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KISS 2U V2

1. 3 Important Instructions KISS 2U V2 User s Guide Version 1 00 3 Important Instructions This manual provides important information required for the proper operation of the KISS 2U V2 platform This chapter contains instructions which must be observed when working with the KISS 2U V2 platform 3 1 Warranty Note Due to their limited service life parts which by their nature are subject to a particularly high degree of wear wearing parts are excluded from the warranty beyond that provided by law This applies to batteries for example 3 2 Exclusion of Accident Liability Obligation Kontron Europe shall be exempted from the statutory accident liability obligation if the user fails to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device 3 3 Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to observe the included document General Safety Instructions for IT Equipment the hints in this manual or eventually the warning signs label on the device Kontron Europe shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation www kontron com 7 4 Safety Instructions KISS 2U V2 User s Guide Version 1 00 4 Safety Instructions Please consider the instructions
2. 1 1 Table of Figures 1 Laser radiahon warming lAD GU jesecevccesccdesesnceananset aaee E E EERE a at 8 2 Rackmount version with closed access panel sesesesssesesesesesesescsesescsesesesosososososessssssssssssseesssssescsesesesesese 12 3 Desktop version with Closed ACCESS panel xcs scswontsesssceuensacesacsecetedededicceasscnendemeus dane baesencennasadeesenentateasceness 12 4 Rackmount version with opened access panel ssssesssesesssessesesessssesoseseesesesesososessesosesesessesesosesesessesesesese l ig 5 Desktop version with opened access PaNnel sscssccscssccscsscsecsscsscescccsccecescescescesceecsecsscsecsecesessccescescesees 12 CS U PORO e eee ee eer ee eee Ty 13 7 Front rackmount version with the front access panel ClOSEC ssscsccsscsccsccsccsccscescescscescsccescsccssescesceecs 14 6 19 ORCL with FIXING COS crate deren cad rocteacusiea ences naene ENO EAE EEEE NAE ERNEA 14 9 Front rackmount version with the front access panel open sssesesesesessosesesessesososesesesseseseseseesesesesesesseseses 15 ig 10 Power Dutton on the front cccovacesvcxasacaceueesecswess aan aba dseceseedvaSewaldsacwiwnesee bene ecu EETAS AEAT 15 HCl C EED IMO CLO esiis E EEEE ERE 16 2 www kontron com 1 Table of Contents KISS 2U V2 User s Guide Version 1 00 FIGs 12 USB pott onthe ront SIC Cisnasccawecsscteaean cteatea swinseviciecmsaecianieaenesalensusieasionwias gale oun ttontna nes e ai ee
3. 5 8 cm 2 3 in to power terminals of the KISS 2U V2 system ferrite core Fig 37 Opened ferite core with wires www kontron com 9 Starting Up KISS 2U V2 User s Guide Version 1 00 9 2 2 DC Power Cord Connection IEY Please ensure that during the DC connection procedure there is no power flowing from the external DC power source to the KISS 2U V2 system 1 Prepare two isolated wires minimum cross section of 2 5 mm for the 24VDC PSU and minimum cross section of 1 5 mm for the 48VDC PSU with attached ferrite core refer to the subsection 9 2 1 Attaching the Ferrite Core according to the connectors of the screw terminal 2 Loosen the two cross head screws of the screw terminal so that you can insert the stripped ends of the wires Pay attention to the polarity of the wires 3 Fasten the cross head screws firmly 4 Cover the connectors of the screw terminal with the protective cover available After attaching the cables to the terminals of the DC PSU 24VDC or 48VDC always operate the DC versions of KISS 2U V2 systems with the protective cover provided 5 Prepare the other ends of the wires according to the terminal of the DC power source 6 Connect the wires prepared to the DC power source Pay attention to the polarity of the connectors The DC power source has to be switched off 7 Switch on the DC power source 9 3 Operating System and Hardware Component Drivers Your computer ca
4. L aCF Reader gt For KISS 2U V2 system configurations with a disk subsystem KISS DA 235CF the drive bays L1 and L2 are occupied by this subsystem with removable HDDs For customer specific versions and system configurations please refer to the corresponding KISS 2U V2 Systems Configuration Guides on our website www kontron com The KISS Hot Swap disk subsystems allow replacing of the SATA HDDs during operation www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 2 Rear Side On the rear side depending on the ordered KISS 2U V2 platform configuration are available the external interfaces of the integrated motherboard or SBC card the additional interfaces the power supply unit and the air exhaust openings m The order or the number of the KISS 2U V2 platform interfaces can be different depending on the device configuration 7 2 1 System Configurations with SBC Cards Fig 13 Rear side of the KISS 2U V2 with an SBC card shown with aPCI 760 and a redundant PSU Legend for Fig 13 and Fig 14 1 ACinlet connector 2 Fans of the redundant PSU 3 Rear side of the cover with captive knurled screws Air exhaust openings Free slots for expansion cards Onboard interfaces routed to the rear side Interfaces of the SBC card 4 Card cage for SBC and expansion cards with PCI 760 Fig 13 PCI 761 Fig 14 fixing screws Ground stud oO N DD A WO me a ar p 6 6 8 Ei
5. The corresponding KISS 2U V2 System Configuration Guides and the manual of the installed CPU card can be downloaded from our web site at www kontron com by selecting the product name www kontron com 12 Technical Data KISS 2U V2 User s Guide Version 1 00 12 1 Electrical Specifications The corresponding electrical specifications of your KISS 2U V2 platform can be found on the type label 12 2 Mechanical Specifications KISS 2U V2 Standard Version Height 2U 88 mm 3 5 Width Front 19 Chassis 430 mm 16 9 Depth Chassis 472 3 mm 18 6 Weight Aprox 10 00 kg 22 046 lbs without packaging Chassis Chassis black RAL 7021 Front access panel blue RAL 5017 12 3 Environmental Specifications Thermal Management Operating Temperature Relative Humidity Storage Transport Temperature Relative Humidity Max Operation Altitude Max Storage Transport Altitude Operating Shock Storage Transit Shock Operating Vibration Storage Transit Vibration Acoustic Noise 44 www kontron com 2x system fan temperature controlled PSU fan CPU fan 0 50 C 5 95 not condensing at 55 C 131 F at 10 POH per month 32 122 F 5 95 not condensing 55 C 131 F at 10 POH per month 20 70 C 5 95 not condensing 4 158 F 5 95 not condensing 2 000 m 6 560 ft lt 35 dB A at 1 min front of the system full load 40
6. 1 on the front side At the same time the centring latches and the cover retaining plates Fi ig A Fig 29 pos 7 and 8 on the rear side will be removed from the fixing bracket and centring slots of the cover Fig 31 pos 5 and 6 Fig 34 This movment allow you to remove the centring and fixing bracket of the cover from the retaining plate of the chassis 4 Liftthe cover up on the rear edge and remove it Fig 35 Fig 35 Removing the cover The motherboard with the corresponding riser card notin configuration for low profile cards respectively the SBC card with the corresponding butterfly backplane are mounted on a card cage The card cage must be pulled out a little bit from the chassis in order to have access to the fastening screws of the slot bracket or expansion card slot bracket Fig 36 5 For KISS 2U V2 systems with SBC unscrew the three screws Fig 28 pos 11 and the four screws on the rear side Fig 13 and Fig 14 pos 4 Retain the screws for later use 6 For KISS 2U V2 systems with motherboard notin configuration for low profile cards unscrew the four screws Fig 29 pos 11 and the four screws on the rear side Fig 17 pos 4 Retain the screws for later use 7 Liftthe card cage a little upwards and slide it a little bit out M ve gt z peaa la e a h Lemo n Fig 36 Pulled out card cage for configurations with SBC and motherboard but not for configurations with mothe
