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User manual for TIME

Contents

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3. systemair s Instructions designed to enable adjustment and maintenance to be carried out safely including the protective measures that should be taken during these operations s 1 Protective measures and additional protective
4. 31 i 4 4 2 Cooling coils 31 1 4 4 3 Rigid pipe mounting brackets for valves circulation pumps and pipe system 31 i 4 4 3 1 Pipe connection to heating coils 31 1 4 4 3 2 Pipe connection to cooling coils for chilled water 32 i 4 4 3 3 Valve motor and valve for heating 33 i 4 4 3 4 Valve motor and valve for cooling 33 1 4 5 Draining condensate water 33 1 4 6 Draining condensate water from plate heat exchanger 33 1 4 7 Draining condensate water from cooling battery 34 systemair J INSTALLATION AND ASSEMBLY INSTRUCTIONS FOR REDUCTION OF NOISE AND VIBRATION BMISSIONS MRNA u 35 K INSTRUCTIONS FOR PUTTING INTO SERVICE ADJUSTMENTS USE AND
5. 43 1 8 2 Extreme temperatures cooling 43 9 Heat pump units type DVU 43 I 9 1 Risk of high temperature 43 9 2 Risk caused by lightning strike 43 M INSTRUCTIONS ON THE PROTECTIVE MEASURES TO BE TAKEN BY ALLSERVICE TECHNICIANS DURING REPAIR AND MAINTENANCE 44 N THE ESSENTIAL CHARACTERISTICS OF TOOLS WHICH MAY BE FITTED TO THE MACHINERY 44 THE CONDITIONS OF STABILITY DURING USE TRANSPORTATION ASSEMBLY DISMANTLING WHEN OUT OF SERVICE Q Q Q Q Q Q Q 44 o 1 Installed reliable to avoid units to be tilted or moved by the any storm 44 0 2 Transport of section with heat PUMP unit 44 0 3 Disposal of the heat pump system type DVU
6. 37 K 6 2 Extended operation and external start stop for example by presence detectors 37 k 6 3 Valve and valve motor for heating coil 37 k 6 4 Valve and valve motor for cooling coil 37 COME MEM MUSEI M MEILEN ss 37 k 6 6 Circulation pump heating 38 k 6 7 Fire alarm function 38 k 6 7 1 External fire signal that indicate block or run 38 k 6 7 2 External fire signal 38 k 6 7 3 Two fire thermostats 38 k 6 7 4 One smoke detector in extract air 38 contftige ratien u LLL 38 k 6 9 Electrical heater battery 0989828303038 38 k 6 9 1 Contro
7. 23 I 1 B Pre assemDblystor age uu u LLL _____________ gt 23 i 1 9 Tilt less than 30 during transportation of the section with heat pump DVU 23 2 INSEAM COM me i l 23 i 2 1 Free area in front of and above the unit 23 SU POTTINE SUFFICE 55 Uu 23 1 2 3 Adjustable feet under legs or base frame and transport of sections 23 i 2 4 Base frame assembly 24 i 2 5 Base frames for outdoor uva RIPE 24 25 1 2 7 Joining the AHU sections 27 1 2 8 Fitting the ductwolkL 27 1 2 9 Risk of stack effect by vertical ducts and wind pressure on louvers 27 L2 10 Refitti g oT MEE UU DUUM MEE 28 Io lis Go ele L 28
8. 912 918919 u ls s 011003 993 1 O 80 6 69 u ls s 01 u09 99311 indino 81 61 01519 091014 10 0 10 0U 10 0 U jodweq jodweq jodweq S91 W 91NW S 1NW c1W vt 5 4 Sm 9J J3 Nil LIN mm VS VAG 1 Jao 100 V3 VAQ 2a V3 VAQ o TK V3 VAG A a ds ids ue 3 gt gt enn 5 3 m m SJOLM L0LM S901M 801M 7 S01M Z 7 VS VAG VS VAQG 1n0 V3 VAG 1Ln0 V3 VAG V3 VAG V3 VAG 001M 77 0 01M 77 X LX3 X 1X3 o u s 2 8LX 81 2 NI a 9 X 9 X Z1X V3 VAG VS 3AQ H LJ NI uJ NI H ZIX P 2 X V3 VAQ VS 3AQ 001 1 Yy LOLM 901 M 7 i VS 3AQ VS 3AQ gt 3 uJ N os LJ gt LJ 4 EZX ad Gal WI 2 Be qu E E 2 mm Z1X o zx n 5 c wm wm w 5 3 TES o 3 96 Or OX p a c 0201M 77 0101M 77 9024 San ea E 9 No LLX LLX 90X 90X w rf n o LLX LLX FOLZ Yy GY EL gt gyz Zy Z y i NYY 0 90 ELOZC LO LL 51995 0 10 ON Ady 0 912 615899
9. ES ico 5 eam LLI lele le loeil i lcei lceliel gt CN CN CN CN gt lt gt lt gt lt gt lt gt lt gt lt gt lt x gt lt gt lt gt lt gt lt gt lt gt lt gt x lt gt lt gt lt Cabletype Cablename Drawing no TIME EC systemair Corrigo 3 4 XDC TIMEec Control system Gen 3 Function Location 19 06 2015 Ev Cabelplan 100 Type Dimension MN 3 X 1431 X14 2 dL X14 3 1 ___ NNNM 1 Type E Dimension 3x0 75mm2 Length was X10 1 1 X10 2 1 pm NE W123 E C NNI Type Dimension 3x0 75mm2 Length _ X11 1 1 68 1 2 6B X11 3 1 6B NEN W305 Ga Type Dimension 2x0 75mm2 NEM Length m MEE X5 4 1 X5 2 1 3 MEN L 2 E ME W30 5 PA Dimension 2x0 75mm2 mM lt Length m D 7 2 1 MEE W308 E E Type MEN Dimension 2x0 75mm2 NN Length m HEB X32 1 1 X32 2 1 2 NEN Sa Ev Cabelplan W309 5 NS D mension 2x0 UN Length m ii zd S X32 2 1 in
10. 44 5 systemair 0 4 Generel disassembly sharp edges 45 P INSTRUCTIONS FOR MACHINERY WHERE THESE ARE REGULARLY TO BE TRANSPORTED uu 45 Q THE OPERATING METHOD TO BE FOLLOWED IN THE EVENT OF BREAKDOWN SAFE 15 odii e s 45 ADJUSTMENT AND MAINTENANCE OPERATIONS 45 r 1 Shutdown of the unit to a safe state 45 r 2 Recommended maintenance intervals 46 r 3 Filters sizes and numbesrs 47 r 3 1 Bag filters 47 4 Changing the Internal Battery in the controller 48 r 5 Other functions to maintain 48 r 5 1 The unit
11. 40 18 Son A 40 systemair k 6 19 Free cooling 40 k 6 20 Alarm signal 40 K521 Heal FecOUDEU Z u uuu sasa 40 k 6 22 Frost protection plate heat exchanger 40 K COMMISSIONING uu 008022 80 093995 000 000 9003015 40 L INFORMATION ABOUT THE RESIDUAL RISKS THAT REMAIN DESPITE THE INHERENT SAFE DESIGN MEASURES SAFEGUARDING AND COMPLEMENTARY PROTECTIVE MEASURESADOPIKD a wid andi dd dai i aine Dade CR 40 LI UIE Cas p II MIEL MEME 40 1 1 1 Design of the machine to make transport safe 40 1 2 Common Tor all unit sections 41 1 2 1 Risk caused by surfaces edges and corners 41 1 3 Common for all unit sections by insufficient lighting 41
12. 14 d 1 3 Pictogram on a door for a fan in a TIME unit 14 d 1 4 Pictograms for all available functions in the units 15 d 1 5 Pictograms about warnings and dangers the uni ts 16 d 2 Data about the unit according to card and label on and in the unit 16 d 2 1 Machine card with unique data on every unit 16 d 2 2 Example of label placed inside the cabinet 17 d 3 terminal 18 d 4 Dimensions of the units 18 d 5 Ordinary automatically operation only manual operation by new parameters 18 d 6 Warnings about dangesrs 19 E DRAWINGS DIAGRAMS GUIDES AND INSTRUCTIONS FOR THE USE MAINTENANCE AND REPAIR l
13. 5105095 11985 dund Buixiw Bulxi 1418 981 x 1edueq 5105095 GEX X YIX YIX Eezy 981009 8814 98 009 0014 06 06 105095 489 V3 JAQdue 1691 69 1199 3 2211120 3 V3 JAQdue 2 8 489 X 91 X LEX Lex 91 X 105098 6 121 0 Ajddng sodweq Aiddng 1edueq Josuas Buldl aq 92X GLX 92X JOSUdS 100pinQ 9101d S014 JOosu s 1210 105095 1210 0101115014 105095 100 LX 9X S X GX 9X LX 011000 19eJ1xe 0 19811 9 194118 011002 Go X Vox vox O O O 6 2 1nss ld 1911 8 0 91 8 14 lag PY A LP X sng JAG 120615 sng LGX LEX O uolesadg jeubls 1 00 leuis 1011409 qH NA jeubls ojuo5 dH NAG 8 X E ainssaidue4 ainsseid ue4 07 OVX jeuBis jouoo dH NAG 19 Lig leuis 1011100 dH NAG 6cX 6cX
14. 19 F EMPLOYEES IN CHARGE OF OPERATION CONTROL MAINTENANCE 20 INTENDED USE AND RANGE OF APPLICATIONS 20 20 h 1 Air handling unit in operation 20 I INSTRUCTIONS FOR UNLOADING ON THE SITE AS WELL AS INSTALLATION AND CONNECTION MK VN V M CO M C TV E 21 Unibpading SILC uoo u u uuu u 21 Unloading DY TONITE truck 253219335998 uuu 21 L2 Unloadilng Dy M Ee 21 1 1 3 Transport of unit without base frame on the site 21 i 1 4 Lifting a unit with straps 21 systemair i 1 5 Lifting a unit with preinstalled brackets on the base frame for lifting 22 1 1 6 Roof unit With bitumen rool 22 i 1 7 Roof unit with steel roo
15. 14 1 amp systemair a Manufacturer This User Manual covers all air handling units with control system delivered by Systemair A S Manufacturer and supplier data Systemair A S Ved Milepaelen 7 DK 8361 Hasselager Responsible for documentation Ulf Bang b Name of machines This manual is about Systemair air handling units with control systems called TIMEec 10 TIMEec 15 TIMEec 20 TIMEec 25 TIMEec 30 TIMEec 40 10 systemair c Declaration of Conformity example The manufacturer amp systemair Ved Milepaelen 7 DK 8361 Hasselager Hereby declares that air handling units of the flowing types Delivered with control system DANVENT DV10 DANVENT DV15 DANVENT DV20 DANVENT DV25 DANVENT DV30 DANVENT DV40 DANVENT DV50 DANVENT DV60 DANVENT DV80 DANVENT DV100 DANVENT DV120 DANVENT DV150 DANVENT DV190 and DANVENT DV240 TIMEec 10 TIMEec 15 TIMEec 20 TIMEec 25 TIMEec 30 TIMEec 40 serial No YYMM 71800 X are manufactured and delivered in accordance with following directives Machinery directive 2006 42 EC EMC directive 2004 108 EC Low voltage directive 2006 95 EC Pressure equipment directive 97 23 EC European Standard EN378 Equipment type DVU series Consisting of Compressor evaporator and condenser Verification and Assessment by Notified Body Bureau VERITAS CE0041 for PED Module A1 Bureau VERITAS UK Parklands Wilmslow Road Certificate
16. 48 5 2 D in po unun uuu sss 49 r 5 3 Rotary heat exchanger DVC 50 5 9 1 AEE IQ 50 5 52 Motorand u 50 r 5 4 Counter flow exchanger 50 r 5 4 1 By pass dampestr 51 r 5 4 2 Condensate water drain 51 r 5 5 Heating coil DVH cooling coil DVK and change over coil DVHK 51 r 5 5 1 Heating battery 51 r 5 5 2 Cooling battery 51 r 5 5 3 Electeric heating battery 51 DVE 51 i MOTO 51 52 55 Ouro
17. 8 9 8 9 TISE uuu uuu SSS SSS 8 10 S _________ _____________________ 8 11 S ILDVD HPS EEE EA 8 11 s Dabo phi i 8 11 Annex 9 Menu for internal controller in the DVU HP 9 1 Annex 10 Connection Of fan motor 10 1 10 1 Power for fan motors 10 1 Annex11 Commissioning 11 1 Annex 12 TEStrepOrE 12 1 Annex 13 Short description of main components in control system 13 1 13 1 Components for the control system in TIME 13 1 13 1 1 Delivered in several sections 13 1 13 1 2 Delivered assembled on base frames 13 1 13 1 3 External components 13 1 Annex 14 Wiring diagram
18. la a a o la Joo m a lo s euruJe dH NAQ 198 00 11 100 118 19811 3 T J010Uu 1edueq 300 972 91 900 118 Ajddns pon JOlOWJadwegq OTZ 01900 jeubis wiely 11002 18 5 lt COO sz 12815 cOd quiz 21 20d 98913 Weaver M DL BS Pr c ue5 uejs s 011009 2990111 CLOZ 90 LZ 9 8 91569109 192991014 LOG HE cM e823 0611109 0411009 9 1d JIeUJ9 sAS 55 oDiJJ07 338 Ta EU o o 7 er Pe AG as OS ee ey gt gt BIA a e lt SNAGOW gos e e Tish mo CD OC rx s jo gp N o n5 v O z gt gt ju 1105095 WOOY Ch 881 EIN EIN 2 105095 105095 JOOPING TENUTI 9 IY Wes Ge 118 192811X3 e IY rogi THI Jie Ajddns IV jonpure jddng Josuesinjesadway HV HS LE u011281204Jd 15019 191 1 5 06 ainssald 190 1IUSU J ainssald NE 2 1 5 10 8
19. 52 Heat pump unit SUME 53 S INSTRUCTIONS DESIGNED TO ENABLE ADJUSTMENT AND MAINTENANCE TO BE CARRIED OUT SAFELY INCLUDING THE PROTECTIVE MEASURES THAT SHOULD BE TAKEN DURING THESE OPERA TIONS simi 54 s 1 Protective measures and additional protective measures 54 s 1 1 Necessary protection measures prior to start up 54 s 1 1 1 Design of protection measures 54 s 1 2 Safe adjustment and maintenance 54 s 1 3 Personal protective equipment for maintenance staff health and safety 55 systemair T THE SPECIFICATIONS OF THE SPARE PARTS BE USED WHEN THESE AFFECT THE HEALIHAND SAFETY OP OPERATORS cti cA 55 t 1 Spare parts Mechanicqa ku M 55 pan 55 INFORMATION ON AIRBORNE NOISE EMISSIONS EXCEEDING 70 55 ANNEX FOR THE USER MANUA 56 OVERVIEW OF ANNA 57 ANNEX 1 DECLARATION OF CONFORMITY WITH UNIQUE PRODUCTION NUMBER 57 ANNEX 2 TECHNICAL DATA UNIQUE DATA FOR EV
20. e LLL a b i b This is a right hand unit because the inspection doors are mounted on the right hand side of the unit when looked in direction of SUPPLY airflow 12 5 systemair d 1 1 Where are pictograms placed on the units Example Symbols and descriptions of functions for fast identification The CE label and the unique production number of this machine 8 o Damper supply air Filter supply air Fan supply air Wi Heating battery supply air Fan extract air Rotary heat exchanger Filter extract air Damper extract air A label inside the integrated cabinet shows data about the power for the unit and the fuses as well as the list of terminals for the connection of external components d 1 2 CE label example for TIME unit This is the mandatory informations for the CE marking with Product name in this example TIME 40 where 40 informs about the size of the unit Production number for the complete unit in this example YYMM xxxxx 1 where YYMM informs about year and month for the manufacture xxxxx 1 is the unique production number d 1 3 Pictogram on a door for a fan in a TIME unit Example of the pictogram with the symbol for the function fan Systemair product name is this example is Fan Supply production number for the complete unit in this example xxxxx 1 and the customer s name for the unit always written afte
21. 14 NT 811 1 B 2 B na A3 UDVL WT110 3 Type Dimension 3G1 5 SHILD Length m ML10 U 18 ML10 W 18 ML10 V 18 ML10 PE 18 5 SHILD mm A5UNC W 05 T Dimension 2x0 75mm2 Length m DVE EA X22 N 23 DVE EA X22 L 23 5 ueis s 07 2030 8 04 90 6V yun4 91 E wn 5 e wl w 4 Ev Cabelplan ASTH VE EA WTOZ Type TM Dimension 402 5 ined Length m m sT ee i 2 X20 L1 X20 12 gt X20 L3 X20 PE Type Dimension 2x0 25mm2 Length BP2 Temp2 2 2 Dimension 2x2x0 6mm2 Length Te Te Te X21 xd One 3 X2 N iE Dimension 2x2x0 6mm2 Length 3 X21 are X21 N EF 19945 18 15 F 15 F 15 F 14 F 18 F 18 F T F 17 F Ev Cabelplan A34 JVr LA W 0O Type TEE Dimension 2x0 75mm2 Length m 3 AWIL O t o A3 DVE EA 730V W107 Type Dimension 3G2 5mm2 Length m 118 19811 3 A3 UDVE SA W101 Type Dimension 4G2 5mm2 Length m 118 Ajddns A3 UVE SA W106 Type Dimension 3x0 75mm2 Length m c ueo ueis s 07 2030 V
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23. 2 105095 00 1051859 WOOY Josues JOOPINO 9910010 15011 UW BO VEX IHYO 34 01 0 10 0 W jnpon Lom dox pow O CD CD 2 c c cO 2 2 11815 1 0002 11215 Buljooo 198 Huljedy 1098 DBureou ON ON WIE CN CN CN CN 81 X 8 X LLX 7 8 nf Vy 0 0 2002 90 2 ON Ady 618 918919 JIELWUSISAS i uejs s 011005 98311 ue9 u ls s 1011109 99311 Jomod UIEN 93 3NI1 S yS 2 0 0 1 uoroun 192991014 E 118 Ajddns e Wu Lx 5 81 891 ep ZIN IN LIN C lu lu n 3 VS 3AQ VS 3AQ0 1 1 qz n uz JAND RUE 50225 ZOLM E c C 2 5 m Gol nS 2 12 2 61x T _ 2 00 U r r ES mM 02 5 TUTTI SERE as r Pu 1 Z Wy m wa my Z UW BO iB 02X 9 EN 5 gt 5 J0jonpuoo 82112810Jd ulul u jin2o 9g e esneo ued LU I jonpoJd si T 1 3 8uljo peo 01 ANG 6 9 96110964 1
24. u MN u u 28 3 2 WINDE diGqBra ms 28 1 3 2 1 TIME units label inside the cabinet 29 1 3 3 Installation of mains power supply 29 i 3 3 1 Necessary mains power supply for TIME units without power for DVU 29 1 3 3 2 Necessary overvoltage protection device that leads lightning overvoltage to an earth lead on safe way 29 i 3 4 Electrical connection of components and functions 30 1 3 4 1 Connection of the Systemair Control Panel to the Corrigo E28 controller 30 i 4 Installation Pipes for water hot and chilled valves and drains 31 TN DESIO OIN u T 31 EZR SCO COIS u u TETTE 31 1 4 3 Possibility of extracting components from the unit 31 1 4 4 Pipe connections to batteries 31 LAE Heating coils
25. 9100 Vi c ue5 ueisKs WIL yg 061440 JIPUU 1S S JI AWIL Bulmeig 9JIM 9J J3 WIL 9100 Vi c ue5 ueisKs WIL ye 061440 JIPUU 1S S uimed 4108 9JIM Path __ ____ __ ____ __ __ __ ___ ____ __ ________ ______________ _____ Note _______ Cabletype Cablename Ree 31 31 34 31 1 SL Te 14 x E E LE E UE LE E E E LUE E LE LE E E LE LE LL E E LE E E LL E LE E LE E E ECL E LE E LE LE 4 O O h U njh i OU h E EIE EE EET 3E dg 3 39 13 3 4 49 9 _ 2 E C 5 gt lt E CD I Supply N Supply PE Connection 1 Main power p AS EXT X wihoop2 al at 5 _ TIME EC X0 Corrigo 3 4 TIMEec Control system Gen 3 Function 19 06 2015 Path 2 Note Cable type Cablename c O O Xd ee 5 EE gt lt lees w gt lt gt lt gt gt lt gt x x gt lt gt lt x gt lt 4 puse C y C gt C CO c gt lt II cD br CD gt d lt lt exce
26. 1 11 110 91 910 V3 OAQ gt X4AG LX3 HAQ LX4t Bulleausaag Josuasiejidey U91IMS 2 9 3 10110002 8113 Bulleay 1891119693 50 119 115014 J UJ lt f m lt gt D gt lt s E uJ 9 sem en o z M 823 0611200 M 823 0611200 M 823 0611200 M 823 0611200 M 823 0611109 o aid S V JIvueis g S Y JIVue1s g S Y JIyueisg S Y JIyue1s g S Y Jiywalsis gt 9 gt WIN c SeX 5 01X T E lt gt ae pi oz 30X o o o 9 t t t 3 o o o hM o Mj m gt 2 2 WI NS vex 6 Lex EEX UJ W x OLSM 7 m gt X 1Xdt 19 1011000 1915 y 19 1011000 1915 y 1911011409 1915 y R s 265 M LEM 9 6 6 0V 26 VS 3AQ VS HAQ Ayioedey Ayioedey Ayioedey ZA 10 0281 1B 0H 6ui 0025 LA 1102 Buljeoy n 4 LWJ ya daN VS 3AQ0 qn LL19 em 8z3 6 amp 8 4 t97 ceM 823081209 19 VS HAQ LEYO XU gt J 19 011U09 181 S N R30rLIvO X 1Xdt JIeUJ9 sAS 3s oDiJJ07 i
27. aueu euiuJo 11249 I 9rp8 9 93 Bulps000e jequnu e Ag PayIewW 99483 60059 ullA pey1ieu SJUBUDdWOY Buljaqe7 061420 1 LL 9 S S Bi f VM q 04 90 6l S 99uS 0 0 LAS ejeq 199US X N 19945 uoroun 99 0 4 E a cd _______________________ ____ _ indino 610 11n2112 wa wa indino 2 610 08 1 911 wa e 923 3NIL eoe Y 1 3 06 90 6l 3 06 90 6l Y TT ndul 8519 1In3115 ndui Bojeuy 1I1n3115 indui 811814 inog SLOZ 90 61 Y 1 3 06 90 6l rm M aw 3 06 90 6l Y TT 06 00 6 S8JIM U011diios q 219 09 990 29 0 4 cV SLOZ 90 61 101 01125 9 0 219099 jeeus18A 00 129 0 4 m Cus EM 9 ep uoidioseg jue uinaog JO puly uoneoo uoljoUn 4 sjueunoog 1015 061120 1 LL 9 S S Bi nf VM 3 02 90 6V S198us 101 ZO AY o eq c ue5 5 0J1U09 293NW 1 199US X N 19945 uoroun 99 0 4 923 3NI 1 eoe 9 ep uoidioseg jue uinaog Jo puly 19906 uoneoo _ uonoung sjueunoog 1015 01 GSL
28. y Extract air ADA ae E Neutral position 92 K6 Heating mode Rodis N systemair Liquid unit Closed Exponsan nig _ TARN 4 Condenser c Supply ttt HTL AIC the 030HT00 GHT OG ompressor unil BEBO ERE eee EEG LU BMS card NO9 input 24 V 10 15 50 60 Hz 28 36 Vm max power 28 VA 20 W NC1 C C1 Out2 _ N _ v2 UL L 13 Out4 N U O S O J21 J22 J23 TxRx GND J29 FBus2 DI3 DI10 GND E amp systemair 8 1 3 Control signals Electrical Start Heat mode X5 18 19 Potential free contact Cooling demand X5 16 17 Potential free contact X5 10 11 10 gnd 11 0 10Voc X5 25 26 8 2 DVU HP internal controller for the compressor system Control panel pGD1 placed inside the integrated control cabinet The control panel has 6 buttons with the following functions Display the list of active alarms Manually reset alarms Access the service menu Return to the previous screen Navigate between the display screens or increase decrease values Switch from parameter display to edit Enter Confirm value and return to the
