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Innovations 2010/2011

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1. SCHMERSAL e Metal components with hygiene compliant NEDOX SF 2 coating e Actuator free from play i e neutralisation of undesired noises e The magnetic interlocks and the actuator unit must be ordered separately Approvals Certification in combination with Safety sensor under preparation Actuator MZM 120 B1 Mounting kit MS MZM 100 W Adjustment target MZM 100 TARGET Mounting kit MS MZM 100 W powder coated 17 Innovations 2010 2011 Solenoid interlock AAA E a 163 s NO Solenoid interlock Solenoid interlock monitoring e Innovating and unique operating principle e Accurate adjustment through slotted holes e Power to lock principle e Solenoid interlock must be used as end stop e Automatic latching with variable adjustment e Latching force through permanent magnet approx 30 N also in de energised condition e Sensor technology permits an offset between actuator and interlock of 5 mm vertically and 3 mm horizontally e Intelligent diagnostic signalling of failures e 3 LED s to show the operating status e Series wiring of max
2. e Solenoid interlock with 2 variants AZM 170B ST AS Enabling signal only when safety guard closed AZM 170 BZ ST AS AS i semi code 2 when safety guard closed AS i semi code 1 when safety guard locked e High holding force 1000 N e Integrated AS Interface interface e AS Interface LED status display e AS Interface M12 connector e AS Interface magnet control e Magnet voltage supply through 24 VDC auxiliary voltage e Manual release for power to unlock e Protection class IP67 Approvals EN AZM 170 ST AS DOPO No Option Description CE O B Actuator monitored BZ Combined actuator solenoid interlock monitoring Latching force 5 N R Latching force 30 N Power to unlock A Power to lock 2197 Manual release for power to unlock Actuators must be ordered separately 68 Standards EN 50295 EN 60947 5 1 IEC 61508 EN ISO 13849 1 Duty cycle Magnet 100 Yo Material of the housings glass fibre reinforced thermoplastic self ertinguishing Mechanical data Design of electrical connection Connector M12 4 pole Mechanical life gt 1 000 000 operations Manual release Y N No Response time lt 100 ms Latching force 30 N Clamping force Fmax 1000 N Max Actuating speed lt 2 m s Ambient conditions Ambient temperature 29 G 499 O Storage and transport temperature 25 C sis 85 O Relative humidity 30 95 Yo non condensing non icing Protection class Protection rating
3. Mounting kit MS MZM 100 W e The magnetic interlocks and the actuator unit Adjustment target for variable adjustment must be ordered separately of the latching force of the MZM 100 e Actuator free from play i e neutralisation of e Gradually adjustable by steps of approx undesired noises 10 N each within the range from approx 30 N to 100 N The adjustment target must be ordered Separately Approvals Approvals only in combination with switches MZM 100 Actuator MZM 100 B1 1 Adjustment target MZM 100 TARGET Mounting kit MS MZM 100 W screws included in delivery SCHMERSAL 21 Innovations 2010 2011 UNIVERSAL Gateway for SD interface UNIVERSAL Gateway for the series wiring of the diagnostic signals from safety switching components with integrated SD interface Comprehensive status and diagnostic data from the SD components are transmitted to the control system through the field bus interface e Diagnostic lines of max 31 safety switching components can be wired in series Series wiring of different components enabled CSS 34 RSS 36 AZM 200 MZM 100 etc e Reduced wiring expenditure through the Series wiring of the safety channels and the diagnostic lines in the field e Automatic addressing of the safety switching components in the SD interface IP20 component for quick fix mounting onto Standard DIN rails in the control cabinet Available FIELD BUS interfaces
4. 44 SCHMERSAL Innovations 2010 2011 Control panel BDF 200 BDF 200 11 1 NO 1 NC contact for operating elements at Pos 1 4 BDF 200 20 2 NO contacts for operating elements atPos 1 4 O A A N N oi amp x8 12341 54678 1 2 59 3 6 41 70 86 KL1 KL2 SCHMERSAL 45 ses Aa A A Magnetic safety sensor BNS 40S SCHMERSAL Page 48 The essential difference between electromechanical safety switches and magnetic safety sensors is the non contact operating principle of the latter Due to this operating principle sensors and actuators with fully smooth surfaces without dead spaces can be designed and the sensor furthermore is not subject to wear These features are not only advantageous on food processing machinery The switching components furthermore are very compact and can be optimally integrated in the surrounding construction if necessary they can even be fitted in concealed mounting when the safety guard or the cover is in non ferromagnetic materials such as plastic or stainless steel The latest innovation in this field is the BNS 40S safety sensor in stainless steel enclosure which was developed especially for hygiene critical environments The design and the material choice of these switching components meet the requirements of the Hygienic Design They are resistant to cleaning agents and chemicals as a result of their protection class IP 69
5. 01 only 30 mm 78 Standards Control Category Enclosure Enclosure dimensions Connection Transmitter Receiver Max cable length Protection class Response time IEC EN 61496 1 2 Type 4 Aluminium 49 mm Connector M12 4 pole M12 12 pole and M8 6 pole 100m 10 IP67 to EN 60529 15 32 ms depends on length and resolution Detection sensitivity resolution Protected height Resolution 14 mm Resolution 30 mm Protection field width range Resolution 14 mm Resolution 30 mm Start restart interlock Contactor control Blanking function Cyclic operation Light emission wavelength U Safety outputs Power consumption Data interface Status and diagnostics Ambient temperature Storage and transport temperature Classification Standards PL Control category PFH value SIL Service life Control unit Blanking control unit BDB 01 Control unit cyclic operation BDT 01 14 and 30 mm 170 1450 mm 170 1770 mm 0 3m 7m 0 3m 10m Integrated Integrated Integrated 1 cycle or 2 cycles 880 nm infrared 24 VDC 10 2 x PNP 500 mA Emitter 4 W Receiver 8 W RS 485 LED display wi Caa OO C 20 C 70 C EN ISO 13849 1 IEC 61508 up to e up to 4 7 42 x 10 h up to 3 20 years refer to page 79 refer to page 79 Connector Female connector for emitter M12 4 pole straight Cable length 5 m
6. min cable section Cage clamps 0 08 mm Plug in screw terminals 0 14 mm max cable section Cage clamps 2 5 mm Plug in screw terminals 1 5 mm Weight 160 g Dimensions Height x Width x Depth 126 x 48 x 43 mm e nl Safety parameters Standards EN ISO 13849 1 IEC 61508 EN 60947 5 1 PL STOP 0 up to d Category STOP 0 up to 3 PFH value STOP 0 2 00 x 107 h SIL STOP 0 up to 2 Mission time 20 years The PFH value of 2 00 x 10 h applies to the Contact load n op y t cycle combinations of contact load current through enabling contacts and number of switching 20 525 600 1 0 min cycles n op y mentioned in the table below 40 Yo 210 240 2 5 min At 365 operating days per year and a 60 75 087 7 0 min 24 hours operation this results in the 80 30 918 17 0 min below mentioned switching cycle times 100 12 223 43 0 min t cycle for the relay contacts Diverging applications upon request SCHMERSAL Innovations 2010 2011 Safety monitoring modules and safety controllers e Start level Depends on the wiring of the safety relay module Sensor level Dual channel control of magnetic safety switches according to IEC 60947 5 3 e Output level Dual channel control of a downstream safety relay module Cross shorts wire breakage and earth leaka ge in the control circuits are detected elf the inputs S1 53 55 and S7 are not used they have to be b
7. Austria Osterreich AVS Schmersal Vertriebs Ges m b H BirostraRe 17 1232 Wien Telefon 43 0 1 6 10 28 Telefax 43 0 1 6 10 28 1 30 info avs schmersal at www avs schmersal at Belgium Belgien Schmersal Belgium NV SA Nieuwlandlaan 16B Industriezone B413 3200 Aarschot Telefon 32 0 16 57 16 18 Telefax 32 0 16 57 16 20 info schmersal be www schmersal be Czech Republic Tschech Republik Mercom Componenta spol s r o Ruska 67 100 00 Praha 10 Telefon 4 20 0 2 67 31 46 40 Telefax 4 20 0 2 71 73 32 11 mercom mercom cz Denmark D nemark Schmersal Danmark A S Lautruphgj 1 3 2750 Ballerup Telefon 45 70 20 90 27 Telefax 45 70 20 90 37 info schmersal dk www schmersal dk Finland Finnland Advancetec Oy Malminkaari 10B PO Box 149 00701 Helsinki Telefon 3 58 0 9 3 50 52 60 Telefax 3 58 0 9 35 05 26 60 advancetec advancetec fi www advancetec fi m France Frankreich Schmersal France BP 18 38181 Seyssins Cedex 8 rue Raoul Follereau 38180 Seyssins Telefon 33 4 76 84 23 20 Telefax 33 4 76 48 34 22 info schmersal fr www schmersal fr Greece Griechenland Kalamarakis Sapounas S A lonias amp Neromilou PO Box 46566 13671 Chamomilos Acharnes Athens Telefon 30 0 210 2 40 60 00 6 Telefax 30 0 210 2 40 60 07 ksa ksa gr Hungary Ungarn NTK Ipari E lektronikai s Kereskedelmi Kft M sz ros L u 5 9023 Gy r Telefon 36 0 96 52 32 68
8. with LED Max switching current without LED with LED Max Switching capacity without LED with LED Ambient temperature Storage and transport temperature Max Switching frequency Resistance to shock Resistance to vibration Classification Standards B104 NC NO Mission time Biod MTTFg 0 1 x Mp 8mm 18 mm LED only for ordering suffix G max 100 VAC DC max 24 VDC max 250 mA max 10 mA max 3 W max 240 mW 25 C 80 C 25 C 80 C max 5 Hz 309 11 ms 10 55 HZ amplitude 1 mm EN ISO 13849 1 25 000 000 for 20 contact load 20 years dop X hop X 3600 s h t cycle Ordering details BNS 405 1220 No Option Description O without LED without LED G with LED G with LED The actuating magnet must be ordered The actuating magnet must be ordered separately separately 48 Ordering details BNS 405 12Z0 C No Option Description SCHMERSAL Innovations 2010 2011 Magnetic safety sensor 1 NO 2 NC GY S13 Le PK GN S21 54522 YE WH S31 532 BN Contact symbols shown for the closed condition of the guard device The contact configuration for versions with or without LED is identical Contacts S21 S22 must be integrated in the Safety circuit The LED is illuminated when the guard door is closed SCHMERSAL BPS 40S 2 Fully encapsulated stainless steel enclosure Actuator and
9. Cable entry 3 x M20 Oise 6 kV U 500 V In 6A Utilisation category AC 15 DC 13 lUa 4 230 VAC 1 A 7 24 VDC Max fuse rating 6 gG D fuse to DIN EN 60269 1 Ambient temperature 20 C 60 C Mechanical life 1 million operations Maximum cable length 50m please observe ambient temperature range and wire supports Features wire pull and breakage detection Cable cross section of the cable glands min 7 mm max 12 mm 2GD Classification Standards EN ISO 13849 1 Baca NC 100 000 Mission time 20 years MTTF re Nop dop X eee s h Recommended cable lengths for pull wire Emergency Stop switches in relation to the range of ambient temperature At5 m distance intermediate wire supports are required see accessories 0 0 10 20 30 40 50 60 70 80 TC 10 20 30 40 50 Lim 1 NO 1 NC EA oo 13 1411 120 2 NO 2 NC 02122 215220 dr Er Se 13 1413 14 4 NC 21 22 211220 a E X certified screwed cable gland E X certified screw plug without drawing EX KLE M20x1 5 EX VS M20x1 5 SCHMERSAL Innovations 2010 2011 Ex certified pull wire emergency switch Mode of operation Legend 1 LI 1 Notactuated lt 2 Wire pull detection 3 Wire breakage detection Mounting instructions Legend Wire rope E yebolt Nut W
10. 15 10 stabilised PELV Rated operating current 0 6 Required rated short circuit current 100A Fuse 2 0A Rated insulation voltage U 32 V Rated impulse withstand voltage Up 800 V No load current lo 0 1 A Response time lt 30 ms Duration of risk lt 60 ms Protection class JI Overvoltage category Ill Degree of pollution 3 EMC rating to EN 61000 6 2 EMC interfering radiation environment A SCHMERSAL Innovations 2010 2011 Electronic safety sensors Safety outputs Y1 Y2 NO function 2 channel p type short circuit proof Utilisation category DC 12 DC 13 U min Ue 1 V Voltage drop lt 1V lea max 0 25 A ambient temperature dependent Leakage current 1 lt 0 5 mA Minimum operating current 0 5 mA Diagnostic output p type short circuit proof Utlisation category DC 12 DC 13 Ua min Ue 5 V Voltage drop lt 5V leo max 0 05 A Classification Standards EN ISO 13849 1 IEC 61508 IEC 60947 5 3 PL uptoe Category upto 4 PFH value 3 6 x 10 h SIL suitable for SIL 3 applications Mission time 20 years Classification PDF M Reguirements for the safety controller Dual channel safety input suitable for p type sensors with normally open NO function The internal function tests of the sensors cause the outputs to cyclically switch off for max 0 5 ms this must be tolerated by the safety controller The safety controller must not be equipped with cross wire detection
11. Fuse rating for the operating voltage Internal electronic protection Y N Internal electronic trip tripping current gt 300 mA yes Power consumption max 1 7 W plus signalling outputs Monitored inputs Short circuit recognition PROTECT PE 11 option PROTECT PE 02 yes Wire breakage detection yes Earth connection detection yes Number of NC contacts PROTECT PE 11 1 PROTECT PE 02 2 Number of NO contacts PROTECT PE 11 1 PROTECT PE 02 0 Outputs Stop category 0 Number of auxiliary contacts 2 13 14 23 24 Number of signalling outputs Max switching capacity of the safety contacts 7 Y1 Y5 32 33 33 34 24 V 2 A ohmic inductive in case of appropriate protective wiring Max switching capacity of signalling outputs 24 VDC 100 mA Utilisation category to EN 60947 5 1 DC 13 Fuse rating of the safety contacts 2 A slow blow Fuse rating of the signalling outputs Internal electronic trip tripping current gt 750 mA Mechanical life 10 million operations Ambient conditions Ambient temperature 20 Us 109 G Storage and transport temperature 25 C 70 C Protection class Mounting Enclosure IP20 Terminals IP20 Clearance IP20 Snaps onto standard DIN rail to EN 60715 Connection type Cage clamps or ordering suffix SK plug in screw terminals
12. 35 11 12 Bo 21 22 Se Slow action ZV12H 2 02 AS TV12H 2 02 AS 70 22 0 22 70 elf li en wA Os 1 2 1 2 m M mm mm 1 gt 1 gt 454 WA 0 303 wT DBI 11 12 39 OBT 21 22 oe 61 Innovations 2010 2011 AS Interface Safety at Work Roller lever V14H SAFETY AT WORK Contacts Snap action Slow action Switch travel 2 NC ZV14H 2 02 AS TV14H 2 02 AS 70 220 22 70 70 30 0 30 70 PEOR OT 11 12 B3 SB 11 12 OI ENT 21 22 19 CB 21 22 30 3 TT LE e Metal lever with plastic roller e Actuator type A to EN 50047 e Lever angle adjustable in 10 steps e Actuating torque Min 15 Ncm e Positive break torque 18 5 Ncm e Actuating speed with actuating angle 30 to switch axis max 1 m s e Actuator head gasket ordering suffix Z e With metal roller ordering suffix RMS Roller lever V7H 2138 Contacts Snap action Slow action Switch travel 2 NC ZV7H 2 02 AS 2138 TV7H 2 02 AS 2138 70 220 22 70 70 30 0 30 70 IS OST 11 12 Ope OB 11 12 51 ENT 21 22 aoe 21 22 Fs TT e Lever angle adjustable in 10 steps Actuating torque Min 15 Ncm e Positive break torque 18 5 Ncm e Actuating speed with actuat
13. Electrical data AS interface AS i Supply voltage 26 5 31 6 VDC protection against polarity reversal lt 50 mA internally short circuit proof IP67 to IEC EN 60529 IE AS i operating current AS i Device insulation AS i Specification Version V 2 1 Profile S 7 B F E AS i Inputs Channel 1 Data bits DI 0 DI 1 dynamic code transmission Channel 2 Data bits DI 2 DI 3 dynamic code transmission AS i Outputs DO 0 Solenoid control DO1 DO 3 not used Manual release from side e For manual release using M5 triangular key available as accessory e Manual release available for power to unlock principle e Ordering suffix 2197 SAFETY AT WORK AS i Parameter bits PO Safety guard and actuator detected P1 Solenoid interlockblocked P2 P3 not used AS i input module address 0 Default on address 0 programmable via the AS Interface Master or Hand held programming device Electrical data Auxiliary voltage Aux Supply voltage Uz 24 VDC 15 10 Yo stabilised PELV lt 500 mA lt 4A if used in accordance with UL 508 AS i LED switching conditions display 1 green LED Supply voltage 2 red LED Communication error Slave address 0 Enabling status Operating current Device insulation 3 yellow LED Dimensions Dimensions Classification If a fault exclusion for hazardous damage of the 1 channel mechanics is authorized and an adequate protection against t
14. NH Emergency stop latching push button without protective collar NHK _ with protective collar Pos 2 Command and signalling WS 2 3 Maintained selector switch 2 3 positions WT 2 3 Spring return selector switch 2 3 positions SW 20 Key selector switch 2 positions LT Illuminated pushbutton LM Signalling device DT Pushbutton 52 Standards EN 60947 5 1 EN ISO 13850 EN ISO 13849 1 IEC 61508 EN 50295 Enclosure Enclosure material glass fibre reinforced thermoplastic self extinguishing Mechanical life Emergency stop 100 000 operations Command device 1 million operations Response time Emergency stop lt 100 ms Design of electrical connection Connector M12 Lamp values illuminated pushbutton Lamp fitting Ba5S only LED length 17 mm LED replacement from front Electrical data AS interface AS i Supply voltage 18 0 31 6 VDC protection against polarity reversal lt 150 mA internally short circuit proof AS i operating current AS i Device insulation AS i specification Safety Slave Version V 3 0 Profile S 7 B F F AS i Inputs Channel 1 Data bits DI 0 DI 1 dynamic code transmission Channel 2 Data bits DI 2 DI 3 dynamic code transmission AS i Outputs DO 0 Indicator lamp G24 red DO 1 Indicator lamp G24 green DO2 DO 3 not used AS i Parameter bits PO P3 not used AS i specification A B Slave Version V 3 0 Profile S 7 A 7 F AS i Inputs DIO Co
15. PROFINET IO EtherNet IP e DeviceNet CC Link e CANopen Approvals SD U D No Option Description O PN PROFINET IO EIP EtherNet IP DN DeviceNet CEL CC Link CAN CANopen 22 Operating voltage 24 VDC 15 20 stabilised PELV Fuse rating external fuse 1 A slow blow Operating current at 24 VDC max 500 mA internally protected Operating temperature range 0 55 C in case of vertical positioning Storage temperature range 2 Ea JO OG Climatic stress relative humidity 30 85 non condensing Protection class IP 20 Mounting location Resistance to vibrations to IEC 60068 2 6 earthed lockable control cabinet with at least IP 54 protection class if fitted between two lateral clamping blocks on the rail 10 57 Hz 0 35 mm and 57 150Hz 5g Restistance to shock to IEC 60068 2 29 10g EMC rating to EN 61000 4 2 to EN 61000 4 3 to EN 61000 4 4 Burst to EN 61000 4 5 Surge to EN 61000 4 6 HF cables EMC interfering radiation to EN 61000 6 4 2002 ESD HF field SN 6 kV contact discharge 8 kV Air discharge 10 V m 80 Yo AM 1 kV all connections 1 kV all connections 10 V all connections industrial interfering radiation Rated insulation voltage U 32 V Rated impulse withstand voltage U mp 0 5 kV Overvoltage category Il Degree of pollution 2 Dimensions W xH x D 30 x 100 x 80 mm m