7. 4 3 Instructions for the Lithium Battery The installed CPU board is equipped with a Lithium battery When replacing the lithium battery please follow the corresponding instructions in the section 10 3 Replacing the Lithium Battery www kontron com 9 Caution Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The lithium battery type must be UL recognized Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries 5 Electromagnetic Compatibility Class A Device KISS 2U V2 User s Guide Version 1 00 5 Electromagnetic Compatibility Class A Device 5 1 Electromagnetic Compatibility EU This product is intended only for use in industrial areas The most recent version of the EMC guidelines EMC Directive 2004 108 EC and or the German EMC laws apply If the user modifies and or adds to the equipment e g installation of add on cards the prerequisites for the CE conformity declaration safety requirements may no longer apply Warning This is a class A product In domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 5 2 FCC Statement USA This equipment has been tested
8. DC connection procedure there is no power flowing from the external DC power source to the KISS 2U V2 system 9 2 1 Attaching the Ferrite Core attach the ferrite core 7427113 manufacturer W rth Elektronik to the wires that are used for the power connection O 2x 2x wires with a minimum cross section of 2 5 mm for the 24VDC PSU QO 2x wires with a minimum cross section of 1 5 mm for the 48VDC PSU Before you connect the KISS 2U V2 with DC Power Supply Unit PSU to a DC power source you have to Only with the attached ferrite core are ensured the requirements of EMC standards for emission and immunity Do not close the ferrite core before you have attached it to the power wires To attach the ferrite core proceed as follows 1 Open the ferrite core as much as possible 2 Put the two wires together 3 Lay the wires into the middle channel of the one half of the ferrite core at 5 8 cm 2 3 in to one end of the wires Run the wires lengthwise one time around the ferrite core see figure below so that the wires are running out at the other end of the ferrite core 4 Fold the two halves of the ferrite core without closing the ferrite case completely 5 Check the location of the wires in the channel of the ferrite core If the winding loop is too large you have to reduce it by pulling the end of the longer wires 6 Close the ferrite core completely until the clamp snaps in place Wires to DC power source
9. Rails Kit for KISS 1U and KISS 2U 4U V2 PN 1051 7200 6 1 Type Label and Product Identification The type label product designation serial number and the inspection status label of your KISS 2U V2 platform are located on the right side of the device System Type Product Name Product Identifikation KISS 2U V2 KISS 2U V2 xxxxxxxx y KISS 2U V2 System Type The xxxxxxxxx group is replaced by up to a max 8 digit combination of numbers letter or space and represents the installed CPU board The y is replaced by a single letter A through Z representing the power supply installed into the system Note A corresponds to the systems with a wide range AC power supply B corresponds to the systems with a redundant wide range AC power supply C corresponds to the system configuration with 24 VDC power supply D corresponds to the system configuration with 48 VDC power supply www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 Product Description The KISS 2U V2 platform expands the Kontron KISS computer line KISS 2U V2 is a scalable 2U 19 platform equipped with a motherboard or a SBC Single Board Computer board supporting various system configurations refer to KISS 2U V2 Systems Configuration Guides on our website The flexible customer specific hardware system configuration and the robust construction with excellent mechanical stability of the KISS 2U V2 pla
10. Removal KISS 2U V2 User s Guide Version 1 00 8 4 Installation in a 19 Industrial Cabinet Expansion card installation should be performed before installing the KISS 2U V2 system into a 19 industrial cabinet Please consider the instructions described in the section 8 3 Accessing Internal Components Before closing the industrial cabinet you must connect your peripherals to the corresponding system ports For KISS 2U V2 versions and system configurations please refer to the corresponding KISS 2U V2 Systems Configuration Guides on our website www kontron com More information and technical data can be found in the corresponding board manual motherboard or SBC depending on the system configuration ordered You can download the manual from our web site at www kontron com by selecting the product Caution Energy hazards gt 240 VA are present inside the chassis The system has to be mounted and installed only by a qualified service person for this area familiar with the associated dangers In order to setting up installing removing the KISS 2U V2 system into from a 19 industrial cabinet please observe the instructions described in this user s guide Please consider the instructions described in the included General Safety Instructions for IT Equipment Please consider the hints included in the subsection 7 2 4 Power Supply Version and ON OFF Switch of the PSU The KISS 2U V2 should
11. and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 5 3 EMC Compliance Canada The method of compliance is self declaration to Canadian standard ICES 003 English This Class A digital apparatus complies with the Canadian ICES 003 French Cet appareil num rique de la class A est conforme a la norme NMB 003 du Canada www kontron com 6 Scope of Delivery KISS 2U V2 User s Guide Version 1 00 6 Scope of Delivery KISS 2U V2 platform system configuration ordered 2x key for the front access panel lock 1x Ferrite core for DC system configuration 1x AC power cable for AC system configuration 2x AC power cable for AC system configuration with redundant PSU Rubber feet self adhesive Instruction for attaching the ferrite core DOOvUWUUWODODU OU General Safety Instruction for IT Equipment Optional Parts LI Slide Rails PN 1016 5807 Q Rack Slide
12. as follows 1 Open the front access panel Fig 44 pos 4 2 Loosen the knurled screw that secures the filter mat holder to the fan slide in module Fig 44 pos 3 and Fig 46 pos 5 3 Pull the filter mat holder out from the positioning holes Fig 45 pos 3 in the direction marked with the arrow Fig 44 and lift it off 4 Remove the dirty filter mat 5 Clean the filter mat as follows Q Rinse in water up to approx 40 C 104 F you may add a mild commercial detergent LI Itis also possible to beat it suction clean it or blast it with warm compressed air Q Ifthe filter is soiled with greasy dust you should rinse it with warm water with degreaser added Do not clean the air filter mat with a piercing jet of water or wring it out 6 After cleaning and drying the filter pad place it in the filter mad holder see Fig 47 7 Reattach the filter mat holder to the front side of the fan slide in module by inserting the positioning latches Fig 46 pos 6 into the positioning holes Fig 45 pos 3 8 Fasten the filter mat holder by tightening the knurled screw Fig 46 pos 1 to the bolt with tapped hole Fig 45 pos 1 at the fan slide in module Defective components may only be replaced by Kontron original spare parts Air filter mat part number 1050 8374 www kontron com 10 Maintenance and Prevention KISS 2U V2 User s Guide Version 1 00 e Fig 46 Filter mat holder without fil
13. as snsbaeeseecasenc T E ate ETA 31 Fig 36 Pulled out card cage for configurations with SBC and motherboard but not for configurations with motherboard for low profile cards shownas a KISS 2U V2 system configuration with SBC ccccsccsscsccssccccsscccccsccscesccscees 31 Fg 37 Opened ferite Core WIth Wires cccccesccccccccccccsccccccccccssccscccccssnccaccssccsnsenccscccscesnccscsenccsccsscssnscsccenccaccs 35 Fig 38 Detail removing the fan Slide in MOCULE cccsccccecccecccccccccescceccescecccencescceccesncecccescesccsscesccecccencecss 37 Fig 39 Detail Fan compartment without fan slide in module cccescecccecccscccccccccecccecceccceccceccescesccecccesceacs 37 Fig 40 Fan slide in module without filtermat Holder ccccecccccsccccccccccccscesccscesccsccsassccscsescssscscescescesaceceeacs 38 Fiq 41 Rear view of the fan slide in MOdULEe cccesccsccsccccccssccsccccccenccsccscccenscnccscccscescccscsenccsccsscssnccscceccceccs 38 Fig 42 Fan slide in module with mounted filter mat holder ccsccsccsccsccsccscceccsccssccscsscescecccscsscsccsccescecses 38 Fig 432 Side view Of the fan SlIG 1N MODULE wisdecsisccaddsccvacdacsvecesasscadescsedaccevscnensbacacdeaneseanoesbesvevedsscobsbeusSedeceseaes 38 Fig 44 Detail with filter mat holder on the fron side of the KISS 2U V2 platform cccssccscecccsccsccsccsccsccscceccscc
