MARTIN® Insertable Dust Collector
Contents
1. Martin Engineering M3418 10 11 Figure 6 Solenoid Enclosure 4 Loosen screws A and remove solenoid enclosure cover B Solenoid Enclosure Factory Wired Wired at Installation 6 L1 L2 COM Timer Enclosure Terminal Block Figure 7 Solenoid Wiring Schematic 9 MARTIN Insertable Dust Collector Installation 5 Using electrical connectors route required wires from solenoid valves to timer enclosure Connect wires to solenoid terminals 6 Reinstall solenoid enclosure cover B Figure 6 LAST CHANNEL USED 1234 676 9 16 Installation TYPE FAST IRE TO COMPLY vob TONS TORQUE REPLACE FUSE WITH 5 T 5 2 s i gt 250 V ONLY FAILU QUIREMENTS WLL 35 1360 01 HYPERRISE LOAD CONNECT 70 5 IN LB ACTING 3 AMP WITH THESE Rt MANUFACTURES WARRANTEE 05 443484 01 AG Q WIRE STRIP GAUGE 25 IN LINE VOLTAGE 102VAC TO 132 VAC MAX 50 60 HZ E 4 na OUTPUTS 300 VA wo Solenoids Figure 8 Timer Enclosure Electrical Connections 7 Route power wire 120VAC 60Hz into timer enclosure 8 Connect ground wire to ground terminal Connect neutral wire to terminal labeled L2 Connect phase wire to terminal labeled L1 9 Reinstall timer enclosure cover Martin Engineering M3416 10 11 10 MARTIN Insertable Dust Collector Initial Operation of Dust Collector Martin Engineering M3418 10 1 1 IMPORTANT2. Read entire section before beginning work A WARNING Dust collector may produce loud noise when mounted on structure See OSHA 1910 95 for guidelines If required wear ear protection to avoid impairment or loss of hearing Operation If dust collector produces loud noise according to OSHA 1910 95 wear ear protection AWARNING Failure to remove tools from installation area and conveyor belt before turning on energy source can cause serious injury to personnel and damage to belt Remove all tools and fire retardant cover from installation area and conveyor belt A DANGER Do not touch or go near conveyor belt or conveyor accessories when conveyor belt is running Body or clothing can get caught and pull body into conveyor belt causing severe injury or death Turn power ON at the source Start blower fan for one second then stop Check motor and fan for the correct rotation by referencing the rotation sticker located on the motor mounting plate Check for smooth operations of fan wheel and motor If motor is not rotating in correct direction lock out tag out energy source and reverse rotation 6 Ensure damper is set in completely closed position 7 Turn compressed air on at the source Adjust the regulator until pressure is between 90 and 100 PSI 6 2 6 8 Bar Turn conveyor belt ON and ensure material is flowing Turn the blower fan ON 10 11 12 13 Open the damper 50 while the dust coll
3. clean outlet side The elements are always removed for maintenance from the clean side of the filter This manual provides instructions for locating and installing the MARTINS Insertable Dust Collector at a conveyor transfer point or silo For instructions on installing units on bucket elevators or screens call Martin Engineering or a representative Information on unit components assembly electrical requirements operation maintenance and troubleshooting can be found in the user manual supplied with your unit To ensure the dust collector s maximum effectiveness make sure the transfer point is properly sealed and designed with dust control in mind as follows Chutelength For standard materials or belt speeds up to 250 fpm 1 3 m s the transfer point chute length should equal 2 ft per 100 fpm 210 mm per 0 5 m s of belt speed For very dusty materials or belt speeds of 300 fpm 1 5 m s and higher the chute length should equal 3 ft per 100 fpm 914 mm per 0 5 m s of belt speed When in doubt make the chute longer Chute height For standard materials or belt speeds up to 250 fpm 1 3 m s the chute wall should be at least 12 in 305 mm high For very dusty materials or belt speeds of 300 fpm 1 5 m s and higher it should be at least 24 in 610 mm high Distance from load zone Locate dust collector as far from actual load zone as possible and 1 3 of the chute length back from the chute exit point For best results
