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Umschlagseite SM40.indd - GW

1. 45 Sek lifting time lowering Hme auxiliary EE 10 EOS ere EE 3 kW c 3 1 kW Eleciricity Mela C 230 V 400 V Tri PE N 50 60 Hz minds ei EE 6 8 Bar ACI ol ria NERIS DOT D CO mm 111 Beeler 190 Bar Ke leie A M P 1955 kg Maximum volume level for the equipment EIERE ana a ae 70 dB A Ambient temperature area een een Steeg sent 0 bis 50 C Area of the relative humidity without 2430 DIS 9596 Measures SMAO LT 47 SIDE FACE E o o PLAN VIEW EL 3 NAME 8 Teen III s e po RE 8 fom 18 9 Grounplate of column 19 4 AUSWEISUNG DER If you have the model of lift the standard number and possible additional parts ready becomes to you the customer service of the supplier can still give better assistance You find the following information on the model badge Load capacity kg 4000 Hebeb hne MODEL SM40 LT 47 51 3000 Radfreiheber 230 400 Electric supply PRODUCTION VERB 200 Power kW 3 1 Power e motor kW 3 SERIENNR Number of the phases 3 N PE Frequency Hz 50 60 Pneumatics pressure Bar 5 RANG
2. 8 Hydraulik l austauschen aller 1000 Stunden 9 lstand des Hydraulikaggregats 2 2 10 Wasserdichtigkeit des Hydraulikkreislaufes 10 NU 11 Zustand und Funktionsweise der Steuerungen 15 NU amp SPS 12 Zustand Befestigung und Aufh ngung der Aufnahme Seilz ge aller 3 Monate 13 Zustand der Fangstangen NU amp SPS 14 Zustand der Achsen Ringe und Seilrollen NU amp SPS N 14 2 U U oO 15 Zustand und Drehung der R der 10 NU amp SPS 16 Vorhandensein und Zustand der Zufahrtsrampen NU amp SPS und mobilen Stopper no 17 Zustand der Stifte Federringe und 10 NU amp SPS Achsen Blockierungsschrauben ud 18 Zustand der Gummikl tze 15 NU amp SPS 19 Vorhandensein E Schutzkappen auf den 22 NU amp SPS bewegenden Teilen mechanischen Sicherheitshaken 21 Zustand F hrung und Befestigung der Hydraulikleitung Pneumatikleitung und der 10 NU elektrischen Synchronisations Seilz ge 22 NU 24 Allgemeine Reinigung Olung und Schmierung 25 Zustand und Funktionsweise der Schiebeplatten 26 Funktionsweise der elektrischen Steuerungsvorrichtungen f r die 22 NU Aufnahme Seilz ge ZIZ uss JA H H R R 1 2 ft Ke KEE Ll Bo E Lj WE TI 4 1 LL 4 qd Ed Ll Ll LT L 111 L LL LL E
3. L d T j WO E pepe 1 p H H R 5 4 E 1 4 NENNEN EE EE E E p pou 50 mm ist 14 NU amp SPS Jede Art von Bemerkung wird auf dem Wartungshinweis des Technikers vermerkt der Benutzer muss diese in das Sicherheitsverzeichnis bertragen Firmenname des authorisierten Lieferanten Name und Unterschrift des Technikers 40 29 WARTUNGSPLAN Mit der Einhaltung dieses Wartungsplans wird der Benutzer den Richtlinien gen gen Test bei der Installation Pr fung der Seilz ge aller 3 Monate und allgemeiner Tests aller 12 Monate Es ist die Aufgabe des K ufers nachstehende Tabelle auszuf llen und zu aktualisieren Installation JL mmm fo Aufnahme Seilz ge Allgemeiner Check LX Aufnahme Seilz ge DE Allgemeiner Check a Aufnahme Seilz ge Datum Bedienung Amerkungen 0 2 Pr fung der Aufnahme Seilz ge Allgemeiner Check Do opem Allgemeiner Check EDEN Check ge Check Pr fung der Aufnahme Seilz ge Allgemeiner Check JAHR 10 JAHR 9 JAHR 8 JAHR 7 JAHR 6 JAHR 5 JAHR 4 JAHR 3 JAHR2 JAHR 1 41 Authorisierter Lieferant oder zugelassen
4. In bc bt m mese m oum E ER P TP P m HA Illustration 12 q Al A2 as 12 Assembly of the driving rails and cross beams Bring the cross beams forwards under the driving rails and pay attention to the fact that the tackles do not fall from the grooves of the rope rolls Straighten the mounting holes of the cross beams with the holes of both driving rails Compare both diagonals of the platform beginning from the rear end of the cross beam both must be identical 5 mm Screw the driving rails with distances of 87 cm to each other in the cross beams use 8 screws M10 illustration 13 Equipment of the latch bar Lower the leading role of the latch fuse cam to simplify the admittance of the latch bar Push each of four arrester rods between the Pare Chute cam and the end of every single cross beam illustration 14 12 Fixing bolts m Illustration 14 Latch bar Cross beam Latch tool cam Leading role illustration 15 COLUMNS Installation Take the point from the stroke column Bring the stroke column with the help of a suitable stroke device crane elevating platform truck in position Use a plumb line to compensate the stroke column Use if inevitably under the base plate of the column balance metal sheets Reduce the distance between the stroke column and the plastic guide on 1 mm illu
5. CARE Point out the authorized customer service of the supplier to all in ground pipe or cable electricity air pressure waters which could become broken with the drilling of the holes for the sure fixing of the vehicle lift The equipment leader must be able to have from the switch box the vehicle lift and their surroundings completely in the field of vision while the vehicle lift is used The equipment leader must be able to show in the surroundings the presence of not commissioned employees from animals or objects which forbid possible dangers The absorption surface of the vehicle lift is from ferro concrete and must support the load during the operation The concrete quality must amount to C20 25 Every column of the vehicle lift carries on the surface 34 x 23 cm a maximum load of 2 t The table must be about the total surface away just and just 0 5 cm He can be covered with admitted tiles The thickness of the absorption surface must support the safety points of the columns and have a good state of at least 16 cm If the installation of the vehicle lift does not occur on the floor a stable construction must be carried out or first an architect to rate be moved The area for the load and movement must amount to at least 857 5 cm x 486 4 cm fig 4 Illustration 4 installation plan dimensions in cm d AREA FOR THE MOVEMENT 200 RO mini mini in st 42 Electric hydraulic equipment f
6. 5 Abschnitt und TypderelektrischenKabel 9NU p Hieron Sen zee IHIH A O ce Zugangsrohrs e LI FRL a 10 10 berpr fen Sie dass der Pneumatikkreislauf luftdichtist Sie Bus der Pneumatikkreislauf luftdicht ist 12 Wasserdichtigkeit des on j 13 Funktionsweise der Steuerungen rwy T 14 Gleichlaufende Aktivierung der Sicherheitsvorrichtungen 22 NU 15 Aufnahme Seilz ge befestigen und f hren on NND ENT 16 Befestigung und F hrung des Hydraulikrohrs der 10 NU Pneumatikrohre und der elektrischen I FRI SE Seilz ge E E E und den 088 19 Stand der und die an den TNT Cd tr dp o p d Suihanme Seilz gen sind 20GleichlaufderRadfreiheber 0 J 21 Senkvorgang stoppt 150 mm ber dem Boden 22 Unterbrechung falls Fehlausrichtung gr er als 50mm 200 23AkustischeWamsignale 15N 24 Manuell Absenken 0000010 i Se ee 22 80 20 22 an 27 Mechanische EIS im Falle von gerissenen 22 NU 28 28 Befestigung der Zufahrtsrampe und der
7. World Leader in Lift Productivity SM AO Scissor Lifts A T V Rheinland zei wellt GE amp March 2010 by Rotary Lift SM40LT 47 51 Chapter headings page 1 Declaration of EE 2 2 lechnical characc ee Ee 3 DER Oele ae se re ee se 4 AP Due GAC ALE dE 3 SEI OP ae ee Eeer Wee eisen 5 6 General Safety Instructions area ee eben Eege 7 PRAMS PONA ON EE 8 isle IMAC E 8 VUES NES EO Installation m 9 Ms ege eebe 10 Rails and cross members Columns Hydraulic power unit Connection of the hydraulic unit 11 Characteristics of the safety devices 16 17 UE ee EE 19 14 Regular MAINTENANCE sos cis ee een mE 19 13 UI OMS EE 21 Operation of the lift Review of the acoustic signal Emergency stop switch Attention 16 Mantial lowering DEOCOSS se sse xno aoe pa depot ae Age Geet 23 The lift in the event of a power outage lowered manually Restart the lift after a misalignment of the images Restart the lift for a longer period or after a cable is broken OA cA 24 RR EE 24 19 Information and warnings on Oil a u ur 25 2D Jus Tee be E 26 VAN ST EE EE 27 22 Assembly the approved Service a er Circuit Hydraulic and
8. segment 11 press then at the same time the key electronic adjustment control illustration 23 segment 10 If you hold these keys low spirited the adjustment process is carried out the auxiliary lift side with the subsequent cylinder is raised for a short moment and afterwards both absorption Let go the keys before the absorption is lowered Repeat the process as often as inevitably If the false adjustment is corrected during the process the warning signal and the process goes out is broken off 30 to shut off Around the adjustment process for both absorption lower the main vehicle lift and the auxiliary lift up to the starting position hold the key auxiliary lift level low spiritedly and press at the same time the key auxiliary lift lower While you hold the keys low spirited the absorption is aimed Let go the keys Put the absorption back to her position MANUal ADJUSTMENT OF THE AUXILIARY LIFTS to apply only if on top described adjustment process could not repair the problem Loosen and take the access record under the panel Lower both vehicle lifts and auxiliary lift completely while you hold the key electronic adjustment control low spirited illustration 23 segment 10 Example 1 Absorption with the main piston d 110 mm is lower than the absorption with the subsequent cylinder d 100 mm Hold the key auxiliary lift level low spiritedly and press at the same time the key auxiliary lift l