16. due to the cable length cable section voltage drop per sensor should be taken into account as it reduces the maximum number of safety sen sors and interlocks with SD interface that can be wired in series Approvals CE Terminal connector CSS Y A 8P CSS Y 8P CSS Y 8P 23 Humanity first and foremost Safety Consulting For detailed information check out www schmersal com Safety monitoring modules and safety controllers PROTECT SELECT PROTECT SELECT WL SRB 301MA PROTECT PE SCHMERSAL Page 26 Page 28 Page 30 Page 32 AAA lulu elulu lulu LL AU 24M 22M 200 A arjaj uff SCHMERSAL The Schmersal Group has completed its safe signal evaluation product portfolio with the following components PROTECT SELECT a safe compact controller suitable for up to 9 safety functions offering the advantage that the desired safety programme does not have to be programmed by the user instead of that a typical programme simply can be chosen from the included programme library The customer specific PROTECT OEM variant is supplied with a preconfigured personalised safety programme m PROTECT SELECT WL or PROTECT OEM WL is identical to the above described compact safety controller however extended with a function enabling the integration of the safe radio signal from a mobile hand held command device in the entire safety function m SRB 301MA completes the rang
17. setting an individual drop out delay for a specific safety output Target setting up programmes without programming During the development of the new PROTECT SELECT compact safety controller the objective was to offer the machine builder the possibilities of a conventional small safety controller without the user needing to know the manufacturer specific parameter settings or to master a programming language 26 This objective is achieved by a new kind of programme set up The user can select the most suitable programme for his application from a number of hands on programmes This selection is made directly on the component The relevant programme is selected on the display by means of toggle switches The 12 available programmes are clearly described in the user manual In this way PROTECT SELECT can be wired similar to a safety monitoring module by means of a user manual The second task of the display consists in providing the user with compre hensive diagnostic information directly on the component Application specific parameters and charac teristic variables such as the destination of the sensor signal at the corresponding input with or without potential or a required drop out delay ata particular output can be allocated through a dialogue function on the display The de bouncing durations which are required on vibration sensitive safety guards to enable the start up procedure only when the contacts are in a
18. up to 4 PFH value 4 3 x 10 9 h SIL suitable for SIL 3 applications Mission time 20 years Classification PDF M The latching force of the MZM 100 can be set in steps of approx 10 N each within a range of approx 30 N factory setting to approx 100 N To this end the adjustment target MZM 100 TARGET is used directiy on the fitted MZM 100 Integrated connectors M23 8 1 pole PR Suffix ST 2 7 1 8 M12 8 pole E Suffix ST2 SCHMERSAL Innovations 2010 2011 Safety sensor with interlocking function MZM 100 B 163 ES NO Safety sensor with interlocking function Actuator monitoring e Innovating and unique operating principle e Accurate adjustment through slotted holes e Power to lock principle e Safety sensor must be used as end stop e Automatic latching with variable adjustment e Latching force through permanent magnet approx 30 N also in de energised condition e Sensor technology permits an offset between actuator and sensor of 5 mm vertically and 3 mm horizontally e Intelligent diagnostic signalling of failures e 3 LED s to show the operating status e Series wiring of max 31 components without detriment to the category e AS Interface Safety at Work available Approvals Wu CE MZM 100 B RE A No Option Description ST Co
19. 1207741 Cable length 10 m 1207742 Cable length 20 m 1207743 Female connector for receiver M12 12 pole straight Cable length 5 m 1213353 Cable length 10 m 1213352 Female connector for receiver control unit M8 6 pole angled Cable length 2 m Cable length 5 m 1213355 1213354 SCHMERSAL Innovations 2010 2011 Optoelectronic safety devices BDB 01 BDT 01 e Blanking control unit e Control unit cyclic operation Standards IEC EN 60947 5 1 Enclosure ABS P rotection class IP 40 Contact type BDB 01 Key operated switch 2NC 2NO Selector switch 2NC 4NO Restart button 1NO Contact type BDT 01 Key operated switch 2NC 4NO Teach in button 1NO Restart button 1NO Switching system IEC 60947 5 1 Connection PVC cable 5 m long Cable section 8 x 0 25 mm Cable entry M20 Uae 4 kV lias 3A Utilisation category DC 13 I U 1A 24VDC Max fuse rating 6 A gL D fuse Ambient temperature 10 C 50 C Mechanical life Key operated switch Selector switch Button 1 million operations 1 million operations 1 million operations e Smooth parameter assignment using external Smooth parameter assignment using external Switching frequency max 50 h command devices no PC software required command devices no PC software required Dimensions L x W x H 160 x 80 x 85mm e Modular enclosure in ABS version e Modular enclosure in ABS version 3 Command devices 3 Command devices 1 key o
20. 386 1 2 00 51 51 info tipteh si Spain Spanien Schmersal Ib rica S L Pol Ind La Masia Cami de les Cabories Nave 4 08798 Sant Cugat Sesgarrigues Telefon 34 93 897 09 06 Telefax 34 93 396 97 50 info es schmersal com www schmersal es SCHMERSAL Sweden Schweden Schmersal Nordiska AB Klockarns V g 1 43533 M lnlycke Telefon 46 0 31 3 38 35 00 Telefax 46 0 31 3 38 35 35 solsten schmersal se www schmersal se Switzerland Schweiz Schmersal Schweiz AG Moosmattstra e 3 8905 Arni Telefon 41 0 43 3 11 22 33 Telefax 41 0 43 3 11 22 44 info ch schmersal com www schmersal ch UK Gro britannien Schmersal Ltd Sparrowhawk Close Unit 1 Beauchamp Business Centre Enigma Park Worcs WR14 1GL Malvern Telefon 44 0 16 84 57 19 80 Telefax 44 0 16 84 56 02 73 support schmersal co uk www schmersal co uk Weltweit Argentina Argentinien Condelectric S A Hipolito Yrigoyen 2591 1640 Martinez Pcia de Buenos Aires Telefon 54 11 48 36 10 53 Telefax 54 11 48 36 10 53 info condelectric com ar www condelectric com ar Australia Australien Control Logic Pty Ltd 25 Lavarack Avenue PO Box 1456 Eagle Farm Queensland Telefon 61 0 7 36 23 12 12 Telefax 61 0 7 36 23 12 11 sales control logic com au www control logic com au Brazil Brasilien ACE Schmersal Eletroeletr nica Industrial Ltda Rodovia Boituva Porto Feliz Km 12 Vila Esplanada CEP 18550 000 B
21. 9 operational inputs and 15 operational outputs In this way an operati onal output can be allocated to every button of the membrane keyboard 28 Clear overview on the display The operational inputs basically are used to read back the externally switched signals into the controller transmit them to the mobile element and display them as information on the display The bidirectional radio link has been developed especially for these tasks Besides the information which is typical to the wireless transmission and reception operation such as reception quality and battery status the display can also show all statuses of the inputs and outputs ofthe PROTECT SELECT WL compact safety controller In this way the user is always informed about the current status of the system Optimal radio transmission through extendable antenna concept The antenna conceptofPROTECT SELECT WL has been designed to fully cover the walkable space even under the roughest radio transmission conditions So called detached transceivers which are linked to the base unit by means of fibre optic cables can be positi oned so that the optimal reception of the data which are sent through the world wide public domain wave band of 2 4 HGz is ensured If necessary more transceivers can be alloca ted in the system loop Also available as OEM version Besides the basic version PROTECT SELECT WL with preconfigured programmes a second version is avallable
22. A e E a os a u a Y a 5 a Siegen Siegfried Klein Elektro Industrie Vertretungen In der Steinwiese 46 D 57074 Siegen Telefon 49 0 2 71 77 34 49 0 Telefax 49 0 2 71 77 34 49 40 info sk elektrotechnik de Frankfurt K A Schmersal GmbH Geschaftsstelle Frankfurt Kilianst dter StraRe 38 D 61137 Sch neck Telefon 49 0 61 87 9 09 56 0 Telefax 49 0 61 87 9 09 56 6 gsfrankfurt schmersal com Saarland Herbert Neundorfer GmbH amp Co KGWerksvertretungen Zum Schacht 9 D 66287 G ttelborn Telefon 49 0 68 25 95 45 0 Telefax 49 0 68 25 95 45 99 info herbert neundoerfer de www herbert neundoerfer de Leipzig K A Schmersal GmbH Geschaftsstelle Leipzig Servicepark DruckereistraRe 4 D 04159 Leipzig Telefon 49 0 3 41 4 87 34 50 Telefax 49 0 3 41 4 87 34 51 gsleipzig schmersal com Bayern Nord K A Schmersal GmbH Geschaftsstelle N rnberg LechstraRe 21 D 90451 N rnberg Telefon 49 0 9 11 6 49 60 53 Telefax 49 0 9 11 63 29 07 29 gsnuernberg schmersal com Bayern Sud Ing Adolf Muller GmbH Industrievertretungen Elly Staegmeyr Str 15 D 80999 Miinchen Telefon 49 0 89 8 12 60 44 Telefax 49 0 89 8 12 69 25 info ingam de www ingam de Stuttgart Gerhard Schutzinger Labor Schutz GmbH Industrievertretungen Eichwiesenring 6 D 70567 Stuttgart Telefon 49 0 7 11 7 15 46 0 Telefax 49 0 7 11 7 15 46 18 hv schuetzinger de www schuetzinger de Europa
23. Error Classification Standards EN ISO 13849 1 IEC 61508 IEC 60947 5 3 PL up to e Category up to 4 PFH value 4 3 x 10 h SIL suitable for SIL 3 applications Mission time 20 years Classification PDF M The latching force of the MZM 120 can be set in steps within a range of approx 30 N factory setting to approx 80 N To this end the adjustment target MZM 100 TARGET is used directly on the fitted MZM 120 Integrated connectors M12 8 pole 5 Suffix ST2 SCHMERSAL Innovations 2010 2011 Safety sensor with interlocking function Actuator MZM 120 B1 Depending on the component variant the following diagnostic signals are transmitted 1P2PW2 Variant OUT Combined diagnostic signal safety guard closed and can be locked Operating principle of the diagnostic output The short circuit proof diagnostic output OUT can be used for central indicating or contro functions for instance in a PLC The diagnostic output is not a safety relevant output The control category orPL to EN ISO 13849 1 obtained with these safety monitoring modules does not only depend on the safety monitoring module but on the structure and layout of the entire safety circuit as well Detailed information about the use of serial diagnosis can be found in the mounting and wiring instructions of the SD Gateway and in the instructions for the integration of the SD Gateway Misalignment
24. Leakage current lt 0 5 mA Rated operating current max 0 5 Aambient Inputs IN 3 h Outputs OUT 4 3 temperature dependent Connecting cable 0 25 m Connecting cable 2 m Minimum operating current I 0 5 MA with connector A with connector 1 2 Utilisation category DC 12 Ue le 24 VDC 0 5 A Connector female M12 4 pole Connector male M12 4 pole DC 13 Ue le 24 VDC 0 5 A Diagnostic output p type short circuit proof Wiring Pin Voltage drop lt 4 grey cable IN black cable OUT configuration Rated operating voltage U min Ue 4V A1U ATU Pin 1 Rated operating current l max 0 05 A2GND A2 GND Pin 3 Utilisation category DC 12 Ue le 24 VDC 0 05 A X1 Safety input 1 Y1 Safety output 1 Pin 4 TE Y2 Safety output 2 Pin 2 Classification y MPU era di Standards EN ISO 13849 1 IEC 61508 IEC 60947 5 3 Multifunction device CSS 8 16 2P D ML PL up toe Category up to 4 Connecting cable 2 m Connecting cable 2 m BER PFH value 2 5x10 h Cable section with connector SIL upto3 7 pole 7 x 0 25 mm Connector male M12 8 pole gt Mission time 20 years Classification PDF M Colour of the Wiring Pin connecting cable configuration BN brown A1 U Pin 1 BU blue A2 GND Pin 3 VT violet X1 Safety input 1 Pin 6 WH white X2 Safety input 2 Pin 2 BK black Y1 Safety output 1 Pin 4 RD red Y2 Safety output 2 Pin 7 GY grey Diagnostic output Pin 5 Spare Pin 8 Requirements for the safety controller e Series wiring
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26. ZQ 900 3D pull wire switch and the EX T 335 position switch For more information see catalogue page 74 9 Up to date without fail Online on the woridwide web AA RAE e h AR For detailed information check out www schmersal com Electronic safety sensors and interlocks m RSS 36 m CSS 16 m CSS 300 m CSP 34 m MZM 120 m MZM 100 m SD I U m Y adapter SCHMERSAL Page 8 Page 10 Page 12 Page 14 Page 16 Page 18 Page 22 Page 23 The CSS technology is an electronic operating principle for the non contact communication between the safety sensor and the actuator developed and patented by the Schmersal Group This Coded Safety Sensor CSS principle guarantees in addition to a high switching distance also a high level of interference resistance as well as a high degree of protection against tamper ing Misaligned actuation of the sensors is possible as well when the sensor is operating near the hysteresis range a premature warning is emitted in order to prematurely inform the user e g about a misaligned safety guard The RSS 36 is the next step in the continued development of the safety sensor technology As the RSS 36 is equipped with the RFID technology different variants each with different coding possibilities can be produced In this way the adequate protection against tampering can be chosen for each application depending on the needs Just like the sensors with CSS technology the
27. allocation of the actuator to the sensor this is realised through the integrated RFID technology Three different coding variants enable an optimal conformation to the required protection against tampering A new version of the MZM 100 solenoid interlock is now available in which the latching force of the safety guard can be adjusted to the individual circumstances by means of a target The latching force of the optional permanent magnet maintains the closed condition of the safety guard even in de energised condition approx 30 N To protect machinery and plants with different safety requirements either a combination of safety monitoring modules or a programmable safety controller was installed The Schmersal Group introduces PRO TECT SELECT or PROTECT SELECT WL with safe radio link acomponent which features the same level of performance as a safety controller and can be handled as smoothly as a safety monitoring module The MZM 120 is a safety sensor with guard locking function Due to the special NEDOX SF 2 coating the sensor is also suitable for The universal mounting features and the use in hygiene critical applications optional latching function provides for a smooth and rational integration in separating safety guards For more information see catalogue page 26 For more information see catalogue page 8 For more information see catalogue page 18 BDF control panels SLC 421 The new SLC 421 safety
28. cable connection 57 Innovations 2010 2011 AS Interface Safety at Work Z T 256 AS Position switches with safety functions e Mounting details to DIN EN 50047 e Thermoplastic enclosure e Integrated AS Interface interface e AS Interface LED and status display e AS Interface M12 connector or flat cable connection turnable e Suitable for AS i Power24 e Wide range of alternative actuators e Actuator heads can be repositioned by 4 x 90 e Angle of roller lever adjustable in 10 steps e Good resistance to oil and petroleum spirit e Protection class IP67 Approvals under preparation Qu CE DO 256 AS No Option Description Z Snap action T Slow action For the appropriate actuator see as of page 5 59 STR Connector M12 right STL Connector M12 left FKR Flat cable connection right FKL Flat cable connection left 58 Standards EN 50295 EN 60947 5 1 EN ISO 13849 1 IEC 61508 Design fixings to DIN EN 50047 Material of the housings plastic glass fibre reinforced thermoplastic self extinguishing slow or snap action NC contacts with positive break 1 m s lt 100 ms Switching system Max Actuating speed Response time Mechanical data Design of electrical connection Connector M12 4 pole or flat cable connection max 5000 h gt 1 000 000 operations Switching frequency Mechanical life Ambient conditions Ambient temperature 25 C 00 C Storage an
29. distance S 12 mm Assured switch on point S 10 mm Assured switch off point S 16 mm Hysteresis 2 0 mm Repeat accuracy lt 0 5 mm Ambient conditions Ambient temperature Tu max output current lt 0 1 A output 25 C 70 C lt 0 25 A output 25 C 65 C Storage and transport temperature 25 C 85 C Protection class IP65 IP67 to EN 60529 Connector IP69K to DIN 40050 9 Resistance to vibration 10 55 Hz amplitude 1 mm Resistance to shock 30 g 11 ms Switching frequency f 1 Hz Response time lt 100 ms Duration of risk lt 200 ms Standby delay lt 5s Electrical data Rated operating voltage U 24 VDC 15 10 PELV to IEC 60204 1 Rated operating current 0 6 Lowest operating current l 0 5 mA Required rated short circuit current 100 A Requirements for the safety controller Dual channel safety input suitable for p type sensors with normally open NO function The internal function tests of the sensors cause the outputs to cyclically switch off for max 0 25 ms this must be tolerated by the safety controller The safety controller must not be equipped with cross wire detection SCHMERSAL Innovations 2010 2011 Electronic safety sensors Rated insulation voltage U 32 V Rated impulse withstand voltage U imp 800 V No load current lo 0 1A Protection class Il Overvoltage category Ill Degree of pollution 3 EMC interference immunity for the functional safet
30. guide AZM 170 B AZ 17 170 B 11 AZ 17 170 B 15 AZM 170 B Long straight actuator Long angled actuator Centering guide SAFETY AT WORK a Mounting set MS AZM 170 MS AZM 170 P MS AZM 170 R P Tamperproof screws with unidirectional slots without drawing M4 x 8 1147463 Quantity 2 pcs Mounting sets 69 Up to date without fail The online product catalogue Ka RE STE i For detailed information check out www schmersal net Explosion Protection m EX T 335 Page 72 The range of switching components for explosive atmospheres for use in the Zones 1 and 21 and m EX ZQ 900 3D Page 74 Zone 22 features a lot of innovations as well Here the portfolio is completed by amongst others the EX ZQ 900 3D pull wire emergency stop switch and the EX T 335 position switch The field of application for the new pull wire emergency stop switches in the dust explosive atmospheres of Zone 22 ranges from safety related applications on conveyors where these switches protect conveyor belts of up to 50 meters long to large machinery and plants e g in pulp and paper industry The series can be equipped with a maximum of four switching contacts and has a wire breakage monitoring function The zinc die cast enclosure is very robust and with its protection class IP67 the switch can also be used under rough conditions The Z T 335 series which was used as basis for the development of the new EX T 335 is intensively used in
