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PowerFlex 70 Adjustable Frequency AC Drive

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1. A 8 Supplemental Drive Information Dimensions Table A A PowerFlex 70 Frames Output Power Frame Size 208 240V AC Input 400 E Input 600V AC Input Not JA Not JA Filtered Filtered ee Filtered kW HP NEMA NEMA IP66 NEMA NEMA IP66 Nol IP66 ND HD ND HD Flange Flange 4X 12 Flange Flange 4X 12 Filtered Filtered 4X 12 0 37 0 25 0 5 0 33 A B B A B B A B 0 75 0 55 1 0 75 A B B A B B A B 15 1 1 2 15 B B B A B B A B 2 2 1 5 Ia B B B B B B B B D 5 3 CG D B B B B B 55 4 6 D D C D C D 7 5 5 5 1107 5 D D D C D 1107 5 150 D D D D D D 15 11 120 15 E E D D D z D 18 5 15 12520 l E E z D D D z D 22 18 5 130 25 l 7 z D D D D 0 22 14030 l E E E 37 30 soun l z E E z E E 1 Not Filtered indicated if Position 13 of the Catalog Number N HI Filtered indicated if Position 13 of the Catalog Number A 1P20 66 NEMA UL Type 1 4X 12 Flange Mount j c gt gt c Sk i E Wu 108 gg Let Ml WM e V Lu e F DAT Ir il gt F D E k Dimension Dimensions are in millimeters and inches Weight Frame A B Cc D E F kg Ib IP20 NEMA UL Type 1 A 122 4 4 82 225 7 8 89 179 8 7 08 94 2 3 71 211 6 8 33 5 8 0 23 2 71 6 0 B 171 7 6 76 23
2. Dyn UserSet Actv Read Only Indicates the active user set and if the operation is dynamic or normal IAIA AAAS LY GE x x x x x x x x x x x x 0 0 0 0 1 Condition True 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0f 0 Condition False if Nibble4 Nibble3 Nibble2 Nibbler X Reserved Bit Factory Default Bit Values Drive Status 1 Read Only Present operating condition of the drive Gelee SAS SCH SE E EE ISAS SOG ISL En PV PIP PLAS LIYE SE SY YSYVSSP PORTE TEE 0 0 0 0 1 1 1 0 0 0 0 0 1 1 0 0 1 Condition True 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0f 0 Condition False Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Bits 2 Bits 1 15 14 13 12 Description 11 10 9 Description 0 o o f0 Ref A Auto 0 o 0 Porto TB 0 0 O 1 Ref B Auto 0 0 1 Porti 0 O 1 O Preset2 Auto 0 1 O Port2 0 IO 1 1 Preset3Auto 0 1 1 Port3 O 1 O O Preset4Auto 1 J0 O Port4 O 1 O 1 Preset5 Auto 1 J0 1 Port5 O 1 1 0 Preset6 Auto 1 1 0 Port6 O 1 1 1 Preset7 Auto 1 1 1 No Local 1 10 10 0 TB Manual Control 1 10 10 1 Port1 Manual 1 10 1 10 Port2 Manual 1 O 1 11 Port3 Manual 1 1 10 10 Port4 Manual 1 11 10 1 Port5 Manual 1 1 1 10 Port6 Manual 1 1 1 1 Jog Ref Drive Status 2 Read Only Present operating condition of the drive CUE
3. Parameter Name Number Group Page Slip RPM Meter 123 Slip Comp 3 25 Spd Err Filt BW 448 Speed Regulator 3 28 Speed Desired BW 449 Speed Regulator 3 29 Speed Feedback 25 Metering 3 12 Speed Loop Meter 451 Speed Regulator 3 29 Speed Mode 80 Spd Mode amp Limits 3 20 Speed Ref X Hi 91 94 Speed Reference 3 22 Speed Ref X Lo 92 95 Speed Reference 3 22 Speed Ref X Sel 90 93 Speed Reference 3 22 Speed Reference 23 Metering 3 12 Speed Ref Source 213 Diagnostics 3 44 Speed Torque Mod 88 Spd Mode amp Limits 3 21 Start At PowerUp 168 Restart Modes 3 34 Start Inhibits 214 Diagnostics 3 44 Start Mask 277 Masks amp Owners 3 52 Start Owner 289 Masks amp Owners 3 53 StAcc Boost 69 Volts per Hertz 3 18 Status X Fault 227 228 Diagnostics 3 46 Status 3 Fault 223 Diagnostics 3 46 Stop Brk Mode X 155 156 Stop Brake Modes 3 31 Stop Owner 288 Masks amp Owners 3 53 SV Boost Filter 59 Torq Attributes 3 15 Sync Time 622 Fiber Functions 3 63 TB Man Ref Hi 97 Speed Reference 3 23 TB Man Ref Lo 98 Speed Reference 3 23 TB Man Ref Sel 96 Speed Reference 3 23 Testpoint X Data 235 237 Diagnostics 3 48 Testpoint X Sel 234 236 Diagnostics 3 48 Torq Current Ref 441 Torq Attributes 3 18 Torque Current 4 Metering 3 11 Torque Estimate 15 Metering 3
4. Parameter Name and Description See page 3 2 for symbol descriptions Values 437 IQR Neg Torque Limit Default 200 0 Defines the torque limit for the negative Min Max 800 0 0 0 torque reference value The reference will Units 0 1 not be allowed to exceed this value 440 MAJA Control Status Read Only Displays a summary status of any condition that may be limiting either the current or the torque reference S LEK EE Sok S E WES LSS OS ISIS RISES SSIS OSI SSPE LEIP ES ore ololojololololololololololojolo ef 2 tue pls 1413 12 11 10 9 8 7 6 5 4 3 2 1 0 atc a en pag Bit 2 So E oY aS ay e SONS 1 Condition True Xi x x x x x _x x x x x 0 0 0 0 0 e p 81 30 29 28 27 26 25 24 23 22 21 2019 18 17 16 e Bit 441 SNA Torq Current Ref Default Read Only Displays the torque current reference Min Max 3276 7 Amps value that is present at the output of the Units 0 1 Amps current rate limiter parameter 154 069 Start Acc Boost Default Drive Rating Based Sets the voltage boost level for starting Min Max 0 0 Motor NP Volts x and acceleration when Custom V Hz Units 0 25 mode is selected 0 1 VAC Refer to parameter 083 Overspeed Limit 070 Run Boost Default Drive Rating Based Sets the boost level for steady state or Min Max 0 0 Motor NP Volts x deceleration when Fan Pmp V Hz or Units 0 25
5. e 4 m Table 1 B Power Terminal Block Specifications Wire Size Range Torque No Name Frame Description Maximum Minimum Maximum Recommended 1 Power Terminal A B C Input power and 4 0mm 0 3mm 1 1Nem 0 8Nem Block motor connections 10 AWG 22 AWG 10 Ibein 7 bein D Input power and 10 0 mm 0 8 mm 1 7Nem 14 Nam motor connections 6 AWG 18 AWG 15 bein 12 Ibein E Input power and 25 0 mm 2 5 mm 12 71 Nem 2 71 Nem motor connections 3 AWG 14 AWG 24 Ibein 24 bein SHLD terminal All Terminating point 1 6 Nem 1 6 Nem for wiring shields 14 Dein 14 bein II Maximum minimum sizes that the terminal block will accept these are not recommendations Table 1 C Wire Routing Recommendations No Description Suggested entry for incoming line wiring O Suggested entry for motor wiring Installation Wiring 1 9 Cable Entry Plate Removal If additional wiring access is needed the Cable Entry Plate on all drive Frames can be removed Simply loosen the screws securing the plate to the heat sink and slide the plate out Figure 1 3 Frames A B C D Power Terminal Block and DC Bus Test Points DI TO OOOOOOOOO LI LI TI TL IT Li L2 L3 BRi BR2 Ti T2 T3 R T DC BRK U V W PE Om Figure 1 4 Frame E Power Termina
6. PI Pos Limit Spd Cmd E Con WS Exclusive Current Limit or Vott Limit Preload Value PI Conig PI Contig Exclusive ZeroClamp Spd Cmd 482K PI_contig Linear Ramp Hi Seon perem p gt E PreloadCmd A Ff 432K Lal Spd Cmd Op T LH D In Limit Application Notes C 17 Voltage Tolerance Drive Rating Nominal Line Nominal Motor Drive Full Power Drive Operating Voltage Voltage Range Range 200 240 200 200t 200 264 180 264 208 208 208 264 240 230 230 264 380 400 380 380t 380 528 342 528 400 400 400 528 480 460 460 528 500 600 600 HOH 575 660 432 660 Drive Full Power Range Nominal Motor Voltage to Drive Rated Voltage 10 Rated current is available across the entire Drive Full Power Range Drive Operating Range Lowestt Nominal Motor Voltage 10 to Drive Rated Voltage 10 Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage E k E 2 5 oO EI 2 eh 5 g i S Lei Derated Power Range No Drive f i Ki Output H lt Full Power Range E Drive Operating Range Ke e Nominal Motor Voltage 10 gt i Drive Rated Voltage gt i Nominal Motor Voltage gt Drive Rated Voltage 10 gt Actual Line Voltage Drive
7. e 108 0 4 25 gt 159 0 6 26 210 0 8 27 Dimensions are in millimeters and inches A 10 Supplemental Drive Information Figure AA PowerFlex 70 IP 66 NEMA UL Type 4X 12 Bottom View Dimensions Frame B Frame D ER ate 31 0 1 22 49 1 1 93 ER lt 75 5 2 97 gt 55 2 2 17 zal i 77 3 8 04 lt 99 6 3 92 gt 102 0 4 02 115 9 4 56 lt 120 1 4 73 gt Figure A 5 PowerFlex 70 IP 54 IP 66 NEMA UL Type 4X 12 Bottom View Dimensions Frame E La E S lt 108 2 4 26 gt 157 7 6 21 gt 165 7 6 52 pi 207 7 8 18 gt Dimensions are in millimeters and inches Supplemental Drive Information A 11 Figure A 6 PowerFlex 70 Flange Mount Bottom View Dimensions Frame A Frame C 103 2 4 06 22 2 0 87 Dia 129 3 5 09 ap apes 75 4 2 97 gt 222 087 Dia 40 7 1 60 gt W 64 7 2 55 Py TT a T OTA i 95 9 e 3 78 es Ma 76 6 i 102 9 8 02 aT 68 7 4 05 Cat 270 F 43 2 40 6 1 70 1 60 IW LE ES TEE 8 53 1 2 09 x gt r
8. Frame C 219 0 8 62 202 0 i 7 95 eg eegen ER 300 0 11 81 283 0 11 14 i 241 5 951 141 5 657 i An A RES H 12x 3 5 4x 3 0R 00 14 0 12R 0 20 f Ze 248 4 8 78 45 0 18 350 0 13 78 tt 58 8 231 A 14 Supplemental Drive Information 6 0 0 24 Frame E 280 3 11 04 Le 262 4 vi 10 33 193 a E 56 2 5 16 TC Gar EN amp 1 F l i RA 250 4 rl i 9 86 l l 525 8 20 70 l 555 8 21 88 l i 493 9 19 44 l ri eg 418 9 l 16 49 l 343 9 I 13 54 l 268 9 l 10 59 l 193 9 7 63 l 118 4 68 l F l as i cl SC ZE LA SS ie 935 6 0 80 14 0 24 Supplemental Drive Information A 15 Output Devices For information on output devices such as output contactors cable terminators and output reactors refer to the PowerFlex Reference Manual publication PFLEX RMO01 Drive Fuse amp Circuit Breaker Ratings The tables on the following pages provide drive ratings including continuous minute and 3 second and recommended AC line input fuse
9. 0s 001 004 Se 09 se wv ee Zz sz ml oz sz al zzoavoz O0SZ NWO ObF SZO 384 WOrl SzO 3ea Worl SZO AZO NOY 08 08 08 E SP E ve sgi ziel o si ola zzoavoz 020 584 WOrl 029 380 W0L 0Z9 3Z9 W0YL D 09 09 D ge D DG DCH LL 6SH EL DL St a HIE 910 384 Worl 910 38a Worl 910 3z0 Wor SL Ov Or SL 02 SL gi ser tt vor sel sz orlo mee 010 384 Worl 010 380 WOrl 010 3Z0 WOr DI ES ES OL 02 of sel 66 6 ai Zz s sz oO od6avoz 010 384 Worl 010 38a Worl 010 3z0 Wor SL 02 02 ol al nl ze ml vol ez sz el sla tagavoz K 98 38C W0rl 98 320 W0rl D DL DL 9 8 9 6g ev DEI Sp L i H gl 6deavoe ova aea worl 0ra az0 wor Z SL oL D 9 vy ev gel zzel re el eil z y Zazavoz E S 8 380 Worl 9 420 W0rl D DL 9 D 9 D H Zt H 61 GC L Y Ldbavoe 918 3z0 wor SL E el vil vil sol er erleeol solv 6doavoz 1 DV HOA 009 e SHoquinN DOE aiqeleny N WPN gy XEN YN ei XEN gy WI 289 UWE 40D eu sdwy GH GN gun e Suey Sun aiqeysn py YUM 10498 04d 10101 WOYE 40192 04d 4842019 sn4 ej q asnq ej q sduyinding sBuney Buyey S Bojereg wem YN AUII UON ou een dul dH ara Joo eng s 9A q UO Ia O1q pue suey nd Mdu seyd 3lu S Dy HOA 009 gg agel A 22 Supplemental Drive Information Notes HIM Overview Appendix B For information on See page For information on See page External and
10. 2 w o DC CM FN3258 42 47 150 150 Capacitor 3 FN3258 75 52 100 100 3 w o DC CM FN3258 75 52 150 150 Capacitor 1 Use of these filters assumes that the drive is mounted in an EMC enclosure 1 28 Installation Wiring Notes Chapter 2 Start Up This chapter describes how you start up the PowerFlex 70 Drive Refer to Appendix B for a brief description of the LED and LCD HIM Human Interface Module For information on See page Prepare For Drive Start Up 2 1 Status Indicators 2 3 Start Up Routines 2 4 Running S M A R T Start 2 5 Running an Assisted Start Up 2 5 Prepare For Drive Start Up e The check list that follows supports the Start Up menu option e A Human Interface Module HIM is required to run the Start Up routine e The Start Up routine may modify parameter values for Analog and Digital I O ATTENTION Power must be applied to the drive to perform the following start up procedure Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove Power including user supplied control voltages User supplied voltages may exist even when main AC power is not appli
11. Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Provides an internal fixed speed command value In bipolar mode direction is commanded by the sign of the reference MET Log Speed 2 Sets the output frequency when Jog Speed 2 is selected Programming and Parameters Values Default Options Default Units Default Units Default Units Default Units Default Units Default Units Min Max Min Max Min Max Min Max Min Max Min Max 1 Analog In 1 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Level Maximum Speed Maximum Speed 0 1 Hz 0 0 Hz Maximum Speed 0 1 Hz 10 0 Hz Maximum Speed 0 1 Hz 10 0 Hz Maximum Speed 0 1 Hz 5 0 Hz 10 0 Hz 20 0 Hz 30 0 Hz 40 0 Hz 50 0 Hz 60 0 Hz Maximum Speed 0 1 Hz 10 0 Hz Maximum Speed 0 1 Hz 3 23 Related is Gi NI I gt CO CO IN _ Ca I gt IO I gt I gt ICO I gt Ka 61 hr Ka SH I gt I gt IO Io I gt ICO CO pe LA Ca Ka O Ka En zi lac 3 24 Programming and Parameters Kal bed Parameter Name and Description S iL See page 3 2 for symbol descriptions Values 116 E Trim Setpoint Def
12. 228 229 230 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Status 2 Fault Captures and displays Drive Status 2 bit pattern at the time of the last fault Values Read Only Oo DEA 15 14 13 12 11 10 9 R Nibble 4 Nibble 3 0 0 1 Condition True 1 0 O Condition False x Reserved Nibble 2 Nibble 1 Enhanced Control Option Only Read Only Bit Alarm 1 Fault Captures and displays Drive Alarm 1 at the time of the last fault x 0 0 15 14 13 1 id Nibble 4 q 0 1 Condition True 0 0 Condition False x Reserved Nibble 2 Nibble 1 D Enhanced firmware 1 001 amp later D Enhanced firmware 2 001 amp later Read Only Bit Alarm 2 Fault Captures and displays Drive Alarm 2 at the time of the last fault D 15 14 13 12 11 1 j Nibble 4 0 1 Condition True 0 0 Condition False x Reserved o o ojo Nibble 1 Bit amp Ka E D CS x x x x x x x x x x x x x o0 x x 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 g Nibble 4 Nibble 3 Nibble 2 Nibble 1 0 Enhanced firmware 1 001 amp later Enhanced firmware 2 001 amp later 1 Condition True 0 Condition False x Reserved
13. B 4 HIM Overview Menu Structure User Display Main Menu E E ET ECH E Faults A gt Fault Info Status into gt Drive Status 1 View Fault Queue Device Items Drive Status 2 Clear Faults OO Device Version gt PowerFlex 70 EC Drive Alarm 1 Clr Fault Queue HIM Version Product Data Drive Alarm 2 Reset Device Main Control Board Speed Ref Source Power Unit Board Start Inhibits Last Stop Source LCD Module Product Data Dig In Status LCD HIM Control Board Dig Out Status Keyboard Numeric Drive Temp Drive OL Count Motor OL Count View selected through TT Param Access Lvl gt Basic en FGP File e File Group Par Advanced File 1 Name Numbered List Reserved O File 2 Name H FGP Group Changed Params File 3 Name I1 Group 1 Name Group 1 Name Group 2 Name d FGP Parameter Group 3 Name Parameter Name y Parameter Name L Value Screen F S amp S PowerFlex 70 EC Parameter Namel Ge Connected DPI Devices HIM CopyCat gt Device gt HIM Memory Storage E Device User Sets Drive User Set Device lt HIM Reset To Defaults Save To User Set Delete HIM Set Q Load Frm Usr Set Active Set Name Start Up Continue L Introducti ion p Start Over g OCT ee _Make a selection e5 1 SMART O 2 Basic 3 Detailed 4 More Info y Device Identi Change GE gt Complete Steps ___ z 1 SC Input Voltage gt Make a selection User Dspy Lines 1 99 npu
14. Custom V Hz modes are selected 0 1 VAC Refer to the diagram at parameter 083 071 Break Voltage Default Motor NP Volts x 0 25 Sets the voltage the drive will output at Min Max 0 0 Motor NP Volts Break Frequency Units 0 1 VAC Refer to parameter 083 Overspeed Limit 072 Break Frequency Default Motor NP Hertz x 0 25 Sets the frequency the drive will output at Min Max 0 0 Maximum Freq Break Voltage Units 0 1 Hz Refer to parameter 083 Overspeed Limit Related E SA Ca I gt Co I gt SA Ca Io a I IS O CD oO Ca I gt SA Co KC Ei Mo SA Ca io Si S ao 2 x e H Z fo oO S Ee So Group No x oO bd Q kel Q o nu xo Q o Q Ka 412 413 414 415 416 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions BIJA Motor Fdbk Type Selects the encoder type single channel or quadrature Options 1 amp 3 detect a loss of encoder signal when using differential inputs regardless of the Feedback Select param 080 setting For FVC Vector mode use a quadrature encoder only option 0 1 If a single channel encoder is used option 2 3 in sensorless vector or V Hz mode select Reverse Dis option 2 in param 190 BJA Encoder PPR Contains the encoder pulses per revolution For improved operation in FVC Vector mode PPR should be gt 64 x
15. D JO 0 Reference A P90 0o 0 1 Reference B P93 O 1 0 Preset Speed 2 P102 0 1 1 Preset Speed 3 P103 1 O O Preset Speed 4 P104 1 O 1 Preset Speed 5 P105 1 1 0 Preset Speed 6 P106 1 i 1 Preset Speed 7 P107 To access Preset Speed 1 set Speed Ref A Gell or Speed Ref B Sel to Preset Speed 1 H 3 J2 J1 lt Spd Trq Selt 3 0 JO 0 Zero Torque 0 JO 1 Spd Reg O 1 0 Torque Reg 0 1 1 Min Spd Trq 1 O 0 Max Spd Trq 1 O 1 Sum Spd Trq 1 i O Absolute II 1 ZeroTrq 4 Enhanced Control Drives Only EI Enhanced Firmware V2 001 and later Opening an Enable input will cause the motor to coast to stop ignoring any programmed Stop modes A dedicated hardware enable input is available via a jumper selection Refer to page 1 19 for further information Auto Manual Refer to Figure 1 15 on page 1 22 for details Typical 3 Wire Inputs Requires that only 3 wire functions are chosen Including 2 wire selections will cause a type 2 alarm 10 Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Including 3 wire selections will cause a type 2 alarm 2 a SE 2 Values Default 4 Stop CP Default 5 Start Default 18 Auto Manual Default 15 Speed Sel 1 Default 16 Speed Sel 2 Default 17 Speed Sel 3 Options Not Used 0 1 Enable 6 2 Clear Faults 1
16. The actual output frequency at maximum speed reference is the sum of the speed reference plus speed adder components from functions such as slip compensation The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two Speed Limit limit the output frequency This sum Speed Limit must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds Maximum Frequency Allowable Output Frequency Range Bus Regulation or Current Limit Allowable Output Frequency Range Normal Operation gt Lg Allowable Speed Reference Range Maximum Voltage Motor NP Voltage IEN Ee l Frequency Trim o due to Speed i S Control Mode b Overspeed E Limit Break z Voltage 1 oF E H oO Stat d Boost Run Boost 0 Minimum Break Motor NP Hz Maximum Output Maximum Speed Frequency Speed Frequency Frequency Frequency Limit Note 1 The lower limit on this range can be 0 depending on the value of Speed Adder C 14 Application Notes Process PI for Standard Control The internal PI function of the PowerFlex 70 provides closed loop process control with proportional and integral control action The function is designed for use in applications that require simple control of a process without external control devices The PI function allows the microprocessor of the drive to follow a single process control loop The PI function
17. Calculate 3 Provides a manual or automatic method Options 0 Ready for setting P62 IR Voltage Drop and P63 1 Static Tune 2 3 Related Group File B No WSA Co Io SH INO Flux Current Ref which affect Rotate Tune sensorless vector performance Valid only Calculate when P53 is set to Sensrls Vect SV Economize or FVC Vector Ready 0 Parameter returns to this setting following a Static Tune or Rotate Tune It also permits manually setting P62 IR Voltage Drop P64 Ixo Voltage Drop and P63 Flux Current Ref Static Tune 1 A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of P62 IR Voltage Drop in all valid modes and a non rotational motor leakage inductance test for the best possible automatic setting of P64 Ixo Voltage Drop in FVC Vector mode A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Used when motor cannot be rotated Rotate Tune 2 A temporary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of P63 Flux Current Ref In FVC Vector mode with encoder feedback a test for the best possible automatic
18. Determines which adapters can control the drive when 598 bit 15 is set to 1 If the bit for an adapter is 0 the adapter will have no control functions except for stop A ANAN x xix x xx XIRI x 1 x 1 1 1 1 1 Control Permitted 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 O Control Masked K Nibble4 Nibble3 Nibble2 Mitte Reserved Bit Factory Default Bit Values Start Mask See P276 Logic Mask Controls which adapters can issue start commands Jog Mask See P276 Logic Mask Controls which adapters can issue jog commands Direction Mask See P276 Logic Mask Controls which adapters can issue forward reverse direction commands Reference Mask See P276 Logic Mask Controls which adapters can select an alternate reference Speed Ref A B Sel or Preset Speed 1 7 Accel Mask See P276 Logic Mask Controls which adapters can select Accel Time 1 2 Decel Mask See P276 Logic Mask Controls which adapters can select Decel Time 1 2 Fault Cir Mask See P276 Logic Mask Controls which adapters can clear a fault Related Group File H No COMMUNICATION File H Masks amp Owners 284 285 288 289 290 291 292 293 294 295 296 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions MOP Mask Controls which adapters can issue
19. External filters for First Environment installations and increasing motor cable lengths in Second Environment installations are available Roxburgh models KMFA DEZ for UL installations and MIF or Schaffner FN3258 and FN258 models are recommended Refer to Table 1 M and http www deltron emcon com and http www mtecorp com USA or http Awww schaffner com respectively Two turns of the blue comm option cable through a Ferrite Core Frames A B C Fair Rite 2643102002 Frame D Fair Rite 2643251002 or equivalent Refer to the 1321 Reactor and Isolation Transformer Technical Data publication 1321 TD001x for 1321 Mxxx selection information Manufacturer Deltron Schaffner Installation Wiring 1 27 Table 1 M PowerFlex 70 Recommended Filters Manufacturer Class Manufacturer Class Part A B Part A B Frame Number Meters Meters Number Meters Meters A KMF306A 25 25 B w o Filter KMF310A 50 25 B w Filter KMF306A 100 50 MIF306 100 C KMF318A 150 D KMF336A 150 5 MIF330 150 D w o DC CM KMF336A 50 Capacitor E MIF3100 30 A FN3258 7 45 50 B w o Filter FN3258 7 45 100 50 B w Filter FN3258 7 45 100 C FN3258 16 45 150 D FN3258 30 47 0 0 FN258 30 07 150 D w o DC CM FN3258 30 47 150 Capacitor 0 FN3258 16 45 150 1 FN3258 30 47 150 2 FN3258 42 47 50 50
20. je Sip ise INO SEH ESS i gt 124 thru 138 124 thru 138 462 463 124 thru 138 124 thru 138 124 thru 138 S 2 zZ kel oO a D D Ee o 133 134 139 459 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Values PI Upper Limit Default Maximum Freq Sets the upper limit of the PI output 100 Moma Min Max 400 0 Hz 800 0 EEE Units 0 1 Hz 0 1 CC PI Preload Default 0 0 Hz Sets the value used to preload the integral 100 0 component on start or enable Min Max PI Lower Limit PI Upper Limit Units 0 1 Hz 0 1 ECH PI Status Read Only Status of the Process PI regulator gt LS CAS 99 x x x x x x x x x x x x 0 0 0 0 1 Condition True 15 14 13 1211110 9 8 7 6 5 4 3 2 1 0 0 Condition False 7 Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit PI Ref Meter Default Read Only Present value of the PI reference signal Min Max 100 00 Units 0 01 PI Fdback Meter Default Read Only Present value of the PI feedback signal Min Max 100 00 Units 0 01 PI Error Meter Default Read Only Present value of the PI error Min Max 100 00 Units 0 01 PI Output Meter Default Read Only Present value of the PI output Min Max 100 0 Hz 800 0 EEG Units 0 1 Hz 0 1 EC Meh PI Bw Filter Default 0 0 R s
21. 31 CommandedTrq 2 P436 Pos Torque Limit 32 Torque Est 2 P436 Pos Torque Limit 33 Torque Amps EI P28 Rated Amps 127 PI Setpoint Default Provides an internal fixed value for Min Max process setpoint when PI Reference Sel is set to PI Setpoint Units 128 PI Feedback Sel Default Selects the source of the Pl reference Options 129 PI Integral Time Default Time required for the integral component Min Max to reach 100 of PI Error Meter Not Units functional when the PI Hold bit of PI Control 1 enabled A value of zero disables this parameter 130 PI Prop Gain Default Sets the value for the PI proportional Min Max component Units PI Error x PI Prop Gain PI Output 131 PI Lower Limit Default Sets the lower limit of the PI output Min Max Units 0 PI Setpoint See Table P463 PI Feedback Lo 100 P323 Analog In1 Lo P326 Analog In2 Lo P55 Maximum Freq P55 Maximum Freq P55 Maximum Freq P55 Maximum Freq 32676 32676 P478 Scale1 In Lo P484 Scale2 In Lo 32767 x 216 P437 Neg Torque Limit P437 Neg Torque Limit P28 Rated Amps 50 00 100 00 of Maximum Process Value 0 01 2 Analog In 2 See P126 PI Reference Sel 2 00 Secs 0 00 100 00 Secs 0 01 Secs 1 00 0 00 100 00 0 01 Maximum Freq 100 400 0 Hz 800 MAJ 0 1 Hz 0 1 CC Related
22. 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20A UM001M EN P May 2009 Supersedes 20A UM001L EN P dated April 2006 Copyright 2009 Rockwell Automation Inc All rights reserved Printed in USA
23. Alarm Analog in Loss Bipolar Conflict Decel Inhibit S E 5 9 Typel Description An analog input is configured for Alarm on signal loss and signal loss has occurred Parameter 190 Direction Mode is set to Bipolar or Reverse Dis and one or more of the following digital input functions is configured Fwd Reverse Run Forward Run Reverse Jog Forward or Jog Reverse Drive is being inhibited from decelerating Dig In ConflictA Dig In ConflictB HO Digital input functions are in conflict Combinations marked with a Jj will cause an alarm Acc2 Dec2 Accel 2 Decel2 Jog Jog Fwd Jog Rev Fwd Rev Acc2 Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd Rev i H A digital Start input has been configured without a Stop input or other functions are in conflict Combinations that conflict are marked with a A and will cause an alarm Fwd Start Stop CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Rev Start Stop CF Run E E Run Fwd Run Rev Jog Jog Fwd Jog Rev Fwd Rev aiji ait Troubleshooting 4 9 al Bi Alarm 2 Description Dig In 19 More than one physical input has been configured to the same input function ConflictC Multiple configurations are not al
24. IEC 61800 3 Designed to Meet Applicable Requirements NFPA 70 US National Electric Code NEMA ICS 7 1 Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems IEC 61800 2 Adjustable speed electrical power drive systems Part 2 General requirements Rating specifications for low voltage adjustable frequency AC power drive systems Category Protection Environment Category Electrical Supplemental Drive Information All Drives Heat Sink Thermistor Specification Drive 200 208V 240V 380 400 480V 600V 690V AC Input Overvoltage Trip 247VAC 285VAC 475VAC 570VAC 690VAC AC Input Undervoltage Trip 120VAC 138VAC 233VAC 280VAC 345VAC Bus Overvoltage Trip 405VDC 405VDC 810VDC 810VDC 1013VDC Bus Undervoltage Output Shutoff 300VDC 300VDC 407V DC 407V DC 508V DC Bus Undervoltage Fault Level 160VDC 160VDC 300VDC 300VDC 375VDC Nominal Bus Voltage 281VDC 324VDC 540VDC 648VDC 810VDC Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Current Limit Hardware Current Limit Instantaneous Current Limit 20 160 of rated current 200 of rated current typical 220 300 of rated current dependent on drive rating Line transients up to 6000 volts peak per IEEE C62 41 1991 Control Logic Noise Immunity Showering arc transients
25. NO GA 205 Kn INO Io 3 60 File J INPUTS amp OUTPUTS File J Digital Outputs Programming and Parameters 379 Parameter Name and Description See page 3 2 for symbol descriptions Values ESCM Digin DataLogic Provides data to the logical operations that will be done with the digital inputs when parameter 056 option 9 Digln Dal og is set to 1 x X 1 Logical 1 15 14 13 12 111 0 Logical 0 H Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values MESA Dig Out Setpt Controls output relays CRx when parameter 380 or 384 is set to option 30 Param Cnt x x x x xix xi x xix xxix x od 1 Enabled 151413 12 1110 9 817 6 5 4 3 2 1 0 O Disabled g Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values Related I gt Sa I gt gt 2 INPUTS amp OUTPUTS File J 2 Ss E oS Digital Outputs 381 385 382 386 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Digital Out Sel Digital Out2 Sel Selects the drive status that will energize a CRx output relay 1 Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm ex
26. Options 0 Induction 1 Important Selecting option 1 or 2 also 1 Synchr Reluc requires selection of Custom V Hz 3 Synchr PM option 2 in parameter 53 041 Motor NP Volts Default Drive Rating Based Set to the motor nameplate rated volts Min Max 0 0 Rated Volts Units 0 1 VAC 042 Motor NP FLA Default Drive Rating Based 047 Set to the motor nameplate rated full load Min Max 0 0 Rated Amps x 2 a amps Units 0 1 Amps 148 043 Motor NP Hertz Default Drive Rating Based Set to the motor nameplate rated Min Max 5 0 400 0 Hz frequency 5 0 500 0 Hz MECE Units 0 1 Hz T 044 Motor NP RPM Default Drive Rating Based 049 GI E Gen Get to the motor nameplate rated RPM Min Max 60 30000 RPM EI zs Units 1 RPM SC GC 045 Motor NP Power Default Drive Rating Based 046 6 Gen Get to the motor nameplate rated power Min Max 0 00 100 00 P 1 Mtr NP P it 0 00 412 48 EECH g V7 0 See Mtr NP Pwr Units Units Om MET 2 046 Mtr NP Pwr Units Default Drive Rating Based 045 Selects the motor power units to be used Options 0 Horsepower 1 kiloWatts 047 Motor OL Hertz Default Motor NP Hz 3 042 Selects the output frequency below which Min Max 0 0 500 0 Hz 220 the motor operating current is derated Units 0 1 Hz i The motor thermal overload will generate a fault at lower levels of current 048 Motor OL Factor Default 1 00 042 Gen Sets o
27. Status Steady Drive running no faults are present Yellow Flashing An inhibit condition exists the drive cannot be started See page 4 8 Drive Stopped Check parameter 214 Start Inhibits Flashing An intermittent type 1 alarm condition is occurring Drive Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing A fault has occurred Check parameters 243 245 247 See page 4 3 and 249 Steady A non resetable fault has occurred PORT Refer to the Communication Status of DPI port internal communications if present Mop Adapter User Manual Status of communications module when installed NET A Status of network if connected NET B Status of secondary network if connected 2 4 Start Up Start Up Routines The PowerFlex 70 is designed so that start up is simple and efficient If you have an LCD HIM two methods are provided allowing the user to select the desired level needed for the application e SMART Start This routine allows you to quickly set up the drive by programming values for the most commonly used functions see below e Assisted Start Up This routine prompts you for information that is needed to start up a drive for most applications such as line and motor data commonly adjusted parameters and I O With Enhanced Control two levels of Assisted Start Up are provided Basic and Detailed Fi
28. bathe ys ys 762mm 76 2mm 3 0 in 3 0 in ws ws PowerFlex 70 Drives e Panel Mount e Flange Mount e NEMA UL Type 4X 12 4 Clearances apply to all Installation Wiring 1 3 AC Supply Source Considerations PowerFlex 70 drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes and a maximum of 600 volts ATTENTION To guard against personal injury and or equipment damage caused by improper fusing or circuit breaker selection use only the recommended line fuses circuit breakers specified in Appendix A If asystem ground fault monitor Residual Current Device is to be used only Type B adjustable devices should be used to avoid nuisance tripping Unbalanced Ungrounded High Resistance or B Phase Grounded Distribution Systems If phase to ground voltage will exceed 125 of normal line to line voltage or the supply system is ungrounded refer to the Wiring and Grounding Guidelines for AC Drives publication DRIVES INO01 ATTENTION PowerFlex 70 drives contain protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage these devices must be disconnected if the drive is installed on an ungrounded high resistance or B phase grounded distribution system See page 1 11 for jumper locations Input Power Conditioning Certai
29. 1 Command Freq Maximum Speed 0 Hz Maximum Speed 135 2 Output Amps 0 Amps 0 Amps 200 Drive Rated 136 3 Torque Amps 200 0 Amps 200 Drive Rated 137 4 Flux Amps 0 Amps 0 Amps 200 Drive Rated 138 5 Output Power OkW DKW 200 Drive Rated ae 6 Output Volts 0 Volts 0 Volts 120 Drive Rated 220 7 DC Bus Volts 0 Volts 0 Volts 200 Drive Rated 219 8 Pl Reference 1 100 0 100 024 9 PI Feedback 100 0 100 441 10 PI Error 100 0 100 023 11 PI Output 800 0 800 025 12 Motor OL 0 0 100 015 13 Drive OL 0 0 100 377 14 CommandedTra 3 800 0 800 Motor Rated Ces 15 MtrTrqCurRef UI 200 0 Amps 200 Motor Rated 16 Speed Ref 3 Maximum Speed 0 Hz Maximum Speed 17 Speed Fdbk 3 Maximum Speed 0 Hz Maximum Speed 19 Torque Est X3 800 0 800 Motor Rated 24 Param Cnt 1 2 25 SpdFdBk NoFilt 1 Maximum Speed 0 Hz Maximum Speed 1 Refer to Option Definitions on page 3 62 2 Enhanced firmware 1 001 amp later 3 Enhanced firmware 2 002 amp later 3 58 File J INPUTS amp OUTPUTS File J Group No Analog Outputs 343 344 354 377 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Analog Outi Hi Sets the analog output value when the source value is at maximum Analog Outi Lo Sets
30. 1 Precharge Active 12 Motor Thermistor 23 MaxFreq Conflict 2 UnderVoltage 13 In Phase Loss 24 VHz Neg Slope 3 Power Loss 14 Load Loss 25 IR Volts Range 4 Start At PowerUp 15 Ground Warn 26 FluxAmpsRef Rang 5 Analog in Loss 17 Dig In ConflictA 27 Speed Ref Cflct 6 IntDBRes OvrHeat 18 Dig In ConflictB 28 Ixo Vit Rang 8 Drive OL Level 1 19 Dig In ConflictC 29 Sleep Config 9 Drive OL Level 2 20 Bipolar Conflict 30 TB Man Ref Cflct 10 Decel Inhibit 21 Motor Type CH 31 PTC Conflict 11 Waking 22 NP Hz Conflict 51 UserSet Conflict 1 Alarm numbers not listed are reserved for future use Testpoint Codes and Functions Code Selected in Testpoint x Sel 1 Function Whose Value is Displayed in Testpoint x Data DPI Error Status Heatsink Temperature Active Current Limit Active PWM Frequency Lifetime MegaWatt Hours Lifetime Run Time Lifetime Powered Up Time Lifetime Power Cycles ojlo NIoaI IAA N Life MegaWatt Hours Fraction 10 Life MegaWatt Hours Fraction Units 11 99 Reserved for Factory Use II Use the equation below to calculate total Lifetime MegaWatt Hours Value of Code 9 Value of Code 10 x 0 1 Value of Code 5 Total Lifetime MegaWatt Hours 4 12 Troubleshooting Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the terminal block Cause s Indication _ Corrective Action Drive
