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Manual - eANIXTER

1. Optional Rack Mount Shelf attached to back of rack with shelf turned upside down Fr IQ EN EG Figure 6 Optional Rack Mount Shelf DPOE Power System User Manual Part Number PN380D NOTE Optional rack shelf is actually installed upside down to the rear of the rack to allow power chassis to rest on the flat side of the shelf AC Input Slip the cord bracket around each cord PANDUIT part CORD as shown in Figure 7 Cord Bracket Plug the cord into the proper receptacle on the back of the chassis See Figure 8 Chassis Rear View AC Connections then secure the cord bracket to the chassis using the provided screws See Figure 9 Securing Cord Bracket to Chassis Cord Bracket Securing Screw Figure 7 Cord Bracket Figure 8 Chassis Rear View AC Connections 4 40 Screws gt oe SS e Figure 9 Securing Cord Bracket to Chassis DC Output DC connections are accomplished via the rear terminal blocks and bulk output connection as shown in Figure 12 Chassis Rear View DC Connections GMT fused connections are accomplished via the rear compression screw terminal block that will accept wires sizes up to 12 AWG If a fuse is not in DPOE Power System User Manual Part Number PN380D corresponding slot then place wire in output and corresponding return and compress the screws to 4 in lbs Place a fuse into the corresponding position into the fuse holde
2. Required Tools The DPOE Power System is designed to be installed with commonly available tools 1 amp 2 flat blade and Phillips head screwdrivers Torque wrench 7 16 socket Y drive Wire and cable strippers PANDUIT part number CT 100 Wire and cable crimpers such as PANDUIT part CT 1550 CT 1551 CT 1570 CT 1700 Contour Crimp Controlled Cycle Crimp Tools used for optional bulk DC connection Site and Equipment Preparation Prior to unpacking the DPOE Power System note any physical package damage that could indicate potential damage to the contents After removing the DPOE Power System from the boxes and packing material inspect for shipping and or other damage Any problems should be reported to PANDUIT technical support Table 7 PANDUIT Corp Contact Information PANDUIT Technical Support Fax 1 708 444 6993 E mail cs panduit com PANDUIT Product Installation Instructions www panduit com resources install maintain asp Worldwide Subsidiaries and Sales Offices www panduit com Have all tools wire cables hardware etc within easy reach To the extent possible ensure a clean free of debris dust foreign material etc work environment Care should be taken in the installation process to prevent wire clippings from getting into the equipment If possible the rectifiers should remained sealed in their shipping boxes until the chassis wiring is complete Rectifiers should not be inserted until al
3. Only authorized qualified and trained personnel should attempt to work on this equipment CAUTION The plug end of the cords used to connect to the Alternating Current AC source are considered to be the primary disconnect means and reasonable access must be given to the plug and receptacle area The receptacle must be fed with a breaker or fuse according to the instructions in this guide CAUTION ALL RECTIFIERS EMPLOY INTERNAL DOUBLE POLE NEUTRAL FUSING FCC Compliance Statement This device complies with Part 15 of FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Changes or modifications to this unit not expressly approved by the party responsible for the compliance could void the user s authority to operate this equipment WARRANTY Unless otherwise specified all products presented in this user s guide are warranted against defects in material and workmanship for a period of one year from the date of invoice by PANDUIT Corp to the initial purchaser During the warranty period PANDUIT Corp will at its discretion either repair or replace products that prove to be defective For warranty service or repair the product claimed to be defective must be returned to a service facility designated by PANDUIT Corp Buyer shall prepay all the ship
