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PROFIBUS Unit for GP3000 Series User Manual - Pro
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1. Bottom 14 Rear Chapter 3 Installation Chapter 3 Installation This chapter describes how to install and wire the PROFIBUS unit 3 1 Installing the PROFIBUS Unit To install the PROFIBUS unit in the GP follow the steps below Z WARNING Q Due to the possibility of an electrical shock before installation be sure the GP s power cord is not plugged in to the power supply The following figure describes how to install the PROFIBUS module into a GP 3500T 1 Disconnect the power cable and place the GP face down on a flat horizontal surface 2 Insert the GP connector of the PROFIBUS unit into the Expansion Unit interface on the back of GP Expansion unit interface eo o o o Rear of GP 3 Fix the PROFIBUS unit by four screws Tightening torque 0 5 0 6Nem 15 PROFIBUS Unit for GP3000 Series User Manual 3 2 Wiring for PROFIBUS DP Z CAUTION Q Be sure to earth the FG of the external device PLC etc according to Class 3 earthing standards For details please refer to the manual of the device PLC used Collect all the data cable s shield wires and connect them to the FG of the external device PLC etc ioari For connect
2. For detailed CE marking information please ask your local GP distributor Contents PYGIACG ROERE DES SEJE T SEERE ERR RES ESSENS EDEN RES SSR RG tee SENSE RE 1 Essential Safety Precautions sssssseeeereer nerne 2 Information Symbols 2 a A aoe een 3 Package Contents u sssseeeeeeerern renerne 4 UCCULApproval iisonic aa Sa aaa ENA ht al ata ke 5 GE Marking En es a a aaa aea aE ea Ea rede ele elg 6 AAEE A ee A a A E A 7 Chapter 1 General 1 1 Operating the PROFIBUS Unit W W Wu u u u sssseeeeere renerne 9 12 System Configuration sissen EL cannes me eee ar A mee 9 1 3 Parts Name and Functions wise 2ccctescaeccett aetanteeevenendeceteenvaateadaneseenvasereihalptaals 10 1 4 When Using Screen Creation Software u sssseseeeeeererer renerne 10 Chapter2 Specifications 2 1 General SPSCIICATIONS s rri nathan ieee nana Sarat E ege a 11 ATI BleCtriCal is wit tenon title ES SEE Ene ar ied ehhh ESRB teas patina estates 11 221 2 ENViIrOnMental ts vies BE EA ERE deve ceed a LEE iaa ED 11 2 AS EAE OnO IE I frases ore sa bestar EE nti slaee atthe liebe aiteatiaes 12 2 2 Performance Specifications 3 05 toenails RAG ate 12 2 2 1 Transmission Specifications cccccccceceececeeeeeeeeeaeeceeeeeeeeaaeeeeeeeessaaeeseeeeeeiaeeeeeaees 12 2 3 Interface Specifications x cceceg siiecde te edies dace cceete sidan dade eee aince ected eeccesaniges 13 2 3 1 PROFIBUS DP interface 0 c cecccceeeeeeeeeeceeeeeee
3. safely Be sure to read this and any related documents thoroughly to understand the correct operation and functions of the PROFIBUS unit Safety Icons Throughout this manual these icons provide essential safety information for PROFIBUS unit operation procedures requiring special attention These icons indicate the following levels of danger Indicates situations where severe bodily injury death or major equipment A WARN N G damage can occur Indicates situations where slight bodily injury or minor equipment damage NCAUTION can occur Indicates actions or procedures that MUST be performed to ensure correct unit operation o Indicates actions or procedures that should NOT be performed N WARNING Q Due to the possibility of an electrical shock be sure that the power supply for the GP is not plugged in when installing the PROFIBUS unit Q Be sure to design your system so that a communication fault between GP and external device PLC etc will not cause equipment to malfunction This is to prevent any possibility of bodily injury or equipment damage S Do not modify the PROFIBUS unit Doing so may cause a fire or an electric shock Z CAUTION General Safety Precautions S Do not allow water liquids or metal particles to enter into the PROFIBUS unit s case otherwise it can cause a malfunction or electrical shock S Avoid storing or operating the PROFIBUS unit in locations where it will be exposed
