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1. 12 1 13 cado 13 1 13 1 Refrigerator Control Panel bu e oes RR 0 na nel 13 1 132 Switching On the Refrigerator sssi perido bee de 13 1 13 3 Switching Off tbe Refrigerator ne Rer e UP ME re eoe 13 2 134 De trostme the Rem craton RAS 13 2 13 5 Storms Food 2o ee Sea dle tate D oO AAA 13 3 13 6 Making Ice Cubes di 13 3 137 Door Lock etr a ee Ed eh 13 3 14 Air Conditioning eae een 14 1 15 TOU na 15 1 15 1 Thetford pe mero fd NER 15 1 16 Winter Camping pas TRA RE 16 1 16 1 General Notes on Winter Camping err e ra I eed IET HR UN enel cds 16 1 162 Additional Notes on Winter Camping usa da RAN Be I eS 16 1 16 3 Recommended Accessories for Winter Camping 0 0 00 cece cece n 16 2 17 Laylng Up 42220998 ine a erp ee dan ___ _________ 17 1 17 1 General Notes for Temporary Layimp up ccc ern 17 1 18 Cleaning amp Care nenn 18 1 18 1 Cleaning and Care of the Exterior of the Mobile Home eissir eir ernennen 18 1 18 1 1 Cleaning Plastic Part
2. 198 49008 50 07 79 1b apis Yo w 100 1831 uonJauuo 100 pea ddng APIS JULI OCA TI uoroeuuoo Joost 19505 pap eg uon POS TI adid Ayddns 1078 Jo1e10319 528 peg 28 q sseureq SUM 3114 9x Je9y LA Vc ET 0r 6 c Electrical Installation 551 10 9 MJ 2004 08 2004 Cosmos SECTION 11 HEATING amp Hor WATER HEATING amp Hor WATER WEINSBERG 11 Heating amp Hot Water 11 1 General Notes on the Heater and Hot Water Heating On model 551 K the Trumatic E optional Trumatic C gas heater is used The heater is operated and controlled using the control panel with a rotary switch and is described from section 11 2 On model 551 MQ the gas heater is integrated into the hot water boiler The operation and control of the Trumatic C heater is described in section 11 3 on page 11 3 11 2 Switching On the Trumatic E Heater WARNING The separ
3. 5 Are you sure that all containers with liquids including those in the refrigerator cannot over 12 Are the gas bottles securely fastened with fastening straps in the gas locker are the gas bottle stop valve and all gas taps closed 13 Is the payload securely fastened against sliding 14 Have all the tyre pressures including the spare tyre on the mobile home been checked as per the Tyre Pressure Table page 21 2 1 5 Are first aid kit check for completeness and hazard warning triangle stowed where they are in easy reach 16 Do you have a correctly pumped up spare wheel the corresponding tools and a suitable vehicle jack for the maximum technically permissible laden mass in case you need to change a wheel 17 Do all lights work on the mobile home test Cosmos MJ 2004 GB 08 2004 4 3 BEFORE THE JOURNEY WEINSBERS CAUTION After a few kilometres stop and check once again that the payload inside the mobi le home is securely tied down and cannot slip NOTE At the end of this manual you will find a another copy of the checklist and along with ticking off the individual check points you can enter and tick off important personal check points We suggest that you make copies of these pages so you will always have a blank checklist ready to hand before you set out on a journey 4 5 Brakes WARNING Any defects in the bra
4. eee eee 7 9 kg gt gt gt LJ Air recirculation system 12 VDC 2 krei ER ERR 1 2 kg gt gt gt LJ AL KO HYFS8A trailer booed bape Jha ee IEEE 314 gt gt gt Antenna packet SAMY SAT 2 05 ee cua ee eh e 20 0 kg gt gt gt Awning 300 x O 23 5 kg gt gt gt A 1 0 kg gt gt gt Blaupunkt PEE eR ep LE nee 1 0 gt gt gt Blaupunkt radio CD 1 0 kg gt gt gt Carpeting 1n Cab ias HER Mae bea 6 9 kg gt gt gt LJ Coll Springs iiu ipa der edt DEF de nd DER Xue s 4 6 kg gt gt gt Cycle carrier for 2 bicycles rear 2 5 3 kg gt gt gt Cycle carrier for bicycles rear 2 5 5 kg gt gt gt EE 14 kg gt gt gt LJ Duomatic with remote display 2 2 0 kg gt gt gt Ducato alloy wheel 6 1 2x 16 wi sce ee renni ekrani tad TUT a 0 0 gt gt gt Ducato 7x 15 wheel nu oh eis RAM RR ER TP ER ELS E ERE 0 0 gt gt gt blectuc external rear View MITON o u een ea aa 1 0 kg gt gt gt Engine heat exchanger for hot water heater 2 4 0 kg gt gt gt LJ
5. 16 1 Adjusting the Vehicle Seats 4 5 Vehicle Seats Xr RR I FERE 4 6 Model Aguti MILAN Vehicle 4 6 Forward Back Adjustment 4 6 Rotary Unit 2 area 4 6 Backrest Adjustment 2 4 6 Armrest Adjustment 0 4 6 Afterithe Journey coss tas do were 6 1 Aur Conditionmg sis kr e 14 1 AWIE 6 1 Before the First 2 4 1 Before the Journey ee 4 1 ric ae een ala 4 4 Care and Cleaning of the Inside of the Mobile Home 18 3 Cleaning Plastic Parts Inside the Mobile Home 18 3 Care and Cleaning of the Sun 18 5 Dealing with Mould on Awning 18 6 Treatment of Stiff Zip Fasteners 18 6 Care and Cleaning of the Roof Window 18 5 Changing a Wheel u un corri Res 5 3 Changing the Gas Bottle 8 5 Checking the Mobile Home Before Starting the Journey 4 3 is 23 1 Checklist for Personal Entries 23 2 Circuit Diagram Model 551 10 8 Circuit Diagram Model 551 10 9 Cleaning amp Care doradas aed Pea ed dem 18 1 Cleaning
6. 8 2 Power Supply evo ker pb exis 10 1 Power Supply 230 VAC Mains 10 1 Protection of the Electrical Circuits in the Mobile Home 10 4 WeINSBERS R Recommended Accessories for Winter Camping 16 2 A sar 13 1 Refrigerator Control 13 1 Refuelling the Mobile Home 52 Registering the Mobile Home 4 REMItop Roof Window optional equipment 7 6 Opening and Closing the Glass Dome 7 7 Opening and Closing the Glass Dome Bad Weather Position 7 8 Extending th Cover x iicet e YAT 7 8 Opening and Closing the Mosquito Blind 7 9 S Safety Devices tesa 2 2 Safety Instructions for Road Travel 2 2 Safety Instructions for the Gas System 2 4 Safety Instructions 2 1 Setting Up the Mobile 6 1 Service Chatt 2 anna er 19 2 DEVIN PP 19 1 Sleeping anne 7 10 Preparing for Sleeping 7 10 Converting the Seating Module with Height Adjustable Table to a Bed Mode 591 e DESEE ees 7 10 Converting the Seating Module with Hook In Table to a Bed Model 551 cocoa ine 7 11 Specifications reinen 21 1 Specifications and Floor Plan with Heating Diagram 21 10 Statutory
7. m m m m m m m m m m m m m m m m m m m m m m m m m m kg Cosmos MJ 2004 GB 08 2004 21 5 SPECIFICATIONS WEINSBERS kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg Total weights of the Personal Equipment L kg 21 6 MJ 2004 GB 08 2004 Cosmos SPECIFICATIONS WEINSBERIS 21 2 2 Explanations on the Payload Calculation CAUTION The maximum technically permissible laden mass of the mobile home as shown in the vehicle documents must not be exceeded when the total mass of the payload is added to the mass of the vehicle in running order An excessive payload will have an adverse effect on the handling of your mobile home You may lose control of the vehicle as a result r The mobile home should be loaded as described in Section 4 3 1 page 4 3 r Once you have loaded up your mobile home have it weighed on a public weighbridge before you set out on your journey gt If the actual total mass of your mobile home exceeds the maximum technically permissible laden mass then you will lose your warranty claims against the manufacturer and your insurance cover will be vo
8. dE 21 1 General Notes on the 21 1 Tyre Pressure Table nee ee 21 2 Tyre an 4 5 U Using the Gas 12 1 V Vehicle eo ERR S 4 7 Ventilating the Mobile 7 1 Wastewater Disposal 9 1 Emptying the Wastewater 9 1 Water Supply diia tan 9 1 Winter Camping RA asadas EAS 16 1 Cosmos MJ 2004 GB 08 2004 24 3 NOTES 0 WEINSBERS P 7 i wei Concept layout amp Dokumentation 85521 Ottobrunn Schaller Druck Kopie 81737 M nchen Printed on paper bleached without the use of chlorine WEINSBERS KNAUS TABBERT GROUP GMBH Sandweg 1 D 36391 Sinntal Mottgers Telephone 49 0 66 64 89 1 84 Fax 49 0 66 64 61 98 Internet http www ci wilk de e mail wilk ci wilk de MJ 20
9. 7 8 7 114 Opening and Closing the Mosquito Blind IH 7 9 112 Sleeping en eevee 7 10 7 12 1 Preparing for Sleeping 7 10 7 12 1 1 Converting the Seating Module Height Adjustable Table to a Bed model 551 7 10 7 12 1 2 Converting the Seating Module with Hook In Table to a Bed model 551 7 11 8 Gas Supply 8 1 8 1 General Notes on the Gas Supply cesse is ET ORRORRURRRRERE RO RICE a QUPD FEAR RR 8 1 82 c 8 2 83 Placing Gas Bottles mi the Gas Locker 25 area a OSs Ge UPPER PH Ra pee ees 82 84 General Information on the Gas I mme 8 2 8 5 En Pp 8 3 8 5 1 Gas Taps for Cooker and Heater anna 8 3 8 6 Outside Gas Connector wer ee ee nern VERI ERES CIERRE dcr mace e 8 4 8 7 Changing the Gas Bottle etaed rede gis eR ES td PU did Disi idR ORE 8 5 0 2 MJ 2004 GB 08 2004 Cosmos CONTENTS WEJNSBERS5S 8 8 Duomatic L Plus gas regulator set with automatic changeover and remote display for the two bottle system 8 6 8 8 1 Instructions Tor the Duoratic ovas Lia ea ae aa 8 6 8 8 2 Important Notes on the Use of the 8 6 8 8 3 Changing the Gas Bottle on the DUO econo sies Ry war aa B RI eae 8 7 8 8 4 Du
10. 230 VAC mains connection 12 VDC backup battery 230 Volt sockets P Lights B Charger P Refrigerator D Water pump B Thetford toilet flush P Heate 12 Volt sockets B Wastewater tank heating pipe heating optional Electrical Supply Electrical Supply 10 7 12 VDC Supply from Backup Battery and Charger 10 7 1 Backup Battery WARNING Observe the separate instructions from the battery manufacturer The backup battery battery 2 with the main appliance fuse is fitted under the passenger s seat This means that the mobile home has its own 12 Volt power supply The charge state of the starter battery battery 1 and the backup battery battery 2 can be checked by pressing the corresponding button Starter battery charge state button item 2 page 10 3 Backup battery charge state button item 1 page 10 3 on the Onboard Control It is advisable to charge the backup battery with the charger for at least 10 hours before use Switch off all electrical appliances while charging so as to achieve a rapid and optimum charge Charging should be supervised This can be done using the button and the LED display on the Onboard Control Before connecting up to the 230 Volt mains you should check the level of charge in the backup battery by pressing the button item 1 page 10 3 on the LED array Cosmos MJ 2004 GB 08 2004 10 5 POWER SUPPLY WEINSBERS Once you have connec
11. 1 HOWE WOT ari ee A AAA A 1 1 2 Safety Instr ctlong cesses E ET EC 2 1 2 1 Safety Devices i eso a ER 2 2 2 2 Safety Instructions for Road Travel elle per ULP ii RERUM E Dy eens 2 2 23 General Safety Instructions a bh engaged 2 3 23 1 Fitting Rear Carrier Systems osos do deae reb Ig QUSE ida eu 2 4 24 Safety Instructions for the Gas SR E GRAUE 2 4 23 Fire Safely SEX ea I Nu dc tah ETE Ed 2 6 2 5 1 Prevention of Pire HazatdS 2 sete en eh 2 6 2 52 Fire PhS e UTITUR 2 6 2 5 3 lu Sr T E PEU 2 7 2 6 Important Notes for the Sanitary Area un nen ek ea nassen 2 7 2 7 Environmental 0668 ioco Ra e REX bide ia ON UR er ne 2 7 2 8 Supplementary NOS EU REUS TY q e 2 8 3 Description sensores ees AAA ORI OCA DA EINE NUR EAR RUE CRAT 3 1 3 1 General Construction and Equipment of the Mobile cece eee eee eee 3 1 3 1 1 eating Layout o nits cos sige seeds os re ie RENT RAS 3 2 4 Before th Journey na eas reU AA AA AAA ia 4 1 4 1 Before the First Journey a en ae a eppure 4 1 42 Registering the Mobile 4 1 43 P
12. Cose bra rb RA RR RET ET 22 1 Storing errada 13 3 Supplementary Notes 2 8 Switching Off the Refrigerator 132 Switching On the 13 1 Switching On the Trumatic E 11 1 Adjusting the Trumatic E Heater 11 2 Switching On the Trumatic E Ventilation 11 2 Switching Off the Trumatic E Heater 11 2 T Thetford Unt dtr Rees 15 1 jl m 15 1 Troubleshooting 4 25 3 22 02 20 1 24 2 MJ 2004 GB 08 2004 Cosmos INDEX WEJNSBERS5S Trumatic C Heater Boiler 11 3 Heating with Hot Water Requirement 11 3 Heating without Hot Water Requirement 11 3 Adjusting the Trumatic C Heater Boiler 11 4 Switching Off the Trumatic C Heater Boiler 11 4 Hot Water Supply Using the Trumatic 11 5 Hot Water Heating is PEE 11 5 Emptying the Hot Water Boiler 11 7 12 VDC Power Supply in the Living Area 10 2 12 VDC Power Supply via Backup Battery and Charger 10 5 Backup Battery 2344 cnsans sere eR 10 5 Charger RAF AES 10 6 Example How to Calculate the Electricity Consumption using 80 battery RR eh 10 7 TES
13. earth connection Making a Mains Connection Cosmos MJ 2004 GB 08 2004 10 1 POWER SUPPLY WEINSBERIS NOTE We also recommend that you carry an adapter set so that you can connect a plug with scraping earth connection on one side with the mains socket in the country you are visiting on the other 1 When running the cable to the power point start from the mobile home and connect up to the power point last 2 When disconnecting the electrical cable remove the plug from the power point end and then reel the cable in When the mobile home is connected to the 230 Volt power supply both the backup battery battery 2 and the starter battery battery 1 are automatically re charged via the charger 12 Volt appliances are supplied from the backup battery 10 3 12 VDC Power Supply in the Living Area When the 230 Volt power supply is not connected or is switched off the living area of the mobile home is supplied with 12 VDC power from the backup battery battery 2 whether the vehicle s engine is running or not When the engine is running the backup battery battery 2 and the starter battery battery 1 are both charged up by the vehicle s alternator The 12 Volt power supply can be switched on and off with the 12 VDC appliance main switch on the Onboard Control item 9 page 10 3 CAUTION Running the electrical appliances in the mobile home especially the refrigerator and the hot a
14. oreet tete deeb ae 21 7 2122 1 Mass m Running ae RR ee CERES EE ERR 21 7 212 22 Basic Equipment i e aan en e XR CU E RO 21 7 212 2 3 Maximum Technically Permissible Laden Mass I 21 8 212 3 Weights or the Payload epe ep ta XE NR E ER RUE 21 8 21 2 3 1 Weights of the Accessories nenn E a 21 8 21 32 Weights of the Personal Equipment a REN a ERES 21 8 21 24 Formula Tor the Payload Calculation 3 dew eR een is LO T eteieds 21 9 21 3 Specifications and Floor Plan with Heating Diagram 21 10 22 Information amp Tips 22 1 22 1 otatutory Tests costs Eder ur S NES 22 1 222 Accessories to be Carried on the Vehicle in Case of Emergency 8 88 22 1 223 Emergency Telephone Numbers u a r 22 2 23 Checkliste ia en 23 1 23 1 Checklist for Personal Entries 2 ee ee aan Ra 23 2 24 Inder 24 1 MJ 2004 GB 08 2004 0 5 SECTION 1 FOREWORD FOREWORD WEJNSBERS5S 1 Foreword We wish you all the best for your WEINSBERG mobile home Your holiday home on wheels has been designed and manufactured to give you the maximum possible enjoyment Please read through this manual carefully before using the vehicle to ensure you
15. F 10014 JU a Ll Ui ic 1 2 47 y pis ya ARAN e yo Jayvadspnoy EI 19311 Zurra pea 1931 301199 1002 pray Ajddng APIS YA IAA TI TUOI OT 100 pray jddng uajpy 199205 uay 19205 IAA TI edid Ayddns 1939 21 2018 981 528 queg 28 q sseureq Jury 3119 NM cb lt Model 551 Cosmos MJ 2004 GB 08 2004 10 8 ELECTRICAL SUPPLY BERI Model 551 ircuit Diagram C 10 9 Engine compartment 9pis w 0 194904 Josuas 9 ouro1 SIOJROIPUT Uv J9J2M9 SM 5 JUL 1978 YSI 1481 9110 Ajddng oe 39101 pro oy L pued 011103 39110 YA IAA cT 0011290009 JOOY Jenae VS 19311 1oyeadspno7 Ya w
16. GB 08 2004 17 1 LAYING UP WeINSBERS gt Clear heavy snow off the roof gt Regularly air the mobile home gt We recommend that you heat the mobile home through and air it thoroughly once a month in the winter gt Before using the mobile home again open all water taps and thoroughly flush all water pipes with fresh water gt Ifthe mobile home has been laid up for a long period of time have the brake system checked over by an authorised service centre before using it again 17 2 MJ 2004 GB 08 2004 Cosmos SECTION 18 TT T CLEANING amp CARE CLEANING amp CARE WEINSBERIS 18 Cleaning amp Care 18 1 Cleaning and Care of the Exterior of the Mobile Home The outer skin of the mobile home is made from aluminium sheet The surface of this aluminium sheet is stove enamelled with an acrylic paint This process known as polyester coil coating is a modern environmentally friendly way of surface finis hing which creates high colour brilliance and is extremely durable To maintain the high quality of the finish you should care for the paintwork as described below Salt soot bird droppings and other aggressive substances should always be removed from the paintwork of the mobile home immediately before they have time to leave a stain gt Wash your mobile home with water regularly if you are near the sea You should clean your mobile home as you would a car WARNING Take ext
17. Using a rotary knob on the changeover regulator 1 you can define from which bottle gas is to be drawn If the rotary knob is in the red gas is predominantly drawn from the bottle with the central regulator A The gas bottle with the changeover regulator B is then used as a reserve bottle If on the other hand the rotary knob is in the green gas is predominantly drawn from the bottle with the changeover regulator B and the gas bottle with the central regulator A is used as the reserve bottle 1 Changeover regulator rotary knob 4 Gas bottle stop valve A 2 Pressure gauge A Central regulator 3 Gas bottle stop valve B B Changeover regulator Configuration of the Duomatic L Plus NOTE The rotary knob must always be turned to the stop The bottle defined for use by the rotary knob is always emptied first The gas pressure regulator set then automatically switches to the previously defined reserve bottle When the remote display is switched on the related indicator A item 5 page 8 8 or B item 6 page 8 8 goes out and indicates an empty gas bottle 8 8 2 Important Notes on the Use of the Duomatic r Always place gas bottle particularly 33 kg bottles upright and secure against falling over MJ 2004 GB 08 2004 Cosmos GAS SUPPLY WeINSBeERS The regulators are equipped with a combination fitting and are suitable for commercially available 3 kg 5 kg 11 kg and 33
18. gen 2 7 A ent 1 1 Fresh Water Supply 0 e 9 1 G Gas Syste Ri nase 8 1 Gas Taps dre Aa 8 3 Gas Taps for Cooker and 8 3 General Construction and Equipment of the Mobile Home 3 1 Seating Lay oru euet ers ed ws qe eios iba 32 General Information on the Gas Consumption 8 2 General Notes for Temporary Laying up 17 1 General Notes on the Gas Supply 8 1 General Notes on the Heater and Hot Water Heating 11 1 General Notes on Winter Camping 16 1 General Safety Instructions 2 3 Fitting Rear Carrier Systems 2 4 H Heating amp Hot Water 11 1 I Important Notes for the Sanitary 2 7 Information amp 22 1 Intervals for Statutory Testing and Exhaust Gas Test 19 1 Cosmos MJ 2004 GB 08 2004 24 1 INDEX L A m ico eder ate DR 17 1 ie 7 1 LPG ent RAS 8 2 Maintenance amp 19 1 Making Hlectrical Connection Between Mobile Home and Power Point estes erre naar 10 1 Making Ice Cubes tt tte 13 3 Obtaining a Replacement 4 7 Onboard Control ea 10 3 Opening