9. A1 illustration 21 vehicle lift Connect the pneumatics pipe A2 which comes of the handle piston of the puts down lid bicycle free siphon with the connecting part on the magnetic valve A Wheel free siphon with the inscription A2 illustration 21 14 Connection with mains supply tax circles cant All works which are carried out in the electrical system of this machine must be carried out all the same as unimportant they may also be from a certified expert Connect 4 electric connections of the switch box with 4 suitable free connections in the hydraulic aggregate Every connection is provided with a safety device so that it is impossible to carry out a wrong connection Connection of the electric hydraulic aggregate in pneumatic and electric network Pneumatics connections Connect the aerial care with the aerial entrance of the air pressure unit illustration 22 use for it an air pressure pipe caliper diameter 7 mm pressure is adapted to that of the network Connection with the mains supply circuit cae All works which are carried out in the electrical system of this machine must be carried out all the same as unimportant they may also be from a certified expert The connection with the mains supply must be carried out with the help of the following instructions Power consumption of the hydraulic unit see call sign badge The monitoring equipment which separates the elec
10. Ii hbwrzer Bal photoelectric genser Relay 26 OPTIONALES ZUBEH R 37 Machine lamp It is possible to attach 4 lamps 230V 36W Set from 2 ramp A light switch is in the switch box These both ramps are instead of both front buffers see chapter NAME to install part 7 if vehicles must leave the vehicle lift forwards Axle liftRJ X 26 St tze BENE This axle lift lift can be necessary to raise the front or rear axis if it is not possible to use the auxiliary lifts The load carrying capacity of this scissors siphon amounts to 2600 kg care Vehicles may be lifted only in the points which the vehicle manufacturer has intended for this purpose Only accessories are used by BLITZROTARY 38 27 INSTALLATIONSBERICHT Hebeb hne SM40LT 47 51 Serien Nr Installationsdatum ZU TESTENDES TEIL Hinweise zum Hub Radfr Steuer Kontrollmessungen die von dem vom Lieferanten Anwendungskapitel s ul Sikh kn ppe Test abgeschlossen authorisierten Kundendienst in Anwesenheit des Benutzers NU oder durchgef hrt werden m ssen Ersatzteilabschnitt SPS 1 Unversehrtheit der verschiedenen Bestandteile der m HH Hebeb hne e Informationshinweise 3 Mindestabstand von 80 cm zwischen den fixierten Teilen om ULL s E Wand Abtrennung und den Fu platten auf einer Seite und dem E auf der anderen Seite 9 NU 1 m 0
11. Loosen the M16 bolts on the base plate of the column Straighten the column with the help of 3 M16 x 40 adjusting screws completely vertically Lay the original blocks carefully under the foot of the column to hold them vertical Press the column in the direction of the cross beam leave 0 5 mm of distance bet Column and the both to attached plastic guides at the side of the cross beam Screw 4x M16 bolts again onto the record of the column Adjust the locks amp latch bars Check that the grubscrew and the fixing bolts of every catch seaweed so far as possible have engaged illustration 37 Heben Sie die Haupt Hebeb hne bis auf 1 m und lassen Sie diese dann auf den Klammern des Fangstanges ruhen Remove the bolt and the M30 safety nut at the end of every absorption tackle and remove the thread from every column illustration 38 Observe the situation of the driving mechanism ways with the levelling oscilloscope while you put on the printed in halftone clamp successively in the points A and B E If this value does not lie within the tolerance ascertain the driving mechanism ways with bot thread every Zahstangenantriebs Abbidlung 37 Illustration 36 gt weender Visuel 37 Thread Illustration 37 Entfernen Sie nicht die Befestigungsschrauben die die Antriebswege st tzen Put back the thread ends of all tackles in every column and screw the bolt and the M30 safety nut again illustrati
12. and pneumatic mains supply Check moreover that all mobile parts are protected i Decontaminate or change parts of the vehicle lift only about the technical customer service from the suppliers ESTEEM Keep clean the field of work completely Use no air pressure water nozzles flux or aggressive cleaning agents on the spraying or the working parts to remove dirt or residues from the vehicle lift To tests to cause you with the cleaning so little dust as possible The servicing may be carried out under no circumstances by not authorized employees To hold the vehicle lift in flawless state obey please the following instructions clean and check it weekly and lead you visual 19 checks to the examination of the flawless functionality of all safety equipments of the vehicle lift by Cleansing works and regular servicing must be carried out under deduction of the following instructions attention with the cleaning and servicing to the safety Head and auxiliary lift must be in the mechanical safety setting Put the main switch on the position 0 and interrupt the circuit which connects the panel with the mains supply interrupt the pneumatics cycle which connects the panel with the air pressure care sure that the panel receives no more air pressure The pressure measuring instrument should indicate a pressure of zero Check the situation of the hydraulic oil in the electric hydraulic aggregate lower
13. on the switch box illustration 18 Illustration 16 3 Illustration 17 18 ii E Attachment point Flexible conduit Installation of the air pressure unit 13 Position the air pressure unit at the side of the stroke column Go forward for it as follows Fasten the air pressure unit with both cross screwings which were already detached earlier Connect the flexible pneumatics line from the hydraulic device coming with the angle connection on the top side of the air pressure unit Loosen the stopper of the oilcan and fill this up to the mark on the bowl with vaseline oil Illustration 19 A pot with vaseline oil is included in the enclosing Hydraulic power unit Hydraulic connection to the driving rails Connecting parts Remove both stoppers which are screwed on in the hydraulic connection illustration 20 Connection piece of Connect the chromium plated connecting piece on the hydraulic line of the main vehicle lift part H1 with the chromium plated connection piece on the hydraulic connection illustration 20 tom E Connect and screw the black nozzle of the hydraulic line of the main vehicle lift part he main vehicle lift H2 to the black nozzle of the hydraulic connection illustration 20 Pneumatics connections to the ramp If Connect the pneumatics pipe A1 which comes of the handle piston of the main vehicle lift with the connecting part on the magnetic valve with the name
14. the cover again on the terminal box Illustration 33 shows the connection of the engine coils Put the temperature safety device on the valve like in the chapter TECHNICAL QUALITIES described 27 Illustration 31 Position of the wires on the Illustration 32 Positioning of the beams in Illustration33 Connection of the coils transformers the engine terminal box Check the functions of the panel and make sure that these correspond precisely to the representations in the flow sheet If the electric hydraulic aggregate was connected to the electricity network and was put the main switch on the position 1 the panel is activated Press some seconds the key main vehicle lift and check the rotation direction of the engine If the movement does not correspond to the direction which is shown by the arrow on the engine then turn around two three steps of the electric feed cable Repeat now the test HYDRAULIC AND PNEUMATIC CIRCUIT Go forward as follows to set up the hydraulic aggregate Put the dipstick to the place of the cap on the oil tank Switch on the panel while you put the main switch on the position 1 Lift and lower the vehicle lift several times from above down to take away residues of remained air from the hydraulic cycle The vehicle lift may carry no load during this check Check that are in the connection pieces no hydraulic or pneumatic leak Check that the hydraulic oil level is correct while the vehicle lift i