29. Ev Cabelplan ASTEX X W1030 T e Dimension 2x0 75mm2 Length m Alarm NC 1 0 75 mm l Alarm NC E pe 0 75 m A3 EX1 X W1040 Type Dimension 2x0 75 Length m Operation signal L d 1 0 75 m Operation signal 2 0 75 7 18 1 18 2 18 3 18 amp 19945 NO NO 22 22 LJ t 3 Part number 90925370 systemair Systemair A S Ved Milep len 7 DK 8361 Hasselager Tel 45 87 38 75 00 mail systemair dk Systemair Maj 2015 www systemair dk
30. 1 3 1 Risk caused by insufficient lighting inside sections Hazards dangerous area On the floors of the units there are handles to hold filters profiles for the carrying of fan motors Cables are between fan motors and frequency converters Dangerous incident By insufficient lighting the above mentioned obstacles are not visible with the risk of stumbling that becomes a fall leading in unfortunate circumstances to irreversible injury or death Claim for reduction of danger Risk only exists during maintenance and cleaning This takes place at least once every year According to this manual and in the SystemairCAD software for configuration and selection of accessories lamps for sufficient lighting inside the units are mandatory according to the latest interpretations of the Machinery Directive by the authorities Use of helmets reduces the risk of injury 4 Dampers type DVA Bypass dampers 4 1 Risk caused by maintenance and cleaning of dampers Hazards dangerous area Are between the damper blades and the system of bars and links between motor and damper blades Dangerous incident Crushing of fingers Claim for reduction of danger Examination is still under preparation in our own laboratory Still no voluntary test persons are available I 5 Attenuators type DVD 1 5 1 Risk caused by maintenance and cleaning of attenuators Hazards dangerous area 41 amp systemair High concentration of dust on the s
31. amp systemair amp systemair Detailed table of contents on the following pages General description a Manufacturer Name of machines Declaration of conformity example General descriptions dangers and warnings Drawings diagrams guides and instructions for use maintenance repairs Employees in charge of operation control maintenance Intended use and applications Unintended use and misuse inappropriate applications for the machine Installation i Instructions for unloading on the site installation and connection j Installation and assembly instructions for reduction of noise and vibrations Start up adjustments and operation k Start up adjustments use and commissioning l Residual risks that remain m Instructions on the protective measures during repair and maintenance n Tools which may be fitted to the machinery Machine stability o Stability during use transportation assembly dismantling when out of service p Machinery where these are regularly to be transported Breakdown q Operating method in the event of breakdown Safe restart Maintenance r Adjustment and maintenance operations s Adjustments and maintenance to be carried out safely t Spare parts to be used when these affect health and safety Noise u Information on airborne noise emissions exceeding 70 dB A 2 Annexes 1 Declaration of conformity with production number in separate cover 2 Technical data unique data for every unit in separate cover
32. gl ueiDeig 19219 3 6 ueibeig 1Ino112 weeg 11n3115 IW ugi giqi1inoi19 LJ wesbeiq 11n3115 N 1 8 11n3115 H6 CN N CN CN x au 1 o 37 9 97 A LV S lt lt lt No lt vO lt CN S 9npoJg 101917 LU S 02 90 6L 06140 JIPUJ9 S S ie g uer ueis s 0110053 99311 S 9 DAS uimed 19efo0Jg ME S S 2 S 2 A9 3 ueifBeig 11n2112 AY 93 ueifBeig 11n2112 At weibeig indi Al ueibeig 11no112 CL d s dE A LV CC ULE d 1 wass wawas wawas wawas u wee as crF S 9npO01ld 01S 061120 1 LL 9 S S Bi f VM q 04 90 6l S 99uS 0 0 SAEI LAS ejeq WAaISAS 983 NIL walsdks 9 3 199US 1 19945 uoiidi120ep uoroun J 99 0 4 923 3NI 1 eoe lt r HEL m O 19 1d 1015 H Sb CY m H bb CY K K K 077 Y K 1 LC 7V LA EV 7 LC 7 H OL 0c T7EX EV HE OC m CLEX EV Cock 1 rn ae lt r 1 C S TT 0c OC K deb OC K H9 6l C 9
33. A separate manual is delivered with every unit This manual assists the everyday user operator about how to control the unit by navigating the menus by the buttons and the display Enclosed in separate cover 58 5 systemalir Annex4 Assemble base frames height 150 mm for units sizes 10 40 Corner Splice Length profile D width profile amp systemair 4 1 Base frame length 720 2420 mm Unit size 10 40 Unit length C 2 git Width profile type D Unit size Quantity Length mm DV 10 2 8 6 DV 15 2 1026 DV 20 2 1176 DV 25 2 1326 DV 30 2 1476 DV 40 2 1626 C A Frame length mm Quantity Length mm Quantity 700 770 2 520 4 770 920 2 670 4 920 1070 2 820 4 1070 1220 2 970 4 1220 1370 2 1120 4 1370 1520 2 1270 4 1520 1670 2 1420 4 1670 1820 2 1570 4 1820 1970 2 1720 4 1970 2120 2 1870 4 2120 2270 2 2020 4 2270 2420 2 2170 4 amp systemair 4 2 Base frame length 2420 4590 mm Unit size 10 40 X Unit length C1 C2 2 Width profile type D Unit size Quantity Length mm DV 10 3 876 DV 15 3 1026 DV 20 3 1176 DV 25 3 1326 DV 30 3 1476 DV 40 3 1626 C1 C2 A B Frame length mm Quantity Length mm Quantity Length mm Quantity Quantity 2420 2570 2 1120 2 1200 4 2 2570 2640 2 1270 2 1200 4 2 2640 2790 2 1270 2 1270 4 2 2790 2940 2 1270 2 1420 4 2 2940 3090 2 1420 2 1420 4 2 3090 3240 2 1420 2 1570 4 2 3240 3390 2 1570 2 1570 4 2 3390 35
34. Measure the total length AL of the unit for example 5000 mm between the 4982 and 5182 mm mentioned in the table below amp systemair AHU length Roof AHU length Roof AHU length Roof AL length AL length AL length RL RL RL ww wa The mentioned length of roof for this length of unit is 5380 mm the delivered trapezoidal plates be combined to this length RL 5380 mm 5380 mm minus 5000 mm is 380 mm overhang for both ends and 380 2 mm 190 mm is the overhang for each end Place the trapezoidal roof plate F1 with the roof overhang profile G1 on rail E with an overhang of 190 mm amp systemair 6 1 5 Foam bands between rails and roof plates mount roof plates Place foam bands P between profiles A1 B2 C3 D4 and roof plates F Ys a The trapezoidal roof plates are mounted with the self drilling painted screws supplied with sealing washer 6 1 6 Foam bands between roof plates Mount the self adhesive foam band O on the underlapping rib for water resistant and effective sealing due to the small slope of the roof 6 1 7 Mount roof plates some of them are overlapping by 2 ribs The width of each plate is always 1025 mm and some of the plates have to overlap by 2 ribs to achieve the optimal total length of the whole roof see the illustration above 6 1 8 Mount overhang profile G5 on the other end of the unit When the last trapezoidal plate in this example F5 h
35. 2 X14 2 GNYE 1 5 mm X14 3 Epp j A3 EX X W300 Type Dimension 2x0 75mm2 Length m X32 1 X32 2 Type Dimension 2x0 75mm2 Length m X32 2 X32 3 Type _ Dimension 2x0 75mm2 Length m X34 1 X34 2 19945 15 15 15 20 20 17 17 18 13 0 15 D 15 D Ev Cabelplan ASMEX I X W511 Type Dimension 2x0 75mm2 Length m 3 AWIL e t o A3 EX1 XA W OOO Type Dimension 5G16mm2 Length m supply L1 36e m Supply L2 2 16 m supply Ls aop 36 seh r Supply N T BL 16 mm TD Supply n 6 d t AGHEXI X WIOTO Type Dimension 2x0 75mm2 Length m heating active 0 75 m heating active 0 75 mm A3 eX1 X W1020 Type P Dimension 2x0 75mm2 Length S cooling cooling start 4 O 0 75 m m 2 8 04 90 6V yun4 91 E wn X34 3 X34 4 X0 L1 0 12 X0 L 3 X0 N 0 17 2 17 3 17 amp 19945 20 20 22 22 22 22 gt C C 06 90 6 91eq e t o 3 AWIL ueis s 07 2030
36. 3 Spare part list in separate cover Assembly of base frame height 150 mm for unit sizes 10 40 Assembly of base frame height 250 mm for unit sizes 10 40 Installation of steel roof in the sizes 10 150 Rotary exchanger speed control Reversible heat pump unit DVU HP Menu for internal controller in the heat pump unit DVU HP 10 Connection of fan motor 11 Commissioning protocol proposal in separate cover 12 Report with data from final functional test on the Systemair factory in separate cover 13 Short description of main components in the control system 14 Wiring diagram 15 Operator s guide how to use the Systemair control panel in separate cover sm m o o O Ul This manual has part number 90925370 amp systemair Contents AL NA a 10 NAME OF 10 C DECLARATION OF CONFORMITY EXAMPIE 11 D GENERAL DESCRIPTIONS DANGERS AND WARNINGS 12 1 1 Overview via pictograms on the inspection side of the unit 12 d 1 1 Where are pictograms placed on the units 13 d 1 2 CE label example for TIME unit
37. 6 3 6 1 5 Foam bands between rails and roof plates mount roof plates 6 6 6 1 6 Foam bands between roof plates 6 6 6 1 7 Mount roof plates some of them are overlapping by 2 ribs 6 6 6 1 8 Mount overhang profile G5 on the other end of the unit 6 6 6 1 9 Mount side profiles and corners along the edges of the roof to protect persons 6 7 6 1 10 Apply sealing on plate joints to ensure water resistance 6 7 Annex 7 Speed control for rotor 7 1 7 1 7 1 1 Selection of correct signal via the 4 DIP switch levers 7 1 7 1 2 Indication of operation mode via red and green LED as well as test of 7 2 7 1 3 Copy of the label with information about connection of cables 7 3 7 2 Installation of motor that turns rotor and sensor for rotation 7 4 Annex 8 Reversible heat pump for cooling and heatin
38. 605 amp systemair 8 10 Maintenance General maintenance must be carried out according to national and local regulations by a skilled technician from certified company List of spare parts as well as datasheets from the manufacturers are available on the DVD delivered with the unit 8 11 DVU HP Data Dimensions heating and cooling capacity refrigerant content 10 15 120 25 30 80 1720 2020 2170 1420 1720 2020 2240 1420 1570 2320 2460 190 240 280 375 1400 550 1700 1000 Length in mm Weight in kg Power supply 3 phase N PE 3x400V PE I 40A 50A 6 R410a R410a R410a Refrigerant content in kg l4 6 18 12 24 26 Test pressure 46 2 bar 3 6 Cooling capacity kW 47 80 Values based on 50 C condensing temperature and 10 evaporating temperature Pre fuse Amp Refrigerant Detailed performance data can be found by using design program SystemairCAD 8 12 Data plate The data plate for the cooling unit is mounted inside the unit section DVU HP behind one of the doors An example of the data plate is shown below Inside the unit Outside on the unit DVU HP 25 Cooling circuit Year 2015 Serial No 2500040 Quantity kg Compressor EmmersonZPO61 ZP61 Max working temperature 6506 Min working temperature 4QoC Max working pressure 4 bar Test pressure 47 3 bar Max running 1020 25 64 Control cabinet Supply voltage 3M
39. 810 Bulleaysaag Bulleay e211129 3 HO 7202 71 110 Josuassejidey jeisouJ8u1 15014 10 ATOZ 97 910 1011000 9113 310 wieje 710 Ld 881 210 er ela papualxy j _ 611 H 9 02 21210 HO M 823 0011102 S Y JIyueijs g 9 Lc 06 90 4 9 8 91569109 0 6 30 90 S yS 2 0 D VM Bulmeiq ON ueijs s O1 JU0D 9 3 1 EO E0 u011dii59 3p uoroun 090 ueis s 011109 983 NIL 328 01d indui eyibigq jeeus 1 9 199ug 1611011109 1198 N JELL Z 18 18 71 710 S bh V3 3AQ S bh VS dAQ N N eje 6 00 70 775 0 4 77 20 M 0 M Y3 3AQ VS 3AQ VS 3AQ V3 JAQ m a dada R 804 0611109 P S V lIVu ls 5 3 3 LESE n H A dg 5 B g V3 3AG0 mice De xq que 0LIM ee ee AQ 9 O ld8 VS 3AQ 09 0 9M w gt w V3 3AG V3 3AG lt O A 5 0c9M w VS 3AQ i gt lt a Z OLEM GZ9M Fa lt lt O NE rs ZONE rs nose 19 E o 90X 90X 90X o 90X 07061 JIeUlo s S 2 oDiJJ
40. Z Z ES r x r N x A r ona w w EN x x in nal Lu a 6 1 1 Mount rails Units of size 10 15 20 and 25 Squeeze sealant in sufficient quantity between the underside of the rails 1 B2 C3 D4 5 and the horizontal top side of the unit before the rails are mounted This means that the rails are standing on 5 systemair sealant to achieve the tightest connection between rails and unit to prevent rainwater from passing under the rails and into the unit Mount the rails 1 and B2 on the front side the side with the inspection doors use the simple self drilling screws without the sealing washer see the illustration of the screw below Note Rail B2 fits into the rail A1 and this offers the advantage that the rail B2 can be slid inside the rail A1 to adjust the length of rail B2 accurately to the length of the unit In this way it is not necessary to spend time and effort cutting the rail B2 Mount the lower rails C3 and D4 on the back side of the unit Note Rail D4 fits into the rail C3 and this offers the advantage that the rail D4 can be slid inside the rail C3 to adjust the length of rail D4 accurately to the length of the unit In this way it is not necessary to spend time and effort on cutting the rail D4 Mount vertical rail E5 with the roof slope at each end of the
41. 1 3 1 Risk caused by insufficient lighting inside sections 41 1 4 Dampers type Bypass dampers in DVQ 41 1 4 1 Risk caused by maintenance and cleaning Of dampesrs 41 LS Atten ators type DVD 41 1 5 1 Risk caused by maintenance and cleaning of attenuators 41 Lo Filters 42 1 6 1 Risk caused by missing change of filters 42 1 6 2 Risk caused by the execution of filter change 42 I 7 Plug fans type DVE 42 1 7 1 Risk caused by lightning strike 42 I 7 2 Risk of rotating impeller caused by stack effect chimney effect 42 8 Batteries for heating and cooling type DVR DVH DVK DVU 43 1 8 1 Extreme temperatures heating
42. DVA EA X12 1 DVA EA X12 2 DVA EA X12 3 DVA EA X12 1 DVA EA X12 3 19945 lt 22 22 22 22 22 22 22 22 22 22 11 15 1 11 18 Ev Cabelplan A3 UVL W102 Type Dimension 5G2 5mm2 Length m 3 AWIL 02X e t o Y T X20 N A3 UVL W110 Type Dimension 3G1 5mm2 Length m XAA 0 HIN o 35 sw Mme 0 te ana o oe 35 an x ox r jeubis wiejy jeay 1 1 paeds O 2 s 13 wn 2 lt A3 UVL WT10 4 0 75 X25 2 3 Type a Dimension 4x0 75mm2 Length m 3 O lt O gt lt 5 3E N 3 3 E 2 r E 0 75 mme X25 3 7 3E 0 75 mm 1 LD X25 1 0 75 X25 4 t E r X20 7 T X20 2 X20 3 mp 19945 r paper gt Ev Cabelplan A 3 DVL W 110 2 C Type NS Dimension ax mi Length 3 AWIL e t o co x ox m c jeubis wiely o 5 gt lt 5 2 o 01005 lt
43. VACHI PE Min fuse Max fuse 32A Min short circuit leval 6508 Max short circuit level 10k Cable colours Protection circuit Greenyellow Fase VAC Black Neutral VAC Black MVDC Gray Analog digital signal Grey Systemair A S Denmark 458738 7500 DVU 25 Mfg year 2015 Serial nr 2500010 Fluids 7 0kg R410A Max working temp Min working temp 40 C Max working press 46bar Systemair A S Denmark Control cabinet Supply voltage 3x400VAC N PE Min fuse 63A Max fuse 80A Min short circuit level 650A Max short circuit level 10kA Cable colors Protection circuit Green yellow Fase VAC Black Neutral VAC Blue 24VDC White OVDC White Analog digital signal Grey ge a F E Systemalf systemalr Annex 9 Menu for internal controller in the DVU HP Unit status Expansion valve control Input output Info Compressor 1 Digital outputs Analogue outputs Analogue LP Temp Probes Control signal Digital inputs 1 Digital inputs 2 Controller status Manual mode 1 xv o Compressor2 Compressors Compressors Heating __ Expansion valve Haeting Expansion valve Cooling Date andTime language Defrost start stop x Cool Heat selection Evap Filter End threshold Defrost Log out Formula Min Evap Temp Limiter 1 Min Evap Temp Limiter
44. X32 3 1 W310 Type Dimension 2x0 25mm2 NEN Length m L X6 1 1 1 gt W401 s ss Type L Dimension 3x0 75mm2 NN Length m X 8 3 1 16 E 1 X8 2 1 E NENNEN W407 MEN MEN Type Dimension 3x0 75mm2 Length X8 3 1 X8 4 1 X8 2 1 S MEE W510 E 7 NE A 15 fes sss Dimension 2x0 75mm2 p Length lt X3 4 1 1 2 X 312 1 MEE 7 W5T 5 Type NE Dimension 2x0 75mm2 p Length m 21 X34 3 1 X34 4 1 REN MER HEN pl mn mp nd le sss Ev Cabelplan Type 5 ae D e f S X17 1 1 in X17 2 1 Ee NEN NN 102 Type mmn Dimension 2x0 75mm2 NES Length m X17 3 1 X17 1 1 11 NEM MEE NEN W1030 E NEM Type Dimension 2x0 75mm2 NN Length m X18 1 1 X18 2 1 mas 1 W1040 ss Type Length GEM X18 3 1 X18 4 1 NN E i 3 W025 E 3 ME 5 SEM 2 5 m Type 3 Dimension 2x2x0 6mm2 Length EE A ES gt MEN Xe 18 D 2 4 8 18 X24 N 18 14 D MEM MEN ME 2 NEM E E ss Ev Cabelplan A 3 L N W9Q 1 L
45. all other pipes by the airflow through the battery Because the lowest temperature in the battery probably is measured here this system creates early and safe warning of frost It is important that the is tightened sufficient to keep the sensor system fully water tight i 4 4 3 2 Pipe connection to cooling coils for chilled water Coils with 3 rows or more must always be connected in counter flow to the airflow NOTE The glycol must be without additives and auto glycol must not be used Automatic bleeding has to be installed at the highest point of the 2 pipes supply or return pipe 32 systemair i 4 4 3 3 Valve motor and valve for heating The valve and valve motor are not installed 2 way or 3 way valve is available i 4 4 3 4 Valve motor and valve for cooling TThe valve and valve motor are not installed 2 way or 3 way valve is available i 4 5 Draining condensate water Drip trays for collection of condensate water are installed under plate heat exchanger and cooling coil Each drip tray is provided with a drainage outlet A water trap is always necessary To avoid freeze ups and frost bu
46. c M 823 0611109 IN 6 6823 0011102 V cM e823 0611109 V S W 11 18 9 S V 5 5 S W 5 5 S W 5 S S W 5 S S W JIyueis g S W 9 40 02 V 61 8t ETE EE e 3 I 19121 m m m m m o o o o wir o gt 92X e X LX 9X 8X GX U Gad A 92 wl Mt os Z 2 92X GEX LX m 9X 8X GX SOEM Vo LXd OLEM LOEM 1N 0 1X4 80 M X LX4t 60 M X 1Xdt e o e E C C puby 66 C L puby 618 S LN X LX3 l1q LIOS Xa 818 N X LX3 00014 NS 3 1x34 c0vM T V3 1X3 VS LX3 C 0119 8 BAd 1X3 N VS LX3 m d d are Av2 Lx3 0 S yS 2 0 jeeus 1 S W J1vueis g LETN 5 45 O1 U0D DOF L u011dii59 3p uoroun ce Toys IGI G IGI cIG IGSGICGISI GI S V J1vueis g ANO 1 3 0 S V J1vueis g c0 0 17001539 A oc HAQ 1X df CLOZ 90 92 9 8 91569109 0 6 30 90 090 ueis s 011109 983 NIL 328 01d 19 011U02 9 HELL JELL TELL DEAL TELL C 81 84