31. 17 EC v2_ IR Volts Range 77 Description Action No fault displayed Used as a Power Up Marker in the Fault Queue indicating that the drive power has been cycled Safe Off board is not installed and pins 3 and 4 of the Safe Off Connector are not jumpered If Safe Off board is installed verify the hardware enable jumper is removed Safe Off board has failed Hardware enable circuitry failed One or both encoder channel signals is missing Motor did not come up to speed in the allotted time during autotune Install Safe Off board or jumper pins 3 and 4 Locate and remove the enable jumper on the main control board Refer to Chapter 1 of this manual for instructions and location Replace Safe Off board Replace control board 1 Check Wiring 2 Replace encoder 1 Uncouple load from motor 2 Repeat Autotune No fault displayed Used as a marker in the Fault Queue indicating that the fault clear function was performed No fault displayed Used as a marker in the Fault Queue indicating that the clear queue function was performed The value for flux amps determined by the Autotune procedure exceeds the programmed Motor NP FLA Heatsink temperature exceeds 100 of Drive Temp The drive output current has exceeded the hardware current limit Drive rating information stored on the power board is incompatible with the main control board The DC bus ripple has exceeded a preset
32. 18AWG twisted 300V pair 100 shield with drain 75 90 C Belden 8770 or equiv 0 750 mm 18AWG 3 167 194 F conductor shielded for remote pot only Encoder _ Belden 9728 or equiv 0 196 mm 24 AWG individually shielded EMC Refer to EMC Instructions on page 1 24 for details Compliance 1 If the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended Table 1 E Recommended Control Wire for Digital I O Minimum Wire Type s Description Insulation Rating Unshielded Per US NEC or applicable national 300V or local code 60 C Shielded Multi conductor shielded cable 0 250 mm 18AWG 3 140 F such as Belden 8770 or equiv conductor shielded Installation Wiring 1 15 UO Terminal Block Figure 1 11 Typical I O Terminal Block Location B Frame Shown Wire Size Range Torque i Description Maximum Minimum Maximum UO Terminal Signal amp control 1 5mm 0 05 mm 0 55 Nem Block connections 16 AWG 30 AWG 4 9 Ibein II Maximum minimum that the terminal block will accept these are not recommendations Recommended 0 5 Nem 4 4 Ibein Tabl
33. 3 Aux Fault A Stop CF b Start9 11 6 Fwd Reverse 7 Burg 8 Bun Forward 10 9 Run Reverse 10 10 Jog Jogi 4 11 Jog Forward 12 Jog Reverse 13 Stop Mode B 14 Bus Reg Md B 1517 Speed Sel 1 3 18 Auto Manual 19 Local 20 Acc2 amp Dec2 21 Accel 2 22 Decel 2 23 MOP Inc 12 24 MOP Dec 25 Excl Link 12 26 PI Enable 27 PI Hold 28 PI Reset 29 Reserved 30 Precharge En 4 12 31 33 Spotig A4 Self 378 13 35 Jog 2 4 36 40 PI Invert 4 41 42 Reserved 43 UserSet Sel1 2 5 A4 Run Level 5 12 Ap RunFwd Level 512 Ap RunRev Level 5 12 4757 Run w Comm 5 12 58 Reserved 59 Sync Enable 3 Traverse Ena 13 11 A Dig In ConflictB alarm will occur if a Start input is programmed without a Stop input Type 2 Alarms Some digital input programming may cause conflicts that will result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in 2 wire Refer to Alarm Descriptions on page 4 8 for information on resolving this type of conflict 12 Refer to Option Definitions on page 3 62 13 Enhanced Firmware V3 002 and later 3 59 Related I gt E Co Co INO ENS
34. A Sel selection when the source is an analog input MSGR Torque Ref A Lo Scales the lower value of the Torque Ref A Sel selection when the source is an analog input MSGR Torque Setpoint1 Provides an internal fixed value for Torque Setpoint when Torque Ref Sel is set to Torque Setpt BIJA Pos Torque Limit Defines the torque limit for the positive torque reference value The reference will not be allowed to exceed this value Values Default Min Max Units Default Min Max Units Default Options Default Options Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Based on Drive Rating 0 0 Motor NP Volts 0 1 VAC 50 0 0 0 150 0 0 1 0 0 1 0 0 1 2 3 17 182 23 24 Ready Ready Inertia Tune Torque Setpt Torque Setpt Analog In 1 Analog In 2 Reserved DPI Port 1 5 1 Reserved Disabled 100 0 800 0 0 1 0 0 800 0 0 1 0 0 800 0 0 1 200 0 0 0 800 0 0 1 3 17 Related I gt E Ca Io CO i 053 0 WSA ee Io SH I gt rs is In i gt e gt gt is Ko L lon Io 3 18 File B MOTOR CONTROL File B Torq Attributes Volts per Hertz Programming and Parameters
35. Allen Bradley PowerFlex 70 AC Drives User Manual Standard Control Firmware 2 xxx Enhanced Control Firmware 2 xxx 4 xxx Rockwell Allen Bradley gt Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation comlliterature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information
36. B 3 HW OverCurrent Fault 4 4 IO Terminal Block 1 15 Wiring 1 14 Wiring Examples 1 17 In Phase Loss Alarm 4 9 Incompat MCB PB Fault 4 4 Indicators LED 2 3 Inertia Autotune 3 17 Input Contactor Start Stop 1 10 Input Devices Circuit Breakers 1 5 Contactors 1 10 Fuses 1 5 Input Fusing 1 5 Input Phase Loss Fault 4 4 Input Power Single Phase 1 7 Input Power Conditioning 1 3 Input Terminals Power 1 9 Inputs amp Outputs File 3 56 Installation 1 1 IntDBRes OvrHeat Alarm 4 9 Interference EMI RFI 1 24 IP66 Installations 1 10 IR Voltage Drop 3 16 IR Volts Range Alarm 4 9 IR Volts Range Fault 4 4 IXo Voltage Drop 3 17 IXo VoltageRange Alarm 4 9 IXo VoltageRange Fault 4 5 J Jog Mask 3 52 Jog Owner 3 53 Jog Speed 3 23 Index 6 Jog Speed 1 3 23 Jog Speed 2 3 23 K Kf Speed Loop 3 28 Ki Speed Loop 3 28 Kp Speed Loop 3 28 L Language 3 41 Last Stop Source 3 44 LCD HIM Menus B 4 LED Indicators 2 3 Load Frm Usr Set 3 40 Load Limits Group 3 30 Load Loss Alarm 4 9 Load Loss Fault 4 3 Load Loss Level 3 38 Load Loss Time 3 38 Local Mask 3 53 Local Owner 3 54 Logic Command Word A 6 Logic Mask 3 52 3 55 Logic Mask Act 3 55 Logic Status Word A 7 M Man Ref Preload 3 39 Manual Mode 1 22 Manual Auto Control 1 23 Marker Faults Cleared 4 4 Fit QueueCleared 4 4 Masks amp Owners Group 3 52 Max Traverse 3 63 MaxFreq Conflict Alarm 4 9 Maximum Freq 3 14
37. Capacitors Discharging P 3 Catalog Number Explanation P 7 CE Conformity 1 24 Checklist Start Up 2 1 Circuit Breakers Input 1 5 Ratings A 1 A 15 Clearing Alarms 4 8 Faults 4 3 Comm Control Group 3 51 Commanded Freq 3 11 Commanded Torque 3 12 Common Mode Capacitors 1 11 Common Symptoms and Corrective Action 4 12 Communication File 3 51 Communications Logic Command Word A 6 Logic Status Word A 7 Programmable Controller Configurations A 5 Compensation 3 15 Conduit 1 7 Contactors Input 1 10 Control Options 3 3 Control Status 3 18 Control SW Ver 3 12 Control 2 and 3 Wire 1 17 Control Auto Manual 1 23 Conventions Manual P 3 Cover Opening 1 1 Cross Reference Parameter 3 64 Current Lmt Gain 3 30 Current Lmt Sel 3 30 Current Lmt Val 3 30 Current Rate Lim 3 31 D Data In 3 54 Data Out 3 54 Data Diagnostic B 5 Data Saving B 5 Datalinks Group 3 54 DB Resistor Type 3 33 DB While Stopped 3 31 DC Brake Level 3 32 DC Brake Lvl Sel 3 32 DC Brake Time 3 32 DC Bus Memory 3 11 DC Bus Voltage 3 11 DC Bus Measuring Voltage 1 9 Decel Inhibit Alarm 4 8 Decel Inhibit Fault 4 3 Decel Mask 3 52 Decel Owner 3 53 Decel Time x 3 30 Diagnostic Data Viewing B 5 Diagnostics Group 3 42 Dig In Conflict Alarm 4 8 Dig In Status 3 45 Dig Out Setpt 3 60 Dig Out Status 3 45 Dig Outx Level 3 61 Dig Outx OffTime 3 62 Dig Outx OnTime 3 61 Digln DataLogic 3 60 Di
38. Firmware 2 001 amp later Provides filter for Min Max 0 0 240 0 R s Process PI error signal The output of this Units 0 1 R s filter is displayed in PI Error Meter Zero will disable the filter BIJA PI Deriv Time Default 0 00 Secs Refer to formula below Min Max 0 00 100 00 Secs Units 0 01 Secs dpi Error Plout KD Sec x WS 3 27 Related LA INO LES Ka 2 loc 124 thru 138 124 thru 138 124 thru 138 124 thru 138 124 thru 138 124 thru 138 a Es 3 28 Programming and Parameters E _ Parameter Name and Description iL 2 See page 3 2 for symbol descriptions Values 460 PI Reference Hi Default 100 0 Scales the upper value of PI Reference Min Max 100 0 Sel of the source Units 0 1 461 EZ PI Reference Lo Default 100 0 Scales the lower value of PI Reference Min Max 100 0 Sel of the source Units 0 1 462 PI Feedback Hi Default 100 0 Scales the upper value of PI Feedback Min Max 100 0 of the source Units 0 1 463 X PI Feedback Lo Default 0 0 Scales the lower value of PI Feedback of Min Max 100 0 the source Units 0 1 445 EXON Ki Speed Loop Default 7 8 Controls the integral error gain of the Min Max 0 0 4000 0 speed regulator The drive automatically Units 0 1 adjusts P445 Ki Speed Loop when a non zero value is entered for P449 Speed Desired BW or an autotune is performed Typically manual
39. Manual Conventions P 3 Driiye Brame Sizes o AEN eee en P 3 General Precautions P 3 Catalog Number Explanation P 7 Opening the Cover 1 1 Mounting Considerations 1 2 AC Supply Source Considerations 1 3 General Grounding Requirements 1 4 Fuses and Circuit Breakers 1 5 Power Wiring mo ee o e e a EE 1 5 IP66 4X 12 Installations 1 10 Using Input Output Contactors 1 10 Disconnecting MOVs and CMCs 1 11 WO Wiring eas EE 1 14 Speed Reference Control 1 22 Auto Manual Examples 1 23 EMCiinstructions PA ieee 1 24 Prepare For Drive Start Up 2 1 Statusindicators cue EE 2 3 Start Up Routines 0 2 4 Running SMART San 2 5 Running an Assisted Start Up 2 5 AboutParameters e 3 1 How Parameters are Organized 3 3 Monitor File File A 3 11 Motor Control File File B 3 13 Speed Command File File C 3 20 Dynamic Control File File D 3 30 Utility Eile bile meee ere ee 3 39 Communication File File H 3 51 Inputs amp Outputs File FileJ 3 56 Applications File File K 3 63 Parameter Cross Reference by Name 3 64 Faults and Alarms 4 1 Drive S 4 2 Manually Clearing Faults 4 3 Fault Descriptions era en ere EES 4 3 Clearing Alarms vase ee eee o
40. S SS g SS x x x x x x 0 0 1 Enabled 15 14 13 12 11 10 9 8 0 Disabled T Nibble 4 Nibble 3 x Reserved Bit Factory Default Bit Values Enhanced firmware 1 001 amp later Enhanced firmware 2 001 amp later PI Control Controls the PI regulator w W DAAA x x x x x x x x x x x x 0 0 0 1 Enabled 6 5 4 3 2 1 0 0 Disabled X 15 14 13 12 1110 9 8 7 g Nibble 4 Nibble 3 Nil ble 2 Nibble 1 x Reserved Er Bit Factory Default Bit Values 3 25 Related 124 thru 138 140 thru 143 I gt CO CH 8 O co a Oc 3 26 File C SPEED COMMAND File C Programming and Parameters _ Parameter Name and Description 2 See page 3 2 for symbol descriptions PI Reference Sel Selects the source of the PI reference 1 Enhanced Control Drives Only Values Default Options Options P462 PI Feedback Hi 0 Setpoint 100 1 Analog In 1 P322 Analog In1 Hi 2 Analog In 2 P325 Analog In2 Hi 3 7 Reserved 8 Encoder P55 Maximum Freq 9 MOP Level P55 Maximum Freq 10 Master Ref P55 Maximum Freq 11 17 Preset Spd1 7 P55 Maximum Freq 18 20 DPI Port 1 3 32767 21 Reserved 22 DPI Port 5 32767 23 24 Reserved 25 Scale Block1 P477 Scale1 In Hi 26 Scale Block2 P483 Scale2 In Hi 27 29 Reserved 30 HighRes Ref 1 32767 x 216
41. Speed Command File 3 20 Speed Command Sources 1 22 Speed Desired BW 3 29 Speed Feedback 3 12 Speed Loop Meter 3 29 Speed Mode 3 20 Speed Ref A Hi 3 22 Speed Ref A Lo 3 22 Speed Ref A Sel 3 22 Speed Ref B Hi 3 22 Speed Ref B Lo 3 22 Speed Ref B Sel 3 22 Speed Ref Cflct Alarm 4 10 Speed Ref Source 3 44 Speed Reference 3 12 Speed Reference Control 1 22 Speed Reference Selection 1 22 Speed References Group 3 22 Speed Trim Group 3 24 Speed Torque Mod 3 21 Standard Control 3 3 Start At PowerUp 3 34 Start At PowerUp Alarm 4 10 Start Inhibits 3 44 Start Mask 3 52 Start Owner 3 53 Start Acc Boost 3 18 Start Stop Repeated 1 10 Start Up Assisted 2 4 Checklist 2 1 SMART 2 4 Static Discharge ESD P 4 Status STS LED 2 3 Status 1 Fault 3 46 Status 3 Fault 3 46 Stop Mode x 3 31 Stop Owner 3 53 Stop Brake Modes Group 3 31 Stop Brk Mode x 3 31 Supply Source 1 3 SV Boost Filter 3 15 SW OverCurrent Fault 4 6 Sync Time 3 63 System Grounding 1 4 T TB Man Ref Cflct Alarm 4 10 TB Man Ref Hi 3 23 TB Man Ref Lo 3 23 TB Man Ref Sel 3 23 TE Ground 1 4 Terminal Block VO 1 15 Power 1 8 Testpoint Codes and Functions 4 11 Testpoint x Data 3 48 Testpoint x Sel 3 48 Three Wire Control 1 17 Torq Attributes Group 3 14 Torq Current Ref 3 18 Torque Current 3 11 Torque Estimate 3 12 Torque Perf Mode 3 14 Torque Ref x Hi 3 17 Torque Ref x Lo 3 17 Torque Ref x Sel 3 17 To
42. Total Inertia 3 29 Traverse Dec 3 63 Traverse Inc 3 63 Trim Setpoint 3 24 Trim Hi 3 24 Trim In Select 3 24 Trim Lo 3 24 Trim Out Select 3 24 Voltage Class 3 41 Wake Level 3 37 Wake Time 3 37 Write Mask Act 3 55 Write Mask Cfg 3 55 Params Defaulted Fault 4 5 PE Ground 1 4 1 7 Phase Short Fault 4 5 Phase to Grnd Fault 4 5 PI BW Filter 3 27 PI Configuration 3 25 PI Control 3 25 PI Deriv Time 3 27 PI Error Meter 3 27 PI Fdback Meter 3 27 PI Feedback Hi 3 28 PI Feedback Lo 3 28 PI Feedback Sel 3 26 PI Integral Time 3 26 PI Lower Limit 3 26 PI Output Meter 3 27 PI Preload 3 27 PI Prop Gain 3 26 PI Ref Meter 3 27 PI Reference Hi 3 28 PI Reference Lo 3 28 PI Reference Sel 3 26 PI Setpoint 3 26 PI Status 3 27 PI Upper Limit 3 27 PORT LED 2 3 Port Locations DPI B 1 Port Mask Act 3 55 Port X Adapter Fault 4 6 Port X DPI Loss Fault 4 6 Pos Torque Limit 3 17 Power Cables Wiring 1 5 Power Conditioning Input 1 3 Power Input Terminals 1 9 Power LED 2 3 Power Loss Alarm 4 9 Power Loss Fault 4 6 Power Loss Group 3 38 Power Loss Mode 3 38 Power Loss Time 3 38 Power Terminal Block 1 8 Power Up Marker 3 48 Powering Up the Drive 2 1 Powerup Delay 3 34 Precautions General P 3 Precharge Active Alarm 4 10 Preferences Setting B 5 Preset Speed x 3 23 Process PI Group 3 25 3 26 Programmable Controller Configurations A 5 Progra
43. change in drive speeds to change machine speed Torque Est Calculated percentage of rated motor torque 342 Traverse The Traverse function has been enabled This adds a triangle wave and square wave 623 Enable modulation to the speed reference 624 625 ed IND I gt Programming and Parameters 3 63 Applications File File K ee Parameter Name amp Description See page 3 2 for symbol descriptions Values 620 MIJE Fiber Control Controls the Sync and Traverse functions Group No Related BES SL AS SE x x x x x x x x x x x x x x 0 0 1 Enabled 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 O Disabled ij Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit Factory Default Bit Values 621 SSSR Fiber Status Read Only Status of Sync and Traverse functions EN VIS W yB 5S LA NANA 2 x x x x x x x x x x x x 0 0 0 0 1 Condition True P 15 1413 12 1110 9 817 6 5 4 3 2 1 0f O Condition False 2 f Nibble4 Nibble3 Nibble2 Nibble1 X Reserved T Bit 5 Factory Default Bit Values i 622 BIJE Sync Time Default 0 0 Secs The time to ramp from the held speed Min Max 0 0 3600 0 Secs reference to the current speed Units 0 1 Secs reference after the Sync input is de energized 623 MJJ Traverse Inc Default 0 00 Secs Sets the time period of increasing Min Max 0 00 30 00 Secs f
44. motor poles BIJA Enc Pos Feedback Displays raw encoder pulse count For single channel encoders this count will increase per rev by the amount in Encoder PPR For quadrature encoders this count will increase by 4 times the amount defined in Encoder PPR BJA Encoder Speed Provides a monitoring point that reflects speed as seen from the feedback device WGN Fdbk Filter Sel Selects the type of feedback filter desired Light uses a 35 49 radian feedback filter Heavy uses a 20 40 radian feedback filter BIJA Notch FilterFreq Sets the center frequency for an optional 2 pole notch filter Filter is applied to the torque command 0 disables this filter WENA Notch Filter K Sets the width for the 2 pole notch filter Values Default Options Default Min Max Units Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units Quadrature Quadrature Quad Check Single Chan Single Check ono O 1024 PPR 1 20000 PPR 1 PPR Read Only 2147483647 1 Read Only 500 0 Hz 0 1 Hz 0 None 0 None 1 Light 2 Heavy 0 0 Hz 0 0 500 0 Hz 0 1 Hz 0 3 0 1 0 9 0 1 3 19 Related I gt 00 Io Gs CO I gt CH IQ SA Ca 3 20 File C SPEED COMMAND File C Spd M
45. transformer with a VA rating 6 times the drive s input VA rating Power Loss Time Sets the time that the drive will remain in power loss mode before a fault is issued BJA Load Loss Level Sets the percentage of motor nameplate torque at which a load loss alarm will occur BIJA Load Loss Time Sets the time that current is below the level set in Load Loss Level before a fault occurs Default Min Max Units Default Min Max Units Default Min Max Units 0 5 Secs 0 0 60 0 Secs 0 1 Secs 200 0 0 0 800 0 0 1 0 0 Secs 0 0 300 0 Secs 0 1 Secs Related IN Ion Kal KC best ee a CO GA Ka G 3 Ka gt CG oc nN er Es IN CH Kal Programming and Parameters 3 39 Utility File File E TT Kl P S Parameter Name and Description S EI 2 see page 3 2 for symbol descriptions Values 190 Direction Mode Default 0 Unipolar 320 2 Selects the method for changing drive Options 0 Unipolar be 8 direction 1 Bipolar ze S Mode Direction Change 2 Reverse Dis thru 3 Unipolar Drive Logic 366 a Bipolar Sign of Reference Reverse Dis Not Changable 192 Save HIM Ref Enables a feature to save the present frequency reference value issued by the HIM to Drive memory on power loss Value is restored to the HIM on power up S 9 Se ZE Ke x x x x x x x x x x x x x x x
46. 0 1 126 to ScaleX In Value using a datalink 127 427 477 ESR Scale1 In Hi Default 0 0 091 483 Scale2 In Hi Min Max 3276 8 3276 7 Ra Scales the upper value of ScaleX In Units 0 1 428 Value 460 462 478 Scale1 In Lo Default 0 0 092 484 Scale2 In Lo Min Max 3276 8 3276 7 Scales the lower value of ScaleX In Units 0 1 429 Value 461 gt ep es Programming and Parameters Communication File File H _ 3 51 Parameter Name and Description See page 3 2 for symbol descriptions DPI Data Rate Sets the baud rate for attached drive peripherals When changing this value the drive must be reset for the change to take affect Drive Logic Rei The final logic command resulting from the Group File H No 270 27 parameter has the same structure as the is used in peer to peer communications Values Default Options combination of all DPI and discrete inputs This product specific logic command received via DPI and 0 125 kbps D 125 kbps 1 500 kbps Read Only 0 1 1 1 1 1 1 1 Condition True 15 14 13 12 we Nibble 3 0 0 0 Condition False x Reserved Bit Brel P ow ro Description Comm Control No Command Man Mode Ref A Auto Ref B Auto Preset 3 Auto Preset 4 Auto Preset 5 Auto Preset 6 Auto Preset 7 Aut
47. 1 1 Save at Power Down 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 O DoNotSave j Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit Factory Default Bit Values ESS AutoMan Cnfg Enables HIM to control Speed Reference only or Reference Start and Jog in Manual mode including two wire control Also enables a feature to save the preset frequency reference value issued by the HIM to drive memory on power loss Value is restored to the HIM on power up 2 oe YS S SENS S ZAA 2 EE D SAAS a x x x x x x x x x x x x 0 1 0 1 15 1413 12 11 10 9 8 7 6 5 4 3 21 0 i Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit Factory Default Bit Values Manual Mode Save HIM Ref 1 HIM has exclusive Start amp 1 Saves HIM reference Jog control in Manual mode Reloads HIM reference at Di power up 0 Rested 0 Disabled HIM Disable 1 HIM does not start drive ManRefPrid 0 HIM starts drive 1 Preloads auto reference into HIM upon Auto to Manual x Reserved transition 0 Disabled 193 EATE Man Ref Preload Default 0 Disabled Enables disables a feature to Options 0 Disabled automatically load the present Auto 1 Enabled frequency reference value into the HIM when Manual is selected Allows smooth speed transition from Auto to Manual 3 4 File E UTILITY File E 0 Drive Memory Programming
48. 15 Analog In 1 Volts Voltage mpedance 327 16 Analog In 1 Current Gees n Non isolated 0 20mA 10 bit 100 ohm input 17 Analog In 1 Current i mpedance 18 Analog In 2 Volts H Isolated bipolar differential 0 to 10V unipolar 10 19 lAnalog In 2 Volts Voltage bit or 10V bipolar 10 bit A sign 100k ohm input Reads _impedance 20 Analog In 2 Current value at 18 Isolated 0 20mA 10 bit amp sign 100 ohm input 21 Analog In 2 Current A 19 mpedance 22 10V Pot Common H 0 to 10V 10 bit 10k ohm 2k ohm minimum load 340 Analog Out Volts Output 0 to 20mA 10 bit 400 ohm maximum load 344 GE Ge S a Freq Referenced to chassis ground 23 Analog Out Volts vi i Analog Out Current ae if internal 10V supply terminal 10 is 24 Digital Out 2 N O Run See description at No s 11 13 380 25 Digital Out 2 Common 387 26 Digital Out 2 N C NOT Run II Contacts shown in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed HI These inputs outputs are dependent on a number of parameters See Related Parameters 3 Differential Isolation External source must be less than 10V with respect to PE 4 Differential
49. 2 3 4 5 Simulator 0 0 Hz 0 0 Maximum Speed 0 1 Hz 50 0 or 60 0 Hz Dependent on voltage class 5 0 400 0 Hz 5 0 500 0 Hz MEE 0 1 Hz 10 0 Hz 0 0 20 0 Hz 0 1 Hz Le Allowable Output Frequency Range _______ Bus Regulation or Current Limit lt Allowable Output Frequency Range gt Normal Operation lt Allowable Reference Frequency Range gt l 1 o Max Volts 1 S I Motor Vote 222222022 eee cee eee reece tee eee eters l gt Frequency Trim due to Overspeed ial Speed Control Mode Limit gt Break Volts 4 5 l Start Boost d l Run i i D Min Break Motor Max Output Max Speed Frequency Hz Speed Freq Limit Freq Frequency ait oS lot loo g gt IND lon gt Ges M ES pea Co Io Kel M I gt ICO lon Io SA cn Io CO Ca I gt ICO har I gt ICO LE nN IO M IN CO ed Io SA cn CO IK Oo 2 D SPEED COMMAND File C Group Spd Mode amp Limits 087 088 454 Programming and Parameters 3 21 Parameter Name and Description See page 3 2 for symbol descriptions Values Skip Frequency 1 Default 0 0 Hz Skip Frequency 2 Default 0 0 Hz Skip Frequency 3 Default 0 0 Hz Sets a frequency at which the drive will Min Max 500 0 Hz not operate Units 0 1 Hz Skip Freq Band Default 0 0 Hz Determines the bandwidth a
50. 2 001 amp later d 059 SS SV Boost Filter Default 500 S ie Sets the amount of filtering used to boost Min Max 0 32767 5 ZS voltage during Sensorless Vector Units 1 operation No Description File Lists the major parameter file category 2 Group Lists the parameter group within a file No Parameter number Parameter value can not be changed until drive is stopped Ko 32 bit parameter S 32 bit parameter in Enhanced Control drives only Parameter only displayed when Motor Cnt Sel is set to 4 Parameter Name amp Description Parameter name as it appears on an LCD HIM with a brief description of the parameters function UEL This parameter is specific to Standard Control drives Zen This parameter will only be available with Enhanced Control drives Values Defines the various operating characteristics of the parameter Three types exist ENUM Default Lists the value assigned at the factory Read Only no default Options Displays the programming selections available Bit Bit Lists the bit place holder and definition for each bit Numeric Default Lists the value assigned at the factory Read Only no default Min Max The range lowest and highest setting possible for the parameter Units Unit of measure and resolution as shown on the LCD HIM Important Some parameters will have two unit values e Analog inputs can be set for cur
51. 38 Power Up Marker 3 48 Powerup Delay 3 34 Preset Speed x 3 23 PWM Frequency 3 30 Ramped Speed 3 12 Rated Amps 3 12 Rated kW 3 12 Rated Volts 3 12 Reference Mask 3 52 Reference Owner 3 53 Regen Power Lim 3 31 Reset Meters 3 40 Reset To Defalts 3 40 Rev Speed Limit 3 21 Run Boost 3 18 S Curve 3 30 Save HIM Ref 3 39 Save MOP Ref 3 40 Save To User Set 3 40 Shear Pin Time 3 31 Skip Freq Band 3 21 Skip Frequency x 3 21 Sleep Level 3 37 Sleep Time 3 37 Sleep Wake Mode 3 36 Sleep Wake Ref 3 37 Slip Comp Gain 3 25 Slip RPM FLA 3 25 Index 10 Slip RPM Meter 3 25 Spd Err Filt BW 3 28 Speed Desired BW 3 29 Speed Feedback 3 12 Speed Loop Meter 3 29 Speed Mode 3 20 Speed Ref A Hi 3 22 Speed Ref A Lo 3 22 Speed Ref A Sel 3 22 Speed Ref B Hi 3 22 Speed Ref B Lo 3 22 Speed Ref B Sel 3 22 Speed Ref Source 3 44 Speed Reference 3 12 Speed Torque Mod 3 21 Start At PowerUp 3 34 Start Inhibits 3 44 Start Mask 3 52 Start Owner 3 53 Start Acc Boost 3 18 Status 1 Fault 3 46 Status 3 Fault 3 46 Stop Mode x 3 31 Stop Owner 3 53 Stop Brk Mode x 3 31 SV Boost Filter 3 15 Sync Time 3 63 TB Man Ref Hi 3 23 TB Man Ref Lo 3 23 TB Man Ref Sel 3 23 Testpoint x Data 3 48 Testpoint x Sel 3 48 Torq Current Ref 3 18 Torque Current 3 11 Torque Estimate 3 12 Torque Perf Mode 3 14 Torque Ref x Hi 3 17 Torque Ref x Lo 3 17 Torque Ref x Sel 3 17 Torque Setpoint1 3 17
52. 44 Load Frm Usr Set 3 40 Load Loss Level 3 38 Load Loss Time 3 38 Local Mask 3 53 Local Owner 3 54 Logic Mask 3 52 3 55 Logic Mask Act 3 55 Man Ref Preload 3 39 Max Traverse 3 63 Maximum Freq 3 14 Maximum Speed 3 20 Maximum Voltage 3 14 Minimum Speed 3 20 MOP Frequency 3 11 MOP Mask 3 53 MOP Owner 3 53 MOP Rate 3 40 Motor Cntl Sel 3 14 Motor Fdbk Type 3 19 Motor NP FLA 3 13 Motor NP Hertz 3 13 Motor NP Power 3 13 Motor NP RPM 3 13 Motor NP Volts 3 13 Motor OL Count 3 45 Motor OL Factor 3 13 Motor OL Hertz 3 13 Motor OL Mode 3 12 3 14 C 11 Motor Poles 3 13 Motor Type 3 13 Mtr NP Pwr Units 3 13 Mtr OL Trip Time 3 45 3 50 Neg Torque Limit 3 18 Notch Filter K 3 19 Notch FilterFreq 3 19 Output Current 3 11 Output Freq 3 11 Output Power 3 11 Output Powr Fctr 3 11 Output Voltage 3 11 Overspeed Limit 3 20 P Jump 3 63 Param Access Lvl 3 40 PI BW Filter 3 27 PI Configuration 3 25 PI Control 3 25 PI Deriv Time 3 27 PI Error Meter 3 27 PI Fdback Meter 3 27 PI Feedback Hi 3 28 PI Feedback Lo 3 28 PI Feedback Sel 3 26 PI Integral Time 3 26 Index 9 PI Lower Limit 3 26 PI Output Meter 3 27 PI Preload 3 27 PI Prop Gain 3 26 PI Ref Meter 3 27 PI Reference Hi 3 28 PI Reference Lo 3 28 PI Reference Sel 3 26 PI Setpoint 3 26 PI Status 3 27 PI Upper Limit 3 27 Port Mask Act 3 55 Pos Torque Limit 3 17 Power Loss Mode 3 38 Power Loss Time 3
53. B About Parameters To configure a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist e ENUM Parameters ENUM parameters allow a selection from 2 or more items The LCD HIM will display a text message for each item The LED HIM will display a number for each item e Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true e Numeric Parameters These parameters have a single numerical value i e 0 1 Volts The example on the following page shows how each parameter type is presented in this manual 3 2 Programming and Parameters 090800 File S Parameter Name amp Description Values 198 Load Frm Usr Set Default 0 Ready 199 Loads a previously saved set of Options 0 Ready parameter values from a selected user 1 User Set 1 O Ei set location in drive nonvolatile memory 2 User Set 2 to active drive memory 3 User Set 3 CO 216 Dig In Stat gg 7 6 Pig In Status EE S Lakh k E Status of the digital III S SESSSS o inputs EE PIII SS E sxp olnloinig san n 000 1 Input Present 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 O Input Not Present a Nibble4 Nibble 3 Nibble2 Ms Reserved ae D Enhanced firmware
54. B to a value of 3 The amount of time that braking will be applied is programmed in DC Brake Time and the magnitude of the current used for braking is programmed in and DC Brake Level This mode of braking will generate up to 40 of rated motor torque for braking and is typically used for low inertia loads with infrequent Stop cycles 1 2 On Stop 3 phase drive output goes to zero off Drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level parameter 158 This voltage causes a stopping brake torque If the voltage is applied for a time that is longer than the actual possible stopping time the remaining time will be used to attempt to hold the motor at zero speed decel profile B on the diagram above DC voltage to the motor continues for the amount of time programmed in DC Brake Time parameter 159 Braking ceases after this time expires After the DC Braking ceases no further power is supplied to the motor The motor load may or may not be stopped The drive has released control of the motor load decel profile A on the diagram above The motor if rotating will coast from its present speed for a time that is dependent on the remaining kinetic energy and the mechanics of the system inertia friction etc Excess motor current and or applied duration could cause motor damage The user is also cautioned that motor voltage can exist long after the Stop command is iss
55. Bit pe ec bech ba NO K me SS 82 rh Kei M N INO Ss nm SE Ge g 3 48 Programming and Parameters File E Group Diagnostics 240 241 242 Parameter Name and Description See page 3 2 for symbol descriptions Values Testpoint 1 Sel Default 499 Testpolnt 2 Sel Min Max 0 999 Selects the function whose value is 0 65535 displayed value in Testpoint x Data Units 1 These are internal values that are not accessible through parameters See Testpoint Codes and Functions on page 4 11 for a listing of available codes and functions Testpoint 1 Data Default Read Only Testpoint 2 Data Min Max 0 65535 The present value of the function selected 2147483647 MAJ in Testpoint x Sel Units 1 Fault Config 1 Enables disables annunciation of the listed faults ey S y Ei OY SE EE Y EE EE LB EE ESAIN S x x x x 0 x 1 0 1 Enabled 15 14 13 12111 10 0 0 Disabled g Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit e i Factory Default Bit Values 0 Enhanced firmware 1 001 amp later Enhanced firmware 2 001 amp later H Enhanced firmware 4 001 amp later 4 Bit 11 enables the shear pin fault to be ignored during acceleration and deceleration Using Bit 11 with Bit 4 set to 0 will have no effect Fault Clear Default 0 Ready Resets a fault and clears the
56. Break Voltage 071 Run Boost 070 Break Frequency 072 Spd Mode amp Speed Mode 080 Overspeed Limit 083 Skip Frequency 3 086 Limits Minimum Speed 081 Skip Frequency 1 084 Skip Freq Band 087 Maximum Speed 082 Skip Frequency 2 085 Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 References Speed Ref AHi 091 Speed RefBHi 094 TB Man Ref Hi 097 Speed Ref ALo 092 Speed RefBLo 095 TB Man RefLo 098 Discrete Jog Speed 100 Speeds Preset Speed 1 7 101 107 Speed Trim Trim In Select 117 Trim Hi 119 Trim Out Select 118 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip RPM Meter 123 Slip Comp Gain 122 Process PI PI Configuration 124 PI Integral Time 129 PI Status 134 PI Control 125 PI Prop Gain 130 PI Ref Meter 135 PI Reference Sel 126 PI Lower Limit 131 PI Fdback Meter 136 PI Setpoint 127 PI Upper Limit 132 PI Error Meter 137 PI Feedback Sel 128 PI Preload 133 PI Output Meter 138 Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Drive OL Mode 150 Current Lmt Val 148 PWM Frequency 151 Current Lmt Gain 149 Stop Brake Stop Mode A 155 DC Brake Level 158 Bus Reg Mode A 161 Modes Stop Mode B 156 DC Brake Time 159 Bus Reg Mode B 162 DC Brake Lvl Sel 157 Bus Reg Gain 160 DB Resistor Type 163 Restart Modes Start At PowerUp 168 Flying StartGain 170 Auto Rstrt Delay 175 Flying Gan En 169 Auto Rstrt Tries 174 Power Loss Power Loss Mode 184 Power Loss Time 185 3 8 Programming and Param
57. Faults 3 49 DB While Stopped 145 Stop Brake Modes 3 31 Fault X Time 244 250 Faults 3 49 DC Brake Level 158 Stop Brake Modes 3 32 Fdbk Filter Sel 416 Speed Feedback 3 19 DC Brake Lvl Sel 157 Stop Brake Modes 3 32 Feedback Select 80 Spd Mode amp Limits 3 20 DC Brake Time 159 Stop Brake Modes 3 32 Fiber Control 620 Fiber Functions 3 63 DC Bus Memory 13 Metering 3 11 Fiber Status 621 Fiber Functions 3 63 DC Bus Voltage 12 Metering 3 11 Flux Braking 166 Stop Brake Modes 3 34 Decel Mask 282 Masks amp Owners 3 52 Flux Current 5 Metering 3 11 Decel Owner 294 Masks amp Owners 3 53 Flux Current Ref 63 Torq Attributes 3 16 Decel Time X 142 143 Ramp Rates 3 30 Flux Up Mode 57 Torq Attributes 3 15 Dig In Status 216 Diagnostics 3 45 Flux Up Time 58 Torq Attributes 3 15 Dig Out Setpt 379 Digital Outputs 3 60 Flying Start En 169 Restart Modes 3 35 Programming and Parameters 3 65 Parameter Name Number Group Page Parameter Name Number Group Page Flying StartGain 170 Restart Modes 225 PI BW Filter 139 Process PI 3 27 Gnd Warn Level 17
58. Freq Units 0 1 Hz s Default 0 Basic Options 0 Basic 1 Advanced 2 Reserved HECH Default 0 Ready Options 0 Ready 1 Factory 2 Low Voltage 3 High Voltage Default 0 Ready Options 0 Ready 1 User Set 1 2 User Set 2 3 User Set 3 Default 0 Ready Options 0 Ready 1 User Set 1 2 User Set 2 3 User Set 3 Default 0 Ready Options 0 Ready 1 MWh 2 Elapsed Time Related I gt ICO Io I gt CO CA I gt ICO ID Ka Joo BIE iO E I gt EE Io I gt ICO CO I gt IO e gt P SH aea Ka y Gs D e eg Kal Group File E No Drive Memory 201 202 203 204 205 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Values Language Default 0 Not Selected Selects the display language when using Options 0 Not Selected an LCD HIM This parameter is not 1 English functional with an LED HIM 2 Fran ais 3 Espa ol 4 Italiano 5 Deutsch 6 Reserved 7 Portugu s 8 9 Reserved 10 Nederlands Voltage Class Default Based on Drive Cat No Configures the drive current rating and associates it with the selected voltage Options 2 Low Voltage i e 400 or 480V This parameter is 3 High V