14. if available on the rear of the system must be set to ON HDD LED This LED Fig 11 pos 2 is orange when the hard disk is accessed orange Do not press the eject button while the drive LED is lit or flashing 7 1 3 Ports on the Front Side 7 1 3 1 USB Ports KISS 2U V2 is equipped with two USB 2 0 ports on the front Fig 9 pos 10 and Fig 12 You can connect various USB devices to these two USB 2 0 interface connectors Fig 12 USB ports on the front side 7 1 4 Front Access Panel The securing lock mechanism Fig 7 pos 4 located at the access panel allows you if required to protect your system from unauthorized use When the access panel is locked the cover of the KISS 2U V2 system can not be removed and the drives filter mat holder and power button are not accessible m If USB devices are connected to the USB ports on the front of the device the front access panel can not be closed and locked The key should be kept somewhere where it is not accessible to unauthorized persons www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 1 5 Cover fastening screw on the front side The cover fastening screw Fig 9 pos 6 secures the cover to the chassis on the front side IEY To remove the cover of the KISS 2U V2 platform the following knurled screws have to be loosened L The cover fastening screw Fig 9 pos 6 on the front side Q The knurled screw
15. on the front side of the system This filter mat can be replaced during operation Depending on the integrated CPU board motherboard or SBC Single Board Computer your system can be expanded with different expansion cards The type label is located on the right hand side of the device www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 Fig 6 KISS 2U V2 platform IZ The KISS 2U V2 platform may be operated in horizontal as well as in vertical position When powering on the KISS 2U V2 platform make sure that the air intake and exhaust openings are not obstructed by objects www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 1 Front Side The KISS 2U V2 platform is available as a rackmount version Fig 7 Front rackmount version with the front access panel closed 1 19 bracket with handle 3 Ventilation grille on the front access panel 2 Light diffusors for HDD and power LEDs 4 Front access panel with a locking mechanism 5 Plastic washer You can easily convert your system to a desktop version Unscrew the left and right hand 19 brackets from the device To attach the rubber feet included please follow the instructions in the section 8 1 Attaching the Rubber Feet KISS 2U V2 platform chassis 19 bracket with handle Holes for rack mounting Handle Mm FBR WwW N Re Screws for attaching the 1
16. reserved by Kontron Europe Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Europe Kontron Europe points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Europe to the products and thus this manual only reflects the technical status of the products by Kontron Europe at the time of printing 2012 by Kontron Europe GmbH Printing and duplication even of sections is only permissible with the express approval of Kontron Europe GmbH Site Eching Oskar von Miller Str 1 85386 Eching Germany www kontron com 5 6 www kontron com 2 Introduction KISS 2U V2 User s Guide Version 1 00 2 1 Symbols used in this Manual P lt 3 o Meaning This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user manual This symbol indicates detail information about the specific product configuration Dr mererrererrertrrertertrtertrtertrrtrtt Got eee TTT tT ao mn gt This symbol precedes helpful hints and tips for daily use Bad
17. 9 bracket w Fig 8 19 bracket with fixing screws www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 The Power button the USB ports and the integrated 5 25 drive are located on the front side Fig 9 of the KISS 2U V2 platform behind the front access panel oo QOO0OOQ E 9 gt e a oO G oe amp Fig 9 Front rackmount version with the front access panel open Bump stop for the front access panel 8 L1 1x5 25 externally accessible drive bay Fan slide in module with knurled screws shown with 1x 3 5 removable HDD 9 L2 1x internal 3 5 drive bay or 1x external accessible slim drive 10 2x USB 2 0 ports Filter mat holder with fixing screw Slot for the locking mechanism Indicators power and HDD LED 11 Locking mechanism Cover fastening screw on the front side a 12 Front access panel with ventilation grille N HD Wo FR Ww PO eR Power button 13 Holders for the front access panel 7 1 1 Power Button The power button refer to Fig 10 and Fig 9 pos 7 is located at the front side of the platform behind the front access panel and allows to power ON OFF the system Please observe the settings option for Restore on AC Power Loss in the BIOS Setup Setting options Power On Power Off Last State Fig 10 Power button on the front Warning Turning the power off using the power button refer to Fig 9 pos 7 does not disc
18. C GND N C SDA DDC TTL HSync TTL VSync SCL DDC www kontron com 13 Standard Interfaces Pin Assignments KISS 2U V2 User s Guide Version 1 00 13 1 3 USB Port in Signal Name 4 pin USB Connector Type A Version 2 0 13 1 4 PS 2 Keyboard Connector Pin Signal Name Keyboard Data N C GND 5V Keyboard Clock V C 13 1 5 PS 2 Mouse Connector Mouse Data N C GND 5 V Mouse Clock N C www kontron com 14 Technical Support KISS 2U V2 User s Guide Version 1 00 14 Technical Support For technical support please contact our Technical Support department Tel 49 0 8165 77 112 e mail support keu kontron com Web http www kontron com support Make sure you have the following information on hand when you call e the unit partid number PN e the serial number SN of the unit the serial number can be found on the type label placed on the right side of the system Be ready to explain the nature of your problem to the service technician If you have questions about Kontron Europe or our products and services you can reach us by the above mentioned telephone number and on e mail address or at www kontron com 14 1 Returning Defective Merchandise Please follow these steps before you return any merchandise to Kontron Europe 1 Download the corresponding form for returning a device with an RMA No RMA Return of Material Authorization from our websi
19. G kontron Kontron User s Guide KISS 2U V2 User s Guide Version 1 00 0 0096 6882 If it s embedded it s Kontron This page is intentionally left blank www kontron com 1 Table of Contents KISS 2U V2 User s Guide Version 1 00 1 Table of Contents 1 Table OF Contents ssssssocecscssososeescosssscecsesssseseecscsssseseesessssssecssssoseseessssossseessssossecessssssesessssosseecsssssssesesoo 1 Loe OW FOTE eee I E E E EE O O E E RS 2 EaU E e 1 EEEE E AEE EEEE E E EA E EEA E EE E A E 5 2 1 Symbols used in this Manual eeeeesssssssssssssssosossoseesesssssssssssososooooeosessssseesesessssssosooosoososossssessssssssosooooeoe 6 ee Ve BOWEL EU O E E O E E E EE 15 Zelee LED Wi RCA CON S rererere EEE EE 16 7 1 3 Ports on the Front Side widencocuatonns nenna E Ee 16 71 4 FONC ACCESS Panel erei E E E EEOAE aai 16 7 1 5 Cover fastening screw on the front SIdC ccsececcecscececsccecececececsecececesecececscecesesscseeesesstesecsceesesssecees 17 7 16 Filter Matand Filter Mat HOldET ascrcnoses atnnestameaaneusdneeesmsaonsacasmhosaceananeussuieuneaoae seca aeinaatessueaiateaineseanieausons 17 TT Fail den MOU serraria a Eer EE EE E 17 Ts dha DVE BaT e E E E E E easetecseconiee 17 8 Installation and Removal sssccesscssosocecsssssseccescssosececsossssesecssssososecsesssseceesssssseseessssssececssssssesecesssssssesesoo 28 8 1 ALLAChING the RUDDEN FECE osecinnvscasw
20. PEE E a ee _ N l tien i i T F E 2 T al ig i 1 5 an 4 my i jz j A Pom q Y it irri j d L et 7 p in Mi Ag eter a ad a m o __ _ _ _ _ S aee Fig 14 Rear side of the KISS 2U V2 with an SBC card shown with a PCI 761 and a redundant PSU www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 2 1 1 External Ports of the SBC Cards A detailed ports description can be found in the manual for the PCI 760 or PCI 761 SBC board You can download the corresponding manual from our web site www kontron com by selecting the product Fig 16 External ports of PCI 761 SBC card Legend for Fig 15 and Fig 17 1 PCI 760 PCI 761 slot bracket 3 2x USB 2 0 ports 2 VGA port 4 2xLAN ports with integrated LEDs www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 2 2 System Configuration with Motherboard Z Sstecececss mie amp gt gt Bees sees sesso seseoseseseseses an ne Fig 17 Rear side of the KISS 2U V2 with a KTQ45 Flex here with a wide range power supply 1 ACinlet connector 7 Slot brackets for expansion cards 2 On Off power switch of the PSU 8 Cut outs for optional customer specific 3 Fan of the Power Supply Unit PSU interfaces routed to the rear 9 pin D SUB 4 Card cage for motherboard and expansion cards type with fixing screws 9 Additional serial port RS232 5 Ex
