- MPW MED. INSTRUMENTS Spółdzielnia Pracy
Contents
1. Accurate maintenance increases the service life as well and protects against premature rotor failures Corrosion and damages resulting from insufficient maintenance could not be subject of claims lodged against the manufacturer One can use all standard disinfectants The centrifuges and accessories are constructed from various materials and one should to take into account possible variety of materials During sterilization by means of steam one should to consider temperature resistance of individual materials 6 6 Sterilization sterilization radiation B radiation y formalin ethylene oxide ethanol may be used cannot be used x Laboratory vessels have to be exactly cleaned and rinsed with the distilled water before the sterilization in the autoclave It is always necessary to remove closures from containers 1 The frequent steam sterilization reduces mechanical durability PC test tubes may become useless 2 Except PVC hoses which are resistant to the steam sterilization in the temperature 121 C 19 6 Centrifuging Chemical resistance of plastic vV 5 o op 9 55 d 5 o aldehydes cyclic alcohols cyclic hydrocarbons haloid hydrocarbons e of Las oe o e Lasel o 0 oe oe ojoj of o o o Permanent action of the substance does not cause damage through2. 3500 or L 1000 rpm MPW 54s e set up time of centrifuging in the range 130 min or hold time mode 13 5 Operating and design 5 6 Safety features Cover lock The centrifuge can be started only with properly closed cover While the cover can be opened only after stopping the rotor In case of emergency opening of the cover during operation the centrifuge will be immediately switched off and the rotor will brake till complete stopping Rest state inspection Opening of the centrifuge s cover is possible only with the rotor in the state of rest EMERGENCY COVER RELEASE In case of e g mains failure it is possible to open cover manually At first one must be sure that rotor is not in the move use inspection glass On the right hand side of the casing there is a hole Insert emergency opening key 17162 into the hole It is not allowed to use emergency cover release when the rotor is running 14 6 Centrifuging 6 Centrifuging Power switching ON OFF is carried out with master switch situated on the side wall of the centrifuge All settings on the centrifuge are done by means of the control panel 6 1 Control panel The control panel equipped with membrane keyboard placed on the front casing serves the purpose of controlling centrifuge operation STATUS SPEED display show information about state of centrifuge left side and speed mode right side TIME display show information about time remain to the end of c
3. centrifuge No MPW 54 user manual Cat No 20054 EN MPW MED INSTRUMENTS 2014 12 09 USER MANUAL LABORATORY CENTRIFUGE MPW 54 READ IT BEFORE USE MPW MED INSTRUMENTS 46 Boremlowska Street 04 347 Warsaw Poland tel 48 22 610 81 07 service fax 48 22 610 55 36 IVD mpw mpw pl www mpw pl Technical specification WARNING SIGNS AND HAZARD ICONS WARNING Warning of potential injury or health risk DANGER Risk of electric shock with potential for severe injury or death as a consequence DANGER Biohazard with potential for risk to health or death as a consequence DANGER Risk of explosion with potential for severe injury or death as a consequence This manual was prepared with special care MPW MED INSTRUMENTS may change the manual at any time and without notice because of improvements and inaccuracies of current information Technical specification Content 1 TECHNICAL SPECIFICATION gege Ee 4 2 OR Le WR DEE 5 SAFEN NOTE ee D E e Malte DEE D e SAEN ETAN E EE 6 LOADING THE ROTOR EE 7 SAEED A A D A OT a EEE A eene E E E 8 3 5 SAFETY Oh KEEN 8 3 EXIVTAINSEENANCE CONDITIONS a a OS Dir 9 SU SAFELY PRECAUTIONS EE 9 4 INSTALLATION deeg 11 A 1 THE CONTENTSOF THE PACKAGE EE 11 Ph NEO Ne NEE 11 5 OPERATING AND DESIGN ENEE Ee EE 12 5 1 DESCRIPTION OF CENTRIFUGE TE t 2 2 02 0 Age 12
