EZ Seismic Enclosure Installation Instructions
Contents
1. DOOR REMOVAL AND ATTACHMENT Open the door beyond 90 degrees Use a Phillips head screw driver and remove the middle captive hinge from the door Make sure to keep the hinge and hardware for re installation The handle should be placed in the closed position and the door can be removed by lifting straight up To re install reverse the above procedure EZ enclosure front and rear doors come hinged on the right side Because these doors are installed with a captive middle hinge it will require the EZ Hinge Kit to reverse door to a left hand swing Door Open door beyond 90 lift straight up Hinge Pin Align all three hinges to attach door EZ Hinge Kit Optional To reverse a door to left hand swing you will need to purchase an EZ Hinge Kit 1 Uninstall top portion of center hinge and lift door assembly off enclosure 2 With door laying face down uninstall rods from handle uninstall handle from the door and rotate entire assembly 180 Reassemble completely 3 Remove each hinge assembly from door and move orientated in the same direction up one set of holes dispose of top hinge A 4 Install hinge from kit to bottom set of holes this is the new hinge B 5 Move top and bottom male portion of hinge on enclosure to opposite side Drop door onto hinges in new orientation 6 Install male portion in center hinge to EZ Hinge Kit make door captive Hinge B New2. Cord for Fan Tray to Exit back Through the Chimney and a Rear of Enclosure Drop Fan Tray Into Fixed Bottom Portion of Chimney Notches Should Fall Onto Studs in Chimney 10 32 x 1 2 L Mounting Screws Qty 4 e Install Nuts Onto Studs from Bottom Inside Enclosure Qty 4 Mounting Holes For 10 32 Screws Qty 4 Use Screwdriver to Punch Out Rear Knockout ot 12 NETWORKING GANGING Enclosures can be networked using the G101ES at E Washer Washer Lock Washer J ae a ee Wing Thumb Nut Screws No Tools Required GROUNDING GROUNDING KIT GR101 Grounding studs in our EZ Enclosure provide a point to which the doors may be grounded to the enclosure and from which the enclosure may be connected to the facility s common ground Using the grounding straps supplied connect one end of the strap to copper ground stud on the side panels and or doors and the other end to copper ground stud on the frame of the enclosure Once all straps have been connected to a copper frame Ground Stud stud have at least one frame stud connected to 10 32 x 1 7 8 LG the common building ground or M6 x 50mm LG COPPER BUS BARS CBB 72 It is important to note that grounding the enclosure does not ground the equipment mounted within it lt 2 In order for any individual devices and A 5 components mounted within an enclosure A w to be grounded they must be EE connected to
3. a copper bus bar gt 10 32 Nut Insulator 10 32 Nut 13 PROTECTIVE GROUNDING Protective grounding studs are provided along with grounding jumper wires that electrically bond the enclosure doors to the enclosure frame WARNING To avoid injury to persons or loss of life ground each enclosure individually to the dedicated branch circuit ground CONNECTING MAIN PROTECTIVE GROUNDING STUD TO THE DEDICATED BRANCH CIRCUIT GROUND Connect the dedicated branch circuit ground connector to the main protective grounding stud located inside at the bottom rear of the enclosure frame using a listed ring or closed loop terminal CONNECTING MAIN PROTECTIVE GROUNDING STUD TO THE PROTECTIVE BONDING CONDUCTORS Connect the rear doors to the main protective grounding studs located inside at the bottom and top rear of the enclosure chassis using a listed ring or closed loop terminal Connect the front door to the grounding stud located inside at the bottom front of the enclosure frame using a listed ring or closed loop terminal PARTS NOT BONDED TO PROTECTIVE EARTHING TERMINAL The following parts are not effectively bonded to the protective earthing terminal rails and front to back rail horizontals If these parts need to be bonded to the protective earthing terminal do so in accordance with Article 250 of the National Electric Code 14 ACCESSORIES PART NO DESCRIPTION CABLE MANAGEMENT BGS 84 48 BGT CMP ESC K1
