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NRG Turbine Control Yaw Vane 2 Ch, PNP, 8.0 m User Manual
Contents
1. ah 150mm 6 e d aa V RED SE VG BLACK 239mm GA VANE V90 GREEN FERRULES VO WHITE PHOENIX CONTACT P N 3009215 AN SHLD SHIELD FERRULE PHOENIX CONTACT Ba P N 3200014 ER 0 06 W bechte 58MM 0 23 T 5 16 18x1 75 N BOLT amp NUT 793nn DIAx445nn 1 4 12 2MM 0 48 FERRULE DIMENSIONS APPROXIMATE 25 1mm 13 5mm KS m 0 537 ge vrs H A 46 2mm bo 1 82 35 9mm SEG B A op zm i 1 417 RER ER Typical 7 4mm i 0 29 el ke A A 27 9mm E 110 Fa 22 9mm 9 8 3MM oan KZ Bee TYPICAL MOUNTING STUB MOUNTING BASE DIMENSIONS S3682 FG3579manual doc 3 Rev 1 12 28 2004 Specifications Sensory Description Applications wind turbine yaw control mechanical range 360 7 e PNP outputs active high output sources current to the sensor output load from the sensor power supply inactive low output is Signal type pulled down to ground by sensor output load e each output can source up to 25 mA to within 1 V of the supply voltage e inactive output leakage is less than 100 uA Output signal Transfer function 2 outputs switch points at relative wind 0 90 190 280 BEES ons re Supply voltage 8 VDC to 24 VDC Power r
2. ND OF BASE Le VANE TAIL 180 VANE ORIENTATION e TOP VANE SIGNALS POLAR DIAGRAM VIEW Azimuth Range _ Output Signals Output Signal Wire Color clockwise V90 Green degrees V90 VO VO White Oto 90 1 0 90 to 190 0 0 190 to 280 0 1 280 to 0 1 1 Installation 1 Tape the ends of the cable to prepare for feeding the cable through the mounting boom Maintain isolation of the signal leads from the boom Remove the nut and bolt from the base of the unit Feed the cable through the mounting boom until the sensor is on the boom Align the bolt hole not the slot in the base with the hole in the boom so that the hole in the base points forward toward the rotor blades 2 Check that the sensor is secure against the top of the boom Insert the bolt into the slot side of the base Place the nut on the end of the bolt and tighten 3 Just remember Nut is North In other words the bolt hole not the slot and nut define azimuth 0 which is normally oriented toward the nose front of the turbine North and azimuth 0 mean the same thing 4 Using the notations on the individual wires connect the ground common lead to your controller first Then connect the signal leads Connect power last especially if power is on during connection Confirm input throughout the range of operation S3682 FG3579manual doc 2 Rev 1 12 28 2004 Sensor and Mounting Outline 106mm 419
3. NRG Turbine Control Yaw Vane 2 Ch PNP 8 0 m User Manual NRG Systems Inc e 110 Riggs Road Hinesburg VT 05461 USA TEL 802 482 2255 FAX 802 482 2272 EMAIL sales nrgsystems com S3682 FG3579manual doc Rev 1 12 28 2004 Introduction The NRG Turbine Control Yaw Vane is a rugged wind direction sensor designed specifically for wind turbine control The vane base is fixed to the turbine nacelle with relative north facing directly out toward the blades Rotation of the vane head interrupts optical sensors and indicates yaw errors by providing output signals relative to the fixed vane base The NRG Turbine Control Yaw Vane is reliable in heavy and light winds It is rugged enough to accurately measure winds in excess of 90 meters per second 200 miles per hour yet its low moment of inertia allows it to respond to winds as low as 2 0 m s PNP Output Circuit Operation The NRG Turbine Control Yaw Vane has two output signals The outputs are PNP which means that an active output sources current from the sensor supply to the load on the output Typically these outputs are used by connecting the output to a grounded load such as a relay or optical isolator in the turbine controller The active outputs power the relay coil or opto isolator loop and when the output is inactive the load is off Vr SIGNAL OUTPUT TERMINAL S vo V90 ETC CUSTOMER SUPPLIED LOAD SEE SPECS VG V EQUIVALENT CIRCUIT FO
4. R PNP OUTPUTS The opto interrupters require an external power supply to operate the LED lamps The sensor signals are powered through an additional two wires the red excitation and black ground wires ESD Circuit Protection and Cautions e Do not apply greater than 30 Volts to the outputs at any time e We suggest that you not mount the sensor until the proper grounding is available When you mount the sensor protect the signal wires and connect the ground first After connecting to ground attach the signal wires from the sensor e There are internal reverse protection diodes on each output If the outputs are pulled below ground the diodes will clamp the output to ground e Do not apply constant reverse voltages to the outputs The internal diodes are intended only to protect the sensor outputs from transient reverse voltages for example the inductive turn off spike caused by driving reed relay coils directly from the yaw vane s outputs S3682 FG3579manual doc 1 Rev 1 12 28 2004 Interpreting Output Signals 2 Channels The diagrams and table below indicate when each of the two outputs is active 1 or inactive 0 for each relative direction the nose is pointing For example if the vane nose is pointing 35 degrees relative to the base the V90 output green wire will become active VANE NOSE 0 NUT HOLE END OF BASE BOLT AXIS WN v90 ACTIVE 270 sf 90 a ACTIVE SLOT BOLT HEAD VANE SHOWN E
5. equirements Supply current 30 mA typical sensor power draw is internally regulated Response Threshold lt 2 m s characteristics Moiintin mounts to a 27 mm 1 05 inch diameter pipe 3 4 inch pipe size with Installation g a 5 16 inch nut and bolt cabling exits into mounting pipe Tools required 13 mm 0 5 inch nut driver Operating 40 C to 60 C 40 F to 140 F temperature range Environmental Operating humidity o to 100 RH range i fe Sensor Cable e red power Connections e black ground e white VO e green V90 Physical Cable length 8 0 m 26 2 feet signal cable 1 23 kg 2 7 pounds not including cable e overall assembly height 239 mm 9 41 inches Dimensi e body diameter 70 mm 2 75 inches e swept diameter 212 mm 8 38 inches e center to tail radius 106 mm 4 19 inches su By a aluminum with black anodized finish and heat resistant black paint e Shaft centerless ground stainless steel e upper sealed stainless steel ball bearing with application specific Bearing lubrication e lower modified teflon bearing Ww precision balanced aluminum with black anodized finish and heat ing l Materials resistant black paint Cable e Signal 4 conductor 22 AWG Teflon jacket with braid shield and drain o Encl e sealed to IP55 e sensor electronics epoxy encapsulated to IP65 Signal generator epoxy encapsulated inside glass reinforced thermoplastic shell Bass JS aluminum with black anodized finish and heat r
6. esistant black paint S3682 FG3579manual doc 4 Rev 1 12 28 2004
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