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Flex Network High-Speed Counter Unit User Manual

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1. 74 Selling CTL 4 J pl 2 ih E m Setting Mode 2 Run Mode When the Run Bit turns OM Setting Mode changes to Run Mode RUN CTLAT14 4 iH4Hti G FI Preset Setting When the P SET Bit tums ON the already set Preset Value is transferred to the Current Value 1 PSET STAX 14 CTLAq2 E J I7 4r itt l 13 Reset Setting When the RESET Bit turns ON the Ring Counter Lower Limit Value is transferred ta the Current Value RESET STA 14 CTLAq ait MEM OUT TH 22 l Command Receiving Flag Reset 71 STA XIII CMD_ON ki WM R 31 cmd rst CMD ON STA X 13 TUN E it m a 100 PT ET Input Parameter Input the Ring Counter Lower Limit Value and Upper Limit Value the Preset Value Moy MOY Moy 2 A 47 100 s1 pi Data 0 1000 51 pif Datan 500 51 pi parz Input Command Parameter Mov MOV Mow 3 8 60 3 51 Di PARAMETER O 4 lz ol FARAMETERII 51 Di JEARAMETERIZI Send Version Head Command 255 to tum ON the Write Completed Flag in the beginning of writing Parameter Write STA2 14 MOV Moy SET_ON 4 3 Il fell J f 5 Iti E 73 255 g1 Di CMD nisi DI PDINTER Write the settings for the 32 bit up down counter Pi SET DM STAX 13 CMD_ON LT Mov INC CMD_ON 5 ni i i 67 POINTER 57 Data POINTER p1 POINTER 3 52 MOV PARAMETER POINTER 1 D1 CMD EQ SET_ON H tar POINTER 57 3 52 11 MAIN END 123 Turn each ON with the switches or the programs on the screen 2 Dat
2. 4 Setting CTL amp 14 ll Ec 21Hti tih mi Setting Mode Run Mode Screen Change When the Run Bit tums ON Setting Mode changes ta Run Mode 2 RUN CTLAfi4 Ji 3th f I CTL ETL IS Command Receiving Flag Reset STA XI CMD N l 4 Vi B 23 cmd rst CMD_LON STA SI TON 1 HHt ms g 10000 JET ET Input Parameter Input Cam Switch 1 s Lower Limit Value and Upper Limit Value Mov MoV 5 33 1000 51 DIJDatalli 2000 51 Di Datart Input Command Parameter Moy MON B 48 S 51 Di PARAMETERIDJ 10 51 Di PARAMETER 1 Send Version Head Command 255 to turn ON the Write Completed Flag in the beginning of writing Parameter Write STAS 14 MoV MoV SET_ON 1411 57 255 51 pi CME O s1 DIJPOINTER Write the settings for the 32 bit up down counter SET DM STA 13 CMD_ON LT MON INC CMD_ON B Jj ji MW k 3 LINJI lli Wl Me 71 POINTER 51 Data POINTER 51 pil wo D1 POINTER 2 52 MOV PARAMETER POINTER 51 D1 cmo EQ SET ON E R POINTER 51 2 52 3 MAIN END 107 1 Turn each ON with the switches or the programs on the screen 2 Simultaneously CW CCW Direction of Cam Switch 1 is enabled 3 Data 0 Parameter of Cam Switch I s Lower Limit Value gt 1000 variable Data 1 Parameter of Cam Switch I s Upper Limit Value gt 2000 variable 4 Parameter Setting for writing the Cam Switch I s Lower Limit Value and Upper Limit Value to the high speed counter unit PARAME
3. 2 2 Performance Specifications 2 2 1 Performance Specifications Pulse Count Compare Counter inb t Tono Method Calculated No of Calculation E Type india up down Counters Range P Mode j 0 to FFFF Comparator couner De oi Te We 01 65535 Output DC24V ii 16 bits 3 TN GFFFFFFFF Comparator 32 bitup Collector 10kpps i counter 1kpps 0 to 4 294 967 295 Outputx2 32 bits 3 1 multiplication 200kpps pk l JEFFFFFEh EP al Oe oara sitse on 1 multiplication 9 Simultaneous B binarv s TS differential 2 147 483 648 VUE 2 multiplication 25kpps x2 input to Hphase Ij 50kpps 42 147 483 647 4 multiplication 12 5kpps 1 phase counter Mg 80000000h to 1 multiplication 3kpps JFFFFFFER DC Input 2 phase 1kpps 32 bitsioned Cam Switch DC24V 1 multiplication 1 9 Simultaneous b Open 2 phase 1 5kpps DC input b Output Meu 2 147 483 648 Collector 2 multiplication 0 5kpps E x2 SUSE VTS 42 147 483 647 4 multiplication 0 25kpps 1 Refer to page 4 4 for the measurement speed of each counter ential Input Flex Network High Speed User Manual Chapter 2 Specifications 2 2 2 Data Transfer Settings Flex Network Specifications Po GLC2000 LT Series GP3000 Series Communication LN Configuration o i Communication ie jew ere Cycli Time Division half duplex Communication Communication Inter Connection i Method Mu
4. 32 bit up down counter counts in both ascending and descending order within a 32 bit range B Counter Functions You can choose one of the following three types of functions When using the 16 bit up counter X 2 you can select a counter function for each of the two independent counters Linear counter counts up to and maintains the maximum counting value Ring counter counts between the Ring Counter s upper and lower limit values After counting from the lower limit value to the upper limit value the counter returns to the lower limit value and begins to count again Frequency counter continuously displays the frequency Flex Network High Speed Counter Unit User Manual Chapter 4 Functional Specifications No of Counts freq No of Counts freq Maximum 1 Maximum 4 count value count value 2 gt Time sec count lower f imit Time sec Linear Counter f Ring Counter l B Pulse Count Method for both Linear and Ring Counters You can select one of four pulse count methods 1 Phase 1 Multiplication 2 Phase 1 Multiplication 2 Phase 2 Multiplication and 2 Phase 4 Multiplication The Pulse Count Method function is available monly when using a 32 bit up down counter Method Count 1 Phase lad When B phase is OFF counts up oun 1 multiplication count When B phase is ON counts down Down W Count 2 Phase Up 1 M ultiplication count redu C Counts down only when
5. 5 10 Flex Network High Speed Counter Unit User Manual Chapter 5 Data Settings Reset User Software 1 scan Control CTL bits 0 1 User Software Driver Left and right are not performed in No i Setting and RUN modes Reset Completed High Speed Counter Operation a e a At a communication speed of 6Mbps with 63 nodes Stations allow at least 5ms for RESET 8 nodes would be approx Ims Flex Network High Speed Counter Unit User Manual 5 11 Memo 5 12 Flex Network High Speed Counter Unit User Manual 1 Prior to Troubleshooting 4 Troubleshooting for GP3000 2 Error Code Displav Series 3 Troubleshooting for GLC2000 Chapter LT Series 6 Problems and Solutions This section describes the Flex Network svstem s error messages and countermeasures 6 1 Prior to Troubleshooting Before reading this chapter s Troubleshooting Checklist section for the cause s of aunit s problem first identify the type of problem itself and then check other basic items Flex Network errors are classified as follows into three types of errors 1 Logic Program Error The logic program does not run GLC status LED Green is not lit Flex Network I F Error Communication cannot be performed with any Flex Network unit Flex Network Unit Error Flex Network unit cannot input or output signals B Check Items After completing your preliminary ch
6. Preset Function Usage Example Using the Preset Function allows a product counting system to continue from the previous day s production count Products are carried by a loader 2 Anencoder gives the current value of the pulse which corresponds to the number of products and the distance each product is carried 3 Atthe end of the day s production the buffer memory for that day s last successful current count value is stored in the retentive variable Operation of Preset Function Preset to 100 RUN Mode Setting Mode Switch Control CTL bit 14 15 OFF Countinput O FU i ount Inpu OFF Preset Command OFF al Control CTL bit 2 3 ON i A A S S S i4 i2 13 150151 100401 Flex Network High Speed Counter Unit User Manual 4 7 Chapter 4 Functional Specifications B Reset Function both Linear and Ring Counters You can reset the unit s current count value to its initial value The comparator output and the cam switch output are reset to 0 OFF The initial value for a Linear Counter is zero and the initial value for a Ring Counter is minimum value L During Setting Mode the Reset Feature cannot be used important B Overflow Alarm Function Ring Counter only When a counter reaches the maximum value the overflow flag turns ON To turn OFF the overflow flag use either the Preset command or Reset function The Overflow Alarm Function feat
7. lt GP3000 Series gt EB FLEXNETWORK ms ICF FLEX NETWORK DriverllD Name Variable IEC Address EB No t FN HCTOSKJ p ASTA STA 2011 0 f CTL CIL EW1 1 1 f CMD CMD QW1 1 2 f RD RD 21 1 3 wo wo 20W 1 1 4 he FOU D IWL1 1 5 A 4 Flex Network High speed Counter Unit User Manual Appendix B Logic Program Example for GLC2000 LT Series 1 START Run Mode gt Setting Mode When the Setting Bit turns ON Run Mode changes to Setting Mode 1 Setting CTL X 1 4 2 uli GN Off Of Setting Mode gt Fun Mode When the Run Bit turns ON Setting Mode changes ta Run Mode Simultaneously Comparator Output af Counter is enabled RUN GTLXDI4 3 FH BN Ott Off OTL X 8 GM On Command Receiving Flag Reset STA X 13 GMD ON 4 i B Off Off cmdrst GMDON STAX I3 TON 1 1 IN Off Off 1 PT ETJO Thput Parameter Input the setting value of Gomparator Output of Counterl Data Setting Value of Comparator Output of Counter variable PARAMETER Parameter of the command ta be written for writing the setting value of Comparator Output of Counter to the high speed counter unit gt 7 invariable MOV MOV 5 EN DN EN DN 1 lIN OLT Data TIN OUT PARAMETER 100 n Send Version Read Command 255 ta turn ON the Write Gompleted Flag in the beginning of writing Parameter When the Write Bit tu
8. unit must be set to the same mode If they are not a malfunction can occur Important GLC Setting Mode FN HC Unit Data Write a RUN Mode Count Condition Change Count Condition Even in Setting Mode the output produced will depend on the current i setting value for example if the Current Value is equal to the Comparator Output Value the Comparator Output turns ON Also When the Current Value is inside the Dog Setting Range the Cam Switch Output will turn ON After turning the FN HC unit s power OFF all write data is reset to its initial values In this case be sure to reset all write data AN A a Important Flex Network High Speed Counter Unit User Manual 4 1 Chapter 4 Functional Specifications 4 5 4 2 Functions The following settings are performed via the following dialog box te Ne Re ul ES 2 E E E E El 8 EN EJ EJ For Flex Network Driver settings information refer to the Pro Control Editor or LT Editor On line Help 3 170 Setup Counter Type T6bitU Counters Initial Setting Counter Types up down counter x 1 Preset Reset 0 CountDisable 1 Current Value Read B Counter Types You can choose one of the following three types of counters 16 bit Up Counter counts in ascending order within a 16 bit range These two counters operate independently 32 bit up counter counts in ascending order within a 32 bit range
9. Can the logic program be checked via the GP Pro EX NO YES the I O Settings check box selected before the logic program was Check the GP Pro EX s I O Settings check box in Logic Settings tab of Main Unit Settings and then download the logic program to the GP GP Pro EX Reference Manual YES Is an error code displayed 6 2 Error Code Is Error code NO E 100 64h displayed naan 6 4 2 Error Code List for GP3000 Series The Flex Network unit is defective Is the I F unit s status LED RUN lit Contact your local distributor for service Flex Network High Speed Counter Unit User Manual 6 9 Chapter 6 Problems and Solutions l YES Is the Flex Network The Flex Network unit is defective unit s status LED Contact your local distributor ERR lit immediately Can Perform self diagnosis via the GP the system offline s I O Driver Communication enter OFFLINE mode with check function the logic program Maintenance Trouble stopped shooting Are all connected The connected High Speed Counter High Speed Counter unit s power has not turned on Turn units status LED the power ON The following causes are possible The dip switch or S No switch has not been set up correctly commu nication speed terminating resistance S No settings the High Speed Counter unit s status LED
