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Owners Manual

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1. CAUTION NEVER run pump dry Running pump dry may damage seals causing leakage and flooding Fill pump with water through the hair and lint strainer lid before starting the pump A WARNING p y not add chemicals to pool directly in the pool skimmer Adding undiluted chemicals may damage pump and void warranty Be sure pump is O FF before starting procedure Do not operate these filters at more than 50 PSI 345 kPa under any circumstances 1 Securely lock Posi Lok ring in place by rotating ring CLO CKW ISE until it clicks past the safety latch see Figure 4 Stop turning as soon as the ring Clicks past the latch The ring may feel slightly loose butit will tighten up when pump is on and filter is under pressure Fill trap on pump with water O pen air release valve on top of filter O pen isolation valves Start pump to purge air from system W hen steady stream of water comes from air release valve close the valve NOTICE Leaking around the Posi Lok ring may indicate that the ring is not fully locked In this case proceed as follows A Stop the pump close the isolation valves and open the air release valve to release any pressure within the filter Remove the drain plug and drain all water from the filter Push down on the top of the filter to fully seat the upper tank shell Rotate the Posi Lok clockwise until it locks behind the safety latch see Figure 4 Ifthe ring w
2. 2 CLOSE isolation valves 3 OPEN air release valve and drain fitting 4 WAIT until all pressure is released and water drained from filter tank and system before loosening Posi Lok Ring Disassembly 1 Stop the pump 2 Close isolation valves to prevent flooding 3 Open air release valve on top of filter tank to release all pressure from inside of tank NOTICE Make sure that waste water disposal complies with local codes and ordinances 4 Remove drain plug and drain all water from tank 5 Remove Posi Lok ring as follows a Press safety latch below the ring toward the tank to release it see Figure 5 b Hold latch in the release position and rotate ring COUNTERCLO CKW ISE to remove If ring is difficult to turn tap gently with a rubber mallet to overcome initial resistance NOTICE DO NOT use screwdriver or bladed instrument that may damage shell surfaces to pry tank shells apart 6 Separate upper and lower tank shell halves using tabs on bottom of Posi Lok ring Insert tab into slot located at tank joint and twist ring to pry shell halves apart See Figures 6 and 7 7 Remove O ring from upper tank shell Inspect for cuts cracking deforma tion or signs of wear replace if necessary NOTICE To avoid strain or damage allow filter module to drain before lift ing it out ofthe tank SAFETY LATCH See Figure 8 The purpose of the safety latch is to hold the Posi Lok ring in the locked po sition If th
3. manual The filter module should be removed and cleaned when pressure rises more than 10 psi 69 kPa above startup pressure See also When to Clean the Filter at left oU Risk of chemical burns D o not attempt to acid clean the filter or module If the filter requires acid cleaning have a trained pool professional do the job NOTICE When sanitizing your pool using PHMB polyhexamethylene bi quanide based cleaners use only PHMB cleaners to clean the module When using PHMB sanitizers the filter module MUST be cleaned more thoroughly and frequently than for a pool using chlorine Follow manufacturer s instruc tions carefully U se of any other type of cleansers with PHM B pool sanitizers will void the filter s warranty NOTICE Avoid washing filter debris into the outlet port Remove drain plug and flush foreign material from inside of tank before removing filter module 1 With a hose equipped with a soft flow nozzle wash as much dirt as possible off of the filter module while itis still inside the tank Allow tank to drain completely 2 Make sure that the inside of the tank is clean Lift out the module and hose it down thoroughly Spray the entire module surface Allow module to drain 3 Inspect the module If necessary repeat the washing operation If the mod ule is damaged replace it NOTICE If this cleaning method does not remove all deposits see Special Cleaning Instructions section in this manual 4 Ins