31. i LED switching conditions display 1 yellow LED Channel 1 AS i SaW bit 0 1 2 green red LED AS i duo LED Supply voltage Communication error Slave address 0 periphery error 3 yellow LED Channel 2 AS i SaW bit 2 3 Classification If a fault exclusion for hazardous damage of the 1 channel mechanics is authorized and an adequate protection against tampering is ensured suitable for use up to Standards EN ISO 13849 1 IEC 61508 PL up to d Category up to 3 PFH value 1 01 x 10h Notice up to max 100 000 switching cycles year SIL Up to 2 Mission time 20 years Basically suitable up to Standards EN ISO 13849 1 IEC 61508 PL up toc Category up to 1 PFH value 1 14 x 10 h Notice up to max 100 000 switching cycles year SIL up to 1 Mission time 20 years Addressing through the M12 connector or the flat cable connection 65 Innovations 2010 2011 AS Interface Safety at Work CTS Eo SAFETY AT WORK Contacts Slow action Switch travel 2 NC TS 3 02 AS 0 2028 6 228 e Actuator type B to EN 50041 e Actuating force Min 17 N e Actuating speed with actuating angle 0 to switch axis max 0 5 nys Roller plunger R Contact vanants Contacts Slow action Switch travel 2 NC TR 3 02 AS 0 2028 6 11 12 21 22 2628 e Actuator type C to EN 50041 e Actuating force Min 17 N e Actuating speed with actuating angle 30 to sw
32. mA 1 6 Afor output current gt 200 mA Rated insulation voltage U 32 V Rated impulse withstand voltage Up 800 V No load current l 0 05A S mm SA 11 10 im 8 7 6 5 4 3 2 4 0 1 2 3 4 5 6 7 8 x mm Legend S Switching distance V Misalignment Sn Switch on distance Sor Switch off distance Son lt Sh lt Sofe Sh Hysteresis area Sa Assured switch on distance S Assured switch off distance SCHMERSAL Innovations 2010 2011 Electronic safety sensors Response time lt 30ms End or single device CSS 8 16 2P E L Duration of risk lt 30 ms Protection class Il Connecting cable 2 m Connecting cable 2 m Overvoltage category Ill Cable section Ni with connector OO Degree of pollution 3 4 pole 4 x 0 5 mm 7 Connector male M12 4 pole EMC rating to EN 61000 6 2 5 pole 5 x 0 35 mm a Connector male M12 5 pole EMC interfering radiation to EN 61000 6 4 Safety inputs X1 X2 Colour of the Wiring Pin Rated operating voltage U 24VDC connecting cable configuration 15 10 BN brown ATU Pin 1 PELV to IEC 60204 1 By blue A2 GND Pin 3 Rated operating current 1 Safety outputs Y1 Y2 BK black Y1 Safety output 1 Pin 4 NO function 2 channel WH white Y2 Safety output 2 Pin 2 p type short circuit proof GY grey Only 5 pole version Diagnostic output option Pin 5 Voltage drop 0 5 V Rated operating voltage U min Ue 0 5 V Series wiring device CSS 8 16 2P Y LST
33. machinery safety also requires a change in thinking from the manufacturers and users of machines These are the challenges which the Schmersal Group in partnership with machinery manufacturers is tackling and will continue to tackle in the future Product ranges Safe switching and monitoring m Guard door monitoring safety switches Command devices with safety function Tactile safety devices m Optoelectronic safety devices Safe signal processing Safety monitoring modules m Safety controllers m Safety bus systems Automation m Position detection Command and signalling devices 5 000 L D 11 2010 Teile Nr 1211017 Ausgabe 03 Industries m Elevators and esca lators m Packaging m Food m Medicine pharmaceuticals m Machine tools m Wood working m Construction machi nes and cranes m Renewable energy sources m Automotive Chemical industry K A Schmersal GmbH Moddinghofe 30 42279 Wuppertal Telefon 49 202 6474 100 info schmersal com www schmersal com Services m Application advice m CE conformity assessment m Risk assessment in accordance with the Machinery Directive m Stop time measure ments Training courses Competences UY SY m Automation m Explosion protection m Hygienic design Machine safety All data mentioned in this flyer have been carefully checked Technical modifi cations and errors excepted SCHMERSAL Safe solutions for
34. many fields of machinery and plant construction for many years already The series has been adjusted to the requirements of explosion protection and certified for use in the gas Ex Zones 1 and 2 as well as the dust Ex Zones 21 and 22 equipment category 2GD according to the ATEX Directive As the contact variants are regarded the user can choose the conventional variants such as 1 NO 1 NC and 2 NC contacts as well as contacts with overlapping and staggered contacts SCHMERSAL 71 Gas zone 1 Dust zone 21 Innovations 2010 2011 Ex certified position switch EX T 335 e Ex certified e Mounting details to EN 50041 e Metal enclosure e Slow action available with 2 positive break NC contacts to EN 60947 5 1 e Slow action available with overlapping contacts e Wide range of alternative actuators e Actuator heads can be repositioned by 4 x 90 e Angle of roller lever adjustable in 10 steps e Good resistance to oil and petroleum spirit e 1 cable entry M20 e Including EX certified screwed cable gland Approvals BE ce EX TO 335 0Y9 No Option Description A selection of suitable actuators can be found on the next page 11 1NO 1NC 02 2 NC 20 2 NO UB with overlapping contacts with staggered contacts 2138 Roller lever 7H for Safety duties Switches with 2 NO contacts 20 are only suitable for positioning tasks 72 Equipment category Il 2GD Ex protection Ex de IIC T6 Ex tD A21 IP
35. new RSS 36 electronic safety sensor is suitable for series wiring in safety circuits with the highest safety level and can be combined with all components of the CSS family In the new version of the MZM 100 solenoid interlock a permanent magnet maintains the closed condition of the safety guard with a force of 30N in unlocked and or de energised condition Optionally the latching force of the safety guard can be adjusted to the local circumstances by means of a target Another innovation is the MZM 120 This variant with special surface coating meets the requirements of hygiene critical environments with rough ambient conditions For the evaluation of the serial diagnostic signals a new Gateway generation with interfaces for the most commonly used field bus systems is available 7 Innovations 2010 2011 Electronic safety sensors Sensor RSS 36 e Thermoplastic enclosure e 2 short circuit proof p type safety outputs 24 VDC per 250 mA e Increased protection against tampering by optional individual coding of safety sensor and actuator e Optional version with latching available e Safety and diagnostic signals can be wired in series e Integral cross wire wire breakage and external voltage monitoring of the safety cables up to the control cabinet e LED status indication e Sensor with connecting cable or with integrated connector e Robust due to the used cleaning agent resistant materials and protection class up t
36. safe digital inputs four safe semi conductor outputs and two safe relay outputs meet the requirements for PL e to EN ISO 13849 1 SCHMERSAL Versatile applications PROTECT SELECT can evaluate the signal of all conventional sensors e g emergency stop command devices safety guard monitors door locking devices tactile as well as optoelectron ic monitoring devices With its mounting width of only 52 5 mm the new compact controller requires only little space in the control cabinet Individually configurable versions for OEM customers Besides the basic version ofPROTECT SELECT in which the user can choose from a number of preconfigured programmes another version is avallable as well PROTECTOEM For this version a customer specific pro gramme is set up together with the user and implemented into the compact safety controller An individual article number as well as a customer specific name is allocated to the PROTECT OEM The user does not need to perform any parameter setting anymore In this way the additional functions desired by the customer can also be perfectly realised PROTECT SELECT Version M 12 standard safety programmes selectable through a password protected selection menu MS uitable for up to 9 safety functions MP rogramme selection through toggle switches PROTECT OEM Version M1 or more customer specific safety programme s SCHMERSAL Common features Advantage no programme transmission o
37. series wiring of SD components Safety monitoring modules and controllers m Compact safety controller PROTECT SELECT m Compact safety controller PROTECT SELECT WL wireless m Safety monitoring module SRB 301MA E Input expander module PROTECT PE Control panels m Control panel BDF 100 compact m Control panel BDF 200 multifunctional Magnetic safety sensor m Safety sensor BNS 40S also suitable for food industry AS Interface Safety at Work m Control panel BDF 200 AS Position switches Z T 235 AS Z T 236 AS Z T 256 AS m Position switches T 335 AS T 336 AS m Solenoid interlock AZM 170 AS Explosion Protection Ex certified position switch EX T 335 Zone 1 and 21 m Ex certified pull wire emergency switch EX ZQ 900 3D Zone 22 Optoelectronic safety devices m Safety light curtains SLC 421 Miscellaneous innovations program extensions m Lockout tag AZ AZM 200 B30 SZ m Lockout tag SZ 200 1 Page 4 Page 8 Page 10 Page 12 Page 14 Page 16 Page 18 Page 22 Page 23 Page 26 Page 28 Page 30 Page 32 Page 36 Page 40 Page 48 Page 52 Page 56 Page 64 Page 68 Page 72 Page 74 Page 78 Page 81 Page 81 Innovations PROTECT SELECT RSS 36 MZM 100 MZM 120 The RSS 36 electronic safety sensor with unique diagnosis meets the highest safety requirements even when series wired Besides the well known advantages of the CSS sensors the RSS 36 also features new coding functions for the uniform
38. stable condition can be individually adjusted and allocated to the input as well Safe evaluation of two analogue input signals A particularly significant feature of the new PROTECT SELECT compact safety controller is the safe evaluation of two analogue input signals Through another dialogue function on the display an individual voltage or current threshold value of an analogue input signal can be assigned within the conventional range 0 10 V 4 20 mA Through the definition of each time two upper and lower threshold values up to two ranges for the analogue input signal can be defined Derogations from the defined range then are accordingly processed in the safety programme It is also possible to compare both analogue input signals Each individual analogue input can be used in applications up to PL d to EN ISO 13849 1 PROTECT SELECT has two safe relay outputs 250 VAC 6A 24 VDC 6A and four safe semi conductor outputs 24 VDC 1 8 A To ensure a high protection against cross wire shorts of the actuators the common 24 VDC voltage as well as the earth potential in a second switch off channel is switched through two safe semi conductor outputs so thatthe minus and plus connection of the actuator are safely separated when solicited As a result minor mass displacements of the actuators with undefined voltage spikes or buffered residual voltages in the actuator do not affect the safety level When paired all 18
39. together with safety inputs M3 cyclic outputs 0 1 A MStatus and diagnosis through OLED display Status of the inputs and outputs MP lain text error messages MH Programme selection through toggle Switches input of additional functions also through toggle switches MLED s for UB RUN ERROR HM Dimensions width x height x depth 52 5 x 100 x 118 mm EPL e EN ISO 13849 1 SIL 3 IEC 62061 27 Compact safety controller with mobile radio transmission extension and programme selection function PROTECT SELECT WL OEM WL When extended with a radio module the PROTECT SELECT WL variant of the PROTECT SELECT compact safety controller enables the wireless integration of a mobile hand held command device in the safety concept of the control 2 safe and 15 operational radio signals Besides a safe emergency stop command device an independent safe operating element i e the enabling switch is located on the side ofthe mobile element In this way both safety functions can be integrated in the control pro cess of the PROTECT SELECT compact safety controller as if they were wired The mobile element has a membrane keyboard for 15 operational signals Due to the ergono mic design of the mobile receiver and transmit ter unit any button of the membrane keyboard can be simultaneously pushed with the pointer of the enabling switch and the thumb of the same hand The radio module of the compact safety controller has
40. 00 N To this end the adjustment target MZM 100 TARGET is used directly on the fitted MZM 100 B Integrated connectors M23 8 1 pole PR Suffix ST 2 7 1 8 M12 8 pole T Suffix ST2 19 Innovations 2010 2011 Solenoid interlock The control category or PLto EN ISO 13849 1 Depending on the component variant the fol Detailed information about the use of serial obtained with these safety monitoring modules lowing diagnostic signals are transmitted diagnosis can be found in the mounting and does not only depend on the safety monitoring wiring instructions of the SD Gateway and in module but on the structure and layout of the 1P2PW Variant the instructions for the integration ofthe SD entire safety circuit as well OUT Combined diagnostic signal Gateway safety guard closed and magnetic interlock locked 1P2PW2 Variant OUT Combined diagnostic signal Safety guard closed and can be locked Operating principle of the diagnostic output The short circuit proof diagnostic output OUT can be used for central indicating or control functions for instance in a PLC The diagnostic output is not a safety relevant output Misalignment 20 SCHMERSAL Innovations 2010 2011 Solenoid interlock Actuator MZM 100 B1 1 MZM 100 TARGET
41. 08 Start conditions Start button monitored Feedback circuit Y N yes ON delay with reset button typ 15 ms Drop out delay in case of emergency stop lt 15 ms Drop out delay on supply failure typ 80 ms Rated operating voltage U 24 VDC 15 20 residual ripple max 10 24 VAC 15 10 Frequency range Fuse rating for the operating voltage 50 60 Hz Internal electronic protection tripping current gt 500 mA reset after approx 1 sec Internal electronic protection Y N yes Power consumption 1 8 W 4 4 VA Monitored inputs Short circuit recognition optional Wire breakage detection yes Earth connection detection yes Number of NC contacts 2 Number of NO contacts 0 Max conduction resistance max 40 Q Outputs Stop category 0 Number of safety contacts 3 13 14 23 24 33 34 Number of auxiliary contacts 1 41 42 Max switching capacity of the safety contacts 230 VAC 8 A ohmic inductive in case of appropriate protective wiring min 10 V 10 mA Max switching capacity of the auxiliary contacts 24 VDC 2A Utilisation category to EN 60947 5 1 AC 15 230 V 6A DC 13 24 V 6A Fuse rating of the safety contacts 8 A slow blow Fuse rating of the auxiliary contacts 2 A slow blow Mechanical life Ambient conditions 10 million operations Ambient temperature 25 C 60 C Storage an
42. 31 components without detriment to the category e AS Interface Safety at Work available Approvals Wu CE MZM 100 A No Option Description ST Connector M23 8 1 pole ST2 Connector M12 8 pole 1P2PW 1 diagnostic output and 2 safety outputs all p type with combined diagnostic signal safety guard closed and magnetic interlock locked SD2P Serial diagnostic output and 2 safety outputs p type 18 Standards EN 60947 5 1 IEC 60947 5 3 EN ISO 13849 1 IEC 61508 Enclosure glass fibre reinforced thermoplastic self extinguishing 2 1 million operations for guards lt 5 kg actuating speed lt 0 5 m s Mechanical life naa 500 N Protection class IP 67 Protection class Il Gl Overvoltage category Ill Degree of pollution 3 Connection connector M12 or M23 Series wiring max 31 components Cable length max 200 m Cable length and cable section alter the voltage drop depending on the output current Ambient conditions Ambient temperature 29 Us Foo O Storage and transport temperature 25 C 85 C 30 95 non condensing no icing Relative humidity Resistance to vibration 10 150 HZ 0 35 mm 5 g Resistance to shock 30 g 11 ms Switching frequency f 1 Hz Response time lt 100 ms Duration of risk lt 100 ms Time to readiness lt 4s Electrical data U 24 VDC 15 10 stabilised PELV max 0 6 A plus current through the safety outputs Operating cu
43. 4 3 PIN 2 spare PIN 3 AS i 1 2 PIN 4 spare The addressing must take place via the M12 connector Both AS i slaves can be enabled and disabled through the integrated DIP switch SCHMERSAL Innovations 2010 2011 AS Interface Safety at Work NH NHK LT LM DT SWS20 SWT20 WS20 WS30 WT20 WT30 WTS30 Description of the control elements as of page 54 Recommended types BDF 200 ST1 AS NHK LMRD LTWH LTBU BDF 200 ST1 AS NHK LMRD LTWH LTGN e Emergency stop latching pushbutton with protective collar e Signalling device red for emergency stop actuated e Illuminated pushbutton white for automatic stop e Illuminated pushbutton blue green for reset start SCHMERSAL Recommended types BDF 200 ST1 AS NHK LTWH LTBU LTWH BDF 200 ST1 AS NHK LTWH LTGN LTWH e Emergency stop latching pushbutton with protective collar e Illuminated pushbutton white for automatic stop Illuminated pushbutton blue green for reset start e Illuminated pushbutton white for miscellaneous functions SAFETY AT WORK Recommended types BDF 200 ST1 AS NHK SWS20 LTWH LTBU G24 BDF 200 ST1 AS NHK SWS20 LTWH LTGN G 24 Emergency stop latching pushbutton with protective collar e Key selector switch for authorisation to operate e Illuminated pushbutton white for automatic stop e Illuminated pushbutton blue green for reset start Indicator lamp G24 for emergency stop actuated 53 Innovati
44. 5 A slow blow ER te Rated insulation voltage U 60 V Wiring labels to DIN EN 50005 or 1 NO 1 NC contact 11 DIN EN 50013 X1 X2 1 3 Lamp values illuminated pushbutton Zo Lamp fitting Ba5S O LED replacement from front Safety classification emergency AA A il iS iS Sii stop command device 6 3 _ 14 D an Standards EN ISO 13849 1 2 1112 4 E B ioa 100 000 1 P 5 Mission time 20 years 8 TX ta _ Biod dop X hop x 3600 s h MTTF 0 1 Xx No X Nop Nop a ade Contact symbols shown in non actuated Pin configuration of the connector indicated condition between brackets SCHMERSAL 37 Innovations 2010 2011 Control panel BDF 100 Emergency stop latching pushbutton Mushroom shaped plastic pushbutton 30mm e Pull to reset 1 NO contact 2 NC contacts e Without protective collar ordering suffix NH e With protective collar ordering suffix NHK e illuminated pushbutton e With concave button e Contact surface 19 x 19 mm e2 NO contacts or 1 NO 1 NC contact e Lamp replacement from front Available in 5 different colours e Prints on device on request e Ordering suffix refer to table below Pushbutton DT Illuminated pushbutton LT Signalling device LM 38 e Pushbutton e With concave button e Contact surface 19 x 19 mm e2 NO contacts or 1 NO 1 NC contact e Available in 6 different colours e Prints on device on request e Ordering suffix refer to ta