4. flat light weight surface cloth behind each solenoid enclosure As each solenoid is activated in that particular enclosure visually inspect the test surface for movement When the solenoid is energized compressed air is released from the diaphragm valves through the solenoid Verify conditions of Filters Verify operations of Pulse Cleaning System Every 6 Months Every 6 Months If filer element pressure drop exceeds 6 w g verify proper system airflow according to original design recommendations Remember that excessive airflow can increase pressures drop Change filters if necessary Always use Donaldson superior filters for best performance and life Inspect Diaphragms Solenoids and Timer to ensure proper filter cleaning Consult the Installation and Operation Manual for your dust collector for the correct On and Off time settings for Pulse cleaning intervals and duration Check fan and motor Every 6 Months Check motor and fan for the correct rotation by referencing the rotation sticker located on the motor mounting plate Check for smooth operations of fan wheel and motor Inspect for and tighten belts nuts bolts and set screws as needed Consult the Installation and Operation Manual for troubleshooting recommendations as needed Adjust exhaust Damper as needed Every 6 Months Airflow should be adjusted to match design recommendations Excessive airflow can shorten filter life and cause fan motor failur
5. install a dust curtain at the exit of the chute For information on transfer point wear liners and sealing systems call Martin Engineering or a representative The following documents are referenced in this manual American National Standards Institute ANSI z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements American National Standards Institute Inc 1430 Broadway New York NY 10018 Federal Register Volume 54 Number 169 Part IV 29 CFR Part 1910 Control of Hazardous Energy Source Lockout Tagout Final Rule Department of Labor Occupational Safety and Health Administration OSHA 32nd Floor Room 3244 230 South Dearborn Street Chicago IL 60604 Donaldson Torit Preventative Maintenance Schedule for DFT DFO TD HP PJ DLMC Unicell Maxcell Dust Collectors Donaldson Company Inc June 2003 Torit PowerCore is a registered trademark of Donaldson Company Inc 1 MARTIN Insertable Dust Collector Introduction Introduction Safety Materials required Martin Engineering M3418 10 1 1 AII safety rules defined in the above documents and all owner employer safety rules must be strictly followed when working on this equipment In addition to standard hand tools a hoist is required to install this equipment 2 MARTIN Insertable Dust Collector Before Installing Dust Collector NNN Ku s Martin Engineering M3
6. 418 10 1 1 IMPORTANT The delivery service is responsible for damage occurring in transit Martin Engineering CANNOT enter claims for damages Contact your transportation agent for more information Inspect shipping container for damage Report damage to delivery service immediately and fill out delivery service s claim form Keep any damaged goods subject to examination Remove dust collector from shipping container Equipment in container should include dust collector and controller If anything is missing contact Martin Engineering or representative AWARNING Before installing equipment turn off and lock out tag out energy source to conveyor and conveyor accessories Turn off and lock out tag out energy source according to ANSI standards see References AWARNING If equipment will be installed in an enclosed area gas level or dust content must be tested before using a cutting torch or welding Using a cutting torch or welding in an area with gas or dust may cause an explosion If using a cutting torch or welding test atmosphere for gas level or dust content Cover conveyor belt with fire retardant cover 3 MARTIN Insertable Dust Collector Before Installation Installation Installing Dust Collector 1 Make sure conveyor belt structure and chutework will support dust collector See Table V for weight specifications 2 Determine how to best install dust collector on your appl