4. 2 HCM D36 TCT30 VCT 84 VCT 84C Brush Grommet for 84 H x 42 D enclosure to cover rear vertical cable pass through Brush Grommet to cover top cable pass through knockouts Cable Management Post 3 Cable Management Rail Kit for front or rear rails includes 12 sections of fingers each section 7 RMU rails will need to be recessed 4 5 Horizontal Cable Organizer to mount from the front to the rear of the enclosure includes hardware Top Cable Trough and hardware 6 5 W x 4 D x 30 L Vertical Cable Trough Cover for VCT 84 STATIONARY SHELVES FOR 19 MOUNTING 7206 FR ADHD 7206 FR A32HD Front Rear Mount adjustable 17 50 W x 27 25 D 150 Ib weight capacity Front Rear Mount adjustable 17 50 W x 32 00 D 300 Ib weight capacity SLIDING amp SPECIALTY SHELVES FOR 19 MOUNTING 7206 FRSL ADHD Front Rear Mount adjustable 17 50 W x 26 00 D 7206 FRSLA300 7206 MKM 7206 PKB MT 100 Ib weight capacity Front Rear Mount adjustable 14 33 W x 30 00 D 300 Ib weight capacity Monitor Keyboard Mouse Shelf Pivoting Keyboard Tray with Mouse Tray POWER STRIPS COPPER BUS BAR amp COOLING EQUIPMENT 7215 20ARTLP 7215 20AR 7215 30A CBB 72 GL EC 42 1832 GL EC 42 3246 GL ECFT42 HARDWARE HDW 105 50 G101ES 16 position 20 amp Power Strip 5 20R receptacle and L5 20P plug 16 position 20 amp Power Strip 5 20R receptacle and 5 20P plug 24 position 30 amp Power Strip 5 20R receptacle and L5 30P plug Co
5. GREAT LAKES CASE amp CABINET OF EZ Seismic Enclosure Installation Instructions GL840EZ 3042 Custom sizes available WeRackYourWorld com 1 866 TRY GLCC 879 4522 PREFACE This manual is provided to prevent service personnel from committing an act that results in the risk of fire electric shock or injury to persons Only trained service personnel should receive unpack and assemble the EZ Enclosure In addition only trained service personnel should install equipment in enclosures SAFETY SYMBOLS USED IN THIS MANUAL This manual provides general safety guidelines to be observed during installation operation and maintenance of the EZ Enclosure gt WARNING Failure to follow directions in the warning could result in injury to persons or loss of life CAUTION Failure to follow directions in the caution could result in damage to equipment or storage data SAFETY CONSIDERATIONS gt WARNING Improper handling and use of the EZ Enclosure could result in equipment damage serious injury or possible death Only trained service personnel should be used to remove the enclosure from the pallet Also be sure you have a sufficient number of service personnel Do not attempt to move enclosures by yourself Only UL Listed ITE Information Technology Equipment units should be installed inside the EZ Enclosure Be sure to read and follow all individual manufacturer equipment manuals for safety an
6. Reversed Sriginet Assembly New Hinge from EZ Kit Assembly SIDE PANEL REMOVAL Side panels are secured from inside 10 32 the enclosure Tinnerman Clips Caution removal of side panels requires at least two people one to unscrew and one to hold the side panel once loosened N 10 32 x 3 8 l rrr rrr AN S S AA S S AO A A E gt S SEISMIC ANCHOR KIT The EZ seismic enclosure will need to be secured to the floor with the included AK101 seismic anchoring bolts Please see the AK101 instructions included in the orange bag for additional details Each enclosure comes with 4 seismic washer plates These will have to be placed before securing the AK101 bolts Oo O O O O O O O O Seismic Anchor Washer Plate F TOP PANEL MOUNTING The top panel of the enclosure is installed at the manufacturer er Vz gt i X A the top panel can eA Z gt A e done by removing the four screws ea 10 32 x 1 2 lg screws a j Then simply lift the top panel out or off There are 6 top panel options The TPES S Solid Top Panel is standard for the EZ Enclsoure TPES S TPES P TPES F TPES F10 TPES 2F10 TPES B Solid Perforated Three One 10 550 Two 10 550 Grommet Standard 75 CFM Fans CFM Fan CFM Fans Brush RAIL ADJUSTMENT The EZ enclosure comes standard with 19 310 E compliant 3 8 SQ