4. the start up pressure under Owner s Information below right In some pools accessories such as foun tains or pool cleaners may be noticeably affected by the normal decrease in flow as the filter becomes dirty If so clean the fil ter more frequently that is at a pressure increase of less than 10 PSI in order to maintain the required flow A WARNING Risk of falls and injury Filter surface is slippery Do not allow children to stand or play on filter AWARNING 15 381 mm 30 762 mm Model Descriptions 100JWAE 06 100JWAF 06 PLM150JWAE 06 PLM150 WAF 06 Adapters Clamps and Canadian Spec Motor Includes 25 Cord w Straight Plug 100JWAE 03 PLM 100 3 PLM 150JWAE 03 150 3 Hoses Adapters Clamps and U S A Spec Motor Includes 3 Cord w Straight Plug 100JWAE 04 PLM 100JWAF 04 150JWAE 04 PLM150 WAF 04 Adapters Clamps and 5 Spec Motor Includes 3 Cord w Straight Plug 100JWAE 12 2 PLM150JWAE 12 PLM 150JWAF 12 Adapters Clamps and U S A Spec Motor Includes 3 Cord w Twist Lok Plug 2 2 lt lt 44 WARNING INITIAL START UP A WARNING Hazardous suction Pump suction can trap or tear body parts especially with children Do not block suction Small children using pool must ALWAYS have close adult supervison Do not operate system with water temperature above 104 F 40 C
5. Ring 17301 0101 Parts Pak No PP2075 U9 357 C101 272P WC78 40T U43 117SS 043 1055 30 87355 C3 139P1 U9 229 C108 33P C153 53P1 U 178 920P U 30 64SS U 43 11SS U 43 41SS C20 123 U 33 155 U 27 635 U 27 558 32165 4038 C63 12 61002 0002 Not illustrated Model JW PA5YF7L A1 uses Part No 62003 2032 18 STA RITE LIMITED WARRANTY Pumps filters skimmers underwater lights except bulbs accessories and fittings manufactured by Sta Rite are war ranted to be free of defects in material and workmanship for one 1 year from date of installation Year from date of installation Product specific warranties HRPB DEPB and System 3 Tanks Internal filter components and valves Max F Therm Pool Spa Heaters Heater Enclosure only Upper RH LH lower enclosure and control board enclosure 10 years Automatic Pool Cleaners including Hose Cristal Ho filters Tanks Valve and internal components Posi Flo II Tanks Elements Waterford Sand Tanks 10 years 2 years 10 years pro rated 10 years Valve and Internals Waterford Cartridge Filter Tank System 3 Above Ground Systems Tanks Pumps Platform and Internals When equipped with A O Smith 2 compartment motors Does not include pumps sold as part of a systems package 2 years Full warranty coverage is in effect for one year after instal lation The pro rated warranty covers the tank only during the 2nd t
6. STA RITE System 3 Modular Media Filter System OWN ER 5 MA NU AL IN STALLATIO N OPERATION amp PARTS For Model Numbers and Descriptions See Page 5 6 This manual should be furnished to the end user of this filter its use will reduce service calls and chance of in jury and will lengthen filter life NATIONAL SPA amp POOL INSTITUTE Sta Rite Pool Spa Group U S PATENT NO 5190651 Other patents pending 293 Wright Street Delavan WI 53115 North America 800 752 0183 FAX 800 582 2217 International 262 728 5551 FAX 262 728 4461 TELEX ITT 4970245 Union City TN Delavan WI Mississauga Ont Murrieta CA 2000 Sta Rite Industries Inc Printed in U S A S340 Rev 1 25 00 CAUTION WARNING A WARNING A WARNING AWARNING READ AND FOLLOW SAFETY INSTRUCTIONS is the safety alert symbol When you see this symbol on your filter or in this manual look for one of the following signal words and be alert to the potential for personal injury warns about hazards that will cause death serious personal injury major property damage if ignored A WARNING warns about hazards that can cause death serious personal injury or major property damage if ignored CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored NOTICE indicates special instructions not related to hazards Carefully rea
7. anty gives you specific legal rights and you may also have other rights which vary from state to state Supersedes all previous publications Sta Rite Industries Inc 293 Wright Street Delavan WI 53115 Retain Warranty Certificate upper portion in a safe and convenient location for your records DETACH HERE Fill out bottom portion completely and mail within 10 days of purchase installation to Sta Rite Attn Warranty Dept 293 Wright St Delavan WI 53115 STA RITE Warranty Registration Card S4877PS 2 20 98