47. components terminal blocks LED displaying the operation mode the dual position DIP switch with 4 sliding levers for programming the rotor motor signal and a button for the activation of the test mode Through the different combinations of the 4 sliding levers of this dual position DIP switch the correct signal is available for the different motors used for the air handling units The sliding levers are set and the function is checked at the factory The positions of the levers appear from the tables below 7 1 1 Selection of correct signal via the 4 DIP switch levers The 4 DIP switch levers Position Function Code Active ON Deactivated OFF 0 _ The factory sets the positions of the 4 DIP switch levers for the maximum of 10 revolutions per minute for standard temperature exchangers and for hygroscopic exchangers The position of each DIP switch lever is shown below TIME Diameter of DIP switch position pulley 9OTYD S214 M 2 8Nm systemair The factory sets the positions of the 4 DIP switch levers for the maximum of 20 revolutions per minute for sorption exchangers The position of each DIP switch lever is shown below TIME Diameter of DIP switch position pulley 1000 90TYD S214 M 2 8Nm 120TYD S214 M 5 5Nm 7 1 2 Indication of operation mode via red and green LED as well as test of motor The LED is in the cover of the cabinet Constant green and red indication for activated rotor Magneton t
48. components for this function The controller is as standard configured for ordinary running when the contact is closed NC By open contacts the fans stop and the dampers close When the unit has been shut down by fire signal the unit has to be restarted on the control panel On the site qualified technicians are able to change the configuration k 6 7 3 Two fire thermostats The unit is available with 2 thermostats installed in the unit 1 in the extract air and 1 in the supply air The cut off temperature in the thermostats is adjustable between 40 and 70 C At the factory supply is set at 70 C and extract is set at 40 C The controller is as standard configured to stop the fans and close the dampers if a thermostat is released On the site qualified technicians are able to change the configuration k 6 7 4 One smoke detector in extract air The smoke detector has been installed in extract air next to the fan The controller is as standard configured to stop the fans and close the dampers if the detector is released by smoke When the unit has been shut down by a fire signal the unit has to be restarted on the control panel On the site qualified technicians are able to change the configuration k 6 8 E tool configuration tool The installer can download the PC software called E tool from www regincontrols com and this software enables the installer to configure and supervise the function of the system via a graphic interface This s
49. d 5 Ordinary automatically operation only manual operation by new parameters The unit is operating fully automatically and manual operation includes only selection of new parameters via the buttons on the hand terminal The hand terminal is connected by a cable to the controller in the cabinet 10 meters of cable is delivered with the unit and the customer has the possibility to replace this cable with an identical type of cable that is up to 100 meters long The alternative is that the controller is connected to a BMS system with the ability to select new parameters via PC tablet or SmartPhone 18 gt systemair d 6 Warnings about dangers Pictograms are according to EN1886 about Warning about danger by rotating parts Warning about danger by electricity Warning about danger by heat Disregards of instructions shown on warning signs are connected by risk for injury or damage on material e Drawings diagrams guides and instructions for the use maintenance and repair All air handling units are CE marked and delivered as machines If the buyer carries out changes or adds components in or on the machine the buyer must issue a new marking e Unique drawings data and description of functions for the delivered unit annex 2 e Wiring diagrams annex 14 e Operator s Guide annex 15 e Instructions for use of the machine section k in this manual e Instructions about adjustment and maintenance
50. has as a minimum been performed r 1 Shutdown of the unit to a safe state Switch the unit to OFF on the Systemair Control Panel See the Operator s Guide Annex 15 Switch off the automatic circuit breakers and block them by padlocks The automatic circuit breakers are marked F1 to 24 See the illustration below about how to place a padlock on each automatic circuit breaker Check that the automatic circuit breaker marked F5 is still switched on because the lamps inside the unit and only those lamps are connected to this switch Switch on the lamps for light during the maintenance activities Lamps is an accessory Use the start up procedure described in section k when the maintenance activities are completed 45 systemair r 2 Recommended maintenance intervals Maintenance Number REN Clemingoftheunitcasing Z o Z 1 Change on demand by alarm and always minimum twice year 2 mcum Cleaning of all parts 17 Check motors and bearings Check that the impellers are rotating without dissonance Check that the unit is operation without vibrations after the cleaning overhaul and maintenance mn Rotary heat Check that leakage and dirt accumulation is insignificant 1 exchanger Check that the rotor can turn freely and easily manually with a 1 Plate heat Check bypass function and sequence for de icing END UO Dampers Visual inspe
51. is properly sealed by the installer to avoid any entry of false air 13 1 5 systemair Annex 14 Wiring diagram See below 14 1 e e v 7 V CLOC 7O OE 19908 1X8N 5109 5 2 0 1901980 9120 061420 1 LL 9 S S d q 02 80 90 g ue9 uejs s 1011109 99311 abedjuol4 JI 311 _ eoe ee aleq 0 192991014 Jobelassey 909 u9 d IN p A 1 5 S v Jieuoe1 s S Jaijdans ainjoejnuey sdwyy 01 ur esnj uo yj Jepio u918e M osnj ejd XEN 66 0 ued 9 ge 9200151591 181118 192J1X3 99U 1S1s0J 480 uej Ajddns 69 09 X1118U 8UlUJO 0215 osnj ue j peunsuoo 0 66 00 1511 SOJIM 2011199 9 xeuue ay ul e1ep aas ov 37 D Id 9 d dund rr Of SI 9NpOld 9 xeuue p uoelle y ul elep 996 151 1821 ed 1 j109 1 002 1 xeuue peuoejje eur ui sag 6 G p1e0qu91IMS 90 1 1109 189 elep eiuy9 Xouue p9U96811 E OY UI 995 Ve S 890441 O 151 JUBWNIOG liun 1340 2120 6 1191128 ue jddns 101 Joop jeuiqeo pooejd si 1 29 s bed moj q uo pajsi sjueunooq ueis s 011005 293
52. more than 15 degrees If sections must be tilted more than 15 degrees sections with fans or rotating exchangers that can be drawn out for service must be secured carefully During transportation installation dismantling or other handling it must be secured that all components in the unit are properly fastened and with additional attention to the control of anti vibration mounts under the fans that they are undamaged The mounting and smooth running of the fans must be controlled and handled with great care 0 1 Installed reliable to avoid units to be tilted or moved by the any storm Units installed on roofs and other places with the risk of heavy winds must be installed reliable to avoid that they can be tilted or moved by the any storm The base frame is provided with holes that are intended for fastening by sufficient bolts and fittings supplied by the installer 0 2 Transport of section with heat pump unit During transportation the unit section DVU must always be in the upright position or tilted less than 30 If it is necessary to tilt the unit more than 30 the suction pipe of the compressor must point upwards to prevent the escape of oil from the compressor sump 0 3 Disposal of the heat pump system type DVU Prior to the disposal of the DVU unit section the refrigerant in the heat pump system must be drained off by a skilled technician from a certified company After correct evacuation of the refrigerant the disposal of
53. motor is installed by delivery sas u Fig 2 4 The motor is mounted console Between motor and console is mounted 4 shock absorbers with M8 bolts Fig 1 5 The motor must be placed so that the belt positions itself in the middle of the rotor 5 systemair Fig 6 The sensor for control of rotation must be placed 1 4 mm from the rotor amp systemair Annex 8 Reversible heat pump for cooling and heating 8 1 DVU HP section reversible heat pump unit The air handling unit section DVU HP 15 a separate section in the air handling unit containing a complete stand alone reversible heat pump system heating and cooling The system has been tested and optimized before delivery The refrigerant is evaporated and condensed directly in the integrated batteries and the capacity is controlled automatically and steplessly between 5 and 100 The system is delivered with the refrigerant R 410a in the circuit In the section an internal controller pCOOEM and a complete system control all safety functions as well as the capacity of the digital scroll compressor digital compressor and additional on off compressor in the larger units DV 20 DV 80 The system creates exactly the capacity requested by the main air handling unit controller via a 0 10V DC control signal When a demand for heating or cooling occurs the main air handling unit controlle
54. must take care of this according to local statutory requirements Overvoltage protection devices are also described in section i 3 3 2 of this manual 43 5 systemair m Instructions on the protective measures to be taken by all service technicians during repair and maintenance Use the below mentioned personal protective equipment for maintenance e Cut resistant gloves for protection against injury from sharp metal plate edges Use CE marked gloves for this purpose e Helmet e Particulate respirator maintenance free including foam face seal and adjustable pre threaded headbands for replacing filters e Padlock for locking the automatic circuit breakers in off position e Lighting inside the units According to the latest interpretations of the Machinery Directive by the authorities sufficient lighting inside the units is mandatory e Tools to block the impeller during repairs and maintenance if stack effect also called chimney effect in the ducts create airflows that drives the impellers by turned off motors n The essential characteristics of tools which may be fitted to the machinery The subject in the Machinery Directive about tools on the machine does not exist for the TIME air handling units because those tools does not exist o The conditions of stability during use transportation assembly dismantling when out of service The unit must always be handled in an upright position Never tilt any section
55. parameter list By flashing red alarm light there is an active alarm and display is not in alarm view By permanent red alarm light there is an active alarm and display is in alarm view 8 3 Background illumination of the display Background illumination of the display switches on automatically when the first push button is activated The illumination switches off some time after the last activation By alarm the red alarm button flashes until the alarm is acknowledged 8 4 Menu drawing of the menu structure to guide the user Overview of the menus appears from annex 9 amp systemair 8 5 The start display Main menu The following screen displays an example of the main screen with an active unit highlighting the fields and icons used 1 Date and Time 2 Current unit status OFF Unit OFF 3 Devices status Summer mode cooling Winter mode heating Defrosting progress a Compressors in operation and digital capacity Digital 35 output fixed off b Timerin action Min on off time Min time between starts c Super Heat and Expansion valve opening 4 System capacity request and actual power output a System status i ii ili iV V Vi Vii System OFF ON by input but no capacity signal Regulating Pump Down and count down Defrosting and count up Manual mode OFF alarm 5 Indicates access to the info menu using the DOWN button 8 6 Settings From the main screen the DOWN UP b
56. the DVU unit section is similar to the disposal of the rest of the air handling unit 44 systemair 4 Generel disassembly sharp edges Pay attention to several sharp edges during dismantling and disposal of the unit To avoid injury CE marked cut resistant gloves as well as helmet must be used The measures are described further in the Maintenance Dismantling and Disposal Manual p Instructions for machinery where these are regularly to be transported The subject in the Machinery Directive about machinery that are regularly to be transported does not exist for the TIME and DV air handling units because those units are for specially made for one intended application q The operating method to be followed in the event of breakdown Safe restart Use the below mentioned procedure in the event of breakdown or blockage e Switch off the power and lock the automatic circuit breaker by padlocks in the off position e Remove the reason for breakdown or blockage e Follow the start up procedure described in section k r Adjustment and maintenance operations Must be performed by skilled technicians In connection with demands for compensation Systemair must have full and unhindered access to all relevant reporting on service repair modification and use since the unit was transferred from Systemair to a transport company at the Systemair factory It is a condition for compensation that maintenance outlined on the following pages
57. the cooling battery and the drip tray is placed in the unit where positive pressure overpressure occurs the closing level of the water trap must be estimated correctly as shown on the illustration below A water trap is optional and installation of the water trap is not included Remember to check that there is water in the water trap Positive pressure P Pa P HiMinimum H2 34 amp systemair j Installation and assembly instructions for reduction of noise and vibration emissions Due to the design and construction of the units the A weighed sound pressure level from fans and other components do not exceed 70 dB A outside the units Data about sound in annex 2 Installation of the units on springs will reduce the transmission of noise and vibrations to the building Systemair does not deliver springs for this purpose Flexible connections between the units and the ducts are available as accessories k Instructions for putting into service adjustments use and commissioning k 1 Print outs on paper The documents listed below are always printed on paper and delivered together with the units according to the Machinery Directive and the related national laws This User Manual with e Declaration of incorporation annex 1 e The unique technical data for this unit annex 2 e Assembly instructions annex 4 10 e Printed form for Commissioning protocol annex 11 e Test report annex 12 e Wiring diagrams an
58. unit It is important to place a screw in each hole even though the number of holes for screws seems to be very large a screw in each hole is necessary as the stress on the roof during stormy weather is extremely high 6 1 2 Mount rails Units of size 30 and 40 On units of size 30 and 40 rails A1 B2 C3 D4 5 must be mounted on the unit for support of trapezoidal roof plates but also rails Y and Z must be mounted longitudinally at the centre line of the units to hold the trapezoidal roof plates GYO MOO CG QGX9 CHO CO Squeeze sealant in sufficient quantity between the underside of the rails A1 B2 C3 D4 5 and the horizontal top side of the unit before the rails are mounted This means that the rails are standing on sealant to achieve the tightest connection between rails and unit to prevent rainwater from passing under the rails and into the unit Mount the rails 1 and B2 on the front side the side with the inspection doors use the simple self drilling screws without the sealing washer see the illustration of the screw below amp systemair Note Rail B2 fits into the rail A1 and this offers the advantage that the rail B2 can be slid inside the rail A1 to adjust the length of rail B2 accurately to the length of the unit In this way it is not necessary to spend time and effort cutting the rail B2 Mount the lower rails C3 and D4 on the back side of the unit Note Rail D4 fits into the rail
59. 0 V CLOC 7O OE 19908 1X8N 5109 5 2 0 1901980 9120 5 5 55 oDiJJ07 GL0Z S0 90 g ueo9 wajshs 011000 99311 sioqu g uondiss q 21909 13 301 1 sS 0 192991014 2 Q Se dun de ainssald zs 109e u00 Selon gt 19811100 Duiunseeu ej1n1e1edueo 509 Z 109 jd eseud 99101 1010 jeubis ule V Asejol 9 l1p peedg JeDueuoxe 1eeu 51815 1024000 Jeabudlims 101591 194 jeoBuo1iMg uds 1010U 1edueq 10191899 LJ p p us CHI IU IND I 2 M 1 95 4 463 0811109 1 1 79 1 09 0011109 E i ejod e buiddiil311euolnv due oa Jeabydlims 91029 a e E S198e1u0o p H dund uoije ny4l p 1090101 du ui 5 pesn 01 011 25 oDed siy uo 11909 09310 Gulpi0900e sioqu sS CLOZ 70 0E 189US 1XON 5108 5 e10 11901982 uoljoun4 9120 DE oBiJJ0 1101 J S S S 06 80 90 g ueo uejs s o11009 995 NIL 001101272590 je18u095 338 eec aleq 0 192991014 2 J qunu sey 8JIM N4equnu sey 8JIM Jequnw 60050 sjueuoduo
60. 07 338 19 011U092 18 S JELL LZ Lid M 2923 0611109 S Y 5 5 8 N FEE fs c lt gu rm goX lm P vlo l o E TAT TZ m E 2 0 m c 0 jeubis wiejy 0111090 zx opes gt 2 m Clo zo lt elio lt lc Ci lt 47 OLLM k 18 lt Pa C AGAO 01 3 0 80 90 7LOC CL Lb S 99UuS 6 0 Bulmeig 9 8 916919 vt oBiJ03 JIPLUS S S SB WaISAS 01009 29 CO EO c ueb5 Walsks j0110053 983 WI I indui Bojeuy 199UuS X N u011dii59 3p uoroun 17001539 192991014 1611011109 19 S N J98 01 u02 19 S N 1611011109 19 S N 18 011U09 19 S 18 011U09 19 S N 18 011U02 19 S N 198 011U09 1 5 39 LL H8 ZL 384 384 084 J8 Lb JO Lb Sv Lv HI Se vIV ce l V Le HV 11g 981 x4 118 Ajddns 118 Ajddns 2 105095 1105098 WOOY 105095 00 LA u011281201d 15014 1 5 1 li alllusueji innss id 105095 M 823 0611109 IN 6 6823 0611109 IN 6804 0611109 V M 823 0611109 V
