Burner for pellets USER`S MANUAL www.burnpell.com
Contents
1. Pellet burners www burnpell com Page 5 e During storage the device cannot have direct contact with the floor BurnPell X burner until final assembly should be kept in carton and on a pallet Burners can be stored and transported in two layers maximum e In case when a burner is stored for over 2 years from its production date or in environmental conditions not suitable with above description before installing it should be subject to activating by an authorized service person To testify proper quality and safety of a burner the above inspection will be documented by service person in the guarantee card 1 3 Delivered burner condition control Before commencing assembly activities check the following condition of packaging make sure that there is no visible damages and if delivery is complete and not damaged Possible reservations and problems should be reported to the supplier immediately 1 4 Free space around burner According to local safety regulations referring to heating devices provide free space around burner at least 0 8 m around boiler Provide space for service of burner The boiler room should be clean dry and well aired Airflow to the boiler should be at least equal to exhaust of fumes through the chimney ATTENTION In order to minimize the risk of fire do not store flammable materials near the burner min distance 0 5 m BurnPell Page 6 2 PRODUCT DESCRIPTION BurnPell X is a brand under whi2. re Burner for pellets USER S MANUAL www burnpell com 2013 02 14 Burn Pell Page 2 TABLE OF CONTENTS 1 General information s ssehsmssess sees ssu ses a ee AANEEN VENE RIE ER EN eet 5 11 Transportation 2s ss res sens re er Aa re ae SR TE ER SA TA RE NR E TR NTE EA RER I ER ER 5 1 2 Storage i aa a Na al fel NN RO AR ER NA RARE R R EYE a N RR EE EE EA EE EANN 5 1 3 Delivered burner condition control stessrsssrrsssrrsssrrssrrrrrnrrrrnrrrr KKR a RK eee eee KAR KRKA ARA 6 1 4 Free space around BURN CK ccc cece eee enna eens 6 2 Product description uaddgr am serie EA gate ERA Am ea 7 2 1 BUEMEK COMUFUCHION 254556 crates cee tise nea EEE RE ea eneeier 7 2 121 BurnPell X MiMlvicccisevtesveiavdaseviaviaseaard dre ere SANNA BE RA RR ARN 7 21 2 BUrnPEl Xisevecviscevdesdesvvasidagevidydagyeesiiensidesdeseieidagv vide a NNE AR NR SR 8 2 1 3 BUMPELX BiG vectors es tetera ie beeen hag E inne a a eee 9 2 2 Pellets fuel quality requirements smrrssssrsserrssrrrsrerrrrrnrrrrrrrr rr ee ARR KRA ARK R AR KKR RR KKR RR KK NA 10 2 3 Technical data Of burner ss ensd sissi ssd sissi sades N ae Er ske senere 11 2 4 Burner safety SYSEEMS sas smide sees era ENAA NEA RE ER AES baren ER 15 2 5 Technical data of controller description of functions and burner settings 15 3 INStalAt ON d ra an rat ER ed a ER a RER r NEKA armeene ER ARR JE AR EA RER 16 Jul CIVIPVAD CV enas nns re eg R N NENANA EE ek EE EKA 16 3 2 Boi
3. O Bad ble O Aver O Non age permeable O Good Notes after installation I declare that the condition of the device and quality of pro vided service is known to me and that I do not submit any reservations Customer s signature BurnPell X Pellet burners www burnpell com Page 35 11 List of pictures and tables List of pictures Pic 1 Construction of BurnPell X Mini burner Pic 2 Construction of BurnPell X burner Pic 3 Construction of BurnPell X Big burner Pic 4 Positioning of burner including direction of the flame 17 Pic 5 Construction of feeder 20 Pic 6 Installation of feeder s auger 20 Pic 7 Scheme of installation in boiler room 22 Pic 8 Installation of BurnPell X Mini and Big burners in boiler door 23 Pic 9 Installation of BurnPell X burner in boiler door 24 Pic 10 Removable furnace in BurnPell X Mini and BurnPell X Big burners 27 Pic 11 Correct positioning of furnace 28 Pic 12 Position of photo sensor in BurnPell X burner 31 Pic 13 Electrical scheme of BurnPell X Mini and BurnPell X burner 34 Pic 14 Electrical scheme of BurnPell X Big burner 34 List of tables Table 1 Quality requirements of pellet fuel 10 Table 2 Technical data 12 Table 3 Dimensions of burners 14 Table 4 Minimum chimney draught 16 Table 5 Minimum dimensions of furnace chamber 17 Table 6 Exemplary minimum dimensions of rect
4. Technical data BurnPell X BurnPell X BurnPell X BurnPell X BurnPell X BurnPell X BurnPell X Power output 5 26 kW 8 35 kW 10 44kw 15 70 kw 30 100kw 40 120kw 50 150kw 65 190 kw 80 260kW_ 100 350 kW 120 500 kw i 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC of electricity Weight 11kg 15 kg 19 kg 20 kg 35 kg 55 kg 61 kg 80 kg 100 kg Feeder lenght 2m Pellet 6 8mm Pellet 6 8mm Pellet 6 8mm Pellet 6 8mm Pellet 6 8mm Pellet 6 8mm Pellet 6 8mm Oat Oat Oat Dry pit Dry pit i i Dry pit YES YES YES YES YES YES i YES i YES Lambda probe optional optional YES optional YES optional optional YES optional optional YES YES CH pump service YES YES YES YES HUW pump service YES YES YES YES YES YES YES YES BurnPell X burner has simple and compact construction which allows for easy assembly in boiler s door Below in the table the dimensions and drawings of mounting holes for given types of burners There are 3 groups of burners e BurnPell X Mini group BurnPell X Mini BurnPell X Mini 35 e BurnPell X group BurnPell X 44 BurnPell X 70 BurnPell X 100 BurnPell X 120 BurnPell X 150 e BurnPell X Big group BurnPell X 190 BurnPell X 260 BurnPell X 350 BurnPell X 500 Table 3 Dimensions of burners 235 I M8C2x gt BurnPell X Mini i group BurnPell X Mini Bur
