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user manual elgra 3

1. 22 WARNING EABE Se ER ea a 23 2 MACHINE BESCRIPTION euere 25 SAFETY 65 26 MACHINE DESCRIPTION 27 PLGRA cnr ena EEE E 27 TEC ST 29 3 OPERATION M HHPR 31 SAFETY 65 32 EXPLANATION OF THE 1 nenn nn nn nun Een nn nenn nenn nn nennen 33 OPERATING N ee ee ee 33 START UP SCREEN re ee IUE I IM 35 PRODUCTION SCREEN N Bremer 35 KEYPAD TCCKKXK
2. 78 GENERAL MAINTENANCE nenn nn nn nun nenn nn nn nun een nn nen nun nenn nenne 79 AFTER MAINTENANCE 79 MAINTENANCE 5 80 REMOVING FILTER ELECTRICAL CABINET sy ns ae ee Ca aia Edu dana ee 80 IGNES E REEL en TUMET O 80 PLC BATTERY REPLACEMENT ccsscccssccecseccnsecccsscceneccnsececaucccuecensecccuucccaecenececuesecauccensececuucecusecensececaucceuseceusececsucceueeeaecesausceuteseaees 81 PREVENTIVE MAINTENANCE 82 DAILY PREVENTIVE MAINTENANCE en aaa sadn busca Beasts enna 82 WEEKLY PREVENTIVE MAINTENANCE ccsecc
3. EESE EE EEE aaa 56 UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 5 of 105 TABLE OF CONTENTS p rinzen SAVE MACHINE SETTINGS 57 BIS MI dM RR NOENTMc 57 58 58 DATA CSV 59 PANEL SETIING RTT 60 PRODUCTION TIME SCREEN NOT ONU NUR K A 60 DATEN TIME SCREEN are 61 gt MES i IE N 61 CONTRAST SCREEN RR 62 NETWORK SCREEN ee ee ie ee ee ee 62 A Ne ee 63 SOFTWARE DEBUG SCREEN een nee er 63 GRAPHICS 64 64 GRAPHIC BGG SAMPLE ee 65 T NILUS ee se ee nee ee nee 65 STARTING THE SYSTEM cccccsscccscccscccccccccsccusccascccuccccccusccusccusccnsccccceusceusccusccuuccasccsscusccusccusccauccecceusccueceusccacceeceusseusccusccuceaucceuess 66 STOPPING CHE SYSTEM are en AAEM mE nbl III DUN eM TON UN a dn TUR bM MI nM I TT eer 67 r inet een 69 GENERAL T m 70 SAFETY ric EMG ET E 70 CLEANING UTENSILS AND DETERGENTS den 70 RECOMMENDED CLEANING AGENT 22a Tivi IN 71 GENERAL CLEANING PROCEDURE 22 2 een 71 CLEANIN
4. UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 99 of 105 ADJUSTMENTS EGG WEIGHING SENSOR To weigh an egg the egg must be positioned on top of the load cell and the next elevator shaft moving towards the egg on the load cell must be at a distance of minimum 15 mm from the egg On the drive shaft of the ejecting system a cam is positioned which is detected by a sensor This sensor starts the egg weighing See below procedure for adjusting the start moment for weighing eggs 31 Turn the motor fan until the distance between the edge of the egg lane and the 15 elevator shaft block of the elevating unit is 126 mm 22 32 In this position adjust the egg weighing 2 cam on the drive shaft to a position where eL Ol it just switches the sensor from OFF to ON The distance between the tip of the sensor and the cam must be 1 mm VE ipu p Sd XE DEAE SPE Ne NE A CAUTION Be careful while manually turning the motor fan Make sure no persons are around the parts you intend to move Page 100 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 ADJUSTMENTS Since the egg weighing timing is a critical timing after adjusting the egg weighing cam check the adjustment using the egg weighing graphic on the touchpanel Follow below procedure to check the egg weighing adjustment 33 Start the system and go to the graphic egg sample screen service menu graphics menu graphics egg samp
5. rinzen OPERATION DATA CSV FILE When the optional USB socket is present on the operating panel of your system it is possible store the performance data of your flocks in the data csv file on a USB stick In this file per house or batch the following information since the last reset is stored Name A name is created for a particular house or batch Info The house or batch number Day Month Year Hour Minute The date and the time when the csv file is created Egg amount total Per house or batch the total amount of eggs which ran through the Elgra Egg amount small Eggs falling within the small weight class Egg amount hatch Eggs falling within the hatch weight class Egg amount big Eggs falling within the big weight class Egg mass Total weight of all eggs which passed the load cells Average weight total Average weight off all the eggs which passed the load cells Class small low limit small high limit hatch high limit big high limit The weight limits as entered in the weight class screen and are visualized here in grams Egg amount total inclusive Per house or batch the total amount of eggs including the manual removed eggs Hen amount For the farmers houses the amount of hens in a house Manual removed double yolkers The amount of manual removed eggs with double yolks Manual removed cracks The amount of manual removed cracked eggs Manual removed dirts The amount of manua
6. The controller determines 47 weight areas Around each area it creates a weight band of and 1096 For example 10 of 45 grams is 4 50 grams The weight band around the 45 grams area is from 45 4 5 40 50 grams to 4544 52 49 50 grams Each egg with a weight in between 40 50 grams and 49 50 grams is placed in the 45 grams weight area In the alongside table all 2865 collected eggs are placed in the several weight areas In this example the weight area with the highest score is the 60 grams area weight of the eggs in between 54 and 66 grams with 2544 eggs The uniformity definition The percentage of eggs which fall within a bandwidth of and 10 towards the total amount of eggs In the example 2544 eggs of the total of 2865 collected eggs fall within this bandwidth of and 10 The uniformity 2544 2865 x100 88 7 UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 43 of 105 OPERATION Date House Weighed Eggs Avg egg weight Low limit High limit small Hatch Big Eggmass kg Uniformity Hatch perc 96 Layingperc nr_hens Doubleyolkers Cracks Dirts Page 44 of 105 14 8 2010 1 2065 60 85 50 TO 21 2TTT 67 174 88 79 33 65 90 15 3298 55 25 USER MANUAL ELGRA 3 p rinzen PRINT TICKET When the optional ticket printer is present it is possible to print the performance data Depending on the screen where the print button is touch
7. Blow dry the system the system must be absolutely dry before putting it back into operation Lubricate moving parts that have been cleaned Remove excess grease after lubrication sure all cleaning utensils are removed from the machine UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 71 of 105 CLEANING p LAE BEFORE CLEANING For easy cleaning of the elevating unit and the egg weighing unit egg lanes weighing heads and load cells the elevating unit the elevating unit should be placed in the up position Follow the below procedure to place the elevating unit in the up position CAUTION Be careful during placing the elevating unit in the up position It is heavy Make sure no persons are in danger when it is in the up position Elevating up position procedure 1 Remove the packing table by tilting it upwards and removing it from the elevating unit 2 Tiltthe elevating unit completely backwards until it rests on the roller track Fler 24 Page 72 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 CLEANING CLEANING INSTRUCTIONS p rinzen CLEANING CONVEYOR Clean the conveyor 1 with a plastic scraper and a moistened cloth or brush CLEANING ROLLER TRACK Use compressed air to clean the roller track 2 Remove persisting scrap with a moistened cloth CLEANING WASTE BINS Remove the waste bins 3 from underneath the roller
8. egg input value OPERATION ELGRA CALIBRATION The alongside screen is used for calibrating a replaced load cell Follow the below instructions during calibrating a load cell 1 First select the load cell you want to calibrate 2 Make sure no egg is present on this load cell and touch the zero reference button 3 Calibration low busy appears on the info bar 4 Anew value appears in the low reference window 5 Weigh an egg preferable between 65 and 75 grams and enter the real weight value in the egg input value window Or use the Prinzen test egg and make sure 72 00 Is entered in the egg input value window 6 Place the particular egg on the weighing head of the load cell 7 Touch the egg reference button 8 Calibration high busy appears on the info bar 9 Anew value appears in the high reference window 10 Now you have calibrated the load cell It is possible to test the load cell with an egg with a known weight Use an egg with a weight in between 40 and 80 grams 11 Touch the tare button 12 The real output value window becomes 0 13 Place the egg with the known weight on the load cell 14 The real output value window shows the exact weight of the egg real output value ELGRA LOAD CELLS 1012 AlarmText 23 Init page 17 01 59 awg egg avg zem weight working With the Elgra load cell screen it is possible to 1 9 I TS check if th
9. 36 LAE d Io HMM Dh RETRO H 37 BATCH PERFORMANCE DRIN 38 INPUT ea 39 BESETBATCHDATA SCREEN Sie dou 0 40 TOTAL PERFORMANCE DT M ERR RERO K 41 eccentric acs ci ceca ec cach ei ec ca cbt acca ca cb wt na ctw cabs pana on ea cabanas 43 PRINT TICKET Eee 44 AVES SUNG E cas gg sentatives ce eee edocs 45 MANUAL MENU 46 PASSWORD SCREEN ee ee 47 BIN ee ee ee ee ren 48 ELGR MANUAL EJECT SOLENOID ASTES PECORE EET nae 48 ELGRA AUTO EJECT SOLENOIDS ERR 48 SERVICE MENU 49 MACHINE SETTINGS NER 50 ELGRA CALIBRATION ETT TT Tm 51 BLGRA REO ARE SDN aa cap sara 51 52 CONFIGURATION SCREEN ag cae ys ee eee hc tec seca eh 53 B e Ee I e SCREEN ne eae Oe ea 54 ELGRA SETTINGS 1 u e cceccceccsscccscccscccesccusccusccausccucccusccusccusceasscaucceusccusccusceusseacecsccusccusceuscenscecucecueccusccusccaesecuceeesseusccusceaeceeceeceeuseeusceaseees 55 SETTINGS RERO a Ret
10. 01012 AlarmText 123 Init page 17 01 59 machine environment atche use of more batchesihouses amount of batches houses max 10 allow manual input UM ELGRA3 03 E 04 201 1 OPERATION CONFIGURATION SCREEN 1 Because of the possibility to use the system in different environments hatchery of farm the software of the system is able to control several configurations of the system With this screen it is possible to enter the correct configuration of the system Normally this is done in the factory by Prinzen engineers and the user of the system should not change these parameters Normally the parameters in the configuration screen are factory set Machine environment With this button it is possible to toggle between hatchery and farm Depending on this selection some changes in calculating the performance data takes place and some small changes appear in the performance data and on the printed ticket Use of more batches and houses With this button it is possible to toggle between yes and no When no is selected the possibility for entering a batch and calculating the performance per batch disappears Amount of batches houses Here it is possible to set the amount of houses for a farmer which supplies eggs to the system or the amount of batches for a hatchery which is possible to run through this System Allow manual input With this button it is
11. Emergency stop After pushing the red button the Elgra 3 stops immediately Rotate the red button to release the emergency stop The emergency stop stops the complete system Start the system with the start button on the operating panel TIP Only use the emergency button for real emergencies Follow the normal stop procedure to stop the system Start By pressing the start button the system starts to run The light inside the button turns ON When you start to move parts of the system manual see the manual menu the light inside the button starts flashing The start button is also used to manually move the Elgra by holding the stop button and tipping this start button Stop By touching the stop button you will stop the system The system stops after finishing certain internal controlling cycles Thus it may take some time before the system is completely stopped This is the normal procedure to stop the system The stop button is also used to manually move the Elgra by holding this stop button and tipping the start button Reset After a breakdown first the breakdown needs to be solved During a breakdown the light inside the reset button turns ON After solving the breakdown and pressing the reset button the controller verifies if all breakdowns are solved When this is the case the light inside the reset button turns OFF Now it is possible to start the system by pressing the start button again Optional USB socket
12. 7 Assemble the weighing unit in the reverse order of the disassembly 8 First hand tighten the bolts that fix the weighing heads to the load cells 9 After placing the front egg lane unit align the weighing heads to egg lanes Make sure the transfer of eggs from egg lanes the weighing heads is smooth and gentle Tighten up the bolts of the weighing heads ATTENTION A force of more than 3 kilo s damages the load cell underneath the weighing head Never put any force or pressure on the weighing heads PREVENTIVE MAINTENANCE 5 PREVENTIVE MAINTENANCE UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 77 of 105 PREVENTIVE MAINTENANCE p GENERAL Only professionals who are familiar with the installation and its operation may perform maintenance repairs and replacement of defective or worn out parts When during maintenance questions arise regarding the condition of the system consult your Prinzen dealer In case of difficult or special repairs consult your Prinzen dealer Inspections must be carried out before during and after operation of the machine Mechanical flaws such as loose bolts and ball bearings must be repaired upon discovery The operator is responsible for noticing and locating abnormal noises and other unusual signs indicating flaws If the operator cannot locate the flaw he must stop the installation and inform his superior Take preventive actions against vermin as th
