User`s manual - Xtreme Power Conversion
Contents
1. Replace or upgrade the UPS without losing power to the protected equipment Provide surge protection if the UPS is not present Provide extra surge protection when the UPS is present As shown in the block diagram below Under normal operation the UTILITY INPUT flows through the XBDM to the UPS and then out to the CON NECTED LOADS Xtreme Power Conversion Corporation Page 6 XBDM User s Manual Bypass Distribution Module UTILITY CONNECTED INPUT LOADS Block Diagram with UPS As shown in the block diagram below Under maintenance operation the UTILITY INPUT flows through the XBDM to the CONNECTED LOADS the UPS is not in the circuit UTILITY CONNECTED INPUT LOADS Block Diagram without UPS System Configuration The diagrams shown give front top and rear view of the XBDM sd 649 6 9 649 XBDM 1015LV Front View 66 66 Ofgo XBDM 1015LV Rear View Ed amp 6 6 6 6 XBDM 1020LV Front View Xtreme Power Conversion Corporation Page 7 XBDM User s Manual Bypass Distribution Module 66 66 XBDM 1020LV Rear View XBDM 1030LV Rear View HERO XBDM 1020HV Front View Q XBDM 1020HV Rear View XBDM 1015LV Top View Xtreme Power Conversion Corporation Page 8 XBDM User s Manual Bypass Distri2. Relative humidity 0 909 non condensing Storage temperature 0 65 C 432 to 149 F Storage elevation 0 to 15 000m 0 to 50 000 ft Provide protection for the equipment from moisture Space and ventilation requirements must be met Xtreme Power Conversion Corporation Page S XBDM User s Manual Bypass Distribution Module Introduction The information provided in this manual covers single phase 15A 20A and 30A bypass distribution modules their basic functions operating procedures options available and emergency situations It also includes information on how to ship store handle and install the equipment Only detailed requirements of the XBDM units are described herein and installation must be carried out in accordance with this manual Refer to the associated UPS manual for UPS operating instructions Electrical installation must also carefully follow local legislation and regulations Only qualified personnel should conduct these installations as failure to acknowledge electrical hazards could prove to be fatal Product Description Many different kinds of sensitive electrical equipment can be protected by an Uninterruptible Power Supply UPS including computers workstations process control systems telecommunications systems sales terminals other critical instrumentation etc The purpose of the XBDM is to provide an extra level of protection in allowing for the replacement of a UPS without powering down
3. accept any package without the RMA number marked on the outside of the boxes 4 Return the UPS by insured prepaid carrier to the address provided by the Technician 5 Refer to the Warranty statements in this manual for additional details on what is covered Xtreme Power Conversion Corporation Page 19 XBDM User s Manual Bypass Distribution Module Xtreme Power Conversion Limited Warranty Xtreme Power Conversion XPC Corporation warrants Xtreme Power Conversion equipment when properly ap plied and operated within specified conditions against faulty materials or workmanship for a period of three years for XBDM Series products from the date of purchase For equipment sites within the United States and Canada this warranty covers repair or replacement at the sole discretion of XPC Corporation The customer is responsible for the costs of shipping the defective product to XPC Corporation XPC Corporation will pay for ground shipment of the repaired or replacement product This warranty applies only to the original purchaser If equipment provided by XPC Corporation is found to be Dead on Arrival DOA XPC Corporation will be respon sible for the costs of shipping product to and returning equipment from the customer in a timely manner as agreed to with the customer once the customer has requested and received a Return Material Authorization RMA number DOA equipment is defined as equipment that does not properly function according to
