ACSf/fx Single User Manual
Contents
1. ACSf ACSf x Self contained Breathing Apparatus User Instructions Article No 2018790 Issue B 04 2009 O CC ASINZS1716 2003 Respiratory Protective Devices Lic 5021 BSI Benchmark WARNINGS acs ADVANCED CARRYING SYSTEM Self contained Breathing Apparatus Contents INTRODUCTION 1 1 GENERAL ASSEMBLY DIAGRAMS 1 2 BREATHABLE AIR es 1 3 COMPRESSED AIR AIRLINE SUPPLIE 1 4 PERSONNEL TRAINING 1 5 SERVICING eere 1 6 SPARE PARTS AND ACCESSORIES 1 7 WARRANTY seeeee APPARATUS DESCRIPTION 2 2 FACEMASKS 2 3 DEMAND VALVE DV 24 REDUCER CYLINDER VALVE CONNECTOR S PREPARATION FOR USE 3 1 CHECK APPARATUS 3 2 REPLACING SINGLE CYLINDERS 3 3 RESET DEMAND VALVE DV 3 4 CYLINDER PRESSURE LEAK TEST 3 5 3 6 3 7 ADJUST HEIGHT OF WAIST BELT MODULE FX VERSIONS ONLY 3 DONNING PROCEDURE PRE USE AND MONTHLY CHECKS 4 1 DON APPARATUS 4 2 CHECK DV OPEN CYLINDER VALVE 4 3 DON FACEMASK 4 3 1 Facemasks with a Web Harness 4 3 2 Facemasks with a Net Harness 4 4 POSITIVE PRESSURE TEST 4 5 FACEMASK SEAL TEST 4 6 WHISTLE TEST 4 7 FINAL CHECKS 4 8 AIRLINE ATTACHMENTS P DOFFING INSTRUCTIONS 5 1 DOFFING THE APPARATUS 5 2 REMOVE CYLINDER i AFTER USE 6 1 CLEANING 6 1 1 Facemask 6 1 2 Demand Valve DV 6 1 3 Harness and Back pad 6 2 STORAGE READY FOR USE 6 3 RECORD TEST DETAILS SC2. abrasions ii The airline connector is in good condition and that it connects securely to the ACS airline manifold iii The air supply conforms to EN 12021 1999 or AS NZS1715 1994 see Section 1 2 iv The ACS airline coupling is in good condition 3 2 REPLACING SINGLE CYLINDERS 1 Close the cylinder valve 2 Open the DV bypass knob 25 to vent the system 3 Unscrew the cylinder connector hand wheel 28 4 Simultaneously depress the two cylinder buckle buttons and pull the cylinder buckle 22 to release from the cylinder Loosen cylinder band 18 and remove the cylinder by sliding it in either direction 5 Slide a fully charged cylinder through the loosened cylinder band 18 Position the cylinder valve outlet onto the connector and tighten the hand wheel 28 CAUTION Before tightening the hand wheel into the valve port check that the hand wheel connector O Ring 29 and threads on the connector are clean and in good condition 6 Take up the slack on the cylinder band 18 T Push the cylinder buckle 22 to the closed position Should it become necessary to adjust the size of the cylinder band i Ensure that the cylinder buckle is unlocked and in the open position ii Adjust the tension of the cylinder band iii Close the cylinder buckle and check that the cylinder is held securely Repeat as necessary ACSf ACSfx 3 3 RESET DEM
3. belt module relative to the back pad ACS is approved to the following International Standards e EN 137 2006 Including Annex A Self contained Breathing Apparatus classification Type 2 Fire Fighting Marine Equipment Directive AS NZS1716 ACS is CE marked in accordance with EEC Directive EC 686 1986 plus amendments NOTIFIED BODY BSI Product Services 0086 Kitemark House Maylands Avenue Hemel Hempstead HP2 4SQ England ACS is marked in accordance with EN 137 2006 and AS NZS1716 2003 An explanation of those markings is given opposite ACSf ACSfx scorr Lij ACSF ACSfx c BREATH ATUS Certified to EN13 EN137 1993 p MEETS MED Y YLINDERS FREE AIR CAPACITY Scott Health and Safety Limited Meaning Symbol refer to User Instructions Product brand name Product model designation fz Fire x Height adjustable Apparatus description Standards to which apparatus is certified Number of Approval Body Serial number of apparatus Date of manufacture Date apparatus commissioned Care instructions for apparatus Contact details of manufacturer 2 2 FACEMASKS ACS is approved for use with Vision 3 PanaSeal PanaVisor and Promask PP full facemasks all of which conform to EN 136 Class 3 All are available with a five point fully adjustable web harness or net head harness and neck straps Impact resistance of the poly
4. AND VALVE DV 1 Press the reset button 24 on the side of the DV and check that the bypass knob 25 is turned so that the flat on the bypass knob aligns with the DV outlet 2 Check that the O Ring 27 on the DV outlet is clean and in good condition 3 4 CYLINDER PRESSURE LEAK TEST 1 Slowly open cylinder valve fully and allow 10 seconds for the apparatus to pressurise 2 Check that the pressure gauge 14 shows the cylinder is at least 80 FULL 240 bar for 300 bar cylinders 170 bar for 200 and 207 bar cylinders Listen for leaks 3 Close the cylinder valve and monitor the pressure gauge for one minute If the reading falls by more than 10 bar during this time there is an unacceptable leak 4 If the system fails the leak test close the cylinder valve vent air from the system by opening the DV bypass knob 25 Check all pneumatic connections and repeat the leak test WARNING DO NOT use apparatus that leaks excessively Attach an explanatory note and return the apparatus for servicing 3 5 DV AND FACEMASK 1 Check that the facemask is clean and undamaged 2 Fit the DV to the facemask and check that the locking catch 26 engages fully Twist the DV gently to confirm that it has ACSf ACSfx 3 6 HOSES 1 Check all hoses for damage and excess wear Flex hoses to reveal any splits cracks or crazing minor crazing is acceptable 2 Check any couplings for damage and excess wear and en