4. The following items are included in the PROFIBUS unit s package Before using the PROFIBUS unit please check that all items listed here are present PROFIBUS Unit 1 User Manual lt This Manual gt 1 5 User Manual e O Screws 4 U0 This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local distributor immediately for service UL c UL Approval The PROFIBUS unit CA5 PFSALL EX 01 is a UL c UL listed product UL File No 182139 UL File No 220851 Product Model No UL Registration Model No CA5 PFSALL EX 01 3383202 This product conforms to the following standards e UL508 Standard for Industrial Control Equipment e UL1604 Standard for Electrical Equipment for Use in Class I and II Division 2 and Class II Hazardous Classified Locations CSA C22 2 No 14 95M c UL Listed Industrial Control Equipment CSA C22 2 No 213 M1987 c UL Listed Non Incendive Electrical Equipment for Use in Class I Division 2 Hazardous Locations lt Cautions gt Be aware of the following items when building the GP into an end use product The GP unit s rear face is not approved as an enclosure When building the GP unit into an end use product be sure to use an enclosure that satisfies standards as the end use product s overall enclosure The GP unit must be used indoors only Install and operate the GP with its fr
5. length 8 bits Parity Even number Stop bit 1 bit Baud rate bps 9 6K 19 2K 93 75K 187 5K 500K 1 5M 3M 6M 12M Transmission length 1200m 1000m 400m 200m 100m Encoding method NRZ Non Return Zero method I O points Input Output 1 to 112 words Chapter 2 Specifications 2 3 Interface Specifications 2 3 1 PROFIBUS DP interface D sub 9 pin socket connector is used Stacking Metal Fittings 44 40 inch screw Pin No Signal Name Direction Details 1 NC 2 NC 3 RxD TxD Input Output Send Receive Data 4 CNTR P Output Repeater control signal 5 GND GND 6 5V Output 5V 7 NC 8 RxD TxD Input Output Send Receive Data 9 NC Shell FG Frame Ground IN reg For connection of this unit and any equipment related to PROFIBUS DP use cables and connectors which comply with the PROFIBUS specifications 13 PROFIBUS Unit for GP3000 Series User Manual 2 4 Dimensions The following figures show the dimensions of the PROFIBUS unit 2 4 1 PROFIBUS Unit External Dimensions Unit mm in Upper 35 1 38 5 0 20 4 88 2 3 47 J 51 1 0 83 lt A 8 O O S E 2 MH 2 5 o o D Side left Front Side right
6. to direct sunlight high temperature excessive dust or vibration S Avoid storing or operating the PROFIBUS unit in locations where it would be exposed to excessive tem perature and dew condensation happens S Do not store or operate the PROFIBUS unit where chemicals or acids are stored or where high concen trations of fumes are present S Because the PROFIBUS unit is a precision instrument do not store or operate it in locations where some thing may strike or hit the unit S Do not use paint thinner or organic solvents to clean the outside of the PROFIBUS unit Instead soak a soft cloth in a diluted neutral detergent wring it tightly and then wipe the unit s outside case Unit Disposal Q When the product is disposed of it should be treated as industrial waste products Therefore you are requested to obey the disposal standards or regulations of your country Information Symbols This manual uses the following icons IMPORTANT Indicates a warning or a product limitation Be sure to follow the instructions given with IMPORTANT this icon to ensure the safe operation of the PROFIBUS unit NOTE Contains additional or useful information 1 2 Indicates steps used to accomplish a given task Be sure to follow these steps in the order they are written 4 Indicates pages containing related information Indicates the PROFIBUS DP Master CPU PLC etc which connects a GP with PROFIBUS unit Package Contents
7. GP and perform the suggested possible solution and configure the network correctly For further detail of the setup refer to GP Pro EX Device PLC Connection Manual Chapter 4 Troubleshooting Contact your local distributor for assistance and possible replacement of the PROFIBUS unit Assuming you got an authorized replacement E Is Data Transfer of the new unit being performed normally The original PROFIBUS unit is defective The GP unit may be defective Contact your local distributor for further assistance 19 PROFIBUS Unit for GP3000 Series User Manual 20 Memo
8. Preface Thank you for purchasing the PROFIBUS Slave unit CA5 PFSALL EX 01 hereafter referred to as the PROFIBUS unit This unit is intended for use with expansion interface of the Pro face s GP3000 series programmable operator interface hereafter referred to collectively as the GP and as an interface between the PROFIBUS data network and any of the above mentioned GPs Before actually beginning to use the PROFIBUS unit please be sure to read through this manual and other related manuals to fully understand all the settings and functions NOTICE 1 Copying this manual s contents either in whole or in part is prohibited without the express permission of Digital Electronics Corporation Japan 2 The information contained in this manual is subject to change without notice 3 If you find any errors or omissions in this document please contact Digital Electronics Corporation to report your findings 4 Regardless of those above Digital Electronics Corporation shall not take responsibility for any damage losses or third party s damage resulting from the use of this product Product names used in this manual are the trademarks registered trademarks of their respective owners 2005 Digital Electronics Corporation All rights reserved Essential Safety Precautions All safety related procedures stated in this document must be followed to operate the PROFIBUS unit correctly and