4. 30 days The very good We IP material is able to be resistant through years Continuous action of the substance causes insignificant and partly reversible damage good to limited through the period of 7 30 days e g puffing up softening reduced mechanical durability discolouring The material should not have the continuous contact with the substance The limited immediate occurrence of damage is possible e g the loss of mechanical durability deformation discolouring bursting dissolving Plastics polymethylpentene 20 6 Centrifuging DANGER For centrifuging infectious materials it is necessary to use hermetically closed buckets in order to prevent they migration into the centrifuge Rotors buckets and round carriers can be sterilized in autoclave with temperature 121 124 C and pressure 215 kPa during 20 min In the centrifuge disinfectants and cleaning agents generally used in medical care should be used e g Aerodesina 2000 Lysoformin 3000 Melseptol Melsept SF Sanepidex Cutasept Additional accessories can be sterilized using autoclave depending on material that they are made of See table STERILIZATION User is responsible for proper disinfections of the centrifuge if some dangerous material was spilled inside or outside of the centrifuge During the above mentioned works one must wear safety gloves 6 7 Chemical resistance One can
5. Directive 2004 108 WE EMC Standard PN EN ISO 15223 1 2012 SPOLDZIELNIA PRACY Wojciel ojszewski Warsaw 46 Boremlowska Street Quality policy in line with ISO 9001 2008 CT PREZESZ im MPW MED INSTRUMENTS MPW MED INSTRUMENTS SPOLDZIELNIA PRACY w Warszawie Certifying authority DECLARATION OF CONFORMITY Warsaw 13 11 2014 DECLARATION OF DECONTAMINATION In order to protect our employees please fill out the declaration of decontamination completely before sending centrifuge to the manufacturer repair 1 Device So ETC Ce GG 2 Description of decontamination see user Manual 3 Decontamination carried out by qj J kRkKIJk lqll Qo nnnm 4 Date and signature RE DECLARATION OF DECONTAMINATION In order to protect our employees please fill out the declaration of decontamination completely before sending centrifuge to the manufacturer return 5 Device est bd SE serial No 6 Description of decontamination see user Manual 7 Decontamination carried out by 8 Dateandsisnature ooneacnicii i at e Env vet
6. ENEE ce PE 12 5 3 ROTORAND ACCESSORIES INSTAEEATIOB 30 eite uera Eyed Fue ame ee b 13 5 Be hei fl een DEEN 13 5 5 SET PARAIVIETERS EE 13 OAE EE a ee ENEE 14 Ge CE CHILE LEE EE EE EE 15 b eeh al E EE 15 op Tele 16 6 3 CENTRIFUGING FINISH EE 16 6 4 SIGNALLING STATES OF CENTRIFUG a vr Dav Quad ove ga 17 6 5 MAINTENANCE OF CENTRIFUGING ELEMENTS sese 18 E H sic HP SERIO PNEU RR RR 19 EERSTEN 21 7 GUARANTEE SERVICE EE 22 g DISPOSAL EE 23 EK MANUFACTURER SINFO EE 24 ENEE ele ee 25 ADDITIONAL ACCESSORIES DECLARATION OF CONFORMITY DECLARATION OF DECONTAMINATION REPAIR DECLARATION OF DECONTAMINATION RETURN Technical specification 1 Technical specification MPW MED INSTRUMENTS SP DZIELNIA PRACY Boremlowska 46 Street 04 347 Warsaw typ wes running time 01 00 30 00 min s step 1min short time operation mode SHORT no continuous operation mode HOLD yes electromagnetic compatibility according to PN EN 55011 ambient conditions PN EN 61010 1 pkt 1 4 1 set up site indors only ambient temperature 2 40 humidity maximum relative humidity lt 80 excess voltage category
7. use all standard disinfectants The centrifuges and accessories are constructed from various materials and one should to take into account possible variety of materials During sterilization by means of steam one should to consider temperature resistance of individual materials DANGER For centrifuging infectious materials it is necessary to use hermetically closed buckets in order to prevent they migration into the centrifuge User is responsible for proper disinfections of the centrifuge if some dangerous material was spilled inside or outside of the centrifuge During the above mentioned works one must wear Safety gloves 21 Guarantee service 7 Guarantee service Manufacturer grants to the Buyer the guarantee on conditions specified in the Guarantee Certificate Buyer forfeits the right to guarantee repair when using the device inconsistently with the User manual provisions when damage results from the User s fault Repairs should be carried out in authorized service workshops granted with the MPW Certificate The centrifuge shall be sent to repair after decontaminating disinfections Information about authorized service workshops could be obtained from the Manufacturer 22 Disposal 8 Disposal When you are disposing the device the respective statutory rules must be observed Pursuant to guideline 2002 96 EC WEEE all devices supplied after August 13 2005 may not be disposed as part of domestic waste
