coupler f EL _X Y Z U amp EL X Y Z U There are two end limit signals called EL amp EL The default setting is Normal Open type signals from external sensors Can be set by SW4 EL indicates the limit of motion in the plus direction and EL indicates the limit of motion in the minus direction The relative signal names pin number are shown in the following table Table 2 5 PEL and MEL Pins Label Description EGND External Ground EL Plus End Limit EL Minus End Limit 19 Chapter 2 ORG _X Y Z U Origin The origin signal is necessary when the position feedback is of the incre mental type or if no feedback encoders are used The origin signals are used to indicate the origin of the system Label Description EGND External Ground ORG ORG signal SD _X Y Z U Slow Down SD signals are used to help the axis decelerate to stop by hardware Table 2 7 SLD Pins Label
11. annel 1 1A total for X and Y 1 1A total for Z and U Protection 2 500 V Isolation Note n represents the axis X Y Z or U concerned 1 2 4 General ConnectorType AMAX 2241 4 SCSI 50 ribbon type 1 40pin pluggable connector AMAX 2242 8 SCSI 20 ribbon type 1 40pin pluggable connector AMAX 2243 4 SCSI 50 ribbon type 1 40pin pluggable connector Dimensions Power Consumption Typical 210mA 24V Max 250mA 24V External Power Voltage AMAX 2241 AMAX 2242 24 10 AMAX 2243 Module Power Input 24V 10 ripple within 200mV Range AMAX 2240 Series User Manual CHAPTER Hardware Functionality This chapter shows the hardware func tionality of AMAX 2240 Series Sections include PCB Board Layout Power Connector AMONet Interface BoardID Switch Configuration Setting LED Definition CNS Pin Definition Motion Signal Connection Chapter 2 Hardware Functionality 2 1 PCB Board Layout 2241 2242 AMAX 2243 CN4 CN3 CN2 SW3 Figure 2 1 PCB Lavout of the AMAX 2240 Series LI Name Description CN1 Module Power CN2 External Power and EMG Input CN3 AMONet Connector CN4 AMONet Connector SW1 Board ID Switch SW2 Configuration Setting SW3 Configuration Setting SWA Configuration Setting AMAX 2240 Series User Manual 6 ACE AMAX 2242 L3
12. eration 1 to 65535 16 its Deceleration Drive Speed 6 5Mpps min O 1pps Pulse Output Pulse Direction 1 pulse 1 direction type Type or Up Down 2 pulse type or A B phase Counter Counter1 Command position counter 28 bits Counter2 Mechanical position counter Counter3 Deflection counter Precision 0 5LSB Output Signal Differential line driving output Modes Speed Curve T S curve Acceleration Deceleration 2 4 Axes Range 134217728 134217728 for each axis Linear Speed 0 1 6 5Mpps Interpolation Precision 0 5LSB 2 Axes Circular Range 134217728 134217728 for each axis Interpolation Speed 0 1 6 5Mpps Precision 0 5LSB 1 2 2 Encoder Input Input Pulse Input Signal nEA nEB nEC for Encoder Pulse Input Type Quadrature A B phase Interface Up Down Counts per Encoder Cycle x1 x2 4 A B phase only Max Input Frequency 2MHz 5V Protection 2 500V Isolation 3 Chapter 1 1 2 3 Digital Input Output Input Signal Mechanical Input EL EL ORG SD Motor Drives Input Signal for Servo ALARM servo alarm INPOS position command com pleted RDY ready LTC latch counter Emergency Stop EMG one emergency stop input for AMAX 224X series Protection 2 500 V Isolation Output Signal Signal SVON servo on RALM reset alarm ERC error clear CMP compare output Output Type Sink Type open collector 5 30V Sink Current 500mA per ch
13. ncoder A EB Encoder B EB Encoder B EZ Encoder Z EZ Encoder Z _ AMAX 2240 Series User Manual 24