5. DV OPEN CYLINDER VALVE 1 Check that the flat on the DV bypass knob 25 aligns with the DV outlet and press the reset button 24 2 Open the cylinder valve slowly with your right hand whilst holding the pressure gauge 14 in your left Check that the pressure gauge reads 80 FULL 170 bar for 200 and 207 bar cylinders and 240 bar for 300 bar cylinders 4 3 DON FACEMASK 4 3 1 Facemasks with a Web Harness 1 Hold the head harness lower straps place chin into the chin cup and pull straps over the back of the head brushing hair away from face seal 2 Adjust the facemask top strap so that the mask is at the correct level with ACSf ACSfx the face and the head harness pad is in the centre of the back of the head Tighten harness straps in sequence Bottom Middle Top DO NOT OVER TIGHTEN 3 Inhale deeply to activate the DV Breathe normally 4 3 2 Facemasks with a Net Harness T Hold the mask by the side of the net harness place the chin into the chin cup and pull the mask onto the face Grasp the pull strap at the rear of the net harness and pull the net over the head 2 Tighten harness side straps DO NOT OVER TIGHTEN 3 Inhale deeply to activate the DV Breathe normally 4 4 POSITIVE PRESSURE TEST With the cylinder valve open insert a finger under face seal and check for a steady outward flow of air Remove finger and allow mask to re seal AC
6. HEDULED MAINTENANCE 7 1 MONTHLY 7 2 ANNUALLY Registered Office Scott Health and Safety Limited Pimbo Road West Pimbo Skelmersdale Lancashire WN8 9RA England WARNINGS Please Read Carefully and Fully Understand This manual is intended for use by personnel who have been trained in the use and care of compressed air breathing apparatus and MUST NOT be used as a self teaching guide by untrained users Failure to understand or adhere to the ACS user instructions may result in injury or death Scott Health and Safety Limited has taken great care to ensure that the information in this manual is accurate complete and clear However Training and Technical Support Services will be pleased to clarify any points in the manual and answer questions on SCOTT breathing apparatus The following warnings are in accordance with certifying authority requirements and apply to the use of breathing apparatus in general Breathing apparatus users must be fully trained in the use and care of self contained compressed air breathing apparatus Ensure that the selection of the apparatus type is sufficient for the tasks being undertaken and the hazards likely to be encountered Please refer to National Regulations for guidance Adequate protection may not be provided in certain highly toxic atmospheres The apparatus must be tested and serviced in accordance with Section 7 Scheduled Maintenance and the notes in Section 1 under Personnel Training an
7. Sf ACSfx 1 2 BREATHABLE AIR Air used to supply or charge breathing air may be natural or synthetic and must comply with EN 12021 1999 or ASINZS1715 1994 1 3 COMPRESSED AIR AIRLINE SUPPLIES Air for use with compressed air airlines must conform to EN 12021 1999 or AS NZS1715 1994 and must have a dew point sufficiently low to prevent internal freezing when the apparatus is used in temperatures below 4 C 1 4 PERSONNEL TRAINING Personnel who use self contained compressed air breathing apparatus must be fully trained in accordance with these instructions and national regulations These instructions cannot replace an accredited training course run by fully qualified instructors in the proper and safe use of SCOTT breathing apparatus 1 5 SERVICING ACS must be serviced at scheduled intervals by personnel who have completed a formal training course and hold a current certificate for the servicing and repair of SCOTT breathing apparatus Details of the servicing schedule are contained in the SCOTT ACS Service Manual copies of which can only be obtained by registered holders of a current certificate Your distributor or Training and Technical Support Services at Scott Health and Safety Limited will be pleased to provide training course details and quotes for service contracts 1 6 SPARE PARTS AND ACCESSORIES Customer Services provide an efficient friendly customer contact point for ordering new apparatus s
