TSD440 - Flo
Contents
1. e Clean Waste Fluid Screen Located in bottom of recessed hose tray area This helps eliminate surface tension caused by debris and contamination from the air Using a sharp pick remove screen Clean using degreaser and brush and blow out with air compressor Wipe Down Exterior using a soft damp cloth 20 Printed in the U S A for Shift Rite amp Ope rat i ons Man ual Flo Dynamics TSD440 VI Appendix B Replacement Parts VI APPENDIX B REPLACEMENT PARTS 6 01 REPLACEMENT PART LIST Part Description O O02020 941732W Control Panel w Elec Board amp Label 940304 Battery Cable Assembly 941225 5 8 Fluid Tube 941226 Fluid Tube Elbow Fitting ee NENNENEEMEMNMMMMMNMNMJMJSJS yJNNWN MEN eee a a 941205 Console 942113 TankCap S 941200 TankRedNew 0 0 0 941208 Tank Red Used 1 0 0 0 pde R942118 Locking Caster Wheel R942137 Caster Wheel 940796A Canister Filter R942150 Used Fluid Screen 1 1 4 Diameter 941734 Operations Manual 941737 Operational Overview Hose Chart Ope rat i ons Ma nu al Printed in the U S A for Shift Rite 2 1 VI Appendix B Replacement Parts Flo Dynamics TSD440 6 02 REPLACEMENT PART ILLUSTRATIONS 940468 Manifold Pump Assembly 941225 5 8 Fluid Tube 941617W 940474 941226 Motor Control Board Sensor Rod Fluid Tube Elbow Fitting 940839 940841 or 3 2 Solenoid Valve Size 8 S1 940842 942. the U S A for Shift Rite 5 Safety Information Flo Dynamics TSD440 Inhalation Move to uncontaminated area Ingestion If large amount get medical attention If any irritation persists get medical attention e Dispose of used fluid according to environmental laws and regulations Although automatic transmission and power steering fluid pose no significant health hazards some individuals may experience adverse reactions upon contact Pressurized fluid can cause serious injury A WARNING Hisk of unexpected vehicle movement e Block drive wheels before starting vehicle s engine to begin an exchange e Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended A moving vehicle can cause injury A WARNING Engine has moving parts Risk of entanglement Do not place tools on fenders or other places in engine compartment e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys Contact with moving parts can cause injury A WARNING Risk of fire or explosion e Do not operate the TSD440 in the vicinity of open containers of flammable liquids such as gasoline e Keep hoses and jumper cables away from heat sources and sharp edges e Do not operate equipment with damaged cords or hoses until they have been examined by a qualified serviceman Fire or explosion can cause injury A WARNIN
3. 0 2 04 CONTROL PANEL OVERVIEW OPTION MENU COUNTER DISPLAY MACHINE OPERATION MACHINE STATUS OP 1 ADD 1 QUART OP 2 REMOVE 1 QUART O STOPPED NEW ATF LOW OP 3 DRAIN NEW TANK 0 HALTED gt USED ATF FULL Sei eek oe oer sccee D RUNNING D ADD REMOVE ATF 20 FS TRUCK 8cyl COMPLETE _ NEW USED ATF DRAIN ne reden nel DADAGITT 16 MID SIZE 6 cyl y 12 COMPACT 4 cyl 8 SUB COMPACT THES WHIT iS PROTECTED UNDER 1 OR MORE OF THE FOLLOWING PATENTS 6 035 903 teed Coca Garr T uz LANTE MEHU SAMT PATENTS PENDING FLO DYNAMICS lt 1sD440 AW MAN CanRANSMISS NIGEWIDPXCe HANGER thy HS SSH CkKdM I9 EH OPTION MENU Option Function OP 1 ADD 1 QUART Quickly adds fluid Used for filling the pan OP 2 REMOVE 1 QUART Quickly drains fluid Used for draining the pan OP 3 DRAIN NEW TANK Allows operator to drain the fluid from the new fluid tank OP 4 DRAIN WASTE TANK Allows operator to drain the fluid from the waste fluid tank OP 5 NEW FLUID VOLUME Indicates exactly how much fluid is in the new fluid tank OP 6 WASTE FLUID CAPACITY Indicates the remaining capacity of the waste fluid tank OP 7 AUTO PRIME Automatically purges any air out of the system 1 Printed in the U S A for Shift Rite amp O pe rat i ons M anu al Flo Dynamics TSD440 BUTTONS Button QUANTITY START EXCHANGE or OPTIONS SELECT PLUS OPTION MENU ADD ATF REMO