5. destined for bakery ovens BurnPell X Pellet burners www burnpell com Page 21 4 Assembly of burner and feeder TIL IIZ IE SA FUEL HOPPER Pic 7 Scheme of installation in boiler room Burner and feeder are delivered in ready made state good for mounting They are packed in cardboard boxes which are to be unpacked with care 1 Mounting burner in boiler ATTENTION Before starting the dismantling or disassembly all power supply must be disconnected In order to carry a proper assembly the burner must be thermically sealed from boiler s door Place furnace pipe of burner in mounting hole of boiler and attach it with screws M8 1 in case of X Mini burners Big version with screws M10 BurnPell Page 22 Pic 8 Installation of Burnpell X Mini and Big burner in boiler s door Scheme of installation of BurnPell X burner in a boiler e Unscrew M5 screws 1 and disassembly the cover 2 e Undo 4 buckles 3 and remove burner from covering pipe 4 e Roll on the isolating rope on covering pipe 4 e Assemble the covering pipe in boiler s hole and screw it with 4 M8 screws 5 e Insert the burner again into covering pipe and clasp 4 buckles 3 e Assemble the burner cover 2 and screw the screws 1 BurnPell X Pellet burners www burnpell com Page 23 2 Page 24 DETAIL A SCALE 2 1 Pic 9 Installation of BurnPell X burner in boiler s door ATTENTION When assembl
6. oil or gas burners After removing the cover of a burner the photo sensor should be removed from the socket 1 then it should be cleaned and installed again After executing the above activities the cover of a burner should be mounted Frequency of cleaning the photo sensor e Bakery every month e Boiler rooms every 3 months DETAILA SCALE 5 1 Pic 12 Position of photo sensor in BurnPell X burner 7 2 Electrical igniter replacement If an igniter despite the message firing up does not heat up then most probably it is damaged In order to replace the igniter the cover of a burner should be removed On the right side of the fan there is steel covering of igniter in which there is an electrical heater It should be disconnected from the electricity by removing clasps on wires and then twist it and remove In reverse order a new igniter and cover of a burner should be installed BurnPell X Pellet burners www burnpell com Page 31 7 3 External feeder cleaning If a cord from a fuel bag or other object gets inside the feeder pipe which would block the work of a feeder then feeder motor will get overheated burn the fuse or it will be switched off by the thermic sensor which is inside the motor In order to remove an object from the feeder pipe the powering wire should be removed from the socket inside the controller unscrew the screws mounting the gear motor to feeder pipe remove the spring from the p
7. 0 Coll ction TE PORT s danna tarpe evaded is rn ae ee Aae 35 11 List of pictures and tables asrnnannnnnnnnnnnennnnnnnnnennnnnnnnnenennnnnnnennnnennnnennnnnnnnnennnnnn 36 12 NOTES vie 37 BurnPell X Pellet burners www burnpell com Page 3 Burn Pell Page 4 1 General information Read carefully the user s manual before activation of burner BurnPell X burner requires installation according to this user s manual Following advices included in this USER S MANUAL will guarantee safe functioning and installation of the device All doubts and ambiguities as to condition of equipment or given functions of parts of burner should be reported to the seller in order to get explanations Installation of burner should be carried out by an authorized and trained by the producer service person Improper installation may lead to loss of guarantee Every user of heating boiler devices should know and comply to all local rules of law Particularly before activating a heating installation in accordance with construction law The seller does not bear any responsibility for burner installation which is not in accordance to valid local regulations and for lack of required protocols and permissions 1 1 Transportation BurnPell X type burner is packed in one carton box with two sections burner with a controller mounting flange and a feeder The device must be carried in packaging according to markings on the parcel