45. 60 White Plains Road Suite 160 Tarrytown NY 10591 Telefon 1 0 9 14 3 47 47 75 Telefax 1 0 9 14 3 47 15 67 infousa schmersal com www schmersalusa com Venezuela Venezuela EMI Equipos y Sistemas C A Calle 10 Edf Centro Industrial Martinisi Piso 3 La Urbina Caracas Telefon 58 212 2 43 50 72 Telefax 58 212 2 43 50 72 jpereira emi ve com 83 For many years the privately owned Schmersal Group has been developing and manufacturing products to enhance occupational safety What started out with the development and manufacture of a very wide variety of mechanical and non contact switchgear has now become the world s largest range of safety systems and solutions for the protection of man and machine Over 1 200 employees in more than 20 countries around the world are developing safety technology solutions in close cooperation with our customers thus contributing to a safer world Motivated by the vision of a safe working environment the Schmersal Group s engineers are constantly working on the development of new devices and systems for every imaginable application and requirement of the different industries New safety concepts require new solutions and it is necessary to integrate new detection principles and to discover new paths for the transmission and evaluation of the information pro vided by these principles Furthermore the set of ever more complex standards regulations and directives relating to
46. 65 T80 C Standards EN 60947 5 1 EN 61241 0 EN 61241 1 EN 60079 0 EN 60079 1 BG GS ET 15 Design DIN EN 50041 Enclosure light alloy diecast paint finish Max impact energy 7 Actuating speed max 1 m s Protection class IP65 to EN 60529 Contact material Silver Contact type change over contact with double break type Zb or 2 NC contacts with galvanically separated contact bridges IEC 60947 5 1 Slow action NC contacts with positive break screw terminals 1 mm 2 0 Mr incl conductor ferrules Switching system Connection Cable section Cable entry 1 x M20 Uine 4 kV U 250 V re 5A Utilisation category AC 15 Max fuse rating 6 A gG D fuse Ambient temperature 20 C 55 C for cable section 2 5 mm SLC wee PC for cable section 1 mm 1 million operations max 1800 h lt 3ms in accordance with actuating speed Mechanical life Switching frequency Bounce duration Switchover time Cable cross section of the cable glands min 7 mm max 12 mm 11 2GD The detailed technical description of the different actuators can be found in the ATEX explosion protection catalogue M20x1 5 EX certified screwed cable gland EX certified screwed cable gland EX KLE M20x1 5 SCHMERSAL Innovations 2010 2011 Ex certified position switch Just zone 21 mm Dd C
47. Ehsan Telefon 6 03 60 34 27 88 Telefax 6 03 60 34 21 88 ingmal tm net my m Mexico Mexiko ISEL SA de CV Via Lopes Mateos 128 Col Jacarandas 54050 Tlalnepantla Edo de Mexico Telefon 52 55 53 98 80 88 Telefax 52 55 53 79 39 85 mario c isel com mx www isel com mx New Zealand Neuseeland Hamer Automation 85A Falsgrave Street Philipstown Christchurch New Zealand Telefon 64 0 33 66 24 83 Telefax 64 0 33 79 13 79 sales hamer co nz www hamer co nz Paraguay Paraguay All Med Importaci n Exportaci n Representaciones Tacuary No 1318e 1 ra Y 2da Asunci n Telefon 595 21 37 04 40 Telefax 595 21 37 16 87 allmed telesurf com py m Peru Peru Fametal S A Av Republica de Panama 3972 Surquillo Lima Telefon 511 44 11 100 44 10 105 Telefax 511 42 25 120 fametal fametal com www fametal com Russia Russland 000 AT electro Moskau ul Avtosavodskaya 16 2 109280 Moskau Telefon 7 0 95 1 01 44 25 Telefax 7 0 95 2 34 44 89 info at e ru www at e ru 000 AT electro Petersburg Polytechnicheskaya str d 9 B 194021 St Petersburg Telefon 7 0 81 27 03 08 17 Telefax 7 0 81 27 03 08 34 spb at e ru Serbia Montenegro Serbien Montenegro Tipteh d o o Beograd Bulevar Zorana Djindjica 45D lokal 18 11070 Novi Beograd Telefon 3 81 11 30 18 326 Telefax 3 81 11 31 31 057 damir vecerka tipteh rs www tipteh rs Singapore Singapur Tong Sim Marine amp Elect
48. IP 65 Rated operating voltage U max 24 V Fuse rating 2 5 A slow blow Rated insulation voltage U 60 V Wiring labels to DIN EN 50005 or DIN EN 50013 X1 X2 Lamp values illuminated pushbutton Lamp fitting LED replacement Safety classification emergency stop command device Ba5S from front Standards EN ISO 13849 1 B00 100 000 Mission time 20 years a B10d MYA dop X hop X 3600 s h MTTFg ERES Nop tee Control panel Pos 1 Pos 2 Pos 3 202990 Pos 4 Possible equipment of the positions 1 to 4 refer to table page 41 SCHMERSAL Innovations 2010 2011 Control panel BDF 200 NH NHK PT 0 0 DT 0 0 LT 0 0 LM 0 0 0 0 a SWS20 SWT20 pa WS20 WS30 WT20 0 WT30 WTS30 WS21 WS31 WT21 0 WT31 WTS31 vos Description of the control elements as of page 42 The colour of the upper enclosure cap basically is yellow when the emergency stop command devices NH and NHK are used If there is no control element in position 1 the control panel is supplied with a black enclosure cap SCHMERSAL Innovations 2010 2011 Control panel BDF 200 Emergency stop latching pushbutton Mushroom shaped plastic pushbutton 30 mm e Pull to reset 1 NO contact 2 NC contacts e Without protective collar ordering suffix NH e With protective collar ordering suffix NHK eMushro
49. Innovations CSP 34 Another innovation is the CSP 34 electronic safety sensor with paired coding These safety sensors cannot be tampered by means of external or substitute actuators Despite the high protection against tamper ing the component offers a high flexibility e g during the start up procedure or in case of service This is possible because the allocation of the actuator to the sensor is conducted by the user and since the actuator label is only covered in a tamper proof manner after the definite assembly For more information see catalogue page 14 SRB 301MA The safety monitoring module product family has been extended for applications in the default range Until now the user has the choice between the comfortable SRB 301ST V 2 and the economical SRB 301MC which however is only suitable for applications where the risk of accessing the hazardous zone from behind is excluded For applications where there is a risk of accessing the hazardous zone from behind the SRB 301MA safety monitoring module now is available as economical alternative with compatible terminals For more information see catalogue page 30 SCHMERSAL Universal Gateway SD I U For the collection transmission and evaluation of the diagnostic relevant signals of electronic safety sensors and solenoid interlock a new generation of gateways with interfaces for different field bus systems is available The available FIELD B
50. K they can also be used in plants which are cleaned by means of steam jet cleaners No dead spaces thorough and thoughtful sealing corrosion resistant and ECOLAB certified materials food safe connecting cables these are typical additional specification for switching components which are used in food processing industry 47 Innovations 2010 2011 Magnetic safety sensor BNS 40S BNS 40S C Technical data ee Eo ere e Concealed threaded holes on the rear side provide for smooth cleaning e Fully encapsulated stainless steel enclosure e Coded e Rectangular design Long life no mechanical wear e Protection class IP 69K e Actuation only possible with BPS 40S e Insensitive to lateral misalignment e Concealed mounting possible e Insensitive to soiling e Suitable for food processing industry e Food safe connecting cable Approvals Ws CE Approvals u all under preparation all under preparation CE Standards Design Enclosure Protection class Connection Cable section Mode of operation Actuating magnet IEC 60947 5 3 BG GS ET 14 rectangular Stainless steel V4A Material designation to DIN 1 3960 IP69K to IEC EN 60529 cable LiYY 1 m suitable for the food industry 6 x 0 25 mm magnetic BPS 405 1 BPS 405 2 BPS 405 1 C BPS 405 2 C coded Sasi Sa Switching conditions indicator Max switching voltage without LED
51. Lusitana Intl Honduras 2 calle entre 8 y 9 avenida N O Barrio la Primavera Choloma Telefon 5 04 61 7 04 55 Mobil 5 04 33 96 22 90 jaimefernandes2002 yahoo com India Indien Schmersal India Pvt Ltd 7th floor Vatika Triangle Block A Sushant Lok Phase Mehrauli Gurgaon Road 122 002 Gurgaon Telefon 91 12 44 34 23 00 Telefax 91 12 44 34 23 33 info in schmersal com www schmersal in Indonesia Indonesien PT Wiguna Sarana Sejahtera JI Daan Mogot Raya No 47 Jakarta Barat 11470 Telefon 62 0 21 5 63 77 70 2 Telefax 62 0 21 5 66 69 79 email ptwiguna com www ptwiguna com Israel Israel A U Shay Ltd 23 Imber St Kiriat Arieh P O Box 10049 Petach Tikva Telefon 9 72 3 9 23 36 01 Telefax 9 72 3 9 23 46 01 shayQuriel shay com Japan japan Schmersal J apan Branch Office 3 39 8 Shoan Suginami ku Tokyo 167 0054 Telefon 81 3 3247 0519 Telefax 81 3 3247 0537 safety schmersaljp com www schmersaljp com Korea Korea Mahani Electric Co Ltd 576 8 Bisan 2 dong Dongan Ku Anyang City 431 821 Kyungki do Telefon 82 0 2 21 94 33 00 Telefax 82 0 2 21 94 33 97 yskim hanmec co kr Macedonia Mazedonien Tipteh d o o Skopje Ul Jani Lukrovski br 2 33 1000 Skopje Telefon 389 70 39 94 74 Telefax 389 23 17 41 97 tipteh on net mk Malaysia Malaysien Ingermark M SDN BHD No 29 Jalan KPK 1 8 Kawasan Perindustrian Kundang 48020 Rawang Selangor Darul
52. PIN 1 AS i 4 3 PIN 2 spare PIN 3 AS i i 2 PIN 4 spare PIN 5 FE Functional earth connection SAFETY AT WORK AS i input module address 0 Default on address 0 programmable via the AS Interface Master or Hand held programming device AS i LED switching conditions display 1 yellow LED Channel 1 AS i SaW bit 0 1 2 green red LED AS i duo LED Supply voltage Communication error Slave address 0 3 yellow LED Channel 2 AS i SaW bit 2 3 Classification If a fault exclusion for hazardous damage of the 1 channel mechanics is authorized and an adequate protection against tampering is ensured suitable for use up to Standards EN ISO 13849 1 IEC 61508 PL up tod Category up to 3 PFH value 1 01 x 10 h Notice up to max 100 000 switching cycles year SIL up to 2 Mission time 20 years Basically suitable up to Standards EN ISO 13849 1 IEC 61508 PL up toc Category up to 1 PFH value 1 14 x 10 h Notice up to max 100 000 switching cycles year SIL up to 1 Mission time 20 years Addressing through the M12 connector or the flat cable connection SCHMERSAL Innovations 2010 2011 AS Interface Safety at Work Z T 236 AS Position switches with safety functions e Mounting details to DIN EN 50047 e Thermoplastic enclosure e Integrated AS Interface interface e AS Interface LED and status display e AS Interface M12 connector or flat cable connection turnable e Suitable for AS i P
53. SCHMERSAL Coding of safety sensor and actuator In order to activate the safety function coding of the CSP 34 for the first time the actuator to be assigned first must be brought into the de tection area of the activated safety sensor The automatic teaching cycle of the actuator code will be signalled by the red LED on the safety sensor being activated and the yellow LED simultaneously flashing After 10 seconds brief cyclic flashing signals signal that the operating voltage of the safety sensor must be shut off for a few seconds in order to save the code When the operating voltage is switched back on the actuator must be redetected in order to definitively assign safety sensor and actuator Now the safety sensor no longer can be activa ted by another coding In order to protect the coding the ordering de tails of the actuator are hidden by the mounting bracket On site acknowledgment ordering suffix F2 For the guard door monitoring using a CSP 34F 2 safety sensor a reset acknowledgment button for instance must be positioned at the Safety guard in such manner that the operator has an overview of the hazardous area When the button is pushed a 24 VDC signal is gene rated at the reset input of the CSP 34F2 When the safety guard is closed the safety outputs are enabled with the trailing edge of the reset Signal After opening of the safety guard a new acknowledgment is required prior to the next enabling A detaile
54. Safety in System Protection for Man and Machine Innovations 2010 2011 SCHMERSAL Safe solutions for your industry Training at Schmersal s In the new tec nicum at Wuppertal The international regulations regarding the safety of machin ery and the corresponding safety switches become ever more com plex Especially the safety switches require additional explanations and instructions for use due to the inte grated electronics that allow for an optimal adaptation to the specific application For mechanical engineers and machine users the mission is quite simple if they want to comply with the requirements of the harmonised directives and standards and simul taneously achieve the summit of safety and productivity they need good advice And who is in a better position to give such advice than experts dealing with these issues every day That is why the Schmersal Group has set up tec nicum This modern training centre dealing exclusively with questions regard ing the safety of machinery is accommodated in an approximately 2 000 m large facility where the latest seminar techniques utilized in an inspiring atmosphere and where learning becomes fun The seminars and workshops conducted by experienced employ ees partners from the CE network and external consultants address both the machinery manufacturers and machine users The experi ences from the Schmersal Group gained from the participation t
55. US interfaces are PROFINET IO EtherNet IP Device Net CC Link and CANopen For more information see catalogue page 22 AS Interface The Schmersal Group has once more ex tended its product range of safety switching appliances with integrated AS i Safety at Work interface The modular control panel BDF 200 AS can be configured in accordance with the needs of the user with this control panel the op erator can activate the necessary functions at the safety guard e g emergency stop start stop and reset Furthermore all position switches of the ZIT 235 236 and 256 series as well as the T 335 and 336 series are now available with AS Interface For more information see catalogue page 52 BNS 40S The robust yet elegant new BNS 40S magnetic safety sensor with brushed stain less steel enclosure is particularly suitable for applications under rough ambient conditions Especially in applications in the food industry the Hygienic Design BNS 40S is at its best It offers a throughout clean and neat solution due to features such as the enclosure which is completely encapsulated in stainless steel without dust pockets laser inscription IP69K protection class and the food safe connecting cable For more information see catalogue page 48 Explosive atmospheres The range of switching appliances for explosive atmospheres of Zone 1 and 21 as well as Zone 22 has been completed by amongst others the EX
56. Z T 236 60 SCHMERSAL Innovations 2010 2011 AS Interface Safety at Work Angle roller lever K4 e Actuating force Min 6 N e Positive break force 16 N e Actuating speed with actuating angle 30 to switch axis max 1 nys Roller lever VIH e Plastic lever e Actuator type A to EN 50047 e Lever angle adjustable in 10 steps e Actuating torque Min 15 Ncm e Positive break torque 18 5 Ncm eActuating speed with actuating angle 30 to switch axis max 1 m s e Actuator head gasket ordering suffix Z Roller lever V12H Metal lever with plastic roller e Actuator type A to EN 50047 e Lever angle adjustable in 10 steps e Actuating torque Min 15 Ncm e Positive break torque 18 5 Ncm eActuating speed with actuating angle 30 to switch axis max 1 m s e Actuator head gasket ordering suffix Z e With metal roller ordering suffix RMS SCHMERSAL Contacts Switch travel 2 NC Contacts Switch travel 2 NC Contacts Switch travel 2 NC Snap action ZK4 2 02 AS 0 35 9 128 gt 4 2 4 2 Ak k mk N N mm mm lt 17 Snap action ZV1H 2 02 AS 70 220 22 70 Or EE 11 12 Si Ofr 21 22 11 12 d 454 99 TT AC Snap action SAFETY AT WORK Slow action TK4 2 02 AS 0 4 9 6 7 128 11 12 21 22 966 7 Slow action TVIH 2 02 AS 0 wow m
57. ampering is ensured suitable for use up to 90 mm x 75 5 mm Standards EN ISO 13849 1 IEC 61508 PL up tod Category 3 PFH value 1 01 x 10h Notice up to max 100 000 switching cycles year SIL up to 2 Mission time 20 years Basically suitable up to Standards EN ISO 13849 1 IEC 61508 PL up toc Category 1 PFH value 1 16 x 10 h Notice up to max 100 000 switching cycles year SIL up to 1 Mission time 20 years Pin configuration M12 connector 4 pole PIN 1 AS i h 3 PIN 2 Aux P PIN 3 AS i 1 2 PIN 4 Aux P The addressing must take place via the M12 connector Interlocks with power to lock principle may only be used in special cases after a thorough eva luation of the accident risk since the guarding device can immediately be opened on failure of the electrical power supply or when the main switch is opened SCHMERSAL Innovations 2010 2011 AS Interface Safety at Work R A A y R A A A A DR IN X 3 CO A CLIN uu AZ 17 170 B1 2245 with rubber mounting R A A 5 Rin sy Rmin sy A Flexible actuator AZM 170 B6 AZ 17 170 B1 AZ 17 170 B 1 2245 AZ 17 170 B5 AZM 170 B6 Straight actuator with rubber mounting Angled actuator Flexible actuator SCHMERSAL R gt A A 60 5 rules Long straight actuator AZ 17 170 B11 R 200 A A Centering
58. ards EN ISO 13849 1 IEC 61508 PL up to d Category up to 3 PFH value 1 01 x 10h Notice up to max 100 000 switching cycles year SIL Up to 2 Mission time 20 years Basically suitable up to Standards EN ISO 13849 1 IEC 61508 PL up toc Category up to 1 PFH value 1 14 x 10 h Notice up to max 100 000 switching cycles year SIL up to 1 Mission time 20 years Addressing through the M12 connector or the flat cable connection SCHMERSAL Innovations 2010 2011 AS Interface Safety at Work CT Eo SAFETY AT WORK Contacts Snap action Slow action Switch travel _56 8126 0 2 NC ZS 2 02 AS TS 2 02 AS 0 18 43 6 0 25033 6 R 11 12 1 12 21 22 Li 1 22 p 11 12 21 22 e Actuator type B to EN 50047 e Actuating force Min 9 N e Positive break force 19 N e Actuating speed with actuating angle 0 to switch axis max 1 m s Roller plunger R Contact vanants Contacts Snap action Slow action Switch travel 2 NC ZR 2 02 AS TR 2 02 AS e Actuator type C to EN 50047 e Actuating force Min 9 N e Positive break force 19 N e Actuating speed with actuating angle 30 to switch axis max 1 nys Offset roller lever 1R Contact variants Contacts Snap action Slow action Switch travel 2 NC ZIR 2 02 AS TIR 2 02 AS 0 19 P48 7 0 1918 7 618 lt 0 9 e Actuating force Min 9 N e Positive break fo