8. used for spinning in this centrifuge The use of equipment made by other manufacturers should be consulted with the manufacturer of the centrifuge It is not allowed to lift or shift the centrifuge during operation and rest on it It is nor allowed to stay in the safety zone within 30 cm distance around the centrifuge neither leave within this zone some things e g glass vessels It is not allowed to put any objects on the centrifuge COVER OPENING It isn t allowed to open the cover manually in emergency procedure when rotor is still turning ROTORS It is not allowed to use the rotors and round carriers with signs of corrosion or other mechanical defects It is not allowed to centrifuge highly corrosive substances which may cause material impairment and lower mechanical properties of rotor and round carriers It is not allowed to use rotors and accessories not admitted by the manufacturer Let to use commercial glass and plastic test tubes which are destined to centrifuging in this laboratory centrifuge One should absolutely not use poor quality elements Cracking of glass vessels and test tubes could result in dangerous vibration of the centrifuge It is not allowed to carry out centrifugation with the rotor caps taken off or not driven tight 10 Instalation 4 instalation Open the package Remove the box containing the accessories Take out centrifuge from the container Keep the box and packing materials in case
9. 14082 13 530 13 30 13 3530 13 3030 Brak dna 3120 5800 26 5 Q xL mm 12x100 16x113 16x108 12x75 Catalogue number 15119 15048 15053 15118 6 a N P ei e EU d D t D 1 1 Angle rotor 30 11145 with buckets 13080 Time of decelaration 5 Capacity ml BL BL 19 Q xL mm 11 7x95 12x75 12x85 16x108 Catalogue number 15054 15120 15419 15053 i Angle rotor 30 11145 with j buckets 13081 14082 14082 ack of bottom 3120 5800 27 ANNEXES ADDITIONAL ACCESSORIES INNE OTHER Przetwornica napiecia 300W Power inverter 300W 12DC gt 230 AC e g umozliwiajaca zasilanie pradem statym possibility of supply from the cigarette o napi ciu 12 V m in z zapalniczki lighter socket samochodowej Only original MPW buckets can be used One should use tubes which dimensions and durability is proper Using of tubes from other companies should be consulted with manufacturer of centrifuge In the centrifuge disinfectants and cleaning agents generally used in medical care should be used e g Aerodesina 2000 Lysoformin 3000 Melseptol Melsept SF Sanepidex Cutasept F 28 MED INSTRUMENTS Product Laboratory centrifuge Model MPW 54 Product classification on the basis of Non classified to list A or B and not for PN EN ISO 13485 2012 AC 2013 03 PN EN 61010 2 PN EN 13612 2 PN EN 61326 2 6 2
10. PN EN 61010 1 pollution degree PN EN 61010 1 safety area 300 mm dimensions height width W depth D height with open lid Hoc 56 dB 56 dB weight of centrifuge 230V weight of centrifuge 230V There is a possibility of using power inverter 12DC 230AC look 10 ANNEXES gt ADDITIONAL ACCESSORIES gt OTHER Application 2 Application The MPW 54 is a table top laboratory centrifuge for in vitro diagnostic IVD Device is used for separation samples taken from people s animal s and plant s components of different densities under the influence of the centrifugal force to provide information about their biological state Its construction ensures easy operation safe work and wide range of applications at laboratories engaged in routine medical analyses biochemical research works etc This centrifuge is not biotight and therefore during centrifugation of preparations requiring biotightness one has to use closed and sealed containers and rotors In the centrifuge it is prohibited to centrifuge caustic inflammable and explosive preparations Safety notes 3 Safety notes 3 1 Personnel 3 2 Guarantee Laboratory centrifuge can be operated by laboratory personnel after getting acquainted with user manual User manual shall be always held near the centrifuge The centrifuge can not be misused Guarantee period amounts to minimum 24 months unless otherwise specified in the purchase documents The