15. the driving mechanism trajectories main vehicle lift and the absorption auxiliary lift completely check with the dipstick the hydraulic oil situation If inevitably refill suitable oil see following table Additional oil must be added about the filling cap Blow off about of all 1000 hours of operation the hydraulic oil from the tank 11 litres of capacity Check the oil level of the air lubrication device illustration 19 If the situation is lower than the mark on the boiler add vaseline oil see following table and continue as follows loosen the stopper of the air lubrication device fill the boiler up to the mark and screw the stopper then again with the hand blow off the drops which have remained in the air filter boiler with the help of the drain cock under the boiler Put a container under the drain cock to absorb the drops and not to dirty the columns Make sure that the oil tank is completely clean New oil must not be filtered Lubricate moving or elastic parts Use for it the lubrication devices on the vehicle lift or a spatula illustration 24 Lubricate the absorption tackles and the keyway surfaces of the rope rolls with a brush Only At version Set down both rear movable plates after you have loosened this of the attached setting Clean the sphere records and spray this then with oil one Screw on the rear movable plates again Illustration 24 main lubrication points 1 Grease e Recommended oil and grease 2
16. E OF APPLICATION This user s handbook is a component of the make Peruse the warning tips and instructions in this manual carefully because this important information about the sure service of the machines and their servicing contains IF THEY PRESERVE THIS MANUAL PROPERTY ON TO BE ABLE TO LOOK UP IN CASE OF NEED The vehicle lift SMAOLT 47 51 is a hoist stuff for private cars and light truck with a maximum weight of 4000 kg Their principal purpose consists in helping by the servicing and repair of motor vehicles care These vehicle lift is only for the inside use It may not be used outside Concentrate the load not in the middle of the vehicle lift The load distribution must correspond to the following demands Main vehicle lift Minimum bicycle situation of 3000 mm at least Distance of the front or rear base of 300 mm at least from the ends of the rolling trajectory see fig 1 on the page 6 Auxiliary lift maximum bicycle situation of 1700 mm at most Distance between the bases in direction of the traffic from 1200 mm at least see illustration 2 page 6 Abb 1 The burden sharing on every vehicle lift must correspond to the topical standards Front rear distribution main lift must amount to 2 3 on the front and 1 3 at the rear and vice versa auxiliary lift 1700 mm mini 1700 mm mini must amount to 3 5 on the front and 2 5 at the rear and vice versa left to the right of distrib
17. SCHER SCHALTPLAN EV13 Pneumatics magnetic valve for the locking handles of the main vehicle lift EV12 Pneumatics magnetic valve for the locking handles of the auxiliary lifts HZ Acoustic warning signal CP1 thermic protection KM1 contactor L o O Oooo T O ES1 Levelling key of the auxiliary lifts ES2 Electronic Nivelliersteuerungstaste FR Temperature safety device in the engine F2 Fuse main current circle F3 Fuse main current circle 4 Fuse main current circle F5 Fuse control current circle F6 Fuse lamps 501 Switch broken rope SQ2 Switch slack rope EV1 Hydraulic magnetic valve for Senkvorgang EV3 Hydraulic magnetic valve for the main vehicle lift KT 48 PS jJphotrolekricsenso J 5 1 Changeover switch main lift auxiliary lifts p O SP JjLlightswitch 202 230 400V 18V 24V Transformer KT M P 5 5 36 EHL Photoelectric pemace jligelectar switch 50l1 hbrpeken cable switch 31 button of ageent cablle switch 331 butina of descent 3l law switch 334 catche DI contactor 135 button of final descent ET Time Relay 337 of Level of zgxiliary button of help EV common descent valve DS valve Zorn 2 vulve 13 Valve nein Erl2 dic Valve Zus
18. Vaseline oil Hydraulic oil Brands ech Grease GESAMT AZOLLA 32 LOBELIASB 15 SB 15 Er Tommes ABELFIDIS 32 ENERGOL WT 1 Check extremely carefully the hydraulic lines and pneumatics lines that these no damages or wears and tears show on account of the grating against moving parts of the vehicle lift against cutting edge edges or foreign objects If you discover one of these deviations turn to the admitted technical customer service team of the supplier Check whether bolts and nuts are tightened in particular in the stands which are fastened on the bottom All 12 months must be checked the cables by an authorised person Clean the vehicle lift with the help of a cleaning agent which does not attack the varnish and pay attention particularly to foreign objects which could lead to the fact that the mechanical electric or pneumatic safety devices function not properly 20 15 Instructions for use The vehicle lift may be served only by authorised staff The use of the vehicle lift could be very dangerous if the operator does not know the information contained in this manual FUNCTIONALITY OF THE VEHICLE LIFT Positioning of the vehicle on the vehicle lift ramps Check whether the weight of the vehicle does not amount more than 4 000 kg if it is lifted on the main vehicle lift or 3 000 kg if it is lifted on the auxiliary lift The weight distribution must correspond in th
19. bout the bottom and are shut off the Senkvorgang To lower completely the Auffahrschienen let go the key and press then once more the keys stopping and depressions in the danger area at the same time Then the Auffahrschienen of the main vehicle lift are lowered completely During the whole 17 Senkvorgangs of main vehicle lift an acoustic discontinuous signal is to be heard to point out the user to be especially attentive during this process on account of the danger of cuts or cerium bruises on the feet This key functions only if it is held low spirited If you let go one of the keys the Auffahrschienen immediately stop the Senkvorgang 5 Key stopping press this key as long as until the locking handles get into contact with the gaps of the arrester rods of all 10 columns or with the safety fillets in the auxiliary lift Key depressions in the danger area The key depressions in the danger area is operated in combination with the key setting down to the depression in the danger area The function is freely switched by operating the supervision switch in the column Acoustic signal the sound of the acoustic signal device points to the depressions in the danger area Main switch with safety lock locking mechanism to switch on the vehicle lift put the main switch on 1 To switch off the device put the switch on O Key electronic adjustment control this key may be served only from certified professio
20. chinen Grundbegriffe Safety of Machinery Basic concepts EN ISO 12100 2 2003 Sicherheit von Maschinen Grundbegriffe Safety of Machinery Basic concepts EN 60204 1 2006 7 2007 Elektrische Ausr stung von Maschinen Electrical equipment of machines EN 349 1993 1 2008 Sicherheit von Maschinen Mindestabst nde Safety of machinery Minimum gaps EN ISO 13850 2008 Sicherheit von Maschinen Not Halt Safety of machinery Emergency stop EN ISO 14121 1 2007 Sicherheit von Maschinen Risikobeurteilung Safety of machinery Risk assessment Angewandte sonstige technische Normen und Spezifikationen Other technical standards and specifications used BGG 945 Pr fung von Hebeb hnen inspection of vehicle lifts BGR 500 Betreiben von Arbeitsmitteln management of working appliances BGV A3 Unfallverh tungsvorschrift elektrische Anlagen und Betriebsmittel law accident prevention regulation of electric facilities and equipment Bevollm chtigter f r die Zusammenstellung der relevanten technischen Unterlagen The person authorised to compile the relevant technical documentation Herr Pohl H finger Str 55 78199 Br unlingen Carsten Rohde Gesch ftsf hrer Managing Director Ort Place Br unlingen Datum Date 21 12 2009 2 TECHNISCHE EIGENSCHAFTEN PPP Il 4000 kg CAD ACI Yen AUX AR N EN 3000 kg lifting time lowering time pp mP
21. ckles cross and that they were not laid in the right direction illustration 10 Check that the tackle steps in the same length from both sides of the cross beam Pull the thread end of the tackle from both sides of both cross beams Illustration 11 Connect every tackle with the underside of the cross beam illustration 11 Fasten and lubricate every axis of the cross beam rope rolls and every ring illustration 7 Screw on the plastic cover illustration 6 Hydraulic line of the connection of the axiliary lift set up The end of the hydraulic line is in the face of the attached driving rail Lead out the line by the front cross beam afterwards from the front cross beam and in the channel of the mobile driving rail Connect this hydraulic line with the connection 100 mm of the bicycle free siphon 11 Equipment of the pneumatics line Connect the end of the pneumatics lines marked with A1 on the sides of the rope rolls of the attached driving rail with the t links in both cross beams Abbidlung 12 Lead the pneumatics line marked with A2 on the sides of the rope rolls of the attached driving rail by the inside of the cross beam then by the channel of the adjustable driving rail and connect them then with the T piece in the middle of the mobile driving rail illustration 12 Em mm cao em uno Pe rg M oii m i d m a n