61. 070 2 820 4 1070 1220 2 970 4 1220 1370 2 1120 4 1370 1520 2 1270 4 1520 1670 2 1420 4 1670 1820 2 1570 4 1820 1970 2 1720 4 1970 2120 2 1870 4 2120 2270 2 2020 4 2270 2420 2 2170 4 5 systemair 5 2 Base frame length 2420 4590 mm Unit size 10 40 Width profile type E Spacer profile type D Unit size Quantity Length mm Length mm DV 10 2 870 870 DV 15 2 1020 1020 DV 20 2 1170 1170 DV 25 2 1320 1320 DV 30 2 1470 1470 DV 40 2 1620 1620 C1 C2 A B D Frame length mm _ Quantity Length mm Quantity Length mm Qty Qty Qty 2420 2570 2 1120 2 1200 4 2 1 2570 2640 2 1270 2 1200 4 2 1 2640 2790 2 1270 2 1270 4 2 1 2790 2940 2 1270 2 1420 4 2 1 2940 3090 2 1420 2 1420 4 2 1 3090 3240 2 1420 2 1570 4 2 1 3240 3390 2 1570 2 1570 4 2 1 3390 3540 2 1570 2 1720 4 2 1 3540 3690 2 1720 2 1720 4 2 1 3690 3840 2 1720 2 1870 4 2 1 3840 3990 2 1870 2 1870 4 2 1 3990 4140 2 1870 2 2020 4 2 1 4140 4290 2 2020 2 2020 4 2 1 4290 4440 2 2020 2 2170 4 2 1 4440 4590 2 2170 2 2170 4 2 1 amp systemair 5 3 Base frame length 4590 6200 mm Unit size 10 40 Width profile type E Spacer profile type D Unit size Quantity Length mm Length mm DV 10 2 870 870 DV 15 2 1020 1020 DV 20 2 1170 1170 DV 25 2 1320 1320 DV 30 2 1470 1470 DV 40 2 1620 1620 C1 C2 C3 A B D Frame length mm Qty Length mm Qty Length mm Qty Length mm Qty Qty Qty 4590 4740 2 1420 2 1500 2 1570 4 4 2 4740 4890 2 1570 2 1570 2 1500 4 4 2 4890 5040 2 1720 2
62. 1500 2 1570 4 4 2 5040 5110 2 1720 2 1720 2 1500 4 4 2 5110 5260 2 1720 2 1720 2 1570 4 4 2 5260 5410 2 1720 2 1720 2 1720 4 4 2 5410 5560 2 1870 2 1720 2 1720 4 4 2 5560 5710 2 1870 2 1870 2 1720 4 4 2 5 10 5860 2 1870 2 1870 2 1870 4 4 2 5860 6010 2 2020 2 1870 2 1870 4 4 2 6010 6160 2 2020 2 2020 2 1870 4 4 2 6160 6200 2 2020 2 2020 2 2020 4 4 2 5 systemair Annex 6 Installation of steel roof in the sizes 10 40 6 1 Overview e Mount rails A1 B2 C3 D4 E5 on the unit for support of trapezoidal roof plates mount also rails Y and Z on units of the size 30 and on units that are larger than size 30 longitudinally at the centre line of the units e Place foam bands P on the horizontal rails A1 B2 C3 and D4 for support of roof plates Calculate overhang of the roof at both ends of the unit and mount roof overhang profile G1 on the first trapezoidal roof plate F1 before the roof plate is mounted Place and mount roof plates F1 F2 F3 and so on Remember foam bands on the side laps between roof plates to prevent rainwater from passing through e Place roof overhang profile G5 at the other end of the unit before the last roof plate is mounted Mount sides and corners on the roof Apply sealing where plates are joined to ensure water resistance even in stormy weather P m m _ Z Z Z n Fa
63. 2 9 1 5 systemair Annex 10 Connection of fan motor 10 1 Power for fan motors The power supply for the units is 3 400 V N 50 Hz Protection of the units in accordance with the local statutory requirements for the additional protection of systems with frequency converters must be delivered and installed on site by the installer Information about fuses is available in annex 2 10 1 5 systemair Annex 11 Commissioning See separate cover with annexes 1 2 3 11 12 and 15 11 1 5 systemair Annex 12 Test report See separate cover with annexes 1 2 3 11 12 and 15 12 1 amp systemair Annex 13 Short description of main components control system 13 1 Components for the control system in TIME The air handling unit is built with a complete and fully integrated control system based on the Systemair E28 controller installed in the cabinet that is placed in the section with the supply air fan The unit is tested at the factory and all functions are confirmed by a final functional test and test report The control system is configured according to the customer s order to promote easy start up on the site The test report is annex 12 13 1 1 Delivered in several sections After the final test the unit is divided in sections to facilitate the transport After reassembly of the unit on the site and cables are pulled through the prepared routings the cables must be reconnected in the mark
64. 3 UVr EA W303 LI 5 2 p P E j Type x Dimension 2x0 25mm2 wass E Length m BEN gt 2 7 X16 1 18 D 16 2 18 NEN E NEM MEN NEN NEN masi NEN unii sssi NN Cabelplan A3 UVr EA W452 Type NN D mension n Length m 9 2 20 X9 3 20 Type Dimension 2 0 75 2 Length 23 5 0 X22 N 23 5 D A3 UVr SA W301 Type Dimension 2x0 25mm2 Length m DVE EA BP2 Temp 18 DVE EA BP2 Temp 18 A3 UVr SA W 08 Type Dimension 2x0 75mm2 Length m 812 06 90 6 DVE EA X22 L 23 3 22 23 ueis s 07 2030 0 e cO D Ev Cabelplan A3 UVA SA W151 C Type NS Dimension 780 75mm2 Length 3 AWIL ol d e t o p 6 oF 0 75 mm X31 2 16 X10 3 6 OF X40 1 is i SX ip ues TI SNS m bil 174 7 GNYE 0 75 7 16 N PE A3 UVA SA W3T1 Type Dimension 2x0 75mm2 Length m 2334 20 1C X 33 2 20 1C Dimension 3x0 75mm2 Length m X25 4 20 7 K X25 2 20 17 25 3 20 18 K A3 DVU LA W 06 Type Dimen
65. 4 2 4 2 Base frame length 2420 4590 mm Unit size 10 40 4 3 4 3 Base frame length 4590 6200 mm Unit size 10 40 4 4 Annex 5 Assemble base frames height 250 mm for units sizes 10 40 5 1 5 1 Base frame length 720 2420 mm Unit size 10 40 5 2 5 2 Base frame length 2420 4590 mm Unit size 10 40 5 3 5 3 Base frame length 4590 6200 mm Unit size 10 40 5 4 Annex 6 Installation of steel roof in the sizes 10 40 6 1 OG Il 6 1 6 1 1 Mount rails Units of size 10 15 20 and 25 6 1 6 1 2 Mount rails Units of size 30 and 40 6 2 6 1 3 Roof overhang along the long sides Of the unit 6 3 6 1 4 Calculation of the overhang at the ends of the unit Mount overhang profile G1
66. 40 2 1570 2 1720 4 2 3540 3690 2 1720 2 1720 4 2 3690 3840 2 1720 2 1870 4 2 3840 3990 2 1870 2 1870 4 2 3990 4140 2 1870 2 2020 4 2 4140 4290 2 2020 2 2020 4 2 4290 4440 2 2020 2 2170 4 2 4440 4590 2 2170 2 2170 4 2 4 3 Base frame length 4590 6200 mm Unit size 10 40 Width profile type D au 5 Unit size Quantity Length mm DV 10 4 876 DV 15 4 1026 DV 20 4 1176 DV 25 4 1326 DV 30 4 1476 DV 40 4 1626 C1 C2 C3 A B Frame length Quantity Length Quantity Length Number Length Qty Qty mm mm mm mm 4590 4740 2 1420 2 1500 2 1570 4 4 4740 4890 2 1570 2 1570 2 1500 4 4 4890 5040 2 1720 2 1500 2 1570 4 4 5040 5110 2 1720 2 1720 2 1500 4 4 5110 5260 2 1720 2 1720 2 1570 4 4 5260 5410 2 1720 2 1720 2 1720 4 4 5410 5560 2 1870 2 1720 2 1720 4 4 5560 5710 2 1870 2 1870 2 1720 4 4 5710 5860 2 1870 2 1870 2 1870 4 4 5860 6010 2 2020 2 1870 2 1870 4 4 6010 6160 2 2020 2 2020 2 1870 4 4 6160 6200 2 2020 2 2020 2 2020 4 4 systemair Annex 5 Assemble base frames height 250 mm for units sizes 10 40 Corner Splice Length profile Spacer profile E Width profile amp systemair 5 1 Base frame length 720 2420 mm Unit size 10 40 Width profile type E Unit size Quantity Length mm DV 10 2 870 DV 15 2 1020 DV 20 2 1170 DV 25 2 1320 DV 30 2 1470 DV 40 2 1620 C A Frame length mm Quantity Length mm Quantity 700 770 2 520 4 770 920 2 670 4 920 1
67. 5 gt systemair Annex for the User Manual Air Handling Units TIME amp systemair Overview of annexes Annexes 1 2 3 11 12 and 15 are enclosed in a separate cover Annex 1 Declaration of conformity with unique production number Printed on separate page and delivered with every unit Enclosed in separate cover Annex 2 Technical data unique data for every unit Printed on separate pages and delivered with every unit Enclosed in separate cover Annex 3 spare part lists Printed on separate pages but not delivered with every unit Available on demand Annex 4 Assemble base frames height 150 mm for units in the sizes 10 40 Annex 5 Assemble base frames height 250 mm for units in the sizes 10 40 Annex 6 Installation of steel roof in the sizes 10 40 Annex 7 Rotary exchanger speed control Annex 8 Heat pump unit DVU HP Annex 9 Menu for internal controller in the heat pump unit Annex 10 Connection of fan motors 57 amp systemair Annex 11 Commissioning protocol proposal receipt for hand over Printed on separate pages and delivered with every unit Enclosed in separate cover Annex 12 Report with data from the final functional test on the Systemair factory Printed on separate pages and delivered with every unit Enclosed in separate cover Annex 13 Short description of main components in control system Annex 14 Wiring diagram Annex 15 Operator 5 guide how to use the Systemair control panel
68. 742 NOTE that special sizes of filters are available by Camfil r 3 1 Bag filters Release the bag filter cells by activating the handles and pull out the filter cells of the unit casing The frame profiles are to be cleaned and all seals checked for damage The handles and locking guide railsare also to be checked to ensure that they can operate unobstructed The new filter bags must be pushed carefully into the unit in order to ensure that they are sealed properly The variousfilter sizes should be placed in an order corresponding to the way in which the unit is designed and the filters must have vertical bags 47 5 systemair r 4 Changing the Internal Battery in the controller Note This procedure requires knowledge of proper ESD protection i e an earthed wristband must be used When the alarm Internal Battery is activated and the battery LED lights up red the battery for backup of program memory and real time clock has become too weak The battery is replaced as described below A backup capacitor saves the memory and keeps the clock running for at least 10 minutes after the power supply is removed Therefore if the battery replacement takes less than 10 minutes there will be no need to reload the program and the clock will continue to run normally The replacement battery must be of the type CR2032 Remove the cover by pressing down the locking torques at the edge of the cover using a small screwdriver and at t
69. C14 0574 AA000 A ENEE Dimension RJ45 8P 8C D Length 0 9 em gt lt 3 m a mp 05 4 7 0080452 7 00 ChRJ45 3 e lt p m rp 0190655 7 p 00845 6 7 7 TD CERJ45 7 7 p 00805 8 7 LC15 0003 AA000 Dimension RJ11 6P 4C Length 0 9m gt lt n p 1 1 p 2 7 3 3 0 25 C1 Ext Disp 3 17 10 A3 UVA EA W105 Type Dimension 3x0 75mm2 Length m X23 1 22 X23 2 22 X23 3 22 A3 UVA EA W105s Type Dimension 2x0 75mm2 Length m ueis s 07 2030 X23 1 22 X 23 3 22 8 04 90 6V yun4 91 t Or oie F3 1 C lt lt 1 06 90 6 7L 812 0 e cO D C e t o 3 AWIL ueis s 07 2030 Cabelplan A3 DVA EA 0U 1 W106 Type Dimension Length m A3 DVA EA 0U W106s Type Dimension 2x0 75mm2 Length m A3 UVA SA W10 Type Dimension 3x0 75mm2 Length m A3 UVA SA W107 s Type Dimension 2x0 75mm2 Length m DVE SA X24 1 DVE SA X24 2 DVE SA X24 3 DVE SA X24 1 DVE SA X24 3
70. C3 and this offers the advantage that the rail D4 can be slid inside the rail C3 to adjust the length of rail D4 accurately to the length of the unit In this way it is not necessary to spend time and effort cutting the rail D4 Mount vertical rail E5 with the roof slope at each end of the unit Mount the rails Y and Z on the unit with the centre line of the rails exactly over the centre line of the unit It is longitudinal on the middle of the units to hold the trapezoidal roof plates Notice that rail Z fits over the lower rail Y and this offers the advantage that the rail Z can be slided on the rail Y to adjust the length of rail Z accurately to the length of the unit In this way it is not necessary to spent time and effort on cutting the rail Z It is important to place a screw in each hole even though the number of holes for screws seems to be very large a screw in each hole is necessary as the stress on the roof during stormy weather is extremely high 6 1 3 Roof overhang along the long sides of the unit The roof plates are longer than the width of the unit to ensure sufficient overhang along the sides of the unit The overhang is 100 mm along each side of the smallest unit size 10 The overhang is 150 mm along each side of the units size 15 20 25 The overhang is 175 mm along each side of the biggest units including size 30 6 1 4 Calculation of the overhang at the ends of the unit Mount overhang profil
71. COMMISSIONJEN 35 KT ON 35 F 2 Pleci oni 35 k 3 Documentation is available for download from https techdoc systemair dk 36 k 4 Start up by installat 36 k 4 1 Checklist relevant values 36 k 4 1 1 Checklist prior to start up 36 k 4 1 2 Switch on poweir 36 5 Adjustments and use 36 K 6 Description of functions 36 RENO CS COM Cl Ol E 36 k 6 1 1 Communication WEB master TCP IP Exoline to PC and Android telephone 36 k 6 1 2 Communication to BMS systems with MODBUS 37 k 6 1 3 Communication to BMS systems with LON 37 k 6 1 4 Communication to BMS systems Via BACnet
72. ERY UNIT 57 ANNEX SPARE PART 11573 i asna 57 ANNEX 4 ASSEMBLE BASE FRAMES HEIGHT 150 MM FOR UNITS IN THE SIZES 10 40 57 ANNEX 5 ASSEMBLE BASE FRAMES HEIGHT 250 MM FOR UNITS IN THE SIZES 10 40 57 ANNEX 6 INSTALLATION OF STEEL ROOF IN THE SIZES 10 40 57 ANNEX 7 ROTARY EXCHANGER SPEED CONTROL 57 57 ANNEX 9 MENU FOR INTERNAL CONTROLLER IN THE HEAT PUMP UNIT 57 ANNEX 10 CONNECTION OF 5552 2 57 ANNEX 11 COMMISSIONING PROTOCOL PROPOSAL RECEIPT FOR HAND OVER 58 ANNEX 12 REPORT WITH DATA FROM THE FINAL FUNCTIONAL TEST ON THE SYSTEMAIRPAUCUIOKYu 58 ANNEX 13 SHORT DESCRIPTION OF MAIN COMPONENTS IN CONTROL SYSTEM 58 ANNEX 14 WIRING ERI 6S 58 systemair ANNEX 15 OPERATOR S GUIDE HOW USE SYSTEMAIR CONTROL PANEL 58 Annex 4 Assemble base frames height 150 mm for units sizes 10 40 4 1 4 1 Base frame length 720 2420 mm Unit size 10 40
73. HK After an extended running period normally a few years dust particles can accumulate on the surface of the coil This can reduce the efficiency of the coil Cleaning must be carried out with the utmost care to ensure that the coil fins are not damaged The piping system must be vented once a year as air in the system can significantly reduce the capacity of the coil r 5 5 1 Heating battery Check that the frost protection system is fully operational A battery may burst due to frost if the frost protection system is not operational r 5 5 2 Cooling battery Once a year clean the drip tray beneath the cooling coil as well as the drain and the water trap Take care that that there is sufficient water in the water trap If a droplet eliminatorhas been fitted to the cooling coil this must be checked once a year and cleaned if necessary r 5 5 3 Electeric heating battery Check that the built in safety thermostat with an automatic reset function and the overheatthermostat with manual resetting are fully operational r 5 6 Plug fans DVE Dust can accumulate on the fan impeller which can cause imbalance and vibrations The fan impeller must therefore be checked once a year and cleaned if necessary r 5 6 1 Motor The motor are usually fitted with factory lubricated bearings which require no further lubrication 51 systemair 5 7 Silencer DVD During operation dust particles can accumulate on the surface of the b
74. LON interface variables are available from Systemair The controller can work as a stand alone system without any support from other controllers Special set up of the controller for communication with the BMS system is not included in the delivery from Systemair k 6 1 4 Communication to BMS systems via BACnet The controller has been prepared for BACnet TCP IP interface This can be used for communication with a BMS system Building Management System The controller can work as a stand alone system without any support from other controllers Special set up of the controller for communication with the BMS system is not included in the delivery from Systemair K 6 2 Extended operation and external start stop for example by presence detectors When the unit is running at reduced speed or is in shutdown mode it can be forced up one step by using a Push button impulse The required number of minutes for the extended operation must be selected on the Systemair Control Panel Button and cable are not delivered by Systemair Furthermore when the unit is in shutdown mode it is possible to start stop the unit by presence detectors Presence detectors and cable are not delivered by Systemair k 6 3 Valve and valve motor for heating coil The supply voltage for the water valve actuator is 24V AC the control signal is 0 10 V The sensor for water temperature has to be installed in the heating coil and the sensor is provided with cable but not conne
75. MEec 25 13 Amps 0 VDC HVID Min sikring size TIMEec 30 16 Amps Analog digital GRA Min sikring size TIMEec 40 16 Amps j kontrol panel data MODBUS signal SORT sikring information with DVU HP Min sikring size _ System ground TN S Currentiype Min sikring size TIMEec 10 40 Amps Frekvens 50 HZ Min sikring size TIMEec 15 40 Amps i Ratet voltage 3 400 V N PE VAC Min sikring size TI MEec 20 40 Amps kontrol voltage 24 VDG Min sikring size TIMEec 25 50 Amps Min sikring size TIMEec 30 63 Amps Min sikring size TI MEec 40 63 Amps Lot j 2 j 3s s e 7 s J j wt J 12 415 7 s Projekt Version TIME EC TIM Eec styresystem Gen 3 03 03 Create Data Rev data Antal sider 13 05 2015 06 05 2015 g systemair e x 17 5 systemair d 3 Hand terminal The hand terminal is delivered in a cardboard box containing the other external components This cardboard box is usually but not always placed in the section with the supply air fan The Operator s Guide for the hand terminal is the annex 15 attached to this User Manual ALARM Press for alarm list Alarm LED red light for alarm LED indicating change of parameters OK ENTER Press for clear Press for move of curser in menu Important All LEDs on the hand terminal must be off before startup of the unit d 4 Dimensions of the units See annex 2 with information about the exact dimensions
76. OZ S0 90 SLOC SO EL S yS 2 0 91 91 818812 c0 0 ue9 uejs s 1011409 99311 199UuS 1X8N uoiidi 20ep uoroun J 17001539 192991014 C 061120 1 LL 9 S S d 9J e 69 YPAWIL 9215 95 UIN sdwy 9 06 94 1 9215 99 UIN sdwy 09 go 994 9215 951 UIW 01109 0p 06 993 1 9215 951 UIW 3dHd N A 007 6 1 sduy 0p G 993 9215 UIW ZH 09 SU8 91 sduvor OL 299011 9zis 9511 UIN 9dA 1ueJ1n S NL 9215 esnj uW 9514 jeuBis jeued 011u05 ww sdwy 9 07 299 11 9215 esnj ULN heip je1161p Dojeuy sduy 9 0 993 1 92 951 UIW 1 JAA 0 sduy 999 11 9215 951 UIW 1 OQA ve 1054 98 68 JUBWUOIIAUD 9A11991Ip ON3 sdwy 06 993 1 92 951 UIW 11 OVA 0 70009 3 Seuigoeu JO JUSWAINDS 2011 109 3 sdwy 993 1 9215 esnj UIN yoe g eseud OVA 06c L 6 709N3 Sj eued ggs sduy el 0 9215 esni UIW 1099 10 1 1 2 U0OI12810Jgd 2 UI SI 0J1UO0 9215 esnj 99514 810 02 9189 181 sasejoep Jiewalsihs 118 981 X Jie Ajddns ainssald YOIIMS 1 3
