ROPV R40 E Series User Manual
Contents
1. EET OPV gARBIN ROPV INDUSTRY DEVELOPMENT CENTER ROPV R40 E Series User Manual For Use with the Following ROPV Pressure Vessel Models R40 600E R40 800E R40 1000E R40 1200E Headquarters Harbin ROPV Industry Development Center 100 Hongqi St Xiangfang District Harbin China 150036 Tel 86 451 5515 5144 Fax 86 451 5515 5124 Email ropv Q ropv com cn Website www ropv com cn ROPV R40 E Series Manual August 2005F General Product Description R40 E Series R40 600E Design Pressure R40 800E Design Pressure R40 1000E Design Pressure R40 1200E Design Pressure Min Operating Temp Max Operating Temp Factory Test Pressure Burst Pressure Operating pH Range Cleaning pH Range End Port Membrane Housing 600PSI 4 1Mpa 41Bar at 120 F 49 C 800PSI 5 6Mpa 56Bar at 120 F 49 C 1000PSI 6 9Mpa 69Bar at 120 F 49 C 1000PSI 6 9Mpa 69Bar at 120 F 49 C 20 F 6 C 120 F 49 C ASME 1 1x Design Pressure Standard 1 5x Design Pressure 6X Design Pressure 3 11 2 12 less than 30 minutes General Warning High Pressure Membrane Housing ROPV vessels are designed to provide safe operation over a long service life if properly installed operated and maintained The vessel may cause loss of life severe bodily harm or property damage if not correctly installed operated or maintained Read and understand all guidelines provided in the vessel User Guide Observe every2. There 1s a set of double o rings on the inside diameter of the permeate port that must be inspected for damage once the adapter is removed Damaged o rings must be replaced before re installation Step 3 Remove Bearing Plate The bearing plate and sealing plate are connected by two interlinking screws Unthread these screws with a hex wrench Step 4 Remove the Feed Concentrate Port Remove the two pieces of feed concentrate port fixture Grasping the sealing plate rock the feed concentrate port slightly and pull away from sealing plate It may be necessary to tap the permeate port on the smaller end with a rubber mallet to release the seal bond ROPV R40 E Series Manual August 2005F Step 5 Remove the Permeate Port Grasping the sealing plate rock the permeate port slightly and pull away from sealing plate It may be necessary to tap the permeate port on the smaller end with a rubber mallet to release the seal bond Once it 1s removed check the sealing plate o ring seated between the permeate port and the sealing plate Inspect for damage or foreign matter Replacement o rings are recommended during all head rebuilds Step 6 Clean All Components All components should be cleaned with a mild soap solution or clean water The components should be air dried or dried with a lint free towel Step 7 Inspect All Components All components should be carefully inspected for signs of corrosion and damage Components exh
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4. 0001 THE HIS HE 7 UD August 2005F ROPV R40 E Series Manual Y gaxl00 G07TEOPY sua am iem B JURIQUIA 12 4 9J9 U Joy 40071 gun wi EET qi AdO NISNVH 08 081 IU MI navit HW scr Dunn HI CUM j vss canto mr Uu roi Win mum Hin i 16 8 69 utu UO alu E TKD wi wa arae 0 ay Wu Wu aye 1010dy S 1 nns 11908 D ELLE x SS tr mm pogoja p 9 43018 01 LOW 3UNSSAUA TITIAMIA THR ENT Wn gos m UD si N mt my 2M1AYUO OL TYESELNT NIH E N T Ge axy SIMITOIOS In petit X u Ja Gs EI VIO 224202423 102 BUY DRATRINL MIA t SEED m ai o Tm s WOU mm d Uu Vi WINE ES mx SERIO DO dta kroda TRAS COLO E ty h t I DO _ TT nu e 2 u Sr dem tr aN TT HI a ln lt nm Gs DS SHIIL Im AUNT August 2005F ROPV R40 E Series Manual
5. not over tighten the straps vessel must be allowed to expand under operation e Maximize the connection flexibility to allow for vessel erowth under pressure e Align the end ports with the system manifold correcting any misalignment before final installation e Provide overpressure protection in the system safety devices e Inspect end closures regularly for signs of corrosion Immediate corrective action and or replacement 1s suggested in case of corrosion e Relieve system pressure before working on the vessel e Do not attempt to over tighten the Permeate Port connections as this may damage the end closure One turn past hand tight should be sufficient e Never operate the vessel in excess of its ratings This may void the warranty and cause bodily or property damage e Do not operate the vessel permeate port over 125PSI e Flush the vessel with permeate before system shutdown to reduce the chance of COITOSIOD e Do not install the vessel in direct sunlight e Operate the vessel within the recommended pH range Operating pH Range 3 11 Cleaning pH Range 2 12 less than 30 minutes End Plug Removal Step 1 Shut Down System and Relieve System Pressure The system must be shut down and all pressure relieved before conducting any maintenance or repair on the vessel Step 2 Disconnect Permeate Piping The system piping must be carefully removed from the vessel connections Step 3 Inspect End Closure The end c