10. 2 5 4 Flex Network High Speed Counter Unit 12 1 0 48 Units mm in 14 ur R i vt Ie T 1 e EL o e a 3 5 0 14 r SS SS e o home mL eo bd 28 2 1 11 15 1 0 59 2 10 Flex Network High Speed User Manual Chapter 1 Installation 2 Wiring 3 Installation and Wiring 3 1 Installation N WARNING Prior to installing the FN HC Unit be sure that the main power supply is turned completely OFF 3 1 1 Flex Network High Speed Counter Unit Installation Removal B Attaching the Unit to a 35 mm DIN Rail Attachment Place the unit s curved top lip over the top of the DIN rail and then tilt the unit down until the bottom face attachment clip clicks into place Removal Usea standard screwdriver to force the unit s attachment clip down until the bottom of the unit is freed from the rail Next tilt the unit up and remove DIN Rail High Speed Counter Unit Standard i Screwdriver Down Check that the FN HC unit is installed horizontally If it is not correctly m Important installed it may overheat and cause a malfunction Flex Network High Speed Counter Unit User Manual 3 1 Chapter 3 Installation and Wiring When Installing the Unit in a
11. Cam Switch 2 Disable 1 Enab Um Mode Seting Mode Switch Counter 1 0 RUN Mode 1 Seting Mode RUN Mode Seting Mode Switch Counter 2 0 RUN Mode 1 Seting Mode Cte S e Check 32 bit up down counter 16 bit up 32 bit up counter X 2 counter Reads outC omparator Output 1 s status Reads outCam Swith 1 s status to the Reads outComparabr Output 2 s status Reads outCam Swith 2 s status to the Reads out Counter 1 s overflow status to Reads out Counter 2 s overflow status to Reads TIETIT direction CW CountDown directon CCW to the Logic Program Reads outCounter 1 s Comparator OutputUse NotUse status to the Logic Program When Cam SW1 is used reads outC W OutputUse NotUse status to the Logic Program Reads outCounter 2 s Comparator OutputUse NotUse status to the Logic Program When Cam SW1 is used reads out CCW Output Use Not Use status to the Logic Program When Cam SW2 is used reads outC W OutputUse NotUse status to the Logic Program When Cam SW2 is used reads out CCW Output Use Not Use status to the Logic Program Confirms sending of CMD is completed Reads outCounter 1 s mode selection to the Logic Program Reads outCounter 2 s mode selection to the Logic Program pe o e IE E ZEN Reserved locations cannot be used Flex Network High Speed Counter Unit User Manual Chapter 5 Data Settings B Control Register CTL Modes Availab
12. Open Collector Sink Output Open Collector Source Output dr l COM DC24V if 4 The Input Common I COM shown here is connected to a Sink Output type The dotted line shows the connection with a Source Output type Flex Network High Speed User Manual 2 5 Chapter 2 Specifications Input Output Signal TemimaName fewe P TR Hex Network Communication Communication TR Hex Network Communication Channel UnitPower DC24V Power Bv wwe S QUTI Comparator Output Counter 1 Cam Switch 1 Output Control Output Cam Switch 2 Output Collector Output hase ine Der DESDE ip pet Line gPhaseLimeDrwerDCSVOiferenfaIputt er input Counter2 DC Input TI ternal ResetSignal ter 1 zT DC24V Input bed RST2 ss ExternalResetSignal Counter2 External ResetSignal Counter2 COM InputCommon DC24V with Source Outputtype connection OV 1 PLS2 and RST2 Input are available only with Input Mode I Mode 1 2 6 Flex Network High Speed User Manual Chapter 2 Specifications 2 4 Part Names and Features 2 4 1 Flex Network High Speed Counter Unit A B D OUT2 CW CON RSTI A Dip Switches Designates from left to right the Output Hold setting Communication Speed setting and first hex digit of the FN HC unit s S No Factory Settings N 6 Communi
13. Output Hold OFF Non Hold When a communication error occurs the current value in the counter the comparator output and the cam switch output are reset to 0 OFF When normal communication is restored the output is also restored This is the default setting The output hold setting status is read when the FN HC unit is turned ON To change this setting turn the FN HC unit OFF change the setting and then turn the unit ON again When the Output Hold setting is used the external output received before an error occurs is retained when a communication error oc curs Therefore be sure to design a failsafe system to ensure safety when operating the system When the Logic Program changes from the RUN condition to either the OFFLINE or RESET mode the GLC or external outputs will be performed as follows regardless of the Output Hold Setting Be sure to consider this when changing to either the OFFLINE or RESET mode GLC Condition RUN OFFLINE RUN Output from Logic Program Output from Logic External Output Program When using the RESET command the timing of the external output OFF timing is not fixed and can vary B Communication Speed Settings Dip Swtich 2 Dip Switch No 2 controls the communication speed 6Mbps or 12Mbps The recom mended factory setting is 6Mbps 6 Dip Switch 2 H 12 12Mbps 2 8 Flex Network High Speed User Manual Chapter 2 Specifications A The Communication Spe
14. B phase own occurs alet A CONE only while A Count Up 2 Phase annik Counts down only when B phase Multiplication Count occurs after A C ounts only while A phase bitis rising or falling P erforms Down 2 phase multiplication at 2 times resolution Count Up f L FOL a neng or Billy P erronis nese 2 Phase multiplication at 4 times resolution 4 M ultiplicati Counts down only when B phase RESTER unt occurs after A Counts only while A phase bit is rising or falling P erforms Down MER 2 phase multiplication at4 times resolution T When the 16 bit up counter X 2 or the 32 bit up counter X 1 is selected important _ the count increases only when the input pulse is rising E Measurement Speed When the 16 bit up counter X 2 or the 32 bit up counter X 1 is selected Ikpps or 10kpps can be selected When the 32 bit up down counter is selected the speed selected depends on the pulse count method The speed selections are as follows Flex Network High Speed Counter Unit User Manual 4 3 Chapter 4 Functional Specifications Pulse Count Input Tvpe Method Differential Input Line Drivers DC Input Open Collector l Phase 1 Multiplication 50kpps or 200kpps 1kpps or 3kpps 2 Phase 1 Multiplilcation 50kpps or 200kpps 1kpps or 3kpps 2 Phase 2 Multiplication 25kpps or 100kpps 0 5kpps or 1 5kpps 2 Phase 4 Multiplication 12 5kpps or 50kpps 0 25kpps or 0 75kpps Ge re When using the 16 bit up counter X 2 the measureme
15. Counter Upper limit Lower limit Command Send CMD Command Complete Check STA bit 13 Depending on the driver used when the next Rina Counter command is Check new Ring Counter value RD 9 issued this will Value turn OFF A y N m Important The Flex Network Driver contains the RESET signal All setting and reset ting of all other signals is performed via the user s software The above procedures describe writing a Comparator Ouput Value to the FN HC unit However while entering the above data is possible it does not provide functionality for this feature To use the above data for the Comparator Value Count Up Output use the following Comparator Output Enable Changeover to enable output Comparator Output Enable Changeover Enable RUN Command CTL CTL bits 8 9 Disable aN Perform this code in Compara Note tor Output Enable Changeover NU RUN Command Setting Mode P4 Output High Speed Counter Operation i 4 Enable Processing Completed At a communication speed of 6Mbps with 63 nodes Stations allow at least 5ms for RESET to turn all Comparator Outputs OFF 8 nodes would be approx Ims 5 8 Flex Network High Speed Counter Unit User Manual Chapter 5 Data Settings Cam Switch Dog Value Write amp Direction Change and Enable Disable Changeover Settings 1 Change to Setting Mode Setting Mode CTL bits 14 15 RUN Mode 2 D Status Check Set
16. ERR The communication cable has not been connected correctly or TR and TR have been transposed The communication cable has been disconnected or has short The High Speed Counter unit is de circuited defective Please refer to the tables in the following pages Reconnect any disconnected cables Chapter 3 Installation and Wiring e To minimize the amount of system downtime Pro face recommends that you prepare Flex Network unit substitutes in case of unexpected errors or problems 6 10 Flex Network High Speed Counter Unit User Manual Chapter 6 Problems and Solutions If you cannot find the source of the problem in this section s Troubleshooting flowcharts the High Speed Counter unit itself may be the problem Use the following table to take the appropriate problem solving measures B FN HC Unit Troubleshooting Checklist Is the operation mode setto RUN Mode 105 in amp L IO Status Cannotwrite set value correctly 106 in amp L IO Status Does the previous Command value remain in CMD has the value not cleared to 0 Does the GP displayan error Are A Phase B Phase and PLS1 2 wired correctly Is voltage directly applied Does not to pulse inputterminals perform count operation 104 in L_10Status Is the operation mode setto Setting Mode Has an overflow error occurred Setthe RUN Mode Setting Mode switch Control bits 14 15 to ON Failed to
17. GLC2000 Series GLC2500 TC41 24V GLC25005eres GLC2S00T i TCAL 200 GLC2600 TC41 24V GLC2600 Series GLC2600T TCA ON LC150 BG41 FLEX 24V LT Series GLC150 BG41 XY 32KF 24V GLC150 S C41 XY 32KF 24V LTTypeC GLC150 BG41 RSFL 24V GP 3300 Series AGP 3300L JAGP3300 Ll D24 FNIM AGP 3300T AGP 3300 T1 D24 FN1M GP 3400 Series AGP 3400T AGP3400 T1 D24 FN1M GP 3000 S eries AGP 3500 T1 D24 FN1M P AGP 3500T GP 3500 Series GP 3500 AGP3500 TLAF FNIM l l AGP 3600 T1 D24 FN1M GP 3600 Series AGP 3600T AGP 3600 TLAF FNIM Package Contents B Flex Network High Speed Counter Unit 1 FN HC10SK41 LC LT GP Installation B Flex Network High Speed Counter Unit Installation L Guide English Japanese 1 Sr The Flex Network High Speed Note Counter Unit User Manual is sold separately Special care and attention have been given to the packaging of this unit However if any of the items are damaged or missing please contact your local distributor immediately for prompt service Flex Network High Speed Counter Unit User Manual 7 Preface Driver The driver for the Flex Network Unit is required in order to use the unit For GLC2000 series and LT series You can select the Flex Network Driver via GP PRO PBIII C Package Pro Control Editor or LT Editor If the selection of the appropriate unit s name does not appe
18. Panel Drill installation holes in the panel according to the dimensions given below and use M4 screws to attach the unit A torque of only 1 0 to 1 3Nem is sufficient Unit mm in I O unit center I O unit outline W 24 5 0 0890 18 DIN rail i i e l l center 2 i Lt 35 0 1 38 189 16 1 0 74 18 K U 48 1 to 50 3 1 89 to 1 98 50 3 1 98 Ni 98 4 to 100 6 3 87 to 3 96 bl 98 48 700 g oy vy 9 3 96 S 50 3 4 7 95 t Check that the FN HC unit is installed horizontally If it is not correctly hu installed it mav overheat and cause a malfunction important Flex Network High Speed Counter Unit User Manual Chapter 3 Installation and Wiring 3 2 Wiring A WARNING To prevent an electric shock prior to wiring the FN HC unit be sure that the main power supply is turned OFF 3 2 1 Connecting the Flex Network Communication Cable Use jumper wiring between the distributed Flex Network units T type connections are not possible Pro face recommends that the following cables be used FN CABLE2010 3 NS remos JFILCABLEZOSD 31 MS i FN CABLE2200 31 M5 The cable should be made as shown below Blue TR OTR White TR Shield SLD A The shield line should either be taped or covered with a plastic tube l Also since the FN HC unit has no shield SLD line be sure to connect Important this line to an insulated or
