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User Manual for BLE Series with FLEX

Contents

1. Motor signal connector Connect to CN4 Motor cable Z Connection cable SS r Input signals f Connect to CN5 pin No 1 to 8 Electromagnetic brake connector d 24 VDC Connect to CN1 Eine power supply q u Motor power connector D d ite CD 24 VDC 5 Connect to CN2 5 1 0 Main power supply D i PES m l Main power supply Single phase 100 120 V 4 External potentiometer or Three phase 200 240 v Single phase 200 240 V E External DC voltage D d Connect to CN6 pin No 1 to 3 Input signal common 0 V Connect to CN6 pin No 4 Output signals Connect to CN6 pin No 5 to 8 Electromagnetic brake type only va e Have the connector plugged in securely Insecure connections may cause malfunction or damage to the motor or driver e When unplugging the connector do so while pressing the latches on the connector e When cycle the power or plugging unplugging the connector turn off the power and wait for the CHARGE LED to turn off before doing so Residual voltage may cause electric shock e Do not wire the power supply cable of the driver in the same cable duct with other power lines or motor cables Doing so may cause malfunction due to n
2. Connect to TH input CN5 and CN6 Connect to RG1 and RG2 terminals on TB1 IN COM1 Note If the current consumption of the regeneration unit exceeds the allowable level the thermostat will be triggered and a regeneration unit overheat alarm will generate If a regeneration unit overheat alarm generates turn off the power and check the content of the error 2 Installation and connection 43 Connection B Regeneration unit specifications Model EPRC 400P Continuous regenerative power 100 W Resistance 4000 Operating temperature of thermostat Operation Opens at 150 7 C 302x245 F Reset Closes at 145 12 C 293 54 F normally closed Electrical rating of thermostat 120 VAC 4 A 30 VDC 4 A minimum current 5 mA 44 2 Installation and connection Connection 2 13 Connection diagram example Each connection diagram example is for the electromagnetic brake type In the case of the standard type there are no connection for the electromagnetic brake and no connection input for the MB FREE input signal To use the built in power supply set the SW3 No 3 of the 126 function setting switch switchl to the ON side i The factory setting is OFF an external power
3. Parameter name Description Initial value NET OUTO function select 48 NET OUT1 function select 49 M1 R NET OUT2 function select 50 M2 NET OUTS function select 1 FWD R NET OUTA function select 2 REV R NET OUT5 function select 19 STOP MODE R NET OUT6 function select Assigns the output signal to the NET 66 WNG NET OUT7 function select OUTO to 15 65 ALARM OUT1 See the table on the previous page NET OUT8 function select for the assignment number and 80 S BSY NET OUT9 function select corresponding signal NET OUT10 function select 0 Not used NET OUT11 function select NET OUT12 function select 81 ALARM OUT2 NET OUT13 function select 68 MOVE NET OUT 14 function select TT V NET OUT15 function select 71 TLC 3 3 Input signals The signal state represents the ON Carrying current or OFF Not carrying current state of the internal photocoupler rather than the voltage level of the signal FWD input and REV input When the FWD input is turned ON the motor rotates in the clockwise direction When the FWD input is turned OFF the motor stops When the REV input is turned ON the motor rotates in the counterclockwise direction When the REV input is turned OFF the motor stops If both the FWD input and REV input are turned ON the motor stops instantaneously STOP MODE input Select how the motor should stop when the FWD input or REV input is turned
4. n bl MEXEO2 Untitled1 d Sa File Edit Move View Communication Window Help w amp Start Waveform Monitor Ej Data Operation Data CH1 Ei Parameter ON Command Speed x Function Parameter 1 0 Function Parameter S POS 5000 e rimin div 1 0 Function Parameter RE Analog Adjust CH2 Alam Waming Parameter ON Command Speed E Utilties Parameter Operation Parameter gt Pos 5000 4 rimin div Communication Parameter Ej Monitor CH3 Status ON FWD x Vo a Waveform POS E Test Vo CH4 Operation ON FWD 24 Pos TIME SCALE 100 ms div m MEASURE TRIGGER CH CH1 LE rpm EDGH IV AT Vv AV CH1 START 7 cH TRIGGER l Communicate Wave View Running x d 3 Drag the vertical or horizontal lines with the mouse to desired measurement positions The time delta and measurement delta are shown below the graph TIME SCALE 100 ms div AT 200 ms CH C lt Display the time delta and TRIGGER CH CH1 LEVEL measurement delta 6 Method to use the MEXEO2 165 Monitor function B Saving a waveform The waveform on the waveform monitor screen can be saved as a BMP file 1 Unselect Start Waveform Monitor 2 MEXEO2 Untitled1 2 Click Save Waveform from the File menu 3 Enter a file name and click Save Organize v 4 y Favorites Desktop h
5. 159 5 Monitor function 161 5 1 Status monitor eoe eee 161 5 2 M Ocmonitor usui ehe 162 5 3 Waveform 163 Measurement function 165 B Saving WaVeformm uer correre 166 6 Testfunction 167 6 1 Synchronization with the driver 167 6 2 VO t ste eed tes 168 6 3 Testop rallon eiecti 169 7 Otherfunctions 171 7 1 Printing data 171 7 2 Checking product information 172 7 3 Checking version information 173 7 4 Checking error message 173 7 Inspection troubleshooting and remedial actions 1 Inspection eere 176 2 Alarms warnings and communication errors 177 2 1 177 W Alarm 177 B Alarm feCOrdS nie eie cnt 177 B Alarm list Rx 178 2 27 War ill9S 2 reete 179 B Warning list iere 179 Warning Gcords ont nece 179 2 3 Communication 180 Communication error list 180 Communication error records
6. Description Register address Value read Corresponding decimal Rotation speed No 0 upper 0480h 0000h 400 Rotation speed No 0 lower 0481h 0064h Rotation speed No 1 upper 0482h 0000h 4000 Rotation speed No 1 lower 0483h OFAOh e Query Field name Data Description Slave address 01h Slave address 1 Function code 03h Reading from holding registers Register address upper 04h pt Register address to start reading from Dat Register address lower 80h ata Number of registers upper 00h Number of registers to be read from the starting Number of registers lower 04h register address 4 registers 0004h Error check lower 44h Calculation result of CRC 16 Error check upper D1h e Response Field name Data Description Slave address 01h Same as query Function code 03h Number of data bytes 08h Twice the number of registers in the query Value read from register address upper 00h _ Value read from register address 0480h Value read from register address lower 00h Value read from register address 1 upper 00h Value read from register address 0481h Data Value read from register address 1 lower 64h Value read from register address 2 upper 00h Value read from register address 0482h Value read from register address 2 lower 00h Value read from register address 3 upper OFh YV alue read from register address 0483h Value read from register address 3 lower A0h Error ch
7. Assignment No Signal name Function Setting range 0 Not used Set when the input terminal is not used 1 FWD Rotate the motor to FWD direction 0 Stop 2 REV Rotate the motor to REV direction 1 Operation 19 STOP MODE Select instantaneous stop or deceleration stop 0 Electromagnetic brake 20 MB FREE Release the electromagnetic brake 1 release 27 HMI Release of the function limitation of the OPX P Peu Vd 2A or MEXEO2 normally closed release 32 RO 33 R1 34 R2 35 R3 36 R4 37 R5 38 R6 39 R7 General signals 0 OFF Use these signals when controlling the system 40 R8 via RS 485 communication ESO 41 R9 42 R10 43 R11 44 R12 45 R13 46 R14 47 R15 28 0 49 1 Select the operation data No using these four 1 ON 50 M2 bits Operation data No 0 to 51 M3 15 can be selected 54 TL Disable the torque limiting normally closed ede 2 Installation and connection 51 Explanation of I O signals Related parameters Parameter name Description Initial value NET INO function select 48 MO NET IN1 function select 49 M1 NET IN2 function select 50 M2 NET IN3 function select 1 FWD NET IN4 function select 2 REV NET IN5 function select 19 STOP MODE NET ING function select Assigns the input signals to the NET INO 20 MB FREE NET IN7 function select to NET IN15
8. 75 W Using an external potentiometer 75 W Using external DC voltage 76 E How to adjust the speed difference 76 Multi speed operation 77 Guidance 1 Guidance If you are new to the BLE Series FLEX RS 485 communication type read this section to understand the operating methods along with the operation flow Note Before operating the motor check the condition of the surrounding area to ensure safety STEP 1 Check the installation and connection Check FWD input connection Check Motor connection 24 VDC power supply Check 4 E connection Power supply d connection E m Check External potentiometer connection External potentiometer STEP 2 Turn on the power L7 Operation data or parameters can h be set using the 2 or MEXEO2 2 MEXEO2 IB 2 24 VDC G 1 Turn the 24 VDC power supply on 2 Turn the main power supply on n
9. alie number 0 1 2 3 4 5 6 7 8 9 10 11 slave address SW1 0 1 2 3 4 5 6 7 8 9 B SW5 No 1 OFF 6 axes connection mode Connection mode 12 axes connection mode B Transmission rate Set the transmission rate to 625 000 bps using the transmission rate setting switch SW4 Factory setting 7 625 000 bps B Termination resistor Use a termination resistor for the driver located farthest away positioned Termination resistor at the end from the network converter Turn the SW3 No 4 of the function 120 0 setting switchl ON to set the termination resistor for RS 485 communication OFF Disabled 0209 Enabled Factory setting OFF termination resistor disabled 5 Method of control via industrial network TTE Method of control via CC Link communication 1 3 Remote register list Remote register is common to 6 axes connection mode and 12 axes connection mode on Monitor using remote register n is an address assigned to the master station by the CC Link station number setting read and write of parameters and maintenance command for the driver or NETCO1 CC are executed RWw Master to NETCO1 CC RWr NETCO1 CC to master Address No Description Address No Description RWwnO Command code of monitor 0 RWrnO Data of monitor 0 lower 16 bit RWwn1 Address number of monitor 0 RWrn1 Data of monitor 0 uppe
10. RS 485 communication EPRC 400P 9 Fa i Ir tr 1L B P cable 2 I O signals cable 2 2 m 6 6 ft 24 VDC power supply 24 VDC cable 2 m 6 6 ft 2 lt 6 External potentiometer Cable for external potentiometer 2 2 m 6 6 ft 1 Performance has been evaluated based on connection cable lengths of up to 20 m 65 6 ft You can connect up to three connection cables 2 Shielded cable 3 Unshielded cable B Precautions about static electricity Static electricity may cause the driver to malfunction or become damaged Do not come close to or touch the driver while the power is on except when operating the switch of the front of driver To change the settings of driver switches be sure to use an insulated screwdriver 34 2 Installation and connection Connection 2 Connection This chapter explains how to connect the driver and motor I O signals and power supply as well as the grounding method 2 4 Connection example The following figure is a connection example when an electromagnetic brake motor is used
11. RAR HAAAAA m Sells mannana 8 d d STEP 6 Were you able to operate the motor properly How did it go Were you able to operate the motor properly If the motor does not function check the following points e s any alarm present e Are the power supply motor and RS 485 communication cable connected securely e Are the slave address transmission rate and termination resistor set correctly e Is the C ERR LED lit e Is the C DAT LED lit or blinking For more detailed settings and functions refer to following pages 82 4 Method of control via Modbus RTU RS 485 communication Communication specifications 2 Communication specifications Electrical characteristics In conformance with EIA 485 straight cable Use a twisted pair cable TIA EIA 568B CAT5e or higher is recommended and keep the total wiring distance including extension to 50 m 164 ft or less Transmission mode Half duplex Transmission rate Physical layer Protocol Selectable from 9600 bps 19200 bps 38400 bps 57600 bps and 115 200 bps Asynchronous mode data 8 bits stop bit 1 bit 2 bits parity none even number odd number Modbus RTU mode Connection pattern Up to 31 drivers can be connected to one master controller B Connection example
12. 118 1 4 Assignment for remote I O of 6 axes connection mode E Assignment list of remote I O B Input output of remote I O m Details of remote I O assignment 120 Assignment for remote I O of 12 axes connection 121 W Assignment list of remote I O 121 E Input output of remote I O 122 B Details of remote I O assignment 124 2 Method of control via MECHATROLINK communication 126 2 1 2 2 2 3 24 2 5 GUIDANCE i uyu u un 126 Setting the switches 129 I O field map for the NETCO1 M2 130 I O field map for the NETCO1 M3 131 Communication format 132 B Remote I O input seen E Remote I O output B Remote register input B Remote register output 3 Details of remote I O 134 3 1 Input signals to the driver 134 3 2 Output signals from the driver 135 4 Command code list 136 4 1 Group f rictiona ei set tenes 136 4 2 Maintenance command 137 4 3 Monitor command 4 4 Operation data 4 5 User parameters W Function
13. 48 3 1 Assignment of direct I O 48 Assignment to the input terminals Changing the logic level setting of Assignment to the output terminals 3 2 Assignment of network I O 51 Assignment of input Assignment to the output terminals 3 3 Inputsignals nee 54 3 4 Output signals eese 56 3 5 General signals RO to R15 57 Method of control via I O 1 Guidance eese 60 2 Operation data and parameter 62 2 1 62 2 2 63 i E Function parameter E I O function parameter E O function parameter RS 485 Analog adjust parameter W Alarm warning parameter W Utilities Operation parameter Communication 3 Method of control via I
14. 25 1 6 Installing a load to the combination type parallel gearhead or round shaft type 27 1 7 Installing a load to the combination type hollow shaft flat gearhead 28 1 8 Permissible radial load and permissible axial 30 1 9 Installing the 31 1 10 Installing the external potentiometer supplied uya m eto 32 1 11 Installing the regeneration unit ua te pa eeu e Ra 32 1 12 Installing and wiring in compliance with EMC Directive 33 2 ee 35 2 1 Connection 35 2 2 Connecting the power supply 36 2 3 ntn rte dte 36 24 Connecting the motor and driver 37 2 5 Connecting the 24 VDC power supply 38 2 6 Selecting the input signal power 38 2 7 Connecting the I O signals 38 2 8 Connecting an external speed setter 41 2 9 Connecting the data setter 42 2 10 Connecting the RS 485 communication 42 2 11 43 2 12 Connecting the regeneration unit 43 2 13 Connection diagram example 45 Explanation of I O signals 48
15. 140 E O function parameter 140 E O function parameter RS 485 141 Analog adjust parameter 142 E Alarm warning 142 W Utilities 142 Operation parameter 142 Communication 143 6 Method to use the MEXEO2 Overview of the MEXEO2 146 Connection startup and shutdown 148 2 1 Connection method 148 2 2 Starting the MEXE02 149 23 Setting up the communication line 149 24 Sh tting down 150 Data edit 151 3 1 Creating new data 151 3 2 Opening an existing data file 152 3 3 Setting data in the data edit window 152 3 4 Saving a data file u uuu uuu uuu 153 3 5 Restore default data 155 3 6 Ending data edit o 157 Data upload download and verification J 158 4 1 Download data to the driver writing 158 42 Upload from the driver readino 159 4 3 Verifying
16. 90 C 194 P Model Size of mounting plate Thickness Material BLE23 115x115 mm 4 53 4 53 in BLE46 135x135 mm 5 31x5 31 in n Aluminum BLE512 165x165 mm 6 50x6 50 in Electromagnetic brake type 135 135 mm 5 31 5 31 in B Mounting hole dimensions unit mm in Model A B CH7 D 54 0 030 23 70 2 76 49 5 1 949 I 4 5 0 177 73 0030 BLE46 94 3 70 66 47 2 616 I 6 5 0 256 83 70 033 BLE512 104 4 09 73 54 2 895 I 8 5 0 335 C indicates the pilot diameter on the flange Fit the boss on the gearhead mounting surface into a pilot receiving hole 1 5 Installing the combination type hollow shaft flat gearhead B Using the front side as the mounting surface When the gearhead is installed by using its front side as the mounting surface use the boss of the output shaft to align the center Safety cover mounting screw M3 e Mounting hole dimension Flat washer 74 8 Spring washer Hexagonal nut 9 Mounting plate 4 Mounting hole dimensions unit mm in Model A BH8 C BLE23 70 2 76 a D 5 5 0 22 1 34 0 BLE46 94 3 70 ae D 6 5 0 26 1 50 0 9 50 8 9 BLE512 104 4 09 1 97 20 8 5 0 33 2 Installation and connection 25 Installation B Using the rear side as the mounting surface Safety cover Hexagonal socket head screw e Mounting hole dim
17. Device No Signal name Description Device No Signal name Description RY n 6 D RX n 6 D R ERR Register error NEM During system control input RX n 6 E S BSY g Sy processing status output RX n 6 F RX n 7 0 to Cannot be used RX n 7 A system area Remote station control input to Cannot be used RX n 7 B CRD communication ready status output RY n 7 F RX n 7 C to Cannot be used RX n 7 F 5 Method of control via industrial network 125 Method of control via MECHATROLINK communication 2 Method of control via MECHATROLINK communication See the following explanation when using the BLE Series FLEX RS 485 communication type in combination with the network converter NETCO1 M2 or NETCO1 M3 via MECHATROLINK communication Refer to 3 Details of remote I O on p 134 and 4 Command code list on p 136 for remote I O and command code 2 4 Guidance If you are new to the BLE Series FLEX RS 485 communication type read this section to understand the operating methods along with the operation flow This section explains the operation method in combination with the M2 as an example Note e Before operating the motor check the condition of the surrounding area to ensure safety e See the network converter NETCO1 M2 NETCO1 M3 USER MANUAL for how to set the parameter STEP 1 Set the transmission rate station address and address number B Using the switches
18. 120 1 5 Assignment for remote I O of 12 axes connection mode 121 W Assignment list of remote I O 121 E Input output of remote l O 122 m Details of remote I O assignment 124 2 Method of control via MECHATROLINK communication 126 2 1 126 2 2 Setting the switches 129 2 3 O field map for the 2 130 2 4 I O field map for the NETCO1 M3 131 2 5 Communication format 132 B Remote input eire 132 E lemote G oultput uode recte 132 Remote register 132 Remote register output 133 Details of remote I O 134 3 1 Input signals to the driver 134 3 2 Output signals from the driver 135 Command Code list 136 4 1 Group function 136 4 2 Maintenance command 137 43 Monitor 138 44 Operation 139 4 5 User 139 Function parameter
19. EM 24 VDC A ovy i 40 mA or less gt ro 1 40 mA or less ra 30 VDC or less A Bed Keep the output signal to 30 VDC or less e Be sure to connect the current limiting resistor RO and keep the current to 40 mA or less 2 8 Connecting an external speed setter The rotation speed can be set using an external potentiometer supplied or external DC voltage Refer to page 70 for setting method e Using an external potentiometer Connect the supplied external potentiometer to the pin Nos 1 to 3 of CN6 of the driver Use the supplied signal wire for this External potentiometer connection A Connect the shield wire of the signal wire to the VL input CN6 9 OQ terminal Make sure the shield wire does not contact other 1 VH input Red Yellow 112 3 terminals 2VMinput White V White 3VLinput Yellow Red e Using an external DC voltage For the external voltage use a DC power supply 0 to 10 VDC External DC with reinforced insulation on both the primary side and secondary power supply side and connect it to the pin Nos 2 and 3 of CN6 of the driver The input impedance between the VM input and VL input is approximately 30 The VL input is connected to IN COM1 inside the driver 2 VM input 3 VL input O 1 0 to 10 VDC 1 mA or more Note Be sure to set the external
20. Possible Inittal apsration The 24 VDC power supply was the FWD input and REV input 46h 11 RE 22 cycled when the FWD input or OFF and then cycle the 24 VDC REV input was ON power supply When the motor operates the 81h Network bus error master controller for the network Check the connector or cable of the converter shows a disconnection master controller status 83h Communication Transmission rate setting switch Check the transmission rate setting Not possible 12 switch setting error SW4 was out of specification switch SW4 p The number of consecutive e Check the connection between the RS 485 RS 485 communication errors master controller and driver 84h reached the set value of the Possible communication error communication error alarm parameter e Check the setting of RS 485 communication 1 It generates when assigning the EXT ERROR to the INO to IN6 inputs 2 It generates when setting the no operation at initial alarm enable parameter to Enable 178 7 Inspection troubleshooting and remedial actions Alarms warnings and communication errors No of Reset using Code LED Alarm type Cause Remedial action the ALARM blinks RESET input The time set in the RS 485 communication time out 85h communication parameter has elapsed and yet Check the connection between the 12 timeout the communication could not master controller and driver be establishe
21. DATA_R e Explanation of command Name Description Setting range oe The response returns the command code of the command This is the trigger for handshake indicating the completion of the TRIG_R command code When the command code is completed the TRIG_R will be turned from 0 to 1 0 Not processing 1 Execution completion 0 Normal operation STATUS This indicates the result that executed the command code 1 Error DATA R This is the data reading from the driver little endian 5 Method of control via industrial network 133 Details of remote I O 3 Details of remote I O This is common to NETCO1 CC 2 and NETCO1 M3 3 1 Input signals to the driver The following input signals can be assigned to the NET INO to NET INI5 of remote I O using the parameter See the following table for the assignments of the NET INO to NET INI5 For details on parameter refer to I O function parameter RS 485 on p 141 bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 NET IN15 NET IN14 NET IN13 NET IN12 NET IN11 NET IN10 NET IN9 NET IN8 Not used Not used Not used Not used Not used Not used Not used Not used bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 NET IN7 NET IN6 NET IN5 NET IN4 NET IN3 NET IN2 NET IN1 NET INO Not used MB FREE STOP MODE REV FWD M2 M1 MO Initial value Signal name Function
22. 1 11 Installing the regeneration unit accessory Install the regeneration unit EPRC 400P in a location e Mounting hole dimension where heat dissipation capacity equivalent to a EN level achieved with a heat sink made of aluminum Soraw M4 350x350x3 mm 13 78x13 78x0 12 in is ensured Secure it on a smooth metal plate offering high heat conductivity using two screws M4 not supplied Regeneration unit EPRC 400P 165 mm 6 50 in 0 3 04 2 0 mm 20 165 6 in 32 2 Installation and connection Installation 1 12 Installing and wiring in compliance with EMC Directive The BLE Series is designed and manufactured for use as a component to be installed inside equipment The EMC Directives require that your mechanical equipment in which the BLE Series is installed satisfy the applicable requirements The installation wiring methods of the motor and driver explained here represent the basic methods that are effective in helping your mechanical equipment conform to the EMC Directives The final level of conformance of your mechanical equipment to the EMC Directives will vary depending on the control system equipment used with the motor driver configuration of electrical parts wiring layout hazard level and the like Therefore you must conduct the EMC tests on your mechanical equipment to confirm compliance Applicable Standards Emission Tests EN 61000 6 4
23. Data setter connection 5 Input signal connection IN COMO 1 Control input 0 FWD pa t 1 Control output 1 miren engl isa ALARM OUT 1 Recommended resistance Control input 2 STOP MODE ip 24 VDC Control input 3 MO 680 Q to 4 7 kQ 2 W Control input 4 ALARM RESET 5 VDC 1 150 Q to 1 0 kQ 0 5 W 1 Control input 5 MB FREE Input signal connection IN COM1 24 VDC 15 to 20 DC power supply s lt Shielded cable EE lt Functional grounding Recommended resistance 24 VDC 680 Q to 4 7 2 W 5 VDC 150 Q to 1 0 kQ 0 5 W 2 Installation and connection 45 Connection e Using an external power supply This is a connection example that the power supply is single phase 100 120 VAC the rotation speed is set using an external potentiometer or external DC voltage and the motor is operated with sequence connection of transistor type For the SPEED OUT output supply at least 5 mA of current Power supply _ lt connection y Circuit breaker Driver ground Driver POWER connection RS 485 communication Data setter connection Regeneration unit connection Main circuit Motor connector Electromagnetic brake connector Motor signal conne
24. Rotational Speed r min 0 160 6 Method to use the MEXEO2 Monitor function 5 Monitor function You can monitor the motor operating status alarm condition and I O signals In the waveform monitor the motor operating speeds and I O signal switching status can be checked in a waveform format 5 1 Status monitor You can monitor the operation status and alarm condition 1 In the window selection area click Status under Monitor The status monitor window appears 2 Select Start Status Monitor Status monitor starts tec enm amp File Edit Move View Communication Tool Window Help g mmo E BLE RS 485 B Data Operation Data E Parameter Actual Speed 0 r min Function Parameter Speed G mm 1 0 Function Parameter ex 1 0 Function Parameter RE Conveyor Speed 0 m min Analog Adjust Alam Waming Parameter Load Factor 0 7 Operating Number 0 Alarm Condition 00 Alarm Alarm Reset Alarm History Warning Condition 00 waming Warning History COM Error Condition 100 Communication Alarm COM Error History 3 end status monitor unselect Start Status Monitor 6 Method to use the MEXEO2 161 Monitor function 5 2 monitor You can monitor the I O status of the driver 1 In the window selection area click I O under Monitor The I O monitor window a
25. a 2000 a 2000 o o o v v c lt x lt o o o 9 9 9 5 0 5 10 5 0 5 10 5 0 5 10 Setting voltage VDC Setting voltage VDC Setting voltage VDC Digital setting e Using the OPX 2A Refer to the OPX 2A OPERATING MANUAL HP 5056 e Using the MEXEO2 Refer to 6 Method to use the MEXEO2 e Via RS 485 communication Refer to 4 Method of control via Modbus RTU RS 485 communication or 5 Method of control via industrial network 3 3 Setting the acceleration time and deceleration time The meaning of the acceleration time deceleration time varies depending on the setting method of the rotation speed B When setting the rotation speed with analog setting When using the analog setting the motor is operated at the acceleration time and deceleration time set in the operating data No 0 Acceleration time t1 refers to the time needed for the motor to reach the rated speed 3000 r min from the standstill status Deceleration time t2 refers to the time needed for the motor to stop from the rated speed 3000 r min 3000 r min t1 t2 0 2 to 15 sec 3000 r min B When setting the rotation speed with digital setting When using the digital setting the desired value for the acceleration time and deceleration time can be set to the operating data No 0 to No 15 respectively Acceleration time refers to the time needed for the motor to reach the setting speed from the standstill status Decelerati
26. See the table on the previous page NET IN8 function select for the assignment number and NET IN9 function select corresponding signal NET IN10 function select NET IN11 function select 0 Not used NET IN12 function select NET IN13 function select NET IN14 function select NET IN15 function select Note e Do not assign the same input signal to multiple input terminals When the same input signal is assigned to multiple input terminals the function will be executed if any of the terminals becomes active e When the HMI input and TL input are not assigned to the input terminals these inputs will be always set to ON When assigning them to multiple terminals including direct I O and network I O the function will be executed when all terminals are set to ON 52 2 Installation and connection B Assignment to the output terminals The output signals shown below can be assigned to the NET OUTO to NET OUTI5 of network I O by setting parameters See each command description for the assignments of the NET OUTO to NET OUT1S Explanation of I O signals Assignment No Signal name Function Data read 0 Not used Set when the output terminal is not used 1 FWD R Output in response to the FWD input 2 RVS R Output in response to the RVS input 49 STOP MODE R Output in response to the STOP MODE input 20 MB FR
27. remote I O output RY n 1 7 to RY n 1 0 Address number 1 RX n 1 7 to RX n 1 0 Address number 1 RY n 1 F to RY n 1 8 remote I O input RX n 1 F to RX n 1 8 remote I O output RY 2 7 to RY n 2 0 Address number 2 RX n 2 7 to RX n 2 0 Address number 2 RY n 2 F to RY n 2 8 remote I O input RX n 2 F to RX n 2 8 remote I O output RY n 3 7 to RY 3 0 Address number 3 RX n 3 7 to RX n 3 0 Address number 3 RY n 3 F to RY n 3 8 remote I O input RX n 3 F to RX n 3 8 I O output RY n 4 7 to RY 4 0 Address number 4 RX n 4 7 to RX 4 0 Address number RY n 4 F to RY n 4 8 remote I O input RX n 4 F to RX n 4 8 remote I O output RY n 5 7 to RY n 5 0 Address number 5 RX n 5 7 to RX n 5 0 Address number 5 RY n 5 F to RY 5 8 remote I O input RX n 5 F to RX n 5 8 remote I O output RY n 6 7 to RY n 6 O Control input of RX n 6 7 to RX n 6 O Status output of RY n 6 F to RY n 6 8 NETCOT1 CC RX n 6 F to 6 8 NETCOT CC RY 7 7 to RY 7 0 Control input of RX n 7 7 to RX n 7 0 _ Status output of RY n 7 7 8 n 7 F to RY n 7 system area See the network converter NETCO1 CC USER MANUAL for details RX n 7 F to RX n 7 8 system area 118 5 Method of control via industrial network B Input
28. Exit 2 Select the CSV format from Save as type then enter a file name and click Save operating data and parameters are saved in CSV format Qm gt Favos Organize v E C Favorites nd ortcut ortcut Desitop 438 bytes 837 bytes Downloads E Recent Places 09 Libraries I Computer Network File name Untitledi Save as type CSV format csv ia Hide Folders 154 6 Method to use the 2 3 5 Restore default data B Restoring edited data Data edit You can initialize the data you have edited in the data edit window 1 Click Initialize from the Edit menu umes Edit Move View Communi Undo Ctrl Z Redo Ctri Y Ctrl C Ctrl V Copy Paste Initialize All 2 Select the data you want to initialize and click OK Revert to initial values r Data Range All C Select 3 Click Yes The data is initialized All data will revert to their initial values Do you want to proceed Cey e Restoring default data in selected cells 1 In the data edit window select the cell you want to restore Cell to be initialize 2 Click the right mouse button and click Initialize The value in the selected cell returns to the default Paste Initialize All 6 Method to use the MEXEO2 155 B Restor
29. e Preventing leakage current Stray capacitance exists between the driver s current carrying line and other current carrying lines the earth and the motor respectively A high frequency current may leak out through such capacitance having a detrimental effect on the surrounding equipment The actual leakage current depends on the driver s switching frequency the length of wiring between the driver and motor and so on When connecting an earth leakage breaker use one of the following products offering resistance against high frequency current Mitsubishi Electric Corporation NV series Fuji Electric FA Components amp Systems Co Ltd EG and SG series e Noise elimination measures Provide noise elimination measures to prevent a motor or driver malfunction caused by external noise For more effective elimination of noise use a shielded I O signal cable or attach ferrite cores if a non shielded cable is used Refer to 1 12 Installing and wiring in compliance with EMC Directive on p 33 for the noise elimination measures e Note on connecting a power supply whose positive terminal is grounded The data edit connector CN3 I O signal connectors CN5 CN6 and RS 485 communication connectors CN7 CN8 are not insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the these equipment and driver to short damaging both e Us
30. NET IN7 function select upper 4463 116Fh NET IN7 function select lower 4465 1171h NET IN8 function select lower 4464 1170h NET IN8 function select upper 4466 1172h NET IN9 function select upper 4467 1173h NET IN9 function select lower 4468 1174h NET IN10 function select upper 4469 1175h NET IN10 function select lower 4470 1176 NET IN11 function select upper See table on page 106 0 No function 4471 1177h NET IN11 function select lower 4472 1178h NET IN12 function select upper 4473 1179h NET IN12 function select lower 4474 117Ah NET IN13 function select upper 4475 117Bh NET IN13 function select lower 4476 117Ch NET IN14 function select upper 4477 117Dh NET IN14 function select lower 4478 117Eh NET IN15 function select upper 4479 117Fh NET IN15 function select lower 4480 1180h NET OUTO function select upper 48 M0 R 4481 1181h NET OUTO function select lower 4482 1182h NET OUT1 function select upper 49 M1 R 4483 1183h NET OUT1 function select lower 4484 1184h NET OUT2 function select upper 50 M2 R 4485 1185h NET OUT2 function select lower 4486 1186h NET OUT3 function select upper 1 FWD R C 4487 1187h NET OUT3 function select lower B 4488 1188h NET OUT4 function select upper 2 REV 4490 118Ah NET OUTS5 function select
31. e Entering a numeric value Rotational Speed r min Torque Limit Click a desired cell enter a numeric value using the keyboard and B zm then press the Enter key 0 200 e Selecting a value from a pull down menu Over Load Waming Level x Double clicking a desired cell displays a pull down menu Select a desired value from the pull down menu 192 6 Method to use the 2 Data edit B Copying and pasting data You can copy an entered value and paste it into a different cell Copying and pasting lets you quickly populate multiple cells with the same value 1 Select the data you want to copy and then click the Copy icon in the toolbar You can select a single value or multiple values Fr D MEXEO2 Untitled WD File Edit Move View Communication Tool Window Help BLE RS 485 Ej Data Operation Data Parameter i Function Parameter i I O Function Parameter I O Function Parameter RS Data to be copied 2 Click the cell you want to paste the data into and then click the Paste icon in the toolbar r G nsn wa WD File Edit Move View Communication Tool Window Help Del 4 2 sy e BLE RS 485 E Data Parameter Function Parameter 1 0 Function Parameter i 1 0 Function Parameter RE Cell to be pasted 3 4 Saving a data file The data edited within the 2 or data read by the driver wi
32. 126 5 Method of control via industrial network Method of control via MECHATROLINK communication STEP 2 Check the connection Main power supply RS 485 communication cable NETCO1 M2 24 VDC power supply Master controller MECHATROLINK II communication cable Termination resistor Termination resistor Tt is not necessary for the NETCO1 M3 STEP 3 Check the termination resistor Termination resistor ON SW3 No 4 ON Driver 1 2 8 co A Termination resistor ON Master controller MECHATROLINK II communication cable Termination resistor Termination resistor Tt is not necessary for the NETCO1 M3 5 Method of
33. 7 1 Reading from a holding register s 93 7 2 Writing to a holding 94 73 Diagnosis esie eid 95 7 4 Writing to multiple holding registers 96 8 Register address list 97 8 1 Operation commands 97 82 Maintenance commands 98 8 3 Monitor commands 99 8 4 Parameter R W commands 102 B Operation data uu eene 102 W User 103 9 Group send 108 10 Detection of communication errors 110 10 1 Communication errors 110 10 2 Alarms and warnings 110 11 Timing charts eene 111 5 Method of control via industrial network 1 Method of control via CC Link communication 114 TA rennan nna 114 1 2 Setting the 117 1 3 Remote register 118 1 4 Assignment for remote I O of 6 axes connection mode 118 W Assignment list of remote 1 118 E Input output of remote l O 119 Details of remote I O assignment