14. o 39 COIN Yes 15 GND No 40 TLC No 16 CCWTL TRQR No 41 COM No 17 GND No 42 No 18 CWTL No 43 SPM No 19 CZ No 44 BATT No 20 No 45 BATT No 21 Yes 46 No 22 OA Yes 47 No 23 02 Yes 48 OB Yes 24 OZ Yes 49 OB Yes 25 GND No 50 AMAX 2240 Series User Manual 16 2 9 3 CNX Y ZIUA amp CNX Y Z UB for AMAX 2242 J2S 1 11 CNX YIZIUA CNX YIZIUB PIN Used PIN Label Used 1 LG No 1 LG No 2 NP Yes 2 No 3 PP Yes 3 VDD No 4 P15R No 4 DO1 No 5 LZ Yes 5 SON Yes 6 LA Yes 6 TLC No 7 LB Yes 7 No 8 CR Yes 8 PC No 9 COM Yes 9 TL No 10 SG Yes 10 SG Yes 11 OPC No 11 P15R No 12 NG Yes 12 No 13 Yes 13 COM Yes 14 No 14 RES Yes 15 LZR Yes 15 Yes 16 Yes 16 LSP Yes 17 LBR Yes 17 LSN Yes 18 Yes 18 ALM Yes 19 RD Yes 19 ZSP Yes 20 56 Yes 20 SG Yes 17 Chapter 2 2 9 4 CNX Y Z U for AMAX 2243 YS2 25 1 50 26 PIN Label Used PIN Label Used 1 SG No 26 JMMP Yes 2 SG No 27 TGON Yes 3 PL1 No 28 TGON Yes 4 SEN No 29 S RDY Yes 5 V REF No 30 S RDY Yes 6 SG No 31 ALM Yes 7 PULS Yes 32 ALM Yes 8 PULS Yes 33 PAO Yes 9 T REF No 34 PAO Yes 10 SG No 35 PBO Yes 11 SIGN Yes 36 PBO Yes 12 SIGN Yes 37 ALO1 No 13 PL2 No 38 JALO2 No 14 CL
15. r Chapter NR E 2 2 2 3 D dob DD Ws 2 10 Contents Introduction 2 Featufe ayasa gas a Specifications ARESA eens 1 2 2 Encoder Input 1 23 Digital Input Output esses 4 1 2 4 Generali ons eiae dee diebus 4 Hardware Functionality 6 PCB Board Layout sese 6 Figure 2 1 PCB Layout of the AMAX 2240 Series L1 6 Figure 2 2 PCB Layout of the AMAX 2242 L3 Figure 2 3 PCB Layout of the AMAX 2242 Figure 2 4 PCB Layout of AMAX 2241 2243 L2 Power COnDBDector sacs reir ri 2 2 1 Module Power Connector Table 2 1 Power Connector Pins CN1 2 2 2 External Power Connector CN2 Table 2 2 External Power Connector Pins CN2 AMONEt Interfaces oii eee nece 2 3 Extension CN3 CN4 Figure 2 5 RS 485 Extension Port 2 3 2 AMONet Extension Interface 1l Figure 2 6 AMONet Slave Module Address Setting 11 Board ID Switch SW1 sse Configuration Setting SW2 Table 2 3 TMD Configuration Setting SW3 Configuration Setting SW4 LED D6 finithon anni i lect Ra OR ecrit Table 2 4 AMA X 2240 Series LED Definition
16. tion PWR Power RUN Communication ERR Communication Error EMG Emergency Stop ORGn For n Axis ELLn ELL or ELL for n Axis BSYn For n Axis AMAX 2240 Series User Manual 14 2 9 CN5 amp CN6 Pin Definition 2 9 1 CN5 for AMAX 2240 Pin Label Type Pin Label Type 1 CMP U Output 2 LTC U Input 3 EGND PWR 4 EVS PWR 5 SD U Input 6 ORG U Input 7 EGND PWR 8 EVS PWR 9 EL U Input 10 ELH U Input 11 CMP Z Output 12 LTC Z Input 13 EGND PWR 14 EVS PWR 15 SDZ Input 16 ORG Z Input 17 EGND PWR 18 EVS PWR 19 EL Z Input 20 EL Z Input 21 CMP Y Output 22 LTC Y Input 23 EGND PWR 24 EVS PWR 25 SD Y Input 26 ORG Y Input 27 EGND PWR 28 EVS PWR 29 EL Y Input 30 EL Y Input 31 CMP X Output 32 LTC X Input 33 EGND PWR 34 EVS PWR 35 SD X Input 36 ORG X Input 37 EGND PWR 38 EVS PWR 39 EL X Input 40 EL X Input 15 Chapter 2 2 9 2 CNX Y ZIU for AMAX 2241 PMA 25 1 O 50 26 PIN Label Used PIN Label Used 1 No 26 ZEROSPD No 2 No 27 GAIN No 3 PULS1 Yes 28 No 4 PULS2 Yes 29 SRV ON Yes 5 SIGN1 Yes 30 Yes 6 SIGN2 Yes 31 A CLR Yes 7 COM Yes 32 C MODE No 8 CWL No 33 INH No 9 CCWL No 34 S RDY Yes 10 BRKOFF Yes 35 S RDY Yes 11 BRKOFF Yes 36 ALM Yes 12 ZSP No 37 Yes 13 GND Yes 38 COIN Yes 14 SPR TRQR N
17. ve this signal AMAX 2240 Series User Manual 10 2 3 AMONet Interface 2 3 1 AMONet Extension CN3 CN4 1 8 Pin Label Description 1 FG Field Ground 2 FG Field Ground 3 RS485 High Speed RS 485 protocol 4 FG Field Ground 5 FG Field Ground 6 RS485 High Speed RS 485 protocol 7 FG Field Ground 8 FG Field Ground RS 485 RS 485 AMONet ASIC 24V AMONet I O Figure 2 5 RS 485 Extension Port 2 3 2 AMONet Extension Interface Last slave module needs Terminator setting Slave NO Last 11 Chapter 2 Figure 2 6 AMONet Slave Module Address Setting 2 4 Board ID Switch SW1 Label ON OFF DN5 1 0 DN4 1 0 DN3 1 0 DN2 1 0 DN1 1 0 DNO 1 0 Note Node Number 32xDN5 16xDN4 8xDN3 4xDN2 2xDN1 DNO Default Setting All the switches are in OFF status 2 5 Configuration Setting SW2 Switch Label Description ON OFF 1 SPD1 Baud Rate Setting 0 1 2 SPDO 0 1 3 TUD Time Out Status Latch Disable Enable 4 Select Watchdog Timer Low High 5 BRK Break and Rescan Disable Enable Communication Note BRK is reserved How to Use the Baud Rate Setting SPDO SPD1 Baud Rate Setting OFF OFF 1 4 System Clock OFF ON 1 8 System Clock ON OFF 1 16 System Clock ON ON 1 32 System Clock Note default system clock 80 MHz Default
Download Pdf Manuals
Related Search