13. Above this temperature it is possible to incinerate body parts ATTENTION Do not use abrasive cleaning detergents or utensils on non longwearing parts Do not use aggressive cleaning products Use cleaning product with a PH value higher than 6 Do not use chlorinated cleaning agents After cleaning with a cleaning product rinse off with plenty of water ATTENTION The system is NOT designed for wet cleaning Do NOT clean the system with water and certainly NOT with a high spraying pistol Only use moistened cloths for cleaning Do NOT clean bearings printers robots electrical parts and pneumatic parts with water NOTE Use H1 classified lubricants These lubricants are approved to use in the food processing industry TIP Prinzen uses Interflon Fin Food Lube Teflon spray and Griffon HR260 Silicone spray Page 70 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 rinzen CLEANING RECOMMENDED CLEANING AGENT Prinzen customers often use Hatchonet cleaning agent for hatcheries for cleaning their systems The supplier of this cleaning agent is Cid lines For safe and correct use of this cleaning agent contact Cid lines Visit their website to find a local dealer www cidlines com Prinzen recommends this cleaning agent instead of others but we cannot verify the correct use of it and thus we cannot guarantee a good cleaning result and avoiding negative influences of it on our systems GENERAL CLEANING PRO
14. DESCRIPTION P rinzen b TECHNICAL SPECIFICATIONS The construction of your system may differ slightly from the descriptions in this manual Because of this the data in the technical specifications may be incorrect and or incomplete for your system For complete and exact data see the lay out drawing the electrical drawings and the machine tag of your system Restrictions Eggs longer than 76 mm or wider than 52 mm cannot run through the system and should be manually removed from the infeed conveyor Also dirty eggs and eggs with cracks should be removed from the infeed conveyor Specifications Resolution 0 1 grams Accuracy 0 3 grams absolute Maximum houses or batches 8 Maximum amount of total eggs 524 000 Maximum egg mass 36 680 kg 524 000 eggs of 70 grams Maximum speed 15 000 eggs hour TIP When the maximum permitted data is reached reset the performance data Otherwise performance data on touchpanel and ticket are incorrect Electrical data Connection voltage 400V 3 phase N PE 50Hz Connection 5x2 5 mm Pre fuse minimum 20 Amp slow blowing Pre fuse maximum 25 Amp slow blowing Maximum current 93 Amp Power 0 5 kW Maximum voltage deviation 6 to 10 Electrical protection lt P55 A ground fault circuit interrupter earth leak protection is not a necessity but if required or present it should have a minimum leakage current of at least 200 mA Transport
15. and Installation Weight 200 kg Dimensions 192 x 60 b x 120 h cm Environment The climate around the machine must have a normal air moisture and a temperature in between 10 C and 30 C During transport and storage the temperature of the system should remain in between 0 C and 45 C The system is not suitable for outdoor use and should not be used in a surrounding containing items having a high flash point or an explosive nature Environment consequences Dismantling and disposal of the system must be carried out by a suitable disposal company which has the required licenses and permits for the state or the country concerned Dismantled materials should be sorted for disposal according to local rules and regulations that may apply Separate all materials like oil and lubrication fluids and discharge them as chemical waste UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 29 of 105 OPERATION 3 OPERATION UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 31 of 105 OPERATION E SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety E 32 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 rinzen OPERATION EXPLANATION OF THE OPERATION OPERATING PANEL EMERGENCY STOP MARCI NOT AUS ARRET In the operating panel the touchpanel with PLC is sit
16. and their meaning are depicted in the below table Meaning DANGER This symbol is used when instructions should be followed to the letter If not they may result in permanent personal injury or death CAUTION This symbol is used when instructions should be followed to the letter If not they may result in permanent personal injury ATTENTION This symbol is used when instructions should be followed to the letter If not they may cause damage to the system NOTE This symbol advises to use edible products and to work in a hygienically way Disregarding this advice may cause illness TIP This symbol is used as a helpful hint to simplify the execution of certain tasks ADDRESS PRINZEN Prinzen BV Weverij 18 7122 MS AALTEN P O Box 85 7120 AB AALTEN The Netherlands Telephone 31 0 543 490060 Fax 31 0 543 476205 E mail info prinzen com Website www prinzen com Page 14 of 105 USER MANUAL ELGRA 3 UM ELGRAS 03 E 04 201 1 rinzen EC DECLARATION EC DECLARATION OF CONFORMITY FOR MACHINERY Concerning the machinery directives Prinzen B V Weverij 18 7122 MS AALTEN The Netherlands 1 Herewith declares that we are the manufacturer of the egg packing machine on which this declaration applies Brand Prinzen Type Elgra 3 Serial number 2 machine is developed in compliance with the demands of the machinery directive 2006 42 EC most recent 3 machine meets the
17. conveyor to the Elgra 3 for further transport of the eggs Safety The Elgra 3 is not completely secured with protective covers Therefore be cautious with loosely hanging clothes and long hair do not come too close to the Elgra 3 and do not touch it when it is running production Pay special attention to The infeed conveyor The roller track The elevating unit The ejecting system Never touch or come near these parts of the Elgra 3 when it is running production The cover above the elevating system does not have a safety switch The system remains running when it is opened The ejecting system makes unexpected fast and powerful movements Never touch or come near this part when the system is running production See alongside picture for position of the emergency stop 12 and power switch 13 CAUTION The cover above the elevating unit is NOT a safety cover Opening this cover does NOT stop the system CAUTION Keep distant to the ejecting system It makes unexpected fast and powerful movements CAUTION Do not enter objects or body parts into the system when it is running production ATTENTION Do not enter objects or body parts into the system when it is running production ATTENTION A force of more than 3 kilo s damages the load cells in the weighing unit Never put any force or pressure on the load cells Page 28 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 o MACHINE
18. feeding the eggs to the particular load cell As soon as the eggs pass the load cell the red and the blue line appear on the screen The blue line represents the weight of both eggs The red line represents the moment of sampling the zero weighing The moment of sampling red line should appear when the weighing signal of the eggs blue line is stable and O The information on the graphic is used to adjust the zero weighing sensor See zero weighing sensor adjustment procedure for details UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 65 of 105 OPERATION 01012 AlarmText 123 Init page infeed grader veo 01012 AlarmText 123 Init page batch number weighed eggs nr average weight gr uniformity 95 eggweight kg eps 01012 AlarmText 123 Int page 17 01 59 Low limit High limit 7a direction hatching eggs rinzen STARTING THE SYSTEM Follow below steps to start up the system DANGER Although a lot of safety measures are built into the system Prinzen cannot guarantee that no dangerous situations will occur Before you start the system make sure no persons are in danger ATTENTION Before starting the system make sure maintenance is performed according to the maintenance instructions further on in this manual 1 Switch the system ON 2 Press the reset button to the batch performan
19. m the cam must be 1 mm CAUTION Be careful while manually turning the motor fan Make sure no persons are around the parts you intend to move Page 98 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 ADJUSTMENTS Since the zero weighing timing is a critical timing after adjusting the zero weighing cam check the adjustment using the zero weighing graphic on the touchpanel Follow below procedure to check the zero weighing adjustment 22 Start the system and go to the graphic zero sample screen service menu graphics menu graphics zero sample 23 Select a particular load cell 24 Touch the sample button 25 Place 2 small eggs approximately 40 grams directly in sequence on the roller track at the position of the chosen load Cell 26 As soon as the eggs pass the load cell the red and the blue line appear on the screen 4 representing the moment of sampling red and the weight of both eggs blue 27 The moment of sampling should appear when the weighing signal of the eggs blue is stable and O 28 When sampling starts too early reposition the zero weighing cam slightly against the rotation direction of its shaft 29 When sampling starts too late reposition the zero weighing cam slightly towards the rotation direction of its shaft 30 Repeat the above steps 23 to 27 to check if the timing for zero weighing is correct for all the load cells B jS sample m
20. personnel to perform its duties according to the safety measures Technical changes which influence the safety working of the machine may only be executed by the service department of Prinzen Do not change controls and or PLC programs without written permission from Prinzen because this may affect the safety of the machine Only use genuine Prinzen parts or CE certified parts for replacement Prinzen cannot be held responsible for any consequential damages to the system or other installations that were caused by technical changes unprofessional maintenance and repairs on our system which were executed by the customer Warranty becomes invalid when consequential damages to the system caused by technical changes unprofessional maintenance and repairs were executed by the customer DANGER Failure to obey legal regulations may result in permanent personal injury or death ATTENTION Failure to obey legal regulations may result in damage to the system Page 12 of 105 USER MANUAL ELGRA 3 UM ELGRAS 03 E 04 201 1 rinzen INTRODUCTION HOW TO USE THIS MANUAL The manual is constructed to provide a maximum amount of information with a minimum amount of searching The key to easy reference is the Table of contents WHO SHOULD USE THIS MANUAL Owner The owner contractor concern is the person that owns or hires the machine and puts this machine into production The owner must take care that the users o
21. possible to toggle between yes and no When yes is selected it is possible to enter the amount of manual removed eggs with double yolks dirty eggs and cracked eggs You can enter the amount of manual removed eggs in the manual input screen When no is selected it is not possible to enter the manual removed eggs Next configuration screen 60 After touching this button the next configuration screen appears USER MANUAL ELGRA 3 Page 53 of 105 OPERATION p zen CONFIGURATION SCREEN 2 1012 AlarmText 23 Init page 17 01 59 Ticket printer active Ticket printer With this button it is possible to toggle between yes and no When yes is selected the optional ticket printer is part of the system and in the performance data screens it is possible start printing a ticket USB output active With this button it is possible to toggle between yes and no When yes is selected the optional USB socket is part of the system and in the save batch data menu it is possible to store this data on a USB stick Use candling lights With this button it is possible to toggle between yes and no When yes is selected the optional candling lights are part of the system and in the production screen it is possible to switch the candling lights ON or OFF Use UV lights With this button it is possible to toggle between yes and no When yes is selected the optional UV lights disinfection unit is part of the system and in the pro
22. repair the defective emergency button Page 22 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 rinzen SAFETY WARNING LABELS The Prinzen system makes dangerous movements The system also contains dangerous parts when they contact the body The following labels are posted as a warning Understand and remember the meaning of the warning labels DANGER Keep the warning labels clean When labels become unclear replace them The flashlight label is used to warn for dangerous voltage inside a cabinet Contacting parts inside this cabinet may result in permanent personal injury or death This sign is used to warn for dangerous movements Keep a safe distance to those parts Disregarding this warning may result in permanent personal injury This sign is used to warn for the danger of limbs being pulled in Keep a safe distance to those parts Disregarding this warning may result in permanent personal injury This sign is used to warn for crushing danger Keep a safe distance to those parts Disregarding this warning may result in permanent personal injury UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 23 of 105 p rinzen This sign is used to warn for damaging the system during installation and start up of a new system It is only used in systems with a roller track To prevent roller shafts falling out of the roller track during transportation of the system a tie wrap holds the t
23. screens in this submenu are also not available for the supervisor Machine production times After touching this button the Machine production time screen appears This screen shows the performance of the system Date amp Time After touching this button the Date amp Time screen appears In this screen it is possible to set the correct date and time CPU After touching this button the CPU screen appears This screen shows information about the status of the control system Contrast After touching this button the Contrast screen appears In this screen it is possible to adjust the contrast the brightness and the orientation of the display Network After touching this button the Network screen appears In this screen it is possible to adjust the communication between the machine and via the internet an external computer pU PRODUCTION TIME SCREEN UCTIO SC 123 Init page 17 01 59 Power on over al um Here the performance of the system is visible Power on overall 52 0 The power on over all shows the time that the Production in standby hms system power was ON Machine stopped lins Production active Production active shows the time that the system was running production weighing eggs Production in standby This parameter is for future use and is currently not used in this system Machine stopped Machine stopped is the time that the system was not running production stop button pressed Page 6