4. 0843 940840 Coil with Spade Connector Pressure Switch 3 2 Solenoid Valve Size 10 S2 Size 8 S1 or Size 10 S2 Printed in the U S A for Shift Rite amp O pe rat i ons Man u al Flo Dynamics TSD440 VI Appendix B Replacement Parts pour FELO P D Y AGAM S TSD440 941732W Control Panel w 940796A R942150 Electronic Board amp Label Canister Filter Used Fluid Screen R942118 Locking Caster Wheel H940772 941655W R942137 Hose Tray Cooling Fan Caster Wheel 6 08 ORDERING INFORMATION To order replacement parts for the Flo Dynamics TSD440 call 1 800 303 5874 Ope rat i ons Ma nu al Printed in the U S A for Shift Rite amp Warranty Information Flo Dynamics TSD440 LIMITED ONE 1 YEAR WARRANTY Flo Dynamics TSD440 Flo Dynamics warrants only to the original Purchaser that under normal use care and service the Equipment except as otherwise provided herein shall be free from defects in material and workmanship for one year from the date of original invoice External hoses remote control modules adapters and all other attachments supplies and consumables except as otherwise provided herein are warranted for 90 calendar days from the date of original invoice Filter elements are not warranted Printed circuit boards purchased from but not installed by Seller are not warranted SELLER S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE REPAIR OR AT SELLER S OPTION REPLACEM
5. ENT OF EQUIPMENT OR PARTS WHICH TO SELLER S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE NECESSARY IN SELLER S JUDGEMENT TO RETURN THE EQUIPMENT TO GOOD OPERATING CONDITION NO OTHER WARRANTIES EXPRESS OR IMPLIED OR STATUTORY INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or other natural causes F adverse environmental conditions including without limitation excessive heat moisture corrosive elements or dust or other air contaminants radio frequency interference electric power failure power line voltages beyond those specified for the equipment unusual physical electrical or electromagnetic stress and or any other condition outside of Seller s environmental specifications G use of the Equipment in combination or connection with other equipment attachments supplies or consumables not manufac
6. Flo Dynamics TSD440 Table of Contents TABLE OF CONTENTS INTRODUCTION to the TSDAAO 2 l SAFETY INFORMATION eermmmmRRRRII 3 Section 1 01 Important Safety Notice 3 Section 1 02 Important Safety Instructions 5 ll SYSTEM FEATURES amp SPECIFICATIONS 9 Secon c 01 CQO Sei ciconia bete Cra Ee ta E 9 Section 2 02 Dimensions amp Technical Specifications 10 Section 2 03 Machine OVErvieW cccssccecssceeeeeceseneeesaeeeeeas 11 Section 2 04 Control Panel Overview sse 12 Section 2 05 Special PUIIQUODnS s id usce ei uod EI v reb reete cus 14 Ill OPERATING PROCEDURES 15 Section 3 01 Transmission Fluid Exchange 16 IV TROUBLESHOOTING amp ADDITIONAL HELP 18 Section 4 01 Common Problems Solutions 19 Section 4 02 Customer Service Contact Information 19 V APPENDIX A MAINTENANCE see 20 Section 5 01 Maintenance Procedures s 20 VI APPENDIX B REPLACEMENT PARTS 21 Section 6 01 Replacement Part List 21 Section 6 02 Replacem
7. G Risk of fire or explosion Gases produced by a battery are highly explosive e Wear safety goggles and protective clothing user and bystander e This machine is equipped to operate on 12 volt DC power only Only use the battery of the vehicle being serviced Power sources greater than this can result in serious injury to the user as well as damage to the machine e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth 6 Printed in the U S A for Shift Rite amp Operations Manual Flo Dynamics TSD440 I Safety Information Be sure both battery cables are tightly connected to the battery terminals as instructed before proceeding with a fluid exchange Never remove battery cables from the battery terminals while the machine is operating Only use the EMERGENCY STOP button located on the control panel to stop an exchange Battery explosion can cause injury A WARNING Battery acid is a highly corrosive sulfuric acid e Wear safety goggles and protective gloves user and bystander Have plenty of fresh water and soap nearby If battery acid contacts skin clothing or eyes flush exposed area with soap and water for 10 minutes e While cleaning battery s terminals keep airborne corrosion from eyes nose and mouth e Do not touch eyes while wo
8. TSD440 is fully automatic Refer to your control panel at all times eFlushing high mileage cars that have not been previously serviced can cause operating problems in the transmission e Never pull on the power cables or service hoses to transport the TSD440 Damage may occur to these components or machine may tip over e Servicing transporting or storing this machine in an attitude other than the normal operating position can result in fluid spillage and or component damage e Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels DANGER e Vent vehicle s exhaust away from work area e Do not breathe exhaust e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels WARNING e Wear safety goggles and protective clothing user and bystander e Do not operate the TSD440 in the vicinity of open containers of flammable liquids such as gasoline e This machine is equipped to operate on 12 volt DC power only e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eye