4. on the unit s outlets may have a dangerous amount of voltage even when not plugged into the wall outlet because the battery from the UPS may continue to supply power Care should be taken to undertake installation indoors free fram electrically conductive particles which are under temperature and humidity control in order to reduce the risk of electric shock It is best to disconnect the device using the power supply cord Ensure that the equipment is placed in a position near the outlet where easily accessible All servicing on this equipment must be carried out by qualified service personnel The Xtreme Bypass Distribution Module XBDM is intended to allow replacement of the UPS connected without having to shut down the equipment connected to the load circuits on the XBDM Caution should be observed as the XBDM is always supplied with power by either the UPS or UTILITY Xtreme Power Conversion Corporation Page 4 XBDM User s Manual Bypass Distribution Module Environment Ensure that all environmental concerns and requirements are met according to specifications listed in this document otherwise the safety of installation personnel cannot be guaranteed and the unit may malfunction Ensure that you remember the following when locating the XBDM Avoid extremes of temperature and humidity Operating temperature O C to SOC 32 to 122 F Operating elevation 0 to 3000m 0 10 0000 ft
5. 2 Attach the two vertical mounting brackets included to the horizontal rack mounting brackets on each end of the XBDM using four 4 retaining screws included see Figure 2 3 Install the XBDM in a suitable vertical location on the side of the rack rail with four 4 user provided mounting screws Xtreme Power Conversion Corporation Page 11 XBDM User s Manual Bypass Distribution Module Connecting Initial Connection and Startup Sequence If the UPS is already installed and operating continue to Step 3 2 Install the UPS and any optional Extended Battery Packs or Modules according to UPS manufacturers docu mentation Do not connect loads to the UPS Proceed to step 5 Prepare your equipment for shutdown Turn the UPS OFF in accordance with UPS manufacturers documentation 5 Unplug the UPS Depending on the model of UPS it may take a few seconds for the UPS to completely shut down All indicators on the UPS front panel should shutdown 6 Disconnect the protected equipment power cord s from the UPS 7 Verify that the BYPASS switch on the XBDM is in the UPS position EE XBDM Bypass Switch UPS Position 8 Plug the XBDM into a properly wired utility outlet XBDM to AC Input Receptacle The orange bypass available light should illuminate on the Bypass Distribution Module Xtreme Power Conversion Corporation Page 12 XBDM User s Manual Bypass Distribution Module 9 Plug the UPS OUTPUT co
6. NPUT RECEPTACLE on the XBDM 6 Remove the UPS ES Xtreme Power Conversion Corporation Page 15 XBDM User s Manual Bypass Distribution Module To reinstall the UPS and transfer your equipment from Maintenance Bypass AC Line operation to the UPS 1 If optional Extended Battery Packs or Modules are installed reconnect the cable from the battery pack or module to the UPS and turn on the circuit breaker on the battery back or module if applicable per the UPS manufacturers documentation Connect the UPS output cord from the XBDM to a UPS output receptacle Plug the UPS INPUT POWER CORD into the XBDM UPS INPUT RECEPTACLE Start the UPS per the manufactures instructions The red UPS available light should illuminate on the By pass Distribution Module Toggle the Bypass Switch on the XBDM to UPS position The XBDM is now powering your equipment from UPS power Note XBDM 1030LV has two BYPASS SWITCHES each controlling a separate group of receptacles Please assure you have operated both BYPASS SWITCHES prior to removing the UPS from the XBDM A label is placed an the top of each XBDM to highlight the proper connectivity of the INPUT and OUTPUT of the XBDM and UPS CAUTION 1 Connect INPUT AC UTILITY TO THE BYPASS DISTRIBUTION MODULE using the properly labeled input cord 2 Connect the UPS OUTPUT cord from the BYPASS DISTRIBUTION MODULE to the OUTPUT OF THE UPS 3 Connect the UPS INPUT CORD to the receptacle labele