59. Frequency If a skip band s extend beyond the max frequency limits the highest band value will be clamped at the max frequency limit The center frequency is recalculated based on the highest and lowest band values 400 Hz Max Frequency Skip OHz Adjusted Skip Band wiRecalculated Skip Frequency If the band is outside the limits the skip band is inactive 400 Hz Skip Frequency 1 60 Hz Max Frequency OHz Inactive Skip Band CA Method Application Notes Stop Modes Several methods are available for braking or stopping a load as described in the table below Use When Application Requires Braking Power Ramp e The fastest stopping time or fastest ramp time for speed changes Most if an external brake resistor or regenerative capability required for ramp external resistor times faster than the methods below or regenerative High duty cycles frequent stops or speed changes The other device is methods may result in excessive motor heating connected Fast e Additional braking capability without use of an external brake resistor More than Flux Brake or regenerative unit but only effective during stop events not speed Braking or DC changes Brake Important For this feature to function properly the active Bus Reg Mode A or B must be set to Adjust Freq and NOT be Disabled Flux In some applications Flux Braking can provide a
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61. Input Example Calculate the maximum power of a 5 HP 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input e Actual Line Voltage Nominal Motor Voltage 74 3 e 74 3 x 5 HP 3 7 HP 74 3 x 60 Hz 44 6 Hz At 342V Actual Line Voltage the maximum power the 5 HP 460V motor can produce is 3 7 HP at 44 6 Hz Pa SHP eS Ki S EE e es i 5 No Drive Output a f 342V pi 480V vi 460V gt 528V gt Actual Line Voltage Drive Input C 18 Application Notes Notes A AC Input Line Circuit Breakers A 1 A 15 AC Input Line Fuses A 1 A 15 AC Supply Ground 1 4 Source 1 3 Unbalanced 1 3 Ungrounded 1 3 Accel Mask 3 52 Accel Owner 3 53 Accel Time x 3 30 Access Level Parameter 3 3 Advanced Parameter View 3 3 Agency Certification A 1 Alarm 1 Fault 3 47 Alarm Config 1 3 49 Alarm Descriptions 4 8 Alarms Analog in Loss 4 8 Bipolar Conflict 4 8 Clearing 4 8 Decel Inhibit 4 8 Defined 4 8 Dig In Conflict 4 8 Drive OL Level 4 9 FluxAmpsRef Rang 4 9 Ground Warn 4 9 In Phase Loss 4 9 IntDBRes OvrHeat 4 9 IR Volts Range 4 9 IXo Voltage Range 4 9 Load Loss 4 9 MaxFreq Conflict 4 9 Motor Thermistor 4 9 Motor Type Cflct 4 9 NP Hz Conflict 4 9 Power Loss 4 9 Precharge Active 4 10 PTC Conflict 4 10 Sleep Config 4 10 Speed Ref Ce 4 10 Index Start At PowerUp 4 10 TB Man Ref Cflct 4 10 UnderVoltage
62. Internal B 1 Menu Structure B 4 Connections LCD Display Elements B 3 Viewing and Editing B 6 Parameters ALT Functions B 3 Removing the HIM B 3 External and Internal Connections The PowerFlex 70 provides a number of cable connection points B Frame shown IP 20 NEMA UL Type 1 SK M9 SCB1 of R Optional Service aL Connection Board J SK M9 SCB1 provides temporary DPI connection sas with drive cover aba removed IP 66 NEMA UL Type 4X 12 additional port Connector Description DPI Port 1 HIM connection when installed in cover DPI Port 2 Cable connection for handheld and remote options DPI Port 3 Splitter cable connected to DPI Port 2 provides Control Power Connection Connection between control and power boards ee eeels DPI Port 5 Cable connection for communications adapter HIM Overview Using the HIM with a 20 HIM B1 Bezel Kit The 20 HIM B1 bezel kit allows remote HIM Human Interface Module or WIM Wireless Interface Module operation and provides an additional remote DPI port for accessories The bezel cradle connection is used to mount
63. Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Analog output current is only available with Enhanced Control drives Installation Wiring 1 17 UO Wiring Examples The following basic wiring examples may differ from your application Input Output Connection Example Required Parameter Settings Potentiometer Select Speed Reference source Unipolar Speed Param 090 2 Analog In 2 Reference Adjust Scaling 10k Ohm Pot Param 091 092 322 323 Recommended 2k Ohm minimum Check Results Param 017 Joystick Bipolar Set Direction Mode Speed Reference Param 090 2 Analog In 2 10V Input Param 190 1 Bipolar ae Adjust Scaling TO O Param 091 092 325 326 10V Com 10V EE Check Results Param 017 Analog Input Bipolar Jey Adjust Scaling Speed Reference 18 Param 091 092 325 326 79 19 10V Input Check Results Param 017 Analog Input Unipolar TOn Adjust Scaling Speed Reference Common 18 Param 091 092 325 326 19 0 to 10V Input t e Check Results e Param 017 K 1X ElL Analog Input Unipolar Configure Input for Current Speed Reference Gein IS Param 320 Bit 1 1 Current 0 20 mA Input O lo z Adjust Scaling T Param 091 092 325 326 Check Results Param 017 Analog Input Ferrite Set Fault Config
64. Maximum Speed 3 20 Maximum Voltage 3 14 Measuring DC Bus Voltage 1 9 Menu Structure HIM B 4 Metering Group 3 11 Minimum Clearances 1 2 Minimum Speed 3 20 MOD LED 2 3 Modes Auto Manual 1 22 Monitor File 3 11 MOP Config Group 3 40 MOP Frequency 3 11 MOP Mask 3 53 MOP Owner 3 53 MOP Rate 3 40 Motor Cable Lengths 1 7 Motor Cntl Sel 3 14 Motor Control File 3 13 Motor Data Group 3 13 Motor Fdbk Type 3 19 Motor NP FLA 3 13 Motor NP Hertz 3 13 Motor NP Power 3 13 Motor NP RPM 3 13 Motor NP Volts 3 13 Motor OL Count 3 45 Motor OL Factor 3 13 Motor OL Hertz 3 13 Motor OL Mode 3 12 3 14 C 11 Motor Overload Fault 4 5 Motor Poles 3 13 Motor Starters A 1 A 15 Motor Thermistor Alarm 4 9 Motor Thermistor Fault 4 5 Motor Type 3 13 Motor Type Cflct Alarm 4 9 Mounting Clearances and Orientation 1 2 MOVs 1 11 Mtr NP Pwr Units 3 13 Mtr OL Trip Time 3 45 3 50 N Neg Torque Limit 3 18 NEMA Type 4X 12 Installations 1 10 NET LEDs 2 3 Notch Filter K 3 19 Notch FilterFreq 3 19 NP Hz Conflict Alarm 4 9 0 Opening the Cover 1 1 Operating Modes 1 22 Operating Temperature 1 2 Operator Interface B 6 Output Current 3 11 Output Freq 3 11 Output Power 3 11 Output Powr Foehr 3 11 Output Voltage 3 11 Overspeed Limit 3 20 OverSpeed Limit Fault 4 5 OverVoltage Fault 4 5 P P Jump 3 63 Param Access Lvl 3 40 Parameter Changing Editing B 6 Descriptions 3 1 Number
65. Mode A on page 3 31 Y SS as OLS AE x x x xix x x x x x x x x x 0 0 1 Condition True 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O Condition False R Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit Factory Default Bit Values BIA Status 3 Fault Read Only Captures and displays Drive Status 3 bit pattern at the time of the last fault Y PS gy AY KI x x x xix x x x x x x x x x 0 0 1 Condition True 15 14 13 12 1110 9 87 6 5 4 3 2 1 0 0 Condition False j Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit Factory Default Bit Values Fault Frequency Default Read Only Captures and displays the output speed Min Max 0 0 Maximum Freq of the drive at the time of the last fault Units 0 1 Hz Fault Amps Default Read Only Captures and displays motor amps at the Min Max 0 0 Rated Amps x 2 time of the last fault Units 0 1 Amps Fault Bus Volts Default Read Only Captures and displays the DC bus voltage Min Max 0 0 Max Bus Volts of the drive at the time of the last fault Units 0 1 VDC Status 1 Fault Read Only Captures and displays Drive Status 1 bit pattern at the time of the last fault mV s ZS elle EE SIS S E Ke E KE AAAA EEEE SEO LS OE L S EE TEE 0 0 0 0 1 1 1 0 1 0 0 0 1 1 0 0 1 Condition True 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 0 Condition False ij Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Related File E UTILITY File E Diagnostics
66. Overspeed Limit DC bus voltage exceeded maximum value The checksum read from the board does not match the checksum calculated The drive was commanded to write default values to EEPROM A phase to ground fault has been detected between the drive and motor in this phase Excessive current has been detected between these two output terminals Troubleshooting 4 5 Action 1 Check for proper motor sizing 2 Check for correct programming of Motor NP Volts parameter 41 3 Additional output impedance may be required 1 Verify connections between motor and load 2 Verify level and time requirements An excessive motor load exists Reduce load so drive output current does not exceed the current set by Motor NP FLA If enabled check level of flux braking in parameter P549 Flux Braking 1 Verify that thermistor is connected 2 Motor is overheated Reduce load Remove excessive load or overhauling conditions or increase Overspeed Limit Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option 1 Restore defaults 2 Reload User Set if used 1 Clear the fault or cycle power to the drive 2 Program the drive parameters as needed Check the wiring between the drive and motor 2 Check motor for grounded phase 3 Replace drive Check the motor a
67. PI Deriv Time 459 PI Setpoint 127 PI Status 134 Pl Reference Hi 460 PI Feedback Sel 128 PI Ref Meter 135 PI Reference Lo 461 Pl integral Time 129 PI Fdback Meter 136 Pl Feedback Hi 462 PI Prop Gain 130 PI Error Meter 137 PI FeedbackLo 463 Speed Ki Speed Loop 445 Spd Err EI DW 4483 Total Inertia 450 Regulator Kp Speed Loop 446 Speed Desired BW 449 Speed Loop Meter 451 Kf Speed Loop 447 Restart Modes Powerup Delay 167 Auto Rstrt Tries 174 Wake Level 180 Start At PowerUp 168 Auto Rstrt Delay 175 Wake Time 181 Flying Gan En 169 Sleep Wake Mode 178 Sleep Level 182 Flying StartGain 170 Sleep Wake Ref 179 Sleep Time 183 Power Loss Gnd Warn Level 177 Power Loss Time 185 Load loss Time 188 Power Loss Mode 184 Load Loss Level 187 Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Drive OL Mode 150 Regen Power Lim 153 Current Lmt Val 148 PWM Frequency 151 Current Rate Lim 154 Current Lmt Gain 149 Droop RPM FLA 152 Shear Pin Time 189 3 10 Programming and Parameters File Dynamic Control continued Utility SH Inputs A Outputs Group Parameters Stop Brake DB While Stopped 145 DC Brake Time 159 Bus Reg Kp 164 Modes Stop Brk Mode A 155 Bus Reg Ki 160 Bus Reg Kd 165 Stop Brk Mode B 156 Bus Reg Mode A 161 Flux Braking 166 DC Brake Lvl Gel 157 Bus RegMod
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69. Up from the Main Menu To perform an Assisted Start Up Step Key s Example LCD Displays 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Start Up G F gt Stopped Auto 2 Press Enter em Ss Main Menu Memory Storage Start Up Preferences Important Done Exit must be selected upon completion of the Start Up routine in order for any Start Up Autotune data to be saved 2 6 Start Up Notes Chapter 3 Programming and Parameters Chapter 3 provides a complete listing and description of the PowerFlex 70 parameters The parameters can be programmed viewed edited using an LED or LCD HIM Human Interface Module As an alternative programming can also be performed using DriveExplorer or DriveExecutive software and a personal computer Refer to Appendix B for brief descriptions of the LED and LCD Human Interface Modules For information on About Parameters See page 3 1 How Parameters are Organized Ka 3 Monitor File File A En Motor Control File File B Ka bet Co Speed Command File File C Ka InN D Dynamic Control File File D Co jee CH Utility File File E Ka Ca Kal Communication File File H Ka SA ka Inputs amp Outputs File File J Ka CO e gt Applications File File K Ka SH Co Parameter Cross Reference by Name Ka Si
70. _ Parameter Name and Description T S 2 see page 3 2 for symbol descriptions Values 001 Output Freq Default Read Only Output frequency present at T1 T2 amp T3 Min Max Maximum Freq U V amp W Units 0 1 Hz 002 Commanded Freq Default Read Only 213 Value of the active frequency command Min Max Maximum Speed Units 0 1 Hz 003 Output Current Default Read Only B The total output current present at T1 T2 Min Max 0 0 Drive Rated Amps x 2 EC amp T3 U V amp W Units 0 1 Amps 0 01 Amps 004 Torque Current Default Read Only EA The amount of current that is in phase Min Max Drive Rating x 2 2 E with the fundamental voltage component Units 0 1 Amps 0 01 Amps 005 Flux Current Default Read Only 063 The amount of current that is out of phase Min Max Drive Rating x 2 2 with the fundamental voltage component Units 0 1 Amps 0 01 Amps 006 Output Voltage Default Read Only 054 T Output voltage present at terminals T1 Min Max 0 0 Drive Rated Volts 202 gt T2 amp T3 U V amp W Units 0 1 VAC T S 007 Output Power Default Read Only G Output power present at T1 T2 amp T3 U Min Max 0 0 Drive Rated kW x 2 Q Y V amp W Units 0 1 kW 0 01 kW a 008 Output Powr Fctr Default Read Only Output power factor Min Max 0 00 1 00 Units 0 01 009 Elapsed MWh Default Read Only SS Accumulated output energy of the drive Min Max 0 0 429496729 5 MWh Un
71. adjustment of this parameter is needed only if system inertia cannot be determined through an autotune P449 Speed Desired BW is set to 0 when a manual adjustment is made to this parameter 446 PZ Kp Speed Loop Default 6 3 Controls the proportional error gain of the Min Max 0 0 200 0 speed regulator The drive automatically Units 0 1 adjusts P446 Kp Speed Loop when a non zero value is entered for P449 Speed Desired BW or an auto tune is performed Typically manual adjustment of this parameter is needed only if system inertia cannot be determined through an autotune P449 Speed Desired BW is set to 0 when a manual adjustment is made to this parameter SPEED COMMAND File C Speed Regulator 447 SQN Kf Speed Loop Default 0 0 Controls the feed forward gain of the Min Max 0 0 0 5 speed regulator Setting the Kf gain Units 0 1 greater than zero reduces speed feedback overshoot in response to a step change in speed reference 448 BAJE Spd Err Filt BW Default 200 0 R s Sets the bandwidth of a speed error filter Min Max 0 0 2000 0 R s used in FVC Vector mode A setting of 0 0 Units 0 1 R s disables the filter Related a IND I gt i gt Co I gt Ca ES CO iS IO I gt Ca L Ka ES IO Io Ca Io Ca Ki d E D E a fo oO a HI wi Es 77 Group 2 ES E D D ao o D Q a N 450 451 P
72. an output contactor is opened Installation Wiring 1 11 Disconnecting MOVs and Common Mode Capacitors PowerFlex 70 drives contain protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage these devices must be disconnected if the drive is installed on an ungrounded high resistance or B phase grounded distribution system On an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage an isolation transformer should be installed To disconnect these devices remove the jumper s listed under Phase to Ground MOV Removal Figures 1 6 and 1 7 Jumpers can be removed by carefully pulling the jumper straight out See Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INO01 for more information on ungrounded systems Important Common mode capacitors are required to conform with the EMC directive and MOV s are needed to meet UL certification Removing these devices will withdraw the associated directive certification voltage on the bus capacitors has discharged before removing installing jumpers Measure the DC bus voltage at the DC terminal of the Power Terminal Block and the DC test point on Frames A D or the DC terminal of the Frame E Power Terminal Block The voltage must be ATTENTION To avoid an electric shock hazard verify that the Zero Figure 1 6 Frame A C D Jumper Locations F
73. and Parameters 196 197 198 199 200 Save MOP Ref Enables disables the feature that saves the present MOP frequency reference at power down or at stop Values X X X X X X X X X X X X 15 14 13 12 11 10 9 8 7 6 5 4 T Nibble 4 Nibble 3 Nibble 2 Bit Factory Default Bit Values MOP Rate Sets rate of change of the MOP reference in response to a digital input Param Access Lvl Selects the parameter display level viewable on the HIM Basic Reduced param set Advanced Full param set Reserved Full param set and Engineering params Reset To Defalts Resets all parameter values except parameters 196 201 amp 202 to defaults Option 1 resets drive to factory settings Options 2 and 3 will reset drive to alternate voltage and current rating Load Frm Usr Set Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to active drive memory Save To User Set Saves the parameter values in active drive memory to a user set in drive nonvolatile memory To maintain control consistancy when using the drive inputs P361 P366 verify that the input settings are identical in each of the user sets Reset Meters Resets selected meters to zero Y Si GE Se x x 0 0 1 Save 3 2 1 0 0 DoNot Save Nibble 1 x Reserved Default 1 0 Hz s Min Max 0 2 Maximum
74. cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known Installation Wiring 1 7 Table 1 4 Recommended Shielded Wire Location Rating Type Description Standard 600V 90 C 194 F je Four tinned copper conductors with XLPE insulation Option 1 MHHW2 RHW 2 Copper braid aluminum foil combination shield and tinned GE Soe copper drain wire Belden 29501 29507 PVO jacket or equivalent Standard Tray rated 600V 90 C e Three tinned copper conductors with XLPE insulation Option 2 94 F RHH RHW 2 e 5 mil single helical copper tape 25 overlap min with three Anixter OLF 7xxxxx or bere copper grounds in contact with shield equivalent e PVC jacket Class amp Il Tray rated 600V 90 C Je Three bare copper conductors with XLPE insulation and Division amp II 194 F RHH RHW 2 impervious corrugated continuously welded aluminum armor Anixter 7V 7xxxx 3G or equivalent EMC Compliance e Black sunlight resistant PVC jacket overall e Three copper grounds on 10 AWG and smaller Refer to EMC Instructions on page 1 24 for details Cable Trays and Conduit If cable trays or large conduits are to be used refer to guidelines presented in Wiring and Grounding Guidelines for Pulse Width Modulated PWM
75. compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Opening the Cover IP 20 NEMAJUL Type 1 1 Loosen cover screw 2 Pull cover straight off chassis to avoid damaging connector pins qO 1 2 Installation Wiring IP 66 NEMA UL Type 4X 12 1 Loosen the cover screws 2 Pull cover straight off chassis O O Important Torque cover screws to 0 79 Nem 7 lbein Mounting Considerations Maximum Surrounding Air Temperature Enclosure Rating Temperature Range Open Type IP 20 NEMA UL Type 1 amp Flange Mount 0 50 C 32 122 F IP 54 IP 66 amp NEMA UL Type 12 0 40 C 32 104 F Important Some drives are equipped with an adhesive label on the top of the chassis Removing the adhesive label from the drive changes the NEMA UL enclosure rating from Type 1 Enclosed to Open Type Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from drive to drive Other objects can occupy this space however reduced airflow may cause protection circuits to fault the drive In addition inlet air temperature must not exceed the product specification
76. ekzk Co c Om bet GH Ki Programming and Parameters 3 33 _ Parameter Name and Description See page 3 2 for symbol descriptions Values 161 Bus Reg Mode A Default 1 Adjust Freq 155 162 Bus Reg Mode B 4 Both Frq 1st 156 Active bus regulation mode Choices are Options 0 Disabled 160 dynamic brake frequency adjust or both 1 Adjust Freq 1a Sequence is determined by programmed 2 Dynamic Brak sal value or digital input programmed for Bus 2 Both DB 1st thru Reg Md B A Both Frq 1st 366 Dynamic Brake Setup If a dynamic brake resistor is connected to the drive both these parameters must be set to either option 2 3 or 4 Refer to the Attention statement on page P 5 for important information on bus regulation ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit shown in Figure C 1 on page C 1 or equivalent must be supplied 3 E 163 DB Resistor Type Default 0 Internal Res 161 E Selects whether the internal or an 2 None MEE w amp external DB resistor will be used Options 0 Internal Res a6 2 If a dynamic brake resistor is connected to 1 External Res a the drive P161 162 Bus Reg Mode x A 2 None B or Both if used must b
77. is Faulted Flashing red Clear fault status light e Press Stop e Cycle power e Set Fault Clear to 1 See page 3 48 e Clear Faults on the HIM Diagnostic menu Incorrect input wiring None Wire inputs correctly and or install jumper See page 1 17 for wiring examples e 2wire control requires Run Run Forward Run Reverse or Jog input e 3 wire control requires Start and Stop inputs e Jumper from terminal 7 to 8 is required Incorrect digital input programming None Program Digital Inx Sel for correct inputs See e Mutually exclusive choices have page 3 59 been made e Jog and Jog Start or Run programming may be missing Forward Flashing Program Digital Inx Sel to resolve conflicts e 2wireand3 wire programming yellow status See page 3 59 may be conflicting light and Remove multiple selections for the same e Exclusive functions i e Digln CflctB function direction control may have indication on multiple inputs configured LCD HIM Install stop button to apply a signal at stop i terminal e Stop is factory default and is not Drive Status wired 2 shows type 2 alarm s Drive does not Start from HIM Cause s Indication _ Corrective Action Drive is programmed for 2 wire None If 2 wire control is required no action is control HIM Start button is disabled for 2 wire control necessary If 3 wire control is required program Digital Inx Sel for correct inputs See page 3 59 Trou
78. method for fast speed More than DC Braking changes or stops It is not suitable for high inertia loads or high duty cycle Brake operation for applications greater than 1 cycle per minute This feature supplies additional flux current to the motor and can cause motor thermistor or overvoltage faults in the drive e Fast speed changes and fast stopping time e Typical stop from speeds below 50 of base speed Flux Braking will likely stop the load faster than Fast Brake in this case Important This can be used in conjunction with Ramp or Ramp to Hold for additional braking power or with Fast Brake or DC Brake for speed changes Important For this feature to function properly the active Bus Reg Mode A or B must be set to Adjust Freq and NOT be Disabled DC e Additional braking capability without use of external brake resistor or Less than above Brake regenerative units methods In addition to these modes the drive can be programmed for Coast and Ramp to Hold which are described in further detail in this section Mode Coast to Stop Application Notes C 5 Configuration e Stop Brk Mode A parameter 155 e Stop Brk Mode B parameter 156 0 Coast 1 Ramp 2 Ramp to Hold As DC Brake 4 Fast Brake PowerFlex 70 amp 700 Only e DC Brk Lyl Sel parameter 157 Uz DC Brake Lvl selects parameter 158 as the source for the DC brak
79. page C 4 167 E Ze Powerup Delay Default 0 0 Secs Defines the programmed delay time in Min Max 0 0 30 0 Secs seconds before a start command is Units 0 1 Secs accepted after a power up 168 Start At PowerUp Default 0 Disabled 167 Enables disables a feature to issue a Options 0 Disabled 2 Start or Run command and automatically 1 Enabled 1a 8 resume running at commanded speed sol after drive input power is restored thru Requires a digital input configured for Run 366 or Start and a valid start contact i ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines Group File D No Restart Modes 169 170 174 175 Parameter Name and Description See page 3 2 for symbol descriptions Flying Start En Enables disables the function which reconnects to a spinning motor at actual RPM when a start command is issued Flying StartGain Sets the response of the flying start function Auto Rstrt Tries Sets the maximum number of times the drive attempts to reset a fault and restart Refer to the PowerFlex Reference Manual publication PFLEX RM004 for additional information Programming and Parameters Values Default Options Default Units Default U
80. published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the instructions in this manual and the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INO01 CE Declarations of Conformity are available online at http www ab com certification ce docs Low Voltage Directive 2006 95 EC e EN50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC e EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive e The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents e Use of line filters in ungrounded systems is not recommended e PowerFlex drives may cause radio interference if used in a residential or domestic environment The installer is required to take measures to prevent interference in addition to the essential requirements for CE compliance provided in this section if necessary e Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installatio
81. range is split half above and half below the skip frequency parameter If the commanded frequency of the drive is greater than or equal to the skip center frequency and less than or equal to the high value of the band skip plus 1 2 band the drive will set the output frequency to the high value of the band See A in Figure C 2 If the commanded frequency is less than the skip center frequency and greater than or equal to the low value of the band skip minus 1 2 band the drive will set the output frequency to the low value of the band See B in Figure C 2 Acceleration and deceleration are not affected by the skip frequencies Normal accel decel will proceed through the band once the commanded frequency is greater than the skip frequency See A amp B in Figure C 2 This function affects only continuous operation within the band Skip Frequency Examples The skip frequency will have hysteresis so the output does not toggle between high and low values Three distinct bands can be programmed If none of the skip bands touch or overlap each band has its own high low limit Max Frequency Skip Frequency 1 Skip Frequency 2 OHz Application Notes C 3 Skip Band 1 Skip Band 2 If skip bands overlap or touch the center frequency is recalculated based on the highest and lowest band values 400 Hz Skip Frequency 1 Skip Frequency 2 OHz Adjusted Skip Band wiRecalculated Skip
82. setting of P121 Slip RPM FLA is also run A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Important If using rotate tune for Sensrls Vect mode the motor should be uncoupled from the load or results may not be valid With FVC Vector either a coupled or uncoupled load will produce valid results MOTOR CONTROL File B Torq Attributes ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the load before proceeding Calculate 3 This setting uses motor nameplate data to automatically set P62 IR Voltage Drop P64 Ixo Voltage Drop P63 Flux Current Ref and P121 Slip RPM FLA 062 IR Voltage Drop Default Drive Rating Based Value of voltage drop across the Min Max 0 0 Motor NP Volts x0 5 resistance of the motor stator at rated Units 0 1 VAC motor current Used only when parameter 53 is set to Sensrls Vect SV Economize or FVC Vector 063 Flux Current Ref Default Drive Rating Based E Value of amps for full motor flux Used Min Max Motor NP FLA x 0 05 only when parameter 53 is set to Sensrls Motor NP FLA x 0 9 Vect SV Economize or FVC Vecto
83. size to Frame B Code Comm Slot Network Type BACnet ControlNet Coax DeviceNet EtherNet IP Remote I O RS485 DF1 z ojI m ojo None j k I k Control amp 1 0 Code Control Safe Off N Standard N A C Enhanced No Ge Enhanced Yes Not available as factory installed option for 600V ratings Code I Feedback Feedback NA Standard Control No Feedback Enhanced Control 5V 12V Encoder w Enhanced Control Chapter 1 Installation Wiring This chapter provides information on mounting and wiring the PowerFlex 70 Drive For information on See page For information on See page Opening the Cover 1 1 Disconnecting MOVs and_ 1 11 Mounting Considerations 1 2 Common Mode Capacitors AC Supply Source Considerations 1 3 VO Wiring 1 14 General Grounding Requirements 1 4 Speed Reference Control 1 22 Fuses and Circuit Breakers 1 5 Auto Manual Examples 1 23 Power Wiring 1 5 EMC Instructions 1 24 Using Input Output Contactors _ 1 10 Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the
84. stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage will occur ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required Output Contactor Precaution ATTENTION To guard against drive damage when using output contactors the following information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever
85. summarizes the changes to the PowerFlex 70 User Manual since the April 2006 release Parameter Updates The following parameters have been added or updated with firmware version 4 001 of the Enhanced Control option Description of New or Updated Information Page Parameter 476 Scale1 In Value 3 50 Parameter 477 Scale In Hi 3 50 Parameter 478 Scale1 In Lo 3 50 Parameter 482 Scale2 In Value 3 50 Parameter 483 Scale2 In Hi 3 50 Parameter 484 Scale2 In Lo 3 50 Additional Manual Updates Description of New or Updated Information Page List of Reference Materials expanded P 2 General Precautions updated P 3 Catalog number explanation updated Frame sizes added P 7 Single phase operation clarified 1 7 MOV and CMC disconnection instructions expanded 1 11 Drive supplied 24V DC I O Terminals 7 8 and 9 intended 1 1 usage clarified Details regarding possible changes to parameter default 2 4 values during Motor Tests added Parameter 40 Motor Type Important note added regarding 3 13 options 1 and 2 Parameter 49 Motor Poles description expanded 3 13 Parameter 50 Motor OL Mode related parameter reference 3 14 corrected Parameter 56 Compensation option descriptions corrected 3 15 P126 PI Reference Sel description expanded 3 26 Parameter 153 Regen Power Lim description expanded 3 31 Parameter 184 Power Loss Mode option descri
86. the key to access the parameter by typing its number Appendix C Application Notes For information on _ See page For information on See page External Brake Resistor C 1 Start At PowerUp C 12 Skip Frequency C 2 Overspeed CO Stop Modes CA Process PI for Standard Control C 14 Motor Overload C 10 External Brake Resistor Figure C 1 External Brake Resistor Circuitry Three Phase AC Input e Input Contactor M Power Off Power On l olo l oO 0 M ee Power Source DB Resistor Thermostat Application Notes Skip Frequency Figure C 2 Skip Frequency Frequency Command frequency ten A Drive Output gFrequency Skip 1 2 Band gt F gt a Skip Frequency gt e Skip 1 2 Band gt F F 4 7 Time Some machinery may have a resonant operating frequency that must be avoided to minimize the risk of equipment damage To assure that the motor cannot continuously operate at one or more of the points skip frequencies are used Parameters 084 086 Skip Frequency 1 3 are available to set the frequencies to be avoided The value programmed into the skip frequency parameters sets the center point for an entire skip band of frequencies The width of the band range of frequency around the center point is determined by parameter 87 Skip Freq Band The
87. the analog output value when the source value is at minimum HG Anlg Outi Scale Sets the high value for the range of analog out scale Entering 0 0 will disable this scale and max scale will be used Example If Analog Out Sel Commanded Trq a value of 150 150 scale in place of the default 800 DG Ang Outi Setpt Controls the analog output value from a communication device Example Set Data In A1 to 377 which will be the value from the communication device Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units 10 00 Volts 0 00 10 00 Volts 0 00 20 00 mA 0 01 Volt 0 01 mA 0 00 Volts 0 00 10 00 Volts 0 00 20 00 mA 0 01 Volt 0 01 mA BEG 0 0 Analog Out Sel 0 01 0 00 Volts 0 00 10 00 Volts 0 00 20 00 mA 0 01 Volt 0 01 mA BEG Related Ka iS IO ee RK DA 340 342 Ka D IO E N E gt a gt ke o Ka IS 2 a zZ Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital Ind Sel Digital In5 Sel Digital Ing Sei Selects the function for the digital inputs 1 When Digital Inx Sel is set to option 2 Clear Faults the Stop button cannot be used to clear a fault condition H 3 J2 J1 lt Speed Sel 1 3
88. up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Altitude Phase to phase on drive output 1000 m 3300 ft max without derating Maximum Surrounding Air Temperature without derating IP20 NEMA UL Type 1 Flange Mount IP66 NEMA UL Type 4X 12 0 50 C 82 122 F 0 50 C 32 122 F 0 40 C 32 104 F Cooling Fan Operation Frames A and C Frames B D and E Fan operates when power is applied Fan operates when power is applied and in Run condition Storage Temperature all const 40 70 C 40 158 F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Voltage Tolerance Relative Humidity 5 95 non condensing Shock 15 g peak for 11 ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1 g peak Specification 10 of minimum 10 of maximum See page C 17 for Full Power and Operating Range Frequency Tolerance 47 63 Hz Input Phases Three phase input provides full rating for all drives Single phase operation provides 50
89. upon power cycle drive reset or when 597 bit 15 transitions from 1 to 0 Q COLL cx ch ee SY e x x xlx x xlxx xl xlii xili lia eise Pe 109 8 7 6 5 4 3 21 0 x Reserved Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit Factory Default Bit Values WGN Write Mask Act See Port Mask Act Active status of write access for ports Bit 15 determines if network security is controlling the write mask instead of 596 Logic Mask Determines which adapters can control the drive when 597 bit 15 is set to 1 If the bit for a port is set to 0 the port will have no control functions except for stop SY SEIS SEES YARNS x x x x x x x x x x 1 x 1 1 Control Permittec 15 14 13 12 1110 9 8 7 6 5 4 o 0 Control Masked T Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values BJA Logic Mask Act Active status of logic mask for ports Bit 15 determines if network security is controlling the logic mask instead of 276 See Port Mask Act 3 55 Related 3 56 Programming and Parameters Inputs amp Outputs File File J m File J INPUTS amp OUTPUTS File J Analog Inputs Parameter Name and Description See page 3 2 f