9. VE ATF CYCLE VALVES STOP MACHINE OPERATION LED lights Light STOPPED HALTED RUNNING COMPLETE MACHINE STATUS LED lights Light NEW ATF LOW USED ATF FULL ADD REMOVE ATF NEW USED ATF DRAIN Operations Manual Il System Features amp Specifications Function Allows operator to choose one of four different exchange volumes Starts an exchange at the amount selected Also activates options when selected in the option menu Increases 1 quart from selected preset quantity each time pressed scrolls through options Adds 2 10 qt of new ATF to the vehicle approx 1 8 on the dipstick Removes 2 10 qt of ATF from the vehicle approx 1 8 on the dipstick Allows operator to manually cycle both valves Stops operations Indication The machine is stopped The machine has halted operation The machine is running The exchange Is complete Indication There is not enough fluid in the new fluid tank to complete the quantity selected The waste fluid tank does not have enough remaining capacity to complete the exchange The operator is either adding or removing ATF One of the tanks is being drained Printed in the U S A for Shift Rite 1 3 Il System Features amp Specifications Flo Dynamics TSD440 2 05 SPECIAL FUNCTIONS 4 DANGER e Wear safety goggles and protective clothing user and bystander e Do not smoke place metal tools on battery or allow a sp
10. ark or flame in vicinity of battery Clean battery terminals before hooking the machine s battery clips to them e Avoid contact with automatic transmission or power steering fluid Dispose of used fluid according to environmental laws and regulations e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels e TOTALIZER CHECK Hold STOP button for approximately 5 seconds The control panel will first display a dash with up to a 3 digit number This number indicates how many times the totalizer has rolled over at 9999 quarts liters After a short delay the total amount of fluid used since last rollover will be displayed in quarts liters e COMPLETELY DRAIN TANKS By draining the tanks using Options 3 and 4 a small amount of fluid is left in the tanks To empty ALL the fluid select either Option 3 or 4 by repeatedly pressing the OPTIONS button Press and hold the START button for 13 seconds until tank begins to drain The pump will continue to run until the STOP button is pressed NOTE After tanks are completely drained the system must be primed again before another exchange is performed e SENSOR CHECK This feature allows you to test the accuracy of the new and used fluid sensors 1 Press and hold the OPTIONS button for at least 6 seconds until you hear an audible beep 2 Scroll through the options menu by repeatedly pressing the OPTIONS butt
11. ent Part lllustrations 22 Section 6 03 Ordering Information sssseeusssee 23 LIMITED WARRANTY eeeenmmmRIRR mnn 24 Ope rat i O ns Ma n u al Printed in the U S A for Shift Rite amp 1 Introduction Flo Dynamics TSD440 INTRODUCTION to the TSD440 Congratulations on the purchase of your Flo Dynamics TSD440 automatic transmission fluid exchanging machine Simply put this machine is the cleanest safest easiest fastest most thorough and most cost efficient method of fluid exchange ever devised Suddenly regular automatic transmission maintenance becomes a more realistic proposition With the TSD440 you can exchange the transmission fluid through the vehicle s dipstick making the exchange cleaner and neater than ever Transmission Fluid Exchange To attain the highest level of protection for internal transmission components and increase the transmission s life span to the maximum it is recommended that the transmission s lubrication system is serviced every 15 000 miles or according to the vehicle owner s manual The Flo Dynamics TSD440 exchanges the used transmission fluid to new without even requiring the transmission pan to be dropped There is no spillage and no mess e The TSD440 can be used practically anywhere and with almost any vehicle e It is compact mobile and self contained It operates off the 12 volt battery of the veh