34. 8Ch Invalid data The process could not be executed because the data was invalid The number of registers is 0 or more than 17 The number of bytes is other than twice the number of registers The data length is outside the specified range 04h 89h 8Ah 8Ch 8Dh Slave error The process could not be executed because an error occurred at the slave e User I F communication in progress 89h Downloading initializing or teaching function is in progress using the OPX 2A Downloading or initialization is in progress using the MEXE02 e Non volatile memory processing in progress 8Ah Internal processing is in progress S BSY is ON An EEPROM error alarm is present e Outside the parameter setting range 8Ch The value write is outside the setting range e Command execute disable 8Dh 92 4 Method of control via Modbus RTU RS 485 communication Function code 7 Function code 7 1 Reading from a holding register s This function code is used to read a register 16 bits Up to 16 successive registers 16 16 bits can be read Read the upper and lower data at the same time If they are not read at the same time the value may be invalid If multiple holding registers are read they are read in order of register addresses Example of read Read operation data for rotation speed Nos 0 and 1 of slave address 1
35. B General signals 2 Master Query Communication Slave Response 3 General signals X eneral signals OFF 1 A message including a query for remote output via RS 485 communication 2 Tb2 transmission waiting time C3 5 silent interval command processing time 3 C3 5 silent interval 4 ms or less 4 Method of control via Modbus RTU RS 485 communication 111 Timing charts B Configuration Communication Internal processing Master Query Query Slave Response 3 Internal processing is in progress 1 A message including a query for configuration via RS 485 communication 2 Tb2 transmission waiting time C3 5 silent interval command processing time 3 Internal processing time 1 s or less 4 Execute a query after the driver internal processing has been completed 112 4 Method of control via Modbus RTU RS 485 communication 5 Method of control via industrial network This part explains how to control via industrial network This product can be controlled via CC Link communication or MECHATROLINK communication in combination with a network converter sold separately Table of contents 1 Method of control via CC Link communication 114 Guldange u mene 114 1 2 Setting the switches 117 1 3 Remote register list
36. EN 61800 3 C3 EMI Harmonics Current Test EN 61000 3 2 Voltage Fluctuations Test EN 61000 3 3 EMS Immunity Tests EN 61000 6 2 EN 61800 3 C3 Without effective measures to suppress the electromagnetic interference EMI caused by the BLE Series in the surrounding control system equipment or the electromagnetic spectrum EMS generated by the BLE Series the function of your mechanical equipment may be seriously affected The BLE Series will conform to the EMC Directives if installed wired using the methods specified below B Connecting a mains filter Install a mains filter in the power line in order to prevent the noise generated within the driver from propagating outside via the AC input line For mains filters use the product as shown below or an equivalent Single phase 100 120 V Manufacturer Single phase 200 240 V Three phase 200 240 V SOSHIN ELECTRIC CO LTD HF2010A UPF HF3010C SZA Overvoltage category II applies to the mains filter Install the mains filter as close to the driver as possible Use cable clamps and other means to secure the input and output cables firmly to the surface of the enclosure Connect the ground terminal of the mains filter to the grounding point using as thick and short a wire as possible Do not place the AC input cable AWGIS to 14 0 75 to 2 0 mm parallel with the mains filter output cable AWG18 to 14 0 75 to 2 0 mm Parallel placement will reduce mains filter effectiveness if the enc
37. Termination resistor 110 1 2 W Master controller Main power supply Termination resistor 110 1 2 W STEP 3 Check the termination resistor Termination resistor ON Driver Termination resistor ON NETCO1 CC Termination resistor 110 Q 1 2 W Master controller nanananadn Termination resistor 110 O 1 2 W 5 Method of control via industrial network 115 Method of control via CC Link communication STEP 4 Turn on the power and check the setting Check that the LED condition has become as shown in the figures Orientalmotor MODEL BLEDI2CM R PWR ALM NETCO1 CC POWER Green Lit OFF Green Lit OFF Green Lit OFF Green Lit Green Lit Green Lit L RUN Green Lit ALARM C DAT L ERR SD C ERR BCO f s a NX WU e When C ERR red of the driver or 1 is lit Check the transmission rate or address number of RS 485 communication x10 e When L ERR red
38. of the is lit Check the type of the CC Link communication error STEP 5 Execute continuous operation via remote I O of CC Link communication 1 Setthe rotation speed 1241h for the operation data No 1 of the driver 2 Perform continuous operation by turning ON the MO and FWD of the address number 0 for remote I O of CC Link communication RY Master to NETCO1 CC RY Master to NETCO1 CC Device No Signal name Initial value Device No Signal name Initial value RYO NET INO MO RY8 NET IN8 RY1 NET IN1 M1 RY9 NET IN9 RY2 NET IN2 M2 RYA NET IN10 NET IN3 FWD RYB NET IN11 RY4 NET IN4 REV RYC NET IN12 5 NET IN5 STOP MODE RYD NET IN13 RY6 NET IN6 MB FREE RYE NET IN14 RY7 NET IN7 Not used RYF NET IN15 STEP 6 Were you able to operate the motor properly How did it go Were you able to operate the motor properly If the motor does not function check the following points e s any alarm present in the driver or NETCO1 CC Are the address number transmission rate and termination resistor set correctly Is the connection parameter of the NETCOT CC set correctly Is the C ERR LED lit RS 485 communication error Is the L ERR LED ht CC Link communication error Is the operation data rotation speed set correctly Are the driver parameters set correctly For more detailed settings and functions refer to next page and
39. upper 19 STOP MODE R 4491 118Bh NET OUT5 function select lower 4492 118Ch NET OUT6 function select upper 66 WNG 4493 118Dh NET OUT6 function select lower 4494 118Eh NET OUT7 function select upper 65 ALARM OUT1 4495 118Fh NET OUT7 function select lower See table on page 106 4496 1190h NET OUTS function select upper 80 S BSY 4497 1191h NET OUTS8 function select lower 4489 1189h NET OUT4 function select lower 4498 1192h NET OUT9 function select upper 4499 1193h NET OUT9 function select lower 4500 1194h NET OUT10 function select upper funci n uncti 4501 1195h NET OUT10 function select lower 4502 1196h NET OUT11 function select upper 4503 1197h NET OUT11 function select lower 4504 1198h NET OUT12 function select upper 81 ALARM OUT2 4505 1199h NET OUT12 function select lower 4506 119Ah NET OUT13 function select upper 68 MOVE 4507 119Bh NET OUT13 function select lower 4508 119Ch NET OUT14 function select upper TTA 4509 119Dh NET OUT14 function select lower 4510 119Eh NET OUT15 function select upper 74 TLC 4511 119Fh NET OUT15 function select lower Indicates the timing for the data to become effective A Effective immediately B Effective after stopping the operation C Effective
40. 0 200 Utilities Parameter 0 200 ee 0 200 Communication Parameter E Monitor 0 200 Status 0 200 vo 0 200 Waveform Test VO 0 200 Operation 0 200 0 200 0 200 pr 6 Method to use the MEXE02 151 Data edit 3 2 Opening an existing data file 1 Click the Open icon in the toolbar WD File Edit Move View Communication DORS ES oec 2 Select the file you want to edit and click Open Search c Organize v New folder sis Hu e Favorites 1 Yx lt RE Desktop n Downloads AppData Contacts Deskto Downloads Favorites Links My Music Pictures P E Recent Places Documents 19 Libraries p b My Videos Saved Searches Untitledl m Computer Games x Network Filename Untitledhm gt MEXE02 format m2 The data edit window appears just like when you are creating a new data file 3 3 Setting data in the data edit window Note Changing the data in the MEXEO2 will not change the data in the driver In order to change the data in the driver a download must be performed See page 158 for procedures on downloading Data entry When the value in a cell is changed the cell changes to yellow The characters in the cell will be black if the value in the cell is different from the default value Resetting the cell back to the default value changes the text color to blue
41. 1 F NETIN15 number O RX n 1 F NET OUT15 number Address number eee j s Same as Address id o MEM Same as Address A RY n 2 F NET IN15 number 0 RX n 2 F NET OUT15 number V Address number SA US Same as Address m id id Same as Address RY n 3 F NET IN15 number er RX n 3 F NET OUT15 Address number ue Same as Address mde Same as Address RY n 4 F NET IN15 Dunbar ur RX n 4 F NET OUT15 number g Address number L Same as Address sas EPIS Same as Address 90 RY n 5 F NET IN45 panel er RX n 5 F NET OUT15 RY n 6 0 M REQO Monitor request 0 RX n 6 0 M DATO dicc SQ ol RY n 6 1 M REQ1 Monitor request 1 RX n 6 1 M DATA During execution of RY n 6 2 M REQ2 Monitor request 2 RX n 6 2 M DAT2 dj cci of RY n 6 3 M REQ3 Monitor request 3 RX n 6 3 M DAT3 of RY n 6 4 M REQ4 Monitor request 4 RX n 6 4 M DAT4 dd of 1 RY n 6 5 M REQ5 Monitor request 5 RX n 6 5 M pAT5 During execution of control input monitor 5 status output RY n 6 6 RX n 6 6 WNG Warning ARM RST Reset alarm RX n 6 7 ALM Alarm During execution RX n 6 8 C SUC of RS 485 communication RX n 6 9 RX n 6 A RX n 6 B Command execution command D REQ request RX n 6 C D END processing completion 124 5 Method of control via industrial network Method of control via CC Link communication Command RY Master to NETCOT CC Response RX NETCO1 CC to master
42. 11 Control output of NETCO1 CC Control output of system area remote I O output 5 Method of control via industrial network 123 Method of control via CC Link communication B Details of remote I O assignment Initial value Command RY Master to NETCOT CC Response RX NETCOT1 CC to master Device No Signal name Description Device No Signal name Description RY n O NET INO MO RX n O NET OUTO RY n 1 NET IN1 M1 RX n 1 NET OUT1 M1 R RY n 2 NET IN2 M2 RX n 2 NET OUT2 M2 R RY n 3 NET IN3 FWD RX n 3 NET OUT3 FWD_R RY n 4 NET IN4 REV RX n 4 NET OUT4 REV_R RY n 5 NET IN5 STOP MODE RX n 5 NET OUT5 STOP MODE R RY n 6 NET ING MB FREE RX n 6 NET OUT6 WNG Address number RY n 7 NET IN7 RX n 7 NET OUT7 ALARM OUT1 8 NET INO RX n 8 NET OUT8 S BSY RY n 9 NET IN1 RX n 9 NET OUT9 RY n A NET IN2 RX n A NET OUT10 Not used RY n B NET IN3 Not used RX n B NET OUT11 NET IN4 RX n C NET OUT12 ALARM OUT2 NET IN5 RX n D NET OUT13 MOVE RY n E NET ING RX n E NET OUT14 VA NET IN7 RX n F NET OUT15 TLC Address number ar Same as Address hs di Same as Address s RY n
43. 2 GND SW3 No 4 3 TR C 1200 6 TR 100 VO V 0 V The GND line is used in common with 24 VDC power supply input terminal CN5 CN7 CN8 pin assignment Pin No Name Description 1 N C Not used 2 GND GND 1 3 TR RS 485 communication signal 4 N C Not used i 5 N C 6 TR RS 485 communication signal 8 7 N C Not used 8 N C 42 2 Installation and connection Connection 2 11 Test operation Once a main power supply and 24 VDC power supply are connected the connection status can be checked by driving the motor tentatively without setting the data 1 Turn on the main power supply and 24 VDC power supply after completing the wiring 2 Turn the test operation mode switch SW2 No 1 ON Orientalmotor BLEDI2CM R 3 Check that the motor rotates at low speed 100 r min in the forward direction Test operation mode If the motor did not rotate or malfunction could be seen switch SW2 No 1 check the wiring after turning off the power If the rotation direction has been changed by the OPX 2A or MEXE02 or via RS 485 communication the motor rotates according to the setting 4 Turn the test operation mode switch OFF The motor stops Note If the FWD input or REV input is turned ON while the motor rotates in test operation the motor will stop A warning or alarm signal is not output To reset this condition tur
44. 20 MB FREE 36 R4 42 R10 48 M0 R 66 WNG 82 MPS 27 HMI R 37 R5 43 R11 49 M1 R 68 MOVE 84 DIR 85 SPEED OUT 106 4 Method of control via Modbus RTU RS 485 communication NET IN function select parameter Register address list 0 No function 32 RO 38 R6 44 R12 50 M2 1 FWD 33 R1 39 R7 45 R13 51 M3 2 REV 34 R2 40 R8 46 R14 54 TL 19 STOP MODE 35 R3 41 R9 47 R15 20 MB FREE 36 R4 42 R10 48 MO 27 HMI 37 R5 43 R11 49 M1 NET OUT function select parameter 0 No function 32 RO 38 R6 44 R12 50 M2 R 71 TLC 1 R 33 R1 39 R7 45 R13 51 M3 R TT 2 REV R 34 R2 40 R8 46 R14 54 TL R 80 S BSY 19 STOP MODE R 35 41 R9 4T R15 65 ALARM OUT 1 81 ALARM OUT2 20 MB FREE 36 R4 42 R10 48 M0 R 66 WNG 82 MPS 27 HMI 37 R5 43 R11 49 M 68 MOVE 84 DIR 4 Method of control via Modbus RTU RS 485 communication 107 Group send 9 Group send Multiple slaves are made into a group and a query is sent to all slaves in the group at once Group composition A group consists of one parent slave and child slaves and only the parent slave returns a response Query sent to Master the parent slave Response Parent slave Group address To perform a group send set a group address to the child Query sent to slaves to be included in the group Master ine parent slave The child slaves to which the grou
45. 3 1 Assignment of direct N O 48 E Assignment to the input terminals 48 W Changing the logic level setting of input signals sse W Assignment to the output terminals 3 2 Assignment of network I O W Assignment of input signals W Assignment to the output terminals 3 3 5 3 4 lt 3 5 General signals RO to 15 Installation 1 Installation This chapter explains the installation location and installation methods of the motor and driver as well as how to install a load and external potentiometer Also covered in this section are the installation and wiring methods that are in compliance with the relevant EMC Directive 1 1 Installation location The motor and driver are designed and manufactured for use as a component to be installed inside equipment Install them in a well ventilated location that provides easy access for inspection The location must also satisfy the following conditions Inside an enclosure that is installed indoors provide vent holes Ambient temperature 0 to 50 32 to 122 F non freezing Ambient humidity 85 or less non condensing Area not exposed to direct sun Area free of excessive amount of dust iron particles or the like Area free
46. 6 9 RX n 6 A RX n 6 B Command D REQ command SxS canon RX n 6 C D END processing request completion 120 5 Method of control via industrial network Method of control via CC Link communication Command RY Master to NETCOT CC Response RX NETCO1 CC to master Device No Signal name Description Device No Signal name Description RY n 6 D RX n 6 D R ERR Register error NEM During system control input RX n 6 E S BSY g Sy processing status output RX n 6 F RX n 7 0 to Cannot be used RX n 7 A System area Remote station control input to Cannot be used RX n 7 B CRD communication ready status output RY n 7 F RX n 7 C to Cannot be used RX n 7 F 1 5 Assignment for remote I O of 12 axes connection mode Remote I O assignments of the driver are as follows n is an address assigned to the master station by the CC Link station number setting See the network converter NETCO1 CC USER MANUAL for 12 axes B Assignment list of remote I O Command RY Master to NETCOT1 CC Response RX NETC01 CC to master Device No Description Device No Description RYn7 to RYnO Address number remote I O input RXn7 to RXnO Address number remote I O output RYnF to RYn8 Address number 1 remote I O input RXnF to RXn8 Address number 1 remote I O output RY n 1 7 to RY n 1 0 Address numbe
47. 9 Allaeeae 60 3 Method of control via I O Guidance STEP 3 Operate the motor 3 Eid Hd ty motor bl Operation data or parameters can Vete s EADEM be set using the OPX 2A or MEXEO2 OPX 2A MEXE02 TOLY Ly 5 1 Turn the FWD input ON Im n Master controller q 0 He 9 24 VDC q 0 q I Ee q 0 q7 9 n3 2 Turn the potentiometer clockwise d O tosetthe speed I iS p External potentiometer STEP 4 Were you able to operate the motor properly How did it go Were you able to operate the motor properly If the motor does not function check the following points e Is any alarm present e Are the power supply and motor connected securely e s the external potentiometer connected securely For more detailed settings and functions refer to the following pages 3 Method of control via I O 61 Operation data and parameter 2 Operation data and parameter The parameters required for motor operation are available in the following two types e Operation data e User parameters The parameters are saved in the RAM or non volatile memory The data saved in the RAM will be erased once the 24 VDC power supply is turned off On the other hand the para
48. Address number 7 remote 21 I O input output 22 i Register address number adress uber 23 response 24 Command code response 25 Command code TRIG TRIG response STATUS Remote resistor 26 27 28 DATA DATA response 29 30 31 Reserved Reserved 5 Method of control via industrial network 131 Method of control via MECHATROLINK communication 2 5 Communication format Communication formats to the driver and NETCO1 M2 NETCO1 M3 are as follows B Remote I O input For details on remote I O refer to page 134 e 8 axes connection mode 16 bit mode bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 NET IN15 NET IN14 NET IN13 NET IN12 NET IN11 NET IN10 NET IN9 NET IN8 Not used Not used Not used Not used Not used Not used Not used Not used bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 NET IN7 NET ING NET IN5 NET IN4 NET IN3 NET IN2 NET IN1 NET INO Not used MB FREE STOP MODE REV FWD M2 1 MO Initial value e 16 axes connection mode 8 bit mode bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO NET IN7 NET ING NET IN5 NET IN4 NET IN3 NET IN2 NET IN1 NET INO Not used MB FREE STOP MODE REV FWD M2 M1 MO Initial value B Remote I O output e 8 axes connection mode 16 bit mode bit15 bit14 bi
49. Circuit breaker Mitsubishi Electric Corporation NF30 2 3 Grounding Grounding the motor Connect the Protective Earth Terminal on the motor to the ground near the motor Minimize the wiring length of the ground cable Ground terminal and cable e Applicable crimp terminal Round crimp terminal with insulation cover e Thread size of terminal M4 e Tightening torque 0 8 to 1 0 N m 7 0 to 8 8 Ib in 4 8 0 19 or less e Applicable lead wire AWGIS to 14 Unit mm in 0 75 to 2 0 mm 94 1 0 16 or more 9 5 0 37 or less Grounding the driver Be sure to ground the Protective Earth Terminal screw size M4 of the driver e Applicable crimp terminal Round crimp terminal with insulation cover e Tightening torque 1 2 N m 10 6 Ib in e Applicable lead wire AWGIS to 14 0 75 to 2 0 mm Either of the two Protective Earth Terminals can be used for grounding the driver The terminal that is not grounded can be used CRUS Of ee he as a spare terminal Use the spare terminal according to your specific need such as connecting it to the motor in order to ground the motor Do not share the Protective Earth Terminal with a welder or any other power equipment When grounding the Protective Earth Terminal secure the grounding point near the driver 36 2 Installation and connection Connection 2 4 Connecting the motor and driver Connect the motor power connector to the CN2 and the motor s
50. Command code list T 2 3 Description code 2088h External analog torque limit setting Monitors the torque limiting value by the external potentiometer unit 96 3 208Bh External analog voltage setting Monitors the setting voltage by external voltage unit 0 1 V The decimal position is automatically changed based on the setting of the reduction gear rate parameter or decimal place for reduction gear rate parameter The decimal position is automatically changed based on the setting of the conveyor reduction gear rate parameter or decimal place for conveyor reduction gear rate parameter FFFFh is displayed when not selecting by the analog input signal select parameter e Direct I O and electromagnetic brake status 206Ah Byte bit7 bit bit5 bit bit3 bit2 bit bito 0 ING IN5 IN4 IN3 IN2 IN1 INO 1 2 OUT1 OUT2 3 MB 4 4 Operation data Up to 16 operation data can be set data Nos 0 to 15 When the operation data is changed a recalculation and setup will be performed after the operation is stopped and the changed value will be set Command code me Initial Description Setting range Read Write value 0240h 1240h Rotational speed No 0 to to to O or 80 to 4000 r min 0 024Fh 124Fh Rotational speed No 15 0300h 1300h No 0 to to to 030Fh 130Fh Accelerati
51. DC voltage to 10 VDC or less When connecting the external DC power supply make sure the polarities are correct If the polarities are reversed the driver may be damaged 2 Installation and connection 41 gt Connection 2 9 Connecting the data setter Connect OPX 2A cable or supplied cable with the MEXEO2 to CN3 on the driver OPX 2A cable or supplied cable with the MEXEO2 CN MB Oem CN MOTOR J N Caution The data edit connector CN3 I O signal connectors CN5 CN6 and RS 485 communication connectors CN7 CN8 are not insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the these equipment and driver to short damaging both 2 10 Connecting the RS 485 communication cable Connect this cable when controlling the product via RS 485 communication Connect the RS 485 communication cable to the CN7 or CN8 on the driver The vacant connector can be used to connect a different driver A driver link cable is available as an accessory sold separately See page 184 A commercial LAN cable can be also used to link drivers RS 485 communication 5V connectors CN7 CN8 GND 3 TR t 6 TR Drivers can be linked
52. E e Installation conditions The motor and driver are designed and manufactured for use as a component to be installed inside equipment Item Motor Driver Overvoltage category Pollution degree 3 2 Protection against electric shock Class I Overvoltage category II when EN 60950 1 is applicable e Low Voltage Directive This product is designed and manufactured for use as a component to be installed inside equipment e Install the product within an enclosure in order to avoid contact with hands e Be sure to maintain a Protective Earth in case hands should make contact with the product Securely ground the Protective Earth Terminals of the motor and driver e EMC Directives This product has received EMC compliance under the conditions specified in Example of motor and driver installation and wiring on p 34 Be sure to conduct EMC measures with the product assembled in your equipment by referring to 1 12 Installing and wiring in compliance with EMC Directive on p 33 1 Entry Safety precautions 3 Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions Warnin Handling the product without observing the instructions that accompany a Warning 9 symbol may result in serious injury or dea
53. Hexagonal socket head screw a Spring washer Parallel key Spacer Stepped load shaft e Mounting method using end plate Secure the end plate to the load shaft by tightening the hexagonal socket head screw over a flat washer and spring washer Hexagonal socket head screw Spring washer Flat washer Hollow output shaft End plate Flat washer Hexagonal socket head screw Spring washer Parallel key End plate Stepped load shaft Note The safety cover supplied cannot be attached due to contact between the safety cover and hexagonal socket head screw Take safety measures against rotating part 28 2 Installation and connection e Recommended load shaft installation dimensions Unit mm in Installation Recommended Outer diameter Model Inner diameter of diameter of load Nominal diameter Applicable Spacer of stepped shaft hollow shaft H8 shaft h7 of retaining ring screw thickness D g12 977 912 0 018 BLE23 80 4724 9 80 4724 Soor 12 20 47 M4 3 0 12 20 0 79 15 00 915 Sore BLE46 80 5906 3 00 5906 oor 15 20 59 M5 4 0 16 25 0 98 920 0933 920 8 021 BLE512 00 7874 3 00 7874 Sous 220 20 79 M6 5 0 20 30 1 18 B Non stepped load shaft Install a spacer on the load shaft side and secure the retaining ring to the load shaft by tightening the hexagonal socket head screw over a spacer
54. INA IN3 IN2 IN1 INO 8 4 Parameter R W commands These commands are used to write or read parameters All commands can be read and written READ WRITE When the operation data is changed a recalculation and setup will be performed immediately and the changed value will be set For details on parameters see page 63 and later B Operation data Register address Initial Name Setting range Dec Hex value 1152 0480h Rotational speed No 0 upper 1153 0481h Rotational speed No 0 lower to to to O or 80 to 4000 r min 0 1182 O49Eh Rotational speed No 15 upper 1183 O49Fh Rotational speed No 15 lower 1536 0600h Acceleration No 0 upper 1537 0601h Acceleration No 0 lower to to to 1566 061Eh Acceleration No 15 upper 1567 061Fh_ Acceleration No 15 lower 2 to 150 120 1 s 5 1664 0680h Deceleration No 0 upper 1665 0681h Deceleration No 0 lower to to to 1694 069Eh Deceleration No 15 upper 1695 O69Fh Deceleration No 15 lower 1792 0700h Torque limit No 0 upper 1793 0701h Torque limit No O lower to to to 0 to 20096 200 1822 O71Eh Torque limit No 15 upper 1823 O71Fh Torque limit No 15 lower 102 4 Method of control via Modbus RTU RS 485 communication B User parameters Register address list Register address Name Setting range Initial value Eff
55. MEXEO2 or RS 485 communication the assigned terminal was ON e Check the connection between the RS 485 o ae master controller and driver 84h communication The RS 485 communication error was detected Hen e Check the setting of RS 485 communication The detection level can be changed using the OPX 2A B Warning records Up to 10 generated warnings are saved in the RAM in order of the latest to oldest Warning records saved in the RAM can be read or cleared when performing any of the following e Read the warning records by the monitor command via RS 485 communication e Clear the warning records by the maintenance command via RS 485 communication e Read and reset the warning records using the OPX 2A or MEXEO2 Note You can also clear the warning records by turning off the driver power 7 Inspection troubleshooting and remedial actions 179 Alarms warnings and communication errors 2 3 Communication errors Up to 10 communication errors are saved in the RAM in order of the latest to the oldest and you can check using the MEXEO2 or via RS 485 communication B Communication error list Code Communication error type Cause Remedial action One of the following errors was e Check the connection between the detected master controller and driver 84h RS 485 communication error Framing error e Check the setting of RS 485 BCC error communication The command reques
56. MOTOR PTE LTD Tel 040 76910443 Fax 040 76910445 1 65 6745 7344 Fax 65 6745 9405 ORIENTAL MOTOR UK LTD ORIENTAL MOTOR MALAYSIA SDN BHD Tel 01256 347090 01256 347099 Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR FRANCE SARL ORIENTAL MOTOR THAILAND CO LTD Tel 01 47 86 97 50 Fax 0147 8245 16 Tel 66 2 251 1871 Fax 66 2 251 1872 ORIENTAL MOTOR ITALIA s r l INA ORIENTAL MOTOR Tel 02 93906346 Fax 02 93906348 KOREA Tel 080 777 2042 Fax 02 2026 5495 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 6744 0361 Fax 03 5826 2576
57. Master controller SW3 No 4 ON Address Address Address number 1 number 2 number 31 Termination resistor O Termination resistor RS 485 4 Method of control via Modbus RTU RS 485 communication 83 Communication specifications Driver 1 Master controller RS 485 a VOV Due Driver 2 TR 100 kQ TR GND TR SW3 No 4 120 Q TR GND 00 kQ VOV ov TL Driver 31 5V TR 100 kQ TR I d SW3 No 4 2 1209 o 0v Termination resistor 120 Q 2 Turn the termination resistor SW3 No 4 to ON 84 4 Method of control via Modbus RTU RS 485 communication 3 Setting the switches Setting the switches e Driver front side Address number sett
58. Motor operating TLC Output when the motor torque reaches the limit value u ne torque limiting 1 In torque limiting operation VA Output when the motor speed reaches the setting 0 Speed not attained value 1 Speed attainment S BSY Output when the motor is in internal processing state u Ne internal processing 1 During internal processing Output when the overload warning detection level is ALARM OUT2 exceeded Normal operation Output when an overload alarm generates 1 In overload operation normally closed 0 Main power OFF MPS Output the ON OFF state of the main power supply 1 Main power ON 0 REV direction DIR Output the motor rotation direction 4 EWD direction 5 Method of control via industrial network 135 Command code list 4 Command code list This is common to NETCO1 CC 2 NETCO1 M3 4 1 Group function The driver has a group function Multiple slaves are made into a group and a operation command is sent to all slaves in the group at once Group composition A group consists of one parent slave and child slaves Group address To perform a group send set a group address to the child slaves to be included in the group The child slaves to which the group address has been set can receive a command sent to the parent slave The operation command will be sent to the child slaves in the same group by sending it to the parent slave Parent slave No special settin
59. O 70 3 1 3 2 B Analog uqaqa rcs W Digital setting eee 3 3 Setting the acceleration time and deceleration time 72 m When setting the rotation speed with analog setting ss m When setting the rotation speed with 3 4 3 5 3 6 3 7 m Using an external potentiometer W Using external DC voltage m How to adjust the speed difference 3 8 Operation dala uu 70 Setting the rotation speed 70 Example of operation pattern 75 Multi motor control 75 Multi speed 7T 4 Method of control via Modbus RTU RS 485 communication 1 Guidance iim errem 80 2 Communication specifications 83 3 Setting the switches 85 4 Setting the RS 485 communication 87 5 Communication mode and communication timing 88 5 1 Communication 88 5 2 Communication 88 6 Message eere 89 EE 89 6 2 RESPONSE eee 91 Function code eem 93
60. ON Changing the logic level setting of input signals You can change the logic level setting for input terminals INO to IN6 using the parameter Related parameters Parameter name Description Initial value INO contact configuration IN1 contact configuration IN2 contact configuration Changes the logic level setting for the input terminal INO to ING 0 Normally open IN4 contact configuration 1 Normally closed IN3 contact configuration IN5 contact configuration IN6 contact configuration 2 Installation and connection 49 Explanation of I O signals B Assignment to the output terminals The output signals shown below can be assigned to the output terminals OUTO and OUTI of CN6 by setting parameters For details on output signals refer to page 56 Output terminal Initial value OUTO 85 SPEED OUT OUT1 65 ALARM OUT1 Assignment No Signal name Function 0 Not used Set when the output terminal is not used 1 FWD R Output in response to the FWD input 2 REV R Output in response to the RVS input 19 STOP MODE Output in response to the STOP MODE input 20 MB FREE R Output in response to the MB FREE input 27 HMI R Output in response to the HMI input 32 RO 33 R1 34 R2 35 R3 36 R4 37 R5 38 R6 39 R7 Output the status of the general signals RO to R15 40 R8 41 R9 4
61. PWR ALM Power supply supplied or Make sure power supply voltage does not exceed the rated voltage accessory Motor signal connector CN4 HALL S Circuit breaker or earth leakage breaker Always connect a breaker to protect the primary circuit Electromagnetic by the user brake connector CN1 MB External control equipment Connect I O signals Motor power connector 2 2 h CN2 MOTOR 24 VDC power supply Be sure to connect it Mains filter Use a mains filter to eliminate noise It effectively reduces noise generated from the power source or driver unn gt 2 24V Regeneration unit EPRC 400P accessory Use this regeneration unit when using the motor in operation External potentiometer such as vertical drive supplied Wade or Connect this potentiometer a large inertial load drive to set the motor speed externally lei elv l External DC voltage Connect an appropriate power supply to set the motor speed using DC r voltage 1 Entry 13 Preparation 6 Preparation This chapter explains the items you should check as well as the name and function of each part 6 1 Checking the product Verify that the items list
62. White C Color 6 Method to use the MEXEO2 171 Other functions 7 2 Checking product information 1 Click Device Information from the Tool menu File Edit Move View Communication Tool Window Help Da E amp e xg S a c Device Information 2 Click Check Verification of connection status will start 3 Once the results are displayed click Close Device __ e When the driver series name or product name mode is not displayed Verify the following items e Is the driver power on e s the PC interface cable completely inserted e s the driver a type that is compatible with the MEXEO2 e When Unsupported Product is shown in the product name column Verify that the MEXEO2 supports this driver 172 6 Method to use the 2 Other functions 7 3 Checking version information You can check the version of the MEXEO2 software you are using 1 Click About MEXEO2 from the Help menu WD File Edit Move View Communication Tool Window Help Begg About MEXEO2 2 After you have checked the software version click Close pu Cm CE Data Setting Software MEXE02 Version 2 60 C Copyright 2007 2012 ORIENTAL MOTOR CO LTD All rights reserved This product is licensed to Hewlett Packard Company om This product is protected by Japanese copyright law and intemational treaties Unauthorized
63. after executing the configuration 4 Method of control via Modbus RTU RS 485 communication 105 Register address list Register address n Name Setting range Initial value Effective Dec Hex 4512 41A0h Analog operating speed command gain upper _ Anal d das 0 to 4000 r min 800 4513 11A1h nalog operating speed command gain lower 4514 11A2h Analog operating speed command offset upper Anal i d d 2000 to 2000 r min 4515 11A3h nalog operating speed comman offset lower 4516 11A4h Analog torque limit gain er g torque dimit gain upper 0 to 200 40 4517 11A5h Analog torque limit gain lower 4518 11A6h Analog torque limit offset er E ope 50 to 50 4519 11A7h Analog torque limit offset lower 4522 11 Analog operating speed maximum value for external input upper Anal d 0 to 4000 r min 4000 4523 11ABh nalog operating speed maximum value for external input lower 4526 11AEh Analog torque limit maximum value external input upper pem limit 0 to 200 200 4527 11AFh nalog torque limit maximum value external input lower 4608 1200h Communication time out upper 0 Not monitored 0 4609 1201h Communication time out lower 1 to 10000 ms 4610 1202h Communication error alarm upper 1 to 10 times 4611 1203h Communication error alarm lower ndicates the timing for the data to become effectiv
64. communication 85 Setting the switches B Transmission rate Set the transmission rate using transmission rate setting switch SW4 The transmission rate to be set should be the same as the transmission rate of the master controller Factory setting 7 SW4 Transmission rate bps 0 9600 1 19200 2 38400 3 57600 4 115 200 5toF Not used Note Do not set the SWA to positions 5 to F B Termination resistor Use a termination resistor for the driver located farthest away positioned at the end from the master controller Turn the SW3 No 4 of the function setting switchl to ON to set the termination resistor for RS 485 communication 120 Q Factory setting OFF termination resistor disabled SW3 No 4 Termination resistor 120 OFF Disabled ON Enabled SW3 No 4 1200 100 VO V 0 V The GND line is used in common with 24 VDC power supply input terminal CN5 86 4 Method of control via Modbus RTU RS 485 communication Setting the RS 485 communication 4 Setting the RS 485 communication Set parameters required to use via RS 485 communication beforehand B Parameters set with the OPX 2A or MEXEO2 The following parameters cannot be set via RS 485 communication Set these parameters using the OPX 2A or MEXEO2 Parameter name Description Setting range Initial value 0 No parity Communication pari
65. control via industrial network function parameter RS 485 Command code list Command code pans as Effective Description Setting range Initial value Read Write 08BOh 18BOh NET INO function select 48 MO 08B1h 18B1h NET IN1 function select 49 M1 08B2h 18B2h NET IN2 function select 50 M2 08B3h 18B3h NET IN3 function select 1 FWD 08B4h 18B4h NET IN4 function select 2 REV 08B5h 18B5h NET IN5 function select 19 STOP MODE 08B6h 18B6h NET IN6 function select 20 MB FREE 08B7h 18B7h NET IN7 function select 08B8h 18B8h NET IN8 function select 08B9h 18B9h NET INO9 function select 08BAh 18BAh NET IN10 function select 08BBh 18BBh NET IN11 function select 0 No function 08BCh 18BCh NET IN12 function select 08BDh 18BDh NET IN13 function select 08BEh 18BEh NET IN14 function select 08BFh 18BFh NET IN15 function select 08COh 18COh NET OUTO function select 48 08C1h 18C1h NET OUT1 function select 49 M1_R 08C2h 18C2h NET OUT2 function select 50 M2_R 08C3h 18C3h NET OUT3 function select 1 R 08C4h 18C4h NET OUT4 function select 2 REV_R 08 5 18C5h NET OUT5 function select 19 STOP MODE R 08C6h 18C6h NET OUTG6 function select 66 WNG 08C7h 18C7h NET OUT7 function select 65 ALARM OUT1 O8C8h