21. ackets or expansion card slot brackets 7 Card hold down bracket adjustable for long or short expansion cards see Fig 27 pos 3 8 Motherboard 9 Fans of the fan slide in module 10 Fan slide in module with two fans www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 6 1 Riser Card and or Backplane and available Bays Depending on the KISS 2U V2 hardware configuration ordered you can expand your system with full size and or half size or low profile additional cards Installed Board Riser Card Backplane Available Slots for Exoansion Cards 2x PCL 32 Bit 33 MHz fullsize 1x PCI 32 Bit 33 MHz full size Riser card 2 1x PCIe x16 full size Desktop 1x PCIe x16 full size Riser card 3 Motherboard 1x PCIe x4 full size 1x PCIe x16 for low profile cards only without riser card 1x PCIe x4 for low profile cards only 2x PCI 32 Bit 33 MHz for low profile cards only Server Motherboard 4x PCIe x8 for low profile cards only 3x PCI 32 Bit 33 MHz 1 side Backplane 1 1x PCIe x16 2 Side 1x PCIe x4 2 Side SBC 2x PCIe x4 1 Side 1x PCIe x4 2 Side Backplane 2 1x PCIe x16 2 Side 1x PCIe x8 2 Side KISS 2U V2 www kontron com 8 Installation and Removal KISS 2U V2 User s Guide Version 1 00 8 Installation and Removal 8 1 Attaching the Rubber Feet If the system is to be used as a desktop version the rubber feet supplied with the d
22. arge ESD A A sudden discharge of electrostatic electricity can destroy static sensitive devices or micro circuitry Proper packaging and grounding techniques are necessary precautions to prevent damage Always take the following precautions 1 2 3 4 4 Transport boards in static safe containers such as boxes or bags Keep electrostatic sensitive parts in their containers until they arrive at the ESD safe workplace Always be properly grounded when touching a sensitive board component or assembly Store electrostatic sensitive boards in protective packaging or on antistatic mats 2 1 Grounding Methods The following measures help to avoid electrostatic damages to the device 1 eS er ae Fe CUS Cover workstations with approved antistatic material Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment Use anti static mats heel straps or air ionizes to give added protection Always handle electrostatic sensitive components by their edge or by their casing Avoid contact with pins leads or circuitry Turn off power and input signals before inserting and removing connectors or connecting test equipment Keep work area free of non conductive materials such as ordinary plastic assembly aids and styrofoam Use field service tools such as cutters screwdrivers and vacuum cleaners which are conductive Always place drives and boards PCB assembly side down on the foam
23. be installed in a 19 industrial cabinet using slide rails PN 1016 5807 Use for mounting the Rack Slide Rails Kit for KISS 1U and 2U 4U PN 1051 7200 Ensure that air flow around the device is adequate when installing the KISS 2U V2 The openings for air intake and exhaust on the device must not be obstructed by objects Leave at least 5 cm approx 2 of free space to the 19 industrial cabinet in front and behind the KISS 2U V2 to prevent the device from possibly overheating The 19 industrial cabinet must stand firmly in place You can improve its stability by placing the components into it from the bottom up Heavy components should be placed down below If further stabilization is necessary then bolt the 19 industrial cabinet to the floor or anchor it on the wall The voltage feeds must not be overloaded Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated on the type label The type label is located on right side of the unit www kontron com 9 Starting Up KISS 2U V2 User s Guide Version 1 00 9 Starting Up Please consider the Hints included in the chapter 4 Safety Instructions When used as intended the KISS 2U V2 platform is to operate only closed and locked Only when the cover is properly installed secured with the knurled screws on the rear and the cover fastening screw on the front and the access panel is locked with the key iti
24. ceccu e T EEE E EEA 28 www kontron com 1 1 Table of Contents KISS 2U V2 User s Guide Version 1 00 11 Sde Rails CODON sscceseseseseucscnscesesescscusasssssusseswasusavstasususscaseseussevssesecsveses aa 42 AE EA E r REER A E EE E E ANATA EEEE EENE 43 12 1 Electrical SINE CATO NIG raoa E E T E E AAA 44 12 2 Mech mical SCC Ca CON Sie toontasunisanateseewiesessceudacwoscacnnnseataccionssncss a r a a i aaa en AE 44 12 3 Environmental SpecdiNcatiOnS sacsoissosisoniienn ainai a EAN A ONNES 44 12 4 Dire c v s and Standard S oe craic lotrassnesvessciaiscteie aroaransesocs se ie setoinaw a a a a a aa 45 13 Standard Interfaces Pin Assignments scsesscesssessescscesecnssvcsbecscvedanessonsucacawesieacsousuessceduesasess aaia 46 ae Me Le a nee A eE E EEEIEE EA E A EEE E 46 NEAT A a E OEE E TE A ENEE EN E E 46 13 1 3 USB Poft snsssssnnananonenononononenononosononoseseroserosororeneresaroneronororeronenenesonanososeseseseseseseseseseseseseseseseseseseseses 47 13 1 4 PS 2 Keyboard ConnectOr ssasririseneesacinnii en a eaaa 47 13 1 5 PS 2 Mouse Connector ssesseesesoesesecscoosseseccccooeseseecssosseseecsosooesseseccossesesccsooosseceescsosseseecosooesseeeeseoo 47 12 Technical SUDDO eessen an E A E EE 48 14 1 Returning Defective Merchandise ccccssccsccccccscccsccacccsccsscescccscsenccsccescsanscsccsscssnccscsenccsccsscssnscsccsccecs 48
25. dB A for systems with Intel Quad Core processor or redundant PSU 10 000 m 32 810 ft 12 Technical Data KISS 2U V2 User s Guide Version 1 00 12 4 Directives and Standards CE Directive Elektrical Safety General Product Safety Directive GPSD 2001 95 EC Low Voltage Directive LVD 2006 95 EC Electromagnetic EMC Directive 2004 108 EC Compatibility EMC CE Marking CE Directive 93 68 EEC Elektrical Safety Harmonized Standards Information technology equipment Safety Part 1 General requirements EN 60950 1 2006 U S A CANADA to meet UL60950 1 2007 CSA C22 2 No 60950 1 7 2007 Harmonized Standards Generic emission standard for industrial environments Emission EN 61000 6 4 2007 Generic standards Immunity for industrial environments Immunity EN 61000 6 2 2005 USA FCC 47 CFR Part 15 Class A CANADA ICES 003 Class A www kontron com 13 Standard Interfaces Pin Assignments KISS 2U V2 User s Guide Version 1 00 73 Standard Interfaces Pin Assignments Low active signals are indicated by a minus sign 13 1 1 Serial Interface RS232 in Signal Name 9 pin D SUB Connector male Data Carrier Detect Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send Ring Indicator 13 1 2 VGA Port Pin Signal Name Analog red output Analog green output Analog blue output N C GND 5 V DD
26. de The fixing brackets with knurled screws Fig 31 pos 7 secure the cover on the rear side Fig 31 Inside of the cover with fixing brackets 1 Inside of the cover 4 Fixing bracket on the front side 2 Front part of the cover 5 Fixing bracket on the rear side 3 Angled centering bracket with tapped hole 6 Centring slots on the cover on the front side 7 Fixing brackets with knurled screws IS In order to close the KISS 2U V2 platform chassis ensure that the cover is properly reinstalled and secured with following screws L the cover fastening screw Fig 9 pos 6 and Fig 32 on the front side Q the knurled screws Fig 13 pos 3 Fig 17 pos 6 and Fig 33 on the rear side www kontron com 8 Installation and Removal KISS 2U V2 User s Guide Version 1 00 8 3 Accessing Internal Components This section contains important information that you must read before accessing the internal components You must follow these procedures properly when handling any boards refer also to the subsection 7 6 1 Riser Card and or Backplane and available Bays 8 3 1 Installing Removing Expansion Cards Please consider following instruction when you install or remove expansion cards When you install or remove expansion cards please consider the corresponding safety instruction of the included General Safety Instruction for IT Equipment The installation and removal of expansion cards hav
