PanelMate Power Pro 5000 Touchscreen Express Setup Sheet
Contents
1. 26 25 Dia 7 A 6 35 5 T SF 133 35 6 26 159 00 Ke EA F amp 1 75 44 45 1 75 44 45 KG 4 Me 318 01 25 Dia Hole 5 25 P P A V4 133 35 Notes Dimensions are in inches Millimeter dimensions are in parentheses a cc 6 90 175 26 13 80 850 522. areas of poor power quality Y GND sk A CAUTION Your PanelMate unit could be damaged if it is connected to voltages outside the range of 18 to 30VDC Your PanelMate unit is fully protected against polarity reversal and will not operate if input polarity is reversed Connection to a Personal Computer Executive firmware and PanelMate configurations are uploaded downloaded to a personal computer using the PanelMate unit s serial port A transfer serial cable is provided with your PanelMate Configuration software Refer to your PanelMate Getting Started Manual for more information Connection to the Fault Relay The fault relay may be wired in normally open or normally closed configuration It is a Form C contact rated for 2 amps at 120VAC 2 amps at 230VAC and 2 amps at 28VDC resistive load During normal operation the fault relay will energize after entering Run Mode Whenever the PanelMate unit detects a communication error or system failure the fault relay will be de energized It is also possible to de energize the fault relay whenever an alarm condition occurs You can set the fault relay to de energize on alarms by using the System Parameters Table Refer to the System Parameters topic in the Configuration Software Online Help and in the Configuration Editor User s Guide for more information Connection to the Audio Output The Audio Feedback Kit is an optional accessory to your PanelMate unit To connect the exte
3. Date and Time e Display test e Touchscreen test e Tone relay and battery test e System status For information on performing these tests refer to your PanelMate Getting Started Manual Enter Serial Transfer Mode To download upload or read system information over a serial port your PanelMate unit must be in Serial Transfer Mode For more information on downloading and uploading PanelMate configurations refer to your PanelMate Getting Started Manual Enter Network Transfer Mode Network transfer mode is used to read system information over a remote network or remotely place your PanelMate unit into Run Mode For more information refer to your PanelMate Transfer Utility User s Manual Display System Configuration Information This selection displays your PanelMate unit s current configuration Your PanelMate unit is shipped with a demonstration PanelMate configuration Once you have downloaded a new configuration this information will be updated to reflect the new configuration information Enter Run Mode Run Mode allows you to display the configuration downloaded to the PanelMate unit and communicate to the PLC or Host of your choice If a new configuration has not been downloaded the unit will display the demonstration configuration For more information on Run Mode refer to your PanelMate Getting Started Manual Calibrate Touchscreen Touchscreen units have a calibration routine that must be performed to det
4. EXPRESS SETUP PanelMate 5000 Series PanelMate Power Pro 4 PanelMate FE mi oa EN POWER PRO Cutler Hammer AG Installation Unpacking Carefully remove all equipment from the packing cartons and inspect all parts for damage in shipment Check packing cartons for all items shown on the packing list Keep the cartons and packing materials for future shipment If there is equipment damage due to shipment report the damage to the carrier who delivered the equipment Note The Interstate Commerce Commission has a time limit on reporting concealed damage Parts Checklist Your packing carton contains one parts kit containing e 1 Packet of mounting nuts and washers e 2 Two terminal connectors audio output amp security keyswitch e 1 Three terminal connector 24VDC power e 1 Four terminal connector fault relay Mounting Your PanelMate unit is designed for Type 4 4X and 12 installations when properly mounted in a correspondingly rated enclosure Proper installation and enclosure sizing is essential to ensure long life and trouble free operation Your PanelMate unit should always be mounted in a vertical position Flat or angled mounting positions will severely shorten the unit s life Refer to Cutler Hammer s PanelMate Installation Guide for installation recommendations The Guide is available on the Cutler Hammer web site www cutlerhammer eaton com automation Panel cutout dimension