6. pre pressurization inspection should be conducted including verifying that the heads are properly installed system piping connections are in place elements are installed adapters are installed and thrust cone 1s installed at downstream end of the vessel Step 6 Inspect for Leaks All connections should be free from leaks Do not operate leaking vessels ROPV R40 E Series Manual August 2005F Piping and Mounting Recommendations Do not force any connections The Header and related piping should be self supported Space strap saddle locations using S dimension shown in model engineering drawing 4 and longer vessels have a third strap saddle assembly to be installed at the center point of the vessel Tighten straps to hand tightness plus one turn Manifold span should be greater than vessel span to allow for vessel growth under pressure ROPV R40 E Series Manual August 2005F R40 E Series Parts List 4021 1 Connect with Sealing plate 4068 1 4026 Connect with Permeate Port Feed Concentrate Port 4035 O ring Note Please see the adapter list to get full series adapter ROPV R40 E Series Manual August 2005F ROPV Limited Warranty Harbin ROPV Industry Development Center hereinafter called ROPV vessels the Product are warranted to the original purchaser the Customer under normal use and if installed operated and maintained in accordance with applicable User Guides to be free of defects in mat
7. precaution contained therein Failure to do so may result in malfunction and potential catastrophic failure Qualified technicians experienced in servicing hydraulic systems should be used to work with this vessel Misuse incorrect assembly or use of damaged corroded components may result in catastrophic failure Vessel Use and Precautions e Positive pressure up to the design pressure PSI of the specific model being used e The required vessel element interface hardware is supplied with the vessel not required for all models Ensure that an element adapter 1s installed at each end of the vessel before use e Vessel expands under pressure and careful consideration must be taken when installing straps saddles and system connection piping e Installation with the straps saddles provided is strongly recommended e Vessel should not support any other system components Connections should be non load bearing e Periodic inspection of the vessel end closure is recommended to ensure all parts are dry and free of corrosion e Failure to understand and follow all precautions may void warranty and result in catastrophic failure of the vessel e These guidelines are subject to change Please check with ROPV to ensure that the User Manual is the latest version for the vessel model being used e Mount vessel using strap saddle hardware provided and span recommended in the engineering drawing ROPV R40 E Series Manual August 2005F e Do
8. ations for warranty performance and ROPV reserves the right to conduct warranty performance outside of the items shown If the Product is found by ROPV to be defective under the terms of this warranty ROPV will perform one of the following at its option 1 supply a substantially similar replacement part based on FOB factory terms 2 conduct a field repair of the Product 3 issue a credit for the original cost of the Products This is not a statement of limitations for warranty performance and ROPV reserves the right to conduct warranty performance outside of the items shown Products returned to ROPV for inspection or testing must be shipped freight prepaid at the Customer s expense If a breach of warranty is confirmed ROPV will bear all costs related to the inspection and testing If the Product failure is found to be caused by cause other than breach of warranty all costs related to the inspection and testing of the Product will be borne by the Customer This includes a USD 500 per day fee and all related travel expenses All reported defects must be submitted to ROPV in writing Disclaimer ROPV makes no expressed or implied warranty other than that specifically set forth in this warranty statement ROPV disclaims any warranty of merchantability or of fitness for a particular purpose ROPV s liability under the terms of this warranty shall not exceed the purchase price of the Product which are claimed to be defective ROPV shall not be liable f