7. a committed branch circuit that is rated for the continuous load of all the equipment connected When not using a PDU each piece of equipment should be connected to a dedicated branch circuit 9 OPTIONAL ACCESSORIES HORIZONTAL LACING BARS Lacing Bars feature double rows of vertical and horizontal slots that allow you to use velcro straps or cable ties to secure your cables which you can run from front to rear of enclosure HLB 36 Horizontal Lacing Bar 10 32 x 1 2 Pan Head Screws HORIZONTAL CABLE ORGANIZER The Horizontal Cable Organizer HCM D36 can be mounted in the 30 wide EZ enclosure If these parts are ordered with the enclosure they will have been pre installed The side panel has to be removed for these to be installed Make sure you have access to the side panel screws 10 32 x 1 2 Pan Head Screws 10 OPTIONAL ACCESSORIES OVERHEAD CABLE TROUGH 10 32 x 1 2 Pan Head Screws When ordered with the enclosure the overhead cable trough ships assembled but not installed The top of the EZ enclosure has a variety of mounting holes Place the trough where you require cable routing ZERO RMU MOUNTING ZR1 amp ZR2 Both ZR bracket kits ZR1 and ZR2 fit on the EZ enclosure These allow for 0 RMU mounting of 19 rack mount power strip units or other 1 or 2 RMU equipment such as pa
8. d installation instructions Proper spacing is required when installing electrical equipment to avoid electrical shock Maintain minimum spacing between the accessories and components and the computer enclosure assembly for safe operation of the equipment when installed in accordance with the National Electric Code ANSI NFPA 70 1999 The ambient temperature operating range for the EZ Enclosure and accessories is 50 to 95 F 10 to 35 C The non operating temperature is 4 to 140 F 20 to 60 C 2 SERVICE The EZ Enclosure should be repaired by personnel trained by Great Lakes or returned to Great Lakes for repair or replacement Contact Great Lakes Technical Support at 814 734 7303 or at werackyourworld com WHAT S INCLUDED e EZ unit assembled e Keys e 50 M6 cage nuts 3 8 square e This user s manual e Seismic Anchor Kit with Installation Instructions This user s manual applies to the following Great Lakes enclosure Part No H W D RMU GL840EZ 3042 84 30 42 45 EZ weight capacity 1000 Ibs EZ Non Seismic Weight capacity 3000 Ibs Other sizes available upon request INSTALLATION Receiving Unpacking and Removing the EZ Enclosure from the Pallet Inspect and report any damage before receiving Unpack the enclosure by carefully removing the corrugated carton and corners Avoid damaging the enclosure when removing packaging WARNING Only trained service personnel should be used to rem
9. hole mounting rails These rails are fully adjustable front to back To adjust rails loosen the 14 20 hardware using a 3 8 socket and slide them to the desired position There are tabs in the horizontal mounting brackets if adjustment is required past these tabs loosen and remove the hardware then reinstall 1 4 20 Sliding 1 4 20 Locking 1 4 20 Hex Nut Plate FANGEN Head Bolt Q si cS j 8O 8O 8Oog8 o o8 O O8 O Bo o gg g gg z To OO O OOG OA 2 2 VN 2 2 o I 1 4 20 Carrige Bolt Top amp Bottom Rail Mounting Center Rail Mounting OPTIONAL ACCESSORIES VERTICAL CABLE TROUGH amp PDU MOUNTING The EZ enclosure comes with a universal power strip bracket set in both rear corners These bracket sets will accept a wide range of Power Distribution Units PDUs and will also accept Vertical Cable Troughs VCT 84 Brackets are vertically adjustable to accomodate different size PDUs Measure the required mounting distance top to bottom install brackest then install power strip 44 00 standard distance for GLCC power strips 61 250 industry standard power strips Tinnerman Clips 10 32 x 1 2 T 61 25 for optional button mounting POWER When using power distribution units PDUs each PDU should be connected to