8. 520 BurnPell X 44 0 038 520 BurnPell X 70 0 070 790 BurnPell X 100 0 099 790 BurnPell X 120 0 109 995 BurnPell X 150 0 119 995 BurnPell X 190 0 160 1200 BurnPell X 260 0 260 1200 BurnPell X 350 0 313 1400 BurnPell X 500 0 554 1500 BurnPell X Pellet burners www burnpell com Page 17 Table 6 Exemplary minimum dimensions of rectangular furnace chamber EXEMPLARY MINIMUM DIMENSIONS OF RECTANGULAR FUR NACE CHAMBER TYPE OF BURNER MIN LENGHT OF WIDTH A mm HEIGHT H mm FURNACE CHAM BER L mm 262 FE ME a 327 BurnPellx70 2 327 790 BurnPellx100 324 388 790 Burnpellx120 34 388 Burnpellx150 34 388 995 Burnpellx190 34 388 BurnPellx 260 47 500 BurnPellx350 47 500 BurnPellx 500 550 660 Table 7 Exemplary minimum dimensions of cylindrical furnace chamber EXEMPLARY MINIMUM DIMENSIONS OF CYLIN DRICAL FURNACE CHAMBER TYPE OF BURNER MIN DIAMETER OF MIN LENGHT OF FUR CHAMBER mm NACE CHAMBER L mm BurnPell X Mini BurnPell X Mini 35 BurnPell X 44 BurnPell X 70 BurnPell X 100 BurnPell Page 18 Table 8 Pressure in burning chamber TYPE OF BURNER PRESSURE IN BURNING CHAMBER Pa BurnPell X Mini 10 BurnPell X Mini 35 15 BurnPell X 44 20 BurnPell X 70 25 BurnPell X 100 25 BurnPell X 120 30 BurnPell X 150 30 BurnPell X 190 30 BurnPell X 260 35 BurnPell X 350 35 BurnPell X 500 50 3 3 Fuel hopper Fue
9. akes fuel delivering impossible 2 5 Technical data of controller description of functions and settings of burner See User s manual of controller BurnPell X Pellet burners www burnpell com Page 15 3 Installation 3 1 Chimney The parameters of chimney should be adjusted to requirements of heating device of which fumes are led away to chimney The chimney can be made of ceramics or steel Chimney should be clean and its draft sufficient for BurnPell X burner operating with heating device in scope of preset power output In case when chimney draft is not sufficient it is possible to install a mechanical fumes exhaust Before exploitation chimney should be checked and approved by a qualified chimney sweeper It should be remembered that a high chimney with big capacity of fumes needs more heat and temperature of inner part of it should not be lower than 80 C 1 m below the top to avoid condensation on top of the chimney To reduce the inner profile of the chimney a steel pipe with proper diameter can be installed All advice referring to chimney duct should be taken from a professional company Strong wind too high or too low chimney has influence on efficiency of burner and its settings In such cases it is advised to install a stabilizer of chimney draft which will ventilate chimney and help in maintaining stable draft If chimney is too small then burner may not work correctly in such case it is necessary to in
10. and nuts M8 4 2 Screw the spiral 5 on pin 6 and screw it with a nut 7 3 Insert spiral into pipe and with screws 9 and nuts 10 screw the gearbox 8 with flange of pipe Pic 6 Installation of feeder s auger Burn Pell Page 20 Dosing of fuel is automatic Feeder operation is cyclic and outer controller operates it Feeder should be set with maximum angle 45 in relation to the floor Flexible antistatic polyurethane pipe must be withdrawn from the axis of burner at least 30 cm In case of overheating of pipe back burning or its melting pellet fuel will not be pouring into burner Lack of fuel will cause burning off It prevents against spreading fire on fuel hopper and on the rest of boiler room 3 5 STB protection In case when oven or boiler does not have its own STB protection a capillary thermostat could be added to the set Capillary sensor should be permanently mounted in water coat of the boiler After reaching critical 95 C temperature of boiler fuel feeder is cut off In case of restarting the burner the switcher on housing should be reset before that the cause of switching off due to boiler overheating should be checked assessed and right steps toward solving the cause of the problem should be taken 3 6 Boiler temperature sensor Burner is provided together with boiler temperature sensor Its task is to control firing up and burning off process in burner It does not refer to burner version
11. angular furnace chamber 18 Table 7 Exemplary minimum dimensions of cylindrical furnace chamber 18 Table 8 Pressures in burning chamber 19 BurnPell Page 36 12 Notes BurnPell X Pellet burners www burnpell com Page 37 Burn Pell Page 38 BurnPell X Pellet burners www burnpell com Page 39 Burn Pell UAB Komerta LITHUANIA tel 370 652 76020 fax 370 5 2319232 info amp komerta lt info amp burnpell com www burnpell com
12. at of boiler together with temperature sensor of boiler 4 Connecting the controller Attach the cover with controller by screws on isolated wall of the boiler or on the wall of the boiler room The wire of a multiconnection should be attached to a proper socket which is on the right side of burner BurnPell X Pellet burners www burnpell com Page 25 5 Additional connections Additional connections of a burner are described in user s manual of a controller Page 26 Burn Pell 6 Exploitation and safety regulations 6 1 Exploitation ATTENTION BurnPell X burners can only be serviced by adults Before commencing the servicing of a burner it is mandatory to be acquainted with the user s manual Before starting up the burner all connections and joints with a feeder should be checked Mounting screws which join a burner with a boiler should be checked also the thermic seals between a burner and a boiler Burner is started up according to user s manual after connecting to the electricity by powering wire with zeroed plug In order to ensure the right operation of a burner depending on a quality of burnt fuel the inside of a burner should be cleaned from fouling and slag Depending on a group of burners we have 2 ways of conducting the maintenance of furnace plate a Maintenance of furnace plate in burners BurnPell X Mini and BurnPell X Big Group of burners Mini and Big is equipped in r