19. kg gas bottles The regulators are always to be fitted such that the protective caps are on top see figure page 8 6 Do not kink or tightly bend gas hoses If the gas system is to be operated with only one gas bottle g in summer the central regulator item A page 8 6 is to be used Turn the rotary knob 1 on the changeover regulator B to the red Hang the unused changeover regulator on the regulator bracket above the gas pressure regulator set to protect it from damage r The pressure gauge 2 on the central regulator does not indicate the gas bottle contents but the current gas pressure in the bottle this pressure is dependent on the ambient temperature c Under normal operating conditions it is recommended to ensure correct function of the system to change the gas pressure regulator at the latest 10 years from the date of manufacture 8 8 3 Changing the Gas Bottle on the Duomatic WARNING When changing the gas bottles you must be aware that there is still gas in an empty gas bottle For this reason smoking and any form of naked flame are forbidden The gas pressure regulator enables an empty gas bottle to be changed without interrupting the operation of the appliances as all the appliance continue to be supplied from the reserve bottle If one of the indicators A item 5 page 8 8 or B item 6 page 8 8 goes out the related gas bottle is empty Close gas bottle stop valv
20. 7 11 4 Opening and Closing the Glass Dome CAUTION Prior to opening the glass dome the opening area must be cleared To open the glass dome proceed as follows 1 Unlock both rotary locks by pressing the button and at the same time rotating by 90 degrees 2 Push glass dome fully upward at the rotary locks with both hands until the legs engage Push glass dome to the required position To close lock the glass dome proceed as follows 1 Close glass dome by pushing the rotary locks with both hands Then pull both rotary locks evenly down until the glass dome is closed 2 Lock both rotary locks by pressing the button and at the same time rotating by 90 degrees Opening Closing the Glass Dome Cosmos MJ 2004 GB 08 2004 7 7 7 11 2 Opening and Closing the Glass Dome Bad Weather Position CAUTION Prior to opening the glass dome the opening area must be cleared To open the glass dome to the bad weather position proceed as follows 1 Unlock both rotary locks by pressing the button and at the same time rotating to the middle cut out on the bracket bolted to the frame 2 Glass dome is then opened by approx 15 mm In this way itis not possible for the rain to enter and the wind cannot open the glass dome To close the glass dome proceed as follows 1 Unlock both rotary locks and pull down eve
21. Fiat driver i eese Rr es ne E OE E EE pne Re 2 5 kg gt gt gt Fog lamp vehicle 212208 Be he EGO EYE epe s 2 0 kg gt gt gt Front mud flaps x t ERI 1 0 kg gt gt gt n Cosmos MJ 2004 GB 08 2004 21 3 SPECIFICATIONS WeINSBERS Laserline alarmi Age dash edhe xv ES eI equ OE NEU ees 1 5 kg gt gt gt Molto motorcycle upgrade kit 2 BR OEE OE en T ne ERE Foe Rd 18 5 kg gt gt gt Mosquito net Ri Ra nls aber iis alee 16 0 kg gt gt gt Omnivent 12 VDC roof 50 kg gt gt gt Onboard battery charger automatic 250 W 1 8 kg gt gt gt Onboard gel battery Ab 2 2 44 eil es ern een sn sr nee 26 0 kg gt gt gt Oyster DX 63 aenal package wir en pase Cd ge 25 0 kg gt gt gt Oyster DX 85 aerial package sre PUE ERI ER My 27 6 kg gt gt gt LJ Pilot seats coordinated to body finish 2 off 7 4 kg gt gt gt LJ Power awning dre bit peed inde ien eR en ee ee 2 5 kg gt gt gt Radio preparation use Bos SEE Eee be dS Be a 2 0 kg gt gt gt REMI t
22. SPECIFICATIONS o WeINSBERS Cosmos 551 Cosmos 551 Chassis engine 15 2 3JTD Gas pressure mbar 30 Chassis engine 15 2 8JTD Gas pressure mbar 30 Water pressure bar 1 8 Water pressure bar 1 8 Max technically permissible Max technically permissible laden mass kg 3 300 Capacity litres laden mass kg 3 300 Capacity litres Mass in running order kg 2 613 Fresh water tank 85 Massin running order kg 2 638 Fresh water tank 85 Payload kg 687 Wastewater tank 80 Payload kg 662 Wastewater tank 80 Hot water boiler 12 5 Hot water boiler 12 5 Total width mm 2 024 Thetford toilet 17 Total width mm 2 024 Thetford toilet 17 Total height mm 2 550 Total height mm 2 550 Total length mm 5 599 Battery capacity backup battery Ah Total length mm 5 599 Battery capacity backup battery Ah Internal height mm 1 850 Wet battery 80 Internal height mm 1 850 Wet battery 80 Max front axle load kg 1 750 Number of gas bottles kg 2x11 front axle load kg 1 750 Number of gas bottles kg 2x11 Max rear axle load kg 1 850 Max rear axle load kg 1 850 Max towing load kg 2 000 Seats with seat belts 4 Max towing load kg 2 000 Seats with seat belts 4 Admissible no of persons in Admissible no of persons in Turning circle mm 13 700 vehicle while travelling 4 Turning circle mm 13 700 vehicle while travelling 4 Tyre size 205 70 R15C B
23. acrylic glass As the temperature rises again the condensation evaporates and the glass demists 7 2 Opening and Closing the Cab Doors from the Outside 1 To open the door insert the key in the door lock and turn to position the door lock is unlocked 2 Withdraw key 3 Turn door handle in the direction of the arrow 4 To close the door insert the key in the door lock and turn to position the door lock is locked li 1 5 Withdraw key Y 5 J Opening Closing the Cab Doors from the Outside 7 3 Opening and Closing the Cab Doors from the Inside 1 Toopen the door first pull the door lock button out to position Q pull the door handle detail below in the direction of the arrow and open door 2 To close the door pull firmly 3 To lock the door press the door lock button to position 4 To unlock the door pull out the door lock button to position Opening Closing the Cab Doors from the Inside 7 2 MJ 2004 GB 08 2004 Cosmos WEINSBERS 7 4 Opening and Closing the Sliding Door from the Outside To open the door insert the key in the door lock and turn to position the door lock is unlocked Withdraw key Turn door handle in the direction of the arrow To close the door insert the key in the door lock and turn to position the door lock is locked Withdraw key 7 5 Opening and Closing the Sliding Door from the Inside To open the sliding
24. and Caring of the Exterior of the Mobile Home 18 1 Cleaning Plastic Parts on the Exterior of the Mobile Home 18 2 Cleaning Acrylic Glass Windows 18 4 Cooking ts rien as era 12 1 D Defrosting the Refrigerator 13 2 Description i loei rx een 3 1 Door Lock Vicios he be RR ER IRE 13 3 Driving Your Mobile 5 1 INDEX Duomatic L Plus gas pressure regulator set with automatic changeover and remote display for the two bottle gas system 2 8 6 Instructions for the 8 6 Important Notes on the Use of the Duomatic 8 6 Changing the Gas Bottle on the Duomatic 8 7 Duomatic Remote Display 8 8 Using the Duomatic in 8 8 Using the Duomatic in Winter 8 8 During the Joutney 322224224 RR RETE RE 5 1 E Electrical Supply i e cox ion cae hr RR ERES EI 10 5 Emergency Telephone Numbers 22 2 Emptying the Water 5 9 2 Emptying the Fresh Water Tank 9 2 Environmental Notes 2 7 F Fire Safety oe sist EN uh 2 6 Prevention of Fire Hazards 2 6 Fire Bigh ng sese Eee ERR Ier eR 2 6 In Caseof th
25. clean it just wet mop and rub dry use wax gt Never use abrasives or aggressive cleaners 18 2 1 Cleaning Plastic Parts Inside the Mobile Home gt Plastic products can be carefully cleaned using warm water with the addition of a very slightly acidic neutral or very slightly alkaline cleaner Cosmos MJ 2004 GB 08 2004 18 3 CLEANING amp CARE WEINSBERS gt You can use low concentrations lt 2 of mild household cleaners dissolved in water gt Abrasive agents like scouring powder not recommended as they will scratch plastic surfaces gt Very greasy or oily surfaces can be washed down with petroleum substances free from aromatic compounds such as petroleum ether ethanol or perchloroethylene The use of organic solvents can damage the material gt Plastic mouldings can be damaged by stress cracks caused by a variety of products Other chemicals can cause the plastic to swell and soften These mouldings should therefore only be exposed to contact with the solvents listed above for short periods 5 minutes maximum at room temperature WARNING Avoid contact with concentrated acids gt While cleaning keep mechanical stress on mouldings e g squeezing to a minimum to prevent distortion Water used for cleaning should be softened to prevent scaling Scale deposits can be removed with diluted acids such as acetic acid 18 3 Cleaning Acrylic Glass Windows CAUTION r Th
26. door first pull the door lock button to position pull the door handle in the direction of the arrow and open sliding door To close the sliding door slide firmly To lock the sliding door press the door lock button to position To unlock the sliding door pull out the door lock button to position LIVING Opening Closing the Sliding Door from the Inside Cosmos MJ 2004 GB 08 2004 7 3 WeINSBERS 7 6 Opening and Closing the First Door of the Double Rear Doors from the Outside 1 To open the rear door insert the key in the door lock and turn to position the door lock is unlocked 2 Withdraw key 3 Turn door handle in the direction of the arrow 4 close the rear door insert the key in the door lock and turn to position the door lock is locked 5 Withdraw key 7 7 Opening and Closing the First Door of the Double Rear Doors from the Inside 1 To open the rear door first pull the door lock button out to position pull the door handle detail below in the direction of the arrow and open door 2 To close the rear door pull firmly 3 To lock the door press the door lock button to position 4 To unlock the door pull out the door lock button to position Opening Closing the First Door of the Double Rear Doors from the Inside 7 4 MJ 2004
27. greater than 12 VDC the appliances are automatically switched back on 11 10 Onboard Control Cosmos MJ 2004 GB 08 2004 10 3 POWER SUPPLY WEINSBERS Key 1 Backup battery charge state 2 button 2 Starter battery charge state 1 button 3 Fresh water level LED array 4 Wastewater tank full LED 5 Starter and backup battery charging by the alternator indicator 6 230 Volt mains connected indicator 7 Starter and backup battery voltage monitoring LED voltmeter 8 Wastewater tank heating element switch dependent on the appliance main switch 9 Appliance main switch switch 10 Water pump operates the pump relay switch dependent on the appliance main switch 11 Fresh water level button 10 5 Protection of the Electrical Circuits in the Mobile Home When the mobile home is connected to an external 230 supply it is protected by a 13 Amp automatic circuit breaker 1 The electrical appliances in the living area connected to the 12 Volt power supply are protected by separate fuses in the distribution box The fuse box is in the Kitchen cupboard on model 551 K and in the wardrobe on model 551 MQ 230 VAC Automatic Circuit Breaker 10 4 MJ 2004 GB 08 2004 Cosmos POWER SUPPLY WEINSBERS y 10 6 Electrical Supply The electrical supply to the appliances in the mobile home is divided up as follows
28. green operating LED Operating mode rotary switch Green operating indicator Summer mode On Water temperature 40 or 60 5 Winter mode On 1 Remove chimney cover 4 2 Open the gas bottle stop valve and gas tap for the heater 5 lt Heating without hot water requirement 6 Winter mode On 3 Place rotary knob 1 at the required thermostat setting 1 9 Heating with hot water requirement green indicator 3 illuminates and indicates the position for switch Off ellow indicator Boiler warm up phase the room temperature set goes out when the pre set water temperature is reached 9 Red Fault indicator 4 Set rotary switch 2 in the operating position 6 z Trumatic C Control Panel Model 551 MQ Further information on the operation of the heater can be found in the separate manual from the manufacturer CAUTION Work on the electronic control unit for the Trumatic may only be carried out by a qualified and trained service engineer 11 3 2 Heating without Hot Water Requirement WARNING The separate manual from the manufacturer is to be read prior to using the heater 1 Remove chimney cover Cosmos MJ 2004 GB 08 2004 11 3 HEATING amp Hor WATER WeINSBERS 2 Open the gas bottle stop valve and gas tap for the heater 3 Place rotary knob 1 at the required thermostat setting 1 9 green indi
29. of your mobile home Remember to change gear in good time Cosmos MJ 2004 GB 08 2004 5 1 DURING THE JOURNEY WeINSBERS Avoid sudden steering movements Should the vehicle ever start to skid take your foot off the brake pedal and gently steer it back into the correct direction of travel NOTE Never attempt to regain control of your vehicle by sudden braking it is easier to manoeuvre the vehicle without its brakes on 5 2 Refuelling the Mobile Home CAUTION Your mobile home runs on diesel fuel only WARNING gt When refuelling make sure that all gas fired appliances in the living area of the mobile home are turned off c Fire naked flame and smoking are strictly forbidden Explosion hazard t You should also observe any local regulations governing the use of pumps at filling stations You will find further information about refuelling the mobile home in the separate FIAT manual 5 2 MJ 2004 GB 08 2004 Cosmos DURING THE JOURNEY WEINSBERS 5 3 Changing a Wheel The spare wheel is located under the mobile home behind the rear axle You will find the toolkit and jack beneath the front passenger seat You will find further information about wheel changing in the separate FIAT manual Cosmos MJ 2004 GB 08 2004 5 3 SECTION AFTER THE JOURNEY AFTER THE JOURNEY WEJNSBERS5S 6 After the Journey 6 1 Pa
30. refrigerator with a capacity of 65 litres is operated with 12 VDC The refrigerator will reach its operating temperature after a few hours NOTE The refrigerator can only be operated with 12 VDC 13 1 Refrigerator Control Panel 1 Thermostat rotary switch Refrigerator Control Panel 13 2 Switching On the Refrigerator NOTE The refrigerator is ready for use immediately after the vehicle ignition is switched on 1 The required temperature is set using the thermostat rotary switch 1 The following thermostat settings are possible Thermostat setting 1 Lowest cooling setting Thermostat setting 7 Highest cooling setting Thermostat setting OFF Refrigerator off Cosmos MJ 2004 GB 08 2004 13 1 REFRIGERATOR WeINSBERS 13 3 Switching Off the Refrigerator 1 Turn the thermostat rotary switch item 1 page 13 1 to the OFF position The appliance is now turned off completely 2 To avoid the formation of mould in the refrigerator place the refrigerator at locking position 1 see page 13 3 Open and close the refrigerator door are per the figure on page 13 3 13 4 Defrosting the Refrigerator Frost will build up on the cooling fins in time The refrigerator should be defrosted when the frost is about 3 mm thick To do this proceed as follows 1 Turn off the refrigerator as described in section 13 3 2 Remove the ice tray and food 3 Leave the refrigerator door
31. the two gas types Propane can gasify down to 32 C butane only down to 0 C The gas bottle stop valve must be closed while travelling if no appliances are in use Always close the appliance gas tap when you have finished using a gas appliance fthe mobile home is not to be used for a long period close the gas bottle stop valve on the gas bottle Do not store electrical devices e g batteries and or devices which form a source of ignition in the gas locker Electrical leads may only be fed through the gas locker if insulated Do not fasten with clips Cosmos MJ 2004 GB 08 2004 2 5 SAFETY INSTRUCTIONS WEINSBERS WARNING If you suspect a gas leak proceed immediately as follows r Close gas bottle stop valve r Avoid ignition sources of any sort incl naked flames or smoking r Provide ventilation through the room r Clear the danger area r Inform the campsite superintendent and the fire service if necessary NOTE The gas system must be started again by a gas engineer after being checked 2 5 Fire Safety 2 5 1 Prevention of Fire Hazards r All repairs and modifications to the electrical or LPG systems and equipment must be carried out by trained personnel rx Never leave children unattended in the mobile home Keep flammable materials away from heating and cooking appliances rx Never use portable heating or cooking appliances 2 5
32. 04 GB 09 2004 R04100068
33. 2 Close the gas tap for the heater and close the gas bottle stop valve if required 3 Fit chimney cover 11 4 MJ 2004 GB 08 2004 Cosmos HEATING amp Hor WATER WEJNSBERS5S 11 3 5 Hot Water Supply Using the Trumatic Model 551 MQ is equipped as standard optional on model 551 K with a supply of hot water hot water boiler in the Trumatic The 12 5 litre hot water boiler provides hot water within a temperature range of 40 to 70 CAUTION The water pump must not be operated unless a supply of water is ensured The switch for the water pump item 10 page 10 4 is on the Onboard Control This switch is dependent on the position of the appliance main switch item 9 page 10 4 NOTE Switch off the main switch for the water pump during long absences 11 3 6 Hot Water Heating 1 Fill fresh water tank Ensure that the drain valve in the fresh water tank 15 closed that the button on the safety drain valve is in the CLOSED position and that the water pump is turned on 2 Now open the hot water tap water tap in the hot mixer position until the hot water boiler has filled i e air has been forced out of the hot water boiler and the water pipes and water is flowing 3 To operate the hot water boiler first switch on the 12 VDC or 230 VAC power supply 1 Rotary knob for room temperature continuously adjustable 1 9 illuminated by green ope
