ABB component drives ACS150, 0.5 to 5 hp
Contents
1. RONO DIP switch analog inputs EDIT 0 4 20 mA Notes Notes Contact us ABB Inc Low Voltage Drives 16250 W Glendale Drive New Berlin WI 53151 USA Phone 800 752 0696 Fax 262 785 0397 Web www abb us drives ABB Inc 2117 32nd Avenue Lachine QC H8T 3J1 Phone 514 420 3111 ext 3505 Fax 514 420 3138 Power and productivity for a better world ACS150 PHTCO1U EN REVE Effective 07 01 2009 Subject to change without notice Ah ED ED PREDED2. Coated boards Technical Specification ACS150 02A4 Input power connection Voltage and power range Frequency Power factor Motor connection Voltage Frequency Continuous loading capability constant torque at a max ambient temperature 40 C Overload capability at a max ambient temperature of 40 C Switching frequency Default Selectable Acceleration time Deceleration time Braking 1 phase 200 to 240 V 10 0 37 to 2 2 kW 0 5 to 3 hp 3 phase 200 to 240 V 10 0 37 to 2 2 kW 0 5 to 3 hp 3 phase 380 to 480 V 10 0 37 to 4 kW 0 5 to 5 hp 48 to 63 Hz 0 98 3 phase from 0 to Usuppiy 0 to 500 Hz Rated output current lzy At heavy duty use 1 5 x l for 1 minute every 10 minutes At start 1 8 x l for 2 s 4 kHz 4 to 12 kHz with 4 kHz steps 16 kHz v1 31b 0 1 to 1800 s 0 1 to 1800 s Inbuilt brake chopper standard 100 braking capability E Programmable control connections One analog input Voltage signal Current signal Resolution Accuracy Potentiometer reference Auxiliary voltage Five digital inputs Input impedance One relay output Type Maximum switching voltage Maximum switching current Maximum continuous current 0 2 to 10 V Rn gt 312kQ 0 4 to 20 mA R 100 Q 0 1 1 10V 1 max 10 mA R lt 10 kQ 24 V DC 10 max 200 mA 12 to 24 V DC with internal or external supply PNP and NPN pulse train O
3. builders It is a component that is bought together with other components The drive is stocked and the number of options and variants are optimized for distribution Where can it be used ABB component drives ate designed to meet the requirements of an extensive range of machinery applications The drive is ideal for food and beverage material handling textile printing rubber and plastics and woodworking applications E FlashDrop easy to set and select parameters without power E Integral operator interface clear display with buttons E Integral potentiometer for frequency setting E Integrated EMC filter for 2nd environment E Built in brake chopper as standard E Coated boards as standard E Unified height and depth E NEMA 1 Kit E Flexible installation E RoHS verify label Applications E Fans E Pumps E Gate control E Material handling E Conveyors What are the ACS150 s main features and benefits supporting customer value Features TBeneto Nes FlashDrop Easy and time saving Cost saving for machine builders Fixed potentiometer Integrated potentiometer Settings shown on the control panel Fast and trouble free parameter set up without power Easy speed setting Built in brake chopper Reduced cost 100 braking capability Gives freedom to choose the resistor supplier Longer lifetime in hostile environments Protection against moisture and hostile particles as standard Reduced service
4. CR Signal cable shield screen Ground the cable GND S7 Al Frequency reference 0 20 mA screen on the E 10 V 23 GND Analog input circuit common sourcing end 124 24 V Y 10V Reference voltage 10 VDC max 10 mA EE GND i e PORN ction 24V Auxiliary voltage output 24 VDC max 200 mA Stop DCOM for AI If used switch GND Auxiliary voltage output common ee fva LI DI1 lU selectortoU DCOM Digital input common DIZ 0 10 V voltage signal DM Stop 0 Start 1 DI3 DIZ Forward 0 Reverse 1 DI4 L 3 DI3 Constant speed selection Dis DI4 Constant speed selection ov LO DI5 Acceleration and deceleration selection DI configuration PNP ROCOM EST Relay connection connected source with RONC PR COM Relay output external power supply RONO NC No fault Fault 1 NO j ACS150 R lt 10kW Ea n 1 See parameter group 12 CONSTANT SPEEDS o ramp times according to parameters 2202 and 2203 GND DI3 DI4 Operation parameter 1 ramp times according to parameters 2205 and 2206 10 V 0 0 Set speed through 3 360 degree grounding under a clamp intergrated potentiometer 24V 1 0 Speed 1 1202 4 Tightening torque 0 22 Nm 2 Ibf in CU T sew E GND O 1 Speed 2 1205 5 Tightening torque 0 5 Nm 4 4 Ibf in A DCOM 1 1 Speed 3 1204 sto ramp const ler DI1 pair sel speed 1 td DIZ DI3 DI4 DIS DI configuration NPN connected sink ROCOM RONC H
5. Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth Interface ACS150 01U 02A4 EMC filter grounding screw EMC not pictured Varistor grounding screw VAR not pictured Analog input signal selector U I Input brake resistor and motor connections Options FlashDrop MFDT 01 FlashDrop MFDT 01 is a powerful palm sized tool for fast and easy patameter selecting and setting This tool can be used to download parameters to a drive in as little as two seconds Using this tool it is also possible to hide selected parameters to protect the machine Only the parameters needed in the application are shown FlashDrop does not require the drive to be powered The drives shipping container is also designed to allow use of the FlashDrop tool without removing the drive The MFDT 01 includes the DrivePM Drive Parameter Manager software tool to create edit and copy parameter sets DrivePM requirements FlashDrop MFDT 01 E Windows 2000 XP E Free serial port from a PC FlashDrop tool includes E FlashDrop E DrivePM software on a CD rom E User s manual in pdf format on the previous CD rom E Cable for connection between the PC and FlashDrop E Battery charger Removable clip for brand labe
6. Technical Catalog AA ED ED PADDED E E Contents E gm Choice 1 Simply contact your local ABB drives sales office Choice 2 Build up your own ordering code using the and let them know what you want Use page 4 as a reference simple 7 step approach below Then contact your local section for more information ABB Drives sales office Type code ACS150 01U 02A4 2 Voltages Options ABB Component Drive ACS150 Input voltage allg screech ree arn eee reeset AR RR 6 Flash Drop Ganbaddinndonaacabhsadanaccoan andaddnaisedadoanbeddisddansnshadaddnashAdadananaatade 7 NEMA sa a Serna Reo REE A a Brake resistors RETORO BORER adoni nenne rennen 8 ABB Component Drives E ACS150 01U 02A4 What is the ACS150 customer value E Dramatically reduced programming time and costs Replicate parameters in seconds with no power to the drive with new FlashDrop technology Pre configure drives prior to delivery Replicate parameter sets across machines Hide selected parameters Spare drives are configured E Optimal installation layout with unified height and depth for all frames E Reduced cost with built in brake choppet and EMC filter E Reduced wiring time and costs for I O and quick simple and easy access control connections The ABB component drives meet the requirements of OEMs system integrators and panel
7. ling Fixed interface FlashDrop connection Fixed potentiometer I O connections NEMA 1 Kit MUL1 R1 The NEMA 1 kit MUL1 R1 includes a conduit box and hood for protection against dirt and dust The MUL1 R1 covers all ACS150 frame sizes ACS150 with MUL1 R1 NEMA 1 kit Options E election tabe All ACS150 drives are configured with a built in brake 1 phase supply voltage 200 Er chopper capable of 100 braking By connecting an external resistor you can enable the dynamic braking function The 1U 06A7 1 minimum and maximum resistance and the required power ACS150 010 07A5 1 R2 uma ZA eons q pow ACS150 01U 09A8 1 R2 is shown in the table Ensure the resistor purchased does 3 phase supply voltage 200 240 V units ACS150 03U 02A4 2 ACS150 03U 03A5 2 not exceed the maximum resistance not is smaller than the minimum resistance For more information about the selection of brake resistors see the 4C5150 User s Manual Ac 3U 07 EC 3AFE68576032 and PowerOhm Resistor Inc Price List LVD PNPLO2U EN REV effective June 1 2009 ACS190 09U 01224 ACS150 03U 01A9 4 ACS150 03U 02A4 4 Technical data The ACS150 is configured with cooling fans as standard Standard fuses can be used with the ACS150 Recommended The cooling air must be free from corrosive materials and fuse ratings are shown in the table below must not be above the maximum ambient temperature of 40 C 50 C with de