59. as well the PROTECT OEM WL In this version customer specific programme is set up together with the user and implemented into the compact safety controller An individual article number as well as a customer specific name is allocated to the PROTECT OEM The user does not need to perform any parameter setting anymore In this way the additional functions desired by the customer can also be perfectly realised SCHMERSAL PROTECT SELECT WL version m 15 standard safety programmes selectable through password protected selection menu PROTECT SELECT WL OEM version 1 or more customer specific safety programme s Common features Refer to PROTECT SELECT additionally with radio connection with transceiver through fibre optic cables 9 operational inputs and 15 operational outputs Technical data PROTECT SELECT WL OEM base unit m 18 single channel or optionally 9 dual channel digital safety inputs PL e to EN ISO 13 849 1 m 2 single channel analogous safety inputs 0 10 V 4 20 mA PL d to EN ISO 13849 1 m 2 single channel or optionally 1 dual channel p type safety semi conductor output and 2 dual channel p and n type safety semi conductor outputs 24 VDC 1 8 A PL e to EN ISO 13 849 1 m 2 single channel or optionally 1 dual channel safety relay output 250V 6A PL e to EN ISO 13849 1 E 4 single channel signalling outputs 0 1 A together with safety inputs m 3 cyclic outputs 0 1 A m Status and d
60. ate actuator see as of page 5 59 ST Connector M12 metal FK Flat cable connection 56 Standards EN 50295 EN 60947 5 1 EN ISO 13849 1 IEC 61508 Design fikings to DIN EN 50047 zinc die cast enamel finish slow or snap action NC contacts with positive break O 1 m s lt 100 ms Material of the housings Switching system Max Actuating speed Response time Mechanical data Design of electrical connection Connector M12 5 pole or flat cable connection max 5000 h gt 1 000 000 operations Switching frequency Mechanical life Ambient conditions Ambient temperature 25 C 60 C Storage and transport temperature 25 Cae Oa Relative humidity 30 95 non condensing non icing Protection class IP67 to IEC EN 60529 Protection rating Il Resistance to vibration 10 150 Hz amplitude 0 35 mm 5g Resistance to shock 30 g 11 ms Electrical data AS interface AS i Supply voltage 18 0 31 6 VDC protection against polarity reversal lt 50 mA internally short circuit proof AS i operating current AS i Device insulation AS i Specification Version V3 0 Profile S 0 B F F AS i Inputs Channel 1 Data bits DI 0 DI 1 dynamic code transmission Channel 2 Data bits DI 2 DI 3 dynamic code transmission AS i Outputs DOO DO 3 not used AS i Parameter bits PO Channel 2 switched P1 P3 not used Pin configuration M12 connector 5 pole
61. ble below DTYE DTRD DTGN LTYE LTRD LTGN LMYE LMRD LMGN e Signalling device e Illuminated surface 19 x 19 mm e Lamp replacement from front e Available in 5 different colours e Prints on device on request e Ordering suffix refer to table below DTBU DTBK DTWH LTBU LTWH LMBU LMWH SCHMERSAL Innovations 2010 2011 Control panel BDF 100 eSelector switch Spring retum selector switch e Version with standard knob anthracite grey e Ordering suffix refer to table below e Key operated selector switch Spring retum selector switch e Version with high grade cylinder lock therefore IP65 as well e Ordering suffix refer to table below a 1 latching position 2 NO contacts or 1 NO 1 NC contact Standard knob nz E Tr Key operated SWS20 switch SCHMERSAL 2 latching positions left and right of the zero position 1 NO contact for each switching position or 1 NC contact position 1 and 1 NO contact position 2 1 touch position and automatic retum to the zero position 2 NO contacts or 1 NO 1 NC contact SWT20 2 touch positions left and right of the zero position and automatic retum to the zero position 1 NO contact for each switching position or 1 NC contact position 1 and 1 NO contact position 2 oa N 2 1 touch position right and automatic retum to the zero position 1 latching position left of the zero position 1 NO contact for each switching po
62. c O N n 2 5 LO Bere Rod lever 10H Angle roller lever 3K Plunger S Roller lever 7H Roller plunger R Roller lever 7H 2138 Roller lever H Offset roller lever 1K Rod lever 10H Angle roller lever 3K SCHMERSAL 73 Dust zone 22 Innovations 2010 2011 Ex certified pull wire emergency switch EX ZQ 900 3D e To EN ISO 13850 IEC 60947 5 5 e Metal enclosure e 4 contacts e Position indicator e Robust design e Large wiring compartment e 3 cable entries M20 e One tension force for wire lengths from 5 to 50m e Wire up to 50 m long e Reset pushbutton e Twisting of connection ring not possible e External watertight collar e Wire pull and breakage function e Stainless e Including EX certified screwed cable gland e Including EX certified screw plug Approvals Es CE EX ZQ 900 2 3D No Option Description 11 1 NO 1 NC 13 1 NO 3 NC 22 2 NO 2 NC 02 2 NC 04 4 NC 74 Equipment category amp II 3D Ex protection Ex tD A22 IP67 T100 C Standards IEC EN 60947 5 1 IEC EN 60947 5 5 EN 61241 0 EN 61241 1 EN ISO 13850 Enclosure zinc die cast enamelled Cover stainless steel Protection class IP 67 to EN 60529 Contact material silver Max impact energy 1 Contact type 1 NC 1 NO or 2 NC 2 NO or 3 NC 1 NO or 2 NC or 4 NC IEC 60947 5 1 Snap action with positive break NC contacts screw terminals max 2 5 mm incl conductor ferrules Switching system Connection Cable section
63. ch e Version with high grade cylinder lock therefore IP 65 as well e Ordering suffix refer to table below u az 1 latching position 1 NO contact Standard knob pa E YA Key operated SWS20 vn switch SCHMERSAL 2 latching positions left and right of the zero position 1 NO contact for each switching position 1 touch position and automatic retum to the zero position 1 NO contact SWT20 2 touch positions left and right of the zero position and automatic retum to the zero position 1 NO contact for each switching position SAFETY AT WORK G gt 1 touch position right and automatic retum to the zero position 1 latching position left of the zero position 1 NO contact for each switching position WTS30 55 Innovations 2010 2011 AS Interface Safety at Work Z T 235 AS Position switches with safety functions e Mounting details to DIN EN 50047 e Metal enclosure e Integrated AS Interface interface e AS Interface LED and status display e AS Interface M12 connector turnable or flat cable connection turnable e Suitable for AS i Power24 e Wide range of alternative actuators e Actuator heads can be repositioned by 4 x 90 e Angle of roller lever adjustable in 10 steps e Good resistance to oil and petroleum spirit e Protection class IP67 Approvals EN under preparation Qu CE DO 235 AS No Option Description Z Snap action T Slow action For the appropri
64. d product description can be found in the Electronic Safety Sensors and Solenoid Interlocks brochure Actuation through the revolving side of sensor and actuator Actuating curve S mm 19 5 10 5 0 5 10 15 19VImml The actuating curves show the switch on and switch off distances of the CSP 34 sensor by the approach of the actuator Legend S Switching distance Possible misalignment through the long side with identification plate the small side with identification plate on Switch on distance Switch off distance Hysteresis area Sp Son Sor ao Assured switch on distance a Assured switch off distance to IEC 60947 5 3 un EU UN UN UN lt gt O The long side allows for a max displacement of sensor and actuator of 30 mm e g mounting tolerance or due to guard door sagging The long side allows for a maximum transverse misalignment of approx 8 mm 15 Innovations 2010 2011 Safety sensor with interlocking function 163 ES dl M12 Safety sensor with interlocking function MZM 120 B enabling signal when safety guard closed MZM 120 BM enabling signal when safety guard closed and locked without force monitoring e Metal components with hygiene compliant NEDOX SF 2 coating Suitable for contact with foodstuffs Hard surface Excellen
65. d transport temperature S2570 2 785 C Relative humidity 30 Yo 95 Yo non condensing non icing Protection class IP67 to IEC EN 60529 Protection rating Il Gl Resistance to vibration 10 150 Hz amplitude 0 35 mm 5g Resistance to shock 30 g 11 ms Electrical data AS interface AS i Supply voltage 18 0 31 6 VDC protection against polarity reversal lt 50 mA internally short circuit proof AS i operating current AS i Device insulation AS i Specification Version V 3 0 Profile S 0 B F F AS i Inputs Channel 1 Data bits DI 0 DI 1 dynamic code transmission Channel 2 Data bits DI 2 DI 3 dynamic code transmission AS i Outputs DOO DO 3 not used AS i Parameter bits PO Channel 2 switched P1 P3 not used Pin configuration M12 connector 4 pole PIN 1 AS i 4 3 PIN 2 spare PIN 3 AS i 1 2 PIN 4 spare SAFETY AT WORK AS i input module address 0 Default on address 0 programmable via the AS Interface Master or Hand held programming device AS i LED switching conditions display 1 yellow LED Channel 1 AS i SaW bit 0 1 2 green red LED AS i duo LED Supply voltage Communication error Slave address 0 periphery error 3 yellow LED Channel 2 AS i SaW bit 2 3 Classification If a fault exclusion for hazardous damage of the 1 channel mechanics is authorized and an adequate protection against tampering is ensured suitable for use up to Stand
66. d transport temperature 40 C 85 C Protection class Enclosure IP40 Terminals IP20 Clearance IP54 Mounting Snaps onto standard DIN rail to EN 60715 Connection type Screw terminals min cable section 0 25 mm max cable section 2 5 mm Weight 250 9 Dimensions Height x Width x Depth 100 x 22 5 x 121 mm e e y O ly Classification Safety parameters Standards EN ISO 13849 1 IEC 61508 EN 60947 5 1 PL STOP 0 up to e Category STOP 0 up to 4 PFH value STOP 0 lt 2 00 x 10 h SIL STOP 0 up to 3 Mission time 20 years The PFH value of 2 00 x 10 h applies to the Contact load n op y t cycle combinations of contact load current through enabling contacts and number of switching cycles n op y mentioned in the table below At 365 operating days per year and a 24 hours operation this results in the below mentioned switching cycle times t cycle for the relay contacts Diverging applications upon request 20 525 600 1 0 min 40 Yo 210 240 2 5 min 60 Yo 75 087 7 0 min 80 Yo 30 918 17 0 min 100 12 223 43 0 min SCHMERSAL Innovations 2010 2011 Safety monitoring modules and safety controllers Monitors a guard door to PL e and category 4 Input level The example shows a 2 channel control of a guard door monitoring with two position switches whereof one with positive break external reset button and feedback circu
67. dequate protection against tampering is ensured suitable for use up to Standards EN ISO 13849 1 IEC 61508 PL up tod Category up to 3 PFH value 1 01 x 10 h Notice up to max 100 000 switching cycles year SIL up to 2 Mission time 20 years Basically suitable up to Standards EN ISO 13849 1 IEC 61508 PL up toc Category up to 1 PFH value 1 14 x 10 h Notice up to max 100 000 switching cycles year SIL up to 1 Mission time 20 years Addressing through the M12 connector or the flat cable connection SCHMERSAL Innovations 2010 2011 AS Interface Safety at Work T 336 AS Position switches with safety functions e Mounting details to DIN EN 50041 e Thermoplastic enclosure e Integrated AS Interface interface e AS Interface LED and status display e AS Interface M12 connector or flat cable connection turnable e AS i Power24 geeignet e Wide range of alternative actuators e Actuator heads can be repositioned by 4 x 90 e Angle of roller lever adjustable in 10 steps e Good resistance to oil and petroleum spirit e Protection class IP67 Approvals EN under preparation Qu CE TO 336 AS No Option Description T Slow action For the appropriate actuator see as of page 5 66 al Connector M12 metal FK Flat cable connection SCHMERSAL Standards EN 50295 EN 60947 5 1 EN ISO 13849 1 IEC 61508 Design fixings to DIN EN 50041 Material of the housings plastic glass fibre r
68. door handle 02 With rotary button Pl With emergency exit P20 With emergency exit metal P25 With emergency exit with inset handle SZ With lockout tag Version with rotary button G2 cannot be combined with SZ lockout tag SCHMERSAL 81 Schmersal weltweit Deutschland K A Schmersal GmbH Industrielle Sicherheitsschaltsysteme Postfach 24 02 63 42232 Wuppertal M ddinghofe 30 D 42279 Wuppertal Telefon 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 info schmersal com www schmersal com Hamburg K A Schmersal GmbH Geschaftsstelle Hamburg Zunftstra e 8 D 21244 Buchholz i d N Telefon 49 0 41 81 9 22 0 0 Telefax 49 0 41 81 9 22 0 20 gshamburg schmersal com Berlin KSA Komponenten der Steuerungs und Automatisierungstechnik GmbH Pankstr 8 10 Aufg L D 13127 Berlin Telefon 49 0 30 47 48 24 00 Telefax 49 0 30 47 48 24 05 info ksa gmbh de www ksa gmbh de Hannover ELTOP GmbH Robert Bosch Str 8 D 30989 Gehrden Telefon 49 0 51 08 92 73 20 Telefax 49 0 51 08 92 73 21 eltop eltop de www eltop de M nster K A Schmersal GmbH Gesch ftsstelle Munster Am Vechte Ufer 22 D 48629 Metelen Telefon 49 0 25 56 9 38 30 Telefax 49 0 25 56 93 83 73 gsmuenster schmersal com K ln Stollenwerk Technisches B ro GmbH Scheuerm hlenstr 40 D 51147 K ln Telefon 49 0 22 03 9 66 20 0 Telefax 49 0 22 03 9 66 20 30 info stollenwerk de 82 u nn s n
69. e U max 24 V Utilisation category AC 15 DC 13 Rated operating current voltage I U AC 15 2A 24 VAC DC 13 1 24 VDC Thermal test current lye 2 5 Fuse rating 2 5 A slow blow Contact system cross point system Contact force 0 5 N per contact point 1 N per contact Switching of low voltages min 5 V 1 mA Switching frequency 1 200 s h Rated insulation voltage U 60 V Bounce time lt 2 ms at 100 mm s operating speed Mech lifetime 1 million operations Switch travel Resistance to shocks Resistance to vibrations Wiring labels approx 3 mm 100 g 6ms 20g 10 200 Hz to DIN EN 50005 or DIN EN 50013 Actuating force at end of travel INC INO 8 N Example BDF 100 NHK G ST BDF 100 11 LTWH ST The description of the suitable control elements can be found as of page 38 SCHMERSAL Innovations 2010 2011 Control panel BDF 100 Technical data Contact variants Contact variants Illuminated pushbuttons Emergency stop 2 NO contacts 20 Enclosure material glass fibre reinforced 1 NO 2 NC contacts 1 thermoplastic self extinguishing 1 13 14 5 Illuminated pushbutton material all insulated 2 1 12 4 ES Front collar material plastic 6 2 22N 7 Calotte material plastic 81X1 rg Te Illuminated pushbutton 2 13 _ 1h 4 o protection class IP65 HB 24 0 Rated operating voltage U max 24 V gt Fuse rating 2
70. e of safety monitoring modules for standard applications from the Schmersal Group for the cost sensitive low comfort segment This component monitors the trailing edge of the reset signal during the start up procedure in accordance with the requirements of ISO EN 13849 1 PROTECT PE is an input expander module for all commonly used safety monitoring modules to which up to 4 sensors e g all popular safety switches with or without potential can be connected Optimal diagnostic functions are provided to the user by a signalling output for every sensor as well as a group signal related to all connected sensors 25 Compact safety controllers with function for programme selection PROTECT SELECT OEM The PROTECT SELECT compact safety controller is a particularly user friendly small Safety controller by means of which the user can realise up to 9 safety functions In this way the discrete set up of an application with safety monitoring modules can be quickly and smoothly circumvented Compared to safety monitoring modules safety controllers offer a higher level of flexibility They can be optimally adapted to the specific re quirements and therefore enable an enhanced integration of the safety technology in the machine processes and the work cycles of the operator in actual practice An essential feature here is the free allocation and linkage of the input signals to the safety outputs besides other possibilities such as
71. ed SWS20 switch SCHMERSAL e Selector switch Spring retum selector switch e Version with long knob anthracite grey e Ordering suffix refer to table below 2 latching positions left and right of the zero position 1 NO contact for each switching position or 1 NC contact position 1 and 1 NO contact position 2 WS31 1 touch position and automatic retum to the zero position 2 NO contacts or 1 NO 1 NC contact WT21 SWT20 e Key operated selector switch Spring retum selector switch e Version with high grade cylinder lock therefore IP 65 as well e Ordering suffix refer to table below 2 touch positions left and right of the zero position and automatic retum to the zero position 1 NO contact for each switching position or 1 NC contact position 1 and 1 NO contact position 2 WT31 1 touch position right and automatic retum to the zero position 1 latching position left of the zero position 1 NO contact for each switching position or 1 NC contact position 1 and 1 NO contact position 2 WTS30 WTS31 43 Innovations 2010 2011 Control panel BDF 200 BDF 200 NH 11 1 NO 2 NC contacts for emergency stop atPos 1 1 NO 1 NC contact for operating elements at Pos 2 4 BDF 200 NH 20 1 NO 2 NC contacts for emergency stop at Pos 1 2 NO contacts for operating elements at Pos 2 4 Pos 2 Pos 3 Pos 4 9 9 _ 44154 xa _ 64 74 x61
72. einforced thermoplastic self extinguishing slow action NC contacts with positive break 1 m s lt 100 ms Switching system Max Actuating speed Response time Mechanical data Design of electrical connection Connector M12 4 pole or flat cable connection max 5000 h gt 1 000 000 operations Switching frequency Mechanical life Ambient conditions Ambient temperature 25 C 60 C Storage and transport temperature S2570 2 785 C Relative humidity 30 95 non condensing non icing Protection class IP67 to IEC EN 60529 Protection rating I Gl Resistance to vibration 10 150 Hz amplitude 0 35 mm 5g Resistance to shock 30 g 11 ms Electrical data AS interface AS i Supply voltage 18 0 31 6 VDC protection against polarity reversal lt 50 mA internally short circuit proof AS i operating current AS i Device insulation AS i Specification Version V 3 0 Profile S 0 B F F AS i Inputs Channel 1 Data bits DI 0 DI 1 dynamic code transmission Channel 2 Data bits DI 2 DI 3 dynamic code transmission AS i Outputs DO0 DO3 not used AS i Parameter bits PO Channel 2 switched P1 P3 not used Pin configuration M12 connector 4 pole PIN 1 AS i 4 3 PIN 2 spare PIN 3 AS i 1 2 PIN 4 spare SAFETY AT WORK AS i input module address 0 Default on address 0 programmable via the AS Interface Master or Hand held programming device AS