34. 2 Fire Fighting Cx You must always carry a 1 kg dry powder fire extinguisher in the mobile home This extinguisher must be approved tested and kept within easy reach c The fire extinguisher must be checked regularly by approved trained personnel make a note of the inspection date 2 6 MJ 2004 GB 08 2004 Cosmos SAFETY INSTRUCTIONS WEINSBERIS 2 5 3 In Case of Fire Evacuate all vehicle occupants Switch off the electrical power supply and disconnect from the mains Immediately close gas bottle stop valve Sound the alarm and call the fire service Try to put out the fire if this is possible without risk Be aware of the location and use of emergency exits Keep emergency exits clear Follow the instructions for use of the fire extinguisher 2 6 Important Notes for the Sanitary Area CAUTION gt The wet cubicle is only allowed to be used for showering in conjunction with a shower curtain or a shower door gt The toilet cubicle is only allowed to the cleaned with a damp cloth 27 Environmental Notes Collect all operating fluids e g lubricants spent oil and detergents in suitable containers and dispose of correctly Never dispose of wastewater of any kind or domestic refuse in the gutter or in the countryside Always empty the wastewater tank and the Thetford unit at disposal facilities on the campsite or at specially d
35. 4 4 Checking the Mobile Home Before Starting the Journey We suggest that you check your mobile home against the following checklist before you set off Comments Date Do you have all vehicle papers including the green card onboard and do all passengers have their travel documents passport iden tity card child s identity card etc Check validity of travel documents in good time Do you have all necessary documents heath related documentation and vaccination certificate for any pets carried Information on the necessary documents can be obtained from the related consulate from the tourist office or from an automobile club Is the gas test certificate still valid see gas test sticker Check validity in good time Do you have a complete set of spare keys store separately for the mobile home and any alarm Have all the necessary servicing work and inspections been performed on the mobile home at the correct intervals Are you sure that the maximum technically permissible laden mass has not been exceeded see Specifications page 21 10 and 21 12 Has your mobile home been correctly loaded see section 4 3 page 4 2 Are all doors flaps gas locker windows roof lights and REMI except forced air vents correctly closed NX SAH Un RR Ur Have the suspended light s been taken down and safely stowed 10 Are all tables placed in the sleeping position see page 7 10 and 7 11
36. 4 General Information on the Gas Consumption The amount of gas you use will depend on how much you use the gas appliances The Trumatic heater and hot water boiler consumes between 170 and 500 g h depending on the weather and the interior temperature setting heater and amount of use hot water boiler Q The refrigerator consumes about 300 g h 8 2 MJ 2004 GB 08 2004 Cosmos WEINSBERS 8 5 Gas Taps 8 5 1 Gas Taps for Cooker and Heater On model 551 K the gas tap for the cooker is underneath the kitchen range in the cupboard The gas tap for the heater 5 lt is on the left underneath in the bed module The illustration opposite shows both taps in the open position If one of the appliances is not in use it should be isolated from the gas supply with the appropriate tap On model 551 MQ the valve block with a gas tap for the cooker gas tap for the heater is on the bottom left in the cupboard under the bed The illustration opposite shows both taps in the closed position If one of the appliances is not in use it should be isolated from the gas supply with the appropriate tap GAS SUPPLY H Opened Cooker Heater Gas Taps for Cooker and Heater model 551 K Heater Cooker Gas taps for Heater and Cooker model 550 MQ Cosmos MJ 2004 GB 08 2004 8 3 GAS SUPPLY WEINSBERBS 8 6 Outs
37. 955 Bucharest 2 23 46 90 oder 92 71 Russia 03 ADAC Munich 00 49 89 22 22 22 5 0 95 9 37 95 00 02 os 02 resund tunneVoridge 22 2 MJ 2004 GB 08 2004 Cosmos INFORMATION amp TIPS WeINSBERS Country Country Rescue ADAC or partner club emergency number Legal German embassy code Police Breakdown assistance alcohol limit Switzerland 144 ADAC Munich 00 49 89 22 22 22 0 031 359 41 11 117 1 40 Mobile 03 18 50 53 11 Serbia Montenegro 003 81 94 ADAC Belgrade 0 11 42 27 07 _ 011 3 614255 92 9 87 Mobile 011987 pope 00421 Y Wre CAG SU 0 0 Motorway Vignette from Kr 100 00 0 03 86 F en 0 5 Tolls on motorways Spain 061 ADAC Barcelona 9 35 08 28 28 7 01 71154 0 03 45 112 915933333 0 5 o Tolls on motorways ae m 0 04 20 jene Hoa 261104351 0 0 Motorway Vignette from Kr 100 Turkey 112 ADAC Istanbul 02 12 2 88 71 90 03124555100 9090 155 via ADAC Istanbul 02 12 2 88 71 90 TOS on moronvays Hungary 104 ADAC Budapest 0 61 3 45 17 17 01 4 88 35 00 mist 107 1 88 Mobile 0 61 3 45 17 44 0 0 Jas Motorway Vignette frormiFor 1 000 USA 001 911 ADAC emergency call centre Florida 1 888 222 13 73 _ 911 Cyprus 119 12 0 03 01 960 12 66 003571 179712 Tourist police Number only valid for Athens Thessaloniki Kavala Patras Ioannina and Larissa 3 Number valid outsi
38. GB 08 2004 Cosmos WEINSBERG 7 8 Opening and Closing the Second Door of the Double Rear Doors from the Inside 1 To open the second door of the rear doors turn the handle to position 2 To close the second door of the rear doors turn the handle to position 7 9 Opening and Closing the Roof a Light The roof light can be opened on one side 1 To open the roof light turn the knob clockwise Open position To open the roof light fully the knob must be turned several turns 2 close the roof light turn the knob anticlockwise Close position Opening Closing the Roof Light Cosmos MJ 2004 GB 08 2004 7 5 WEINSBERBS 7 10 Opening Closing the Quarter Vent The quarter vents on the mobile home are fitted with an automatic catch mechanism i e the quarter vent automatically engages in the desired position when opened 1 To open the quarter vent turn the locking lever 1 to the Open position 2 Open the window to the desired position the telescopic strut 2 engages automatically 3 To close the quarter vent open the vent a little more until the lock is released and then close the quarter vent 4 Turn locking lever 1 to Closed position Opening Closing the Quarter Vent 7 11 REMItop II Roof Window op
39. MANUAL MoBiLE HOME COSMOS WEINSBERS PLEASE NOTE WEINSBERS NOTE 2 Our mobile homes are subject to continuous further development We reserve the right to make changes to the equipment design and engineering without notice This manual is only valid in so far as the mobile home corresponds to the technology and specifications described within For this reason KNAUS TABBERT GROUP GMBH cannot accept any claims made on the basis of this manual 2 KNAUS TABBERT GROUP GMBH accepts no liability for damage to the mobi le home that results from the failure to observe this manual 2 This manual represents the latest version of the mobile home when going to print 2 Copying reproduction including extracts are prohibited without the written approval of KNAUS TABBERT GROUP GMBH 2 EXPLANATION ON THE EQUIPMENT The equipment standard equipment and optional equipment or accessories in our mobile homes varies from model to model For this reason the features of both the standard equipment and the features of the optional equipment are described in this manual as far as an explanation is necessary In addition the manuals enclosed from the related manufacturers are also to be observed O 2004 KNAUS TABBERT GROUP GMBH Jandelsbrunn Your local WEINSBERG Service Centre WEINSBERS KNAUS TABBERT GROUP GMBH Sandweg 1 D 36391 Sinntal Mottgers WEINSBER5 CONTENTS 0 Contents
40. Munich 00 49 89 22 22 22 09 45 85 80 00358 112 09 77 47 64 00 02 00 80 80 05 none France 15 ADAC Lyon 04 72 17 12 22 01 53 83 45 00 ee 17 ADAC Lyon 04 72 17 12 22 US 00 30 166 c rn Athens 21 09 60 12 66 05 Tolls on motorways UK 0044 999 112 AA London 0 87 05 44 88 66 mum m 01 53 83 45 00 999 112 0800028 90 18 08 00 82 82 82 Mobile 0 16 22 762342 08 Ireland 999 112 AA Dublin 01 6 17 99 99 01 2 69 30 11 00353 900 112 Dublin 18 00 66 77 88 Dom nong ital 118 ADAC Milan 02 66 15 91 06 49 21 31 wg 112 80 31 16 8 1 68 00 Wee 05 Tols on motorways Luxemburg 112 ACL Luxemburg 0 03 52 4 50 04 51 00352 4534451 99892 113 450 04 51 DIU poe Macedonia 00389 94 ADAC Belgrade 0 03 81 11 3 42 27 07 _ _ 01 6 15 81 05 92 02 9 87 Netherlandes me 112 ANWB The Hague 05 92 39 05 60 0 70 3 42 06 00 112 08 00 08 88 Mobile 05 92 39 05 06 4 00 00 47 00 49 89 22 22 22 0 2 o For some bridges tunnels Austria 144 ADAC Vienna 01 2 51 20 60 A 01 7 11 54 w 133 1 20 for fixed and mobile phone network Uazo u au i 2 6173011 00 48 p 2 02 b Aa _ du 0 2 for Kattowitz Krakau motorway Portugal 112 ADAC Barcelona 00 34 93 5 08 28 28 21 8 81 02 10 we 112 Algarve 2 19 42 91 032 Other 2 28 34 00 01 US Rumania 00 40 961 ADAC Bucharest 21 2 23 45 25 _ 01 2 30 25 80
41. PS INFORMATION amp TIPS WEINSBERS 22 Information amp Tips NOTE r All information on this page relates only to Germany gt For journeys abroad the regulations in the specific country are to be observed 22 1 Statutory Tests T V DEKRA 2 years 2 years 1 year EXHAUST GAS TEST AU 2 years 2 years 1 year INSPECTION OF THE LPG SYSTEM ae BY GAS ENGINEER 22 2 Accessories to be Carried on the Vehicle in Case of Emergency First aid kit Hazard warning triangle Hazard warning lamps YOU MUST CARRY IN YOUR MOBILE HOME FOR EMERGENCIES First aid kit First aid kit Hazard warning triangle Hazard warning triangle Cosmos MJ 2004 GB 08 2004 22 1 INFORMATION amp TIPS 22 3 Country German embassy Country Rescue Police Emergency Telephone Numbers ADAC or partner club emergency number Breakdown assistance Legal alcohol limit WeINSBERS Belgium 100 TCB Brusselsl 02 2 33 22 11 02 7 741911 0032 101 070344777 Bulgaria EST 150 ADAC Munich 00 49 89 22 22 22 E 02 91 83 80 1 60 02 9 11 46 Denmark 112 ADAC Vejle 79 42 42 85 A 35 45 99 00 00 45 112 79 is 85 79 42 42 429 0 5 o Bridges Gr Belt Oresund Germany 112 ADAC Munich 00 49 89 22 22 22 00 49 110 22 22 22 0 5 o none Finland 112 ADAC
42. S 2 1 Safety Devices Particular attention should be paid to the safety devices fitted to your mobile home These safety devices must be regularly checked to ensure that they are working correctly The mobile home must not be operated if the safety devices are malfunction ing or not working SAFETY ALWAYS COMES FIRST 2 2 Safety Instructions for Road Travel r The mobile home must be officially registered gt The mobile home is designed for a maximum speed of 120 km h A maximum speed of 130 km h is shown in the vehicle registration document In Germany the admissible top speed for mobile homes is Urban areas to 3 5 tonnes total weight 50 km h over 3 5 tonnes total weight 50 km h Outside urban areas to 3 5 tonnes total weight 100 km h over 3 5 tonnes total weight 80 km h On motorways to 3 5 tonnes total weight speed limit over 3 5 tonnes total weight 80 km h c It is basically permitted to carry persons in the living area of the mobile home during the journey in accordance with German traffic regulations However these persons are only allowed to occupy the seats designated for this purpose see section 3 1 1 Seating Layout page 3 2 Persons facing forward while the vehicle is in motion must wear the three point seat belts provided Persons facing the rear are not required to wear seat belts The model 551 MQ is equipped with lap seat belts and head rests r Due
43. THE JOURNEY WEINSBERS l 4 7 1 Base Vehicle Seats Please see the separate manual from the manufacturer for information on the adjustment of the vehicle seats integrated in the base vehicle 4 7 2 Aguti MILAN Vehicle Seat 4 7 2 1 Forward Back Adjustment gt To adjust the vehicle seat forward backward pull up the unlocking lever 1 and at the same time move the seat to the required position The seat rail automatically locks in the required position when the unlocking lever is released 4 7 2 2 Rotary Unit WARNING Before starting the journey ensure that both vehicle seats are pointing in the direction of travel and that the rotary unit is correctly locked Aguti MILAN Vehicle Seat Adjustments gt To rotate the vehicle seat push down the unlocking lever 2 and at the same time rotate the seat to the required position The seat locks automatically when rotated back to the direction of travel 4 7 2 3 Backrest Adjustment gt To adjust the backrest tilt turn the handwheel 3 to the front or the back to adjust the backrest to the front or the back 4 7 2 4 Armrest Adjustment gt To swivel up the armrest simply fold up the armrest with light pressure 4 6 MJ 2004 GB 08 2004 Cosmos BEFORE THE JOURNEY WEINSBERS 3 gt For fine adjustment of the height of the armrest turn the rotary knob upward item 4 page 4 6 if the adjustment is to be corrected u
44. U Ege equa qo edd 6 1 6 2 Setting Up the Mobile Home idees osea ENT ns S dd E US 6 1 6 3 AWNING RENE RI 6 1 7 Livins 7 1 74 Ventulatme the Mobile se Rn CY oe RE Pe PRU LE REN RR PIE EAE EARS 7 1 7 2 Opening and Closing the Cab Doors from the Outside 7 2 7 3 Opening and Closing the Cab Doors from the Inside ro 7 2 74 Opening and Closing the Sliding Door from the 7 3 7 5 Opening and Closing the Sliding Door from the Inside 2 7 3 7 6 Opening and Closing the First Door of the Double Rear Doors from the Outside 7 4 7 7 Opening and Closing the First Door of the Double Rear Doors from the 7 4 7 8 Opening and Closing the Second Door of the Double Rear Doors from the Inside 7 5 7 9 Op nme and Closing the Roof Light siae RISE at 7 5 7 10 Openmg Closmg the Quarter ebbe aia nds LIS betreten een rag RI hell 7 6 7 11 II Roof Window optional equipment 7 6 7 11 1 Opening and Closing the Glass Dome 0 6 m 7 7 7 11 2 Opening and Closing the Glass Dome Bad Weather Position 7 8 7 11 3 Extending the COVER
45. a separate manual Cosmos MJ 2004 GB 08 2004 21 9 SPECIFICATIONS WeINSBeERS 21 3 Specifications and Floor Plan with Heating Diagram Cosmos 551 Cosmos 551 Chassis engine 15 2 3JTD Gas pressure mbar 30 Chassis engine 15 2 8JTD Gas pressure mbar 30 Water pressure bar 1 8 Water pressure bar 1 8 Max technically permissible Max technically permissible laden mass kg 3 300 Capacity litres laden mass kg 3 300 Capacity litres Mass in running order kg 2 495 Fresh water tank 48 Mass in running order kg 2 520 Fresh water tank 48 Payload kg 805 Wastewater tank 80 Payload kg 780 Wastewater tank 80 Hot water boiler 12 5 Hot water boiler 12 5 Thetford toilet 17 Thetford toilet 17 Total width mm 2 024 Total width mm 2 024 Total height mm 2 550 Battery capacity backup battery Ah Total height mm 2 550 Battery capacity backup battery Ah Total length mm 5 599 Wet battery 80 Total length mm 5 599 Wet battery 80 Internal height mm 1 850 Internal height mm 1 850 Number of gas bottles kg 2 5 Number of gas bottles kg 2 5 front axle load kg 1 750 Max front axle load kg 1 750 Max rear axle load kg 1 850 Seats with seat belts 2 Max rear axleload kg 1 850 Seats with seat belts 2 Max towing load kg 2 000 Admissible no of persons in Max towing load kg 2 000 Admissible no of persons in vehicle while travelling 3 vehic
46. ajar 4 After defrosting frost has disappeared from the froster compartment and the cooling fins wipe the inside of the refrigerator dry with a cloth Soak up the condensation in the froster compartment with a cloth 6 Turn on the refrigerator again CAUTION Never use force to remove the frost and never attempt to speed up the defrosting process with a radiant heater The condensation from the main refrigerator compartment drains into a collector at the back of the refrigerator Here the water will evaporate 13 2 MJ 2004 GB 08 2004 Cosmos REFRIGERATOR WEINSBERS lt gt lt gt 13 5 Storing Food Always keep food in closed containers aluminium foil etc t Never place hot food straight into the refrigerator always allow to cool first t Foodstuffs which can give off volatile flammable gases must not be kept in the refrigerator 2 star froster compartment max 12 is suitable for making ice cubes and for storing frozen foods for a short period only The froster compartment is not suitable for freezing food 13 6 Making Ice Cubes Ice cubes are best made at night At night the refrigerator is used less and the unit has spare power CAUTION Use only drinking water to make ice cubes gt Fill the ice tray with drinking water and place in the froster compartment 13 7 Door Lock gt Unlo
47. and Closing the Cab Doors from the Inside 7 2 Opening and Closing the Door from the Outside 7 2 Opening and Closing the First Door on the Double Rear Doors from the O tside essari epe e rere Pret es 7 4 Opening and Closing the First Door on the Double Rear Doors from tbe Inside muse serai pee en 7 4 Opening and Closing the Roof Light 7 5 Opening and Closing the Second Door on the Double Rear Doors from tbe Inside ua dd 7 5 Opening and Closing the Sliding Door from the Outside 7 3 Opening and Closing the Sliding Door from the Inside 7 3 Opening Closing the Quarter 7 6 Outside Gas Connector 2 8 4 P Parking Brake osse Y ere Ee e ede In ERAS 6 1 Payload tartas Ee dre 21 3 Weights for WEINSBERG Accessories 21 3 Explanations on the Payload Calculation 21 7 Mass in Running Order 2 21 7 Basic Equipment cece cece eee eee 21 7 Maximum Technically Permissible Laden Mass 21 8 Weights of the 21 8 Weights of the Accessories 21 8 Weights of the Personal Equipment 21 8 Formula for the Payload 21 9 Payload esatta eru ee dete 4 2 Loading the Mobile Home 4 2 Placing Gas Bottles in the Gas
48. any covers After switching on with 230 Volt operation no indicators illuminate No power supply Check 230 VAC supply and fuses After switching off the heater the the electrical safety drain valve opens Outdoor temperature below 4 Switch on heater At temperatures around 4 and below the drain valve opens automatically Also after the heater is switched on the valve remains open 12 VDC power supply at the drain valve missing Check 12 VDC power supply and fuses The electrical safety drain valve can no longer be closed Outdoor temperature below 8 Switch on heater When the heater s not used the drain valve can only be closed from temperatures above 8 C Also after the heater is switched on the valve remains open 12 VDC power supply at the drain valve missing Check 12 VDC power supply and fuses Water drips from the electrical safety drain valve Water pressure too high Check pump pressure max 2 8 bar On connection to a central water supply local supply a pressure reducer must be used to prevent the pressures higher than 2 8 bar in the boiler If these measures do not rectify the fault specialist advice must be sought from Truma service Cosmos MJ 2004 GB 08 2004 20 3 TROUBLESHOOTING AND FAULT RECTIFICATION 2 WEINSBERBS GAS COOKER Fault Cause Action Ignition detectors fail to re
