EQUIPMENT Operation Manual Loctite® SD10 Digital Syringe
Contents
1. Press the button and the U button to change numbers and the lt button to move the cursor MODE Press the L button to save the setting Or press the F7 button until the light above flashes Press the button or foot switch to set the dispense time MODE Press the L button to save the data Press the 4 button or foot switch to dispense The unit will run at the preset dispense and interval times Press the 4 button or foot switch to stop the cycle 6 Cares and Maintenance 6 1 Care e Occasionally the o ring of the syringe adaptor 12 should be lubricated with silicone grease This will prolong the life of the o ring 3 Clean hands after application of grease to assure surfaces to be bonded are clean Otherwise bonding might fail Failure to properly handle cleaning agents may be hazardous to your health e Observe general safety regulations for the handling of chemicals e Observe manufacturer s instructions Request a material safety data sheet for the product used Recommended cleaning agents for Anaerobic UV curing and Chipbonder adhesives There are currently no recommended solvents for removing cured Loctite brand adhesives Fluid adhesive residues can be removed with various solvents ACETONE is well suited for this application Cyanoacrylate adhesives The best solvent is ACETONE for both cured and fluid cyanoacrylates 6 2 Maintenance The unit requires no special maintenanc2. as well as Loctite brand chipbonder adhesives or soldering flux 2 Description Typical System Set Up Front Panel A N G n f NS SD10 Digital Syringe Dispenser _ f LOCTITE SET oN EX A o e xo A 4 Vacuum DISPENSE lt E E U gt v psi o v lt BBE Pressure Bm e mc PROGRAM orar tur MANO k U J _ ON O n 3 L 2 1 AA A NAH Rear Panel p A Power Power Foot 24VDC Output N Input Switch Switch FR j XS 1 Air Input Agr 24 DC Air Exhaust Bere SD10 Digital Syringe Dispenser SOU J e DK 1514629 12 13 14 15 2 1 Operating Elements Control panel Adjustable air regulator Digital air output vacuum display Suck back regulator Air output for syringe air line adapter Air input XS 1 foot switch connector Power switch Power input 24VDC Foot switch Power supply Syringe air line adapter Syringe end cap Syringe piston The syringe piston ensures emptying of the syringe barrel and prevents air from permeating the product as well as preventing the product from running back out of the syringe barrel and into the control unit 15 Syringe barrel 16 Luer lock tip cap 17 Dispense needle N Q0 DU uno pa pa A QI N A 2 2 Theory of Operation The Loctite SD10 Digital Syringe Dispenser 1514629 is connected to an external pneuma
3. ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE Henkel Corporation One Henkel Way Rocky Hill CT 06067 3910 USA Henkel Capital S A de C V Calzada de la Viga s n Fracc Los Laureles Loc Tulpetlac C P 55090 Ecatepac de Morelos MEXICO Henkel Loctite Korea 8F Mapo Tower 418 Mapo dong Mapo gu Seoul 121 734 KOREA Henkel Canada Corporation 2225 Meadowpine Boulevard Mississauga Ontario L5N 7P2 CANADA Henkel Singapore Pte Ltd 401 Commonwealth Drive 03 01 02 Haw Par Technocentre SINGAPORE 149598 Henkel Japan Ltd 27 7 Shin Isogo cho Isogo ku Yokohama 235 0017 JAPAN Henkel Corporation Automotive Metals H Q 32100 Stephenson Hwy Madison Heights 48071 USA Henkel China Company Ltd No 928 Zhang Heng Road Zhangjiang Hi Tech Park Pudong Shanghai China 201203 www equipment loctite com Loctite is a trademark of Henkel Corporation U S A Copyright 2006 Henkel Corporation Teflon is a registered trademark of E I DuPont de Nemours Co Inc All rights reserved Data in this operation manual is subject to change without notice Manual P N 8903234 Date 03 01 2012
4. DISPENSING sitea E 8 Dred FUMING the Syringe A nE E A A E a WA KK b 8 52 Set MU O 7253 Dai n AR EA Tey A ANA Siya Aa ra a A Ana or dO 9 5 2 1 Purging Air from the Syringe ei ada 9 5 22 MAN MOOG entice tk xine WANA n Kab ANE te ad Nc daa Her AE e rey A ME Nas xen 9 Die OO ANS serra nao a e cotta dei ARA a a V n a eal Aree die chia 10 5 24 Tim r mode o 10 32 9 Cycle Modes ane 220550 QAS E PRE Ee E RE O AROR 11 6 Cares and Maintenance ios 12 E E OF i E E E A T E E E E E E E 12 6 2 MantenalCe notch hails kanik Dy da Tik a dareka a 12 7 Troubleshooting ii 13 8 Replacement Parts and Accessories rexek eken ek ek kek kek keke ke 14 9 WArranty iba sr Kek ee l seran i Ee BE ana NR lu el be e an l CERA datas bA ard ar ad ka eae aden 14 1 Please observe the following 1 1 Emphasized sections A Danger Refers to safety regulations and required safety measures that protect the equipment operator or other persons from injury Caution Emphasizes what must be done or avoided so that the unit or other property shall not to be damaged Notice Gives recommendations for better handling of the unit during operation or adjustment as well as for service activities The numbers printed in bold in the text xx refer to the corresponding position numbers in the illustration in Section 2 amp 2 1 As a result of technical development the illustrations and descript