90. 0 3 set to Excl Link the Digital Input 3 state on off is echoed in the Digital Output 1 Manual Mode Either the HIM or I O Terminal Block analog input has control of the speed reference 380 MOP Dec Decrements speed reference as long as input is closed 361 MOP Inc Increments speed reference as long as input is closed 361 MtrTrqCurRef Torque producing current reference 342 Param Cntl Parameter controlled analog output allows PLC to control analog outputs through data 342 links Set in AnlgX Out Setpt parameters 377 378 Param Cntl Parameter controlled digital output allows PLC to control digital outputs through data 342 links Set in Dig Out Setpt parameter 379 Pl Reference Reference for PI block see Process PI for Standard Control on page C 14 342 Precharge En Forces drive into precharge state Typically controlled by auxiliary contact on the 361 disconnect at the DC input to the drive Run Level Provides a run level input They do not require a transition for enable or fault but a RunFwd Level _ transition is still required for a stop RunRev Level Run w Comm Allows the comms start bit to operate like a run with the run input on the terminal block Ownership rules apply SpdFdBk NoFilt Provides an unfiltered value to an analog output The filtered version Speed Fdbk 342 includes a 125 ms filter Sync Enable The fiber feature Synchronized Speed Change has been enabled Allows a coordinated 622
91. 0 1 Drive OL Count Default Read Only Accumulated percentage of drive Min Max 0 0 100 0 overload Continuously operating the Units 0 1 drive over 100 of its rating will increase this value to 100 and cause a drive fault or foldback depending on the setting of Drive OL Mode Motor OL Count Default Read Only Accumulated percentage of motor Min Max 0 0 100 0 overload Continuously operating the Units 0 1 motor over 100 of the motor overload setting will increase this value to 100 and cause a drive fault Mtr OL Trip Time Default Read Only Amount of time before a drive Overload Min Max 0 99999 fault F64 occurs if the load condition Units 1 remains constant A value of 99999 means that the drive is operating under the overload level 3 45 Programming and Parameters Related Ka SH ka 380 thru CH Io iS gt Ni I gt LES Co IND IND Io 3 46 File E UTILITY File E Diagnostics Programming and Parameters 222 223 224 225 226 227 Parameter Name and Description See page 3 2 for symbol descriptions Values Drive Status 3 Read Only Present operating condition of the drive Manual Mode See Manual Speed Sources on page 1 22 Fast Braking Fast Braking is active see Stop Brk
92. 0 W0OpL 98 IZ9 NOYL L Di zh 9 9 9 9 Gy se el erf bE Stl y Sdeovoz S2g 38a Worl 2 3Z0 Worl L Sh 8 v 9 v Ze Sc z Bb z on S20 y Ldzovoz 91 3z0 Work E Di D 8 G EL vl eb FE Qt szol ze0 y edtovoe Indul 3Y HOA 00v g S49QUINN Dog age gN g XEN XEN 2 YN gy XB g YW 28S UIN L 7409 WAY sdwuy GH GN 7 JegumN 9 y26uey Wan ajqeysn py YIM 10 99 01q JOJO WOY L g 20198 0Ad 1342319 asny Aejaq asn4 Aejaq sdwy jndjno Sbuneu Buney 2 Dog ynag ynog SWIL UON Sul zu w jJ ynduy 4087 dH Ha CH ng LO MA Toon 10 7 902d 89g saolAaq U04I9404d pue Shuey sau du eseyd 2214L JY HOA O8P 00 I W AQEL Supplemental Drive Information A 18 d NJ GL00DS WOP L uoHealgnd ag Aea Aew 10499 01d JO OW NOY UNAIINg ay Jo SD Diy UL suojealdde Jojow aj6uls ul swayscs 219G e9q A009 10 A08 UO ASN 10 Delai TIN JON ZYE A009 10 L Z ADBP EHEC 10 OAM OFZ 2118C 10 OAM BOZ 104 Dat IN 19 10409 JOJOW UOEUIGWIOD J d L Paya Olq jJag EnUEN g du JOU Wa BdIAEp y yey Gue WNWIUIW OU 0 Lee did zuana y eARY pinoys aue zuno eiqeysnipe ULM Wop ugang u unwixew 31e umoys SHUEY y7 JOJOW JO GZI SI azis WNWIUIW OFAN SN 104 Jayeeg YNI d SNOBULJULISUI 10 99 04d YNI Joo 9 uonejjesu YOR 10 UBSOYD aq JSNW 9ZIS 42X7 OFAN SN Aq Bug aiqemoyje Wnwixeyy 1 unwixew ase umoys sh
93. 1 Positive Temperature Param 238 Bit 7 1 Enabled Coefficient Set Alarm Config 1 PTC OT set gt 5V Param 259 Bit 11 1 Enabled PTC OT cleared lt 4V PTC Short lt 0 2V Analog Output Select Source Value Unipolar Param 342 0 to 10V Output Can Adjust Scaling Drive a 2k Ohm load 25 Param 343 344 mA short circuit limit 0 20 mA Output 400 Ohm max load 1 18 Installation Wiring Input Output Connection Example Required Parameter Settings 2 Wire Control Internal Supply Disable Digital Input 1 Non Reversing Param 361 0 Not Used Set Digital Input 2 Param 362 7 Run 2 Wire Control External Supply Set Digital Input 1 Reversing Param 361 9 Run Reverse Run Rev Zog Set Digital Input 2 Param 362 8 Run Forward Run Fwd 24V Common JJ ell 3 Wire Control Internal Supply Use factory default parameter settings is of 3 Wire Control Use factory default parameter settings Digital Output Form C Relays Energized in Normal State Power Source Select Source Param 380 384 Enable Input Shown in enabled state Standard Control Configure with parameter 366 Enhanced Control Configure with parameter 366 For dedicated hardware Enable Remove Enable Jumper see page 1 19 Installation Wiring 1 19 Hardware Enable Cir
94. 1 06 Safe Off Option satisfies requirements for Category 3 safety function according to EN 954 1 ere j SOLUTIONS i F EPRI Quality Star Certificates SEMIF47 116 for SEMI F47 compliance 480V units tested POk SEMI FAT ABS American Bureau of Shipping MA Certificate 08 HS303172A 1 PDA for auxiliary servies on AB Classed vessels and offshore platforms Regi Lloyd s Register Type Approval Certificate 08 60014 marine certification Agua OX PO Zi RINA Type Approval Certificate ELE283205CS marine certification Tested by Trentec to be compliant with AC156 Acceptance Criteria for Seismic Qualification Testing of Nonstructural Components and 2003 International Building Code for worst case seismic level for USA excluding site class F Type 4X enclosure NSF Listed to meet Criteria C2 for splash and non food zones Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable European Directives and the standards referenced below have been applied 2006 95 EC Low Voltage Directive EN 50178 Electronic Equipment for Use in Power Installations 2004 108 EC EMC Directive EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods N223 Certified by Rockwell Automation to be in conformity with the requirements of the applicable Australian legislation and standards referenced below
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96. 12 Torque Perf Mode 53 Torq Attributes 3 14 Torque Ref A Hi 428 Torq Attributes 3 17 Torque Ref A Lo 429 Torq Attributes 3 17 Torque Ref A Sel 427 Torq Attributes 3 17 Torque Setpoint 435 Torq Attributes 3 17 Total Inertia 450 Speed Regulator 3 29 Traverse Dec 624 Fiber Functions 3 63 Traverse Inc 623 Fiber Functions 3 63 Trim Setpoint 116 Speed Trim 3 24 Trim Hi 119 Speed Trim 3 24 Trim In Select 117 Speed Trim 3 24 Trim Lo 120 Speed Trim 3 24 Trim Out Select 118 Speed Trim 3 24 Voltage Class 202 Drive Memory 3 41 Wake Level 180 Restart Modes _ 3 37 Wake Time 181 Restart Modes _ 3 37 Write Mask Act 597 Security 3 55 Write Mask Cfg 596 Security 3 55 Chapter 4 Troubleshooting Chapter 4 provides information to guide you in troubleshooting the PowerFlex 70 Included is a listing and description of drive faults with possible solutions when applicable and alarms For information on See page Faults and Alarms 4 1 Drive Status 4 2 Manually Clearing Faults 4 3 Fault Descriptions 4 3 Clearing Alarms 4 8 Alarm Descriptions 4 8 Testpoint Codes and Functions 4 11 Common Symptoms and Corrective Actions 4 12 Faults and Alarms A fault is a condition that stops the drive There are three fault types Type Fault Description Auto Reset Run When this type of fault occurs and Auto Rstrt Tries see page 3 35 is set to a value greater than 0 a user co
97. 22 325 Analog Inputs 3 56 Digital InX Sel 361 366 Digital Inputs 3 59 Analog In X Lo 323 326 Analog Inputs 3 56 Digital OutX Sel 380 384 Digital Outputs 3 61 Analog In X Loss 324 327 Analog Inputs 3 56 Direction Mask 279 Masks amp Owners 3 52 Analog In Value 16 Metering 3 12 Direction Mode 190 Direction Config 3 39 Analog In2 Value 17 Metering 3 12 Direction Owner 291 Masks amp Owners 3 53 Analog Out Hi 343 Analog Outputs 3 58 DPI Data Rate 270 Comm Control 3 51 Analog Outi Lo 344 Analog Outputs 3 58 DPI Port Select 274 Comm Control 3 52 Analog Out Sel 342 Analog Outputs 3 57 DPI Port Value 275 Comm Control 3 52 Anlg In Config 320 Analog Inputs 3 56 DPI Ref Select 298 Comm Control 3 52 Anlg In Sqr Root 321 Analog Inputs 3 56 Drive Alarm X 211 212 Diagnostics 3 43 Anlg Out Absolut 341 Analog Outputs 3 57 Drive Checksum 203 Drive Memory 3 41 Anlg Out Config 340 Analog Outputs 3 57 Drive Logic Rslt 271 Comm Control 3 51 Anlg Out Scale 354 Analog Outputs 3 58 Drive OL Count 219 Diagnostics 3 45 Anlg Out Setpt 377 Analog Outputs 3 58 Drive OL Mode 150 Load Limits 3 30 Auto Rstrt Delay 175 Restart Modes 3 35 Drive Ramp Rslt 273 Comm Control 3 51 Auto Rstrt Tries 174 Restart Modes 226 Drive Ref Rslt 272 Comm Contro 3 51 AutoMan Cnfg 192 HIM Ref Config _ 3 39 Drive Status 1 2 209 210 Diagnostics 3 42 Autotune 61 Torq Attributes 3 16 Drive Status 3 222 Diagnostics 3 46 Autotune Torque 66 Torq
98. 30 Param Cnt 31 57 Reserved 58 Manual Mode 4 59 Fast Braking 4 60 Reserved 61 Speed Fdbk 2 5 0 0 0 0 0 0 819 2 0 1 0 0 Secs 0 0 Secs 0 0 600 0 Secs 0 1 Secs 3 61 Related Ka 00 ee CO Om Ka CO INO ee CO GO Io O Mo Io Io CO Co Io A IK KS Co jo per INO Wal Kai SA K i L N I gt SA Ca I gt Co 00 A Ka CO CH ee ez CH 3 62 Programming and Parameters Group Di 2 D 2 iL o 2 E e E KE O bc oF oS Bad HR CO zl a Parameter Name and Description See page 3 2 for symbol descriptions Values Dig Out OffTime Default 0 0 Secs Dig Out2 OffTime 0 0 Secs Sets the OFF Delay time for the digital Min Max 0 0 600 0 Secs outputs This is the time between the Units 0 1 Secs disappearance of a condition and de activation of the relay Related Ka CO CH Selected Option Definitions Analog Outx Sel Digital Inx Sel Digital Outx Sel Option Description Related At Speed Relay changes state when drive has reached commanded speed 380 Excl Link Links digital input to a digital output if the output is set to Input 1 6 Link 361 Input 1 6 Link When Digital Output 1 is set to of these i e Input 3 Link in conjunction with Digital Input 38
99. 4 10 UserSet Conflict 4 10 VHz Neg Slope 4 10 Waking 4 10 Alarms Group 3 49 ALT Key Functions B 3 Ambient Temperature 1 2 Analog in Loss Alarm 4 8 Analog In Loss Fault 4 3 Analog In x Hi 3 56 Analog In x Lo 3 56 Analog In x Loss 3 56 Analog Inputs Group 3 56 Analog Inx Value 3 12 Analog Out Hi 3 58 Analog Out Lo 3 58 Analog Out Sel 3 57 Analog Outputs Group 3 57 Anlg Cal Chksum Fault 4 3 Anlg In Config 3 56 Anlg In Sqr Root 3 56 Anlg Out Absolut 3 57 Anlg Out Config 3 57 Anlg Out Scale 3 58 Anlg Out Setpt 3 58 Applications File 3 63 Armored Cable 1 7 Assisted Start Up 2 4 Auto Mode 1 22 Auto Rstrt Delay 3 35 Auto Rstrt Tries 3 35 Auto Rstrt Tries Fault 4 3 Auto Manual Control 1 23 Modes 1 22 AutoMan Cnifg 3 39 Autotune 3 16 AutoTune Aborted Fault 4 3 Autotune Torque 3 17 Auxiliary Input Fault 4 3 Index 2 B Phase Grounded Distribution Systems 1 11 Basic Parameter View 3 3 3 5 Before Applying Power 2 1 Bipolar Conflict Alarm 4 8 Bottom Plate Removal 1 9 Break Frequency 3 18 Break Voltage 3 18 Bus Capacitors Discharging P 3 Bus Reg Gain 3 32 Bus Reg Kd 3 33 Bus Reg Ki 3 32 Bus Reg Kp 3 33 Bus Reg Mode x 3 33 Bus Voltage Measuring 1 9 C Cable Entry Plate Removal 1 9 Cable Length Motor 1 7 Signal 1 14 Cable Trays 1 7 Cables Power Armored 1 7 Insulation 1 5 Separation 1 5 Shielded 1 5 1 7 Type 1 5 Unshielded 1 5 1 6
100. 4 6 9 24 179 8 7 08 122 7 4 83 220 2 8 67 5 8 0 23 3 60 7 9 Cc 185 0 7 28 300 0 11 81 179 8 7 08 137 6 5 42 285 6 11 25 5 8 0 23 6 89 15 2 D 219 9 8 66 350 0 13 78 179 8 7 08 169 0 6 65 335 6 13 21 5 8 0 23 9 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 IP66 NEMA UL Type 4X 12 B 171 7 6 76 239 8 9 44 203 3 8 00 122 7 4 83 220 2 8 67 5 8 0 23 3 61 8 0 D 219 9 8 66 350 0 13 78 210 7 8 29 169 0 6 65 335 6 13 21 5 8 0 23 9 13 20 1 E 280 3 11 04 555 8 21 88 219 8 8 65 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 Flange Mount A 156 0 6 14 225 8 8 89 178 6 7 03 123 0 4 84 55 6 2 19 2 71 6 0 B 205 2 8 08 234 6 9 24 178 6 7 03 123 0 4 84 55 6 2 19 3 60 7 9 Cc 219 0 8 62 300 0 11 81 178 6 7 03 123 0 4 84 55 6 2 19 6 89 15 2 D 248 4 9 78 350 0 13 78 178 6 7 03 123 0 4 84 55 6 2 19 9 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 117 2 4 61 89 9 3 54 18 60 41 0 Weights include Human Interface Module HIM Supplemental Drive Information Figure A3 PowerFlex 70 IP20 NEMA UL Type 1 Bottom View Dimensions Frame A 1 te 86 4 3 40 gt 22 2 0 87 Dia 4 Places 55 4 2 18 gt
101. 4 Pos Torque Limit 436 Torq Attributes 3 17 Logic Mask 276 Masks amp Owners 3 52 Port Mask Act 595 Security 3 55 Man Ref Preload 193 HIM Ref Config _ 3 39 Power Loss Mode 184 Power Loss 3 38 Max Traverse 625 Fiber Functions 3 63 Power Loss Time 185 Power Loss 3 38 Maximum Freq 55 Torq Attributes 3 14 Power Up Marker 242 Faults 3 48 Maximum Speed 82 Spd Mode amp Limits 3 20 Powerup Delay 167 Restart Modes _ 3 34 Maximum Voltage 54 Torq Attributes 3 14 Preset Speed X 101 107 Discrete Speeds 3 23 Minimum Speed 81 Spd Mode amp Limits 3 20 PWM Frequency 151 Load Limits 3 30 MOP Frequency 11 Metering 3 11 Ramped Speed 22 Metering 3 12 MOP Mask 284 Masks amp Owners 3 53 Rated Amps 28 Drive Data 3 12 MOP Owner 296 Masks amp Owners 3 53 Rated kW 26 Drive Data 3 12 MOP Rate 195 MOP Config 3 40 Rated Volts 27 Drive Data 3 12 Motor Cntl Sel 53 Torq Attributes 3 14 Reference Mask 280 Masks amp Owners 3 52 Motor Fdbk Type 412 Speed Feedback 3 19 Reference Owner 292 Masks amp Owners 3 53 Motor NP FLA 42 Motor Data 3 13 Regen Power Lim 153 Load Limits 3 31 Motor NP Hertz 43 Motor Data 3 13 Reset Meters 200 Drive Memory 3 40 Motor NP Power 45 Motor Data 3 13 Reset To Defalts 197 Drive Memory 3 40 Motor NP RPM 44 Motor Data 3 13 Rev Speed Limit 454 Spd Mode amp Limits 3 21 Motor NP Volts 41 Motor Data 3 13 Run Boost 70 Volts per Hertz 3 18 Motor OL Count 220 Diagnostics 3 45 S Curve 146 Ramp Rates 3 30 Motor OL
102. 689 7 600V 0 5 11 5 17 9 29 4 1 0 27 8 19 5 47 3 2 0 43 6 21 6 65 2 3 0 64 6 24 88 6 5 0 99 5 28 2 127 7 75 140 27 8 167 8 10 193 3 32 225 3 15 305 4 34 2 339 6 20 432 9 42 9 475 8 25 281 4 42 4 323 8 30 311 9 43 4 355 3 40 389 9 51 8 441 7 50 501 4 59 9 561 3 II Worst case condition including HIM and Communication Module Supplemental Drive Information A 5 Communication Configurations Typical Programmable Controller Configurations Important If block transfers are programmed to continuously write information to the drive care must be taken to properly format the block transfer If attribute 10 is selected for the block transfer values will be written only to RAM and will not be saved by the drive This is the preferred attribute for continuous transfers If attribute 9 is selected each program scan will complete a write to the drives non volatile memory EEprom Since the EEprom has a fixed number of allowed writes continuous block transfers will quickly damage the EEprom Do Not assign attribute 9 to continuous block transfers Refer to the individual communications adapter User Manual for additional details A 6 Supplemental Drive Information Logic Command Status Words Figure A 1 Logic Command Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description Stop J 0 Not Stop D 1 Stop x Start 0 Not Start 1 Start X Jog 0 Not Jog 1 Jog X Cle
103. 699 el zelal zzoovoz 0089 NNO OPI 08 me ei meer os ml 9 o9 eee gos el oe 3 og00voz e 00 9 NWO 0 t OL ml Ost 09 06 mi ul o el eee melen elo eroovoz JS DO0r MIEL SEL 0g mi Gei 0g ml osl mi s Jim se gt se al zeoovoz g 000r NWO OP 260 384 WOP 0g me Ozh OP 09 ml sr ei oc tz mei m s a ocoovoz E mec MINETT S20 384 WOrl Szo 38C Worl SOEN 0 08 0s o o oc cel eve elei ete oz Io zzoovoz i 910 384 Worl 910 48G Wovl 910 3z0 Worl 02 09 09 oz oe oz vee zz vsi vol ol ss sz 9 oos g 910 384 WOrl 910 I8G WOrl _910 3z0 Worl EN Ov gy Sh ES a ral s sul ei u pl oslo os a loop 910 48G Wovl 910 3z0 Worl EN 0c oe al eu al zel 66 Ile ul el a zagovoe G 0bo a8s WOrl DLO290T _010 320 WOrl EN 02 oz o Ol nu il gs s sp sof el z a oagovoe e9a aec worl 9a 3z0 Wor L EN ral 9 9 9 al sp se ei ev ri stl y sdeovoz Teens 2a 3z0 Wor L EN 8 D 9 VU zel vi vel etl gelon sro vi L ns IFN P EN g P P el erl ri etl bel leen z0 v edlovoz a 1 OW HOA OOF a StOQUINN BorETED aqeyeny QN PEN N gN n out 285 uw 109 vay adr GH ON sequin Z 1 26UeY uang aqesnfpy Un 10499401d 10401 WOP g 10 99401d p 1042019 sn4 Aejaq aen Aejaq sduyinding sbu ey Guney 2 a Si EIN ynog SUWIJ UON au Weuez ynduj A087 dH Hd lt x Joo Ing A0or MA Joao 10 Z Y eed oecl eene Uotz2ei01d pue suey avg Indu aseyd ajHuls Dy HOA O8 00P J Y aiggl A 21 Suppleme
104. 7 Restart Modes 220 PI Configuration 124 Process Pl 3 25 HighRes Ref 308 Datalinks 3 54 PI Control 125 Process PI 3 25 Inertia Autotune 67 Torq Attributes 3 17 PI Deriv Time 459 Process PI 3 27 IR Voltage Drop 62 Torq Attributes 3 16 PI Error Meter 137 Process PI 3 27 Ixo Voltage Drop 64 Torq Attributes 3 17 PI Fdback Meter 136 Process PI 3 27 Jog Mask 278 Masks amp Owners 3 52 PI Feedback Hi 462 Process PI 3 28 Jog Owner 290 Masks amp Owners 3 53 PI Feedback Lo 463 Process PI 3 28 Jog Speed 100 Discrete Speeds 3 23 PI Feedback Sel 128 Process Pl 3 26 Jog Speed 1 100 Discrete Speeds 3 23 PI Integral Time 129 Process PI 3 26 Jog Speed 2 108 Discrete Speeds 3 23 PI Lower Limit 131 Process PI 3 26 Kf Speed Loop 447 Speed Regulator 3 28 PI Output Meter 138 Process PI 3 27 Ki Speed Loop 445 Speed Regulator 3 28 PI Preload 133 Process PI 3 27 Kp Speed Loop 446 Speed Regulator 3 28 PI Prop Gain 130 Process PI 3 26 Language 201 Drive Memory 3 41 PI Reference Hi 460 Process PI 3 28 Last Stop Source 215 Diagnostics 3 44 PI Reference Lo 461 Process PI 3 28 Load Frm Uer Set 198 Drive Memory 3 40 PI Reference Sel 126 Process PI 3 26 Load Loss Level 187 Power Loss 3 38 PI Ref Meter 135 Process PI 3 27 Load Loss Time 188 Power Loss 3 38 PI Setpoint 127 Process PI 3 26 Logic Mask Act 598 Security 3 55 PI Status 134 Process PI 3 27 Local Mask 285 Masks amp Owners 3 53 PI Upper Limit 132 Process PI 3 27 Local Owner 297 Masks amp Owners 3 5
105. 8 Stop Owner See P288 Stop Owner 276 thru 285 3 54 File H COMMUNICATION File H Datalinks Group No Masks amp Owners Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Local Owner Adapter that has requested exclusive control of all drive logic functions If an adapter is in local lockout all other functions except stop on all other adapters are locked out and 297 obtained when the drive is not running Data In A1 Link A Word 1 Data In A2 Link A Word 2 Parameter number whose value will be written from a communications device data table Parameters that can only be changed 300 301 Datalink inputs Entering a parameter of this type will Disable the link Refer to your communications option manual for datalink information Data In B1 Link B Word 1 Data In B2 Link B Word 2 302 303 304 305 Data In C1 Link C Word 1 Data In C2 Link C Word 2 306 307 Data In D1 Link D Word 1 Data In D2 Link D Word 2 310 311 Data Out A1 Link A Word 1 Data Out A2 Link A Word 2 Parameter number whose value will be written to a communications device data table Data Out B1 Link B Word 1 Data Out B2 Link B Word 2 Data Out C1 Link C Word 1 Data Out C2 Link C Word 2 Data Out D1 Link D Word 1 Data Out D2 Link D Word 2 GEES HighRes Ref Used
106. 93 Jog Mask 278 Local Mask 285 Decel Owner 294 Direction Mask 279 Stop Owner 288 Fault Clr Owner 295 Reference Mask 280 Start Owner 289 MOP Owner 296 Accel Mask 281 Jog Owner 290 Local Owner 297 Decel Mask 282 Direction Owner 291 Datalinks Data In A1 D2 300 307 HighRes Ref 308 Data Out A1 D2 310 317 Security PortMask Act 595 Write Mask Act 597 Logic Mask Act 598 Write Mask Cfg 596 Logic Mask 276 Analog Inputs Anlg In Config 320 AnaloginiLo 323 AnalogIn2Lo 326 Anlg In Sqr Root 321 Analog In 1 Loss 324 Analog In 2 Loss 327 Analog In 1 Hi 322 Analog In 2 Hi 325 Analog Outputs Anlg Out Config 340 Analog Out Hi 343 Anlg Out Setpt 377 Anlg Out Absolut 341 Analog Out Lo 344 Analog Out Gel 342 Anlg Out Scale 354 Digital Inputs Digital In1 6 Sel 361 366 DiglnDataLogic 411 Digital Outputs Dig Out Setpt 379 Dig Outi OnTime 382 Dig Out2 Level 385 Digital Out Gel 380 Dig Outi OffTime 383 Dig Out2 OnTime 386 Dig Outi Level 381 Digital Ou Sel 384 Dig Ou Offfime 387 Fiber Fiber Control 6203 X Traverse Inc 6233 x P Jump 6263 x Functions Fiber Status 6213 X Traverse Dec 6243 x Sync Time 6223 X Max Traverse 6253 x These parameters will only be displayed when parameter 053 Motor Cntl Sel is set to option 2 or 3 These parameters will only be displayed when parameter 053 Motor Cntl Sel is set to option 4 3 x Firmware 3 002 amp later only Programming and Parameters 3 11 Monitor File File A re Kal S
107. AC Drives publication DRIVES INO01 voltages unused wires in the conduit must be grounded at both ends ATTENTION To avoid a possible shock hazard caused by induced For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled This will help minimize the possible shock hazard from cross coupled motor leads Motor Cable Lengths Typically motor lead lengths less than 30 meters approximately 100 feet are acceptable However if your application dictates longer lengths refer to Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives for details Single Phase Input Power The PowerFlex 70 drive is typically used with a three phase input supply The drive has been listed by U L to operate on single phase input power with the following requirement Output current is derated by 50 of the three phase ratings identified in tables A B through A D 1 8 Installation Wiring Generator Input Power Contact Allen Bradley Drives Technical Support for details on how to properly power a drive using generator power Power Terminal Block Figure 1 2 Typical Power Terminal Block Location B Frame Shown IP 20 NEMA UL Type 1 Ra ES DA A Si eer ooo 009 9999
108. AS OS B Be Ee d SSS II VISE LS SLIME SLY SP IV SSL SE QIK ISIS ISIS SES SE EE SLY PRPS SREP x x 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 Condition True 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 ol O Condition False Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit Enhanced Control Option Only nN pe io nN ars Co File E UTILITY File E Diagnostics 21 212 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Values Drive Alarm 1 Read Only Alarm conditions that currently exist in the drive See Chapter 4 for information on Type 1 alarms 0 1 Condition True 0 0 Condition False Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Enhanced firmware 1 001 amp later H Enhanced firmware 2 001 amp later Drive Alarm 2 Read Only Alarm conditions that currently exist in the drive See Chapter 4 for information on Type 2 alarms Ei Ce AAO EE DEE KEE x 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 Condition True 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O Condition False T Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit S A Ry S wy x x x x x x x x x x x x x 0 x x 1 Condition True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 0 Condition False i Nibble4 Nibble3 Nibble2 Ni
109. Attributes 3 17 Drive Temp 218 Diagnostics 3 45 Break Frequency 72 Volts per Hertz 3 18 Droop RPM FLA 152 Stop Brake Modes 3 31 Break Voltage 71 Volts per Hertz 3 18 Dyn UserSet Ach 206 Drive Memory 3 42 Bus Reg Gain 160 Stop Brake Modes 3 32 Dyn UsrSet Cnfg 204 Drive memory 3 41 Bus Reg Kd 165 Stop Brake Modes 3 33 Dyn UsrSet Sel 205 Drive memory 3 41 Bus Reg Ki 160 Stop Brake Modes 3 32 Elapsed kWh 14 Metering 3 12 Bus Reg Kp 164 Stop Brake Modes 3 33 Elapsed MWh 9 Metering 3 11 Bus Reg Mode X_ 161 162 Stop Brake Modes 3 33 Elapsed Run Time 10 Metering 3 11 Commanded Freq 2 Metering 3 11 Enc Position Fdbk 414 Speed Feedback 3 19 Commanded Torque 24 Metering 3 12 Encoder PPR 413 Speed Feedback 3 19 Compensation 56 Torg Attributes 3 15 Encoder Speed 415 Speed Feedback 3 19 Control Status 440 Torq Attributes 3 18 Fault Amps 225 Diagnostics 3 46 Control SW Ver 29 Drive Data 3 12 Fault Bus Volts 226 Diagnostics 3 46 Current Lmt Gain 149 Load Limits 3 30 Fault Clear 240 Faults 3 48 Current Lmt Sel 147 Load Limits 3 30 Fault Clear Mode 241 Faults 3 48 Current Lmt Val 148 Load Limits 3 30 Fault Clr Mask 283 Masks amp Owners 3 52 Current Rate Limit 154 Load Limits 3 31 Fault Clr Owner 295 Masks amp Owners 3 53 Data In XX 300 307 Datalinks 3 54 Fault Config 1 238 Faults 3 48 Data Out XX 310 317 Datalinks 3 54 Fault Frequency 224 Diagnostics 3 46 DB Resistor Type 163 Stop Brake Modes 3 33 Fault X Code 243 249
110. Explorer software and a personal computer Motor Nameplate Voltage 12 Drive Rated Voltage geg Any adjustment made to Stability Gain must be manually restored if the drive is reset to defaults or is replaced If unstable currents are still present after making the adjustment contact the factory for assistance ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault however it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes however an F25 OverSpeed Limit fault will occur if the speed reaches P82 Max Speed P83 Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 Bus Reg Mode A and 162 Bus Reg Mode BI 2 Actual deceleration times can be longer t
111. Factor 48 Motor Data 3 13 Save HIM Ref 192 HIM Ref Config 3 39 Motor OL Hertz 47 Motor Data 3 13 Save MOP Ref 194 MOP Config 3 40 Motor OL Mode 50 Motor Data 3 14 Save To User Set 199 Drive Memory 3 40 Motor Poles 49 Motor Data 3 14 Scalet In Hi 476 Scaled Blocks 3 50 Motor Type 40 Motor Data 3 13 Scale1 In Lo 477 Scaled Blocks 3 50 Mtr NP Pwr Units 46 Motor Data 3 13 Scale1 In Value 478 Scaled Blocks 3 50 Mtr OL Trip Time 221 Diagnostics 3 45 Scale2 In Hi 482 Scaled Blocks 3 50 Neg Torque Limit 437 Torq Attributes 3 18 Scale2 In Lo 483 Scaled Blocks 3 50 Notch Filter K 420 Speed Feedback 3 19 Scale2 In Value 484 Scaled Blocks 3 50 Notch FilterFreq 419 Speed Feedback 3 19 Shear Pin Time 189 Load Limits 3 31 Output Current 3 Metering 3 11 Skip Freq Band 87 Spd Mode amp Limits 3 21 Output Freq 1 Metering 3 11 Skip Frequency X 84 86 Spd Mode amp Limits 3 21 Output Power 7 Metering 3 11 Sleep Level 182 Restart Modes _ 3 37 Output Powr Fetr 8 Metering 3 11 Sleep Time 183 Restart Modes 3 37 Output Voltage 6 Metering 3 11 Sleep Wake Mode 178 Restart Modes 3 36 Overspeed Limit 83 Spd Mode amp Limits 3 20 Sleep Wake Ref 179 Restart Modes 3 37 P Jump 626 Fiber Functions 3 63 Slip Comp Gain 122 Slip Comp 3 25 Param Access Lvl 196 Drive Memory 3 40 Slip RPM FLA 121 Slip Comp 3 25 3 66 Programming and Parameters
112. IVES TD001 Safety Guidelines for the Application Installation and Maintenance of Solid State Control SGI 1 1 www rockwellautomation com literature A Global Reference Guide for Reading Schematic Diagrams 100 2 10 Guarding Against Electrostatic Damage 8000 4 5 2 For Allen Bradley Drives Technical Support Online at www ab com support abdrives By Email at By Telephone at support drives ra rockwell com 262 512 8176 Overview P 3 Manual Conventions e In this manual we refer to the PowerFlex 70 Adjustable Frequency AC Drive as drive PowerFlex 70 or PowerFlex 70 Drive e To help differentiate parameter names and LCD display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage Display Text will appear in quotes For example Enabled e The following words are used throughout the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not recommended Drive Frame Sizes Similar PowerFlex 70 drive sizes are grouped into frame sizes to simplify spare parts ordering dimensioning etc A cross reference of drive catalog numbers and their respective frame siz
113. L 010 320 WOrl SL oe oe Sh Sh St sel Col 84 oe Ol si 2 a sagavoz S 989 380 W0pL 98 4z0 WOrl L Sk GLb Ob Ol Ol vl ss pri z og an LI YI dpavoz Ova A8G WOrl Ova 3Z0 Worl i Sh Ol 9 9 9 Le Zei Gel Uli 62 880 SO Y zdazavoz 5 S SHOqUINN DOT aiqelleny gN EN o XE 2 YN EN a YIN 99S UIW L 7409 WAY sduy OH 1 GN 7 Bowie OH yebuey Wan ajqeysnipy YUM 10 99 01q JOJO NOP L g 40 98104d p 1342319 asn Aejaq asny Aejaq sdwiy jndjno Sbuneu Buyey 2 Reg nog Png SWIL UON ou Wueuen ynduj dH Ha Joo eng Sa10N 104 B V pp 395 saoinag UONDa 01q pue suey ou Idul Seyd 3314L IY HOA 0pZ 80Z A Y AQEL A 17 Supplemental Drive Information 0006 NWO 0 s 001 osz ose 08 Sel 08 POL EI G9 96 965 Or OS 3 s90dvoOe 00 9 NWO 0bL W I 002 002 09 OLL 09 08 09 Z Ip Ly Ov 3 zsoavoz 0007 NWO 0L St9 384 N0YL e e W DEL ost 0s 06 oS 89 L Ov GO L298 G i O0 amp aj Oovodvoe 000 NWO 0 l St9 384 W0t L 0s Sel Sel Ov W I or vs Ov D I cle o Se a veoavoe 00S2 NNO OVl Z 9 384 N0YL os 001 001 E 09 SC Pk E 22i 902 82 Sl 02 dG Zedavoe S2O 384 WOrl S2O A8C WOrl Geck oe 08 08 Se Sv S EE ove cej 99L D ll OF S aj zzoavoz 9 9384 N0tL 910 48C WOV 910 420 WOrl oz os og D oe oz z GOL PLI YOL wel GL OF 0 vloavoe QbO A84 WOPL 9bO A8C NOFL 9LIIZI NOPL SL Ov Ov SI D
114. MOP commands to the drive Local Mask Controls which adapters are allowed to take exclusive control of drive logic commands except stop Exclusive local control can only be taken while the drive is stopped Values See P276 Logic Mask See P276 Logic Mask Stop Owner Read Only Adapters that are presently issuing a valid stop command Zo DAVAN S OAY ZE YY NAYS x x x x x x x x x x 0 x 0 0 0 1 1 Issuing Command 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O0 NoCommand f Nibble4 Nibble3 Nibble2 Nibble1 Heserved Bit Start Owner See P288 Stop Owner Adapters that are presently issuing a valid start command Jog Owner Adapters that are presently issuing a valid jog command Direction Owner Adapter that currently has exclusive control of direction changes Reference Owner Adapter that has the exclusive control of the command frequency source selection Accel Owner Adapter that has exclusive control of selecting Accel Time 1 2 Decel Owner Adapter that has exclusive control of selecting Decel Time 1 2 Fault Cir Owner Adapter that is presently clearing a fault MOP Owner Adapters that are currently issuing increases or decreases in MOP command frequency See P288 Stop Owner See P288 Stop Owner See P288 Stop Owner See P288 Stop Owner See P288 Stop Owner See P28
115. See page 1 17 Positive voltage commands forward direction Negative voltage commands reverse direction Stopping the drive results in a Decel Inhibit fault Cause s The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages Internal timer has halted drive operation Indication Decel Inhibit fault screen LCD Status Line indicates Faulted Corrective Action 1 See Attention statement on Preface 5 2 Reprogram bus regulation parameters 161 and 162 to eliminate any Adjust Freq selection 3 Disable bus regulation parameters 161 and 162 and add a dynamic brake 4 Correct AC input line instability or add an isolation transformer 5 Reset drive Appendix A Supplemental Drive Information Specifications PowerFlex 70 Compliance with Laws Standards and Agency Requirements Category Agency Listings Certifications or Tests Rockwell Automation Certifications Frames A E A E 240 480V 600V Y Y Compliance Os Listed to UL508C and CAN CSA C22 2 No 14 05 Configured drives may be listed to UL508A Vv Vv TUV Rheinland Certificate T72041027 01 tested to EN 50178 TUV Rheinland Certificate of a Competent Body AV 72061059 0001 for compliance with EMC Directive 89 336 EEC TUV Rheinland Certificate 968 EZ 166 0
116. WO 0L 2 0 384 W0rl 0s OLL OLL DE 09 D tv E 82 ZO Jo l GL ol da 82z0gvoe 00S2 NND OF1 S20 384 INOFI S2O 48C WOrl Sz9 3Z9 N0Y DE 08 08 D D D ER LAA ER CH Si GZ d ec0avoe 910 384 WOrl 9L9 380 W0tL 910 3Z0 WOrl D 09 09 02 oe D asd YLL Col gp BCL G 3 stogvoe z 910 484 WOPl 9 9 380 W0OYL 910 320 W0rl SI Ge ge 02 DC D vr 901 96 FS ER H g 9d6gyoz O010 384 WOrl 0L9 380 W0pL O10 3Z0 WOrl GL Er Er EL EL Ei zl 6 89 9E DAN z a 8d9aVvoz 99 380 W0pL 98 4cO WOrl L GL EL 9 6 9 v9 E ov rd 87 S20 L Y dd gz8g 380 W0tL Sed 4cO WOrl GI 8 St ee F oc UL Ge 0 GO Y edeavoe 1 OW HOA Obz A 16 NW HOA 802 Q 0006 NW9 0p 001 DOE DOE 06 LL 06 vel reel zaz og ezz 02 sz a ozogyoz e 00 9 NWO 0r 001 002 002 08 E 08 996 rail 129 Loz Gzs st oz 4 psogvoz Ga Q0 9 NWO Orl S9 384 N0Y OL SLL SLL 09 00 09 Hl geg ey ert geef ol St a zroavoz g 000p NWO 0Y Z 9 384 N0 oS eral E ov OL o 90S 6e ze zo gei Sz Ob a szogvoz S O0SZ NWO 0p SZ0 384 W0 ZO 48G WOrl Geet 0g 001 001 oe 0s oe eil giel Ceci Col ez sf Sz a zzogvoz 020 384 WOrl 020 38G WOrl 020 329 WOrk og OL OL 02 ge Cl 992 eil ei ge al e S O slogyoz g Q10 584 WOrt 910 48C WOrl 910 420 WOrt Wa Ov Wi 02 Sz oz GO Ce u rs pL z e a 9d6avoz a Ob0 384 WOrl 0LO I8O MNOY
117. al Input is Reflected A Digital Input The Configured a K e is Configured Digital Input to PI Enable is Closed The drive must be running for the PI loop to be enabled The loop will be disabled when the drive is ramping to a stop jogging or the signal loss protection for the analog input s is sensing a loss of signal If a digital input has been configured to PI Enable two events are required to enable the loop the digital input must be closed AND bit 0 of the PI Control parameter must be 1 If no digital input is configured to PI Enable then only the Bit 0 1 condition must be met If the bit is permanently set to a 1 then the loop will become enabled as soon as the drive goes into run PI Enabled ebe data A HA hht PI Output Spd Cmd PI Pre load Value gt 0 PI Enabled SE et EE Ta Wa COON rie 100 0 Feedback RSa PI Output 750 TI 100 0 LI 100 0 75 0 500 250 0 0 250 50 0 75 0 100 0 Normalized Feedback Normalized SQRT ER Spd Cmd Pre load to Command Speed C 16 Application Notes Linear Ramp PI Ref Sel HC PI Ref gt H h PCO K re CH PI Fbk Sel H PI Cmd zl PP PI ExcessErr L_ Spd Ref wA PI Neg Limit