77. S dAQ 6 1 0 75 mm 2 12 0 75 mm WT 3 3 0 75 8 04 90 6V yun4 91 t NI 2 X24 1 X24 2 X24 3 19945 EN 23 23 22 22 22 TK 3K 3K 3K 4K zx IN 06 90 6 812 e t o 3 AWIL ueis s 07 2030 Ev 731V V AG Cabelplan A3 DVE SA W107 Type Dimension 3x0 75mm2 Length m O05 mm X2 2 mm X12 2 PS Type Dimension 2x0 25mm2 Length 15 1 15 2 Dimension 2x0 75 Length X9 1 9 2 Dimension 2x2x0 6mm2 Length m X3 X3 L X3 N 19945 22 22 22 20 20 15 G 15 G 15 G 6 12 E m m m M Cabelplan A3 UVE SA W 01 3 pi mension UN Length m ii 1 E m dL X22 L 23 X22 N 23 L MEN A3 UDVE SA W 03 MEN Type Dimension 3G0 75mm2 NEN Length m M END 0 v2 ie on u 075mm KX22 L 23 mE EE NEN A3 DVE SA 2Z30V W10 NEN Type NEN Dimension 3G2 5mm2 Length s E E Wasi Es E 2 11 5 2 5 gt X2 PE A
78. W 3x40 V Extract F7 130 71 Pa 189 Pa Systemair A S Ved Milepaslen 7 DK 8361 Hasselager Tel 45 87 38 75 00 Email mail systemair dk Data for cabinet Ground for unit TN 5 Current type AC Frequency 50 Hz Mains supply 3 400 N PE 16 Ikmin 650A Max fuse 25 Min fuse 10 A Sales agent 5ystemair Fans amp Spares Ltd Cheston Road Birmingham 87 England Tel 44 0 1213272 0200 http www systemair co uk 16 IT systemal m aulis d 2 2 Example of label placed inside the cabinet os 2 s s s s s J v wn sn onm 14 oss 1 wr 1 co oo EE e m mm wu wm B lt z 55 9 cirkulations pumpa ventil for warme OA10 E W309 F X34 kanal frost beskytt ude feler Rumfeler 1 7 Rum 2 forl nget drift Extern tryk tilluft tryk tryktransmittar fraluft systemAir declares hereby that the Cable colors sikring information Min sikring size kontrol panelis i conformity with Protection circuitw GRON GUL Min sikring size TIMEec 10 13 Amps SBB Low voltage panels EN60438 1 230 phase SORT Min sikring size 15 13 Amps el material on machines EN60204 1 0 VAC neutral BLA Min sikring size TIMEec 20 13 Amps EMC directive environment 89 336 EO0F 24 VDC HVID Min sikring size TI
79. WaISAS 2930 cO c ueb5 Walsks j0110053 983 WI u011dii59 3p uoroun 17001539 192991014 061440 1 PLL 915 5 J3 Nil 9 sva 193 V3 DAG JAA V3 3AQ 904M SOLM 804M LOLM V3 OAQ VS dAQ Varo Ad debe eh des es d e des es 0 6eX 80 COX K Bana Baan 20 0 80 COX 3 AHH 3 apis euJ91X3 apis eu191X3 apis Bulelul apis gulj lu apis jeu1 u ee V 3 VS 3AQ QUAYC OV oQqA0 19 00LM 8 LOLM VS 3AQ AQ 1LX4t H hl 0c 0 6 356 a S 8 c eU xe N rz UJ JANB 04M Vor AG 2 19011 14617 34 14017 NiuDI 1 _ 7 gt lt lt N 19 91 18 81 18 91 1891 S 17 9I 1791 i E SL0Z S0 90 199US S198uS 2 0 jeuiqe ojeq 5594 u3 uals S 10J1U09 99 0614403 JIPLUS S S UU GE S NN 23 3NI1 ege 99ug 5 19efoJg 5 5 33 JIPUJ 1S S uoums 14617 6uneeou aA eA Buljooo 14617 HEX OLX 0LX LEX
80. X EV Se TT H9 6l Y m H7 6l CE IV Y 1 HL 199 19945 6l CY K r njaj NO NT st m E J 3 J y uorjoun J oed 3 eq ueis s 9 29311 JIPUU 1S S Uses 93 oo 8 SAO Bulmeig ISI 9JIM 9100 Vi c ue5 ueisKs WIL ye 061440 JIPUU 1S S 9J J3 WIL Bulmeig 9JIM 9100 Vi c ue5 ueisKs WIL ye 061440 JIPUU 1S S 9J J3 WIL Bulmeig 9JIM JUA7CVd8 VS 3AUTEV J0X V J X tV UH OD 9100 Vi c ue5 ueisKs WIL yg 061440 JIPUU 1S S JI AWIL Bulmeig _ 9JIM 9100 Vi c ue5 ueisKs WIL yg 061440 JIPUU 1S S 0 90 93 311 95 SAO Bulmeig _ 6 6 amp Gacy amp 1 6X EV OL EW4I V4I SAU V C6X tV 7TEWI VI AAU EV L 6X EV 7TEWI VI AAU EV CtW V3 4AU tEV 6 3 V3 4AQ tEV Sq EWJ V JAQ0ctV ISI 9JIM
81. abinet has been prepared with additional terminals for connection of the room temperature sensors The sensors are delivered without cable The controller calculates an average of the value from the 2 sensors as input for the control k 6 16 Frost protection of heating coil For the frost protection of the heating coil the water temperature in the coil is transmitted to the controller by a temperature sensor in a water return circuit of the coil The controller always generates a signal to the valve motor that keeps a sufficient flow of hot water to protect the coil against frost This frost protection is also activated when the running mode is off 39 amp systemair If the water temperature falls below the set point temperature the fans stop the dampers close and alarm is activated From Systemair every heating coil for hot water is provided with a little pipe at the collection pipe for the return water This little pipe is prepared for the installation of the above mentioned temperature sensor for the transmission of the return water temperature to the controller k 6 17 Systemair Control Panel SCP The separate cable connected 10m hand terminal with display and buttons the Systemair Control Panel is always necessary for the normal handling and programming because the main Systemair E28 controller is without display and buttons k 6 18 Cooling recovery If the extract air temperature is lower than the outdoor air temp
82. affles Silencers that are designed for dry and wet cleaning are fitted with baffles that can be extracted from the unit casing Large inspection doors give access to easily extraction of the baffles Baffles designed for dry cleaning can be cleaned using a soft brush or they can be vacuum cleaned Baffles designed for wet cleaning can be washed down using a soft brush and soapy water The detergent used must be non aggressive After washing the baffles must be wiped dry with a cloth Remember to clean the inside surface of the unit casing before refitting the baffles r 5 8 Outdoor air section DVY Dust and dirt can accumulate in this section Large inspection doors give access for cleaning 52 5 systemair r 5 9 Heat pump unit DVU HP Mandatory annual control must be done by certified technicians from a certified company See further description in annex 8 and 9 P LERMAN Im Z
83. ar and are to be repaired if necessary 48 SyStemair It Grilles for air intake and exhaust air outlet are to be cleaned at least once a year to prevent blockage r 5 2 Dampers Rubber seals between the damper blades themselves and between the damper blades and the frame are to be checked once a year These seals are not to be lubricated or treated in any other way Each damper blade is connected by a pivoting system The steel rods and brass bushes do not require lubrication The damper blades are fitted with synthetic bearings requiring no lubrication Air tightness of the damper when the damper motor is in the closed position must be visually checked once a year The damper motor is to be adjusted if the damper does not close tightly 49 t SyStemair r 5 3 Rotary heat exchanger DVC r 5 3 1 Rotor The rotor is to be checked at least once a year to ensure that it can turn freely and easily This can be done by removing the belt drive at the motor and then turning the rotor manually with a hand on the peripheral rotor casing At the same time the brush seals are to be checked for damage The bearings are factory lubricated and do not require any service lubrication During operation the rotor can become dirty The rotor can be cleaned by blowing through with compressed air To ease inspection and service the rotor can be pulled out of the sizes 10 15 20 25 og 30 r 5 3 2 Motor and belt drive The b
84. as been placed on the unit the second roof overhang profile 65 must be pushed under the trapezoidal roof plate and mounted with the self drilling painted screw with sealing washer Mounting must be similar to the mounting of roof overhang profile under the trapezoidal roof plate at the other end of the unit amp systemair 6 1 9 Mount side profiles and corners along the edges of the roof to protect persons Profiles N and O with the rectangular holes are for the long and lower side of the roof because rain can escape through the holes Mount the profiles type N first and the profile O last because the profile O goes over the profile N Mounted in this order the profile O can match the end of the roof and the surplus length of the profile O will just cover part of the previous profile N Mount the profiles L and M along the long and higher front side of the roof Mount the 4 protection corners 10 1 2 6 1 10 Apply sealing on plate joints to ensure water resistance Finish installation of the steel roof by sealing all plate joints with silicone to prevent rainwater from passing into the unit See examples below of joints to be sealed amp systemair 5 systemair Annex 7 Speed control for rotor 7 1 Speed control The cabinet with the speed control system for the rotor is installed behind the inspection door in the rotor section The cabinet contains the speed controller with all
85. ase frames and are always fitted to the AHU sections Hot dip galvanized base frames are recommended for outdoor units Systemair delivers these base frames without the above mentioned adjustable feet 24 5 systemair i 2 6 Installation on the site of unit sections at the base frame when sections are delivered on pallets Lift up the section by hand manual forklifts to the level where the underside of the section is even with the overside of the base frame 1 Pull the section to the correct position on the base frame by lifting straps it is maybe necessary to support the section by heavy duty furniture trolleys see the photos below Example of heavy duty furniture trolley turned with the wheels upwards Placed in this way on the forks of the hand manual forklifts the heavy duty furniture trolleys are suitable for safe and careful rolling of the unit sections over to the base frames Example of very heavy duty furniture trolleys Turned with the wheels upwards and placed on the forks of hand manual forklifts these heavy duty furniture trolleys are very suitable for safe and careful rolling of the unit sections over to the base frames 25 systemair 2 Pull sections together with lifting straps We recommend the below shown type of brackets because this type is not damaging the frame profiles of the units An example of lifting straps is shown below 3 Sections are mounted to base frames with long self drilli
86. by padlocks See the illustration below about how to place a padlock on each automatic circuit breaker Note that lamps must be switched on during maintenance lamps are an accessory only installed if ordered Use cut resistant gloves for protection against injury from sharp metal plate edges Use CE marked gloves for this purpose Use helmet during maintenance work in the unit 54 amp systemair s 1 3 Personal protective equipment for maintenance staff health and safety Use the below mentioned personal protective equipment for maintenance e Cut resistant gloves for protection against injury from sharp metal plate edges Use CE marked gloves for this purpose e Helmet e Particulate respirator maintenance free including foam face seal and adjustable pre threaded headbands for replacing filters e Padlock for locking the above mentioned automatic circuit breakers t The specifications of the spare parts to be used when these affect the health and safety of operators TIME units are operating automatically Operators can control the unit by the Systemair control panel t 1 Spare parts Mechanical Annex 3 available on demand t 2 Spare parts Electrical Annex 3 available on demand u Information on airborne noise emissions exceeding 70 dB A Due to the design and construction of the units the A weighed sound pressure level from fans and other components do not exceed 70 dB A outside the units 5
87. cription If ordered with the unit the valves and valve motors are stored in a carton box placed inside the unit Water trap s standard or optional is are necessary to ensure escape of water from the tray under plate heat exchanger and or cooling coil Water trap s is are stored in a carton box placed inside the unit 1 4 2 Pipe connections Connection pipes on heating and cooling coils are provided with external thread Drainage outlets on drip trays are provided with external thread 1 4 3 Possibility of extracting components from the unit Pipes and cables must not obstruct the inspection doors and components which can be extracted from the unit Potential components for extraction are filters fans and rotary heat exchanger i 4 4 Pipe connections to batteries 1 4 4 1 Heating coils Pipes for hot water must be protected by insulation against frost and loss of heat Further protection against frost can be obtained by installing electrical heating wires around the pipes and under the insulation combined with temperature sensors and a control system Pipes insulation electrical heating wires control system for heating wires and circulation pump are not delivered by Systemair i 4 4 2 Cooling coils If ordered with the unit the valves and valve motors are stored in a carton box placed inside the unit Pipes for cooling must be protected by insulation against condensation on the pipes and loss of cooling in the summer Pip
88. cted to the terminals in the cabinet The cable between valve motor and terminals in the cabinet is not delivered by Systemair Standard valves are available for 2 or 3 way connection k 6 4 Valve and valve motor for cooling coil The supply voltage for the water valve actuator is 24V AC the control signal is 0 10 V Cables between valve motor and terminals in the cabinet are not delivered by Systemair Standard valves are available for 2 or 3 way connection k 6 5 DX cooling A DX cooler can be connected to the controller Input and output are available for Start cooling Alarm cooling Cooling Y3 Cables are not delivered by Systemair 37 amp systemair k 6 6 Circulation pump heating Circulation pump is not included in the delivery from Systemair If the pump has not been activated for 24 hours the pump is exercised once daily for 1 minute to keep the pump in a good condition Cables are not delivered by Systemair k 6 7 Fire alarm function k 6 7 1 External fire signal that indicate block or run The unit is available without components for this function The controller is as standard configured for ordinary running when the contact is closed NC By open contacts the fans stop and the dampers close If disconnected fire is indicated and the unit will stop until the signal is re connected On the site qualified technicians are able to change the configuration k 6 7 2 External fire signal The unit is delivered without
89. ction of seals and tightness when dose 1 Hot water battery gt Check the dirt accumulation and clean needed 1 Bleeding if needed Test of frost protection sequence Testof cirkulationpump SSS flectric heating Check dirt accumulation and dean needed 1 etin Test the function of the system with the fuses for the safety 1 Cooling battery Check dirt accumulation and clean if needed Test Test the frost protection glycol frost protection Test the frost protection glycol e done by certified technician from a certified company Cleaning of tray water trap and outlet Check the electrical m heating between insulation and pipes if installed 1 Saving and comfort Test of motion sensor pressure transmitters for air capacity 5 5 gt 55 I functions control extended operation via button cooling recovery free cooling RR systems always change the battery as a minimum every 5 Year Remote control Test of Communications 46 systemair r 3 Filters sizes and numbers Filters in supply air and in extract air are always the same sizes and the same numbers See the filters in supply or extract air below REMEMBER to order filters for supply as well as for extract 200 Ax1490x490 1x 592x490 25 _______ 2x 592x592 30 1x 592x592 1x 490x592 1x 287x592 40 34 490
90. e G1 The roof must be between 200 and 400 mm longer than the length of the unit to secure a roof overhang between 100 mm and 200 mm at the each of the 2 ends of the unit and the length of this overhang must be calculated before the first roof plate is mounted amp systemair The unit is delivered with 2 similar overhang profiles G1 and G5 one for each end of the roof Mount of the 2 roof overhang profiles G on a trapezoidal roof plate Use the self drilling painted screws with sealing washers W see the illustration Note Foam bands P are necessary between the overhang profile G1 and the roof plate F1 See the illustration Self drilling painted screws supplied with sealing washer for the mounting of the trapezoidal plate to the roof overhang profile The total cover width of the trapezoidal roof plates always changes with the pitch of 205 mm between the trapezoidal ribs making up a total length of the complete roof of for example 2100 mm 2305 mm 2510 mm and so on We call this length of the total roof for RL and we call the total length of the complete unit for AL The trapezoidal roof must always be longer than the unit to obtain a reasonable overhang called XX of the roof at both ends c ber In the table below you will find 40 different lengths of roofs always changing with the 205 mm and the lengths of units that are ideal for each of the 40 alternative roof lengths
91. earings are factory lubricated and do not require any service lubrication The belt drive is to be checked for correct tightness and that it is undamaged The rotor is fitted with an elastic belt drive and supplied with a reserve belt on the rotor This belt drive does not require service and cannot be shortened A new belt can be fitted using specialist tools r 5 4 Counter flow exchanger Once a year the edges of the heat exchanger plates are to be checked for cleanliness and damage If there is dust on the edges of the plates remove it with a soft brush If grease or other such substances are present then the edges must be washed using grease dissolving detergents 50 5 systemair r 5 4 1 By pass damper The damper blades are fitted with synthetic bearings requiring no lubrication Each damper blade is connected by a pivoting system The steel rods and brass bushes do not require lubrication Air tightness of the dampers when the damper motor is in the closed position must be visually checked once a year The damper motor is to be adjusted if the damper does not close tightly r 5 4 2 Condensate water drain Once a year clean the drip tray beneath the heat exchanger as well as the drain and the water trap Take care that that there is sufficient water in the water trap If a droplet eliminatorhas been fitted this must be checked once a year and cleaned if necessary r 5 5 Heating coil DVH cooling coil DVK and change over coil DV