5. X MONG EDGES FOR 1 SEC CAUTION Never use foreign objects pens screwdrivers or similar to activate the touchscreen Foreign objects may damage the touchscreen causing unreliable operation or failure Do not use solvents or other harsh cleaning compounds on the touchscreen Solvents and abrasive cleaning compounds will cause permanent damage to the touchscreen Specifications Temperature Operating 0 to 50 degree C Non Operating 20 to 70 degree C Humidity non condensing Operating 20 90 Non Operating 20 95 Type 4 4X or 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 1g at 10 500Hz Non Operating 1g at 10 500Hz Shock Operating 30g Non Operating 30g Pollution Pollution Degree 1 Rated for exposure to dry or non conductive pollutants only Altitude Operating 10 000 feet above sea level Non Operating 40 000 feet above sea level ESD Immunity Air IEC 1000 4 2 Level 4 15kV Contact IEC 1000 4 2 Level 4 8kV Radiated Immunity IEC 1000 4 3 10V m 27mHz to 1GHz 80 AM modulation Conducted Immunity IEC 1000 4 6 10V from 150kHz to 80mHZ 80 AM modulation with 1kHz sine wave Surge Immunity IEC 1000 4 5 500V Radiated Conductive CISPR 22 Class A Emission Electrical Fast Transient IEC 1000 4 4 Level 3 2kV on power lines 1kV on I O lines Line Frequency Magnetic IEC 1000 4 8 Level 3 30A m at 50Hz Field Immunity and 60Hz Vo
6. ave finished cleaning the touchscreen you must return to normal operation by pressing the screen s numbered corners in sequential order 1 2 3 4 TOUCH KEYS 1 2 3 4 IN SEQUENCE TO UNLOCK Touchscreen Calibration You can calibrate your unit s touchscreen in both Offline and Run modes To access the calibration screen when in Offline mode select the Calibrate Touchscreen template on the Offline Mode Menu To access the calibration in Run mode 1 Select the Get Page control button from the default control buttons Select the More control button Select the Setup Page control button Select the Calibrate Touchscreen template Press the Execute control button Ts WS Dm 2 3 4 5 Although the Offline and Run mode calibration screens are slightly different in appearance they both use the same calibration process To calibrate press the eight boxes crosshairs located around the screen edges You may press them in any order but all must be pressed to calibrate Each box crosshair will turn green when pressed After the first pass the boxes crosshairs will change color to indicate the screen is ready for the second pass Again press all eight boxes crosshairs around the screen edge When you have pressed the last the unit will return to normal operation 10 27 53 Press these uchscreen Calibration Progra A opyright utler Hammer 1996 All fights reserved boxes crosshairs c e twice CANCEL PRESS AND HOLD FAGE BO
7. d Input RS422 Receive Data Termination 1 None factory setting 4 120 Ohm AC coupled 283 Refer to your PLC Communications Driver Manual for termination information SERIAL PORT 1 SERIAL PORT 2 120QAC 1200 2200 ds NONE He RS232 N C FAULT RELAY 120QAC 24V KYSW 1200 2200 lt a wora rh Im Figure A CAUTION Your PanelMate unit is equipped with isolated serial ports for improved communications reliability If you are replacing a 120VAC Power Series unit or a Power Series 1500 unit and are using an RS422 or RS485 cable for PLC communications you may need to install a new cable equipped with a ground wire Consult your PLC communications driver manual or contact Cutler Hammer Technical Support for more information td AUDIO 3 Tests amp Adjustments PanelMate Diagnostic Tests When power is applied to you PanelMate unit the unit will display a listing of internal diagnostic checks as they are executed After completing its internal diagnostic checks the unit will display the Offline Mode Menu This menu displays six selections described below Enter Enter Execute Serial Diagnostics Display Network System Transfer Transfer Config Mode Mode Information Enter Run Mode Calibrate Touchscreen Execute Diagnostics This template allows you to perform a series of tests e Set
8. ermine the boundaries of the video on your touchscreen Refer to Touchscreen Information for instructions on calibrating the touchscreen A Touchscreen Information PanelMate Operation The most basic job of a PanelMate unit is to replace the functions of hard wired operator station devices such as pushbuttons lamps and message displays To replace these devices the PanelMate unit supplies a template During operation you can select a template to arm control buttons or numeric entry Once a template has been selected or armed you can press any desired control button to take action The touchscreen is designed for finger or gloved operation only and does not require the same actuation force as a mechanical switch A light touch will produce the same result as a heavy one For more information refer to your PanelMate Online Operation User s Guide Pressing directly on the display will activate a template Touchscreen Cleaning A Cleaning Mode utility is provided to make touchscreen cleaning safe and easy To access it 1 Place the PanelMate unit in Run Mode 2 Select the Get Page control button 3 Select the More control button 4 Select the Setup Page control button 5 Select the Cleaning Mode template 6 Press the Execute control button After pressing the Execute button the Cleaning Mode screen will appear While this screen is displayed the touchscreen will not respond to your random touch After you h