9. erial and or workmanship for a period of one 1 year from date of manufacture subject to the following Any replacement Product or Part will be warranted only for the remainder of the original warranty period or thirty 30 days whichever is longer Exclusions from this Limited Warranty The warranty shall be void if 1 defects are not reported during the warranty period 2 the Product is subject to accident damage incorrect installation mishandling abuse misuse negligence or accident by any other party 3 problems caused by modification or alteration 4 chemical exposure or acts of nature 5 any item manufactured by other companies 6 wear on replaceable components under normal conditions seals are excluded from this warranty Procedure for Obtaining Warranty Performance ROPV reserves the right to determine if a reported defect is a breach of this warranty This may require at ROPV s discretion one or more of the following 1 an inspection or test of the Product and or the system in which it was installed by an ROPV representative the customer is responsible for arranging access to the Product 2 an inspection or test of the product and or the system in which it was installed by the Customer 3 an inspection or test of the product and or the system in which it was installed by third party inspector appointed by ROPV 4 return of the Product to ROPV s factory for inspection or testing This is not a statement of limit
10. ibiting such should be replaced before re installation All o rings should be carefully inspected for signs of damage It is recommended that all o rings be replaced during each complete servicing of the vessel Failure to do so may cause poor system performance Step 8 Inspect Inside Vessel Surface The inside surface of the vessel should also be inspected once the membrane elements have been removed Special attention should be paid to identify any scratches damage or foreign matter Surface scratches can be repaired by carefully sanding the effected surface with 600 grit sandpaper A combination of soapy water and fresh water should be used to flush the area during sanding Clean water should be used to clean the area after sanding Any extemporaneous matter can be removed with a soft cloth soapy water and a clean water flush Damaged vessels should not be used under any circumstances Picture of Disassembled Head Components ROPV R40 E Series Manual August 2005F Head Reassembly Step 1 Inspect All Head Components All head components should be free from scratches foreign matter or any sign of damage Please see Step 6 above for additional information about cleaning head components Scratched or damaged components should be replaced with ROPV supplied replacement components All o rings should be carefully inspected for signs of damage It is recommended that all o rings be replaced during each complete servicing of the vessel Fai
11. losure should be inspected for any signs of corrosion or damage Surface corrosion can be removed with a wire brush while flushing with water Damaged components should be replaced with approved components from ROPV Step 4 Disconnect Locking Screws Each of the three locking segments is held in place with one locking screw The locking screws can be unthreaded using a hex wrench The locking screws should be unthreaded from the locking segment The locking screw and locking segment can be removed together ROPV R40 E Series Manual August 2005F Step 5 Remove the End Plug A male threaded nipple is recommended for use when opening the end plug Thread the pipe nipple into the permeate port of the end plug gently motion the nipple in various directions and then gently pull the nipple from the vessel A firm tug may be required to release the end plug o ring seal Complete End Plug ROPV R40 E Series Manual August 2005F Head Disassembly and Inspection Step 1 Remove the Head O ring Use a non metallic rounded tool to start the o ring out of the o ring groove Once a small portion of the o ring has been lifted out of the groove use your hand to work the remainder of the o ring out of the groove Damaged or cut o rings must be replaced during re installation of the head Step 2 Remove Adapter Grasp the adapter and slowly pull from the bearing permeate port A slight rotating motion may ease the removal of the adapter