24. system No other persons are at risk Do not use water to clean electricity cabinets and other electronic components For save and easy operation keep the area and floor around the machine clean free of oil grease or obstacles Remove superfluous fat and greasing oil after greasing duties When an extension cable is used for power supply make sure that the cable diameter in relation to the length of the cable is correct Make sure the cable is completely unrolled Manual activation of safety switches is forbidden When the safety devices are put out of operation the machine must first be switched off and secured against accidental switching on Work inside the electrical cabinet may only be undertaken by skilled personnel like Prinzen service engineers or its dealer s service engineers Always switch off the main switch before opening electrical cabinets After switching off the main switch parts inside the electrical cabinet remain live for approximately 1 minute The frequency inverters may hold a high voltage charge during this time Do not touch parts inside the electrical cabinet as long as displays of frequency inverters are on UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 19 of 105 SAFETY Several parts inside the electrical cabinet maintain voltage even when the main switch is turned off main switch main power supply terminals for egg collecting belts etcetera DANGER Failure to obey safety regulations
25. touching the reset button the total The total amount of eggs in relation to the total performance data is deleted number of hens in all houses is displayed here Number of hens This data is only available for a farmer In a hatchery this data is not present The total amount of hens in all houses is displayed here Print 42 After touching this print button in the total performance data screen the total performance data since the last reset is printed on the optional ticket printer Reset 43 After touching this button the alongside screen D LEER N appears in which it is possible to reset the total 123 Init page 17 01 59 performance data Reset performance data 44 After touching this button the total performance data is reset Cancel 45 After touching the cancel button the total performance data is not reset Page 42 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 2011 e OPERATION 350 UNIFORMITY 300 250 The alongside graphic is an example It shows the amount of eggs per weight class which visualizes the uniformity of eggs collected from S 5 the particular batch or house since last reset g e o In this example 2865 eggs are collected with an average weight of 60 85 grams M 288 eggs fall within 60 and 61 grams 269 l EF eggs fall within 61and 62 grams etcetera o 0 pl QE
26. track and infeed conveyor and clean it with water CLEANING PACKING TABLE Remove the packing table 4 from the elevating unit and clean it with water Page 73 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 CLEANING rinzen CLEANING ELEVATING UNIT For easy cleaning of elevating unit first move it up Use compressed air to clean the elevator shafts 5 and the egg guide 6 Remove persisting scrap with a moistened cloth CLEANING EGG LANES For easy cleaning of egg lanes first move the elevating unit up Use compressed air to clean the egg lanes 7 Remove persisting scrap with a moistened cloth Do not put any force or pressure on the weighing heads 8 ATTENTION A force of more than kilo s damages the load cell underneath the weighing head Never put any force or pressure on the weighing heads Page 74 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 CLEANING WEIGHING UNIT To be able to properly clean the weighing unit including the load cells it is necessary to lift the elevating unit up and disassemble part of the weighing unit ATTENTION A force of more than 3 kilo s damages the load cell underneath the weighing unit Never put any force or pressure on the weighing heads Follow below procedure to disassemble the weighing unit 1 Remove the packing table and lift the elevating unit up 2 Loosen both wing nuts and ca
27. with total performance data Total performance data 41 Following total performance data is available Total amount of eggs small The total amount of small eggs the Elgra has weighted is displayed here Total amount of eggs hatch The total amount of hatch eggs the Elgra has weighted is displayed here Total amount of eggs big The total amount of big eggs the Elgra has weighted is displayed here Total amount of weighed eggs The total amount of eggs the Elgra has weighted is displayed here Total egg weight The total weight of all eggs weighted is displayed here Average weight The average weight of all eggs is displayed here USER MANUAL ELGRA 3 Page 41 of 105 OPERATION ATER Uniformity of all batches 01012 Amet UM The percentage of eggs which fall within a 23 page 17 01 59 bandwidth of and 10 towards the total amount of eggs is displayed here See uniformity explanation further on in this hatching percentage ME a Total amount eggs including manual The total amount of eggs the Elgra has total number of hens weighted including the manual removed eggs manually entered see manual input screen is displayed here Total hatching percentage The total amount of hatch eggs in relation to the total amount of eggs is displayed here Laying percentage This data is only available for a farmer In a TIP hatchery this data is not present After
28. 0 8 rrara LAAPA CAPACE APACE APACER ACREA CAAA nnana nne 13 MANUAL INFORMATION mr 13 SERIACNUMBER CE TE PET 13 ccc 14 ADDRESS PRINZE N um 14 EC DECLARATION OF CONFORMITY FOR MACHINERY nen nun nn nun nen nun 15 1 N aa statics een Een ae Tea 17 im imn TERRRREERERERUEIPKR m 18 SAFETY 65 19 SAFETY PROVISIONS nun En nun essen 21 DEFINITION OF SAFETY 5 1 1 lt lt nun ehh rrr nun En rne nn herr rrr rrr 21 6 22 SAFETY INSPECTION PROCEDURE
29. 0 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 rinzen 23 nit page year manth ay haur minute m d ps a m no 3 T 10 sec after the time iz OKJ 17 01 58 3 3 123 Init page 17 01 58 temperature CPU ss C temperature backup battery status T E TES c a Cr m Operation hours UM ELGRA3 03 E 04 201 1 OPERATION DATE amp TIME SCREEN After touching year month day hour or minute a keypad appears Enter the correct date and time and confirm this with the V button Now touch the button accept date amp Time to activate the correct date and time CPU SCREEN This screen shows information about the status of the control system Serial number Here the serial number of the CPU is displayed During contact with a Prinzen service engineer to solve a breakdown you may be asked to pass on this serial number Temperature CPU ENV Here the temperature of the CPU Central Processing Unit and its surrounding temperature is displayed Whenever the temperature rises too high a message appears on the screen and the cabinet of the CPU needs to be cooled immediately Backup battery status The back up battery status shows the status of the battery When the battery becomes exhausted not OK appears In that
30. 01 1 p rinzen 123 Init page infa text na infa Status Status Since not all USB sticks which are available on the market are able to communicate with the Elgra PLC use the USB stick which is delivered by Prinzen 123 Init page Status Status vendor ID LIEB connection 012345678901 234567890 Selected file on USB o SS Files an LISB stick abedefahijklmmeparstuvs abcdefghilklmnopar stus abcdefahiklmnoparstuv Selected file CF Files on Compact flash abcdetghijkImrnaparstuvs abcdefahijklmnoeparstu abcdefahijklmnepar stus abcdefahilkmnoparstuv UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 OPERATION SAVE MACHINE SETTINGS In this menu it is possible to make save open or delete a machine settings file A machine settings file is a file which contains all the machine settings Make 90 After touching this button a keypad pops up in which it is possible to enter a file name After confirming the name with the enter button the file is created and its name appears in the file name list 91 Save 92 After selecting a file name from the file name list and touching this save button all the machine settings are stored in this file Open 93 After selecting a file name from the file name list and touching this button all machine settings of this file are opened and will be used by the system Delete
31. 24VDC 8001100036 Frequency inverter V1000 0 4 0 75kW 8001100048 EMC filter for frequency inverter V1000 8001300004 DC power supply 24V 5 8001300017 DC power supply 5V 1A 8001500340 Battery for PLC CR3477N 3V 8001600014 Sensor proximity E2A M12LS04WP B1 8001600157 Photocell diffuse reflective 8001800007 Load cell 3 kg K PW60 N C3 3 N6 3 N 0 5 8001200048 AA IIS m Load cell kg L6N C3 3kg 3B6 Weverij 18 7122 MS Aalten Netherlands Tel 31 0 543 490060 Atthe moment Prinzen delivers 2 types of load cells Prinzen Loadcell 3kg HBM K PW6D N C3 3 N6_3 N 0 5 8001800007 Loadcell 3kg KIW L6N C3 3kg 3B6 8001200048 Fax 31 0 543 476205 Check the sticker in the electrical cabinet to determine which load cell is used in your system and order this one Gebruikte loadcell Used loadcell O u www prinzen com UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 105 of 105
32. 94 After selecting a file name from the file name list and touching this button this file is deleted USB 95 After touching this button you will enter the USB stick submenu in which it is possible to load or store machine setting files USB STICK On the operating panel it is possible to plug in an USB stick 96 To store machine setting files on a USB stick or to load Machine setting files from the USB stick first plug in the USB Stick After touching the Directory button 97 on the left side of the screen all the machine setting files of the system appear in the left list After touching the Directory button 98 on the right side of the screen all the machine setting files on the USB stick appear in the right list After selecting a file in the left list and touching the right arrow button 99 this file is stored on the USB stick After selecting a file in the right list and touching the left arrow button 100 this file is loaded from the USB stick Page 57 of 105 OPERATION p rinzen 01012 AlarmmText Init pagina 17 01 59 SAVE BATCH DATA File naam Status Faut Select batch data libcdefahijkmmaparstusseex yz In this menu it is possible to save the performance data of your flocks on an USB spe dh Impe graues name stick when the optional USB socket is present abcdefahijklmnopar stus x abcdefghijklmnopgrstuvwexyz on your ope
33. CEDURE Read the below general cleaning procedure to clean the system For specific cleaning instructions see the cleaning instructions further on in this chapter See to it that all products eggs trays are removed by letting the machine run empty Switch off the system and secure it against accidental switching on Clean the complete system with a vacuum cleaner compressed air a dry cloth and a plastic scraper Remove persisting scrap with a moistened cloth Clean the floor underneath and around the system Check the condition of the cleaned parts during cleaning CLEANING INTERVAL Remove all dirt inside and around the system after every 8 hours running production Clean the system thoroughly after every 40 hours running production and afterwards lubricate the moving parts according to the preventive maintenance instructions further on in this manual TIP The cleaning advices and cleaning intervals described in this manual are general For your specific products and production process the cleaning schedule may need alteration During the first production months observe the contamination of the system and the influence of this contamination on the product quality and production process and if necessary change the cleaning methods and schedules AFTER CLEANING When the cleaning duties are finished follow steps below Consult your maintenance engineer in case of questions about the condition of parts
34. E 04 201 1 USER MANUAL ELGRA 3 Page 11 of 105 INTRODUCTION p rinzen GENERAL This manual contains important information concerning safety operation cleaning maintenance and breakdown remedies At all time this manual must be accessible for all personnel working with the system Keep it in a permanent place close to the system When the manual is lost or damaged order a new copy as soon as possible The user of the system should read and understand the total user manual before operating cleaning maintaining and repairing the system Never change the sequence of procedures as described in this manual SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read this chapter and chapter Safety LEGAL REGULATIONS All safety directions stated in this manual must be observed Along with the safety regulations in this chapter the instructions of the qualified trade organization of your country must be observed to avoid accidents Before starting to repair or maintain the machine always consult your safety manager to discuss if a work permit is required for this job All safety devices in the machine and the safety indications mentioned in this manual are conditions to control the machine safely The owner and his qualified personnel are in the end the ones responsible for the safe use of the machine The owner is responsible for the ability of the qualified
35. G INTERVAL a an a a an a a hama aa ana ku 71 AFTER ELEANIN Gases a En a Te ai na ne ee 71 BEFORE CLEANING s aa a an ann Denen a ee ne ee 72 Si eS Tsarist sete acti tact tea ue e ee ttu UE I 73 FEER INGE NE OR nce tamm MERI M M CH ERA CMM MI 73 CLEANING ROLLER TRACK TTE EE 73 CLEANING WASTE 5 a E EE EN 73 CEEANING PACKING RT TRRORNR 73 CLEANING ELEVATING ee 74 ae Sr qe IER CD ee e 74 CLEANING WEIGHING UNIT RET 75 5 PREVENTIVE MAINTENANCE eren nnn nene nhe n enun hne hu nua DR RR RR RR nnmnnn nnmnnn nnmnnn 77 GENERAL a m Eine en na a nen Bee 78 SAFETY 78 MAINTENANCE UTENSILS 6 1