22. dified without agreement Hiermit erkl ren wir dass die nachstehend beschriebene Maschine Herewith we declare that the machinery described below Produktbezeichnung product denomination 4 S ulen Hebeb hne 4 post vehicle lift Serien Typenbezeichnung model type 5 40 47 5 40 51 SM40AT47 SMAOAT 51 Tragf higkeit 4000 kg capacity 4000 kg SM40LT 47 SM40LT 51 SM40LTAT 47 SM40LTAT 51 Tragfahigkeit 4000 3000 kg capacity 4000 3000 kg Maschinen Seriennummer machinery serial number Baujahr Year of manufacture 20 allen einschl gigen Bestimmungen der Maschinenrichtlinie 2006 42 EG entspricht Die Maschine entspricht zus tzlich den Bestimmungen der Richtlinien 2004 108 EG ber elektromagnetische Vertr glichkeit und 2006 95 EG ber elektrische Betriebsmittel Schutzziele wurden gem Anhang I Nr 1 5 1 der Maschinenrichtlinie 2006 42 EG eingehalten is complying with all essential requirements of the Machinery Directive2006 42 EC In addition the partly completed machinery is in conformity with the EC Directives 2004 108 EC relating to electromagnetic compatibility and 2006 95 EC relating to electrical equipment Protection objectives have been met in accordance with Annex I No 1 5 1 of the Machinery Directive 2006 42 Angewandte harmonisierte Normen Harmonised Standards used EN 1493 1998 A1 2008 Fahrzeug Hebeb hnen Vehicle lifts EN ISO 12100 1 2003 Sicherheit von Mas
23. e Pr fstelle Wieder Inbet riebnahme JA NEIN Unterschrift Name des Technikers Firmenname 42 Trained Operators and Regular Maintenance Ensures satisfactory Performance of Your Rotary Lift Replacement Parts See installers package for parts breakdown sheet Order Genuine Rotary replacement parts from your nearest Autho rized Parts Distributor Maintenance Assistance Contact your local Rotary distributor Should further assistance be required contact Rotary Lift at one of the phone numbers listed below BlitzRotary GmbH Fon 49 771 9233 0 USA 1 812 273 1622 Headquarter H finger Stra e 55 Fax 49 771 9233 99 Canada 1 905 812 9920 D 78199 Br unlingen info blitzrotary com United Kingdom 44 178 747 7711 A 2 DOVER company www blitzrotary com AustralAsia 60 3 7660 0285
24. e chapter AREA OF APPLICATION noted distribution The values shown in this chapter may be crossed by no means so that the safety of the operator is not endangered Before the vehicle on the vehicle lift is positioned check whether the guide rails are properly stopped so that a centring of the length and after width can be carried out If necessary you remove 4 screws which are at the end of the movable ramp fig 25 and place them at the side so that the screws can be positioned according to rail requirement Check whether the fulcrums on the vehicle bottom agree exactly with the bases of the auxiliary lift and whether there is enough place to the fixing of the provided rubber blocks fig 26 Illustration 26 Fixing bolts Rubber block Tighten the hand brake to avoid dangerous movements Drive the auxiliary lift upwards around the extract if necessary which are at the end of the platform of the auxiliary lift to remove Check whether the platform extracts do not stand in direct contact with the vehicle case Before the vehicle is raised is to be checked whether all rubber blocks are positioned correctly and stably N oare The vehicle may be raised only in by the manufacturer for this purpose to marked points Only accessories of BLITZROTARY may be used N cane If the vehicle lift is moved upwards or below these movements must be evenly carried out so that the load does shift If the vehicle does not remain s
25. e goes on mM l l l Wrong setting in the excess pressure Check the hydraulic pressure illustration valve 30 If you press lowering key the vehicle lift The pneumatics magnetic valve for the Check the connection to the air pressure main stage or beside stage is raised then mechanical safety mechanism is network If the problem consists lowered and stopped after some centimetres not supplied with air pressure furthermore contact the customer service If you press lowering the main vehicle lift One of the contacts was activated Lift the main vehicle lift once more to does not react because the cable is slack stretch the tackles again If the problem consists furthermore contact the customer service B the air pressure measuring instrument is not included in delivery 1 F Visuel 26 21 FIRE EXTINGUISHER To select the best fire extinguisher keep please to the following table Dry materials Ignitable liquids Electric devices Pulverised water YES Foam YES Powder YES Foam YES Powder YES CO2 YES Powder 2 YES YES applicable with absence of more actual fire fire fighting methods or in case of smaller fires SCARE The tips in this table are intended for general situations and as general instructions for all users Check the insertion possibilities of every fire extinguisher with the manufacturer The assembly of the vehicle lift must be carried out by employ
26. ees who have received a suitable training and which are able to check whether the vehicle lift runs perfectly also to their electronic pneumatic and mechanical safety devices UNDER NO CIRCUMSTANCES THE VEHICLE LIFT MAY BE SET UP BY NOT CERTIFIED EMPLOYEES The electronic hydraulic and pneumatic installation expiries as well as those of the safety devices and accessories are described in the following segments closer Obey the set up process like in these segments described so that the function of the vehicle lift is not affected and future users are not endangered AN CARE BLITZROTARY assumes no liability for damages which originate on account of the disregard of the following instructions The guarantee thereby becomes trifling and goes out CIRCUIT Go forward as follows to connect the switchboard of the electric hydraulic aggregate to the electricity network of the panel Make sure that the current is connected and that the network fuses are the right ones 16 A The vehicle lift ordinarily works with 400 V and her connections are laid out on this tension If the tension amounts to 230 V go forward please as follows Separate from the transformer the wire which is on the connection with the mark 400 V and connect this with the connection with the mark 230 V illustration 31 Take the cap from the engine terminal box Loosen the 5 bolts and change their position illustration 32 Screw on the M5 bolts again and put
27. f a sensor which 15 near the underside of the main vehicle lift and an acoustic signal This mechanism consists from in the main vehicle lift an attached arrester rod and a safety cam on every cross beam side as well as an arrester rod in every column in the auxiliary lift a locking handle and an arrester rod on every piston This device consists of a photoelectric cell on one of the absorption of the auxiliary lift and a reflector in the other absorption The device consists of a boiler safety valve in each of both hydraulic cylinders of the vehicle lift This device consists of a signal strip yellow black on the external scissors of the auxiliary lift This device passes of a switch floppy rope and a switch sly rope at the end of every cross beam 16 The Senkbewegung of both Auffahrschienen is interrupted as soon as these are only about 150 mm about the bottom To continue the Senkvorgang loosen for one moment the key main vehicle lift lower and press the key then once more Then the device gives a discontinuous acoustic signal of itself The locking handle and the arrester rod prevent accidental lowering in a 100 mm of height area in case of a mistake in the hydraulic cycle or an Unterbechung in this cycle Accidental lowering prevents the Sicherheitsnocke on account of a sly absorption tackle An acoustic discontinuous signal is to be heard during the sinking of the absorption The Se
28. front buffers keyways should point at the outside of the vehicle lift four column caps REGULAR EXAMINATION The vehicle lift must be waited regularly and be examined besides for wear state and effectiveness of all 3 months from the date of the installation the absorption tackles check of all 12 months from the date of the installation the general wear check a test to the examination of the load load carrying capacity carry out the safety devices check and stop 33 23 PNEUMATICS FLOW SHEET EE X Pneumatics pistons mechanical Pneumatics pistons mechanical release cross release auxiliary lift beam yu nane A ES Pneumatics magnetic valves24 V DC R Distributor 28 c R D pu 2 Aerial entrance M Servicing unit 34 24 HYDRAULIC FLOW SHEET Main vehicle lift 1 piston diameter 90 mm Safety valve Magnetventil 24 V DC auxiliary lift levels Valve 24 V DC 18 W Radfreiheber Valve 24 V DC 18 W Main vehicle lift Manual hydraulic pump manual lowering process Magnetic valves 24 V DC 18W Lowering process control Flow control 8 l min nee OCLs _______ Opening 1 4 mm 1 main piston Diameter 110 mm Safety valve Opening 2 Hydrauliktank 11 Liter 35 1 slave piston Diameter 100 mm safety valve Opening 2 mm Pressure junction 25 ELEKTRI