8. Sf ACSfx 4 5 FACEMASK SEAL TEST 1 Close the cylinder valve and continue to hold the hand wheel Hold breath for 10 seconds and listen carefully for leaks A leak will cause the pressure gauge reading to fall 2 If the facemask fails the leak test open the cylinder valve loosen the head harness adjust the facemask and repeat the test 4 6 WHISTLE TEST 1 With the cylinder valve still closed slowly breathe down the air from the System Check that the whistle 13 sounds clearly as the pressure gauge falls to 55 bar 5 bar 2 Once the whistle has sounded open the cylinder valve fully WARNING DO NOT use apparatus that fails this test Attach an explanatory note and return for servicing 4 7 FINAL CHECKS 1 Check that the cylinder valve is fully open and that the pressure gauge 14 shows that there is sufficient air 2 Turn on the DV bypass knob 25 and check for a steady flow of air into the mask Close the DV bypass knob 4 8 AIRLINE ATTACHMENTS 1 Check the supply airline flow and pressure Remove connector dust caps and check for wear and damage 2 Make connection to an appropriate connector capable of supplying breathable compressed air see Section 1 3 WARNING Airlines should be at least 15 metres long Use anti static hoses in flammable or explosive atmospheres Close cylinder valve while breathing from the airline 3 Check that the connection is secure and that the c
9. carbonate visors conforms to EN 166 Grade B and AS NZS 1337 1992 2 3 DEMAND VALVE DV The DV operates in conjunction with the exhale valve in the facemask to maintain a positive pressure within the facemask The DV has a reset button that enables wearers to close the airflow through the ACSf ACSfx DV allowing the facemask to be removed without loss of cylinder air When the apparatus is donned the DV is normally reset closed and is opened activated when the wearer takes a first breath Main components 24 Reset Button 25 Bypass Knob 26 Locking Catch 27 Outlet Port O Ring 2 4 REDUCER CYLINDER VALVE CONNECTOR The combined pressure reducer and cylinder valve connector reduces high air pressure from the cylinder to a medium pressure of between 5 and 9 bar Connection to a cylinder is made by the threaded hand wheel on the cylinder valve connector which locates within the cylinder valve Please refer to Section 3 2 for further details Main components 28 Connector Hand wheel 29 Connector O Ring 3 PREPARATION FOR USE 3 1 CHECK APPARATUS Visually inspect to ensure that ACS is clean and in good condition Check that all hose retaining flaps 4 and 15 are closed Fully slacken the waist belt and shoulder straps ready for use When ACS is to be used with an airline check that i The airline is in good condition and free from splits bulges and
10. d Servicing The quality of air used to supply and charge breathing apparatus must meet the requirements of EN 12021 1999 See Section 1 for details Ensure that a good seal can be obtained between the face and facemask The wearing of beards side burns or spectacles may adversely affect the sealing of a facemask to the wearer s face The apparatus is not designed for use underwater The harness must not be used as a vehicle seat restraint DISCLAIMER Failure to comply with these instructions or misuse of the apparatus may result in death injury or material damage and invalidate any warranty or insurance claims COPYRIGHT This manual must not be copied in part or whole or used for purposes other than its intended purpose without the written permission of Scott Health and Safety Limited 1 INTRODUCTION 1 4 GENERAL ASSEMBLY DIAGRAMS TA0346 TA0347 ACSf ACSfx Back pad Upper Shoulder Strap High pressure Hose Front Hose Retaining Flap Shoulder Strap Adjustment Buckle Lower Shoulder Strap Waist belt Waist belt Buckle Height Adjustment Mechanism ACSfx Waist belt Adjusting Strap Medium pressure Hose Demand Valve Warning Whistle Pressure Gauge Rear Hose Retaining Flap Cylinder Cradle Hose Retaining Clip Cylinder Band Waist belt Adjustment Buckle Pressure Reducer Cylinder Connector Cylinder Buckle Reducer Mounting Bracket AC
11. d wheel 28 2 Release the cylinder buckle 22 and remove the cylinder see Section 3 2 of this Manual Mark the cylinder as empty store separately from charged cylinders and return for charging ACSf ACSfx 6 AFTER USE ACS must be cleaned and tested as detailed in the following instructions 6 1 CLEANING CAUTION DO NOT immerse the pressure reducer 20 and pneumatics assembly in liquids e USE ONLY the specified methods and materials DO NOT use bleach solvent detergent or abrasive cleaners e Dry thoroughly away from direct heat and sunlight prior to storage 6 1 1 Facemask 1 Disconnect the DV from the facemask 2 Wash and disinfect the mask thoroughly in a solution of TriGene and warm water see following note 3 Rinse the mask thoroughly in clean running water Pay particular attention to flushing out the exhale valve 4 Hang the mask by its neck strap and allow to dry thoroughly away from direct heat or sunlight 5 When dry wipe facemask seals with TriGene disinfectant wipes 6 Polish the visor inside and out with a clean lint free cloth and slacken the head harness ready for use Note TriGene liquid and TriGene disinfecting wipes are available from Scott Health and Safety Limited 6 1 2 Demand Valve DV CAUTION DO NOT immerse the DV in liquids 1 Fit the yellow cap on the DV outlet 2 If required use a small brush eg toothbrush and a mild solu