36. GRA 3 UM ELGRA3 03 E 04 201 1 Page 82 of 105 rinzen 123 Init page UM ELGRA3 03 E 04 201 1 PREVENTIVE MAINTENANCE WEEKLY PREVENTIVE MAINTENANCE Weekly Maintenance Interval hours Apply Teflon spray on rod ends of the shaking fork 2x Apply silicon spray on the ejectors shafts 2x Apply Teflon spray on the rod ends ejecting system drive mechanism 4x Check correct date and time on touchpanel and correct if necessary y frinte accept date amp time 10 sec after OK the time is OK ok BMERGENCY STOP NOODSTOF NOT AUS ARRET DURGENCE USER MANUAL ELGRA 3 Page 83 of 105 PREVENTIVE MAINTENANCE p MONTHLY PREVENTIVE MAINTENANCE Monthly Maintenance Interval hours Check the roller track transport chains for wear 2x Apply Teflon spray on the roller track transport chains 2x Apply Teflon spray on the racks and pinions of the roller shafts Check the elevating unit drive chains for wear 2x Apply Teflon spray on the elevating unit transport chains 2x Clean motor fan with compressed air If present check the filters of the operating panel and or electrical cabinet for contamination and replace if necessary 2x NOTE Keep rollers on roller track free of lubricants to prevent contamination of the eggs CAUTION Wear eye protection during cleaning of the motor fan
37. GRA3 03 E 04 201 1 p rinzen mme A 1012 AlarmText 23 Init page Low limit Class 1 small Class 2 hatch Clase 3 big direction hatching egga UM ELGRA3 03 E 04 201 1 gram g z g 17 01 59 limit gram g gram 41 4 OPERATION WEIGHT CLASS SCREEN Here it is possible to set the weight class of the eggs and the destination of the eggs downstream system or packing table Class1 small The low limit of this class is set at 20 grams and cannot be changed Changing the high limit of this class also changes the low limit of class 2 Class 2 hatch Changing the low limit of this class also changes the high limit of class 1 Changing the high limit of this class also changes the low limit of class 3 Class 3 big Changing the low limit of this class also changes the high limit of class 2 The high limit of this class is set at 120 grams and cannot be changed Example Low Limit High Limit Egg size range gram gram gram From Until Direction hatching eggs Here it is possible to set the destination of the hatching eggs class 2 Normally the hatching eggs destination is straight forwards to a downstream PSPC and the small and big eggs are transferred upwards to the packing table USER MANUAL ELGRA 3 Page 45 of 105 OPERATION 01012 AlarmText 123 Init page 17 01 59 Elara Elara eject sole
38. In the optional USB socket it is possible to plug in a USB stick After this it is possible to store or load machine settings or to store performance data of the flocks Optional ticket printer The optional ticket printer is used to print the performance data performance of a batch or house or the total performance data The batch performance data or house performance data is printed after touching the print button on the batch performance data screen The total performance data is printed after touching the print button on the total performance data screen Page 34 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 p rinzen 11 10 2010 17 00 P rinzen 01012 AlarmText 123 Int page weighing 6606 UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 OPERATION START UP SCREEN After switching on the system with the main switch the start up screen appears After touching this 1 button the production screen appears PRODUCTION SCREEN In the production screen the operator is able to control the system Alarm message line 2 On the top of the screen the alarm messages may appear when the system needs assistance See alarm messages for possible alarms that may popup Alarm screen 3 On all screens the alarm screen button is available After touching this button you will enter the alarm screen Buttons 4 With the buttons it is possible to switch parts of the Elgra 3
39. N or OFF Candling light 10 This is a toggling button for switching the optional candling lights ON or OFF KEYPAD After touching yellow windows the keypad appears 11 Enter a correct value and confirm it with the V button 12 Page 36 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 p rinzen Alarms current 28 09 2007 17 01 58 01 AlarmText 0 AlarmText 2 2 TERI 0 01 AlarmText 01 AlarmText O1 AlarmText O1 AlarmmText SS deu A 01 Alarme Alarms histar 28 09 2007 17 01 59 Wm od So OT 012 AlarmText m wd So 59 96 01 012 AlarmText oor ood 96 01 012 AlarmText wm Sod OT 012 AlarmText m od So wM 01 012 AlarmText Km wd 96 95 H 96M D1 012 AlarmText Seri 9o d 95 H 99M 01 012 AlarmText OPERATION ALARMS SCREEN The Alarms current screen shows all present alarms from the system By touching the up or down arrows 20 it is possible to scroll through the alarm list An active alarm is colored red By touching the button 21 the 1 time the alarm is reset When the breakdown causing the alarm is not solved the alarm immediately pops up again After touching the alarm history button 22 the alarm history screen appears Previous 23 After touching this arrow button the previous screen appears Submenu Alarm history The Alarm history screen shows the hist
40. ON or OFF Beside this the buttons indicate the status of these units White Unit is not running Green Unit is running Hed Unit has a breakdown Yellow Unit is in the manual mode Infeed After touching the infeed button the upstream conveyor supplying eggs to the Elgra 3 starts to run Grader After touching the grader button the Elgra 3 starts to run Weighing After touching the weighing button the weighing unit is activated Manual submenu 5 After touching this button the manual menu appears in which it is possible to manually control parts of the system This menu is not available for the operator Page 35 of 105 OPERATION p zen Service submenu 6 After touching this button the service menu appears In this menu the operator is able to change a number of settings using submenus Not all submenus are available for the operator Batch performance data screens 7 After touching this button the batch performance data screens appear where the performance data is displayed Since this is a lot of data it is divided over several screens Weight class screen 8 After touching this button the weight class screen appears in which it is possible to set the weight class of the eggs and the destination of the eggs which weight class goes to the downstream system and which weight class goes to the packing table UV light 9 This is a toggling button for switching the optional UV lights O
41. PREFERTUR Y 9 DRIVE CHAIN TER SION ee ee nee ee ee een ee 9 ELEVATING UNIT CHAIN TENSION ee een 92 SYNCHRONIZING ROLLER TRACK TO ELEVATING UNIT ccccsccsscssccsscssccsccssccsccssccscessccscesscescesscescessesscescesscsscessesscesseesceecesscescessesscecens 93 Page 6 of 105 USER MANUAL ELGRA 3 UM ELGRAS 03 E 04 201 1 TABLE OF CONTENTS SYNCHRONIZING ELEVATING UNIT TO EJECTING SYSTEM 040 000000000000 95 ADILISTING EGG LIFTER CR EU m 97 ZERO WEIGHING SENSOR RR 98 EGG WEIGHING SENSOR e ee ee e 100 T SPARE PARTS 103 LIST WITH RECOMMENDED 5 0 105 UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 7 of 105 INTRODUCTION INTRODUCTION UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 9 of 105 INTRODUCTION p rinzen CAUTION This manual must be read by or to each person before that person operates cleans repairs supervises the operation of or uses this machine in any way CAUCION Este manual debe ser
42. STMENTS COMPONENT ADJUSTMENTS INDUCTIVE PROXIMITY SWITCHES In the Prinzen systems often Omron inductive sensors are used for controlling the positioning of moving parts The distance between the tip of the sensor and the detectable parts must be 1 mm UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 89 of 105 ADJUSTMENTS p LAE OPERATION ADJUSTMENTS GATE BLOCKERS Gate blockers prevent the possibility of 2 smaller eggs entering 1 gate When smaller eggs are produced keep all gate blockers in the infeed gates 1 When the produced eggs are becoming bigger remove every other gate blocker 2 As soon as most of the produced eggs are big and the infeed of eggs get stuck by the gate blockers remove all gate blocker 3 START STOP DELAY TIME Check the start and stop timers for the egg collecting conveyor Eggs coming from the egg collecting conveyor arriving on the infeed belt of the Elgra are detected by egg pressure sensors 4 When these sensors remain ON for a certain time stop delay time a signal is sent to the egg collecting conveyor to stop supplying eggs When these sensors no longer detect eggs for a certain time start delay time a signal is sent to the egg collecting conveyor to supply eggs again Adjust the delay times to get a smooth flow of eggs without too much starting and stopping of the egg collecting conveyor For adjustment of the timers see Elgra settings screen in the cha
43. achine safely Never operate the machine when doors are open or not locked because serious injury or death may occur UM ELGRA3 03 E 04 2011 USER MANUAL ELGRA 3 Page 21 of 105 SAFETY p rinzen EMERGENCY BUTTON To stop the machine in case of an emergency the system has one or more emergency buttons Only use the emergency button in case of an emergency When the emergency button is pressed the system stops immediately The button stays mechanically locked so the machine cannot start until it is considered safe to do so Release the emergency button by turning it clockwise Do not release the emergency button when it is not certain why and by whom it was pressed Personnel working with the system must know the positions of the emergency buttons SAFETY INSPECTION PROCEDURE Before starting the machine all protective covers must be in place all covers must be closed and the emergency buttons must be operating Trained personnel must check safety devices to assure proper operation Check that all protective covers are in place and all covers are closed Start and stop the system Push the emergency button Push the start button the machine should not start Release the emergency button Make sure that the machine does not start when the emergency button is pressed QE ds re If the machine operates when the emergency button is pressed this machine is not safe to operate Immediately call a qualified technician to
44. age Battery discharged appears on the screen In that case do not power off the system until you are going to replace the battery Battery replacement procedure 1 When the system is turned OFF turn the power ON and leave it ON for at least 10 minutes 2 After atleast 10 minutes power ON turn the power OFF Now within 10 minutes replace the old battery with the new one 3 Touch the housing or other ground connection to discharge any electrostatic charge from your body Remove the cover of the battery at the rear side of the touchpanel 4 Carefully pull the strip out to remove the old battery Do not touch the battery on its edges 5 Carefully place the new battery into the battery slot Make sure the strip remains sticking out of the slot after placement of the new battery for the next replacement 6 Close the cover and switch ON the power supply 7 Check the battery status in the CPU screen Make sure OK is displayed 123 Init page NOTE Used batteries must be discharged as chemical waste UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 81 of 105 PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE INSTRUCTIONS DAILY PREVENTIVE MAINTENANCE Daily Maintenance Interval hours Observe for abnormal sounds vibrations and heat Check the functionality of the emergency button Emergency button Power switch Safety switch USER MANUAL EL
45. al has been put together with the utmost care Prinzen BV cannot accept any responsibility for costs damage or personal injury arising from any fault and or incompleteness in the content of this document GENERAL This manual contains important information concerning safety operation adjustment maintenance cleaning and repair of the Prinzen BV system For uncomplicated functioning of the system read this manual carefully and work according to the directions in this manual Beside the design and the used materials also the operation and maintenance have great impact on the functioning the life span and the operational costs of our system You as the owner of the system are responsible for the execution of maintenance according to the directions and the intervals in this manual This manual will help you to gain knowledge to use the system as it should be used Correct operated and excellent maintained A Prinzen BV system meets the demands mentioned in the European machine guideline CE 4 COPYRIGHT Prinzen BV s This document contains confidential information and information protected by FIN Zell copyright of Prinzen BV Reproduction or transmission of any part of this document to third parties or the use thereof is only permitted after express written permission of Prinzen BV lt gt All rights rest with Prinzen BV Aalten The Netherlands 7211823 Written by Visser Machine Services V wa SSer UM ELGRAS 03
46. ate the eggs roll in between 2 roller shafts of the roller track The geared roller shafts running over racks turn the roller shafts in 2 directions Because of the shape of the rollers and this rotating movement the eggs are positioned flat in between the rollers at the end of the roller track Here the eggs are transferred via star wheels onto an egg lane and are guided towards load cells by elevator shafts On the load cells the eggs are weighted After weighing the elevator shafts move the eggs further towards the ejecting system During this transport the eggs are tracked for controlling their correct destination depending on their weight When the ejectors remain down the eggs are transported towards the downstream system When an ejector moves upwards the elevator shaft lifts the egg up and transports it towards the packing table where the eggs need manual removal The operator defines which egg sizes are transported to which outfeed direction by defining 3 weight classes weight class small hatch and big Eggs which fall within the weight class hatch are transferred to the downstream system small and big eggs are transferred to the packing table Since the difference between the small and the big eggs is visible it is easy to manually separate these eggs while packaging UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 27 of 105 MACHINE DESCRIPTION pem is possible to connect a packer PSPC or another
