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AN-X-GENI User Manual

1. eg http 10 10 0 181 AN X GENI GE Genius Network Configuration GE Genius Network Configuration Instructions All configuration operations resultin a disruption inthe GE Genius network and EthernetlP connections These should not be performed with the PLC in run mode There are two ways to create a GE Genius configuration file Automatically scan the GE Genius network using the link below Th es anew csy file on the AN X GE e and overwrites the current configuration file The new configuration file is based on the RI gt currently connected to your GE Genius network 9 Auto configure Genius network Auto configure Genius network and ControlLog k Log Files y Administration OR Manually create a csv file using your editor of choice and use the form below ti ect the local file Use the Send button to apply this configuration file i RE Autoconfiguration If you are autoconfiguring the Genius network connect the Genius network to the AN X GENI To configure just the I O check Auto configure Genius network To configure the Genius network and also generate a default ControlLogix configuration on the AN X check Auto configure Genius network and ControlLogix configuration Click the Auto configure Network button Manual Configuration Manual configuration does not require that the network be online Create a configuration file Refer to page 23 for details on the file format January 20
2. The module maintains statistics for each scheduled connection In the following table O represents the connection originator ControlLogix and T represents the connection target AN X The statistics for each connection consists of 10 words of data Offset Description Average time for last 100 O gt T updates Minimum time for last 100 O gt T updates Maximum time for last 100 O gt T updates Maximum O gt T time since connection opened Reserved Average time for last 100 T gt O updates Minimum time for last 100 T gt O updates Maximum time for last 100 T gt O updates Maximum T gt 0 time since connection opened Olaoalrnrs y nD AIAI INI oOo Reserved The units for the times are 0 1 milliseconds A value of 87 means 8 7 ms To map the statistics for a given connection include a line with the keyword ConnStatsn where n is the connection number from 0 to 16 in the input section of a connection Example ConnStats2 Values update at a rate equal to 100 times the RPI for the connection Averages are calculated for the last 100 updates Example Configuration File QTS AN X GENI Scan Configuration Utility Copyright c 2005 Quest Technical Solutions Auto Config Ethernet IP File ScanGeniProg ClxName AnxGeniMas January 2008 AN X GENI Page 29 ClxPrefix GENI_ ClxSlot 0 DataOutput Outputs from ControlLogix 61 b01_ Out Ofs 0 Len 1 IC
3. This requires that you already know the currect IP address and can use it to access the web interface Select Administration AN X IP Configuration January 2008 ANN GEN Page 59 7 QTS AN X GENI web interface i la x SE AN X IP Configuration Con aure ControlLogix Support EE Mew Conflauration Files He Static i Miew Active Configuration ee SEI UIC AN X Hostname System Error Loa AN X IP Configuration Home Page aT You can configure the AN X to use DHCP or to use a static IP address Click SUBMIT to set the parameters When prompted click CONTINUE to reboot the AN X with the new parameters Archive Configuration You can archive all the current AN X configuration files and log files from the web interface The archive file is a standard gzip compressed tar archive Select Administration Archive configuration Click on the Archive File link and save the file Select the destination where the file will be stored January 2008 Page 60 ANN GEN Troubleshooting LEDs The AN X GENI has LEDs that indicate the state of the Ethernet connection the overall module state and the connection to the Genius network Ethernet LEDs There are two LEDs that indicate the state of the Ethernet connection The orange LED labelled 100 is on if the link is running at 100 Mbits second and is off otherwise The green Link Act LED is off if the link is inactive and is on if the li
4. This screen is used to confiqure the BAUD rate and node id of this GE Genius network gateway Genius Network Configuration This screen is used to configure the G device s AN X GENI gateway Configure ControlLogix Support re GEESS January 2008 Page 50 ANN GEN The left pane contains commands Click on the arrows at the left of the main headings to expand or contract the sections The contents of the right pane depend on the current command being executed Baud Rate and Serial Bus Address Select Automation Network Genius Baud Node Settings to set the Genius network baud rate and the serial bus address of the AN X GENI ki QTS AN X GENI web interface 0 1 8 Microsoft Internet Explorer E l l x Eile Edit view Favorites Tools Help Ea Back gt OA Al search Favorites media 4 ze 4 a a amooo O OOOO deele AN X GENI Network Configuration Submit Changes L Done Internet To select the baud rate check the radio button for the desired baud rate either 38 4 Kbps 76 8 Kbps 153 6 Kbps Standard or 153 6 Kbps extended Enter the serial bus address SBA for the AN X GENI from 1 to 31 Click the SUBMIT button to send the values to the AN X January 2008 AN X GENI Page 51 Genius Network Select Automation Network Genius I O Network Configuration to configure the I O the AN X GENTI is to scan QTS AN X GENI web interface 0 1 8 Microsoft Internet Explorer
5. e Select a specific AN X for configuration e Set the IP address and other network parameters for an AN X e Restart an AN X e Display information about the selected AN X e Read the kernel parameters for the selected AN X e Update the flash low level firmware on the selected AN X e Update the firmware on the selected AN X e Patch the firmware on the selected AN X In addition it can be used to e clear the AnxInit log copy the contents of the log to the clipboard for use by another application This is often useful for technical support AnxInit logs messages in its main window These messages are often useful for determining the cause of errors or for technical support To clear the log select Edit ClearLog To copy the contents of the Log to the Windows clipboard so that they can be pasted into another application select Edit Copy January 2008 Page 38 AN X GENI III Area Connection 0x2 00 Oc 1a 00 00 09 192 168 0 9 AnxIniE W ici x ES AN X Log Locating Available AN X Modules To locate all accessible AN X modules on the Ethernet network select Utilities Locate All AN X Modules AnxInit displays a list of the AN X modules it finds showing their MAC IDs IP addresses and host names This command is useful for determining IP addresses when they have been set by a DHCP server or for confirming that an AN X is accessible January 2008 ANN GEN Page 39 device s 00000009 Et
6. 4 5 elek a Pin Assignment 1 Not used 2 Shield out 3 Shield in 4 Serial 2 5 Serial 1 Ensure that the physical ends of the Genius I O network are properly terminated The AN X module does not have any internal termination Set the baud rate and serial bus address for the AN X GENI module before connecting to the Genius network AN X has a standard RJ 45 connector for connecting to Ethernet If you are connecting AN X to an existing network through a router or switch use a standard Ethernet cable If you are connecting directly between a computer and AN X use a crossover cable You must uninstall any previous version of the software before you can install a new version Use the Windows Control Panel Add and Remove Programs to remove the old version Insert the CD supplied with the AN X module and run the program setup exe on the CD January 2008 Page 6 ANN GEN Quick Start Step See page 1 Install the AN X Windows software 5 2 Power up the AN X connect it to Ethernet and use 7 AnxInit to assign it an IP address 3 Not needed for existing installations Use the Genius hand held monitor to assign serial bus addresses to Genius devices and perform any other necessary configuration 4 Use the AN X web interface to set the baud rate 17 and serial bus address for the AN X GENI 23 Connect AN X to the Genius network 4 6 Use the AN X web interf
7. 57 Genius bus modules can return fault information If a module that is being controlled by the AN X GENI returns a fault you can use the web interface to view and clear the fault Select Log Files Genius IO Fault Log The web interface displays the faults in the Fault Log are of the screen To clear faults for a specific Genius block select the serial bus address of the module from the Station Number list then click the Clear Station Faults button To clear the faults on all modules click the Clear All Faults button If there is a problem clearing faults an error message will be displayed in the Fault Log area To clear the fault log click the Clear Fault Log button See also page 27 for information on how you can monitor faults in your ControlLogix program Use View All Logs to list and view all the AN X logs To view a log file double click on the file name The Administration Menu is used to set the AN X IP address and to view and edit files on AN X The file edit function is password protected and is used only for AN X technical support If you are required by QTS technical support to examine files on the AN X select Administration Browse File System January 2008 Page 58 AN X GENI Restricted Access AN X IP Configuration Technical support will provide the password and supply detailed information on any further steps You can change the AN X IP configuration from the web interface