27. described in the included General Safety Instructions for IT Equipment Caution Energy hazards gt 240 VA are present inside the chassis Activities such as system expansion with expansion cards or maintanance have to be carried out by qualified personnel familiar with the associated dangers The installation instructions for the KISS 2U V2 Platform is the responsibility of the distributor When used as intended the KISS 2U V2 platform is to operate only closed and locked Only when the cover is properly installed secured with the knurled screws on the rear and the cover fastening screw on the front and the access panel is locked with the key itis ensured that the user doesn t have access to the internal parts of the KISS 2U V2 platform loaded with hazardous energy 4 1 Operation of Laser Source Devices CLASS 1 LASER PRODUCT Fig 1 Laser radiation warning label The optional CD ROM and DVD drives contain light emitting diodes classified in accordance with IEC 825 1 1993 LASER CLASS 1 and therefore must not be opened If the enclosure of such a drive is opened invisible laser radiation is emitted Do not allow yourself to be exposed to this radiation The laser system meets the code of Federal Regulations 21 CFR 1040 for the USA and the Canadian Radiation Emitting Devices Act REDR C 1370 8 www kontron com 4 Safety Instructions KISS 2U V2 User s Guide Version 1 00 sb 4 2 Electrostatic Disch
28. e 1050 8442 Important instructions The fan slide in module is changeable while the system is powered up This maintenance may only be carried out by qualified personnel familiar with the associated dangers To replace the fan slide in module proceed as follows 7 Remove the air filter mat as described in the section 10 2 Cleaning the Filter Mat step 1 to 3 and put it aside for later use 2 Loosen the two knurled screws of the fan slide in module Fig 38 pos 1 3 Pull the fan slide in module out to disconnect it from the internal fan control socket Fig 39 pos 3 4 Lift the slide in module upwards in the arrow direction to remove it from the fan compartment see Fig 39 Fig 38 Detail removing the fan slide in module Fig 39 Detail Fan compartment without fan slide in module Legend for Fig 38 and Fig 39 1 Fan slide in module with two knurled screws 3 Socket for fan power supply and control 2 Threaded holes chassis frame for securing the fan 4 Fan compartment slide in module www kontron com 10 Maintenance and Prevention KISS 2U V2 User s Guide Version 1 00 C4 a INOS Fig 42 Fan slide in module with mounted filter mat holder Fig 43 Side view of the fan slide in module Legend for Fig 40 and Fig 41 1 Fan slide in module with two knurled screws 3 Socket for fan power supply and control 2 Bolt with tapped hole for mounting the filter mat 4 2x fans temperature cont
29. e meaiueeeeaesslucieasateres 16 Fig 13 Rear side of the KISS 2U V2 with an SBC card shown with aPCI 760 and a redundant PSU ccccescescsecs 18 Fig 14 Rear side of the KISS 2U V2 with an SBC card shown with a PCI 761 and a redundant PSU ccececesees 18 Fig 15 External ports of PCI 760 SBC Card ccccsccsccccccccccscccsccccccccccsccecccecccsccscccscceccsscccscesccsscescceccseccesccs 19 FIGs 16 Extertial Ors OF PCl 70 1 SBOCCO esra a aia Ggelolaw ewoeaholnsadaeuanuiaesebaanees 19 Fig 17 Rear side of the KISS 2U V2 with a KTQ45 Flex here with a wide range power supply ceccsccsccsccsccsceecs 20 Fig 18 Rear side of the KISS 2U V2 with a KTQ67 Flex shown as a configuration for low profile expansion cards 20 Fig 19 External ports of the KTQ45 Flex motherboard cccscccccecccscccccccccccccecceececccecesccecceeccescceccescsecscesceecs 21 Fig 20 External ports of the KTQ67 Flex motherboard cccccscccccscccccscccsccscesccccccccscesccsccsccescsccescesccscescceceeecs 21 Fig 21 Detail AC redundant Wide Rang PSU cccccssccsccccccssccsccssccsccccccsaccscssccesuscsccsscesuscsccsacsscesscesssescesacs 22 Fig 22 Detail AC Wide Rang PSU ccccsceccscarcnevncdedenuiwec ce aubccwaceeseces samecueileoiintedevacded En EEA EE CEE EEEE EE Eeit 22 Figs 2 9 Dotai 24VDC PSU enone enne E EEE E EA nes Suacieauosuseweenteaenc
30. e to be carried out only by qualified specialist personnel in accordance with the description in this manual Before removing the device cover ensure that your system is switched off and disconnected from the mains power supply Please refer to the ESD safety procedures for handling assemblies with static sensitive devices Failure to take heed of this warning instruction can result in damage to the device y Aten IZ Please read information provided by the manufacturer of any expansion cards before installing them or removing them from your system 8 3 1 1 Installing Removing Expansion Cards into KISS 2U V2 with SBC Motherboard not Low Profile Cards To install or remove an expansion card proceed as follows 7 Turn your system off and disconnect it from the main power source IEY In order to remove the cover unscrew the following knurled screws L the cover fastening screw Fig 9 pos 6 and Fig 32 at the front side Q the knurled screws Fig 13 pos 3 Fig 17 pos 6 and Fig 33 at the rear side 2 Loosen the knurled screws which secure the cover on the front of the system J Jet E Fig 33 Loosen the knurled screw on the rear side www kontron com 8 Installation and Removal KISS 2U V2 User s Guide Version 1 00 3 Pull the cover outa little bit Fig 34 to release the cover el and fixing brackets Fig 31 pos 3 and pos 4 from the retaining plate of the chassis see Fig 28 nif 9 pos
31. ecens 22 Fige 242 Details 48 VDC PSU acertar ETE e EE EEA EE E E A A 22 Fig 25 Grounding stud marked with PE SyMDOL scsccsccsccscccccscccccecccscsscesccccescssccsncsccescescescescesccscesaceceeecs 23 Fig 26 Unmarked Grounding stud eseesesossssssssessssssssncesecccccesessssossssssssssessesseueacsesesesscssssososssssssssssssesecssenes 23 Figo 27 KISS 2 Ve Side VIOW cccscassasacdiaceesscaeancatGececcanad Ea a ON ANa 23 Fig 28 KISS 2U V2 Confiquration with PCI 760 SBC Single Board Computer cescsscsccssccccesccsccsccsccsccsccecseacs 24 Fig 29 KISS 2U V2 Configuration with KTQ45 Flex motherboard ccccscccccscccccssccscescescccccsccscesccsccsccescescescecees 25 Fig 30 KISS 2U V2 Configuration with KTQ67 Flex motherboard shown as a config for low profile expansion cards 26 Fig 3 1 Inside or thecov r WIEN Mang Brackets reiner E EEEE EE 29 Fig 32 Loosen the cover fastening knurled screw on the front side sscsscsccsecscceccsccsccsccscesceececsscsscsscucesseuces 30 Fig 33 Loosen the knurled screw On the rear side sscssccsccsccsccscesccscscescsscescsccsscscescescescesceecescsssecsssucsesseees 30 Fig 34 This movment allow you to remove the centring and fixing bracket of the cover from the retaining plate of the OSS eee ee ee eee ere eee er E E er cer eee 31 Fides D2 REMOVING Ne COVEN sc acsccasancsectecncetotecscesentenssacaec
32. es 39 Fig 45 Detail without filter mat holder on the front Side cc cccecccecccccccccccccsccceccesccecceeccecccescescceccesccecsceceecs 40 Fig 46 Filter mat holder without filter mat c ccosswacdacstensevssesonvenss anew vdarewucieviewse id esowaes bieuinsceeueei se aasesdesosseneyeeouces 40 www kontron com 3 2 Introduction KISS 2U V2 User s Guide Version 1 00 2 Introduction Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical alteration particularly as a result of the constant upgrading of Kontron Europe products The attached documentation does not entail any guarantee on the part of Kontron Europe with respect to technical processes described in the manual or any product characteristics set out in the manual Kontron Europe does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Europe is aware of such errors or inaccuracies or that Kontron Europe is unaware of these as a result of gross negligence and Kontron Europe has failed to eliminate these errors or inaccuracies for this reason Kontron Europe expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron Europe This manual is protected by copyright All rights are