19. Preset Setting When the P SET Bit turns ON the already set Preset Value is transferred ta the Current Value 4 PSET STAX AJ CTLXEI 4 n y GD Off On Off Reset Setting When the RESET Bit turns ON the Ring Counter Lower Limit Value is transferred to the Current Value 4 RESET STAXE4 CTLXDI al ri D OR On Off Command Receiving Flag Reset 4 STAX I3 CMD_ON i i of diff omd rat GMDON STAXIISJ TON ii ii IN a Oif Off 100PT ET D Input Parameter Input the Ring Counter Lower Limit Value and Upper Limit Value the Preset Value DatalU Ring Counter Lower Limit Value gt 100 variable Data l Ring Counter Upper Limit Value gt 1000 variable Data Preset Value gt 500 tvariable Moy MOV MON 7 EN DN EM DN EN DNI 100jiN OUT Datal0 1000jIN OUT Data 1 500 M OUT Datal2 1000 10000 5000 Input Command F arameter Parameter Setting for writing the Ring Counter Lower Limit Value and Upper Limit Value and the Preset Value to the high speed counter unit PARAMETER O Parameter of the command to be written for writing the Ring Counter Lower Limit Value ta the high speed counter unit gt 3 invariable PARAMETER I Parameter of the command to be written for writing the Ring Gounter Upper Limit Value to the high speed counter unit gt 4 invariable PARAMETER 2 Parameter of the command to be written for writing the Preset Value to the high speed co
20. Ring counter Upper Limit or Lower Input of Ring Counter Upper Limit Limit WD Integer or Lower Limit Integer Since the upper limit and Note lower limit cannot be in 3 Counter 1 Lower limit put atthe same time you 4 Counter2 Upper limit will need to repeat certain o operations 5 Counter 2 Lower limit 4 6 Counter 2 Upper limit Ring Counter Upper limit Lower limit 0 Clear Command Send CMD a Command Complete Check Status A bit 13 Depending on the driver used when the next inr command is Check new Ring Counter value RD Ring Counter issued this will Value turn OFF 1H The Flex Network Driver contains the RESET signal All setting and reset m ting of all other signals is performed via the user s software Important Flex Network High Speed Counter Unit User Manual 5 7 Chapter 5 Data Settings Comparator Output Value Enable amp Disable Changeover Settings 1 Change to Setting Mode CTL bits 14 15 Setting Mode RUN Mode 2 Status Check Setting Mode 6 Reflected in Status STA bits 14 15 RUN Mode STA 3 Write Comparator Output Value WD Comparator Output Value Integer Since the Counter 1 Compara tor Output value and the Note Counter 2 Comparator Output value cannot be written at the same time you will need to re peat certain operations Comparator Output value Command Send CMD 0 Clear Ring
21. Value Write Flag to ON the Preset value Ring lower and upper limit values are read into the FN HC unit Next turn the Counter Start Flag ON when vou wish to begin counting When vou want to make the current value the Preset Value turn the Preset Command Flag ON To use the Reset feature turn the Reset Flag ON A 1 Ring Counter Function Program Example B I O Configuration GLC2000 LT Series 3 Configure 1 0 it View Help Network Driver JID I Speed BMbps Close S Mo 1 FN HCTDOSE 32bitlIpCounter L STASTA 16400 t1 1 oj Eres L 6 CTLCTL 15384 E w 1 1 1 IL 88 CMD CMD 3 20W1 1 2 I 8 RD RD 4096 2IW1 1 3 Adal I 6 wD wD 1000 2OW114 E Cn ci d IW1 1 5 Setup Remome Map Unmap lt GP3000 Series gt EB FLEXNETWORK ms ICF FLEX NETWORK DriverllD 1 Name Variable IEC Address E BE S No 1 FN HC10SK he STA STA cw 1 1 0 i CTL 20W 1 1 1 CMD 0 1 1 2 RD w 1 1 3 wD QW1 1 4 cya 2017 5 Flex Network High speed Counter Unit User Manual A 1 Appendix B Logic Program Example for GLC2000 LT Series 1 START Run Mode gt Setting Made When the Setting Bit turns ON Run Mode changes to Setting Mode Setting Made Setting CTLXD 4 2 ID Off On Setting Mode gt Run Mode When the Run Bit turns ON Setting Mode changes to Run Made Run Made A RUN CTLHD 4 3 Pl Rt Off On
22. Wiring Note To minimize the amount of system downtime Pro face Ne recommends that you prepare Flex Network unit substitutes in case of unexpected errors or problems 6 4 Flex Network High Speed Counter Unit User Manual Chapter 6 Problems and Solutions If you cannot find the source of the problem in this section s Troubleshooting flowcharts the High Speed Counter unit itself may be the problem Use the following table to take the appropriate problem solving measures B FN HC Unit Troubleshooting Checklist Is the operation mode setto RUN Mode 844 in HOST ATUS 845 in HOST ATUS Does the previous Command value remain in CMD has the value not cleared to 0 Does the GLC display an error Are A Phase B Phase and PLS1 2 wired correctly Is voltage directly applied to pulse inputterminals Is the operation mode setto Setting Mode 843 in OSTATUS2 Setthe RUN Mode Setting Mode switch Control bits 14 15 to ON Failed to write initial set value Either STOP and RUN the controller or turn the High Speed Counter unitOFF and then ON Ifthe condition is the same the communication cable maybe disconnected or improperly connected orthe High Speed Counter unitmay have failed Failed to write set value Write set value again Ifthe condition is the same the communication cable maybe disconnected or improperly connected orthe High Speed Counter unitmay have failed Check the val
23. closed terminal connector Use the following type of crimp terminals Unit mm in 3 8 or less 0 15 5 2 or more 0 20 4 6 0 or less Von 0 24 PE m z 3 2 or more 0 13 A 4 N Crimp terminals should be either taped or covered with a plastic tube Important La e The required torque for securing ring terminals is 0 6 to Note 1 0 N m o Up to 2 terminals can be connected Flex Network High Speed Counter Unit User Manual 3 3 Chapter 3 Installation and Wiring B Flex Network System Wiring Layout The following diagram illustrates the wiring layout used for the Flex Network Communi Sattor E GEENE FN X16TS41 FN XY08TS41 FN XY08TS41 S No 1 S No 2 S No 31 FN X16T841 FN XVO8TSA1 FN XYOBTS41 Flex Network Communication TR TR SLD TR TR SLD TR TR SLD VE amig H ee CH1 MAN High Speed Counter Unit FN YOBRLA1 lEN HC10SK44 l FN XY08TS41 S No 32 s No33 l S No 63 FN YO8RL41 FN HC10SK41 FN XVO8TS41 i TR TR SLD TR TR l TR TR SLD AE ik 1 w H Connector IN i E CH2 m ux The FN HC unit has no shield terminal SLD Be sure to connect an external insulated intermediate terminal La The number of nodes used by the FN HC unit is 8 Thus a Note regular FN unit connected after the FN HC unit must use a number that is 8 higher than the FN HC unit s For
24. or lower Maximum 1ms Maximum 1ms None 0 1mA or lower 2 4 Flex Network High Speed User Manual Chapter 2 Specifications 2 3 Input Output Circuit This section explains the I O connection see circuit diagram below for the FN HC unit aN If the FN HC unit s power lines and output lines and the sen Note sor power lines seem to be receiving excessive levels of field noise be sure to separate the power and signal lines B FN HC Unit Connection Diagram from Rotary Encoder FN HC Unit OV DC24V rH 24V L OUT1 3 pee A B L OUT2 ja il O COM h FAQ At i J Rotary A d T Encoder T Line rae B 1 Driver B I Z NER SG bu Rotary Encoder i PLSI A Phase nx Open 9 PLS2 B Phase 225 Collector tek oo I i RST1 PK pip Lt MRI l COM I The FN HC unit s input line is not isolated When connecting this unit to a line driver that is not isolated be sure to connect the signal ground SG terminal 2 Line Driver CM A A Phase B Phase A Phase B Phase GND SG terminal 3
25. power ON OFF IF the problem repeats check if the data transfer cable is either cut the connector is loose or if the FN HC unit is damaged Match the inputtype of pulse with the pulse inputtype in the I O configuration Correctthe calculated speed settings in the I O configuration so as to correspond with the maximum speed Check pulse shape with a synchroscope If itdoes not match specifications enter the correct pulse shape Use a twist pair shield cable for differential input wires If the shield line is not grounded ground it Protectfrom noise Use an independentline for pulse inputwires T he pulse inputline and the power line should be separated by more than 15cm When the count values are different a hardware error exists Please contact your local distributor 6 6 Flex Network High Speed Counter Unit User Manual Chapter 6 Problems and Solutions 6 3 2 Error Code List for GLC2000 LT Series B System Design Errors 806 S No is duplicated in a single axis positioning unit B Initialization Errors 83 Analog unit setting error B Runtime Errors 841 Error disconnect malfunction among connected I O units Error disconnect malfunction in analog inputunit Input range setat4 20mA Error in the High Speed Counter unit Use a command to referto the units error code details m High Speed Counter Unit Errors Initial error in the High Speed Counter unit Comm
26. unit can perform simultaneous external output Once the external output is produced the unit will latch will retain the output until the Reset or Preset command is used A The Comparator Output setting must be entered in the Write Data 1 importa register Explanation When the FN HC unit s current value matches the FN HC unit s user specified previ ouslv set count value Comparator Output is produced Since there is no effect from the GLC s scan time high precision high speed times as small as Imsec can be used Using the Comparator Output function requires that bit 8 and bit 9 of the Control CTL register be turned ON Comparator Output Function Example In a factory processing system the manufacture of a product corresponds to the comparator output in each processing operation 1 Material is moved via the motor 2 The encoder gives the current value of the pulse which corresponds to the current position ofthe material 3 When the material moves into its specified position the High Speed Counter unit produces the comparator output Material Encoder Flex Network High Speed Counter Unit User Manual 4 5 Chapter 4 Functional Specifications Operation of Comparator Output Function Comparator Output RUN Mode Setting Mode ON when the Comparator Output is set to 100 Switch Control CTL bit 14 15 oFF Y Comparator Output Enable ON 1 Switch Control CTL bit 8 9 OFF R
27. 1 D1 CMD Write the settings Program for writing the already set parameter to the high speed counter unit Set Un STA I3 CMD_ON Moy Set_On 114 li l qu 63 Daa s1 Di wD MOW CMD ON PARAMETER 51 vijemo 8 MAIN END 77 A 6 Turn each ON with the switches or the programs on the screen 2 Simultaneously Comparator Output of Counterl is enabled 3 Data Setting Value of Comparator Output of Counterl variable PARAMETER Parameter of the command to be written for writing the setting value of Comparator Output of Counterl to the high speed counter unit gt 7 invariable 4 When the Write Bit turns ON the program for writing Parameter to the high speed counter unit operates Flex Network High speed Counter Unit User Manual Appendix A 3 Cam Switch Output Function Program Example B I O Configuration GLC2000 LT Series 3 Configure 10 File Edit View Help STASTA 6 CTLCTL I 63 CMD CMD I E RD RD E WD WD L 6 e lex Network Driver ID I Speed BMbps S Ho 1 FM HCTOSE 32bitUpDownCounter 758 IW1 1 0 766 XQw 1 1 0 QW1 1 2 4096 IW1 1 3 2000 20w 1 1 4 B IW1 1 5 Mrmaps GP3000 Series EB FLEXNETWORK aS ICF FLE NETWORK Driver ID 1 Name Variable EB S No 1 FN HC10SK B STA CTL CHD RD wo VI IEC Address Iw 1 1 0 tw 1 1 1
28. 41 displayed 6 3 2 Error Code List for GLC2000 LT Series The Flex Network unit is defective Is the I F unit s status LED RUN lit Contact your local distributor for service Flex Network High Speed Counter Unit User Manual 6 3 Chapter 6 Problems and Solutions l YES Is the Flex Network The Flex Network unit is defective unit s status LED Contact your local distributor ERR lit immediately Perform self diagnosis via the GLC s Can Offline Error S No Display function the system Pro Control User Manual enter OFFLINE mode with Flex Network Driver the logic program LT Editor Operation stopped Manual Logic Program Edition Flex Network Driver Are all connected The connected High Speed Counter High Speed Counter unit s power has not turned on Turn units status LED the power ON The following causes are possible The dip switch or S No switch has not been set up correctly commu nication speed terminating resistance S No settings the High Speed Counter unit s status LED ERR The communication cable has not been connected correctly or TR and TR have been transposed The communication cable has been disconnected or has short The High Speed Counter unit is a p circuited defective Please refer to the tables in the following pages Reconnect any disconnected cables Chapter 3 Installation and