7. R SWITCH Quantity and capacity V1 15A UPS OUTPUT Cord ta UPS out Bit 5 15P ACSURGE Max spike current 6500A Energy dissipation Tal Max clamping voltage 3SOVAC INDICATORS UPS available Utlity available Surge protection PHYSICAL Dimensions W X DX HT Weight INCLUDED IN BOK 19 rack mounting hardware 120VAC 20A 12 ft 5 20 50 60Hz 16A 16 208 14 5 208 1 208 1 20A 35 5 20P 6500A mar OVAC Red LED 120VAC 30A ft 1530P 50 60Hz 24A 5 208 5 208 1 15 308 2 204 3T 30 500A Tar 330VAC 15 5 Orange LED Green LED 17435175 in IU 35b Note XBDM 1020HV has two different part W s Please see Shipping List on next page Shipping List 1 1 XBDM 2 Standard 19 rack mounting hardware 3 User s Manual 4 For XBDM 1020HV A FOR USE WITH NXRTI 1000 XBDM1020HV1 1 1 IEC C19 to SCHUKO Il 1 IEC C13 to C20 IL 1 IEC C14 to C19 B FOR USE WITH NXRTI 2000 3000 XBDM1020HV2 1 2 IEC C19 to C20 I 1 IEC C19 to SCHUKO 230VAC 20A IEC c20 50 60Hz 16A 105 gj cas wes mas 1 20A Ecco 6500A 2201 33UVAC ier manual power cords 120VAC model Xtreme Power Conversion Corporation Page 18 XBDM User s Manual Bypass Distribution Module Obtaining Service If the UPS requires Service 1 Use the TROUBLESHOOTING section in this manual to eliminate obvious causes 2 Verify there are no circuit breakers tripped 3 Callyourdealerforassistance Ifyoucannotreachyou
8. XBDM 1015LV 1020LV 1030LV 1020HV Models User amp Installation Manual www xpec com 2014 Xtreme Power Conversion Corporation All rights reserved Rev 10 23 14 XBDM User s Manual Bypass Distribution Module Table of Contents Introduction ProductDescription Bypass Distribution Description System Configuration LeDDescription Hardware Installation Guide Installation Connecting Initial Connection and Startup Sequence User s Operations Normal Operation BypassOperation Specifications Shipping List ObtainingService Xtreme Power Conversion Limited Warranty Xtreme Power Conversion Corporation Page 2 XBDM User s Manual Bypass Distribution Module Thank you for selecting this bypass distribution module It is designed to work in conjunction with a UPS to provide you with protection for connected equipment Please read this manual before installing the XBDM Series models XBDM 1015LV XBDM 1020LV XBDM 1030LV and XBDM 1020HV as it provides important information that should be followed during installation allowing you to correctly set up your system for the maximum safety and perfor mance Included is information on customer support and service If you experience a problem with the XBDM please contact technical support WARNING Incorrect installation operation and or modifications made to the XBDM will void the manu
9. allow servicing of the UPS so as not to affect the LOADs connected and protected To transfer between UPS and utility sources swiftly actuate the bypass switch to the opposite position Both the UPS and Utility lights available must be illuminated to prevent transferring to a non powered source Normal Operation When operating in NORMAL mode the switch on the front of the XBDM will be in the UPS position Wes 7 iL LI XBDM Bypass Switch UPS CAUTION The red LED on the bypass module must be illuminated before transferring to the UPS position Bypass Operation To transfer your equipment to Maintenance Bypass AC Line operation and remove the UPS 1 Toggle the Bypass Switch on the XBDM to UTILITY position The XBDM is now powering your equipment from Utility power Figure 23 XBDM Bypass Switch UTILITY CAUTION The Orange LED must be illuminated before transferring to BYPASS operation CAUTION When the XBDM is operating in UTILITY MODE the LOAD connected is not protected from power out ages 2 Press the OFF BUTTON on the UPS per the UPS manufacturers documentation 3 If any optional Extended Battery Packs or Modules are connected to the UPS turn off the circuit breaker on the battery pack or module if applicable and disconnect the cable from the battery pack or module to the UPS Disconnect the UPS output cord from the XBDM to the UPS output receptacle Disconnect the UPS INPUT CORD from the UPS I
10. bution Module LED Description The XBDM has three LED s on the front control panel These LED s allow the user to quickly understand the status of the unit Red LED UPS power is available Orange LED Utility is available for Bypass operation Green LED Surge Protection is available GREEN LED RED ORANGE LED LED XBDM Front Panel LED s CAUTION The Orange LED must be illuminated before transferring to BYPASS power The Red LED must be illuminated before transferring to UPS power Xtreme Power Conversion Corporation Page 9 XBDM User s Manual Bypass Distribution Module Hardware Installation Guide Inspect the XBDM upon receipt The packaging is recyclable keep it for reuse or dispose of properly Installation The XBDM supports horizontal 1U rack mount and vertical rack mount installation Horizontal Installation 1U 1 Attach the two 2 XBDM horizontal mounting brackets included on each end of the XBDM using four 4 retaining screws included XBDM Horizontal Mounting 2 Install the XBDM in a suitable horizontal location in the rack rail using four 4 user provided mounting screws Xtreme Power Conversion Corporation Page 10 XBDM User s Manual Bypass Distribution Module Vertical Installation OU 1 Attach the two 2 XBDM horizontal mounting brackets included on each end of the XBDM using four 4 retaining screws included XBDM Vertical Mounting