29. hicle lift and all mechanical and electric safety devices function properly The instructions stand in the chapter SET UP exclusively as information for the technical customer service or authorized supplier The insertion of employees not from BLITZROTARY authorized became must be avoided under all circumstances BLITZROTARY GMBH cannot be made for the damages which originate on account of the disregard of abovementioned instructions responsible Then the guarantee becomes trifling and goes out 14 Regular servicing The notebook about the spare parts authorized user of the vehicle lift not to carry out servicing works unless they were expressly performed in this document There is to the operator however the duty to give the maintenance staff or the supplier explicit tips so that repair can be faster carried out Only genuine parts which were supplied by an supplier may be used If this is not the case becomes BLITZROTARY any responsibility reject and the guarantee becomes trifling and goes out CARE It is forbidden to carry out changes in the setting of the hydraulic pressure limiter BLITZROTARY assumes liability for damages which originate on the basis of effects on this pressure limiter then the guarantee becomes trifling and goes out Separate the vehicle lift before the realisation from servicing or setting works of the electric
30. ift Let go the keys if the Auffahrschienen are compensated Example 2 Absorption with the subsequent cylinder d 100 mm is lower than the absorption with the main piston 110 mm Hold the key auxiliary lift level low spiritedly and press at the same time the key auxiliary lift Ir Die absorption with the subsequent cylinder it is raised for a short moment and then is lowered Let go the keys if the Auffahrschienen are compensated Put the ramps back to her position Illustration 35 Setting of the locking handles of the auxiliary lifts Ens The locking handles on the left and right side of the auxiliary lifts should hit at the same time on the clamps If this is not the case adjust the situation of the locking handles with the help of 4x M10 to bolt illustration 35 LEVELLING OF THE MAIN VEHICLE LIFT The levelling of the vehicle lift should guarantee that the transverse tolerance of 1 mm is reached and also a diagonal tolerance of 2 mm illustration 36 to check the adjustment of the driving mechanism rails and to stop Use for the levelling a perpendicular cable an adjustment oscilloscope and suitable marks in the Punken A and B The below described levelling processes are complementary and must be carried out in the order successively 31 Setting of the columns Check with the help of the perpendicular cable that every column is vertical If one of the columns is vertical not completely go forward as follows
31. is functioned as soon as the main vehicle lift is more than 150 mm about the bottom A false adjustment can appear if A foreign object blocks the lowering process of the vehicle lift remove the annoying foreign object a mechanical locking handle is still activated check whether the mechanical safety devices function properly The load is distributed irregularly Lowering and realignment of the vehicle lift must be carried out like in chapter SET UP segment Readjustment of the auxiliary lifts described by a certified and authorized expert If the problem consists furthermore contact please the customer service authorized from the suppliers RESTART OF THE VEHICLE LIFT AFTER LONGER DISUSE OR AFTER A TACKLE HAS TORN If one of the tackles of the main vehicle lift unusually laxly or has torn you will hear an acoustic warning signal and all controls of both stroke facilities do not function any more This can happen if A foreign object blocks the lowering process of the vehicle lift remove the annoying foreign object The runways are diagonal compensate this like in the segment Compensation of the main vehicle lift of the chapter SET UP described A tackle is loose for some obscure reasons hang up the tackles once more as in the segment Both lifts begin of the chapter manual lowering process described Switch off the hydraulic magnetic valve by screw connection of the gearwheel A tackle is broken put the main switch on positi
32. issure of an absorption tackle of the chapter MANUAL LOWERING PROCESS Setting of the electronic tax device for the tackles Lift the main vehicle lift on half a height and check with the fact that the handles have not engaged in the gaps of the arrester rod Measure and take down the distance A horizontally between the axis illustration 34 and the outside of the column Set down the main vehicle lift on the gaps of the arrester rods so that the ropes are completely floppy Lower the level tool illustration 34 by hand to establish the first contact loose contact Measure the distance B horizontally between the wheel axle illustration 34 and the outside of the column Produce if necessary the loose contact while you shift the attached block so that the difference from distance amounts to B and to distance A the value of 22 mm 42mm 29 Lower the Nivellierer illustration 34 by hand to adjust the second contact interruption contact Measure the distance C horizontally between the wheel axle illustration 34 and the outside of the column Adjust if necessary the interruption contact while you shift the attached block so that the difference from a 1 W d Fe gt i j r 4 distance amounts to C and to distance the value of 28 mm 2mm Illustration 34 On the new system are the switches for the broken and slack cable on the cable attachment on the pisto
33. le tools may not hinder the movement of the runways and cross beams up to their final position Put in case of a failure the main switch on 0 Checks of the vehicle lift may be carried out only by authorised and certified staff Close the main switch and separate if necessary the electric and air pressure care before you carry out servicing works or repair 16 MANUAL descent THE VEHICLE LIFT IN CASE OFAN INTERRUPTION OF THE ELECTRICITY SUPPLY LOWER BY HAND To lower both vehicle lifts in case of an interruption of the current supply turn the main switch on O take the cover of the electric hydraulic aggregate and follow the next 4 steps Step 1 Preparation of the lowering process Main vehicle lift Auxiliary lift Loosen and take the cover of emergency hand and open the Loosen and take the cover of emergency hand and open the thread spindle of the magnetic valve of the main vehicle lift thread spindle of the magnetic valve of the auxiliary lift illustration 27 part A illustration 27 part B Step 2 Both vehicle lifts begin Start with the lever the hydraulic pump illustration 28 part A to raise both vehicle lifts and loosen then the mechanical safety handles Step 3 The mechanical safety hooks solve Main vehicle lift Auxiliary lift Start the pneumatic magnetic valve A1 illustration 29 part A e Start pneumatic magnetic valve A2 illustration 29 part while you hold the key illustration 29 part B low spi
34. lisation of possible anomalies use of the vehicle lift is permissible only at places at which no danger of explosion or fire risk consists By accessories or optional additional parts which are used with the vehicle lift it must concern exclusively approved individual parts Ramps and absorption surface must freely be from obstacles Children and animals may not stay near the vehicle lift Vehicles may be raised only in the positions which were planned by the manufacturer for it As a user you must pay attention to the fact that the way as you raise the load shows no dangers Check after short beginning whether the vehicle is positioned correctly and efficiently on the vehicle lift Observe the runways and bicycle free siphons all the time while the vehicle lift is in movement It is forbidden to park in the area of the ramps on the driving rails or the stroke tables while the vehicle lift is in movement Nobody may climb the ramp the driving rails or the stroke tables if these are in raised position During the lifting nobody may be in the vehicle or on the vehicle lift Examine after every manoeuvre and before you work under the siphon that the vehicle lift is protected mechanically Hold the vehicle lift and their surroundings in absolutely clean state Check before use of the vehicle lift that the warning signal functions properly d SCARE Every kind of work which all the same how insignifican
35. ll contact Avoid the education and distribution of vapours in the air Keep to the following precautions Avoid an splash about Regularly with soap water clean use no irritating or solvents which could damage the suet gland surface of your shell Wipe your hands not with dirty or oily cloths Change the clothes if this becomes fatty or at least at the end of your working day Do not smoke or eat with dirty hands Keep to the following preventive measures Carry felt fed oil repellent gloves Carry safety glasses to protect yourselves from splashes Carry oil repellent suits Use a view protection to protect yourselves from splashes Oil makes The first help gulps Call an emergency medical service and describe in detail which kind of oil was taken Inhalation bring the injured person who was put out to high concentrated vapours of the oil to the fresh air and then to the next hospital or in the provisional accommodation Eyes with richly water you rinse and contact the next hospital or the provisional accommodation Shell wash away with soap water 25 20 FUNCTIONAL PROBLEMS Check whether the main switch stands on position 1 that the electricity supply is flawless and indicates the pressure measuring instrument on the FRL aggregate at least one pressure of 6 bars IRREGULARITIES CAUSES REMOVAL Oil escapes Hydraulic connection broken Connect the pipe once more Defect pipe or defective connection Substitu