118. ameter FGP 3 3 Gre Option Power Input Terminals Filter RFI 1 5 Fit Queue Cleared Marker 4 4 Flux Braking 3 34 Flux Current 3 11 Flux Current Ref 3 16 Flux Up Mode 3 15 Flux Up Time 3 15 FluxAmpsRef Rang Alarm 4 9 FluxAmpsRef Rang Fault 4 4 Flying Start En 3 35 Flying StartGain 3 35 Frame Designations A 1 A 15 Frame Size Drive P 3 Fuses Input 1 5 Ratings A 1 A 15 G General Precautions P 3 Gnd Warn Level 3 38 Ground Warn Alarm 4 9 Grounding Bus 1 4 Conductor 1 4 Filter 1 5 General 1 4 Impedance 1 4 Motor 1 7 Safety PE 1 4 Shields TE 1 4 Group Alarms 3 49 Analog Inputs 3 56 Analog Outputs 3 57 Comm Control 3 51 Datalinks 3 54 Diagnostics 3 42 Digital Inputs 3 59 Digital Outputs 3 60 Direction Config 3 39 Discrete Speeds 3 23 Drive Data 3 12 Drive Memory 3 40 Fiber Functions 3 63 HIM Ref Config 3 39 Load Limits 3 30 Masks amp Owners 3 52 Metering 3 11 MOP Config 3 40 Motor Data 3 13 Power Loss 3 38 Process PI 3 25 3 26 Ramp Rates 3 30 Restart Modes 3 34 3 35 Security 3 55 Slip Comp 3 25 Spd Mode amp Limits 3 20 Speed References 3 22 Speed Trim 3 24 Stop Brake Modes 3 31 Torque Attributes 3 14 Volts per Hertz 3 18 H Hardware Enable Circuitry Enable Circuitry 1 19 Heatsink OvrTemp Fault 4 4 HighRes Ref 3 54 Index 5 High Resistance Distribution Systems 1 11 HIM Menu Structure B 4 HIM Ref Config Group 3 39 HIM Removing
119. and circuit breaker information Both types of short circuit protection are acceptable for UL and IEC requirements Sizes listed are the recommended sizes based on 40 degree C and the U S N E C Other country state or local codes may require different ratings Fusing If fuses are chosen as the desired protection method refer to the recommended types listed below If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen e IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 2 type gG or equivalent should be used e UL UL Class CC T RK1 or J should be used Circuit Breakers The non fuse listings in the following tables include both circuit breakers inverse time or instantaneous trip and 140M Self Protecting Motor Starters If one of these is chosen as the desired protection method the following requirements apply e JEC and UL Both types of devices are acceptable for IEC and UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH 0006 NW9 0p L gt gt 001 Sle Sle 06 DL 06 804 18 02 8 97 RO o Gei WIEL DOEN DL 001 002 002 09 001 09 v8 9 S L02 Dt ot VARE ysogvoe O0 9 NND 0F1 St9 384 N0Y L 0s os ost 0s 06 0s 9 cov cy VOL DG DL St a eroavoe 000t N
120. ar 0 Not Clear Faults Faults 1 Clear Faults X X Direction 00 No Command 01 Forward Command 10 Reverse Command 11 Hold Present Direction D Local 0 No Local Control Control 1 Local Control D MOP 0 Not Increment Increment 1 Increment Xx X Accel Rate 00 No Command 01 Use Accel Time 1 10 Use Accel Time 2 11 Use Present Time x X Decel Rate 00 No Command 01 Use Decel Time 1 10 Use Decel Time 2 11 Use Present Time X x x Reference 000 No Command Select 001 Ref 1 Ref A Select 010 Ref 2 Ref B Select 011 Ref 3 Preset 3 100 Ref 4 Preset 4 101 Ref 5 Preset 5 110 Ref 6 Preset 6 111 Ref 7 Preset 7 X MOP 0 Not Decrement Decrement 1 Decrement II AO Not Stop condition logic 0 must first be present before a 1 Start condition will start the drive The Start command acts as a momentary Start command A 1 will start the drive but returning to O will not stop the drive HI This Start will not function if a digital input parameters 361 366 is programmed for 2 Wire Control option 7 8 or 9 Hl This Reference Select will not function if a digital input parameters 361 366 is programmed for Speed Sel 1 2 or 3 option 15 16 or 17 When using the Logic Command Word for the speed reference selection always set Bit 12 13 or 14 Note that R
121. arameter Name and Description See page 3 2 for symbol descriptions BIJA Speed Desired BW Sets the speed loop bandwidth and determines the dynamic behavior of the speed loop As bandwidth increases the speed loop becomes more responsive and can track a faster changing speed reference Adjusting this parameter will cause the drive to calculate and change P445 Ki Speed Loop and P446 Kp Speed Loop gains BIJA Total Inertia Represents the time in seconds for a motor coupled to a load to accelerate from zero to base speed at rated motor torque The drive calculates Total Inertia during the autotune inertia procedure Adjusting this parameter will cause the drive to calculate and change P445 Ki Speed Loop and P446 Kp Speed Loop gains BJA Speed Loop Meter Value of the speed regulator output When in FVC mode units are in percent Programming and Parameters Values Default Min Max Units Default Min Max Units Default Min Max Units 0 0 Radians Sec 0 0 250 0 Radians Sec 0 1 Radians Sec 0 10 Secs 0 01 600 0 Secs 0 01 Secs Read Only 800 0 Hz 0 1 Hz I gt SA Ind io I gt NI rs is In gt is ID gt iS Ko I gt SA Ino IK bech 3 30 Programming and Parameters Dynamic Control File File D Parameter Name and Description 2 See page 3 2 for symbol descriptions Values 140 Accel Time 1 Default 10 0 S
122. as a high resolution 32 bit reference with Datalinks Maximum Freq or Maximum Speed 2147418112 312 313 314 315 316 317 308 non functional Local control can only be while drive is stopped cannot be used as Values See P288 Stop Owner Default 0 0 Disabled Min Max 0 387 0 545 BEGE 0 598 Units 1 See Data In A1 Link A Word 1 See Data In A1 Link A Word 1 See Data In A1 Link A Word 1 Default 0 0 Disabled Min Max 0 387 0 545 BZ 0 598 Units 1 See Data Out A1 Link A Word 1 See Data Out A1 Link A Word 1 See Data Out A1 Link A Word 1 Default 0 Min Max 2147483647 Units 1 Related I gt EE Io I gt ICO CO bech nN et bech D CO M Ca IN IO Co File H COMMUNICATION File H Security 595 596 597 276 598 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions BIJA Port Mask Act Active status for port communication N A pel x fa x a all ee x oe ta a ANo Masked EES 109 8 7 6 5 4 3 2 1 0 y peconed Nibble 4 Nibble 3 Nibble 2 Nibble 1 Bit Factory Default Bit Values BIJA Write Mask Cfg Enables disables write access parameters etc for ports Changes to this parameter only become affective
123. ault 0 00 090 Adds or subtracts a percentage of the Min Max 200 00 093 speed reference or maximum speed Units 0 01 17 Dependent on the setting of Trim Out Select parameter 118 117 Trim In Select Default 2 Analog In 2 090 Specifies which analog input signal is Options 1 Analog In 1 Ss being used as a trim input 2 Analog In 2 116 3 7 Reserved 1 See Appendix B for DPI port locations 8 Encoder aes p 9 MOP Level 10 Reserved 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 a 18 DPI Port 1 1 o 19 DPI Port 2 1 20 DPI Port 3 of 21 Reserved ei 22 DPI Port 5 Eas 23 Reserved S 2i 24 Reserved a 25 Scale Block1 Ww 26 Scale Block2 5 118 Trim Out Select 17 Specifies which speed references are to be trimmed To apply negative trim P190 119 Direction Mode must be set to 1 Bipolar S SES x x x x x x x x x x x x x 0 0 0 1 Trimmed 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 0 Not Trimmed i Nibble4 Nibble3 Nibble2 Nibble1 Heserved Bit Factory Default Bit Values Enhanced Control Option Only 119 Trim Hi Default 60 0 Hz 082 Scales the upper value of the Trim In Min Max Maximum Speed vr Select selection when the source isan Units 0 1 Hz analog input 1 120 Trim Lo Default 0 0 Hz 417 Scales the l
124. bble1 X Reserved Bit 0 Enhanced firmware 1 001 amp later H Enhanced firmware 2 001 amp later 3 43 Related pe bech IK Mo Sc 3 44 Programming and Parameters Kal _ Parameter Name and Description S io S See page 3 2 for symbol descriptions Values 213 Speed Ref Source Default Read Only 002 Displays the source of the speed Options 0 PI Output 090 reference to the drive 1 Analog In 1 os 2 Analog In 2 R 1 Displays after Start is pressed 3 7 Reserved 2 Enhanced Control Drives Only C encoder g 9 MOP Level 10 Reserved 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 Reserved 22 DPI Port 5 2329 Reserved 30 HighRes Ref g 214 Start Inhibits Read Only 243 Ka Displays the inputs currently preventing the drive 361 2 from starting thru 8 LERI S ate C V LORY KE SEEESCSS CESS SEV VSL LOLI SES x x 0 x 0 0 0 0 0 0 0 0 0 0 0 0 1 Inhibit True 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 O Inhibit False i Nibble 4 Nibble3 Nibble2 Nibble1 X Reserved Bit Enhanced firmware 3 002 amp later 215 Last Stop Source Default Read Only 361 Displays the source that
125. bleshooting 4 13 Drive does not respond to changes in speed command Cause s Indication No value is coming from the source LCD HIM of the command Status Line indicates At Speed and output is 0 Hz Corrective Action 1 Ifthe source is an analog input check wiring and use a meter to check for presence of signal Check Commanded Freq for correct source Param 002 page 3 11 h Incorrect reference source has None been programmed 3 Check Speed Ref Source for the source of the speed reference Param 213 page 3 44 4 Reprogram Speed Ref A Sel for correct source Param 090 page 3 22 Incorrect Reference source is being None selected via remote device or digital inputs 5 Check Drive Status 1 bits 12 and 13 for unexpected source selections Param 209 page 3 42 6 Check Dig In Status to see if inputs are selecting an alternate source Param 216 page 3 45 7 Reprogram digital inputs to correct Speed Sel x option See page 3 59 Motor and or drive will not accelerate to commanded speed Indication None Cause s Acceleration time is excessive Corrective Action Reprogram Accel Time x See page 3 30 Excess load or short acceleration None times force the drive into current limit slowing or stopping acceleration Check Drive Status 2 bit 10 to see if the drive is in Current Limit See page 3 42 Remove excess load or rep
126. charge P 4 Excessive Load Fault 4 4 F Fault Amps 3 46 Fault Bus Volts 3 46 Fault Clear 3 48 Fault Clear Mode 3 48 Fault Clr Mask 3 52 Fault Clr Owner 3 53 Fault Config 1 3 48 Index 4 Fault Descriptions 4 3 Fault Frequency 3 46 Fault x Code 3 49 Fault x Time 3 49 Faults Analog In Loss 4 3 Anlg Cal Chksum 4 3 Auto Rstrt Tries 4 3 AutoTune Aborted 4 3 Auxiliary Input 4 3 Clearing 4 3 Decel Inhibit 4 3 Defined 4 3 Drive OverLoad 4 3 Drive Powerup 4 4 Enable Hardware 4 4 Encoder Loss 4 4 Excessive Load 4 4 FluxAmpsRef Rang 4 4 Heatsink OvrTemp 4 4 HW OverCurrent 4 4 Incompat MCB PB 4 4 Input Phase Loss 4 4 IR Volts Range 4 4 IXo VoltageRange 4 5 Load Loss 4 3 Motor Overload 4 5 Motor Thermistor 4 5 OverSpeed Limit 4 5 OverVoltage 4 5 Parameter Chksum 4 5 Params Defaulted 4 5 Phase Short 4 5 Phase to Grnd 4 5 Port X Adapter Fault 4 6 Port X DPI Loss 4 6 Power Loss 4 6 Pwr Brd Chksum 4 6 Replaced MCB PB 4 6 Shear Pin 4 6 SW OverCurrent 4 6 Trnsistr OvrTemp 4 6 UnderVoltage 4 7 UserSet Chksum 4 7 Viewing 4 3 Faults Cleared Marker 4 4 Fdbk Filter Sel 3 19 Feedback Select 3 20 FGP File Group Parameter 3 3 Fiber Control 3 63 Fiber Functions Group 3 63 Fiber Status 3 63 File Applications 3 63 Communication 3 51 Dynamic Control 3 30 Inputs amp Outputs 3 56 Monitor 3 11 Motor Control 3 13 Speed Command 3 20 Utility 3 39 File Group Par
127. circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss Important Identifies information that is critical for successful application and understanding of the product ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences Shock Hazard labels may be located on or inside the equipment e g d drive or motor to alert people that dangerous voltage may be present Burn Hazard labels may be located on or inside the equipment e g drive or motor to alert people that surfaces may be at dangerous temperatures PowerFlex DriveExplorer DriveExecutive PLC Force Technology DPI and SCANport are either trademarks or registered trademarks of Rockwell Automation Inc ControlNet is a trademark of ControlNet International Ltd DeviceNet is a trademark of the Open DeviceNet Vendor Association Summary of Changes The information below
128. ck or estimated Rated kW Drive power rating Rated Volts The drive input voltage class 208 240 400 etc Rated Amps The drive rated output current Control SW Ver Main Control Board software firmware version Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Read Only 0 0 429496729 5 kWh 0 1 kWh Read Only 800 0 0 1 Read Only 0 000 20 000 mA 10 000V 0 001 mA 0 001 Volt Read Only 500 0 Hz 0 1 Hz Read Only 500 0 Hz 0 1 Hz Read Only 800 0 0 1 Read Only 500 0 Hz 0 1 Hz Read Only 0 37 15 0 kW 0 00 300 00 kW HEEE 0 01 kW Read Only 208 600 Volt 0 0 6553 5 Volt Maal 0 1 VAC Read Only 1 1 32 2 Amps 0 0 6553 5 Amps Baill 0 1 Amps Read Only 0 000 65 256 0 0 65 535 BEG 0 001 Related 320 thru bat bet O1 IND 100 I gt Co I gt E Co et Programming and Parameters 3 13 Motor Control File File B Kl p S _ Parameter Name and Description S SEI 2 See page 3 2 for symbol descriptions Values 040 Motor Type Default 0 Induction 053 Gen Set to match the type of motor connected
129. command returns to the PLC PLC Auto Terminal Block Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block The auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 P90 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Since the Manual speed reference is issued by an analog input Analog In 1 or 2 P96 TB Man Ref Sel is set to the same input To switch between Auto and Manual Digital Ind Sel is set to Auto Manual Attain Manual Control e Close digital input 4 With the input closed the speed command comes from the potentiometer Release to Auto Control e Open digital input 4 With the input open the speed command returns to the PLC Auto Manual Notes L Manual control is exclusive If a HIM or Terminal Block takes manual control no other device can take manual control until the controlling device releases manual control 2 Ifa HIM has manual control and power is removed from the drive the drive will return to Auto mode when power is reapplied 1 24 Installation Wiring EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards
130. ctions Programming Monitoring Troubleshooting To use an ALT function start at the Main Menu and press the ALT key release it then press the programming key associated with one of the following functions ALT Key and hen Performs this function HIM Type SMART Displays the S M A R T screen LCD only Log In Out Log in to change parameter settings LED only Log out to protect parameter settings Change a password View Allows the selection of how parameters willbe LCD only viewed or detailed information about a parameter or component Device Select a connected adapter for editing LED only ALT T Lang Displays the language selection screen LCD only OH Auto Man Switches between Auto and Manual Modes LCD and LED Remove 1 Allows HIM removal without causing a fault if the LCD and LED S HIM is not the last controlling device and does not have Manual control of the drive Exp Allows value to be entered as an exponent LCD only Not available on PowerFlex 70 Param Allows entry of a parameter number for viewing LCD only 3 editing Removing the HIM The HIM can be removed while the drive is powered Normally the drive issues a fault when the HIM is removed because it detects that a device is missing Important HIM removal is only permissible in Auto mode If the HIM is removed while in Manual mode or the HIM is the only remaining control device a fault will occur
131. cuitry Enhanced Control Only By default the user can program a digital input as an Enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a hardware enable configuration can be utilized This is done by removing the enable jumper ENBL JMP and wiring the enable input to Digital In 6 see below Note that P366 Digital In6 Sel is no longer changeable 1 Remove drive cover as described on pages 1 1 and 1 2 2 Locate and remove the Enable Jumper on the Main Control Board see diagram 3 Wire Enable to Digital In 6 see Table 1 H Safe Off Board Enhanced Control Only The PowerFlex Safe Off board when used with suitable safety components provides protection according to EN 954 1 1997 Category 3 for safe off and protection against restart The PowerFlex safe off option is just one safety control system All components in the system must be chosen and applied correctly to achieve the desired level of operator safeguarding 20A DG01 7 10 Ibein Important The hardware enable jumper ENBL JMP must be removed when using the DriveGuard Safe Off option Failure to remove the jumper will cause the driv
132. deavoz 7 Sza a8a Worl z 4z0 Worl DI 9 9 e 9 z zt zi elen v Zdbavoz 918 320 Wor Di s al A CU 60 el et seo So v 6doavoz 1 DV HOA 009 a SHOqUINN DOE agEl k IEN XN ey XW GYN on oul 988 uw 4 40D WAY sduy GH ON IST Jequinn 3 uey yuading ajqeysnipy YUM 10 98 01d 10101 NOP L 40 98104d 1042919 sny Aejaq asn4 Aejaq sdwy yndjno sbuyey Dune z Gojeie9 wem mam AUIIJ UON ou een dul dH aa Joo jeng 891N9Q UONI O4d pue Shuey aq Indul seyd 33141 JY HOA 009 Or ALL A 19 Supplemental Drive Information 0006 NWO 0 L 001 Sle Sle 06 ost 06 801 18 02 89 Sp Di Se 3 OZOEVOE 00 9 NWO 0r L 001 00 00 09 001 09 v8 9 bi LO 86r St D l tsogyoz QOE9 NWO 0F1 St9 384 N0Y L E E 0s DL DL 0s 06 os DI cov ey VOL 286 Ob Sk a GROND 000P NWO 0PL Z 9 384 N0p e e 0s DL OLL se 09 se Hi EE 82 LOL L292 GZ Ob a 8zoayoz Q0S2 NNO OF1 S 0 584 WOrl ScO A8C NOPl S29 IZI NOY L oe 08 08 ES E S EI pr c 8 66l 9 GZ d zzogvoz 9L9 384 N0tL 9L9 380 N0pL 910 420 Worl DE 09 09 D oe oz CEC YLL Cal 8S Gel S 9j Stoavoe 9 9 384 NW0tL 91O A8C WOVL 9L9 IZI NOP L SL SC SC D D D vol 9 01 96 L ZZL H g 9d6gyoz DUTOT 0L9 380 N0L 0 9 IZI NOY L St S D E E EN cl 6 89 9E 28 Gi z 8d9avoe 98 S8C NOrl 98 4c0 WOrl
133. der Preset Speed 7 Parameter 107 1 11 4 Frequency DPI Port Ref 1 6 See Parameter 209 DP Command H Manual Speed Ref Options Aci Dee Ramp an HIM Requesting Auto Manual a Man S Cure TB Man Ref Sel Parameter 096 gt Digital Input 1 Posi Ranh 1 Jog Speed Parameter 100 gt Jog Command ___ ____ _ Drive Ramp Sekt H 27 to follower drive for Speed Adders Speed Mode i Frequency Reference PI Output I gt 2 Process Pi Slip Compensation gt 1 Slip Comp A None I gt 0 Open Loop Output Frequency Il To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to Preset Speed 1 Installation Wiring 1 23 Auto Manual Examples PLC Auto HIM Manual A process is run by a PLC when in Auto mode and requires manual control from the HIM during set up The Auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 P90 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Attain Manual Control e Press ALT then Auto Man on the HIM When the HIM attains manual control the drive speed command comes from the HIM speed control keys Release to Auto Control e Press ALT then Auto Man on the HIM again When the HIM releases manual control the drive speed
134. e 1 G Wire Routing Recommendations No Description 2 Suggested entry for communication wiring Suggested entry for I O and control wiring Figure 1 12 1 0 Terminal Positions 1415 167 18 19 20 21 22 23 24 25 26 e IO ISS a C l 1234567890128 1 16 Installation Wiring Table 1 H I O Terminal Designations Standard and Enhanced Control gt 9 Ss SS No Signal ZZ Description SS 1 Digital In 1 Stop CF 11 2 mA 24V DC 30V DC Max 361 Eia Clear 19 2V minimum on state 366 2 Digital In 2 Start 3 2V maximum off state 3 Digital in3 Auto Man Important Use only 24V DC not suitable for 115V Dat Se AC circuitry ene poate Inputs can be wired as sink or source 5 Digital In 5 Speed Sel 2 6 Digital In 6 Speed Sel 3 7 24V Common Drive supplied power for Digital In1 6 inputs only 8 Digital In Common z Not intended for use on circuits outside of the drive See examples on page 1 18 9 JE a 150mA maximum load 10 10V DC Pot Reference 2 k ohm minimum load 11 Digital Out 1 N 0 MOT Fault Max Resistive Load Max Inductive Load 380 250V AC 30V DC 250V AC 30V DC 387 13 Digital Out 1 Common 50 VA 60 Watts 25 VA 30 Watts Minimum DC Load 13 Digital Out1 N C Fault 10 pA 10 mV DC 14 Analog In 1 Volt 1 Non isolated 0 to 10V 10 bit 100k ohm input 320
135. e 4 8 Alarm Descriptions 4 8 Testpoint Codes and Functions 4 11 Common Symptoms Corrective Actions 4 12 ii Table of Contents Appendix A Supplemental Drive Spechfcattons A 1 Information Communication Configurations A 5 Dimensions 0 00005 A 8 Output Devices vrare anane n anA A 15 Drive Fuse amp Circuit Breaker Ratings A 15 Appendix B HIM Overview External and Internal Connections B 1 LCD Display Elements B 3 ALT Functions 0000 B 3 Removing the HIM B 3 Menu Structure 00 B 4 Viewing and Editing Parameters B 6 Appendix C Application Notes External Brake Resistor C 1 Skip Frequency mess ane Er EENE C 2 Stop Modes a irer EREE dE EE CA Motor Overload oona naananuuaaa C 10 Motor Overload Memory Retention Per 2005 NEC C 11 Start At Bowen C 12 Overspeed sty m dienes evan dEr C 13 Process PI for Standard Control C 14 Voltage Tolerance C 17 Index Preface Overview The purpose of this manual is to provide you with the basic information needed to install start up and troubleshoot the PowerFlex 70 Adjustable Frequency AC Drive For information on See page Who Should Use this Manual Bi What Is Not in this Manual P 1 Reference Materials P 2 Manual Conventions P 3 Drive Frame Sizes P 3 General Precaution
136. e 72 4 2 85 gt lt 73 0 2 87 gt lt 96 1 3 78 gt lt 92 2 3 63 gt lt 101 9 4 01 e 111 2 4 38 gt Frame B Frame D x 144 4 5 69 22 2 0 87 Dia Le 164 1 6 48 men Weg papava SC 22 2 0 87 Dia lt 0 2 Places i Ss 95 0 Gau O 76 6 al Ki 4 07 627 l R oa sH O i Ca 4 j pal 9 f 1 67 Li T T p gt d T Te z a T lt 70 9 2 78 gt 51 9 2 04 ame a lt 78 3 3 08 gt lt 1027 4 04 gt x 107 3 4 22 gt lt 130 5 6 14 gt lt 135 5 6 33 lt 140 6 6 54 gt Frame E e 210 0 8 27 gt 2 lt 108 0 4 25 gt 437 1 72 p Ty Ow H J ay e WY lt 108 0 4 25 gt lt 1459 0 6 26 e 210 0 8 27 gt Ss Dimensions are in millimeters and inches A 12 Supplemental Drive Information Figure A 7 PowerFlex 70 Cutout Dimensions Frame A 225 8 8 89 210 6 29 f brrr Supplemental Drive Information A 13
137. e configuration error With Sleep Wake Mode Direct possible causes include drive is stopped and Wake Level lt Sleep Level Stop CF Run Run Forward or Run Reverse is not configured in Digital Inx Sel Speed Ref x Sel or PI Reference Sel is set to Reserved Start At PowerUp is enabled Drive may start at any time within 10 seconds of drive powerup Occurs when e Auto Manual is selected default for Digital In3 Sel parameter 363 and e TB Man Ref Sel parameter 96 has been reprogrammed No other use for the selected analog input may be programmed Example If TB Man Ref Sel is reprogrammed to Analog In 2 all of the factory default uses for Analog In 2 must be reprogrammed such as parameters 90 117 128 and 179 See also Auto Manual Examples on page 1 23 To correct e Verify reprogram the parameters that reference an analog input or e Reprogram Digital In3 to another function or Unused The bus voltage has dropped below a predetermined value Digital Inx Sel values differ in different user sets Torq Perf Mode Custom V Hz and the V Hz slope is negative The Wake timer is counting toward a value that will start the drive II See page 4 1 for a description of alarm types Troubleshooting 4 11 Table 4 D Alarm Cross Reference No Alarm No Alarm No Alarm
138. e is provided in Appendix A General Precautions Qualified Personnel frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage N ATTENTION Only qualified personnel familiar with adjustable Personal Safety voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC terminal of the Power Terminal Block and the DC test point refer to Chapter 1 for locations The voltage must be zero N ATTENTION To avoid an electric shock hazard verify that the P 4 GE bP P Pe Overview ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required Product Safety ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing th
139. e level 1 Analog in 1 2 Analog in 2 e DC Brake Level parameter 158 sets the DC brake level in amps when parameter 157 DC Brake Lvl e DC Brake Time parameter 159 sets the amount of time that DC braking is applied after the ramp if any e Flux Braking parameter 166 may need to adjust parameter 549 0O Disabled 1 Enabled e Digital InX Sel parameters 361 366 13 Stop Mode B setting a digital input to this function allows the use of a digital input to switch between Stop Mode A open input and Stop Mode B closed input Detailed Operation Description A Bus Voltage Output Voltage Output Current Motor Speed Command Speed gt Time Stop 7 Coast Time is load dependent gt Command Coast is selected by setting Stop Mode A B to a value of 0 When in Coast to Stop the drive acknowledges the Stop command by shutting off the drive output and releasing control of the motor The load and motor will coast until the kinetic energy is dissipated C 6 Application Notes Mode Description DCBrake A jus Voltage to Stop EE Output Voltage Output Current Motor Speed A Command Speed be Brake Level gt Time stop B C A Command DC Brake Time gt This method uses DC injection of the motor to Stop and or hold the load DC Brake is selected by setting Stop Mode A
140. e most recent power up A negative value indicates fault occurred before most recent power up A positive value indicates fault occurred after most recent power up To convert this value to the number days hours minutes and seconds the following formula may be used Fault x Time 24 hours of days remaining time Remaining Time x 24 hours of hours remaining time Remaining Time x 60 minutes of minutes remaining seconds Remaining Time x 60 seconds of seconds Result of days of hours of minutes of seconds Example 1909 2390 Hrs 1 Day 24 Hrs 79 551625 Days 0 551625 Days x 24 Hrs Day 13 239 Hrs 0 239 Hrs x 60 Min Hr 14 34 Min 0 34 Min x 60 Sec Min 20 4 Secs Alarm Config 1 Enables disables alarm conditions that will initiate an active drive alarm 1 1 Enabled W 14 13 1 0 0 Disabled 0 Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit Factory Default Bit Values 0 Enhanced firmware 1 001 amp later H Enhanced firmware 2 001 amp later D 3 49 Related IN ES gt M Q CO 3 50 Programming and Parameters Group Scaled Blocks Kal Parameter Name and Description S 2 See page 3 2 for symbol descriptions Values 476 Scale1 In Value Default 0 0 090 482 Scale2 In Value Min Max 3276 8 3276 7 PT Displays the value of the signal being sent Units
141. e motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION Configuring an analog input for 0 20 mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage will occur Overview P 5 ATTENTION Nuisance tripping may occur in Standard Control firmware version 1 011 and earlier due to unstable currents When using a motor that is connected for a voltage that is different from the drive e g using a 230V connected motor with a 460V drive the following adjustment must be made to Stability Gain using Drive
142. e set to either option 2 3 or 4 ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit shown in Figure C 1 on page C 1 or equivalent must be supplied ATTENTION Equipment damage may result if a drive mounted internal resistor is installed and this parameter is set to External Res Thermal protection for the internal resistor will be disabled resulting in possible device damage 164 E Bus Reg Kp Default 1500 Proportional gain for the bus regulator Min Max 0 10000 Used to adjust regulator response Units 1 165 SN Bus Reg Kd Default 1000 Derivative gain for the bus regulator Min Max 0 10000 Used to control regulator overshoot Units 1 3 34 Programming and Parameters mod 9 Parameter Name and Description S iL See page 3 2 for symbol descriptions Values 1166 BAJA Flux Braking Default 0 Disabled Set to use an increase in the motor flux Options 0 Disabled i ZS current to increase the motor losses and 1 Enabled 2 allow a faster deceleration time when a L chopper brake or regenerative capability is not available Can be used as a 2 stopping or fast deceleration method EI For more information about applying this mode of operation see Stop Modes on Kai
143. e source for DC Brake Level DC Brake Level Defines the DC brake current level injected into the motor when DC Brake is selected as a stop mode The DC braking voltage used in this function is created by a PWM algorithm and may not generate the smooth holding force needed for some applications Refer to the PowerFlex Reference Manual publication PFLEX RM001 Important Frame E drives may be limited to less than 150 depending on the setting of parameter 151 PWM Frequency Values Default Options Default Min Max Units 0 DC Brake Lvl D DC Brake Lvi 1 Analog In 1 Analog In 2 Rated Amps 0 Rated Amps x 1 5 Equation yields approximate maximum value 0 1 Amps ATTENTION If a hazard of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be used ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking DC Brake Time Sets the amount of time DC brake current is injected into the motor Bus Reg Gain MM Bus Reg Ki Sets the responsiveness of the bus regulator Default Min Max Units Default Min Max Units 0 0 Secs 0 0 90 0 Secs 0 1 Secs 450 0 5000 1 Related jon Ion bech ion I gt Ion Co bg CH CO bech jon Ion a ion e2 CO Ei eee KE
144. e status line e Fault number e Fault name e Time that has passed since fault occurred Press Esc to regain HIM control LCD HIM F gt Faultea auto Fault F OverVoltage Time Since Fault 0000 23 52 LED HIM The LED HIM reports the fault condition by displaying the specific fault code CIE 1 ENE Drive is indicating an alarm LCD HIM The LCD HIM immediately reports the alarm condition by displaying the following e Alarm name Type 2 alarms only e Alarm bell graphic Hz Main Menu Diagnostics Parameter Device Select LED HIM No indication Manually Clearing Faults Step 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods e Press Stop e Cycle drive power e Set parameter 240 Fault Clear to 1 e Clear Faults on the HIM Diagnostic menu Fault Descriptions Table AA Fault Types Descriptions and Actions Fault Analog In Loss Anlg Cal Chksum Auto Rstrt Tries AutoTune Aborted Auxiliary Input Decel Inhibit Drive OverLoad No 29 O type ENG Description An analog input is configured to fault on signal loss A
145. e to fault when a start command is issued Table 1 1 Terminal Description No Signal Description 1 Monitor N C Normally closed contacts for monitoring relay status 3 Common N _ Maximum Resistive Load 250V AC 30V DC 50 VA 60 Watts Maximum Inductive Load 250V AC 30V DC 25 VA 30 Watts 3 24VDC 24V Common Connections for user supplied power to energize coil 1 20 Installation Wiring For detailed information on installing and wiring a safety relay system refer to the DriveGuard Safe Off Option Series B for PowerFlex 40P and PowerFlex 70 AC Drives User Manual publication PFLEX UMO003 Important If the Safe Off board is removed from the drive pins 3 and 4 of the Safe Off Connector must be jumpered for the drive to run If the Safe Off board or the jumper is not installed and the drive is commanded to run an F111 Enable Hardware fault will occur Encoder Interface Enhanced Control Only The PowerFlex Encoder Interface can source 5 or 12 volt power and accept 5 or 12 volt single ended differential inputs i 20A ENC 1 e hi 0 8 1 1 Nem a 7 10 Ibsin T Table 1 J Terminal Description No Signal Description f A rower Internal power source 250 mA isolated roo WH Single channel or quadrature B in
146. eB 162 DC Brake Level 158 DB Resistor Type 163 Direction Config Direction Mode 190 HIM Ref Config AutoMan Cnfg 192 MOP Config Save MOP Ref 194 MOP Rate 195 Drive Memory Param Access Lvl 196 Reset Meters 200 Dyn UsrSet Cnfg 204 Reset To Defalts 197 Language 201 Dyn UserSet Sel 205 Load Frm Usr Set 198 Voltage Class 202 Dyn UserSet Actv 206 Save To User Set 199 Drive Checksum 203 Diagnostics Drive Status 1 209 Drive Temp 218 Status 1 Fault 227 Drive Status 2 210 Drive OL Count 219 Status 2 Fault 228 Drive Alarm 1 211 Motor OL Count 220 Alarm 1 Fault 229 Drive Alarm 2 212 Mtr OL Trip Time 2213x Alarm 2 Fault 230 Speed Ref Source 213 Drive Status 3 2223x Testpoint 1 Sel 234 Start Inhibits 214 Status 3 Fault 2233x Testpoint 1 Data 235 Last Stop Source 215 Fault Frequency 224 Testpoint 2 Sel 236 Dig In Status 216 Fault Amps 225 Testpoint 2 Data 237 Dig Out Status 217 Fault Bus Volts 226 Faults Fault Config 1 238 Fault Clear Mode 241 Fault 1 4 Code 243 249 Fault Clear 240 Power Up Marker 242 Fault 1 4 Time 244 250 Alarms Alarm Configi 259 Scaled Blocks Scale1 In Value 476 Scale2 In Value 482 Scale1 In Hi 477 Scale2 In Hi 483 Scale1 In Lo 478 Scale2 In Lo 484 Communication Comm Control DPI Data Rate 270 Drive Ramp Deh 273 DPI Ref Select 298 FS Drive Logic Rsit 271 DPI Port Select 274 Drive Ref Halt 272 DPI Port Value 275 Masks amp Logic Mask 276 Fault Clr Mask 283 Reference Owner 292 Owners Start Mask 277 MOP Mask 284 Accel Owner 2
147. ecs 142 141 Accel Time 2 10 0 Secs 143 Sets the rate of accel for all speed Min Max 0 0 3600 0 Secs increases Units 0 1 Secs A Max Speed _ Accel Rat thru Accel Time 7 07 Nate 366 a 142 Decel Time 1 Default 10 0 Secs 140 143 Decel Time 2 10 0 Secs 141 A Sets the rate of decel for all speed Min Max 0 0 3600 0 Secs 146 5 decreases Units 0 1 Secs sl P Max Speed _ Decel R thru Decel Time 7 Dece Rate 366 146 S Curve Default 0 0 056 Sets the percentage of accel or decel time Min Max 0 0 100 0 a that is applied to the ramp as S Curve Units 0 1 a Time is added 1 2 at the beginning and 1 2 at the end of the ramp 147 Current Lmt Sel Default 0 Cur Lim Val 146 Selects the source for the adjustment of Options 0 Cur Lim Val er current limit i e parameter analog input 1 Analog In 1 Se etc 2 Analog In 2 148 Current Lmt Val Default Rated Amps x 1 5 028 Defines the current limit value when oe Er Current Lmt Sel Cur Lim Val efault value Se Min Max Drive Rating Based Units 0 1 Amps 149 Current Lmt Gain Default 250 147 Sets the responsiveness of the current Min Max 0 5000 148 3 limit Units 1 150 Drive OL Mode Default 3 Both PWM 1s 219 SS Selects the drive s response to increasing Options 0 Disabled drive temperature 1 Reduce CLim 2 Reduce PWM 3 Both PWM 1st 151 PWM Frequency Default 4 kHz Set