66. control via industrial network 127 Method of control via MECHATROLINK communication STEP 4 Turn on the power and check the setting Check that the LED condition has become as shown in the figures Orientalmotor BLEDI2CM R PWR ALM NETCO1 M2 POWER Green Lit OFF Green Lit OFF CONT Green Lit OFF Green Lit Green Lit ALARM C DAT C ERR See DN Vom STATION No m e When C ERR red of the driver or NETC01 M2 is lit Check the transmission rate or address number of RS 485 communication e When ERR red of the M2 is lit Check the MECHATROLINK II communication error STEP 5 Continuous operation Control the I O signal of the driver using the I O command DATA RWA 50h of MECHATROLINK II communication 1 Setthe rotation speed 1241h for the operation data No 1 of the driver 2 Perform continuous operation by turning ON the MO and FWD of the address number 0 bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 NET IN15 NET IN14 NET IN13 NET IN12 NET IN11 NET IN10 NET IN9 NET IN8 Not used Not used Not used Not used Not used Not used Not used Not used bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO NET IN5 NET IN7 NET ING STOP NET IN4 NET IN3 NET IN2 NET IN1 NET INO Not used MB FREE MODE REV FWD M2 M1 MO Initial value STEP 6 We
67. e When installing the motor gearhead in the equipment exercise caution not to pinch your fingers or other parts of your body between the equipment and motor or gearhead Injury may result e Securely install the load on the motor output shaft Inappropriate installation may result in injury e Use a 24 VDC power supply with reinforced insulation on its primary and secondary sides Failure to do so may result in electric shock e Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction Failure to do so may result in injury e Immediately when trouble has occurred stop running and turn off the driver power Failure to do so may result in fire electric shock or injury e Do not touch the rotating part output shaft during operation Doing so may result in injury e The motor surface temperature may exceed 70 158 F even under normal operating conditions If the operator is allowed to approach a running motor attach a warning label as shown A to the right in a conspicuous position Failure to do so may result in skin burn s e Use an insulated screwdriver to adjust the switches in the driver Failure to do so may result in Warning label electric shock e To dispose of the motor gearhead or driver disassemble it into parts and components as much as possible and dispose of individual parts components as industrial
68. generate the overload warning 50 to 10096 100 against the motor load torque A Sets whether to enable or disable overload warning 0 Disable Over load warning enable 0 function 1 Enable ndicates the timing for the data to become effective A Effective immediately B Utilities parameter Name Description Setting range Initial value JOG operating speed Sets the rotation speed at JOG operation 0 or 80 to 1000 r min 300 The torque in JOG operation can be limited JOG operating torque Sets the maximum torque based on the rated 0 to 200 200 torque being 100 Display mode of the data Sets the display method of rotation speed in the 0 Signed A monitor mode If 0 Signed is set will be 0 setter speed Id auis 1 Absolute displayed when rotating in the reverse direction Editing and clearing the operation data 0 Disable The data setter editing mode parameters can be prohibited by locking 1 Enable 1 operation of the OPX 2A i Indicates the timing for the data to become effective A Effective immediately 67 3 Method of control via I O Operation data and parameter B Operation parameter Name Description Setting range Initial Effective value 0 Operating speed 1 Conveyor speed Data setter initial display s Pa 6 display on ORX 2A 2 Load factor 0 when the driver power is turned on 3 Operating number 4 Mon top view x 0 Analog invalid Analog input signal sele
69. industrial network 129 Method of control via MECHATROLINK communication 2 3 I O field map for the NETCO1 M2 Update of remote I O data asynchronous is executed by the Command 50h When the remote I O occupied size is 16 bit mode and the number of transmission bytes is 32 bytes initial value I O field map will be as follows See the network converter NETCO1 M2 USER MANUAL for other I O field map Byte Part Type Command Response 1 DATA RWA 50h DATA RWA 50h 2 ALARM Header field 3 OPTION STATUS 4 5 6 Reserved Connection status 7 Address number 0 remote Address number 0 remote 8 I O input I O output 9 Address number 1 remote Address number 1 remote 10 I O input I O output 11 Address number 2 remote Address number 2 remote 12 I O input I O output 13 Address number 3 remote Address number 3 remote 14 I O input I O output Remote 15 Address number 4 remote Address number 4 remote 16 I O input I O output 17 Address number 5 remote Address number 5 remote 18 Data field 1 O input I O output 19 Address number 6 remote Address number 6 remote 20 I O input I O output 21 Address number 7 remote Address number 7 remote 22 I O input I O output 23 i Register address number Register address number 24 response 25 Command code r
70. of excessive salt Area that is free of explosive atmosphere or toxic gas such as sulfuric gas or liquid Area not subject to splashing water rain water droplets oil oil droplets or other liquids Area not subject to continuous vibration or excessive shocks Area free of excessive electromagnetic noise from welders power machinery etc Area free of radioactive materials magnetic fields or vacuum 1 2 Installation overview This section explains an overview of how to install the motor and driver Refer to each applicable section for details B installing the combination type parallel shaft gearhead and round shaft type Secure the motor using the hexagonal socket head screws through the four mounting holes Tighten the nuts until no gaps remain between the motor and mounting plate The combination type parallel shaft gearheads come with a set of hexagonal socket head screws Round shaft types do not come with hexagonal socket head screws Hexagonal socket head screws must be provided by the user if round shaft types are used For machining dimension of the mounting plate or installing removing method of the gearhead see page 24 for the combination type parallel shaft gearhead and page 25 for the round shaft type e Combination type parallel shaft gearhead e Round shaft type Hexagonal socket head screw Hexagonal socket head Screw set supplied Hexagonal socket head screw set supplied with the combination type parallel s
71. of the output shaft as an Transmission auxiliary means for preventing the transfer mechanism from parts Fixed screw disengaging GFS2G type have no output shaft tip screw hole eamedo Output shaft tip screw hole model name GFS4G 5 Effective depth 10 mm 0 39 in GFS5G M6 Effective depth 12 mm 0 47 in 2 Installation and connection 27 Installation 1 7 Installing a load to the combination type hollow shaft flat gearhead If the motor is subject to a strong impact upon instantaneous stop or receives a large overhung load use a stepped load shaft Note e Apply grease molybdenum disulfide grease etc on the surface of the load shaft and inner walls of the hollow output shaft to prevent seizure e When installing a load do not damage the hollow output shaft or bearing of the gearhead Forcing in the load by driving it with a hammer etc may break the bearing Do not apply any excessive force to the hollow output shaft e Do not modify or machine the hollow output shaft of the gearhead Doing so may damage the bearings and destroy the gearhead m Stepped load shaft e Mounting method using retaining ring Secure the retaining ring to the load shaft by tightening the hexagonal socket head screw over a spacer flat washer and spring washer Hexagonal socket head screw Spring washer Flat washer Retaining ring Spacer Retaining ring Hollow output shaft Flat washer Load shaft
72. output of remote I O e Remote I O input NETCO1 CC RYnF to RYnO RY n 1 F to RY n 1 0 RY n 2 F to RY n 2 0 RY n 3 F to RY n 3 0 RY n 4 F to RY n 4 0 RY n 5 F to RY n 5 0 RY n 6 F to RY n 6 0 RY n 7 F to RY n 7 0 e Remote l O output NETCO1 CC RXnF to RXnO RX 1 F to RX 1 0 RX n 2 F to RX n 2 0 RX n 3 F to RX n 3 0 RX n 4 F to RX n 4 0 RX 5 F to RX n 5 0 RX n 6 F to RX n 6 0 RX n 7 F to RX n 7 0 Driver Address number 0 Address number 0 remote I O input Address number 0 remote I O input Method of control via CC Link communication Driver Address number 1 Address number 1 remote I O input Address number 1 Address number 2 remote I O input Address number 3 remote I O input Address number 4 remote I O input Address number 5 remote I O input remote I O input Driver Address number 5 Control input of NETCO1 CC Control input of System area Driver Address number 0 Address number 0 remote I O output Address number 0 remote I O output Driver Address number 1 Address number 1 remote I O output Address number 1 Address number 2 remote I O output Address number 3 remote I O output Address num
73. parameter sese E 1 0 function parameter E I O function parameter RS 485 141 m Analog adjust parameter W Alarm warning parameter m Utilities parameter W Operation parameter a W Communication parameter 143 Method of control via CC Link communication 1 Method of control via CC Link communication See the following explanation when using the BLE Series FLEX RS 485 communication type in combination with the network converter NETCO1 CC via CC Link communication Refer to 3 Details of remote I O on p 134 and 4 Command code list on p 136 for remote I O and command code 1 4 Guidance If you are new to the BLE Series FLEX RS 485 communication type read this section to understand the operating methods along with the operation flow e Before operating the motor check the condition of the surrounding area to ensure safety e See the network converter NETCO1 CC USER MANUAL for how to set the parameter STEP 1 Set the transmission rate station address and address number B Using the switches Setting condition of driver Setting condition of NETCO1 CC e Address number of the driver 0 e CC Link station number 1 e RS 485 transmission rate 625 000 bps e RS 485 transmission rate 625 000 bps e SW5 No 2 of the function setting switch2 OFF e CC Link baud rat
74. register address 1 upper 00h Data Value written to register address 0601h Value written to register address 1 lower 02h Value written to register address 2 upper 00h x _ Value written to register address 0602h Value written to register address 2 lower 00h Value written to register address 3 upper 00h Value written to register address 0603h Value written to register address 3 lower 32h Value written to register address 4 upper 00h Value written to register address 0604h Value written to register address 4 lower 00h Value written to register address 5 upper 00h Value written to register address 0605h Value written to register address 5 lower 96h Error check lower 85h Calculation result of CRC 16 Error check upper 70h e Response Field name Data Description Slave address 04h Function code 10h Register address upper 06h Same as query Dat Register address lower 00h ata Number of registers upper 00h Number of registers lower 06h Error check lower 40h Calculation result of CRC 16 Error check upper D6h 4 Method of control via Modbus RTU RS 485 communication Register address list 8 Register address list data used by the driver is 32 bit wide The register for the Modbus protocol is 16 bit wide and one data is described by two registers Since the address assignment is big endian the even number addresses become the upper and the odd number addre
75. rotates in the clockwise direction when the FWD input is ON and in the counterclockwise direction when the REV input is ON The combination type parallel shaft gearhead is using a gear with a gear ratio of 30 50 or 100 When the gear ratio of the combination type parallel shaft gearhead is 30 50 or 100 the rotation direction of the gear output shaft is opposite the rotation direction of the motor output shaft Accordingly reverse the FWD input and REV input operations A combination type hollow shaft flat gearhead is used e With a combination type hollow shaft flat gearhead the rotation direction of the gear output shaft is opposite the rotation direction of the motor output shaft Accordingly reverse the FWD input and REV input operations 15 the gearhead viewed in the correct direction With a combination type hollow shaft flat gearhead the rotation direction of the gearhead changes according to the direction in which the gearhead is viewed e Motor operation is unstable e Motor vibration is too great The motor gearhead output shaft is not misaligned with the load shaft Check the coupling condition of the motor gearhead output shaft and load shaft Effect of noise Check the operation only with the motor driver and other external equipment required for operation If an effect of noise has been confirmed implement the following countermeasures Move the motor and driver farther away fr
76. set in the communication error alarm parameter RS 485 communication timeout 85h If communication is not established with the master after an elapse of the time set by the communication time out parameter the RS 485 communication timeout alarm will generate 110 4 Method of control via Modbus RTU RS 485 communication Timing charts 11 Timing charts See 5 2 Communication timing on p 88 for codes in the timing chart Communication start P ly input i ower supply input opp 1 s or more Master Query Slave Response Tb2 transmission waiting time C3 5 silent interval command processing time Communication B Operation start 2 Master Communication Response MOVE output ins bunc 1 A message including a query to start operation via RS 485 communication 2 Tb2 transmission waiting time C3 5 silent interval command processing time 3 C3 5 silent interval 4 ms or less B Operation stop speed change Master Communication Query Slave L Response 3 4 Motor speed command 1 A message including a query to stop operation and another to change the speed via RS 485 communication 2 Tb2 transmission waiting time C3 5 silent interval command processing time 3 The specific time varies depending on the command speed 4 It varies based on the stopping method selected by the STOP MODE input
77. setting of the general signals e When outputting the signals from the master device to the external device Assign the general signal to the OUTO output and NET INO When setting the NET INO to 1 the OUTO output turns ON When setting the NET INO to 0 the OUTO output turns OFF e When inputting the output of the external device to the master device Assign the general signal to the IN6 input and NET OUTI5 When turning the IN6 input ON by the external device the NET OUT15 becomes 1 When turning the IN6 input OFF the NET OUTIS becomes 0 The logic level of the IN6 input can be set using IN6 contact configuration parameter Direct I O RS 485 communication 8 p h 1 1 E Cig RS 485 communication Driver 86 RO OUTO NET INO Master controller Switch Ho m Sensor B HB Touch panel ote 1 0 RS 485 communication etc R1 IN6 R1 NET OUT15 le 2 Installation and connection 57 58 2 Installation and connection 3 Method of control via I O This part explains when the operation is controlled via I O after setting the operation data and parameters by the OPX 2A or MEXEO2 Table of contents 1 60 2 Operation data and paramete
78. signal common 0 V 5 OUTO Output terminal 0 SPEED OUT 6 OUTO Output terminal 0 SPEED OUT 8 7 OUT1 Output terminal 1 ALARM OUT 1 8 OUT1 Output terminal 1 ALARM OUT 1 1 The VL input is connected to IN COMI inside the driver 2 The signal in brackets is a function that is assigned at the time of shipment The assignments be changed using the OPX 2A or 2 or via RS 485 communication B input signal circuit All input signals of the driver are photocoupler inputs CN5 When an external power supply is used 24 VDC 15 to 20 Pin No 100 mA or more 8 51ko 8200 YA 1to7 L 1 Photo coupler of reinforced insulation m Output signal circuit All output signals of the driver are photocoupler open collector CN6 outputs The ON voltage of the output circuit is 1 6 VDC maximum Pin No When driving each element using the output signal circuit give 5 7 CE consideration to this ON voltage A 2 V 4 5 to 30 VDC 40 mA or less For the SPEED OUT output supply at 6 8 least 5 mA of current Note e Always connect a current limiting resistor If the power supply voltage is connected to the output circuit directly without connecting a current limiting resistor in between the driver will be damaged e When connecting a relay inductive load etc to detect alarm outputs use a relay with built in flywheel diode or pr
79. supply is used To use an external power supply the factory setting need not be changed SW3 No 3 ON Using the built in power supply OFF Using an external power supply CN MB 396 B Sink logic e Using the built in power supply This is a connection example that the power supply is single phase 100 120 VAC the rotation speed is set using an external potentiometer or external DC voltage and the motor is operated with relays switches and other contact switches For the SPEED OUT output supply at least 5 mA of current Driver ES Motor connection Circuit breaker Power supply _ lt connection y lt POWER Main circuit Motor connector Electromagnetic PE brake connector Driver ground Motor ground Motor signal connector R 400 Q Regeneration unit NO egeneration u 150 C connection Control circuit Setting by the external 302 qc potentiometer or external DC voltage VH 1 1 I 1 a T Y i Speed VM External M l a command potentiometer RS 485 communication FH voltage s VL 1 20 1 4 W connection Y i I i Within 10 V Output signal connection 4 5 to 30 0 VDC 40 mA or less Control output 0 SPEED OUT fo Sian als
80. t 85 SPEED OUT A OUT1 function select terminals OUTO and OUT1 pd Fe 65 ALARM OUT1 ndicates the timing for the data to become effective A Effective immediately B Effective after stopping the operation C Effective after executing the configuration e Setting range for IN input function selection 0 No function 22 TH 35 R3 41 R9 AT R15 1 FWD 24 ALARM RESET 36 R4 42 R10 48 MO 2 REV 27 HMI 37 R5 43 R11 49 M1 19 STOP MODE 32 RO 38 R6 44 R12 50 M2 20 MB FREE 33 R1 39 R7 45 R13 51 21 EXT ERROR 34 R2 40 R8 46 R14 54 TL e Setting range for OUT output function selection 0 No function 34 R2 42 R10 50 M2 80 S BSY 1 FWD R 35 43 R11 51 M3 R 81 ALARM OUT2 2 REV R 36 R4 44 R12 54 TL R 82 MPS 19 STOP MODE 37 R5 45 R13 65 ALARM OUT1 84 DIR 20 MB FREE R 38 R6 46 R14 66 WNG 85 SPEED OUT 27 HMI 39 R7 4T R15 68 MOVE 32 RO 40 R8 48 M0 R 71 TLC 33 R1 41 R9 49 M1 R TT 3 Method of control via I O 65 Operation data and parameter B I O function parameter RS 485 Name Description Setting range Initial value J a NET INO function select 48 MO NET IN1 function select 49 M1 NET IN2 function select 50 M2 NET IN3 function select 1 FWD NET IN4 function select 2 REV NET IN5 function select 19 STOP MODE NET ING function select 20 MB FREE NET IN7 fun
81. the installation method and BLE Series FLEX others for the motor and driver RS 485 This manual explains the function communication type USER MANUAL installation and connection of the motor HM 5140 this manual and driver as well as operating method It also explains how to use the MEXEO2 This manual explains the functions and installation connection method Data setter OPX 2A OPERATING MANUAL HP 5056 as well as data setting method and others for the accessory OPX 2A sold separately CC Link compatible NETCO1 CC HM 60089 USER MANUAL MECHATROLINK II compatible n n Network converter NETCO1 M2 HM 60091 17 te operina method and others f USER MANUAL perating method and others for the network converter MECHATROLINK II compatible NETCO1 M3 HM 60093 USER MANUAL 1 Entry Introduction 2 Introduction 2 1 Before use Only qualified personnel should work with the product Use the product correctly after thoroughly reading the section 3 Safety precautions on p 9 The product described in this manual has been designed and manufactured for use in general industrial equipment Do not use for any other purpose Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning B Product overview This is a motor and driver package product consisting of a compact high torque brushless motor and driver compatible with I O control and RS 485 communication The ope
82. the source logic If the source logic is used do not turn the external voltage selector switch to the ON side 2 7 Connecting the I O signals Connect the input signals to the CN5 and connect the analog external speed setting input signals and output signals to the CN6 e Applicable lead wire AWG26 to 20 0 14 to 0 5 mm e Length of the insulation cover which can be peeled 8 mm 0 31 in Button of une Orange color Insert the lead wire while pushing the button of the orange color with a screwdriver E o 8 mm 0 31 in c B CN5 pin assignment Pin No Name Description 1 INO Input terminal O FWD 2 IN1 Input terminal 1 REV 3 IN2 Input terminal 2 STOP MODE 1 4 IN3 Input terminal 3 MO mop 5 INA Input terminal 4 ALARM RESET uc 6 IN5 Input terminal 5 MB FREE Le 7 IN6 Input terminal 6 TH He 8 8 IN COMO Input signal common IG _ _ Power supply GND Input signal common 0 V 24 VDC power supply The signal in brackets is a function that is assigned at the time of shipment The assignments can be changed using the OPX 2A or MEXEO2 or via RS 485 communication 38 2 Installation and connection Connection B CN6 pin assignment Pin No Name Description 2 1 VH 2 VM Analog external speed setting input 1 3 VL 1 4 IN COM1 Input
83. while the power is still on the new switch settings will not become effective until the driver power is cycled B Setting the connection device Set the connection device of RS 485 communication using the function setting switch2 SW5 No 2 Turn this switch OFF when controlling via the network converter Factory setting OFF Network converter B Address number slave address Set the address number slave address using the address number setting switch SW1 and SW5 No 1 of the function setting switch2 Make sure each address number slave address you set for each driver is unique Factory setting SW1 0 SW5 No 1 OFF Address number 0 Address number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 slave address SW1 0 1 2 3 4 5 6 7 8 9 B C D E F SW5 No 1 OFF 8 axes connection mode Connection mode 16 axes connection mode B Transmission rate Set the transmission rate to 625 000 bps using the transmission rate setting switch SW4 Factory setting 7 625 000 bps B Termination resistor Use a termination resistor for the driver located farthest away positioned Termination resistor at the end from the network converter Turn the SW3 No 4 of the function 120 0 setting switchl ON to set the termination resistor for RS 485 communication OFF Disabled 0209 Enabled Factory setting OFF termination resistor disabled 5 Method of control via
84. 00 1111 1111 1110 E Third shift to right 01100111 1111 1111 0 Fourth shift to right 00110011 1111 1111 1010 0000 0000 0001 with A001h 1001 0011 1111 1110 Fifth shift to right 0100 1001 1111 1111 0 Sixth shift to right 0010 0100 1111 1111 I 1010 0000 0000 0001 XOR with A001h 1000 0100 1111 1110 Seventh shift to right 0100 0010 0111 1111 0 Eighth shift to right 0010 0001 0011 1111 m kaqa 1010 0000 0000 0001 _ 1000 0001 0011 1110 0000 0000 0000 0111 XOR with next byte 07h 1000 0001 0011 1001 First shift to right 0100 0000 1001 1100 1 1010 0000 0000 0001 XOR with A001n 1110 0000 1001 1101 Second shift to right 0111 0000 0100 1110 1 1010 0000 0000 0001 XOR EONS 1101 0000 0100 1111 j Third shift to right 0110 1000 0010 0111 1 1010 0000 0000 0001 AOR WI AJOIN 1100 1000 0010 0110 E Fourth shift to right 0110 0100 0001 0011 0 Fifth shift to right 0011 0010 0000 1001 1010 0000 0000 0001 AIISDOABOUR 1001 0010 0000 1000 Sixth shift to right 0100 1001 0000 0100 0 Seventh shift to right 0010 0100 1000 0010 0 Eighth shift to right 0001 0010 0100 0001 0 Result of CRC 16 0001 0010 0100 0001 90 4 Method of control via Modbus RTU RS 485 communication Message 6 2 Response Slave returned responses are classified into three types normal response no response and exception response The response message structure is the same as the command message s
85. 180 3 Troubleshooting and remedial actions 181 8 Appendix 1 Accessories sold separately 184 2 Related products sold separately 186 1 Entry This part explains the composition of the operating manuals the product overview specifications and safety standards as well as the name and function of each part and others Table of contents 1 Operating Manuals for the BLE Series 6 2 Introduction s inon 7 2 1 Before USE sce ete 7 2 2 Standards CE Marking 8 3 Safety precautions 9 4 Precautions for 11 5 System configuration 13 6 Preparation 14 6 1 Checking the product 14 62 How to identify the product model 14 6 3 Combination 15 6 4 Names and functions of parts 16 Operating Manuals for the BLE Series 1 Operating Manuals for the BLE Series Operating manuals for the BLE Series FLEX RS 485 communication type are listed below After reading the following manuals keep them in a convenient place so that you can reference them at any time Applicable product Type of operating manual Model Description of operating manual This manual explains the functions refero HM 5143 as well as
86. 18C8h NET OUTS function select 80 S BSY 08C9h 18C9h NET OUT9 function select 08CAh 18CAh NET OUT10 function select 0 No function 08CBh 18CBh NET OUT11 function select 08CCh 18CCh NET OUT12 function select 81 ALARM OUT2 08CDh 18CDh NET OUT 13 function select 68 MOVE 08CEh 18CEh NET OUT14 function select TT V 08CFh 18CFh NET OUT15 function select 71 TLC ndicates the timing for the data to become effective C Effective after executing the configuration e Setting range for NET IN input function selection 0 No function 32 RO 38 R6 44 R12 50 M2 1 FWD 33 R1 39 R7 45 R13 51 M3 2 REV 34 R2 40 R8 46 R14 54 TL 19 STOP MODE 35 R3 41 R9 47 R15 20 MB FREE 36 R4 42 R10 48 MO 27 HMI 37 R5 43 R11 49 M1 e Setting range for NET OUT output function selection 0 No function 33 R1 40 R8 47 R15 66 WNG 1 R 34 2 41 R9 48 R 68 MOVE 2 REV R 35 R3 42 R10 49 M1 R 71 TLC 19 STOP MODE R 36 R4 43 R11 50 2 TT 20 MB FREE R 37 R5 44 R12 51 M3 R 80 S BSY 27 HMI R 38 R6 45 R13 54 TL R 81 ALARM OUT2 32 RO 39 R7 46 R14 65 ALARM OUT1 82 MPS 84 DIR 5 Method of control via industrial network 141 Command code list B Analog adjust parameter Command code is Effective Description Setti
87. 2 Parameter B Parameter list Function parameter page 64 e Reduction gear rate e Decimal place for reduction gear rate e Amplification speed rate e Conveyor reduction gear rate e Decimal place for conveyor reduction gear rate e Conveyor amplification speed rate e Velocity attainment width e Motor rotation direction I O function paramter page 65 e INO to IN6 function select e IN0 to IN6 contact configuration e OUTO and OUT1 function select I O function parameter RS 485 page 66 e NET INO to NET IN15 function select e NET OUTO to NET OUT 15 function select Analog adjust parameter page 67 Alarm warning parameter page 67 e Analog operating speed command gain e Analog operating speed command offset e Analog torque limit gain e Analog torque limit offset e Analog operating speed maximum value for external input e Analog torque limit maximum value external input e Over load warning level e Over load warning enable Utilities parameter page 67 e JOG operating speed e JOG operating torque e Display mode of the data setter speed e The data setter editing mode Operation parameter page 68 e Data setter initial display e Analog input signal select e No operation at initial alarm enable e Magnetic brake function at alarm e Initial thermal input detection e Run mode select Communication parameter page 69 e Communication time out e Communication error al
88. 2 R10 43 R11 44 R12 45 R13 46 R14 47 R15 48 MO R 49 M1 R Output in response to the M0 to M3 inputs 50 M2_R 51 M3_R 54 TL R Output in response to the TL input 65 ALARM OUT1 Output the alarm status of the driver normally closed 66 WNG Output the warning status of the driver 68 MOVE Output while the motor operates 71 TLC Output when the motor torque reaches the torque limiting value 77 VA Output when the motor speed reaches the setting value 80 S BSY Output when the driver is in internal processing state E33 82 MPS Output the ON OFF state of the main power supply 84 DIR Output the rotation direction of motor shaft 85 SPEED OUT 30 pulses are output with each revolution of the motor output shaft Related parameters Parameter name Description Initial value OUTO function select OUT 1 function select Assigns the output signals to the output terminals OUTO and OUT1 See the table above for the assignment number and corresponding signal 85 SPEED OUT 65 ALARM OUT 1 50 2 Installation and connection Explanation of I O signals 3 2 Assignment of network I O Assign the I O function via RS 485 communication B Assignment of input signals The input signals shown below can be assigned to the NET INO to NET IN15 of network I O by setting parameters See each command description for the assignments of the NET INO to NET IN15
89. 485 communication cable p 42 Regeneration resistor termina Connects an accessory regeneration unit EPRC 400P sold separately p 43 TB1 18 1 Entry Preparation Name Description Ref Connects to the main power supply e Single phase 100 120 VAC L N Connects a single phase 100 120 VAC power supply Main power supply input terminal bid Gasp i wer su inpu i Bt EAR Single phase 200 240 VAC L1 L2 Connects a single phase 200 240 VAC power supply P L3 Not used e Three phase 200 240 VAC L1 L2 L3 Connects a three phase 200 240 VAC power supply Protective Earth Terminal Ground this terminal using a grounding wire of AWG18 to 14 0 75 to 2 0 mm Mounting holes two locations at the back These mounting holes are used to install the driver with screws M4 p 31 1 9 1 Entry 20 1 Entry 2 Installation and connection This part explains the installation method of the product the mounting method of a load and the connection method as well as I O signals Table of contents 1 Installation 22 1 4 Installation location 22 1 2 Installation overview 22 1 3 Installing the combination type parallel shaft gearhead 24 1 4 Installing the round shaft type 25 1 5 Installing the combination type hollow shaft flat gearhead
90. 5 function select 20 MB FREE 0886h 1886h IN6 function select 22 TH 0890h 1890h INO contact configuration 0891h 1891h IN1 contact configuration 0892h 1892h IN2 contact configuration 0 Make N O Make N O 0893h 1893h IN3 contact configuration 1 Brake N C 0 C 0894h 1894h IN4 contact configuration 0895h 1895h IN5 contact configuration 0896h 1896h IN6 contact configuration 08AO0h 18A0h OUTO function select 85 SPEED OUT See table next A 08A1h 18A1h OUT1 function select 65 ALARM OUT1 ndicates the timing for the data to become effective A Effective immediately B Effective after stopping the operation C Effective after executing the configuration e Setting range for IN input function selection 0 No function 22 TH 35 R3 41 R9 47 R15 1 FWD 24 ALARM RESET 36 RA 42 R10 48 MO 2 REV 27 HMI 37 R5 43 R11 49 M1 19 STOP MODE 32 RO 38 R6 44 R12 50 M2 20 MB FREE 33 R1 39 R7 45 R13 51 M3 21 EXT ERROR 34 R2 40 R8 46 R14 54 TL e Setting range for OUT output function selection 0 No function 34 R2 42 R10 50 M2 80 S BSY 1 FWD R 35 R3 43 R11 51 M3 R 81 ALARM OUT2 2 REV R 36 R4 44 R12 54 TL R 82 MPS 19 STOP MODE R 37 R5 45 R13 65 ALARM OUT 1 84 DIR 20 MB FREE R 38 R6 46 R14 66 WNG 85 SPEED OUT 27 HMI R 39 R7 47 R15 68 MOVE 32 RO 40 R8 48 R 71 TLC 33 R1 41 R9 49 M1 R TT 140 5 Method of
91. 8 Model CC002 RSA 0 25 m 0 8 ft m DIN rail mounting plate When mounting the driver to a DIN rail use a DIN rail mounting plate Use a DIN rail 35 mm 1 38 in wide Model PADPO3 B Regeneration unit If vertical drive gravitational operation such as elevator applications is performed or if sudden start stop operation of a large inertial load is repeated frequently connect the regeneration unit EPRC 400P Model EPRC 400P 184 8 Appendix Accessories sold separately B Digital speed indicator This device displays the speed of the motor output shaft and reduced speed of the gearhead output shaft Model SDM496 SDM496 Driver SPEED signal input GND Selection of 12 pulses or 30 pulses SPEED OUT n o SPEED OUT Power supply input Single phase100 240 V 50 60 Hz rol L 9609909 Note e The SDM496 does not conform to safety standards If the SDM496 is combined with a BLE Series product the BLE Series product does not conform to safety standards either e The SDM496 cannot be used with the source logic 8 Appendix 185 Related products sold separately 2 Related products sold separately B Network converter NETCO CC supporting CC Link communication NETCO 1 M2 supporting MECHATROLINK I communication NETCO 1 M3 supporting MECHATROLINK II communication When the BLE Series FLEX RS 485 communication type is used i
92. Communication Tool Window Help s x nagi a sg Flae E BLE RS 485 Ej Data 22 Operation Data j E Parameter OUTPUT Function Parameter ouro 1 0 Function Parameter 1 0 Function Parameter RE Analog Adjust Alam Waming Parameter Utilities Parameter Operation Parameter Communication Parameter 3 Select the synchronization method 4 Click OK Select Synchronization Method The MEXEO2 data and driver data will be synchronized MEN 5 Once synchronization is complete clear the check box in Step 2 if you wish to proceed to another function Download All C Downloa C o 6 Method to use the MEXEO2 167 Test function 6 2 test You can monitor input signals and cause output signals to forcibly output This function is convenient if you want to check the wiring condition Note I O signals are kept in the same status which was before the I O test was performed If a signal is input externally while the I O test is performed the signal becomes invalid 1 In the window selection area click I O under Test The I O test window appears 2 Select Start I O Test Elle Edit Move View Communication Tool Window Help D m aR ee 17 Start UO Test s Operation Data p E Parameter INPUT OUTPUT Function Parameter 1 0 Function Pa
93. Dh Configuration lower 398 018Eh All data initialization upper Resets the operation data and parameters saved in the 399 018Fh data initialization lower non volatile memory to their defaults 400 0190h Batch NV memory read upper Reads the parameters saved in the non volatile memory to the RAM All operation data and parameters previously 401 0191h Batch NV memory read lower saved in the RAM are overwritten 402 0192h Batch NV memory write upper Writes the parameters saved the RAM to the non volatile memory The non volatile memory can be rewritten 403 0193h Batch NV memory write lower approximately 100 000 times Communication parity communication stop bit and transmission waiting time are not initialized Initialize them using the OPX 2A or MEXEO2 Note The non volatile memory can be rewritten approx 100 000 times 98 4 Method of control via Modbus RTU RS 485 communication Configuration 018Ch 018Dh Configuration will be executed when all of the following conditions are satisfied An alarm is not present The motor is not operated The OPX 2A is in other modes than the test mode or copy mode The MEXEO2 is in other status than downloading I O test test operation or teaching function Shows the driver status before and after executing the configuration Register address list item Configuration is ready to Configuration is Configuration is com
94. Downloads Shortcut Shortcut Dessay 438 bytes 837 bytes Downloads T Recent Places gt Libraries gt 8 Computer gt Network Filename Untitledl Save as type 166 6 Method to use the MEXEO2 Test function 6 Test function You can perform I O signal test and test operation 6 1 Synchronization with the driver In order to verify the status of the driver using the test function the MEXEO2 data and driver data must be synchronized A window to select a synchronization method will be displayed when the test function is selected without synchronizing the data Once synchronization is complete the synchronization will be valid until communication with the MEXEO2 is interrupted or the MEXEO2 data is changed Also when the MEXEO2 data is edited after synchronization Download Modified Data Only is enabled to be selected which allows downloading only the data that has been edited to the driver Note Once synchronization is complete the MEXEO2 data or driver data will be changed Which data is changed depends on the synchronization method 1 In the window selection area select test function by clicking I O or Operation under Test 2 Select the check box of Start I O Test or Start Test Operation near the center of the screen The following screen is an example that the I O test has been selected Select Start I O Test in this case Ele Edit Move View