29. 5 Dog 1 LowerLimitofCam Swich 0 OOA M86 Dog 1 UpperLimitofCamSwichT 0 on 13985 Dog 2LowerLimitofCamSwich 0 Och JMOMCAT Dog UpperLimitofCamSwichI 0 BO e0 Dog 3LowerLimitofCamSwich 0 LOEN 2E Dog 3 UpperLmitorCam swih 0 BON 38h Dog4LowerlmitorCam swih 0 ISO 44805 Dog 4UpperLimitofCamSwich 0 Tam MSO Dogs LowerLimitofCamSwich 0 Team 146 92h Dog5 UpperLimtofCam swichi 0 Bam O Dog6 LowerLmitorCam swih 0 2o 48894 Dog 6 UpperLimitofCam Swich 0 CIUS MS89h Dog LowerlmitorCam swih 0 220m 150895 fpog7UpperLimitorCamSwithIT 0 Bam 51875 Dog LowerLimitofCamSwich 0 Data JISZGMI DogBUpperlimofCamSwih 0 1 Available only with the 16 bit up counter X 2 Description Initial Value 2 Available only with the ring counter function 3 Available only with the 16 bit up counter X 2 or the 32 bit up counter 4 Available only with the 32 bit up down counter y Be sure to set the Cam Switch Output Range so that the dog s lower limit 7 and upper limit values have at least three 3 seconds gap between them important 5 4 Flex Network High Speed Counter Unit User Manual Chapter 5 Data Settings Command List cont Read a TO SEHR 7 1Bh 1155 9Bh Dog2 Lower Limit of Cam Switch 2 8 1Ch 156 9Ch Dog2
30. DC24V P s NM 2 5W or less Consumption In rush Current 15A or less koltage AC500V 20mA for 1 min between 1 0 and earth terminals Endurance insulation DC500V at10M Q or higher between I O and earth terminals Resistance 2 1 2 Environmental Ambient Temperature Ambient Humidity 30 RH to 95 RH no condensation Level RH 1 Storage Humidity 30 RH to 95 RH no condensation Level RH 1 Air Purity Dust _ 0 1mg m or less non conductive levels Atmosphere 800 hP a to 1114 hPa 2 000 meters or lower Pressure IEC61131 2 J IS B 3501 compliant W hen vibraton IS NOT continuous Vibration 10Hz t 57Hz 0 075mm 57Hz to 150 Hz 9 8m s Resistance W hen vibration IS continuous 10Hz to 57Hz 0 035mm 57Hz to 150 Hz 4 9m s X Y Z directions for 10 times 80 min IEC61131 2 JIS B 3501 compliant 147mjs for 11ms in X Y Z directions 2 times each Noise Immunity Noise Voltage 1000Vp p via noise P ulse Duration lus simulator Arise Time 1ns Electrostatic Discharge Contact dis charge of 6kV IEC 61000 4 2 Level 3 Immunity Shock Endurance Flex Network High Speed User Manual 2 1 Chapter 2 Specifications 2 1 3 Structural E Protection Equivalent to IP 20 Lic d Installation method 35mm 1 38 in DIN railing or screw installation Cooling Method Natural air circulation Wem 150g orless External l W 108mm 4 25 in x H 45mm 1 77 in x D 49mm 1 93 in Dimensions
31. Digital Human Machine Interface Pro face Flex Network High Speed Counter Unit User Manual Agia Digital Electro Preface Thank you for purchasing the Pro face s Flex Network High Speed Counter unit hereafter referred to as FN HC unit or unit The unit is designed to be used with Pro face s Graphical Logic Controller GLC Series LT Series and GP3000 Series FLEX NETWORK board type hereafter referred to as GLC as a remote I O system This manual explains the overall features and specifications of the unit as well as its installation procedures Please be sure to read this manual thoroughly to understand the correct and safe usage of this product and its features lt Note gt It is forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of the Digital Electronics Corporation The information provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions please contact the Digital Electronics Corpo ration and inform us of your findings Please be aware that Digital Electronics Corporation shall not be held liable by the user for any damages losses or third party claims arising from the uses of this product All Company Manufacturer names used in this manual are the registered trademarks
32. E 2 1 eNNCME cii MM 2 3 2 2 Performance Specifications secs ee cisensu nv IM UY ER EEXDIEE FEN QU FIN Ee CY tuti sin 2 3 2 2 1 Performatice Specifications ise nto nio irse uns aei 2 2 2 2 2 Data Transfer Settings Flex Network Specifications 2 3 2 2 3 Input Output SpeciHcatlons uice ertet Ie RO d 2 5 2 3 Tnput Qutput CI Cut f 2 5 2 4 Part Names and Features s sesecazzisnesnsiznzennzzisesonsztntestizsnssasesazennszto setee 2 7 2 4 1 Flex Network High Speed Counter Unit 2 7 2 5 Dimensions ie ig riedet ea 2 10 2 5 1 Fiex Network High Speed Counter Unt esee 2 10 CHAPTER3 INSTALLATION AND WIRING no SNMP 3 1 3 1 1 Flex Network High Speed Counter Unit Installation Removal 3 1 3 2 WINNA qee saiia 3 3 3 2 1 Connecting the Flex Network Communication Cable 3 3 2 2 2 Connecting this Power Cond sisien 3 4 3 23 General Cattoi a ea lt aia 3 5 Flex Network High Speed Counter Unit User Manual CHAPTER 4 FUNCTIONAL SPECIFICATIONS 4 1 Operation MODE sss cesses seccisscnnsesescincssesinencevocesssoavieavevssavansseecesssonessanesss 4 2 KUN UOMS ssscssscscssccsessscesssetsssesasessocssosnssevesessoscesssosevesessccsscssosessssssoosseasese CHAPTERS5 DATA SETTINGS 5 1 Flex Network Driver Settings ssresesenesonnesenzznsonnnneeenznenenenenanznenenea 5 2 Data Set ings ascciscisscictsssasciessincicopsiceccosivect
33. ESET CTL bits 0 1 Count Input Ju n Comparator Output 198 99 400 401 At a communication speed of 6Mbps with 63 nodes Stations allow at least 6ms for RESET to turn all comparator outputs OFF nodes would be approx 2ms Comm Output delay B Cam Switch Output Function both Linear and Ring Counters The High Speed Counter unit performs external output only when its count value is set within the range of a cam switch s dog Two 2 imaginary cam switches operating via software can be used Each switch can set up to eight 8 dogs RUN Mode ON Setting Mode Switch Control CTL bit 14 OFF Count Input ju lu Up to 8 ouput settings can be used for each cam Cam Switch 1 Output OFF Cam Switch 2 Output ON OFF 1 2 50 is 52 i53 54 55 401102 103 104 405 106 107 108 Cam Switch 1 Setting Example Output Range 1 Cam switch 1 Output Dog 1 Lower limit 51 Upper limit 54 2 Cam Swtich 1 Output Dog 2 Lower limit 104 Upper limit 106 Cam Switch 2 Setting Example Output Range 1 Cam switch 2 Output Dog 1 Lower limit 50 Upper limit 53 2 Cam Swtich 2 Output Dog 2 Lower limit 101 Upper limit 103 3 Cam Swtich 2 Output Dog 3 Lower limit 107 Upper limit 108 Sr When counting up during reverse movement reaching the Note upper l
34. Iw 1 1 2 1 1 1 3 tw 1 1 4 lw 1 1 5 Flex Network High speed Counter Unit User Manual A 7 Appendix B Logic Program Example for GLC2000 LT Series 1 START Fun Mode gt Setting Mode Screen Change When the Setting Bit turns ON Run Mode changes to Setting Mode Setting Mode Setting oTLXD4l zi Sub Off Off Setting Made gt Run Mode Screen Change When the Run Bit turns ON Setting Mode changes to Run Mode Simultaneously GW GOW Direction of Gam Switch 1 is enabled Run Made RUN CTL X I 4 3 Pt BM Off Off GTL X 8 AM On GTLXIB SSM On Command Receiving Flag Reset STA RD 3 CMD ON 4 Lt f Ott Off cmdrst GMDON STAX I3 TON 1 tai IN a of off 10000 PT ETJO Input Parameter Input Cam Switch 1 s Lower Limit Value and Upper Limit Value Datalll Parameter of Cam Switch 1 s Lower Limit Value gt 1000 variable Data 1 Parameter of Gam Switch 1 s Upper Limit Value gt 2000 variable MOV MOV 5 EN DN EN DN 1000 IN OUT Data 0 2000 IN OUT Data 1 1000 2000 Input Command Parameter Parameter Setting for writing the Cam Switch 1 s Lower Limit Value and Upper Limit Value to the high speed counter unit PARAMETERIM Parameter of the command ta be written for writing the Gam Switch 1 s Lower Limit Value to the high speed co
35. Network two channels are available CH1 and CH2 Each channel outputs the same data and either can be used for data transmission No software setup is required The maximum number of connectable nodes when using a single channel is 31 and when using a second channel the number increases by 32 to a total of 63 When conecting the FN HC to the Flex Network each unit connected A will use 128 bits of GLC memory equivalent to 8 I O nodes The maxi L mum number of connectable nodes see above therefore differs Important from the maximum number of connectable units The Flex Network uses high speed data transfer technology and if a cable used for data transfer is not the same as that specified in this document network data transfer performance cannot be guaranteed Thus be sure to use only the cable s recommended B With One 1 Channel Flex Network Units Flex Network I F a gt Maximum cable length 200m 6Mbps 100m 12Mbps Maximum No of nodes 31 GLC Flex Network High Speed Counter Unit User Manual 1 1 Chapter 1 Installation B With Two 2 Channels Flex Network Unit Channel 1 Flex Network I F Channel 2 Maximum cable length 400m 6Mbps 200m 12Mbps Maximum No of nodes 63 31 32 Ce When using two channels up to 32 nodes can be connected XNA toeither channel B Standard System Desig
36. Setting Mode Switch Counter 1 0 RUN Mode 1 Seting Mode RUN Mode Seting Mode Switch Counter 2 Rte Requests RUN Mode or Seting Mode for Counter 1 Requests RUN Mode or Setting Mode for Counter 2 0 RUN Mode 1 Setting Mode n DEN DEN Le oar When the process has completed the Reset and Preset te commands will turn OFF Bits 8to 11 are available only while the unit is operating in Setting Mode e Reserved locations cannot be used Even when bits 8 to 11 are disabled in setting mode output is not turned OFF The Reset and Preset commands will turn output OFF 5 3 Chapter 5 Data Settings B Command Register CMD Used when data is written to the High Speed Counter unit or when the unit s data is read This register is used together with either a WD or RD register Prior to using a command be sure to confirm that the FN HC is in Setting Mode Each command is requested once If a command needs to be repeated repeat the command s request for the desired number of times Example When writing a Preset value enter 1 as the CMD When reading a Preset value enter 129 as the CMD The following commands are use in the same way Write Read Command Command Orn oem Preeto 3 20m 130825 fPresetvalue Couer o OTR 356m Comparator Ouiputvalue Couer 0 oan 36895 Comparator Ouiputvalue Couver2 0 Bom 13789
37. TER 0 Parameter of the command to be written for writing the Cam Switch I s Lower Limit Value to the high speed counter unit gt 9 invariable PARAMETERJI Parameter of the command to be written for writing the Cam Switch I s Upper Limit Value to the high speed counter unit gt 10 invariable 5 When the Write Bit turns ON the program for writing Parameter to the high speed counter unit operates 6 Program for writing the already set parameter to the high speed counter unit Continuous WRITE using array variables Flex Network High speed Counter Unit User Manual A 9 Memo A 10 Flex Network High speed Counter Unit User Manual
38. Upper Limitof Cam Switch 2 9 1Dh 1157 9Dh Dog 3 Lower Limit of Cam Switch 2 TIER TFH 2 20h 160 A0h Dog 4 UpperLimitof Cam Switch 2 D ie 0 0 0 0 O 0 3 2th f161 Alh Dog5lowerLimitofCamSwich2 0 p 0 EK NEM ES LE 0 0 EN 0 p er iid Command 5 19h 6 1Ah iim mam 4 22h 162 A2h Dog5 Upper Limitof Cam Switch 2 5 23h 163 A3h Dog6 Lower Limit of Cam Switch 2 6 24h 164 A4h Dog 6 Upper Limitof Cam Switch 2 TSA BTh ETAT SETAR O O Haj paj m mA 9 27h 0 28h 54 FEh rror Code Read 55 FFh Version Read 1 Available only with the 32 bit up down counter Ben JI p ho ie m Important After turning the FN HC unit s power OFF all write data is reset to its initial values In this case be sure to reset all write data Be sure to set the Cam Switch Output Range so that the dog s lower limit and upper limit values have at least three 3 seconds gap be tween them B Read Data Register RD Enabled in Setting Mode Stores data when the command to read data from the High Speed Counter unit is entered Also stores data written after the command to write data to the High Speed Counter unit is entered B Write Data Register WD Enabled in Setting Mode Stores data before the command to write data to the High Speed Counter unit is entered B Current Value CV1 Normally used to store the current co