36. mobilen Stopper der Zufahrtsrampe und der mobilen Stopper UJ 29 Reinigung des Installationsbereiches RN 30 oder mehrere Fahrzeuge anheben 5 amp a ai 31 Gebrauchsanleitungen und Pr sentation der Sicherheitshinweise 32 Aufbewahrung der Aufzeichnungen er l Netza Feld ankreuzen nschlu LL LL LLL L Jede Art von Bemerkung wird auf dem Wartungshinweis des Technikers oc der muss in bertragen Authorisierter Lieferant Kunde M Firmenname Adresse Telefon oder Stempel Unterschrift des Technikers Name des Technikers Unterschrift des Technikers Name des Technikers 39 28 REGELMASSIGER WARTUNGSBERICHT Hebeb hne SMAOLT 47 51 Serien Nr Installationsdatum ZU TESTENDES TEIL Radfrei heber Hub s ule Steuer kn pp Test abgeschlossen Feld Hinweise zum Kontrollmessungen die von dem vom Lieferanten Anwendungskapitel anschl authorisierten Kundendienst durchgef hrt werden NU oder m ssen Ersatzteilabschnitt JA JA JA JA SPS S 2 Vorhandensein der ID Plakette und der NU SPS NU amp SPS NU amp SPS gt 5 stand Uno Fluss des Ols von der 10 amp 22 NU Schmiervorrichtung des FRL Aggregats 6 Filter des FRL Aggregats ablassen 7 Luftdichtigkeit des Pneumatikkreislaufes 5 2 2
37. n rod The switch with the first contact is the slack cable switch If the switch contact closed the lowering process stopped The lift movement is only raise ADJUSTMENT OF THE AUXILIARY LIFTS The adjustment may be carried out only without load on the vehicle lift If the vehicle lift more than 150 mm about the bottom is bigger and the false adjustment the absorption of the auxiliary lifts than 50 mm is this is indicated by a warning signal and none of the controls functions more Auxiliary lift side with a main cylinder d2110 mm is lower than the auxiliary lift side with the subsequent cylinder d 100 mm Loosen and take the access record under the panel Hold the key auxiliary lift level low spiritedly illustration 23 segment 11 press then at the same time the key electronic adjustment control illustration 23 segment 10 If you hold these keys low spirited the adjustment process is carried out the absorption with the subsequent cylinder is raised for a short moment then both absorption is lowered and aimed as soon as they reach the bottom Let go the keys If the false adjustment is corrected during the process the warning signal and the process goes out 15 broken off Auxiliary lift side with the subsequent cylinder d2100 mm is lower than the auxiliary lift side with a main cylinder d 110 mm Loosen and take the access record under the panel Hold the key auxiliary lift level low spiritedly illustration 23
38. nal service This key functions only if the laser of the photo electric cell is interrupted The electronic control device is stopped by pressures of this key and a cycle is got going for starting the lowering process of both vehicle lifts This key functions only if it is held low spirited If you let go the key the photo electric cell is activated and stopped the lowering process of both lifts The application of this key is described in the segment Adjustment of the auxiliary lifts of the chapter closer SET UP Key levelling of auxiliary lift this key may be served only from certified professional service By pressures of this key the magnetic valve opens the hydraulic cycle between the main piston and the subsequent cylinder of the auxiliary lifts The absorption can line up wrong or change her position extremely strongly This key functions only if it is held low spirited If you let go the key the magnetic valve shuts again The application of this key is described in the segment Use of the alignment of the auxiliary lifts of the chapter closer SET UP iv RTANTLY Are especially attentive if you use the lowering control for both lifts while the upper part of the vehicle is near the ceiling The vehicle could bump during the early stage of the lowering process against the ceiling 18 13 INSTALLATION The vehicle lift must be installed by certified professional forces which can check then whether the ve
39. nkbewegung is interrupted if the absorption only about 150 mm is removed from both Auffahrschiene To continue the Senkvorgang loosen for one moment the key auxiliary lift lower and press the key then once more The locking handle and the arrester rod prevent accidental lowering in a 100 mm of height area in case of a mistake in the hydraulic cycle or an Unterbechung in this cycle This device stops the movement of both lifts as soon as between both absorption auxiliary lift a height difference of more than 50 mm appears or is the height of the runways vehicle lift more than 150 mm This device should slow down the Absenkgeschwindigkeit of both vehicle lifts if in the hydraulic line a leakage originates The valve was so stopped that the Senkvorgang can be maximum 1 5 times faster than with normal speed These strips point to the danger of the Quetschens of the fingers if the scissors are lowered again The switch floppy rope stops the sinking of the ramp if one of the ropes becomes loose The switch sly rope stops all movements of the main vehicle lift and raising the auxiliary lift as soon as one of the cables tears or becomes extremely loose Then an acoustic discontinuous signal shall be heard 12 STEUERUNGEN Die Komponenten 1 bis 8 sind im Schaltkasten installiert Komponente 9 ist im unteren Kasten installiert Die Komponenten 10 und 11 sind an den Seiten des unteren Kastens installie
40. on 0 Check both tackles Substitute for both tackles if necessary If the problem consists furthermore contacts please the customer service 17 STORAGE If you store the device for a longer period separate the feed empty the tank full with liquids s and protect the parts which could become broken by the education of dust 18 DISPOSAL 23 If the vehicle lift is not used any more you make this unsuitable while you separate the electric hydraulic aggregate from the stroke columns Make the parts which show a danger incompetently Classify the materials according to her usability Decontaminate different materials like waste metal and electronic components about suitable counters Hazardous waste must be diminished and be classified and be decontaminated afterwards according to the local rules and directives 24 19 INFORMATION AND WARNING TIPS TO THE OIL Disposal of used oil Decontaminate used oil not in drain drainage ditches or waters Keep it in special containers to let decontaminate it of special companies Losses and spillage Cover spillage of the make on the floor with sand or other absorbing materials Then the dirty area must be cleaned with the help of solvents as fast as possible by lubricating before toxic vapours become free The residues which have stayed behind after the cleaning must be removed according to the suitable directives of the local legislation Cleaning and precautions Avoid she
41. on 38 Setting of the absorption tackles Observe every absorption tackle along the whole length to check them for possible damages Loosen 8 pieces 10 tackle attachment nuts in terminals illustration 39 old system Abbildung 38 Einstellmutter 32 The new system of cable connection and cable control switches Please not remove the springs in the inside of the attachment The springs are necessary for the function of the cable control Centre a vehicle with a weight by chance 2 t on the driving mechanism ways It should be centred along as well as across sided Press the key mechanical safety device of the main vehicle lift activate for approximate 5 seconds to compensate the length of the synchronisation tackles Raise the runways on about 1 m Screw on 8 pieces M10 cable attachment nuts 2 pieces M25 screwing and 2 pieces STH 10 x 15 guide record locking screwings again illustration 39 Adjust the length of the synchronisation tackles illustration 38 with the M30 to bolt on the thread end of every tackle so that the clamps are connected at the same time with the wedges of the catch seaweed Fasten the M30 safety nut at every tackle end INSTALLATION OF THE ACCESSORIES After you have carried out all tests and settings finish the installation process please as follows four rope roll lids of the cross beams the lid of the electric hydraulic aggregate the entrance ramps the