8. File name anxamxdes v1 4 4 bin Files of type fats Firmware File P bn DI Cancel T Open as read only y h AnxInit transfers the firmware file and restarts the AN X After you run update the firmware you must reconfigure the AN X The Utilities Patch Firmware command applies small patches to the firmware running on the AN X These patch files files have extension pch January 2008 Page 48 AN v GEN Gen EEN Look in a downloads DI e Dez ES ml anxdes 1 00 0002 pch a anxdes v1 01 0006 pch a AnxDesEnetIp_ anxdes v1 00 0004 pch sl anxdcs webupdate pch a AnxDcsEnetIp_ al anxdes v1 00 0006 pch al AnxDcsEnetIp_1 1 18 pch 4nxDcsEnetIp_ al anxdes v1 00 0007 pch al AnxDesEnetIp_1 1 19 pch al AnxDcsEnetIp_ al anxdes v1 00 0008 pch a 4nxDcsEnetIp_1 1 20 pch al 4nxDcsEnetIp_ al anxdes 1 00 0009 pch sl AnxDecsEnetIp_1 1 21 pch 4nxDcsEnetIp_ gt File name AnxDcsEnetlp_1 1 48 pch Files of type Jars Firmware Patch File pch DI Cancel J Open as read only E This command resets the AN X You will receive a warning and be given the opportunity to Cancel the command You do not have to reconfigure the AN X after applying a patch All configuration information will be left intact When the patch has been applied AnxInit restarts the AN X in production mode If you cancel at the filename dialog the AN X has already been reset and is in configuration mode Use the Uftil
9. IP address or update the module s firmware the module must be be set to a specific mode There are two ways to do this 1 Cycle power on the ANS Module This is the preferred method but the AN module must be nearby If you choose this option POWER OFF the AN module and click on the Next button C 2 Send a command on Ethernet that restarts the AN X module This method is more convenient if the module is not nearby If you choose this option make sure the AN A module is powered ON and fully up and running then click on the Next button lt lt Back The preferred method is to cycle power on the AN X Select the first option on the screen and click the Next gt gt button An alternative method useful if the AN X in not easily accessible is to send it a command over Ethernet The AN X must be powered on and completely running for this method to work For example if this is the first time you are configuring a new AN X allow sufficient time for it to acquire an IP address from a DHCP server or to time out and use its default IP address about 3 minutes Select the second option on the screen and click the Next gt gt button Step 3 Wait for AN X to enter boot mode While AnxInit is waiting the Next gt gt button is disabled When AN X is in boot mode the Next gt gt button is enabled January 2008 ANN GEN Page 11 Step 3 Wait for Boot Mode E If you selected the Cycle Power option power ON the AN
10. ON and fully up and running then click on the Next button lt lt Back The preferred method is to cycle power on the AN X Select the first option on the screen and click the Next gt gt button The second method useful if the AN X in not easily accessible is to send it a command over Ethernet The AN X must be powered on and completely running for this method to work For example if this is the first time you are configuring a new AN X allow sufficient time for it to acquire an IP address from a DHCP server or to time out and use its default IP address about 3 minutes Select the second option on the screen and click the Next gt gt button Step 3 Wait for AN X to enter config mode While AnxInit is waiting the Next gt gt button is disabled When AN X is in boot mode the Next gt gt button is enabled January 2008 Page 46 AN v GEN Step 3 Wait for Config Mode xi IF you selected the Cycle Power option power ON the AM A module now If you selected the Reset Command option a reset command has been sent to the AN module This program is now sending messages to the AN 2 module using the MAC address and IP address you entered previously These messages tell the AN module to enter into Config state in preparation for updating the firmware If the AN module enters Config mode successfully the Nest button below will be enabled so you can move on to the next step If the AN module has been powe
11. X GENI 3 QTS AN X GENI web interface 0 1 7 Microsoft Internet Explorer aad http 10 10 0 181 guration Log fork he Ethe Configure onfiguration Files AN X GENI I O Network Config File home axctrl GeniloCfg csv boo I0 o0 IC660HHMSO1 Hand held Monitor 6 bO1 D 02 Scan IC660BBR101 16 Ckt Normally open Relay Block 7 b02 I2 02 Scan IC660BBD020 24 48VDC 16 Ckt Source I O Block 8 b03 16 04 Scan IC660BBA020 24 48VDC 4In 20ut Analog Block 9 b09 124 024 Scan IC670GBIO01 Genius Bus Interface Unit 10 bie 164 00 IC693BEM331 Series 90 30 Bus Controller 11 p22 I4 04 Scan IC660BBD024 12 24VDC 32 Ckt Source I O Block em Error Log 12 b31 164 00 IC697BEM731 Series 90 70 Bus Controller 14 GlobSend 24 Parse Successful Configuration eminfolog eo Gaia ControlLogix Loc Click the Ethernet IP link to view the current ControlLogix configuration January 2008 ANN GEN Page 55 2 QTs AN X GENI web interface 0 1 7 Microsoft Internet Explorer s Pa 18 x Se Ek Yon Fetes Int i Back gt A A Reach Favortes BPmeda Gy SS Address hetp 10 10 0 181 gt Go Links 7 ettin 4 AN X GENI ControlLogix Config File home axctrl GeniEnetIpSvr csv 7 ClxExp AnxGeniMas 8 ClxPrefix GENI_ 9 ClxSlot 0 11 DataOutput 12 D 1 bO1 bO1_ Out 16 Ckt Normally ocpen Relay Block 13 1 1 b02 bO2_ Out 24 48VDC 16 Ckt Source I O Block 14 2 2 b03 bO3_
12. la 00 00 09 192 Leg 0 41 test 0000000a Ethernet MAC 00 0c la 00 00 0a 192 168 0 10 ANXOOO0O0a For Help press F1 If AN X does not find a DHCP server within about three minutes of starting up it reverts to a temporary static IP address of 192 168 0 41 If AN X is using this temporary IP address it repeatedly flashes the SYS January 2008 Page 8 AN X GENI IMPORTANT IMPORTANT IMPORTANT LED three times followed by a pause If your computer is on the same subnet you can use the web interface to change the IP address Use this temporary IP address only for initial setup of AN X AN X will not function for its intended purpose at the temporary IP address If you are using multiple AN X modules configure one at a time especially if there is no DHCP server on the network since they will all revert to the same temporary IP address when they fail to find a DHCP server If you are connecting AN X to an existing Ethernet network consult the network administrator to obtain a static IP address for AN X and to obtain information about how you should configure AN X The AN X must be on the local Ethernet same subnet when you set its IP address You configure the Ethernet properties using the Windows utility AnxInit supplied with AN X or the AN X web interface Use the Configuration AN X IP Settings command to start the AN X IP configuration wizard which takes you step by step through the IP configuration proce
13. name is also used internally by AN X and January 2008 Page 12 AN X GENI may be used to identify the AN X if you have a DNS server on your network The name can be from 1 to 31 characters long To configure the AN X to obtain its IP address from a DHCP server on the network select Obtain an IP address automatically DHCP To configure the AN X to use a static IP address select Use the following Settings and enter e the desired IP address for the AN X e the Subnet mask for the AN X e the default gateway for your network You must enter a default gateway address that is valid for the local subnet even if there is no device at the gateway address on the network Click OK to complete the configuration If you Cancel the Configuration AN X IP Settings command AN X is left running the boot code Use the Utilities Restart AN X command to restart the AN X Example Standalone Computer TIP Since you are connecting directly from the computer to AN X use a crossover Ethernet cable The following instructions assume Windows 2000 The procedure for Windows NT and Windows XP is very similar They also assume that an Ethernet network card has been installed in the computer and that AnxInit has been installed on the computer The parameters in this example will work when you set up any standalone computer to work with AN X First configure the computer to use a static IP address From the Start menu select Start Settings Netwo
14. 08 Page 52 ANN GEN Browse or type the file name Click the Send File to AN X button to send the values to AN X Configure ControlLogix Support AN X exchanges scheduled data with a ControlLogix processor over Ethernet Refer to section Exchanging Scheduled Data with a ControlLogix on page 23 for information on configuring scheduled data exchange Select Automation Network Configure ControlLogix Support in the web interface to upload the configuration 3 QTS AN X GENI web interface 0 1 7 Microsoft Internet Explorer Je x Eile Edit Yiew Favorites Tools Help Ea SeBack gt G A Al search Favorites meda 4 Ze amp SI a Address http 10 10 0 161 v Go Links 7 a Si ck AN X GENI ControlLogix Configuration Genius Baud Node Settings ta finn atir a Configuratio configuration P Browse Send ToANX gt Administration E Done T a internet Type or browse the configuration file name into the Select file area Then click the Send To AN X button to send the file to AN X Check the ControlLogix Log to determine if there have been any errors with the upload January 2008 ANN GEN Page 53 View Configuration Files Select View Configuration Files to view the Genius and ControlLogix configuration files 4A QTS AN X GENI web interface v0 1 7 Microsoft Internet Explorer gt Kaik http 10 10 0 1817 AN X GENI Genius Configuration Vie