8. plicable Category C4 Ratings Types Voltages and Construction ACS150 01U 02A4 2 Type code This is a unique reference number that clearly identifies the 1 phase supply voltage 200 240 V units drive by power rating voltage and construction Once you ACS150 01U 02A4 2 RO 0 5 have selected the type code the frame size can be used to ACS150 01U 07A5 2 R2 2 ACS150 01U 09A8 2 R2 3 ACS150 03U 02A4 2 ACS150 03U 03A5 2 determine the drives dimensions shown below Voltages The ACS150 is available in two voltage ranges 2 200 240 V 4 380 480 V Con struction 3 phase supply voltage 380 480 V units ACS150 03U 01A2 4 ACS150 03U 01A9 4 ACS150 03U 02A4 4 01U and 03U within the type code indicates the number of phases for power 01 1 phase 200 240V only 03 3 phase 200 240V and 380 480V U EMC filter disconnected 60 Hz motor data In case the filter is required it can easily be connected Dimensions weight and noise Cabinet mounted Wall mounted drives UL open drives NEMA 1 fessor 2 0 eps psp 2 U 200 240 V 1 3 kg 2 9 Ib U 380 480 V 1 2 kg 2 6 Ib o fomfno 2ro ss 23 m ER Pee fomfnio is 55 42 ot 2U 200 240 V 1 7 kg 3 7 lb U 380 480 V 1 6kg 3 5 Ib NOTES H1 Height without fastenings and clamping plate H2
9. rating For more specific limits see the Technical specification Environmental limits in this catalog Selection table L type 1 phase supply voltage 200 240 V units ACS150 01U 02A4 2 RO 10 gG 10 UL class T ACS150 01U 04A7 2 R1 16 ge UL class T ACS150 01U 07A5 2 25 gG 30 UL class T ACS150 01U 09A8 2 35 gG 35 UL class T 3 phase supply voltage 200 240 V units ACS150 03U 02A4 2 UL class T ACS150 03U 03A5 2 UL class T ACS150 01U 07A5 2 ACS150 01U 09A8 2 3 phase supply voltage 200 ACS150 03U 02A4 2 ACS150 03U 03A5 2 Lh HE 3 i ACS150 03U 01A2 4 RO 10 gG UL class T ACS150 03U 01A9 4 UL class T 150 03U 02A4 4 G UL class T ACS150 03U 04A7 2 Banani 5 ACS150 03U 09A8 2 R2 283 3 phase supply voltage 380 480 V units ACS150 03U 01A9 4 ACS150 03U 02A4 4 Frame size RO with free convection cooling Free space requirements All frame sizes 75 2 95 75 2 95 Control Connections E These connections are shown as examples only Please refer to the ACS750 User s Manual 3AFE68576032 for more detailed information ABB Standard macro ACS150 Default I O connections SCR E 1 0 connection 0 20mA E Al U S
10. to 16 kHz 2 4 KQ NO NC 250 V AC 30 V DC 0 5 A 30 V DC 5 A 230 V AC 2Arms Product compliance Low voltage Directive 73 23 EEC with supplements Machinery Directive 98 37 EC EMC Directive 89 336 EEC with supplements Quality assurance system ISO 9001 Environmental system ISO 14001 UL cUL and CE approvals C Tick GOST R EMC according to EN61800 3 Environmental limits Ambient temperature 10 to 40 C 14 to 104 F no frost allowed 50 C 122 F with 10 derating 2 environment filter unrestricted distribution with 30 m 98 ft cable built in as standard Altitude EMC standards in general Output current Rated current available at O to 1000 m O to 3281 ft reduced by 1 per 100 m 328 ft over 1000 to 2000 m 3281 to 6562 ft Lower than 95 without condensation Relative humidity Protection class IP 20 Protected Chassis 1 environment Category C1 Group 1 Enclosure color NCS 1502 Y RAL 9002 PMS 420 C unrestricted Class B Contamination levels IEC721 3 3 distribution No conductive dust allowed 1 environment Category C2 Group 1 Storage Class 1C2 chemical gases restricted distribution Class A Class 132 solid particles 2 4 environment Category C3 Group 2 Transportation Class 2C2 chemical gases unrestricted Class A Class 282 solid particles distribution Operation Class 3C2 chemical gases Class 3S2 solid particles 2 4 environment restricted distribution Not ap
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