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Flowcon A AB ABV User Manual

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1. and AB50 1 is similarly available with fixed female by female threaded connections i e figure 2 gt Figure 2 The thread standard for the AB model is equal to what is available for the A model except for DN25 small DN40 and DN50 which currently are only ISO For all threaded connections pls clear threads on both valve and piping of debris Sealant such as pipe dope or teflon tape is recommended WHEN USING HEMP AS PIPE SEALANT ENSURE NO STRANDS ARE LEFT IN THE VALVE OR PIPING Pressure temperature fittings p t plugs are available upon request for the AB valve Before finger mounting the p t plugs in the body tappings pls seal the threads of the p t plugs DO NOT OVER TIGHTEN Alternatively to p t plugs the valve body can be ordered with plugs for the body tappings Each plug is sealed by a gasket USA Brasil Singapore 04 2012 FlowCon International assumes no responsibility for mistakes if any in any printed material FlowCon A AB ABV The FlowCon ABV valve Model Nos ABV1 and ABV2 is available with double union end connections i e figure 3 Figure 3 Two types of end connections are available for use with the union nut Threaded male or female The thread standard is ISO 228 which is a straight metric thread compatible with BS 2779 or NPT threading standard depending on the end connections ordered The threa
2. FlowCon A AB ABV DYNAMIC BALANCING VALVE WITH ADJUSTABLE CARTRIDGE INSTALLATION AND OPERATION INSTRUCTION FlowCon A 15 25mm 1 2 1 Install the FlowCon A AB ABV as called for in the design drawings Although the perfor mance of the valve is not affected either way industry standards call for balancing devices to be installed on the downstream side of the terminal unit Especially for the ABV with its isolation ball valve it is recommended to ensure the isolation valve is downstream of the balancing device INSTALL THE VALVE HOUSING WITH THE FLOW DIRECTIONAL ARROW POINTING IN THE CORRECT DIRECTION The FlowCon A valve Model Nos A15 X A20 X and A25 K is available with fixed female by female threaded connections i e figure 1 Figure 1 The thread standard for the A model is either ISO 228 which is a straight metric thread compatible with BS 2779 or NPT threading standard depending on the product number ordered except for DN25 which currently is only ISO For all threaded connections pls clear threads on both valve and piping of debris Sealant such as pipe dope or teflon tape is recommended WHEN USING HEMP AS PIPE SEALANT ENSURE NO STRANDS ARE LEFT IN THE VALVE OR PIPING FrowCon international 1B95000ISO Denmark Dubai fe FlowCon AB 15 50mm 1 2 2 FlowCon ABV 15 40mm 1 2 1 1 2 The FlowCon AB valve Model Nos AB15 X AB20 X AB25 1 K AB25 X AB32 X AB40
3. Stainless steel cartridge w adaptor C Adjustment keys D1 P t plug 2 pcs D2 Plug and gasket 2 of each E Union end connections D A ch Genmer Figure 6 FrowCon international Denmark Dubai USA Brasil Singapore 1B95000ISO 04 2012 4 FlowCon International assumes no responsibility for mistakes if any in any printed material
4. ds on both the connection and piping should be cleaned carefully As these models are union end connected the union nuts and the end connections should be removed for installation O rings are supplied with the valve body and used to seal the connections It is recommend ed to grease the o rings with silicone grease before installation IMPORTANT Never use mineral oil or petrol based grease or oil on the o rings Please make sure these are in place in the o ring grooves in the inlet and outlet of the valve body when installing the housing and REMEMBER TO TIGHTEN THE UNION NUTS TO ENSURE SEALING For all threaded connections pls clear threads on both valve and piping of debris Sealant such as pipe dope or teflon tape is recommended WHEN USING HEMP AS PIPE SEALANT ENSURE NO STRANDS ARE LEFT IN THE VALVE OR PIPING FrowCon international 1B95000ISO Denmark Dubai 2 DYNAMIC BALANCING VALVE WITH ADJUSTABLE CARTRIDGE Soldered end sweat REMOVE THE END CONNECTIONS FROM THE HOUSING BEFORE SOLDERING THIS ENSURES THAT THE O RINGS AND INTER NAL PARTS ARE NOT DAMAGED BY HEAT Pressure temperature fittings p t plugs are available upon request for the ABV valve Before finger mounting the p t plugs in the body tappings pls seal the threads of the p t plugs DO NOT OVER TIGHTEN Alternative to p t plugs the valve body can be ordered with plugs for the body tappings Each plug is sealed by a gasket Choice of ca
5. ge in the valve body Suit able flushing caps are available Water must always be suitable treated clean and free of debris It is recommended that a strainer be installed prior to the valve body to prevent damage or blockage due to debris Further it is recommended not to exceed maximum differential pressure control range of the cartridge particularly for the diaphragm type Assembly drawing FlowCon A A Valve housing B1 E JUST cartridge B2 Standard composite cartridge B3 Stainless steel cartridge w adaptor C Adjustment key FrowCon international 1B95000ISO Denmark Dubai a3 DYNAMIC BALANCING VALVE WITH ADJUSTABLE CARTRIDGE Warranty obligation Failure to abide by all recommendations as per this installation and operation instruction will void warranty Figure 4 A USA Brasil Singapore 04 2012 FlowCon International assumes no responsibility for mistakes if any in any printed material FlowCon A AB ABV DYNAMIC BALANCING VALVE WITH ADJUSTABLE CARTRIDGE Assembly drawing FlowCon AB A Valve housing B1 E JUST cartridge B2 Standard composite cartridge B3 Stainless steel cartridge w adaptor not available for DN40 50 C Adjustment key D1 P t plug 2 pcs D2 Plug and gasket 2 of each I ts Figure 5 Assembly drawing FlowCon ABV A Valve housing B1 E JUST cartridge B2 Standard composite cartridge B3
6. rtridge Valve bodies in this serie i e A AB or ABV can be installed with either a standard composite cartridge internally adjustable to one of eight flow rates or the FlowCon E JUST cartridge externally adjustable to one of 41 different flow rates in the same cartridge Alternatively a factory set stainless steel cartridge can be installed with an adaptor It is recommended that the o rings located around the cartridge and adaptor are lubricat ed with silicone grease before the cartridge adaptor is installed into the valve body IMPORTANT Never use mineral oil or petrol based grease or oil on the o rings If applying the stainless steel cartridge please make sure that the cartridge o ring is placed on the inside groove at the top of the adaptor BEFORE inserting the cartridge Hereafter the cartridge is easily inserted with a hard push Once you hear a click sound it is properly placed and the cartridge is correctly fitted Screw on the lock ring and insert the adaptor into the valve body USA Brasil Singapore 04 2012 FlowCon International assumes no responsibility for mistakes if any in any printed material FlowCon A AB ABV The cartridge can be removed by unscrewing the lock ring and pulling out the cartridge The cartridge o ring will also come out Insert the new o ring and afterwards insert the new cartridge as described above General It is recommended flushing the system before installing the cartrid

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