47. brication Perform the maintenance according the advices and intervals as described in the Preventive maintenance instructions further on in this chapter TIP The maintenance advices and intervals described in this manual are general For your specific products and production process the maintenance schedule may need alteration During the first production months observe the performance of the system and the influence of the maintenance and if necessary change the maintenance methods and schedules AFTER MAINTENANCE When the maintenance duties are finished ensure the following All fasteners are secure All safety covers are in place and safety doors are closed All tools are removed from the system Excess lubricant is removed The system is tested before starting production NOTE Residues of lubricant must be discharged as chemical waste UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 79 of 105 PREVENTIVE MAINTENANCE p MAINTENANCE COMPONENTS REMOVING FILTER ELECTRICAL CABINET On some systems an air inlet and air outlet may be present A filter is placed in these inlets and outlets When this is the case check the filters once a month for contamination and replace them with a clean filter if necessary Follow below procedure to replace the filters of the electrical cabinet 1 Stop the system 2 Switch OFF the main switch on the electrical cabine
48. case do not power off the system and contact Prinzen for the exchange procedure of the battery Power up cycles The amount of power up cycles switching ON the system is displayed here Operation hours The time that the system was running production weighing eggs is displayed here USER MANUAL ELGRA 3 Page 61 of 105 OPERATION pem 123 Init page 17 01 59 A CONTRAST SCREEI SCREEN With the contrast buttons 110 it is possible to adjust the contrast of the display With the brightness buttons 111 it is possible to adjust the brightness of the display After touching the orientation button 112 you can calibrate the touchpanel part of the display Dots appear on the screen Touch these dots with a pointed but not sharp object 113 After touching the last dot the touchpanel part of the display is calibrated ATTENTION It is forbidden to press on the Touch Panel with sharp objects because this may also damage the Touch Panel TIP The touchpanel is calibrated in the factory Because of this normally it is not necessary to calibrate the touchpanel A NETWORK SCREEN 123 Int page 17 01 59 In this screen it is possible to enter the IP addresses to be able to communicate with an external computer via an Internet connection Normally these addresses are entered by Prinzen engineers and are for information only In case it is necessary to change these addresses ask your network administ
49. ce data screen and enter the batch or house number of the batch or house from which the eggs are coming from 4 Resetthe performance data of the current batch or house 5 Qoto the weight class screen and enter the correct limits for the different weight classes 6 Select the destination of the different eggs sizes 7 Incase of a UV unit and or a candling unit present switch those units ON 8 Press the start button to start the system 9 When the Elgra is used as a stand alone system it is running now When the Elgra is combined with a downstream system PSPC see the user manuals of this system for additional start up operations Page 66 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 p rinzen 01012 AlarmText 123 Int page 17 01 59 infeed grader veio 0 0 6 e 4 42 2 01012 AlarmText weighed eggs nr average weight gr 5500 A 01012 AlarmText 123 Int page 17 01 59 Are you sure to delete these house data o E x UM ELGRA3 03 E 04 201 1 OPERATION STOPPING THE SYSTEM 1 2 12 10 11 Follow below steps to stop the system First wait until no more eggs are supplied on the infeed of the Elgra Wait until all eggs are transported out of the Elgra onto downstream systems No more eggs should be present inside the System Press the stop button Wait until all movements of the system ar
50. csecccssccencccnsccccsscccnsecensecccuscceuecenececuucecaccensececsecccuecensececuucecuecensececuececueceuecessecceaecenses 83 MONTHLY PREVENTIVE MAINTENANCE 84 Vy YEARLY PREVENTIVE t netrn orn orn t nS LPa ena Ln o n LNS sesso sesso sesso tees sesso 85 6 ADJUSTMENTS E 87 mb minia 88 SAFETY REGULATIONS wicca an aa nn 88 AFTER ADJUSTMENTS weit tise std 2100000 an a a an ne rennen 88 COMPONENT ADJUSTMENTS 4 4 6 89 INDUCTIVE PROXIMITY SWITCHES a ae er Sa na eR wA EN Er EUR Re Ke eu Ek an ee a 89 OPERATION ADJUSTMENTS run ERrEa n CEEFrEXE a a a aan eA rrIFFe RE Fix ES 90 GATE BLOCKERS NR ae ee ee ee aa ae 90 START DELAY EI E ee 90 ADJUSTMENTS En an a a an a a dents a nn nn ne een 91 BEETTEN SION
51. duction screen it is possible to switch the UV lights ON or OFF Sensor output tray full With this button it is possible to toggle between yes and no When yes is selected the optional sensor is present on the packing table to stop the system when the packing table is full USB output active use canalinaliahts use LN lights r sensor autputtrawy full 5 Page 54 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 rinzen OPERATION 1012 AlarmText 23 Init page ELGRA SETTINGS 1 infeed start delay Infeed start delay The start delay is the time between the egg pressure sensors not longer detecting eggs and the restart of the egg collecting conveyor When this start delay is too short the egg collecting conveyor stops and starts too often Infeed stop delay The stop delay is the time between the egg pressure sensors detecting eggs and the stop of the egg collecting conveyor When this stop delay is too short the egg collecting conveyor stops too often When this timer is too long too many eggs enter the infeed conveyor causing too much pressure on the gates Delay output tray full The delay output tray full is the time between the optional sensor on the packing table detecting eggs and the stop of the Elgra When this delay time is set too short the Elgra stops just after an egg is detected When this delay time is set too long eggs may get damaged on the packing table Delay outp
52. e stopped In case optional UV unit and or a candling unit are present and used switch those units OFF Go to the batch performance data screen and subsequently to the manual input screen to enter the amount of manually removed eggs eggs with double yolks eggs with cracks and dirty eggs Go back to the batch performance data Screen In case you have the optional ticket printer and you want to print the performance data touch the print button to print this data on the ticket To reset the performance data of the batch or the house touch the reset button In the appearing reset batch data screen you can reset the performance data or first save the performance data and then reset it When you want to save the performance data before resetting it touch the save button When you don t want to save the performance data touch the bin button USER MANUAL ELGRA 3 Page 67 of 105 OPERATION p In case you have the optional USB socket and you have saved the performance data as described in step 11 it is possible to store the performance data on a USB stick in a csv file 13 Place the USB stick into the USB socket on the operating panel 14 Go to the service menu and subsequently to the save batch data menu 15 In the save batch data menu touch the USB button to store all the performance data on the USB stick into the data csv file 16 Delete all the performance data on the PLC by touching the bin butto
53. e load cells are functioning correct loadcell 2 By first pressing the Tare button the signals EE NEN from all load cells are reset to 0 Touch this EE NUN button when no eggs are present on the load loadcell 5 cells B During normal running of the Elgra here it is possible the see the 0 weighing avg zero and the egg weighing signals avg egg from the load cells in grams The result is the actual weight weight The working column continuously gives the actual value of the load cell tare 0 UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 51 of 105 OPERATION p zen WEIGH TEST With the weigh test screen it is possible to ms A check if one load cell continuously measures the same weight when an egg with a known o Jo o weight several times passes this load cell 123 Init page is also possible to check if all load cells measure the same weight when this egg passes all 6 load cells After starting the system the weight in grams of the passing eggs are displayed on this Screen For the first 6 weighed eggs also zero weighing value and the total weighing value is displayed By touching the reset button all the values on the screen are reset to O Page 52 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 p rinzen
54. e possibilities to control the system manually Using the manual buttons may result in damaging eggs and machine parts We advise you to remove all eggs from the system before starting to use these buttons ATTENTION By working on a higher operating level you have the possibilities to change parameter settings This may result in malfunctioning and even damage of the system ATTENTION The manual screens should only be used by advanced users of the system like Prinzen engineers for testing the system UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 47 of 105 OPERATION p rinzen 01012 AlarmText A ELGRA 123 Init pagina 17 01 58 Elgra 55 After touching this arrow button the complete Elgra system infeed conveyor the roller track and the elevating unit start to run as long as this button is touched ELGRA MANUAL EJECT 01012 AlarmText 123 Init Sas A SOLENOIDS manual control solenoids Solenoid test left When the system is stopped after touching an CH B CH up arrow button solenoid is activated After arrow button the solenoid is 01050101018 oince the machine is not running the ejectors are not moving upwards and downwards To check if the solenoid is really activated a 2 i person has to feel or hear if the solenoid is clicking 01012 AlamText A ELGRA AUTO EJECT 123 Int page 17 01 59 SOLENOIDS a
55. ed the performance data of the batch or house batch performance data screen or the total performance data is printed total performance data screen On the ticket the following information since the last reset may be printed Date Date during printing Batch or House or Totals When Batch or House is printed the batch number or house number is printed Weighed eggs Total amount of eggs which ran through the Elgra Avg egg weight Average weight off all the eggs which passed the load cells Low limit and High limit The weight limits as entered in the weight class screen When 0 is displayed in the totals print the limits are changed for different batches or houses Small Eggs falling within the small weight class Hatch Eggs falling within the hatch weight class Big Eggs falling within the big weight class Egg mass Total weight of all eggs which passed the load cells Uniformity The calculated uniformity see uniformity for explanation Hatch perc The amount of hatch eggs in relation to the total amount of eggs Laying perc This data is only printed for a farmer The amount of eggs in relation to the number of hens in a house Nr hens This data is only printed for a farmer The amount of hens in a house Doubleyolkers The amount of manual removed eggs with double yolks Cracks The amount of manual removed cracked eggs Dirts The amount of manual removed dirty eggs UM EL
56. een removed This system may contain sharp edged parts moving parts and rotating parts When protective covers are removed sharp edges and pinch points may be exposed Use extreme caution and avoid touching or striking these areas with your hands or body because they may cause injuries Do not enter parts of your body or objects into openings in the system This may lead to serious physical injury or damage to the system It is dangerous to be in on or under the system while it is operational Loosely hanging clothing wide sleeved clothing ties chains or rings are prohibited Long hair should be worn tied back Make sure that there is sufficient light around the machine Do not touch or come near moving or rotating parts Physical contact with these parts is dangerous Do not stand or walk on any of the system parts Do not work alone on the system At least one other person should be present Before starting to clean maintain or inspect the machine or before remedying breakdowns follow the steps mentioned below Switch off the machine and secure it against accidental switching on Post Do not switch on warning sign on the main switch Operate the nearest emergency button Make sure that no components are moving Before switching on the machine you must check the following All safety devices are in place and are functioning No other persons are in underneath or above the system No tools or objects are in the
57. ettings This screen is not available for the operator and the supervisor Production data to USB With this button you can enter the save batch data submenu In this menu it is possible to store the performance data of the flocks ona USB stick Customer settings After touching this button the customer settings screen appears in which it is possible to determine functionalities of the system This submenu is not available for the operator At the moment there are no customer settings present in this system Language After touching this button the language screen appears In this screen it is possible to select the language of the touchpanel Panel settings After touching this button you will enter the panel settings submenu in which it is possible to change touchpanel settings This submenu is not available for the operator VO list After touching this button the I O screen appears In this screen it is possible to view the status of all the inputs Sensors and outputs motors valves Software debug After touching this button the software debug screen appears This screen shows information about the status of the software Graphics After touching this button the graphics menu appears In this menu it is possible to view the performance of the individual load cells and is used for adjusting the timing of zero weighing and egg weighing UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 49 of 105 OPERATION