95. EE R Output in response to the MB FREE input 27 HMI R Output in response to the HMI input 32 RO 33 R1 34 R2 35 R3 36 R4 37 R5 38 R6 0 OFF 39 R7 Output the status of the general signals RO 1 ON 40 R8 to R15 41 R9 42 R10 43 R11 44 R12 45 R13 46 R14 47 R15 48 MO_R 49 M1_R Output in response to the MO to M3 inputs 50 M2 51 M3 R 54 TL R Output in response to the TL input 65 ALARM OUT1 Output the alarm status of the driver 0 Alarm not present normally closed 1 Alarm present 66 WNG Output the warning status of the driver 7 Warning nor present 1 Warning present 68 MOVE Output while the motor operates Motor stopped 1 Motor operating 0 No torque limiting 71 TLC Output when the motor torque reaches the 1 In torque limiting torque limiting value operation Output when the motor speed reaches the 0 Speed not attained 77 VA f N setting value 1 Speed attainment 80 S BSY Output when the driver is in internal 0 OFF processing state 1 ON Output when the overload warning detection level is exceeded 0 Normal operation 81 Output when the overload alarm generates 1 In overload operation normally closed 82 MPS Output the ON OFF state of the main power 0 OFF supply 1 ON n 0 REV direction 84 DIR Output the rotation direction of motor shaft 4 EWD direction 2 Installation and connection 53 Explanation of I O signals Related parameters
96. FS2GLIFR BLE23CRLIF B BLED3CM R Combination type BLEA6ARLIF 8 BLED AM R hollow shaft flat BLEM46 GFS GFSAGLIFR gearhead BLE46CROF BLED6CM R BLE512AROF BLED12AM R BLEM512 GFS GFS5GLIFR BLE512CROF BLED12CM R BLE23ARA BLED3AM R BLEM23 A BLE23CRA BLED3CM R BLE46ARA BLED6AM R Round shaft type BLEM46 A BLE46CRA BLED6CM R BLE512ARA BLED12AM R BLEM512 A BLE512CRA BLED12CM R Electromagnetic brake type Motor type Model Motor model Gearhead model Driver model BLE23AMROS BLED3AM R BLEM23M2 GFS GFS2GO BLE23CMRLIS m BLED3CM R inati BLE46AMROS BLED6AM R Combination type BLEM46M2 GFS GFS4GO xQ parallel shaft gearhead BLE46CMROS m BLED6CM R BLE512AMRLIS m BLED12AM R BLEM512M2 GFS GFS5GO BLE512CMROS BLED12CM R BLE23AMROF BLED3AM R BLEM23M2 GFS GFS2GLIFR BLE23CMROF BLED3CM R Combination type BLEA46AMRLIF B BLED6AM R hollow shaft flat BLEM46M2 GFS GFSAGLIFR gearhead BLE46CMRLIF B BLED6CM R BLE512AMRLIF B BLED12AM R BLEM512M2 GFS GFS5GLIFR BLE512CMRLIF B BLED12CM R BLE23AMRA O BLED3AM R BLEM23M2 A BLE23CMRA O BLED3CM R BLE46AMRA O BLED6AM R Round shaft type BLEMA6M2 A BLE46CMRA O BLED6CM R BLE512AMRA O BLED12AM R BLEM512M2 A BLE512CMRA O BLED12CM R 1 5 1 Entry Preparation 6 4 Names and functions of parts Motor Illustration shows the electromagnetic brake type Output shaft Protective Earth Terminal Moto
97. I 37 R5 43 R11 49 M1 e Setting range for NET OUT output function selection 0 No function 34 R2 42 R10 50 M2 80 S BSY 1 FWD 35 43 11 51 81 ALARM OUT2 2 36 4 44 R12 54 TL R 82 MPS 19 STOP MODE 37 R5 45 R13 65 ALARM OUT1 84 DIR 20 MB FREE R 38 R6 46 R14 66 WNG 27 HMI 39 R7 4T R15 68 MOVE 32 RO 40 R8 48 M0 R 71 TLC 33 R1 41 R9 49 M1 R TT VA 3 Method of control via I O B Analog adjust parameter Operation data and parameter Name Description Setting range Initial Effective value Analog operating speed command Sets the speed command per 1 VDC of 0 to 4000 r min 800 gain input voltage dba operating speed command Sets the offset for speed command input 2000 to 2000 r min 0 Analog torque limit gain Sets the torque limit per 1 VDC of input 0 to 200 40 voltage A Analog torque limit offset Sets the offset for torque limit input 50 to 50 0 Analog operating Speed maximum Sets the maximum value of rotation speed 0 to 4000 r min 4000 value for external input Analog torque one mau NS Sets the maximum value of torque limiting O to 200 200 external input Indicates the timing for the data to become effective A Effective immediately Alarm warning parameter Name Description Setting range Initial Effective value Over load warning level Sets the percentage to
98. N Ib Gear ratio 10 mm 0 39 in 20 mm 0 79 in ao Oba 5 100 22 80 20 150 33 110 24 BLE23 10 to 20 150 33 130 29 200 45 170 38 40 9 30 to 200 200 45 180 40 300 67 230 51 5 200 45 180 40 250 56 220 49 BLE46 10 to 20 300 67 270 60 350 78 330 74 100 22 3010200 450 101 420 94 550 123 500 112 5 300 67 230 51 400 90 300 67 BLE512 10 to 20 400 90 370 83 500 112 430 96 150 33 3010200 500 112 450 101 650 146 550 123 The values assume a rated speed of 3000 r min or below The values in are based on a rated speed of 4000 r min B Combination type hollow shaft flat gearhead Distance from gearhead mounting surface and Permissible axial Meds permissible radial load N Ib load IN Ib Gear ratio 10 mm 0 39 in 20 mm 0 79 in eon 5 10 450 101 410 92 370 83 330 74 BLE23 200 45 15 to 200 500 112 460 103 400 90 370 83 5 10 800 180 730 164 660 148 600 135 BLE46 400 90 15 to 200 1200 270 1100 240 1000 220 910 200 5 10 900 200 820 184 770 173 700 157 BLE512 15 20 1300 290 1200 270 1110 240 1020 220 500 112 3010200 1500 330 1400 310 1280 280 1200 270 The values assume a rated speed of 3000 r min or below The values in are based on a rated speed of 4000 r min B Round sh
99. OFF When the STOP MODE input is ON the motor decelerates to a stop When the STOP MODE input is OFF the motor stops instantaneously MB FREE input This input signal is used with electromagnetic brake types Select how the electromagnetic brake would operate when the motor stops When the MB FREE input is ON the electromagnetic brake will be released When the MB FREE input is OFF the electromagnetic brake will actuate and hold the shaft in position Note The MB FREE input is disabled while an alarm is present EXT ERROR input The EXT ERROR input is normally closed Connect an error signal detected externally When the error signal is input the EXT ERROR input will be turned OFF and the motor will be stopped When operating the motor turn the EXT ERROR input ON TH input The TH input is normally closed When using the regeneration unit connect the thermostat output of the regeneration unit ALARM RESET input When an alarm generates the motor will stop When the ALARM RESET input is turned from ON to OFF the alarm will be reset The alarm will be reset at the OFF edge of the ALARM RESET input Always reset an alarm after removing the cause of the alarm and ensuring safety Note that some alarms cannot be reset with the ALARM RESET input See page 177 for alarm descriptions 54 2 Installation and connection Explanation of I O signals m HMI input The HMI input is normally closed When the HMI input is turned ON the function l
100. OSIS ir tredecim rende 95 7 4 Writing to multiple holding registers 96 8 Register address list 97 8 1 Operation commands 97 8 2 Maintenance commands 98 8 3 Monitor commands 99 8 4 Parameter R W commands 102 B Operation data uqa 102 W User parameters 103 9 Group send 108 10 Detection of communication u um us ask E 110 10 1 Communication errors 110 10 2 Alarms and warnings 110 11 Timing charts u s eee 111 Guidance 1 Guidance The Modbus protocol is simple and its specification is open to the public so this protocol is used widely in industrial applications Modbus communication is based on the single master multiple slave method Only the master can issue a query command Each slave executes the requested process and returns a response message If you are new to the BLE Series FLEX RS 485 communication type read this section to understand the operating methods along with the operation flow This is an example how to operate the motor based on the operation data and parameters set to the driver by the master controller Note Before operating the motor check the condition of the surrounding area to ensure safety STEP 1 Check the installati
101. Orientalmotor IOUT HM 5140 Brushless Motor and Driver Package BLE Series CFLEX RS 485 communication type USER MANUAL C Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions e Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available 1 Entry VA 1 Operating Manuals for the BLE Series 6 2 Introduction eee 7 ZA Before Use cit ces 7 2 2 Standards and CE Marking 8 3 Safety 9 4 Precautions for 11 5 System configuration 13 6 Preparation oer ms 14 6 1 Checking the product 14 6 2 How to identify the product model 14 6 3 Combination 15 6 4 Names and functions of parts 16 2 Installation and connection 1 Installation eene 22 1 1 Installation 22 1 2 Installation overview 22 1 3 Installing the combination type parallel shaft gearhead 24 1 4 Installing the round shaft 25 1 5 Installing th
102. RTU RS 485 communication Master to slave Start of positioning operation for address 1 Stop of positioning operation for address 1 Group send Start of Stop of positioning positioning operation for operation for address 2 address 2 Slave to master Motor operation at address 1 parent slave Motor operation at address 2 child slave Motor operation at address 3 child slave Response from address 1 Response from address 1 N Response Response from address 2 from address 2 lt DS N 4 Method of control via Modbus RTU RS 485 communication 109 Detection of communication errors 10 Detection of communication errors This function detects abnormalities that may occur during RS 485 communication The abnormalities that can be detected include alarms warnings and communication errors 10 1 Communication errors A communication error record will be saved in the RAM You can check the communication errors using the communication error record command via RS 485 communication Note The communication error record will be cleared once the driver power is turned off Type of communication error Error code Cause Ref RS 485 communication error 84h A transmission error was detected An exception response exception code 01h Command not yet defined 88h 02h was detected Execution disable
103. Running 4 K Each signal is shown in green if ON and in white if OFF Display Driver terminals status I O signals status The driver photocoupler is in Status for the signals detected ON green nas eee conduction state inside the driver is active The driver photocoupler is in Status for the signals detected OFF white nic Eo non conduction state inside the driver is non active 3 To end I O monitor unselect Start I O Monitor B Analog input monitor The monitor items of the analog input vary depending on the setting of the analog input signal select parameter e When the parameter is set to Analog invalid Monitors the voltage V Analog Input External Voltage VM Input Voltage 17 M e When the parameter is set to Analog speed Monitors the speed command r mim and voltage V Analog Input External Voltage VM Speed Command 1218 r min 15 M 162 6 Method to use the 2 Monitor function e When the parameter is set to Analog torque Monitors the torque limiting and voltage V Analog Input External Voltage VM Torque Limit 5 3 Waveform monitor The motor operating speeds and I O signal switching status can be checked in a waveform format Four sets of waveforms four channels can be shown in the window simultaneously L 1 74 4 18 M In the window selection area click Waveform under Monitor The waveform monitor window appears W
104. Setting condition of driver Setting condition of NETCO1 M2 e Address number of the driver 0 e MECHATROLINK II station address 61 e RS 485 transmission rate 625 000 bps e RS 485 transmission rate 625 000 bps SW5 No 2 of the function setting switchs OFF e Remote I O occupied size 16 bit mode e Number of transmission bytes 32 bytes Driver RS 485 transmission MECHATROLINK II Address rate 625 000 bps NETCO1 M2 station number 61 number 0 CO 255 N FEL SEAS SW1 7 e o 10 6 2795 sw1 695 Q QD j Connection device network converter Address number 0 i i SW5 No 1 OFF e Number of transmission SW5 No 2 OFF bytes 32 bytes e Remote I O occupied size 16 bit mode RS 485 transmission rate 625 000 bps SW2 No 3 ON Spe SW4 7 SW2 No 2 OFF vA L058 SW2 No 1 OFF Using the parameter 1 Set the communication address number 0 parameter of the NETCO1 M2 to Enable using the OPX 2A or MEXEO2 2 Cycle the NETCO1 M2 power Communication parameter will be enabled after the power is cycled e When setting the parameters of the NETCO1 M2 use the OPX 2A or MEXEO2
105. Setting range Not used Set when the input terminal is not used FWD Rotate the motor in the forward direction 0 Stop REV Rotate the motor in the reverse direction 1 Operation STOP MODE Select instantaneous stop or deceleration stop 0 stop 1 Deceleration stop MB FREE Release the electromagnetic brake u Electromagnetic brake hold 1 Electromagnetic brake release HMI Release of the function limitation of the OPX 2A or 0 Function limitation MEXEO2 normally closed 1 Function limitation release RO to R45 General signals Use these signals when controlling 0 OFF the system via RS 485 communication 1 ON 0 OFF 1 ON MO to M3 Select the operation data No using these four bits Operation data No 0 to 15 can be selected eer 0 Torque limiting disabled TL Disable the torque limiting normally closed 1 Torque limiting enabled Note e Do not assign the same input signal to multiple input terminals When the same input signal is assigned to multiple input terminals the function will be executed if any of the terminals becomes active e When the HMI input and TL input are not assigned to the input terminals these inputs will be always set to ON 1 When assigning them to multiple terminals including direct I O and network I O the function will be executed when all terminals are set to ON 1 134 5 Method of control via industrial network 3 2 Output signals from the driver The following out
106. UT12 ALARM OUT2 NET IN13 RX n D NET OUT13 MOVE RY n E NET IN14 RX n E NET OUT14 VA NET IN15 RX n F NET OUT15 TLC Address number ix i dE Same as Address hs di Same as Address RY n 1 F NET IN15 mem RX n 1 F NET OUT15 AR Address number eee s s Same as Address id o MEM Same as Address i RY n 2 F NET IN15 number 0 RX n 2 F NET OUT15 number 9 Address number SA US Same as Address m id id Same as Address 3 RY n 3 F NET IN15 number 2 RX n 3 F NET OUT15 number 0 Address number Same as Address mde Same as Address RY n 4 F NET IN15 0 RX n 4 F NET OUT15 Address number Same as Address sas EPIS Same as Address RY n 5 F NET IN45 anes RX n 5 F NET OUT15 pua RY n 6 0 M REQO Monitor request 0 RX n 6 o During execution of monitor 0 RY n 6 1 M REQ1 Monitor request 1 RX n 6 1 m par4 During execution of monitor 1 RY n 6 2 M REQ2 Monitor request 2 RX n 6 2 m par2 During execution of monitor 2 RY n 6 3 M REQ3 Monitor request 3 RX n 6 3 m par3 During execution of monitor 3 RY n 6 4 M REQ4 Monitor request 4 RX n 6 4 M pAT4 During execution of monitor 4 1 5 M REQ5 Monitor request 5 RX n 6 5 M pAT5 During execution of control input monitor 5 status output RY n 6 6 RX n 6 6 WNG Warning ARM RST Reset alarm RX n 6 7 ALM Alarm During execution RX n 6 8 C SUC of RS 485 communication RX n
107. aded click OK ss Note When changing the parameters that are necessary to cycle the power or execute the configuration by downloading the data the following message is displayed Since these parameters become effective after the power is cycled turn on the power again 158 6 Method to use the MEXEO2 Data upload download and verification 4 2 Upload from the driver reading You can read data stored in the driver into the MEXEO2 1 Click the Upload icon in the toolbar amp File Edit Move View Communication DemWe sg a Cu 2 Click OK The data is uploaded Start Upload 3 After the data has been uploaded click OK The data that has been read is displayed 4 3 Verifying data You can verify the data stored in the driver against the data displayed in the MEXEO2 1 Click Verify from the Communication menu MEXEO2 Untitled1 Initialize Option B Parameter i Function Parameter 10 Function Parameter 2 Select the data to be verified and then click OK Data is verified lt Parameter Only Verify Result Cancel 6 Method to use the MEXEO2 159 Data upload download and verification 3 When the verification is complete click Close When both data match MEXE02 Device Verify Successful When the data does not match An unmatched data is displayed
108. adjust the speed difference To adjust the speed difference among the first motor and the second and subsequent motors change the parameter or connect a resistor to adjust Adjusting by the parameter The speed difference can be adjusted by changing the analog operating speed command gain parameter and analog operating speed command offset parameter for the second and subsequent drivers This section explains how to adjust by the analog operating speed command offset parameter See page 71 for details e When the speed of the second motor is slower than that of the first motor Set the offset value to rotate faster positive side by the analog operating speed command offset parameter e When the speed of the second motor is faster than that of the first motor Set the offset value to rotate slower negative side by the analog operating speed command offset parameter Adjustment by a resistor Connect a resistor of 470 O 1 4 W to the terminal VM on the driver 1 and connect a variable resistor VRn of 1 kO 1 4 W to the driver 2 and subsequent drivers Speed setting line Driver 1 Power input Power line 76 3 Method of control via I O Method of control via I O 3 8 Multi speed operation When assigning the MO to M3 inputs to the CN5 input terminals the variable speed driving of the motor is possible using maximum 16 operation data This section shows an ex
109. aft type Distance from tip of motor output shaft and permissible radial load N Ib Permissible axial load Model i N Ib 10 mm 0 39 in 20 0 79 in BLE23 80 18 100 22 Not to exceed one half the BLE46 110 24 130 29 motor s dead weight BLE512 150 33 170 38 Minimize the axial load If a thrust load must be applied do not let it exceed one half the motor s mass 30 2 Installation and connection Installation 1 9 Installing the driver The driver is designed so that heat is dissipated via air convection 35 1 38 20 0 79 or more and conduction through the enclosure Install the driver to a flat metal plate offering excellent vibration resistance When two or more drivers are to be installed side by side provide 20 mm 0 79 in and 25 mm 0 98 in clearances in the horizontal and vertical directions respectively ig T 150 5 91 Note e Install the driver in an enclosure whose pollution degree is 2 or above or protection class is IP54 or better e Be sure to install the driver vertically in vertical position shown in the figure Do not block the 5 5 radiation openings e Do not install any equipment that generates a large amount of heat or noise near the driver e f the ambient temperature of the driver exceeds 50 C 122 F revise the ventilation condition or force cool the area around the dr
110. ameters can be created and edited Data edited in the MEXEO2 can be written to the driver download or data stored in driver can be read into the MEXEO2 upload You can save data files created in the MEXEO2 in either the MEXE02 s dedicated file format or CSV format E un sss ale Move Communication Tool Window Hep Ose BLER5485 Fone Speed Monitor function The ON OFF status of I O signals can be monitored The waveform measurement feature lets you check I O signals motor speeds and other settings based on measured waveforms WU Ele move vew communcaton 100 window Hep reWlelgg e Test function I O test can be performed to monitor input signals and cause output signals to be output forcibly Test operation can be also performed using the MEXEO2 Hazardous substances The products do not contain the substances exceeding the restriction values of RoHS Directive 2011 65 EU 146 6 Method to use the MEXEO2 B items required Overview of the MEXE02 e Data setting software MEXEO2 e Communication cable for the data setting software CCO5IF USB a set of a PC interface cable and USB cable e INSTALLATION MANUAL B General specifications of the communication cable for the data setting software Interface USB Spec
111. ample assigning the MO to M2 inputs and performing multi speed operation by using 8 operating data See page 55 for the combination of the MO to M3 inputs and how to select the operating data No 7 No 5 No 4 No 3 No 2 No 1 No 0 Motor operation FWD input OFF M2 input Pn BUT OFF M1 i t TIBUS OFF MOi t PU OFF 3 Method of control via I O 78 3 Method of control via I O 4 Method of control via Modbus RTU RS 485 communication This part explains how to control from the master controller via RS 485 communication The protocol for the RS 485 communication is the Modbus protocol Table of contents 1 2 3 4 Guidance 80 Communication specifications 83 Setting the switches 85 Setting the RS 485 communication eee 87 Communication mode and communication timing 88 5 1 Communication mode 88 5 2 Communication timing 88 Message 89 QU VV 89 6 2 Response 91 Function code 93 7 1 Reading from a holding register s 93 7 2 Writing to a holding register 94 1 3 IDIAQM
112. arm e Communication parity e Communication stop bit e Communication transfer wait time 3 Method of control via I O 63 Operation data and parameter B Function parameter Name Description Setting range Initial Effective value Reduction gear rate When entering the gear ratio of the gearhead the 100 to 9999 100 rotation speed of the gearhead output shaft be Decimal place for reduction displayed Set the decimal position for the setting 1 digit gear rate value of the gear ratio by the decimal place for 2 digit 2 reduction gear rate parameter 2 3 digit Set the speed increasing ratio relative to the rotation speed of the motor output shaft When m setting the speed increasing ratio to 1 the speed Amplification speed rate reduction ratio will be effective When setting the 1 speed increasing ratio to other than 1 the speed increasing ratio will be effective A Conveyor reduction gear rate When setting the conveyor speed reduction 100 to 9999 100 ratio the transfer speed of the conveyor can be zm Decimal place for conveyor displayed Set the decimal position for the setting 0 1 digit reduction gear rate value of the speed reduction ratio by the decimal 1 2 digit 2 place for conveyor reduction gear rate parameter 2 3 digit Conveyor amplification Sets the conveyor speed increasing ratio relative to 1105 4 speed rate the rotation speed of the motor out
113. ase contact the Oriental Motor branch or sales office from which you purchased the product 1 Entry 9 Safety precautions A Caution e Do not use the product in conditions exceeding the motor gearhead or driver specifications Doing so may result in electric shock fire injury or equipment damage e Do not insert an object into the openings in the driver Doing so may result in fire electric shock or injury e Do not touch the motor gearhead or driver while operating or immediately after stopping The surface of the motor gearhead or driver may be hot and cause a skin burn s e Do not carry the product by holding the motor gearhead output shaft or any of the cables Doing so may result in injury e Do not place around the motor and driver any object blocking the air flow Doing so may result in equipment damage Do not touch the motor output shaft key groove or pinion with bare hands Doing so may result in injury e When assembling the motor pinion shaft with the gearhead exercise caution not to pinch your fingers or other parts of your body between the motor and gearhead Injury may result e Securely install the motor gearhead and driver to their respective mounting plates Inappropriate installation may cause the motor driver to detach and fall resulting in injury or equipment damage e Provide a cover on the rotating part output shaft of the motor gearhead Failure to do so may result in injury
114. aveform monitor starts Select Start Waveform Monitor MEXE02 Untitled1 Eile Edit Move View Communication Tool Window Help Communicate Wave View Running 9g Er BLE RS 485 Start Waveform Monitor E Data Operation Data gge CH1 E3 Parameter ON Command Speed ci Function Parameter I 1 0 Function Parameter POS 5000 rmin div 1 0 Function Parameter RE Analog Adjust CH2 Alam Waming Parameter v ON Command Speed M Utilities Parameter Operation Parameter POS 5000 Ic rimin div ication Parameter CH3 FWD Pos 1 0 CH4 Operation ON FWD Pos TIME SCALE 100 msidiv TIME MEASURE TRIGGER pm EDGH AT AV CH1 x START so lt TRIGGER 3 Set the required items for each channel CH1 ON Command Speed 5 2 Pos Son rimin i div 4 No Description 1 Selecting this check box specifies that the applicable channel will be displayed Set the position in the window where you want to show the channel 2 POS Move the channel position up w Move the channel position down 3 Measurement item Select the speed or signal you want to measure 4 Measurement range Set the scale for each tick mark on the vertical axis This item can be set only for CH1 and CH2 4 Setthe time sca
115. ber 4 remote I O output Address number 5 remote I O output remote I O output Address number 5 remote I O input Driver Address number 5 Control output of NETCO1 CC Control output of System area Address number 5 remote I O output 5 Method of control via industrial network 119 Method of control via CC Link communication B Details of remote I O assignment Initial value Command RY Master to NETCOT CC Response RX NETCOT1 CC to master Device No Signal name Description Device No Signal name Description RY n O NET INO MO RX n O NET OUTO MO_R RY n 1 NET IN1 M1 RX n 1 NET OUT1 M1 R RY n 2 NET IN2 M2 RX n 2 NET OUT2 M2_R RY n 3 NET IN3 FWD RX n 3 NET OUT3 FWD R RY n 4 NET IN4 REV RX n 4 NET OUT4 REV R RY n 5 NET IN5 STOP MODE RX n 5 NET OUT5 STOP MODE_R RY n 6 NET IN6 MB FREE RX n 6 NET OUT6 WNG Address number RY n 7 NET IN7 RX n 7 NET OUT7 ALARM OUT1 RY n 8 NET IN8 RX n 8 NET OUT8 S BSY RY n 9 NET IN9 RX n 9 NET OUT9 RY n A NET IN10 RX n A NET OUT10 Not used RY n B NET IN11 Not used RX n B NET OUT11 NET IN12 RX n C NET O
116. bus RTU RS 485 communication Function code 7 3 Diagnosis This function code is used to diagnose the communication between the master and slave Arbitrary data is sent and the returned data is used to determine whether the communication is normal 00h reply to query is the only sub function supported by this function code Example of diagnosis Send arbitrary data 1234h to the slave e Query Field name Data Description Slave address 03h Slave address 3 Function code 08h Diagnosis Sub function code upper 00h Return the query data Dat Sub function code lower 00h ata Data value upper 12h Arbitrary data 1234h Data value lower 34h Error check lower ECh Calculation result of CRC 16 Error check upper 9Eh e Response Field name Data Description Slave address 03h Function code 08h Sub function code upper 00h Sub function code lower 00h Data Same as query Data value upper 12h Data value lower 34h Error check lower ECh Error check upper 9Eh 4 Method of control via Modbus RTU RS 485 communication 95 7 4 Writing to multiple holding registers This function code is used to write data to multiple successive registers Up to 16 registers can be written Write the data to the upper and lower at the same time If not an invalid value may be written Registers are written in order of register addresses Note that even when an except
117. cannot be reset with the ALARM RESET input once turn off the power wait for at least 30 sec and turn on the power again Stop Motor operation pattern CW CW Electromagnetic brake operation Release Lock Release FWDi t m put SFE 10 ms or more ON ALARM RESET input OFF 10 ms or more ON ALARM OUT1 output OFE When the motor is an electromagnetic brake type the electromagnetic brake is actuated to hold the shaft in position at the same time that an alarm generates The setting which the electromagnetic brake will actuate and hold the position after the motor coasts to a stop can be selected using the OPX 2A MEXEO2 or RS 485 communication MOVE output The MOVE output turns ON while the motor is operating while any of the input signal for operation is ON VA output The VA output turns ON when the motor speed reaches the setting value m ALARM OUT2 output The ALARM OUT output is normally closed When the overload warning enable is set to enable this signal will be turned OFF if the motor load torque exceeds the overload warning level Even if the overload warning enable is set to disable this signal will be turned OFF if the overload alarm generates B WNG output When a warning generates the WNG output will turn ON The motor will continue to operate Once the cause of the warning is removed the WNG output will turn OFF automatically TLC out
118. connection cable Length m ft Model Length m ft Model 1 3 3 1 3 3 2 6 6 CCO2BLE 2 6 6 CCO2BLER 3 9 8 CCO3BLE 3 9 8 CCO3BLER 5 16 4 CCOS5BLE 5 16 4 CCOS5BLER 7 23 0 CCO7BLE 7 23 0 CCO7BLER 10 32 8 CC10BLE 10 32 8 CC10BLER 15 49 2 CC15BLE 15 49 2 CC15BLER 20 65 6 CC20BLE 20 65 6 CC20BLER e Electromagnetic brake type e Connection cable e Flexible connection cable Length m ft Model Length m ft Model 1 3 3 CCOTBLEM 1 3 3 CCOTBLEMR 2 6 6 CCO2BLEM 2 6 6 CCO2BLEMR 3 9 8 CCO3BLEM 3 9 8 CCO3BLEMR 5 16 4 CCO5BLEM 5 16 4 CCOS5BLEMR 7 23 0 CCO7BLEM 7 23 0 CCO7BLEMR 10 32 8 CC10BLEM 10 32 8 CCTOBLEMR 15 49 2 CC15BLEM 15 49 2 CC15BLEMR 20 65 6 CC20BLEM 20 65 6 CC20BLEMR Data setter The data setter lets you set data and parameters for your BLE Series FLEX RS 485 communication type with ease and also functions as a monitor Model OPX 2A Data setting software The data setting software lets you set parameters for your BLE Series FLEX RS 485 communication type and monitor its operating condition using a PC The software comes with a PC interface cable 5 m 16 4 ft The cable is connected to the USB port on the PC Model MEXEO2 B RS 485 communication cable You can link drivers using this cable connected to the RS 485 communication connectors CN7 CN
119. ct Sets the setting method of operation data 1 Analog speed 4 See table next 2 Analog torque No operation at initial alarm Sets whether to enable or disable the no 0 Disable 0 enable operation at initial alarm enable 1 Enable Set the actuated timing of the electromagnetic Magnetic brake function at plake ile a n 2 m ea 0 Lock after free stop 1 C alarm setting to 0 the electromagnetic brake wi 1 Lock immediately actuate and hold the position after the motor i coasts to a stop Switches whether to enable or disable the initial thermal input detection When setting to 1 0 Disable Initial thermal input detection Enable the regeneration unit overheat alarm 1 Enable 0 will be generated if the 24 VDC power supply is input while the TH input is not assigned Run mode select The motor excitation can be shut off so that the 0 overvoltage alarm is not generated immediately when driving a large inertia The time until the 1 motor stops will be longer PWM shut off mode enable PWM shut off mode disable ndicates the timing for the data to become effective C Effective after executing the configuration Note When the electromagnetic brake motor is operated in vertical direction do not set the run mode select parameter to 0 e Analog input signal selection parameter Setting method of operation data can be changed using the analog input signal select parameter Others except the fol
120. ction select Assigns the input signals to the table next NET IN8 function select NET INO to NET IN15 function select NET IN10 function select NET IN11 function select 0 No function NET IN12 function select NET IN13 function select NET IN14 function select NET IN15 function select C NET OUTO function select NET OUT1 function select NET OUT2 function select NET OUT3 function select NET OUTA function select NET OUT5 function select NET OUT6 function select NET OUT7 function select NET OUTS8 function select NET OUT9 function select NET OUT10 function select NET OUT11 function select NET OUT12 function select Assigns the output signals to the NET OUTO to NET OUT15 See table next 48 49 M1 R 50 M2 1 FWD R 2 REV R 19 STOP MODE R 66 WNG 65 ALARM OUT1 80 S BSY 0 No function 81 ALARM OUT2 NET OUT13 function select 68 MOVE NET OUT 14 function select 77 NET OUT15 function select 71 TLC Indicates the timing for the data to become effective C Effective after executing the configuration e Setting range for NET IN input function selection 0 No function 32 RO 38 R6 44 R12 50 M2 1 FWD 33 R1 39 R7 45 R13 51 M3 2 REV 34 R2 40 R8 46 R14 54 TL 19 STOP MODE 35 R3 41 R9 47 R15 20 MB FREE 36 R4 42 R10 48 MO 27 HM
121. ctor Control circuit ACA Motor connection Motor ground Setting by the external potentiometer or external DC voltage VH External i potentiometer 20 1 4 W 3 Z Within 10 V Output signal connection 4 5 to 30 0 VDC 40 PES mA or less Control output 0 SPEED OUT Control input 0 FWD 1 1 1 1 T 1 1 Control input 1 REV Control input 2 STOP MODE M0 Qu 8 Control input 3 Control input 4 ALARM RESET Control input 5 MB FREE i e DC power supply Recommended resistance 24 VDC 680 Q to 4 7 2 W 5 VDC 150 O to 1 0 kO 0 5 W I Control output 1 ALARM OUT1 Input signal connection IN COM1 2 Shielded cable ae Functional grounding 2 When connecting one of the lead wires of the thermostat output to the IN COMI connect it in common with a GND of the external power supply 46 2 Installation and connection Connection B Source logic This is a connection example that the power supply is single phase 100 120 VAC the rotation speed is set using an external potentiometer or external DC voltage and the motor is operated with sequence connect
122. d data to the PC turn off both the PC power and applicable product power connect the PC and applicable product and then start them again e t is recommended to back up the application program to a suitable storage device or a medium since data loss is a possibility when using software e Do not unplug the USB cable while the 2 communicates with the applicable product B Notation rules The description of text in this manual follows the notation rules specified as shown at the right The screens shown in this manual are those displayed in Windows 7 Menus and submenus shown in from the title bar buttons and other controls that can be clicked with the mouse are enclosed in square brackets Dialog box messages etc are enclosed in double quotations marks Keyboard keys are shown in a box Enter 6 Method to use the MEXEO2 147 Connection startup and shutdown 2 Connection startup and shutdown This chapter explains how to connect your PC to the driver and start shut down the MEXEO2 2 1 Connection method AN Caution When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the driver and PC to short damaging both Kal Use the communication cable for the data setting software when connecting a PC and driver 1 Turn off the PC and driver 2 Insert the PC interface cable of the commun
123. d with the master controller 8Eh Network converter An alarm was generated in the Check the alarm code of the network error network converter e The main power supply was shut off while operating e Although the 24 VDC power converter e Check the connections between the driver and power supply 23h 13 Main power off p supply has been turned on the e Check the power supply cable operation command was input hi I a wiring while the main power supply was shut 2Dh 14 Main circuit output The motor drive wire broke or Check the connection between the error motor power connector came off driver and motor Possible This alarm does not generate when the torque limiting value is set to less than 200 2 22 Warnings When a warning generates the WNG output will turn ON The motor will continue to operate Once the cause of the warning is removed the WNG output will turn OFF automatically m Warning list Code Warning type Cause Remedial action e Decrease the load 30h L Ovarl adis The load torque of the motor exceeded the e Review the operation pattern overload warning level settings such as the acceleration deceleration time e When moving from the test mode to other mode using the OPX 2A or MEXEO2 the FWD input or REV input was turned ON 6Ch Operation error When changing the assignment of the input Turn the input signals OFF terminal using any of the OPX 2A
124. due to user I F 89h communication in progress An exception response exception code 04h Non volatile memory processing in was detected page 91 progress An exception response exception code 03h Outside setting range 8Ch 04h was detected Command execute disable 8Dh An exception response exception code 04h was detected 10 2 Alarms and warnings When an alarm generates the ALARM OUTI output will turn OFF and the motor will stop At the same time the ALM LED will start blinking When a warning generates the WNG output will turn ON The motor will continue to operate Once the cause of the warning is removed the WNG output will turn OFF automatically Note The warning records will be cleared by turning off the driver power Communication switch setting error 83h When setting the transmission rate setting switch SW4 to positions 8 to F the transmission rate setting switch error will occur RS 485 communication error 84h The table below shows the relationship between alarms and warnings when an RS 485 communication error occurs Description of Description error A warning generates when one RS 485 communication error 84h has been detected Warning i rise If normal reception occurs while the warning is present the warning will be reset automatically Alarm An alarm generates when a RS 485 communication error 84h has been detected consecutively by the number of times