73. g H 30 SA S mm 10 V mm Legend S Switching distance V Misalignment Switch on distance Switch off distance Sh Hysteresis area Sp Son Soff Assured switch on distance Assured switch off distance Requirements for the safety controller Terminal mounting H 30 The safety monitoring module must tolerate internal functional tests of the safety outputs for 250 us 1500 us The 250 us switch off time of the safety sensor additionally will be extended depending on the cable length and the capacity of the cable used Typically a switch off time of 500 us is reached with a 100 m connecting cable The Safety monitoring module does not need to have a cross wire short monitoring function 13 Innovations 2010 2011 Electronic safety sensors Sensor CSP 34 Actuator CSP 34 S 1 SCHMERSAL CE CSF 11 H S D M ST Uk ADC har 025 BA ia Hi i aux E F Dias H oc d T lo Type SCHMEASA hate CP TE oo CSP 34 5 1 IP 65 87 CE ji 108 2 Se e Tampering protection by paired coding of safety sensor and actuator e On site acknowledgment ordering suffix F2 e 2 short circuit proof p type safety outputs 24 VDC per 250 mA e Self monitored series wiring of up to 31 sensors e Max length of the sensor chain 200 m e Integral cross wire wire breakage and external voltage monitoring of the safety cables up to the control cabinet e With integrated connector e T
74. g devices etc e Wiring of up to 4 sensors per interface with signals connected to the potential possible e g CSS products from Schmersal and AOPD s only PROTECT PE 02 e Current and voltage limitation of the input circuits e Connection of sensors with 2 NC contacts PROTECT PE 02 or of sensors with NC NO contacts PROTECT PE 11 e Cross wire monitoring of the input circuits only PROTECT PE 02 e Signalling output for each sensor monitoring of both circuits of one sensor and of all sensors Y5 summation signal e Signalling output 32 33 33 34 e Cascading possible for the connection of up to 80 sensors e Width 65 5 mm e 6 LED to show operating conditions e Cage clamps or plug in screw terminals ordering suffix SK e With antivalent output contacts ordering suffix AN Approvals Du CE PROTECT PE 0 2 No Option Description O 102 Connection of sensors with 2 NC contacts 11 Connection of sensors with NC NO contacts 11 AN Connection of sensors with NC NO contacts and antivalent output contacts Cage clamps SK Plug in screw terminals 32 Standards IEC EN 60204 1 EN 60947 5 1 EN ISO 13849 1 IEC EN 61508 Start conditions automatic Feedback circuit Y N no ON delay with automatic start typ 10 ms Drop out delay in case of emergency stop lt 10 ms Drop out delay on supply failure lt 60 ms Rated operating voltage U 24 VDC 15 20 residual ripple max 10
75. hermoplastic enclosure Approvals Du under preparation CE CSP 11 340 D M ST No Option Description O without on site acknowledgment F2 with on site acknowledgment Sensor and actuator must be ordered separately 14 OO Im Co e CSP 34 safety sensor and CSP 34 S 1 actuator are isometric Sensor and actuator must be ordered separately e 20 different actuator codes available Approvals Certification in combination with safety sensor under preparation CSP 34 S 1 No Option Description O 1 20 Coding 1 20 Standards IEC 60947 5 3 EN ISO 13849 1 IEC 61508 Enclosure glass fibre reinforced thermoplastic Mode of operation inductive Actuator coded CSP 34 S 1 Series wiring max 31 components Cable length max 200 m Switching distances to IEC 60947 5 3 Rates switching distance S 11 mm Assured switch on distance So 8mm Assured switch off distance S 15 mm Hysteresis max 1 5 mm Repeat accuracy lt 0 5 mm Switching frequency f 3 HZ Integrated connector M12 8 pole in the enclosure Ambient conditions Ambient temperature T For output current lt 0 1 A output 25 6 10 C lt 0 25 A output 25 C 09 C Storage and transport temperature 25 C 3 468 C Resistance to vibration 10 55 Hz amplitude 1mm Resistance to shock 30 g 11 ms Protection class IP65 IP67 to EN 60529 Electrical data Rated operating voltage U 24 VDC
76. iagnosis through OLED display m Status of the inputs and outputs Plain text error messages LED s for UB RUN ERROR m PL e EN ISO 13 849 1 SIL 3 IEC 62 061 m 9 operational inputs status signal at mobile element m 15 operational outputs m Bidirectional radio link E Free channel allocation automatic or manual Number of radio channels 16 Mobile element Number of safety functions 2 emergency stop and enabling Number of operational functions 15 m Status information through display E All mobile element with spare battery concept with standard battery AA type m Antenna concept multiple transceivers permanently connected to the base unit through fibre optics optimal coverage of critical spaces Transmission frequency 2 4 GHz worldwide available SCHMERSAL 29 Innovations 2010 2011 Safety monitoring modules and safety controllers SRB 301MA Technical data e Suitable for signal processing of emergency stop command devices interlocking devices outputs connected to potentials and magnetic safety switches e 1 or 2 channel control e 3 safety contacts STOP 0 e 1 additional acknowledgement output e Reset function with trailing edge e Optionally with short circuit recognition through switch e 4 LEDs to show operating conditions Approvals Wu CE Ordering details SRB 301MA 30 Standards IEC EN 60204 1 EN 60947 5 1 EN ISO 13849 1 IEC 615
77. ing angle 30 to switch axis max 1 m s e Actuator head gasket ordering suffix Z 62 SCHMERSAL Humanity first and foremost Safety Consulting For detailed information check out www schmersal com Innovations 2010 2011 AS Interface Safety at Work T 335 AS Position switches with safety functions e Mounting details to DIN EN 50041 e Metal enclosure e Integrated AS Interface interface e AS Interface LED and status display e AS Interface M12 connector turnable or flat cable connection turnable e Suitable for AS i Power24 e Wide range of alternative actuators e Actuator heads can be repositioned by 4 x 90 e Angle of roller lever adjustable in 10 steps e Good resistance to oil and petroleum spirit e Protection class IP67 Approvals under preparation Qu CE TO 335 AS No Option Description T Slow action For the appropriate actuator see as of page 5 66 al Connector M12 metal FK Flat cable connection 64 Standards EN 50295 EN 60947 5 1 EN ISO 13849 1 IEC 61508 Design fixings to DIN EN 50041 Material of the housings zinc die cast enamel finish Switching system slow action NC contacts with positive break O 1 m s lt 100 ms Max Actuating speed Response time Mechanical data Design of electrical connection Connector M12 5 pole or flat cable connection max 5000 h gt 1 000 000 operations Switching frequency Mechanical life Ambient conditio
78. ire clamp Tensioner Wire thimble Shackle Rope tensioner max 50 m oO 01 E 0 NP Position indicator Emergency stop button wow gt Mounting instructions As the thimbles are subject to deformation in case of wire pull the wire should be pulled several times after fitting After that the wire must be re tensioned using the eyebolt or the tensioner SCHMERSAL 75 Dust zone 22 ses Aa A A Optoelectronic safety devices m SLC 421 SCHMERSAL Page 78 L F 0 0 Gr 0 0 8 0 Oree os d s The new safety light curtains of the SLC 421 series are characterized by their especially user friendly parameter setting functionality For the parameter setting PC softwa re neither a programming device is required To set the different operating modes the pre wired BDB 01 or BDT 01 operating units with the ready mounted necessary command devices key operated and selector switch are available Fixed and dynamic beam blanking If material is conveyed through the protection field of a safety light curtain individual light beams need to be blanked On machinery with work piece supports the fixed and dynamic beam blanking feature is used to ensure a trouble free work process The user friendly parameter setting enables frequent adjustments to variable work processes The desired teach in mode is simply activated by mean
79. it gt e The feedback circuit monitors the position of the contactors Ka and Kb eS witch setting The cross wire short detection function factory default is programmed by means of the switch located underneath the front cover of the module Position nQS top no cross wire short protection suitable for 1 channel applications and applications with outputs with potential in the control circuits Position QS bottom cross wire short protection suitable for 2 channel applications without outputs with potential in the control circuits For 1 channel control connect NC contact to S11 S12 and bridge S12 S 22 QS switch nQS e Connect potential p type outputs of safety light grids curtains to 12 S 22 The devices must have the same reference potential QS switch nQS e Inductive loads e g contactors relays etc are to be suppressed by means of a suitable circuit Ansteuerlogik m nas Control circuit as K The integrated LEDs indicate the following The wiring diagram is shown with guard doors closed and in de energised condition operating states Position relay Kl Position relay K2 e Supply voltage U Internal operating voltage U SCHMERSAL 31 Innovations 2010 2011 Safety monitoring modules and safety controllers PROTECT PE e Possibility to connect up to 4 sensors per interface e g safety magnetic switches of the BNS type emergency stop control devices interlockin
80. itch axis max 0 5 m s Angle roller lever 1K Contact vanants Contacts Slow action Switch travel 2NC T1K 3 02 AS 0 2103 63 11 12 21 22 2163 Actuating force Min 17 N e Actuating speed with actuating angle 30 to switch axis max 0 5 m s 66 SCHMERSAL Innovations 2010 2011 AS Interface Safety at Work Angle roller lever 3K Contacts Slow action Switch travel 2 NC T3K 3 02 AS 0 45 063 1 11 12 21 22 45 963 Actuating force Min 17 N e Actuating speed with actuating angle 30 to switch axis max 0 5 m s e Actuation parallel to axis of switch from below Roller lever VH V1H Contacts Slow action Switch travel 2 NC T4VH 3 02 AS T4V1H 3 02 AS 802024 80 OA B 11 12 B4 Bk 21 22 2 2 e Actuator type A to EN 50041 e Actuating torque Min 31 Ncm e Actuating speed with actuating angle 30 to switch axis max 1 m s e Also with plastic roller 25 mm available ordering suffix 1H e With metal roller ordering suffix RMS Roller lever V7H 2138 gt Contacts Slow action Switch travel 2 NC T4V7H 3 02 AS 2138 8 2402 80 OA B3 11 12 B4 Bk 21 22 24 24 Actuating torque Min 31 Ncm Actuating speed with actuating angle 30 to switch axis max 1 m s SCHMERSAL SAFETY AT WORK 67 Innovations 2010 2011 AS Interface Safety at Work AZM 170 AS
81. itching system equipped with a control panel by means of which the operator can activate for instance the emergency stop on off and reset functions Usually these control panels are manufactured by the machine builder according to the do it yourself principle Especially for small quantities or in companies with their own auxiliary equipment production department which only manufacture small series this is a highly uneconomical operation which does not always produce the desired result from the technical or aesthetical point of view The Schmersal Group felt a need for standardisation in this field and therefore has developed a modular system of control panels which can be configured according to the user s needs The system is flexible and has an ergonomic design Together with the safety switching systems from the Schmersal Group the BDF series forms a complete system for the safety at the safety guard including the necessary operating elements For the development of the BDF series the competencies from the Schmersal subsidiary Elan were used The control elements with modular structure originate from the Elan programme When combined especially with solenoid interlocks the operating panel offers a large field of application As the ergonomic aspect is regarded the operating panel is optimally adapted to the new generation of the AZ 200 safety switches and the AZM 200 solenoid interlocks 35 Innovations 2010 2011 Control pa
82. light curtain series is characterised by a very user friendly parameter setting feature The fixed floating blanking of beams can be realised in Teach in mode by means of two external command devices The application possibilities of the CSS technology are continuously extended The Schmersal Group has developed a modular system of control panels which can be configured in accordance with the needs of the operator The slim and shock resistant thermoplastic enclosure can be quickly fixed to customary aluminium profile systems The multifunctional execution of the BDF 200 has room for four operating elements The compact version of the BDF 100 can be equipped with one operating element One of the latest innovations is the electronic CSS 16 safety sensor which has exactly the same dimensions as the AZ 16 electro mechanical safety switch that is widely used in the entire industry The wear free electronics of the CSS 16 also enables the realisation of series The user can choose from a large range of illuminated pushbuttons selector switches LED indicator lights key operated switches and standard compliant emergency stop command devices For more information see catalogue page 36 For more information see catalogue page 78 wirings up to the highest safety level as well as a clearly visible diagnosis through the three colour illuminated cable entry For more information see catalogue page 10 SCHMERSAL
83. misalignment X is max 10 mm Ordering option I1 During the individual coding a RST actuator is taught by a simple routine during the start up procedure so that every form of tampering by means of a replacement or substitute actuator IS permanently excluded Ordering option I2 Teaching the individual coding of a RST actuator by a simple routine during the start up procedure as 11 A protected coding process enables the teaching of a new actuator for service purposes Innovations 2010 2011 Electronic safety sensors Sensor CSS 16 Actuator CST 16 1 e Thermoplastic enclosure e Electronic non contact coded system e Large switching distance e Misaligned actuation possible High repeat accuracy of the switching points Self monitored series wiring of max 16 sensors e Max length of the sensor chain 200 m e Comfortable diagnose through sensor LED and diagnostic output e Early warning when operating near the limit of the sensor s hysteresis range 2 short circuit proof p type safety outputs 24 VDC per 500 mA Approvals Dus under preparation Approvals CE E CSS 8 16 0 2 9 Actuator No Option Description dr ZP 2 p type safety outputs 2P D 2 p type safety outputs and 1 p type signal contact diagnostic End or single device Device for series wiring Multifunction device Connecting cable Connecting cable and connector Zam TT ST Sensor and actuator mus
84. nd Solenoid Interlocks brochure SCHMERSAL Innovations 2010 2011 Electronic safety sensors Safety outputs Y1 Y2 NO function 2 channel p type short circuit proof Us 24 VDC 15 10 Voltage drop lt 1V Leakage current lt 0 5 mA ae max 0 25A Minimum operating current lm 0 5 mA Utlisation category DC 12 DC 13 Oe Er 24 VDC 0 25A Required rated short circuit current 100A Diagnostic output p type short circuit proof U 24 VDC 15 10 Voltage drop lt 5V ko max 0 05 A Utilisation category DC 12 DC 13 U l 24 VDC 0 05A Serial diagnostic Operating current 150 mA short circuit proof Wiring capacitance for serial diagnostic max 50 nF Classification Standards EN ISO 13849 1 IEC 61508 IEC 60947 5 3 PL e Category 4 PFH value 3 6 x 10 h SIL suitable for SIL 3 applications Mission time 20 years Classification PDF M Detailed information about the use of serial diagnosis can be found in the mounting and wiring instructions of the SD Gateway and in the instructions for the integration of the SD Gateway SCHMERSAL The actuating curves represent the switch on and switch off distances of the CSS 300 safety sensor by the approach of the CST 30S 1 actuator If the safety sensor is mounted behind Aa non ferromagnetic stainless steel V4A aoh EM A either flush mounted the switching distance S e on is reduced i a 64 Terminal mountin
85. nel BDF 100 BDF 100 BDF 100 NH e Yellow enclosure cover e Slim shock resistant plastic enclosure e Can be fitted onto customary aluminium profile systems e Can be installed in the most favourable ergonomic position e Emergency stop function with or without protective collar Two layer plastic identification labels can be used engravements on request Approvals Wu under preparation CE BDF 100 0 G ST with emergency stop No Option Description O NH Emergency stop latching pushbutton without protective collar NHK with protective collar 36 39 Black enclosure cover Comprehensive selection of illuminated pushbuttons selector switches signalling devices with LED and key operated switches e Start stopp and reset functions available Approvals under preparation BDF 100 D 2 ST No Option Description O 120 2 NO contacts 11 1NO 1NC contact O Selection of the operating element CE Standards EN 60947 5 1 EN 60947 5 5 Enclosure Enclosure material glass fibre reinforced thermoplastic self extinguishing Enclosure protection class IP65 Connection Connector M12 8 pole Ambient conditions Ambient temperature 20 DL OD Climatic resistance to DIN EN 60068 Part 2 30 Overvoltage category Ill Degree of pollution 3 Contact elements Contact material AgNi 10 gold plated Control elements protection class IP65 Rated operating voltag
86. nnector M23 8 1 pole ST2 Connector M12 8 pole 1P2PW2 1 diagnostic output and 2 safety outputs all p type with combined diagnostic signal safety guard closed and can be locked SD2P Serial diagnostic output and 2 safety outputs p type M Permanent magnet approx 30 N Adjustable latching force RE certification under preparation SCHMERSAL Standards EN 60947 5 1 IEC 60947 5 3 EN ISO 13849 1 IEC 61508 Enclosure glass fibre reinforced thermoplastic self extinguishing 2 1 million operations for guards lt 5 kg actuating speed lt 0 5 m s Mechanical life naa 500 N Protection class IP 67 Protection class Il Gl Overvoltage category Ill Degree of pollution 3 Connection connector M12 or M23 Series wiring max 31 components Cable length max 200 m Cable length and cable section alter the voltage drop depending on the output current Ambient conditions Ambient temperature 20 Gig FOO OC Storage and transport temperature 20 C a 765 C 30 95 non condensing no icing Relative humidity Resistance to vibration 10 150 HZ 0 35 mm 5 g Resistance to shock 30 g 11 ms Switching frequency f 1 Hz Response time lt 100 ms Duration of risk lt 100 ms Time to readiness lt 4s Electrical data U 24 VDC 15 10 stabilised PELV max 0 6 A plus current through the safety outputs Operating current la 1A lo max 0 6 A Unio 800 V U 32 VDC F