12. icle being serviced e It does not require a pit lift or ramp e The TSD440 hooks up directly to the vehicle s dipstick e The ATF fluid exchange from setup to finish typically takes 11 minutes or less No wonder an ATF exchange is the most requested method of preventative automatic transmission maintenance today Please take time to read through this manual to familiarize yourself with the TSD440 before performing your first ATF exchange 2 Printed in the U S A for Shift Rite amp Operations Manual Flo Dynamics TSD440 I Safety Information l SAFETY INFORMATION 1 01 IMPORTANT SAFETY NOTICE For your safety read this manual thoroughly before operating your TSD440 unit Your TSD440 unit is intended for use by properly trained skilled professional automotive technicians The safety messages presented below and throughout this user s manual are reminders to the operator to exercise care when using this unit Before using your TSD440 always refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced e Read All Safety Instructions Read understand and follow all safety messages and instructions in this manual Safety messages in this section of the manual contain a signal word with a three part message and in some instances an icon e Signal Words The signal word indicates the level of the hazard in a situation A DANGER Indicates an imm
13. inently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or to bystanders A CAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or to bystanders IMPORTANT Indicates a situation which if not avoided may result in damage to the TSD440 or the vehicle being serviced e Safety Messages Safety messages in this section contain three different type styles Normal type states the hazard Bold type states how to avoid the hazard e Italic type states the possible consequences of not avoiding the hazard Ope rat i O ns Ma n u al Printed in the U S A for Shift Rite 3 Safety Information Flo Dynamics TSD440 e Safety Symbols A safety symbol when present gives a graphical description of the potential hazard and how to avoid the hazard Risk of Fire Read Instructions Before Use gt Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move 4 Printed in the U S A for Shift Rite Operations Manual Flo Dynamics TSD440 I Safety Information 1 02 IMPORTANT SAFETY INSTRUCTIONS DANGER e Engine exhaust contains
14. lay with cumulative ATF options e Indicating lamps are activated to show all machine operations and status functions Four capacity selections on machine to automatically pump specified quantity of ATF into transmission capacities 8 12 16 or 20 quarts e Select Plus feature allows you to select any quantity between 8 and 20 quarts e Fluid measurements can be changed from quarts to liters Drain used fluid tank no need to tip machine upside down Drain new fluid tank Add new fluid to transmission in 2 10 quart increments approx 1 8 on the dipstick e Remove fluid from transmission in 2 10 quart increments approx 1 8 on the dipstick Cycle valves feature allows you to electronically clean out valves Totalizer check indicates lifetime use Interactive options menu Auto Prime feature automatically primes the system Indicate new fluid volume Indicate used fluid capacity Ope rat i O ns Ma n u al Printed in the U S A for Shift Rite 9 Il System Features amp Specifications Flo Dynamics TSD440 2 02 DIMENSIONS amp TECHNICAL SPECIFICATIONS DIMENSIONS 40 Tall 24 3 4 Wide 25 Deep Service Hoses 10 outside of machine Wheels 6 locking casters front 6 casters back Fluid Tanks 24 Quart New Fluid Tank 24 Quart Used Fluid Tank Weight 95 Ibs TECHNICAL SPECIFICATIONS Power 12 Volt DC from vehicle battery Fluid Sensors 3 accurate sensors Filters 22 micron abs
15. ll times e Never pull on the power cables or service hoses to transport the TSD440 Damage may occur to these components or machine may tip over e Periodically clean the machine by wiping down with a clean soft dry cloth Improper operation of equipment may result in damage to machine or components SAVE AND FOLLOW THESE INSTRUCTIONS 8 Printed in the U S A for Shift Rite amp Operations Manual Flo Dynamics TSD440 Il System Features amp Specifications ll SYSTEM FEATURES amp SPECIFICATIONS 2 01 FEATURES Mechanical Features Accurate sensor technology allows optimum fluid level to be maintained in vehicle s transmission Two in line 22 micron absolute fluid filters capture microscopic particles and contaminants Clear service hoses give visual confirmation of new and used fluid movements Ergonomically correct working height means greater productivity less stress and strain Durable roto cast polyethylene body and tanks prevent vehicle damage The unit is also lightweight and durable for easier handling and longer life Large 6 inch locking caster wheels make machine easy to maneuver Easy access service panel provides hassle free operations for greater efficiency Electronic Features e Self contained battery cables hook up to the vehicle s 12 volt battery e Automatic monitoring of fluid in new and used fluid tanks assures safe operation Accurate sensor technology 3 Digital counter disp