15. 2 16 bit words one bit per serial bus address Bit 0 of the first word corresponds to serial bus address 0 bit 1 corresponds to serial bus address 1 and so on If a configured block is not active on the network the bit is 1 Ifa configured block is active on the network the bit is 0 The bit is always 0 for an unconfigured block To map the block error table include a line with just the keyword BlockErrErr Example BlockErr Map the block error table to the beginning of input data of each connection If the connection to the AN X module is lost the ControlLogix sets the first 2 words of the connection to FFFF hexadecimal If your program is monitoring the block error table it will see all the error bits as set A Genius block can generate fault messages for a variety of error conditions If the AN X GENI receives a fault message from a Genius block it sets the corresponding bit in the block fault table The block fault table consists to 2 16 bit words one bit per serial bus address Bit 0 of the first word corresponds to serial bus address 0 bit 1 corresponds to serial bus address 1 and so on To map the block fault table include a line with the keyword BlockFlt in the input section of a connection Example BlockFlt If the block fault bit is set for a block use the web interface on the AN X GENI to view and clear the fault Refer to page 56 for details January 2008 Page 28 ANN GEN Connection Statistics
16. 2 module now If you selected the Reset Command option a reset command has been sent to the AN module This program is now sending messages to the AN module using the MAC address and IP address you entered previously These messages tell the AN module to remain in its Boot state in preparation for configuring the IP settings If the AN A module enters Boot mode successfully the Next button below will be enabled so you can move on to the next step If the AN A module has been powered ON for more than 10 seconds and the Next button is still disabled press the Back button confirm the MAC and IP addresses and check the Ethernet cabling If the AN X does not enter boot mode within about 10 seconds return to the previous screens and check the entries The AN X TCP IP Configuration dialog appears AN X TCP IP Configuration Enter the IP configuration you want the previously selected AN A module to use You MUST enter a valid Default gateway IP address that is on the same subnet as the AN X module but you don t need to have a device at that address Host Name RR Obtain an IP address automatically DHCP Use the following Settings IP Address 168 Subnet mask Default gateway 192 168 0 1 192 168 0 1 168 Cancel Enter a Host Name for the AN X AN X uses this name when it creates tags for RSLogix 5000 so give the AN X a meaningful name that is unique on your network This
17. 31 gt 3 2 b03_OutMon Ofs 4 Len 2 IC660BBA020 24 48VDC 4In 2Out Analog Block 35M31 gt 9 12 b09 OutMon Ofs 6 Len 12 IC670GBI001 Genius Bus Interface Unit 35M31 gt 22 2 b22 OutMon Ofs 18 Len 2 IC660BBD024 12 24VDC 32 Ckt Source I O Block The following lines map Diagnostics into ClxSlot 15 ClxSlot 15 January 2008 Page 30 ANN GEN Datalnput Inputs to ControlLogix 0 BlockFlt Ofs 0 Len 2 10 DiagCtrs Ofs 10 Len 10 ControlLogix Connection Statistics ConnStats0 Ofs 20 Len 10 Viewing the Current Configuration To view the ControlLogix configuration currently stored in the AN X start the web interface and select View Active Configuration Click the Ethernet IP link to view the current ControlLogix scheduled data configuration AN X GENI ControlLogix Config File nome axctrl GeniEnetlpSvr csv 5 DisOutOnProg 7 ClxExp AnxGeniMas 8 ClxPrefix GENI_ 9 ClxSlot 0 11 DataOutput 12 0 1601 b01_Out 16 Ckt Normally open Relay Block 13 1 1 b02 b02_Out 24 48VDC 16 Ckt Source I O Block 14 2 2603 b03_Out 24 48VDC 4ln 2Out Analog Block 15 4 12 b09 b09 Out Genius Bus Interface Unit 16 16 2 b22 b22 Out 12 24VDC 32 Ckt Source I O Block 21 Datalnput 22 0 2 BlockErr 23 2 1 b01 b01_Inp 16 Ckt Normally open Relay Block 24 3 1 b02 b02_Inp 24 48VDC 16 Ckt Source I O Block 25 4 4b03 b03_Inp 24 48VDC 4In 2Out Analog Block 26 8 12 b09 b09_Inp Genius Bus Interface Unit 27 20 8b16b16_Inp Series 90 30 Bus Con
18. 660BBR101 16 Ckt Normally open Relay Block 62 b02_Out Ofs 1 Len 1 IC660BBD020 24 48VDC 16 Ckt Source I O Block 63 603 Out Ofs 2 Len 2 IC660BBA020 24 48VDC 4In 2Out Analog Block 69 b09_Out Ofs 4 Len 12 IC670GBI001 Genius Bus Interface Unit 622 b22_Out Ofs 16 Len 2 IC660BBD024 12 24VDC 32 Ckt Source UO Block GlobSend Global Data Sent by AN X GENI Datalnput Inputs to ControlLogix Block Map BlockErr here since Clx sets to Oxffffffff on Connection Failure 61 b01_Inp Ofs 2 Len 1 IC660BBR101 16 Ckt Normally open Relay Block 62 602_Inp Ofs 3 Len 1 IC660BBD020 24 48VDC 16 Ckt Source UO Block 63 b03_Inp Ofs 4 Len 4 IC660BBA020 24 48VDC 4In 2Out Analog Block 69 b09_Inp Ofs 8 Len 12 IC670GBI001 Genius Bus Interface Unit 616 b16_Inp Ofs 20 Len 32 IC693BEM331 Series 90 30 Bus Controller 622 b22_Inp Ofs 52 Len 2 IC660BBD024 12 24VDC 32 Ckt Source I O Block 631 b31_Inp Ofs 54 Len 32 IC697BEM731 Series 90 70 Bus Controller The following map Ghost Mode Monitored Outputs to ClxSlot 8 They must be uncommented for Ghost Mode Monitoring ClxSlot 8 This maps monitored Ghost Mode outputs to Slot 8 Datalnput Inputs to ControlLogix Block Map BlockErr here since Clx sets to Oxffffffff on Connection Failure m31 gt 1 1 b01_OutMon Ofs 2 Len 1 IC660BBR101 16 Ckt Normally open Relay Block 3m31 gt 2 1 b02_OutMon Ofs 3 Len 1 IC660BBD020 24 48VDC 16 Ckt Source I O Block 53M
19. AN X GENI Genius I O Communication Module User Manual Quest Technical Solutions 4110 Mourning Dove Court Melbourne FL 32934 321 757 8483 www qtsusa com Page 2 AN X GENI WARNING IMPORTANT TIP Throughout this manual we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss These warnings help to e identify a hazard e avoid the hazard recognize the consequences Identifies information that is especially important for successful application and understanding of the product Identifies information that explains the best way to use the AN X GENI Microsoft is a registered trademark of Microsoft Corporation Windows Windows 95 Windows NT Windows 2000 and Windows XP are trademarks of Microsoft Corporation ControlLogix RSLinx and RSLogix 5000 are trademarks of the Allen Bradley Company Inc January 2008 AN X GENI MODULE OVERVIEW Hardware Features Package Contents Other Requirements Modes of Operation INSTALLATION Prevent Electrostatic Discharge Power Genius Cabling and Termination Ethernet Cabling Software Installation QUICK START ETHERNET CONFIGURATION Ethernet Configuration Example Standalone Computer Reconfiguring an AN X from an Unknown State GENIUS NETWORK CONFIGURATION Setting the Bus Address and Baud Rate Configuring the G
20. Out 24 48VDC 4In ZOut Analog Block 15 4 12 b09 bOS Out Genius Bus Interface Unit 16 16 2 b22 b22_Out 12 24VDC 32 Ckt Source I O Block 16 18 24 GlobSend 21 DataInput 22 W 2 BlockErr 23 2 1 b01 bO1_Inp 16 Ckt Normally open Relay Block 24 3 1 b02 bO2_Inp 24 48VDC 16 Ckt Source I O Block 25 4 4 b03 bO3_Inp 24 48VDC 4In ZOut Analog Block 26 8 12 b09 bOS_Inp Genius Bus Interface Unit 27 20 32 b16 b16_Inp Series 90 30 Bus Controller 28 52 2 b22 b22_Inp 12 24VDC 32 Ckt Source I O Block 29 54 32 D i b31_Inp Series 90 70 Bus Controller 48 ClxSlot 15 50 DataInput Si D 2 BlockFlt 52 10 10 DiagCtrs 55 20 10 ConnStatsO Parse Successful January 2008 Page 56 AN X GENI Log Files AN X maintains various logs to record diagnostic and error messages Use the Log Files menu in the web interface to view these logs System Error Log The System Error log records errors that occur during AN X operation This log is normally empty System Info Log The System Info Log records informational messages during startup and normal operation ControlLogix Log The Ethernet IP log shows messages and errors associated with the ControlLogix scheduled data operation Genius IO Fault Log 7 Microsoft Internet Explorer Genius Network Configuration Configure ControlLogix Support me Genius IO Fault Log January 2008 View All Logs Administration Menu Browse File System AN X GENI Page
21. T 50 51 52 53 62 62 63 64 AN X GENI Module Overview The AN X GENI communications module connects a ControlLogix PLC or other device to a Genius I O network over Ethernet The module supports scheduled connections with a ControlLogix processor over Ethernet so the ControlLogix processor can read inputs from the Genius network and write outputs The AN X module acts as a scanner on the Genius network It supports up to 31 Genius blocks The AN X GENI module has a web interface for configuration You can communicate with the module using any standard web browser such as Internet Explorer A watchdog timer is implemented in the module s hardware If the firmware does not kick the watchdog within the timeout period the watchdog times out and places the module into a safe fatal failure state The module firmware can be updated over Ethernet using the Windows utility supplied Refer to page 62 for details Hardware Features Package Contents Other Requirements Modes of Operation AN X GENI Page 3 The module has LEDs to indicate the status of the connection to the Ethernet the module s internal state and state of the connection to the Genius T O network an Ethernet connector a power connector a connector to connect to the Genius network AN X GENI module CD containing software and documentation rubber feet for desktop use Genius handheld monitor to set the serial bus address for Gen