7. 7 CPV 4 38627 4H INS 204EH 1800 2000 460V 60Hz 38432 4EH 38433 5E 38627 CPV 4 38627 4H INS 303 2000 3000 380V 50Hz 38432 6 38434 7 5 38050 38627 CPV 6 38627 6H INS 304 2000 3000 460V 60Hz 38432 6 38434 5 38627 CPV 6 38627 6H INS 304E 2000 3000 460V 60Hz 38432 6E 38434 5E 38627 CPV 6 38627 6H INS 304EH 2000 3000 460V 60Hz 38432 6 38434 5E 38627 CPV 6 38627 6H Martin Engineering M3416 10 11 13 MARTIN Insertable Dust Collector Part Numbers Part Numbers Table IV CPV Powercore DC Manual Kit Part Numbers Item Description Part Number Quantity 1 Nipple Hex 1 NPT 36009 5 2 Union 1 NPT Galvanized 36274 2 3 Valve Ball Safety Shutoff 1 NPT 32284 04 2 4 Gauge Air GLYSRL Fill 1 4 NPT 160 PSI 34842 1 5 Filter Regulator 1 NPT 38736 1 6 Operators Manual M3416 1 Table V MARTIN Insertable Dust Collector Part Numbers and Weights MARTIN Insertable Dust Collector panno Bb d 3843222 CPV2 320 145 38627 CPV2 38432 3 CPV 3 400 181 38627 CPV 3 38432 4 CPV 4 500 227 38627 CPV 4 38432 6 CPV 6 655 297 38627 CPV 6 Dust Collector Motor Part No i 1b ea 38433 2 2 63 29 38433 3 3 87 39 38433 5 5 124 56 38434 3 3 155 70 38434 5 5 178 81 For explosive environments add an E to end of dust collector and motor part numbers Martin E
8. IONAL BOTTOM CLEAN AIR OUTLET OR ACCESS PANEL Sle eu su SECTION Figure 3 Dimensions for MARTIN Insertable Dust Collector P N INS 18XX and INS 20XX Martin Engineering M3416 10 11 6 MARTIN Insertable Dust Collector Figure 4 Dimensions for MARTIN Insertable Dust Collector P N INS 30XX Martin Engineering M3418 10 11 7 MARTIN Insertable Dust Collector Installation Installation Electrical Power Supply Motor Power Supply Wires Motor Starter L Electrical connections Martin Engineering M3418 10 11 Timer Enclosure Timer 120V Power Supply Wires Control Wires P Unit gt Compressed lt Air Supply N 80 100 PSI MH Air Lockout Valve Supply Line Indicates components are supplied by customer Figure 5 Electrical and Plumbing Detail A WARNING electrical work must be done to National Electrical Code NEC standards See References A DANGER For explosion proof dust collector units properly ground uni
9. PEE Se sk AA 6 4 Dimensions for MARTIN Insertable Dust Collector P N INS 30XX 7 5 Electrical and Plumbing Detail 0 0 KK KK KK KK KK KK KK KK K KK KK KK IK KH 8 6 Solenoid 3223 sa nia deh usa wa oda da a bol 9 y Solenoid Wiring Schematic 9 8 Timer Enclosure Electrical 10 List of Tables Table Title Page I Preventative Maintenance 12 II MARTIN Insertable Dust Collector Part Numbers 13 III MARTIN Insertable Dust Collector Part Numbers 13 IV CPV PowerCore DC Manual Kit Part Numbers 14 V MARTIN Insertable Dust Collector Part Numbers and Weights 14 Martin Engineering M3418 10 1 1 ii MARTIN Insertable Dust Collector Introduction General Location requirements for transfer point installations References Martin Engineering M3418 10 11 The MARTIN Insertable Dust Collector is an automatic reverse air dust filter designed to remove dust from the air in conveyor transfer points silo vents bucket elevators and screens The unit is made up of a group of filter elements mounted on a sealed frame The elements are fitted side by side in an individual sealing arrangement that effectively separates the dirty inlet side of the filter from the