39. a 0 Ring Counter Lower Limit Value 100 variable Data 1 Ring Counter Upper Limit Value gt 1000 variable Data 2 Preset Value 500 variable Flex Network High speed Counter Unit User Manual 3 Parameter Setting for writing the Ring Counter Lower Limit Value and Upper Limit Value and the Preset Value to the high speed counter unit PARAMETER 0 Parameter of the command to be written for writing the Ring Counter Lower Limit Value to the high speed counter unit gt 3 invariable PARAMETER I Parameter of the command to be written for writing the Ring Counter Upper Limit Value to the high speed counter unit gt 4 invariable PARAMETER 2 Parameter of the command to be written for writing the Preset Value to the high speed counter unit gt I invariable 4 When the Write Bit turns ON the program for writing Parameter to the high speed counter unit operates 5 Program for writing the already set parameter to the high speed counter unit Continuous WRITE using array variables A 3 Appendix A 2 Comparator Output Function Program Example B I O Configuration GLC2000 LT Series 3 Configure 1 0 File Edit View Help x Network Driver ID tt1 Speed EMbpsl i S Mo 1 FN HCIOSE 32bitUpCounter e a STA STA 272 IW1 1 0 L 6 CTLCTL 256 I OWT1 1 Bi CMD EMD XQ w1 1 2 I 2 RD RD 100 Iw 1 1 3 I 9 wo wD 100 20W 1 1 4 DA OI B4 IW1 1 5 Unmap
40. ar in the I O Configuration I O Unit Settings area you will need to update the driver file You can download the latest driver from Pro face s web site URL http www pro face com For GP3000 Series You can select the Flex Network Driver via GP Pro EX as an I O driver UL c UL CSA Application Notes The FN HC10SK41 is a UL c UL CSA listed product UL file No E220851 This unit conforms to the following standards E UL 508 Industrial Control Equipment E CAN CSA C222 No 1010 1 MEASUREMENT AND CONTROL EQUIPMENT Safety requirements for electrical equipment for measurement and laboratory use FN HC10SK41 UL Registration Model 2980051 01 lt Cautions gt e The FN HC must be a built in component of an end use product e If the FN HC is mounted so as to cool itself naturally be sure to install the unit in a vertical upright panel using either a DIN rail or the installation screw holes e The power unit attached to the FN HC should be a UL c UL CSA approved Class 2 power unit or a Class 2 transformer 7 If a single power supply is used to power the GLC or multiple Flex Network units design the wiring so the sum of the Flex Network unit s consumption current and the total load current does not exceed the Class 2 power unit or the Class 2 transformer s rating CE Marking Notes The FN HCIOSKAI is a CE marked product that conform to EMC directives EN55011 class A and EN61000 6 2 For detailed CE Mark
41. aste disposal laws Flex Network High Speed Counter Unit User Manual 5 Preface General Precautions B To Prevent Unit Damage Avoid storing or operating this unit in either direct sunlight or excessively dusty or dirty environments Because this unit is a precision instrument do not store or use it in locations where excessive shocks or vibration may occur Avoid covering this unit s ventilation holes or operating it in an environment that may cause it to overheat Avoid operating this unit in locations where sudden temperature changes can cause condensation to form inside the unit Do not use paint thinner or organic solvents to clean this unit Flex Network Unit Models Flex Network units allow the GLC to communicate via a Flex Network system The Flex Network unit model numbers are listed as follows Nod l Pera ee VM DIO UnitUser Manual Flex Network FN XY32SKS41 4 2 Channel Analog Unit Analog Unit N ADO4AH11 Analog Unit User Manual N DA04AH11 Single Axis Positioning Unit N PC10SK41 4 Single Axis Positioning Unit User Manual This Manual N PC10LD41 High Speed Counter Unit FN HC10SK41 Flex Network High Speed Counter Unit User Manual Preface Compatible GLC Units The following GLC units can be used with the Flex Network units GLC LT and GP are referred to collectively as the GLC in this manual Family GLC2300 TC41 24V GLC2300 LGA1 24V LC2A00 TCAL 24V G
42. cation Speed 6 Mbps ooon Station Number S No 0 12 34 Output Hold Non Hold H 12 B Station No Switch Designates the second hex digit of the FN HC unit s S No C Terminator Turns the termination resistance feature ON or OFF TERM OFF ON D Status LED Indicates the following conditions PWR Green Power ON when poweris turned O N Erit ON when communication error occurs OFF when communication is normal t ON when Cam Switch 1 Outputis ON OUT1 Green Counter1 ON when Counter 1 Comparator outputs Comparator Output ON when Cam Switch 2 Outputis ON OUT2 Green Counter2 ON when Counter2 Comparator outputs Comparator Output ewicew Green Rotating Direction UM GUURQ C NORODNGER TOUR OE 3 OFF during CCW reverse rotation a RST1 Oran ON when ON when Resett inputison Counter 1 e External Reset RST2 Oran OFF when Reset2 inputis ON Counter 2 E DIN Rail Attachment Hook Use to attach the FN HC Unit to the DIN rail Flex Network High Speed User Manual 27 Chapter 2 Specifications IN U m Important E Output Hold Settings Dip Switch 1 N 6 Output Hold OFF Dip Switch 1 12 3 4 H 12 Output Hold ON Output Hold ON Hold When a communication error occurs the unit will HOLD the previously received cam and comparator outputs and the current value of the counter When the next cycle is performed and the next command is successfully received the output will then be changed
43. ecevsescecnsevedecssvessiecsuasiectaseseies CHAPTER6 PROBLEMS AND SOLUTIONS 6 1 Prior to Troubleshooting ooo roo reno orto tito aepo e ae PF eese r eterne ee en eee 6 1 6 2 Error Code Display sscissccicsiseccsssiisscascsissiaccisscancesicsacsstiscssssntisiaastaccancess 6 2 6 3 Troubleshooting for GLC2000 LT Series 6 3 6 3 1 Troubleshooting Checklist for GLC2000 LT Series 6 3 6 3 2 Error Code List for GLC2000 LT Series 6 7 6 4 Troubleshooting for GP3000 Series eere eere eene eren 6 8 6 4 1 Troubleshooting Checklist for GP3000 Series 6 8 6 4 2 Error Code List for GP3000 Series conie cotone trn niei 6 12 APPENDIX A 1 Ring Counter Function Program Example A 2 Comparator Output Function Program Example A 3 Cam Switch Output Function Program Example Flex Network High Speed Counter Unit User Manual Co Preface Essential Safetv Precautions This guide contains a varietv of safetv markings for safe and correct operation of the FN HC unit Please read this installation guide and anv related manuals care fully to fully understand how to correctly use the FN HC unit s functions B Safety Symbols Please pay attention to these symbols and follow all instructions given The safety symbols and t
44. eck and before troubleshooting for the cause s of aunit s problem be sure to check the following items Is the correct power voltage supplied to the GLC and Flex Network units Is the power supplied to the GLC and Flex Network units within the allowable voltagerange Are all connected cable wiring and connections communication cable I O cable secure and correct Are any Flex Network unit terminals loose or disconnected Are all Flex Network unit switches S No switch dip switch terminal switch set correctly Is the required communication cable being used Flex Network High Speed Counter Unit User Manual 6 1 Chapter 6 Problems and Solutions 6 2 Error Code Display By displaying an error code on the GLC screen with using the system variables that indicate the I O driver error codes troubleshooting can be performed quickly System Variable GLC2000 LT Series 380 Status GP 3000 Series 31 lOStatus Note For GP3000 series an error code is displayed in the system window on the GP screen without using the system variables The following is an example of an error code display application B Example Application 1 Create an I O System Diagnosis button 2 Create a ladder logic program that displays the system status as an error code when the System Diagnosis button is pressed Line Monitor Maintenance Production Control Document Control Progress Monitor System Dia
45. ed setting status is read when the FN HC unit is B turned ON To change this setting turn the FN HC unit OFF change the important Setting and then turn the unit ON again B S No Station Number Setting Dip Switches 3 4 Station numbers from 1 to 63 are set in hexadecimal 01h to 3Fh The factory setting is 0 The hex upper digit is controlled by the ON OFF settings of Dip switch 3 and 4 and the lower digit is set via the S No 0 to F setting N 6 ON The arrow s tip EJ indicates the H 12 94 OFF position Dip Switch 3 Dip Switch 4 S No Setting Example S No Station No Dip Switch S No Station No Switch S No 1 01h S No 16 10h S No 63 3Fh A The S No setting status is read when the FN HC unit is turned ON To H change this setting turn the FN HC unit OFF change the setting and then Important turn the unit ON again E Termination Settings This setting helps prevent reflections echoes from the terminating unit adjusts the terminationimpedance Be sure that this termination setting for each channel in your system s final unit is set to ON ol TERM OFF ON QF ON Flex Network High Speed User Manual 2 9 Chapter 2 Specifications A The Termination Resistance setting status is read when the FN HC unit is L turned ON To change this setting turn the FN HC unit OFF change the important setting and then turn the unit ON again 2 5 Dimensions
46. edunit The type ofthe unitis different The data type ofthe symbol variable assigned to the Illegal Parameter Flex Network unitis illegal The Flex Network unit setting value is illegal The address ofthe symbol variable assigned to the Device offsetbeyond limit L m Flex Network unitis outofrange The number ofFlex Network unitterminals exceeds Terminal config overlapped the limit The I O terminal numbers are notspecified in Illegal terminal sequence ascending order The number of I O terminals is notappropriate Insufficient terminals pprop insufficient Units config overlapped Flex Network unit S No is duplicated and set Units countover limit exceeded S No ofthe Flex Network unitthatoccupies more than one node has exceeded the max S No 63 Drivers config overlapped The driver has been registered twice The input outputsettings ofthe Flex Network unitare Unmatched In O utterminal puloulp 9 notcorrect The variable type specified in the Flex Network unit is incorrect Illegal level nunber Something is wrong with the I O driver The I O driver information is incorrect Illegal data addr Gotten The maximum number of connected F lex Network units 63 units is exceeded The maximum value of S No S No 63 is The controller information is incorrect 002 003 005 007 008 010 011 012 013 No drivers units registed The 1 0 driver or Flex Network unitis not registered Fl
47. es Cables resin plastic ooooojjoovovvjjovovo Earth Ground n If the cables cannot be separated use shielded cables and NAA ground the shield line A l ea l Use noice reducing external wiring methods to increase overall svs LI ae jinpomtani tem reliabilitv To prevent power surges or noise interference use ducts to sepa rate all DC I O or current circuit wires from communication cables To prevent malfunctions due to noise communication cables must be wired separately from high frequency lines and power lines such as high voltage lines high current lines and inverters Flex Network High Speed Counter Unit User Manual 3 5 Memo 3 6 Flex Network High Speed Counter Unit User Manual 1 Operation Mode 2 Functions Chapter 4 Functional Specifications 4 1 Operation Mode There are two operation modes RUN Mode and Setting Mode which can be switched using bit 14 and bit 15 of the Control CTL register If two 16 bit up counters are used the modes in each counter can be changed E RUN Mode The current value of the counter can be read Commands cannot be used however to send read write data to the FN HC unit B Setting Mode In this mode commands can be used to read write data to the FN HC unit While in Setting Mode FN HC unit count input is not changed however output control is performed based on this count data When performing data Write in RUN mode both the GLC unit and the FN HC