8. as already locked remove it and the upper tank shell Inspect and clean the O ring and all sealing surfaces Relubricate the O ring NOTICE Lubricate O ring only with the silicone grease provided or equiva lent as other lubricants may cause the ring to swell DO NOT lubricate Posi Lok ring or threads on lower tank shell as this may collect grit and make removal difficult After filter is operating record filter pressure gauge reading in owner s manual for future use NOTICE When installed on a new pool after approximately 48 hours of op eration disassemble filter and clean out plaster dust construction debris etc see Module Cleaning Procedure Page 9 OPERATION Priming Pump Fill pump with water through hair and lint strainer lid opening O pen suction and discharge valves before starting system Make sure that pool water is 2 3 51mm 76mm above bottom of skimmer opening and or other suction outlets Water Maintenance Keep water level at least two inches 51mm above bottom of skimmer opening when system is not in use Failure to do so can allow air to enter system caus ing pump to lose prime and filter to entrap air Maintain pH at 7 2 to 7 6 in pool O PIS m 8 Figure 7 Roll ring to one side to loosen upper tank half Figure 8 Safety Latch FILTER DISASSEMBLY ASSEMBLY PROCEDURE ERR Hazardous pressure Before disassembling filter 1 STOP PUMP
9. d and follow all safety instructions in this manual and on equipment Keep safety labels in good condition replace if missing or damaged Incorrectly installed or tested equipment may fail causing severe injury or property damage Read and follow instructions in owner s manual when installing and operating equipment Have a trained pool professional perform all pressure tests 1 Do not connect system to a city water system or other external source of pressurized water 2 Use equipment only in a pool or spa installation 3 Trapped air in system can cause explosion BE SURE all air is out of system be fore operating or testing equipment Before pressure testing make the following safety checks Check all clamps bolts lids lock rings and system accessories before testing Release all air in system before testing Tighten Sta Rite trap lids to 30 ft Ibs 4 1 kg cm torque for testing Water pressure for test must be less than 25 PSI 172 kPa Water Temperature for test must be less than 100 F 38 C Limittest to 24 hours After test visually check system to be sure it is ready for operation Remove trap lid and retighten hand tight only NOTICE These parameters apply to Sta Rite equipment only For non Sta Rite equipment consult equipment manufacturer When to Clean the Filter The filter module should normally be cleaned when the pressure gauge reading increases 10 PSI over the start up pressure record
10. e latch is damaged replace it as follows 1 Press down on the small catch behind the safety latch and press or tap the latch out of the Tee slot in the tank see Figure 8 2 Snap the new latch into position NOTICE DO NOT operate the filter if the safety latch is damaged or will not hold the Posi Lok ring in the locked position Assembly 1 Inspect and clean the tank ring threads and O ring groove Replace dam aged parts as necessary 2 Install the filter by placing the port in the bottom of the filter cartridge over the tank outlet port Push down firmly to seal 3 Ensure that the air bleed assembly on top of the module is clean and prop erly mounted NOTICE Lubricate O ring only with the silicone grease provided or equiv alent as other lubricants may cause the ring to swell DO NOT lubricate Posi Lok ring or threads on lower tank shell as this may collect grit and make removal difficult 4 Install the O ring in the upper tank shell O ring groove Be sure that the O ring is clean and not twisted Push the upper tank shell into the lower tank shell to compress the O ring Place the Posi Lok ring squarely over the tank shell threads and rotate COUNTERCLOCKWISE until the ring falls into the slots then rotate CLOCKWISE until securely latched 7 Follow instructions in the Initial Startup section of this manual MODULE CLEANING PROCEDURE Follow all steps in the Disassembly section of this