33. evice can be attached to it To attach the rubber feet proceed as follows IZ Before attaching the rubber feet ensure that your system is switched off and disconnected from the main power source Ensure that all components are securely installed and that the device cover has been screwed on tightly 1 Turn the device upside down on a table or desk 2 Remove the protective film from the rubber feet 3 Stick the four rubber feet to the underside of the device www kontron com 8 Installation and Removal KISS 2U V2 User s Guide Version 1 00 8 2 Cover The cover will be fixed to the chassis using two fixing brackets at the front side of the cover Fig 31 pos 3 and pos 4 two fixing brackets with captive knurled screws at the rear side of the cover Fig 31 pos 7 and the cover fastening screw Fig 9 pos 6 at the front side of the KISS 2U V2 platform When inserting the cover make sure that Q At the front side the fixing brackets Fig 31 pos 4 are inserted properly into the corresponding retaining bracket of the chassis Fig 28 Fig 29 and Fig 30 pos 1 Q At the rear side the centring latches and the cover retaining plates Fig 28 Fig 29 pos 7 and 8 and Fig 30 pos 4 and 5 are properly inserted into the fixing bracket and centring slots of the cover Fig 31 pos 5 and 6 The centering bracket Fig 31 pos 3 and the front cover fastening screw Fig 9 pos 6 secure the cover on the front si
34. hapter step 10 Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries www kontron com 11 Slide Rails Option KISS 2U V2 User s Guide Version 1 00 11 Slide Rails Option Kontron provides slide rails for installing the KISS 2U V2 in a 19 industrial cabinet These slide rails can be ordered separately m The KISS 2U V2 systems should be installed into a 19 industrial cabinet with slide rails PN 1016 5807 Use therefore the rack slide rails mounting kit for KISS 1U and KISS 2U 4U V2 systems PN 1051 7200 Fig 49 Attached inner part of the slide rail shown left side view of the KISS 2U V2 system Fig 50 KISS 2U V2 platform with slide rail in pulled out position Fig 51 KISS 2U V2 platform with slide rail in pushed in position Legend for Fig 49 Fig 50 and Fig 51 1 Side view ofthe KISS 2U V2 4 Locking lever 2 6x M4x6 Philips screw 5 Slide railin pulled out position on each side 6 Slide railin pushed in position 3 Inner part of the slide rail IS Please ensure that only the screws provided M4x6 are used to attach the slide rails to the KISS 2U V2 www kontron com 12 Technical Data KISS 2U V2 User s Guide Version 1 00 12 Technical Data Installed CPU Card Refer to KISS 2U V2 System C
35. ith grounding studs marked with a PE symbol Fig 25 have to be grounded by establishing a large area contact between the grounding stud and an appropriate grounding connection point refer to the subsection 7 2 5 Grounding Stud Fig 25 and Fig 26 2 Connect the AC power cord to the AC input connector 3 Connect the other end of the AC power cord to a corresponding mains outlet ILS Use a power cord suitable for the mains power supply in your country Make sure that the mains power supply power outlet is properly grounded and that the power cord is in perfect condition without any visible damage An ungrounded power supply is not permissible www kontron com 9 Starting Up KISS 2U V2 User s Guide Version 1 00 9 2 DC Power Connection The DC version of the KISS 2U V2 platform is equipped with a 24V or 48V power supply with a 2 pin terminal block and an ON OFF power switch It must be ensured that the platform can be powered ON and OFF via an easy accessible two pole isolating switch and an overload protection These should be incorporated in the building installation wiring The unit is only completely disconnected from the DC power source when LI itis switched OFF via the ON OFF switch of the DC PSU or LI the DC power cord is disconnected either from the power source or the unit Therefore the DC power cord and its connectors must always remain easily accessible LS Please ensure that during the
36. n optionally be supplied with or without pre installed operating system If you have ordered your KISS 2U V2 with pre installed operating system all drivers are installed corresponding to the ordered computer configuration optional hardware components Your computer is fully functional when you turn it on for the first time If you have ordered your KISS 2U V2 without pre installed operating system you have to install the operating system and the corresponding drivers for the ordered computer configuration optional hardware components The needed drivers can be downloaded from the web page www kontron com by selecting the product IS Consider the manufacturer specifications of the operating system and the integrated hardware components www kontron com 10 Maintenance and Prevention KISS 2U V2 User s Guide Version 1 00 10 Maintenance and Prevention Kontron Europe systems only require minimal maintenance and care to keep them operating correctly LI Occasionally wipe the system with a soft dry cloth LJ Remove persistent dirt by use of a soft slightly damp cloth only use a mild detergent Q Clean the air filter mat regularly refer to the section 10 2 Cleaning the Filter Mat 10 1 Replacing System Fans The operation of the KISS 2U V2 platform is permitted only with a functional fan slide in module Defective components may be replaced only by Kontron original spare parts Q part number of the fan slide in modul
37. ntact between the grounding stud and an appropriate grounding connection point Fig 25 Grounding stud marked with PE symbol Fig 26 Unmarked grounding stud 7 2 6 Fan Slide In Module and Temperature Sensor The three system fans are securely installed in a user friendly interchangeable fan slide in module Hot Swap The fan slide in module is mounted in the fan compartment on the front of the device The systems fans are temperature controlled via the temperature sensors which are built in the system Thus sufficient airflow is ensured for an optimal active cooling of the system The operation of the KISS 2U V2 platform is permitted only with a functional fan slide in module refer to the Replacing System Fans section Defective components may be replaced only by Kontron orginal spare parts Q part number of the fan slide in module 1050 8442 7 3 Side View On the left and right sides of the device there are six M4 threaded screw holes for installing the KISS 2U V2 platform ina 19 industrial cabinet using slide rails not included refer also to the chapter 11 Slide Rails Option So oR Fig 27 KISS 2U V2 side view 1 Side view of the KISS 2U V2 platform 3 Fastening screws for the card holder the 2 3x two M3 threaded screw holes used for position can be different see pos 2 mounting of card holder 4 4x M4 threaded screw holes on both sides www kontron com 7 Product Descri
38. oard A detailed ports description can be found in the manual of the installed motherboard You can download the corresponding manual from our web site www kontron com by selecting the product Fig 20 External ports of the KTQ67 Flex motherboard 1 Serial port RS232 4 VGA port 2 6x USB 2 0 ports 5 Audio connectors 6 1 3 3x Ethernetport RJ45 6 Display Port DP 10 100 1000Mbps www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 2 3 3 Additional Ports Depending on the installed CPU card motherboard or SBC your system cam be equipped with on board interfaces e g serial interface routed to the rear panel refer to Fig 14 pos 7 and Fig 17 pos 9 These ports allow you to connect different peripherals Information and technical data can be found in the corresponding board manual of the installed motherboard or SBC card You can download the relevant board manual for your system configuration from our web site at www kontron com by selecting the product name Refer also to the KISS 2U V2 Systems Configuration Guides on our web site 7 2 4 Power Supply Version and ON OFF Switch of the PSU The power supply is located on the rear side of the KISS 2U V2 platform On request the KISS 2U V2 platform can optionally be equipped with either an AC wide range or an AC redundant wide range a 24VDC or a 48VDC power supply unit The respective power supply version and the c
39. on com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 6 System Configuration with Motherboard Fig 29 KISS 2U V2 Configuration with KTQ45 Flex motherboard 1 Cover retaining plate on the front side 7 Centring latches for the cover at the rear side 2 L1 and L2 drives bays stacked one above the 8 Cover retaining plate on the rear side other into a drive cage 9 Card hold down bracket adjustable for long or 3 Retaining bracket for the butterfly backplane not short expansion cards see Fig 27 pos 3 M at system configuration with low profile 10 Motherboard cards 11 Cage for motherboard and expansion cards 4 Power Supply Unit PSU BaP 12 Fans ofthe fan slide in module 5 Retaining bracket for the riser card not provided at system configuration with low profile cards 13 Fan slide in module with two fans 6 Riser card for expansion cards www kontron com 7 Product Description roe ih 13071731 HH j ame lig PPEECEREELT LL j KISS 2U V2 User s Guide Version 1 00 Fig 30 KISS 2U V2 Configuration with KTQ67 Flex motherboard shown as a config for low profile expansion cards 1 Cover retaining plate on the front side 2 L1 and L2 drives bays stacked one above the other into a drive cage 3 Power Supply Unit PSU 4 Cover retaining plates on the rear side 5 Centring latches for the cover at the rear side 6 Fastening screws for the slot br