148. ed S Related CO A 3 22 File C SPEED COMMAND File C Group No Speed References 090 091 092 093 094 095 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Speed Ref A Sel Selects the source of the speed reference to the drive unless Speed Ref B Sel or Preset Speed 1 7 is selected For more information on selecting a speed reference source see Figure 1 15 on page 1 22 1 See Appendix B for DPI port locations 2 Enhanced Control Drives Only Speed Ref A Hi Scales the upper value of the Speed Ref A Sel selection when the source is an analog input Speed Ref A Lo Scales the lower value of the Speed Ref A Sel selection when the source is an analog input Speed Ref B Sel See Speed Ref A Sel Speed Ref B Hi Scales the upper value of the Speed Ref B Gell selection when the source is an analog input Speed Ref B Lo Scales the lower value of the Speed Ref B Sel selection when the source is an analog input Values Default Options Default Units Default Units Default Options Default Units Default Units Min Max Min Max Min Max Min Max 2 Analog In 2 1 Analog In 1 2 Analog In 2 3 7 Reserved 8 Encoder 9 MOP Level 10 Reserved 11 Preset Spd1 12 Pres
149. ed List 3 3 Organization 3 3 Types 3 1 Viewing B 6 Viewing List Of Changed B 3 Parameter Access Level 3 3 Parameter Chksum Fault 4 5 Parameter Cross Reference 3 64 Parameter View Advanced Enhanced Control 3 9 Standard Control 3 7 Basic Enhanced Control 3 6 Standard Control 3 5 Parameters Accel Mask 3 52 Accel Owner 3 53 Accel Time x 3 30 Alarm 1 Fault 3 47 Alarm Config 1 3 49 Analog In x Hi 3 56 Analog In x Lo 3 56 Index 7 Analog In x Loss 3 56 Analog Inx Value 3 12 Analog Out Hi 3 58 Analog Out Lo 3 58 Analog Out Sel 3 57 Anlg In Config 3 56 Anlg In Sqr Root 3 56 Anlg Out Absolut 3 57 Anlg Out Config 3 57 Anlg Out Scale 3 58 Anlg Out Setpt 3 58 Auto Rstrt Delay 3 35 Auto Rstrt Tries 3 35 AutoMan Cnifg 3 39 Autotune 3 16 Autotune Torque 3 17 Break Frequency 3 18 Break Voltage 3 18 Bus Reg Gain 3 32 Bus Reg Kd 3 33 Bus Reg Ki 3 32 Bus Reg Kp 3 33 Bus Reg Mode x 3 33 Commanded Freq 3 11 Commanded Torque 3 12 Compensation 3 15 Control Status 3 18 Control SW Ver 3 12 Current Lmt Gain 3 30 Current Lmt Sel 3 30 Current Lmt Val 3 30 Current Rate Lim 3 31 Data In 3 54 Data Out 3 54 DB Resistor Type 3 33 DB While Stopped 3 31 DC Brake Level 3 32 DC Brake Lvl Sel 3 32 DC Brake Time 3 32 DC Bus Memory 3 11 DC Bus Voltage 3 11 Decel Mask 3 52 Index 8 Decel Owner 3 53 Decel Time x 3 30 Dig In Status 3 45 Dig Out Setpt 3 60 Dig Out Sta
150. ed to the drive Correct the malfunction before continuing Before Applying Power to the Drive 1 Confirm that all inputs are connected to the correct terminals and are secure 2 Verify that AC line power at the disconnect device is within the rated value of the drive 2 2 Start Up LI 3 Verify that control power voltage is correct The remainder of this procedure requires that a HIM be installed If an operator interface is not available remote devices should be used to start up the drive Important When power is first applied the HIM may require approximately 5 seconds until commands are recognized including the Stop key Applying Power to the Drive 1 4 Apply AC power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or Enable verify that signals are present or the drive will not start Refer to Alarm Descriptions on page 4 8 for a list of potential digital input conflicts If a fault code appears refer to Chapter 4 If the STS LED is not flashing green at this point refer to Status Indicators and their indications below 4 5 Proceed to Start Up Routines Start Up 2 3 Status Indicators Figure 2 1 Drive Status Indicators Typical Vd 0 Ek J Allen Bradley Name Color State Description Q STS Green Flashing Drive ready but not running and no faults are present
151. eference Selection is Exclusive Ownership see Reference Owner on page 3 53 Figure A 2 Logic Status Word Logic Bits Supplemental Drive Information 15 14 13 12 11 10 9 8 7 6 5 4 3 Status Ready x lt Description 0 Not Ready 1 Ready A 7 x Active 0 Not Active 1 Active X Command Direction 0 Reverse 1 Forward Actual Direction 0 Reverse 1 Forward Accel 0 Not Accelerating 1 Accelerating Decel 0 Not Decelerating 1 Decelerating Alarm 0 No Alarm 1 Alarm Fault 0 No Fault 1 Fault At Speed 0 Not At Reference 1 At Reference Local Control 000 Port 0 TB 001 Port 1 010 Port 2 011 Port 3 100 Port 4 101 Port 5 110 Port 6 111 No Local Reference Source 1 See Owners on page 3 53 for further i nformation 0000 Ref A Auto 0001 Ref B Auto 0010 Preset 2 Auto 0011 Preset 3 Auto 0100 Preset 4 Auto 0101 Preset 5 Auto 0110 Preset 6 Auto 0111 Preset 7 Auto 1000 Term Blk Manual 1001 DPI 1 Manual 1010 DPI 2 Manual 1011 DPI 3 Manual 1100 DPI 4 Manual 1101 DPI 5 Manual 1110 DPI 6 Manual 1111 Jog Ref
152. eference select bits of a command word The default source for a command reference all speed select inputs open or not programmed is the selection programmed in P90 Speed Ref A Sel If any of the speed select inputs are closed the drive will use other parameters as the speed command source If a communication device is the source of the speed reference refer to the appropriate Communications manual for additional information Manual Speed Sources The manual source for speed command to the drive is either the HIM requesting manual control see ALT Functions on page B 3 or the control terminal block analog input 1 2 or MOP based on P96 TB Man Ref Sel if a digital input is programmed to Auto Manual Changing Speed Sources The selection of the active Speed Reference can be made through digital inputs DPI command jog button or Auto Manual HIM operation Figure 1 15 Speed Reference Selection Chart D Default Digital Inx Select Pl Exclusive Mode Tin Speed Sel 3 2 1 PI Configuration Pure Reference Auto Speed Ref Options y y y Di Excl Mode 0 p gt Drive Ref Rsh to follower drive for Speed Ref A Sel Parameter 090 0 00 Frequency Reference Speed Ref B Sel Parameter 093 0 01 e Preset Speed 2 Parameter 102 I gt 01 0 ce ec rie Preset Speed 3 Parameter 103 fa al Auto yk Direction etc Preset Speed 4 Parameter 104 10 0 S y Preset Speed 5 Parameter 105 1 01 Min Max Speed Preset Speed 6 Parameter 106 11 0 a A omman
153. el or pulse single channel single ended or differential and capable of supplying a minimum of 10 mA per channel The Encoder Interface Board accepts 5V or 12V DC square wave with a minimum high state voltage of 3 5V DC 5V mode and 7 0V DC 12V mode Maximum low state voltage is 1V DC for both 5V and 12V modes Maximum input frequency is 250 kHz A 4 Supplemental Drive Information IP20 NEMAJUL Type 1 Watts Loss Rated Load Speed amp PWM Voltage ND HP External Watts Internal Watts Total Watts Loss 208V 0 5 12 2 19 2 31 4 1 0 30 7 20 5 51 2 2 0 44 6 22 6 67 2 3 0 67 3 25 4 92 7 5 0 141 3 33 2 174 5 7 5 205 7 34 2 239 9 10 270 4 48 1 318 5 15 385 6 40 3 425 9 20 494 6 44 9 539 5 25 650 7 51 6 702 3 240V 0 5 12 2 19 2 31 4 1 0 30 7 20 5 51 2 2 0 44 6 22 6 67 2 3 0 67 3 25 4 92 7 5 0 141 3 33 2 174 5 Z 205 7 34 2 239 9 10 270 4 48 1 318 5 15 385 6 40 3 425 9 20 494 6 44 9 539 5 25 650 7 51 6 702 3 400V 0 37 11 5 17 9 29 4 0 75 27 8 19 5 47 3 15 43 6 21 6 65 2 2 2 64 6 24 88 6 4 0 99 5 28 2 127 7 ER 140 27 8 167 8 75 193 3 32 225 3 11 305 4 34 2 339 6 15 432 9 42 9 475 8 18 5 363 8 40 5 404 3 22 396 8 41 5 438 3 30 500 8 50 550 8 37 632 57 7 689 7 480V 0 5 11 5 17 9 29 4 1 0 27 8 19 5 47 3 2 0 43 6 21 6 65 2 3 0 64 6 24 88 6 5 0 99 5 28 2 127 7 7 5 140 27 8 167 8 10 193 3 32 225 3 15 305 4 34 2 339 6 20 432 9 42 9 475 8 25 363 8 40 5 404 3 30 396 8 41 5 438 3 40 500 8 50 550 8 50 632 57 7
154. emoves A N A B JP6 JP5 Common Mode Capacitors to Ground CandD JP3B JP3A Common Mode Capacitors to Ground E JP3 JP4 Common Mode Capacitors to Ground 1 14 Installation Wiring UO Wiring Important points to remember about I O wiring e Use copper wire only Wire gauge requirements and recommendations are based on 75 C Do not reduce wire gauge when using higher temperature wire e Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled Digital In Common or Common are not connected to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise driving it from a voltage source could cause component damage Verify ATTENTION Configuring an analog input for 0 20mA operation and La proper configuration prior to applying input signals ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity Signal and Control Wire Types Table 1 D Recommended Signal Wire Signal Minimum Type Wire Type s Description Insulation Rating Analog HO Belden 8760 9460 or equiv 0 750 mm
155. ence Control on page 1 22 The Sleep Wake function and the speed reference may be assigned to the same input 4 Command must be issued from HIM TB or network 5 Run Command must be cycled 6 Signal does not need to be greater than wake level H Enhanced firmware 2 001 amp later For Invert function refer to Analog In x Loss Related CH Kal Programming and Parameters 3 37 Kal a Parameter Name and Description S iL See page 3 2 for symbol descriptions Values 179 BIJA Sleep Wake Ref Default 2 Analog In 2 178 Gen Selects the source of the input controlling Options 1 Analog In 1 the Sleep Wake function 2 Analog In 2 300 thru 327 180 EON Wake Level Default 6 000 mA 6 000 Volts 178 Defines the analog input level that will Min Max Sleep Level 20 000 mA CH start the drive Sleep Level 10 000 Volts 183 3 Units 0 001 mA E 0 001 Volts z 181 MIAA Wake Time Default 1 0 Secs 178 Defines the amount of time at or above Min Max 0 0 1000 0 Secs 180 Ve Wake Level before a Start is issued Units 0 1 Secs 182 EOP Sleep Level Default 5 000 mA 5 000 Volts 178 Defines the analog input level that will Min Max 4 000 mA Wake Level e stop the drive 0 000 Volts Wake Level Units 0 001 mA 0 001 Volts 183 BJA Sleep Time Default 1 0 Secs 182 Defines the amount of time at or below Min Max 0 0 1000 0 Secs Sleep Level before a Stop is
156. er 291 Datalinks Data In A1 D2 300 307 Data Out A1 D2 310 317 Analog Inputs Anlg In Config 320 Analog In 1 Hi 322 Analog In 2 Hi 325 Anlg In Sqr Root 321 AnaloginiLo 323 AnalogIn2Lo 326 Anlg In 1 Loss 324 Anlg In 2 Loss 327 Analog Outputs Anlg Out Absolut 341 Analog Out Hi 343 Analog Out Sel 342 Analog Outi Lo 344 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Out Sel 380 Digital Ou Sel 384 Dig Outi Level 381 Dig Out2 Level 385 Dig Outi OnTime 382 Dig Out2 OnTime 386 Dig Outi OffTime 383 Dig Ou OffTime 387 File Monitor m Speed Command Dynamic Control Programming and Parameters 3 9 Advanced Parameter View Enhanced Control Parameter 196 Param Access Lvl set to option 1 Advanced Group Parameters Metering Output Freq 001 Output Powr Fetr 008 Torque Estimate 0159 Commanded Freq 002 Elapsed MWh 009 Analog Ini Value 016 Output Current 003 Elapsed Run Time 010 Analog In2 Value 017 Torque Current 004 MOP Frequency 011 Ramped Speed 022 Flux Current 005 DC Bus Voltage 012 Speed Reference 023 Output Voltage 006 DC Bus Memory 013 Commanded Torque 024 Output Power 007 Elapsed kWh 014 Speed Feedback 025 Drive Data Rated kW 026 Rated Amps 028 Rated Volts 027 Control SW Ver 029 Motor Data Motor Type 040 Motor NP RPM 044 Motor OL Factor 048 Motor NP Volts 041 Motor NP Power 045 Motor Poles 049 Motor NP FLA 042 Mtr NP Pwr Units 046 Motor OL Mode 0503 x Motor NP Hertz 043 Motor OL Hertz 047 Torq A
157. er than or equal to 5 Goto Preset1 1 5V or 3mA 6 Hold OutFreq Related ee RO NO Ka N oe CO Kc I gt CO INO CO ech I gt Kel Mo O ech I gt Kol INO File J INPUTS amp OUTPUTS File J Analog Outputs 340 341 342 Programming and Parameters 3 57 cs Parameter Name and Description See page 3 2 for symbol descriptions Values E SZ Anig Out Contig Selects the mode for the analog outputs amp x x x xix x x x x x x x x x x 0 1 Current 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 O Voltage f Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values Anlg Out Absolut 342 Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output ds Sy RY SS x x x x x x x x x x x x x x x 1 1 Absolute 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O Signed f Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values Analog Out1 Sel Default 0 Output Freq 001 Selects the source of the value that drives Options See Table ae the analog output a g outp 004 005 Analog Out Lo Value Analog Out1 Hi 007 Options Param 341 Signed _ Param 341 Absolute Value 006 0 Output Freq Maximum Speed 0 Hz Maximum Speed 012
158. ero the drive applies DC to the motor producing current at the DC Brake Level for the DC Brake Time 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as bus or current regulation 3 When the output reaches zero the output is shut off 4 The motor if rotating will coast from its present speed for a time that is dependent on the mechanics of the system inertia friction etc C 8 Mode Ramp to Hold Application Notes Description A Bus Voltage Bus Voltage Kl Output Voltage Output Voltage Output Current Output Current Motor Speed Output Current Output Voltage Brake Level Motor Speed Command Speed gt Time Stop Command Zero Command Speed Ne DC Brake Time This method combines two of the methods above It uses drive output reduction to stop the load and DC injection to hold the load at zero speed once it has stopped 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and t
159. ertz and Sensorless Vector operation Enhanced Control drives support the addition of FVC Vector Control DriveGuard Safe Off option and more 3 4 Programming and Parameters File Group Parameter View This simplifies programming by grouping parameters that are used for similar functions The parameters are organized into 6 files in Basic Parameter view or 7 files in Advanced Parameter view Each file is divided into groups and each parameter is an element in a group By default the LCD HIM displays parameters by File Group Parameter view Numbered List View All parameters are in numerical order Programming and Parameters 3 5 Basic Parameter View Standard Control Parameter 196 Param Access Lvl set to option 0 Basic File Group Parameters Monitor Metering Output Freq 001 te Commanded Freq 002 Output Current 003 DC Bus Voltage 012 File 4 Motor Control Motor Data Motor NP Volts 041 Motor NP RPM 044 Motor OL Hertz 047 Tree Motor NP FLA 042 Motor NP Power 045 Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Torque Perf Mode 053 Maximum Freq 055 Maximum Voltage 054 Autotune 061 He Speed Spd Mode amp Minimum Speed 081 Command Limits Maximum Speed 082 Speed Speed RefA Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 References Speed RefAHi 091 Speed RefBHi 094 TB Man Ref H 097 Speed RefALo 092 Speed RefBLo 095 TB Man Hei Lo 098 File Discrete Jog S
160. erved for future enhancements Xsistor Diag Power transistor power diagnostic tests run at each start command Rs Adapt FVC w Encoder Only Disabling may improve torque regulation at lower speeds typically not needed PWM Freq Lock Keeps the PWM frequency from decreasing to 2 kHz at low operating frequencies in FVC Vector mode without encoder Don DatLog Enables logic functions that can be applied to parameter 411 Digin DataLogic and the specified digital input Flux Up Mode Default 0 Manual Auto Flux is established for a calculated Options 0 Manual time period based on motor nameplate 1 Automatic data Flux Up Time is not used Manual Flux is established for Flux Up Time before acceleration Flux Up Time Default 0 00 Secs Sets the amount of time the drive will use Min Max 0 00 5 00 Secs to try and achieve full motor stator flux Units 0 01 Secs When a Start command is issued DC current at current limit level is used to build stator flux before accelerating Ze SV Boost Filter Default 500 Sets the amount of filtering used to boost Min Max 0 32767 voltage during Sensorless Vector Units 1 operation 3 15 Related Se L Io SE ECH loc rs han Fe I gt OI IG I gt SA Co I gt SA Ca I gt GA CO 3 16 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Values 061 Autotune Default
161. et Spd2 13 Preset Spd3 14 Preset Spd 15 Preset Spd5 16 Preset Spd 17 Preset Spd7 18 DPI Port 1 1 19 DPI Port 2 20 DPI Port 201 21 Reserved 22 DPI Port 5 23 Reserved 29 30 HighRes Ref Maximum Speed Maximum Speed 0 1 Hz 0 0 Hz Maximum Speed 0 1 Hz 11 Preset Spd1 See Speed Ref A Sel Maximum Speed Maximum Speed 0 1 Hz 0 0 Hz Maximum Speed 0 1 Hz Related Io IO Il EE CH l CO es S 2 w a E lt O S a D D Ee o Speed References No 096 097 098 101 102 103 104 105 106 107 108 Parameter Name and Description See page 3 2 for symbol descriptions TB Man Ref Sel Sets the manual speed reference source when a digital input is configured for Auto Manual 1 Analog In 2 is not a valid selection if it was selected for any of the following P117 Trim In Select P128 PI Feedback Sel P126 PI Reference Sel P147 Current Lmt Sel TB Man Ref Hi Scales the upper value of the TB Man Ref Sel selection when the source is an analog input TB Man Ref Lo Scales the lower value of the TB Man Ref Sel selection when the source is an analog input Jog Speed Sets the output frequency when a jog command is issued MM Jog Speed 1 Sets the output frequency when Jog Speed 1 is selected
162. eters File Utility Communication Inputs amp Outputs Group Parameters Direction Config Direction Mode 190 HIM Ref Config Save HIM Ref 192 Man Ref Preload 193 MOP Config Save MOP Ref 194 MOP Rate 195 Drive Memory Param Access Lvl 196 Save To User Set 199 Voltage Class 202 Reset To Defalts 197 Reset Meters 200 Drive Checksum 203 Load Frm Usr Set 198 Language 201 Diagnostics Drive Status 1 209 Dig Out Status 217 Status 2 Fault 228 Drive Status 2 210 Drive Temp 218 Alarm 1 Fault 229 Drive Alarm 1 211 Drive OL Count 219 Alarm 2 Fault 230 Drive Alarm 2 212 Motor OL Count 220 Testpoint 1 Gel 234 Speed Ref Source 213 Fault Frequency 224 Testpoint 1 Data 235 Start Inhibits 214 Fault Amps 225 Testpoint 2 Sel 236 Last Stop Source 215 Fault Bus Volts 226 Testpoint 2 Data 237 Dig In Status 216 Status 1 Fault 227 Faults Fault Config 1 238 Fault Clear Mode 241 Fault 1 4 Code 243 249 Fault Clear 240 Power Up Marker 242 Fault 1 4 Time 244 250 Alarms Alarm Config 1 259 Comm Control DPI Data Rate 270 Drive Ref Rslt 272 Drive Logic Bet 271 Drive Ramp Deh 273 Masks amp Logic Mask 276 Fault Clr Mask 283 Reference Owner 292 Owners Start Mask 277 MOP Mask 284 Accel Owner 293 Jog Mask 278 Local Mask 285 Decel Owner 294 Direction Mask 279 Stop Owner 288 Fault Clr Owner 295 Reference Mask 280 Start Owner 289 MOP Owner 296 Accel Mask 281 Jog Owner 290 Local Owner 297 Decel Mask 282 Direction Own
163. fault queue Options 0 Ready 1 Clear Faults 2 Clr Fit Que Fault Clear Mode Default 1 Enabled Enables disables a fault reset clear Options 0 Disabled faults attempt from any source This does 1 Enabled not apply to fault codes which are cleared indirectly via other actions Power Up Marker Default Read Only Elapsed hours since initial drive power up Min Max 0 0000 429496 7295 Hrs This value will rollover to 0 after the drive Units 0 0001 Hrs has been powered on for more than the max value shown Parameter value updates at power up only For relevance to most recent power up see Fault x Time Related IN Gs lon I GI lt 234 236 Kal 259 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Values Fault 1 Code Default Read Only Fault 2 Code Fault 3 Code d o eee Fault 4 Code Units 0 A code that represents the fault that tripped the drive The codes will appear in these parameters in the order they occur Fault 1 Code the most recent fault Fault 1 Time Default Read Only Ka s Time Min Max 0 0000 429496 7295 Hrs Fault 4 Time Units 0 0001 Hrs The time between initial drive power up and the occurrence of the associated tri fault Can be compared to Power Up Marker for the time from the most recent power up Fault x Time Power Up Marker Time difference to th
164. g Enable DB operates whenever drive is energized Seu Stop Mode A Stop Mode B Active stop mode Stop Mode A is active unless Stop Mode B is selected by digital inputs programmed for Stop Mode B 1 When using options 1 or 2 refer to the Attention statements at DC Brake Level MSGR Stop Brk Mode A BIJA Stop Brk Mode B See description above Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Options Default Default Options Default Default Options 0 0 RPM 0 0 200 0 RPM 0 1 RPM 50 0 800 0 0 0 0 1 400 0 1 0 800 0 0 1 0 0 Secs 0 0 30 0 Secs 0 1 Secs 0 Disabled 0 Disabled 1 Enabled Ramp Coast Coast Bam Ramp to Hold DC Brake on o oO Ramp Coast Coast Ramp Ramp to Hold DC Brake Fast Brake EJA ROoONM OCO O 3 31 Related I gt E ee GR j E INO E CO I gt Co SA N SA Co Si SA Kal SS GR pata E CO ez Co Ka GR jai Joo gt CG loc 3 32 Group File D No _Stop BrakeModes Programming and Parameters 157 158 159 160 Parameter Name and Description See page 3 2 for symbol descriptions DC Brake Lvi Sel Selects th
165. g the Wake mode Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do Not use this function without considering the information below and in Appendix C In addition all applicable local national amp international codes standards regulations or industry guidelines must be considered Conditions Required to Start Drive 1 2 3 After Power Up After a Drive Fault After a Stop Command Reset by Stop CF Reset by Clear Input HIM or TB Faults TB HIM or TB Stop Stop Closed Stop Closed Stop Closed Stop Closed Wake Signal Wake Signal Wake Signal _ Direct Mode New Start or Run Cmd 4 Analog Sig gt Sleep Level 6 Invert Mode Analog Sig lt Sleep Level 6 New Start or Run Cmd 4 Enable Enable Closed Enable Closed Enable Closed Enable Closed Wake Signal 4 Wake Signal Wake Signal Direct Mode New Start or Run Cmd 4 Analog Sig gt Sleep Level 6 Invert Mode Analog Sig lt Sleep Level 6 New Start or Run Cmd 4 Run Run Closed New Run Cmd Run Closed New Run Cmd Run For Wake Signal Wake Signal Wake Signal Wake Signal Run Rev 1 When power is cycled if all of the above conditions are present after power is restored restart will occur 2 If all of the above conditions are present when Sleep Wake Mode is enabled the drive will start 3 The active speed reference is determined as explained in Speed Refer
166. gital Inputs Group 3 59 Digital Inx Sel 3 59 Digital Outputs Group 3 60 Digital Outx Sel 3 61 Dimensions Minimum Clearances 1 2 Mounting 1 2 PowerFlex 700 A 8 Direction Config Group 3 39 Direction Mask 3 52 Direction Mode 3 39 Direction Owner 3 53 Discharging Bus Capacitors P 3 Discrete Speeds Group 3 23 Distribution Systems 1 3 DPI Data Rate 3 51 DPI Port Locations B 1 DPI Port Select 3 52 DPI Port Value 3 52 DPI Ref Select 3 52 Drive Alarm 1 3 43 Drive Checksum 3 41 Drive Data Group 3 12 Drive Frame Size P 3 Drive Grounding 1 4 Drive Logic Rslt 3 51 Drive Memory Group 3 40 Drive OL Count 3 45 Drive OL Level Alarm 4 9 Drive OL Mode 3 30 Drive OverLoad Fault 4 3 Drive Powerup Fault 4 4 Index 3 Drive Ramp Hat 3 51 Drive Ratings A 1 A 15 Drive Ref Rslt 3 51 Drive Status 1 3 42 Drive Status 3 3 46 Drive Temp 3 45 DriveExplorer 3 1 DriveTools 3 1 Droop RPM FLA 3 31 Dyn UserSet Ach 3 42 Dyn UsrSet Cnfg 3 41 Dyn UsrSet Sel 3 41 Dynamic Brake Resistor Selection Dynamic Control File 3 30 E Earthing see Grounding Editing Parameters 3 1 Elapsed kWh 3 12 Elapsed MWh 3 11 Elapsed Run Time 3 11 EMI RFI Grounding Filter 1 5 Interference 1 24 Enable Hardware Fault 4 4 Enc Pos Feedback 3 19 Enclosure Rating 1 2 Encoder Loss Faults 4 4 Encoder PPR 3 19 Encoder Specifications A 3 Encoder Speed 3 19 Encoder Wiring 1 21 Enhanced Control 3 3 ESD Static Dis
167. gure 2 2 Standard Control Start Up Menu Main Menu Input Voltage Motor Data and Motor Tests Speed Limits Speed Control Start Stop O pone Ramp Times xit Configure for Enter Motor NP Optimize Torque Set Min Max Configure Configure Alternate Input Data Stop Mode and Speed and Source Value Control Method Voltage Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire I O Ramp Times Speed References Digital Inputs Outputs and Analog Outputs If you do not have an LCD HIM you must set parameters individually using the LED HIM or other configuration tools Refer to Chapter 3 for parameters Important Power must be applied to the drive when viewing or changing parameters Previous programming may affect the drive status when power is applied Figure 2 3 Enhanced Control Start Up Menu Main Menu Motor Control Motor Data and Motor Tests Speed Limits Speed Torque Start Stop O Application H Done Select Ramp Times Control Exit Configures Enter Motor NP Optimize Torque Set Min Max Configure Configure Configure Motor Control Data Stop Mode and Speed and Source Value Control Method for Specific Method Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire I O Application Ramp Times Speed References Digital Inputs Outputs and Analog Outputs 1 During Motor Tests and tuning procedures the drive may modify certain parameter values for proper Start Up operation These values a
168. han commanded deceleration times however a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 Bus Reg Mode A and 162 Bus Reg Mode BI In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Note These faults are not instantaneous and have shown test results that take between 2 and 12 seconds to occur Overview Output Contactor Precaution ATTENTION To guard against drive damage when using output contactors the following information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever an output contactor is opened Ca
169. he programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as bus or current regulation 3 When the output reaches zero 3 phase drive output goes to zero off and the drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level parameter 158 This voltage causes a holding brake torque 4 DC voltage to the motor continues until a Start command is reissued or the drive is disabled Ifa Start command is reissued DC Braking ceases and the drive returns to normal AC operation If an Enable command is removed the drive enters a not ready state until the enable is restored Application Notes C 9 Mode Description Fast Bus Voltage Laange Brake os Output Voltage Output Current Motor Speed Command Speed E Time Stop a Command This method takes advantage of the characteristic of the induction motor whereby frequencies greater than zero DC braking can be applied to a spinning motor that will provide more braking torque without causing the drive to regenerate 1 On Stop the drive output will decrease based on the motor speed keeping the motor out of the regen region This is accomplished by lowering the output frequency below the motor speed where regeneration will not occur This causes excess energy to be lost in the motor 2 The method uses a PI based bus regulator to regulate the bus vo
170. hksum 102 user set does not match the checksum calculated UserSet3 Chksum 103 See page 4 1 for a description of fault types Table 4 B Fault Cross Reference No Fault No Fault No Fault 2 Auxiliary Input 38 Phase U to Grnd 79 Excessive Load 3 Power Loss 39 Phase V to Grnd 80 AutoTune Aborted 4 UnderVoltage 40 Phase W to Grnd 81 85 Port 1 5 DPI Loss 5 OverVoltage 41 Phase UV Short 87 IXo VoltageRange 7 Motor Overload 42 Phase VW Short 91 Encoder Loss 8 Heatsink OvrTemp 43 Phase UW Short 100 Parameter Chksum 9 Trnsistr OvrTemp 48 Params Defaulted 101 UserSet1 Chksum 12 HW OverCurrent 49 Drive Powerup 102 UserSet2 Chksum 15 Load Loss 51 Fit QueueCleared 103 UserSet3 Chksum 16 Motor Thermistor 52 Faults Cleared 104 Pwr Brd Chksum1 17 Input Phase Loss 63 Shear Pin 105 Pwr Brd Chksum2 24 Decel Inhibit 64 Drive Overload 106 Incompat MCB PB 25 OverSpeed Limit 71 75 Port 1 5 Adapter 107 Replaced MCB PB 29 Analog In Loss 77 IR Volts Range 108 Anlg Cal Chksum 33 Auto Rstrt Tries 78 FluxAmpsRef Rang 111 Enable Hardware 36 SW OverCurrent II Fault numbers not listed are reserved for future use 4 8 Troubleshooting Clearing Alarms Alarms are automatically cleared when the condition that caused the alarm is no longer present Alarm Descriptions Table 4 C Alarm Descriptions and Actions
171. ime period greater EC v2 than Load Loss time MaxFreq 23 The sum of Maximum Speed and Overspeed Limit exceeds Maximum Conflict Freq Raise Maximum Freq or lower Maximum Speed and or Overspeed Limit so that the sum is less than or equal to Maximum Freq Motor 12 Fault Config 1 or Alarm Config 1 Bit 7 Motor Therm is enabled and the Thermistor analog Input voltage is lt 0 2 Volts or gt 5 0 Volts EC Motor Type 21 Motor Type has been set to Synchr Reluc or Synchr PM and one or more Cfict of the following exist e Torque Perf Mode Sensrls Vect SV Economize or Fan Pmp V Hz e Flux Up Time is greater than 0 0 Secs e Speed Mode is set to Slip Comp e Autotune Static Tune or Rotate Tune NP Hz 22 Fan pump mode is selected in Torq Perf Mode and the ratio of Motor NP Conflict Hertz to Maximum Freq is greater than 26 PowerLoss 3 Drive has sensed a power line loss 4 10 Troubleshooting Alarm Precharge No Type Description Drive is in the initial DC bus precharge state Active PTC Conflict Sleep Config EC v2 Speed Ref Cflct Start At PowerUp TB Man Ref Cflct UnderVoltage UserSet Conflict HJA VHz Neg Slope Waking HO O Fault Config 1 or Alarm Config 1 Bit 7 Motor Therm is enabled and Analog In 1 is set to milliamperes Sleep Wak
172. initiated the most Options 0 Pwr Removed thru recent stop sequence It will be cleared 1 DPI Port 1 366 set to 0 during the next start sequence 2 DPI Port 2 3 DPI Port 3 4 Reserved 5 DPI Port 5 6 Reserved 7 Digital In 8 Fault 9 Not Enabled 10 Sleep II Jog 12 Autotune 13 Precharge EECH 14 Gate Off File E UTILITY File E Diagnostics 216 217 218 219 220 221 Parameter Name and Description See page 3 2 for symbol descriptions Values Dig In Status Read Only Status of the digital inputs AA AAA AA SISSIES SSSSSS GEOL AS IPI KIYS x x 0 0 0 0 0 0 x x 0 0 0 0 0 0 1 TInput Present 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 O InputNot Present 7 Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit f 0 Enhanced firmware 2 001 amp later Dig Out Status Read Only Status of the digital outputs ke LOS YS x x x x x x x x x x x x x x 0 0 1 Output Energized 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 O OutputDe energized f Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Drive Temp Default Read Only Present operating temperature of the Min Max 100 degC drive power section 0 0 100 0 EEG For heatsink temperature refer to P234 Units 1 0 degC Testpoint 1 Sel
173. issued Units 0 1 Secs 3 38 Group No Power Loss Programming and Parameters 177 184 185 187 188 Parameter Name and Description See page 3 2 for symbol descriptions BJA Gnd Warn Level Sets the level at which a ground warning fault will occur Configure with Alarm Config 1 Power Loss Mode Sets the reaction to a loss of input power Power loss is recognized when e DC bus voltage is lt 73 of DC Bus Memory and Power Loss Mode is set to Coast e DC bus voltage is lt 82 of DC Bus Memory and Power Loss Mode is set to Decel Values Default Min Max Units Default Options Coast Disable drive and allow the motor to coast Decel Decelerate the motor at a rate which will regulate the DC Bus until the load s Kinetic Enrgy can no longer power the drive Continue Allow the drive to power the motor down to 50 of the nominal DC Bus voltage 3 0 Amps 1 0 5 0 Amps 0 1 Amps Coast 0 0 Coast 1 Decel 2 Continue ME 3 Reserved 4 Reserved 5 Decel 2 Stop Ea Refer to the PowerFlex 70EC 700VC Reference Manual publication PFLEX RMO004 for additional information ATTENTION To guard against drive damage a minimum line impedance must be provided to limit inrush current when the power line recovers The input impedance should be equal or greater than the equivalent of a 5
174. ists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed Refer to page 1 16 2 Activation level is defined in Dig Outx Level below 3 Enhanced Control Drives Only 4 Enhanced Firmware V3 002 and later 5 Enhanced Firmware V4 001 and later Dig Outi Level Dig Out2 Level Sets the relay activation level for options 10 15 in Digital Outx Sel Units are assumed to match the above selection i e At Freq Hz At Torque Amps Dig Out1 OnTime Dig Out2 OnTime Sets the ON Delay time for the digital outputs This is the time between the occurrence of a condition and activation of the relay Values Default Options Default Min Max Units Default Min Max Units 1 Fault A Run 1 Fauit 2 Alarm 1 3 Ready 4 Bun 5 Forward Run 6 Reverse Run 7 Auto Restart 8 Powerup Run 9 A Speed 10 At Freq 11 At Current 12 At Torque 13 At Temp 14 At Bus Volts 15 Ar Pl Error 16 DC Braking 17 Curr Limit 18 Economize 19 Motor Overld 20 Power Loss 21 Input 1 Link 22 Input 2 Link 23 input 3 Link 24 Input 4 Link 25 Input 5 Link 26 Input 6 Link 27 Pl Enabled 28 PI Holg 3 29 Drive Overld 3
175. ithout feedback Vector Control Mode Pom 0 1 of base speed across 120 1 speed range 120 1 operating range 30 rad sec bandwidth with feedback Vector Control Mode Pom 0 001 of base speed across 120 1 speed range 1000 1 operating range 125 rad sec bandwidth Torque Regulation without feedback 10 22 with feedback 5 aia Selectable Motor Control Sensorless Vector with full tuning Standard V Hz with full custom capability and vector control Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Fast Brake Ramp to Hold and S curve Accel Decel Two independently programmable accel amp decel times Each time may be programmed from 0 3600 seconds in 0 1 sec increments Intermittent Overload 110 Overload capability for up to 1 minute 150 Overload capability for up to 3 seconds Current Limit Capability Proactive Current Limit programmable from 20 to 160 of rated output current Independently programmable proportional and integral gain Electronic Motor Overload Protection Class 10 protection with speed sensitive response Investigated by U L to comply with N E C Article 430 ULL File E59272 volume 12 Encoder Type Incremental dual channel Supply 5V 12V Configurable 5 Quadrature 90 27 Duty Cycle 50 10 Requirements Encoders must be line driver type quadrature dual chann