12. lure to do so may cause poor system performance Step 2 Install Sealing Plate O rings All o rings should be coated with a thin layer of glycerine before installation Care should be taken to minimize the amount of glycecrine and any excess should be removed One o ring should be placed into each grooves located on the inside diameter of the port hole in the sealing plate including the Feed Concert Port Permeate Port and Adapter Port Make sure o rings are completely seated in the grooves M 1 Step 4 Assemble Feed Concentrate Port Place the feed concentrate port in the sealing plate opening and secure using the two feed concentrate port fixtures ROPV R40 E Series Manual August 2005F Step 5 Assemble the Bearing Plate Position the bearing plate over the sealing plate pushing them together so that the threaded portion of the permeate port 1s visible Connect the bearing plate and sealing plate with the two interlock screws A hex wrench can be used to secure the screws Step 6 Install Adapter O rings All o rings should be coated with a thin layer of glycerine before installation Care should be used to minimize the amount or glycerine applied and any excess should be removed Seat one o ring into each of the two grooves located at the element end inside diameter of the adapter Step 7 Install Adapter The adapter should be pushed into the permeate port until the wider diameter middle section 1s flush against
13. or any consequential or incidental damages whatsoever including but not limited to injuries or damages to person or property loss of business profits business interruption loss of use cost of removing installing Products or the claims of third parties Warranties or Representations by Others No agent employee dealer or other person has any authority to make any warranties or representations concerning ROPV or the Product ROPV is not responsible for such claims of warranty or representation ROPV R40 E Series Manual August 2005F Y 400 8008000 a sem er 4009 dry 831N3 IO D AYISNONI pt y AdOY NISNVH ml UO WECHI Im wq 9 60 9 99 wa HIR ur HS D uu vulg una 84018 OL LON IUASSIUA End TW E 491 10N 10011 RPE DL um VINO 80NX388448 303 AUT SHGI SEPM mit I 91 41 lydia quosst 1014dy S wasn NY TI 77 FB LT dum srt o e fit pm de TN 4 TW EN H DAN ey y E il m ACL 2 mm Tu MH 13 11 mu Au 90JQ89N VEY 83910 104 miim uNa agr FRI HOT Dn y umo Im f URU LR lit a y sav i mm mm NID DI nen ug magie joryoo vier 01 wu wer ER w quien 1 peo gp Mog 00 po24 nr L petu wo 1501 9111111 1304 729 903 n 9 2011 AL rA 30115 SINI10109 Tarati STL i wort mim a Du ININETA t anu M Vid OTL TOL ee BENE D Wie iota Ur umm
14. the end of the permeate port Simultaneously pushing and turning the adapter will ease installation Step 8 Install Head O ring All o rings should be coated with a thin layer of glycerine before installation Seat the head o ring into the groove on the outside diameter of the head ROPV R40 E Series Manual August 2005F Head Installation Step 1 Follow All Steps Outlined in the Head Reassembly Section Step 2 Install Head Hold the head assembly with both hands square to the axis of the vessel Push firmly with both hands until the head is correctly positioned and the retaining groove Is visible It may be necessary to use a rubber mallet to tap the head into its engaged position The thrust cone must be installed with the head at the downstream end of the vessel Step 3 Install Locking Kit Segments Clean and dry the retaining groove Position the first two locking segments No 1 and No 2 in picture so that the end section sits in the retaining groove Position the third locking segment No 3 into the last area Position the securing ring as shown and use a hex wrench to tighten the screw until snug Do not over tighten maximum torque guideline 10Nm Install the two other segments in the same manner Conduct a final tightness check of each screw after all three segments are installed Step 4 Reconnect Permeate Piping Reconnect the system permeate piping to the permeate port Step 5 Pressurize System A thorough
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