13. ate 5 Under the cover the blowing chamber is located in which igniter for burning up fuel is mounted together with a fan socket for electrical connections and electronics Multi socket 4 is located on top of the burner plug of the controller is connected into it In top part of the cover there is a pouring pipe 3 to which a plastic pipe connecting burner with fuel hopper is mounted The cover of burner does not have any protruding and sharp parts It does not threat one s health The temperature of burner s cover during operation should not exceed 50 C with BurnPell X Pellet burners www burnpell com Page 7 exception of places of raised temperature i e bakery Burning chamber is made of two parts e Removable grate made of heat resistant steel with holes of air intake to grate finished inside with a wall with holes for air supply a hole for heater which burns up fuel a hole for flame sensor and inner pipe in which a spiral feeding fuel to furnace e Covering part 2 made of stainless steel which serves as a coat making space for free airflow into furnace which is cooled and aired 2 1 2 BurnPell X Pic 2 Construction of BurnPell X burner BurnPell X burner is built from two main parts inner pipe which is a burning chamber 1 and outer part which is covered with acid resisting steel plate 5 Under the cover there is a blowing chamber with an igniter for burning up fuel and a fan a socket for el
14. ch since 2001 burners for biomass have been produced These products are characterized with steeples regulation of settings allowing for usage in all types of ovens or heating boilers In case when exchange of burner is done in an old boiler then it is not necessary to make changes in existing installation Firing up sustaining fire after reaching preset temperature and feeding fuel is automatic Unique solutions used in BurnPell X burners are patented technologies of overpressured burning which eliminate problem of back burning patented system of fuel mixing in burning chamber which prolongs the time of maintenance free work it is also a broadband lambda probe available to all types of burners which improves burning process and reduces fuel consumption BurnPell X burners are used in households bakeries hotels public utilities schools and production halls or warehouses They are made of acid proof steel and they are equipped in best quality parts available on the market The product which you have at your disposal is the highest quality most technologically advanced burner available on the market 2 1 Burner construction BurnPell X burners are divided into 3 groups 1 BurnPell X Mini 2 BurnPell X 3 BurnPell X Big 2 1 1 BurnPell X Mini Pic 1 Construction of BurnPell X Mini burner BurnPell X Mini burner is build from two parts inner part burning chamber 1 and outer part which is covered by steel pl
15. ction of burner and feeder its software and wiring otherwise he is released from any responsibility towards the buyer BurnPell X Pellet burners www burnpell com Page 9 2 2 Pellets fuel quality requirements In table below given requirements as to quality of pellet fuel are shown Using fuel which complies to DIN 51731 or DIN PLUS extends longevity of burner Table 1 Quality requirements of pellet fuel Wooden pellets NORM Units Quality criteria DIN plus DIN 51731 Diameter mm 4 lt d lt 10 6 4 lt d lt 10 6 Lenght mm 5 x D 3 lt 50 Density kg dm3 1 12 1 0 1 4 Ash lt 0 5 1 7 lt 1 50 Humidity lt 10 lt 12 Hs Wnen deliys Not specified Not specified Caloric value MJ kg gt 18 1 17 5 19 5 2 Sulphur lt 0 04 1 lt 0 08 Nitrogen lt 0 3 1 lt 0 3 Chlorine lt 0 02 1 lt 0 03 Dust collected lt 2 3 et facilitating lt 2 8 4 re ermet gt Not specified Not specified Arsenic mg kg lt 0 08 lt 0 08 Lead mg kg lt 10 lt 10 Cadmium mg kg lt 0 5 lt 0 5 Chrome mg kg lt 8 lt 8 Copper mg kg lt 5 lt 5 Quicksilver mg kg lt 0 05 lt 0 05 Zink mg kg lt 100 lt 100 Halogens mg kg lt 3 lt 3 1 Dry weight 2 Free from water and dust 3 No more than 20 of pellets can be as long as 7 5 x diameter 9 DIN forbids to use additives This ban is not valid to small heating systems 5 In ware