22. ace to autoconfigure the 18 Genius network and ControlLogix configuration 7 Configure the AN X in RSLogix 5000 31 8 Use the web interface to obtain tags for RSLogix 33 5000 9 Import the tags into RSLogix 5000 34 10 Use the tags to access data January 2008 AN X GENI Page 7 Ethernet Configuration The AN X GENI module connects a computer or other device on Ethernet to a Genius I O network Before you can use the AN X GENI you must configure its network properties on Ethernet Ethernet Configuration AN X can be configured to use a static unchanging IP address or it can be configured to obtain its IP address from a DHCP server Unless you have control of the DHCP server in most applications you will want to configure AN X to use a static IP address Otherwise the DHCP server may assign a different IP address each time AN X powers up and any software that accesses the AN X module would have to be reconfigured AN X is shipped with DHCP enabled If it finds a DHCP server on the network the DHCP server assigns it an IP address You can use the utility AnxInit to find the IP address that the DHCP server has assigned Select Utilities Locate All AN X Modules and AnxInit will locate the AN X and display its IP address 15 x A EE Area Connection 0x2 00 0c 1a 00 00 0a 192 168 0 10 Anxinit Configuration Utilities Edit Yiew Help Ba x NP device s 00000008 Ethernet MAC 00 0c
23. ails Anything after a semicolon on a line is treated as a comment January 2008 Page 24 AN v GEN ClxName The first line in the file identifies the AN X module AN X uses this name in the address portion of the ControlLogix tags for the Genius data The ClxName consists of a line with the keyword ClxName followed by a comma and the name you gave the emulated ENBT see page 31 Example ClxName AnxGeniMas ClxPrefix The ClxPrefix is used in the tagnames AN X creates for import into RSLogix 5000 AN X prefixes each tagname with the ClxPrefix The ClxPrefix can be used to distinguish tags for the same Genius serial bus address on different Genius networks when the ControlLogix processor has connections to more than one AN X GENI For example if the ControlLogix has connections to two AN X GENI modules each controlling a different Genius network each Genius network could have a block with the same serial bus address Using a different ClxPrefix in the configuration file for each AN X GENI makes the tags for the two AN X modules distinct The ClxPrefix consists of a line with the keyword ClxPrefix followed by a comma and the prefix text Example ClxPrefix GENI1_ Scheduled Connections Each scheduled connection to the AN X begins with a line that consists of the keyword ClxSlot followed by a comma and then a number from 0 to 15 Example ClxSlot 0 Each scheduled connection consists of output data and input d
24. ata The section that defines the scheduled outputs from the ControlLogix processor for that connection begin with a line with just the keyword DataOutput The section that defines the scheduled inputs to the ControlLogix processor for that connection begin with a line with just the keyword DataInput January 2008 AN X GENI Page 25 Data definitions consist of lines that define the mapping between the ControlLogix data table and the Genius module They consist of lines of the form CLX_offset optional Genius_Location tagname The CLX_offset is the offset into the data for the connection You can select the offset where the data is located or you can leave it blank and AN X will automatically assign the offset The Genius_location consists of an address in the form bSBA where SBA is the 2 digit serial bus address SBA of the module on the Genius bus from 1 to 31 Example To associate ControlLogix offset 27 with the outputs from the Genius module at serial bus address 4 and assign it tagname Block4Outputs add the following line to the DataOutput section of the connection 27 b4 Block4Outputs Example To map the inputs from the Genius module at address 31 to the next available ControlLogix location and assign it tagname Block31 Inputs add the following line to the DataInput section of the connection b31 Block3 1 Inputs Global Data To map the Global data sent by AN X to the output data for a connection add
25. ddress Host Name e IP Address 192 168 0 11 C Host Name Description Comm Format None D Slot iE Chassis Size D Revision H 4 Electronic Keying Disable Keying D ce US en January 2008 Page 32 ANN GEN Set the Name to match the hostname of the AN X in the Ethernet configuration Set the Slot to 16 Set the chassis size to 17 Set the Comm Format to None Set the IP address to match the AN X module Set Electronic Keying to Disable Keying 2 Add Generic modules for each required connection Module Properties ANX 0 1 56 MODULE 1 1 1756 MODULE Generic 1756 Module ANX Connection Parameters Assembly A Instance Size Name jANXM o Input fi 250 H 16 bit Description Output 2 248 H 16 bit Configuration 3 fo 8 bit Comm Format Data INT DI Status Input Slot d BH Status Uutput Cancel _ lt Bak Next gt Finish gt gt Help Set the parameters as shown Set the Slot to 0 for the first connection 1 for the second connection and so on 3 Set the RPI for each connection January 2008 ANN GEN Page 33 Module Properties ANX 0 1 56 MODULE 1 1 Requested Packet Interval RPI 504 ms 0 2 750 0 ms F Inhibit Module I Major Fault On Controller If Connection Fails While in Run Mode Module Fault ControlLogix Tags AN X uses the Ethernet IP configuration to create tags that can be imported into RSLogix 5000 Use these tag
26. e command If you cancel at the filename dialog the AN X has already been reset and is in boot mode Use the Utilities Restart AN X command to restart it in production mode Look in J downloads ex ES a ANXBOOT QTF AnxBoot_1_2_1 qtf zImage cfg v1 00 0001 ott al zImage cfg v1 00 0002 qtf a zImage cfg v1 00 0003 gtf a zImage cfg v1 00 0005 qtf Files of type Jats Flash File TO DI Cancel J Open as read only File name 4 There are two ways to update all the firmware in an AN X module 1 The Configuration Firmware Update command starts the firmware update wizard which takes you step by step through the firmware update process 2 The Utilities Update Firmware command updates all the firmware on an AN X you have selected using the Utilities Select An AN X command Firmware files have extension bin Select the Configuration Firmware Update command to start the firmware update wizard Step 1 In step 1 you identify the AN X you are configuring January 2008 Page 44 AN v GEN Step 1 AN X Selection x Select this computer s Ethernet adapter that s on the same Ethernet subnet as the AN module you want to configure you may only have one Ethernet adapter in your computer Local Area Connection DI Enter the Ethernet MAC Address of the AN 2 module you want to configure You can get this from the label on the AN module or by selecting Utilities Loca
27. enius Network Autoconfiguration Manual Configuration Genius Configuration File Format Viewing the Current Configuration Saving the Current Configuration 16 17 17 18 18 19 20 22 22 Page 4 ANN GEN EXCHANGING SCHEDULED DATA WITH A CONTROLLOGIX Mapping I O Data Other Mappable Data Diagnostic Counters Block Error Table Block Fault Table Connection Statistics Viewing the Current Configuration Saving the Current Configuration Configuring the AN X Module in RSLogix 5000 ControlLogix Tags Using the ControlLogix Log Using Ghost Mode USING ANXINIT Anxinit Log Locating Available AN X Modules Selecting an AN X Set AN X IP Configuration Restart an AN X AN X Info Read Kernel Parameters Run Config Mode Update AN X Flash Update Firmware Firmware Update Wizard Update Firmware Command Patch Firmware USING THE WEB INTERFACE 31 31 33 34 35 37 37 38 39 40 41 41 42 42 42 49 January 2008 Baud Rate and Serial Bus Address Genius Network Configure ControlLogix Support View Configuration Files View Active Configuration Log Files System Error Log System Info Log ControlLogix Log Genius IO Fault Log View All Logs Administration Menu Browse File System AN X IP Configuration TROUBLESHOOTING LEDs Ethernet LEDs SYS LED NET LED Network Status Diagnostic Counters UPDATING THE FIRMWARE Reading Version Numbers Obtaining the Latest Software SPECIFICATIONS SUPPOR
28. ers of the various software components Boot code AnxInit AN X Info Configuration kernel AnxInit AN X Info Production kernel AnxInit AN X Info Firmware AnxInit AN X Info version depends on current mode boot configuration or production Individual applications Web interface System Info Log Obtaining the Latest Software Version numbers and software for the most recent AN X releases are available from the QTS website www qtsusa com January 2008 ANN GEN Page 63 Specifications Parameter Specification Function Bridge between Ethernet and Genius network Description Processor 100MHz IDT MIPS FLASH memory 64M RAM 64M Typical Power Consumption 250 mA 12 VDC or 125 mA 24 VDC Maximum Power dissipation 3 0W Environmental Conditions Operational Temperature Storage Temperature 0 50 32 122F 40 to 85 40 to 185F Relative Humidity 5 95 without condensation AN X GENI is referenced in the Rockwell Automation Encompass Americas program Rockwell Automation Encompass Product Partner Americas January 2008 Page 64 ANN GEN Support Technical support is available from Quest Technical Solutions Quest Technical Solutions 4110 Mourning Dove Court Melbourne FL 32934 321 757 8483 website qtsusa com email support qtsusa com If you need to make a return contact QTS to obtain a re
29. ew the Genius configuration currently in AN X access the web interface and select Automation Network View Active Configuration You can also view the configuration file by accessing the web interface and selecting Automation Network View Configuration Files Click on the AN X GENI Genius Network Configuration File link and select Open to open the file in whatever application is associated with CSV files on your computer usually a spreadsheet or a text editor Saving the Current Configuration To save the configuration currently in AN X to a file access the web interface and select Automation Network View Configuration Files Right click on the AN X GENI Genius Network Configuration File link and save the file January 2008 AN X GENI Page 23 Exchanging Scheduled Data with a ControlLogix Mapping I O Data The AN X GENI supports multiple scheduled connections with a ControlLogix processor over Ethernet The AN X GENI behaves like a 17 slot ControlLogix rack with an ENBT A module in slot 16 and generic modules in slots 0 to 15 A ControlLogix processor can open a scheduled connection to each of these 16 generic modules Each scheduled connection consists of up to 248 words of output data from the ControlLogix processor to the AN X and up to 250 word of input data from the AN X to the ControlLogix processor Each connection can have a different RPI from 5 to 750 ms In general keep the number of connections small There is sig