42. or care with electricity 230 V or 400 3 N 3 1 kW with cable 5 x 2 5 2 with air pressure from 6 to 8 cash ex IN 34CN BOX the distance can be reduced on a side up to 60 cm if no through traffic exists 10 INSTALLATION CARE The installation has to go from a certified expert and according to the following instructions carried outwerden Driving rails and cross beams Positioning of the driving rails Position both driving rails approx 90 cm of each other on wooden documents by chance 10 cm The standard ground is shown in the chapter INSTALLATION PLACE Place part A fastens on the attached driving rail at the side in which the stroke column will be installed Take the rolled up connecting leads and synchronisation tackles under both driving rails out Lubricate the keyways of the rope rolls which are at the ends of the attached driving rails A container with grease is included in the enclosing Positioning of the cross beams Bring the cross beams to the ends of both driving rails and pay attention to the fact that the parts correspond to the marks A B and C These part numbers are marked on the cross beams and on the driving rails illustration 5 Protection device of the flexible conduit attach Fasten the metal protection about the flexible conduit on the attached driving rail use for it 3 cross screwing illustration 5 The newer version is with
43. out the metal protection only with a big screw to connect with the runway The rope rolls dismantle Metal Remove both M8 X 25 screwing from the plastic case protection __ which is in each case at the end of both cross beams illustration 6 Remove the axis from the cross beam rope roll at the respective end of both cross beams Remove the rings in the axis of the cross beam rope roll illustration 7 Remove the rope roll from every cross beam Illustration 7 Illustration 6 Connection with the mains supply 10 Remove electric connections from cross beams Electric control module for the absorption tackles Connect the electric connections with the marks E6 and E7 illustrations 8 and 9 Lighting Connect the electric connections with the mark E8 illustration 8 Provide for the fact that the electric cables run by the channels trailing and protective lines Illustration 8 Equipment of the absorption tackles The attached driving rail is equipped with 2 metal tackles whose thread ends lie open on both sides of this driving rail Come to the thread end of the rope on the left from the rope Illustration 10 Visuel 10 roll at both ends of the attached driving rail and lead it by the cross beam to the right Come to the thread end of the rope on the right from the rope roll at both ends of the attached driving rail and lead it by the cross beam to the left Check that to itself the ta
44. pneumatic circuit Establishment of the pneumatic unit Safety devices Orientation of free lift Manual alignment of the free lift Leveling of the main lift Installation accessories General routine inspection 29 JT pne utate EHE oo es ee Dee 34 24 Hydraulho c De DTP DO DEDE ee 35 25 EE EE 36 SEET aoa es 92 EES 38 40 29 Regular maintenan EE 41 29 Maintenance EE EE E 42 The information contained in this manual is subject to change without notice EG Konformit tserkl rung EC Declaration of Conformity im Sinne der EG Richtlinie 2006 42 EG ber Maschinen Anhang ll A according to EC directive 2006 42 EC on machinery Annex Name und Anschrift des Herstellers Name and address of the manufacturer BlitzRotary GmbH H finger Str 55 78199 Br unlingen Germany Diese Erkl rung bezieht sich nur auf die Maschine in dem Zustand in dem sie in Verkehr gebracht wurde vom Endnutzer nachtr glich angebrachte Teile und oder nachtr glich vorgenommene Eingriffe bleiben unber cksichtigt Die Erkl rung verliert ihre G ltigkeit wenn das Produkt ohne Zustimmung umgebaut oder ver ndert wird This declaration relates exclusively to the machinery in the state in which it was placed on the market and excludes components which are added and or operations carried out subsequently by the final user The declaration is no more valid if the product is mo
45. rited C while you hold the key illustration 29 part D during the whole lowering process low spirited during the whole Senkvorgangs Both vehicle lifts lower Loosen and remove the cover of the emergency hand loosen then carefully the thread spindle of the common hydraulic magnetic valve illustration 28 part B to allow lowering the vehicle lift Observe the speed of lowering by the use of the thread spindle Switch off as soon as the vehicle lift is lowered completely the hydraulic magnetic valve while you tighten the screws in every magnetic valve As soon as the feed is connected again you lift the vehicle lift without vehicle and lower to check whether this functions perfectly If the vehicle lift functions not properly contact the customer service 22 Part A B N cant During the whole lowering process it is absolutely necessary to lock danger zone and to prevent access for each authorized and certified expert which carries out this work must be very attentive She must pay attention to the fact that all duties are continuously explained and must observe consecutively the stability of the load Stop if the vehicle shows instability immediately the manual lowering process RESTART OF THE VEHICLE LIFT AFTER A FALSE ADJUSTMENT OF THE RUNWAYS If the vertical height difference of the driving rails is greater than 50 mm this is signalled by an acoustic warning system and none of the controls
46. rt bildung 23 9 Key electronic adjustment control 10 Key levelling of auxiliary lif only LT version 1 Changeover switch main lift auxiliary lift only LT version 2 Light switch lighting is optional 3 Key lifting 4 Key descent 5 Key stopping 6 Key descent in the danger area 7 Acoustic signal 8 Main switch with safety lock locking mechanism The components have the following functions 1 Changeover switch main stage auxiliary lift only LT version With this switch the key price increase is switched to the vehicle lift or the integrated auxiliary lift Light switch to switch on the lighting in the lift optional accessories put the switch on 1 To switch off them put the switch back on 0 Key vehicle lift raise the Auffahrschienen are raised by pressures of this key This key functions only if it is held low spirited As soon as you let go the key it is immediately stopped of the Hebevorgang of the Auffahrschienen Key vehicle lift lower by pressures of this key the Auffahrschienen or the auxiliary lift fall This key functions only if it is held low spirited As soon as you let go the key the Auffahrschienen stop The Senkvorgang is shut off in two different phases As soon as you the key vehicle lift lower press the Auffahrschienen are briefly raised about 2 seconds to loosen the mechanical locking handles Then the Auffahrschienen are lowered up to 150 mm a
47. s in the starting position Check whether the pneumatics pipe and hydraulic pipe are positioned properly and that these do not rub against moved parts EQUIPMENT PNEUM PRESSURE CONTROL VALVE Setting of the air pressure Lift and turn then the key about the pressure take up motion until the pressure needle stands in the pressure measuring instrument between 6 and 8 bars If it is not possible to reach this pressure check the air pressure network Setting of the oil flow in the air lubrication device Turn the adjusting knob about the air lubrication device to achieve the desired river 1 drop of oil should drip of all 10 seconds in the point of the lubrication device Illustration 19 SAFETY DEVICES Check the flawless functionality of the safety device depressions in the danger area Press the key main vehicle lift and hold this to the runways are about 1 m high 28 Press the key main vehicle lift lower and check whether the runways stop about 150 mm about the starting position Finish the test run with entire lowering of the vehicle lift During this last phase a discontinuous warning signal must be to be heard Check the flawless functionality of the electronic control device Hold the key main vehicle lift low spiritedly to the runways are about 1 m high Lay a not reflective test part on the photo electric cell to interrupt the laser Press the keys main vehicle lift lower and auxiliary lift lower These control
48. s may not function and it should sound only one warning signal Remove the not reflective test part Check the flawless functionality of the electronic tax device for loose tackles Let the main vehicle lift on the clamps of the arrester rods rest so that these are absolutely floppy Press the main vehicle lift of safety key This control may have no effect Now the tackles should not be loose any more and the warning signal any more not sound Check the flawless functionality of the electronic control for the tackles rope fissure Make sure that the vehicle lift carries no load Press the key main vehicle lift and loosen this if the runways on half a height are Put a chunk of wood between the bottom and one end of the cross beams Press the key main vehicle lift lower so that the end of the cross beams with the wood comes to contact until the tackle of the cross beam is completely floppy check then the fact that the main stage interrupts her Lowering process and that all Controls of both vehicle lifts except the key auxiliary lift do not lower function the fact that the acoustic signal sounds the fact that the safety block blocks the arrester rod at the end of the cross beam at which also the chunk of wood is Repeat the test while you lay the chunk of wood successively under the ends of all cross beams Lift the main vehicle lift once more like in the segment Restart of the vehicle lift after longer disuse or after the f