16. ectrical connections and electronics On the right side of burner there is a multi socket protruding 4 to which the plug of the controller is connected In upper part of the cover there is a pouring chimney with barrier 3 To the chimney a pipe connecting with fuel feeder is connected The cover of burner does not have protruding sharp parts and does not threat one s health The temperature of cover during operation should not exceed 50 C with exception of places of raised temperature i e bakery Burning chamber is made of two pipes e Inner pipe of furnace made of heat resistant steel with holes for airflow to furnace finished from inside with a wall with holes for air intake a hole for igniter which burns up fuel hole for flame sensor and outside pipe in which there is a spiral for feeding fuel to furnace e Outside covering pipe 2 made of stainless steel which serves a role of a coat creating space for free airflow among pipes which cools and airs the furnace Pouring chimney is mounted to rectangular hole in upper part of the burner s cover Inside the chimney there is a steel barrier with counterweight The barrier prevents against back burning to the feeder It is important that counterweight is not blocked in any way Burn Pell Page 8 2 1 3 BurnPell X Big Pic 3 Construction of BurnPell X Big burner BurnPell X Big burner is built from two main parts inner part which is a burning chamber 1 and ou
17. emovable furnace BurnPell X Mini BurnPell X Big oo a Pic 10 Removable furnace in BurnPell X Mini and BurnPell X Big burners BurnPell X Pellet burners www burnpell com Page 27 After cleaning the furnace it should be properly put again in a burner The lock in a furnace must be precisely put in the nest of a burner It is shown on the picture below Pic 11 Correct positioning of a furnace ATTENTION After burning off the burner a furnace can still be hot That is why you should always use tools i e pliers for removing it gt b Maintenance of furnace plate in BurnPell X burner BurnPell X group of burners is equipped in a furnace pipe which is installed in a covering pipe In order to get to a furnace the operation 1 and 2 should be repeated from the scheme of installation of BurnPell X burner in boiler s door see page 23 ATTENTION Maintenance of a burner must always be conducted on a cold burner After termination of warranty period and afterwards once a year the technical condition of a burner should be checked by a professional service person ATTENTION External covering pipe should be periodically depending on amount of ash in fuel ideally once a month disconnected from a burner body in order to remove ash It should be remembered about cleaning the nozzles inside the furnace pipe and removable furnace Before switching off the burner power
18. house of the producer 6 Tolerance in differences in diameter 10 7 Allowed content of dust up to 0 8 if it is naturally higher specific for given sort of wood 8 Only natural additives from biomass are allowed Page 10 Burn Pell 2 3 Technical data of burner Main properties of BurnPell X burner Safety e Patented technology of overpressure burning no risk of backfiring e Control over temperature of burner e Possibility of installing an air filter e Barrier with a counterweight preventing against back burning Reliability e Patented system of fuel mixing in burning chamber significantly prolongs maintenance free operation e Automatic start after electricity shortage last settings memory e Furnace made of highest quality heat resistant steel e Made of the best materials using latest technologies Modern controlling system e Automatic operation firing up cleaning flame control Stepless electronic power regulation Possibility of control over burning process by broadband lambda probe optionally Low emission of CO and CO2 Low consumption of electricity Low heat inertia High burning efficiency up to 99 Fully compatible with automatics of oil and gas boiler and with bakery oven Flame sensor precisely detecting its level Possibility of handling the chimney exhaust fan The fan works periodically and does not ventilate the boiler BurnPell X Pellet burners www burnpell com Page 11 Table 2
19. ipe and remove the object which was the cause of breakdown Then the feeder should be assembled 7 4 Burner cleaning One of the reasons of lack of firing up of a burner is a slag filling in the burner chamber The igniter will not ignite the fire when there is a slag in its way Slag does not burn itself As we are unsure as to the quality of fuel that is why initially everyday later every now and then we clean furnace pipe of a burner from slag and ash After removing a burner the remnants of slag and ash should be cleaned with a wire brush or a small poker Common cause of accumulating a slag is switching off a burner with the main switch Too abrupt removal of air flow oxygen to the furnace causes unburning of fuel remnants By another firing up of a burner without cleaning it from slag and ash a smoke can come out from a burner as the openings in it are blocked with slag Burner is not aired enough IMPORTANT Before switching off the power of a burner burning off process should be conducted ATTENTION Outer covering pipe in BurnPell X burners group should be periodically depending on amount of ash in fuel ideally once a month unscrew from burner body in order to remove ash between pipes In case of serious brake downs an installer should be contacted Burn Pell Page 32 8 Reasons of improper operation 1 Burner does not fire up Reasons e No fuel check the fuel hopper and the feeder if it is