10. e Consult the Installation and Operation Manual for recommendations to correctly install Install filters correctly During filter new filters Install new filters correctly and adequately tightened to prevent dust changes leakage Improperly installed or inadequately tightened filters can allow dust to pass through the dust collector Because the pressure drop or restriction to airflow through the filters will decrease Immediately when new filters are installed airflow through the collector will increase Because of Adjust exhaust Damper after filter this it is necessary to adjust the fan damper to restrict the airflow through the collector changes to the recommended level immediately after installation of new filters As the filters age and the pressure drop or restrictions to air increases you may need to open the damper to reach design conditions Martin Engineering M3418 10 1 1 12 MARTIN Insertable Dust Collector Part Numbers See the following tables for MARTIN Insertable Dust Collector unit assembly part numbers For replacement filter elements manifold valves and solenoid valves call Martin Engineering at 800 544 2947 Table II MARTIN Insertable Dust Collector Part Numbers Item Description Part Number Quantity 1 CPV PowerCore Dust Collector Table Ill 1 2 TRB Fan Pack Table III 1 3 CPV PowerCore DC Manual Kit 38435 K See Table IV 1 4 Adapter Flange Weldment Table III 1 5 Hardwa
11. ector is under dust load Operate dust collector for 5 to 10 minutes Open the damper until the transfer point is under a negative air flow Operate and maintain dust collector according to user manual supplied with your unit 11 MARTIN Insertable Dust Collector Maintenance Maintenance Table I Preventative Maintenance Schedule Item Frequency Procedure Monitor exhaust from fan The exhaust should remain visibly clean If a leak of dust Monitor Exhaust of Fan Dail develops it will be noticed as a visual puff from the fan exhaust immediately after a to ensure filter integrity y cleaning pulse If dust is visible consult your Installation and Operation Manual for troubleshooting recommendations Visually inspect and record the operating pressure drop across each dust collector It is normal for the pressure drop to fluctuate during operation as the collector passes through cleaning cycles and as production schedules fluctuate from light to heavy Collector Filter New filters may have a pressure drop of less than 1 w g however as filters become Pressure Drop Weekly seasoned they will reach an equilibrium pressure drop Generally 1 to 6 w g is considered normal An excessively high pressure drop could be an indication of a malfunction in the cleaning mechanism excessive airflow plugged filters or heavy dust loading conditions Consult your Installation and Operation Manual for troubleshooting recommendatio
12. eneral statements to assist the reader Table of Contents Section Page istot PPP E ii Iptirod eti m rm 1 Generales ctt et v re E doo ee 1 Location requirements for transfer point 1 References i2 E RERO been te EE IER E IG RO ewe S 1 SEI a LN OR UEM UE LED Lp Ub Uer 2 Materials required ii vue ep w EA EV EG res et ats 2 Before Installing Dust Collector E KK KK KK KK KK KK KK KK KK KK NX NES 3 Installing DustColleetor gt lt eost ad date a NN as eR At 4 Electrical connections i Str in ERE RUE PER es aig ke Be CM an bin 8 Installing timer enclosure nnn Ih 9 Initial Operation of Dust Collector 11 Maint nafiG os su core xi aa ea RR a YA K w k AER RU Me aya upya 12 Part esee n k EA EIN Duw SCENA GE AA Rare M daret 13 Martin Engineering M34 18 10 1 1 1 MARTIN Insertable Dust Collector Table of Contents List of Figures amp Tables List of Figures Figure Title Page 1 Dimensions for MARTIN Insertable Dust Collector P N INS 08XX and INS TOXX Se ks eyal xa a ka eR ERE ak KARA es RR 4 2 Dimensions for MARTIN Insertable Dust Collector P N INS 15XX 5 3 Dimensions for MARTIN Insertable Dust Collector P N INS 1SXX and INS 20X Xe ous ha a
13. ication See Figures 1 4 for dimensions 3 Follow instructions in the included installation manual to install dust collector ONAL BOTTOM LEAN AIR LET UR ALCLESS Figure 1 Dimensions for MARTIN Insertable Dust Collector P N INS 08XX and INS 10XX FANEL Martin Engineering M3418 10 11 4 MARTIN Insertable Dust Collector 2 DIA LLEAN AIR OUTLET 3X 4 54 13 54 OPTIONAL BOTTOM CLEAN AIR OUTLET OR ACCESS PANEL 75 08 32 75 INLET 20 50 sx 5 44 Sle SECTION A A Figure 2 Dimensions for MARTIN Insertable Dust Collector P N INS 15XX Martin Engineering M3416 10 11 5 MARTIN Insertable Dust Collector Installation Installation l2 aa DIA CLEAN AIR OUTLET 30 14 4X 7 16 aH B4 3X 4 50 13 54 T a u 25 14 INLET Q Qe m u m uz H B n n N x n MON OPT
