MANUAL_USER-UG4000 W-SERIES.indd - Uni
Contents
1. NOISE WASH LIQUID DOES Pump leaks Replace pump NOT FLOW AND PUMP Blockage in air passage Follow Procedure 3 Blocked Passage in Air DOES NOT MAKE A Line NOISE PUMP DOES NOT STOP Defective Timer Follow Procedure 1 Blocked Fluid Passage in UNLESS TIMER IS Diaphragm Pump TURNED BY HAND OR AIR IS SHUT OFF INSIDE WALL OF TANK Cleaner lacks cleaning Replace liquid cleaner IS COATED WITH PAINT strength EVEN THOUGH OPERA TOR MAINTAINS TANK GUNS NOT CLEAN Trigger not locked in Use Trigger Clip PUMP WORKING open position Cleaning solution is dirty Replace Filter is clogged Replace MANUAL SPRAY GUN CLEANER UG4000 W SERIES TROUBLESHOOTING PROCEDURES PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but liquid does not flow clear the fluid passage as follows Remove suction tube from the pail and blow air at 85 PSI into the INLET Sovent Hose see diagram Step on foot pedal This procedure may have to be repeated several times If this procedure does not help blow some water into the suction hose using a spray gun wait one minute and step on foot pedal This procedure may have to be repeated several times If this procedure does not work the pump must be replaced If you need to replace the pump call your local dealer The war ranty on the diaphragm pump is two years from date of purchase This procedure will also clear a blockage in the fluid li2. 8 2 22 206 ele Gee ee ade Ra 9 FULL PRODUCT 1 4 10 0 MANUAL SPRAY GUN CLEANER UG4000 W SERIES REVISED 2008 10 INTRODUCTION Uni ram Corporation holds many patents on designs used in its innovative products Every machine is tested for compliance with Quality Assurance standards Follow the directions in this manual under Setup Operation and Maintenance in order to operate this machine safely and effectively Not following these instruction can lead to malfunction or damage to the machine Ensure that the manual is readily available for the operator at all times If you have any questions about the operation of this machine call your distributor CAUTION FOR WATER BORNE PAINTS ONLY THIS UNIT IS NOT DESIGNED FOR USE WITH SOLVENT BASED PAINT SETUP DELIVERY INSPECTION Inspect the shipping carton for any sign of transport damage Carefully remove the unit from the shipping carton and check the unit for damage Report any transport damage immediately to the carrier and your vendor Initiate a freight claim with the carrier The manufacturer is not responsible for the freight damage e Check for the parts listed below If any are missing contact your supplier INCLUDED PARTS Note optional items for some models MANUAL NOZZLE EXTENSION REGULAR NOZZLE EXTENSION PPS LEVELING AND AIR SUPPPLY Level the machi
3. and blue tubes Disconnect the Suction Pipe from the Drain Valve by pushing the gray button and bring both pipes outside of the cabinet e Insert the Rinse Pump into the full pail on the right and the Suction Pipe into the pail with gal on the left Re connect the Suction Pipe to the Drain Valve If the Flow through Brush is being used for man ual pre cleaning the supply tube for the Brush should be inserted through the lid of the left WASH pail If the Flow through Brush is being used for manual cleaning after the Auto cycle check to make sure the tube for manual clean rinse is inserted into the lid of the right CLEAN RINSE pail e Move the pails into the cabinet and re connect the Suction Pipe of the left pail to the Drain Valve INSTALL AIR BLOW GUN Shipped with the Accessory Kit Insert the blue tube into the outlet on the side of the tank and store the Gun in the bracket OPERATION PRE CLEAN Disconnect the spray gun from the air hose Pour paint from the cup when present into a 5 gallon pail not supplied Rinse cup with water and pour into the same 5 gallon pail for later disposal or recycling CLEANING SPRAY GUNS AND CUPS NOTE During automatic cleaning air is mixed into the cleaning water solution to improve the cleaning process e Loosen the air cap of the spray gun two full turns e Lock the trigger in the open position with the Trigger Clamp Using the knurled nut plug the air inlet of the spra