20. k this value should not exceed 20s Menu gt Service settings gt Burner settings gt Operation setup gt Cycle time OPERATION 7 Blower damage Reasons e Blockade of blower blades unscrew the blower cover and check if they are not blocked mechanically e Check the voltage on blower wires e Check the capacitor of blower motor BurnPell X Pellet burners www burnpell com Page 33 9 Electrical schemes Electrical scheme of the BurnPell X X Control See controller s user s manual Electrical scheme of the BurnPell X R Control Pic 14 Electrical scheme of BurnPell X Big burner Burn Pell Page 34 10 Acceptance report Formular no 002 Number B Pell ACCEPTANCE REPORT orn AFTER BURNER INSTALLATION Date INVESTOR Customer s data Place of servicing TECHNICAL DATA OF DEVICE Name Type of device Serial number Diagnostics Settings Burning up Service Power 1 Power 2 Power 3 Inner Opera Start up Burning tion in Fan rota d f ti feeder th 2 Feeder work Fan rotation Feeder work Fan rotation Feeder work tion out ose 0 uptime work ermo seconds output seconds output seconds fuel in min stat put mode ves ONO Pause Fumes analysis i pr EE Lambda Feeder Nozzles en Feedi CO o Sensor efficien permea dg nd Pause time ppm ee Cee 02 cy kg h bility Ken O Permea
21. l hopper can be made of any non flammable material i e steel It can have any capacity and should be located in proper distance from burner In lower part of fuel hopper a spiral feeder in covering pipe is mounted The slope of feeder should not be bigger than 45 in relation to the floor Fuel hopper must be covered with a lid which will protect rotating screw of the feeder against damage by leftovers It is forbidden to manipulate on the bottom of the hopper during operation of feeder It is a threat to body injury particular to fingers It must be remembered to refill the fuel hopper with pellets type fuel before activating the burner Never pour the fuel hopper with damp or disintegrating fuel It can cause difficulties in operation of burner burner blockade BurnPell X Pellet burners www burnpell com Page 19 3 4 Auger Like Pic 5 Construction of feeder Fuel feeder connects fuel hopper with burner It is made of steel pipes galvanized or stainless steel with diameter 60 mm or 76 mm and 2 m or 3 m long it is related to the size of burner There is a steel spiral inside the pipe driven by electrical engine 230V AC with gearbox Engine is connected by power cord to appropriate socket located on burner s controller Lower part of feeder is mounted in lower part of fuel hopper and the upper part is connected with burner via polyurethane pipe Feeder mounting scheme 1 Connect both pipes 1 and 2 with screw M8 3
22. ler fUrmace OVEnkasuaavaasaasade ee Re ae EVE EA rea 16 3 3 FUEL HOPPE fs vann ae ars ee aa RR de ENAA EAE AAEE Rn AR RN Re S ER 19 34 AUGE eee eee 20 35 STB protection a sccsjsencsee n rer creeper vwad vies tee Subses uaa sere 21 3 6 Boiler temperature SCNSOP cece cece eee a ene ene eee ete 21 4 Assembly of burner and feeder riirii ianei a eee teens eens eats tana tata 22 5 Additional CONNECtONS iiiiccecieecinesvineeiaaeduscecseageviatiageenireeeseeaviasdeua edad sirener rik 26 6 Exploitation and safety regulations ccececeee cece e eee eee teen eee nett eee e KKR RR KR RR RK ARA 27 6 1 Exploitation i ra og tigi skue desk ve anid ee a ee ee ae eae 27 6 2 Safety regulations referring to installation and exploitation of burner 29 6 3 GUAFANTE Ce erini klagar rad eve aE ja JR R R JE ARA SER f RENEE JR FET a RR EA 30 7 SEFVICE Of devICesuunu sann eee ee er ro a NERE aid ARE EEN be 31 Z 1 PROCOSECNSONM 54505 anst mina f an ena Er RR a a N Ef ER EE ER Ape ER RA p BE AGG 31 7 2 Electrical igniter replacement strsssssssrersserrssrrersrerrrsnrrrrnrrr rn kr tener RAR KKR RR KKR RR KKR AR 31 7 3 External f ede r cleaning ssssmesmsssmumso ses inanin naan sn 32 2 4 Burner Cleaning 254550 sas ss MR RE I ieee ESA ARA EN HER ERE KR REES 32 8 Reasons of improper operation 44s sessions see a Eero a RER 33 9 Electrical SENEM E Sass ns d nar re ar gen Be bi O ger ej Re rn Aa en 34 1
23. nPell X Mini 35 M8 4x BurnPell X group BurnPell X 44 D 173 BurnPell X 70 D 173 BurnPell X 100 D 210 BurnPell X 120 D 210 BurnPell X 150 D 225 BurnPell X Big group BurnPell X 190 BurnPell X 260 BurnPell X 350 A 358 50 BurnPell X 500 B 1241 C 350 BurnPell Page 14 2 4 Burner safety systems BurnPell X burner is equipped with following safety systems which effectively protect the user against back burning The main protections are 1 Burner temperature sensor Burner once it detects temperature over 909C goes from work mode into burning off mode at the same time it switches off the external feeder and sets the fan for 100 power 2 Patented technology of burning in overpressure Burning in overpressure is founded on a physical phenomenon which happens in inner feeder of burner 3 Chimney for pouring fuel In upper part of the burner there is a chimney for pouring fuel It is equipped with a barring hatch with a counterweight In case of backfire the hatch closes inlet and also prevents fire against reaching the fuel hopper 4 Flexible pouring pipe Flexible pouring pipe is an elastic connection between external feeder and burner Its main function is delivering fuel to burner additionally it also protects against backfiring Under influence of high temperature pipe starts to deform and extend which m