92. easured by LP transmitter and temperature sensor placed in the common suction line at the compressor console This ensures a very accurate and efficient performance of the system under all operating conditions A 4 way valve Q1 changes the function of the system between heating and cooling mode The evaporator condenser in cooling mode on the DVU HP unit is placed in the extract air flow after the rotary heat exchanger This makes it possible to utilize the heat exchanger in booth heating and cooling mode for recovery of energy This will minimize the power consumption of the compressor system A heating element has been installed below the evaporator in the drip tray to prevent ice buildup during heating operation During heating operation it is necessary to deice the evaporator in the exhaust air when operating at low outdoor temperatures In the integrated control system there is an advanced software function to detect the ice build up When ice build up is at a certain level a deicing cycle is initiated During this cycle the refrigeration system will reverse to bring energy to the coil in the exhaust air to melt the ice Once the control system detects that ice is gone the system returns to normal heating operation A very quick and efficient cycle 8 1 1 DVU HP Heat pump circuit Rotory NICMOS Exchanger EA f ww HET Poras
93. ed cabinet terminals All external components must be connected on the site 13 1 2 Delivered assembled on base frame Units assembled on base frame shall only be connected to supply cables and cables for all external components on the site All internal cables are connected from the factory 13 1 3 External components External components are Systemair Control Panel valves valve motors pressure transmitters supply air temperature sensor temperature sensor for frost protection of the heating coil if water heating coil is delivered and circulation pump Systemair does not deliver the pump No external components are connected to the cabinet when the unit is delivered Terminals are present in the cabinet for pressure transmitters if it is a solution for constant pressure in the ducts and terminals are present in the cabinet for valve motors circulation pump supply air temperature sensor and temperature sensor for frost protection of the heating coil if water heating coil is delivered but cables are not installed and not connected to terminals in the cabinet The Systemair Control Panel with 10 meters of cable is not connected to the controller in the cabinet External components are packed in a cardboard box delivered together with the unit Cable for the power supply and all cables from the external components must be lead into the unit through a cable entry in the bottom of the supply fan section It is very important that the cable entry
94. ed corrosion class C4 according to EN ISO 12944 2 and for transport of solid particles Examples of not intended use Kitchen extraction swimming pools off shore Ex areas drying of washed clothes Do not use the unit with partly finished duct systems Do not use the unit for ventilation of the building site until the unit is properly provided with guards h 1 Air handling unit in operation The pressure difference between interior and exterior of the unit must not exceed 2000 Pa Before start up of the unit all ducts safety guards and all protective devices must be mounted to prevent any access to rotating fan impellers All inspection doors must be closed and locked when the unit is in operation Do not use the unit without filters 20 amp systemair i Instructions for unloading on the site as well as installation and connection i 1 Unloading on the site The air handling unit AHU is delivered as one section or in several sections which to be assembled on site The AHU is delivered on transport pallets legs or on a base frame Loading and unloading as well as transport on the site is possible by fork lift truck or by crane using suitable lifting straps i 1 1 Unloading by fork lift truck The forks of the truck must be sufficiently long to avoid any damage to the AHU underside i 1 2 Unloading by crane AHU delivered on transport pallet must be lifted by straps as shown in the illustration i 1 3 Trans
95. emain despite the inherent safe design measures safeguarding and complementary protective measures adopted l 1 Unit casing 1 1 1 Design of the machine to make transport safe Hazards dangerous area Incorrect handling during transportation may cause that the unit is dropped 40 amp systemair Dangerous incident If a person is hit by a unit that is dropped this could lead to irreversible injury or death Claim for reduction of danger Correct handling during transportation is described in this manual If lifted by fork lift truck the forks of the truck must be sufficiently long Safety measures are also described in this manual by use of crane Information about weight of each section is also visible 1 2 Common for all unit sections 2 1 Risk caused by surfaces edges and corners Hazards dangerous area Sharp edges on plates might occur inside the machines as well as sharp edges on frames of dampers No sharp edges on the outside of the units Dangerous incident Cut fingers hands Claim for reduction of danger Risk only exists during maintenance and cleaning This takes place at least once every year Use of gloves and helmet is described in this manual Cut resistant gloves for protection against injury from sharp metal plate edges Use CE marked gloves for this purpose Lamps mounted inside the unit with sufficient lighting reduce the risk of injury 1 3 Common for all unit sections by insufficient lighting
96. ent Lightning strike can create flash over between phases and conductive parts This can cause fire or the overvoltage can make injury on persons Claim for reduction of danger Installer and user must be aware of the fact that lightning makes a risk that requires installation of overvoltage protection devices to lead the lightning overvoltage to an earth lead on a safe way The need for overvoltage protection devices depend on where the unit is placed in and on the building Installer and user must take care of this according to local statutory requirements Overvoltage protection devices are also described in section 1 3 3 2 of this manual I 7 2 Risk of rotating impeller caused by stack effect chimney effect Hazards dangerous area On special occasions stack effect also called chimney effect in the ducts create airflows that drives the impellers by turned off motors Dangerous incident Injury of fingers hands and arms 42 amp systemair Claim for reduction of danger Eliminate this airflow for supply air and exhaust air by dampers with spring return motors for automatic closing of the dampers by turned off fan motors and by power failure 8 Batteries for heating and cooling type DVR DVH DVK DVU 1 8 1 Extreme temperatures heating Hazards dangerous area Electrical heating elements can achieve surface temperature of 500 degree Celsius Batteries and pipes for hot water can achieve 95 degree Ce
97. erature and there is a cooling demand in the rooms the cooling recovery will be activated by reversing the heat exchanger signal The signal is increased to the cooling recovery by increasing cooling demand k 6 19 Free cooling A temperature sensor has been installed inside the unit in the outdoor air entrance If the outdoor temperature after midnight is below the room temperature set point and the actual average room temperature is above the set point temperature the fans start during the summer to cool down the building during night hours k 6 20 Alarm signal By alarm there are 24 V DC on terminals in the cabinet Lamps and cables are not available from Systemair k 6 21 Heat recovery The heat recovery capacity is controlled by modulating speed of the rotor k 6 22 Frost protection plate heat exchanger Signals from a temperature sensor mounted in the airflow after the plate heat exchanger are transmitted to the controller for frost protection of the plate heat exchanger k 7 Commissioning When the installer has completed the installation and wants to hand over the finished installation to his customer for payment the commissioning protocol can be the written receipt for the full ended job Fill in the blank spaces and sign the proposed commissioning protocol that is annex 11 or fill in the Word file with a Commissioning Protocol that is included on the DVD delivered with the unit 1 Information about the residual risks that r
98. es and insulation are not delivered by Systemair 1 4 4 3 Rigid pipe mounting brackets for valves circulation pumps and pipe system The coil and pipes from the coil are not constructed to withstand the weight and stress from valves circulation pumps long pipes and insulation of pipes The system must be supported carefully in rigid pipe mounting brackets to roof floor and walls i 4 4 3 1 Pipe connection to heating coils The heating capacity of the coil with only 2 rows is independent of the connection of the hot water in equal flow or in counter flow to the direction of the air but connection of the hot water to the pipe marked for inlet and the return water to the pipe marked for outlet is very important to ensure that the sensor for transmission of the water temperature really will be placed in a return circuit of the coil Screw joint for the water temperature sensor is welded in the main collection pipe for return water For the frost protection of heating coil the water temperature in the coil is transmitted to the controller The controller always generates a signal to the valve motor that keeps a sufficient flow of hot water to protect the coil against frost This frost protection is also activated when the running mode is off Coils with 3 rows or more must always be connected in counter flow to the airflow NOTE If glycol is added the glycol must be without additives and auto glycol must not be used Automatic bleeding has to be i
99. fans and anti vibration mounts are not damaged after transportation and installation ls the rotary exchanger turning freely e Are safety guards installed correctly e lf the unit includes integrated heat pump DVU check whether it is installed and supervised by qualified service personnel e lf the unit contains electric air heater make sure that the supply isolator disconnects with the unit e Ducts are all ducts installed e External components are the valve and valve motor installed correctly e 5 the circulation pump installed correctly e 5 water under pressure in the coil and circulation pump e Are the pressure transmitters installed and connected correctly If this is a system with pressure transmitters in the ducts e Main power supply o Connected correctly 3x400 V N PE o Arecontrol signals for actuators connected correctly k 4 1 2 Switch on power Do not start until all safety procedures have been completed and ensure that inspection doors are closed and locked Switch on power and the unit should be ready for the start up For start up see the Operator s guide for the Systemair control panel annex 15 this manual is delivered with the unit printed on paper and also available on the delivered DVD K 5 Adjustments and use Adjust the factory set values for parameters on the Systemair Control Panel or via the software E Tool on a PC See the Operator s guide for the Systemair control panel an
100. g 8 1 8 1 DVU HP section reversible heat pump unit 8 1 8 1 1 DVU HP Heat pump circuit 8 2 8 3 8 2 DVU HP internal controller for the system 8 3 8 3 Background illumination of the display 8 3 8 4 Menu drawing of the menu structure to guide the user 8 3 8 5 The Start display Main menu 8 4 sO CI GS sus s U Q S D 8 4 BA PINIO S 8 7 S 8 Manual operatio M uU UL UL eee 8 8 B 8 9 5 systemair 8 9 Alarm 8 9 8 9 1 Alarm 8 9 S S S SS DS Su
101. he rotor has activated rotor guard guard Constant green and fast red flashes Restart sequence active Rotor guard has not been activated 4 JFailweinthecontoler Restart of rotor Switch off power and switch on power again Or Press the test button inside the cabinet Test of motor by checking the resistance in all 3 vindings 90TYD S214 M 120TYD S214 M 5 systemair Setting of constant speed Set fourth DIP switch lever in position ON Test Set fourth DIP switch lever in position ON Press the test button 7 1 3 Copy of the label with information about connection of cables This self adhesive label is always placed on the cover of the cabinet The text is always in English Brown Manuel 17 118 19 Setpoint Test Reset Relay COM Relay NO Rotary Guard Disable Rotary guard by connecting 14 and 16 lt E c C e gt DIP SETTINGS DIP 1 DIP DIP3 DIPA FUNCTION GEE OFF 90 5214 250RPM ON OFF 90 TYD S214 M 275RPM OFF ON OFF 120 TYD S214 M 250RPM ON OFF 120 TYD S214 M 300RPM OFF OFF ON 120 TYD S214 L 270RPM ON 120 TYD S214 L_ 300RPM OFF ON ON 120 TYD S214 L 350RPM AI 0 10V CONTROL ON POTENTIOMETER CONTROL systemair 7 2 Installation of motor that turns rotor and sensor for rotation Fig 1 Fig 1 The
102. he same time pulling the edges outwards Grip the battery firmly with your fingers and lift it upwards until it rises from its holder Press the new battery firmly down into place Note that to preserve correct polarity the battery can only be inserted the right way round r 5 Other functions to maintain r 5 1 The unit The unit should be cleaned once a year when operating with normal air quality for comfort ventilation with no special hygiene requirements To clean the unit dry it off with a dry cloth or use water mixed with a non corrosive cleaning medium Any corrosion i e at the filters should be cleaned off immediately and the surface treated In special operating conditions where the air 15 aggressive or very humid for example or where there special hygiene requirements the unit shall be cleaned more frequently as required Cleaning medium and method should be adapted to the relevant conditions Any corrosion should be cleaned off immediately and the surface treated Closing mechanisms are to be lubricated at least once a year Synthetic door hinges are service free Seals around inspection doors are to be cleaned at least once a year and are to be checked for leakage It is recommended to treat the seals with a moisture repellent agent Connecting pieces for the unit sections including the Disc Lock types are to be checked for tightness at least once a year All seals are to be inspected at least once a ye
103. ieve the required pressure k 6 11 Cabinet k 6 11 1 Integrated cabinets in TIME units TIME units are delivered with integrated cabinet in the supply fan section External components must be connected to terminals in the cabinet k 6 12 Temperature sensors Four sensors are always delivered with each unit See below where the sensors are placed e 1sensor the extract air installed inside the unit e 1 sensorin the outdoor air installed inside the unit on the cold side of the heat exchanger e 1 sensorin the supply air to be placed in the supply air duct by the installer e 1 the exhaust installed inside the unit k 6 13 Damper motors Four different types of damper motors are available e On off damper motor without spring return function Torque is 20 Nm and run time is 150 seconds e Modulating damper motor without spring return function Torque is 20 Nm and run time is 150 seconds e On off damper motor with spring return function Torque is 20 Nm and run time is 150 16 seconds e Modulating damper motor with spring return function Torque is 20 Nm and run time is 150 16 seconds k 6 14 Filter guards Filter guard over pre filter and primary filter installed and connected to the controller for display of alarm when the mechanically set limit is exceeded Filter alarm will be displayed on the Systemair Control Panel k 6 15 Room temperature sensors One or two external room temperature sensors are available The c
104. ing and the unit i 1 9 Tilt less than 30 during transportation of the section with heat pump DVU During transportation the unit section DVU must always be in the upright position or tilted less than 30 If it is necessary to tilt the unit more than 30 the suction pipe of the compressor must point upwards to prevent the escape of oil from the compressor sump i 2 Installation mechanical 1 2 1 Free area in front of and above the unit Important When positioning the unit on the site it must be ensured that an area with the same width as the unit is kept free for service and inspection and also for replacement of fans and exchanger if needed The width of the free area must be at least 900 mm Important For safe access to the cabinet with electrical components if the cabinet is placed on top of the unit the free area from the upper edge of the cabinet to the ceiling must be at least 700 mm i 2 2 Supporting surface The surface beneath the unit must be level horizontal and vibration free The surface must be able to withstand the load of the AHU Weights of the sections are written in Annex 2 Remember Duct work must be sound insulated and must not be mounted directly on beams trusses or other critical building parts i 2 3 Adjustable feet under legs or base frame and transport of sections Adjustable feet are provided in a carton box placed inside the unit Adjustable feet are delivered for indoor units and not for o