11. d UPS INPUT on the BYPASS DISTRIBUTION MODULE BE BS For addition information reference the user s guide for this product XBDM 1015 10200V Top Unit Label Xtreme Power Conversion Corporation Page 16 XBDM User s Manual Bypass Distribution Module CAUTION 1 Connect INPUT AC UTILITY TO THE BYPASS DISTRIBUTION MODULE using the properly labeled input cord 2 Connect the UPS OUTPUT cord from the BYPASS DISTRIBUTION MODULE to the OUTPUT OF THE UPS 3 Connect the UPS INPUT CORD to the receptacle labeled UPS INPUT on the BYPASS DISTRIBUTION MODULE For addition information reference the user s guide forthis product XBDM 1030LV Top Unit Label CAUTION 1 Connect INPUT AC UTILITY TO THE BYPASS DISTRIBUTION MODULE using the properly labeled input cord 2 Connect the UPS OUTPUT cord from the BYPASS DISTRIBUTION MODULE to the OUTPUT OF THE UPS 3 Connect the UPS INPUT CORD to the receptacle labeled UPS INPUT on the BYPASS DISTRIBUTION MODULE For addition information reference the user s guide for this product XBDM 1020HV Top Unit Label Xtreme Power Conversion Corporation Page 17 XBDM User s Manual Bypass Distribution Module Specifications POWER RATING Voltage current 120VAC 1SA INPUT Utility input 12 5 15P AC frequency 50 60Hz OUTPUT Masimum output 12A RECEPTACLES Front output 16 s 15 amp Rear output 4 5 158 Rear UPS input MESEN TRANSFE
12. factures warranty Xtreme Power Conversion is not liable for personnel or equipment damages as a result Xtreme Power Conversion Corporation Page 3 XBDM User s Manual Bypass Distribution Module IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CAUTION Two sources of power are present in the XBDM UPS power and Utility power CAUTION UPS has Internal Batteries Risk of electrical shock Hazardous live parts inside the UPS are energized from the battery supply even when the input AC power is disconnected CAUTION No User serviceable Parts Risk of electrical shock do not remove cover No user serviceable parts inside Refer servicing to qualified service personnel WARNING nit intended for installation in a controlled environment per installation instructions CAUTION If flammable substances such as gases or fumes are present or if the room is airtight a hazardous situ ation may exist in which no electrical equipment should be operated vos It is strongly recommended that the XBDM not be opened as components have very high voltage and touching those components may be fatal Only a qualified technician or authorized agent may service the unit The XBDM unit s output receptacles can carry live voltage even when not connected to an input voltage source The UPS has its own internal energy source amp cumom The unit has a dangerous amount of voltage If either the UPS or BYPASS indicator is
13. profits or revenue loss of equipment loss of use of equipment loss of software loss of data cost of substitutes or claims by third parties Purchaser s sole and exclusive remedy for breach of any warranty expressed or implied concerning Xtreme Power Conversion equipment and the only obligation of XPC Corporation under this warranty shall be the repair or replacement of defective equipment components or parts or at XPC Corporations sole discretion refund of the purchase price or substitution of an equivalent replacement product Xtreme Power Conversion Corporation Page 20