176. its 0 1 MWh 010 Elapsed Run Time Default Read Only w Accumulated time drive is outputting Min Max 0 0 429496729 5 Hrs power Units 0 1 Hrs 011 MOP Frequency Default Read Only 194 Value of the signal at MOP Motor Min Max Maximum Frequency 195 Operated Potentiometer Units 0 1 Hz 012 DC Bus Voltage Default Read Only Present DC bus voltage level Min Max 0 0 Drive Rating Based Units 0 1 VDC 013 DC Bus Memory Default Read Only 6 minute average of DC bus voltage level Min Max 0 0 Drive Rating Based Units 0 1 VDC 3 12 T 2 5 S E zZ fe Group Metering Drive Data Programming and Parameters 016 017 022 023 024 025 026 027 028 029 Parameter Name and Description See page 3 2 for symbol descriptions MS Elapsed kWh Accumulated output energy of the drive BIJE Torque Estimate Estimated motor torque output as percent of motor rated torque Analog In1 Value Analog In2 Value Value of the signal at the analog inputs MSM Ramped Speed The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc Ze Speed Reference Summed value of ramped speed and Process PI BJA Commanded Torque Final torque reference value after limits amp filtering are applied motor rated torque MSGR Speed Feedback Value of actual motor speed measured by encoder feedba
177. ives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks Refer to Reflected Wave in Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INOO1 Consideration should be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx determines gauge This cable has four 4 XLPE insulated conductors with a 100 coverage foil and an 85 coverage copper braided shield with drain wire surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables bundle 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the
178. l Block l l It II II II l It II Li L2 D DC DC BRi BR2 Ti T2 T3 R S T U V Terminal Description Notes i i i 3 Phase AC Line Input Power T T 13 For 1 Phase Input connect to any two terminals DB Resistor Connection Important Do not BRI DB Resistor connect both an internal and external DB resistor at the same time This may violate the minimum allowed DB resistance and cause drive damage It is BR2 DB Resistor recommended that the DB wires are twisted and kept as short as possible U U T1 To Motor V V T2 To Motor W W T3 To Motor PE PE Ground PE PE Ground Test point on Frames A D located to the left or right of the Power Terminal Block Frame E has a dedicated terminal that can be used for a DB chopper module DC DC Bus DC DC Bus Figure 1 5 Power Input Terminals on Frame B with Internal RFI Filter Option qe 02000000 1 10 Installation Wiring IP66 NEMA UL Type 4X 12 Installations Use the plugs supplied with IP66 NEMA UL Type 4X 12 rated drives to seal unused holes in the conduit entry plate Important Completely seat the plug inner rim for the best seal DE Using Input Output Contactors Input Contactor Precautions ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and
179. l safety regulations and or electrical codes The integrity of all ground connections should be periodically checked For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel should be used All circuits including the AC input ground conductor should be grounded independently and directly to this point bar Figure 1 1 Typical Grounding Powerflex 3 PE SHLD Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder joist a floor ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or electrical codes Shield Termination SHLD The Shield terminal see Figure 1 2 on page 1 8 provides a grounding point for the motor cable shield The motor cable shield should be connected to this terminal on the drive drive end and the motor frame motor end A shield terminating cable gland may also be used When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end Installation Wiring 1 5 RFI Filter Grounding Using an optional RFI filter may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supp
180. level Calculate is the autotune default and the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values 1 Reprogram Motor NP FLA with the correct motor nameplate value 2 Repeat Autotune Verify that maximum ambient temperature has not been exceeded 2 Check fan 3 Check for excess load 1 Check output of drive or motor for shorts 2 Check programming 3 Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess current Load compatible version files into drive Check incoming power for a missing phase blown fuse Re enter motor nameplate data Fault IXo VoltageRange Load Loss Motor OverLoad Motor Thermistor Overspeed Limit OverVoltage Parameter Chksum Params Defaulted Phase U to Grnd Phase V to Grnd Phase W to Grnd Phase UV Short Phase VW Short Phase UW Short No SC oa 100 Type Description Voltage calculated for motor inductive impedance exceeds 25 of Motor NP Volts Drive output torque current is below Load Loss Level for a time period greater than Load Loss time Internal electronic overload trip Enable Disable with Fault Contig 1 on page 3 48 Thermistor output is out of range Functions such as Slip Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in
181. ll start permissive conditions are met within 10 seconds of drive power being applied and the terminal block start input Run Run Forward or Run Reverse for 2 wire is closed An alarm will be annunciated from application of power until the drive actually starts indicating the powerup start attempt is in progress The powerup start attempt will be aborted if any of the following occurs anytime during the 10 second start interval e A fault condition occurs e A Type 2 alarm condition occurs e The terminal block programmed enable input is opened e All terminal block run run forward or run reverse inputs are canceled e A Stop request from any source is received If the drive has not started within the 10 second interval the powerup start attempt will be terminated Application Notes C 13 Overspeed Overspeed Limit is a user programmable value that allows operation at maximum speed but also provides an overspeed band that will allow a speed regulator such as encoder feedback or slip compensation to increase the output frequency above maximum speed in order to maintain maximum motor speed The figure below illustrates a typical Custom V Hz profile Minimum Speed is entered in Hertz and determines the lower speed reference limit during normal operation Maximum Speed is entered in Hertz and determines the upper speed reference limit The two Speed parameters only limit the speed reference and not the output frequency
182. lowed for the following input functions Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B Drive OL 8 The calculated IGBT temperature requires a reduction in PWM frequency If Level 1 Drive OL Mode is disabled and the load is not reduced an overload fault will eventually occur Drive OL 9 The calculated IGBT temperature requires a reduction in Current Limit If Level 2 Drive OL Mode is disabled and the load is not reduced an overload fault will eventually occur FluxAmpsRef 26 The calculated or measured Flux Amps value is not within the expected Rang range Verify motor data and rerun motor tests Ground Warn 15 Ground current has exceeded the level set in Gnd Warn Level EC v2_ n Phase Loss 13 The DC bus ripple has exceeded the level in Phase Loss Level EC v2_ ntDBRes 6 The drive has temporarily disabled the DB regulator because the resistor OvrHeat temperature has exceeded a predetermined value R Volts 25 The drive auto tuning default is Calculate and the value calculated for IR Range Drop Volts is not in the range of acceptable values This alarm should clear when all motor nameplate data is properly entered Xo 28 Motor leakage inductance is out of range VoltageRange EC v2_ Load Loss 14 Output torque current is below Load Loss Level for a t
183. lt 79 3 3 12 gt lt 85 1 3 35 gt 42 7 1 68 43 4 1 71 lt gt 32 8 1 29 Frame B lt 1275 6 02 22 2 0 87 Dia 5 Places 1637 6 45 55 6 2 19 lt gt 1 Fan may not be present based on drive rating Frame C lt 1123 4 42 gt lt 58 4 2 30 gt 47 7 1 88 gt 22 2 0 87 Dia 4 Places 22 2 0 87 Dia 2 Placi 75 5 2 97 gt lt 85 7 3 37 lt 113 5 4 47 gt lt 123 8 4 87 Frame D 149 7 5 89 lt 69 3 2 73 lt 58 6 2 31 gt 28 5 1 12 Dia 2 Places A 9 TE S ry to SA Te ll 1 1 1635 155 2 E 164 1 Ep 6 44 ac i j 6 48 1347 o o EH 6 30 Y 101 3 1032 3 98 4 06 36 1 1 42 ke gt 375 1 48 lt gt 56 1 2 21 gt lt 64 0 2 52 gt lt 75 2 2 96 gt lt 93 0 3 66 lt 94 2 3 71 gt lt 121 0 4 76 Frame E 210 0 8 27 22 2 lt 108 0 4 25 gt 0 87 437 1 72
184. lt Installations A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than 15 mils 0 4 mm 0 015 in Use copper wire only Wire gauge requirements and recommendations are based on 75 C Do not reduce wire gauge when using higher temperature wire 1 6 Installation Wiring Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity Shielded Armored Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of dr
185. ltage to a reference e g 750V by automatically decreasing output frequency at the proper rate 3 When the frequency is decreased to a point where the motor no longer causes the bus voltage to increase the frequency is forced to zero DC brake will be used to complete the stop if the DC Braking Time is non zero then the output is shut off 4 Use of the current regulator ensures that over current trips don t occur and allow for an easily adjustable and controllable level of braking torque 5 Use of the bus voltage regulator results in a smooth continuous control of the frequency and forces the maximum allowable braking torque to be utilized at all times 6 Important For this feature to function properly the active Bus Reg Mode A or B must be set to Adjust Freq and NOT be Disabled C 10 Application Notes Motor Overload For single motor applications the drive can be programmed to protect the motor from overload conditions An electronic thermal overload I2T function emulates a thermal overload relay This operation is based on three parameters Motor NP FLA Motor OL Factor and Motor OL Hertz parameters 042 048 and 047 respectively Motor NP FLA is multiplied by Motor OL Factor to allow the user to define the continuous level of current allowed by the motor thermal overload Motor OL Hertz is used to allow the user to adjust the frequency below which the motor overload is derated The motor can
186. ly systems and be permanently installed and solidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked Refer to the instructions supplied with the filter Fuses and Circuit Breakers The PowerFlex 70 can be installed with either input fuses or an input circuit breaker National and local industrial safety regulations and or electrical codes may determine additional requirements for these installations Refer to Appendix A for recommended fuses circuit breakers ATTENTION The PowerFlex 70 does not provide branch short circuit protection Specifications for the recommended fuse or circuit breaker to provide protection against short circuits are provided in Appendix A Power Wiring ATTENTION National Codes and standards NEC VDE BSI etc and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage Cable Types Acceptable for 200 600 Vo
187. mming 3 1 PTC Conflict Alarm 4 10 Publications Reference P 2 PWM Frequency 3 30 Pwr Brd Chksum Fault 4 6 R Ramp Rates Group 3 30 Ramped Speed 3 12 Rated Amps 3 12 Rated kW 3 12 Rated Volts 3 12 Ratings A 1 A 15 Reference Manual P 1 Reference Mask 3 52 Reference Material P 2 Reference Owner 3 53 Regen Power Lim 3 31 Removing Cover 1 1 Repeated Start Stop 1 10 Replaced MCB PB Fault 4 6 Reset Meters 3 40 Reset To Defalts 3 40 Restart Modes Group 3 34 3 35 Rev Speed Limit 3 21 Index 11 RFI Filter Option 1 9 RFI Filter Input Terminals 1 9 RFI see EMI RFI Run Boost 3 18 S S Curve 3 30 S M A R T Start Up 2 4 Safe Off Operation 1 19 Safety Ground 1 4 Save HIM Ref 3 39 Save MOP Ref 3 40 Save To User Set 3 40 Saving Data Viewing B 5 Security Group 3 55 Setting Preferences B 5 Shear Pin Fault 4 6 Shear Pin Time 3 31 Shielded Power Cables 1 7 Short Circuit Protection 1 5 Single Phase Input Power 1 7 Skip Freq Band 3 21 Skip Frequency x 3 21 Sleep Config Alarm 4 10 Sleep Level 3 37 Sleep Time 3 37 Sleep Wake Mode 3 36 Sleep Wake Ref 3 37 Slip Comp Gain 3 25 Slip Comp Group 3 25 Slip RPM FLA 3 25 Slip RPM Meter 3 25 Spare Parts P 1 Spd Err Filt BW 3 28 Spd Mode amp Limits Group 3 20 Specifications Agency Certification A 1 Control A 3 Drive P 1 Drive Ratings A 1 A 15 Electrical A 2 Encoder A 3 Environment A 2 Index 12 Protection A 2
188. motor both coupled and 2 Fan Pmp V Hz uncoupled to the load 4 FVC Vector 1 Enhanced firmware 2 001 amp later Maximum Voltage Default Drive Rated Volts Sets the highest voltage the drive will Min Max Rated Volts x 0 25 Rated output Volts Units 0 1 VAC Maximum Freq Default 110 0 or 130 0 Hz Sets the highest frequency the drive will Min Max 5 0 400 0 Hz output 5 0 500 0 Hz Refer to parameter 083 Overspeed Units 0 1 Hz Limit Related ba IND Io Io SH Mo g SH Ca Io n Ei o 197 083 202 298 File B MOTOR CONTROL File B Torq Attributes 056 057 058 059 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Values Compensation Enables disables correction options E X E EN Ei I E OSES Y gZ AZA WI AAAA X R KSE x x xix x x O0 x 1 x x 1 1 0 1 1 1 Enabled 15 1413 12 1110 9 8 7 6 5 4 3 2 1 0 O Disabled i Nibble4 Nibble3 Nibble2 Nibble1 Heserved Bit Factory Default Bit Values Wl Enhanced firmware 1 001 amp later Enhanced firmware 2 001 amp later Option Descriptions Reflect Wave Provides reflected wave overvoltage protection for long cable lengths typically enabled Enable Jerk In non FVC Vector modes disabling jerk removes a short S curve at the start of the accel decel ramp Ixo AutoCalc Not functional res
189. n complies with CE EMC requirements Many factors can influence total machine installation compliance e PowerFlex drives generate conducted low frequency disturbances harmonic emissions on the AC supply system II CE Certification testing has not been completed for 600 Volt class drives gt Frame Installation Wiring 1 25 General Notes continued e When operated on a public supply system it is the responsibility of the installer or user to ensure by consultation with the distribution network operator and Rockwell Automation if necessary that applicable requirements have been met Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN 61800 3 2004 1 Standard PowerFlex 70 CE compatible Drive 2 Review important precautions attention statements throughout this manual before installing the drive 3 Grounding as described on page 1 5 Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation 5 All shielded cables should terminate with the proper shielded connector 6 Conditions in Table 1 K or 1 L Table 1 K PowerFlex 70 EN61800 3 EMC Compatibility Second Environment Restrict Motor Internal First Environment Cable to Filter External Input Restricted Drive Description 40 m 131 ft Option Filter Ferrite Distrib
190. n events on the power system supplying a drive can cause component damage or shortened product life These conditions are divided into 2 basic categories 1 All drives The power system has power factor correction capacitors switched in and out of the system either by the user or by the power company The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions 2 5 HP or Less Drives in addition to 1 above The nearest supply transformer is larger than 100 kVA or the available short circuit fault current is greater than 100 000 A The impedance in front of the drive is less than 0 5 If any or all of these conditions exist it is recommended that the user 1 4 Installation Wiring install a minimum amount of impedance between the drive and the source This impedance could come from the supply transformer itself the cable between the transformer and drive or an additional transformer or reactor The impedance can be calculated using the information supplied in the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOO1 General Grounding Requirements The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industria
191. nd drive output terminal wiring for a shorted condition 2 Replace drive 4 6 Fault Port 1 5 DPI Loss Port 1 5 Adapter Power Loss Pwr Brd Chksum1 Pwr Brd Chksum2 Replaced MCB PB Shear Pin SW OverCurrent Trnsistr OvrTemp No 81 85 71 75 104 105 Troubleshooting Type RS Description DPI port stopped communicating A SCANport device was connected to a drive operating DPI devices at 500k baud The communications card has a fault DC bus voltage remained below trigger of nominal for longer than Power Loss Time Enable Disable with Fault Config 1 on page 3 48 The checksum read from the EEPROM does not match the checksum calculated from the EEPROM data The checksum read from the board does not match the checksum calculated Main Control Board was replaced and parameters were not programmed Programmed Current Lmt Val has been exceeded Enable Disable with Fault Config 1 on page 3 48 Drive output current has exceeded the 1ms current rating This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating Output transistors have exceeded their maximum operating temperature Action 1 If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander adapters Main Control Board o
192. nfigurable timer Auto Rstrt Delay see page 3 35 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted Drive must remain in Run state If Stop is initiated Restart function is aborted Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated may stop the drive There are two alarm types Type Alarm Description User Configurable These alarms can be enabled or disabled through Alarm Config 1 on page 3 49 Non Configurable These alarms are always enabled 4 2 Troubleshooting Drive Status The condition or state of your drive is constantly monitored Any changes will be indicated through the LEDs and or the HIM if present LED Indications See page 2 3 for information on LED status indicators HIM Indication The LCD and LED HIMs also provide visual notification of a fault or alarm condition Condition E Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following e Faulted appears in th
193. nits Min Max Min Max D Disabled D Disabled 1 Enabled 4000 20 32767 1 0 0 9 1 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines Auto Rstrt Delay Default 1 0 Secs Sets the time between restart attempts Min Max 0 5 30 0 Secs when Auto Rstrt Tries is set to a value Units 0 1 Secs other than zero 3 35 Related E Io Kal x lion 174 3 36 Programming and Parameters File D Restart Modes Parameter Name and Description See page 3 2 for symbol descriptions BJA Sleep Wake Mode Enables disables the SI function Important When enabled the following conditions must be met e A proper value must be programmed for Sleep Level amp Wake Level A speed reference must be selected in Speed Ref A Sel At least one of the following must be programmed and input closed in Digital Inx Sel Enable Stop CF Run Run Forward Run Reverse eep Wake Values Default Options Disabled Disabled Direct Enabled Invert Enabled 7 A ATTENTION Enabling the Sleep Wake function can cause unexpected machine operation durin
194. nt with Conformal Coat 1 3 4 5 7 8 20A B 2P2 A a b c d a Drive Code Type 20A PowerFlex 70 b Voltage Ri Code Voltage Ph B 240V AC 3 C 400V AC 3 D 480V AC 3 E 600V AC 3 c1 ND Rating 208V 60 Hz Input Code Amps kW Hp Frame 2P2 2 5 0 37 0 5 A 4P2 48 0 75 1 0 A 6P8 78 1 5 2 0 B 9P6 11 2 2 3 0 B 015 17 5 4 0 5 0 E 022 25 3 5 5 7 5 D 028 32 2 7 5 10 D 042 43 11 15 D 054 62 1 15 20 E 070 78 2 18 5 25 E c2 ND Rating 240V 60 Hz Input Code Amps kW Hp Frame 2P2 2 2 0 37 0 5 A 4P2 4 2 0 75 1 0 A 6P8 6 8 1 5 2 0 B 9P6 9 6 2 2 3 0 B 015 15 3 4 0 5 0 cS 022 22 5 5 7 5 D 028 28 7 5 10 D 042 42 11 15 D 054 54 15 20 E 070 70 18 5 25 E Only available on Frame E e HIM Code Interface Module D Blank Cover 3 Full Numeric LCD 5 Prog Only LCD Wireless Interface Module 8 IP66 NEMA UL Type 4X 12 Only P 8 Overview Position Number 1 3 4 5 7 a b c f Documentation Code Type A Manual N No Manual g Brake IGBT Code w Brake IGBT ae Yes h Internal Brake Resistor Code w Resistor hi Yes N No Emission Class Rating Filtered A A A B Frames Optional C D amp E Frames Standard Not Filtered N A amp B Frames Optional C D amp E Frames 600V Frames A through D available only without filter Cat Code N 600V Frame E available only with filter Cat Code A amp Increases
195. ntal Drive Information d N3 GL00DS WOP uoweargnd aag Aea Aew 1091014 JO OW NOY UHAIINg ey Jo SD Oly UL suojealdde Jojow aj6uls ul swaysAs 2490 242q A009 10 A08 UO ASN 10 Delai IN JON ZPE A009 10 L Z ADBP EHEC 10 OAM OFZ EYA 10 OAM BOZ 10 P S TIN 19 10409 1010 UOEUIGWIOD J d L Paya Olq jJag EnUEN g du JOU Uu solnap oy yey GU mu ou 0 Jes du Wem y eAeY Pinoys SUE JUeuNo e qeysnipe YM WOFL upalna 7 wnwjxew ase umoys SHUEY vU 1010W Jo GZI S eZIs WNWIUILY AN SN 104 pe YNI diy SNOBUBJUEJSU 10498401 WOU IOON g Vo Eau YRS 104 Ugen q mu oC JX ON SN q upes eqemoye WNWIXEN Wm 31e UMOYS SURLY CH 1010W Jo GZ S OZIS WU JIN SN 104 1842014 GU Geo JLAG PNO y WNWUIXEW ag UMOYS SUE vU 1010W JO 4Gz S 97 UU AN SN 104 voNOsjold 3AP sayiddns yey 3949P Det ef ou S ZIS IA P Ota WNWIXEN p Buiddiy aouesinu jnoyyim Uoteno d wnwxew Sal ddns yey 2919p Dag S Mo y SI ZIS BOIAEP UONDE OId WNUN 2 q OWEJ 0 Gepau D EIB Se P S SOAP PUL g UL 0 BSBEJOU Y ELI Se Del Sau seunsojoue Z1 Xp d L TN WWAN 99 dl 104 q 00 9 NNNO OF1 001 002 002 09 Dt 09 ze sio 2 96r ml o 0S 3 zsoavoz 0007 NWO Or St0 384 WOY 001 ost Osi oS 06 0s ml ml lei ol os or a mue 000 NWO Or 260 384 WOr 0s SL Sek Ov OL Or Sor ze soe rel sz os al zeoavoz 00S2 NWO Or S20 384 WOr
196. o COMMUNICATION File H CHEN EE A E EH 4O 0 0 0 272 Drive Ref Rei Present frequency reference scaled as a DPI reference for peer to peer communications The value shown is the value prior to the accel decel ramp and any corrections supplied by slip comp PI etc Drive Ramp Belt Present frequency reference scaled as a DPI reference for peer to peer communications The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc 273 Default Min Max Units Default Min Max Units Read Only 32767 Read Only 32767 1 Related 3 52 File H COMMUNICATION File H Comm Control Masks amp Owners Programming and Parameters 274 275 Parameter Name and Description See page 3 2 for symbol descriptions Values HS DPI Port Select Default 0 Not Used Selects which port reference value will Options 0 Not Used appear in DPI Port Value 1 DPI Port 1 2 DP Port 2 3 DPI Port 3 4 Reserved 5 DPI Port 5 Ze DPI Port Value Default Read Only Value of the DPI reference selected in Min Max 32767 DPI Port Sel Units 1 HSS DPI Ref Select Default 0 Max Freq Scales DPI on Maximum Freq or Options 0 Max Freq Maximum Speed This will adjust the 1 Max Speed resolution of the DPI reference Logic Mask
197. ode amp Limits Programming and Parameters Speed Command File File C 081 Parameter Name and Description See page 3 2 for symbol descriptions Speed Mode Sets the method of speed regulation ESO Feedback Select Selects the source for motor speed feedback Note that all selections are available when using Process PI Open Loop 0 no encoder is present and slip compensation is not needed Slip Comp 1 tight speed control is needed and encoder is not present Encoder 3 an encoder is present Simulator 5 Simulates a motor for testing drive operation amp interface check Minimum Speed Sets the low limit for speed reference after scaling is applied Refer to parameter 083 Overspeed Limit Maximum Speed Sets the high limit for speed reference after scaling is applied Refer to parameter 083 Overspeed Limit Overspeed Limit Sets the incremental amount of the output frequency above Maximum Speed allowable for functions such as slip compensation P82 Maximum Speed P83 Overspeed Limit must be lt P55 Maximum Freq A Values Default Options Default Options Default Min Max Units Default Min Max Units Default Min Max Units Open Loop Open Loop Slip Comp Process PI Open Loop Slip Comp Reserved Encoder Reserved 0 0 1 2 0 0 Open Loop 1
198. of rated current Displacement Power Factor all drives 0 98 across speed range Efficiency 97 5 at rated amps nominal line volts Maximum Short Circuit Rating 200 000 Amps symmetrical Max Short Circuit Current Rating Breaker Type Using Recommended Fuse or Circuit Maximum short circuit current rating to match specified fuse circuit breaker capability Category Control Specification Method Supplemental Drive Information A 3 Sine coded PWM with programmable carrier frequency Ratings apply to all drives Carrier Frequency 2 3 4 5 6 7 8 9 amp 10 kHz BEE 2 4 8812kHz BEG Drive rating based on 4 kHz Output Voltage Range 0 to rated motor voltage Output Frequency Range 0 400 Hz SEGRE 0 500 Hz Mail Frequency Accuracy Digital Input Analog Input Within 0 01 of set output frequency Within 0 4 of maximum output frequency Frequency Control Speed Regulation with Slip Compensation V Hz Mode 0 5 of base speed across 40 1 speed range 40 1 operating range 10 rad sec bandwidth with Slip Compensation Sensorless Vector Mode 0 5 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth with feedback Sensorless Vector Mode PZ 0 001 of base speed across 40 1 speed range 0 1 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth Speed Control Speed Regulation w
199. oltage normally used when downloading parameter sets Drive Checksum Default Read Only Provides a checksum value that indicates Min Max 0 65535 whether or not a change in drive Units 1 programming has occurred Dyn UsrSet Cnfg Enables Disables dynamic selection of user parameter sets Important In dynamic mode changes to the parameters are not saved to nonvolatile storage Switching user sets restores the values last saved before enabling dynamic mode NT oS ES x x x x x x x x x x x x x x 0 0 Dynamic Mode Digital Inputs 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 1 Enabled i Nibble4 Nibble3 Nibble2 Nibble1 0 Disabled B it Factory Default Bit Values E ise 0 Digital Inputs x Reserved Dyn UsrSet Sel Selects user set if Dyn UsrSet Cnfg xxx xx11 hey 9 9 SIE SAY x x x x x x x x x x x x x x 0 0 1 Enabled 151413 12 1110 9 8 7 6 5 4 3 2 1 0 O Disabled T Nibble 4 Nibble3 Nibble2 Nibbler X Reserved Bit Factory Default Bit Values s Se 1 0 User Set 3 1 1 User Set 3 3 41 Related 3 42 File E UTILITY File E Drive Memory Diagnostics Programming and Parameters 206 209 210 Parameter Name and Description See page 3 2 for symbol descriptions Values
200. operate up to 102 of FLA continuously If the drive had just been activated it will run at 150 of FLA for 180 seconds If the motor had been operating at 100 for over 30 minutes the drive will run at 150 of FLA for 60 seconds These values assume the drive is operating above Motor OL Hertz and that Motor OL Factor is set to 1 00 Operation below 100 current causes the temperature calculation to account for motor cooling Motor Overload Curve 100000 Cold Hot 10000 1000 Trip Time Sec Ss SS 100 125 150 175 200 225 250 Full Load Amps Motor OL Hertz defines the frequency where motor overload capacity derate should begin The motor overload capacity is reduced when operating below Motor OL Hertz For all settings of Motor OL Hertz other than zero the overload capacity is reduced to 70 at an output frequency of zero Changing Overload Hz 120 OLHz 10 OLHz 25 OLHz 50 f Ss Ei E Continuous Rating 2 P E Ei 0 10 20 30 40 50 60 70 80 90 100 of Base Speed Application Notes CA Motor NP FLA is multiplied by Motor OL Factor to select the rated current for the motor thermal overload This can be used to raise or lower the level of current that will cause the motor thermal overload to trip The effective overload factor is a combination of Motor OL Her
201. or symbol descriptions Values 320 Anlg In Config Selects the mode for the analog inputs Ky x x x x x x x x x x x x x x 0 0 1 Current 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 O Voltage 8 Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values 321 Anlg In Sqr Root Enables disables the square root function for each input SN x x x x x x x x x x x x x x 0 0 1 Enable 15 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 O Disable j Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values 322 Analog In 1 Hi Default 10 000 Volt 325 Analog In 2 Hi 10 000 Volt Sets the highest input value to the analog Min Max 4 000 20 000 maent input x scaling block 0 000 20 000 mA BEG 10 000V Units 0 000 10 000V 0 001 mA 0 001 Volt 323 Analog In 1 Lo Default 0 000 Volt 326 Analog In 2 Lo 0 000 Volt Sets the lowest input value to the analog Min Max 4 000 20 000 mA input x scaling block 0 000 10 000V No 323 10 000V No 326 Units 0 000 10 000V 0 001 mA 0 001 Volt 324 Analog In 1 Loss Default 0 Disabled 327 Analog In 2 Loss 0 Disabled Selects drive action when an analog Options 0 Disabled signal loss is detected Signal loss is 1 Fault defined as an analog signal less than 1V 2 Hold Input or 2mA The signal loss event ends and 2 Set Input Lo normal operation resumes when the input 4 Set Input Hi signal level is great
202. ower value of the Trim In Min Max Maximum Speed Select selection when the source isan Units 0 1 Hz analog input 1 SPEED COMMAND File C Slip Comp 12 rd 122 123 125 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions Values Important Parameters in the Slip Comp Group are used to enable and tune the Slip Compensation Regulator In order to allow the Slip Compensation Regulator to control drive operation parameter 080 must be set to 1 Slip Comp Slip RPM FLA Default Based on Motor NP RPM Sets the amount of compensation to drive Min Max 0 0 1200 0 RPM output at motor FLA Units 0 1 RPM If the value of parameter 061 Autotune 3 Calculate changes made to this parameter will not be accepted Slip Comp Gain Default 40 0 Sets the response time of slip Min Max 1 0 100 0 compensation Units 0 1 Slip RPM Meter Default Read Only Displays the present amount of Min Max 0 0 300 0 RPM adjustment being applied as slip 300 0 RPM BEGE compensation Units 0 1 RPM Important Parameters in the Process PI Group are used to enable and tune the PI Loop To allow the PI Loop to control drive operation parameter 080 must be set to 2 Process PI PI Configuration Sets configuration of the PI regulator A
203. peed 100 Speeds Preset Speed 1 7 101 107 Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Current Lmt Val 148 Stop Brake Stop Mode A 155 DC Brk Lvl Sel 157 Bus Reg Mode A 161 Modes Stop Mode B 156 DC Brake Level 158 Bus Reg Mode B 162 DC Brake Time 159 DB Resistor Type 163 Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Direction Config Direction Mode 190 Drive Memory Param Access Lvl 196 Load Frm Usr Set 198 Language 201 Reset To Defalts 197 Save To User Set 199 Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217 Faults Fault Config 1 238 Inputs amp Analog Inputs Anlg In Config 320 Analog In1 Hi 322 Analog In2 Hi 325 Outputs Analog In1 Lo 323 Analog In2 Lo 326 Analog Outputs Analog Out Sel 342 Analog Out Hi 343 Analog Out Lo 344 Filey Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Outi Sel 380 Digital Ou Sel 384 Dig Outi Level 381 Dig Out2 Level 385 3 6 File Monitor Speed Command Dynamic Control Utility Inputs amp Outputs Programming and Parameters Basic Parameter View Enhanced Control Parameter 196 Param Access Lvl set to option 0 Basic File a Motor Control Dies Der File J Group Parameters Metering Output Freq 001 Commanded Freq 002 O
204. perating level for motor overload Min Max 0 20 2 00 a service factor Units 0 01 i P42 Motor NP FLA x P48 Motor OL Factor Operating Level 049 Ee Motor Poles Default 4 043 Defines the number of poles in the motor Min Max 2 40 044 Units 2 Pole Number of Poles 120 x P43 Motor NP Hertz P44 Motor NP RPM 3 14 File B MOTOR CONTROL File B Torq Attributes Motor Data Programming and Parameters 050 053 054 055 Parameter Name and Description See page 3 2 for symbol descriptions Values BIJE Motor OL Mode If 0 Motor OL Count P220 is reset to zero by a drive reset or a power cycle If 1 the value is maintained A 1 to 0 transition resets Motor OL Count P220 to zero O S Q A x x x x x x x x x x x x x x x 0 1 Enabled 15 14 13 12 1110 9 87 6 5 4 3 2 1 0 O Disabled T Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit Factory Default Bit Values Seite Torque Perf Mode Default 0 Sensrls Vect Sets the method of motor torque Options 0 Sensrls Vect production 1 SV Economize 2 Custom V Hz 2 Fan Pmp V Hz a Motor Cnt Sel Default 0 Sensrls Vect Sets the method of motor control used in Options 0 Sensrls Vect the drive 1 SV Economize Important FVC Vector mode requires 2 Custom V Hz autotuning of the
205. ptions 3 38 added Parameter 192 AutoMan Cnfg Enhanced Control 3 39 description added Parameter 196 Param Access Lvl description expanded 3 40 Parameter 238 Fault Config 1 footnote 3 added 3 48 Parameter 242 Power Up Marker description expanded 3 48 Parameter 366 Digital In6 Sel is no longer changeable 3 59 soc 2 Description of New or Updated Information Page Parameter 380 384 Digital OutX Sel option 61 Speed 3 61 Fdbk added Parameter 411 Digln DataLogic description corrected 3 60 Description expanded for Enable Hardware fault 111 4 4 Description clarified for Power Loss fault 3 4 6 Standard and Enhanced Control trip levels provided for 4 7 UnderVoltage fault 4 Cooling Fan Operation added A 2 Description of Speed Regulation with feedback corrected A 3 Watts Loss data added A 4 Frame Size reference table updated A 8 Tables added for Single Phase Input Drive Ratings and A 19 Protection Devices Section added on Using the HIM with a 20 HIM B1 Bezel Kit B 2 Menu Structure for Start Up corrected B 4 Discussion of Stop Modes expanded CA Preface Chapter 1 Chapter 2 Chapter 3 Chapter 4 Appendices Overview Installation Wiring Start Up Programming and Parameters Troubleshooting See Next Page Table of Contents Who Should Use this Manual PI What Is Not in this Manual PI Reference Materials a m eea a P 2