10. ove the enclosure from the pallet Also be sure you have a sufficient number of service personnel Do not attempt to move enclosures by yourself WARNING Be careful when moving enclosures before installation Sudden stops and starts excessive force obstructed routes and uneven floor surfaces may cause the enclosure to topple over Loading Equipment A WARNING Only install equipment after the EZ Enclosure has been properly secured Do not move the EZ Enclosure assembly while loaded Rated or maximum load capacity for the EZ Enclosure is 1000 Ibs 3000 Ib non seismic weight capacity Enclosure must be secured to floor using the included AK101 Seismic Anchor Bolts To maintain a uniform distribution of the mechanical load in the EZ Enclosure load the heaviest equipment first at the bottom of the EZ Enclosure and load the lighter units at the top OPERATING DOOR HANDLE The door swing handles have been installed at the manufacturer No additional assembly is required The EZ doors have a three point latching system To operate the swing handle lift up at the bottom of the handle then swing the handle to the right to open The handle must be kept in this position to close the door Return the handle to the initial position and use the key provided to lock the handle Important note Doors are reversible but require an additional hinge kit Please contact your distributor Great Lakes representative for the EZ Hinge Kit
11. pper Bus Bar 70 isolated Exhaust Chimney for 42 D enclosure with an adjustable range of 18 to 32 Exhaust Chimney for 42 D enclosure with an adjustable range of 32 to 46 Optional Fan Tray for chimney 1200 CFM Package of 50 M6 cage nuts with screws 12mm screw length Networking Ganging Kit Visit our web site at www werackyourworld com for a complete list of available accessories NOT RESPONSIBLE FOR TYPOGRAPHICAL ERRORS 15 GREAT LAKES P sa CASE amp CABINET Invest in Solid Engineering Thank you for your business o Ne BICSI CORPORATE MEMBER ISO 9001 2008 Registered ETSI Associate Member FORM MS 5 02 25 REV 1
12. tch panels Install the bracket onto the rail or post toward the side panel It is important to ensure you have 18 31 between the inner holes for 19 mounting EYEYEYEILIE ga N I EF JY Ef f LE Ylz l l Yl J l f CJJ J JEJEJ g FILEIEIEIEIE Qa f NS 5 11 EXHAUST CHIMNEY amp FAN TRAY ES SERIES INSTALLATION OF ADJUSTABLE EXHAUST CHIMNEY Before installation remove the rear top knockout from the enclosure Place assembled chimney on top and attach from the inside using 10 32 screws Raise the outer section so the seal touches the ceiling INSTALLATION OF FAN TRAY Place fan tray onto fixed portion of the chimney ensuring cord is hanging through the chimney and into the enclosure The fan will rest on four studs Secure the fan with 10 32 nuts from the inside of the enclosure Available Chimney and Fan Trays include GL EC 42 1832 Chimney for 42 D enclosure with an adjustable range of 18 to 32 GL EC 42 3246 Chimney for 42 D enclosure with an adjustable range of 32 to 46 GL ECFT42 Fan Tray for 42 D enclosure 1200 CFM Please note In order for the exhaust Adjust Chimney to chimney and fan tray to be effective Desired Height Use a solid rear door must be used Screwdriver to Punch Out Appropriate Knockout for Knob Qty 2 Both Sides Please call your distributor Great Lakes representative for more information
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