4. chassis PANDUIT part DPOEPWRCU which can accommodate up to three rectifiers 1250 watt rectifiers depending on the current and future power requirements for the DPOE Power over Ethernet Systems being used Figure 1 Top View of Power Chassis with Power Rectifiers Installed The DPOE Power System accepts an Alternating Current Voltage VAC between 100 and 240 VAC 47 to 63 Hz and produces a regulated output of 42 56 VDC capable of delivering a max of 10 Amperes A of Direct Current DC in an ambient operating temperature range of 40 Celsius C to 70 C per output channel DPOE Power System User Manual Part Number PN380D INSTALLATION CAUTION Observe all local and national electrical environmental and workplace codes Each chassis should be fed from a dedicated AC branch circuit of a TN or IT power system CAUTION The plug ends on the power cords used for the AC connections are considered to be the primary disconnect means Reasonable access must be given to the plug and receptacle area The receptacle must be fed with a breaker or fuse according to Table 4 Recommended AC Circuit Breaker and Wire Sizes Use single hole Underwriters Laboratory U L listed lugs for the bulk DC connection to prevent lug rotation and inadvertent contact with other circuits Terminal strip connections use compression screws Class 1 wire is recommended for all DC connections Minimum wire sizes for protected and unprotec
5. splices connectors Connector EE er t Power connector Pins Label Em ASVDC housing with wire leads EHP a RNB Figure 4 Connecting to a DPoE Power Patch Panel or Compact 8 Midspan The included power harness has two wires for the A feed power only pins 1 amp 2 The DPOE Power Patch Panel or Compact 8 Midspan supports an optional redundant B feed power option but the terminals and wire leads are not attached to the power harness Contact PANDUIT Technical Support for more information about connecting the redundant B Feed power PANDUIT part DPOEPWRDUAL should be used for redundant powering options The power supply connections on the DPOE Power Patch Panel and the Compact 8 Midspan are polarized They will not function if power is wired improperly Table 5 Minimum Recommended DC AWG for 90 C Cabling for Unprotected Outputs Wire and Lug Gauge Total Rectifier Current Rating A AWG using 90 C wire NEC Table 310 16 1 Table 310 16 uses Table 3B Sizes of Conductors from BS EN 60950 2000 Safety of Information Technology Equipment December 2000 for non building wiring DPOE Power System User Manual Part Number PN380D Torque Settings The following table shows recommended torque settings for all mechanical and electrical connections according to screw or nut size in inch pounds in Ibs Table 6 Recommended Torque Settings Screw or Nut Size Toque in Ibs 49 16
6. DPoE Power System User Manual Copyright O 2012 PANDUIT Corp All rights reserved No part of this book shall be reproduced stored in a retrieval system or transmitted by any means electronic mechanical photocopying recording or otherwise without written permission from PANDUIT No patent liability is assumed with respect to the use of the information contained herein Although every precaution has been taken in the preparation of this book PANDUIT assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein Part PN380D Published February 2012 DPOE Power System User Manual Part Number PN380D SAFETY WARNING The DPOE Power Patch Panel Power System is for use in restricted access locations only It is suitable for mounting on concrete or other non combustible surfaces Always observe standard safety precautions during installation operation and maintenance of this product Read the installation instructions before performing any work Only a competent technician who is aware of the hazards involved should carry out adjustment maintenance or repairs Do not work on the system or connect or disconnect cables during periods of lightning activity Ultimate disposal of this product should be handled according to all national laws and regulations HAZARDOUS VOLTAGE AND ENERGY LEVELS ARE PRESENT THAT CAN PRODUCE SERIOUS SHOCKS AND BURNS