206. put Ge NOT Single channel or quadrature A input Figure 1 13 Jumper Settings Receive Voltage dr Send Voltage Installation Wiring 1 21 Figure 1 14 Sample Encoder Wiring 1 0 Connection Example 1 0 Connection Example Encoder 12V DC Encoder Power omg Power Internal Drive le H Common External d Power lO saioe Power S sHLp Internal drive 5 Source Pouer 12V DC elen ma 250mA Encoder EE Encoder IW U e Signal L Common Signal i5 Single Ended 12 j Differential Jo 7 Dual Channel Je Dual ale AB H ANOT Channel S E A NOT ele mA S der to SHLD Refer to page A 3 for additional Encoder specifications 1 22 Installation Wiring Speed Reference Control Auto Speed Sources The drive speed command can be obtained from a number of different sources The source is determined by drive programming and the condition of the speed select digital inputs Auto Manual digital input or r
207. pycat Save data to a HIM set load data from a HIM set to active drive Device gt HIM memory or delete a HIM set Device lt HIM Device User Sets _ Save data to a User set load data from a User set to active drive memory or name a User set Reset To Defaults Restore the drive to its factory default settings Start Up Menu See Chapter 2 Preferences Menu The HIM and drive have features that you can customize Option Description Drive Identity Add text to identify the drive Change Password Enable disable or modify the password User Dspy Lines Select the display parameter scale and text for the User Display The User Display is two lines of user defined data that appears when the HIM is not being used for programming User Dspy Time Set the wait time for the User Display or enable disable it User Dspy Video Select Reverse or Normal video for the Frequency and User Display lines Reset User Dspy Return all the options for the User Display to factory default values HIM Overview Viewing and Editing Parameters The PowerFlex 70 drive is initially set to Basic Parameter View To view all parameters set parameter 196 Param Access Lvl to option 1 Advanced To view Engineering parameters set parameter 196 to option 2 Reserved Refer to the PowerFlex 70 700 Reference Manual publication PFLEX RM004 for descriptions of these parameters Parameter 196 is not affected by the Re
208. r Units 0 01 Amps I gt SA CO Io CO SA Ca Io SH are File B MOTOR CONTROL File B Torq Attributes BOs 064 066 067 428 429 435 436 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions BJA Xo Voltage Drop Value of voltage drop across the leakage inductance of the motor at rated motor current Used only when parameter 53 is set to FVC Vector BIJA Autotune Torque Specifies motor torque applied to the motor during the flux current and inertia tests performed during an autotune BJA Inertia Autotune Provides an automatic method of setting Total Inertia This test is automatically run during Start Up motor tests Important Use when motor is coupled to the load Results may not be valid if the load is not coupled to the motor during this procedure Ready Parameter returns to this setting following a completed inertia tune Inertia Tune A temporary command that initiates an inertia test of the motor load combination The motor will ramp up and down while the drive measures the amount of inertia BIJA Torque Ref A Sel Selects the source of the external torque reference to the drive How this reference is used is dependent upon P88 Speed Torque Mod 1 See Appendix B for DPI port locations MSGR Torque Ref A Hi Scales the upper value of the Torque Ref
209. r complete drive as required 2 Check HIM connection 3 If an adapter was intentionally disconnected and the Logic Mask bit for that adapter is set to 1 this fault will occur To disable this fault set the Logic Mask bit for the adapter to 0 Check DPI device event queue and corresponding fault information for the device Monitor the incoming AC line for low voltage or line power interruption Clear the fault or cycle power to the drive 1 Cycle power to the drive 2 If problem persists replace drive 1 Restore defaults 2 Reprogram parameters Check load requirements and Current Lmt Val setting Check for excess load improper DC boost setting DC brake volts set too high If enabled check level of flux braking in parameter P549 Flux Braking 1 Verify that maximum ambient temperature has not been exceeded 2 Check fan 3 Check for excessive load Troubleshooting 4 7 a a Fault No Description Action UnderVoltage 4 OD DC bus voltage fell below the Monitor the incoming AC line for low minimum value voltage or power interruption Standard Control 509V DC at 600V input 407V DC at 400 480V input or 204V DC at 200 240V input Enhanced Control 375V DC at 600V input 300V DC at 400 480 input or 160V DC at 200 240V input Enable Disable with Fault Config 1 on page 3 48 UserSet1 Chksum 101 The checksum read from the Re save user set UserSet2 C
210. rame C Shown Note Frame A does not have a Common Mode jumper D Common Mode dai MOV 1 12 Installation Wiring Figure 1 7 Frame B Jumper Locations Common Mode JP JS Repositioned Previous Figure 1 8 Frame E Jumper Locations Common Mode Installation Wiring 1 13 high resistance or B phase grounded distribution system disconnect the phase to ground MOV circuit and the common mode capacitors from ground to guard against drive damage ATTENTION When installing a drive on an ungrounded Figure 1 9 Phase to Ground MOV Removal R e s Three Phase AC Input V Frame Removes T A B C andD JP3 JP2 MOV to Ground Jumper See Table 314 E JP2 JP1 MOV and Line to Line Capacitors to Ground Common Mode Capacitors Jumper See Table Frame Jumper R
211. re then reset to their original values when Start Up is complete The affected parameters are 053 080 276 278 and 361 366 If power is removed from the drive during the tests without aborting the auto tune procedure these parameters may not be reset to their original value If this situation occurs reset the drive to factory defaults and repeat the Start Up procedure II Detailed start up mode only Start Up 2 5 Running S M A R T Start During a Start Up the majority of applications require changes to only a few parameters The LCD HIM on a PowerFlex 70 drive offers S M A R T start which displays the most commonly changed parameters With these parameters you can set the following functions S Start Mode and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time 1 R Reference Source T Thermal Motor Overload To run a S M A R T start routine Step Key s Example LCD Displays 1 Press ALT and then Esc S M A R T The SMART start screen appears ALT 2 View and change parameter values as desired For HIM information see SMART List Appendix B Digital In2 Sel 3 Press Esc to exit the S M A R T start Stop Mode A F gt Stopped auto Minimum Speed Running an Assisted Start Up Important This start up routine requires an LCD HIM The Assisted start up routine prompts you to input required information Access Assisted Start Up by selecting Start
212. reads a process variable input to the drive and compares it to a desired setpoint stored in the drive The algorithm will then adjust the output of the PI regulator changing drive output frequency to try and make the process variable equal the setpoint It can operate as trim mode by summing the PI loop output with a master speed reference Or it can operate as control mode by supplying the entire speed Slip Comp Slip Adder Lt Open Linear Rami Loop Spd Ref ko Kee gt I Process DE A Pl PIRef L H H Process PI e Controller t PIFbk kg PI Enabled Speed Control reference This method is identified as exclusive mode Spd Cmd Spd Cmd Slip Comp Slip Adder O gt Open Linear Ramp Loop Process P PI Ref Process PI Controller t PI Fbk PI Enabled Speed Control Application Notes C 15 PI Enable The output of the PI loop can be turned on enabled or turned off disabled This control allows the user to determine when the PI loop is providing part or all of the commanded speed The logic for enabling the PI loop is shown in below Drive Bit 0 of Drive Ramping Drive PI Control 1 The PI Loop Running to Stop Jogging enabled Signal Loss is Enabled At Ht tI H C l l Enabled Status d H Digit
213. rent or voltage with 320 Anlg In Config e Values that pertain to Enhanced Control drives only will be indicated by mra Important When sending values through DPI ports simply remove the decimal point to arrive at the correct value i e to send 5 00 Hz use 500 Related Lists parameters if any that interact with the selected parameter The symbol indicates that additional parameter information is available in Appendix C Programming and Parameters 3 3 How Parameters are Organized LED HIM Human Interface Module The LED HIM displays parameters in Numbered List order Parameters are accessed by first selecting the file letter then a parameter number Important The PowerFlex 70 Enhanced Control drive does not support the LED HIM File Letter Designations The LED HIM identifies each parameter by File Letter and Parameter Number Parameter 197 Reset to Defaults LCD HIM Human Interface Module The LCD HIM displays parameters in a File Group Parameter or Numbered List view order To switch display mode access the Main Menu press ALT then Sel while cursor is on the parameter selection In addition using 196 Param Access Lvl the user has the option to display all parameters commonly used parameters or diagnostic parameters Control Options Two different control options are available for the PowerFlex 70 Standard and Enhanced Standard Control drives provide Volts per H
214. requency Units 0 01 Secs 624 WJJ Traverse Dec Default 0 00 Secs Sets the time period of decreasing Min Max 0 00 30 00 Secs frequency Units 001 Secs 625 SSSR Max Traverse Default 0 00 Hz Sets the amplitude of the triangle wave Min Max 0 00 Maximum Speed speed modulation Units 0 01 Hz 626 ESSE P Jump Default 0 00 Hz Sets the amplitude of the square wave Min Max 0 00 Maximum Speed speed modulation Units 0 01 Hz 3 64 Programming and Parameters Parameter Cross Reference by Name Parameter Name Number Group Page Parameter Name Number Group Page Accel Mask 281 Masks amp Owners 3 52 Dig Out Status 217 Diagnostics 3 45 Accel Owner 293 Masks amp Owners 3 53 Dig Ou Level 381 385 Digital Outputs 3 61 Accel Time X 140 141 Ramp Rates 3 30 Dig OutX Offfime 383 387 Digital Outputs 3 62 Alarm Config 1 259 Alarms 3 49 Dig OutX OnTime 382 386 Digital Outputs 3 61 Alarm X Fault 229 230 Diagnostics 3 47 DigIn DataLogic 411 Digital Inputs 3 60 Analog In X Hi 3
215. rogram Accel Time x See page 3 30 Speed command source or value is None not as expected Check for the proper Speed Command using Steps 1 through 7 above Programming is preventing the None drive output from exceeding limiting values Motor operation is unstable Cause s Indication Motor data was incorrectly entered None or Autotune was not performed Check Maximum Speed Param 082 page 3 20 and Maximum Freq Param 055 page 3 14 to assure that speed is not limited by programming Corrective Action 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure Param 061 page 3 16 4 14 Troubleshooting Drive will not reverse motor direction Cause s Indication Corrective Action Digital input is not selected for None Check Digital Inx Sel See page 3 59 Choose reversing control correct input and program for reversing mode Digital input is incorrectly wired None Check input wiring See page 1 16 Direction mode parameter is None Reprogram Direction Mode for analog Bipolar incorrectly programmed or digital Unipolar control Param 190 page 3 39 Motor wiring is improperly phased None Switch two motor leads for reverse A bipolar analog speed command None 1 Use meter to check that an analog input input is incorrectly wired or signal is absent voltage is present 2 Check wiring
216. round a skip Min Max 0 0 30 0 Hz frequency Skip Freq Band is split Units 0 1 Hz applying 1 2 above and 1 2 below the actual skip frequency The same bandwidth applies to all skip frequencies BJA Speed Torque Mod Default 1 Speed Reg Selects the torque reference source Options 0 Zero Torque Zero Torque 0 torque command 0 K Ee Ge 014 dri Torque Reg Speed Reg 1 drive operates as a 3 Min Tora Spd speed regulator u i S 4 Max Torq Spd Torque Reg 2 an external torque 5 Sum Tora Spd reference is used for the torque command Min Torg Spd 3 selects the smallest algebraic value to regulate to when the torque reference and torque generated from the speed regulator are compared Max Torq Spd 4 selects the largest algebraic value when the torque reference and the torque generated from the speed regulator are compared Sum Torq Spd 5 selects the sum of the torque reference and the torque generated from the speed regulator ATTENTION The speed of the drive could reach P82 Maximum Speed P83 Overspeed Limit to meet required torque when any of the torque modes have been selected Equipment damage and or personal injury may result EO Rev Speed Limit Default 0 0 Hz Sets a limit on speed in the negative Min Max Max Speed 0 0 Hz direction A value of zero disables this Units 0 1 Hz parameter and uses Min Speed for minimum spe
217. rque Setpoint1 3 17 Total Inertia 3 29 Traverse Dec 3 63 Traverse Inc 3 63 Trim Setpoint 3 24 Trim Hi 3 24 Trim In Select 3 24 Trim Lo 3 24 Trim Out Select 3 24 Trnsistr OvrTemp Fault 4 6 Troubleshooting 4 3 Two Wire Control 1 17 Index 13 U Unbalanced Ungrounded Supply 1 3 UnderVoltage Fault 4 7 UnderVoltage Alarm 4 10 E Distribution Systems Unshielded Power Cables 1 6 UserSet Chksum Fault 4 7 UserSet Conflict Alarm 4 10 Utility File 3 39 V VHz Neg Slope Alarm 4 10 Viewing and Changing Parameters B 6 Viewing Changed Parameters B 3 Voltage Class 3 41 Volts per Hertz Group 3 18 W Wake Level 3 37 Wake Time 3 37 Waking Alarm 4 10 Watts Loss IP20 NEMA Type 1 drives A 4 Web Sites see WWW World Wide Web Wiring 1 1 Cable Entry Plate Removal 1 9 Encoder 1 21 IO 1 14 I O Examples 1 17 Power 1 5 Signal 1 14 Write Mask Act 3 55 Write Mask Cfg 3 55 WWW World Wide Web P 2 Index 14 ei U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel
218. s P 3 Catalog Number Explanation P 7 Who Should Use this Manual This manual is intended for qualified personnel You must be able to program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions What Is Not in this Manual The PowerFlex 70 User Manual is designed to provide only basic start up information For detailed drive information please refer to the PowerFlex Reference Manuals publications PFLEX RMO001 and PFLEX RMO004 The reference manual and updates to this user manual are available online at http Awww rockwellautomation comlliterature P 2 Overview Reference Materials For detailed PowerFlex 70 and related information refer to the following publications online at www rockwellautomation com literature Title Publication PowerFlex 70 amp 700 Reference Manual Vol 1 PFLEX RMO001 PowerFlex 70EC amp 700VC Reference Manual PFLEX RM004 DriveGuard Safe Off Option Series B for PowerFlex 40P 20A UM003 and PowerFlex 70 AC Drives PowerFlex Comm Adapter Manuals 20COMM UM Dynamic Braking Resistor Calculator PFLEX AT001 The following manuals are recommended for general drive information Title Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives Publication DRIVES INO01 Available Online at Preventive Maintenance of Industrial Control and Drive System Equipment DR
219. s the carrier frequency for the PWM Min Max 2 3 4 5 6 7 8 9 10 kHz output Drive derating may occur at higher 2 4 8 12 kHz lan carrier frequencies For derating Units 1 kHz information refer to the PowerFlex Reference Manual publication 1 Frames A D only PFLEX RMO001 File D Stop Brake Modes Load Limits 152 153 189 145 155 156 Programming and Parameters Parameter Name and Description See page 3 2 for symbol descriptions zez Droop RPM FLA Selects amount of droop that the speed reference is reduced when at full load torque Zero disables the droop function Setting parameter 080 to 0 is recommended when using the Droop function BIJA Regen Power Lim Sets the maximum power limit allowed to transfer from the motor to the DC bus When using an external dynamic brake set this parameter to its minimum 800 0 value Overvoltage trips may occur if set too negative and the connected brake is unable to dissipate the energy SG Current Rate Lim Sets the largest allowable rate of change for the current reference signal This number is scaled in percent of maximum motor current every 250 microseconds Ze Shear Pin Time Sets the time that the drive is at or above current limit before a fault occurs Zero disables this feature ESO DB While Stopped Enables disables dynamic brake operation Disabled DB will only operate when drive is runnin
220. set to Defaults function LCD HIM Step 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Parameter 2 Press Enter FGP File appears on the top line and the first three files appear below it 3 Press the Up Arrow or Down Arrow to scroll through the files 4 Press Enter to select a file The groups in the file are displayed under it 5 Repeat steps 3 and 4 to select a group and then a parameter The parameter value screen will appear 6 Press Enter to edit the parameter 7 Press the Up Arrow or Down Arrow to scroll through the parameters Press Sel to move the curser down to change the value If desired press Sel to move from digit to digit letter to letter or bit to bit The digit or bit that you can change will be highlighted 8 Press Enter to save the value If you want to cancel a change press Esc 9 Press the Up Arrow or Down Arrow to scroll through the parameters in the group or press Esc to return to the group list Numeric Keypad Shortcut Key s O S S z Example Displays Rap File Monitor Motor Control Speed Command FP Group Motor Data Torq Attributes Volts per Hertz FOR Parameter Maximum Voltage Compensation FGP Par 55 Maximum Freq E Hz ALT VIEW gt Limits FGP Par 55 90 00 Hz ALT VIEW gt Limits If using a HIM with a numeric keypad press the ALT key and
221. signal loss has occurred Configure with Anlg In 1 2 Loss on page 3 56 The checksum read from the analog calibration data does not match the checksum calculated Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of Fit RstRun Tries Enable Disable with Fault Contig 1 on page 3 48 Autotune function was canceled by the user or a fault occurred Auxiliary input interlock is open The drive is not following a commanded acceleration or deceleration because it is attempting to limit bus voltage Drive rating of 110 for 1 minute or 150 for 3 seconds has been exceeded Troubleshooting 4 3 Keis Action 1 Check parameters 2 Check for broken loose connections at inputs Replace drive Correct the cause of the fault and manually clear Restart procedure Check remote wiring 1 Verify input voltage is within drive specified limits 2 Verify system ground impedance follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time Reduce load or extend Accel Time 4 4 Troubleshooting 3 Fault No Drive Powerup 49 EC v2_ Enable Hardware 111 Encoder Loss 91 ECG Excessive Load 79 Faults Cleared 52 EC v2_ Fit QueueCleared 51 EC v2_ FluxAmpsRef 78 Rang Heatsink 8 0 OvrTemp HW OverCurrent 12 Incompat 106 MCB PB Input Phase Loss
222. talog Number Explanation Overview P 7 10 1 12 13 14 15 16 3 A Y Y N N C 0 e f g h i j k I c5 ND Rating ND Rating 400V 50 Hz Input 600V 60 Hz Input Code Amps kW Hp Frame Code Amps kW Hp Frame 1P3 13 03705 A OPS 09 03705 A a 21 o a0 A 1P7 17 075 1 0 A 3P5 35 150 A 2P7 27 150 A ES 5 0 226 0 B 3P9 39 2260 B 8P7 87 406 0 B Eat 61 4060 B on 115 557 5 Cc ES 9 0 557 5 Cc 015 154 7 5 10 Cc on T 7 500 Cc 022 22 14 15 D 017 7 11 15 D 030 30 15 20 D 022 22 15 20 D 037 37_ 1855 p 027 27__ 185 25 p 043 43 22 30 D 032 32 22 80 D 060 60 30 40 E 041 a 30 40 E 072 72 37 60 E 052 52 37 60 E CE certification testing has not been performed on 600V class drives c4 ND Rating 480V 60 Hz Input d Code Amps kW Hp Frame Enclosure fi 11 1 os7 5 A Code Enclosure SC 21 0754 0 A e Panel Mont E 20 NEMA UL she S418 ey Wall Machine Mount IP66 SEO 50 2 2 3 0 B NEMA UL Type 4X 12 for Se 80 3760 B indoor use only o 11 5 5 7 5 Cc Flange Mount Front Chassis otal 14 7500 IP 20 NEMA UL Type 1 Rear 022 22 11 15 B g Ee Ee 027 27 15 20 D use 034 34 1855 D a Wall Machine Mount IP54 040 40 22 80 D NEMA UL Type 12 052 52 30 40 E A Flange Mount with Conformal 065 65 37 60 E Goat 7 Panel Mou
223. tart Inhibits 214 Dig In Status 216 Dig Out Status 217 Faults Fault Config 1 238 Analog Inputs Anlg In Config 320 Analog In 1 Hi 322 AnaloginiLo 323 AnalogIn2Hi 325 Analogin2Lo 326 Analog Outputs Analog Out Sel 342 Analog Out Hi 343 Analog Outi Lo 344 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Out Gel 380 Dig Outi Level 381 Digital Ou Sel 384 Dig Out2 Level 385 File Monitor File 4 Motor Control Dies Speed Command M Speed Dynamic Control D D lamic D Programming and Parameters 3 7 Advanced Parameter View Standard Control Parameter 196 Param Access Lvl set to option 1 Advanced Group Parameters Metering Output Freq 001 Output Voltage 006 MOP Frequency 011 Commanded Freq 002 Output Power 007 DC Bus Voltage 012 Output Current 003 Output Powr Fetr 008 DC Bus Memory 013 Torque Current 004 Elapsed MWh 009 Analog In1 Value 016 Flux Current 005 Elapsed Run Time 010 Analog In2 Value 017 Drive Data Rated kW 026 Rated Amps 028 Rated Volts 027 Control SW Ver 029 Motor Data Motor Type 040 Motor NP RPM 044 Motor OL Factor 048 Motor NP Volts 041 Motor NP Power 045 Motor NP FLA 042 Mtr NP Pwr Units 046 Motor NP Hertz 043 Motor OL Hertz 047 Torq Attributes Torque Perf Mode 053 Compensation 056 Autotune 061 Maximum Voltage 054 Flux Up Mode 057 IR Voltage Drop 062 Maximum Freq 055 Flux Up Time 058 Flux Current Ref 063 Volts per Hertz StAcc Boost 069
224. the NEMA UL 1 HIM or NEMA UL 1 WIM and is designated Port 3 The accessory port on the bottom of the bezel is for standard DPI peripherals such as 1203 SSS 1203 USB or another handheld HIM and is designated Port 2 just like the accessory port on the drive The internal connection on the back side of the bezel is used to connect the bezel to the host drive using a standard DPI cable The 20 HIM B1 bezel kit cannot be used with a 1203 S03 two way splitter cable or a 1203 SG2 two way or 1203 SG4 four way splitter module a X No Description Upper DPI Port Connects the 20 HIM B1 bezel to the drive Lower DPI Port Connects a 1203 SSS or 1203 USB converter to the drive Important The bezel s lower DPI port is always Port 2 and the cradle connection port is always Port 3 e The HIM in the bezel set parameter 90 Speed Ref A Sel or parameter 93 Speed Ref B Sel depending on your application requirements to option 20 DPI Port 3 e A remote 20 HIM C HIM connected directly into Port 2 on the bottom of the drive set parameter 90 Speed Ref A Sel or parameter 93 Speed Ref B Sel to option 19 DPI Port 2 HIM Overview B 3 LCD Display Elements Display Description Direction Drive Status Alarm Auto Man Information F gt Power Loss Auto Hz Commanded or Output Frequency Main Menu Diagnostics Parameter Device Select ALT Fun
225. ttributes Motor Cnt Sel 053 Autotune 061 Torque Ref A Hi 428 Maximum Voltage 054 IR Voltage Drop 062 Torque Ref A Lo 429 Maximum Freq 055 Flux Current Ref 063 Torque Setpoint1 435 Compensation 056 Ixo Voltage Drop 064 Pos Torque Limit 436 Flux Up Mode 057 Autotune Torque 066 Neg Torque Limit 437 Flux Up Time 058 Inertia Autotune 067 Control Status 440 SV Boost Filter 059 Torque Ref A Sel 427 Torq Current Ref 441 Volts per Hertz StAcc Boost 069 Break Voltage 071 Run Boost 070 Break Frequency 072 Speed Motor Fdbk Type 412 Enc Pos Feedback 414 Fdbk Filter Gei 416 Feedback Encoder PPR 413 Encoder Speed 415 Notch FilterFreq 419 Notch Filter K 420 Spd Mode amp Feedback Select 080 Skip Frequency 1 084 Skip Freq Band 087 Limits Minimum Speed 081 Skip Frequency 2 085 Speed Torque Mod 088 Maximum Speed 082 Skip Frequency 3 086 Rev Speed Limit 454 Overspeed Limit 083 Speed Speed Ref A Gel 090 Speed Ref B Gel 093 TB Man Ref Gel 096 References Speed Hei AH 091 Speed RefBHi 094 TB Man Ref Hi 097 Speed RefALo 092 Speed RefBLo 095 TBManRefLo 098 Discrete Jog Speed 1 100 Preset Speed 1 7 101 107 Jog Speed 2 108 Speeds Speed Trim Trim Setpoint 116 Trim In Select 117 Trim Hi 119 Trim Out Select 118 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip Comp Gain 122 Slip RPM Meter 123 Process PI Pl Configuration 124 PI Lower Limit 131 Pl Output Meter 138 PI Control 125 Pl Upper Limit 132 PI BW Filter 139 PI Reference Sel 126 PI Preload 133
226. tus 3 45 Dig Outx Level 3 61 Dig Outx OffTime 3 62 Dig Outx OnTime 3 61 Digln DataLogic 3 60 Digital Inx Sel 3 59 Digital Outx Sel 3 61 Direction Mask 3 52 Direction Mode 3 39 Direction Owner 3 53 DPI Data Rate 3 51 DPI Port Select 3 52 DPI Port Value 3 52 DPI Ref Select 3 52 Drive Alarm 1 3 43 Drive Checksum 3 41 Drive Logic Rslt 3 51 Drive OL Count 3 45 Drive OL Mode 3 30 Drive Ramp Rslt 3 51 Drive Ref Rslt 3 51 Drive Status 1 3 42 Drive Status 3 3 46 Drive Temp 3 45 Droop RPM FLA 3 31 Dyn UserSet Actv 3 42 Dyn UsrSet Cnfg 3 41 Dyn UsrSet Sel 3 41 Elapsed kWh 3 12 Elapsed MWh 3 11 Elapsed Run Time 3 11 Enc Pos Feedback 3 19 Encoder PPR 3 19 Encoder Speed 3 19 Fault Amps 3 46 Fault Bus Volts 3 46 Fault Clear 3 48 Fault Clear Mode 3 48 Fault Clr Mask 3 52 Fault Clr Owner 3 53 Fault Config 1 3 48 Fault Frequency 3 46 Fault x Code 3 49 Fault x Time 3 49 Fdbk Filter Sel 3 19 Feedback Select 3 20 Fiber Control 3 63 Fiber Status 3 63 Flux Braking 3 34 Flux Current 3 11 Flux Current Ref 3 16 Flux Up Mode 3 15 Flux Up Time 3 15 Flying Start En 3 35 Flying StartGain 3 35 Gnd Warn Level 3 38 HighRes Ref 3 54 Inertia Autotune 3 17 IR Voltage Drop 3 16 IXo Voltage Drop 3 17 Jog Mask 3 52 Jog Owner 3 53 Jog Speed 3 23 Jog Speed 1 3 23 Jog Speed 2 3 23 Kf Speed Loop 3 28 Ki Speed Loop 3 28 Kp Speed Loop 3 28 Language 3 41 Last Stop Source 3
227. tvoiage Pamm EE SEH y EC Motor Control Abort Q User Dspy Time Gen User Dspy Video 2 Motor Dat Ramp ackup Reset User Dspy 3 Motor Tests Resume Contrast 4 Speed Limits Start Up Menu 5 SC Speed Control Press GP to move between menu items EC Speed Freq Press to select a menu item 6 Se Press to move 1 level back in menu 7 SC Done Exit i Press to select how to view parameters a z Pp ication Ve 2 Auto Restart 1 Important Done Exit must be selected upon completion of the Start Up routine 3 Doro in order for any Start Up Autotune data to be saved HIM Overview B 5 Diagnostics Menu When a fault trips the drive use this menu to access detailed data about the drive Option Description Faults View fault queue or fault information clear faults or reset drive Status Info View parameters that display status information about the drive Device Version View the firmware version and hardware series of components HIM Version View the firmware version and hardware series of the HIM Parameter Menu Refer to Viewing and Editing Parameters on page B 6 Device Select Menu Use this menu to access parameters in connected peripheral devices Memory Storage Menu Drive data can be saved to or recalled from User and HIM sets User sets are files stored in permanent nonvolatile drive memory HIM sets are files stored in permanent nonvolatile HIM memory Option Description HIM Co
228. tz and Motor OL Factor Trip Amps P42 Motor NP FLA x P48 Motor OL Factor P3 Output Current Amps P1 Output Freq Hz The motor overload if enabled allows continuous operation at or below the line Above the line the overload will trip after a time delay The further above the line the shorter the trip time Motor Overload Memory Retention Per 2005 NEC The PowerFlex 70 EC Firmware Revision 3 002 or greater has the ability to retain the motor overload count at power down per the 2005 NEC motor overtemp requirement A parameter has been added to provide this functionality To Enable Disable this feature refer to the information below Parameter Name and Description See page 3 2 for symbol descriptions 050 MJE Motor OL Mode Gen 0 Motor OL Count P220 is reset to zero by a drive reset or a power cycle If 1 the value is maintained A 1 to 0 transition resets Motor OL Count P220 to zero File B Related Values IND IND Io S AS 0 Motor Data D x x x 1 Enabled 15 14 13 12 1110 9 8 7 3 2 1 0 0 Disabled i Nibble 4 Nibble 3 Nibble 2 Nibble 1 x Reserved Bit Factory Default Bit Values X X X X X X X X ojx o x ix MOTOR CONTROL File B E C 12 Application Notes Start At PowerUp When Start At Powerup in 2 wire control is configured the drive will start if a
229. ued The right combination of Brake Level and Brake Time must be determined to provide the safest most efficient stop decel profile C on the diagram above Mode Ramp Application Notes C 7 Description Bus Voltage Output Voltage Output Current Motor Speed Output Current Command Speed Output Voltage e Stop Zero Command lt 77 DC Brake Time Command Speed This method uses drive output reduction to stop the load Ramp is selected by setting Stop Mode A B to a value of 1 The drive will ramp the frequency to zero based on the deceleration time programmed into Decel Time 1 2 The normal mode of machine operation can utilize Decel Time 1 If the machine stop requires a faster deceleration than desired for normal deceleration Decel Time 2 can be activated with a faster rate selected When in Ramp mode the drive acknowledges the stop command by decreasing or ramping the output voltage and frequency to zero in a programmed period Decel Time maintaining control of the motor until the drive output reaches zero The drive output is then shut off The load and motor should follow the decel ramp Other factors such as bus regulation and current limit can alter the actual decal rate Ramp mode can also include a timed hold brake Once the drive has reached zero output hertz on a Ramp to Stop and both parameters DC Brake Time and DC Brake Level are not z
230. uljey W714 JOJOW Jo GZI S as WNWIUIW JIN SN 104 1342314 OWI gea JeYeOIg WOU r wunwxew ase UMOYS suey YT 1010W Jo GZI SI azis WNWIUIW JIN SN 104 uooa01d aap saljddns yey a21uep payed sauf ou S ZIS guef Uota0 d WNWIXEN E Buiddiy aouesinu jnoyyim Uoteno d wnwxew Saliddns yey 2919p Dag s Mmo y SI ZIS 9A p UONDE OId WNUN 2 q owely 0 asealoUl 4 OWEJ Se D s Soup DU g oul 0 BSeaJOUI Y BWI SE PASI Soup Seunsojoue ZL Xy d L TN WWAN 99 dl 404 u O00E9 NN9 0p 001 002 002 09 OLL 09 al s9 zs 96r zzv OF 0S 3 oe O00H NW9 0Y St9 384 N0YL 001 os ost 0s 06 0s r ev reel gef os or al ups 000 NWO Or 2 0 384 Wor 0s Sel Sek Ob OL Ob vs Sor ze soe rel sz elo oe 00S2 NNO Obl S29 384 NOY L 7 0s 001 001 ES 09 ES v seel z eve oz sej a zzoavoz OOSZ NN9 0L SZ9 384 N0pL z0 48a Worl z0 3z0 Wor o 08 08 z Sb se ve ssz 2 soz el st elo zzoavoz 0z0 384 Worl 0z0 38q Worl Geet 0 09 09 oz ES oz ee ol lee est ol stl a zoavoz 910 384 Worl 910 38d Worl 910 4z0 Wor Di Or Ob SL 02 SL et ser ul ror sel sz olal reg 010 384 WOrl 0L9 380 W0vL 010 320 Worl Sh ge ge Ol 02 o sel es 6 al zz s sz o eum 010 384 Worl 010 38a Worl 010 4z0 Wor SL oz 02 Ol Z OL ze zol oi sz sz ef S a Logg 7 989 380 W0pL 98 320 Worl Z DI SL 9 8 al el ev eel er mi z ef al deavoz Ova 3ea worl ora 3z0 Wor L Di DL D 9 y srl ge lte el St 2 v Z
231. ution Drive Only Vv with any Comm Option De D with Remote I O Vv Vv Drive Only with any Comm Option SINUS with Remote VO Drive Only with any Comm Option Refer to Table 1 L with Remote VO Drive Only with any Comm Option with Remote I O Drive Only with any Comm Option YNSIY NSIN SSIS SSIS with Remote I O Vv Input cables through a Ferrite Core Frames A B and C Fair Rite 2643102002 or equivalent Frames D and E Fair Rite 2643251002 or equivalent 1 26 Installation Wiring Table 1 L PowerFlex 70 EN61800 3 First Environment Restricted Distribution First Environment Restricted Distribution Restrict Motor Cable Internal External Comm Cable Common Drive Description to Filter Option Filter Ferrite Mode Core A Drive Only 40 m 131 ft Vv Drive with any Comm Option 40 m 131 ft Vv Drive with Remote I O 40 m 131 ft Vv Vv B Drive Only 12 m 40 ft Vv Drive with any Comm Option 12 m 40 ft Vv Drive with Remote I O 12 m 40 ft Vv Vv C Drive Only 12 m 40 ft Vv Drive with any Comm Option 12 m 40 ft v Drive with Remote I O 12 m 40 ft Vv Vv D Drive Only 12 m 40 ft Drive with any Comm Option 12 m 40 ft Drive with Remote I O 12 m 40 ft Vv E Drive Only 30 m 98 ft Vv Drive with any Comm Option 30 m 98 ft Vv Drive with Remote I O 30 m 98 ft Vv Vv
232. utput Current 003 Torque Current 004 DC Bus Voltage 012 Commanded Torque 024 Motor Data Motor NP Volts 041 Motor NP RPM 044 Motor OL Hertz 047 Motor NP FLA 042 Motor NP Power 045 Motor Poles 049 Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Motor Cntl Sel 053 Autotune 061 Torque Ref A Sel 427 Maximum Voltage 054 Autotune Torque 066 Torque Ref A Hr 428 Maximum Freq 055 Inertia Autotune 067 Torque Ref A Lo 429 Pos Torque Limit 436 Neg Torque Limit 437 Speed Motor Fdbk Type 412 Feedback Encoder PPR 413 Spd Mode amp Feedback Select 080 Minimum Speed 081 Limits Maximum Speed 082 Speed Speed Ref A Gel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 References Speed Hei AH 091 Speed RefBHi 094 TB Man bei H 097 Speed RefALo 092 Speed RefBLo 095 TB Man RefLo 098 Discrete Jog Speed 1 100 Preset Speed 1 7 101 107 Jog Speed 2 108 Speeds Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Current Lmt Val 148 Stop Brake Stop Brk Mode A 155 DC Brake Lvl Sel 157 Bus Reg Mode A 161 Modes Stop Brk Mode B 156 DC Brake Level 158 Bus Reg Mode B 162 DC Brake Time 159 DB Resistor Type 163 Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Direction Config Direction Mode 190 Drive Memory Param Access Lvl 196 Load Frm Usr Set 198 Language 201 Reset To Defalts 197 Save To User Set 199 Diagnostics S

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