12. hrough 90 degrees so that the hoses face towards the top of the back pad T Clip the hoses into the retaining clips at the side of the cylinder cradle 8 Secure the hoses with the hose retaining flaps ensuring that the high pressure gauge whistle and hose is on the left hand shoulder strap and the medium pressure hose and DV is on the right hand shoulder strap 6 2 STORAGE READY FOR USE 1 Fully extend the shoulder straps waist belt and facemask head harness 2 The apparatus must be stored in a clean dry environment away from direct heat and sunlight Storage temperature should not exceed 10 C to 40 C 6 3 RECORD TEST DETAILS Record test details in accordance with local regulations in a Breathing Apparatus Logbook available from Scott Health and Safety Limited Information recorded usually includes Name and address of employer responsible for the apparatus e Make model number or mark description of any distinguishing features sufficient to enable clear identification The date of the examination together with the name signature or unique authentication mark of the examiner The condition of the apparatus and details of any defects found and any remedial action taken including any airline supply equipment used with the apparatus Cylinder air pressure 11 ACSf ACSfx 7 SCHEDULED MAINTENANCE 7 1 MONTHLY Test ACS in accordance with the instructions given in Section 3 a
13. nd Section 4 of this Manual Record test details in the apparatus BA Logbook This record is mandatory in the UK and most EC countries and must be kept up to date and available for inspection Please see Section 6 3 for details 7 2 ANNUALLY ACS must be returned for a workshop service annually and for a major workshop service at six yearly intervals After each workshop service perform the user checks detailed in Section 3 and Section 4 of this Manual prior to returning ACS to service Check that workshop service details have been recorded in the apparatus BA Log ACSf ACSfx tuco CHTT HEALTH amp SAFETY DECLARATION OF CONFORMITY MARINE EQUIPMENT DIRECTIVE Scott Health and Safety Limited Pimbo Road West Pimbo Skelmersdale Lancashire WN8 9RA England declares that the following Personal Protective Equipment Sigma ACSm ACSi ACSf and ACSfx Self contained Compressed Air Breathing Apparatus Is in conformity with the provisions of Council Directive 96 98 EC on Marine Equipment Type Examination Certificate BSI A 1 3 7 541173 issued by BSI Product Services Notified Body No 0086 relates Is in conformity with the provisions of Council Directive 89 686 EEC relating to Personal Protective Equipment when assessed against Harmonised Standard BS EN137 Type Examination Certificate No CE536078 issued by BSI Product Services Notified Body No 0086 relates Is manufactured under a Quality Control Sys
14. onnector releases easily without sticking 4 Press the DV reset button 24 5 Pressurise the attachment and check all connections for leaks Ensure that the female connector on the airline attachment does not leak WARNING DO NOT use attachments that show signs of excessive wear or damage or that leak excessively 6 Replace dust caps 5 DOFFING INSTRUCTIONS 5 41 DOFFING THE APPARATUS WARNING DO NOT remove apparatus until well clear of the hazardous area If wearing a gas tight chemical suit DO NOT remove until decontamination procedures are complete During extended de contamination procedures connect an airline to the Airline attachment 1 Hold breath and press the DV reset button 24 2 Release the head harness by pulling the harness buckles forwards Remove the mask and let it hang from the neck strap 3 Pull the cylinder valve hand wheel and turn to close the cylinder valve Alternatively release the hand wheel locking mechanism and close the cylinder valve 4 Open the DV bypass knob 25 to depressurise the system Turn the bypass to OFF ACSf ACSfx A 5 Release the waist belt buckle 8 6 Slacken shoulder straps by pulling upwards on the adjustment buckles 5 7 Doff the apparatus 5 2 REMOVE CYLINDER 1 Close the cylinder valve and vent the pneumatics by opening the bypass knob 25 Unscrew cylinder valve connector han