87. ns Ambient temperature 25 C 60 C Storage and transport temperature 25 Cae Oa Relative humidity 30 95 non condensing non icing Protection class IP67 to IEC EN 60529 Protection rating Il Resistance to vibration 10 150 Hz amplitude 0 35 mm 5g Resistance to shock 30 g 11 ms Electrical data AS interface AS i Supply voltage 18 0 31 6 VDC protection against polarity reversal lt 50 mA internally short circuit proof AS i operating current AS i Device insulation AS i Specification Version V3 0 Profile S 0 B F F AS i Inputs Channel 1 Data bits DI 0 DI 1 dynamic code transmission Channel 2 Data bits DI 2 DI 3 dynamic code transmission AS i Outputs DOO DO 3 not used AS i Parameter bits PO Channel 2 switched P1 P3 not used Pin configuration M12 connector 5 pole PIN 1 AS i 4 3 PIN 2 spare PIN 3 AS i i 2 PIN 4 spare PIN 5 FE Functional earth connection SAFETY AT WORK AS i input module address 0 Default on address 0 programmable via the AS Interface Master or Hand held programming device AS i LED switching conditions display 1 yellow LED Channel 1 AS i SaW bit 0 1 2 green red LED AS i duo LED Supply voltage Communication error Slave address 0 3 yellow LED Channel 2 AS i SaW bit 2 3 Classification If a fault exclusion for hazardous damage of the 1 channel mechanics is authorized and an a
88. ntrol element on position 4 DI 1 Control element on position 3 DI 2 Control element on position 2 DI 3 Control element on position 2 No Option Description Pos 3 Command and signalling devices LT Illuminated pushbutton LM Signalling device DT Pushbutton Pos 3 Command and signalling devices LT Illuminated pushbutton LM Signalling device DT Pushbutton Without indicator lamp G24 G24 With indicator lamp G24 top Unused positions are labelled B and are SAFETY AT WORK AS i Outputs DO 0 Signalling element on position 4 DO 1 Signalling element on position 3 DO 2 Signalling element on position 2 DO 3 not used AS i Parameter bits PO P3 not used AS i input module address 0 Default on address 0 programmable via the AS Interface Master or Hand held programming device Ambient conditions Ambient temperature 25 Dos 590 Storage and transport temperature 250 85 0 Climatic resistance to DIN EN 60068 Part 2 30 Protection class Enclosure IP65 Protection rating Il a Resistance to vibration 10 150 Hz amplitude 0 35 mm 5 g Resistance to shock 30 g 11 ms Classification Emergency stop function Standards EN ISO 13849 1 IEC 61508 PL up to e Category up to 4 PFH value 1 4 x 10 h Notice up to max 5 000 switching cycles year SIL Up to 3 Mission time 20 years Pin configuration M12 connector 4 pole PIN 1 AS i
89. o IP69K Approvals Os all under preparation CE RSS 36 No Option Description O Standard coding 11 Individual coding 12 Individual coding unlimited D With diagnostic output SD With serial diagnostic Without latching R with latching latching force approx 25 N O With connecting cable 2 m ST With integrated connector M12 Sensor and actuator must be ordered separately Actuator RST 36 1 e Thermoplastic enclosure e Flexible fitting through universal mounting holes Approvals Certification in combination with TUV safety sensor under preparation Actuator RST 36 1 Actuator with latching magnet RST 36 1 R The latching function is only active when RSS 36 R is combined with RST 36 1 R Standards IEC 60947 5 3 EN ISO 13849 1 IEC 61508 Enclosure glass fibre reinforced thermoplastic Mode of operation RFID Actuator RST 36 1 RST 36 1 R Series wiring unlimited number of components however safety dependent max 31 components for serial diagnosis Connection Integrated connector M12 or connecting cable Integrated connector M12 8 pole A coded Connecting cable Y UL 2517 8 x AWG 22 8 x 0 35 mm 2m Temperature resistance of the cable At rest 30 C 105 C In movement 10 C 105 C Cable length max 30 m Cable length and cable section alter the voltage drop depending on the output current Switching distances to IEC 60947 5 3 Rates switching
90. o and collaboration with the EC stand ardisation bodies as well as the comprehensive practical know how acquired from the daily contact with the customers of course are an excellent base to start from The brochure with the current seminar programme is available from Schmersal SCHMERSAL Content SCHMERSAL Innovations 2010 2011 This brochure contains an overview of the innovations new products upgraded or enhanced products or modifications of existing products series from the Schmersal Group which will been released on the market in 2010 2011 We want to offer you an overview of our innovations whilst keeping the technical information as compact as possible The detailed descriptions of the products can be found in the individual thematic brochures either in the main catalogues from Schmersal and Elan Our particularly comprehensive product range with detailed product information can also be consulted on the Internet at www schmersal com E Innovations overview Electronic safety sensors and solenoid interlocks m Safety sensor RSS 36 individual coding optionally with latching m Safety sensor CSS 16 tried and tested design m Safety sensor CSS 300 M30 enclosure m Safety sensor CSP 34 paired coding Safety sensor MZM 120 sensor with guard locking function m Solenoid interlock MZM 100 safe monitoring of the magnetic holding force m UNIVERSAL Gateway SD I U Y adapter for
91. o available with integrated AS i Safety at Work electronics These position switches can be supplied either with an M12 connector or with an AS i flat cable terminal for direct connection to the yellow AS i cable The AZM 170 AS is the smallest solenoid interlock with integrated AS i Safety at Work interface from Schmersal This component is available in a version with safe actuator monitoring and a version with combined actuator and interlock monitoring 91 Innovations 2010 2011 AS Interface Safety at Work BDF 200 AS ogag e Control panel with emergency stop function e Slim shock resistant plastic enclosure e Can be fitted onto customary aluminium profile systems e Comprehensive selection of illuminated pushbuttons selector switches signalling devices with LED key operated switches and emergency stop switches pushbuttons e Emergency stop start stop and reset functions available e Two layer plastic identification labels can be used engravements on request e Integrated AS Interface interface Safety Slave for emergency stop and A B Slave for command and signalling devices e AS Interface M12 connector optionally at the bottom or on top e Suitable for AS i Power24 e Protection class IP65 Approvals ji under preparation We CE BDF 200 0 AS 0 9 0 0 6 No Option Description ST1 Connector M12 bottom ST2 Connector M12 top not for G24 Pos 1 Command devices
92. of AS i operating current AS i Device insulation AS i Specification Version V 3 0 Profile S 0 B F F AS i Inputs Channel 1 Data bits DI 0 DI 1 dynamic code transmission Channel 2 Data bits DI 2 DI 3 dynamic code transmission AS i Outputs DO0 DO3 not used AS i Parameter bits PO Channel 2 switched P1 P3 not used Pin configuration M12 connector 4 pole PIN 1 AS i 4 3 PIN 2 spare PIN 3 AS i 1 2 PIN 4 spare SAFETY AT WORK AS i input module address 0 Default on address 0 programmable via the AS Interface Master or Hand held programming device AS i LED switching conditions display 1 yellow LED Channel 1 AS i SaW bit 0 1 2 green red LED AS i duo LED Supply voltage Communication error Slave address 0 periphery error 3 yellow LED Channel 2 AS i SaW bit 2 3 Classification If a fault exclusion for hazardous damage of the 1 channel mechanics is authorized and an adequate protection against tampering is ensured suitable for use up to Standards EN ISO 13849 1 IEC 61508 PL up to d Category up to 3 PFH value 1 01 x 10h Notice up to max 100 000 switching cycles year SIL Up to 2 Mission time 20 years Basically suitable up to Standards EN ISO 13849 1 IEC 61508 PL up toc Category up to 1 PFH value 1 14 x 10 h Notice up to max 100 000 switching cycles year SIL up to 1 Mission time 20 years Addressing through the M12 connector or the flat
93. of sensors Dual channel p type safety input The internal A chain of 16 self monitored CSS 16 safety sensors can be wired in series without loss of PL e function tests of the sensors cause the outputs or category 4 to EN ISO 13849 1 In this configuration the redundant output of the first sensor is to cyclically switch off for max 2 ms this must wired to the input of the next sensor be tolerated by the safety controller e The voltage drop over a long sensor chain should be taken into account when planning cable routing It depends on several factors which are operating voltage cable length and section ambient temperature number of series wired sensors and the input load of the safety controller SCHMERSAL 11 Innovations 2010 2011 Electronic safety sensors Sensor CSS 300 Betatiger CST 30S 1 e Thermoplastic enclosure e Stainless steel enclosure M30 M30 e suitable for concealed mounting behind stainless steel e 2 short circuit proof p type safety outputs 24 VDC per 250 mA e Self monitored series wiring of max 31 sensors e Comfortable diagnose through sensor LED and diagnostic output e Max length of the sensor chain 200 m e Integral cross wire wire breakage and external voltage monitoring of the safety outputs e With integrated connector Approvals Approvals www schmersal de CE IP6SK CST 30S 1 1193607 Standards IEC 60947 5 3 EN ISO 13849 1 IEC 61508 Enclosure thermopla
94. oituva SP Telefon 55 0 15 32 63 98 66 Telefax 55 0 15 32 63 98 90 export schmersal com br www schmersal com br Bolivia Bolivien International Fil Parts Import Export S R L 3er Anillo 1040 Frente al Zoo Santa Cruz de la Sierra Telefon 591 3 3 42 99 00 Telefax 591 3 3 42 36 37 presidente filparts com bo www filparts com bo Canada Kanada Schmersal Canada LTD 10 Riverside Drive Orangeville Ontario L9V1A5 Telefon 905 495 7540 Telefax 905 495 7543 info schmersalusa com www schmersalcanada com Chile Chile Vitel S A Chilo 1189 Casilla 440 3 Santiago Telefon 56 2 5 56 26 46 Telefax 56 2 5 55 57 90 francisco vitel cl www vitel cl SCHMERSAL Colombia Kolumbien Cimpex Ltda Calle 53 45 112 Of 1401 Ed Colseguros Medellin Antioquia Telefon 57 4512 05 80 57 4 251 05 51 Telefax 57 4 251 46 08 cimpexjjo une net co Costa Rica Costa Rica Euro Automation Tec S A Apartado 461 1200 Pavas 1000 San Jos Tel Fax 5 06 22 35 60 85 eurotec jhtg yahoo de PR China VR China Schmersal Industrial Switchgear Co Ltd Central Plaza 1001 Huang Pi Bei Road 227 200003 Shanghai Telefon 86 21 63 75 82 87 Telefax 86 21 63 75 82 97 sales schmersal com cn www schmersal com cn Croatia Kroatien Tipteh Zagreb d o o Pescanska 170 10000 Zagreb Telefon 385 1 3 81 65 74 Telefax 385 1 3 81 65 77 tipteh zagreb zg t com hr Honduras Honduras
95. om shaped pushbutton e Contact surface 25 x 25 mm with rounded sides e Not latching e2 NO contacts or 1 NO 1 NC contact e Available in 6 different colours e Prints on device on request e Ordering suffix refer to table below pushbutton PT Pushbutton DT 4 Mushroom shaped e Pushbutton e With concave button e Contact surface 19 x 19 mm e2 NO contacts or 1 NO 1 NC contact e Available in 6 different colours e Prints on device on request e Ordering suffix refer to table below ellluminated pushbutton e With concave button e Contact surface 19 x 19 mm e2 NO contacts or 1 NO 1 NC contact e Lamp replacement from front Available in 5 different colours e Prints on device on request e Ordering suffix refer to table below e Signalling device e Illuminated surface 19 x 19 mm e Lamp replacement from front e Available in 5 different colours e Prints on device on request e Ordering suffix refer to table below Illuminated pushbutton LT Signalling device LM PTYE PTRD PTGN DTYE DTRD DTGN LTYE LTRD LTGN LMYE LMRD LMGN PTBU PTBK PTWH DTBU DTBK DTWH LTBU LTWH LMBU LMWH SCHMERSAL Innovations 2010 2011 Control panel BDF 200 eSelector switch Spring retum selector switch e Version with standard knob anthracite grey e Ordering suffix refer to table below Eoo y 1 latching position 2 NO contacts or 1 NO 1 NC contact Standard knob na Long pai a WS21 E Key operat
96. ons 2010 2011 AS Interface Safety at Work Emergency stop latching pushbutton Mushroom shaped plastic pushbutton 30mm e Pull to reset e2 NC contacts on Safety Slave e Without protective collar ordering suffix NH e With protective collar ordering suffix NHK e illuminated pushbutton e Signalling device e With concave button e With concave button e Contact surface 19 x 19 mm e Illuminated surface 19 x 19 mm 1 NO contact on DI A B Slave e 1 NO contact on DO A B Slave e 1 LED on DO A B Slave e Lamp replacement from front e Lamp replacement from front Available in 5 different colours e Available in 5 different colours e Prints on device on request e Prints on device on request e Ordering suffix refer to table below e Ordering suffix refer to table below Vad Illuminated pushbutton LT LTYE LTRD LTGN om Signalling device LM LMYE LMRD LMGN RN Pushbutton DT DTYE DTRD DTGN 94 SAFETY AT WORK e Pushbutton e With concave button e Contact surface 19 x 19 mm 1 NO contact on DI A B Slave e Available in 6 different colours e Prints on device on request e Ordering suffix refer to table below LTBU LTWH LMBU LMWH DTBU DTBK DTWH SCHMERSAL Innovations 2010 2011 AS Interface Safety at Work eSelector switch Spring retum selector switch Version with standard knob anthracite grey e Ordering suffix refer to table below e Key operated selector switch Spring retum selector swit
97. ounting height starting from rail ce Oli Sensor Sensor XT IN Y1 0UT XT IN Y1 0UT X2 IN Y2 OUT X2 N SD OUT SD IN SD OUT Legend Safety monitoring module PROFIBUS gateway SD I DP V0 2 Fieldbus PLC Sensor Y1 0UT O SD Interface SD IN O SCHMERSAL Innovations 2010 2011 Y adapter for series wiring of SD components Y adapter CSS Y 8P F5 00 UY UNO NN AZ GND A GND HU IN Os UN HU IN Os UN e Enables the series wiring of sensors and solenoid interlocks with SD interface To that effect both the safety channels and the serial diagnostic lines are wired in series e Sensors and interlocks with conventional diagnostic output can also be wired in series though in this configuration the diagnostic outputs are not evaluated Approvals CE Y adapter CSS Y 8P SCHMERSAL Rated operating voltage of the SD devices 24 VDC 15 10 Rated operating voltage of the adapter 30 VDC Max operating current of the device to be connected 1A Fuse of the connecting cables circuit breaker 4A Ambient temperature T 25 C2 S x X2 SD N A1 24V A1 24V HU ND 01 UT e Supplies the safety channels with operating voltage e Leads the SD interface back to the control cabinet to connect further SD participants of other safety circuits e For the wiring M12 cable extensions can be used The voltage drop
98. ower24 e Wide range of alternative actuators e Actuator heads can be repositioned by 4 x 90 e Angle of roller lever adjustable in 10 steps e Good resistance to oil and petroleum spirit e Protection class IP67 Approvals EN under preparation Qu CE DO 236 AS No Option Description Z Snap action T Slow action For the appropriate actuator see as of page 5 59 ST Connector M12 plastic FK Flat cable connection SCHMERSAL Standards EN 50295 EN 60947 5 1 EN ISO 13849 1 IEC 61508 Design fixings to DIN EN 50047 Material of the housings plastic glass fibre reinforced thermoplastic self extinguishing slow or snap action NC contacts with positive break 1 m s lt 100 ms Switching system Max Actuating speed Response time Mechanical data Design of electrical connection Connector M12 4 pole or flat cable connection max 5000 h gt 1 000 000 operations Switching frequency Mechanical life Ambient conditions Ambient temperature 25 C 60 C Storage and transport temperature S2570 2 785 C Relative humidity 30 95 non condensing non icing Protection class IP67 to IEC EN 60529 Protection rating I Gl Resistance to vibration 10 150 Hz amplitude 0 35 mm 5g Resistance to shock 30 g 11 ms Electrical data AS interface AS i Supply voltage 18 0 31 6 VDC protection against polarity reversal lt 50 mA internally short circuit pro
99. perated switch Pos 0 1 1 key operated switch Pos 0 1 2 1 selector switch latching 1 teach in button 1 restart button 1 restart button Approvals Approvals CE CE BDB 01 1213356 BDT 01 1213358 SCHMERSAL 79 Miscellaneous innovations program extensions l is un IL Ww L U un m AZ AZM 200 B30 SZ Page 81 Schmersal continuously completes and extends its product portfolio by useful accessories as well m SZ 200 1 Page 81 For the AZ AZM 200 series two new lockout tags were developed which can be used in accordance with the desired application Lockout tags prevent people from being inadvertently locked up inside accessible hazardous areas When entering the hazardous area the operating or servicing staff attaches a lock to the lockout tag The lockout tag blocks the insertion hole of the actuator in unlocked condition so that the safety guard cannot be locked thus preventing any inadvertent machine start 80 SCHMERSAL Innovations 2010 2011 Miscellaneous innovations program extensions AZ AZM 200 B30 with lockout tag Lockout tag SZ 200 1 e Solenoid interlock or safety switch with AZ AZM 200 B30 actuator with SZ lockouttag Separate lockout tag SZ 200 1 for doorpost interlocking function slim design 40 mm mounting Approvals Approvals CE CE CE AZ AZM 200 B30 OTA Lockout tag SZ 200 1 No Option Description O JL Door hinge on left hand side R on right hand side Gl With
100. r programming knowledge required MsStatus information through display M3 basic information through LED s M Compact enclosure width x height x depth 52 5 x100 x118 mm EP lug in cage clamps Mi Individual programme adaptations application specific 1 0 configuration such as drop out delays de bouncing times Or cross wire short monitoring can be set through the menu Advantage machine Specific parameters are accurately set Ep n type semi conductor outputs increased cross wire short protection Both the voltage supply 24 VDC and the reference potential 0 V are safely Switched off Advantage safe switch off of oroblematic actuators e g in case of earth potential displacement MS afe analogous inputs advantage process critical parameters temperature pressure flow etc can be integrated in the Safety concept of the plant through individual threshold value setting range Technical data PROTECT SELECT OEM E18 single channel or optionally 9 dual channel digital safety inputs PL e to EN ISO 13849 1 E single channel analogous safety inputs 0 10V 4 20 mA PL d to EN ISO 13849 1 E single channel or optionally 1 dual channel p type safety semi conductor output and 2 p and n type dual channel semi conductor outputs 24 VDC 1 8A PL eto EN ISO 13849 1 E single channel or optionally 1 dual channel Safety relay output 50V 6A PLe to EN ISO 13849 1 E4 single channel signalling outputs 0 1 A