16. n not in use e Loop the power cord loosely in its proper location when machine is not in use e Do not operate equipment with a damaged battery cables or hoses or if the equipment has been dropped or damaged until it has been examined by a qualified service representative e Care should be taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled Never pull on the power cables or service hoses to transport the TSD440 Damage may occur to these components or machine may tip over Keep area of operation clear of unnecessary tools and equipment Utilize recessed tool storage areas on the top of the machine Never leave the machine running unattended e The TSD440 is not designed for any other purpose than the exchanging of automatic transmission and power steering fluid Operation of your TSD440 unit by anyone other than qualified personnel may result in injury IMPORTANT Risk of equipment damage e Flushing high mileage cars that have not been previously serviced can cause operating problems in the transmission e Connect battery cables to a 12 volt power source only i e vehicle s battery e Servicing transporting or storing this machine in an attitude other than the normal operating position can result in fluid spillage and or component damage e Use only the manufacturer s recommended attachments e The Flo Dynamics TSD440 is fully automatic Refer to your control panel at a
17. nless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended e Tighten all connections properly Insufficient or excessive torque can result in fluid leakage e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels A CAUTION e Wear safety goggles and protective clothing user and bystander e Avoid contact with automatic transmission fluid e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels A CAUTION e Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels 1 8 Printed in the U S A for Shift Rite amp Operations Manual Flo Dynamics TSD440 IV Troubleshooting amp Additional Help 4 01 COMMON PROBLEMS SOLUTIONS Problem System does not power up operates erratically or display reads Low E Solution Check battery connection Make sure there are no loose connections and the machine s battery clips are not reversed Remove all corrosion from the battery terminals Problem Either new or waste fluid tank will not drain Solution Make sure tanks are being drained through the RED service h
18. olute fluid filters Operating Temperature 60 to 150 F 15 to 65 C 1 0 Printed in the U S A for Shift Rite amp Operations Manual Flo Dynamics TSD440 2 03 MACHINE OVERVIEW New Fluid Reservoir Opposite New Fluid Reservoir Holds up to 24 quarts of new ATF fluid Control Panel This machine is fully automatic Refer to your control panel at all times Red Service Hose Carries new fluid from the machine to the vehicle being serviced Also used to drain fluid tanks Battery Cables Connect directly to the vehicle s battery to power the machine Service Panel Removes for easy access to internal parts i e Filters 6 Locking Caster Wheels Allow easy transport of the machine while preventing unwanted rolling on non level surfaces Il System Features amp Specifications Shepherd s Hook Holds dipstick hose conveniently out of the way when not in use Cooling Fan Keeps machine s components running as efficiently as possible Grey Service Hose Carries waste fluid from the vehicle s dipstick tube to the machine Waste Fluid Reservoir Holds up to 24 quarts of waste ATF fluid 6 Caster Wheels Allow easy transport of the machine Canister Filters Protect the machine s components amp vehicle s transmission Located behind service panel O pe rati ons Ma nu al Printed in the U S A for Shift Rite Il System Features amp Specifications Flo Dynamics TSD44