105. king hours Devices in manual Sustem info Into Out Put Lome 1 1 alarm let Discharge 8 zs tional Prol eg Snee ID1 Alarm reset oft IDz Coolin3 ool ID3 Defrost Ok ID4 Remote On Lemr Information Board ture Board size Total flash Built In tre Main cycle 4 cyclers tion Pressure Abars B 2 tion temperature amp systemair ai Oyt Put Hn12 B Hours Ltt Sa a 1 y Envelor B B dosis pe rz Lomr fbk 3 ExlU perc Information HOSTDPmCcOm ersion ate 5715 Bios 6 27 ASAP Boot 5 3 I alarm Ok ZB4SKB 10 2 alar Tis Ok 1624KB 109 Press Ok ID1E Hi3h Press 3 Ok amp systemair 8 7 Regardless of the displayed screen pressing the programming key accesses the password entry screen which allows access to the menu shown below for service level Enter the password 1111 and push enter Once the password is entered it will be maintained for 5 minutes from the last time a key was activated Then the password will have to be re entered in order to access the service level again In the Log Out menu you can log out without waiting 5 minutes Service level gives read access to all parameters with the ability to edit some of
106. l of heating capacity through 0 10 V signal from Systemair control system 38 k 6 10 Speed control of fans 39 k 6 10 1 TIME control system EC motors 39 k 6 10 2 Pressure transmitters 39 KOLL CADNO unun 39 k 6 11 1 Integrated cabinets in TIME units 39 k 6 12 Temperature sensors 39 k 6 13 Damper motors 39 k 6 14 Filter guards 39 k 6 15 Room temperature sensors 39 k 6 16 Frost protection of heating coil 39 k 6 17 Systemair Control Panel SCP
107. lsius Dangerous incident According to ISO 13732 1 2006 here is no direct risk of burns short time contact lesser than 2 5 sec Claim for reduction of danger No 1 8 2 Extreme temperatures cooling Hazards dangerous area Evaporator batteries and pipes connected to cooling compressor can achieve minus 10 degrees Celsius Dangerous incident According to ISO 13732 1 2006 here is no direct risk of burns short time contact lesser than 2 5 sec Claim for reduction of danger No 1 9 Heat pump units type DVU 1 9 1 Risk of high temperature Hazards dangerous area Condenser batteries and pipes can achieve temperature of 60 degree Celsius Dangerous incident Vurderet ud fra ISO 13732 1 2006 der er umiddelbart ikke risiko for forbraendinger bergringstid 2 5 sek Claim for reduction of danger No 1 9 2 Risk caused by lightning strike Hazards dangerous area Lightning strike close to the machine Dangerous incident Lightning strike can create flash over between phases and conductive parts This can cause fire or the overvoltage can make injury on persons Claim for reduction of danger Installer and user must be aware of the fact that lightning makes a risk that requires installation of overvoltage protection devices to lead the lightning overvoltage to an earth lead on a safe way The need for overvoltage protection devices depend on where the unit is placed in and on the building Installer and user
108. m MOP alarm _ Low suction temp _ High discharge press Low suction pressure _ Low pressure by pressostat _ Envelope alarm Motor phase alarm _ High pressure by pressostat High discharge temp compressor 1 _ High discharge temp compressor 2 _ High discharge temp compressor 3 Pump down for max time circuit 1 Maintenance request compressor 1 Maintenance request compressor 2 Maintenance request compressor 3 Clock alarm Memory expansion damaged BMS Offline amp systemair Reset Action Delay None 15 _ A Circuit OFF Circuit OFF 165 A o Circuit OFF A o Circuit OFF 205 Noe _____ _____ A None 0S _ None 15 _ None 15 _ A Compressor 2 OFF 105 A Compressor 3 OFF 10s M Circuit OFF 1805s E Circuit OFF 1805s A Circuit OFF 1805 LE QN Circuit OFF 1805 M Circuit OFF 3retries Circuit OFF 3retries A Circuit OFF __ 3S _ A Circuit OFF _______ 3008 A Circuit s M Circuit OFF 3retries Circuit 605 a Compressor 2 OFF ______ LESEN Compressor 3 OFF No ______ _ None A NONE ___________ A ____ None ___________ ___ A None ___________ amp P ENS None A ____ None _ 50
109. measures Adjustment and maintenance must be done by skilled technicians usually based on service contracts for some years or long term ESCO contracts The units are provided with guards to avoid unintended hazards and injury because of rotating parts in the unit The potential sources of harm are the fans with fast rotating impellers Hazards from the impellers are obvious during operation but when power is cut off the impellers are still potential hazards due to after run for at least 20 seconds Notice that even cut off the impellers are still potential hazards The fan guard s are the inspection doors and the doors are provided with locks Inside the doors are additional protection installed guards that only can be removed by use of tools Other motor driven parts are dampers with damper motors and rotary heat exchangers but the movement is so slow that guard measures are not necessary Just keep your hands away from places with risk of injury Use particulate respirator when filters are replaced s 1 1 Necessary protection measures prior to start up Ensure that all protection measures are installed correct before start up s 1 1 1 Design of protection measures Inside the doors are additional protection installed guards that only can be removed by use of tools s 1 2 Safe adjustment and maintenance Before maintenance and repair the unit must be switched off by switching off the automatic circuit breakers and block them
110. ndui 519 JIA AWIL 181S W 19 011U02 18 S W 9 1011002 19188 34 E 01 SLOZ S0 90 LO0 90 9 S yS 2 0 912 918919 WaISAS 2930 cO c ueb5 Walsks j0110053 983 WI 19905 1XON u011dii59 3p uoroun 17001539 192991014 oDiJJ07 JI 3NI 1 7 6 7 6 7 6 7 6 6 1 52 mmm mn m m c RIT x RIT o 90X H V LV G V a G V V G V MASA mE D 61 06 1911021009 18158 q 1611911109 18158 q 1911011009 181981 q 1911011009 161981 q 1611911100 16158 q 1611011199 191 Lo Low O x lox oo D L LL 11 100 amp 804 001110 19 S W J1vueis g JL LL 91 900 118 19811X3 J010Uu 1edueq amp 804 001110 19 S W J1vueis g 14V LL 6500 118 Ajddns J010Uu 1edueq ceM 823001105 19 S W J1Ivueis g jeubis wiely amp 804 97 S V 5 002 1 5 amp 804 061110 19 S V J1vueis g 11215 eM e8zg 001130 19 S V 5 01 SLOZ S0 90 LO0 90 9 S yS 2 0
111. nex 14 e Operator s guide for the Systemair control panel annex 15 k 2 Electronic media A DVD is delivered with every unit The below mentioned documents are available on every DVD and this means that every DVD is provided with information about many components that are not delivered with every unit The documents on the DVD Common e This User Manual e Operator s Guide e Commissioning Protocol as a Word file for modification by the installer Components in the control system e Manuals for the controller Systemair E28 e Information about Building Management Systems e Damper motors e Filter guards e Temperature sensors e Fire thermostats e Smoke detectors e Pressure transmitters e Valves e Valve motors e Control panel e E Tool software for fast communication with the controller e Other 35 amp systemair Documentation is available for download from https techdoc systemair dk Your local Systemair company is able to provide the data k 4 Start up by installer All protection and safety measures must be met before start up of the unit The mains supply voltage must also be checked too The mains supply voltage must be measured at the supply terminals in the cabinet k 4 1 Checklist relevant values k 4 1 1 Checklist prior to start up 5 the unit assembled correctly with its functions in the correct order See annex 2 e Are the sections and ducts assembled correct See annex i e Check that
112. nex 15 this manual is delivered with the unit printed on paper and also available on the delivered DVD Further information about the controller is available in the Corrigo E28 User Manual that is available on the delivered DVD E Tool software is also available on the delivered DVD and for download from a homepage K 6 Description of functions K 6 1 Remote control k 6 1 1 Communication WEB master TCP IP Exoline to PC and Android telephone The controller has been prepared with a WEB master interface WEB side integrated available when connected to a LAN network It is possible via the LAN network to read values and to change some 36 amp systemair parameters for example set point temperatures schedules air flow capacity It is possible to read and reset present alarms There are 2 levels of login k 6 1 2 Communication to BMS systems with MODBUS The controller has been prepared for communication via RS485 communication port to a MODBUS based BMS system Building Management System The controller can work as a stand alone system without any support from other controllers Special set up of the controller for communication with the BMS system is not included in the delivery from Systemair k 6 1 3 Communication to BMS systems with LON The controller has been prepared for communication via LON communication port to BMS systems Building Management Systems The port uses LonWorks according to the LonMark guidelines The
113. ng diagrams are on the DVD delivered with every unit 28 amp systemair i 3 2 1 TIME units label inside the cabinet e Label with data about the cabinet including data about power fuses and the terminal plan for the connection of external components see section d 2 2 i 3 3 Installation of mains power supply An AC DC residual current device must be installed in the power supply The power supply for the units is 3 400 V N PE 50 Hz Protection of the units in accordance with the local statutory requirements for the additional protection of systems with frequency converters The operator is responsible for the installation of the necessary protection equipment supply disconnecting device is not delivered by Systemair 1 3 3 1 Necessary mains power supply for TIME units without power for DVU Necessary mains power supply appears from the table below and the wiring diagram in annex 14 This information is also printed on the unique machine card placed on the front of every unit see example of a machine card in section d 2 1 TIME 10 TIME 15 TIME 20 TIME 25 TIME 30 TIME 40 1 3 3 2 Necessary overvoltage protection device that leads lightning overvoltage to an earth lead on a safe way The Installer and user must be aware of the fact that lightning strikes make a risk that requires installation of overvoltage protection devices to lead the lightning overvoltage to an earth lead in a safe way Installer and
114. ng screws The frame profile under the inspection doors is placed over the horizontal profile of the base frame See the example on the photo below 26 5 systemair i 2 7 Joining the AHU sections The sections must be placed on the base frame and if the unit is delivered with 100 mm legs the sections must be positioned directly opposite each other Ensure that the internal factory fitted rubber sealing is undamaged The sections are then to be positioned directly opposite each other If the sections are built with legs the adjustable feet can be used to get the sections parallel and at the same height 3 Press the sections hard together so that the rubber profiles are so flat that the iron frames of the two sections are joined Straps with tensioner as shown below are suitable for pressing the sections hard together 4 sections are then to be locked permanently together with the black plastic coated Systemair Disc Locks The Disc Locks are delivered in a carton box placed inside the unit Place each Disc Lock over the 2 factory fitted locking pins The discs and locking pins are not reliable for pulling the sections together They are only sufficient for keeping the sections well together so just turn each disc gently with the supplied Allen key Use a sequence where each disc is tightened with only one Click at a time If the unit is placed too close to a wall with no space left for the mounting of Systemair Disc Locks bracket
115. no CE 0041 PED Didsbury Manchester M20 2RE A1 SYA 001 10 DNK The declaration is only valid if the installation of the air handling unit is carried out according to the instructions delivered with the unit The installer will be responsible for the CE marking and documentation if any construction or functional changes are applied to the air handling unit Hasselager 24 June 2013 11 5 systemair d General descriptions dangers and warnings TIME air handling units are order specific machines available in thousands of different configurations Only a few examples of machine configurations are described below The air handling units are intended for the transport and treatment of air between 40 C and 40 C The units are exclusively for comfort ventilation Maintenance of the units must be carried out by skilled technicians On the drawing below a right hand unit is shown because the inspection doors are mounted on the right hand side of the unit when looked in direction of SUPPLY airflow The unit below is with rotary heat exchanger Position Description Symbol n Connection supply air to the rooms SD m Connection exhaust air r3 Connection outdoor air in rn Connection extract air from the rooms d 1 Overview via pictograms on the inspection side of the unit 7 8 9 Q9 2 1
116. nstalled at the highest point of the 2 pipes supply or return pipe 31 5 systemair If the heating battery is built with 3 or more rows the water flow must be in counter flow to the direction of the air K To protect against frost temperature sensor for the transmission of an analog signal to the controller is placed in a pipe on the collection pipe for P return water The sensor must be fitted water tight with a cap in the pipe before water under pressure is in the battery The pipe for the sensor is soldered on the collection pipe and it is important to hold contra on the pipe mL when the cap is tightened Battery seen from above The sensor measures the water temperature of A Im the water inside one of the small pipes HHI for return water in the battery The sensor reduces the area in this pipe zw and hereby also the flow of warm E water in this pipe The temperature in this pipe is reduced more than the temperature in
117. of 2 active alarms which has not been reset Alarm number from list below Time and date of alarm Alarm type Operating conditions at the point of alarm 1 2 3 4 8 9 2 Alarm Log By using the enter key you can enter the alarm log Up to 100 alarms are saved 8 9 3 Alarm reset Alarms can be reset manually automatically or with retries Manual reset When the alarm condition is no longer present you must enter alarm menu and acknowledge the alarm by pushing the alarm button Now the unit can restart Automatic reset When the alarm condition is gone the system will automatically restart Still holding min off time Automatic reset with retries Retry conditions are checked if OK it will be automatic reset mode If not it will be manual reset mode 8 9 4 Alarm list Code ALOO1 ALOO2 ALOO3 ALOO4 ALOO5 ALOO6 ALOO7 008 009 010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 ALO30 Description Probe U1 broken or disconnected Probe U2 broken or disconnected Probe U4 broken or disconnected Probe U5 broken or disconnected Probe U6 broken or disconnected Probe U7 broken or disconnected _ Probe U8 broken or disconnected _ Probe U9 broken or disconnected Probe U10 broken or disconnected Probe U11 broken or disconnected Probe U12 broken or disconnected Low SH alarm LOP alar
118. oftware displays all the parameters to be written in a commissioning report the commissioning report is available as a Word file on the CD delivered with the unit The TCP IP port in the Corrigo E28 controller is prepared for communication with the E tool software k 6 9 Electrical heater battery k 6 9 1 Control of heating capacity through 0 10 V signal from Systemair control system Electrical heater installed with separate controller beside the heater The separate controller is designed for Capacity conversion of the 0 10 V control signal from the main control system The electric heater is not supplied from the air handling unit cabinet as the cabinet is not designed to supply the heater with power No power supply cables are connected to the electric heater The separate controller is without supply disconnecting device 38 5 systemair k 6 10 Speed control of fans k 6 10 1 TIME control system EC motors Fan motor revolutions are controlled by the EC motors The EC motors are configured and tested to comply with the data of the unit k 6 10 2 Pressure transmitters Separate control of the air flow or duct pressure for supply fan and for extract fan The required air flow or duct pressures with normal as well as reduced capacity are selected on the Systemair Control Panel The actual pressure is measured by pressure transmitters calculation in the controller continuously transmits the necessary revolutions for the fans to ach
119. port of unit without base frame on the site Units without base frame are always delivered in sections with each section on a pallet Sections can be transported on the site by hand manual forklifts 1 1 4 Lifting a unit with straps Use an appropriate lifting beam with a sufficient span to avoid that the straps touch and damage the drip nose profiles and the inspection side with handles pipes and accessories for example manometers cabinets tabs for measuring the pressure 21 amp systemair i 1 5 Lifting a unit with preinstalled brackets on the base frame for lifting Lifting beam and straps are not included in the delivery 1 1 6 Roof unit with bitumen roof Avoid damaging the drip nose profiles along the bitumen roof Keep the protection profiles of Styrofoam on the unit until the installation has been completed If the unit is lifted by straps the straps must be kept away from the drip nose profiles by bars to avoid damage to roofing profiles 22 5 systemair i 1 7 Roof unit with steel roof For units with steel plate roof the steel plates are delivered uninstalled on a separate pallet Do not step or walk on the plates i 1 8 Pre assembly storage The AHU must be protected from the weather and accidental impact Plastic packaging must be removed and the unit covered with tarpaulin or similar materials In order to minimize condensation sufficient air circulation must be ensured between the cover