11. The device belongs to 8th group medical devices and is categorized in business to business field The icon of the crossed out trash can shows that the device may not be disposed as part of domestic waste The waste disposal guidelines of the individual EC countries might vary If necessary contact your supplier 23 Manufacturer s info 9 Manufacturer s info MPW MED INSTRUMENTS 22 610 56 67 sales department 22 610 81 07 service 22 610 55 36 fax Boremlowska 46 Street http www mpw pl 04 347 Warsaw e mail mpw mpw pl DISTRIBUTOR 24 5 10 ANNEXES Capacity ml 15 10 Nalgene conical with ca Tube glass 8 bottom H glass P x L mm 12x100 16x113 17x120 16x108 12x75 Catalogue number 15119 15053 15118 EE 2 e wile 4 d Angle rotor 30 11101 with buckets 13080 14082 Capacity ml 6 5 J 5 10 J Q xL mm 11 7x95 12x75 12x85 16x108 Catalogue number 15054 15120 15419 15053 LI EL LE JL 14082 14082 13 530 13 330 13 330 13 330 ack of bottom 3120 5800 23 Time of decelaration s Angle rotor 30 11101 with buckets 13081 25 ANNEXES Weeer conical Tube glass bottom 12 100 Catalogue number 15119 15048 Angle rotor 30 11144 with d buckets 13080 14082 lack of bottom 4 Time of decelaration s Capacity ml mm 11 7x95 Angle rotor 30 11144 with buckets 13081
12. a tube can be filled only partially or limit the speed of a centrifuge which shall be determined from the formula 1 2 n admissible Nmax X density 5 Nmax Max speed rpm y cm 3 7 Safety precautions For safety reasons inspections of the centrifuge carried out by the authorized service at least once a year after the period of warranty The reason for more frequent inspections could be corrosion inducing environment Examinations should end with issuing report of validation that checks on the technical state of the laboratory centrifuge It is being recommended to establish document where every repairs and reviews are being registered Both these documents should be stored in the place of use of the centrifuge Safety notes INSPECTION PROCEDURES CARRIED OUT BY THE OPERATOR Operator has to pay special attention to the fact that the centrifuge parts of key importance due to safety reasons are not damaged This remark is specifically important as for Centrifuge accessories and especially structural changes corrosion preliminary cracks abrasion of metal parts Screw joints Inspection of the rotor assembly Inspection of bioseals of the buckets if such are used Control of execution of the guarantee yearly technical inspection of the centrifuge Only the manufacturer specified holders included in the equipment list as well as centrifuge capillaries which diameter length and durability are suitable should be
13. entrifuging x STATUS SPEED SPEED MPW START STOP COVER OOO 4 Control panel Buttons application EN START Start of centrifuging Oo STOP Cancel of centrifuging COVER Open the lid TIME Set up runtime in 1 minute step L H SPEED Change speed mode 15 6 Centrifuging 6 2 HOLD mode continuous mode centrifuging until pressing STOP HOLD mode In order to run the HOLD mode set the time value to 6 3 Centrifuging finish WAYS OF FINISH THE CENTRIFUGING After reaching the preset working time centrifuging is stopped Before the expiry of the set time you can interrupt the cycle by pressing the STOP 16 6 4 Signalling states of centrifuge SIATUSISPEED STATUS SPEED STATUS SPEED S ATUSISPEED 17 6 Centrifuging Cover is locked Cover is open Rotor is running speed is increasing or constant mark turn counter clockwise Rotor is running breaking mark turn clockwise Rotor is running time is counting dot next to time indication is blinking Cycle cancelled or end of centrifuging a dot next to the time indication stops flashing after braking the rotor four short beeps are issued 6 Centrifuging Centrifuging in high rotational speed Centrifuging in low rotational speed Centrifuge has memory for remembering the last settings even after turn off and turn on the centrifuge 6 5 Maintenance of centrifuging eleme
14. ll test tubes outside the centrifuge Put on or screw the caps on vessels and rotors if applicable n case of centrifuging in an angle rotor test tubes buckets have to be filled properly in order to prevent from pouring fluids during centrifuging Centrifuge will tolerate small weight differences occurring during loading of rotors However it is recommended to equalize vessels loads as much as possible in order to ensure minimal vibrations during operation When the centrifuge is started with large imbalance the unbalance control system will switch off the drive system and error signal will be transmitted On the monitoring panel error message will be displayed Threaded parts shall be lubricated with the petroleum jelly For replacement of the rotor one shall unscrew clamping and then grab the rotor with both hands at opposite sides taking it away from drive shaft by pulling it up 5 4 Control device The microprocessor control unit of the centrifuge ensures broad possibilities of providing realisation and reading of work parameters 5 5 Set up parameters Data setting and read out system forms hermetically closed keyboard with distinctly accessible operation points Easily readable display signaling time to end of centrifuging and set mode of speed It make easy for the operator to the registration status of the device Control system provides possibility of e set up speed mode 5800 or L 3500 rpm MPW 54