9. ltage 24VDC 15 20 Power 28W with high speed interface installed 24W without high speed interface installed Current 1 2A with high speed interface installed 1 0A without high speed interface installed Peak Inrush Current 6A Serial Port Rate Selectable 110 to 38 400 baud Serial Port 1 Configuration DB9S connection selectable for RS232 RS422 or RS485 2 signal levels Serial Port 2 Configuration DB9S connection selectable for RS232 RS422 or RS485 2 signal levels Weight 16 Lbs 17 Lbs with high speed interface installed Support Services Technical Support 1 800 809 2772 Voice 1 614 882 0417 Fax Information Fax Back 614 899 5323 Website http www cutlerhammer eaton com automation Technical Support E mail chatechsupport ch etn com Cutler Hammer 173 Heatherdown Drive Westerville OH 43081 614 882 3282 P N 01 00472 00 5 Cutout Template CAUTION Care should be taken when tightening the nuts The fasteners must be tightened enough to obtain a proper seal but not over tightened to the point where the threads are stripped or the gasket is rendered useless Always use a torque wrench when installing your PanelMate unit A CAUTION The reproduction process may distort this cutout template Always check your dimensions prior to cutting your panel Torque Limits for Studs 10 inch pounds for 10 32 nuts 7 16 7 16 181 86 181 86 5 50 5 50 139 70 139 70 1 90 1 90 48 26 48
10. rnal 8 Ohm speaker to your PanelMate unit connect the speaker to the Audio connector Connection to the Security Keyswitch The Security Keyswitch connection is provided for external security password applications Connection to Serial Ports Serial Port 1 may be used for a printer for PLC or Host communications or for connection to a 10 6 personal computer for upload or download Serial 20 Port 2 may be used for a printer or for PLC or Host 70 communications 30 x Selection of Port 1 for a serial printer must be done 40 with the Configuration Software Refer to the PLC 50 9 Name and Port Table topic in the Configuration Software Online Help and in the PanelMate Configuration Editor User s Guide Serial Port Termination Your PanelMate unit is sent without termination For serial port termination switch locations refer to Figure A Recommended termination for RS232 DH485 and RS422 communication is shown in the table For setting the termination on Serial Port 1 use the termination switch on the left of Serial Port 1 For setting the termination on Serial Port 2 use the termination switch to the right of Serial Port 2 Communication Position RS232 DH485 RS422 RS485 ON gy Description RS422 Transmit Data Output RS232 Receive Data Input RS232 Transmit Data Output RS422 Receive Data Input Signal Ground RS422 Transmit Data Output RS232 Request to Send Output RS232 Clear to Sen
11. s and stud torque limits are shown on the reverse side of this Express Setup sheet Note Stud nuts must be tightened enough to obtain a proper seal but not over tightened to the point where the threads are stripped or the gasket is rendered useless Always use a torque wrench when installing your PanelMate unit Safety Considerations This equipment is suitable for Class I Division 2 Groups A B C D or non hazardous locations only A CAUTION EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 A ADVERTISSMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PUET RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I DIVISION 2 A WARNING EXPLOSION HAZARD DO NOT REPLACE COMPONENTS UNLESS POWER HAS BEEN SWITCHED OFF OR AREA IS KNOWN TO BE NON HAZARDOUS A ADVERTISSMENT RISQUE D EXPLOSION COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT ES DESIGNE NON DANGEREUX AVANT DE REPLACER LE COMPOSANTS 2 Connections Connect DC Power Your PanelMate unit is designed to operate at 24VDC 15 20 A removable three position DC power connector attaches to the unit s connector receptacle The DC input common terminal and the chassis GND terminal are both internally connected to the PanelMate chassis Note Use 18 AWG 0 82mm copper wire for power and ground lead connections Note Power conditioning may be required when the PanelMate unit is installed in
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