40. onfiguration Guide Controls and Indicators Power button at the front side Power LED green HDD LED orange Operating Elements 1x ON OFF switch of the PSU for system configuration with 24VDC at the rear side or 48VDC PSU 1x N OFF switch of the PSU for system configuration with AC wide range PSU doesn t disconnect the unit from the mains Indicators 2x Power LED green of the redundant PSU Peene rear SiGe 1x Alarm LED red of the redundant PSU Interfaces 2x USB 2 0 atthe front side Interfaces I O of the installed CPU card motherboard SBC at the rear side refer to the manual of the installed CPU card motherboard SBC optionally equipped depending on the system configuration ordered refer to KISS 2U V2 System Configuration Guides Free Expansion a optionally equipped depending on the system configuration ordered refer to KISS 2U V2 System Configuration Guides refer to the manual of the installed CPU card motherboard SBC Equipped Power Supply Unit e AC Wide Range 100 240V or e AC redundant Wide Range 100 240V Or e 24 VDC Or e 48VDC Rated Voltage Range See type label KISS 2U V2 System type The xxxxxxxxx group is replaced by up to a max 8 digit combination of numbers letter or space and represents the installed CPU board The y is replaced by a single letter A through Z representing the power supply installed into the system
41. onnect the KISS 2U V2 platform from the AC DC power source For system configuration with AC wide range PSU Please observe that the ON OFF switch of this PSU see Fig 27 does not disconnect the KISS 2U V2 from the AC power source Even you turn off the system using the power button Fig 9 pos 7 and the ON OFF switch of this PSU there is still a standby voltage of 5 VSb on the motherboard or SBC refer also to the hint in the subsection 7 2 4 AC wide range and AC redundant PSU The unit is completely disconnected from the mains only when the power cord is disconnected either from the mains or the unit Therefore the power cord and its connectors must always remain easily accessible 24VDC bzw 48VDC Netzteil The ON OFF switch of the DC power supplies Fig 23 and Fig 24 does not disconnect the KISS 2U V2 platform from the DC power source www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 1 2 LED Indicators The LED indicators refer to Fig 9 pos 5 and Fig 11 of the KISS 2U V2 are located at the front of the device behind the front access panel 1 Power LED green 2 HDD LED orange Fig 11 LED indicators S aSa Power LED This LED Fig 11 pos 1 is green when the system is switched on using the Power On Off button green Requirement _The system must be connected to the corresponding power source using the power cable The power supply ON OFF switch
42. orresponding nominal voltage range can be found on the type label on the right side of the system OO Fig 21 Detail AC redundant Wide Rang PSU Fig 22 Detail Fig 23 Detail oe 4 Di ON OFF switch ih EF l AC Wide Rang PSU 24VDC PSU 48VDC PSU After attaching the cables to the terminals of the DC power supplies always operate the KISS 2U V2 systems with the protective cover available Please observe that the ON OFF switch of the AC wide range PSU Fig 22 does not disconnect the KISS 2U V2 platform from the main power source Even you turn off the system using the power button Fig 9 pos 7 or the ON OFF switch of this PSU there is still a standby voltage of 5 VSb on the motherboard or SBC Hint for the ON OFF switch of the AC Wide Range PSU Fig 22 for KISS 2U V2 PCI760 A only This switch is factory set to ON and secured in this position by a bracket Don t switch OFF the PSU ON OFF switch Fig 22 during operation Please observe the hint on the attached label Don t remove this label www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 2 5 Grounding Stud The grounding stud is located on the rear side of the KISS 2U V2 platform see Fig 13 pos 9 and Fig 14 pos 11 The KISS 2U V2 systems with grounding studs marked with a PE symbol Fig 25 have to be grounded by establishing a large area co
43. ption 7 4 Installed Motherboard SBC Card KISS 2U V2 User s Guide Version 1 00 Depending on the KISS 2U V2 platform configuration ordered your system may be equipped with a motherboard or an SBC card Single Board Computer gt For KISS 2U V2 versions and system configurations please refer to the corresponding KISS 2U V2 Systems Configuration Guides on our website www kontron com More information and technical data can be found in the corresponding board manual motherboard or SBC depending on the system configuration ordered You can download the manual from our web site at www kontron com by selecting the product 7 5 System Configurations with SBC naoi a Py e Fig 28 KISS 2U V2 Configuration with PCI 760 SBC Single Board Computer 1 Cover retaining plate on the front side 8 2 L1 and L2 drives bays stacked one above the 9 other into a drive cage 3 Retaining bracket for the butterfly backplane not 10 provided at system configuration with low profile 144 cards Power Supply Unit PSU 12 Card holder 13 Butterfly backplane for SBC cards Centring latches for the cover at the rear side N DD Ww amp Cover retaining plates on the rear side Card hold down bracket adjustable for long or short expansion cards see Fig 27 pos 3 SBC card Fastening screws for the card cage expansion cards Fans of the fan slide in module Fan slide in module with two fans www kontr
44. rboard for low profile cards shownas a KISS 2U V2 system configuration with SBC 8 Close the device and secure the cover with the knurled screws 9 Insert remove the expansion card s in respectively out from the expansion slot s of the motherboard the riser card or butterfly backplanes and fix them or the slot bracket s to the rear of the card cage see details of Fig 36 10 Close the system and secure the cover with the knurled screws as described in the section 8 2 Cover www kontron com 8 Installation and Removal KISS 2U V2 User s Guide Version 1 00 For KISS 2U V2 system configuration with motherboard for low profile expansion cards is not necessary the card cage to remove when installing the expansion cards 8 3 1 2 Installing Removing Low Profile Expansion Cards into 2U V2 with Motherboard To install or remove low profile expansion card in system configuration with motherboard proceed as follows 1 Open the system as described in the subsection 8 3 1 1 step 1 4 2 Unscrew the fastening screws of the slot bracket or card slot bracket Fig 30 pos 6 Retain the screws for later use 3 Insert remove the expansion card s in respectively out from the expansion slot s of the motherboard and fix them or the slot bracket s to the rear of the card cage 4 Close the system and secure the cover with the knurled screws as described in the section 8 2 Cover www kontron com 8 Installation and
45. rolled holder independently from each other 5 Replace the fan slide in module with a new functional module 6 Insert the retained filter mat holder with filter mat to the front side of the fan slide in module as described in the section 10 2 Cleaning the Filter Mat step 7 and step 8 7 Slide the fan slide in module with mounted filter mat holder Fig 42 into the fan compartment Fig 39 pos 4 8 Push the fan slide in module into the fan compartment until the fan control connector Fig 41 pos 2 is firmly inserted into the socket Fig 39 pos 3 9 Fasten the knurled screws of the fan slide in module Fig 38 pos 1 www kontron com 10 Maintenance and Prevention KISS 2U V2 User s Guide Version 1 00 10 2 Cleaning the Filter Mat The filter mat is inserted in the filter mat holder at the front side of the fan slide in module Fig 44 pos 4 The soiling of the filter mat is caused by the pollution of the operating environment A heavily soiled filter mat can cause excessive heating of the device For this reason we recommend to clean the filter mat as often as necessary The filter mat can be replaced during operation of the system Front side of the KISS 2U V2 platform Filter mat Filter mat holder with knurled screw Front access panel Om BR WwW PO Fe Fan slide in module Fig 44 Detail with filter mat holder on the fron side of the KISS 2U V2 platform To replace the filter mat proceed