48. ettings The use of integer variables depends on the integer variable allocated to each tree structure terminal in the Flex Network Driver When using GLC2000 series LT series integer variables can be allocated in GP PRO PBIII C Package Pro Control Editor or LT Editor For details of each setup method refer to each Editor s online Help When using GP3000 series refer to GP Pro EX Reference Manual GLC2000 LT Series GP3000 Series 3 Configure 1 0 im ed EB FLEXNETWORK File Edit View Help ea i as ICF Flex Network Driver ID 1 Speed 6Mbps Close LUN B sed IFN HCIOSK 32bitUpCounter FLEX NETWORK Driver ID tt STA ST 16400 W11 0 piivess Name Variable IEC Address I 3 CTL CTL 16384 OWI T Setups F B S No 1 FN HCTOSKJ I 3 CMD CMD 3 81 1 2 b STA STA 51 1 1 0 I 2 RD RD 4096 pawia Ec he CTL CTL QW1 1 1 E wDwD 1000 GW1 1 4 CMO CMD QW 1 1 2 mee 11 CVV 0 2 1 5 Lee fRD RD 0 1 1 3 Hap i G wD wo OW1 1 4 mes c E WT c 1 1 1 5 When setting up the I O configuration prior to starting the Logic Pro gram or while the program is being executed when the I O configura important tion is used to change the type of counter or function depending on the command used the written data may be reset to its initial value When the FN HC unit s power i
49. ex Network High Speed Counter Unit User Manual 6 13 Chapter 6 Problems and Solutions B Runtime Errors Acommunication error has occurred between the main unitand the Flex Network unit Unitcommunication error The communication cable is cutoff T he Flex Network unitis notconnected T he editor settings have problems 101 Ach analog setting error Communication with the 4ch analog unit has failed 102 f2eh analog setting error Communication with the 2ch analog unit has failed 103 analogues wire broker The 4 to Zo Aena inputsignal ofthe 4ch or 2ch analog unitis cutoff 105 An error has occurred in the high speed counter unit For details use a command to call up the units error code ar High Speed Counter Unit Errors Counter initial error Initializing the high speed counter unit has failed A communication error with the high speed counter Counter units error unithas occurred Counter communication err The communication cable is cutoff The high speed counter unitis not connected T he editor settings have problems An error has occurred in the positioning unit For details use a command to call up the units error code Flex Network Single Axis Positioning Unit User Manual Acommunication error with the positioning unithas occurred 2ch analog comm error The communication cable is cutoff The positioning unitis notconnected T he editor settings have problems A communication error wit
50. example if the node number of the High Speed Counter is 20H the number of the next FN unit connected will be 28H To ensure correct Flex Network operation be sure to check that all node numbers are set correctly 3 2 2 Connecting the Power Cord ANNIS Be sure that the main power supply is turned com pletely OFF before wiring the unit s power cord The FN HC unit uses only DC24V power Using ei ther the incorrect voltage or AC power could result in damage to both the power supply and the unit e Since this unit has no ON OFF switch be sure to in stall a breaker device to switch the power ON or OFF aN e Wherever possible use thick wires max 1 25mm 0 05in Note and be sure to twist the wires ends to reduce noise Use the same type of crimp terminals used for the Flex Network Communication Cable 3 2 1 Connecting the Flex Network Communication Cable 3 4 Flex Network High Speed Counter Unit User Manual Chapter 3 Installation and Wiring 3 2 3 General Cautions To help prevent noise and interference problems separate all communication lines from power lines by placing them in a separate duct Duct for Duct for Regular Duct for Communication Control Lines Power Lines Lines O O O O O OOOOO OOOOO Ifthe wires must be placed in the same duct separate them via an earthed grounded divider Grounded Separators kv Duct Communicatio Regular Power non conducting Cables Control Lin
51. gnosis System Status Error ozs eror cote e Error Code System Variable value is displayed 6 2 Flex Network High Speed Counter Unit User Manual Chapter 6 Problems and Solutions 6 3 Troubleshooting for GLC2000 LT Series 6 3 1 Troubleshooting Checklist for GLC2000 LT Series Use the following flowchart to locate the problem cause s and take appropriate countermeasure s lt Not lit gt The GLC unit s power has not been turned ON Turn the power ON lt Red LED is lit gt A major error has occurred in the logic pro gram Check the logic program status lt Green LED is lit gt The logic program has not run Activate the controller and run the logic program Pro Control Editor Operation Manual Chapter 4 LT Editor Operation Manual Logic Program Edition Chapter 2 Executing Logic Program Is the GLC unit s green status LED lit not blinking 2 Can the logic program be checked via the Pro Control NO Check the Pro Control LT Editor s RUN STOP window s Use I O check box and then down load the logic program to the GLC Pro Control Editor Operation Manual Chapter 4 the Use I O check box selected before the logic program was downloaded LT Editor Operation Manual Logic Program Edition Chapter 2 Execut ing Logic Program an error ode displayed Is Error code 8
52. h the 2ch analog unit has occurred 2ch analog comm error The communication cable is cutoff T he 2ch analog unitis notconnected T he editor settings have problems Positioning Units error B Internal Error 200 SetValue func INT NG Integer type T erminal data of the Flex Network unit could not be read 201 201 SetValue func bit NG Bittype Terminal data could not be read 202 GetValue func INT NC Integer type T erminal data could not be written GetValue func bit NG Bittype T erminal data could notbe written 6 14 Flex Network High Speed Counter Unit User Manual Chapter 6 Problems and Solutions B High Speed Counter Unit Errors Set value error on the cam switch 2 Setdata error on the Ring Counter value Counter 1 3 Set data error on the Ring Counter value Counter 2 SP te Use a Read Command to check the High Speed Counter unit s error code details Flex Network High Speed Counter Unit User Manual 6 15 Memo 6 16 Flex Network High Speed Counter Unit User Manual 1 Ring Counter Function Program Example 2 Comparator Output Function Program Example 3 Cam Switch Output Function Appendix Program Example This section gives examples of the logic program s ring counter function comparator output function and cam switch output function In the following programs the first action performed is Version data read out In order to set the Setting
53. heir meanings are as follows Indicates situations where severe bodily AN DANGER injury death or major machine damage will definitely occur Indicates situations where severe bodily AN WARNING injury death or major machine damage can possibly occur Indicates situations where slight bodily injury or machine damage can occur NDANGERS An emergency stop circuit and an interlock circuit should be constructed outside of this unit Constructing these circuits inside a system that uses this unit may cause a runaway situation system failure or an accident due to unit failure Systems using this unit should be designed so that out put signals which could cause a serious accident are monitored from outside the unit This product is not appropriate for use with aircraft con trol devices medical life support equipment central trunk data transmission communication devices or nuclear power control devices due to their inherent requirements of extremely high levels of safety and reliability When using this product with transportation vehicles trains cars and ships disaster and crime prevention devices various types of safety equipment and medical devices that are not life support related use redundant and or failsafe system designs to ensure proper reliabil ity and safety AN CAUTION Flex Network High Speed Counter Unit User Manual Preface A WARNINGS Prior to installing removing wiring and cond
54. imit turns the Switch ON and the lower limit turns it OFF Setstart and end points to zero for unused dogs 4 6 Flex Network High Speed Counter Unit User Manual Chapter 4 Functional Specifications Because the Comparator Output and the Cam Switch Output functions are set in and processed bv the High Speed Counter unit regardless of the GLC unit s sequence program scan time these functions can process at high speeds max Imsec IN Li LI important Set the Cam Switch Output Range so that the dog s lower limit and up per limit values have at least three 3 seconds gap between them Set the Cam switch Output Range from 2147483392 0x80000100 to 2147483391 0x7FFFFEFF Setthe Cam Switch Ouput Range so that the Dog upper and lower limit value range is less than 2147483647 0x7FFFFFFF B Preset Function both Linear and Ring Counters By turning the Preset command ON you can change the High Speed Counter unit s current count values to preset values A Preset values must be entered in the Write Data register before using H the Preset Function Important When using Setting Mode the Preset feature cannot be used Explanation The Preset Function enters a user specified numeric value preset value from the current counter value The Preset Function is used when the pulse count starts from a user specified value Another feature of the Preset Function is that it can also be set with a Logic Program
55. ing information please contact your Flex Network distributor A Class 2 power supply unit or Class 2 power supply transformer is defined by NEC as being 30V and at 8A or less output at less than 100VA Flex Network High Speed Counter Unit User Manual Preface Documentation Conventions The list below describes the documentation conventions used in this manual Indicates importantinformation or procedures that must be followed for correctand risk free software device operation NA 4 Provides useful or important supplemental information SAITEK C ross references useful or important supplemental information Generic name forthe GLC Series of Graphic Logic Controllers made by GLC Pro face In this manual italso indicates LT Series and GP 3000 Series FLEX NETWORK board type Flex Network High Speed Counter Unit User Manual Memo 10 Flex Network High Speed Counter Unit User Manual 1 Svstem Design 2 Accessories Chapter 1 Introduction This high speed counter unit can be connected to a Flex Network There are three types of counting operations Select the type of counting that fits your application needs See 4 2 Functions e DCinput 16 bit up counter at 1Okpps 1 multiplication DCinput 22 bit up counter at 1Okpps 1 multiplication Differential input 32 bit up down counter at 200kpps 1 multiplication and DC input at 3kpps 1 multiplication 1 1 System Design When connecting to the Flex
56. itten to L_lOStatus match the pulse input type in with the pulse inputtvpe the I O configuration settings in the I O configuration Is the maximum speed of Correctthe calculated speed input pulses within the range settings in the I O configuration so of calculated speed setin the as to correspond with the maximum I O configuration speed Check pulse shape with a Does the pulse shape entered synchroscope Ifitdoes notmatch match performance specifications specifications enterthe correct pulse shape Countvalueis Do the differential input wires Use a twist pair shield cable for notnormal use a twist pair shield cable differential input wires Ifthe shield Is the shield line grounded line is not grounded ground it i e pane and surrounding units Protectfrom noise protected from noise Use an independentline for pulse input wires T he pulse inputline and the power line should be Is there enough distance between high voltage units and the pulse inputline Are the countinput values tha are entered in PLS1 and PLS2 a hardware error exists Please the same contactyour local distributor 6 12 Flex Network High Speed Counter Unit User Manual Chapter 6 Problems and Solutions 6 4 2 Error Code List for GP3000 Series GX te In the system window on the GP screen an error code is NA displayed with RGE put to the top of the error code Ex RGE 001 Not supported unit B System Design Errors 001 JNotsupport