19. on until OP 8 shows on the display followed by a number 3 Reset this number to zero by pressing the START button 4 Pour 1 quart of ATF fluid into the new fluid reservoir and record the number that shows up on the display 5 Scroll through the options menu until DP 9 shows on the display followed by a number 6 Reset this number to zero by pressing the START button Remove the used fluid screen located in the bottom of the recessed hose tray compartment 7 Pour 1 quart of ATF fluid into the used fluid reservoir and record the number that shows up on the display 8 Ifthe difference between the new and used fluid sensor values is less than 3 the sensors are within tolerance 9 Ifthe difference between the new and used fluid sensor values is greater than 3 repeat steps 1 8 10 Ifthe difference between the values is still greater than 3 refer to Appendix C Replacement Parts to order a new board NOTE After tanks are completely drained the system must be primed again before another exchange is performed 1 4 Printed in the U S A for Shift Rite amp O pe rat i ons M anua Flo Dynamics TSD440 IIl Operating Procedures Ill OPERATING PROCEDURES A Use this equipment only as described in this manual Use only the manufacturer s recommended attachments e Care should be taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled e The
20. ose Problem Machine operation becomes slow Solution Make sure fluid temperature is at least 65 F If machine is still slow replace filters Problem Machine stops after starting an exchange Solution Make sure system has been primed and new transmission fluid is at least 65 F Problem After starting an exchange the machine powers off Solution 1 The fuse is blown Disconnect the battery cables wait 15 seconds and then re connect to reset the fuse Solution 2 If the fuse blows again replace the filters and try again 4 02 CUSTOMER SERVICE CONTACT INFORMATION If you are still experiencing problems call technical support at 1 800 303 5874 Ope rat i O ns Ma n u al Printed in the U S A for Shift Rite amp 1 9 V Appendix A Maintenance Flo Dynamics TSD440 V APPENDIX A MAINTENANCE NOTE The Flo Dynamics TSD440 requires a minimal amount of maintenance 4 CAUTION e Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil e The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels 5 01 MAINTENANCE PROCEDURES e Replace Canister Filters Part 940796 every 50 exchanges or as needed Use a standard filter band clamp tool to unscrew old filters and replace them with new filters Make sure new filters are on tight
21. rking near battery Battery acid can burn eyes and skin A WARNING Risk of burns e Wear gloves when working near hot engine components e Do not touch hot exhaust systems manifolds engines radiators etc e The automatic transmission fluid coming from the vehicle along with some of the machine s components that the fluid comes into direct contact with i e external hoses and quick disconnect fittings internal hoses and all fittings may reach temperatures uncomfortable to the touch Exercise caution in avoiding contact with these items Hot components can cause injury or discomfort A CAUTION Ratchet mechanisms and tools may slip or break if dirty Mismatched or partially worn parts can cause ratchet or any tool to slip or break e Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil e Do not replace worn parts individually If adapter hose fittings become worn see Appendix C Replacement Parts to order new hoses e The use of any other accessories not specified in this manual may create a hazard Tools that slip or break can cause injury Ope rati O ns Ma n u al Printed in the U S A for Shift Rite y Safety Information Flo Dynamics TSD440 A CAUTION AS Risk of injury e This equipment should be operated by qualified personnel only e Use this equipment only as described in this manual e Always unplug the machine from its power source whe
22. s nose and mouth e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled e Tighten all connections properly Insufficient or excessive torque can result in fluid leakage Ope rat i ons M anu al Printed in the U S A for Shift Rite 1 5 lll Operating Procedures Flo Dynamics TSD440 3 01 TRANSMISSION FLUID EXCHANGE IMPORTANT Turn vehicle s A C system OFF before starting an exchange New transmission fluid MUST be 65 F or above for optimal performance NOTE This machine is fully automatic Refer to your control panel at all times Read and understand safety warnings on back of this sheet hose chart and machine PRIMING THE SYSTEM The system must be primed before first use and immediately following a filter change 1 Connect RED hose to fitting on left side of machine Figure 1 2 Have a minimum of 3 quarts of new ATF fluid in the machine 3 Select AUTO PRIME Option 7 by continually pressing the OPTION MENU button until OP 7 is displayed Press START The system will prime and is then ready to begin an exchange BASIC OPERATION Setup Operation 1 Using the QUANTITY button select the amo