49. stration 15 Mark holes on the bottom where the stroke column should be fastened Fasten the stroke column with the help of the description of the following chapter with the heading bottom attachment Go forward with the other stroke columns equally and straighten everybody with the help of a rope or laser on each other Bottom attachment For the bottom attachment of the pillars you need Impact drill to drill concrete and a drill with 16 mm of diameter Torque wrench with starting torque of 100 nm Go forward as follows Drill with 16 mm of drill up to a deepness of 130 mm clean then the hole Push the dowels 16 dowels are included 16x120mm in the scope of supply of the vehicle lift with light support of a hammer in the holes Pull the screw M16 with the torque wrench opposed on 100 Nm If this value cannot be reached then it is due that the hole is too big the strength or state of the concrete not enough is Attachment of the arrester rods absorption tackles and the flexible conduit Put the threaded bolt together with 3 provided M16 thread nuts in the hole in the column Block the M16 thread nut who is in touch with the arrester rod Screw on the upper nuts but not solidly illustration 16 Lead the thread end of every absorption tackle in the upper records of all 4 columns Screw on the M16 nut and safety nut on all tackles but not solidly illustration 17 Screw the flexible conduit onto the attachment point
50. table or some irregularities are noted in the vehicle lift all movements are to be finished immediately If necessary the vehicle with big circumspection and attention must be lowered to the bottom Check and correct if necessary the position of the vehicle If the vehicle is not stable yet turn the main switch on 0 and turn to the technical customer service team authorised by the supplier Examination of the acoustic signalling systems Go forward as follows to check the acoustic warning system Put the main switch on position 1 and press the key main vehicle lift lift until the Auffahrschienen reach a height by chance 1 m Place not reflective test part on the photo electric cell to interrupt the laser There sounds an acoustic discontinuous signal If this is not the case contact please the customer service admitted by the suppliers Remove the test part from the photo electric cell Press the key main vehicle lift lower and put back the runways on her starting position 21 Emergency Switch Around the vehicle lift if necessary wrong functionality to stop failure you put the main switch on 0 and you interrupt the pneumatics cycle which connects the panel with the air pressure care Check that the panel receives no more air pressure The pressure measuring instrument of the air pressure unit should indicate a pressure of zero ESTEEM During the use of the vehicle lift nobody may stand under the vehicle Objects for examp
51. te for the pipe or for connection piece The vehicle lift reacts to none of the The fuses are broken Substitute for the fuses 2 no acoustic signals are The temperature protection was Connect the temperature protection once elivered separated more The transformer is broken Substitute for the transformer reacts to none of the controls circuit network you decrease 2 steps If the main vehicle lift is more than 150 mm False adjustment of the absorption or Find out closer in the segment Restart of high an acoustic signal is to be heard and beside absorption recognised by the vehicle lift after a false the vehicle lift reacted on none of the the Anti Fehlausrichtungs device adjustment of the absorption of the controls more except on the key electronic chapter MANUAL LOWERING adjustment control The vehicle lift reacts to none of the Der St rschalter einer der vier Informieren Sie sich n her im controls only the auxiliary lifts can be Synchronisations Seilz ge wurde Abschnitt Neustart der Hebeb hne lowered A warning signal is to be heard aufgrund eines ungew hnlich nach l ngerem Nichtgebrauch oder lockeren oder besch digten nach dem Riss eines Seilzugs aktiviert Aufnahme Seilzugs des Kapitels MANUELLER SENKVORGANG If you the stroke key d cken are raised the Insufficient oil level Check the oil level vehicle lift main vehicle lift or auxiliary lift Load too hard Check the load and stop then but the engin
52. tly in the electrical system of the vehicle lift is carried out requires the availability of a certified expert see the also specific directives relevant for it 7 TRANSPORT The transport of device must be carried out according to following instructions Protect the hydraulic device and the switch box against weather influence and avoid their danger by sudden temperature variations e On account of her size and her weight the vehicle lift with a suitable forklift or pallette lift must be carried and the forks must be placed under the prescribed points fig 3 8 UNPACK Unpack the device while the supplier is still present Check after the disposal of the packaging the state of the different individual parts of the vehicle lift to make sure that of no visible damages shows surface of the vehicle lift switch box Enclosing Take down and describe any kind of damages on the delivery note of the supplier Take the vehicle lift not in use Contact immediately your authorized trader The different packaging materials plastic bag and plastic foils polistyrene cartons nails screws wooden parts etc must be kept for children inaccessible to avoid possible danger situations Decontaminate pollutants and not diminishable substances environmentally sound 9 INSTALLATION PLACE N CARE Follow with a choice of the installation place for the vehicle lift topical directives with regard to safety in the job
53. tric hydraulic aggregate and the connection point from the electric network so that a waste is shown in the electricity supply with entire load carrying capacity less than 496 1096 during the start in proportion to the nominal tension which on the call sign badge amounts The user has to go the electric hydraulic aggregate connect to a terminal box which corresponds to the topical tension standards The electricity supply must be equipped with a power switch and be protected against surges the electrical system of the vehicle lift earth To prevent the use by not authorized staff we recommend you to bolt the main switch in the switch box with a safety lock Connect the hydraulic aggregate with the electricity network CARE So that the vehicle lift functions properly it must be earthed relevant Connect the protective earth NOT with gas lines water lines or telecommunication lines or other objects which are not planned for this purpose 11 QUALITIES OF THE SAFETY DEVICES 15 There are 6 different Sciherheitsvorrichtungen Purpose of the safety What it of is produced and Effect of the device on the Effect of the device on the device where it is to be found main vehicle lift auxiliary lift Signaltongeber zum Schutz der Latch device Electronic height control device Hydraulic safety device Protection mole place of the fingers Electric device for the control of the ropes This device consists o
54. ution may not exceed 1020 N care Provide for the fact that with the decreasing of auto parts the balance is not affected in particular if you use the bicycle free siphons for beginning gt C cane It is forbidden to use the vehicle lift in explosive surroundings Ncane It is forbidden to lift the load only on a pavement vehicle lift or a platform auxiliary lift all the same as small the weight is because this can lead otherwise to dangerous instability between vehicle lift and vehicle 2 CARE Use the lift not for washing vehicles Meant It is forbidden to use these vehicle lift for others than in this manual described purposes Above all it is forbidden to lift people BLITZROTARY Ltd is not responsible for possible damages which originate on the basis of improper wrong or unreasonable use 6 GENERAL SAFETY TIPS The vehicle lift may be served only by certified and authorized specialist staff Changes or modifications in the vehicle lift which were not approved before by BlitzRotary GmbH release aforesaid party from any compensation duty either directly or indirectly The removing or altering of safety devices is an offence against the European safety regulations BlitzRotary GmbH assumes no liability for damages which appear on account of the manipulation of these devices We recommend you to make yourselves close with the help of the instructions for use with the loca

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