57. le Enabled in RUN or Setting Mode Used to control the High Speed Counter unit s operation Each bit is used as follows DES Lr kentan 1 0 o o een comer reat 1 Reseo 0 X X _ Reqess Couner2 Reset 2 reset command ter o S 5 renesscomerTress 3 estComendiComerz 0 X K Reaves Couer Preset l Reer L 32 bit up down counter counter 5 eme 1 eme 1 7 eme ff Comparator Output Requests Comparator Output Counter 1 0 Disab CW Dire e 1 Enab ction Enabled only during Setting Mode Cam Switch 1 0 Disable 1 Enab Comparator Output Counter 2 0 Disable 1 Enab CCW Rotate Cam Switch 1 0 Disable 1 Enab CW Rotate Cam Switch 2 0 Disable 1 Enab CCW Rotate Cam Switch 2 0 Disab e 1 Enab Enable Disable for Counter 1 Requests CW Enable setting for Cam SW 1 CCW can also be set simultaneously Requests Comparator Output Enable Disable for Counter 2 Requests CCW Enable setting for CamSW 1 CW can also be set simultaneousiv Requests CW Enable setting for Cam SW 2 CCW can also be set simultaneousiv Requests CCW Enable setting for Cam SW 2 CW can also be set simu taneous y SS 3 Enabled in RUN or Setting Mode AN IN important Flex Network High Speed Counter Unit User Manual eserved RUN Mode
58. lti Drop Connection Maximum VUmK anneratb Mbps Distance 100m channel at 12 Mbps face Differential pulse transformer isolation Error Check JFormatdetection bitdetection CRC 12 detection 63 stations max Bitvariable input 256 points Number of 63 max 1008 1 0 points Bitvariable output 256 points Connectable a A Nodes depending on type of units used Integer variable input 64 points Integer variable output 64 points depending on type of units used Number of Occupied Nodes Flex Network High Speed User Manual 2 3 Chapter 2 Specifications 2 2 3 Input Output Specifications InputTvpe Rated Input Voltage M ax InputVoltage Calculated S peed Rise and Fall ime Level Input Signal Phase nputimpedence InputON Voltage Input Rated Output Voltage Rated Output o Voltage Range u OutputVoltage T Drop P Output Current uput JOFF ON elay ON OFF S hort circuit P rotection Leakage Current DC Input DC24V O pen collector Differential Input line driver External Resetinput Pulse Input PLS 1 2 RST 1 2 DC5V DC24V DC4 5V tp DC5 5V DC264 V t t t 0 5us or less t 10us or less 200kpps 10kpps S quare wave 0 24V signal 90 phase differential 2 phase signal 1 phase directional signal 1 phase addition signal Differential Driver Equivalent Texas Instruments SN75157 M aximum 1 5ms DC24V DC24V 10 DC1 5V or lower OmA
59. n FN HC Unit 16 point Input to next unit mA 6060000000000 OOOO O O O O OO 1666666666566 Channel 1 Sensor DC24V Operation DC24V Pulse Signal Switch 8 point Input FN HC Unit GLC 8 point ae mi dc o00090000000 6660666000000 coo6o0960660000 ELT CET DC24V Channel 2 Valve DC24V Pulse Signal Actuator Lamp Sensor to next unit Operation Switch dnm 6Mbps is the recommended speed j xl Be sure the Terminal Switch TERM at each end of the network s last unit is ON 1 2 Flex Network High Speed Counter Unit User Manual Chapter 1 Installation 1 2 Accessories All optional equipment listed here is sold separately Optional Items em Model FN CABLE 2010 31 MS 10m Flex Network FN CABLE 2050 31 MS f connectGLC unis with Flex Network units Communication Cable 50m FN CABLE 2200 31 MS 200m Flex Network High Speed Counter Unit User Manual 1 3 Memo 1 4 Flex Network High Speed Counter Unit User Manual 1 General Specifications 2 Functional Specifications C h t 3 I O Circuit Connection a p e r Drawings 4 Part Names and Features 2 Specifications 5 Dimensions 2 1 General Specifications 2 1 1 Electrical Rated Voltage DC AV DC20 4V to DC28 8V Range Allowable 10 ms or less Power Voltage
60. nt speed Ng must be the same for both counters B Input Type You can select an input type from either the line driver or the open collector This feature is available only when a 32 bit up down counter is selected B Ring Counter Function The Ring Counter function counts repeatedly between the lower limit value and the upper limit value These limits are setin the Command setting The ring counter can be used to control conditions such as constant feed Ring Counter Function Example A ring counter can be used in a system designed to cut a continuously fed sheet from the roller at a value set by the ring counter The Ring Counter functions as follows 1 The upper limit value and the lower limit value are set 2 The motor turns ON and the roller rotates 3 When the roller rolls out a specified length of sheet the simultaneous ring counter output causes the motor to turn OFF 4 The blade cuts the sheet 5 Steps 2 to 4 are repeated 4 4 Flex Network High Speed Counter Unit User Manual Chapter 4 Functional Specifications Because the Comparator Output and the Cam Switch Output functions are set in and processed by the FN HC unit regardless of the GLC unit s sequence program scan time these functions can process at high speeds max 1ms E Comparator Output Function for both Linear and Ring Counters When the current count value of the FN HC unit equals the previously set Comparator Output setting the FN HC
61. of those companies 2001 Digital Electronics Corporation FLEX NETWORK is a registered trademark of Digital Electronics Corporation Flex Network High Speed Counter Unit User Manual 1 Preface Table of Contents PET EE o 1 Essential Safety Precautions sscsssicssccssssescssossssoscsvsoscessseesivossevecnessvescisoseessecssvssceessiens 5 General PrecautlOlis ssseiisccssecasvessvssevcens exenassbsveessvacasvgusvobsidenssusvisbeasbouseabaveasbesievessiass 7 Flex Network Unit Models cisssesessssesosssssssessssssoonsossonossossonsessssssossossonsssosssscosssssoessoaeses 7 Compatible GLC Uns mM 7 lu crux ur cg 7 l 8 UL c UL CSA Application Notes ci icsssscsscssscscosssssssesscesssonesseccossesocssoesssescssseosessness 8 CE Marking NOt 8 Documentation Conventions ss scsccssacsosseassscesseosscassscesssscsssonsesadestassoessoessesessceonosesaseee 9 CHAPTER1 INTRODUCTION IL System DOSIBI ai kai nutvis na rion IER ORG UR UR UR VIR p mannan 1 1 1 2 ACCeSSOFLRGS 2 reor ene er eene oa eE er Par en vens o pr onte nee g oor oops ene b Peg es rases rsss 1 3 CHAPTER2 SPECIFICATIONS 2 1 General Specifica Ios usos rre PEE NEP EPFL DERE va 2 1 ONE EE uo E 2 1 2 1 2 Environmental Soo ira oS uite NONE MERE SN S
62. rns ON the program for writing Parameter to the high speed counter unit operates WRITE Trigger 1 Write STAX I4T MOV Set On 5 IP 1 EM DN e Off Off 265 IN OUT CMD Mik Write the settings Program for writing the already set parameter tn the high speed counter unit Set On STAX I3 CMD ON MOV Set On 7 1 1 Lh EN DH ib Off oft Off DatallN OUT WD om 100 100 MOV EM DN OMD ON PARAMETER IM QUTJOMD e 7 Ott 8 END a PEND Turn each ON with the switches or the programs on the screen Flex Network High speed Counter Unit User Manual A 5 Appendix HB Logic Program Example of GP3000 Series 1 MAIN START ti Hun Made gt Setting Mode When the Setting Bit tums ON Run Mode changes ta Setting Mode 4 Setting CTL 14 J 4 fe 314 E f Setting Made gt Run Mode 2 When the Run Bit turns ON Setting Mode changes ta Hun Mode RUN CTL 14 T I 3H Fy FI CTL XIEJ Command Receiving Flag Reset STA X 13 CMD_ON 4 ki D na cmd rst CMD O N STA XIII TON l if m d 1000 JPT ej Input Parameter Input the setting value of Comparator Dutput of Counter MOV MOV 5 35 100 51 Di Data 51 D PARAMETER Send Version Read Command 255 ta tum ON the write Completed Flag in the beginning of writing Parameter 4 elmi 42 wits STAX 14 Moy Set On 114 3 255 5
63. s turned ON this data is written to the FN HC unit The use of integer variables allocated to each terminal are as follows STA Statusregister CTL Controlregister CMD Commandregister RD Read Data register WD Write Data register CVI Current Value Counter 1 CV2 Current Value Counter 2 Sr e CV2 is displayed only when the setting is the 16 bit up Note counter X 2 e If variables are not allocated to all terminals an error mes sage will occur at the time of error check or download The above listed variable registers are examples of pro gram variables Flex Network High Speed Counter Unit User Manual 5 1 Chapter 5 Data Settings B Status Register STA Stores bit information such as the High Speed Counter unit s status Each bit is used as follows Bit Description Comparator Output Counter 1 0 No Output 1 Output Cam Switch BE 0 No BE Output Comparator Output Counter 2 0 No Output 1 Output Cam Switch mE d 0 No mE d Output Overflow Flag Counter 1 0 OFF 1 ON Overflow Flag Counter 2 0 OFF 1 ON CW CCW Rotate Notification 0 CCW 1 CW Reserved Reserved Reserved Comparator Output Check Counter 1 0 Disable 1 Enab CW Rotate Check Cam Switch 1 0 Disable 1 Enab Comparator Output Counter 2 0 Disable 1 Enab CCW Rotate Check Cam Switch 1 0 Disable 1 Enab CW Rotate Check Cam Switch 2 0 Disable 1 Enab CCW Rotate Check
64. ting Mode CTL bits 14 15 RUN Mode Status Check Setting Mode STA bits 14 15 RUN Mode 6 Reflected in Status STA 3 Preset Value Write WD Preset Valu Integer rx Since only one Preset Value can Note be written at one time you will need to repeat certain operations to write multiple Preset Values Preset Command Send CMD 1 or 2 0 Clear Preset Write Requests to the Command Register can be 1 or 2 Depending on the driver used when the next command is issued this will turn OFF Command Complete Check STA bit 13 Check new Preset Value RD A m Important The Flex Network Driver contains the RESET signal All setting and reset ting of all other signals is performed via the user s software The above procedures describe writing a Preset Value to the FN HC unit However while entering the above data is possible it does not provide functionality forthe Preset command To use the above Preset data for simultaneous output use the following Preset Command to enable the Preset feature Preset Command CTL Enable CTL bits 2 3 Disable User Software lt Driver Sr Only enabled in Preset Note Command RUN mode Nel Preset Processing High Speed Counter Operation Completed 4 l e a At a communication speed of 6Mbps with 63 nodes Stations allow at least 5ms for RESET 8 nodes would be approx Ims
65. ting Mode 6 Reflected in Status STA bits 14 15 RUN Mode STA 3 Cam Switch Dog Value Write WD Sr Since only one Dog Value can be Note written at one time you will need to repeat certain operations to write multiple Dog Values Cam Switch Dog Command Send CMD Dog Values from 9 to 40 can be written to the Command Register Command Complete Check STA bit 13 Depending on the driver used when the next Check new Dog Value RD dul turn OFF 1 The Flex Network Driver contains the RESET signal All setting and reset m ting of all other signals is performed via the user s software Important The above procedures describe writing a Dog Value to the FN HC unit However while entering the above data is possible it does not provide functionality for the Cam Switch Output feature To use the above Dog Value Setting data for simultaneous output use the following Cam Switch RUN Command to enable the Cam Switch Cam switch RUN Command CTL Enable CTL bits 8 9 10 11 Disable Sr Perform the Cam Switch RUN Note Command in Setting Mode High Speed Counter Operation y Locus jq At a communication speed of 6Mbps with 63 nodes Stations allow at least 5ms for RESET nodes would be approx Ims Flex Network High Speed Counter Unit User Manual 5 9 Chapter 5 Data Settings Preset Value Write and Preset RUN 1 Change to Setting Mode Set