30. following line to the DataInput section of the connection 27 m31 gt 17 2 Block17Outputs ControlLogix Tags As before AN X can create tags that can be imported into RSLogix 5000 to access the data Quick Start Use the following steps to run the AN X GENI in ghost mode 1 Use the web interface to set the baud rate and serial bus address 2 Connect AN X GENI to the Genius network 3 Use the web interface to perform an autoconfiguation and automatically generate a ControlLogix configuration 4 Save and edit the Genius configuration file Remove Scan from all network devices 5 Save and download the modified Genius configuration file to the AN X GENI 6 Save and edit the ControlLogix confguration file the AN X GENI created when you performed the autoconfiguration Comment out all the DataOutput sections Uncomment the ghost mode entries it created and modify them to suit your application 7 Save and download the modified ControlLogix configuration file 8 Use the web interface to view the active configuration and locate the data 9 Use the web interface to export the tags for the ControlLogix configuration and import them into RSLogix 5000 10 Use the tags to access the data from RSLogix 5000 January 2008 Anxinit Log AN X GENI Page 37 Using AnxInit AnxInit is a 32 bit Windows application supplied with AN X to perform the following functions e Locate and identify AN X modules on the Ethernet network
31. for the computer The default gateway address does not exist on the network but AN X requires that the field have a valid entry Click Finish to accept the settings Select Utilities Restart AN X to restart AN X with the new parameters When the AN X has restarted SYS LED is solid green select Utilities Locate All AN X Modules and confirm that the AN X is found with the new parameters January 2008 Page 16 AN X GENI A EE Area Connection 0x2 00 0c 1a 00 00 09 192 168 0 20 AnxiInit ici x Ep L Reconfiguring an AN X from an Unknown State It sometimes happens that an AN X has been previously configured with an IP address that causes it to be inaccessible on the current Ethernet network To reconfigure it to a known state run the command Configuration AN X IP Settings to start the AN X IP Configuration Wizard and reconfigure AN X January 2008 AN X GENI Page 17 Genius Network Configuration Before you can scan a Genius I O network you must set the AN X module s serial bus address and baud rate and configure the network in the AN X GENI Set the baud rate and serial bus address before connecting to the Genius network Setting the Bus Address and Baud Rate From the AN X web interface select Automation Network Genius Baud Node Settings gt Log Files v Administration Check the desired baud rate from the four supported baud rates 38 4Kbps 76 8 Kbps 153 6 KBPS sta
32. he Genius network connection Solid green All configured blocks are active on the Genius bus Some blocks may be in error Yellow No configured Genius I O and no Genius network activity Flashing or solid red One or more configured Genius blocks is not active on the network Network error CRC stop abort etc Baud rate mismatch Diagnostic Counters Map the diagnostic counters to the ControlLogix and check the error counters January 2008 Page 62 ANN GEN Updating the Firmware The AN X operating software consists of several parts e boot code runs at startup e configuration kernel runs when you update firmware e production kernel runs in normal operation e application software for Genius network communication and scheduled messaging The kernels are supplied in files with extension qtf and are updated using the AnxInit utility Run the command Utilities Update AN X Flash and select the file you wish to download Refer to page 42 for details Firmware files contain the application programs for AN X and have extension bin They are downloaded using the command Configuration Firmware Update or Utilities Update Firmware in AnxInit Refer to page 43 for details Occasionally individual patch files are released They have extension pch and are downloaded using the Utilities Patch Firmware command in AnxInit Refer to page 47 for details Reading Version Numbers To read the version numb
33. hernet MAC 00 0c 1a 900 00 08 IpAddrstr 192 168 090 411 test 0000000a Ethernet MAC 00 0c 1a 00 00 0a IpAddrstr 1692 168 o Lo ANXNOOO0O00a For Help press F1 Selecting an AN X Before you can perform an operation on an AN X you must select which AN X you want the operation performed on Choose Utilities Select An AN X to select a specific AN X Set Ethernet amp IP Address x Adapter Local Area Connection Ethernet MAC Address 00 0c 1 a 00 00 0a IPAddress 192 168 0 10 Cancel From the Adapter list select the network adapter that connects to the Ethernet network that contains the AN X In the Ethernet MAC Address field enter the MAC Address of the AN X you wish to select It can be found on the AN X label or using the Locate All AN X Modules command The format is as shown above six pairs of hexadecimal digits separated by hyphens In the ZP Address field enter the Ethernet IP address of the AN X you wish to select It can be found using the Locate All AN X Modules command The format is as shown above four decimal numbers each in the range 0 to 255 Both MAC address and IP address must match the settings on the AN X in order for communication to occur January 2008 Page 40 AN X GENI Click OK to select the AN X The title bar of AnxInit shows the MAC Address and IP Address of the currently selected AN X Set AN X IP Configuration Utilities AN X IP Configu
34. ile format is described on page 20 To send the configuration to AN X 1 From the AN X web interface select Automation Network Genius Network Configuration 2 Type or browse the configuration file name into the Select file area 3 Click the Send File To AN X button to send the file to AN X AN X parses the file and displays either the current configuration if the configuration was sent successfully or an error message if there was a problem with the file Genius Configuration File Format The Genius I O configuration file defines the contents of the Genius network to be scanned It is a comma separated variable csv text file which can be created with a text editor or with a spreadsheet such as Excel Anything after a semicolon on a line is treated as a comment Comments can be inserted at the end of a line or on a separate line Genius Block Definitions Each Genius block on the network is defined by a line in the configuration file The line contains various parameters that describe the block Parameters are identified by keywords and are separated by commas Each definition begins with the parameter that defines the serial bus address of the block being configured for example Block 7 The serial bus address can be from 0 to 31 The input length is defined by the keyword Inp and can range from 0 to 128 bytes If the input length definition is omitted the input length defaults to a length of 0 The output length
35. ion file Genius Configuration File You must configure the Genius I O on the network being monitored The configuration file format is the same as described earlier see page 20 Ensure that the Scan field is removed from all Genius devices so that the AN X GENI doesn t write outputs to the network ControlLogix Configuration File The output data on the Genius network is mapped to ControlLogix scheduled inputs Data definitions for the monitored outputs consist of lines that define the mapping of the Genius output data into the ControlLogix data table They consist of lines of the form CLX_offset optional Genius_Location tagname The CLX_offset is the offset into the data for the connection You can select the offset where the data is located or you can leave it blank and AN X will automatically assign the offset The Genius_location consists of an address in the form msourceSBA gt destSBA length where January 2008 Page 36 ANN GEN sourceSBA is the serial bus address SBA of the module on the Genius bus that is sending the data destSBA is the serial bus address of the destination length is the length of data in words Genius bus input data is mapped as before Example A Genius bus controller at serial bus address 31 is sending 2 words of output data to a Genius block at serial bus address 17 To map this data to a offset 27 in a ControlLogix scheduled connection and assign it tagname Block17Outputs add the
36. is defined by the keyword Out and can range from 0 to 128 bytes If the output length definition is omitted the output length defaults to a length of 0 If the AN X GENI is to control the outputs on a module include the keyword Scan If the AN X GENI is only to monitor the inputs on a module omit the keyword Scan The part number for a module is defined by the keyword Part and can be from 1 to 15 characters long The part number text must be enclosed in double quotes for example Part IC660BBD024 January 2008 AN X GENI Page 21 The description for a module is defined by the keyword Desc and can be from 1 to 95 characters long The description text must be enclosed in double quotes for example Desc 12 24VDC 32 Ckt Source I O Block The part number and description are used for comments only You can put whatever you want in them Each definition ends with the keyword EndBlock which is required Parameter Keyword Valid entries Serial bus address Block 0 31 Input length bytes Inp 0 128 Output length bytes Out 0 128 Scan mode Scan Scan Part number Part Maximum 15 characters enclosed in double quotes Description Desc Maximum 95 characters enclosed in double quotes End of block EndBlock definition Examples Block 0 Inp 0 Out 0 Part IC660HHM501 Desc Hand held Monitor EndBlock Block 1 Inp 2 Out 2 Scan Part IC660BBR101 Desc 16 Ckt Normally open Relay Bl