5. LOGTITE EQUIPMENT Operation Manual 10 Digital Syringe Dispenser __ qdij Q27 Vacuum TIMER Loctite SD10 Digital Syringe Dispenser Part Number 1514629 TABLE OF CONTENTS 1 Please observe the fOllOWiNG c ccccescccssscecssscesssscecssscesssncessssceesseceessseesssneesnenees 3 1 1 Emphasized SOCHONS iii pas 3 1 2 MOTHS Supplied AAA A O aha eames a ae 3 E A O 4 AUS soria 4 2 Description Typical System Set Up eee keke k kek k 5 2 4 QOperating ElemelilS A WI na ra We 6 2 2 Neon Of Operati z gt Ax nia AT Ar aka a A Sa AVA au 6 3 Technical Datf E ke a td cB OI n s n yak SEK SAD anda 7 3 1 Energy Requirements ias tates ainda ada ES RUNAS Ra RAS ES HA HH AW AH HAA 7 ed El CI lCB PNR UE gt a A AN EE A da AR ARA RE b 7 AA Sesau ee Oe e Aa Ve enn NA eee naya AMA Vaya A kre ARAN de SEA n M R ek Su 7 3 2 Connections and DIMENSION Soi lidad 7 3 3 Other Dald i Sa 22 Away DER SS baz RENAN ERR WA m WA aka ule SER Enka Waaa ki k hedika 7 A E alla TONS j i ik SD Ney x aa aaa EVANA kb Dal Pa an W n ree Yan 8 4 1 Environmental Conditions EEE EEE ad 8 4 2 PICO ig aata 8 S
6. able items such as indicate items fuses filters lights etc No such claim shall be allowed in respect of products which have been neglected or improperly stored transported handled installed connected operated used or maintained In the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel no claim shall be allowed No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS
7. container since product will flow out Press the power switch to the position I ON Using the pressure regulator 2 set the dispensing pressure to 0 50 bar approx 7 00 psi The set dispense pressure will show on the digital display MODE Press the L button until the display reads MANUAL Press and hold the button or foot switch until the product flows free of bubbles from the dispense needle If the product drips out of the dispense needle Slowly turn the vacuum regulator 4 counter clockwise until the dripping stops Do not continue turning after the dripping has stopped When air is sucked in the syringe must again be purged of air and curing of the product can occur This can also cause the product to be sucked back into the unit and will damage it 5 2 2 Manual Mode This mode gives the operator full control of each dispense cycle an Press the button until the display reads MANUAL Using the pressure regulator 2 set the dispensing pressure to 0 50 bar approx 7 psi Press and hold the lt button or foot switch until the desired dispense quantity is achieved If the dispense quantity is achieved too slowly increase the dispense pressure and check the dispense quantity again Repeat this sequence until the desired dispense quantity is achieved in an acceptable amount of time 5 2 3 Programs This mode of operation is used for precise repeatable dispensing MODE e Press the butt
8. d the syringe is handled in an improper t manner the product can enter and contaminate the dispenser e Place the control unit in an elevated position above the syringe e Do not hold the syringe 15 in an elevated position above the dispenser or with the tip pointing upward e In work pauses press the hose clamp closed on the syringe air line adapter e Hold the syringe correctly for uniform application of the product e When setting the vacuum start with the vacuum in the full off position and increase slowly to ensure product is not sucked back into the unit 5 Dispensing 5 1 Filling the Syringe Improper handling of Loctite brand products may be harmful to ones health A e Observe general safety regulations for the handling of chemicals e Observe manufacturer s instructions Request a material safety data sheet for the product used e Close the tip of the syringe with the luer Da ve lock tip cap PAS e Hold the syringe at an angle to prevent air N bubbles during filling e Slowly add product into the syringe En e Insert the syringe piston into the syringe barrel Y 3 Depending on the dispensing task fill several syringes at the same time Store filled syringes with syringe piston luer lock tip and syringe end caps in place 5 2 Set Up 5 2 1 Purging Air from the Syringe 3 To avoid air bubbles during dispensing the tip of the syringe must be purged of air Hold the syringe over a
9. e 7 Troubleshooting Type of malfunction Possible causes Correction No power voltage present Check the power voltage Meadas Power switch 8 is in position O Switch power switch 8 to position does not light OFF I ON Power fuse has failed Check replace fuse Control unit is defective Contact Henkel Equipment Service No change in the value on the digital display No air pressure is present Check pneumatic supply Control unit is defective Contact Henkel Equipment Service No product too little or too much product Dispense pressure is not set correctly Adjust dispense pressure setting Pressure hose is not properly connected Connect air pressure hose correctly Syringe 15 is not properly connected Attach syringe 15 correctly Luer lock tip cap 16 is not removed Replace Luer lock tip cap 16 with a dispense needle 17 Dispensing needle 17 is clogged too small or too large Replace dispense needle 17 Control unit is defective Contact Henkel Equipment Service Product drips Vacuum regulator 4 is set too low Turn the vacuum regulator 4 counter clockwise until the dripping stops No start signal Plug on the socket XS1 Start 7 is loose Switch the power switch 8 to the position O OFF Tighten the screws of the plug Switc