15. pare parts and accessories The team can also provide general information on SCOTT products 1 7 WARRANTY The products manufactured at our factories in Skelmersdale and Vaasa carry a warranty of 12 months unless stated otherwise for parts labour and return to site The warranty period runs from the date of purchase by the end user These products are warranted to be free from defects in materials and workmanship at the time of delivery Scott Health and Safety Limited will be under no liability for any defect arising from wilful damage negligence abnormal working conditions failure to follow the original X manufacturers X instructions misuse or unauthorised alteration or repair Evidence of purchase date will need to be provided for any claims arising during the warranty period All warranty claims must be directed through Customer Services and in accordance with our sales return procedure 2 APPARATUS DESCRIPTION 2 4 GENERAL ACS is an open circuit self contained compressed air Breathing Apparatus BA for use by fire fighters and in industrial applications where a high level of respiratory protection is required The ACS harness is made from a flame retardant Kevlar blend A mechanical pressure gauge and whistle are mounted on the left hand shoulder strap For enhanced wearer comfort ACSfx features a height adjustment mechanism which enables the wearer to select one of three height settings for the waist
16. sure that they can be opened 3 When closed check that they form a secure coupling 4 Replace damaged or worn hoses 3 7 ADJUST HEIGHT OF WAIST BELT MODULE FX VERSIONS ONLY If required adjust the height of the waist belt module relative to the back pad i Using the fingers and thumb squeeze together the two halves of the release catch A ii Slide the waist belt module to the desired position B taking care to ensure that the adjustment mechanism is securely located in one of the three pre set height settings 4 DONNING PROCEDURE PRE USE AND MONTHLY CHECKS 4 1 DON APPARATUS Note Specialist Users such as Emergency Services may operate alternative donning procedures that conform to the relevant statutory regulations and have been approved by Scott Health and Safety Limited 1 Check that the ACS and facemask harnesses are fully slackened and that the DV is connected to the facemask 2 Hang the facemask around the neck by its neck strap 3 Pass the right arm through the shoulder strap 2 swing the back pad 1 across the back and slip the left arm through the opposite shoulder strap 2 4 Fasten the waist belt buckle 8 5 Pull the ends of the waist belt adjusting straps 10 forward until secure and comfortable on the hips 6 Pull down on the lower shoulder strap 6 ends until the apparatus fits comfortably 4 2 CHECK
17. tem which has been satisfactorily assessed against the requirements of Article 11 Section B of Council Directive 89 686 EEC 96 98 EC MED MODULE D and Production Quality Assurance Module D Certificate BSI MED PC 90907 issued by BSI Product Services Notified Body No 0086 relates Robert Carr Technical Director Scott Health and Safety Limited 24 June 2008 12 DIT HEALTH amp SAFETY Scott Health and Safety Limited Pimbo Road West Pimbo Skelmersdale Lancashire WN8 IRA England Tel 44 0 1695 711711 Fax 44 0 1695 711775
18. tion of soap and warm water to clean around the locking catch 26 and bypass knob 25 10 3 Clean the valve body using a lint free cloth moistened in a mild solution of soap and warm water DO NOT store apparatus until completely dry 4 Operate the DV locking catch 26 and bypass knob 25 several times and ensure that they move freely If either is not free moving attach explanatory note and return for servicing 6 1 3 Harness and Back pad 1 Check that the harness webbing and fittings are not worn or damaged and that buckles and fastenings are fully operational Apparatus with major defects must be returned for servicing with an explanatory label attached 2 The harness and back pad can be sponged clean with a mild solution of soap and warm water or following removal of the pneumatics can be manually cleaned in a bath containing cleaning or disinfecting solutions or machine washed to the following care instructions 3 To remove the pneumatics release the hoses from all hose retaining flaps 4 and 15 and remove from hose retaining clips 17 on the cylinder cradle 16 4 Turn the reducer 20 through 90 degrees and remove complete pneumatics from the reducer mounting bracket 23 CAUTION Do not attempt to remove the pneumatics with the hose still retained 5 When the harness and back pad are completely dry re fit the pneumatics 6 Locate the reducer into the mounting bracket and turn t
Download Pdf Manuals
Related Search