7. ORD U Power cord for the U K Heat Dissipation The following table displays the maximum and typical British Thermal Units per hour BTU hr of heat dissipated from each rectifier The maximum is calculated at 90 VAC and typical is calculated at 230 VAC Table 3 Heat Dissipation Part Number Typical BTU hr Max BTU hr AC Input Wiring The DPOE Power System chassis uses an individual AC feed architecture See Figure 2 Individual AC Feed Wiring Architecture which requires one AC feed per rectifier Up to three AC connections are made using the IEC320 receptacles on the rear of the chassis See Figure 8 Chassis Rear View AC Connections Connect each feed using the appropriate power cord as listed in Table 2 DPoE Power Components Available into the appropriate receptacle on the back of the system Cord securing brackets are included to secure the AC plugs to the chassis See Figure 9 Securing Cord Bracket to Chassis DPOE Power System User Manual Part Number PN380D Rectifiers 1 2 3 Figure 2 Individual AC Feed Wiring Architecture N 1 DC Out Feed 1 AC In Y Feed2 Feed 3 Each individual AC feed should be protected using a circuit breaker as listed in Table 4 Recommended AC Circuit Breaker and Wire Sizes Table 4 Recommended AC Circuit Breaker and Wire Sizes 90 C Minimum Number of Maximum Circuit Rectifiers bu Rated AC Breaker ull Current Minimum A value A Part Numb
8. atch button will hold the latch handle in place The latch handle must be open for installation or removal of a rectifier Attempting to install a rectifier with the latch handle closed will result in mechanical damage to the rectifier and the DPOE Power System chassis The rectifier will power up and configure itself It will start in high fan speed mode and reduce the speed according to the ambient and plant conditions within 10 seconds t Latch Button Latch Handle in LEDs AC OK Open Position DC OK ALM Figure 13 Installing or Removing Rectifiers Short Circuit and Current Limit limit can be adjusted up to 105 of the rated current of the rectifier The system voltage will remain constant up to I mit at which point the system voltage will drop quickly toward O VDC Once a 48V rectifier output drops below 12 VDC for more than 5 seconds the system will shut down The system will automatically restart after 60 seconds and will continue until the short circuit is cleared 11 DPOE Power System User Manual Part Number PN380D TROUBLESHOOTING The modular nature of this DPOE Power System makes diagnostics and repair easy Make sure that all rectifiers are properly seated and latched into their respective slots Make sure all power and signal connectors are properly mated Table 8 Troubleshooting DC OK LED is extinguished This rectifier has stopped Rectifier failed Replace this outputting power unit Reset c
9. er Input Voltage Gauge AWG to use at 30 C ambient individual DPOEPWRRI250 90 we 20 12 AC Feed DPOEPWRR 1250 DC Output Wiring Sizing There are two main considerations for sizing DC wire ampacity and voltage drop Ampacity refers to the safe current carrying level as specified by U S based organizations such as Underwriters Laboratories and the National Fire Prevention Association which publishes the National Electric Code NEC Voltage drop is simply the amount of voltage loss in a length of wire due to ohmic resistance of the conductor DC wire may be sized for either ampacity or voltage drop depending on branch load loop length and conductor heating In general ampacity considerations will drive wire selection for short loop lengths less than 50 feet and voltage drop will drive wire selection for long loop lengths greater than 50 feet The National Electric Code table 310 16 provides ampacity values for various sizes bundles and insulation temperature rated wire on an AC Feed DPOE Power System User Manual Part Number PN380D CAUTION ALWAYS FOLLOW NEC GUIDELINES AND YOUR LOCAL COMPANY PRACTICES WHEN SELECTING DC WIRING AND PROTECTION Table 5 Minimum Recommended DC AWG for 90 C Cabling for Unprotected Outputs shows recommended wire sizes based on ampacity The maximum current rating for the chassis is 100 A E 14 0090 V Single hole bulk 14 GMT Fuse battery connections T Connections st