58. ey may cause failures to the electrical cables and such SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety MAINTENANCE UTENSILS In general we advise to have the following tools available for preventive maintenance of the Prinzen Systems Padlock Lubricants Set of Allen keys Set of wrenches Set of screwdrivers NOTE Use H1 classified lubricants These lubricants are approved to use in the food processing industry TIP Prinzen uses Interflon Fin Food Lube Teflon spray and Griffon HR260 Silicone spray ATTENTION When you want to use different types of lubricants than the lubricants used by Prinzen make sure that these lubricants do not form a harmful product when contacting the lubricants used by Prinzen Page 78 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 e PREVENTIVE MAINTENANCE GENERAL MAINTENANCE PROCEDURE Before actually starting to maintain the system first follow below steps See to it that all eggs are removed by letting the machine run empty Switch off the system and secure it against accidental switching on Perform the maintenance Check the condition of the system during maintenance TIP All motors are provided with lifetime lubrication and require no lubrication TIP All bearings are sealed and lubricated for life and require no lu
59. f eggs is displayed here Laying percentage This data is only available for a farmer In a hatchery this data is not present The amount of eggs in relation to the number of hens in a house is displayed here Number of hens This window is only available for a farmer In a hatchery this window is not present After touching the window a keypad pops up in which it is possible to enter the amount of hens for a certain house This information is used to calculate the laying percentage Total performance data next screen 36 After touching this arrow button a screen with the total performance data appears MANUAL INPUT SCREEN EM page In this screen it is possible to enter the amount of eggs with double yolks dirty eggs and eggs with a crack which have been manually removed before entering the Elgra The entered data in this screen is added to the automatically counted eggs and is used for calculating the exact performance data UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 39 of 105 01012 AlarmText 123 Init page 17 01 58 Are you sure to delete theze house data 01012 AlarmText 123 Init page 17 01 58 Are you sure to delete these house data Nu Page 40 of 105 USER MANUAL ELGRA 3 OPERATION p zen RESET BATCH DATA SCREEN After touching the reset button on the batch performance data screen one of the alongside screens appear When a USB socket is present on
60. f the system will read the manual Operator The operator is the person who operates the system as ordered by the owner The operator must read the chapters Introduction Safety Machine description Operation Cleaning Professional A professional is someone who can assess the duties appointed to him on account of his education knowledge and experience and who can assess the dangers attached thereby avoiding these dangers Maintenance engineer The maintenance engineer is the professional who is deemed qualified by the owner to perform certain duties The qualification only applies to those assigned duties The maintenance engineer must read the total manual MANUAL INFORMATION Machine type Elgra 3 Manual revision 03 April 2011 SERIAL NUMBER Each machine has a unique serial number printed on the machine tag which can be found in the electrical cabinet Note down this serial number to have it available when contacting the Prinzen service department Weverij 18 7122 MS Aalten Netherlands 1 Tel 31 0 543 490060 P rinzen Fax 31 0 543 476205 Machine type Elgra 3 Rated voltage 3 N 50Hz 400 230V Max prim fuse 25 Serial number EL1268 Date 08 2010 www prinzen com UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 13 of 105 _ INTRODUCTION rinzen SYMBOLS Symbols are used in the manual when special attention caution is required while working on the system The special symbols
61. ge of the egg lane and the 1 elevator shaft block should be exactly 125 mm CAUTION Be careful while manually turning the motor fan Make sure no persons are around the parts you intend to move UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 95 of 105 ADJUSTMENTS 11 When the distance between the edge of the egg lane and the 1 elevator shaft block is not 125 mm change the connection between the elevator gearwheel and the roller track gearwheel 12 Loosen up the lock bolt of the elevator gearwheel and remove this gearwheel 13 Manually move the elevator shafts until the distance between the edge of the egg lane and the 1 elevator shaft block is 125 mm 14 Place the elevator gearwheel back on the shaft and lock it 15 Place the cover back over the gearwheels and lock it Now the elevator shafts of the elevating unit and the ejectors of the ejecting system are synchronized Page 96 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 ADJUSTMENTS p rinzen ADJUSTING EGG LIFTERS For correct transfer of eggs from roller track to weighing head the star shaped cams should be on the correct position on the drive shaft of the roller track This position is adjustable See below procedure for adjusting the egg lifters positions on the roller track drive shaft 16 Turn the motor fan until the distance between the edge of the egg lane and the 15 elevator shaft block of the eleva
62. he elevating unit transport chain with the position of the reversing shaft 16 Loosen up the bolts 17 on both sides of the elevating unit and the lock nuts of the adjusting bolts 18 Turn the adjusting bolt 19 clockwise for more tension and counter clockwise for less tension Make the same adjustment on both sides of the elevating unit The distance between the bolts 17 and the end of the elevating unit 20 should be the same on both sides of the elevating unit Tighten both bolts and the lock nuts after adjustment ATTENTION A too high chain tension may result in a damaged transport chain or wear on sprockets and bearings Page 92 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 SYNCHRONIZING ROLLER TRACK TO ELEVATING UNIT Since the roller track movement and the elevating unit movement are controlled by 1 motor via the gearwheels the roller shafts roller track need to be on the correct position with respect to the position of the elevator shafts elevating unit See below procedure for synchronizing the roller track with the elevating unit 1 Turn the motor fan until the ejector bar is in its lowest position In this position the tie rod and the crank of the ejecting system drive mechanism should be parallel in the lowest position 2 Aroller shaft should be aligned with the last hole in the frame see alongside picture Be careful while manually turning the mot
63. his screen a graphic is displayed On the left top corner it is possible to select a particular load cell When the system is running and eggs are passing the particular load cell the blue line Ww represents the weight of the passing eggs The red line represents the moment of sampling the weight of the eggs H H Page 64 of 105 USER MANUAL ELGRA 3 UM ELGRAS 03 E 04 201 1 Emus o 4 sample m 10 15 2 4 0 uuu B sample mn OPERATION GRAPHIC EGG SAMPLE In this screen a graphic is displayed On the left top corner select a particular load cell and after this touch the sample button Now when the system is running place an egg on the roller track feeding the egg to the particular load cell As soon as the egg passes the load cell the red and the blue line appear on the screen The blue line represents the weight of the egg The red line represents the moment of sampling the weight of the egg The moment of sampling red line should appear when the signal of the egg weight blue line is stable The information on the graphic is used to adjust the egg weighing sensor See egg weighing sensor adjustment procedure for details GRAPHIC ZERO SAMPLE In this screen a graphic is displayed On the left top corner select a particular load cell and after this touch the sample button Now when the system is running place 2 eggs directly in sequence on the roller track
64. l removed dirty eggs Maximum uniformity value The amount of eggs in the weight class with the most eggs see uniformity for explanation Uniformity 10 percent The calculated uniformity see uniformity for explanation 67 Data Elgra3 5 x cj 6 E L M N 1 Name Info Day Month Year Hour Minute EggAmountTotal EggAmountSmall EggAmountHatch EggAmountBig EggMass AverageWeightTotal ClassSmallLowLimit 2 20101011 13h19 housel HouseNr 1 11 10 2010 13 19 2865 21 2777 67 174 60 85 2000 20101011 13h19 house2 IHouseNr 2 11 10 2010 13 19 2920 27 2818 75 178 60 85 2000 4 20101011 13h19 house3 HouseNr3 11 10 2010 13 19 4366 39 4216 111 266 60 82 2000 44 gt Data Elgra3 277 Data Elgra3 m x R S T U V X E 1 ClassSmallHighLimit ClassHatchHighLimit ClassBigHighLimit EggAmountTotalinclusive HenAmount ManRemDoubleyolkers ManRemCracks ManRemDirts MaxUniformityVal UniformitylOperc 2 5000 7000 12000 2965 3298 55 25 20 288 88 79 3 5000 7000 12000 3020 3365 60 20 20 299 87 12 ES 5000 7000 12000 4466 5048 65 15 20 448 86 97 M M Data Elgra3 2 2 UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 59 of 105 OPERATION p rinzen A PANEL SETTINGS 123 Init page 17 01 59 M M e CPU Network In this menu the user of the system is able to production time change touchpanel settings using submenus Date amp Time This submenu is available for the operator and some of the
65. le 34 Select a particular load cell 35 Touch the sample button 36 Place a big egg approximately 70 grams on the roller track at the position of the chosen load cell 3 As soon as the egg passes the load cell the red and the blue line appear on the screen representing the moment of sampling red and the weight of the egg blue 38 The moment of sampling should appear when the weighing signal of the eggs blue is stable 39 When sampling starts too early reposition the egg weighing cam slightly against the rotation direction of its shaft 40 When sampling starts too late reposition the egg weighing cam slightly towards the rotation direction of its shaft 41 Repeat the above steps 34 to 38 to check if the timing for egg weighing is correct for all the load cells n UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 101 of 105 SPARE PARTS 7 SPARE PARTS UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 103 of 105 p rinzen SPARE PARTS LIST WITH RECOMMENDED SPARE PARTS Part number Parts list Elgra 3 Recommended Description 5702300190 Replacement filter mat electrical cabinet EFMP200 7000700016 Pinion bronze 5 Z 18 7000800042 Rack 5 length 250 mm 7000900009 Lift magnet binder 24Vdc 100 7001200037 Bearing ASPFL 204 2RS 8001000003 Relay G2R 1 SN 24VDC 8001000021 Relay G7SA 5A1B
66. leido por a cada persona antes de comenzar a operar limpiar reparar supervisar la operaci n de o utilizar esta maquina de cualquier manera ATTENTION Ce manuel doit tre lu par ou a toute personne avant qu elle ne mette en route nettoie r pare supervise le fonctionnement ou utilise cette machine de quelque mani re que ce soit Jeder der diese Maschine bedienen reinigen reparieren berwachen oder auf irgendeine Weise benutzen soll mu vorher diese Hinweise lesen oder vorgelesen bekommen ATTENTIE Een ieder die deze machine bedient reinigt repareert controleert of op enige andere wijze gebruiken zal dient vooraf deze bedieningsvoorschriften te lezen presente manuale deve essere letto da o ad ogni membro del personale prima che tale persona operi pulisca ripari diriga il funzionamento o utilizzi la macchina in qualsiasi modo Page 10 of 105 USER MANUAL ELGRA 3 UM ELGRAS 03 E 04 201 1 o INTRODUCTION P rinzen cn LIABILITY Prinzen BV cannot be held responsible for any costs damage or personal injury if its system is not used in accordance with the instructions as described in this manual The information provided in this manual is valid for the standard design of the system Parts of your system may differ from this standard design Since Prinzen BV is constantly improving its systems it may be possible that there are small differences between your system and this manual Though this manu
67. may result in permanent personal injury or death ATTENTION Failure to obey safety regulations may result in damage to the system Page 20 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 P rinzen SAFETY SAFETY PROVISIONS Before operating the machine the safety devices must be checked for correct functioning Also the protective covers must be mounted before starting to use the system Repair or replace safety devices before using the system if they do not work properly Never rely solely on safety devices Always switch off the system and lock up the power source 1 before working on the machine DANGER Protective covers safeguard dangerous machine areas These covers are of utmost importance to operate the machine safely Never operate the machine when protective covers are removed because serious injury or death may occur DEFINITION OF SAFETY DEVICES Safety devices are lockable doors 2 emergency buttons 3 and protective covers 4 The emergency button prevents the machine from operating and should stop the machine immediately when it is pressed Protective covers shield off dangerous moving parts These covers cannot be removed without tools Lockable doors are doors that can only be opened with a key The key should only be in possession of a supervisor DANGER Lockable doors safeguard dangerous machine areas These doors are of utmost importance to operate the m