120. r Plant no amp systemair Danvent DV C 6 TIME4O Systemair A S Denmark Plant no Plant no 42 E 2 Fan Supply Order number XXXXX 1 14 d 1 4 Pictograms for all available functions in the units DVA DVC Bag filter Rotary heat exchanger Counter flow heat exchanger Heating battery Cooling battery Plug fan EC Blue Silencer 5 systemair Symbol 1 15 amp systemair d 1 5 Pictograms about warnings and dangers on the units Pictograms according to EN1886 about Warning about danger by rotating parts Warning about danger by electricity Warning about danger by heat d 2 Data about the unit according to card and label on and in the unit d 2 1 Machine card with unique data on every unit An example of a machine card is shown below Type Order number Air flow Total pressure drap Heating Cooling Heatrecovery Heatrecovery Capacity Fan Fan type K factor p 1 2 kg m3 Fan speed Maximum fan speed Motortype Motor norm sie Motor speed Power Voltage Filter Filter class Dimensioning pressure drop Initialpressure drop Final pressure drop DW KXXXX X supply 10000 m3 h 686 Pa 31 00 kW 57 14 kW 827 182 8 kW supply M RH5 amp Cpro 308 1415 RPM 1460 RPM IE2 ABB 100LD 1445 RPM 3 0 kW 3x400 V supply F7 130 Pa 71 Pa 189 Pa Extract M RH56Cpra 308 1385 RPM 1460 RPM IE2 ABB 100LD 1445 RPM 3 0 K
121. r sends a start signal for heating or a start signal for cooling as well as a capacity signal 0 10V DC to the internal controller in this section When the signal exceeds 1 6 V DC the digital compressor starts After start up the capacity is regulated between 5 and 50 by the digital scroll compressor C1 and Q6 in the illustration below When more than 50 of the capacity is demanded the control signal exceeds 5 0 V DC and the second compressor C2 starts Then the capacity of the digital compressor is reduced to the minimum and with increasing demand gradually increased to 100 capacity The reverse sequences are activated by declining demand until the demand is less than 5 If the control signal is below 0 5V DC the system will stop A full envelope control system in the internal control system prevents operation that exceeds safe conditions for any of the components Signals from the high and low pressure transmitters K3 and K4 contribute with information to ensure maximum performance without exceeding the set value and thereby prevent safety switches for the HP and LP K1 and K2 from disconnecting cooling or heating This system ensures maximum performance under the given flows and temperatures of supply air and exhaust air The system includes 2 electronic expansion valves One for heating mode Q3 and one for cooling mode 02 Super heat is controlled by the build in controller and is based on signal showing the evaporating pressure m
122. rd must be refitted before startup of the unit Insert the edges of the guard in the frame profile in the groove that is in the frame profile and connect both parts of the guard at the middle with 2 screws Replace the vibration damping foam rubber list if it is damaged i 3 Installation electrical 1 3 1 Description The position of components is shown and described in annex 2 Connections to terminals are shown in the wiring diagram annex 14 When control of constant pressure in the ducts also called demand controlled capacity is required the pressure transmitters must measure in the duct system at places where all pressure changes can be registered accurately for reliable pressure control This placement is left to the customer s free choice It is important to achieve a constant pressure also for the most faraway diffusers i 3 2 Wiring diagrams The wiring diagrams are printed in separate manuals delivered with the units as annex 14 The wiring diagrams are not unique for the order specific units but it is standard wiring diagrams with data about all configurations of the units Hereby the wiring diagrams will inform about components that are not ordered and delivered See the order confirmation and annex 2 with exact information about the accessory components that are ordered and delivered The wiring diagram includes General description Circuit diagrams Cabinet layout Terminal matrix and Cable plan The wiri
123. rsts of water trap and pipes sufficient insulation is recommended and installation of heating between the insulation and water trap pipes could even be necessary insulation heating and controller for the heating are not delivered by Systemair i 4 6 Draining condensate water from plate heat exchanger Condensate from the plate heat exchanger is collected in the drip tray Heavy negative air pressure in this section prevents the water from flowing out of the drainpipe A water trap with sufficient closing level of the water is essential to ensure that condensate water flows out of the unit The closing level of the water trap must be estimated correctly to ensure safe escape of the water see the illustration and estimate the minimum closing level according to the table The pipe diameter of the water trap and sewage system must be identical to the pipe diameter of the drainage outlet from the tray A water trap is optional and installation of the water trap is not included Remember to check that there is water in the water trap Negative pressure P Pa P HiMinimum H2 33 5 systemair i 4 7 Draining condensate water from cooling battery If the cooling battery and the drip tray is placed in the unit where negative pressure underpressure occurs the closing level of the water trap must be estimated correctly See the above mentioned information in section i 4 6 Draining condensate water from the plate heat exchanger If
124. s must be placed inside the unit to keep the sections permanently together brackets for this purpose are not delivered by Systemair i 2 8 Fitting the ductwork Flexible duct connections between AHU and ductwork must always be installed Be sure that flexible duct connections are almost fully stretched Flexible connections are ordered as accessories and they are placed inside the unit At the fan outlet on a centrifugal fan the duct size should be as close to the outlet size as possible Avoid blockage and turbulence at the fan outlet i 2 9 Risk of stack effect by vertical ducts and wind pressure on louvers On special occasions stack effect also called chimney effect in the ducts create airflows that drives the impellers by turned off motors A rotating impeller is a potential hazard during cleaning and maintenance of the unit Eliminate this airflow by dampers with spring return motors for automatic closing of the dampers even by power failure Important The Systemair air handling units can be ordered and delivered without dampers and the installer user must check that duct systems with the described risk of stack effect chimney effect will be provided with dampers and spring return motors 27 amp systemair i 2 10 Refitting of guards The guard is a safety guard installed inside the door Tools are necessary for the removal of the guard If the guard has been demounted during the installation on the site the gua
125. section in this manual e Safety during adjustment and maintenance section s 19 amp systemair f Employees in charge of operation control maintenance TIME units are constructed and built with a fully integrated control system After start up and hand over from installer to operators the unit operates fully automatically Indications of operating status as well as indication of faults are visible in the display and on the LEDs at the hand terminal The operators can enter new parameters in the controller via the buttons on the hand terminal Alternatively the controller can be connected to a BMS system so that new parameters can be selected via PC tablet or Smartphone The operators do not need to open inspections doors for the operation Skilled technicians must carry care out maintenance as well as repairs g Intended use and range of applications The air handling units are intended for the transport and treatment of air between 40 C and 40 C The units are exclusively for comfort ventilation The units are not for environments that exceed the corrosion class C4 according to EN ISO 12944 2 Intended applications for the units are Offices teaching rooms hotels shops homes and similar comfort zones h Unintended use and misuse inappropriate applications for the machine Units for outdoor installation must be specified and ordered for outdoor installation The units must not be used in environments that exce
126. sion 2x0 75mm2 Length m c ueo ueis s 07 2030 8 04 90 6V yun4 91 DVE EA X22 N 23 DVE EA X22 L 23 c 06 90 6 812 e t o 3 AWIL ueis s 07 2030 Cabelplan A3 EX1 UV W 00 Type Dimension 2x0 75mm2 Length m 1 BR 0 75 mm X13 L 12 BL 0 75 WT X13 N A3 EX1 UVA W122 Type Dimension 3x0 75mm2 Length m X10 1 X10 2 X10 3 A3 EX UVA W310 sa 2x0 25mm2 Length m X6 1 X6 2 A3 EX UVK W1T25 sion 3x0 75mm2 Length m X11 1 X11 3 19945 23 23 20 20 20 20 20 20 7D 15 K 15 K 15 K 06 90 6 1 e t o 3 AWIL ueis s 07 2030 Cabelplan ASMEXI EA WAOZ Type Dimension 3x0 75mm2 Length m ASTEXI UU W307 Length m A3 EX1 SA W30D D BO sion 2x0 75mm2 Length m A3 EX1 SA W40 oY Pe sion 3x0 75mm2 Length m 19945 1D 1D 06 90 6 812 e t o 3 AWIL ueis s 07 2030 Cabelplan A3 EX1 X W100 Type Dimension 3G1 5mm2 Length m
127. sjeubls SEU G8 SH 9 19 3 jeubls o Ano y G8 SH PIA UOO U19 X3 EA LIX r X YX leuis 1011409 jeus 011400 8c X 8c X 0110029114 011009 91 5 011409 FAQ jeuBis 0002 101 E us 6 X J M0d 98 1 3 18MOd uel JI 128J1X3 0c X 0c X 911 1 3 U91IMS 8 UJ01X 3 18jiusueJjjeinssalg 9 X EX EX 8x S 6 X 6 X G LX Aejdsip 0611109 Aejdsip Z LX O O O O L EX ule dl d91 BIA snqpow LEWN Jamod ule 41 491 BIA 1 puejaugyg puejaugyg Bu191x9 APIs JauIgeY 2 9015 Jaulgey 07 8 04 90 6l aed rew 5 5 9 c u85 845 011109 983NIL cote 0331 999 AY Bbulmeig 19efo0Jg __________ ______________ weibeig indi 918 Vi Vel VOL 6l 11n9119 419 11n9112 8 V3 11n2119 ydg Vt 11n2119 8 Vi 11n2119 8 ugi giqi1inoi19 9l AV 8 A9 D 9 9 11n2112 9 5 9 11n9112
128. snu ji 11 J 10 0 401 UL la q 119113 enpioeg e Burjje1surue e 2 e npio8 H 215 UM N Ge 0X 9 3 3 9 lt 8 0 9 N V 0 91 LO i i i S yS 2 0 nf Vy 0 0 902 10 08 ON Ady 618 918919 JIELWUSISAS i ueis s j 0110053 983 NI L cO 0 c ueb5 ueaijs s j0110053 983 NIL UIEN 93 4NIL u011dii59 3p uoroun 17001539 192991014 apis 8u191x3 apis J M0d Bul181x3 p 4r Z Po c ee PO c c 0 mn cO q N q G yi 0 S yS 2 0 yS 1X9N C CD gt Se Se gt gt gt gt d Exe gt L 06M es les les lec NOOt m gt m gt gt Sle fe o o o O 1 TN 0V G6 90V j 1198489 ZA A19A0090 189 79 02 1198489 011002 COV 7704 6 Ajyioedeg BN LA 1109 Buljeoy OY 26 600 9 9914 LOV L6 10V 18 011U00 19158 Bulmeig WaISAS O1 U0D DOF L SLOZ S0 90 0 EO uoidij2ep uoil5und UOISJ N AlI UW BRO Co MI WI dl d9 1 BIA 5 Aejdsiq 50n08dgdON xd 0611109 SNT
129. them For more information on the parameters that can be changed see the parameter table Default password 1111 As soon as the password is entered in the log in screen and function selected the access level needed to edit the values is shown As shown in the following screens S flashing for Service and M for Manufactor amp systemair 8 8 Manual operation From the menu Manual mode it is possible to operate components manually The technician can control the operation of components manually This procedure is relevant for the test during the annual maintenance with the control of all safety and control functions or after exchange of components Menus as follows In the first screen above Compressor 1 status Actual operating hours Next threshold of operating hours for service can be set Current capacity and selection of manual mode Compressor 2 status Actual operating hours Next threshold of operating hours for service can be set Current status and manual selection When operating compressors manually Super Heat control will still be active as long as set to Auto Preliminary Expansion valves can be operated manual individually The valve do have 0 480 steps Date and time amp systemair Only English is available 8 8 1 Running hours This is available in the menu for maintenance 8 9 Alarm 8 9 1 Alarm By pushing the Alarm button you can see any active alarm Alarm 1
130. urface of the baffles might be harmful to the health Dangerous incident To breathe in particles that is harmful to the health Claim for reduction of danger Risk only exists during maintenance and cleaning This takes place at least one time every year Use of particulate respirator is described in this manual Particulate respirator maintenance free including foam face seal and adjustable pre threaded headbands same particulate respirator as recommended for change of filters 1 6 Filters type DVF 1 6 1 Risk caused by missing change of filters Hazards dangerous area Missing change of filters and missing maintenance decrease the capacity and final consequence will be breakdown Dangerous incident By extensive lack of of filter change and maintenance the machine can break down Claim for reduction of danger In the manual is the method and schedule for change of filters and maintenance specified 1 6 2 Risk caused by the execution of filter change Hazards dangerous area Filter bags Dangerous incident To breathe in particles that is harmful to the health Claim for reduction of danger Use of particulate respirator maintenance free including foam face seal and adjustable pre threaded headbands same particulate respirator as recommended for cleaning of attenuators I 7 Plug fans type DVE 1 7 1 Risk caused by lightning strike Hazards dangerous area Lightning strike close to the machine Dangerous incid
131. user must take care of this according to local statutory requirements 29 systemair i 3 4 Electrical connection of components and functions External components and functions are delivered according to the order confirmation Cable numbers appear from the label inside the cabinet and cable numbers appear from the wiring diagrams 1 3 4 1 Connection of the Systemair Control Panel to the Corrigo E28 controller The SCP panel is provided with 10 metres of cable Demount the cable at the back of the Systemair Control Panel pull the cable through the cable entry in the cabinet and remount the cable in the panel or add more cable up to 100 m of cable between the Systemair Control Panel and the controller is possible Place the Systemair Control Panel on the outer side of the unit or on a wall Alarm button Press for alarm list Alarm indicator Flashing for unacknowledged alarm Write enable LED Slow flashing indicates parameters can be changed OK button Press to activate a selected menu setting if possible Button for clear Abort a parameter setting or if possible restore the original value AN Em and up down buttons Used for navigation up and down and to the right and left in the menu tree Up down buttons are also used for increasing or decreasing values of parameters EMIL MEN den bce 30 systemair i 4 Installation Pipes for water hot and chilled valves and drains 1 4 1 Des
132. utdoor units Sections can be transported on the site by hand manual forklifts or similar The frame profiles in the edges of the sections have carrying capacity for lifting by the hand manual forklifts 23 5 systemair i 2 4 Base frame assembly Base frame is delivered unassembled for the indoor units that are delivered in sections on pallets Assembly of the base frame is illustrated on 4 pages in a manual in a plastic bag which is attached to one of the large base frame parts The 4 pages with the illustration regarding the assembly of the base frame are also available in this user manual in annex 4 or 5 There are two types of base frames 1 150mm high base frames 2 250mm high base frames There are 2 different manuals and each of them illustrates the assembly of base frames 1 Manual about the 150 mm high base frames for AHUs in the sizes from 10 to 40 The name of this manual is Base frame 150 DVZ 10 40 2 Manual about the 250 mm high base frames for AHUs in the sizes from 10 to 40 The name of the manual is Base frame 250 DVZ 10 40 Example of 150 mm high base frame for TIME in the size from 10 to 40 Mount adjustable feet with a distance of maximum 1500 mm between each foot under the base frame The base frame can now be levelled by the adjustable feet The next step is to place and assemble AHU sections on the base frame i 2 5 Base frames for outdoor units Outdoor units must be installed on 250 mm high b
133. utton can be used to scroll through the status of devices No password is needed to access these variables The physical status of inputs outputs and transmitters are all available in the menus The individual screens are shown below Compressor status he ee Discharge temperature zone and prevent action Discharge temperature Condensing pressure and temperature Compressors status and digital percentage Envelope zone and time EZ1 Ok zone within operating limits EZ2 HiDP High compression ratio EZ3 HiDscgP High condensation pressure EZ4 HiCurr High motor current EZ5 HiSuctP High suction pressure EZ6 LoDP Low differential pressure EZ7 LoPRat Low compression ratio EZ8 LoDscgP Low condensation pressure EZ9 LoSuctP Low evaporation pressure 6 Suction gas temperature 7 Evaporating pressure and temperature Expansion Valve Overview Ber Super Heat and actual set point Suction gas temperature Valve opening mode percentage and steps Valve status Close valve closed Std by system stop position Pos fixed position during sequence amp systernair Wait after positioning and in case of change of cooling capacity greater than 1096 the valve to do large movement that can take some seconds Wait will be displayed during this phase On valve in regulation Init driver initialization Evaporating pressure and temperature Status Information advanced deuices info gt 17 status Wor

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