37. ities Restart AN X command to restart it in production mode January 2008 AN X GENI Page 49 Using the Web Interface The AN X module contains a webserver capable of communicating with standard web browsers such as Internet Explorer Use the web interface to e set the baud rate and serial bus address for the AN X GENI e set the Genius bus I O network configuration e set the ControlLogix scheduled data configuration e view the current configuration e view AN X logs e view and clear faults from Genius blocks To use the web interface you need to know the IP address of the AN X Use the Utilities Locate All AN X Modules command in AnxInit to find all AN X modules on the Ethernet network To access the web interface start your web browser and type the AN X IP address where you normally enter web addresses in the browser a QTS AN X GENI web interface v0 1 7 Microsoft Internet Explorer File Edit View Favorites Tools Help Back gt OA A Reach jFavorites media lt 4 zb SI a Address Ejhtpyfiotooty zl ees Links b Automation Network Ouest Technical Sob Log Files AN X GENI GE Genius Ethernet Gateway y Administration Introduction This is the main configuration screen for the GE Genius Ethemet gateway product Directions The _ locat a 0 hatc nfigured using this web interface To see the sub men tem Menu Details Automation Network hat pertain to Genius network Genius Baud Node Settings
38. ius blocks and to configure blocks There are three AN X modes of operation Boot mode The AN X is running its low level startup firmware Configuration mode This is the mode when you are updating the firmware in the AN X Production mode This is the normal runtime mode of operation January 2008 Page 4 ANN GEN Installation Prevent Electrostatic Discharge The module is sensitive to electrostatic discharge Electrostatic discharge can damage integrated circuits or semiconductors Follow these guidelines when you handle the module WARNING e Touch a grounded object to discharge static potential Do not touch the connector pins Power AN X requires a DC power input of anywhere from 12 to 24 VDC Left to right the pins on the power connector are chassis ground negative voltage and positive voltage 12 3 W i GND The chassis ground should be connected Power consumption internally is 250 mA 12VDC or 125 mA 24VDC The part number for the power connector is Phoenix MSTB 2 5 3 ST 5 08 Genius Cabling and Termination Refer to Genius I O System and Communications User s Manual GEK 90486F 1 for detailed information on Genius cabling and installation The module has a 5 pin Phoenix connector for connection to the Genius I O network The part number for the Genius bus connector is MSTB 2 5 5 ST 5 08 January 2008 WARNING Ethernet Cabling Software Installation AN X GENI Page 5 23
39. ndard or 153 6 Kbps extended Enter the serial bus address SBA for the AN X in the range 1 to 31 Click the Submit Changes button to set the Genius bus properties of the AN X GENI January 2008 Page 18 AN X GENI Configuring the Genius Network There are two methods of configuring the Genius I O that the AN X GENI is to scan e autoconfiguration The AN X GENI reads the network contents by sending messages to the attached network e manual configuration You build a configuration file and send it to the AN X GENI You can also use autoconfiguration to build an initial configuration file edit the file to add features then perform a manual configuration with the modified file Autoconfiguration Before you can perform an autoconfiguration the Genius network must be connected to the AN X From the AN X web interface select Automation Network Genius Network Configuration January 2008 AN X GENI Page 19 J QTS AN X GENI web interface v0 1 8 Microsoft Internet Explorer iaj x Se ia AN X GENI GE Genius Network Configuration GE Genius Network Configuration Instructions All configuration operations resultin a disruption inthe GE Genius network and EthernetlP connections These should not be performed with the PLC in run mode There are two ways to create a GE Genius configuration file Automatically scan the GE Genius network using the link below This a new csy file on the AN X GEN de
40. nificant overhead in opening and maintaining each connection You then map the inputs and outputs for the Genius blocks to these scheduled connections AN X can create the mappings automatically or you can create a mapping configuration manually You can let AN X create a mapping file automatically then edit the file to better suit your application For example in order to make the most efficient use of the available Ethernet bandwidth you can organize the data so that items that must update quickly are mapped to connections with short RPIs and items that are less time critical are mapped to connections with longer RPIs In addition the AN X module has diagnostic data that can be mapped to ControlLogix scheduled input data You map Genius input and output data to the ControlLogix scheduled data by creating a comma separated variable file that defines the mappings then send the file to the AN X The file contains sections for each scheduled connection Within each scheduled connection are the definitions for the input and output data for that connection These definitions refer to the Genius module where the data is to be found When you create a mapping for a Genius module all the input or output data for the module is mapped you cannot map individual registers The file also contains options that apply to the whole configuration AN X can automatically create a default mapping file when you autoconfigure I O See page 18 for det
41. nk is active If activity is detected the link blinks at 30 ms intervals and continues blinking as long as activity is present SYS LED The SYS LED is used by the AN X operating system and software to indicate the state of operations and errors Errors or status indication in boot mode cause the LED to flash yellow In the other modes the LED flashes red The SYS LED should be used in conjunction with the logs to locate the cause of problems In the following red 3 means three red flashes followed by a pause and so on SYS LED State Possible cause Red 2 AN X is in config mode Red 3 DHCP configuration failed Red 4 Fatal application error check logs for cause Red 5 Application memory access violation check logs Red 6 Application failed illegal instruction check logs Red 7 Application crashed unknown cause check logs Fast red flash Reconfiguration set station number and baud rate failed Single red flash Unscheduled messaging addressing or connection problem Slow red flash Script or application problem during startup January 2008 AN X GENI Page 61 At startup the SYS LED sequence is e boot code starts fast flashing red e boot code loads a kernel solid red e if the configuration kernel is loaded 2 red flashes followed by a pause e ifthe production kernel loads with no errors solid green NET LED Network Status The NET LED indicates the status of t
42. ock EndBlock When AN X creates a Genius I O configuration file after an autoconfiguration it inserts part numbers and descriptions from its internal module database Global Data Sent by AN X GENI If the AN X GENI is to send global data on the Genius network add a line of the form GlobSend length to the configuration file The length can be from 1 to 64 NOTE The length of global data is in 16 bit words not bytes Example GlobSend 4 January 2008 Page 22 ANN GEN Sample Genius Configuration File QTS AN X GENI Scan Configuration Utility Copyright c 2005 Quest Technical Solutions Auto Config Geni I O File Block 0 Inp 0 Out 0 Part IC660HHM501 Desc Hand held Monitor EndBlock Block 1 Inp 2 Out 2 Scan Part IC660BBR101 Desc 16 Ckt Normally open Relay Block EndBlock Block 2 Inp 2 Out 2 Scan Part IC660BBD020 Desc 24 48VDC 16 Ckt Source I O Block EndBlock Block 3 Inp 8 Out 4 Scan Part IC660BBA020 Desc 24 48VDC 4In 2Out Analog Block EndBlock Block 9 Inp 24 Out 24 Scan Part IC670GBI001 Desc Genius Bus Interface Unit EndBlock Block 16 Inp 64 Out 0 Part C693BEM331 Desc Series 90 30 Bus Controller EndBlock Block 22 Inp 4 Out 4 Scan Part C660BBD024 Desc 12 24VDC 32 Ckt Source I O Block EndBlock Block 31 Inp 64 Out 0 Part C697BEM731 Desc Series 90 70 Bus Controller EndBlock GlobSend 24 Global Data Sent by AN X 16 bit words Viewing the Current Configuration To vi
43. ows inputs to update in the ControlLogix It should NOT be used in normal operation In addition to the I O data there are other items that can be mapped to connection input data If you create the ControlLogix configuration automatically when you autoconfigure the Genius network these items are mapped by default to ClxSlot 15 If you map the diagnostic data to a separate connection use a long RPI to reduce the Ethernet traffic since the diagnostics do not need to be updated as frequently as I O data The AN X GENI maintains the following diagnostic counters Counter Offset Description TxFrames 0 Transmitted network frames TxMsgs 1 Transmitted network messages datagrams RxFrames 2 Received network frames RxMsgs 3 Received network messages datagrams RxDup 4 Received duplicate frames RxCrcErr 5 Received frames with a CRC error RxStopErr 6 Received frames with a stop error RxAbortErr 7 Received frames with an abort error January 2008 Block Error Table TIP Block Fault Table AN X GENI Page 27 Counter Offset Description RxOverrunErr 8 Received frames with an overrun error NoToken 9 No tokens received from network To map the diagnostic counters include a line with just the keyword DiagCtrs in the input section of a connection This maps all the diagnostic counters 10 words they cannot be mapped individually The block error table consists of