9. ched off Master s I O communication size setting and GP s disagree Master s slave address setting and GP s disagree NOTE This flowchart describe the coping process for the trouble that has cause on PROFIBUS unit or GP unit Q Before installing the PROFIBUS unit due to the possibility of electrical shock be sure the GP unit power cord is unplugged from the power supply 17 PROFIBUS Unit for GP3000 Series User Manual No Data Communication Has the connection device been configured Select PFOFIBUS International and accurately in the Screen PROFIBUS DP slave about the editor program connection device PLC settings Wire PROFIBUS cable correctly and connect the connector firmly Has PROFIBUS cable been wired correctly Turn Off GP s power supply Remove the Power cord Has PROFIBUS Check that none of the connector pins unit been installed have become bent or broken Reinstall properly on GP the unit on the GP so that its connector is fitted correctly Remove the PROFIBUS Cable temporarily if connected Is the PWR amp ERR LED light ON NO Connect the PROFIBUS Cable 18 Is the ERR LED light ON Is the network configured correctly Is Data Transfer being performed normally Is the ERR LED light OFF OK Finished Check the error message displayed on
10. eeeeeaeeeeeeeeseaaeseeeeeeseeaeeeeeeeeeteaeeeeeaes 13 PA DIMENSIONS lah east as cece cate gat antbea es edey oat aa digas hits Seen eed ele ate DERE rese 14 2 4 1 PROFIBUS Unit External Dimensions 0 ccceeecececeeeeeeeee cece eeeeeeesenaeeeesaeeeeaees 14 Chapter 3 Installation 3 1 Installing the PROFIBUS Unit u u sseeeeeereren erne rr 15 3 2 Wiring f r PROFIBUS DP secnm aada a a 16 Chapter 4 Troubleshooting 4 1 No Data COMMUNICATION a RE A EAR E Ak inak 17 Memo Chapter 1 General Chapter 1 General This chapter describes the operation of the PROFIBUS unit and the cautions necessary for correct data communication Mioa Nig This unit is a PROFIBUS DP VO interface The PROFIBUS DP V1 and DP V2 additional requirements are not supported 1 1 Operating the PROFIBUS Unit The PROFIBUS is an extended unit of the Pro face s GP3000 series If the PROFIBUS unit is attached to the GP and connected directly to a connection device PLC etc that supports the PROFIBUS DP master via a cable the GP will be able to join the PROFIBUS network and communicate with the PROFIBUS DP master Host Computer Connection Cable I F Module Slave GP Type Siemens Simatic Series All CPU that have DP ports See 3 2 Wiring for PROFIBUS unit e g Any Host computers PROFIBUS DP CA5 PFSALL EX 01 corresponded to DP master GP3000 Series PLC PROFIBUS DP Master PROFIBUS unit GP Attac
11. hment 1 2 System Configuration The connection method for the network is complied with the PROFIBUS DP protocol The maximum number of slave devices that can be connected to the PROFIBUS DP master is limited by I O memory size of the master device However it s up to 4 units for packet communication For details of the memory size please refer to the manual of each PROFIBUS DP master supporting device PLC PROFIBUS DP Master PROFIBUS Unit for GP3000 Series User Manual 1 3 Parts Name and Functions The following describes each parts name of the unit and its function O O A GP connector O O For connection to the expansion interface of a GP unit O O J B Status LED Cale PWR LED ie power ON the LED A When a communication ERR LED error occurs the LED lol lights KZ R C PROFIBUS I F Connectors O For connection to a PROFIBUS lead or user 5 I fabricated cable Rear B C Side 1 4 When Using Screen Creation Software For communication it s necessary to make communication settings such as Slave Adrress I O size Packet Transfer with the screen creation software GP Pro EX In order to make the communication settings select PROFIBUS Internatio