49. as tap are open Connect full gas bottle Red Fault indicator on Trumatic control panel flashes Operating voltage too low Operating voltage too high Charge backup battery with suitable charger or have charged fit new battery if necessary seek specialist advice Call qualified engineer Green indicator behind rotary knob is on Trumatic control panel not illuminated Fuse in the electronic control unit has tripped Main switch switched off Call qualified engineer Switch on main switch If these measures do not rectify the fault specialist advice must be sought from Truma service 20 2 MJ 2004 GB 08 2004 Cosmos TROUBLESHOOTING AND FAULT RECTIFICATION WEINSBERS gt Y TRUMATIC Fault Cause Action After switching on winter and summer mode no indicator illuminates Appliance or vehicle fuse faulty Check 12 VDC battery voltage Check all electrical connectors Check fuses and replace if necessary Red Fault indicator on Trumatic control panel flashes Operating voltage too low 10 5 VDC Charge backup battery with suitable charger or have charged fit new battery if necessary seek specialist advice Approx 30 seconds after switching on the heater the red indicator illuminates continuously Check gas bottle stop valve or gas tap closed Inadequate air supply Check gas supply Check chimney for
50. ate manual from the manufacturer is to be read prior to using the heater 1 Remove chimney cover 2 Open the gas bottle stop valve and gas tap for the heater 5 Trumatic E 2 8 3 Place rotary knob 1 at the required thermostat setting 1 9 E green indicator 3 illuminates d 7 1 4 Turn rotary switch 2 to the required power 4 5 6 Further information on the operation of the heater can be found 9 4 in the separate manual from the manufacturer ws 1 Rotary knob for room temperature continuously adjustable Work on the electronic control illuminated by green operating LED unit for the Trumatic may only be Operating mode rotary Switch Green operating indicator carried out by a qualified and Rotary switch position small flame symbol partial load trained service engineer Rotary switch position large flame symbol full load Rotary switch position Off Rotary switch position small ventilation symbol partial load Rotary switch position large ventilation symbol full load Red Fault indicator 00 10 Ui Rum c Ifthe green indicator 3 does not illuminate check the main switch See separate manual from the vehicle manufacturer Trumatic E Control Panel Model 551 K Cosmos MJ 2004 GB 08 2004 11 1 HEATING amp Hor WATER WeINSBERS
51. ate supply of oxygen to the interior of your mobi le home The gas cooker should never be used as a heater Explosion hazard Never allow gas to escape unburned The user must be able to keep the gas lighting process in full view this must not be concealed by pots etc The flame safety cover must be lifted up whenever the cooker is in use 3 To light the burner turn the required control knob on the hob to low or high flame push down and hold 4 Light the escaping gas with suitable lighter and keep the control knob held down for a further 5 to 7 seconds until the thermocouple has responded The flame may go out if the control knob is released too soon Repeat the operation if this happens 5 switch off the gas cooker turn the control knob to the position If the thermocouple is bent or faulty the burner will not operate correctly and the flame will keep going out even though the control knob is held down for a long time If this happens a new thermocouple must be fitted by a qualified engineer NOTE A flame with an indistinct pattern is a sign of poor combustion and we therefore recommend annual servicing by a qualified engineer You will find further information in the separate manual supplied by the manufacturer Cosmos MJ 2004 GB 08 2004 12 1 SECTION 13 REFRIGERATOR REFRIGERATOR WEINSBERS ae E ANY A 13 Refrigerator The compressor
52. ave rear carrier systems fitted by authorised workshops for safety reasons Your nearest WEINSBERG dealer will be glad to inform you about this 2 4 Safety Instructions for the Gas System NOTE The overall gas system is designed for an operating pressure of 30 millibar mbar c Any installations or modifications to the gas system must be carried out by qualified specialists The LPG liquefied petroleum gas system is inspected by an engineer before it leaves the factory The gas system must be re inspected every 2 years and following any modifications and repairs The regulators and flue pipes must also be checked regularly Inspections must be recorded on the test certificate according to DVGW Worksheet G 607 tx Observe relevant national legislation outside Germany c The operator is solely responsible for ensuring the checks are carried out t Gas bottles must be kept in the gas locker where they must be held upright and secured to prevent them from spinning round 2 4 MJ 2004 GB 08 2004 Cosmos SAFETY INSTRUCTIONS WEINSBERIS r The gas locker must hermetically sealed from the interior of the mobile home and there must be a ventilation opening at or immediately above the floor of at least 100 cm This must never be covered gt Only use pressure regulators with a safety valve Other regulators are not permitted Connect the pressure regulator to the gas bottle carefully by hand do not use
53. ayload 4 2 4 3 1 Loading the Mobile er a a 4 2 4 4 Checking the Mobile Home Before Starting the 8 4 3 4 5 hic papal 4 4 4 6 A EIS EISE E POPE 4 5 47 Adjusting the Vehicle Seals tee vei eee na 4 5 4 7 1 Base Vehicle ia ER E Ern 4 6 4 7 2 Models Asuti MILAN Vehicle Seat 2 ere eos RISE UR Uti v an La a 4 6 4 1 2 1 Forward Back Adjustment eod Y a her a again erlag 4 6 47 2 2 ia a NATU MEER 4 6 4 7 2 3 Backrest Adj stment ua ee 4 6 4 7 2 4 Armrest Adjustment 4 6 4 8 Vehicle Lip hs ios ties PR Ehre DI P Reda quaque a Tera 4 7 4 9 Obtaming a Replacement Key ea ea bu 4 7 MJ 2004 GB 08 2004 0 1 CONTENTS WeINSBERS 5 D ring the Journey cM Perm 5 1 5 1 Driving the Mobile Home circ e mehr EE repr UTR VE RR tis EE re Re ARI rtp E 5 1 5 2 Refuelling the Mobile Hottie Ee ten epu quoe aee tv Y 52 5 3 Changmp Wheel 5 3 6 After the Journey PECTUS 6 1 6 1 Parking Brake i encres BE que P R
54. bution panel Starter battery faulty Relay or electronics in distribution box faulty Replace fuse Call qualified engineer 12 Volt appliances lights and socket do not work Main switch item 9 page 10 3 on Onboard Control Fuse in distribution box faulty Main fuse on backup battery faulty Relay or electronics in distribution box Faulty Onboard Control Switch on main switch Replace fuse Replace fuse Call qualified engineer Water pump does not work Main switch item 9 page 10 3 or water pump switch item 10 page 10 3 on Onboard Control switched off Fuse in distribution box faulty Faulty water pump Electronics in distribution box Onboard Control faulty Water tap switch faulty Switch on related switch Replace fuse Replace water pump Call qualified engineer Replace water tap Cosmos MJ 2004 GB 08 2004 20 5 TROUBLESHOOTING AND FAULT RECTIFICATION 2 Y WEINSBERBS POWER SUPPLY Fault Cause Action Wastewater tank heating or wastewater pipe optional extra does not work Main switch item 9 page 10 3 or Heating element switch item 8 page 10 3 on Onboard Control switched off Fuse in distribution box faulty Heating element or heating strip faulty Electronics in distribution box Onboard Control faulty Switch on related switch Replace fuse Have faulty part renewed by a qualified engi
55. c Continuous illumination of the red indicator item 9 page 11 1 indicates low gas a shortage of air for combustion a heavily soiled fan impeller or a faulty fuse The fault is reset by turning the appliance off and then on again c If the red indicator item 9 page 11 1 flashes the operating voltage supplied to the appliance is too high or too low if necessary recharge battery 11 2 1 Adjusting the Trumatic E Heater gt Turn the rotary knob item 1 page 11 1 to the desired room temperature the integral thermostat will now automatically maintain a constant temperature to your setting 11 2 2 Switching On the Trumatic E Ventilation gt Set rotary switch item 2 page 11 1 to the required power item 7 8 page 11 1 11 2 3 Switching Off the Trumatic E Heater 1 Set rotary switch item 2 page 11 1 to the O position item 6 page 11 1 2 Close the gas tap for the heater and close the gas bottle stop valve if required 3 Fit chimney cover Further information on the operation of the heater can be found in the separate manual from the manufacturer 11 2 MJ 2004 GB 08 2004 Cosmos HEATING amp Hor WATER WEJNSBERS5S 11 3 Trumatic C Heater Boiler 11 3 1 Heating with Hot Water Requirement WARNING The separate manual from the manufacturer is to be read prior to using the heater 1 Rotary knob for room temperature continuously adjustable 1 9 illuminated by
56. catch Detail up and swivel the lower section of the table leg until it catches De tail O 3 Release the safety catch 4 Pull the side seat cushions into the centre Place the back cushions into the spaces 5 Reverse the process to convert back to the seating module Converting the Hook In Table to a Bed Cosmos MJ 2004 GB 08 2004 7 11 SECTION 8 GAS SUPPLY GAS SUPPLY WEJNSBERS5S Gas Supply 8 8 1 General Notes on the Gas Supply NOTE The overall gas system is designed for an operating pressure of 30 millibar mbar WARNING r Repairs and modifications to the gas system may only be carried out by the authorised service centre gt It is essential to follow the safety instructions and safety information when using the gas system or gas appliances r Altering the gas system or appliances yourself is prohibited and dangerous gt The customer may only connect the pressure regulator to the gas bottle All other work must be carried out by an authorised service centre gt Never search for gas leaks with a cigarette lighter or other naked flames The entire gas system has been designed according to the applicable regulations governing LPG appliances and fires in mobile homes and has been tested and certified by an engineer fitted gas fired appliances are ignition protected so if the flame goes out then the ignition safety system isolates t
57. cator 3 illuminates and indicates the position for the room temperature set 4 Set rotary switch 2 in the operating position 5 Further information on the operation of the heater can be found in the separate manual from the manufacturer CAUTION Work on the electronic control unit for the Trumatic may only be carried out by a qualified and trained service engineer c If the green indicator does not light up no 3 page 11 3 replace the fuse in the electronic control unit or the fuse for the battery monitor c The green indicator item 8 page 11 3 illuminates while the hot water boiler is heating up c If the red indicator item 9 page 11 3 is continuously illuminated the gas bottle stop valve and or the gas tap may be closed or there may be an inadequate supply of air The fault is reset by turning the appliance off and then on again c If the red indicator item 9 page 11 3 flashes the operating voltage supplied to the appliance is too low recharge battery You will find further information in the separate manual supplied by the manufacturer 11 3 3 Adjusting the Trumatic C Heater Boiler gt Turn the rotary knob item 1 page 11 3 to the desired room temperature the integral thermostat will now automatically maintain a constant temperature to your setting 11 3 4 Switching Off the Trumatic C Heater Boiler 1 Set rotary switch item 2 page 11 3 to the O position item 7 page 11 3
58. ccident may be caused by a tyre bursting at high speed gt Regularly check your tyres for damage e g sharp objects sticking in the tyre holes cuts cracks and blisters in the tyre wall An object lodged in the tyre can also damage the tyre s interior Damage should always be examined by a qualified person to see whether it can be repaired A damaged tyre must be replaced if it cannot be repaired or if a successful repair is in doubt A damaged tyre can burst gt Never use tyres if you do not know their history All tyres age even if they are little used or not used at all We recommend that you replace the tyres on your mobile home when they are 6 years old don t forget the spare wheel Even the spare wheel should only be used in emergencies after 6 years and driven on with extreme caution gt The tread depth must be checked at regular intervals The more worn the tread the greater the risk of aquaplaning Cosmos MJ 2004 GB 08 2004 21 1 SPECIFICATIONS WeEINSBERS The minimum statutory depth of tread in the related country must be complied with gt Check tyre pressures including spare wheel before every journey and adjust as necessary If you cannot avoid driving with low tyre pressure you should not exceed a maximum speed of 20 km h 21 1 2 Pressure Table These tyre pressures apply to tyres when cold and for a fully laden mobile home Version Tyre type Tyre siz
59. chen and bathroom 3 Push the button 1 to the DRAIN position This drains the contents of the hot water boiler directly to the exterior via the safety drain valve During draining check that the entire contents of the hot water boiler approx 12 5 litres empties completely Safety Drain Valve Hot Water Boiler CAUTION When heating is off the safety drain valve can only be closed again at temperature above 8 C NOTE When temperatures at the safety drain valve are below approx 10 C and the appliance is not in operation or has a fault the water can drain off by itself As all other appliances in the water circuit water pump taps etc are not protected by the frost protection valve and the automatic drain could be obstructed by dirt or ice the water must be drained after the boiler is turned off if there is a risk of frost You will find further information on draining the hot water boiler in the separate manual supplied by the manufacturer Cosmos MJ 2004 GB 08 2004 11 7 SECTION 12 C COOKING COOKING WEINSBERIS CJ 12 Cooking 12 1 Using the Gas Cooker 1 Open gas bottle stop valve and gas tap 5 under kitchen cupboard model 551 or on the valve block at the rear left in the cupboard under the bed model 551 MQ 2 Lift up the cover on the hob WARNING When using the cooker you must open a window or roof light to ensure an adequ
60. ck and lock the refrigerator door as per the adjacent figure gt At position 1 the refrigerator door is ajar The refrigerator is left in this position when temporarily laid up gt The refrigerator door is closed in position 2 The refrigerator is left in this position when in use You will find further information in the separate operating instructions supplied by the manufacturer POSITION 1 POSITION 2 Refrigerator Door Lock Cosmos MJ 2004 GB 08 2004 13 3 AIR CONDITIONING AIR CONDITIONING WEINSBERS m 14 Air Conditioning NOTE Please contact your WEINSBERG dealer to talk about the installation of an air conditioner Cosmos MJ 2004 GB 08 2004 14 SECTION 15 TOILET WrEINSBER 15 Toilet 15 1 Thetford Unit CAUTION The Thetford unit should only be drained on sites with suitable sewage systems or specially designated disposal facilities 1 Before using the toilet push down the flush button briefly to allow a small amount of water into the bowl Repeat as necessary The flow of water stops when the button is released 2 After use push down the flush button and turn counter clockwise at the same time This turning motion opens the valve in the WC The toilet bowl is flushed thoroughly but is economical on water 3 After flushing turn the flush button clockwise to close the valve again The toilet can also be used w
61. de large cities For all calls also from abroad always dial the dialling code with the 0 5 For all calls also from abroad always dial the code 9 6 For all calls also from abroad always dial the code 2 From all countries without ADAC emergency call centres the 24 hour service in the ADAC headquarters in Munich can be contacted on the following telephone numbers 49 89 22 22 22 or 76 76 76 Status 05 2003 Information not guaranteed Cosmos MJ 2004 GB 08 2004 22 3 SECTION 23 CHECKLIST CHECKLIST WEINSBERS gt 23 Checklist Comments Date E uade ede OL 2 Pv blades lea boa 3 Is the gas test certificate still valid see gas test sticker Check validity in good time OK 4 Do you have a complete set of spare keys store separately for the mobile home and any alarm 5 Have all the necessary servicing work and inspections been performed on the mobile home at the correct intervals OK 6 E Are you sure that the maximum technically permissible laden mass has not been exceeded see Specifications page 21 10 and 21 12 OK T Has your mobile home been correctly loaded see section 4 3 page 4 2 8 Are all doors flaps gas locker windows roof lights and REMI except forced air vents correctly closed OK 9 Have the suspended light s been taken down and sa
62. des you must use protective equipment such as safety glasses mask and safety gloves and ensure that the area is well ventilated The directions for use in the leaflet enclosed with the fungicide must be strictly followed gt Clean the affected area with a 396 caustic soda solution available from any pharmacist gt Allow the caustic soda solution to act then thoroughly rinse the fabric and dry gt Repeat this treatment at regular intervals 18 5 2 Treatment of Stiff Zip Fasteners The zip fasteners on the awning can sometimes be stiff when new gt This can be cured by rubbing candle wax into the zips or spraying them with a silicone spray 18 6 MJ 2004 GB 08 2004 Cosmos SECTION 19 PP 0 MAINTENANCE amp INSPECTION MAINTENANCE amp INSPECTION WEINSBERS p 19 Maintenance amp Inspection 19 1 Servicing For the sake of road safety your mobile home must be regularly and properly serviced just like a car CAUTION r Carrying out maintenance work on your mobile home requires specialist skills and knowledge This is why you should have your mobile home serviced only by an authorised service centre The service centre will stamp your Customer Service Record Book to confirm that the leak tests on all tanks and pipes hoses etc have been carried out gt If any parts need replacing ensure that the manufacturer s original spare parts are used NOTE For mobile ho
63. e Onboard Control all water taps must be open 9 2 MJ 2004 GB 08 2004 Cosmos SECTION 10 POWER SUPPLY POWER SUPPLY WEINSBERS _ 10 Power Supply CAUTION The electrical system must be checked over by a qualified service centre at least once a year 10 1 Power Supply 230 VAC Mains You can connect your mobile home to an external power supply of 230 VAC mains voltage The 230 Volt power supply must be protected with a residual current circuit breaker RCCB rated at 30 mA 10 2 Making Electrical Connection Between Mobile Home and Power Point CAUTION When using an extension reel without a thermal safety cut out the electric cable must be fully unwound from the drum The mobile home must be connected to the 230 Volt mains with rubber insulated flexible cable HO7 RN F 3G 2 5 mm or equivalent fitted with connectors complying with IEC 309 The electric cable should not be more than 25 m long in total We recommend the following configuration to ensure that you are equipped for all types of connection Adapter cable 2 5 mm gt Connector with scraping earth connection gt Plug with scraping earth connection Q Cable drum with rubber insulated flexible cable HO7 RN F 2 5 mm or equivalent gt Socket with scraping earth connection Adapter cable 2 5 mm gt Socket with scraping earth connection gt Connector with scraping