15. ntrifugation Rotation chamber was made from plastic Rotors and containers are from aluminum reductive inserts from the polypropylene 5 2 Control elements d 1 Control panel E 2 Power switch 3 3 Hole for emergency lid 5 opening a 4 Cover 1 5 Glass inspection 1 General view 1 Motor axle 2 Rotor 3 Rotor lid IN 4 Complete clamp 1 1 Mains socket 2 Fuse socket 3 Back of the centrifuge 2 Angle rotor assembly 12 5 Operating and design 5 3 Rotor and accessories installation Connect the centrifuge to the mains master switch on left side of the centrifuge Open the cover of the centrifuge by pressing the COVER key Prior to putting the rotor in one has to check if the rotating chamber is free of impurities e g such as dust glass splinters residues of fluids that must be taken away One shall fit the rotor on the motor shaft driving it home on the cone Fitting the rotor too shallow will result in lack of identification of the rotor after start of the centrifuge displaying the error message and stopping the centrifuge Screw in the bolt for fixing the rotor clockwise and screw it tightly home with the supplied spanner for the rotor In case of rotors designed with the cover they must not be used without it Rotor covers must be closed exactly Rotor covers ensure smaller drags of the rotors proper setting of the test tubes and airtight sealing Fi
16. nts n order to increase durability of gaskets and threaded places it shall be lubricated with petroleum jelly cat No 17201 Cleaning of the accessories In order to ensure safe operation one shall carry out in regular way periodical maintenance of the accessories Rotors buckets and round carriers have to withstand steady high stresses originating from the centrifugal force Chemical reactions as well as corrosion combination of variable pressure and chemical reactions can cause corrosion or destruction of metals Hard to observe surface cracks increase gradually and weaken material without visible symptoms In case of observation of surface damage crevice or other change as well as the corrosion the given part rotor bucket etc shall be immediately replaced In order to prevent corrosion one has to clean regularly the rotor with the fastening bolt buckets and round carriers Cleaning of the accessories shall be carried out outside of the centrifuge once every week or still better after each use Then those parts shall be dried using soft fabric or in the chamber drier at ca 50 Especially prone to the corrosion are parts made of aluminium For cleaning them one should use neutral agent of pH value 6 8 It is forbidden to use alkaline agent of pH gt 8 In this way the useful service life of the device is substantially increased and 18 6 Centrifuging susceptibility to corrosion is diminished
17. of service shipping 4 1 The contents of the package Quantity Cat No pcs Centrifuge MPW 54 Complete clamp 17168 Spanner for the rotor F 17099L Key for emergency 1117162 Powercord230V 15V J 1 f 17866 17867 Fuse WTAT2A250V 17859 Petroleum jelly 20m 0 User manual 2004EN O 4 2 Location The centrifuge shall not be located near source of heat and shall not be subjected to direct sunlight The table for the centrifuge shall be stable and shall have flat levelled table top It is necessary to ensure a safety zone of the minimum 30cm round the centrifuge from every direction At the change of the place from cold to warm one condensation of water will occur inside the centrifuge It is important then that sufficient time be provided for drying the centrifuge prior to starting the centrifuge again min 4 hours 11 5 Operating and design 5 Operating and design 5 1 Description of centrifuge New generation of MPW MED INSTRUMENTS laboratory centrifuges is provided with state of the art microprocessor control systems very durable and quiet asynchronous brushless motors and accessories consistent with requirements of the present day user The centrifuge has rigid self supporting structure Housing was made of ABS Cover is fixed on steel axles of hinges and from the front it is locked with electromagnetic lock blocking opening during ce