10. gure 6 Optional Rack Mount Shelf coccion sli co ld 8 FIQure 7 Cord Brack b tc tees eho a te a tote hiatal hance heehee io 9 Figure 8 Chassis Rear View AC COnnections cccccccccceecceeceeeeeeceeeeeeceeeeeeseeeseeseeseeeaeeees 9 Figure 9 Securing Cord Bracket to CHASSIS occcooccoccconcccnconconicononnonanonnonannnnonancanonnnnanennnnanens 9 Figure 10 Chassis Front View GMT fuse holder occooccoccooccocncoccoccocncocononcoconancncnnnncnns 10 Figure GMT 725A DC POET FUSE see 10 Figure 12 Chassis Rear View DC Connections rrarrnnrnanrnannnnnnnrnannnnrnannnnrnannnnrnannnnnnnnnnnen 10 Figure 13 Installing or REMOVING RectifierS oocoocccccconconoconoonoconoococanonnocancanonnnnanonannnnos 11 List of Tables Table 1 Package Contensuarvssesarvasaagnsaseearenek ai 2 Table 2 DPOE Power Components Available from PANDUIT rrrurnurnnrnnrnnrnnnnnnnnnnnnnnnnnnnnennerr 3 Kape HEADS 3 DPOE Power System User Manual Part Number PN380D Table 4 Recommended AC Circuit Breaker and Wire SiZ8sS occoccocccccccnconocnconconconcnnonnononnnos 4 Table 5 Minimum Recommended DC AWG for 90 C Cabling for Unprotected Outputs 6 Table 6 Recommended Torque SettingS coccoccconocncoonconconconnonoonnocnnononnononnncnnonncnnonnoncnnnos T Table 7 PANDUIT Corp Contact Informati0N ococcocconconiononnoniononnonnoconnonnonnonnononnonnonenrennennannos T Fable
11. ions White wire on Power Patch Panel Connector Kit Positive Output or Battery Input Negative Output or Battery Input GMT fused negative output connections mr Black wire on A PP Power Patch Panel Connector Kit Figure 12 Chassis Rear View DC Connections 10 DPOE Power System User Manual Part Number PN380D TEST AND TURN ON Once all AC and DC connections have been secured and checked install each rectifier sequentially by sliding and latching it into the chassis as illustrated in the section below Rectifiers The rectifiers for use in the DPOE Power System are equipped with Light Emitting Diodes LEDs on the front panel as a means to indicate problems with that specific rectifier The rectifiers are designed as modular field replaceable units Power Up Plus all AC power cords into an appropriate Power Supply Unit PSU or Uninterruptible Power Supply UPS In the event that a rectifier needs to be removed press the latch button on the front of the rectifier to release the latch handle Pull the latch handle until the rectifier clears the rear connector on the chassis then gently slide it out of the rear connector With the latch handle open on the replacement rectifier slide the rectifier in until it connects with the backplane While pressing the latch button down use the latch handle to gently ease the rectifier into the rear connector When the rectifier is properly seated releasing the l
12. l DPOE components are properly connected DPOE Power System User Manual Part Number PN380D POWER PLANT MOUNTING AND WIRING WARNING Ensure all AC and DC power sources are off and disconnected Power to the DPoE power system chassis should be disconnected prior to performing any power line maintenance to prevent damage to the rectifier Mechanical Mounting The DPOE Power System chassis is installed in a standard EIA 19 rack It is recommended that one person lift the chassis into the proper rack place while another person installs the supplied mounting screws Tighten the screws with a torque wrench to the setting according to Table 6 Recommended Torque Settings Mounting Brackets ee ot TA i M u r T z ASS a In shelf Slots for Rectifiers Fr Figure 5 Chassis Front View Support Shelf Mounting Optional After securing the DPOE Power System chassis with mounting screws in the front an optional rack mount shelf may be installed underneath the chassis on the backside of the rack to alleviate potential sagging of the chassis unit due to weight distribution when mounted on a 2 post rack PANDUIT offers a 1RU shelf part SRM19FM1 with a load rating of 30 Ibs that will help support the chassis For optimum saftety a 2 RU shelf PANDUIT part SRM19FM2 shown below with a load rating of up to 50 Ibs may be installed Attach power chassis to front of rack using Mounting Brackets
13. ommercial circuit breaker to the dedicated AC circuit that feeds the system Seek alternative power source until power is restored Fuse Open A fuse is in the open state Replace the open fuse AC OK and all LEDs are Commercial power has been extinguished lost to the specified rectifier s 12