64. e Tyre pressure bar types 195 70 R15 104 102 R All types 205 70 R15 106 104 R types with Michelin Camping tyres 215 70 R15 109 107 Q types 205 70 R15 106 104 R types with Michelin Camping tyres 215 70 R15 109 107 Q types 205 75 R16 110 108 types 215 75 R16 113 111 Q types with Michelin Camping tyres 215 75 R16 113 111 Q Tyre Pressure Table 4 75 bar when using the vehicle with more than 2 000 kg rear axle load NOTE When tyres are hot the tyre pressure should be 0 3 bar higher than specified CAUTION The correct tyre is however to be controlled again when the tyres are cold 21 2 MJ 2004 GB 08 2004 Cosmos SPECIFICATIONS WEINSBERIS 21 2 Payload 21 2 1 Weights for WEINSBERG Accessories Weights for WEINSBERG accessories are listed adjacent If used tick the appropriate items gt gt gt 1 and enter their weights in the enclosed form unless they are already included in the weight of your mobile home All weights given are approximate 65 litre refrigerator COMPTESSOT 20 0 kg gt gt gt Air conditioning for driving cab eeu ae ne ETP ARR 30 0 gt gt gt Air Lift extra rear axle Springing iesus ure ERR a 7 9 kg gt gt gt Air Lift extra spring Pneuma Lift 1 0
65. e acrylic glass windows must not be cleaned using chemical cleaners glass cleaners or products that contain alcohol spirit Cleaning products must not contain plasticizer as this would cause the acrylic glass windows to become brittle and crack r Avoid twisting and distorting the windows when opening and closing them gt The acrylic glass windows should be cleaned using plenty of water with a clean sponge and a soft cloth gt The only liquid which you should allow to come into contact with the acrylic glass is water with the addition of a 10 96 solution of mild washing up liquid to keep the windows clear and free from static gt To remove stubborn stains use a special acrylic glass cleaner that is available from your WEINSBERG dealer gt Regularly lubricate all hinges flaps and windows with acid free battery terminal grease or gun oil e g Ballistol to ensure that moving parts continue to move freely and do not seize 18 4 MJ 2004 GB 08 2004 Cosmos CLEANING amp CARE WEINSBERIS 1 NOTE Because of the physical properties of acrylic glass the colder of the two glass panes usually the one on the outside will mist up on the inside This condensation will disappear when the air around the window is very dry but this process of diffusion can be quite slow 18 4 Care and Cleaning of the Roof Window CAUTION gt Failure to follow the instructions for the care and cleaning of
66. e battery Always ensure the battery is charged 20 8 MJ 2004 GB 08 2004 Cosmos SECTION 21 9 SPECIFICATIONS SPECIFICATIONS WEINSBERIS 21 Specifications 21 1 Tyres 2111 General Notes on the Tyres WARNING Damaged tyres are a hazard and must be attended to immediately NOTE Always check tyre pressures with cold tyres gt 4 tyres on your mobile home should be inflated to the same pressure The recommended tyre pressure is shown in the tyre pressure table on the next page gt Tyres may deflate in the areas in contact with the ground over long stationary periods when tyre pressures are too low or tyres can gradually deflate You should therefore inflate the tyres to 0 3 bar above the pressures shown in the table if your mobile home is going to be out of use for any length of time gt Inadequate tyre pressure can cause tyres to heat up excessively and damage them internally At high speeds this can cause the tread to separate from the tyre and can even lead to a tyre bursting gt Subsequently correcting the tyre pressure will not cure hidden tyre damage gt Kerbs should only be negotiated slowly and at right angles where possible Avoid driving over steep and sharp edged kerbs Hidden tyre damage can be caused if you drive over kerbs or sharp objects such as stones violently or at too narrow an angle This damage will have a delayed action An a
67. e in Summer mode Once the water has reached the desired temperature the burner shuts off and the yellow indicator goes out 8 To turn off the heater move the rotary switch item 2 page 11 5 to the O position Close the gas tap for the heater 5 and close the gas bottle stop valve if required CAUTION Work on the electronic control unit for the Trumatic may only be carried out by a qualified and trained service engineer c If the green indicator does not light up no 3 page 11 5 replace the fuse in the electronic control unit or the fuse for the battery monitor c If the red indicator item 9 page 11 5 is continuously illuminated the gas bottle stop valve and or the gas tap may be closed or there may be an inadequate supply of air The fault is reset by turning the appliance off and then on again You will find further information on hot water heating in the separate manual supplied by the manufacturer 11 6 MJ 2004 GB 08 2004 Cosmos HEATING amp Hor WATER WEINSBERIS 11 3 7 Emptying the Hot Water Boiler CLOSED To drain the hot water boiler proceed as follows DRAIN CAUTION The drain plug on the electric safety drain valve must be kept free from obstructions slush ice leaves etc at all times 1 Switch off water pump using the switch item 10 page 10 3 or appliance main switch item 9 page 10 3 2 Open all the hot water taps in the kit
68. e on the empty bottle and unscrew regulator from the bottle After the empty gas bottle has been replaced the rotary knob item 1 page 8 6 should be turned by 180 to change the gas source NOTE This step will result in the previous reserve bottle becoming the bottle that is used and the new full gas bottle is then the reserve bottle Cosmos MJ 2004 GB 08 2004 8 7 GAS SUPPLY 8 8 4 Duomatic Remote Display WeINSBERS If the mobile home is also fitted with a remote display proceed as per section 8 8 4 1 and 8 8 4 2 to use the system 8 8 4 1 Using the Duomatic in Summer Move rocker switch down to the X position the power indicator 4 illuminates If the gas bottles are ready the two light emitting diodes indicate which of the two bottles is currently delivering gas 5 Indicator A gas bottle A 6 Indicator B gas bottle B To switch off place the rocker switch in the middle position the power indicator 4 goes out 8 8 4 2 Using the Duomatic in Winter 1 Move rocker switch up to the position the power indicator 4 illuminates In addition to the power indicator the gas pressure regulators items A and B page 8 6 are heated to ensure a good supply of gas in winter If the gas bottles are ready the two light emitting diodes indicate which of the two bottles is currently delivering gas 5 Indicator A gas bottle A 6 Indicator B gas bottle B r
69. ed positions and then to leave it in one of these opened positions 16 3 Recommended Accessories for Winter Camping To be prepared for any eventuality when winter camping we recommend the following accessories 2 Winter cover for refrigerator optional extra e EVI MERECE A Plastic scraper 4 PER PPM CER RIPE RM DeicefSpray n E des Talcum powder or 2 Cooking salt or environmentally friendly anti freeze additive for the wastewater ES O a ware EI 2 Snow chains CAUTION Forbidden for aluminium 8 ke Jump starting cables u 2 en ERR ERR ERG ERE REA C ERE 2 A bag of sand is always useful should you get stuck in snow sese 16 2 MJ 2004 GB 08 2004 Cosmos SECTION 17 LAYING UP WEJNSBERS5S 17 Laying up 17 1 General Notes for Temporary Laying up The mobile home will not suffer from being left outdoors provided a number of precautions are taken If the mobile home is to be temporarily laid up you should follow these steps NOTE You should completely drain the water system even if you are only laying up the vehicle for a short period Bacteria will grow in the fresh water after jus
70. ed out by an authorised service centre gt Never use a lighted or other open source of light when changing the gas bottle There is still some gas left even in an empty gas bottle For this reason exercise extreme caution when changing the gas bottle gt After changing the gas bottle it is to be checked whether there are any leaks CAUTION gt The gas regulator is only to be fitted and removed by hand Do not use any tools for this purpose r When changing the gas bottle it is to be ensured that the gas hose is in good condition and is laid without any kinks Close gas bottle stop valve 1 Unscrew gas regulator 2 from the gas bottle by hand caution left hand thread the gas locker gas bottles unsecured in the gas locker secure with fastening strap hand thread Changing the Gas Bottle Cosmos MJ 2004 GB 08 2004 8 5 GAS SUPPLY WeINSBERS 8 8 Duomatic L Plus gas regulator set with automatic changeover and remote display for the two bottle system 8 8 1 Instructions for the Du omatic The gas pressure regulator set Duomatic L Plus comprises a central regulator A and a changeover regulator B These provide an even gas pressure 30 or 50 mbar independent of which of the two gas bottles supplies the gas The indicators on the remote display fitted in the vehicle interior provide information on whether the gas bottles are ready to use
71. eds mm Tyre size 205 70 R15C Beds mm Wheel size 15 6J H Rear bed 1 900x 1 350 1 150 Wheelsize 15 6J H Rear bed 1 900 x 1 350 1 150 Side bed 1 750 x 850 550 Side bed 1 750 x 850 550 Figures are not binding Figures are not binding Mass in running order Fiat Ducato Hbox van 2 3 JTD driver basic equipment 2 Mass in running order Fiat Ducato Hbox van 2 8 JTD driver basic equipment NOTE Masses and weights can vary within 5 owing to the use of natural materials 21 12 MJ 2004 GB 08 2004 Cosmos SPECIFICATIONS BERI El OIN 155 5050 V 4 Wad LI L JAH lt lt lt Jasireyg lt lt lt DT 1491 JOOY lt lt lt 1038198 lt lt lt SA OH lt lt lt 09 deg p oopsyL lt lt lt YL JO IOQ IIM J0Y 19JLIH lt lt lt JAH dnyeg lt lt lt 774 an lt lt lt 18 lt lt lt AH JOMRQ IBIS lt lt lt MOPUIM JOOI JDJS NHW lt lt lt INTA yur lt lt lt LI yur lt lt lt IV SJOQUIAS 0 Ady Surpurq jou UONeULIOFUT 103 Va IS T SA LV 21 13 MJ 2004 GB 08 2004 Cosmos SECTION 22 INFORMATION amp TI
72. efrigerator and the Truma heater is however maintained 10 7 2 Charger The use of high quality electronics means that the charger operates virtually without loss of power The automatic charging process charges the batteries gently and without harmful overloading thereby considerably enhancing battery life The charger is protected against overtemperature and the 12 Volt output is protected against short circuit You will find further information about the battery charger in the separate operating instructions from the manufacturer 10 6 MJ 2004 GB 08 2004 Cosmos POWER SUPPLY WEJNSBERS5S 10 7 3 Example Showing How to Calculate Electricity Consumption using 80 Ah battery These values are approximate figures and depend on the related model Summer Winter Appliance Power Current Hrs say Power Current Hrs say Power Current operating hours per day per day operatinghours per day per day Spots each 10 W 0 8 2 0 20 W 4 0 40 6 4 Ah Kitchen light 8W 0 7 A 1 0 8W 2 0 16W 1 4 Ah Refrigerator 48W 40A 5 0 240W 5 0 240W 20 Ah Light toilet cubicle 8W 0 7 A 1 0 8W 11 5 12W 1 05 Ah Battery 80 Ah Water pump 40 W 34A 0 5 20W 0 5 20W 1 7 Ah Heater hot water boiler 72W 6 0 A 3 0 216W 16 0 1 152W 96 0 Ah Ceiling locker light 8W 0 7 A 1 0 8W 2 0 16W 1 4 40W 3 4 A 2 0 80 W 4 0 160 W 13 6 Ah Power consumption Total gt 600 W Total gt 1 656 W 141 55 Ah Approx 1 5 da
73. esignated disposal facilities Observe town and district regulations and ask about disposal facilities Use an environmentally friendly and biologically degradable WC chemical in small doses Separate domestic refuse into glass metal tins plastic and wet refuse Cosmos MJ 2004 GB 08 2004 2 7 SAFETY INSTRUCTIONS WEINSBERS r Never dispose of domestic refuse in waste bins in car parks Ask about disposal facilities in towns and districts c If residing for a long period in a town or district look for a specially designated parking place for mobile homes Ask about parking facilities in towns or districts c Turn off the vehicle engine when parked The engine operating temperature is reached most effectively by driving fast 2 8 Supplementary Notes Read the following brochures from the ADAC which form supplementary information to this handbook Freies Campen und bernachten in Europa Verkehrsbestimmungen f r Gespanne und Wohnmobile in Europa Besondere Verkehrsbestimmungen f r Campingfahrzeuge in Deutschland 2 8 MJ 2004 GB 08 2004 Cosmos SECTION 3 DESCRIPTION DESCRIPTION WEJNSBERS5S 3 Description 3 1 General Construction and Equipment of the Mobile Home e The WEINSBERG mobile home is based on the FIAT DUCATO Transporter You can find further information about the base vehicle in the separate FIAT manual The high qual
74. fely stowed OK 1 0 Are all tables placed in the sleeping position see page 7 10 and 7 11 1 1 Are you sure that all containers with liquids including those in the refrigerator cannot tip over OK 12 Are the gas bottles securely fastened in the gas locker with the fastening straps are the gas bottle stop valve and gas taps closed OK 13 Is the payload securely fastened against sliding 14 Have all the tyre pressures including the spare tyre on the mobile home been checked as per the Tyre Pressure Table page 21 2 u 1 5 Are first aid kit check for completeness and hazard warning triangle stowed where they are easy to reach OK QU 1 6 Do pu erm the corresponding tools and a suitable vehicle jack for the maximum technically permissible OK Q 1 T Do all lights work on the mobile home test OK Cosmos MJ 2004 GB 08 2004 23 1 CHECKLIST 777 WEINSBERS 23 1 Checklist for Personal Entries Comments Date OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Copy if necessary 23 2 MJ 2004 GB 08 2004 Cosmos SECTION 24 INDEX WEJNSBERS5S A Accessories to be Carried on the Vehicle in Case of Emergency 22 1 Additional Notes on Winter Camping
75. get the very best out of your mobile home Take the time to be able to enjoy the excellent comfort and high technical standards of your WEINSBERG mobile home in a manner that is as relaxed as possible Please pay particular attention to the safety information In addition to this manual you should also familiarise yourself with the separate manual for the base vehicle and the appliances fitted If your WEINSBERG mobile home is fitted with optional accessories observe the accompanying special permits and the related special instructions To request maintenance and repair work and if you have any special questions please call your nearest WEINSBERG dealer The staff at your authorised dealership will be happy to advise and assist you on all matters relating to your WEINSBERG product Only approved spare parts from the original manufacturer can ensure quality and a perfect fit We cannot fulfil our warranty obligations according to the terms of our warranty if maintenance work has been neglected or carried out incorrectly Please send your completed warranty card to KNAUS TABBERT GROUP GMBBH to activate the warranty This manual is only valid in so far as the mobile home corresponds to the specifications described within The mobile home specifications are particularly important when making enquiries and ordering spare parts Model name Type designation Therefore please make a note of the m
76. he gas supply automatically Despite this safety device you should always turn off the appropriate gas tap when any of the appliances are not in use Should a fault ever occur e g gas consumption is excessive or you smell gas follow the safety information and have the fault repaired by a service centre Get the service centre to certify the repair or modification to the gas system in the gas test certificate yellow test certificate and always insist on a gas leak test being carried out NOTE The gas system should be checked every 2 years by a gas engineer The caravan keeper is responsible for testing the gas system Cosmos MJ 2004 GB 08 2004 8 1 GAS SUPPLY WeINSBERS 8 2 LPG The appliances can be operated with propane or butane or a mixture of these two LPG types Retail stockists usually supply the gas in 5 kg or 11 kg refillable or returnable bottles These bottles must be kept in the gas locker The gas locker should be kept secure from unauthorised access at all times NOTE You should use pure propane for winter camping as butane will not gasify below freezing point 8 3 Placing Gas Bottles in the Gas Locker CAUTION The gas locker flap can be opened and shut by pressing lightly gt Place the gas bottles upright in the gas locker and secure them firmly with the straps provided Fit the pressure regulator to the gas bottle by hand never use spanners pliers etc 8
77. he night Cushions expanded foam should be placed upright and aired to remove any moisture Condensation may also form inside the acrylic glass double glazing units in extreme weather conditions This process is quite normal and can be explained as follows Acrylic glass the material from which the windows are made is an organic material and therefore porous i e moisture and Or gases can pass through it With a double acrylic glass panel extreme weather can change the air conditions in the gap between the two sheets of glass with the result that different conditions bring about a state of equilibrium Put simply this means that the air between the two panes tries to match the conditions of the atmosphere surrounding it If the surrounding atmosphere is continually humid then the space between the two panes of glass also tends to become more humid This process can be reversed in dry conditions the air in the gap also tends to become drier Cosmos MJ 2004 GB 04 2004 7 1 WeINSBERS Warm air can store a lot more moisture than cold air This explains the sudden appearance of condensation as the air tempera ture falls the moisture can no longer be held in suspension i e solid particles like water which float in the air and so it precipitates out The water now settles on the surface with the lowest temperature which in this case is the inside surface of the outer pane of