125. e Always keep the power supply voltage of the driver within the specified range Failure to do so may result in fire or electric shock When using the electromagnetic brake motor do not turn the MB FREE input ON while a load is held in vertical direction Otherwise the holding power of the motor and electromagnetic brake will be lost causing personal injury or damage to equipment When using the electromagnetic brake motor in vertical drive gravitational operation be sure to operate after checking the load condition If a load in excess of the rated torque is applied or the small torque limiting value is set using a OPX 2A MEXEO2 or RS 485 communication the load may fall This may result in injury or damage to equipment Always turn off the power before performing maintenance inspection Failure to do so may result in electric shock Do not touch the motor or driver when measuring insulation resistance or performing a dielectric strength test Accidental contact may result in electric shock Do not touch the connection terminals on the driver immediately until the CHARGE LED turns off after the power is turned off Residual voltage may cause electric shock Regularly check the openings in the driver for accumulated dust Accumulated dust may cause fire Do not disassemble or modify the motor gearhead and driver Doing so may result in electric shock injury or equipment damage Should you require inspection or repair of internal parts ple
126. e A Effective immediately B Effective after stopping the operation C Effective after executing the configuration e Analog input signal select parameter Setting method of operation data can be changed using the analog input signal select parameter Others except the following combinations are not available to set elec parameter data No Rotational speed Deceleration Torque limit 0 15 Digital setting 1 0 Analog setting Digital setting Initial value 1 to 15 Digital setting 2 0 ot 15 Digital setting Analog setting Setting example e When setting all operation data with digital setting Set the analog input signal select parameter to 0 e When setting only the rotation speed in the operation data No 0 using the analog setting Set the analog input signal select parameter to 1 e Setting items for I O signal assignment IN function select prameter 0 No function 22 TH 35 41 R9 47 R15 1 FWD 24 ALARM RESET 36 RA 42 R10 48 MO 2 REV 27 37 R5 43 R11 49 M1 19 STOP MODE 32 RO 38 R6 44 R12 50 M2 20 MB FREE 33 R1 39 R7 45 R13 51 M3 21 EXT ERROR 34 R2 40 R8 46 R14 54 TL OUT function select prameter 0 No function 32 RO 38 R6 44 R12 50 2 71 TLC 1 R 33 R1 39 R7 45 R13 51 M3 R TT 2 REV R 34 R2 40 R8 46 R14 54 TL R 80 S BSY 19 STOP MODE R 35 41 R9 47 R15 65 ALARM OUT 1 81 ALARM OUT2
127. e Same as the master station e Operation mode 6 axes connection mode CC Link station RS 485 transmission number 1 rate 625 000 bps SC ECO CD SW1 0 SEAE SW1 7 s L 95760 gt qz CORE o L Connection device network converter CC Link baud rate Address number 0 gt Same as master device HH Sws No t OFF CS B RATE SW5 No 2 OFF du E Address number 0 23 NETCO1 CC x10 0 RS 485 transmission Operation mode rate 625 000 bps 6 axes connection mode 25452 SWA 7 e SW2 No 1 OFF NO Using the parameter 1 Set the connection address number 0 1D80h parameter of the NETCOT1 CC to Enable 2 Execute the batch NV memory write 3E85h of the NETCO1 CC 3 Cycle the NETCO1 CC power Note Connection parameters will be enabled after the power is cycled T14 5 Method of control via industrial network Method of control via CC Link communication STEP 2 Check the connection Driver RS 485 communication cable NETCO1 CC
128. e a connection cable supplied or accessory when extending the wiring distance between the motor and driver e When using the motor in operation such as vertical drive gravitational operation or a large inertial load drive use an accessory regeneration unit EPRC 400P sold separately The driver may be damaged if the regeneration energy generated during vertical drive gravitational operation or sudden starting stopping of a large inertial load exceeds the allowable limit that can be absorbed by the driver The accessory regeneration unit EPRC 400P is designed to discharge the regenerated energy thereby protecting the driver 1 Entry 11 Precautions for use e Saving data to the non volatile memory Do not turn off the 24 VDC power supply while writing the data to the non volatile memory and also do not turn off within 5 seconds after the completion of writing the data Doing so may abort writing the data and cause a EEPROM error alarm to generate The non volatile memory can be rewritten approximately 100 000 times 12 1 Entry System configuration 5 System configuration An example of system configuration using the BLE Series FLEX RS 485 communication type is shown below Illustration shows the electromagnetic brake type Data setter OPX 2A accessory Driver PC in which the data Connection editing software MEXEO2 has been installed cable
129. e changed to a desired 90 direction When installing the gearhead slowly rotate it clockwise counterclockwise to prevent the pinion of the motor output shaft from contacting the side remain between the motor flange surface and the end face I 2 Change the cable position to a desired CA panel or gear of the gearhead Also confirm that no gaps A Q OCO of the gearhead s pilot section 90 direction Pilot section e Do forcibly assemble the motor and gearhead Also do let metal objects or other foreign matters enter the gearhead The pinion of the motor output shaft or gear may be damaged resulting in noise or shorter service life e Do not allow dust to attach to the pilot sections of the motor and gearhead Also assemble the motor and gearhead carefully by not pinching the O ring at the motor s pilot section If the O ring is crushed or severed grease may leak from the gearhead e The hexagonal socket head screws assembling the motor and gearhead are used to attach the motor and gearhead temporarily When installing the product be sure to use the supplied hexagonal socket head screws 4 pcs E x 2 Installation and connection Installation 1 4 Installing the round shaft type B Mounting plate size Install the motor to a mounting plate of the following size or larger so that the motor case temperature will not exceed
130. e combination type hollow shaft flat gearhead 25 1 6 Installing a load to the combination type parallel gearhead or round shaft type 27 1 7 Installing a load to the combination type hollow shaft flat gearhead 28 1 8 Permissible radial load and permissible axial load 30 1 9 Installing the 31 1 10 Installing the external potentiometer SUDplied eer Er des 32 1 11 Installing the regeneration unit ACCESSONY into e cre ere s 32 1 12 Installing and wiring in compliance with EMC Directive oiii eie 33 2 ConnectlOn T 35 2 1 Connection 35 2 2 Connecting the power supply 36 2 3 Oroundilig eror RUDIPs 36 2 4 Connecting the motor and driver 37 2 5 Connecting the 24 VDC power supply 38 2 6 Selecting the input signal power supply 38 2 7 Connecting the I O signals 38 2 8 Connecting an external speed setter 41 2 9 Connecting the data setter 42 2 10 Connecting the RS 485 communication CAI e Ee 42 2 11 Testoperation usas iei aei 43 2 12 Connecting the regeneration unit 43 2 13 Connection diagram example 45 3 Explanation of I O signals
131. e make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office e Orientalmotor is a registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Modbus is a registered trademark of the Schneider Automation Inc CC Link is a registered trademark of the CC Link Partner Association MECHATROLINK is a registered trademark of the MECHATROLINK Members Association Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective companies and are hereby acknowledged The third party products mentioned in this manual are recommended products and references to their names shall not be construed as any form of performance guarantee Oriental Motor is not liable whatsoever for the performance of these third party products Copyright ORIENTAL MOTOR CO LTD 2013 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP ORIENTAL MOTOR EUROPA GmbH SHANGHAI ORIENTAL MOTOR CO LTD Technical Support Tel 800 468 3982 Headquarters and D sseldorf Office Tel 400 820 6516 Fax 021 6278 0269 7 30 AM to 5 00 PM C S T M F Munich Office Tel 02 8228 0707 Fax 02 8228 0708 E mail techsupport orientalmotor com Tel 089 3181225 00 089 3181225 25 www orientalmotor com Hamburg Office SINGAPORE ORIENTAL
132. eck lower E1h Calculation result of CRC 16 Error check upper 97h 4 Method of control via Modbus RTU RS 485 communication 93 Function code 7 2 Writing to a holding register This function code is used to write data to a specified register address However since the result combining the upper and lower may be outside the data range write the upper and lower at the same time using the multiple holding registers 10h Example of write Write 50 32h as overload warning lebel lower to slave address 2 Description Register address Value write Corresponding decimal Overload warning lebel lower 10ABh 32h 50 Query Field name Data Description Slave address 02h Slave address 2 Function code 06h Writing to a holding register Register address upper 10h Register address to be written Dat Register address lower ABh ata Value write upper 00h Value written to the register address Value write lower 32h Error check lower 7Dh Calculation result of CRC 16 Error check upper OCh Response Field name Data Description Slave address 02h Function code 06h Register address upper 10h Same as query Dat Register address lower ABh ata Value write upper 00h Value write lower 32h Error check lower 7Dh Calculation result of CRC 16 Error check upper OCh 94 4 Method of control via Mod
133. ective Dec Hex 646 0286h JOG operating speed upper x g 5 upper 0 or 80 to 1000 r min 300 A 647 0287h JOG operating speed lower 900 0384h Motor rotation direction upper 0 direction CCW 1 901 0385h Motor rotation direction lower 1 direction CW 960 03COh Display mode of the data setter speed 0 Signed 0 i 1 Absolute 961 03C1h Display mode of the data setter speed u A lower 962 O3C2h The data setter editing mode upper 0 Disable 963 03C3h The data setter editing mode lower 1 Enable 4140 102Ch Run mode select upper 0 PWM shut off mode enable 4 C 1 PWM shut off mode 4141 102Dh Run mode select lower disable 4162 1042h operation torque upper E 0 to 20096 200 4163 1043h JOG operation torque lower 4170 104Ah Reduction gear rate upper 100 to 9999 100 4171 104Bh Reduction gear rate lower 4172 104Ch Decimal place for reduction gear rate 0 1 digit upper dos Decimal pl f ducti 1 2 digit 2 4173 104Dh ecimal place for reduction gear rate 2 3 digit lower 4174 104Eh Amplification speed rate upper 1165 1 4175 104Fh Amplification speed rate lower A 4176 1050h Conveyor reduction gear rate upper 100 to 9999 100 4177 1051h Conveyor reduction gear rate lower Decimal place for conveyor reduction 2 ds 19520 gear rate upper x ee 2 digi 4179 1053h Decimal place for conveyor reduction 2 3 digit gear rate lower 4180 1054h Conveyor amplif
134. ed use one incorporating high frequency noise elimination measures Refer to Preventing leakage current below for the selection of protective devices e Use an electromagnetic brake type for an application involving vertical travel When the motor is used in an application involving vertical travel use an electromagnetic brake type to hold the load in position e Do not use a solid state relay SSR to turn on off the power A circuit that turns on off the power via a solid state relay SSR may damage the motor and driver e Conduct the insulation resistance measurement or dielectric strength test separately on the motor and the driver Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may result in damage to the product e Grease measures On rare occasions a small amount of grease may ooze out from the gearhead If there is concern over possible environmental damage resulting from the leakage of grease check for grease stains during regular inspections Alternatively install an oil pan or other device to prevent leakage from causing further damage Oil leakage may lead to problems in the user s equipment or products e Apply grease to the hollow output shaft of a hollow shaft flat gearhead When using a hollow shaft flat gearhead apply grease molybdenum disulfide grease etc on the surface of the load shaft and inner walls of the hollow output shaft to prevent seizure
135. ed ON the motor stops instantaneously Instantaneous Deceleration Instantaneous Stop stop Stop Motor operation Electromagnetic Lock brake operation Release FWD input input ogg L REV i t OFF STOP MODE input oN i Input OFF When using the motor in vertical drive gravitational operation although it depends the load condition if operation is performed with the setting below the motor shaft may momentarily rotate in the reverse direction about one fourth revolution of the motor output shaft at the time of starting stopping the motor When the set rotation speed is low When the acceleration time and deceleration time is long Stop If the STOP MODE input is ON the motor decelerates and stops If the STOP MODE input is OFF the motor stops instantaneously Rotation direction The rotation direction of the motor output shaft represents the direction when viewed from the motor output shaft side Combination type parallel shaft gearhead The rotation direction of the motor output shaft may vary from that of the gearhead output shaft depending on the gear ratio of the gearhead Gear ratio Rotating direction of gearhead output shaft When the REV Q 5 10 15 20 200 Same as the motor output shaft input is ON SN 30 50 100 Opposite to the motor output shaft When the FWD input is ON Combination type h
136. ed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product Verify the model number of the purchased product against the number shown on the package label Check the model number of the motor and driver against the number shown on the nameplate Model names for motor and driver combinations are shown on page 15 ERU EO Pe EET unit with a gearhead only for combination type LE lI EET unit e Connection cable sess 1 pc Only models with a supplied connection cable e CNS connector 10 pc e CN6 connector 8 1 pc e OPERATING 1 copy e External potentiometer pc e Signal cable for external potentiometer 1 pc 1 m 3 3 ft Accessories for combination type parallel shaft gearhead e Hexagonal socket head screw set 1 set Hexagonal socket head screw flat washer spring washer and nut 4 pcs each e Parallel key iere nter pc Accessories for combination type hollow shaft flat gearhead e Hexagonal socket head screw set 1 set Hexagonal socket head screw flat washer spring washer and nut 4 pcs each e Safety cover pc e Safety cover mounting screw 2 pcs Parallel Ke
137. emory execute batch NV memory write of the maintenance command e The non volatile memory can be rewritten approximately 100 000 times 5 Method of control via industrial network 139 Command code list B Function parameter Command code us Effective Description Setting range Initial value Read Write m 0 direction CCW 01C2h 11C2h Motor rotation direction 1 direction CW 1 0825h 1825h Reduction gear rate 100 to 9999 100 0 1 digit 0826h 1826h Decimal place for reduction gear rate 1 2 digit 2 2 3 digit 0827h 1827h Amplification speed rate 1to5 1 0828h 1828h Conveyor reduction gear rate 100 to 9999 100 A 0 1 digit 0829h 1829h ad Ed for conveyor reduction 1 2 digit 2 9 2 3 digit 082Ah 182Ah amplification speed rate 1to5 1 08A7h 18A7h Velocity attainment width 0 to 400 r min 200 ndicates the timing for the data to become effective A Effective immediately C Effective after executing the configuration B O function parameter Command code Lr 2 Effective Description Setting range Initial value Read Write ii 0880h 1880h INO function select 1 FWD 0881h 1881h IN1 function select 2 REV 0882h 1882h IN2 function select 19 STOP MODE 0883h 1883h IN3 function select See table next 48 MO B 0884h 1884h IN4 function select 24 ALARM RESET 0885h 1885h IN
138. en using the digital setting for the rotation speed or torque limiting enable the digital setting by setting the setting range of the following parameter to 0 Analog invalid Parameter name Description Setting range Initial value Analog input signal select Sets the setting method of operation data Refer to page 68 for details 0 Analog invalid 1 Analog speed 2 Analog torque 3 2 Setting the rotation speed B Analog setting Set the rotation speed by the external potentiometer supplied or external DC voltage e Setting by the external potentiometer Connect the supplied external potentiometer to the pin Nos 1 to 3 of CN6 of the driver Use the supplied signal wire for this connection Use the supplied signal wire for this connection Connect the shield wire of the signal wire to the VL input terminal Make sure the shield wire does not contact other terminals Turning the external potentiometer in the clockwise direction makes the motor to rotate faster Turning it in the counterclockwise direction makes the motor to rotate slower External potentiometer Motor shaft speed r min e Speed characteristics representative values 4000 3500 3000 2500 2000 1500 1000 500 0 20 40 60 80 100 External potentiometer position 70 3 Method of control via I O e Setting b
139. ension D or more Mounting plate Flat washer Spring washer Hexagonal nut Mounting hole dimensions unit mm in Model A C D E BLE23 70 2 76 5 5 0 22 25 0 98 29 1 14 BLE46 94 3 70 6 5 0 26 30 1 18 39 1 54 BLE512 104 4 09 8 5 0 33 35 1 38 44 1 73 Note When installing the gearhead by using its rear side as the mounting surface prevent contact between the mounting plate and motor by keeping dimension E below the specified value B Removing Installing the gearhead To replace the gearhead or change the cable outlet direction remove the screws assembling the gearhead The gearhead can be removed and the motor cable position changed to one of three 90 directions Note that the motor cable cannot be positioned in the direction where the cable faces the gearhead output shaft 1 Remove the hexagonal socket head screws 4 pcs attaching the gearhead and motor and detach the motor from the gearhead Assembly screws Hexagonal socket Nominal head screw Model thread size Tightening torque BLE23 M4 1 8 N m 15 9 Ib in BLE46 M6 6 4 N m 56 Ib in BLE512 M8 15 5 N m 137 Ib in 2 Using the pilot sections of the motor and gearhead as guides install the motor to the gearhead and tighten the hexagonal socket head screws At this time the motor cable position can be changed to one of three 90 directions Install the mot
140. er Command code ee m Effective Description Setting range Initial value Read Write M 0 Not monitored 0900h 1900h Communication time out 1 to 10000 ms 0 A 0901h 1901h Communication error alarm 1 to 10 times 3 ndicates the timing for the data to become effective A Effective immediately 5 Method of control via industrial network 143 144 5 Method of control via industrial network 6 Method to use the MEXEO2 This part explains the setting method of the data and parameters as well as the editing method using the data setting software MEXEO2 Table of contents 1 Overview of the MEXEO2 146 5 Monitor function 161 2 Connection startup and 5 1 Status monitor debi E E 161 shutdown s eee 148 5 2 monitor pud ee 162 2 1 Connection method 148 mamtor r ma W Measurement function 165 2 2 Starting the MEXEO2 149 Saving a waveform 166 2 3 Setting up the communication line 149 24 Shutting 150 8 Testfunction 167 6 1 Synchronization with the driver 167 3 Data edit 151 ss 168 3 1 Creating new 151 63 TesLope atio 169 3 2 Opening an existing data file 152 33 Setting data
141. esponse 26 Command code TRIG TRIG response STATUS Remote resistor 27 28 29 DATA DATA response 30 31 Reserved Reserved 130 5 Method of control via industrial network 2 4 I O field map for the NETCO1 M3 Update of remote I O data asynchronous is executed by DATA RWA Command 20h When the remote I O occupied size is 16 bit mode and the number of transmission bytes is 32 bytes initial value I O field map will be as follows See the network converter NETCO1 M3 USER MANUAL for other I O field map Method of control via MECHATROLINK communication Byte Type Command Response 0 DATA RWA 20h DATA RWA 20h 1 WDT RWDT 2 3 CMD CTRL CMD STAT 4 5 Reserved Connection status 6 Address number 0 remote Address number 0 remote 7 I O input output 8 Address number 1 remote Address number 1 remote 9 I O input output 10 Address number 2 remote Address number 2 remote 11 I O input output 12 Address number 3 remote Address number remote 13 I O input output Remote 14 Address number 4 remote Address number 4 remote 15 I O input output 16 Address number 5 remote Address number 5 remote 17 I O input output 18 Address number 6 remote Address number 6 remote 19 I O input output 20 Address number 7 remote
142. ews M4 not supplied to secure the driver through the mounting holes two locations provided at the back of the driver Secure the driver on a DIN rail using the accessory DIN rail mounting plate sold separately 2 Installation and connection 23 Installation 1 3 Installing the combination type parallel shaft gearhead B Mounting hole dimensions unit mm in Model B C D g de BLE23 70 2 76 24 0 94 10 0 39 4 5 0 177 BLE46 94 3 70 34 1 34 13 0 51 6 5 0 256 o I BLE512 104 4 09 40 1 57 18 0 71 8 5 0 335 Qu d OB indicates the external dimensions of the product Drill holes with a minimum diameter of OB 1 mm 0 04 in 4x D m Removing Installing the gearhead To replace the gearhead or change the cable outlet direction remove the screws assembling the gearhead The gearhead can be removed and the motor cable position changed to a desired 90 direction 1 Remove the hexagonal socket head screws 2 pcs assembling the motor and gearhead and detach the motor from the gearhead Hexagonal socket Assembly screws head screw No inal omina Model Bread size Tightening torque BLE23 BLE46 M2 6 0 4 N m 3 5 Ib in BLE512 M3 0 6 N m 5 3 Ib in 2 Using the pilot sections of the motor and gearhead as guides install the gearhead to the motor and tighten the hexagonal socket head screws At this time the motor cable position can b
143. flat washer and spring washer Hexagonal socket head screw Spring washer Flat washer TEE Retaining ring Hollow output shaft Flat washer Load shaft Hexagonal socket head screw Parallel key Load shaft Spring washer O Parallel key Spacer Spacer Recommended load shaft installation dimensions Unit mm in Inner diameter of Recommenoea Nominal diameter Applicable Spacer Model holl haft H8 diameter of load f retaini thick ollow shaft H8 shaft h7 of retaining ring screw ickness BLE23 01257 212 bore 912 00 47 M4 3 0 12 80 4724 00 4724 0 0007 BLE46 01597 015 bore 015 20 59 M5 4 0 16 20 5906 0 00 5906 0 0007 1 512 020 87 220 020 20 79 M6 5 0 20 20 7874 0 00 7874 0 0008 2 Installation and connection 29 Installation 1 8 Permissible radial load and permissible axial load Make sure the radial load and axial load received by the motor gearhead output shaft will not exceed the allowable values shown in the table below Note If the radial load or axial load exceeds the specified allowable value repeated load applications may cause the bearing or output shaft of the motor gearhead to undergo a fatigue failure Combination type parallel shaft gearhead Distance from tip of gearhead output shaft and Permissible axial Megs permissible radial load
144. g is required on the parent slave to perform a group send The address of the parent slave becomes the group address Child slave Use a group 1018h to set a group address to each child slave Note Only remote I O input can execute the group function Read from commands and parameters or write to commands and parameters cannot be executed Group setting The group setting is not saved in the non volatile memory even when the maintenance command batch NV memory write executes Command code Read Write Description Setting range Initial value Set the group 1 Individual No group setting 0 to 15 Set the group address Address number of parent slave Set in the 0 to 11 range when using the NETCO1 CC and set in the 0 to 15 range when using the NETCO1 M2 or NETCO1 M3 0018h 1018h Group 1 Individual Example for setting of the group function Set as follows when making a group by setting the driver of address number 0 to the parent slave and by setting the driver of address number 1 and 2 to the child slaves NETCO1 Parent slave Driver of address number 0 Driver of address number 1 Driver of address number 2 group command 1 group command 0 group command 0 individual 136 5 Method of control via industrial network Command code list This is a timing chart for when assigning the FWD signal to NET IN3 remote I O of the driver in the group Remote I O inp
145. h Analog input signal select upper 0 Analog invalid 1 Analog speed 4 C 2 Analog torque 4323 10E3h Analog input signal select lower See page 106 for details 4430 114Eh Velocity attainment width upper x to 400 r min 200 A 4431 114Fh Velocity attainment width lower 4352 1100h function select upper 1 FWD 4353 1101h INO function select lower 4354 1102h IN1 function select upper 2 REV 4355 1103h IN1 function select lower 4356 1104h IN2 function select upper 49 STOP MODE 4357 1105h IN2 function select lower 4358 1106h IN3 function select upper gt See table on page 106 48 MO B 4359 1107h IN3 function select lower 4360 1108h IN4 function select upper 24 ALARM RESET 4361 1109h IN4 function select lower 4362 110Ah IN5 function select upper 20 MB FREE 4363 110Bh IN5 function select lower 4364 110Ch IN6 function select upper 22 TH 4365 110Dh IN6 function select lower 4384 1120h INO contact configuration upper 4385 1121h contact configuration lower 4386 1122h IN1 contact configuration upper 4387 1123h IN1 contact configuration lower 4388 1124h IN2 contact configuration upper 4389 1125h IN2 contact configuration lower 4390 1126h IN3 contact configuration upper 0 Make N O 0 C 4391 1127h IN3 contact configuration lower 1 Brake N C 4392 1128h IN4 contact configuration upper 4393 1129h IN4 contact configuration lower 4394 112Ah IN5 c
146. haft gearhead Am Tiotening orgue BLE23 M4 1 8 Nem 15 9 Ib in 5 mm 0 20 in BLE46 M6 6 4 N m 56 Ib in 8 mm 0 31 in BLE512 M8 15 5 N m 137 Ib in 12 mm 0 47 in When the supplied hexagonal socket head screw set is used 22 2 Installation and connection Installation B installing the combination type hollow shaft flat gearhead A combination type hollow shaft flat gearhead can be installed by using either Front Mounting plate its front or rear side as the mounting surface Install the supplied hexagonal J Hollow shaft socket head screw set in the four mounting holes you drilled and tighten the flat gearhead nuts until no gaps remain between the motor and mounting plate Also attach the supplied safety cover to the hollow output shaft on the end opposite from the one where the load shaft is installed Refer to page 25 for the installation method and how to install remove the 1 gearhead Rear Motor Hexagonal socket head screw set supplied Modei Tonening torque BLE23 M5 3 8 N m 33 Ib in 5 mm 0 20 in BLE46 M6 6 4 N m 56 Ib in 8 mm 0 31 in BLE512 M8 15 5 N m 137 Ib in 12 mm 0 47 in When the supplied hexagonal socket head screw set is used B Installing the driver The driver can be installed in two different ways Refer to page 31 for the specific installation methods e Use scr
147. hut off mode 1 disable 0840h 1840h Magnetic brake function at alarm Lock after free Stop 1 1 Lock immediately No operation at initial alarm 0841h 1841h enable 0 Disable 0 1 Enable 0843h 1843h Initial thermal input detection 0 C 0 Operating speed 1 Conveyor speed 0870h 1870h Data setter initial display 2 Load factor 0 3 Operating number 4 Mon top view 0 Analog invalid 1 Analog speed 0871h 1871h Analog input signal select 2 Analog torque 1 See next page for details ndicates the timing for the data to become effective C Effective after executing the configuration 142 5 Method of control via industrial network e Analog input signal select parameter Command code list Setting method of operation data can be changed using the analog input signal select parameter Others except the following combinations are not available to set elec parameter data No Rotational speed Torque limit 0 15 Digital setting 1 0 Analog setting Digital setting Initial value 1to 15 Digital setting 2 0 ot 15 Digital setting Analog setting Setting example e When setting all operation data with digital setting Set the analog input signal select parameter to 0 e When setting only the rotation speed in the operation data No 0 using the analog setting Set the analog input signal select parameter to 1 B Communication paramet
148. ia RS 485 communication e Clear the communication error records by the status monitor of the MEXEO2 Note You can also clear the communication records by turning off the driver power 180 7 Inspection troubleshooting and remedial actions Troubleshooting and remedial actions 3 Troubleshooting and remedial actions During motor operation the motor or driver may fail to function properly due to an improper speed setting or wiring When the motor cannot be operated correctly refer to the contents provided in this section and take appropriate action If the problem persists contact your nearest Oriental Motor sales office Phenomenon Possible cause Remedial action The motor does not operate The power supply is not connected correctly Check the connection of the power supply Both the FWD input and REV input are OFF Both the FWD input and REV input are ON Turn ON either the FWD input or REV input one at a time The ALM LED red is blinking An alarm generated due to a protective function being triggered Refer to page 177 to reset the alarm Electromagnetic brake is not released electromagnetic brake motor only Turn ON the MB FREE input The motor rotates in the direction opposite to the specified direction The FWD input and REV input are connected wrongly or otherwise not connected correctly Check the connection of the FWD input and REV input The motor
149. ication C DAT C ERR LED TY TE C ERR Red This LED will illuminate when the RS 485 communication error occurs with the master station This LED is lit while the main power is input After the main power has been CHARGE LED Red turned off the LED will turn off once the residual voltage in the driver drops to a safe level Use this switch when controlling the system via RS 485 communication Using 85 Address number setting switch this switch in combination with the SW5 No 1 of the function setting switch2 the 17 SW1 address number of RS 485 communication can be set ina p 129 Factory setting 0 SW2 No 1 This switch is used to check the connection between the motor and driver before establishing a communication When having connected properly Test operation mode switch setting the SW2 No 1 to the ON side causes the motor to rotate at low speed in p 43 SW2 the forward direction Factory setting OFF SW2 No 2 Not used Keep this switch OFF e SW3 No 1 Not used Keep this switch OFF e SW3 No 2 Not used Keep this switch OFF e SW3 No 3 This switch is used to select the power supply for I O signals use the built in power supply or external power supply To control the operation using relays and switches set the SW3 No 3 to the ON side to select the built in power p 38 Function setting switch1 SW3 supply Factory setting OFF e SW3 No 4 Use this switch when controlling the system via RS 485 communication The te
150. ication cable for the data setting software to the data edit connector on the driver Insert the USB cable of the communication cable for the data setting software to the USB port on the PC 3 Connect the PC interface cable and USB cable 4 Turn on the power to the PC and driver and start the PC Driver PC interface cable I l E JE Personal computer Data edit connector USB cable HH Ex 148 6 Method to use the MEXEO2 Connection startup and shutdown 2 2 Starting the MEXEO2 Double click the MEXEO2 icon on the desktop to start the MEXEO2 Once the MEXEO2 has started the following window appears 2 Menu bar ile view Communication Tool Window Help Tool bar Dee e z Status bar 2 3 Setting up the communication line If you have connected the PC and the driver for the first time set up the communication line 1 Click Option from the Communication menu 2 Select the communication port number connected the communication cable for the data setting software and click OK f co
151. ication speed rate upper ficat drat ds I 4181 4055h onveyor amplification speed rate lower 4224 1080h Magnetic brake function at alarm upper 0 Lock after free stop 1 4225 1081h Magnetic brake function at alarm lower 1 Lock immediately 4226 1082h No operation at initial alarm enable upper o 4227 1083h Na Paan at initial alarm enable lower 0 Disable 4230 1086h Initial thermal input detection upper 1 Enable 0 4231 1087h Initial thermal input detection lower 4258 10A2h Over load warning enable upper 0 4259 10A3h Over load warning enable lower 4266 10AAh Over load warning level upper 50 to 100 100 4267 10ABh Over load warning level lower 0 Operating speed 4320 10EO0h Data setter initial display upper 1 Conveyor speed 2 Load factor 0 C 4321 10 1 Data setter initial display lower 3 Operating number 4 Mon top view ndicates the timing for the data to become effective A Effective immediately B Effective after stopping the operation C Effective after executing the configuration 4 Method of control via Modbus RTU RS 485 communication 103 Register address list Register address Name Setting range Initial value Effective Dec Hex 4322 10E2
152. ification 1 1 Full Speed 12 Mbps Connector shapes RS 485 Mini DIN 8 Pin male USB Type Mini B female USB Type A connection via included USB cable to connect to a PC Communication system Half duplex Communication speed Indicator 9600 bps The LED is lit green when recognized by PC and ready to use Power supply 5 0 VDC bus power Current consumption 25 mA 100 mA max Dimension 25x58 6x16 mm 0 98x2 31x0 63 in excluding cable section Mass PC interface cable App 0 2 kg 7 1 oz USB cable App 0 03 kg 1 06 oz Operation environment Ambient temperature 0 to 40 C 32 to 104 F non freezing Ambient humidity 85 or less non condensing Surrounding atmosphere No corrosive gas dust water or oil Insulation system Non isolated B General flow Steps to set operating data and parameters using the MEXEQ2 are shown below Install device driver Refer to INSTALLATION MANUAL v Install the MEXE02 Refer to INSTALLATION MANUAL v Connect your PC to the driver p 148 v Start the MEXE02 p 149 v Perform data communication between the PC and driver p 149 v Edit data p 151 v Download data files p 158 v Shut down the MEXEO2 p 150 e You can also connect the PC and applicable product after editing data In this case after saving the edite
153. ignal connector to the CN4 on the driver When using an electromagnetic brake type motor also connect the electromagnetic brake connector to the CN1 When extending the connection distance between the motor and driver use the connection cable supplied or accessory Motor signal connector Connect to 4 Motor cable Connection cable Electromagnetic brake connector Connect to CN1 Motor power connector Connect to CN2 Electromagnetic brake type only Note Have the connector plugged in securely Insecure connector connection may cause malfunction or damage to the motor or driver e Pin assignment of motor power connector Pin No Color Lead size 1 Blue AWG18 3 6 2 215101 3 Drain AWG24 or equivalent 114 4 Purple 5 G AWG18 Housing 5557 06R 210 Molex ray Terminal 5556T Molex 6 e Pin assignment of motor signal connector Pin No Color Lead size Green Yellow Brown AWG26 Red Orange Housing 43025 0600 Molex Terminal 43030 0004 Molex OONN GOO NI e Pin assignment of electromagnetic brake connector Pin No Co