68. n 17 Store the data csv file on your PC and give it a unique name 18 Switch the system OFF 01012 AlarmText 123 Int page 17 01 59 infeed grader e 50 701 a 090 S Q i 01012 AlarmText 123 Init page 17 01 58 Adjust machine Customer settings list settings Save machine settings language Software debug aires aan Panel settings Graphics SOl 01012 AlarmText 17 01 59 ab cdefghiklmnopgrstuvwxyz Page 68 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 CLEANING 4 CLEANING UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 69 of 105 CLEANING p rinzen GENERAL Only personnel which is trained to perform cleaning duties on this system is allowed to clean it When during cleaning duties questions arise regarding the condition of the system consult your maintenance engineer SAFETY REGULATIONS Read the chapters Introduction and Safety before starting operation cleaning maintaining the system or remedying breakdowns CLEANING UTENSILS AND DETERGENTS In general we advise to have the following tools cleaning utensils and detergents available during cleaning duties Padlock Vacuum cleaner Compressed air Plastic scraper Moistened cloth Water and neutral soap Lubricants CAUTION When using warm water to moisten a cloth make sure the temperature of the water is below 45 C
69. noids manual Elara eject solenoids auta DANGER Before starting to move parts of the system you have to assure yourself no other persons are in danger Make sure nobody is around the part you intend to move ATTENTION When you move parts manually it may be possible that parts will collide resulting in damage of the system ATTENTION Using the manual buttons may result in damaging eggs and machine parts We advise you to remove all trays and eggs from the system before starting to use these buttons ATTENTION The manual screens should only be used by advanced users of the system like Prinzen engineers for testing the system Page 46 of 105 USER MANUAL ELGRA 3 p rinzen MANUAL MENU Here it is possible to select a certain unit and with the appearing screen control parts of that unit manually With the manual screens it is also possible to verify correct functioning of sensors motors and valves These are depicted in these screens Whenever a sensor detects something or a motor or a valve is activated it colors yellow or green Password 46 When the password button appears on a certain menu screen the submenus of that screen are protected by a password to prevent unauthorized persons from entering these submenus When the operating level is too low the buttons on the menu are gray and you have to go to the password screen to change the operating level When the butto
70. ns are white it is possible to enter the submenus by touching the buttons UM ELGRA3 03 E 04 201 1 p rinzen 123 Text does not exist 17 01 59 Operator supervisor level Service m OPERATION PASSWORD SCREEN Here you can enter your password Depending on the operating level you get the possibility to change settings of the system and or move parts of the system manually Passwords will be handed over to certain dedicated persons within your company The level window 50 shows the current operating level For the lower operating levels the passwords are also visible After touching a visible password 51 a keypad pops up in which it is possible to change the password After touching the password window 52 a keypad appears 53 After entering the correct password and confirming it with the V button 54 the operating level changes DANGER By working on a higher operating level you have more possibilities to control the system manually Before starting to move parts of the system you have to assure yourself no other persons are in danger Make sure nobody is around the part you intend to move ATTENTION By working on a higher operating level you have more possibilities to control the system manually When you move parts manually it may be possible that parts will collide resulting in damage of the system ATTENTION By working on a higher operating level you have mor
71. of eggs that were manually removed before they entered the Elgra 3 Reset 33 After touching this button the reset batch data screen appears in which it is possible to delete or to save and delete the performance data of the current batch Batch performance data next screen 34 On the batch performance data screen the performance date of the current batch or house after the last reset is displayed Since this data does not fit on 1 screen it is divided over 2 screens Touch this button to enter the next screen with performance data Batch performance data 35 Following batch or house performance data is available Weighed eggs The amount of eggs the Elgra has weighted is displayed here Average weight The average weight of all eggs is displayed here Uniformity The percentage of eggs which fall within a bandwidth of and 1096 towards the total amount of eggs is displayed here See uniformity explanation further on in this chapter Egg weight The total weight of all eggs weighted is displayed here UM ELGRA3 03 E 04 201 1 e OPERATION Amount of eggs small 01012 Amtet ZA The amount of small eggs the Elgra has 123 nit page 17 01 59 weighted is displayed here Amount of eggs hatch The amount of hatch eggs the Elgra has yl En ah The amount of big eggs the Elgra has weighted is displayed here Hatching percentage The amount of hatch eggs in relation to the total amount o
72. or fan Make sure no persons are around the parts you intend to move rinzen 3 When the roller shaft is not on the correct position change the connection between the roller track gearwheel and the intermediate gearwheel 4 Remove the cover of the gearwheels 5 Loosen up the lock bolt of the roller track gearwheel and remove this gearwheel 6 Manually move the roller track until a roller shaft is aligned with the last hole in the frame 7 Place the roller track gearwheel back on the shaft and lock it Now the roller shafts of the roller track and the elevator shafts of the elevating unit are synchronized P rinzen ADJUSTMENTS SYNCHRONIZING ELEVATING UNIT TO EJECTING SYSTEM Since the elevating unit movement and the ejecting system movement are controlled by 1 motor via some gearwheels the elevator shafts elevating unit need to be on the correct position with respect to the position of the ejectors ejecting system See below procedure for synchronizing the elevating unit with the ejecting system 8 Turn the motor fan until the ejector bar is in its lowest position In this position the tie rod and the crank of the ejecting system drive mechanism should be parallel in the lowest position 9 When the ejectors are on the correct position measure the distance from the front edge of the egg lane to the 1 elevator shaft block 10 The distance between the ed
73. ory of all alarms from the system By touching the up or down arrows 25 it is possible to scroll through the alarm list UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 37 of 105 OPERATION p zen BATCH PERFORMANCE DATA 01 112 AlarmTaxt A 12 Init page 17 01 58 batch number egqyveight Ka 100000 66 6 To prevent loss of performance date only change the batch or house number after finishing the current batch or house Page 38 of 105 TIP After touching the reset button all batch performance data is deleted USER MANUAL ELGRA 3 Since the batch performance data contains a lot of data it is divided over 2 screens Batch number house number 30 Here the number of the batch hatchery or house farm from which the eggs are currently running through the Elgra is displayed Here it is also possible to select a different batch or house Only change the batch or house number after the current batch or house is completely finished and the Elgra is stopped Otherwise performance data of the different batches or houses gets mixed up Print 31 After touching this print button all performance data since the last reset of the selected batch hatchery or house farm is printed on the optional ticket printer Manual input screen 32 After touching this button the manual input screen appears in which it is possible to enter the amount
74. p rinzen ea A MACHINE SETTINGS 123 Init page 17 01 59 Elgra calibration Elgra calibration After touching this button the Elgra calibration screen appears In that screen it is possible to Weigh test Elgra loadcells calibrate the load cell by weighing and entering the weight of an egg with a known weight Elgra load cells 9 After touching this button the Elgra load cell test screen appears In that screen it is 4 possible to test the individual load cells when the system is not running Weigh test After touching this button the Weigh test screen appears In that screen it is possible to n test the individual load cells when the system Changing parameter settings may result in malfunctioning and even damage of the system running Configuration LR V After touching this button the configuration factory id do not need to be changed screen appears in which it is possible to enter the correct configuration of the system Normally this is done in the factory by Prinzen engineers This screen is only available for the Prinzen engineers Elgra settings After touching this button the Elgra settings screens appear In these screens it is possible to change the parameters that control the Elgra Page 50 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 p rinzen 123 Int page loadcell number vx high reference
75. provisions of the following directives The low voltage equipment directive 2006 95 EC most recent The EMC directive 2004 108 EC most recent 4 machine is developed and constructed according the following standard NEN EN IEC 60204 1 2006 Electrical equipment of industrial machines oigned in Aalten Date 24 08 2010 oigned by G J van Eerden UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 15 of 105 SAFETY 1 SAFETY UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 17 of 105 SAFETY OU GENERAL Only persons meeting the following requirements are authorized to work with the system These persons should be Skilled and specifically trained for their duties Familiar with the contents of this manual Familiar with the locations of the emergency buttons and other safety devices 18 years old or above Familiar with the national and regional regulations regarding safety These persons should have reached the minimum legal age required to perform this work These persons are NOT under influence of any drug medicine or alcoholic drink DANGER Keep children and incompetent persons away from the system The system is only to be used for the purpose it was designed for See the chapter Machine description for details Page 18 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 rinzen SAFETY SAFETY REGULATIONS Do not use the system when safety devices have b
76. pter Operation Page 90 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 P rinzen ADJUSTMENTS ADJUSTMENTS BELT TENSION Adjust the tension of the belt in such a way that it won t slip on the drive roller during start up and during normal production with full load Loosen up the tensioning roller lock bolt 1 Turn the tensioning bolt 2 Clock Wise for more belt tension and Counter Clock Wise for less belt tension Make the same adjustment on both sides of the conveyor The distance between the lock bolt and the end of the conveyor 3 must be the same on both sides of the conveyor ATTENTION A too high belt tension may result in a damaged belt or wear on rollers and bearings DRIVE CHAIN TENSION The chain tensioner 10 of the drive chains is spring loaded Normally the chain tensioner must be positioned towards the chain until the edge of the blue block is in between the 30 mm and 20 mm mark 11 When the chain tension becomes too low in between the 20 mm and 10 mm mark is visible loosen up the fixation bolts 12 and move the complete tensioner towards the chain 13 To release the chain tension take out the lock pin 14 from the rear of the tensioner push the green chain tensioner in and place the lock pin into the lock hole 15 UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 91 of 105 ADJUSTMENTS rinzen ELEVATING UNIT CHAIN TENSION Adjust the tension of t
77. ransport chains of the roller shafts together After installing the system remove the tie wrap Disregarding this warning not removing the tie wrap and starting the system will result in damaging the system ATTENTION Not removing the tie wrap will damage the system Page 24 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 MACHINE DESCRIPTION 2 MACHINE DESCRIPTION UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 25 of 105 MACHINE DESCRIPTION SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety Page 26 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 e MACHINE DESCRIPTION p Use MACHINE DESCRIPTION The Elgra 3 is used to electronically weigh eggs and separate these eggs into 3 user defined sizes ELGRA 3 Construction The Elgra 3 consists of 1 Infeed conveyor 2 Infeed gate 3 Main drive 4 Roller track 5 Weighing unit 6 Elevating unit 7 Ejecting system 8 Packing table 9 Electrical cabinet 10 Operating panel Process Eggs are entering the Elgra 3 on the infeed conveyor where the eggs may be graded On this belt oversized misshapen cracked or dirty eggs should be manually removed Egg pressure control sensors 11 on the sides of the infeed conveyor prevent accumulation of eggs on the infeed conveyor Via the infeed g
78. rating panel ahcdefaghijklmnopgrstuwex yz abcdetghijkimnoparstuywxyz T ee On the operating panel it is possible to plug in a USB stick 101 To store the performance data on a USB stick first plug in the USB stick TIP Since not all USB sticks which are available on the market are able to communicate with the Elgra PLC use the USB stick which is delivered by Prinzen After touching the USB button 102 all the performance data files 103 are stored in a csv file on the USB stick which is named data data csv Because of this it is wise to delete 104 the performance data on the PLC after storing it on the USB stick After touching the delete button first a screen pops up 105 which asks you if you are sure to delete the data RESET It M t MARCHE ARRET RENEE After storing the data file on the USB stick copy it to your PC and give the file a unique filename 0101 AlarmText A 123 Init page 17 01 59 ul is possible to open the CSV file in EXEL See data csv file for more information about this file e 01012 AlarmText 123 Init pagina 17 01 59 LANGUAGE In this screen it is possible to select the language of the touchpanel The flags with dotted lines around it are the languages which are available in this system Page 58 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 2011