78. he solvents listed above for short periods 2 minutes maximum at room temperature NOTE Please refer to the chemicals compatibility list 18 2 MJ 2004 GB 08 2004 Cosmos CLEANING amp CARE WEINSBERIS 1 18 2 Care and Cleaning of the Inside of the Mobile Home CAUTION gt Use only normal household care and cleaning products r Caustic and abrasive products should not be used r Avoid using anything that might scratch or score surfaces gt The furniture should only be cleaned with a special cleaner that is available commercially This cleaner is also available from your WEINSBERG dealer Strong powerful cleaning products should not be used gt Clean table tops and kitchen worktops using only water with washing up liquid or a mild household cleaner gt The kitchen sink is made from stainless steel and can be cleaned with products that are available in the shops gt Dry clean upholstery covers curtains and the diolene blinds CAUTION The toilet cubicle is only allowed to be cleaned with a little water with a mild cleaner and a damp cloth gt Clean toilet cubicle with a little water with a mild cleaner and a damp cloth CAUTION Never lay the carpet onto wet PVC floor covering as the carpet can stick to the PVC and pull the covering with it when the carpet is next taken up gt The PVC floor covering is hard wearing and easy care To
79. htening torque of around 150 Nm gt After that check wheel nuts for tightness at regular intervals 4 2 Registering the Mobile Home NOTE Never drive the vehicle without a number plate or insurance cover Mobile homes are vehicles in the sense of German traffic regulations Mobile homes must be officially registered before they are driven on public roads Nationality identification is required if travelling abroad D This symbol must be fitted above the right hand rear lamp Mobile homes may not be operated without valid insurance Contact your nearest WEINSBERG dealer about the individual formalities required Cosmos MJ 2004 GB 08 2004 4 BEFORE THE JOURNEY WEINSBERS l 4 3 Payload CAUTION t Do not allow payloads to cause the vehicle to exceed the maximum technically permissible laden mass as entered in the vehicle documents Do not allow payloads to cause the vehicle to exceed the maximum technically permissible laden mass or the maximum technically permissible axle loads c There is a danger of tyres puncturing if the maximum technically permissible laden mass is exceeded and the tyre pressure is too low The mobile home could veer out of control c Installing accessories optional extras and carrying tank contents and gas bottles and personal equipment reduce the admissible extra payload In order not to detrimentally affect the handling of your mobile h
80. ice Centre or at the appliance manufacturer heater Truma refrigerator Electrolux Thetford toilet Thetford WARNING For your own safety s sake you are advised to have repairs to the base vehicle carried out by a qualified service centre especially repairs and adjustments to the brake system GAS SYSTEM Fault Cause Action Gas smell excessive gas consumption Leak in gas system Decommission gas system ZN inedite Close gas bottle and gas taps stop valve open windows and doors and ventilate Seek specialist advice and have the gas system checked Do not operate electrical switches e g ignition naked flames and smoking are strictly forbidden No gas Tap for appliance is closed Open tap for appliance Stop valve on gas bottle is closed Open gas bottle stop valve No gas Outdoor temperature too low Wait for outside temperature to rise Propane 32 C Butane 0 C Faulty appliance Call qualified engineer Cosmos MJ 2004 GB 08 2004 20 1 TROUBLESHOOTING AND FAULT RECTIFICATION 2 Y WEINSBERBS TRUMATIC E Fault Cause Action Red Fault indicator on Trumatic control panel illuminates Lack of gas shortage of combustion air heavily soiled fan impeller faulty fuse Turn off appliance and turn on again After two failed attempts to ignite wait 10 minutes prior to switching on Check that the gas bottle stop valve and appliance g
81. id The payload is the difference between the maximum technically permissible laden mass and the mass is running order EEC Directive 92 21 EEC governs the payload of mobile homes at European level The regulations in the Directive broadly correspond with DIN EN 1646 2 and DIN EN 1645 2 21 2 2 1 Mass in Running Order The mass in running order is the weight of the unladen vehicle including lubricants toolkit spare wheel 90 96 full fuel tank with factory fitted standard equipment plus the weight of the driver 75 kg and the basic equipment see section 21 2 2 2 21 2 2 2 Basic Equipment The basic equipment comprises all items of equipment and fluids that are necessary for the safe and proper use of the mobile home It includes the weights of Gas Liquid gas bottles up to 90 full B Water Fresh water heater 100 full Fresh water tank 90 full Cosmos MJ 2004 GB 08 2004 21 7 SPECIFICATIONS WeINSBERS 21 2 2 3 Maximum Technically Permissible Laden Mass This mass allows for specific operating conditions including factors such as material strength load capacity of the tyres etc This mass must not be exceeded under any circumstances NOTE You will find the maximum technically permissible laden mass the mass in running order and the payload in the specifications on page 21 10 and 21 12 21 2 3 Weights of the Payload 21 2 3 1 Weights of the Accessories The accessories co
82. ide Gas Connector To connect a gas barbeque or similar the mobile home can be equipped with an outside gas connector as an option This is on the outside of the mobile home The illustration opposite shows the tap on the outside gas connector in the closed position Closed 30 mbar Outside Gas Connector WARNING No smoking or naked flame while connecting an external gas appliance CAUTION The tap for the gas supply can only be turned when an appliance is actually connected otherwise the tap handle may be damaged 1 To connect up a gas barbecue fit the connecting piece into the outside gas connector the release ring clicks home to engage and then open the gas tap 2 To disconnect the gas barbecue first close the gas tap push the release ring back and withdraw the connecting piece 8 4 MJ 2004 GB 08 2004 Cosmos GAS SUPPLY WEJNSBER5S i 8 7 Changing the Gas Bottle To change an empty gas bottle proceed as follows 1 2 Undo fastening strap 3 and remove empty gas bottle from Place empty gas bottle in a suitable place never leave empty Place full gas bottle in the mounting in the gas locker and Screw gas regulator onto the gas bottle by hand caution left Open gas bottle stop valve 1 WARNING gt The customer may only connect the pressure regulator to the gas bottle other work must be carri
83. ime The scope and frequency of this work will depend first and foremost on the conditions under which the vehicle is used and operated servicing work requires specialist skills and knowledge It is therefore essential for this work to be carried out by trained specialists The following table only lists the service and maintenance work that is carried out on the body of the mobile home Please refer to the separate FIAT manual for servicing of the FIAT base vehicle Servicing action How often Handover inspection see warranty booklet On day of the handover Superstructure 1 Check for leaks After 12 14 months 2 Check for leaks After 24 26 months 3 Check for leaks After 36 38 months 4 Check for leaks After 48 50 months 5 Check for leaks After 60 62 months Statutory inspection See table on page 22 1 Gas inspection Every 2 years Check tyre pressures Every 14 days Lubricate support legs optional accessory Every 6 months Service Chart 19 2 MJ 2004 GB 08 2004 Cosmos SECTION 20 2 muni TROUBLESHOOTING AND FAULT RECTIFICATION TROUBLESHOOTING AND FAULT RECTIFICATION WEINSBERS gt Y 20 Troubleshooting and Fault Rectification Troubleshooting should be carried out by reference to the following Troubleshooting table If you are unable to deal with malfunctions yourself you should contact the Customer Service department at your local WEINSBERG Serv
84. into the awning mechanism 2 Extend the awning by about metre by turning the handle anticlockwise 3 Open out both awning support legs and adjust to the correct length 4 Now extend the awning fully while moving the support legs so that they are always at the correct angle to the ground 5 Reverse the process to retract the awning 6 2 MJ 2004 GB 08 2004 Cosmos SECTION 7 LIVING WEJNSBERS5S 7 Living 7 1 Ventilating the Mobile Home WARNING The integrated safety ventilation openings forced ventilation in the roof lights mushroom vents must not be obstructed under any circumstances An increased level of carbon monoxide CO in the air can be fatal Providing adequate and correct ventilation for your mobile home is the best way of ensuring optimum conditions of living comfort Your mobile home features draught excluding safety ventilation openings forced ventilation in the roof lights mushroom vents which should not be obstructed under any circumstances Cooking and wet clothing releases water vapour Every person releases up to 35 grams of water into the atmosphere each hour just by breathing This is why your mobile home must be ventilated with the windows and roof lights depending on the level of humidity You will find more hints in section 16 Winter Camping page 16 1 NOTE Condensation can form under the upholstery during t
85. ir blower as well as the optional equipment in the mobile home with wastewater tank heater from the backup battery for too long without a 230 Volt supply and with the vehicle s engine off will considerably affect the capacity of the backup battery 10 2 MJ 2004 GB 08 2004 Cosmos POWER SUPPLY WEINSBERS y 10 4 Onboard Control The Onboard Control which is fitted as standard can be used to turn the electrical 12 Volt appliances wastewater heater 8 and water pump 10 can be switched on and off either separately with their respective switches or together with the 12 VDC appliance main switch 9 The electrical appliances are each protected with fuses The fuses are in the distribution box that on model 551 K is in the kitchen cupboard and on model 551 in the wardrobe Using the Onboard Control both the charge state of the starter battery 2 and the charge state of the backup battery 1 as well as the level in the fresh water tank 3 can be checked using the related buttons A full wastewater tank is indicated by a red LED 4 The Onboard Control also incorporates a flat battery monitor When the battery voltage falls to around 10 0 VDC all the appliances that can be switched on and off with the main switch are turned off These appliances can be turned on again for about 1 minute by operating the appliance main switch 12 VDC 9 these appliances will then be turned off again automatically When the voltage is
86. is necessary to lower the height adjustable table and secure it with the wing bolt before starting your journey gt On the model 551 the hook in table must be removed and Caution STOW THE TABLE UNDER THE BED PRIOR TO Es tas STARTING THE JOURNEY under the rear bed before starting your journey The related warning label in the visible area of the side window near the seat module is always to be observed Warning 7 12 1 1 Converting the Seating Module with Height Adjustable Table to a Bed Model 551 K To move the height adjustable table to the sleeping position UN proceed as follows ur AN 1 Release the table by moving the handle in the direction shown by the arrow and lower the table as far as it will go The table feet will move like a parallelogram 2 Pull the side seat cushions into the centre Place the back cushions into the spaces When raised the table will automatically engage in its initial position Converting the Height Adjustable Table to Bed 7 10 MJ 2004 GB 08 2004 Cosmos WEJNSBERS5S 7 2 1 2 Converting the Seating Module with Hook In Table to a Bed Model 551 MQ move the hook in table to the sleeping position proceed as follows 1 Unhook the hook in table from the top guide rail and hook it into the lower guide rail 2 Liftthe table slightly push the safety
87. ith the valve open CAUTION gt If there is a risk of frost and the mobile home is not heated the Thetford unit should be drained to prevent it from freezing gt In winter the toilet flush should not be used until the toilet cubicle has thoroughly warmed up otherwise the water pump in the Thetford flush may be damaged r An environmentally friendly and fully bio degradable chemical WC additive should be used for the WC gt If environmental concerns exist the WC can also be used without chemical ad ditives but the Thetford unit will require more frequent draining as a result You will find further information on the Thetford toilet in the separate manual supplied by the manufacturer Cosmos MJ 2004 GB 08 2004 15 1 SECTION 16 WINTER CAMPING WINTER CAMPING WEJNSBERS5S 16 Winter Camping 16 1 General Notes on Winter Camping If you plan to enjoy the freedom of camping life in winter as much as in summer then here are some hints which you should follow After driving on roads that have been sprayed with salt wash the underbody of the base vehicle with water Find out as much as you can about weather and driving conditions before you set out and during your journey Your mobile home has all round insulation and double glazing and is perfectly winter worthy if used correctly The water supply is inside the vehicle on all models Proper ventilation is j
88. ity furnishings are manufactured entirely from upholstered plywood A very special technique is used to bend curved furniture Furniture sections are made with multiple bonded upholstered plywood This type of finish ensures that furniture surfaces are simple and easy to keep clean Certain items of furniture are also made using a combination of plywood and solid wood Particular attention is also paid to the securing of the furniture in all WEINSBERG mobile homes To enable the absorption of correspondingly large forces multi laminated plywood strips are fastened to the sidewalls at certain places Because these attachment points are incorporated during actual manufacture of the sidewalls they ensure a high level of strength cupboard and locker doors are fitted with high quality locks to prevent unwanted opening door fittings used in the mobile home have been chosen with great care Here again only the very best quality is used Theinterior of the mobile home features depending on the model a permanently installed rear bed and one or more seat modules which can be easily converted into sleeping berths Spacious storage lockers are provided around the interior of the vehicle above the rear bed the seating modules and the kitchen range There are no storage lockers above the alcove bed The kitchen range is fitted with a cooker a sink and a refrigerator The kitchen range also provides comprehensive surfaces and sto
89. ke system must be immediately repaired by an authorised garage Ensure that the mobile home s brake system is operating correctly before commencing any journey To do this proceed as follows gt Test the brakes while driving at moderate speed and ensure that gt the vehicle s brake system is working gt the wheels brake evenly gt the vehicle does not pull to one side 4 4 MJ 2004 GB 08 2004 Cosmos BEFORE THE JOURNEY WrEINSBER L 4 6 Tyre Pressure WARNING When the mobile home is fully laden tyres may burst if not inflated to the correct pressure You may lose control of the vehicle as a result gt Check tyre pressures before commencing your journey and adjust as necessary Don t forget to check the pressure in the spare wheel as well Follow the instructions given in section 20 1 Tyres page 21 1 The correct tyre pressure is given in the Tyre Pressure Table in section 21 1 2 page 21 2 4 7 Adjusting the Vehicle Seats WARNING The vehicle seats are only to be adjusted when the vehicle is stationary CAUTION When putting on the seat belt it is to be ensured that the seat belt passes inside the armrest WARNING Before starting the journey ensure that both vehicle seats are pointing in the direction of travel and that the rotary unit is correctly locked Cosmos MJ 2004 GB 08 2004 4 5 BEFORE
90. le while travelling 3 Turning circle mm 13 700 Turning circle mm 13 700 Beds mm Beds mm Tyre size 205 70 R15 C Rear bed 1 800 1 880 x 1 800 Tyre size 205 70 15 Rear bed 1 800 1 880 x 1 800 Wheel size 15 6J H Wheel size 15 6J H Figures are not binding Figures are not binding 1 Mass in running order Fiat Ducato Hbox van 2 3 JTD driver basic equipment 2 Mass in running order Fiat Ducato Hbox van 2 8 JTD driver basic equipment NOTE Masses and weights can vary within 5 owing to the use of natural materials 21 10 MJ 2004 GB 08 2004 Cosmos SPECIFICATIONS BERI El 18 01505 lt lt lt lt lt 14814004 lt lt lt IOLI lt lt lt SY PEM JH lt lt lt 09 dey lt lt lt ML lo loq jog Ijje9H lt lt lt JAH lt lt lt osn lt lt lt IS lt lt lt Jeg lt lt lt p Vg MOPUIM JOOI JDJS NdW lt lt lt INTA XUL 43924 lt lt lt IA AUR Joyemaysemy lt lt lt SJOqUIAS 0 Ady jou UONeULIOJUT uonensni I vg SA IS 1 ML 04 LA 21 11 MJ 2004 GB 08 2004 Cosmos
91. ll not gasify below freezing point Make sure you have an adequate supply of gas bottles Avoid the use of electrical appliances that consume a lot of power Campsites do not have unlimited amounts of electricity In cold weather the water pipes in the mobile home can freeze if the vehicle is left for long periods with the heating switched off To prevent freezing drain the wastewater tank with the heating off please refer to Section 9 2 1 page 9 1 Cosmos MJ 2004 GB 08 2004 16 1 WINTER CAMPING WEINSBERBS r The backup battery battery 2 should be kept fully charged at all times r While heating up the vehicle open all cupboards flaps and storage lockers to prevent condensation forming c Avoid storing containers bottles cans etc with water juice or other liquids in the unheated mobile home as they may freeze Carefully remove all snow and ice from the roof of the vehicle and from the awning it is particularly important to ensure that the flue on the side wall is kept free at all times r Always keep the forced air vents open and open the roof light slightly if required c Never run power cables on the ground they may freeze to the soil or be damaged by snow clearing vehicles gt Keep metal taps open in an unheated caravan at low temperatures even if the water system has been drained Always remember to open the mixer lever in both the cold water blue and the hot water r