154. imitation of the OPX 2A or MEXEO2 will be released When the HMI input is turned OFF the function limitation will be imposed The following functions will be limited to execute e O test e Test operation e Teaching e Writing downloading and initializing parameters When the HMI input is not assigned to the input terminal this input will be always set to ON When assigning it to multiple terminals including direct I O and network I O the function will be executed when all terminals are set to ON B MO to M3 inputs Select a desired operation data number for multi speed operation based on the combination of ON OFF states of the to inputs Refer to page 77 for multi speed operation Operation data No M3 M2 M1 MO Speed setting method 0 OFF OFF OFF OFF Analog setting digital setting 1 OFF OFF OFF ON 2 OFF OFF ON OFF 3 OFF OFF ON ON 4 OFF ON OFF OFF 5 OFF ON OFF ON 6 OFF ON ON OFF 7 OFF ON ON ON 8 ON OFF OFF OFF Digital setting 9 ON OFF OFF ON 10 ON OFF ON OFF 11 ON OFF ON ON 12 ON ON OFF OFF 13 ON ON OFF ON 14 ON ON ON OFF 15 ON ON ON ON B TL input The TL input is normally closed When the TL input is turned ON the torque limiting is enabled When the TL input is turned OFF the torque limiting becomes invalid Note When the TL input is not assigned to the input terminal this input will be always set to ON When as
155. in the data edit window 152 7 TORTE x 34 Saving a data file 153 3 5 Restore default 155 Checking product information 122 3 6 Ending data edit aaa 157 3 Checking version information Me 7 4 Checking error message 173 4 Data upload download and verification 158 41 Download data to the driver writing 158 42 Upload from the driver reading 159 43 Verifying 159 Overview of the MEXE02 1 Overview of the MEXEO2 This chapter explains the overview and operating method for the data setting software MEXEO2 Perform any editing operations for the MEXEO2 using an account with Administrator privileges The MEXEO2 is designed with the assumption that the user has an understanding of basic operations such as starting up and exiting applications and how to use a mouse in Windows 2000 Windows XP Windows Vista and Windows 7 Use the product only after carefully reading and fully understanding these instructions Functions of the MEXEO2 The MEXEO2 is a software program that lets you set data required for motor operation from a PC Data can be edited in various PC screens or data set in the driver can be checked from a PC The key functions of the MEXEO2 are explained below Editing and saving the data Operating data and par
156. ing switch SW1 e Driver bottom side Orientalmotor MODEL BLEDI2CM R CN4 HALL S Function setting switch1 SW3 No 4 Set the termination resistor Transmission rate setting switch SW4 Function setting switch2 SW5 No 1 Set the address number No 2 Set the protocol Note Be sure to turn off the driver power before setting the switches If the switches are set while the power is still on the new switch settings will not become effective until the driver power is cycled Protocol Set the SW5 No 2 of the function setting switch2 to ON The Modbus protocol is selected Factory setting OFF Address number slave address Set the address number slave address using the address number setting switch SW1 and SW5 No 1 of the function setting switch2 Make sure each address number slave address you set for each driver is unique Address number slave address 0 is reserved for broadcasting so do not use this address Factory setting SW1 0 SW5 No 1 OFF Address number 0 sm 9m rer 0 Not used 0 16 1 1 1 17 2 2 2 18 3 3 3 19 4 4 20 5 5 21 6 6 22 7 7 7 23 7 x ON 8 9 9 25 10 26 B 11 B 27 C 12 28 D 13 D 29 E 14 E 30 F 15 F 31 4 Method of control via Modbus RTU RS 485
157. ing the driver to default settings You can restore data stored in the driver s non volatile memory Note e The driver s non volatile memory can be rewritten approximately 100 000 times e Do not turn off the driver power while the initialization is still in progress Doing so may damage the data 1 Click Initialize from the Communication menu 2 Select the data you want to restore and then click OK 3 Click Yes The specified data in the driver s non volatile memory is restored 4 When the restore is complete click OK Note When changing the parameters that are necessary to cycle the power or execute the configuration by initializing the data the following message is displayed Since these parameters become effective after the power is cycled turn on the power again File Edit Move View Ose 5 858 Upload BLE RS 485 Download Data Verify Initiali L Passer nitialize Function Parameter Option Function Parameter Start Initialize r Data Range All C Select Operation Data Or 4ll data will be initialized A Do you want to proceed a ae o The initialization is completed 3 The initialization is completed Turn off the power and turn it on again 6 Method to use the MEXEO2 3 6 Ending data edit Data edit To cl
158. ion of address bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 NET OUT12 NET OUT15 NET OUT14 NET OUT13 ALARM NET OUT11 NET OUT10 NET OUT9 NET OUT8 TLC VA MOVE OUT2 Not used Not used Not used S BSY 007Fh s bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO NET OUT6 TEIG NET OUTA NET OUT3 NET OUT2 NET OUT1 NET OUTO OUT1 WNG MODE REV R FWD R M2 R M1_R MO_R Initial value 8 2 Maintenance commands These commands are used to reset alarms and warnings and they are also used to execute the batch processing for the non volatile memory All commands can be written WRITE They are executed when writing from 0 to 1 Register address uu Setting Name Description Dec Hex range 384 0180h Reset alarm upper Resets the alarms that are present Some alarms cannot 385 0181h Reset alarm lower be reset with the reset alarm 388 0184h Clear alarm records upper Clears alarm records 389 0185h alarm records lower 390 0186h Clear warning records upper Clears warning records 391 0187h Clear warning records lower 392 0188h Clear communication error records upper 2n ci icati Clears the communication error records 393 0189h ear communication error records lower 0 4 396 018Ch Configuration upper Executes the parameter recalculation and the setup 397 018
159. ion of transistor type For the SPEED OUT output supply at least 5 mA of current Driver Motor connection Circuit breaker POWER Main circuit Power supply _ lt connection N Motor connector Electromagnetic PE brake connector Driver ground Motor ground Motor signal connector Regeneration unit connection Setting by the external potentiometer Control circuit 1 1 LED i or external DC voltage e External command potentiometer RS 485 communication voltage 20 1 4 W connection i Y i wy i Do Within 10 V xm Output signal connection 4 5 to 30 0 VDC 40 mA or less Control output 0 SPEED OUT Data setter connection YEr A al Input signal connection am l 1 1 i 1 L111 Control input 0 Y N 08 FWD A Control output 1 Control input 1 ALARM OUT1 REV E il ph Control input 2 STOP MODE Control input 3 IN COM1 2 Control input 4 IALARM RESET Control input 5 lt DC power supply _ Shielded cable I Functional grounding Recommended res
160. ion response is returned because some data is invalid as being outside the specified range etc other data may have been written properly Example of write Set the following data as acceleration time Nos 0 to 2 as part of operation data at slave address 4 Description Register address Value written Corresponding decimal Operation data acceleration time No O upper 0600h 0000h 2 Operation data acceleration time No O lower 0601h 0002h Operation data acceleration time No 1 upper 0602h 0000h 50 Operation data acceleration time No 1 lower 0603h 0032h Operation data acceleration time No 2 upper 0604h 0000h 150 Operation data acceleration time No 2 lower 0605h 0096h Query Field name Data Description Slave address 04h Slave address 4 Function code 10h Writing to multiple holding registers Register address upper 06h 7 Register address to start writing from Register address lower 00h Number of registers upper 00h Number of registers to be written from the Number of registers lower 06h starting register address 6 registers 0006h Twice the number of registers in the command Number ot data bytes eem 6 registers x 2 12 registers OCh Value written to register address upper 00h Value written to register address 0600h Value written to register address lower 00h Value written to
161. istance 24 VDC 680 Q to 4 7 2 W 5 VDC 150 O to 1 0 kO 0 5 W 2 No connection for source logic 2 Installation and connection 47 Explanation of I O signals 3 Explanation of I O signals In this manual I O signals are described as follows e Direct I O I O signals accessed via input signal connector CN5 and I O signal connector CN6 e Network I O I O signals accessed via RS 485 communication Set the following parameters using of the OPX 2A MEXEO2 or RS 485 communication 3 1 Assignment of direct I O B Assignment to the input terminals The input signals shown below can be assigned to the input terminals INO to IN6 of CNS by setting parameters For details on input signals refer to page 54 Input terminal Initial value Input terminal Initial value INO 1 FWD INA 24 ALARM RESET IN1 2 REV IN5 20 MB FREE IN2 19 STOP MODE ING 22 TH IN3 48 MO Assignment No Signal name Function 0 Not used Set when the input terminal is not used 1 FWD Rotate the motor in the forward direction 2 REV Rotate the motor in the reverse direction 19 STOP MODE Select instantaneous stop or deceleration stop 20 MB FREE Release the electromagnetic brake 21 EXT ERROR Stop the motor normally closed 22 TH 24 ALARM RESET Reset of the present alarm 27 HMI Release of the function limitation of the OPX 2A or MEXEO2 normal
162. iver using a fan 25 0 98 or more n Unit mm in B installing with screws Install the driver vertically in vertical position and secure the driver lt 4 Mounting hole through the mounting holes using two screws M4 not supplied at the back z EIE g Ele B 588888 LII 181 ILT Mounting hole at the back m Mounting to DIN rail When mounting the driver to a DIN rail use a separately sold DIN rail mounting plate model number PADPO3 and attach it to a 35 mm 1 38 in wide DIN rail 1 Attach the DIN rail mounting plate to the back of the driver using the screws supplied with the plate Tightening torque 0 3 to 0 4 N m 2 6 to 3 5 Ib in 2 Pull the DIN lever down engage the upper tab of the DIN rail mounting plate over the DIN rail and push the DIN lever until it locks in place 3 Fixthe driver with the end plate not suupplied DIN rail mounting plate End plate DIN rail DIN lever Mounting holes M3 four locations Mounting screws supplied Note e Do not use the mounting holes for the DIN rail mounting plate for any pur
163. larms that are designed to protect the driver from overheating poor connection error in operation etc protective functions as well as warnings that are output before the corresponding alarms generate warning functions Communication error will generate when the process requested by the master could not be executed 2 1 Alarms When an alarm generates the ALARM OUT1 output will turn OFF and the motor will stop At the same time the PWR ALM LED will start blinking The present alarm can be checked by counting the number of times the PVR ALM LED blinks The alarm can be also checked using any of the OPX 2A MEXEO2 or RS 485 communication Example Sensor error alarm number of blinks 3 Approx Approx 200 ms ER 200 ms Approx 1 5s Interval B Alarm reset Before resetting an alarm always remove the cause of the alarm and ensure safety and perform one of the reset operations specified below Refer to page 56 for the timing chart e Turn the ALARM RESET input to ON and then OFF This signal will become effective when turning from ON to OFF e Perform an alarm reset using RS 485 communication e Perform an alarm reset using the OPX 2A or 2 Cycle the power DI Some alarms cannot be reset with the ALARM RESET input OPX 2A 2 or RS 485 communication Check the following table to identify which alarms meet this condition To reset these alarms cycle the po
164. later and the NETCO1 CC USER MANUAL 116 5 Method of control via industrial network Method of control via CC Link communication 1 2 Setting the switches When using the driver in combination with the network converter set the switches before use e Driver front side Orientalmotor MODEL BLEDI2CM R PWR ALM Address number setting switch SW1 3 x z Function setting switch1 SW3 No 4 Set the termination resistor e Driver bottom side SW5 SW4 H Transmission rate setting switch SW4 Function setting switch2 SW5 No 1 Set the address number No 2 Set the protocol Note Be sure to turn off the driver power before setting the switches If the switches are set while the power is still on the new switch settings will not become effective until the driver power is cycled B Setting the connection device Set the connection device of RS 485 communication using the function setting switch2 SW5 No 2 Turn this switch OFF when controlling via the network converter Factory setting OFF Network converter B Address number slave address Set the address number slave address using the address number setting switch SW1 and SW5 No 1 of the function setting switch2 Make sure each address number slave address you set for each driver is unique Factory setting SW1 0 SW5 No 1 OFF Address number 0
165. lave address 0 is specified on the master the master can send a Master command to all slaves Each slave executes the process but does not Slave No response return a response 5 2 Communication timing Tb1 Tb3 Broadcast Master Character Name Description Intervals between received messages are monitored If no message Tb1 Communication timeout could be received after the time set in the communication time out parameter the RS 485 communication timeout alarm generates The time after the slave switches its communication line to the transmission mode upon receiving a query from the master until it Tb2 Transmission waiting starts sending a response Sets using the communication transfer time wait time parameter The actual transmission waiting time corresponds to the silent interval C3 5 processing time transmission waiting time Tb2 Tb3 Broadcasting interval The time until the next query is sent in broadcasting A time equivalent to or longer than the silent interval C3 5 plus 5 ms is required Be sure to provide a waiting time of 3 5 characters or more If this C3 5 Silent interval waiting time is less than 3 5 characters long the driver cannot respond See the following table for transmission waiting time Transmission waiting time of the silent interval Transmission rate bps Transmission waiting time 9600 4 ms or more 19200 2 ms or more 38400 57600 1 75
166. lay waveforms AUTO Waveforms are constantly updated until the waveform measurement is stopped MODE NORMAL Waveforms are updated every time a trigger is detected SINGLE Waveforms are updated when a trigger is detected after which waveform monitor will end automatically Glick ISTART Waveform measurement starts 7 Click STOP to stop the measurement Cer 164 6 Method to use the MEXEO2 Monitor function m Measurement function You can measure the time delta and measurement delta in the window based on measurement results The time delta indicates the difference between T1 and T2 while the measurement delta indicates the difference between V1 and V2 This function is useful to verify the time that the measured waveform is in ON state or to verify the interval between the signals It is also useful to verify the difference between the measured value of the items selected for CH1 and CH2 1 Under MEASURE on the right side of the window select the channel you want to measure MEASURE Time delta 3Jd iv AT Measurement delta d v 9 qe ej 2 To measure the time delta select AT To measure the measurement delta select AV If AT has been selected two vertical lines appear If AV has been selected two horizontal lines appear The red line shows the T1 time or V1 measurement The blue line shows the T2 time or V2 measurement
167. le The time for each tick mark on the horizontal axis will be set Time will become longer TIME SCALE 100 w Time will become shorter ms div 6 Method to use the MEXEO2 163 Monitor function 5 Click TRIGGER on the lower right of the screen and set the trigger Trigger is a function for automatically measuring waveform when the motor speed or I O signal ON OFF status satisfies a specific condition E rav fom z EDGE Ct oy C t POSITION uL MODE C AUTO NORMAL C SINGLE CH Select the channel you want to set a trigger for This item is shown when you have selected CH1 or CH2 under CH EVE Click the up down arrows to set the trigger level of speed Set the trigger detection condition For CH1 and CH2 when the value changes from a value below what is set for LEVEL to a value at or above what is set for LEVEL For CH3 and CH4 measurement will be triggered when the I O signal status changes from OFF to ON For CH1 or CH2 when the value changes from a value at or above what is set for LEVEL to a value below what is set for LEVEL For CH3 and CH4 measurement will be triggered when the I O signal status changes from ON to OFF T1 This item sets both 1 and as conditions EDGE Set the trigger position in the screen POSITION Move the trigger position to left Move the trigger position to right Select when to disp
168. ll be saved as a file Data files can be saved in the MEXEO2 s dedicated file format mx2 or CSV format csv Saving data by overwriting Click the Save icon in the toolbar The current data is saved over the existing data psa 5 2s Ba e Ca Saving data under a different name 1 Click Save As from the File menu wx untitled Fie Edit Move View Communication D New Cti N Open Ctrl O o Close 3 Save Ctri S Save Waveform Export Page Setup Print Preview Print Ctrl P Exit 6 Method to use the MEXE02 153 Data edit 2 Enter a new file name and click Save The data is saved under the specified name x C E Organize v Favorites aeons ortcut iortcut Desktop 438 bytes h 837 bytes Downloads E Recent Places Libraries Computer Network File name Untitled Save as type MEXE02 format mx2 ia Hide Folders B Saving data in CSV format Data saved in the CSV format can be edited in applications other than the MEXEO2 Note that once saved in the CSV format files can no longer be opened or edited in the MEXEO2 To edit a CSV file in the MEXEO2 open the file in an application other than the MEXEO2 and then paste the data to the MEXEO2 1 Click Export from the File menu Save As Save Waveform Export Page Setup Print Preview Print
169. lor Lead size 1 Black L il AWG24 2 White Housing 5557 02R 210 Molex Terminal 5556T Molex 2 Installation and connection 37 Connection 2 5 Connecting the 24 VDC power supply The 24 VDC power supply is for the control circuit of the driver sure to connect a power supply which voltage is 24 VDC 15 to d 9 24 20 and current is 1 A or more to the CNS 4 10 power supply q aile e When connecting the 24 VDC power supply check the indication of the driver case and pay attention to the polarity of the power supply Reverse polarity connection may cause damage to the driver e When cycling the 24 VDC power turn off the power and wait for the PWR ALM LED to turn off 2 6 Selecting the input signal power supply Select the input signal power supply built in power sl car supply or external power supply to be used n SUS Nos T The driver comes with a built in power supply To control s ON the operation using relays and switches set SW3 No 3 me OFF Using an external of the function setting switchl to the ON side to select the Q suse uS power supply built in power supply Sir TY Factory setting OFF an external power supply is used Note The built in power supply cannot be used with
170. losure s internal noise is directly coupled to the power supply cable by means of stray capacitance B Connecting the AC power line reactor When inputting single phase 200 240 V insert a reactor 5 A 5 mH in the AC power line to ensure compliance with EN 61000 3 2 B Connecting the external power supply Use an external power supply conforming to the EMC Directive Use a shielded cable for wiring and wire ground the external power supply over the shortest possible distance Refer to Wiring the power supply cable for how to ground the shielded cable B Grounding procedure The cable used to ground the motor driver mains filter and power supply cable shielded cable must be as thick and short to the grounding point as possible so that no potential difference is generated Choose a large thick and uniformly conductive surface for the grounding point Refer to the page 36 for the recommended grounding method B Wiring the power supply cable Use a shielded cable of AWG18 to 14 0 75 to 2 0 mm in diameter for the driver power supply cable and keep it as short as possible Strip a part of the shielded cable and ground the stripped part using a metal cable clamp that contacts the stripped cable around its entire circumference or use a drain wire to make the ground connection When grounding the shielded cable connect both ends mains filter Shielded cable side and power supply side to earth to prevent a potential difference Cable cla
171. lowing combinations are not available to set Analog sional Operation Rotational speed Torque it 0 to 15 Digital setting 1 0 Analog setting Digital setting Initial value 1 to 15 Digital setting 2 to 15 Digital setting Analog setting Setting example e When setting all operation data with digital setting Set the analog input signal selection parameter to 0 e When setting the only rotation speed of the operation data No 0 with analog setting Set the analog input signal selection parameter to 1 68 3 Method of control via I O Operation data and parameter B Communication parameter Name Description Setting range pi airs Sets the condition in which the communication timeout PERS occurs in RS 485 communication When setting to zero EQUIPOS 0 the driver does not monitor the condition in which 919 10000 ms 9 the communication timeout occurs A Sets the condition in which the RS 485 communication error alarm generates The communication error alarm Communication error alarm ih 1 to 10 times 3 generates after the RS 485 communication error has occurred by the number of times set here 0 No parity Communication parity Sets the parity for RS 485 communication 1 Even 1 2 Odd m ae 0 1 bit D Communication stop bit Sets the stop bit for RS 485 communication 1 2 bit 0 Communication transfer wait Sets the tran
172. ly closed 32 RO 33 R1 34 R2 35 R3 36 R4 37 R5 38 R6 39 R7 General signals Use these signals when controlling the system via 40 R8 RS 485 communication 41 R9 42 R10 43 R11 44 R12 45 R13 46 R14 47 R15 48 MO 49 M1 f Select the operation data No using these four bits 50 M2 51 M3 54 TL Disable the torque limiting normally closed 48 2 Installation and connection Explanation of I O signals Related parameters Parameter name Description Initial value INO function select 1 FWD IN1 function select 2 REV Assigns the input signals to the input IN2 function select terminal INO to ING 19 STOP MODE IN3 function select See the table on the previous page for the 48 MO IN4 function select assignment number and corresponding 24 ALARM RESET signal IN5 function select g 20 MB FREE IN6 function select 22 TH e Do not assign the same input signal to multiple input terminals When the same input signal is assigned to multiple input terminals the function will be executed if any of the terminals becomes active e The ALARM RESET input will be executed when turning from ON to OFF e When the HMI input and TL input are not assigned to the input terminals these inputs will be always set to ON When assigning them to multiple terminals including direct I O and network I O the function will be executed when all terminals are set to
173. master controller are the same Communication parity Initial value 1 Communication stop bit Initial value 0 Communication transfer wait time Initial value 100 lee V i EJ x 2 il 1 Turn 24 VDC power supply on Check that the parameters of the driver and those of the master controller are the same Use the OPX 2A or MEXEO2 when changing the driver parameters 4 Method of control via Modbus RTU RS 485 communication 81 Guidance STEP 4 Cycle the power Communication parameters will be enabled after the power is cycled If you have changed any of the communication parameters be sure to cycle the power STEP 5 Operate the motor 3 Confirm that the motor rotates without any problem Master controller LU 1 Send the operating speed of the operating data No 1 from the master controller 2 Turn the NET INO NET IN3 FWD O of the driver input command in operation RE commands ON and write to the holding register
174. message structure of exception response is as follows Slave address Function code Exception code Error check 8 bits 8 bits 8 bits 16 bits e Function code The function code in the exception response is a sum of the function code in the query and 80h Example query 03h Exception response 83h e Example of exception response Master Query Slave Slave address 01h Slave address 01h Function code 06n Response Function code 86h Register address upper 02h Data Exception code 04h Bala Register address lower 40h Error check lower 02h Value write upper FFh Error check upper 61h Value write lower FFh Error check lower 88h Error check upper 16h 4 Method of control via Modbus RTU RS 485 communication 91 Message e Exception code This code indicates why the process cannot be executed Exception code Communication error code Cause Description 01h 02h 88h Invalid function The process could not be executed because the function code was invalid The function code is not supported The sub function code for diagnosis 08h is other than 00h Invalid data address The process could not be executed because the data address was invalid The address is not supported other than 0000h to 1FFFh Register address and number of registers are 2000h or more in total 03h
175. meters saved in the non volatile memory will be retained even after the 24 VDC power supply is turned off When turning on the driver 24 VDC power supply the parameters saved in the non volatile memory will be sent to the RAM Then the recalculation and setup for the parameters are executed in the RAM When a parameter is changed the timing to enable the new value varies depending on the parameter See the following four types e Effective immediately u aa aa Executes the recalculation and setup immediately when writing the parameter e Effective after stopping the operation Executes the recalculation and setup after stopping the operation e Effective after executing the configuration Executes the recalculation and setup after executing the configuration e Effective after turning the power ON again Executes the recalculation and setup after turning the 24 VDC power ON again The parameters written in the RAM when writing via RS 485 communication e The non volatile memory can be rewritten approximately 100 000 times 2 1 Operation data The following data is required to operate a motor Total 16 operation data No 0 to No 15 can be set in this product There are the following two setting methods e Analog setting for rotation speed This is a method to set the rotation speed using the external potentiometer or external DC voltage e Digital setting for rotation speed This is a method to set the
176. mmunication cannot be established even though the driver power is input and the correct communication port is selected select this check box and then set up the communication line again 149 Connection startup and shutdown B Confirming the communication port number 1 Right click the My Computer icon on the Desktop and click Properties The system properties will be displayed Click the Hardware tab and then click Device Manager Double click Port COM amp LPT Confirm the port number labeled as ORIENTAL MOTOR Virtual COM Port In the example below it is COM3 Action View Help en ORIENTAL MOTOR Virtual COM Port COMB 2 4 Shutting down Click Exit from the File menu The MEXEO2 shuts down Fie 150 6 Method to use the MEXEO2 Data edit 3 Data edit This chapter explains how to create data files edit operating data and parameters and store edited data Data can be created from scratch or by editing existing data Both require different procedures so read the section corresponding to each method 3 1 Creating new data 1 Click the New icon in the toolbar The data edit window appears MEXE02 titled amp Ele Edit Move View Communication Tool Window DzWH amp egg 5e oc 0 200 0 200 0 200 0 200 0 200 Alam Waming Parameter
177. mp from generating in the shielded cable 2 Installation and connection 33 Installation B Notes about installation and wiring e Connect the motor driver and other peripheral control equipment directly to the grounding point so as to prevent a potential difference from developing between grounds e When relays or electromagnetic switches are used together with the system use mains filters and CR circuits to suppress surges generated by them e Keep cables as short as possible without coiling and bundling extra lengths Wire the power lines such as the motor cable and power cable away from the signal cables by providing a minimum clearance of 100 mm 3 94 in between them If they must cross do so at a right angle Place the AC input cable and output cable of a mains filter separately from each other e Usea connection cable supplied or accessory when extending the wiring distance between the motor and driver The EMC measures are conducted using the Oriental Motor connection cable B Example of motor and driver installation and wiring Illustration shows the standard type Motor Regeneration unit lead wire 3 0 3 m 0 1 ft PE Connection cable 1 2 20 m 65 6 ft Motor cable 2 AC power supply L N Power supply cable 2 Mains 2 m 6 6 ft i PE 2 filter PE PE Ground plate aluminum plate PE Regeneration unit Data setter OPX 2A EEBEBEBEBH
178. ms or more 115 200 88 4 Method of control via Modbus RTU RS 485 communication 6 Message The message format is shown below Master Query Slave Slave address Slave address Function code Response Function code Data Error check 6 1 Query Data Error check The query message structure is shown below Message Slave address Function code Data Error check 8 bits 8 bits Nx8 bits 16 bits B Slave address Specify the slave address unicast mode If the slave address is set to 0 the master can send a query to all slaves broadcast mode Function code The function codes and message lengths supported by the BLE Series FLEX RS 485 communication type are as follows Message length Function code Description Broadcast Query Response 03h Read from a holding register s 8 7 to 37 Impossible 06h Write to a holding register 8 8 Possible 08h Perform diagnosis 8 8 Impossible 10h Write to multiple holding registers 11 to 41 8 Possible Data Set data associated with the selected function code The specific data length varies depending on the function code Error check In the Modbus RTU mode error checks are based on the CRC 16 method The slave calculates a CRC 16 of each received message and compares the result against the error check value included in the message If the calculated CRC 16 value matche
179. n 1 Inspection It is recommended that periodic inspections for the items listed below are conducted after each operation of the motor If an abnormal condition is noted discontinue any use and contact your nearest Oriental Motor sales office Note e Conduct the insulation resistance measurement or dielectric strength test separately on the motor and the driver Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may result in damage to the product e The driver uses semiconductor elements Handle the driver with care since static electricity may damage semiconductor elements Static electricity may damage the driver During inspection The motor gearhead mounting screws are not loose Check for any unusual noises in the motor bearings ball bearings or other moving parts The bearing ball bearing and gear meshing parts of the gearhead are not generating noise The motor gearhead output shaft is not misaligned with the load shaft Are there any scratches signs of stress or loose driver connections in the cable Are the openings in the driver blocked The driver mounting screws and power connection terminal screws are not loose Are there any strange smells or appearances within the driver 176 7 Inspection troubleshooting and remedial actions Alarms warnings and communication errors 2 Alarms warnings and communication errors The driver provides a
180. n 6 8 n 7 0 n 7 F to RY n 7 8 RY RY RY RY Control input of system area 8 n 6 7 to RX n 6 0 8 n 7 7 to RX n 7 0 RX n 6 RX n 6 F to RX n 6 RX n 7 RX n 7 F to RX n 7 8 Status output of system area See the network converter NETCO1 CC USER MANUAL for details 5 Method of control via industrial network 121 Method of control via CC Link communication B input output of remote I O e Remote I O input NETCO1 CC RYn7 to RYnO RYnF to RYn8 RY n 1 7 to RY n 1 O RY n 1 F to RY n 1 8 RY n 2 7 to RY n 2 0 RY n 2 F to RY n 2 8 RY n 3 7 to RY n 3 0 RY n 3 F to RY n 3 8 RY n 4 7 to RY n 4 0 RY n 4 F to RY n 4 8 RY n 5 7 to RY n 5 0 RY n 5 F to RY n 5 8 RY n 6 F to RY n 6 0 RY n 7 F to RY n 7 0 Driver Address number 0 Address number 0 remote I O input Address number 0 remote I O input Driver Address number 1 Address number 1 remote I O input Address number 1 Address number 2 remote I O input Address number 3 remote I O input Address number 4 remote I O input Address number 5 remote I O input Address number 6 remote I O input Address number 7 remote I O input Address number 8 remote I O input Address number 9 remote I O input Address number 10 remote I O in
181. n a CC Link system or MECHATROLINK system while connecting the driver via the network converter the converted data from the each communication protocol to the RS 485 communication protocol can be sent to the driver Alarms and other data output from the driver which normally conform to the RS 485 communication protocol can also be converted to each communication protocol and sent to the master station accordingly Example Connecting to the network converter NETCO1 CC RS 485 communication cable gee CC Link master station CC Link communication cable Driver 1 186 8 Appendix 8 Appendix 187 e Unauthorized reproduction or copying of all or part of this Operating Manual is prohibited If a new copy is required to replace an original manual that has been damaged or lost please contact your nearest Oriental Motor branch or sales office e Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual e Characteristics specifications and dimensions are subject to change without notice e While w
182. n all of test operation mode switch FWD input and REV input OFF The motor will be able to operate after turning all of them OFF 2 12 Connecting the regeneration unit If vertical drive gravitational operation such as elevator applications is performed or if sudden start stop operation of a large inertial load is repeated frequently connect the regeneration unit EPRC 400P Install the regeneration unit in a location where heat dissipation capacity equivalent to a level achieved with a heat sink made of aluminum 350 350 3 mm 13 78 13 78 0 12 in is ensured B Connecting method The wiring of the regeneration unit to the driver I O terminals varies depending on the connecting methods Refer to page 45 for connecting method Connect the regeneration unit before turning on the main power and 24 VDC power The regeneration unit does not perform its control function if connected after the main power and 24 VDC power has been turned on e Regenerative current flows through the two thick lead wires AWG18 0 75 mm of the regeneration unit Connect them to the RG1 and RG2 terminals of the TB1 The applicable crimp terminal is the same as the one used to connect the power supply Refer to page 36 The two thin lead wires AWG22 0 3 mm of the regeneration unit are thermostat outputs Connect them to CN5 and CN6 Refer to page 38 for connecting method Regeneration unit EPRC 400P
183. ng range Initial value Read Write 08DOh 18DOh Analog operating speed command gain 0 to 4000 r min 800 1 1 1 Analog operating speed command 2000 to 2000 r min 0 offset 08D2h 18D2h Analog torque limit gain 0 to 20096 40 08D3h 18D3h Analog torque limit offset 50 to 50 0 A O8D5h 18 5 8109 operating speed maximum value o 4000 r min 4000 for external input 08D7h 48D7h Analog torque limit maximum value 0 to 200 200 external input Indicates the timing for the data to become effective A Effective immediately Alarm warning parameter Command code i Description Setting range Initial value das Read Write 0851h 1851h Overload warning enable 0 0 1 Enable A 0855h 1855h Over load warning level 50 to 100 100 Indicates the timing for the data to become effective A Effective immediately m Utilities parameter Command code i Description Setting range Initial value ERES Read Write 0143h 1143h JOG operating speed 0 or 80 to 1000 r min 300 01EOh 41E0h Display mode of the data setter 0 Signed 0 speed 1 Absolute 0 Disabl O1E1h 11E1h The data setter editing mode sees 1 1 Enable 0821h 1821h JOG operating torque 0 to 20096 200 ndicates the timing for the data to become effective A Effective immediately B Operation parameter Command code i Description Setting range Initial value Write Bi 0 PWM shut off mode enable 0816h 1816h Run mode select 4 PWM s