24. not blocked e Too small start up dose check the start up dose e Burnt igniter check the igniter 2 Burner fires up but does not go into the first power Reasons e Improper start up dose check the start up dose e Dirty or faulty photo sensor clean it or replace it e Damaged outer thermostat in oil boilers or bakery ovens 3 Photo sensor checking See page 31 Measuring readings e In darkness 0 5 units e In full light 100 units 4 Overheating of inner feeder Reasons e Burner dirty with slag e Weak chimney draft chimney exhaust fan should be used 5 Damage of the feeder sensor alarm can not be cancelled Reasons The most common reason of this breakdown is damage of thermo protection of a sensor which results in overheating of measuring part Despite burner cooling off the fault cannot be cancelled in this case the measuring sensor should be replaced In order to verify if the sensor is faulty indeed its resistance should be checked it should be between 1 5 Q The resistance of a damaged sensor is about 100 kQ 6 Feeder filling The inner feeder is so designed to mix and feed fuel evenly The reason of filling the inner feeder can be e Bad setting of the inner feeder in relation to outer feeder increase capacity of inner feeder Menu gt Service settings gt Burner settings gt Operation setup gt Feeder 2 work e Gear motor damage replace the gear motor e Badly adjusted interval of feeder wor
25. s During transportation it should be protected against unfavorable conditions of environment snow rain dust and it should not be exposed to shocks hits and the packaging should be protected against damages Loading and unloading must be carried out in a way which does not expose the devices to shocks Improper loading unloading and transportation throwing rapture sliding crushing with other heavy goods can be a cause of damage to the product In case of damage of the packaging or product the device should be subjected to control in operation In case when improper work of a fan or feeder motor is observed loud work rubbing possibly other faults e g electronics vanishing of characters on display of LCD display the burner should be sent to the service team in order to carry a reparation Consignments delivered by forwarding companies should be checked in presence of the messenger when the goods are delivered In case of any incompatibilities a protocol should be prepared 1 2 Storage BurnPell X burner should be stored in environmental conditions in accordance to following guidelines e Dry and draughty rooms free from substances like gases corrosive liquids and fumes which are harmful to burner Burner and feeder cannot be stored in rooms where artificial fertilizers chlorinated lime acids chemicals etc are kept e Best storage temperature from 5 C to 40 C Relative humidity should not exceed 70 BurnPell X
26. stall a mechanical fumes exhaust Table 4 Minimum chimney draft TYPE OF BURNER MIN CHIMNEY DRAFT Pa BurnPell X Mini 15 BurnPell X Mini 35 20 BurnPell X 44 25 BurnPell X 70 30 BurnPell X 100 30 BurnPell X 120 30 BurnPell X 150 35 BurnPell X 190 35 BurnPell X 260 40 BurnPell X 350 40 BurnPell X 500 55 3 2 Boiler furnace oven BurnPell X burner can be installed in majority of boilers with efficiency about 80 Installer must adjust the power of burner in relation to boiler power It is best to mount the burner in boiler s door just above grate or in sidewall if it is possible The diameters of mounting holes of BurnPell X burner are given in table 3 The length of pipe in boiler is regulated by installer with usage of a connector mounting flange similar as in oil boilers or directly into door of boiler with 4 M8 screws Thanks to connector it is possible to regulate length of furnace pipe of burner in boiler If boiler chamber is too small burner may operate incorrectly Burn Pell Page 16 BOILER FLAME DIRECTION Pic 4 Positioning of burner including direction of flame Table 5 Minimum dimensions of furnace chamber MINIMUM DIMENSIONS OF FURNACE CHAMBER TYPE OF BURNER MIN SIZE OF FURNACE CHAMBER m MIN LENGHT OF FURNACE CHAMBER mm BurnPell X Mini 0 023 400 BurnPell X Mini 35 0 030