4. U i a gt ull USER MANUAL SPRAY GUN CLEANER WATER BASED PAINTS UG4000 W SERIES CAUTION FOR WATER BORNE PAINTS ONLY THIS UNIT IS NOT DESIGNED FOR USE WITH SOLVENT BASED PAINT UNI RAM CORPORATION ONTARIO CANADA REV 2008 10 MANUAL SPRAY GUN CLEANER UG4000 W SERIES REVISED 2008 1 CONTENTS INTRODUCTION een a a ee eee Bee Awe 3 SET UP DELIVERY INSPECTION 2 24004 40 irae ee ee 3 LEVELING AND AIR 3 Gale id Ga alae 4 INSTALL AIR BLOW 4 OPERATION PRE GLEAN Poeun eeu Pee a ee NTE oe ewe wk Staal 4 CLEANING SPRAY GUNS AND 4 5 AFTER CLEANING aden iad Pee eed dw eas 5 MAINTENANCE A eee ee Se ee 6 REPLACING WASH 2 6 TROUBLESHOOTING 2 lt 5 222 4 4 4 2 4 4 ee oe ea 6 TROUBLESHOOTING 1 0 1 7 FLOW DIAGRAM ig Wie on aS Ra ae Daa eee 8
5. ation fire floods or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthorized chemicals as noted in the manual or liquids with acid content are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not cov ered by this warranty Consumable Items are not covered by this warranty eg gaskets screens bags filters nozzles and air jets This warranty replaces all other warranties expressed or implied by statute or otherwise To make a claim call for service and quote the serial number of the unit 10
6. ion PAIL SETUP To clean with the Brush open the lid and step on the Foot Pedal Manual Dry The Air Blow Gun is used to manually dry the guns First remove the Trigger Clamp and Plug In turn separately dry the paint channel the air channel and the exterior of the gun Wipe guns dry as necessary AFTER CLEANING Do not store spray guns in the tank MANUAL SPRAY GUN CLEANER UG4000 W SERIES REVISED 2008 10 MAINTENANCE Inspect the screen at the bottom of the tank and clean when necessary REPLACING WASH WATER e Disconnect the Suction Pipe from the Drain Valve and remove the pipe from the pail Move the pail out of the cabinet dispose of the wash water Remove the Rinse Pump from the other pail move the pail out of the cabinet and locate on left side for use with the suction pipe e Replace as described in the Pail Setup section TROUBLESHOOTING SYMPTOM REASON 77 CORRECTIVE ACTION WASH LIQUID DOES Drain valve closed Open drain valve put in verticle position if not NOT FLOW AND PUMP already open Check wash liquid level Add liquid MAKES A PUMPING if less than 1 2 full NOISE Liquid level too low Check wash liquid level Add liquid if less than 1 2 full Paint debris in pump Follow Procedure 1 Blocked Fluid Passage in Diaphragm Pump WASH LIQUID DOES Water in air line causes Follow Procedure 2 Blockage in Air Passage in NOT FLOW AND PUMP pump to stall Diaphragm Pump MAKES A HISSING
7. ne for the wash gun PROCEDURE 2 Blocked Air Passage In Diaphragm Pump If there is a steady hissing sound and the pump is not cycling the spool valve has stalled due to a blocked air passage Follow the procedure below to clear the blockage Connect a blow gun to an 85 PSI source Locate the blue hose that extends from the air exhaust port of the diaphragm pump Use a blow gun to blow air into the open end of this hose Turn timer If the procedure is successful the pump will start working The procedure may have to be repeated sev eral times If this procedure does not work replace the pump e Cause Contaminants in the air supply water oil solid par ticles etc REVISED 2008 10 AIR INLET TUBE DIAPHRAGM PUMP AIR EXHAUST TUBE prow AIR IN AIR INLET TUBE DIAPHRAGM PUMP AIR EXHAUST TUBE BLOW GUN Preventative Action If necessary install an Airline Moisture Filter PROCEDURE 3 Blocked Passage in Air Line The components in the air line are the diaphragm pump air valve foot pedal 3 way ball valve and regulator See the Flow Diagram and the section Replacement Parts To troubleshoot a component 1 Disconnect the air line to the component using the quick disconnect 2 Step on foot pedal and check for presence of positive air pressure in the air line If there is ample positive air pressure replace the component If air pressure is absent there is a faulty compone