79. rator to do this Page 62 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 p rinzen OPERATION E SCREEN 123 Init page 17 01 59 01 Text does not exist 02 Text does not exist 3 Text does not exist 04 Text does not exist 05 2 Text does not exist O Text does not exist OF O Text does not exist 08 2 Text does not exist 09 Text does not exist In this screen it is possible to view the status of all the inputs sensors and outputs motors valves By touching the or buttons 140 it is possible to scroll through the list of Inputs and Outputs 10 Text does not exist 1 Text does not exist 2 Text does not exist 3 Q Text does not exist 4 Text does not exist 5 3 Text does not exist B Text does not exist cam SOFTWARE DEBUG SCREEN 0101 AlarmText The software debug screen shows information 123 nit page 17 01 59 about the status of the software Step control During contact with a Prinzen service engineer to solve a breakdown you may be asked to pass on information from this screen Agra infeed 65535 65535 Printer UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 63 of 105 OPERATION p zen GRAPHICS MENU 1012 AlarmText 123 Init page 17 01 59 continuestly egg sample zero sample The graphic screens are intended to be used by advanced users of the system like Prinzen service engineers In the graphic sc
80. reens it is possible to view the performance of the individual load cells These screens are mainly used for adjusting the timing of zero weighing and egg weighing Minimum value watch window aram Maximum value watch window aram d Normally the timing for zero weighing and egg weighing is factory set In this menu it is possible to select 3 different graphics Continuously graphic After touching this button the graphic continuously screen appears where for a selected load cell the measured value is continuously displayed including the moments of sampling the weights Egg sample graphic After touching this button the graphic egg sample screen appears where for a selected load cell the measured weight of a passing egg is displayed including the moment of sampling this weight This graphic is used for adjusting the egg weighing sensor Zero sample graphic After touching this button the graphic zero sample screen appears where for a selected load cell the measured weight of two passing eggs is displayed including the moment of sampling this zero weighing This graphic is used for adjusting the zero weighing sensor Minimum value watch window Here it is possible to enter the minimum weight value for the weight coordinate Maximum value watch window Here it is possible to enter the maximum weight value for the weight coordinate GRAPHIC CONTINUOUSLY 7 In t
81. refully remove the rear egg lane unit 3 Loosen both bolts and carefully remove the front egg lane unit 4 Loosen both bolts of all weighing heads and carefully remove the weighing heads ATTENTION A force of more than 3 kilo s damages the load cell underneath the weighing head Never put any force or pressure on the weighing heads SN 7 2 7 27 8 5 Loosen the 4 nuts of the cover plate and carefully remove the cover plate 6 Now you have access to the load cells for cleaning Use compressed air and a plastic scraper to clean the weighing unit Remove persisting scrap with a moistened cloth Do not put any force or pressure on the weighing heads and the load cells Especially check the area underneath the weighing heads and on top of the load cells When egg yolk accumulates in between the weighing heads and load cells this may malfunction the correct weighing of eggs Check for egg yolk and when present remove it every 8 hours ATTENTION A force of more than 3 kilo s damages the load cell underneath the weighing head Never put any force or pressure on the weighing heads ATTENTION Aggressive cleaning products will damage the load cells Try to clean the weighing unit with compressed air and a plastic scraper When wet cleaning is necessary only use a moistened cloth without a cleaning product Assembly of the weighing unit
82. rinzen USER MANUAL ELGRA 3 Prinzen B V Weverij 18 7122 MS AALTEN P O Box 85 7120 AB AALTEN NEDERLAND Phone 31 0 543 490060 Fax 31 0 543 476205 e mail service prinzen com Website www prinzen com TABLE OF CONTENTS TABLE OF CONTENTS CHAPTER BOOK INTRODUCTION 1 2 MACHINE DESCRIPTION OPERATION 4 CLEANING 5 PREVENTIVE MAINTENANCE 6 ADJUSTMENTS 7 SPARE PARTS gt 5 gt 2 UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 3 of 105 o ABLE OF NTENT P rinzen INTRODUCTION nn un nn nun nn un nnnnnnnan an nn nn nan an nn nn nnmnnn 9 CABIL dee 11 le ENTE DT TUO DN E 11 GCGOPYRIGA r 11 GENERA mM E Hw 12 EY REGULATIONS a nn ETE a EEE nn En ern 12 LEGAL REGULATIONS a a an NEARE EAEE MEAT RENE UNE 12 HOW TO USE THIS MANUAL na a a a an A ME MX Els anne 13 WHO SHOULD USE THIS 2 0 08
83. s with compressed air Page 84 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 PREVENTIVE MAINTENANCE P nnzen 1 YEARLY PREVENTIVE MAINTENANCE HM Maintenance Interval hours Check the infeed conveyor belt tension Check the infeed conveyor drive chain for wear Apply Teflon spray on the infeed conveyor drive chain Check all bearings for wear Check complete system for loose parts bolts nuts etc TIP When the red arrow on the chain tensioner becomes completely visible replace the drive chain UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 85 of 105 ADJUSTMENTS 6 ADJUSTMENTS UM ELGRA3 03 E 04 201 1 USER MANUAL ELGRA 3 Page 87 of 105 CR ADJUSTMENTS P rinzen GENERAL Only professionals who are familiar with the installation and its operation may perform adjustments In case of difficult or special adjustments consult the Service Department of Prinzen SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety AFTER ADJUSTMENTS When the adjustments are finished ensure the following A All fasteners are secure All tools are removed from the system All safety covers are in place and safety doors are closed The system is tested before starting production Page 88 of 105 USER MANUAL ELGRA 3 UM ELGRAS 03 E 04 201 1 ADJU
84. t 3 Open up the filter holder by pulling the clip on the topside 4 Replace the contaminated filter in the filter holder by a clean filter 5 Close the filter holder again CAUTION Always switch OFF the main switch before opening the filter holder ROLLER TRACK ACCESS For cleaning and maintenance purposes it is possible to remove the roller shafts from the bottom side of the roller track 1 Push the transport chain towards the side of the system 2 Pushthe roller shaft towards the other side of the system and remove it Page 80 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 e PREVENTIVE MAINTENANCE P PLC BATTERY REPLACEMENT Battery replacement Parameter settings of the system are stored in the memory of the PLC When the system is not powered ON the power for the memory is supplied by a battery ATTENTION During normal circumstances never remove the battery Without battery data may be lost resulting in malfunctioning of the system To prevent loss of the parameter settings replace this battery of the PLC every 2 years Try to have a spare battery on stock before the 2 years have passed The battery is a long lead item but keep in mind that a battery on stock is leaking juice so do not keep a battery on stock for more than 1 5 years Battery type CR2477N 3V Prinzen part number 8001500340 In case the battery is exhausted the mess
85. ting unit is 83 mm 17 In this position the distance between the roller shaft and the edge of all the star shaped cams should be approximately 2 mm 18 When the this is not the case remove some roller shafts from the roller track to have access to the setscrew See roller track access for details 19 Loosen up the setscrew of the start shaped cam reposition the cam and tighten up the setscrew afterwards CAUTION Be careful while manually turning the motor fan Make sure no persons are around the parts you intend to move UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 97 of 105 ADJUSTMENTS ZERO WEIGHING SENSOR Each time before an egg is weighed first a 0 weighing is executed to exclude dirt or other particles on the load cell from the weight of the egg For this it has to be sure that no eggs are on the load cell On the drive shaft of the ejecting system a cam is positioned which is detected by a sensor This sensor starts the zero weighing See below procedure for adjusting the start moment for this zero weighing 20 Turn the motor fan until the distance between the edge of the egg lane and the 1 elevator shaft block of the elevating unit EN is 83 mm 24 21 In this position adjust the zero weighing E cam on the drive shaft to a position where EN ath it just switches the sensor from OFF to ON 469 25 The distance between the tip of the sensor and UT UM
86. uated The PLC controls the Elgra3 The touchpanel shows information about the status of the system By pressing on certain parts of the touchpanel depending on the chosen button or screen the system is controllable process settings can be changed or information becomes visible on the screen Optionally it is possible to control downstream systems like a PSPC via this touchpanel besides controlling the Elgra 3 DANGER Although a lot of safety measures are built into the control of the system Prinzen cannot guarantee that no dangerous situations will occur Before you start the system make sure no persons are in danger DANGER By working on a higher operating level you have more possibilities to control the system manually Before starting to move parts of the system you have to assure yourself no other persons are in danger Make sure nobody is around the part you intend to move ATTENTION By working on a higher operating level you have more possibilities to control the system manually When you move parts manually it may be possible that parts will collide resulting in damage of the system UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 33 of 105 OPERATION ATTENTION It is not necessary to press real hard on the Touch Panel We advise against doing this because it may damage the Touch Panel It is forbidden to press on the Touch Panel with sharp objects because this may also damage the Touch Panel
87. ut tray empty The delay output tray empty is the time between the optional sensor no longer detecting eggs and the start of the Elgra When this delay time is set too short the Elgra starts and stops too often Delay start UV The delay start UV is the time between the system starting and the UV lights turning ON When this delay time is too short the UV lights switch ON and OFF too often which reduces the life time of the lamps Delay stop UV The delay stop UV is the time between the system stopping and the UV lights turning OFF When the delay time is too short the UV lights switch ON and OFF too often When this time is too long the UV light may damage the eggs infeed stop delay delay output trav full delay output tray empty delay start delay stop Elgra settings 2 80 After touching this arrow button the Elgra settings 2 screen appears UM ELGRAS 03 E 04 201 1 USER MANUAL ELGRA 3 Page 55 of 105 OPERATION P rinzen ee A ELGRA SETTINGS 2 123 Init page 17 01 59 H use handshake packer Use handshake packer With this button it is possible to toggle between false and true When true is selected the downstream systems are able to stop the Elgra when they are stopped themselves When false is selected the Elgra always continuous running regardless of the status of the downstream systems a 56 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 2
88. uto solenoid test 4 When the system is started after touching this button the ejectors are activated and are moving upwards and downwards one after the other continuously Before using this button first start the system Page 48 of 105 USER MANUAL ELGRA 3 UM ELGRA3 03 E 04 201 1 p rinzen T 212 AlarmText Init page 17 01 al Adusi machine Customer settings list settings Save machine ace language Software debug Sid Panel settings Graphics ATTENTION Changing parameter settings may result in malfunctioning and even damage of the system ATTENTION The service screens should only be used by advanced users of the system like Prinzen engineers for testing the system OPERATION SERVICE MENU In this menu the user of the system is able to change a number of settings using submenus Not all submenus are available for the operator or the supervisor Adjust machine settings After touching this button the machine settings menu appears In the submenus of the machine settings menu it is possible to change parameters that control the system Also some test functions for trouble shooting are available in some of the machine settings submenus All these submenus are not available for the operator and the supervisor Save machine settings With this button you can enter the save machine settings submenu In this menu it is possible to save the changed machine s
89. your system it is possible to just reset the performance data of your flocks but it is also possible to first save the data before resetting it When no USB socket is present on your system it is only possible to reset the performance data of your flocks Reset performance data 37 After touching this button the performance data of the current batches or houses is reset Save and reset performance data 38 After touching this button first the performance data of the current batches or houses is saved after which the data is reset Cancel 39 After touching the cancel button the performance data is not reset and or saved TIP _ After touching the reset button all batch performance data is deleted UM ELGRA3 03 E 04 201 1 rinzen 1012 AlarmText 23 Init page 17 01 59 total amount of eggs total amount of egga hatch total amount of eggs bia total amount of weighed eggs total eggweight Ka average weight ar 169 UM ELGRA3 03 E 04 201 1 OPERATION TOTAL PERFORMANCE DATA Since the batch performance data contains a lot of data it is divided over 2 screens Total performance data next screen 40 On the total performance data screen the total performance date of the Elgra after the last reset is displayed Since this data does not fit on 1 screen it is divided over 2 screens Touch this button to enter the next screen

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