66. ucting main tenance or inspections be sure to disconnect power to this unit to prevent an electric shock or fire Do not disassemble or remodel this unit since it mav lead to an electric shock or fire Do not use this unit in an environment that contains flam mable gases since an explosion mav occur Do not use this unit in an environment that is not speci fied in either the Installation Guide or User Manual Other wise an electric shock fire malfunction or other failure may occur Due to the possibility of an electric shock or malfunction do not touch the unit s power terminals while it is operating Communication cables or I O signal lines must be wired separately from the main circuit high voltage large cur rent line high frequency lines such as inverter and power lines Otherwise a malfunction may occur due to noise This unit must be installed according to directions given in its Installation Guide and User manual Improper instal lation may cause the unit to malfunction or fail This unit must be wired according to directions in the In stallation Guide and User Manual Improper wiring may cause a malfunction failure or electric shock Do not allow foreign substances including chips wire pieces water or liquids to enter inside this unit s case Otherwise a malfunction failure electric shock or fire may occur When disposing of this unit it should be processed ac cording to your country s industrial w
67. ues entered in the Command CMD setting and enter valid values Ifthe GLC unitdisplays an error use the troubleshooting section of the corresponding GLC manual to set the GLC unitto normal operation Check and fix external wiring Ifthe unitdoes notperform count operation check and fix the pulse generator and or the external wiring Setthe RUN Mode and the Setting Mode CTL bits 14 15 to OFF Clear the overflow error by running Resetor Preset An error was detected in the High Speed Counter unit 6 3 2 Error Code List for GLC2000 LT Series Flex Network High Speed Counter Unit User Manual 6 3 Chapter 6 Problems and Solutions FN HC Unit Troubleshooting Checklist cont Countvalue is notnormal Is 844 written to HOSTATUS Does the inputtvpe of pulse match the pulse inputtvpe in the I O configuration settings Is the maximum speed of input pulses within the range of calculated speed setin the 0 configuration Does the pulse shape entered match performance specifications Do the differential input wires use a twist pairshield cable Is the shield line grounded Are the insides ofthe panel and surrounding units protected from noise Is there enough distance between high voltage units and the pulse inputline Are the countinput values that are entered in PLS1 and PLS2 the same The read in of the initial value has failed Turn the controller to STOP then RUN or turn the FN HC unit s
68. unication error with the High Speed Counter unit Error in the single axis positioning unit Use a command to refer to the unit s error code details Flex Network Single Axis Positioning Unit User Manual 847 Communication error with the single axis positioning unit 842 843 844 845 846 847 B Internal Error Driver error 4850 Please contact your local distributor Flex Network High Speed Counter Unit User Manual 6 7 Chapter 6 Problems and Solutions B High Speed Counter Unit Errors 1 _ Set value error on the cam switch 1 Set data error on the Ring Counter value Counter 1 Set data error on the Ring Counter value Counter 2 ge te Use a Read Command to check the High Speed Counter NA unit s error code details 6 8 Flex Network High Speed Counter Unit User Manual Chapter 6 Problems and Solutions 6 4 Troubleshooting for GP3000 Series 6 4 1 Troubleshooting Checklist for GP3000 Series Use the following flowchart to locate the problem cause s and take appropriate countermeasure s lt Not lit gt The GP unit s power has not been turned ON Is the GP Turn the power ON unit s green status lt Red LED is lit gt LED lit io A major error has occurred in the logic pro blinking gram Check the logic program status lt Green LED is lit gt The logic program has not run Activate the controller and run the logic program GP Pro EX Reference Manual YES
69. unt value of Counter 1 B Current Value CV2 Normally used to store the current count value of Counter 2 Flex Network High Speed Counter Unit User Manual 5 5 Chapter 5 Data Settings 5 2 Data Settings Data settings are performed in the Setting Mode Mode changes are controlled via the Control CTL bits 14 and 15 4 1 Operation Mode 4 When performing data Write in RUN mode both the GLC unit and the FN HC i unit must be set to the same mode If they are not a malfunction can occur Important E Data Write Values written to the FN HC unit are set in the Write Data WD register If the WD register contains a value that is outside the allow Qu te able Write command range and the CMD register has been Ni set to a Write command the maximum or minimum value will be written to the High Speed Counter unit When you enter a Write command value in the Command CMD register the WD value is written as data to the High Speed Counter unit A When data containing more than 16 bits is written to data designated as T 16 bit the 16 bit data will be overwritten Important After turning the FN HC unit s power OFF all write data is reset to its initial values In this case be sure to reset all write data e When an incorrect value is entered to the command SMD Gio te setting that value will remain unchanged in the register W When commands can be accepted Bit 13 Command Completed Flag and the command
70. unter unit gt 1 invariable MOV MOV MON 8 EN DN EN DN EN DN 3jIN OUT PARAMETER D 4JIN OLUT PARAMETERD 1 OUT PARAMETER 2 3 4 1 Send Version Read Command 256 to turn ON the Write Completed Flag in the beginning of writing Parameter When the Write Bit turns QN the program for writing Parameter to the high speed counter unit operates WRITE Trigger Write STAX MI MOV MOV SET ON 8 Pl 1 H EN DN EN DN otf On 255JIN OUT CMD OJIN OUT POINTER Off 3 1 Write the settings tfor the 32 bit up down counter Program for writing the already set parameter to the high speed counter unit Gontinuous WRITE using array variables SETON STAXD 3 CMD ON ET MOV ING CMD ON 10 1 1 H V EN EN DN EN DN oft oft oft POIMTER A Data POINTER IN QUTJWD A POINTER Off 1 10000 1000 1 aje MOV EN DN PARAMETER POINTER IN OUTJGMD 4 E EG SET ON EN Q f POINTERJA Off 1 al Turn each ON with the switches or the programs on the screen A 2 Flex Network High speed Counter Unit User Manual Logic Program Example of GP3000 Series 1 MAIN START 0 Fun Mode gt Setting Mode When the Setting Bit tams ON Run Mode changes to Setting Made Appendix
71. unter unit gt 9 Cinvariable PARAMETER I Parameter of the command ta be written for writing the Gam Switch 1 s Upper Limit Value to the high speed counter unit gt 10 invariable MOV MOV 6 EN DN EN DN S IN OLT PARAMETERI D 1097N OUT PARAMETER I 8 1 Send Version Read Command 255 to turn ON the Write Completed Flag in the beginning of writing Parameter When the Write Bit turns ON the program for writing Parameter to the high speed counter unit operates WRITE Trigger Write STAX I MOV MOV SET ON 7 Pl 1 EN DN EN ON Off Off 255JIN OUT DMD OIN OUT POINTER Oft 0 2 Write the settings for the 32 bit up down counter Program far writing the already set parameter ta the high speed counter unit Continuous WRITE using array variables SETON STAX 3 CMD ON LT MOV INC GMD ON 8 1 1 i EN Q EN DN EN DM Ott Off otf POINTERJA Data POIMTER IM OUT WD A POINTER Otf 2 2000 2 2 B MOV EN DN PARAMETER POINTER IIM DUTJGMD n Eq SET ON EN Q f POINTER A Off 2 2 B o END 10 PEND Turn each ON with the switches or the programs on the screen A 8 Flex Network High speed Counter Unit User Manual 43 4 5 6 d Appendix Logic Program Example of GP3000 Series MAIN START Run Mode gt Setting Mode Screen Change When the Setting Bit turns ON Run Mode changes to Setting Mode
72. ure is available only when the counter function is set as a Linear Counter B Count Disable Function both Linear and Ring Counters When the Setting Mode is selected the High Speed Counter unit s count function can be temporarily stopped After reselecting RUN Mode the count value resumes from the time the count stopped when the Setting Mode was selected Only while the Setting Mode is selected can each setting be entered with the Write Data register E Current Value Read Function both Linear and Ring Counters The current value output by a High Speed Counter unit can be read at every scan 16 bit up counter x 2 0 decimal 0 decimal 65535 decimal Oh hexadecimal Oh hexadecimal FFFFh hexadecimal 0 decimal 0 decimal 1 decimal 2biuncouner decimal Oh hexadecimal 0h hexadecimal FFFFh hexadecimal 32 bit up down 0 decimal 2147483648 decimal 2147483647 decimal counter Oh hexadecimal 80000000h hexadecimal 7FFFFFFFh hexadecimal 1 When a GLC unit s 32 bit up counter uses a decimal format setting and because the MSB of the 32 bit variable is a sign bit the number that follows 2147483647 is 2147483648 es When the Setting Mode is selected the current value is not N updated but is retained until the RUN Mode resumes 4 8 Flex Network High Speed Counter Unit User Manual 1 Flex Network Driver Settings 2 Data Settings Chapter 5 Data Settings 5 1 Flex Network Driver S
73. value input will both be cleared set to 0 Values written to the FN HC unit will be reflected in the RD command Also when command write is completed it can be confirmed via the status area s bit 13 Command Completed Flag which will turn ON B Data Read If a Read command is set in the Command CMD register values that are read from the High Speed Counter unit are stored in the Read Data RD register Sx e When an incorrect value is entered to the command SMD Note setting that value will remain unchanged in the register e When commands can be accepted Bit 13 Command Completed Flag and the command value input will both be cleared set to 0 Also when command read is completed it can be confirmed via the status area s bit 13 Command Completed Flag which will turn ON 5 6 Flex Network High Speed Counter Unit User Manual Chapter 5 Data Settings B Data Setting Procedures 1 SetWD register to a value 1 Entera Read command in the 2 Entera Write command in the CMD register CMD register Data is written to the High speed Counter Data is read from the High speed Counter unit unit to the RD register B High Speed Counter Command Flow Data Write to Ring Counter Upper Lower Limit Values 1 Change to Setting Mode Setting Mode CTL bits 14 15 RUNMode 2 Status Check AN 6 Reflected in Status Setting Mode STA STA bits 14 15 i iS RUN Mode 3
74. write initial set value EitherSTOP and RUN the controller or turn the High Speed Counter unitOFF and then ON Ifthe condition is the same the communication cable maybe disconnected or improperly connected or the High Speed Counter unit may have failed Failed to write set value Write setvalue again Ifthe condition is the same the communication cable maybe disconnected or improperly connected or the High Speed Counter unit may have failed Check the values entered in the Command CMD setting and enter valid values Ifthe GP unitdisplays an error use the troubleshooting section of the corresponding GP manual to set the GP unitto normal operation Check and fix external wiring Ifthe unitdoes not perform count operation check and fix the pulse generator and or the external wiring Setthe RUN Mode and the Setting Mode CTL bits 14 15 to OFF Clear the overflow error by running Resetor Preset An error was detected in the High Speed Counter unit 6 4 2 Error Code Listfor G P 3000 Series Flex Network High Speed Counter Unit User Manual 6 11 Chapter 6 Problems and Solutions FN HC Unit Troubleshooting Checklist cont Condition Check item The read in of the initial value has failed Turn the controller to STOP then RUN or turn the FN HC unit s power ON OFF IF the problem repeats check if the data transfer cable is either cut the connector is loose or if the FN HC unit is Is 105 wr

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