44. ration sets the AN X IP address and hostname The AN X must be on the local Ethernet to set its IP address First select the AN X using the Utilities Select An AN X command Next select Utilities AN X IP Configuration The AN X TCP IP Configuration dialog appears AN X TCP IP Configuration x Enter the IP configuration you want the previously selected AN module to use You MUST enter a valid Default gateway IP address that is on the same subnet as the AN module but you don t need to have a device at that address Host Name AMA Obtain an IP address automatically DHCP Use the following Settings IP Address 192 168 0 10 Subnet mask 255 255 255 0 Default gateway 192 168 0 1 Cancel Enter a Host Name for the AN X This name is used internally by AN X and may be used to identify the AN X if you have a DNS server on your network The name can be from 1 to 31 characters long To configure the AN X to obtain its IP address from a DHCP server on the network select Obtain an IP address automatically DHCP To configure the AN X to use a static IP address select Use the following Settings and enter the following e the desired IP address for the AN X e the Subnet mask for the AN X e the default gateway for your network You must enter a valid default gateway address even if there is no device at the gateway address on the network Click OK to complete the configuration Janua
45. red ON for more than 60 seconds and the Next button is still disabled press the Back button confirm the MAC and IP addresses and check the Ethernet cabling Next gt gt If the AN X does not enter config mode within about 60 seconds return to the previous screens and check the entries Click the Next gt gt button and select the firmware file you want to download and click Open Look in 5 amdeerg o d c E a anxamxdes v1 4 3 bin anxamxdes w1 4 4 bin File name anxamsdes v1 4 4 bin Files of type fats Firmware File P br DI Cancel Tl Open as read only P h AnxInit transfers the firmware file and restarts the AN X After you update the firmware you must reconfigure the AN X January 2008 AN X GENI Page 47 Update Firmware Command Patch Firmware The Utilities Update Firmware command updates all the firmware on an AN X you have previously selected using the Utilities Select An AN X command This command resets the AN X You will receive a warning and be given the opportunity to Cancel the command If you cancel at the filename dialog the AN X has already been reset and is in configuration mode Use the Utilities Restart AN X command to restart it in production mode Click the Next gt gt button and select the firmware file you want to download and click Open Look in ES anxdesnet DI EI rz PS a anxamxdes v1 4 3 bin a anxamxdes 1 4 4 bin
46. rk and Dialup Connections Double click on Local Area Connection January 2008 ANN GEN Page 13 Local Area Connection Status zi General Connection Status Connected Duration 01 57 12 Speed 100 0 Mbps Activity m Sent Pa Received Packets 956 885 Disable Click the Properties button Double click on Internet Protocol TCP IP Internet Protocol TCP IP Properties General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically IP address 192 168 O 10 Subnet mask 255 25 25 0 Default gateway 192 168 0 1 C Obtain DNS server address automatically Use the following DNS server addresses Preferred DNS server Alternate DNS server Advanced Cancel January 2008 Page 14 AN X GENI In this example we will assign the computer an IP address of 192 168 0 10 Set the Subnet mask to 255 255 255 0 standard mask for the Class C network address of 192 168 0 x Set the Default gateway to 192 168 0 1 this address does not exist on the Ethernet network but AN X requires a valid default gateway entry Click OK to accept the settings Connect the computer to AN X using the crossover cable If this is the first time you have used the AN X module it
47. ry 2008 Restart an AN X AN X Info AN X GENI Page 41 Utilities AN X IP Configuration resets the selected AN X Use the Utilities Restart AN X to restart the AN X in production mode If you Cancel the Utilities AN X IP Configuration command AN X is left running the boot code Use the Utilities Restart AN X command to restart the AN X Use the Utilities Restart AN X command to restart the currently selected AN X The Utilities AN X Info command provides information about the currently selected AN X in the log window The information shown AN X Info Ethernet MAC address SerNum Serial number DaughterID Daughterboard ID 0b hex for AN X GENI BootRev Boot code version ConfigRev Configuration kernel version ProdRev Production kernel version HwRev Hardware version FirmwRev Firmware release version depends on current operating mode Status see below Vendorld Vendor ID ProdId Product ID OE hex 14 decimal IpAddrStr IP address assigned using Utilities AN X IP Configuration HostName name assigned using Utilities AN X IP Configuration In boot mode FirmwRev Vendor ID and Product ID and not valid and IpAddrStr and HostName are not shown January 2008 Page 42 AN X GENI Possible status values are Value Meaning 1 Boot mode 2 Configuration mode 4 Production mode Read Kernel Parameters The Utilities Read Kernel Parameters command displays
48. s in your RSLogix 5000 program to access the data on the AN X There are two sets of tag files one for exclusive owner connections and one for input only connections In the web interface select Automation Network View Configuration Files To view the files click either AN X GENI Ethernet IP ControlLogix Exclusive Owner Data Tags or AN X GENI Ethernet IP ControlLogix Input Only Data Tags To save the file to your computer right click on the link and select Save Target As January 2008 Page 34 AN X GENI BH QTS AN X GENI web interface 0 1 7 Microsoft Internet Explorer ada http 10 10 0 181 E AN X GENI Genius Configuration Genius Configuration Viewing Instructions The ANA GEN devi onfigured using a Ce es e manual for details A link to this fi provided below Left clicking this link displ d ENI configuration file using the application that your web browser associa with csv files Microsoft Excel a text editor Right click the links below to save the target to your local computer AN X GENI Genius Network Configuration File Y Log Files Administration tagname files from the device s active configuration These files are Intended to be used with dior other EthernetiP clients A link to these files is provided below Left clicking a link will display the AN ENI configuration file using the application that your web browser associates with csv files Microsoft Excel a te
49. ss Step 1 In step 1 you identify the AN X you are configuring January 2008 AN X GENI Page 9 Step 1 AN X Selection x Select this computer s Ethernet adapter that s on the same Ethernet subnet as the AN 3 module you want to configure you may only have one Ethernet adapter in your computer Local Area Connection DI Enter the Ethernet MAC Address of the AN A module you want to configure ou can get this from the label on the AN module or by selecting Utilities Locate All AN Modules if the module s current IP address is on the same subnet Inc a 00 00 09 Enter the IP address on the local subnet that you intend the AN module to use 192 168 0 9 1 Select the Ethernet adapter that s connected to the AN X In most cases there will be just one Ethernet adapter in the computer The AN X must be on the same subnet as the computer 2 Enter the MAC address of the AN X you are configuring This is printed on the AN X label It consists of six pairs of hexadecimal digits separated by hyphens In the example above it s 00 Oc 1a 00 00 09 If the AN X is already online you can obtain its MAC address using the Utilities Locate All AN X Modules command 3 Enter the IP address you intend the AN X to use Step 2 In step 2 you choose a method of restarting AN X to put it in boot mode January 2008 Page 10 AN X GENI Step 2 Cycle Power or Reboot Command x In order to configure the
50. te All AN Modules if the module s current IP address is on the same subnet 00 0c 1 a 00 00 09 Enter the IP address on the local subnet that you intend the AN module to use 192 168 0 9 1 Select the Ethernet adapter that s connected to the AN X In most cases there will be just one Ethernet adapter in the computer The AN X must be on the same subnet as the computer 2 Enter the MAC address of the AN X you are updating This is printed on the AN X label It consists of six pairs of hexadecimal digits separated by hyphens In the example above it s 00 Oc 1a 00 00 09 If the AN X is already online you can obtain its MAC address using the Utilities Locate All AN X Modules command 3 Enter the IP address of the AN X you want to update Step 2 In step 2 you choose a method of restarting AN X to put it in config mode January 2008 AN X GENI Page 45 Step 2 Cycle Power or Reboot Command E x In order to configure the IP address or update the module s firmware the module must be be set to a specific mode There are two ways to do this 1 Cycle power on the ANS Module This is the preferred method but the AN 2 module must be nearby If you choose this option POWER OFF the AN module and click on the Next button C 2 Send a command on Ethernet that restarts the AN X module This method is more convenient if the module is not nearby If you choose this option make sure the AN module is powered