92. mes that are not used very often servicing should be carried out once a year and in plenty of time before the start of a journey 19 2 Intervals for Statutory Testing and Exhaust Gas Test Under Section 29 StVZO mobile homes under 3 5 t registered in Germany must be tested every 2 years by DEKRA mobile homes over 3 5 t must be tested annually In Germany all vehicles must also undergo an exhaust gas test at the intervals shown in the table opposite The test sticker on the front number plate will tell you when the next test is due see also 5 LED Ese permissible laden mass interval section 22 1 Statutory Tests page 22 1 o 5 Turbo diesel Over 3 5 tonnes Annually 3 S NOTE Turbo diesel Up to 3 5 tonnes Every 2 years Therelevant regulations which apply in other Petrol engine Every 2 years countries must be complied with Intervals for the Exhaust Gas Test AU Cosmos MJ 2004 GB 08 2004 19 1 MAINTENANCE amp INSPECTION WEINSBERS The onboard gas system must be tested by a gas engineer every 2 years see also section 22 1 Statutory Tests page 22 1 The engineer must issue a gas test certificate certifying that the gas system has been tested The gas test sticker will be found near the rear number plate 19 3 Service Chart Like any other machine your mobile home needs to be properly serviced from time to t
93. neer Call qualified engineer FW tank display item 3 page 10 3 does not work Connection between Onboard Control and Probe faulty Faulty Onboard Control Identify fault and correct Have Onboard Control replaced by a qualified engineer Wastewater tank display item 4 page 10 3 does not work Connection between Onboard Control and Probe faulty Faulty Onboard Control Probe heavily soiled Identify fault and correct Have Onboard Control replaced by a qualified engineer Clean probe 20 6 MJ 2004 GB 08 2004 Cosmos TROUBLESHOOTING AND FAULT RECTIFICATION WEINSBERS gt Y WATER SUPPLY Fault Cause Action No fresh water Fresh water tank empty Fill fresh water tank Fuse in distribution box faulty Replace faulty fuse or insert Faulty water pump Have water pump replaced by your local WEINSBERG service centre Pinched water hose Remove kink from water hose and or replace Faulty electric terminal block Call qualified engineer Water leaking in mobile home Leak in water system Locate the leak re clamp supply hoses Cosmos MJ 2004 GB 08 2004 20 7 TROUBLESHOOTING AND F AULT RECTIFICATION 2 WeINSBERS REFRIGERATOR Fault Cause Action Refrigerator does not switch on with 12 Volt operation Fuse for refrigerator in distribution box faulty Battery flat Fit new fuse Charg
94. nly until the glass dome is closed 2 Lock both rotary locks by pressing the button and at the same time rotating by 90 degrees 7 11 3 Extending the Cover The roof window has an integrated cover To close the cover as a curtain proceed as follows 1 Move cover to the required position using the handle or push against the mosquito blind handle WEJNSBERIS Opening Closing the Glass Dome Bad Weather Position Extending the Cover 7 8 MJ 2004 GB 08 2004 Cosmos WEJNSBERS5S 7 114 Opening and Closing the Mosquito Blind The roof window has an integrated mosquito blind To close the mosquito blind proceed as follows 1 Push mosquito blind against the handle for the cover until the two handles engage To open the mosquito blind proceed as follows Closing Mosquito Blind CAUTION Do not allow the mosquito blind to rewind quickly on its own as it may be damaged 1 Tilt handle on the mosquito blind and move back 6 Mosquito Blind and Cover schematic illustration Cosmos MJ 2004 GB 08 2004 7 9 WeINSBERS 7 12 Sleeping 7 12 1 Preparing for Sleeping The rear bed in model 551 MQ is ready for use immediately The seating modules can also be converted to beds in just a few simple operations N WARNING r Onthe model 551 K it
95. odel type year Year of manufacture of manufacture and the chassis number of your new WEINSBERG mobile home without delay Chassis number You will find these details on the nameplate behind the driver s seat We wish you plenty of leisure time enjoyment with your new WEINSBERG mobile home The Management Cosmos MJ 2004 GB 08 2004 1 1 SECTION 2 SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS WEINSBERIS 2 Safety Instructions WARNING Please note in particular that we cannot accept any liability for damage and operating problems caused by ignoring this manual This section contains safety instructions that must be followed when operating the mobile home All safety regulations in this manual are specially marked with the following symbols WARNING This safety symbol appears when operating procedures must be observed in full to prevent endangering people CAUTION This safety symbol appears when operating procedures must be observed in full to prevent damage to property NOTE This safety symbol appears when the user must pay particular attention to technical requirements The WARNING and CAUTION symbols are printed in front of the text to which they refer The NOTE symbol is printed after the text NOTE It is imperative that instructions marked in this way are observed Cosmos MJ 2004 GB 08 2004 2 1 SAFETY INSTRUCTIONS WEINSBER
96. omatic Remote Display ew Eae eere ataque t i nee ke E aes UI a an 8 8 8 8 4 1 Using the Duomatic an SUMME crure nd a abia 8 8 8 8 4 2 Using the Duomatic m Winter e mre A RE RD ieh NET 8 8 9 Water Supply A A aa 9 1 9 1 Fresh Water Supply s ee ORE eT PERI Og 9 1 9 2 Wastewater Disposal 2 0 usa edna RO HIER eed 9 1 9 2 1 Emptying th Wastewater ie ea ann 9 1 9 3 Emptying the Water System ua sve e oi elek Ri ro TT EUN ET EE POE 9 2 9 3 1 Emptying the Fresh Water Tank ede een as dad ge eed ed 9 2 10 Power Supply hehe 10 1 10 1 Power Supply 230 VAC Mains u inne ira 10 1 10 2 Making Electrical Connection Between Mobile Home and Power Point 8 8 10 1 10 3 12 VDC Power Supply in the Living Area 00 00 00 rn nes 10 2 10 4 Onboard Control oor des eaa ee ERR RE TO rw TEN 10 3 10 5 Protection of the Electrical Circuits in the Mobile Home II 10 4 10 6 Electrical Supply u ne RR PETER DROP RR ee Do DNE Reg 10 5 10 7 12 VDC Supply from Backup Battery and II 10 5 10 7 1 Backup Battery eod e ed we tate aaa Vos cu 10 5 10 7 2 Gu cA 10 6 107 3 Example Showing How to Calculate Electricity Consumption u
97. ome take care when loading that the centre of gravity of the payload is directly above the vehicle floor or as close to the vehicle floor as possible NOTE The vehicle document gives only the maximum technically permissible laden mass not the inherent mass of the mobile home We therefore recommend that you have the vehicle weighed on a public weighbridge before commencing your journey 4 3 1 Loading the Mobile Home c Ensure that the payload is distributed evenly between the left and right hand sides of the vehicle c Secure heavy items e g crockery cutlery jars etc on the floor or on low storage surfaces whose doors do not open in the direction of travel and ensure they cannot slide about c Place lighter objects e g clothes etc in the upper storage areas tx The cycle rack EuroCarry GHT optional accessory is only allowed to be loaded with bicycles The maximum load on the cycle carrier is 50 kg c It is imperative to avoid walking on the roof of the mobile home tx The roof bars optional accessory may be used to carry only roof loads e g surfboard rubber dinghies or light canoes 4 2 MJ 2004 GB 08 2004 Cosmos BEFORE THE JOURNEY WEINSBERS J t gt Always note the increased total height of the mobile home when the roof bars are loaded t Roof loads must be tied down securely do not use bungees tx When calculating the payload the sections from page 21 7 are to be observed
98. op II 600 x 600 mm 2 ee es e ae yea 8 8 kg gt gt gt Roof hood with 12 V fan isses eere eene ea Sd 45 kg gt gt gt SAT Astra aerial package eh 9 0 kg gt gt gt Solar power system 120 Wii il ee bla dade red eh 15 0 kg gt gt gt Toilette tan 12 seep hues Sh eS eee edb EE Rp ERES SEDE DENS 2 5 kg gt gt gt Track widener 8 6 kg gt gt gt Ll Travel Pilot navigation system 2 0 kg gt gt gt support EXTENSION bla np LA Re 2 0 kg gt gt gt TV preparatorias wee ees 3 0 kg gt gt gt Video reversing Systemi e RE REST RE REGE ERG Ed 2 0 kg gt gt gt Total weight of the WEINSBERG accessories carried kg NOTE On the following pages you can make a note of the weight personal equipment and add up the weight 21 4 MJ 2004 GB 08 2004 Cosmos WEINSBERS SPECIFICATIONS kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg
99. pward or similarly turn downward if the adjustment is to be corrected downward To make the handwheel easier to move the armrest should be lifted slightly 4 8 Vehicle Lights Before commencing any journey it is advisable to check all lights on the inside and outside of the vehicle to ensure that they work properly replace any bulbs that are defective You should familiarise yourself with the procedure for changing the various bulbs before commencing your journey We also recommend that you carry a complete set of spare bulbs so that defective bulbs can be immediately replaced on site if necessary 4 9 Obtaining a Replacement Key Should you ever need to obtain replacement keys for your mobile home then you should have the following information available FIAT base vehicle Code no or code card second key or chassis number FIAT Dealer WEINSBERG Body Serial no chassis number second key or key number WEINSBERG Service Centre Cosmos MJ 2004 GB 08 2004 4 7 SECTION 5 DURING THE JOURNEY DURING THE JOURNEY WEJNSBERS5S 5 During the Journey 5 1 Driving the Mobile Home WARNING c It is basically permitted to carry persons in the living area of the mobile home during the journey in accordance with German traffic regulations However these persons may only use the seats designated for this purpose gt Persons sitting in the living area of the mobile home and facing forward and the d
100. ra caution when walking over the roof of the vehicle when wet or icy There is an increased danger of slipping or falling off CAUTION gt Avoid localised loads e g kneeling as far as possible if you need to go onto the roof of the mobile home Walk only in the horizontal areas of the mobile home roof and wear soft soled shoes e g trainers or pumps r Avoid walking on the mobile home roof with textured soled footwear as any stones embedded in the soles will dent the outer skin of the mobile home gt Thoroughly wet the vehicle and rinse off with water gt Shampoo your mobile home with a pH neutral product pH 6 8 Don t forget the roof gt Now thoroughly rinse off the vehicle with water and dry gt Use only sponges soft cloths or soft brushes Hard tools can damage the paintwork Cosmos MJ 2004 GB 08 2004 18 1 CLEANING amp CARE WEINSBERIS gt The mobile home should be waxed from time to time to protect and enhance its sheen Apply the coat of wax as directed by the manufacturer gt To freshen up old paint the mobile home can be treated with a suitable polish Here again you should follow the manufacturer s directions Polishing can attack the paint surface of your mobile home abrasion so do not apply polish unless absolutely necessary gt Plastic parts must not be treated with aggressive cleaning agents benzene methylated spirits thinners etc on this topic
101. rage facilities There is lighting above the kitchen range in the model 551 MQ The mobile home is fitted as standard with a high powered heater and a hot air blower and a hot water supply Each mobile home also has an integral wet cubicle toilet bath and washroom A fresh water tank and wastewater tank is fitted on all Cosmos models these are also insulated from below with an insulating shell Using a dedicated flow of hot air from the heating these are frost proof even at very low outside temperatures Cosmos MJ 2004 GB 08 2004 3 1 DESCRIPTION WeINSBERS 3 1 1 Seating Layout All forward facing seats which are approved for use by persons during the journey are provided with 3 point seat belts and head restraints All the seats facing away from the direction of travel which are permitted for carrying passengers during a journey are fitted with lap seat belts and head rests The seating layout of the different models are shown in the floor plans in section 19 Specifications from page 21 11 3 2 MJ 2004 GB 08 2004 Cosmos SECTION 4 BEFORE THE JOURNEY BEFORE THE JOURNEY WEINSBERS 3 114 4 Before the Journey 4 1 Before the First Journey WARNING Read all safety instructions carefully before using the mobile home CAUTION gt The first time you use the vehicle check that the wheel nuts are still tight after approx 50 km and if necessary retighten to a tig
102. rating LED 2 Operating mode rotary switch 3 Green operating indicator 4 Connect a gas bottle and open the gas bottle stop valve on the gas bottle Open gas tap lt on model 551 K at rear left in the bed base on module 551 MQ at rear left in the cupboard under the bed Select the required mode summer 4 or winter 5 6 with the rotary switch 1 on the Trumatic control panel Once one of the two modes is switched on a green indicator behind the rotary knob 3 lights up Summer mode On Water temperature 40 or 60 Winter mode On Heating without hot water requirement Winter mode On Heating with hot water requirement Rotary switch Off Yellow indicator Boiler warm up phase goes out when the pre set water temperature is reached Red Fault indicator Trumatic Hot Water Heating Control Panel Cosmos MJ 2004 GB 08 2004 11 5 HEATING amp Hor WATER WeINSBERS 6 In Winter mode with hot water requirement item 6 page 11 5 both the heater and hot water heating are turned on The green indicator item 8 page 11 5 illuminates while the heater is warming up In the Summer mode the hot water is heated with the lowest burner setting The green indicator item 8 page 11 5 illuminates while the heater is warming up 7 Select the required temperature 60 or 40 with the rotary switch item 2 page 11 5 This function is only availabl
103. re there is adequate ventilation when residing in the mobile home Forced air vents in the roof lights must never be obstructed e g by winter mats or sealed because of the risk of suffocation from increased CO carbon monoxide levels in the air You must read the individual manuals for all installed systems e g gas heater gas cooker refrigerator etc and the base vehicle engine brakes etc Note the headroom of the sliding door and the heights of the driver and passenger doors Close all doors and windows when leaving the vehicle Collect all operating fluids e g lubricants spent oil and detergents in suitable containers and dispose of correctly Take care not to damage the outer skin of the mobile home It is imperative to avoid walking on the roof of the mobile home Cosmos MJ 2004 GB 08 2004 2 3 SAFETY INSTRUCTIONS WEINSBERS 2 3 1 Fitting Rear Carrier Systems CAUTION After fitting rear carrier systems always note the following gt that the load is attached and secured to the rear carrier according to instructions r the admissible payload capacity of the rear carrier is not exceeded gt that the axle load distribution and the total weight of the mobile home will be altered that the handling and braking of the mobile home will be altered NOTE In Germany removable rear carrier systems need not be entered in the vehicle documents Only h
104. river and front passenger must wear their 3 point seat belts during the journey c Persons sitting in the living area and facing the rear are not required to wear their seat belts but they are strongly advised to do so c The mobile home is designed for a maximum speed of 120 km h A maximum speed of 130 km h is shown in the vehicle registration document You will find information on the admissible top speeds for mobile homes in Germany on page 2 2 in this manual Always drive attentively and with consideration for other road users The basic mobile home vehicle is classed as a commercial vehicle small truck You should therefore drive the mobile home in the same way as you would a light commercial vehicle CAUTION When driving into courtyards tunnels etc as well as when manoeuvring it is important that you correctly judge the height width and length of the mobile home You will find information on the dimensions of the mobile home on pages 21 10 and 21 12 Follow these useful hints when driving your mobile home r7 Never drive faster downhill than you would uphill You may experience a pull on the mobile home due to air turbulence when overtaking long vehicles You can counteract this effect by gently steering in the opposite direction Due to the vehicle height you need to be aware of the mobile home s vulnerability to side winds during the journey Do not underestimate the length
105. rking Brake When parking the mobile home apply the parking brake handbrake by pulling the lever to its final position especially on inclines 6 2 Setting Up the Mobile Home 1 Apply the parking brake as far as it will go 2 Level the mobile home front to back using a spirit level Adjust by blocking up the wheels 3 Use the spirit level to check that the mobile home is also level side to side Adjust by blocking up the wheels 6 3 Awning The following points should be remembered when using the awning Do not place the awning on the weather side Do not over tension the awning cover tent fabric it should just be straight Do not touch the awning cover in rain Do not retract the awning unless it is thoroughly dry to avoid possible mould and staining see sections 18 5 page 18 5 Keep oil and grease away from the tent fabric Avoid water collecting on the awning r7 Never wash the mobile home with the awning extended If you do not intend to use the awning for some time it should be thoroughly cleaned see sections 18 5 page 18 5 and the mechanical parts lightly greased Cosmos MJ 2004 GB 08 2004 6 1 AFTER THE JOURNEY WeINSBERS To extend and retract the awning proceed as follows CAUTION Support the awning on its integral awning support legs after extending to about 1 metre 1 Set the awning handle to the required length and fit
106. s on the Exterior of the Mobile Home cor 18 2 18 2 Care and Cleaning of the Inside of the Mobile Home e 18 3 182 1 Cleaning Plastic Parts Inside the Mobile Home 2 18 3 18 3 Cleaning Acrylic Glass Windows ico ios ded Re Revo RHET D VER beds Tea e y ies 18 4 18 4 Care and Cleanme of the Root WindoW tra taste dee ea ende 18 5 18 5 Care and Cleaning of the Sun Awning hh mes 18 5 18 5 1 Dealing with on the AWNING 252 orcinec e or pe ee ee 18 6 18 5 2 Treatment of Stiff Zap Fastenets u eed tre a IRR ee en ee 18 6 0 4 MJ 2004 GB 08 2004 Cosmos WEJNSBERS5S CONTENTS 19 Maintenance amp Inspection ss en nennen 19 1 19 1 Nager 19 1 19 2 Intervals for Statutory Testing and Exhaust Gas Test I 19 1 19 3 DEIVICE Cha p ARIA ERN ERR REFER ERI 19 2 20 Troubleshooting nn sn na a pea 20 1 21 SPECHICAHONS eM 21 1 21 1 21 1 2111 General Notes on the Tyres cce veo sa ee SR OR epe a gees 21 1 21 12 Tyre Pressure Table u ee ERRARE th ede bat bee ooh eek ddl bad 21 2 212 uno Erde 21 3 21 2 1 Weights for WEINSBERG Accessories Hh m en 21 3 2122 Explanations on the Payload Calculation