23. toxic gases e Vent vehicle s exhaust away from work area e Do not breathe exhaust Exhaust gases will cause injury or death A WARNING Li Improper use and operation e Read understand and follow all safety messages and operational procedures in this manual before operating the Flo Dynamics TSD440 e This equipment should be operated only by qualified personnel e Use this equipment only as described in this manual Improper use and operation of this product can result in injury A WARNING Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other debris e Wear safety goggles and protective clothing user and bystander Engine systems that fail can Cause Serious injury A WARNING Risk of expelling pressurized fluids e Wear safety goggles and protective clothing user and bystander Verify that engine and machine are off before connecting or disconnecting cooler lines and adapter hoses e Always unplug the machine from its power source when not in use e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled e Tighten all connections properly Insufficient or excessive torque can result in fluid leakage e Avoid contact with automatic transmission or power steering fluid e Treatment methods are as follows Eyes Flush eyes with plenty of water Skin Wash with soap and water Ope rati O ns Ma n u al Printed in
24. tured or supplied by Seller or H failure to comply with any applicable federal state or local regulation Repairs or replacements qualifying under this Warranty will be performed on regular business days during Seller s normal working hours within a reasonable time following Purchaser s request All requests for Warranty service must be made during the stated Warranty period This warranty is non transferable 9 4 Printed in the U S A for Shift Rite Operations Man ual
25. unt of fluid required for the particular vehicle refer to vehicle s owner s manual 2 Pressing the select plus button will increase the quantity by one quart at a time Example To perform a 13 quart exchange set the machine to 12 quarts and touch the SELECT PLUS button once Connect RED Service Hose to manifold adapter fitting with red markings Connect GREY Service Hose to adapter without red marking Insert hose down ATF dipstick tube about the same length as the OE dipstick Figure 2 With the engine off press the green EXCHANGE button Machine will run and prompt you to start the vehicle s engine LCD will display Car Start the vehicle s engine and press EXCHANGE When finished LED will display amount of ATF selected and complete light will be on Check fluid level add or remove fluid as needed ADD ATF or REMOVE ATF buttons will add or remove fluid in 2 10 quart increments 1 8 on the dipstick Options 1 and 2 will add or remove fluid in 1 quart increments d uoo P e If NEW ATF LOW light comes on fill the new fluid tank e If USED ATF FULL light comes on drain the waste fluid tank THEE E LARA MG P REELEFE EY RAK I f WV i hy i 7 fRed hose con o A n j edanodized E Figure 1 Figure 2 16 Printed in the U S A for Shift Rite amp O pe rat ions M anu al Flo Dynamics TSD440 IIl Operating Procedures DRAINING THE WASTE ATF FLUID With the battery cables connected to the
26. vehicle s battery connect an open end hose 941288 to the RED service hose Place this hose in your waste fluid receptacle and then select DRAIN WASTE TANK Option 4 IMPORTANT Dispose of used fluid according to environmental laws and regulations e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels Ope rat i ons M anu al Printed in the U S A for Shift Rite amp 1 Z IV Troubleshooting amp Additional Hel Flo Dynamics TSD440 IV TROUBLESHOOTING amp ADDITIONAL HELP 4 DANGER e Vent vehicle s exhaust away from work area e Do not breathe exhaust e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels WARNING e Wear safety goggles and protective clothing user and bystander e Do not operate the TSD440 in the vicinity of open containers of flammable liquids such as gasoline e This machine is equipped to operate on 12 volt DC power only e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth e Keep yourself clothing battery cables and service hoses clear of hot or moving engine parts such as fan blades belts and pulleys e Block drive wheels before starting vehicle s engine to begin an exchange U
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