USER`S MANUAL - Moore Industries International
Contents
1. ISOLATOR SPAN 80 mm 3 15 in ZERO Page 5 To mount the unit on a DIN style G rail insert the metal clip on the unit s back panel under the top lip of the rail Pivoting on the clip press down firmly until the SIX snaps into place If it becomes necessary to remove the unit grasp the bottom of its front panel and lift upward NOTE The SIX has no case ground connection If possible avoid mounting the unit in any electrical field Secure the case to a good conductor at zero potential Figure 2 SIX Outline Dimensions Page 6 SIX Electrical Connections To complete these connections use a small slotted screwdriver to loosen the SIX terminal screws and The SIX has four terminals on its front panel They slip the appropriate stripped wire end into the terminal are labeled IN and IN for connection of the hole Tighten the terminal screw signal input and PS and PS for connection of the unit s output Both the input and output may be grounded The SIX input and output are transformer isolated with no dc Figure 3 illustrates the connection of the SIX in a connection between them This isolation provides 67 generic application dB common mode rejection and allows the input to float with respect to the output Figure 4 shows the unit connected in another typical operational scenario 12 42 Vdc POWER SOURC FIELD SERVICE J 97 54 gt l RECEIVER NON ISOLA2. il moore SIX INDUSTRIES Signal Isolator Converter USER S MANUAL May 1991 No 297 701 00 B TA Lit MODRE INDUSTRIES 1991 by Moore Industries International Inc Table of Contents Introduction Description Calibration Installation Operation Maintenance Troubleshooting AR AS Detivery Mu uN United States Canada TOLL FREE 1 800 999 2900 16650 Schoenborn Street Sepulveda California 91343 U S A Tel 818 894 7111 TIx 65 1322 FAX 818 891 3297 CONNECT MacNet MIISEPULVEDA United Kingdom 1 Lloyds Court Manor Royal Crawley W Sussex RH10 2QU United Kingdom FREE PHONE tei 0293 514488 e Tix 87667 0800 525107 FAX 0293 536852 Australia 3 18 Resolution Drive Caringbah TOLL FREE New South Wales 2229 Australia Tel 02 525 9177 Tix 790 75914 008 251928 FAX 02 525 7296 Moore Industries STAR Center has a wide variety of quality instrumentation in stock and ready to ship e Signal Transmitters e Temperature Transmitters e P I and I P Converters e Isolators and Converters e Indicators and Displays e Alarm Trips e Integrators and Totalizers e Power Transducers e Instrument Power Supplies e Racks Rails and Enclosures Most instruments can be customized to meet your needs Even then you ll never have to wait more than a few days Moore Industries Ask for the STAR Center oink ig Support Technical Assistance an
3. the potentiometers Page 1 Table 1 consists of the SIX performance and func tional specifications Options Units may be ordered with RFI filtered terminals and case assembly RF Option RF equipped units provide RFI EMI protection up to 50V M abc 0 1 F S as defined by SAMA standard 33 1 Contact your Sales Representative or Moore Indus tries for more information on available SIX options and compatible devices Serial Number A complete history of every unit sold and serviced by Moore Industries is kept at the factory This data is keyed to each unit s serial number If service data is required on an SIX providing the factory with the unit serial number will allow our highly skilled technicians to better assist you The SIX serial number is located on a label affixed to the side panel of the unit Model Number Moore Industries model numbers identify the type of instrument functional character istics operating parameters any options ordered and housing type If all accompanying documenta tion for a unit is missing the model number may be used to obtain technical information The model number for the SIX is located on the same label as its serial number The example following Table 1 is provided to assist in deciphering the fields of the SIX model number Calibration Prior to unit shipment each SIX is calibrated and tested according to Moore Industries strict quality control guidelines It is r
4. ESPECT TO ANY GOODS OR SER VICES SOLD BY THE COMPANY THE COMPANY DISCLAIMS ALL WARRAN TIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWL EDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE OF THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IM PLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RECEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DE FECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WAR RANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARL
5. IEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will at its option replace repair or refund the purchase price for any of its manu factured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident ne glect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSE QUENTIAL DAMAGES WORLDWIDE e www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales mooreind com Tel 01293 514488 FAX 01293 536852 Ul MOORE wisest e info miinet com Tel 818 894 7111 FAX 818 891 2816 INDUSTRIES Australia sales mooreind com au 2007 Moore Industries International Inc Belgium info mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales m
6. TED TRANSMITTER Figure 3 SIX Typical Installation Hookup TRANSMITTER Page 7 SIX RECORDER Figure 4 SIX Installed as a Repeater Diverter Operation Once mounted and connected according to the instructions the SIX operates unattended After the initial calibration of the Zero and Span potentio meters no further adjustment is required Maintenance A check of terminal connections is recommended every six months Ensure that all terminal screws are tight and free of corrosion Check that adequate ventilation exists or that heat sinking materials are used in mounting Troubleshooting If the SIX is found to be performing below specifica tion complete the following checklist 1 Make sure all connections are clean and tight 2 Verify the accuracy and calibration of bench instruments used to take measurements 3 Ensure that signal and power levels in the instrumentation loop have not changed since the unit was installed Make sure that power is within specified limits refer to table 1 If problems persist note the serial and model num bers of the offending unit and contact Moore Indus tries Customer Service Department Instructions for return of Moore Industries equipment are on the back cover of this manual Declaration of Conformity C EMC Directive 89 336 EEC Manufacturer s Name Moore Industries International Inc Manufacturer s Address 16650 Schoenborn St
7. d Repair our Quick Ship Facility Introduction Moore Industries Signal Isolator Converter SIX is a DIN style loop powered device used to provide complete isolation of instrumentation input and output This helps eliminate faulty readings in measurement and control equipment caused by ground loops electrical interference or motor noise This manual provides a brief description of the SIX a list of performance and functional specifications a calibration procedure operations notes and trouble shooting information Notes and Cautions where they appear in text or illustrations are provided to assist the user in avoiding operational inconveniences Notes or practices that otherwise might result in damage to the unit Cautions Description The SIX is loop powered When connected in a 12 42 Vdc loop it converts a standard process current or voltage signal to a proportional isolated 4 20 or 10 50 mA output breaking the galvanic path be tween a transmitted signal source and its receiving device The unit is packaged in a compact DIN style hous ing that snaps easily on to G rail mounting hardware DIN EN50035 This makes it ideal for use in high density installations Controls The SIX has Zero and Span potentiometers located on the front panel of the unit On older units these were labeled gt 0 lt for Zero and gt for Span On newer the words ZERO and SPAN may be used to identify
8. ecommended however that a bench check of potentiometer settings and output levels be performed before placing the SIX into service Page 2 Table 1 SIX Specifications Factory set Available ranges are 0 to 20 mA 4 to 20 mA 1 to 1 mA Oto10V 1to5V Oto1V Output Factory set 4 to 20 or 10 to 50 mA Power 2 wire loop power 12 to 42 Vdc Performance Isolation Input and output are transformer isolated with no galvanic path dc connection up to 500 Vrms Frequency Response 10 Hz at the 3 dB point Maximum Input Over range 60 V Input Impedance 1 0 Mohm for voltage inputs 500hms for 4 20 mA input 1 kohm for 1 to 1 mA input Load Capability 4 20 mA into 1500ohms limited to 50 mA maximum Power Supply Effect Less than 0 05 of span over the full power supply range Adjustability Calibration Accuracy 0 1 of span Zero potentiometer adjusts unit zero to within 5 of span Span potentiometer allows for 100 adjustment 10 with full scale input Environmental RFI EMI Effect Without RF Option effect is negligible 25 V m at typical communica Ratings tions frequencies With RF protection of 50 V m abc 0 1 F S as defined by SAMA Standard 33 1 Ambient Operating Temperature Range 30 to 82 C 22 to 180 F Temperature Change Effect on Unit Operation 0 015 of span per C change over a 0 to 70 C range Approximately 215 grams 7 6 ounces NOTE Refer to Installatio