184. ng screws of the coupling or pulleys e When installing a load do not damage the motor output shaft gearhead output shaft or bearing Forcing in the load by driving it with a hammer etc may break the bearing Do not apply any excessive force to the output shaft e Do not modify or machine the motor gearhead output shaft The bearing may be damaged or motor gearhead may break Output shaft shape e Combination type parallel shaft gearhead A key slot is provided on the output shaft of each combination type parallel shaft gearhead Form a key slot on the load side and secure the load using the supplied parallel key e Round shaft type A flat section is provided on the motor output shaft of each round shaft type Apply a double point screw etc at the flat section to firmly secure the load and prevent it from spinning B How to install a load e Using a coupling Align the centerline of the motor gearhead output shaft with the centerline of the load shaft e Using a belt Adjust the motor gearhead output shaft to lie parallel with the load shaft and form right angles between the output shaft load shaft and the line connecting the centers of both pulleys e Using a gear Adjust the motor gearhead output shaft to lie parallel with the gear shaft and allow the output shaft to mesh correctly with the centers of the gear teeth e When using the output axis tip screw hole of a gearhead Use a screw hole provided at the tip
185. oise e When installing the motor to a moving part use an accessory flexible cable offering excellent flexibility For the flexible motor cable refer to page 184 2 Installation and connection 35 Connection 2 2 Connecting the power supply Connect the power cable to the main power supply input terminals TB1 on the driver The product does not come with a power cable It must be supplied by the user Power supply input Connecting method Single phase 100 120 V Connect the live side to terminal L and the neutral side to terminal N Single phase 200 240 V Connect the live side to terminal L1 and the neutral side to terminal L2 Three phase 200 240 V Connect the R S and T phase lines to the L1 L2 and L3 terminals respectively Power connection terminal and cable e Applicable crimp terminal Round crimp terminal with 2 03 6 0 14 or more insulation cover 5 Thread size of terminal M3 5 e Tightening torque 1 0 N m 8 8 Ib in S e Applicable lead wire AWGIS to 14 0 75 to 2 0 mm 3 8 0 15 D o e Temperature rating of lead wire 60 60 or 75 C or 75 C or less s 140 F 140 or 167 F or 167 F SE e Conductive material Use only copper wire Unit mm in ye Circuit breaker Be sure to connect a circuit breaker to the power line of the driver to protect the primary circuit e Rated current of protective device Single phase input 10 A three phase input 5 A e
186. ollow shaft flat gearhead For all gear ratios the output shaft of the gearhead rotates in the opposite direction to that of the motor The direction is different depending on whether the pre assembled motor gearhead is viewed from the front side or rear side Viewed from Front Viewed from Rear When the FWD When the REV When the FWD When the REV input is ON h a input is ON input is ON input is ON 74 3 Method of control via I O Method of control via I O 3 6 Example of operation pattern The charts below are an example of setting the external potentiometer to 3000 r min and the rotation speed of the operation data No 1 to 1000 r min and switching the speed between these two levels Acceleration operation Operating Deceleration stop Speed switching Operating Direction switching Instantaneous stop Stopped Instantaneous stop instantaneous reversion during deceleration r 43000 r min 1000 r min Clockwise Motor operation Counterclockwise Electromagnetic Lock brake operation Release FWD input MPS ope REV i t ii eg i ON STOP MODE input OEF ON MO input OFF Note e Make sure each signal remains ON for at least 10 ms e When switching the FWD input and REV input provide an interval of at least 10 ms 3 7 Multi motor control A
187. om noise generation sources Review the wiring Change the signal cables to a shielded type Install ferrite cores The motor doesn t stop instantaneously The STOP MODE input is ON To cause the motor to stop instantaneously turn OFF the STOP MODE input The inertial load is large Reduce the load inertia or connect the accessory regeneration unit sold separately The electromagnetic brake does not hold The MB FREE input is ON Turn OFF the MB FREE input Check the alarm message when the alarm generates e O signals can be monitored using the OPX 2A 2 or RS 485 communication Use to check the wiring condition of the I O signals 7 Inspection troubleshooting and remedial actions 181 182 7 Inspection troubleshooting and remedial actions 8 Appendix This part explains accessories sold separately that are used in combination with the products Table of contents 1 Accessories sold separately 184 2 Related products sold separately Accessories sold separately 1 Accessories sold separately B Connection cable This cable is used to extend the wiring distance between the driver and motor Connection can be extended to a maximum of 20 4 m 66 9 ft Flexible connection cables are also available You can connect up to three connection cables e Standard type e Connection cable e Flexible
188. ommunication error code record 3 205Ah Communication error code record 4 205Bh Communication error code record 5 Monitors the communication error records that have occurred in the 205Ch Communication error code record 6 past 205Dh Communication error code record 7 205Eh Communication error code record 8 205Fh Communication error code record 9 2060h Communication error code record 10 Monitors the operation data No corresponding to the data used in the 2062h Present operation data No current operation While the motor is stopped the last used operation data number is indicated 2064h Command speed Monitors the command speed 2067h Feedback speed Monitors the feedback speed 206Ah Direct I O and electromagnetic brake Monitors the each direct I O signal and electromagnetic brake status status See the following table for the assignments 2080 Oporaton speed pee ee arr cr ME 2081h Operation speed decimal position Monitors the decimal position in the operation speed 1 Monitors the feedback speed calculated by the conveyor reduction 2082h Conveyor transfer speed gear rate parameter or conveyor amplification speed rate parameter unit m min 2083h ein DUE D Monitors the decimal position in the conveyor transfer speed 2 2084h Load factor SHARM po d Wee by the motor based on the rated 2086h External analog speed setting Ri setting value by the external potentiometer 138 5 Method of control via industrial network
189. on No 15 0340h 1340h Deceleration No 0 to to to 034Fh 134Fh Deceleration No 15 0380h 1380h Torque limit No 0 to to to 0 to 20096 200 038Fh 138Fh Torque limit No 15 2 to 150 170 1 s 5 4 5 User parameters The parameters are saved in the RAM or non volatile memory The data saved in the RAM will be erased once the power is turned off On the other hand the parameters saved in the non volatile memory will be retained even after the power supply is turned off When turning on the driver power the parameters saved in the non volatile memory will be sent to the RAM and the recalculation and setup for the parameters will be executed in the RAM When a parameter is changed the timing to enable the new value varies depending on the parameter See the following four types e Effective immediately Executes the recalculation and setup immediately when writing the parameter e Effective after stopping the operation Executes the recalculation and setup after stopping the operation e Effective after executing the configuration Executes the recalculation and setup after executing the configuration e Effective after turning the power ON again Executes the recalculation and setup after turning the power ON again Note e The parameters are written in the RAM area when writing via the NETCO1 CC NETCO1 M2 or NETCO1 M3 e When saving data to the non volatile m
190. on and connection Check RS 485 communication Master controller cable connection 8 E Check el OPX 2A or 2 connection mme TO Check g 9 DC24 V D J UO D Ol N Check LEIE E Check Main power supply Olle 10 24 VDC power supply connection ic connection SI PE 80 4 Method of control via Modbus RTU RS 485 communication Guidance STEP 2 Set the switches Set the slave address 9 LU EX IS IM Set the termination resistor m E SW3 No 4 mai dd TI d BO C d BO e 9 ES AR IE q ejt E cO GS Set the slave address protocol and transmission rate SW5 SW4 Slave address Set the switch ON Modbus protocol Transmission rate STEP 3 Turn on the power and check the parameters For the following communication parameters check whether the settings of driver and those of the
191. on time refers to the time needed for the motor to stop from the setting speed 72 3 Method of control via I O Method of control via I O 3 4 Setting the torque limiting Set the torque limiting when restricting the motor output torque The torque limiting can be set using either of the analog setting or digital setting This section explains the analog setting by the external DC voltage B Setting by the external DC voltage For the external voltage use a DC power supply 0 to 10 VDC with Torque limiting characteristics reinforced insulation on both the primary side and secondary side representative values and connect it to the pin Nos 2 and 3 of CN6 of the driver The input impedance between the VM input and VL input is approx 200 30 The VL input is connected to IN COMI inside the driver E External DC o 150 CN6 power supply 2VMinput 0to 10 VDC 190 3 VL input 1 mA or more 00 2 50 g gt 012345678 910 External DC voltage VDC Note Be sure to set the external DC voltage to 10 VDC or lower When connecting the external DC power supply make sure the polarities are correct If the polarities are reversed the driver may be damaged Gain adjustment and offset adjustment for external DC voltage When setting the torque limiting using the analog setting the Torque limi
192. ontact configuration upper 4395 112Bh IN5 contact configuration lower 4396 112Ch IN6 contact configuration upper 4397 112Dh IN6 contact configuration lower 4416 1140h OUTO function select upper 85 SPEED OUT 4417 1141h OUTO function select lower See table on page 106 A 4418 1142h OUT1 function select upper 65 ALARM OUT4 4419 1143h OUT1 function select lower 4448 1160h NET INO function select upper 48 MO 4449 1161h NET INO function select lower 4450 1162h NET IN1 function select upper 49 M1 4451 1163h NET IN1 function select lower 4452 1164 NET IN2 function select upper 50 M2 4453 1165h NET IN2 function select lower 4454 1166 NET IN3 function select upper See table on 106 1 FWD C 4455 1167h NET IN3 function select lower 4456 1168h NET IN4 function select upper 2 REV 4457 1169h NET IN4 function select lower 4458 116Ah NET IN5 function select upper 49 STOP MODE 4459 116Bh NET IN5 function select lower 4460 116Ch NET IN6 function select upper 20 MB FREE 4461 116Dh NET IN6 function select lower ndicates the timing for the data to become effective A Effective immediately B Effective after stopping the operation C Effective after executing the configuration 104 4 Method of control via Modbus RTU RS 485 communication Register address list Register address Name Setting range Initial value Effective Dec Hex 4462 116
193. operating speed maximum value for external Analog operating speed command Analog operating speed command offset 0 1 10 Setting voltage Parameter name Description Setting range Initial value Analog operating speed command Sets the speed command per 1 VDC 800 gain of input voltage A 0 to 4000 r min Analog operating speed maximum Sets the maximum value of rotation 4000 value for external input speed Analog operating speed command Sets the offset for speed command 2000 to 2000 r min 0 offset input Setting example1 When setting the rotation speed of the motor output shaft up to 4000 r min maximum rotation speed using 0 to 10 VDC of the external DC voltage Set the analog operating speed command gain to 400 4000 E gt Q o x o S 8 0 5 10 z Setting voltage VDC oS T 4000 gt Q 0o uc c o 5 8 0 5 10 gt Setting voltage VDC 3 Method of control via I O 71 Method of control via I O Setting example2 When setting the rotation speed of the motor output shaft up to 2000 r min maximum rotation speed using 0 to 10 VDC of the external DC voltage Set the analog operating speed maximum value for external input to 2000 and then set the analog operating speed command gain to 200 4000 4000 4000 gt gt gt
194. or carefully to prevent the pinion of the motor output shaft from contacting the casing or gear of the gearhead Also confirm that no gaps remain between the motor flange surface and the end face of the gearhead s pilot section Change the cable position to one of three 90 directions 26 2 Installation and connection Installation Note e Do not forcibly assemble the motor and gearhead Also do not let metal objects or other foreign matters enter the gearhead The pinion of the motor output shaft or gear may be damaged resulting in noise or shorter service life e Do not allow dust to attach to the pilot sections of the motor and gearhead Also assemble the motor carefully by not pinching the O ring at the motor s pilot section If the O ring is pinched the coupling strength will drop and grease may leak from the gearhead e The motor cable position cannot be changed to the direction where the cable faces the gearhead output shaft because the gearhead case will obstruct the cable The gearhead case will obstruct the cable 1 6 Installing a load to the combination type parallel gearhead or round shaft type When installing a load on the motor gearhead align the center of the motor output shaft gearhead output shaft with the center of the load shaft Note e When coupling the motor gearhead with a load pay attention to centering belt tension parallelism of pulleys etc Also firmly secure the tighteni
195. ose the data edit window click Close from the File menu New Ctrl N P B Open Ctrl O Close Save Ctri S Save As Save Waveform Export Page Setup Print Preview Print Ctrl P Exit 6 Method to use the 2 157 Data upload download and verification 4 Data upload download and verification This chapter explains how to write the MEXEO2 data to the driver download read data from the driver into the MEXEO2 upload and verify the MEXEO2 data against driver data 4 1 Download data to the driver writing You can write data created in the MEXEOJ2 to the driver Note e The driver s non volatile memory can be rewritten approximately 100 000 times e Do not turn off the driver power while the download is still in progress Doing so may damage the data 1 Click the Download icon in the toolbar KD MEXEO2 Untitled1 WD File Edit Move View Communication 2 2 9 2 Select the data to be downloaded and then click OK Start Download Data Range AI C Select G C Cc Verify Download Data Cx c9 Note The MEXEO2 data and the driver data must be synchronized prior to performing the Modified Data Only download For the synchronization method refer to page 167 3 Click Yes The data is downloaded All data will be downloaded Do you want to proceed 4 After the data has been downlo
196. oup send FFFFh bit7 bit6 bit5 bit4 bit3 bit2 bit1 bito 1 to 31 Sets the address number for the group send FFFFh Initial value e Driver input command 007Ch 007Dh These are the driver input signals that can be accessed via RS 485 communication See page 54 for each input signal Address Hex Description of address bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 007Ch _ bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 Address in Hex Description of address bit15 bit14 bit13 bit12 bit11 bit10 bit9 bita NET IN15 NET IN14 NET IN13 NET IN12 NET IN11 NET IN10 NET IN9 NET IN8 Not used Not used Not used Not used Not used Not used Not used Not used 007Dh bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 NET IN7 NET IN6 NET IN5 NET IN4 NET IN3 NET IN2 NET IN1 NET INO Not used MB FREE STOP MODE REV FWD M2 M1 MO Initial value 4 Method of control via Modbus RTU RS 485 communication 97 Register address list e Driver output command 007Eh 007Fh These are the driver output signals that can be received via RS 485 communication See page 56 for each output signal Address Hex Description of address bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 007Eh _ z i i bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO Address e Hex Descript
197. ovide a fly back voltage control measure based on diode etc for the CN6 Flywheel inductive load Pin No XX diode 5 7 B Using a controller with a built in clamp diode If a controller with a built in clamp diode is used a leakage External controle path may form and cause the motor to operate even when quipment Driver the controller power is off as long as the driver power is on Since the power capacity of the controller is different from that of the driver the motor may operate when the controller and driver powers are turned on or off simultaneously When powering down turn off the driver power first followed by the controller power When powering up turn on the controller power first followed by the driver power l Inductive load i M 2 Installation and connection 39 Connection B Connection example with I O signal circuit e Sink logic circuit Master controller Driver 24 VDC id 30 VDC or less A DIT Keep the output signal to 30 VDC or less e Be sure to connect the current limiting resistor RO and keep the current to 40 mA or less 40 2 Installation and connection Connection e Source logic circuit Master controller Driver 24 VDC A Hen x A FERT
198. p address has been set can receive a query sent to the parent slave Child slave Executes the process but does not send a response Parent slave No special setting is required on the parent slave to perform a group send The address of the parent slave becomes the group address When a query is sent to the parent slave from the master the parent slave executes the requested process and then returns a response same as with the unicast mode Child slave Use a group command to set a group address to each child slave Change the group in the unicast mode When performing read or write for setting a group set the upper and lower simultaneously Description READ Setting range ipti i Dec Hex P WRITE g rang 48 0030h Group upper 1 No group specification Group send Sets the group RW is not performed address 1 to 31 Group address Address 49 0031h Group lower number of parent slave Note Since the group setting is not saved in the non volatile memory even when the batch NV memory write executes the group setting will be cleared when turning the driver power OFF Function code to execute in a group send Function code Function 10h Writing to multiple holding registers Master controller Parent slave Address 1 Address 2 Address 3 group command 1 group command 1 group command 1 individual 108 4 Method of control via Modbus
199. pleted execute executing PWR LED Lit Lit ALM LED OFF OFF Based on the driver condition Electromagnetic brake Hold release Hold Output signals Indeterminable Allowed Allowed Input signals Not allowed Note The correct monitor value may not return even when the monitor is executed while executing the configuration 8 3 Monitor commands These commands are used to monitor the command position command speed alarm and warning records etc All commands can be read READ Register address iG Name Description Range Dec Hex 128 0080h Present alarm upper Monitors the present alarm code 129 0081h Present alarm lower 130 0082h Alarm record 1 upper 131 0083h record 1 lower 132 0084h Alarm record 2 upper 133 0085h Alarm record 2 lower 134 0086h Alarm record upper 135 0087h Alarm record 3 lower 136 0088h Alarm record 4 upper 137 0089h Alarm record 4 lower 138 008Ah Alarm record 5 upper 139 008Bh Alarm record 5 lower Monitors the alarm records 140 008Ch Alarm record 6 upper 141 008Dh Alarm record 6 lower 142 O08Eh Alarm record 7 upper 143 O008Fh Alarm record 7 lower 00h to FFh 144 0090h Alarm record 8 upper 145 0091h Alarm record 8 lower 146 0092h Alarm record 9 upper 147 0093h Alarm record 9 lower 148 0094h Alarm record 10 upper 149 0095h Ala
200. pose other than securing the DIN rail mounting plate e Be sure to use the supplied screws when securing the DIN rail mounting plate The use of screws that would penetrate 3 mm 0 12 in or more through the surface of the driver may cause damage to the driver 2 Installation and connection 31 Installation B Removing from DIN rail Pull the DIN lever down until it locks using a flat tip screwdriver and lift the bottom of the driver to remove it from the rail Use force of about 10 to 20 N 2 2 to 4 5 Ib to pull the DIN lever to lock it Excessive force may damage the DIN lever pu DIN lever 1 10 Installing the external potentiometer supplied Install the external potentiometer as shown below Variable resistor e Reference mounting hole dimensions Unit mm in 7 5 0 4 0 30 0 02 pn g Setscrew M4 Tightening torque 00 12 010 20 39 0 4 N m 3 5 Ib in Insulation sheet Mounting plate Dial plate Toothed washer Nut Tightening torque 0 45 N m 3 9 Ib in Soldering the variable resister terminal and the lead wires Cover a heat shrinkable tube over the soldered part to insulate Soldering condition 235 C 455 F less than 5 sec Dial Terminal Variable resistor Heat shrinkable tube Lead wire gt Solder Pass the lead wire Lead wire through the terminal hole and ise AL give it two or three turns
201. ppears 2 Select Start I O Monitor The I O monitor starts WD File Edit Move View Communication Tool Window Help Da Neg g a m o E BLE RS 485 B Data Operation Data pes E Parameter INPUT OUTPUT INPUT OUTPUT actin Peake Ono Couto J NET INO C NET INS NEr oUr0 NET OUT8 VO Function P On Bouts NET IN1 NET INS C 1 9 IVO Funcion fd 12 NET IN2 NET IN10 NET OUT2 NET OUTIO Ons NET IN3 1 11 NEr our3 NET OUTI As pi NET N12 Cner ours NET OUT12 salsa ins NET IN5 D JNET IN13 NET OUT5 D JNET OUT13 One C NET IN6 NET N14 6 NET 0UT14 7 NET IN15 7_ NET OUTI5 Signal Status INPUT Generic Signal OFwo ALARM RESET 7 Ors Om Ori Ors Oistor mope m2 E EXT ERROR Ore Oro Me FREE Om OR Oru ET L R12 Bl R5 R 3 L Re 14 DIR Oris OUTPUT Mo R C move 5 5 ORSR OMR gova Bl ves 0 STOP MODER M2R DJALARM OUT2 pir M3R Clwne C ALARM OUT1 0 SPEED OUT Analog Input External Voltage VM Speed Command 1212 r min 15 M E Communicate l O Monitor
202. put Address number 11 remote I O input remote I O input Driver Address number 11 Control input of NETCO1 CC Control input of System area Address number 11 remote I O input 122 5 Method of control via industrial network e Remote I O output NETCO1 CC RXn7 to RXnO RXnF to RXn8 RX n 1 7 to RX n 1 0 RX n 1 F to RX 1 8 RX n 2 7 to RX n 2 0 RX n 2 F to RX n 2 8 RX 3 7 to RX n 3 0 RX n 3 F to RX n 3 8 RX n 4 7 to RX n 4 0 RX n 4 F to RX n 4 8 RX n 5 7 to RX n 5 0 RX n 5 F to RX n 5 8 RX n 6 F to RX n 6 0 RX n 7 F to RX n 7 0 Driver Address number 0 Address number 0 remote I O output Address number 0 remote I O output Method of control via CC Link communication Driver Address number 1 Address number 1 remote I O output Address number 2 remote I O output Address number 3 remote I O output Address number 4 remote I O output Address number 5 remote I O output Address number 6 remote I O output Address number 7 remote I O output Address number 8 remote I O output Address number 9 remote I O output Address number 10 remote I O output Address number 11 remote I O output Address number 1 remote I O output Driver Address number 11 Address number
203. put The TLC output turns ON when the motor output torque reaches the limit value 56 2 Installation and connection Explanation of I O signals m S BSY output The S BSY output turns ON while internal processing of the driver is being executed In the following condition the driver will be in an internal processing status e Issuing maintenance commands via RS 485 communication B MPS output The MPS output turns ON when the driver main power is ON B DIR output The DIR output is the output signal that shows the rotation direction of motor output shaft The rotation direction shows the forward direction if this signal is ON and the rotation direction shows the reverse direction if this signal is OFF B Response output The response output is the output signal that shows the ON OFF status corresponding to the input signals The following tables show the correspondence between the input signals and output signals Input signal Output signal Input signal Output signal FWD FWD R MO MO R REV REV R M1 M1 R STOP MODE STOP MODE R M2 M2 R MB FREE MB FREE R M3 M3 R HMI HMI TL TL R 3 5 General signals RO to R15 The RO to R15 are general signals that enable control via RS 485 communication Using the RO to R15 signals I O signals for the external device can be controlled by the master device via the driver The direct I O of the driver can be used as an I O unit See the following example for
204. put shaft Velocity attainment width Sets the band within which the rotation speed of 0 to 400 r min 200 the motor is deemed to have reached the set value Motorirotation diFecti ni Sets the motor direction to be applied when the 0 direction CCW 1 FWD input is turned ON 1 direction CW ndicates the timing for the data to become effective A Effective immediately C Effective after executing the configuration e How to set the speed reduction ratio Set the speed reduction ratio as a combination of the reduction gear rate parameter and decimal place for reduction gear rate parameter The relationships of speed reduction ratio and decimal position are explained by the combinations shown below Actual speed Reduction gear rate Decimal place for reduction reduction ratio parameter gear rate parameter 1 00 to 9 99 2 10 0 to 99 9 100 to 999 1 100 to 999 0 10 00 to 99 99 2 100 0 to 999 9 1000 to 9999 1 1000 to 9999 0 e Display the conveyor transfer speed To display the conveyor transfer speed set the conveyor speed reduction ratio by using the formula below 1 Gearhead gear ratio Conveyor transfer speed Conveyor gear ratio Feed rate per motor revolution Pulley diameter m X z ulley diameter When the calculated conveyor speed reduction ratio is used the conveyor transfer speed is converted as follows Motor output shaft rotating speed r min Conveyor transfe
205. put signals can be assigned to the NET OUTO to NET OUTI5 of remote I O using the parameter See the following table for the assignments of the NET OUTO to NET OUTIS For details on parameter refer to I O function parameter RS 485 on p 141 Details of remote I O bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 NET OUT12 NET OUT15 NET OUT14 NET OUT13 ALARM NET OUT11 NET OUT10 NET OUT9 NET OUT8 TLC VA MOVE OUT2 Not used Not used Not used S BSY bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO TALARN 7 NET OUT6 STO NET OUT4 NET OUT3 NET OUT2 NET OUT1 NET OUTO OUT1 WNG MODE R REV_R FWD R M2 R M1 R MO R Initial value Signal name Function Data read Not used Set when the output terminal is not used FWD R Output in response to the FWD input REV R Output in response to the RVS input STOP MODE Output in response to the STOP MODE input MB FREE R Output in response to the MB FREE input 0 OFF HMI R Output in response to the HMI input 1 ON RO to R15 Output the status of the general signals RO to R15 MO R to Output in response to the MO to M3 inputs TL R Output in response to the TL input ALARM OUT1 Output the alarm status normally open u Alarm not present 1 Alarm present WNG Output the warning status 1 Warning NOt present 1 Warning present MOVE Output when the motor operates o Motor stopped 1
206. r 62 2 1 Operation Gate oe 62 2 2 63 B Parameter list 63 B Function parameter 64 E O function parameter 65 E O function parameter RS 485 66 B Analog adjust parameter 67 B Alarm warning parameter 67 W Utilities parameter uu 67 E Operation parameter 68 Communication parameter 69 3 Method of control via 70 3 1 Operation data 70 32 Setting the rotation speed 70 B Analog setting u 70 B Digital setting ose 72 3 3 3 4 3 5 3 6 3 7 3 8 Setting the acceleration time and deceleration time 72 W When setting the rotation speed with analog cos emerat 72 W When setting the rotation speed with digital UD 72 Setting the torque limiting 73 Running stopping the motor 74 B Operation ierat rere tette 74 M 74 W Rotation direction 74 Example of operation pattern 75 Multi motor control
207. r Note During test operation the motor rotates at the set speed while each operation button is pressed Perform test operation after confirming thoroughly that the motor rotation will not cause any dangerous situation 1 In the window selection area click Operation under Test The test operation window appears 2 Select Start Test Operation WB File Edit Move View Communication Tool Window Help gt Operation Data B Parameter Function Parameter 1 0 Function Parameter 1 0 Function Parameter RE Analog Adjust Alam Waming Parameter Utilities Parameter Operation Parameter Communication Parameter ONN IV Start Test Operation E Data 0 0 r min 0 m min 00 Alarm Alarm Reset Warning Condition 00 No waming 3 Jog Operation ea Ji 2 No Item Description 1 Gear speed Using the reduction gear rate parameter or amplification speed rate parameter the operating speed that is calculated based on the actual speed of the motor will be displayed 2 Conveyor speed Using the conveyor reduction gear rate parameter or conveyor amplification speed rate parameter the conveyor transfer speed that is calculated based on the actual speed of the motor will be displayed JOG operation button Operates a motor The torque at the JOG operation is the value set by the Jog operating torque pa
208. r 2 remote I O input RX n 1 7 to RX n 1 0 Address number 2 remote I O output RY n 1 F to RY n 1 8 Address number 3 remote I O input RX n 1 F to RX n 1 8 Address number 3 remote I O output RY n 2 7 to RY n 2 0 Address number 4 remote I O input RX n 2 7 to RX n 2 0 Address number 4 remote I O output RY n 2 F to RY n 2 8 Address number 5 remote I O input RX n 2 F to RX n 2 8 Address number 5 remote I O output RY n 3 7 to RY n 3 0 Address number 6 remote I O input RX n 3 7 to RX n 3 0 Address number 6 remote I O output RY n 3 F to RY n 3 8 Address number 7 remote I O input RX n 3 F to RX n 3 8 Address number 7 remote I O output RY n 4 7 to RY n 4 0 Address number 8 remote I O input RX n 4 7 to RX n 4 0 Address number 8 remote I O output RY n 4 F to RY n 4 8 Address number 9 remote I O input RX n 4 F to RX n 4 8 Address number 9 remote I O output RY n 5 7 to RY n 5 0 RY n 5 F to RY n 5 6 7 to RY n 6 Address number 10 remote I O input Address number 11 remote I O input Control input of RX n 5 7 to RX n 5 0 RX n 5 F to RX n 5 NETCO1 CC Address number 10 remote I O output Address number 11 remote I O output Status output of NETCO1 CC n 7 7 to RY n 7 8 n 6 0 n 6 F to RY
209. r 16 bit RWwn2 Command code of monitor 1 RWrn2 Data of monitor 1 lower 16 bit RWwn3 Address number of monitor 1 RWrn3 Data of monitor 1 upper 16 bit RWwn4 Command code of monitor 2 RWrn4 Data of monitor 2 lower 16 bit RWwn5 Address number of monitor 2 RWrn5 Data of monitor 2 upper 16 bit RWwn6 Command code of monitor 3 RWrn6 Data of monitor 3 lower 16 bit RWwn7 Address number of monitor 3 RWrn7 Data of monitor 3 upper 16 bit RWwn8 Command code of monitor 4 RWrn8 Data of monitor 4 lower 16 bit RWwn9 Address number of monitor 4 RWrn9 Data of monitor 4 upper 16 bit RWwnA Command code of monitor 5 RWrnA Data of monitor 5 lower 16 bit RWwnB _ Address number of monitor 5 RWrnB Data of monitor 5 upper 16 bit RWwnC Command code RWrnC Command code response RWwnD Address number RWrnD Address number response RWwnE Data lower RWrnE Data lower RWwnF Data upper RWrnF Data upper 1 4 Assignment for remote I O of 6 axes connection mode Remote I O assignments of the driver are as follows n is an address assigned to the master station by the CC Link station number setting See the network converter NETCO1 CC USER MANUAL for 6 axes B Assignment list of remote I O Command RY Master to NETCOT1 CC Response RX NETCO1 CC to master Device No Description Device No Description RYn7 to RYnO RYnF to RYn8 Address number remote I O input RXn7 to RXnO RXnF to RXn8 Address number
210. r cable 16 1 Entry Preparation B Driver Orientalmotor i Suid wowd BUDIM ES Mounting hole at the back C DAT C ERR LED RS 485 communication connector CN7 CN8 Address number setting switch SW1 Test operation mode switch SW2 Motor signal connector CN4 CN4 HALL S Function setting switch1 SW3 Electromagnetic brake connector CN1 CHARGE LED Data edit connector CN3 Motor connector CN2 Input signal connector CN5 h CN2 MOTOR Regeneration resistor terminal TB1 I 24 VDC power supply input terminal CN5 24V I O signal connector CN6 Main power supply input terminal TB1 l lNlola s Protective Earth Terminal Mounting hole at the back Transmission rate setting switch SW4 Function setting switch2 SW5 1 Entry 1 Preparation Name Description Ref PWR Green This LED is lit while the 24 VDC power is input PWR ALM LED ALM Red This LED will blink when an alarm generates It is possible to check 477 the generated alarm by counting the number of times the LED blinks P C DAT Green This LED will blink or illuminate steadily when the driver is communicating with the master station properly via RS 485 commun
211. r speed m min C onveyor gear ratio 64 3 Method of control via I O Operation data and parameter Example The pulley diameter is 0 1 m and gear ratio of the gear head is 20 Gearhead gear ratio 20 Conveyor gear ratio Pulley diameter m 0 1 m x x 263 7 From the conversion formula the conveyor speed reduction ratio is calculated as 63 7 in this example This means that the conveyor speed reduction ratio parameter is 637 while the conveyor speed reduction ratio decimal digit setting parameter is 1 If the speed reduction decimal ratio is 63 7 and rotation speed of the motor is 1300 r min the conveyor transfer speed is converted as follows Conveyor transfer speed m min 20 4 Accordingly 20 4 is shown O function parameter Name Description Setting range Initial value INO function select 1 FWD IN1 function select 2 REV IN2 function select 19 STOP MODE IN3 function select ASSIgns the input signals to th T pu See table next 48 MO B terminals INO to ING IN4 function select 24 ALARM RESET IN5 function select 20 MB FREE IN6 function select 22 TH INO contact configuration IN1 contact configuration IN2 contact configuration i de dl o c IN4 contact configuration IN5 contact configuration IN6 contact configuration OUTO function select Assigns the output signals to the output lt e tabl
212. rameter Operates continuously in the negative direction at the JOG operation speed lt Operates continuously in the negative direction at the lowest speed 80 r min at the motor shaft speed Not used gt Operates continuously in the positive direction at the lowest speed 80 r min at the motor shaft speed Operates continuously in positive direction at the JOG operation speed 6 Method to use the MEXEO2 169 Test function 3 Click Yes You can now perform test operation The test operation function will be enabled 4 To end the test operation unselect Start Test Do you want to proceed Operation 170 6 Method to use the MEXEO2 Other functions 7 Other functions You can print the 2 data or check the version of the MEXEO2 7 1 Printing data You can print data and waveform measurement results 1 Click Print from the File menu amp Fie Edit Move View Communication D New Cti N P Open Ctri 0 Close p Save Ctri S Save As Save Waveform Export Page Setup Print Preview Print Ctrl P Exit 2 Setthe items you want to print print object and color and then click OK F Communication Paramet Wavefom Image 1 0 Function Parameter 1 0 Function Parameter RS485 Analog Adjust v Alarm Waming Parameter Utility Parameter Operation Parameter Black and
213. rameter om 1 0 Function Parameter RS Li IN2 Analog Adjust Ons Alam Waming Parameter Utilities Parameter Cline Operation Parameter Communication Parameter E Monitor Analog I O External Voltage VM 18 M Communicate l O Test Running Z 3 Click Yes You can now perform I O test The 1 0 test function will be enabled Do you want to proceed 9 1 Start I O Test r Digital UO INPUT L ino Hin L iN2 L iN3 L iN5 CJ ine Click L1 to switch ON OFF of the signal You can monitor the ON OFF status of the signals under INPUT For the signals under OUTPUT the ON OFF status switches every time O is clicked Each signal is shown in green if ON and in white if OFF The voltage value that is input by the external speed potentiometer or external DC voltage will be shown in the External voltage Display Driver terminals status ON green The driver photocoupler is in conduction state OFF white The driver photocoupler is in non conduction state 168 6 Method to use the MEXEO2 Test function 4 To end the I O test unselect Start I O Test The signals under OUTPUT output signals return to the status they had before the I O test 6 3 Test operation You can operate a motor using the 2 The motor operation can be checked by test operation before connecting to a master controlle