11. hrough 10th year after installation The amount cov ered decreases by 1096 each year ie 2nd year 90 covered 3rd year 8096 covered etc Theforegoing warranties relate to the original consumer pur chaser Purchaser only Sta Rite shall havethe option to re pair or replace the defective product at its sole discre tion Purchasers must pay all labor and shipping charges nec essary to replace the product covered by this warranty Requests for warranty service must be made through the in stalling dealer This warranty shall not apply to any product that has been subject to negligence misapplication im proper installation or maintenance or other circumstances which are not in Sta Rite s direct control This warranty sets forth Sta Rite s sole obligation and Purchaser s exclusive remedy for defective products STA RITE SHALL NOT BE LIABLE FOR ANY CONSEQUEN TIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSO EVER THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES IMPLIED WAR RANTIES INCLUDING BUT NOT LIMITED TO THEIMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESSFOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE DURATION OF THE APPLICABLE EXPRESS WARRANTIES PROVIDED HEREIN Some states do not allow the exclusion or limitation of inci dental or consequential damages or limitations on how long an implied warranty lasts so the above limitations or exclu sion may not apply to you This warr
12. manual 10 A WARNING NOTICE The filter outlet piping will not empty through the filter drain Make sure that the outlet piping has a separate drain for winterizing 11 TROUBLESHOOTING GUIDE PUMP 13 a Part Description Qty Number Posi Lok ring 27001 0050B Air release valve assembly 25010 0200 Tank shell upper half 27001 0020S Tank O ring 27001 0061S Tank shell lower half 27001 0009S Safety latch for ring 27001 0051 1 1 2 NPT plug 11201 0005B Adapter fitting 24900 0509 O ring 35505 1424 2 x 1 1 2 Pipe reducer U 78 820P Pressure gauge 15060 0000T Pressure gauge screen WC8 72D Air bleed assembly 24800 0121 27002 01005 27002 01505 27001 01305 Filter module PLM 100 Filter module PLM 150 Spring check valve H H H p p p p p p p Accessory package 27001 0140 Decal logo 27001 0041 Decal warning 27001 0042 Decal operating instr 27002 0043 Decal nameplate PLM 100 27002 0042 Decal nameplate PLM 150 27002 0045 Owner s manual 5340 Teflon tape U 97 58 O ring grease 34725 0013 16 1 and 2A1 Models 2A2 Models HP Cord Ass y with Cord Ass y with Twist lock Plug Straigh
13. pect and clean air bleed filter at top of module 5 Follow all steps in the Assembly and Initial Startup sections of this manual Special Cleaning Instructions Use this procedure to clean scale or oils which are not removed by hosing down module Be sure to dispose of spent chemicals according to all applica ble codes and waste disposal ordinances Use a soft stream nozzle to minimize flying water and spray Dancer of fire or explosion Isolate filter from system before cal cleaning rinse filter and elements completely before returning to service If filter cannot be isolated remove media and clean at another location Follow chemical manufacturer s instructions for use Do not mix chemicals except as directed by manufacturer Do not allow cleaning chemicals to mix with or to come in contact with chlorine bromines other chemicals or chemical feed devices 1 Sponge or spray the module according to chemical manufacturer s direc tions 2 If soaking is required remove the module from the filter tank and submerge itin a separate tank Follow cleaner manufacturer s instructions carefully 3 After completing chemical manufacturer s instructions drain and rinse the module completely Dispose of cleaners in accordance with local codes and disposal ordinances 4 Rinse the inside of the filter tank Drain it completely 5 Follow instructions in the Assembly and Initial Startup sections of this
14. t Plug 1 31953 0101 U117 1117 1 1 2 31953 0101 U 117 1118 Key No Description o Mr Model Number JW PA5E7L 2A1 JW PA5E7L 2A2 1HP JWPASYF7L A1 JWPA5F7L 2A1 JWPA5F7L 2A2 1 1 2 HP 2 Motor End Cap 2A Cord Assembly 6 Motor 115 60H 1Ph Without Cord 7 Slinger 9 Seal Plate 10 Seal 11 Impeller 12 O Ring 13 Front Plate 13A Pipe Plug 14 Washer 1 4 Flat 15 Washer 1 4 Lock 16 Screw 1 4 20x1 3 4 17 Trap Cover 18 O Ring Cover 19 Strainer Basket 20 Trap Body 21 Drain Plug 1 4 NPT w O Ring 22 Capscrew 5 16 18x1 1 4 23 Washer Lock 5 16 24 Washer Flat 5 16 25 Gasket Nameplate Decal Tested for Pools amp Spas Decal GFCI required Decal Caution bonding instructions Tag CAUTION Securely HA HS HH NI IH PREP IS HE pA FP EA Tighten Warning Not Available See Chart AS920ELL C69 23 C1 260P U 109 358SS C105 228PG U 9 357 C101 272P WC78 40T U 43 117SS 5 U 30 873SS C3 139P1 U 9 229 C108 33P C153 53P1 U 178 920P U 30 6455 043 1155 043 4155 20 123 U 33 155 U 27 635 U27 558 32165 4038 C63 12 61002 0002 separatel y See Chart AS920FLL C69 23 Trap Cover O Ring Kit 5 Trap C1 260P Kit includes C3 139P1 Trap Cover and U109 35855 U9 229 O

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