14. ping charges to PANDUIT Corp and if in the opinion of PANDUIT Corp the product is defective PANDUIT Corp shall pay shipping charges to return the product to Buyer However Buyer shall pay all shipping charges duties and taxes for products returned to PANDUIT Corp from another country PANDUIT Corp warrants that its firmware designed by PANDUIT Corp for use with an instrument will execute its functions when properly installed on that instrument PANDUIT Corp does not warrant that the operation of the instrument or the firmware will be uninterrupted or error free The foregoing warranty shall not apply to defects resulting from improper or inadequate maintenance by Buyer buyer supplied firmware or interfacing unauthorized modification or misuse operation outside of the environmental specifications for the product or improper site preparation or maintenance No other warranty is expressed or implied PANDUIT Corp specifically disclaims the implied warranties of merchantability and fitness for a particular purpose DPOE Power System User Manual Part Number PN380D The remedies provided herein are Buyer s sole and exclusive remedies PANDUIT Corp shall not be liable for any direct indirect special incidental or consequential damages whether based on contract tort or other legal theory Unless otherwise specified by PANDUIT Corp opening this product by unauthorized personnel will void this warranty TRADEMARKS DPOE and Con
15. r as shown in Figure 10 Chassis Front View GMT fuse holder The DPOE Power System Chassis allows a bulk DC connection as shown in Figure 12 Chassis Rear View DC Connections The bulk DC connection may be optionally used to ensure continued power to the connected DPOE Power Patch Panels and the PD connected to the panels in the event of a power failure This connection may be used as a battery input or as an unfused bulk output The bulk DC connection requires properly crimped terminal lugs 1 4 single hole lug with a max tongue width of 0 63 or less Terminal lugs such as PANDUIT part LCA4 14 L for use with 3 or 4 AWG stranded wire or 2 AWG solid wire and crimping tools such as the PANDUIT part s CT 1550 CT 1551 CT 1570 or CT 1700 are available from PANDUIT Corp The bulk output terminals feature a break off plastic piece to prevent inadvertent contact with the terminals If using the bulk DC output feature carefully break off each plastic tab before securing the terminal lugs Size wires based on the total rectifier capacity and choose conductor size according to Table 5 Minimum Recommended DC AWG for 90 C Cabling for Unprotected Outputs For battery or bulk DC connections place lug on the corresponding positive and negative studs and secure the connections with the included nuts Figure 10 Chassis Front View GMT fuse holder Figure 11 GMT 7 5A DC Power Fuse GMT fused return output connect
16. s IrOUDIESROOUNG HP 12 DPOE Power System User Manual Part Number PN380D OVERVIEW The DPOE Power Patch Panels and the DPOE Compact 8 Midspan provide a reliable and cost effective solution for Power over Ethernet PoE applications complaint with the IEEE 802 3af 2003 specifications or the alternate PoE Cisco Legacy specifications These DPOE Power over Ethernet systems allow centralized powering of network devices such as Voice over Internet Protocol based VoIP telephones IP security and surveillance cameras or wireless access point WAP devices over the same cabling used to send data DPOE Power over Ethernet Systems fit into 19 racks and occupy 1RU height The DPOE Power over Ethernet Systems may be powered individually using a DPOE Power Supply PANDUIT part DPOEPWRB120Y which delivers 120 watts at 48 Volts of Direct Current VDC to a single DPOE Power Patch Panel or DPOE Compact 8 Midspan However 120 watts may not be enough power to support all the Powered Devices PD connected to the panel or powered midspan In these cases or in cases of multiple DPOE Power over Ethernet Systems a larger power system is often required One option is to use the DPOE Power System Chassis with Power Rectifiers herein referred to as the DPOE Power System The DPOE Power System uses a modular design to supply power at 48 VDC to DPOE Power over Ethernet Systems The DPOE Power System consists of a