9. mmended 10 50 mA units or until voltmeter reads 1 volt After applying power allow approximately five min utes for stabilization warm up CAUTION To avoid damaging the housings use a screwdriver with a head not wider than Calibration Procedures 2 54 mm 0 1 inch to adjust the zero and span potentiometers There are two options for monitoring the output of the SIX shown in the figures either a dc milliammeter or a dc voltmeter with load resistor may be used to 4 monitor and set output levels il Set input to 100 percent Sere 5 Adjust span potentiometer until milliammeter With the calibration setup complete adjust both reads 20 mA for 4 20 mA units 50 mA for potentnometar 1 gt tums con merelecioyisS Athen 10 50 mA units or until voltmeter reads 5 volts 7 5 turns clockwise mid scale 6 Repeat steps 2 through 5 until zero and 100 Simulate Zero percent input percent readings are stable 0 1 Installation In this manual the installation of the SIX is divided into two phases physically mounting the unit and making the electrical connections It is recom mended that the unit s be mounted before making any connections Mounting When mounting the SIX make every effort to install it in an area that is relatively free of dust moisture and corrosive materials Figure 2 shows the mounting dimensions for the SIX 25 40 mm E Og I miejan CACE OT T T IN IN PS PS Sl SIGNAL
10. n Section of this manual for unit dimensions Calibration Equipment Calibration Setup Table 2 lists the calibration equipment required for this Figure 1 shows the calibration setup for the SIX To bench check procedure This equipment is not check or calibrate the SIX connect the unit as shown supplied with the unit in the illustration and apply the power according specification refer to the specifications table and the model number of your unit Page 3 EXAMPLE SIX 4 20mA 10 50mA 12 42DC RF DIN Unit Type oO Input Output Power Options Housing Table 2 SIX Calibration Equipment Signal Source Appropriate for the intended SIX application accurate to within 0 05 of span minimum DC milliammeter Fluke model 8899 or equivalent unit accurate to within 0 05 of span minimum or DC voltmeter with Voltmeter accurate to within 0 05 of span minimum Precision resistor Resistor 2500hm 0 1 rated for 4 20 mA Power Supply Capable of 12 to 42 Vdc Serewariver Slotted head width 2 54 mm 0 1 inch Page 4 MILLIAMMETER SIGNAL 12 42 Vdc SOURCE FOWER SOUCE VOLTMETER NOTE Either milliammeter or voltmeter may be used for monitoring output Figure 1 SIX Calibration Setup Note that there are no internal adjustments or settings 3 Adjust zero potentiometer until milliammeter to effect on the SIX Disassembly of any kind is not reads 4 mA for 4 20 mA units 10 mA for reco
11. number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote you the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation Provide us with the following documentation a A note listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair c Thename and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping container 4 Ship the equipment to the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries representative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WARRAN TIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH R
12. ooreind nl Tel 0 344 617971 FAX 0 344 615920 Tel 02 8536 7200 FAX 02 9525 7296 Specifications and Information subject to change without notice
13. reet North Hills CA 91343 6196 USA Declares that the product s Product Name SIX MODEL INPUT OUTPUT POWER OPTIONS HOUSING Model Number s SIX is 12 42VDC x Indicates any input output and housing as stated on the product data sheet Conforms to the following EMC specifications EN50081 2 1993 Generic Emissions Standard Industrial Environment EN50082 2 1995 Generic Immunity Standard Industrial Environment Supplemental Information None Date Fred Adt Robert Stockham Quality Assurance Director Moore Industries International Inc European Contact Your Local Moore Industries Sales and Service Office The Interface Solution Experts www miinet com United States info miinet com Belgium info mooreind be China sales mooreind sh cn Nif MOOR Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62481120 FAX 86 21 62490635 IND USTRIES Australia sales mooreind com au The Netherlands sales mooreind n United Kingdom sales mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial
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