10. h the power switch 8 to the position I ON Foot switch 10 is defect Replace the Foot switch 10 Control unit is defective Contact Henkel Equipment Service 8 Replacement Parts and Accessories Description Loctite Item No 10 ml Clear Syringe Package 97207 30 ml Clear Syringe Package 97244 10 ml Air Line Adapters 97208 30 ml Air Line Adapters 97245 Foot Switch 97201 Filter Regulator 985397 9 Warranty WARRANTY Henkel expressly warrants that all products referred to in this Instruction Manual for 1514629 Henkel SD10 Digital Syringe Dispenser hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited as its option to replacing those Products which are shown to be defective in either materials or workmanship or to credit the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefor by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within 12 months after the delivery of the Products to the purchaser This warranty does not apply to perish
11. ions in this instruction manual can deviate in detail from the actual unit delivered 1 2 Items Supplied 1 SD10 Digital Syringe Dispenser 1 Foot switch 1 User manual 1 Power Supply 1 Syringe Barrel Stand 1 30 55 cc Syringe Air Line Adapter 1 Syringe Test Kit 1 3 For your safety j For safe and successful operation of the unit read these instructions completely If the instructions are not observed the manufacturer can assume no responsibility A Damage to the power cord or the housing can result in live voltage e Check the power cord and the unit before each use If the power cord or the unit is damaged do not operate Replace a damaged power cord with a new one e The unit may be opened and repaired only by an authorized Henkel service representative A Improper handling of Loctite brand products may be hazardous to ones health e Observe general safety regulations for the handling of chemicals e Observe manufacturer s instructions Request a safety data sheet for the product used e Always wear goggles when operating with pressurized air 1 4 Usage The Loctite SD10 Digital Syringe Dispenser 1514629 is a self contained dispenser system and suitable for the precise application of Loctite brand products at manual workstations such as in workshops laboratories and industrial installations It is designed for a small volume applications of Loctite brand anaerobic UV curing and gel cyanoacrylate adhesives
12. on until the LED above PROGRAM is lit e Press the a button to setup the program number The number on the display will flash Press the button and the v button to change numbers press the button to move the cursor MODE e Press the button to save the data 3 You can set a program number to record dispense and interval time in Timer and Cycle mode The program number can be 00 39 For detailed operation please check chapters 5 2 4 and 5 2 5 5 2 4 Timer mode e Select a program number following the setup in section 5 2 3 n MODE e Press the E button until the LED above TIMER is lit A o Press the button to set the the dispense time followed by the button and the v button to change numbers and the button to move the cursor MODE e Press the button to save the data e Press the 4 button or foot switch to dispense Using the Teach Mode to set the dispense time em Press the L button until the LED above TIMER is lit e Press the button until the light above it flashes Pressure the lt button or foot switch for the desired amount of time MODE Press the L button to save the data Press the 4 button or foot switch to dispense 5 2 5 Cycle Mode After following the steps in 5 2 3 to set the dispense time follow the steps below to set the delay between cycles MODE Press the button until the LED above CYCLE is lit Press the button to setup the interval time
13. tic supply The control unit of the SD10 Digital Syringe Dispenser regulates the dispensing pressure and dispense time in order to dispense a repeatable volume of product The built in vacuum regulator prevents dripping of the product during pauses in dispensing 3 Technical Data 3 1 Energy Requirements 3 1 1 Electrical Power supply Power consumption Internal control voltages 3 1 2 Pneumatics Pneumatic supply Quality If the required quality is not achieved install a Loctite brand filter regulator Range of the Pressure regulator Pressure indicator 3 2 Connections and Dimensions Power connection Pneumatic hose size Dimensions Wx Hx D 3 3 Other Data Protection level Operating temperature Storage temperature Weight Continuous sound pressure level 110 240 VAC 50 60 Hz Approx 40 W 5 VDC 24 VDC min 2 bar 29 psi max 12 bar 174 psi Filtered 10 um oil free non condensing Accessory Order No 985397 0 00 7 00 bar 0 00 100 psi 0 00 7 00 bar 0 00 100 psi Cold appliance coupl IEC 320 acc to VDE 0625 External dia 6 mm or 1 4 265mm W x 211mm D x 72mm H 10 4 W x 8 3 D x 2 8 H IP 33 10 C to 40 C 50 F to 104 F 10 C to 60 C 14 F to 140 F 3 0 kg 6 6 lbs lt 65 dB A 4 Installations 4 1 Environmental Conditions No condensing humidity RN es No splashing water 4 2 Placement When the syringe piston is missing an
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