14. rd from the XBDM into an OUTPUT RECEPTACLE on the UPS CORD TO UPS OUTPUT RECEPTACLE 66 88 XBDM Cord to UPS Output Receptacle 10 Plug the equipment to be protected into the appropriate XBDM output receptacles Note XBDM 1030LV has two LOAD GROUPS If you have a combination of loads greater than 20A split the loads by plugging some cords into LOAD GROUP 1 and the others into LOAD GROUP 2 POWER OUTPUT RECEPTACLES Teese omiy Back View XBDM 1015 10201V Output Receptacles Xtreme Power Conversion Corporation Page 13 XBDM User s Manual Bypass Distribution Module D 5 0 1 POWER OUTPUT RECEPTACLES XBDIM 1020HV Output Receptacles 11 Plug the UPS INPUT power cord into the UPS INPUT RECEPTACLE on the XBDM Depending upon the UPS op eration once the XBDM is connected to AC INPUT the UPS may begin its startup procedure UPS INPUT RECEPTACLE XBDM UPS Input Receptacle 12 Press the ON BUTTON on the UPS All indicators on the UPS should operate normally and output power should be provided to LOADs connected to the XBDM OUTPUT The red UPS available light should illuminate on the Bypass Distribution Module Xtreme Power Conversion Corporation Page 14 XBDM User s Manual Bypass Distribution Module User s Operations The purpose of this BYPASS DISTRIBUTION MODULE is to
15. rdealer oriftheycannotresolvethe problem callXtreme Power Conversion Corp Technical Support at 800 582 4524 Technical support inquiries can also be made at support xpec com Please have the following information available BEFORE calling the Technical Support Department Your name and address The serial number of the unit Where and when the unit was purchased All of the model information about your UPS Any information on the failure including LED s that may or may not be illuminated A description of the protected equipment including model numbers if possible A technician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer available ask the Technical Sup port Technician about obtaining a replacement set of packaging material It is important to pack the UPS properly in order to avoid damage in transit Never use Styrofoam beads for a packing material 2 Include a letter with your name address daytime phone number RMA number a copy of your original sales receipt and a brief description of the problem 3 Mark the RMA number on the outside of all packages Xtreme Power cannot
16. the loads connected The XBDM can work with most single phase topologies It will not work with topologies that have a phase shift between input and output like ferro of UPS with an isolation transformer Electrical interference exists in many forms causing problems in AC power from lightning power company ac cidents and radio transmission motors air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slow voltage fluctuations frequency variations differential and common mode noise transients etc To prevent power line problems from reaching critical systems causing damage to software hardware and equip ment malfunctions the UPS maintains constant voltage isolating critical load output and cleaning the utility AC power When a UPS fails or needs maintenance many times it is necessary to turn off the UPS and disconnect it from incoming electrical circuits With the XBDM installed between the incoming Utility and the UPS you can re place the UPS and or Batteries without dropping the load You simply switch the XBDM from UPS power to Utility power and remove the UPS while the load connected to the XBDM continues to operate temporarily from Utility power Bypass Distribution Description The Xtreme Bypass Distribution Module XBDM is designed to operate with a single phase UPS up to 30Amps in output capacity The XBDM allows you to
17. user documenta tion when initially received and connected in conjunction with proper procedures as shown in the user documen tation or via support provided by XPC Corporation personnel or authorized agents This warranty shall be void if a the equipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifi cations or c the equipment has been used or stored in a manner contrary to the equipment s operating manual intended use or other written instructions Any technical advice furnished by XPC Corporation or a XPC Corpora tion authorized representative before or after delivery with regard to the use or application of Xtreme Power Con version equipment is furnished on the basis that it represents XPC Corporations best judgment under the situation and circumstances but it is used at the recipient s sole risk EXCEPT AS STATED ABOVE XPC Corporation DISCLAIMS ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EXCEPT AS STATED ABOVE IN NO EVENT WILL XPC Corporation BE LIABLE FOR DIRECT INDIRECT SPECIAL INCI DENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF Xtreme Power Conversion EQUIPMENT including but not limited to any costs lost
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