107. see section 18 1 1 gt Tar stains or other organic stains on the painted surface best removed with benzene We strongly advise against the use of other solvents Insects should be softened with water and then removed with a sponge wrapped in a nylon stocking gt Damage to the surface of your mobile home should be repaired immediately with refinish paint to prevent corrosion taking a hold gt Check the condition of the underbody protection once a year Please contact your WEINSBERG dealer if the underbody protection is damaged gt After driving on roads that have been sprayed with salt wash the underbody of the base vehicle with water 1811 Cleaning Plastic Parts on the Exterior of the Mobile Home gt Plastic products can be carefully cleaned using warm water with the addition of a very slightly acidic neutral or very slightly alkaline cleaner gt You can use low concentrations lt 2 96 of mild household cleaners dissolved in water gt Abrasive agents like scouring powder are not recommended as they will scratch plastic surfaces gt Very greasy or oily surfaces can be washed down with petroleum substances free from aromatic compounds such as ethanol The use of organic solvents can damage the material gt Plastic mouldings can be damaged by stress cracks caused by a variety of products Other chemicals can cause the plastic to swell and soften These mouldings should therefore only be exposed to contact with t
108. sing 80 Ah battery 10 7 10 8 Circint Diagram Model 551 K eee Opere 10 8 10 9 Circuit Diagram Model 55 oceans seu ernennen RADAR 10 9 Heating amp Hot Water esie her neun 11 1 11 1 General Notes on the Heater and Hot Water Heating 11 1 112 Switching On the Trumatic E Heater io nds petty ages bese erp e ERU LOEO Re ERIS 11 1 11 2 1 Adjusting the Tr matic E Heater aa 11 2 11 22 Switching On the Trumatic E IH men 11 2 11 2 3 Switching Off the Trumatic E Heater 0 055065 eere a he a dace eee 11 2 11 3 Trumatic C Heater BOller 42 4 tuse pe RR ERR ERR Reames 11 3 11 3 1 Heating with Hot Water Requirement area ar ma da EAR 11 3 11 32 Heating without Hot Water Requirement DER DERE per 11 3 11 3 3 Adjusting the Trumatic C Heater Boiler I 11 4 11 3 4 Switching Off the Trumatic C Heater Boiler Hh 11 4 Cosmos MJ 2004 GB 08 2004 0 3 CONTENTS WeINSBERS 11 3 5 Hot Water Supply Using the Trumatic ka RR E 11 5 11 3 6 Hot Water Heating a ia erre ev e eL e cre EHE E eR RR pes a 11 5 11 3 7 Emptying the Hot Water B ller nates ew aetate e e b Uere gaa es 11 7 12 Cooking aaa TR PUE Ace 12 1 12 1 Using the Gas
109. spanners pliers or similar Use a de icing system for the pressure regulator for temperatures below 5 e g Eis Ex WARNING Failure to observe these instructions will result in a potentially lethal situation due to lack of oxygen and the possible production of odourless and poisonous carbon monoxide CO gt When using the gas cooker you must open a roof light a window or the entry door The mobile home must never be heated with radiant heaters and other appliances that take their combustion air from the interior of the vehicle gt When switching on gas appliances which are ignited by pressing a button this must automatically return to its original position after pressing gt Never seal the forced air vents in the roof light c The flue pipe from the gas heater must be rising along its entire length and be fastened securely in place with clips and gas flue pipe supports if necessary The flue pipe must be properly connected and sealed to the gas heater and to the flue and must not be damaged in any way Flue pipes from heaters must be made of stainless steel Before starting up the heater remove any dirt and snow from the flue and the combustion air inlets to prevent carbon monoxide CO in the exhaust gas increasing to an inadmissible level Appliances which operate with gas must not be used while refuelling or in a garage Operate the gas system only with propane butane or a mix of
110. spond Flame goes out on releasing the regulator Faulty ignition detector Call qualified engineer Flame goes out on Low flame setting Ignition detector sensor not correctly adjusted Adjust ignition detection sensor do not bend The tip of the sensor should project above the burner by 5 mm The sensor neck should be no more than 3 mm from the burner ring Call qualified engineer if necessary 20 4 MJ 2004 GB 08 2004 Cosmos TROUBLESHOOTING AND FAULT RECTIFICATION WEINSBERBS 2 Y POWER SUPPLY Fault Cause Action Backup battery does not charge when connected to 230 Volt mains Charging indication on 230 Volt mains is provided by green indicator item 6 page 10 3 on the Onboard Control Automatic circuit breaker in wardrobe switched off 2 A or 20A fuse in the charger is faulty Backup battery is flat Reset automatic circuit breaker Replace fuse If the fuse blows again immediately seek specialist advice Charge the backup battery Start the engine and run for about 1 minute Backup battery voltage rises more than 2 V and charging process is started If it is not possible to charge the backup battery replace battery if necessary seek specialist advice Backup battery does not charge during the journey Charging indication is provided green indicator item 5 page 10 3 on Onboard Control 40 A fuse on fuse distri
111. t a few days making the water undrinkable For the fresh water tank we recommend a disinfectant that is available from your WEINSBERG dealer gt Completely drain the entire water system gt Charge up the backup battery and disconnect both terminals gt Leave taps open even with the water supply drained Always remember to open the mixer lever in both the cold water blue and the hot water red positions and then to leave it in one of these opened positions gt Remove any traces of corrosion and repair minor damage to paintwork Products suitable for repairing paintwork are available from your WEINSBERG dealer gt Thoroughly wash your mobile home and apply a paint care product Products suitable for the care of your mobile home are available from your WEINSBERG dealer gt Coat rubber seals weather strips etc with talcum powder or Vaseline gt Clean cupboards and refrigerator then place refrigerator door in position 1 see section 13 7 page 13 3 gt Place all cushions upright or keep them indoors gt Ensure that forced air vents are not obstructed gt Open cupboards flaps and storage lockers gt Grease all moving parts of the support legs gt If you plan to cover the vehicle with a tarpaulin etc ensure that air can still circulate over the roof e g by placing light wooden battens on the roof The tarpaulin or sheet should not stick to the outer skin of the mobile home Cosmos MJ 2004
112. ted up to the 230 Volt supply press the button again and watch the LED display The LED display should now light up at the top around the FULL mark If it does this indicates that the charger is working correctly If the LED display does not change this indicates that the charger is not charging The reason must be identified i e the switch on the charger must be switched on indicator on the switch illuminates NOTE r A totally discharged battery that cannot be re charged must be replaced because this damage is irreparable gt Even when appliances are switched off the backup battery is still required to supply a small amount of current to electrical systems such as the frost protection valve the charger the Onboard Control etc so the level of charge in the backup battery should always be checked to prevent it being damaged CAUTION r On an extended period without use the backup battery is to be fully charged and then the battery terminal on the negative pole is to be undone and removed The fully charged battery should be disconnected and removed from the vehicle in winter gt A complete discharge can damage the battery beyond repair gt The backup battery may only be charged with a suitable charger when out of the vehicle The 12 Volt supply can be switched on and off with the 12 VDC appliance main switch on the Onboard Control item 9 page 10 3 The electrical supply to the r
113. the roof window will void the manufacturer s warranty r When washing the mobile home it is to be ensured that the water jet is not pointed at the roof window There is an air gap around the glass dome and the frame forced ventilation through which the water could enter the mobile home gt Never use aggressive cleaners solvents scouring agents gt Only clean acrylic glass glass dome and frame elements with a damp cloth and mild soap solution if necessary use a special cleaner at your own risk This special cleaner is available your WEINSBERG dealer Ensure that there is no water on the mechanical parts gt Treat all rubber seals with talcum powder gt The 4 ventilation grilles and light covers can be removed for cleaning gt Clean cover and mosquito blind with a soft brush if necessary with a damp cloth 18 5 Care and Cleaning of the Sun Awning gt The tent fabric should be regularly cleaned with a sponge and clean water or PVC cleaner as dirt particles can otherwise quickly create a culture medium for the growth of mould and bacteria Cosmos MJ 2004 GB 08 2004 18 5 CLEANING amp CARE il 18 5 1 Dealing with on the Awning WeINSBERS It does not take long for mould to appear on the fabric of the awning if it is not cleaned and aired regularly e g if it is folded up and stowed away when wet Avoid the use of strong solvents in this case WARNING r When applying fungici
114. tional equipment CAUTION r Do not open roof window in heavy wind rain hail etc or when the outdoor temperature is below 20 gt Close and lock roof window before starting your journey Open cover and mosquito blind normal position t Do not tread on the glass dome acrylic glass gt The glass dome should be closed fully and the blackout blinds opened before commencing your journey and when laying up the mobile home for lengthy periods of time gt Contact your local Service Centre if the roof window develops any problems gt Any snow ice and other obstructions must be removed before opening the glass dome gt Prior to opening the glass dome under trees in garages or similar ensure there is enough clearance Hints on the cleaning and care of the roof window are given in section 18 4 page 18 5 7 6 MJ 2004 GB 08 2004 Cosmos WEINSBERS The roof window is available as an optional extra It makes the interior of the mobile home lighter provides improved ventilation and gives the living area a pleasant sense of space There is a cover on the inside of the roof window to act as a curtain and a mosquito blind The cover and mosquito blind can be used separately or together The bad weather position enables the glass dome to be opened approx 15 mm in the rain so that no water can enter the interior and the wind cannot open the glass dome
115. to the vehicle height you need to be aware of the mobile home s vulnerability to side winds during the journey rz Notethe maximum technically permissible laden mass see vehicle certificate no 15 and maximum technically permissible axle loads no 16 rx The mobile home payload is to be evenly distributed see section 4 3ff Payload page 4 2 c During the journey all seats must be turned to face the direction of travel and locked in place c Prior to starting the journey the sliding door on the mobile home is to be closed 2 2 MJ 2004 GB 08 2004 Cosmos SAFETY INSTRUCTIONS WEINSBERIS If accessories are fitted this will alter the dimensions the total weight and the handling of the mobile home Certain accessories may have to be entered in the vehicle documents to comply with regulations Before starting a journey always check that the toilet bath and cupboard doors drawers and all flaps windows and roof lights are closed and that the refrigerator door latch is secure r7 When parking the mobile home pull the parking brake on as far as it will go Use wheel chocks if parking on a slope In winter clear the roof of ice and snow before driving off r Never use snow chains on mobile homes fitted with aluminium wheels If the vehicle is transported e g by train lorry the vehicle must be loaded in the direction of travel 2 3 General Safety Instructions r Always ensu
116. tures The wastewater is drained using the drain valve ball valve fitted to the wastewater tank 9 2 1 Emptying the Wastewater Tank To drain the wastewater tank proceed as follows 1 Place valve lever on the wastewater pipe under the vehicle in the position and drain of the wastewater at a suitable disposal facility 2 Now move the valve lever to the CLOSED position to close the wastewater drain again Cosmos MJ 2004 GB 08 2004 9 1 WATER SUPPLY WEINSBERIS 9 3 Emptying the Water System The complete water system should be drained fully if it is not to be used for a time especially before the mobile home is laid up for the winter NOTE We recommend that you change the water in the fresh water tank regularly e g weekly even when the tank is full as bacteria form in the fresh water after just a few days and will give the water an unpleasant taste 1 Drain wastewater tank as per section 9 2 1 page 9 1 2 Drain fresh water tank as per section 9 3 1 page 9 2 3 Drain hot water boiler as per section 11 3 7 page 11 7 9 3 1 Emptying the Fresh Water Tank To drain the fresh water tank proceed as follows 1 Remove the cleaning cover 2 Remove the plug from the base of the tank 3 Allow the fresh water tank to drain fully 4 Screw the plug back into the drain hole and replace the cleaning cover 5 Make sure that the water pump item 10 page 10 4 is turned off at th
117. uma Duomatic L Plus On summer mode Off On and heating winter mode Operating indicator Indicator A a amp U N Indicator B Duomatic Remote Display To switch off place the rocker switch in the middle position the power indicator 4 goes out You will find further information in the separate manual supplied by the manufacturer MJ 2004 GB 08 2004 Cosmos SECTION 9 WATER SUPPLY WATER SUPPLY WEINSBERBS 9 Water Supply 9 1 Fresh Water Supply CAUTION The water pump may only be operated dry for a very short period models have a fresh water tank with a capacity of 90 litres and a water pump that is supplied by the 12 V electrical system The fresh water tank is fitted in the seat base on both models The water pump is fitted in the fresh water tank and is placed in operation when water is drawn from the taps 9 2 Wastewater Disposal NOTE The wastewater should only be drained on sites with suitable sewage systems or specially designated disposal facilities models have a 80 litre wastewater tank in which the wastewater is collected The wastewater tank is attached under the floor A heater for the wastewater tank as well as pipe heater for heating the wastewater pipe is available as an option for both models In this way the wastewater tank is frost proof even in low tempera
118. ust as important in winter as it is in summer Ski boots and other wet items will increase the level of moisture and condensation inside the mobile home Heating is of course particularly important in winter For this reason the heating the heaters installed as standard are normally adequate is particularly important for winter camping Quick removal of the water vapour generated by cooking wet clothing and breathing is particularly important for camping in winter In addition to good ventilation the heated air will rapidly eliminate the water vapour as warm air can absorb much more moisture than cold air When there is moisture in the air the lower the room temperature the quicker that condensation will form if there is a slight difference between the temperature of the room air and the temperature on the inside wall c The windows window frames and the corners of storage lockers are particularly prone to condensation depending on use the number of persons the site and the level of humidity both inside and outside the mobile home Adequate heating of the mobile home with the recirculation fan switched on will improve this situation 16 2 Additional Notes on Winter Camping Secure the mobile home against rolling away then release the parking brake to prevent it from freezing gt Place all cushions in the mobile home upright to ensure that they are aired and dried Useonly 100 propane in winter as butane wi
119. ver the weights of all objects that are available beyond the standard equipment You will find the individual weights in the list on pages 21 3 and 21 4 these are to be totalled at the end of the list 21 2 3 2 Weights of the Personal Equipment Personal equipment comprises the weights of all articles carried on the vehicle over and above the optional extras such as Persons carried except driver Pets Clothing and shoes Sanitary articles toilet articles Kitchen articles etc Food Sports and leisure articles TV radio VCR etc Toys The individual weights for the personal equipment carried must be accurately determined and recorded in full in the list on pages 21 5 and 21 6 and totalled 21 8 MJ 2004 GB 08 2004 Cosmos SPECIFICATIONS WEINSBERIS 21 2 4 Formula for the Payload Calculation The payload is calculated as using the following formula Maximum technically permissible laden mass 3 300 00 kg Mass in running order 5 2 495 00 kg Payload 805 00 kg NOTE The payload i e accessories personal equipment must not exceed a weight of 805 00 kg in this example NOTE The particulars given in the vehicle document are binding for the specifications gt You will find further information on the base vehicle in the separate user manual supplied by the manufacturer gt Other specifications are not part of this manual These figures are enclosed with the mobile home as
120. y between charges Approx 0 5 day between charges Example Showing How to Calculate Electricity Consumption using 80 Ah battery Cosmos MJ 2004 GB 08 2004 10 7 ELECTRICAL SUPPLY SBeERS Model 551 K t Diagram C 10 8 9pis gs mo a Y 5 x euondo joproq 97 pieoqdno 799908 IA ATI ST pued 023002 pc SIOIIPUT que IOJEMOJSEM EZ SIOJEIIPUT JUE 19J8M 43944 ZZ 19110 propeu dey opiqno jopor 07 00 1929 61 134 81 198 opiqro 19110 IAA ZT pray 0 1 pxeoqdna 394205 pop eg 91 penae LVS SI 19811 oyeadspnoT pI de NA Je9y 9 JE 90 8 h te gt gt 1

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