46. s Fig 13 Fig 15 pos 3 and Fig 19 pos 6 on the rear side The chassis of the KISS 2U V2 platform is properly closed only if the cover is attached and the above mentioned screws are fastened 7 1 6 Filter Mat and Filter Mat Holder The filter mat and the filter mat holder Fig 9 pos 3 are located behind the air grilles of the front access door Fig 7 pos 3 The filter mat holder is fastened to the fan slide in module Fig 46 pos 4 by a knurled screw Fig 46 pos 5 The filter mat is inserted in the filter mat holder Fig 42 This filter mat protects your system against dust and dirt see section 10 2 Cleaning the Filter Mat 7 1 7 Fan Slide in Module The two system fans are integrated in a user friendly replaceable fan slide in module hot swap see subsection 7 2 6 Fan Slide In Module and Temperature Sensor The fan slide in module Fig 9 pos 2 can be replaced during operation see section 10 1 Replacing System Fans 7 1 8 Drive Bays Depending on the ordered system configuration your KISS 2U V2 can be equipped with up to two drive bays see Fig 9 pos 8 and 9 configuration with an internal HDD Description refer to Fig 9 LI one externally accessible 5 25 drive bay shown with 1x 3 5 removable HDD installed Q one internal 3 5 drive bay for a SATA HDD shown with an internal not externally accessible HDD installed or Q a front accessible 5 25 slim line drive bay or
47. s ensured that the user doesn t have access to the internal parts of the KISS 2U V2 platform loaded with hazardous energy ILS The rated voltage of the mains AC DC must agree with the voltage value on the type label 9 1 AC Power Connection The AC mains input socket is located on the rear side of the KISS 2U V2 Hint for system configuration with AC Wide Range PSU Please observe that the ON OFF switch of the AC wide range PSU Fig 22 does not disconnect the KISS 2U V2 platform from the main power source Even you turn off the system using the power button Fig 9 pos 7 or the ON OFF switch Fig 22 of this PSU there is still a standby voltage of 5 VSb on the motherboard or SBC The unit is completely disconnected from the mains only when the power cord is disconnected either from the mains or the unit Therefore the power cord and its connectors must always remain easily accessible Please observe the settings option for Restore on AC Power Loss in the BIOS Setup Setting options Power On Power Off Last State Hint fort he ON OFF switch of the AC wide range PSU Fig 22 for the KISS 2U V2 PCI760 A This switch is factory set to ON and secured in this position by a bracket Don t switch OFF the PSU ON OFF switch Fig 22 during operation Please observe the hint on the attached label Don t remove this label S To connect the power cable proceed as follows 1 The KISS 2U V2 systems w
48. te www kontron com Support RMA Information contact our Customer Service department to obtain an RMA No e mail service kontron com 2 Ensure that you have received an RMA number from Kontron Customer Services before returning any device Write this number clearly on the outside of the package 3 Describe the fault that has occurred 4 Please provide the name and telephone number of a person we can contact to obtain more information where necessary Where possible please enclose all the necessary customs documents and invoices 5 When returning a device e Pack it securely in its original box e Enclose a copy of the RMA form with the consignment Corporate Offices Europe Middle East amp Africa North America Asia Pacific Oskar von Miller Str 1 14118 Stowe Drive 17 Building Block 1 ABP 85386 Eching Munich Poway CA 92064 7147 188 Southern West 4th Ring Germany USA Beijing 100070 P R China Tel 49 0 8165 77 777 Tel 1 888 294 4558 Tel 86 10 63751188 Fax 49 0 8165 77 219 Fax 1 858 677 0898 Fax 86 10 83682438 info kontron com info us kontron com info kontron cn www kontron com
49. ter mat Fig 47 Filtermatholder with filter mat Fig 48 Filter mat Legende f r Fig 45 und Fig 46 1 Fan slide in module with bolt with tapped hole 4 Filter mat holder 2 Airintake openings at the front side of the fan slide 5 Knurled screw of the filter mat holder in module 6 Positioning latches of the filter mat holder 3 Positioning holes for the filter mat holder www kontron com 10 Maintenance and Prevention KISS 2U V2 User s Guide Version 1 00 10 3 Replacing the Lithium Battery The motherboard or SBC card for your system is equipped with a lithium battery To replace the lithium battery proceed as follows 1 2 AA A w amp N Open the device as described in the subsection 8 3 1 Installing Removing Expansion Cards chapter steps 1 4 If you have added expansion cards to your system first remove the expansion cards and all corresponding connecting cables to gain access to the lithium battery Remove the lithium battery from the holder by pulling the ejector spring outwards Place a new lithium battery in the battery holder Pay attention to the polarity of the battery The lithium battery must only be replaced with the same type of battery or with a type of battery recommended by Kontron Europe Reinstall the removed expansion cards and re attach the connecting cables Close the device as described in the subsection 8 3 1 Installing Removing Expansion Cards c
50. ternalinterfaces of the KTQ45 Flex 10 Air exhaust openings motherboard 11 Ground stud 6 Rear side of the cover with captive knurled screws 12 Mechanical slot 7 2 3 System Configuration with Motherboard and Low Profile Cards Fig 18 Rear side of the KISS 2U V2 with a KTQ67 Flex shown as a configuration for low profile expansion cards 1 2 AC inlet connector 6 Rear side of the cover with captive knurled screws On Off power switch of the PSU 7 Slot brackets for expansion cards only for wide rage PSU 8 Cut outs for optional customer specific interfaces Fan of the Power Supply Unit PSU routed to the rear 9 pin D SUB type Card cage for motherboard and 9 Additional serial ports RS232 expansion cards with fixing screws 10 Air exhaust openings External interfaces of the 11 Ground stud KTQ67 Flex motherboard www kontron com 7 Product Description KISS 2U V2 User s Guide Version 1 00 7 2 3 1 External Interfaces of the KTQ45 Flex Motherboard A detailed ports description can be found in the manual of the installed motherboard You can download the corresponding manual from our web site www kontron com by selecting the product Fig 19 External ports of the KTQ45 Flex motherboard 1 PS 2 mouse port green 4 Audio connectors 6 1 2 Serial port RS232 5 6x USB 2 0 ports 3 2x Ethernet ports RJ45 6 VGA port nena a 7 PS 2 keyboard port purple 7 2 3 2 External Interfaces of the KTQ67 Flex Motherb
51. tform offer the superior qualities of a computer designed for operation in harsh industrial environment The KISS 2U V2 platform is designed to be installed in 19 racks It may be also installed as a desktop unit Versions of the KISS 2U V2 platform Fig 2 Rackmount version with Fig 3 Desktop version with closed access panel closed access panel Fig 4 Rackmount version with Fig 5 Desktop version with opened access panel opened access panel The system can be equipped with up to two drive bays depending on the system configuration LI L1 one 5 25 front accessible drive bay Q L2 one 3 5 internal drive bay or an front accessible slim drive m For customized versions and system configurations please observe the corresponding KISS 2U V2 System Configuration Guides for KISS 2U V2 on our web site www kontron com The device can be fitted with an AC wide range an AC redundant a 24VDC or a 48VDC power supply depending on the system configuration ordered The controls of the KISS 2U V2 platform are located behind the front access panel and consist as standard of a power button a power and HDD LED Two system fans are installed at the front side of the unit These are attached to the system by a fan slide in module The fan slide in module simplifies the installation and removal of these components even during operation The washable filter mat which protects your system against dust and dirt is located

KISS 2U V2

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