8. ne using the adjustable legs e f required attach a Moisture Filter not supplied to the Air Inlet then attach an air supply adapter not supplied to the Moisture Filter The air supply pressure must be at least 85 PSI and the air must be free from contaminants such as water dust rust tar grease etc To prevent damage to the Diaphragm Pump an internal Air Pressure Regulator has been installed to limit the air pressure to precisely 85 PSI Do not install a second air pressure regulator or use a pressure set below 85 PSI MANUAL SPRAY GUN CLEANER UG4000 W SERIES REVISED 2008 10 PAIL SETUP For enhanced cleaning use Uni ram Aqua Kleen PGC in each pail not included with all models Open the door to the base cabinet e Move the Drain Valve handle to the closed horizontal position if it is not already there e Two 5 Gal 19 L pails of water are required one full and one containing 3 gal Place the pails in front of the machine full pail on the right CLEAN RINSE and the partially filled pail on the left WASH If Aqua Kleen optional is to be used add a full bottle 946 ml to the full pail on the right and a par tial bottle three fifths to the partially filled WASH pail on the left Inside the cabinet you will see two pipes strapped together the Suction Pipe with a black section at the top and the Rinse Pump all silver Cut the strap holding them together Do not cut the other straps holding the black
9. nit collect to the factory or to an approved Service Center for repair or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original packaging or use alternate adequate packaging All units must be shipped clean and free of liquid Diaphragm Pump We are pleased to advise that the warranty on the diaphragm pump the heart of the spray gun clean er comes with a 2 year replacement warranty If in the unlikely event your diaphragm pump fails dur ing the first two years of service call for service The manufacturer will send you a new pump free of charge and arrange for the return of your original pump Conditions of Warranty As the manufacturer has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product the manufacturer makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or distributor has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused overloaded neglected altered or used for any purpose other than those specified in the operating and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transport
10. nt upstream Reconnect the air line and check the operation of the next component upstream by following steps 1 and 2 above REVISED 2008 10 MANUAL SPRAY GUN CLEANER 004000 W SERIES Use the diagram s to trace the flow of compressed air and liquid FLOW DIAGRAMS FUME EXTRACTOR VENTURI SWITCH MANUAL RINSE VENTURI AIR REGULATOR BRUSH AIR INLET AIR BLOW GUN Vib ONL DIAPHRAGM PUMP SUCTION PIPE SUCTION TUBE WASH PAIL MANUAL RINSE WATER RINSE PAIL WATER RINSE PUMP MANUAL RINSE FOOT PEDAL AIR VALVE PRESS TO START SOLVENT FLOW AIR FLOW MANUAL SPRAY GUN CLEANER UG4000 W SERIES REVISED 2008 10 REPLACEMENT PARTS DESCRIPTION Part Number MANUAL SPRAY GUN CLEANER UG4000 W SERIES REVISED 2008 10 Full Product Warranty These products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase The manufacturer reserves the right to repair or replace the unit free of charge to the original purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items listed below under Conditions of Warranty as consumables are not covered The manufacturer reserves the right to direct the customer to ship the u
11. y gun to prevent water from entering passage Place spray guns facing corner jets Placement depends on type of spray gun See pictures on next page Place cups onto the low spray jets and cup holders Note on Gravity Feed Spray Gun Some customers prefer to clean the cup separate from the spray gun e Close the lid and turn the Auto Wash Timer knob clockwise to start cleaning Start with 5 minutes maximun setting marked 5 and reduce the cleaning time on subsequent runs if desired e Push and hold the Air Rinse button for about 3 second to air rinse the guns e Push and hold the Clean Rinse button for about 5 seconds to rinse guns with clean water This will send a pre set amount of clean water 100 cc through the jets Wait 30 seconds for the Rinse Pump to fully recharge before repeating The water flow per clean rinse cycle is limited to 100 cc to minimize consumption This quantity is usually sufficient to clean the inside passages of the spray guns MANUAL SPRAY GUN CLEANER UG4000 W SERIES REVISED 2008 10 SYPHON FEED SPRAY GUN PAINT CU CENTERING HOLDER SPRAY JET SUCTION PIPE TRIGGER LOCK SPRING LOCK SPRING AIR CUP ADAPTER NOZZLE PAINT CUP SPRAY NOZZLE ADAPTER NOZZL OPTIONAL NOZZLE SPRAY NOZZLE Manual Wash The Flow through Brush is used to manually clean guns Make sure the Brush supply tube has been insered into the correct pail See the sect
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