18. otes 3 4 Current protection The centrifuge is equipped with thermal current protection Fuse is situated in the plug in socket unit at back wall of the centrifuge Supply voltage given on the rating plate has to be consistent with local supply voltage MPW MED INSTRUMENTS laboratory centrifuges are 151 safety class devices and they are provided with the three core cable with the plug resistant to dynamic loadings Mains socket shall be provided with the safety pin It is recommended to install emergency cut out that shall be located far from the centrifuge near the exit or beyond the room Before switching on check whether the centrifuge is connected to power supply correctly 3 5 Safety hints ROTORS MAINTENANCE Use only accessories in good condition Protect equipment against corrosion using accurate preventive HAZARDOUS MATERIALS Infectious materials could be processed in closed buckets only It is not allowed to subject to centrifugation toxic or infectious materials with damaged leak proof seals of the rotor or test tube Proper disinfection procedures have to be carried out when dangerous substances contaminated the centrifuge or its accessories EXPLOSIVE AND COMBUSTIBLE MATERIALS It is not allowed to centrifuge explosive and inflammable materials It is not allowed to centrifuge substances prone to reacting in result of supplying high energy during centrifugation The centrifuge can not be operated in explo
19. service life of the centrifuge specified by the manufacturer amounts to 10 years After termination of guarantee period it is necessary to carry out yearly technical inspections of the centrifuge Manufacturer reserves the right to make technical changes in manufactured products Maximum period of storage of not used centrifuge amounts to 1 year After this period a service authorized by manufacturer should carry out technical inspection of the centrifuge Safety notes 3 3 Loading the rotor Fix the rotor on the motor axis firmly Avoid unbalance Load opposite buckets with the same accessories Centrifugation of the test tubes of different sizes There is a possibility to centrifuge test tubes of different sizes however it is absolutely necessary in such cases that opposite buckets and round carriers be the same CORRECT INCORRECT 1115 necessary to insert test tubes symmetrically on the opposite sides It is necessary to insert buckets symmetrically on the opposite sides UWAGA If the centrifuge will run with a large unbalance it will occur dangerous vibrations Buckets 13080 and 13081 are part of common balanced kit and marked by one number One should load rotor with buckets from the same kit FILLING TUBES Fill test tubes outside the centrifuge Please pay special attention to the quality and proper thickness of the glass test tubes walls Those shall be test tubes for centrifuges Safety n
20. sion endangered areas It is not allowed to centrifuge materials capable of generating inflammable or explosive mixtures when subjected to air Safety notes 3 6 Maintenance conditions START UP Prior to switching the centrifuge on one shall read all sections of this instruction carefully in order to ensure smooth operation and avoid damages of this device or its accessories In order to protect the centrifuge against unbalance fill in the test tubes up to the same weight TRANSPORTATION Centrifuge must not be transported with the rotor mounted on the shaft GENERAL HINTS One must use original rotors test tubes and spare parts only In case of faulty operation of the centrifuge one shall ask for assistance of service of MPW MED INSTRUMENTS company or its authorized representatives It is not allowed to switch the centrifuge on if it is not installed properly or rotor is not fitted correctly CENTRIFUGES SUBSTANCES It is not allowed to exceed load limit set by the manufacturer Rotors are intended for fluids of average homogeneous density equal to 1 2 g cm or smaller when centrifugation is carried out at maximum or submaximum speed In order to avoid overloading of the rotor please observe the maximum load which is stored on each rotor The maximum permissible load is achieved when all the tubes are filled with a liquid of 1 2 g cm density If the density of the centrifuging liquid is greater than 1 2 g cm
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