51. the following line to the DataOutput section of the connection GlobSend AN X obtains the length of the global data to map from the Genius I O configuration file see page 21 Program Mode Behaviour The ControlLogix processor that is the exclusive owner of the connection to the generic module in slot 0 controls how the AN X GENI module scans the Genius network For that reason when you map the data you must always include a connection to the generic module in slot 0 When the ControlLogix processor with the exclusive owner connection to slot 0 on the AN X is in program mode or the connection to slot 0 is stopped or inhibited the AN X stops scanning the Genius network January 2008 Page 26 ANN GEN WARNING Other Mappable Data TIP Diagnostic Counters Even if other ControlLogix processors have exclusive owner connections to other slots on the AN X and are in run mode AN X does not scan the network You can override this behaviour by including a line with the keyword ScanGeniProg in the configuration file This causes the AN X GENI module to continue to communicate with the Genius network when the ControlLogix processor is in program mode but set all outputs to 0 Similarly ControlLogix processors with exclusive owner connections to other AN X slots will also update If the exclusive owner connection to slot 0 stops AN X stops all communication with the Genius network This option is included for debugging since it all
52. troller 28 28 2 b22 b22_Inp 12 24VDC 32 Ckt Source UO Block 29 30 64 b31 b31_Inp Series 90 70 Bus Controller 48 ClxSlot 15 50 Datalnput 51 0 2 BlockFit January 2008 AN X GENI Page 31 52 10 10 DiagCtrs 55 20 10 ConnStatsO sates Parse Successful Each line begins with a line number from the original ControlLogix configuration file Each mapping line shows the offset and length of the data in the ControlLogix data connection Saving the Current Configuration To save the ControlLogix configuration currently stored in the AN X to a file start the web interface and select Automation Network View Active Configuration Right click the Ethernet IP link and select Save target to save the current ControlLogix scheduled data configuration to a file You can also save the ControlLogix configuration by selecting Automation Network View Configuration Files Right click on the AN X GENI ControlLogix Configuration File link and select Save target to save the current ControlLogix scheduled data configuration to a file Configuring the AN X Module in RSLogix 5000 To configure the AN X GENI in RSLogix 5000 1 Right click on the ControlLogix Ethernet module that will be communicating to the AN X and select Add Module Adda 1756 ENBT A module Set the Major Rev to 1 Module Properties ENET 1756 ENBT A 1 1 Type 1756 ENBT 24 1756 10 100 Mbps Ethernet Bridge Twisted Pair Media Vendor Allen Bradley Parent ENET Name ANN A
53. turn authorization number January 2008
54. various communications parameters for the currently selected AN X This command resets the AN X You will be warned and given the opportunity to cancel the command AEEA Area Connection 0x2 00 0c 1a 00 00 0a 192 168 0 10 AnxInit l0 x Configuration Utilities Edit Yiew Help XIR AnxInit Ready A BN X now in BOOT mode AN X Kernel Parameters console ttyS0 115200 ip 192 168 0 10 192 168 0 105 192 168 0 1 255 255 255 0 ANxX00000a ethO none D For Help press F1 The Utilities Read Kernel Parameters command leaves the AN X running the boot code Use the Utilities Restart AN X command to restart the AN X in production mode Run Config Mode The Utilities Run Config Mode command is used to restart the currently selected AN X in configuration mode normally used internally for updating firmware This command is not used in normal operation but may be required for technical support The AN X is in configuration mode when the SYS LED flashes red twice followed by a pause To exit configuration mode use the Utilities Restart AN X command to restart AN X in production mode Update AN X Flash The Utilities Update AN X Flash command updates the low level firmware configuration and production kernels Files have extension qtf January 2008 Update Firmware Firmware Update Wizard AN X GENI Page 43 This command resets the AN X You will receive a warning and be given the opportunity to Cancel th
55. vice and overwrites the View Active Configuration current configuration file The new configuration file is based on the RI s currently connected to your GE Genius network Q Auto configure Genius network Auto configure Genius network and Control og y Log Files b Administration OR Manually create a csv file using your editor of choice and use the form below to select the local file Use the Send button to apply this configuration file i a AN X can generate a default ControlLogix data mapping configuration based on the I O it finds see page 23 If you want to have it generate the ControlLogix configuration check Auto configure Genius network and ControlLogix configuration Otherwise check Auto configure Genius network the default Click the Auto configure Network button AN X sends messages to all possible Genius bus addresses and builds a configuration based on the replies it receives AN X then displays the configuration it generated See page 22 for information on how to upload the configuration from AN X and save it to a file Manual Configuration Manual configuration is useful when the Genius network is not attached to the AN X or when you need something other than the default configuration January 2008 Page 20 ANN GEN Create the configuration file using a text editor or a spreadsheet such as Excel and save it as a comma separated variable CSV file with extension csv The f
56. will look for a DHCP server on the network It waits about three minutes then reverts to a default IP address of 192 168 0 41 Power up the AN X and wait for the search for a DHCP server to time out When the search for a DHCP server times out AN X will flash the SYS LED red three times followed by a pause repeatedly Run AnxInit Select Utilities Locate All AN X Modules and confirm that it finds the AN X device s 00000009 Ethernet MAC 00 0c la 00 00 09 192 168 0 41 test For Help press F1 January 2008 AN X GENI Page 15 Select Utilities Select An AN X and enter the MAC Address and IP address Set Ethernet amp IP Address x Adapter Local Area Connection sl Ethernet MAC Address 00 0c 1 a 00 00 09 IP ddress 192 168 0 4 Cancel Click OK to accept the setting Select Utilities AN X IP Configuration AN X TCP IP Configuration x Enter the IP configuration you want the previously selected AN module to use rou MUST enter a valid Default gateway IP address that is on the same subnet as the AN module but you don t need to have a device at that address Host Name test Obtain an IP address automatically DHCP e Use the following Settings IP Address E IER Subnet mask Default gateway 192 168 0 1 a 168 0 WS 168 Cancel Enter an IP Address In this case we chose 192 168 0 20 Enter the same Subnet mask and Default gateway that you entered
57. wing Genius Configuration Viewing Instructions The AN GENI devi configured using a csv file s nanual for details A link to this file is provided below Left chicking this link displays the AN Ni configuration file using the application that your web browser assoc ith csv files Microsoft Excel a text editor etc Right click the links below to save the target to your local computer ius Network Configuration File y Log Files y ini i a 4 Administration evice creates several tagname fil e dey ive configuration These files are intended to be used with rogramming software and or other Ethe A link to these files is provided below Left clicking a link will display the AN X GENI configuration file using the application that your web browser associates with csv files Microsoft Excel a text editor etc Right click the links below to save the target to your local Computer AN X GENI EthernetiP Control opp Exclusive Owner Data Tags d EthernetiP ControlLogix Input Only Data Tags Click on the links to view the files using the application that is associated with CSV files Right click on the links to retrieve the files from AN X and store them on your computer View Active Configuration Select View Active Configuration to view the Genius or ControlLogix configuration file in the web browser Click the Genius network link to view the current Genius network configuration January 2008 Page 54 AN
58. xt editor etc Right click the links below to save the target to your local computer SENI EthernetiP Control og Importing Tags in RSLogix 5000 To import the tags into RSLogix 5000 you must be offline Select Tools Import Tags and import the tag file Using the ControlLogix Log If there are problems with scheduled connections to the AN X use the ControlLogix log to identify the cause From the web interface select Log Files ControlLogix Log to display the log Look for error messages that describe in detail the cause of any problem with the current configuration January 2008 Using Ghost Mode WARNING AN X GENI Page 35 In ghost mode the AN X GENI monitors inputs and outputs on an existing network and passes the monitored data to a ControlLogix via scheduled connections Ghost mode is useful when the AN X GENTI and a ControlLogix is to replace an existing control system and you want to verify the data and timing on the existing system before replacing it You must be careful in setting up ghost mode that you do not disrupt the existing sytem when you connect and configure the AN X GENI Configuration is best performed when the existing system is connected but is not running The AN X GENI will require an available serial bus address on the Genius network You can use the autoconfiguration feature of the AN X GENI to locate all the devices on the network and generate a starting Genius configurat

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