27. ter part which is covered with steel plate 5 Under the cover there is a blowing chamber with an igniter for burning up fuel and a fan a socket for electrical connections and electronics On the right side of burner there is a multi socket protruding 4 to which the plug of the controller is connected In upper part of the cover there is a pouring chimney with barrier 3 To the chimney a pipe connecting with fuel feeder is connected The cover of burner does not have protruding sharp parts and does not threat one s health The temperature of cover during operation should not exceed 50 C with exception of places of raised temperature i e bakery Burning chamber is made of two parts e Removable furnace made of heat resistant steel with holes for airflow to furnace finished from inside with a wall with holes for air intake a hole for igniter which burns up fuel hole for flame sensor and inside pipe in which there is a spiral for feeding fuel to furnace e Covering part 2 made of stainless steel serving as a coat making space for free airflow to furnace which is cooled and aired Pouring chimney is mounted to rectangular hole in upper part of the burner s cover Inside the chimney there is a steel barrier with counterweight The barrier prevents against back burning to the feeder It is important that counterweight is not blocked in any way ATTENTION The producer reserves the only right to implement changes in constru
28. the burning off process should be conducted BurnPell Page 28 6 2 Safety regulations referring to installation and exploitation of a burner Before commencing the installation and exploitation of a burner the chimney shaft and boiler should be thoroughly cleaned to which a burner will be connected It should be checked if in the heating installation there is enough liquid and pouring device works correctly e Burner can only be serviced by adults after getting acquainted with the user s manual e Children can not be allowed to be close to the burner e It is forbidden to put a hand inside the feeder pipe and burner pouring pipe this is an injury and disability risk e Burner is designed for burning dry biomass i e pellets in boilers operating in an open system of central heating e Obligatorily burner must be electrically zeroed and connected to a socket with zeroing pin 230V AC e Electrical installation must be done accordingly to current safety rules and regulations Electrical installation powering a burner must be done in TN S system and protected by a RCD residual current device 6A 30mA For making an installation a professional electrician must be responsible e Installation of a burner must be executed by an authorized installer trained by Producer or Importer and the Collection Report should be written which is included in User s Manual e Any sort of works and reparations of a burner or a feeder m
29. ust be done with disconnected powering cable from electricity e The room in which a burner works must be well and constantly aired e Exploitation cannot be done in improper environmental conditions i e too high temperature above 45 C in presence of aggressive compounds dirt bad ventilation etc e Following items must be connected to the boiler capillary safety sensor STB and boiler temperature sensor outgoing from a burner Failure in observing by the user owner of a burner the above SAFETY REGULATIONS releases The Producer Importer from any responsibility for improper work of a burner and results in loss of the warranty If the user executes the installation of a burner not in accordance with instructions and recommendations of the producer or when he does not have the Collection report written during first firing up of a boiler by authorized installer and confirmed with the signature of the user then he or she looses the right to warranty for burner faults Also the guarantee is lost then BurnPell X Pellet burners www burnpell com Page 29 6 3 Guarantee Details in the GUARANTEE CARD attached to the User s Manual BurnPell Page 30 7 Service of devices ATTENTION Servicing of devices can only be executed by switched off electrical powering of a burner and a boiler 7 1 Photo sensor Photo sensors in a burner should be cleaned from time to time with a damp soft rug similarly to
30. y burner in boiler which does not have outer thermo isolation in place of mounting isolation pad should be used which protects burner against influence of boiler temperature Assembly of chimney for pouring fuel In top part of BurnPell X burner insert the chimney in vertical position and press it until it is properly stuck in its socket Assembly of feeder pic 5 Attach to joint flexible pouring pipe long enough to allow for connection with upper part of the feeder no less however than 30cm from vertical pouring axis of burner Second part of flexible pipe insert onto vertical pipe of chimney for pouring fuel of burner and tighten it with a band Insert lower part of feeder pipe in fuel hopper remembering that hole for sucking granulate must be directed upwards Burn Pell ATTENTION Feeder should be set in relation to the floor at angle no bigger than 45 e Pour the hopper with fuel The seller should present approval for fuel Specification of fuel is shown in Table 1 Join feeder with burner with an electrical wire providing power to feeder and sticking plug into proper socket on the controller It should be remembered about wiring which zeroes cover of burner it cannot be damaged and must be tightly screwed to the cover e In case when oven or boiler does not have its own STB protection a capillary thermostat with fastener should be added to the set A capillary sensor should be installed permanently in water co
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