101. rce 19 N e Actuating speed with actuating angle 30 to switch axis max 1 nys SCHMERSAL 59 Innovations 2010 2011 AS Interface Safety at Work Angle roller lever K SAFETY AT WORK Contacts Snap action Slow action Switch travel 2 NC ZK 2 02 AS TK 2 02 AS 0 25 D64 93 0 36048 93 J 11 12 11 12 21 22 21 22 11 12 UA h 21 22 1 2 e Actuator type E to EN 50047 e Actuating force Min 9 N e Positive break force 19 N e Actuating speed with actuating angle 30 to switch axis max 1 nys Angle roller lever 3K Contacts Snap action Slow action Switch travel 2 NC Z3K 2 02 AS T3K 2 02 AS 0 2 Qu9 7 0 28037 7 gt 11 12 11 12 21 22 21 22 11 12 en lt 21 22 1 e Actuating force Min 9 N e Positive break force 19 N e Actuating speed with actuating angle 30 to switch axis max 1 nys e Actuation from bottom parallel to the switch therefore only suitable for small housings Z T 235 and Z T 236 Angle roller lever 4K Contacts Snap action Slow action Switch travel 2 NC ZAK 2 02 AS T4K 2 02 AS 0 36 D86 2 0 5 066 12 pl 11 12 21 22 21 22 5 666 11 12 lt 21 22 18 e Actuating force Min 6 N e Positive break force 16 N e Actuating speed with actuating angle 30 to switch axis max 1 nys e Actuation from bottom parallel to the switch therefore only suitable for small housings Z T 235 and
102. ric Co 46 Kaki Bukit Crescent Kaki Bukit Techpark 1 Singapore 416269 Telefon 65 67 43 31 77 Telefax 65 67 45 37 00 tongsim singnet com sg www tongsim com South Africa S dafrika A A Dynamic Distributors Pty Ltd 3 Ruarch Street Park Central Johannesburg PO Box 38247 2016 Booysens Telefon 27 11 4 93 50 22 Telefax 27 11 4 93 07 60 awkayser iafrica com www aanda edx co za Taiwan Taiwan Leader Camel Enterprise Co Ltd No 453 7 Pei Tun Rd Taichung Taiwan Telefon 886 4 22 41 32 92 Telefax 886 4 22 41 29 23 camel88 ms46 hinet net www leadercamel com tw Thailand Thailand M F P Engineering Co Ltd 64 66 Buranasart Road Sanchaoporsva Bangkok 10200 Telefon 66 2 2 26 44 00 Telefax 66 2 2 25 67 68 info mfpthai com www mfpthai com Turkey T rkei BETA Elektrik Sanayi ve Ticaret Dogan Bektas Okcumusa Caddesi Anten Han No 16 A 34420 Karak y Istanbul Telefon 90 212 235 99 14 Telefax 90 212 253 54 56 info betaelektrik com www betaelektrik com Ukraine Ukraine AT Electronics Kiev Zlatoustovskaya str 32 01135 Kiev Telefon 38 0 44 4 82 22 19 38 0 44 4 86 91 25 Telefax 38 0 44 4 86 57 08 info at e com ua www at e com ua Uruguay Uruguay Gliston S A Pedernal 1896 Of 203 CP 11800 Montevideo Telefon 598 2 2 00 07 91 Telefax 598 2 2 00 07 91 colmedo gliston com uy www gliston com uy USA USA Schmersal Inc 6
103. ridged to plus elf the inputs S2 54 S6 and S8 are not used they have to be bridged to minus The safety relay modules must be suitable signal processing for single or dual channel floating NC contacts e Start and actuator configuration has to be effected in accordance with the data sheet e The obtainable performance level and category according to EN ISO 13849 1 depends on type and wiring of the used Safety relay module LED s or signalling outputs signalise an ope ned protective device or emergency stops e Monitoring effected on both contact circuits of the sensor e When the protective device or the emergency stop circuit is opened a signal of 24 V will be wired the regarding output Y1 Y5 and the dedicated LED lights The integrated LEDs indicate the following operating states e Position relay Kl e Position relay K2 e Position relay K3 e Position relay K4 e Internal operating voltage U SCHMERSAL SRB 301 MC SRB 301 ST SRB 211ST The wiring diagram is shown with guard doors closed and in de energised condition Inductive loads e g contactors relays etc are to be suppressed by means of a suitable circuit 33 Up to date without fail The online product catalogue Ka RE STE i For detailed information check out www schmersal net Control panels BDF BDF 100 BDF 200 SCHMERSAL Page 36 Page 40 Every safety guard of a machine or plant is besides a safety sw
104. rrent la 1A lo max 0 6 A Uno 800 V U 32 VDC Fuse rating internally short circuit proof to UL 508 depending on the number of components and loads Y1 Y2 and OUT Connector M12 lt 2 A Connector M23 lt 4 A Device insulation MZM 100 A No Option Description Without latching RE Adjustable latching force approx 30 100 N M Permanent magnet approx 30 N Adjustable latching force RE certification under preparation The solenoid interlock the actuating unit and the adjustment target must be ordered separately A detailed product description can be found in the Electronic Safety Sensors and Solenoid Interlocks brochure Safety inputs X1 and X2 Voltage range 3V 5V Low Voltage range 15V 30V High typically 4 mA at 24 V Safety outputs Y1 and Y2 p type short circuit proof U 0 V up to 4 V under Ue let max 0 25A Utilisation category DC 13 Leakage current l lt 0 5 mA Diagnostic output OUT p type short circuit proof U 0 V up to 4 V under Ue 155 max 0 05A Utilisation category DC 13 Wiring capacitance for serial diagnostic max 50 nF Solenoid control IN Voltage range 3V 5V Low Voltage range 15V 30V High typically 10 mA at 24 V dynamically 20 mA Solenoid 100 ED LED functions Green Supply voltage on Red Error Yellow Operating status Classification Standards EN ISO 13849 1 IEC 61508 IEC 60947 5 3 PL up to e Category
105. s of a key selector switch Cyclic function In this operating mode the machine automatically starts a work cycle as soon as the operator releases the protection field The process is terminated by means of a machine signal hazardous movement OF F and the next cycle is automatically activated by the material change 77 Innovations 2010 2011 Optoelectronic safety devices SLC 421 e Safety light curtain e Category Type 4 to IEC EN 61496 1 2 e Resolution 14 and 30 mm e Protection field heights from 170 1770 mm e Smooth parameter assignment using external command devices no PC software required e Integrated start restart interlock e Integrated contactor control e Integrated blanking function fixed and floating blanking e Integrated cyclic function 1 or 2 cycle operation e Diagnostic and parametrization interface e Range 0 3 10 m e Fail safe transistor outputs e Optical synchronisation e Status display e Protection class IP67 Legend A Total length Transmitter A 84 5 mm protected field height Receiver A 148 5 mm protection field height Approvals Ws CE SLC 421 E RO RFBC No Option Description D xxxx Protected heights mm Available lengths 0170 0250 0330 0410 0490 0570 0650 0730 0810 0890 0970 1050 1130 1210 1290 1370 1450 1530 1610 16907 1770 Resolution 14 mm 30 mm Integrated status indication rt gn optional 14 30
106. sensor mounted on same fixing plane Actuator for 90 fixing BPS 40S 1 BPS 40S 2 BPS 40S 2 C Fully encapsulated stainless steel enclosure Actuator and sensor mounted on same fixing plane rear side threaded holes BPS 40S 1 C Actuator for 90 fixing rear side threaded holes BPS 40S 2 C 49 Up to date without fail Online on the woridwide web F a e b For detailed information check out www schmersal com AS Interface Safety at Work BDF 200 AS m Z T 235 AS m Z T 236 AS m Z T 256 AS m 1335 AS m T 336 AS m AZM 170 AS SCHMERSAL Page 52 Page 56 Page 56 Page 56 Page 64 Page 64 Page 68 i NTERFACE SAFETY AT WORK AS Interface Innovations Product extensions K A Schmersal GmbH is one of the leading providers of safety switching components with integrated AS i Safety at Work interface On the occasion of SPS 2010 the product range was extended once more The BDF 200 AS modular operating panel is the compact and user specific configurable operating panel for use at the safety guard from the Schmersal Group with integrated AS i Safety at Work interface With the BDF 200 AS operating panel the machine builder can activate the necessary emergency stop on off and reset functions at the safety guard As a result of the development of new compact electronics for AS i Safety at Work all standard models of the position switches 235 236 256 and 335 336 now are als
107. sition or 1 NC contact position 1 and 1 NO contact position 2 WTS30 39 Innovations 2010 2011 Control panel BDF 200 BDF 200 e Slim shock resistant plastic enclosure e Can be fitted onto customary aluminium profile systems e Can be installed in the most favourable ergonomic position Comprehensive selection of illuminated pushbuttons selector switches signalling devices with LED key operated switches and emergency stop switches pushbuttons Emergency stop start stopp and reset functions available The position of the switch pushbutton on the control panel can be chosen Two layer plastic identification labels can be used engravements on request e AS Interface Safety at Work available Approvals Qu under preparation CE BDF 200 0 2 No Option Description O NH Emergency stop latching pushbutton without protective collar NHK with protective collar e Operating element pos 1 a 20 2 NO contacts 11 1 NO 1 NC contact Operating element pos 2 O Operating element pos 3 Operating element pos 4 Unused positions are labelled B and are Sealed with a blanking plug in factory 40 Standards EN 60947 5 1 EN 60947 5 5 Enclosure Enclosure material glass fibre reinforced thermoplastic self extinguishing Enclosure protection class IP 65 Cable entry 1x M20 for cable Y 6 13 mm Ambient conditions Ambient temperature 2 LD E Climatic resi
108. stance to DIN EN 60068 P art 2 30 Overvoltage category Ill Degree of pollution 3 Contact elements Contact material AgNi 10 gold plated Control elements protection class IP 65 Rated operating voltage U max 24 V Utilisation category AC 15 DC 13 Rated operating current voltage I U AC 15 2A 24 VAC DC 13 1A 24 VDC Thermal test current Iwe 2 5A Fuse rating 2 5 A slow blow Contact system cross point system Contact force 0 5 N per contact point 1 N per contact Switching of low voltages min 5 VW 1 mA Switching frequency 1 200 s h Rated insulation voltage U 60 V Bounce time lt 2 ms at 100 mm s operating speed Mech lifetime 1 million operations Switch travel Resistance to shocks Resistance to vibrations Wiring labels approx 3 mm 100 g 6 ms 209 10 200 Hz to DIN EN 50005 or DIN EN 50013 Actuating force at end of travel INC 1NO 8 N Contact variant 20 or 11 continuous for all positions exception emergency stop with 1NO 2 NC contacts Contact variants 20 or 11 cannot be combined to each other Example BDF 200 NH 20 DTYE B LMGN The description of the suitable control elements can be found as of page 42 Illuminated pushbuttons Enclosure material glass fibre reinforced thermoplastic self extinguishing Illuminated pushbutton material all insulated Front collar material plastic Calotte material plastic Illuminated pushbutton protection class
109. stic Mode of operation inductive Actuator coded CST 30S 1 Series wiring max 31 components Fuse external 2A Cable length max 200 m Switching distances to IEC 60947 5 3 Rates switching distance S 11 mm Assured switch on point So 8mm Assured switch off point S 15 mm Hysteresis lt 2 mm Repeat accuracy lt 1 mm Switching frequency f 3 Hz Integrated connector M12 8 pole Ambient conditions Ambient temperature T 20 o 0 Storage and transport temperature 25 C 485 C Resistance to vibration 10 55 Hz amplitude 1 mm Resistance to shock 30 g 11 ms Protection class IP 65 IP 67 to EN 60529 EMC rating to EN 61000 6 2 EMC interfering radiation to EN 61000 6 4 Electrical data Rated operating voltage U 24 VDC 15 10 stabilised PELV Rated operating current 0 6A No load current l max 0 1 average 50 mA Rated insulation voltage U 32 V Rated impulse withstand voltage U imp 0 8 kV Response time lt 60 ms Duration of risk lt 60 ms Protection class Il Overvoltage category Ill Degree of pollution 3 Certification in combination with TUVI Due under preparation CE TUVE CSS 11 300 D M ST Actuator No Option Description D with diagnostic output SD with serial diagnostic function Sensor and actuator must be ordered separately 12 safety sensor under preparation CST 30S 1 A detailed product description can be found in the Electronic Safety Sensors a
110. t be ordered separately 10 SCHMERSAL aa ATA CO 7 ITS WEE ostie kuawa wai e Thermoplastic enclosure Certification in combination with safety sensor under preparation CST 16 1 Standards IEC 60947 5 3 EN ISO 13849 1 IEC 61508 Enclosure glass fibre reinforced thermoplastic Mode of operation inductive Actuator CST 16 1 Switching distances to IEC 60947 5 3 Rates switching distance S 8mm Assured switch on distance S 7 mm Assured switch off distance S 11 mm Hysteresis max 1 0 mm Repeat accuracy R lt 0 5 mm Switching frequency f 3 Hz Series wiring max 16 components Cable length max 200 m Cable length and cable section alter the voltage drop depending on the output current Cable PVC LIYY 7 x 0 25 mm UL Style Y UL 2464 2 m Cable section according to execution 4x 0 5 mm 5 x 0 34 mm 7 x 0 25 mm Ambient conditions Ambient temperature T 20 Use FOO 0 for max output current lt 500 mA output 23 C su FOO C for output current lt 200 mA output Storage and transport temperature 20 O su FOO C Resistance to vibration 10 55 Hz amplitude 1 mm Resistance to shock 30 g 11 ms Protection class IP65 IP67 Electrical data Rated operating voltage U 24 VDC 15 10 stabilised PELV 11A 100 A Rated operating current Required ratedshort circuit current Short circuit protection External fuse 1 0 A for output current lt 200
111. t resistance to abrasion Excellent resistance to corrosion Excellent anti adhesive features e Protection class IP69K e Power to lock principle e Safety sensor must be used as end stop e Holding force max 500 N e Variably adjustable latching e Sensor technology permits an offset between actuator and sensor of 5 mm vertically and 3 mm horizontally e Intelligent diagnostic signalling of failures e Series wiring of max 31 components Approvals ch Du under preparation C MZM 1200 ST2 2RE A No Option Description B Actuator monitored BM Combined actuator detection and interlocking function 2 1P2PW2 1 diagnostic output and 2 safety outputs all p type with combined diagnostic signal safety guard closed and can be locked SD2P Serial diagnostic output and 2 safety outputs p type 16 Standards EN 60947 5 1 IEC 60947 5 3 EN ISO 13849 1 IEC 61508 Material of the enclosure glass fibre reinforced thermoplastic self extinguishing Material of the actuating surface NEDOX SF 2 coated 2 1 million operations for guards lt 5 kg actuating speed lt 0 5 m s Mechanical life got 500 N Protection class IP67 IP69K Protection class Il Gl Overvoltage category Ill Degree of pollution 3 Connection connector M12 Series wiring max 31 components Cable length max 200 m Cable length and cable section alter the voltage drop depending on the output current Ambient conditions Ambien
112. t temperature 25 FOO O Storage and transport temperature 25 Less 00 Relative humidity 30 95 non condensing no icing Resistance to vibration 10 150 Hz 0 35 mm 5 g Resistance to shock 30 g 11 ms Switching frequency f 1 Hz Response time lt 100 ms Duration of risk lt 100 ms Time to readiness lt 4s Electrical data U 24 VDC 15 10 stabilised PELV max 0 6 A plus current through the safety outputs Operating current l 1A lo max 0 6A de 800 V U 32 VDC Fuse rating internally short circuit proof lt 2 A to UL 508 depending on the number of components and loads Y1 Y2 and OUT Device insulation The safety sensor with interlocking function the actuating unit and the adjustment target must be ordered separately Safety inputs X1 and X2 Voltage range 3V 5V Low Voltage range 15V 30V High typically 4 mA at 24 V Safety outputs Y1 and Y2 p type short circuit proof U 0 V up to 4 V under U let max 0 25A Utilisation category DC 13 Leakage current lt 0 5 mA Diagnostic output OUT p type short circuit proof Uns 0 V up to 4 V under U 155 max 0 05A Utilisation category DC 13 Wiring capacitance for serial diagnostic max 50 nF Solenoid control IN Voltage range 3V 5V Low Voltage range 15V 30V High typically 10 mA at 24 V dynamically 20 mA Solenoid 100 ED LED functions Green Supply voltage on Yellow Operating status Red
113. use rating internally short circuit proof to UL 508 depending on the number of components and loads Y1 Y2 and OUT Connector M12 lt 2 A Connector M23 lt 4 A Device insulation The safety sensor with interlocking function the actuating unit and the adjustment target must be ordered separately A detailed product description can be found in the Electronic Safety Sensors and Solenoid Interlocks brochure Safety inputs X1 and X2 Voltage range 3V 5V Low Voltage range 15V 30V High typically 4 mA at 24 V Safety outputs Y1 and Y2 p type short circuit proof U 0 V up to 4 V under Ue let max 0 25A Utilisation category DC 13 Leakage current l lt 0 5 mA Diagnostic output OUT p type short circuit proof U 0 V up to 4 V under Ue 155 max 0 05A Utilisation category DC 13 Wiring capacitance for serial diagnostic max 50 nF Solenoid control IN Voltage range 3V 5V Low Voltage range 15V 30V High typically 10 mA at 24 V dynamically 20 mA Solenoid 100 ED LED functions Green Supply voltage on Red Error Yellow Operating status Classification Standards EN ISO 13849 1 IEC 61508 IEC 60947 5 3 PL up to e Category up to 4 PFH value 4 3 x 10 9 h SIL suitable for SIL 3 applications Mission time 20 years Classification PDF M The latching force of the MZM 100 B can be set in steps of approx 10 N each within a range of approx 30 N factory setting to approx 1
114. y EMC interference immunity to IEC 61326 3 1 to IEC 60947 5 3 EMI to IEC 61000 6 4 Safety inputs X1 X2 Rated operating voltage U 24 VDC 15 10 PELV to IEC 60204 1 Safety outputs Y1 Y2 p type short circuit proof Rated operating current max 0 25 A Utilisation category DC 12 U Jle 24 VDC 0 25 A DC 13 U Jle 24 VDC 0 25 A Ue lt 1V p type short circuit proof Voltage drop Diagnoseausgang Rated operating voltage U Ue lt 2 V Rated operating current lz max 0 05 A Utilisation category DC 12 U l 24 VDC 0 05 A DC 13 UN 24 VDC 0 05 A Serial diagnostic short circuit proof Operating current 150 mA Wiring capacitance for serial diagnostic max 50 nF External cable protection Fuse Integrated connector 2 0 A Connecting cable 4 0 Please observe the cable section of the lead on cable LED functions Green Supply voltage on Yellow Operating status Red Error Classification Standards EN ISO 13849 1 IEC 61508 IEC 60947 5 3 PL up to e Category up to 4 SIL suitable for SIL 3 applications Mission time 20 years Classification PDF M Detailed information regarding the use of serial diagnosis can be found in the mounting and wiring instructions of the SD Gateway and in the instructions for the integration of the SD Gateway SCHMERSAL Lateral actuation Mounting tolerance or due to guard door Sagging The axial misalignment Y is max 8 mm The height
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