12. ion of this unit and any equipment related to PROFIBUS DP use cables and connectors which comply with the PROFIBUS specifications Cable Specification This specification corresponds to the EN50170 standards Type A cable for PROFIBUS DP Impedance 135 to 165 Q 3 to 20 Mhz Capacitance lt 30 pF m Resistance gt 110 Q km Conductor Diameter gt 0 64mm Conductor Area gt 0 34mm m Wire Connection Diagram The following wire connection diagram should be used when making a cable for the PROFIBUS Host Master Pin Signal Name RxD TxD 3 5 6 8 GND 5V RxD TxD 16 Slave Pin Signal Name RxD TxD Co om oO amp GND 5V RxD TxD Chapter 4 Troubleshooting Chapter 4 Troubleshooting The following section describes standard problems and their possible solutions 4 1 No Data Communication When GP doesn t communicate with PROFIBUS DP master use the following status LED Table and trouble shooting flowchart to diagnose the problems and find the solution When the error message is displayed on the GP screen confirm the error code and take appropriate measures For Error messages please refer to the following manual GP Pro EX Device PLC Connection Manual There are 2 status LEDs on the PROFIBUS unit Status LED ERR PWR Meaning Cause Red Green Bus Disconnected Master not Available swit
13. nal for Maker and PROFIBUS DP Slave for Series in the Deviece PLC Settings For further detail of the setup refer to the following manual For the installation method of a GSD file please refer to the manual of each PROFIBUS DP master supporting devices and the following manual GP Pro EX Device PLC Connection Manual 10 Chapter 2 Specifications Chapter 2 Specifications This chapter describes the specifications and dimensions of the PROFIBUS unit 2 1 General Specifications 2 1 1 Electrical Items Specifications Rated Voltage DC5V 5 supplied by the GP unit SONE eae cic re Less than 2 4W Voltage Endurance AC500V 20mA for 1 minute Insulation Resistance More than DC500V 100MQ 2 1 2 Environmental Items Specifications Ambient Operating 0 C to 50 C Temperature Storage 20 C to 60 C Temperature 10 RH to 90 RH Wet bulb temperature 39 C max no condensation 10 RH to 90 RH Ambient Humidity Physical Storage Humidity Wet bulb temperature 39 C max no condensation Dust Less than 0 1 mg m No electrically conductive dusty conditions Pollution Degree Pollution Degree 2 Atmosphere Free of corrosive gas Atmosphere 800 1114 hPa altitude Height at an altitude of less than 2000m Comply with JIS B 3502 IEC61131 2 When vibration is NOT continuous 10 57Hz 0 075mm Vibration 57 150Hz 9 8m s Resistance When vibration is conti
14. nuous Mechanical 10 57Hz 0 035mm 57 150Hz 4 9m s 10 25Hz X Y Z directions for 10 times 80min Comply with JIS B 3502 IEC61131 2 147m s to twice X Y Z each directions Noise Voltage 1 200Vp p Pulse Duration 1us Impact Resistance Noise Immunity via noise simulator Electrical Rise Time 1ns Electrostatic Contact Electrical Discharge Discharge Immunity 6kV complies with IEC61000 4 2 Level 3 11 PROFIBUS Unit for GP3000 Series User Manual 2 1 3 Structural Items Specifications Installation method Screw fixing Cooling Method Natural air circulation Installation Weight Approx 500g 1 1lb External Dimensions W88 2mm 3 47in x H91mm 3 58in x D21 1mm 0 83in excluding profection and connecter part 2 2 Performance Specifications 2 2 1 12 Transmission Specifications Items Specifications The number of connectable units Max 32 units segment without repeaters Max 125 units segment with repeaters The range of exchange numbers 1 125 Transmission channel configuration Bus configuration Multi drop Transmission channel Bus transmission channel Twisted pair cable with shield Extension of whole channel depends on the transmission speed Transmission method Half duplex transmission Serial transmission and comply with EIA RS 485 Transmission setting Data
15. ont panel facing outwards Ifthe GP is mounted so as to cool itself naturally be sure to install it in a vertical panel Also it s recommended that the GP should be mounted at least 100mm away from any other adjacent structures or machine parts The temperature must be checked on the final product in which the GP is installed lt UL1604 CSA C22 2 No 213 Compliance and Handling Cautions gt e Power and input output wiring must be in accordance with Class I Division 2 wiring methods Article 501 4 b of the National Electrical Code NFPA 70 within the United States and in accordance with Sec tion 18 152 of the Canadian Electrical Code for units installed within Canada e Suitable for use in Class I Division 2 Groups A B C and D Hazardous Locations or Non Hazardous Locations e WARNING Explosion hazard substitution of components may impair compliance to Class I Division 2 e WARNING Explosion hazard when in hazardous locations turn the power OFF before replacing or wir ing modules e WARNING Explosion hazard confirm that the power supply has been turned OFF before disconnecting equipment or confirm that the location is not subject to the risk of explosion This unit is only to be mounted to this same manufacturer s UL listed Class I Division 2 Groups A B C and D panels CE Marking The PROFIBUS unit CA5 PFSALL EX 01 is CE marked product that conforms to EMC directives EN55011 Class A and EN61000 6 2
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