17. ted circuits are shown in Table 5 Minimum Recommended DC AWG for 90 C Cabling for Unprotected Outputs respectively In practice loop voltage drop considerations will usually dictate larger than minimum safe wire size For connection and mounting torque requirements see Table 6 Recommended Torque Settings PANDUIT Corp does not recommend shipping the chassis with the rectifiers installed Rectifiers should be shipped in their separate boxes Package Contents The DPOE Power System chassis is shipped with the following included items Table 1 Package Contents DPOE Power System User l This manual Manual Secures individual power cords to the rear of the DPOE Cord Brackets Power System Chassis Ge secures DPOE Power System chassis to a 19 rack washers Nuts 2 Secures the lugs to the bulk DC connection on the rear of the DPOE Power System chassis Screws with integrated 4 40 screws for securing the cord brackets to the back washers of the DPOE Power System chassis GMT Fuses 4 5 amp fuses and 16 7 5 amp fuses DPOE Power System User Manual Part Number PN380D Table 2 DPoE Power Components Available from PANDUIT DPOEPWRB120Y Individual power supply 120 watt power supply 48 volt output DPOEPWRCU Unmanaged power chassis supports 3 rectifiers DPOEPWRR1250 1250 watt rectifier for use in power chassis DPOEPWRF7 5 7 5 amp fuse package of 8 DPOEPWRF5 5 amp fuse package of 4 C
18. tour Crimp are trademarks of PANDUIT Corporation All other trademarks are the property of their respective owners DPOE Power System User Manual Part Number PN380D TABLE OF CONTENTS SAFETY WARNING ad da cad ii FOG Gompliance Statene Mea ti I WARRANTS ii TRADEMARKS spre ee lil OVERVIEW NN 1 INSTALLATION ph ve 2 PACE COMES 2 HEADS 3 AC UOT WING sarsso see Sei ectee be sera dian GS ota Ted Sabina needs Damen oad 3 DC OUIDUE VVINIMNG SIZING re 4 Connecting to a DPoE Power Patch Panel or Compact 8 Midspan 5 TOLE SENGS as T Required TOONS aa T Steand EQUIDIMENL Prepara OM tad T POWER PLANT MOUNTING AND WIRING ooocooccocccocooconcccoccocccocccoccocococconoccncnncnnncnnnns 8 Mechanical MoOUINg ae 8 Support Shelf Mounting Optional occooccocncoccocncococcnocncocnonncononanonnonanonnnnnnnononnnennonannnoos 8 PENN 9 BELO 00 AA oo e EEE 9 TEST AND FURN ON svi teins e E SAR 11 PROGUNIGKS var 11 POWET UNN 11 Short Circuit and Current LIME usos dende E de 11 TROUBLESHOOTING Lus 12 Figures Figure 1 Top View of Power Chassis with Power Rectifiers Installed ooccoccoo 1 Figure 2 Individual AC Feed Wiring Architecture oocooccccccoccccncccnococoncococoncnnnnnnonnnnncnnonnncnnnos 4 FIQUrS 3 DE Wire DATEN sa 5 Figure 4 Connecting to a DPoE Power Patch Panel or Compact 8 Midspan ooccoo 6 Figure 5 Chassis Front VIEW Jvc neta 8 Fi
19. uds OD ad 0090 Figure 3 DC Wire Diagram Each chassis is equipped with 14 GMT style fuse connections and an unfused bulk DC connection located on the rear of the chassis The GMT fused connections are made on lugless terminal blocks with compression screws The terminal blocks will accept wire sizes up to 12AWG The bulk DC connection may be used as a battery input or as an unfused bulk output The connections require a terminal lug 1 4 single hole lug with a max tongue width of 0 63 or less such as PANDUIT part LCA4 14 L Size wires based on the total rectifier capacity and choose conductor size according to Table 5 Minimum Recommended DC AWG for 90 C Cabling for Unprotected Outputs Connecting to a DPoE Power Patch Panel or Compact 8 Midspan Each DPOE Power over Ethernet System is shipped with a keyed power connector harness and two butt splices PANDUIT part BSV14X for use in connecting the panel to the power source The butt splices included with the DPOE Power Patch Panel will support 14 16 AWG solid or stranded wire Connect each separate DPOE Power Patch Panel or Compact 8 Midspan to the rear of the DPOE Power System using one of the 14 GMT fused outputs per panel Do not wire multiple untis to a single output on the DPOE Power System DPOE Power System User Manual Part Number PN380D Power Connector on rear side of DPOE Power Patch Panel or Compact 8 Midspan Butt

Manual - eANIXTER

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