214. ration data and parameters can be set using an accessory data setter OPX 2A or data setting software MEXEO2 sold separately or via RS 485 communication B Accessories The operation data and parameters can be set using an accessory data setter OPX 2A or data setting software MEXEO2 or via RS 485 communication Provide the OPX 2A or MEXEO2 as necessary m Related products The BLE Series FLEX RS 485 communication type can be used via various network when connecting to a network converter Network converter Supported network NETCO1 CC CC Link communication NETCO1 M2 MECHATROLINK II communication NETCO1 M3 MECHATROLINK II communication B Notation rules The following term is used in explanation of this manual Term Description This is a generic name for a programmable controller master module and so on Master controller B Hazardous substances The products do not contain the substances exceeding the restriction values of RoHS Directive 2011 65 EU 1 Entry xm Introduction 2 2 Standards and CE Marking This product is affixed the CE Marking based on the EN Standard Low Voltage Directive and EMC Directive e Applicable Standards Applicable Standards Standards File No CE Marking Motor EN 60034 1 EN 60034 5 EN 60664 1 EN 60950 1 Conform to Low Voltage Directive Driver EN 60950 1 EN 61800 5 1 EN Standards EMC Directives Thermal class EN Standards 120
215. re you able to operate the motor properly How did it go Were you able to operate the motor properly If the motor does not function check the following points e s any alarm present in the driver or NETCO1 M2 e Are the driver parameters set correctly Are the address number transmission rate and termination resistor set correctly Is the connection parameter of the NETCO1 M2 set correctly Is the C ERR LED lit RS 485 communication error Is the ERR LED of the NETCO1 M2 lit MECHATROLINK II II communication error Is the operation data rotation speed set correctly For more detailed settings and functions refer to next page and later and the NETCO1 M2 USER MANUAL 128 5 Method of control via industrial network Method of control via MECHATROLINK communication 2 2 Setting the switches When using the driver in combination with the network converter set the switches before use e Driver front side Orientalmotor BLEDI2CM R PWR ALM Address number setting switch SW1 9 B 3 x 2 Function setting switch1 SW3 No 4 Set the termination resistor e Driver bottom side SW5 SW4 H Transmission rate setting switch SW4 Function setting switch2 SW5 No 1 Set the address number No 2 Set the protocol Note Be sure to turn off the driver power before setting the switches If the switches are set
216. reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under the law The software version is also found on the MEXEO2 CD ROM 7 4 Checking error message If the MEXEO2 has encountered a problem while running a corresponding error message is shown in the window Measures may be displayed depending on the contents of the error message Check the screen and appropriately deal with the issue 6 Method to use the MEXEO2 173 174 6 Method to use the MEXEO2 7 Inspection troubleshooting and remedial actions This part explains the periodical inspection methods as well as confirmation items and remedial actions when problems have happened Table of contents 1 Inspection 176 2 Alarms warnings and communication errors 177 ZA Alarm saa W Alarm records B Alarim lista castri eerte oie Pa ege 2 2 Warnings sss B Warning B Warning tecords uomen 179 2 3 Communication errors 180 Communication error list 180 E Communication error records 180 3 Troubleshooting and remedial actions 181 Inspectio
217. rm record 10 lower 150 0096h Present warning upper Monitors the present warning code 151 0097h Present warning lower 152 0098h Warning record 1 upper 153 0099h Warning record 1 lower 154 009Ah Warning record 2 upper 155 009Bh Warning record 2 lower Monitors the warning records 156 009Ch Warning record 3 upper 157 009Dh Warning record 3 lower 158 009Eh Warning record 4 upper 159 009Fh Warning record 4 lower 4 Method of control via Modbus RTU RS 485 communication 99 Register address list Register address Name Description Range Dec Hex 160 00AO0h Warning record 5 upper 161 00A1h Warning record 5 lower 162 00A2h Warning record 6 upper 163 OOA3h Warning record 6 lower 164 00A4h Warning record 7 upper 165 00A5h Warning record 7 lower Monitors the warning records 166 00A6h Warning record 8 upper 167 00A7h Warning record 8 lower 168 00A8h Warning record 9 upper 169 00A9h Warning record 9 lower 170 O00AAh Warning record 10 upper 171 00ABh Warning record 10 lower 472 00ACh Communication error code upper Monitors the last received communication icati error code 173 00ADh Communication error code lower 474 OOAEh Communication error code record 1 upper 175 00 Communication error code record 1 lower 176 00BOh Communication e
218. rmination resistor 120 of RS 485 communication can be set Factory setting OFF MC I Use this switch when controlling the system via RS 485 communication The Transmission rate setting switch n f RS 485 e di b SWA transmission rate o communication can be set p 85 Factory setting 7 p 117 Use this switch when controlling the system via RS 485 communication p 129 e SW5 No 1 Using this switch in combination with the address number setting Function setting switch2 SW5 switch SW1 the address number of RS 485 communication can be set Factory setting OFF e SW5 No 2 The protocol of RS 485 communication can be set Factory setting OFF brake connector Connects the electromagnetic brake connector Electromagnetic brake type only 37 p Motor connector CN2 Connects the motor power connector Data edit connector CN3 Connects a PC in which the MEXEO2 has been installed or the OPX 2A p 42 Motor signal connector CN4 Connects the motor signal connector p 37 Input signal connector CN5 Connects the input signals p 38 Connects the control power supply of the driver NB power input terminals 24 VDC power supply input p 38 Power supply GND This is shared with the common wire of input signals 0 V Connects the external potentiometer supplied or external DC power supply I O signal connector CN6 li P xi p 38 e Connects the output signals RS 485 communication ere connectors CN7 CN8 Connects the RS
219. rotation speed using any of the OPX 2A MEXEO2 or RS 485 communication Item Description Setting range Initial value Rotational speed No 0 Analog setting 100 to 4000 r min to Sets the rotation speed A OM 0 Rotational speed No 15 Digital setting 80 to 4000 r min Acceleration NOD Sets the time needed for the motor to to reach the rotation speed 2 Acceleration No 15 Deceleration No 0 0 2 to 15s 0 5 Sets the time needed for the motor Deceleration No 15 to stop from the rotation speed 3 Torque limit No 0 Sets the motor torque Sets the to maximum torque based on the rated 0 to 200 200 Torque limit No 15 torque being 100 1 Indicates the timing for the data to become effective A Effective immediately 2 The acceleration time when using the digital setting for rotation speed refers to the time needed for the motor to reach the set rotation speed The acceleration time when using the analog setting for rotation speed refers to the time needed for the motor to reach the rated rotation speed 3000 r min 3 The deceleration time when using the digital setting for rotation speed refers to the time needed for the motor to stop from the set rotation speed The deceleration time when using the analog setting for rotation speed refers to the time needed for the motor to stop from the rated rotation speed 3000 r min 62 3 Method of control via I O Operation data and parameter 2
220. rror code record 2 upper 177 00B1h Communication error code record 2 lower 478 00B2h Communication error code record 3 upper Communication error code wa OOB3h record 3 lower 00h to FFh 180 00B4h Communication error code record 4 upper 181 00B5h Communication error code record 4 lower 182 00B6h Communication error code record 5 upper 183 00B7h Communication error code record 5 lower Monitors the communication error records icati that have occurred in the past 184 00B8h Communication error code 6 185 00B9h Communication error code record 6 lower 186 OOBAh Communication error code record 7 upper 187 OOBBh Communication error code record 7 lower 188 OOBCh Communication error code record 8 upper 189 OOBDh Communication error code record 8 lower 190 OOBEh Communication error code record 9 upper 191 OOBEh Communication error code record 9 lower 192 00COh Communication error code record 10 upper 193 00C4h Communication error code record 10 lower 100 4 Method of control via Modbus RTU RS 485 communication Register address list Register address Name Description Range Dec Hex Present operation data No 196 00C4h upper Monitors the operation data No corresponding to the data used in the 0 to 15 197 00C5h Present operation data No current operation lower 200 O00C8h Command
221. ry 1 Execute 30C7h All data initialization 30C9h Batch NV memory write Communication parity communication stop bit and transmission waiting time are not initialized Initialize them using the OPX 2A or MEXEO2 Note The non volatile memory can be rewritten approximately 100 000 times 5 Method of control via industrial network 187 Command code list 4 3 Monitor command These commands are used to monitor the driver condition Command Name Description code 2040h Present alarm Monitors the present alarm code 2041h Alarm record 1 2042h Alarm record 2 2043h Alarm record 3 2044h Alarm record 4 Alarm record gt Monitors the alarm records 2046h Alarm record 6 2047h Alarm record 7 2048h Alarm record 8 2049h Alarm record 9 204Ah Alarm record 10 204Bh Present warning Monitors the present warning code 204Ch Warning record 1 204Dh Warning record 2 204Eh Warning record 3 204Fh Warning record 4 00 Monitors the warning records 2051h Warning record 6 2052h Warning record 7 2053h Warning record 8 2054h Warning record 9 2055h Warning record 10 2056h Present communication error code Monitors the last received communication error code 2057h Communication error code record 1 2058h Communication error code record 2 2059h C
222. s a safety brake It is intended to hold the moving parts and motor position Doing so may result in injury or damage to equipment If the driver protective function has been activated remove the cause and reset the protective function Continuing to operate the equipment without removing the cause of problem will lead to a motor or driver malfunction resulting in injury or equipment damage Use a specified motor gearhead and driver combination Failure to do so may result in fire electric shock or equipment damage Use the motor and driver only in class I equipment Installing them in equipment of other classes may result in electric shock Install the motor and driver in an enclosure Failure to do so may result in electric shock or injury When installing the motor and driver connect their Protective Earth Terminals Failure to do so may result in electric shock Securely connect the cables in accordance with the connection examples Failure to do so may result in fire or electric shock Do not forcibly bend pull or pinch the cables Doing so may result in fire or electric shock Do not machine or modify the motor cable or connection cable Doing so may result in electric shock or fire Be sure to observe the specified cable sizes Use of unspecified cable sizes may result in fire Observe the specified screw tightening torque when connecting terminals to the terminal block Failure to do so may result in electric shock or equipment damag
223. s the error check value the slave determines that the message is normal CRC 16 calculation method 1 Calculate an exclusive OR XOR value of the default value of FFFFh and slave address 8 bits 2 Shift the result of step 1 to the right by 1 bit Repeat this shift until the overflow bit becomes 1 3 Upon obtaining 1 as the overflow bit calculate an XOR of the result of step 2 and A001h 4 Repeat steps 2 and 3 until a shift is performed eight times 5 Calculate an XOR of the result of step 4 and function code 8 bits Repeat steps 2 to 4 for all bytes The final result gives the result of CRC 16 calculation 4 Method of control via Modbus RTU RS 485 communication 89 Message e Example of CRC 16 calculation slave address 02h function code 07h The following table is a calculation example when setting the slave address of the first byte to 02h and setting the function code of the second byte to 07h The result of actual CRC 16 calculation is calculated including the data on and after the third byte Description Result Overflow digit Default value in CRC register FFFFh 1111 1111 1111 1111 First byte 02h 0000 0000 0000 0010 with default value FFFFh 1111 1111 1111 1101 First shift to right 0111 1111 1111 1110 1 1010 0000 0000 0001 with A001h 1101 1111 1111 1111 Second shift to right 0110 1111 1111 1111 1 1010 0000 0000 0001 XOR with A001h 11
224. signing it to multiple terminals including direct I O and network I O the function will be executed when all terminals are set to ON 2 Installation and connection 55 Explanation of I O signals 3 4 Output signals The signal state represents the ON Carrying current or OFF Not carrying current state of the internal photocoupler rather than the voltage level of the signal SPEED OUT output 30 pulses are output with each revolution of the motor output shaft synchronously with the motor operation The pulse width of output pulse signals is 0 2 ms The rotation speed of the motor output shaft can be calculated using the SPEED OUT output 1 SPEED OUT output frequency Hz T SPEED OUT output frequency Motor shaft speed r min 30 x60 02ms ALARM OUT1 output The ALARM OUTI input is normally closed When the driver s protective function actuates the ALARM OUTI output turns OFF and ALM LED blinks In the case of a standard type the motor coasts to a stop In the case of an electromagnetic brake type on the other hand the motor stops instantaneously upon which the electromagnetic brake actuates and holds the shaft in position To reset an alarm turn both the FWD input and REV input OFF and remove the cause of the alarm before turning the ALARM RESET input ON keep it ON for 10 ms or more The ALARM RESET input is disabled while the FWD input or REV input is ON If the alarm
225. single external potentiometer external DC voltage can be used to operate the same speed for multiple motors e The connection examples explained here assume a single phase specification In the case of a three phase specification connect the power line to a three phase power supply e Connection of a motor and I O signals is omitted in the figure Using an external potentiometer Connect the drivers as shown below When performing multi motor control using the external potentiometer the number of drivers should not exceed 20 units Speed setting line T External potentiometer VRx Driver 1 Driver n Power input Power line Resistance VRx when the number of drivers is n Resistance VRx 20 n n 4 W Example If two drivers are used Resistance VRx 20 2 2 4 W resistance VRx 15 calculated as 10 1 2 W 3 Method of control via I O 75 Method of control via I O Using external DC voltage Connect the drivers as shown below DC power supply 0to 10 VDC X Speed setting line Driver 1 Driver n Power input i Power line Current capacity 1 of external DC power supply when the number of drivers is n Current capacity 1 1 x n mA Example If two drivers are used Current capacity I 1 x 2 mA current capacity I is calculated as 2 mA or more How to
226. smission waiting time for RS 485 0 to 10000 100 time communication 120 1 ms ndicates the timing for the data to become effective A Effective immediately D Effective after turning the power ON again 3 Method of control via I O 69 Method of control via I O 3 Method of control via I O This chapter explains the operations that can be performed with the BLE Series FLEX RS 485 communication type 3 1 Operation data The following data is required to operate a motor Total 16 operation data No 0 to No 15 can be set in this product There are the following two setting methods e Analog setting for rotation speed This is a method to set the rotation speed using the external potentiometer or external DC voltage e Digital setting for rotation speed This is a method to set the rotation speed using any of the OPX 2A MEXEO2 or RS 485 communication Item Description Setting method Setting range Initial value Analog setting 100 to 4000 r min Rotational speed Sets the rotation speed 0 r min Digital setting 80 to 4000 r min Sets the time needed for the motor Acceleration I to reach the rotation speed Digital setting 0 2 to 15 s 0 5s Sets the time needed for the motor Deceleration stop from the rotation speed Sets the motor torque Sets the Diaital settin Torque limit maximum torque based on the AC ped 0 to 20096 20096 rated torque being 10096 9 9 Wh
227. speed upper Pics to eae r min Monitors the command speed m 201 00 9 Command speed lower 0 Stop 206 QOCEh Feedback speed upper hien to aid r min Monitors the feedback speed B 207 OOCFh Feedback speed lower 0 Stop 212 00D4h Direct I O and electromagnetic brake status upper Monitors the each direct I O signal and PANETE Direct I O and electromagnetic electromagnetic brake status 213 00D5h brake status lower 256 0100h Operation speed upper Monitors the feedback speed calculated Dnm Emi by the reduction gear rate parameter or B Reverse 257 0101h Operation speed lower amplification speed rate parameter 0 Stop 258 0102h_ OPeration speed decimal 0 No decimal point position upper Monitors the decimal position in the 1 1 digit Operation speed decimal operation speed 2 2 2 digit 259 0103h position lower 3 3 digit 260 0104h Conveyor transfer speed upper Monitors the feedback speed calculated 20050 to 20050 r min by the conveyor reduction gear rate Forward parameter or conveyor amplification speed Reverse 261 0105h Conveyor transfer speed lower aten parameter 0 Stop 262 0106h Conveyor transfer speed decimal 0 No decimal point position upper Monitors the decimal position in the 1 1 digit i conveyor transfer speed 1 2 2 digit 263 0107h Conveyor transfer speed decimal y 53 Mud position lower 9 aigi 264 0108h Load factor upper Monitors the torque that is o
228. sses become the lower 8 1 Operation commands These are commands related to motor operation Operation commands are not saved in the non volatile memory Register address N D ipti READ Setti ame escription etting range Dec Hex P WRITE uiii 48 0030h Group upper 1 No group specification Group send is not performed 1 to 31 Group address Address Sets the group address R W 49 0031h Group lower number of parent slave 124 007Ch Driver input command upper i P upper Sets the input command R W See the following explanation 125 007Dh Driver input command lower o the driver 126 007Eh Driver output command upper Reads the output status R See next page 127 007Fh Driver output command lower of the driver e Group 0030h 0031h Multiple slaves are made into a group and a query is sent to all slaves in the group at once See page 108 for group details The initial value is 1 When performing read or write for setting a group set the upper and lower simultaneously Address Hex Description of address bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 FFFFh 0030h s bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO FFFFh Initial value Address Hex Description of address bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 0034h 1 to 31 Sets the address number for the gr
229. t value relationship between the voltage value and torque limiting value can be changed by adjusting the gain or offset Set the following parameters using any of the OPX 2A MEXEO2 or via RS 485 communication Analog torque limit maximum value Analog torque Analog torque Eu limit offset limit gain 0 1 10 Setting voltage Parameter name Description Setting range Initial value Analog torque limit gain Sets the torque limit per 1 VDC of input voltage 40 imi i 0 to 200 Sd tordue en HR Sets the maximum value of torque limit 200 Analog torque limit offset Sets the offset for torque limit input 50 to 50 0 Setting example When adjusting the torque limiting value up to 200 using 0 to 10 VDC of the external DC voltage Set the analog torque limit gain to 20 200 200 2 2 3 gt 8 8 8 15 5 5 5 10 0 5 10 z z Setting voltage VDC Setting voltage VDC 3 Method of control via I O 73 Method of control via I O 3 5 Running stopping the motor Run stop the motor by inputting operation control signals B Operation When the FWD input is turned ON the motor rotates in the clockwise direction When the FWD input is turned OFF the motor stops When the REV input is turned ON the motor rotates in the counterclockwise direction When the REV input is turned OFF the motor stops If both the FWD input and REV input are turn
230. t13 bit12 bit11 bit10 bit9 bit8 NET OUT12 NET OUT15 NET OUT14 NET OUT13 ALARM NET OUT11 NET OUT10 NET OUT9 NET OUT8 TLC VA MOVE OUTZ Not used Notused Not used S BSY bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO 7 NET OUT6 STOP NET OUT4 NET OUT3 NET OUT2 NET OUT1 NET OUTO OUT WNG MODE nj IREV RI IFWD M2 R M1_R MO R Initial value e 16 axes connection mode 8 bit mode bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO ALARM T NET OUT6 pos NET OUT4 NET OUT3 NET OUT2 NET OUT1 NET OUTO OUT WNG MODE RJ REV R FWD_R M2_R M1 R R Initial value B Remote register input e Command NETCO1 M2 NETCO1 M3 to driver bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Command code TRIG DATA e Explanation of command Name Description Setting range Command The command sets the command code for write and read of parameters _ code monitor and maintenance TRIG This is the trigger for handshake to execute the command code When turning 0 No motion the TRIG from 0 to 1 the command code and DATA will be executed 1 Execution DATA This is the data writing to the driver little endian 132 5 Method of control via industrial network Method of control via MECHATROLINK communication B Remote register output e Response Driver to NETCO1 M2 NETCO1 M3 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Command code STATUS TRIG_R
231. ted by the e Check the setting value for the 88h Command not yet defined master could not be executed command because of being undefined e Check the flame configuration Execution disable due to Nuda s Wait until the processing for 89h _ user I F communication in because the OPX 2A or MEXEO2 the OPX 2A or MEXEO2 will be progress tige completed was communicating with the driver The command could not be executed because the driver was e Wait until the internal processing performing the non volatile memory will be completed gah Non volatile memory processing e When the EEPROM error was processing in progress Internal processing was In generated initialize all parameters progress S BSY is ON using any of the OPX 2A MEXEO2 An EEPROM error alarm was or RS 485 communication present The setting data requested by the 8Ch Outside setting range master could not be executed due to Check the setting data outside the range 8Dh Command execute disable vnen tme commandiis unabie to Check the driver status execute it was tried to execute B Communication error records Up to 10 communication errors are saved in the RAM in order of the latest to oldest Communication error records saved in the RAM can be read or cleared when performing any of the following e Read the communication error records by the monitor command via RS 485 communication e Clear the communication error records by the maintenance command v
232. th Caution Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage Note The items under this heading contain important handling instructions that the user should observe to ensure the safe use of the product Warning Do not use the product in a place exposed to explosive flammable or corrosive gases or water splashes or near combustible materials Doing so may result in fire electric shock or injury Only qualified personnel should be allowed to perform installation connection operation and inspection troubleshooting of the product Handling by unqualified personnel may result in fire electric shock injury or equipment damage Do not move install connect or inspect the product while the power is supplied Perform these operations after turning off the power Failure to observe these instructions may result in electric shock The terminals on the driver s front panel marked with N N symbol indicate the presence of high voltage Do not touch these terminals while the power is on to avoid the risk of fire or electric shock Do not use a non electromagnetic brake type motor in a vertical application If the driver s protection function is activated the motor will stop and the moving part of the equipment will drop thereby causing injury or equipment damage Do not use the brake mechanism of the electromagnetic brake motor a
233. the or increase the acceleration motor is driven or sudden inn ti deceleration time starting stopping of a large I inertial load is performed e Use a regeneration unit e Check the main power supply The main power supply voltage voltage 25h 5 Undervoltage became lower than the rated voltage by approx 40 e Check the wiring of the power supply cable e Decrease the load The rotation speed of the motor 31h 6 Overspeed output shaft exceeded approx Review the operation pattern 4800 r min settings such as the acceleration deceleration time Excessive current has flown Check the wiring between the driver 20h 7 Overcurrent through the driver due to ground and motor for damage and then fault etc cycled the power Initialize the parameters if the OPX Not possible e Stored data was damaged 2A or MEXEO2 is used If the alarm 41h 8 EEPROM error e Data became no longer does not reset even after the power writable or readable has been cycled contact your nearest office Overheating of the e The power consumption of the regeneration unit was detected regeneration unit me 51h 9 Overheated permissible level Review the load regeneration unit e Lead wires of the thermostat condition and operating conditions output of the regeneration unit broke e Check the connection of the g op regeneration unit 6Eh 10 External stop 1 The EXFERROR input turned check the EXT ERROR input
234. tructure Slave address Function code Data Error check 8 bits 8 bits Nx 8 bits 16 bits B Normal response Upon receiving a query from the master the slave executes the requested process and returns a response B Noresponse The slave may not return a response to a query sent by the master This condition is referred to as No response The causes of no response are explained below e Transmission error The slave discards the query and does not return a response if any of the following transmission errors is detected Cause of transmission error Description Framing error Stop bit O was detected Parity error A mismatch with the specified parity was detected Mismatched CRC The calculated value of CRC 16 was found not matching the error check value Invalid message length The message length exceeded 256 bytes e Other than transmission error A response may not be returned without any transmission error being detected Cause Description If the query was broadcast the slave executes the requested process but does not return a response The slave address in the query was found not matching the slave address of the driver Broadcast Mismatched slave address Bl Exception response An exception response is returned if the slave cannot execute the process requested by the query Appended to this response is an exception code indicating why the process cannot be executed The
235. ty Sets the parity for RS 485 communication 1 Even 1 2 Odd Communication stop bit Sets the stop bit for RS 485 communication E 0 Communication transfer Sets the transmission waiting time for RS 485 0 to 10000 100 wait time communication 120 1 ms B Parameters set with the OPX 2A MEXEO2 or via RS 485 communication Set the following parameters using any of the OPX 2A MEXEO2 or RS 485 communication Parameter name Description Setting range Initial value Sets the condition in which the communication timeout Communication time occurs in RS 485 communication When setting to zero 0 to 10000 ms 0 out 0 the driver does not monitor the condition in which the communication timeout occurs Sets the condition in which the RS 485 communication Communication error error alarm generates The communication error alarm dnd 1 to 10 times 3 alarm generates after the RS 485 communication error has occurred by the number of times set here 87 4 Method of control via Modbus RTU RS 485 communication Communication mode and communication timing 5 Communication mode and communication timing 5 1 Communication mode Modbus protocol communication is based on the single master multiple slave method Under this protocol messages are sent in one of two methods e Unicast mode The master sends a command to only one slave The slave executes the Master process and returns a response e Broadcast mode If s
236. ut Address number 0 Address number 0 NET IN3 ON NET IN3 OFF Motor operation at address number 0 parent slave Group command 1 Motor operation at address number 1 child slave Group command 0 Motor operation at address i number 2 child slave Group command 0 Note When inputting a command to the parent slave with remote I O the motors of the parent slave and child slaves will operate The motors will not operate if the command is input to the child slaves 4 2 Maintenance command These commands are used to clear the alarm records and warning records They are also used to execute the batch processing for the non volatile memory Command sode Name Description Setting range Resets the alarms that are present Some alarms cannot be reset with the reset alarm 30C2h Clear alarm records Clears alarm records 30C3h Clear warning records Clears warning records 30COh Reset alarm Clear communication 30C4h Clears the communication error records error records 30C6h Configuration Executes the parameter recalculation and the setup Resets the parameters saved in the non volatile memory to the initial value Reads the parameters saved in the non volatile 30C8h Batch NV memory read memory to the RAM All operation data and parameters previously saved in the RAM are overwritten Writes the parameters saved in the RAM to the non volatile memo
237. utput by the motor based on the rated torque being 0 to 200 265 0109h Load factor lower 10095 268 010Ch analog speed setting M m ES a se haa e value of the analog spee 0 to 4000 r min 269 010Dh xternal analog speed setting lower 272 0110h External analog torque limit setting upper Monitors the value of the analog torque dns 0 to 20096 External analog torque limit limiting 2 273 0111h setting lower 278 0116h analog voltage setting e value of the analog voltage 0 to 100 120 1 V 279 0117h xternal analog voltage setting lower 1 The decimal position is automatically changed based on the setting of the conveyor reduction gear rate parameter or decimal place for conveyor reduction gear rate parameter 2 FFFFh is displayed when not selecting by the analog input signal select parameter 4 Method of control via Modbus RTU RS 485 communication 101 Register address list m Direct I O and electromagnetic brake status 00D4h 00D5h Address Hex Description of address bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 MB 00D4h F bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 OUT1 OUT2 Address Hex Description of address bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 00D5h bit7 bit6 bit5 bit4 bit3 bit2 bit1 bitO IN6 IN5
238. waste B Warning information A warning label with handling instructions is attached on the driver Be sure to observe the instructions on the label when handling the driver 0000000 NWARNING Risk of elect electric shock A Read manual before installing Do not touch the driver immediately after the power is cut oft or until the CHARGE LED lit in red turns off Doing so may result in electric shock due to residual voltage Do not touch the heatsink Risk of burn A AVERTISSEMENT Risque de d charge lectrique Surface chaude Ake le manuel avant l installation Ne pas toucher au variateur imm diatement apr s la mise hors tension ou avant que la LED pr sense de la tension Rouge ne soit teinte Le non respect de ces r gles pourrait entrainer un choc lectrique A Ne pas toucher le dissipateur thermique Risque de br lure NSE PE A BROSTHMHVET Am Bae Toa aT CHARGE LED REAL 8fI SE A et hzvZliERICUET 10 1 Entry Precautions for use 4 Precautions for use This chapter explains the restrictions and other items you should take heed of when using the BLE Series FLEX RS 485 communication type e Connect protective devices to the power line Connect a circuit breaker or earth leakage breaker to the driver s power line to protect the primary circuit If an earth leakage breaker is to be install
239. wer B Alarm records Up to 10 generated alarms are saved in the non volatile memory in order of the latest to oldest Alarm records saved in the non volatile memory can be read and cleared when performing any of the following e Read the alarm records by the monitor command via RS 485 communication e Clear the alarm records by the maintenance command via RS 485 communication e Read and clear the alarm records using the OPX 2A or 2 7 Inspection troubleshooting and remedial actions 177 Alarms warnings and communication errors B Alarm list No of Reset using Code LED Alarm type Cause Remedial action the ALARM blinks RESET input Decrease the load A load exceeding the rated 30h 2 Overload torque was applied to the motor Review the operation pattern for 5 seconds or more settings such as the acceleration i deceleration time The motor sensor signal line 28h Sanscrear experienced an open circuit during operation or the signal 3 connector came off Check the connection between the The motor sensor signal line driver and motor T broke or signal connector came 42h Initial sensor error 3 off before the main power supply was turned on me ner hag Cheo the main power supply voltage i voltage by approx 2096 ag Possible e If this alarm occurs during 22h 4 Overvoltage A load exceeding the allowable operation reduce the load sia dis LAS
240. y iim terrere eee pc 6 2 How to identify the product model BLE 5 12A MR 5 S 1 E Number Length m of a supplied connection cable None Without a supplied connection cable Gearhead type for combination type S Parallel shaft gearhead F Hollow shaft flat gearhead Number Gear ratio for combination type A Round shaft type R RS 485 communication type M Electromagnetic brake type None Standard type Power supply voltage A Single phase 100 120 V C Single phase 200 240 V Three phase 200 240 V Output power 3 30 W 6 60 W 12 120 W Motor size 2 60 mm 2 36 in sq 4 80 mm 3 15 in sq 5 90 mm 3 54 in sq Series name 14 1 Entry 6 3 Combination tables e O in the model names indicates a number representing the gear ratio e indicates a number representing the length of a connection cable e The combination types come with the motor and gearhead pre assembled B Standard type Preparation Motor type Model Motor model Gearhead model Driver model BLE23ARLIS m BLED3AM R BLEM23 GFS GFS2GO BLE23CROS BLED3CM R Combination type BLEA6ARLIS m BLED6AM R BLEM46 GFS GFS4GO parallel shaft gearhead BLE46CRLIS m BLED6CM R BLE512AROS BLEM512 GFS GFssco BLED12AM R BLE512CRLIS m I BLED12CM R BLE23ARLIF m BLED3AM R BLEM23 GFS G
241. y the external DC voltage For the external voltage use a DC power supply 0 to 10 VDC with reinforced insulation on both the primary side and secondary side and connect it to the pin Nos 2 and 3 of CN6 of the driver The input impedance between the VM input and VL input is approx 30 The VL input is connected to IN COM1 inside the driver External DC power supply CN6 2 VM input 3 VL input JEJE 0to 10 VDC 1 mA or more Motor shaft speed r min 4000 3500 3000 2500 2000 1500 1000 Method of control via I O e Speed characteristics representative values 500 01234567 8 9 10 External DC voltage VDC Note Be sure to set the external DC voltage to 10 VDC or lower When connecting the external DC power supply make sure the polarities are correct If the polarities are reversed the driver may be damaged Gain adjustment and offset adjustment for external DC voltage When setting the rotation speed using the external DC voltage the relationship between the voltage value and rotation speed can be changed by adjusting the gain or offset Set the following parameters using any of the OPX 2A MEXEO2 or via RS 485 communication input Note The rotation speed corresponding to the voltage value varies depending on the products gain Motor shaft speed Analog

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