14. marin MARTIN Insertable Dust Collector Operator s Manual M3416 Important MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR DAMAGE DUE TO CONTAMINATION OF THE MATERIAL USER S FAILURE TO INSPECT MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN MARTIN ENGINEERING S LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE Observe all safety rules given herein along with owner and Government standards and regulations Know and understand lockout tagout procedures as defined by American National Standards Institute ANSI 7244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Administration OSHA Federal Register Part IV 29 CFR Part 1910 Control of Hazardous Energy Source Lockout Tagout Final Rule The following symbols may be used in this manual A DANGER Danger Immediate hazards that will result in severe personal injury or death A WARNING Warning Hazards or unsafe practices that could result in personal injury A CAUTION Caution Hazards or unsafe practices that could result in product or property damages IMPORTANT Important Instructions that must be followed to ensure proper installation operation of equipment NOTE Note G
15. ngineering M3418 10 1 1 14 MARTIN Insertable Dust Collector Any product process or technology described here may be the subject of intellectual property rights reserved by Martin Engineering Company Trademarks or service marks designated with the symbol are registered with the U S Patent and Trademark Office and may be proprietary in one or more countries or regions Other trademarks and service marks belonging to Martin Engineering Company in the United States and or other countries or regions may be designated with the TM and SM symbols Brands trademarks and names of other parties who may or may not be affiliated with connected to or endorsed by Martin Engineering Company are identified wherever possible Additional information regarding Martin Engineering Company s intellectual property can be obtained at www martin eng com trademarks Problem Solved Martin Engineering USA Subject to change without prior notice One Martin Place Quality Management System Certified by DNV ISO 9001 EN Neponset IL 61345 9766 USA 800 544 2947 309 852 2384 QUALITY MANAGEMENT SYSTEM Fax 800 814 1553 CERTIFIED BY DNV www martin eng com ISO 9001 2008 Form No M3416 10 11 Martin Engineering Company 1998 2011
16. ns To ensure correct pressure drop indication remove one line at a time from the Filter Pressure Drop Monthly pressure drop indicating gauge barb fitting Using a minimum 20 psi compressed air Pneumatic Lines blow through the line back towards the dust collector Do not use more than 25 psi to blow through clear poly tubing as damage may occur Air dryers and automatic condense valve should be used prior to each dust collector Compressed Inspect monthly to ensure proper operation and that moisture is being removed from Air Supply Monthly the compressed air supply Troubleshoot repair or replace per the specific Pulse Diaphragms Every 3 Months manufactures instructions Consult your Installation and Operation Manual for correct pulse pressure recommendations for the dust collector Apply electrical and pneumatic service to the pulse cleaning control Activate the pulse cleaning sequence by placing the control in continuous cleaning mode Approximately every ten 10 seconds an audible pulse should be heard This process should be performed simultaneously with the solenoid check described below Electrical Solenoids Every 3 Months Apply electrical and pneumatic service to the pulse cleaning control Activate the pulse cleaning sequence by placing the control in continuous cleaning mode Approximately every ten 10 seconds an audible pulse should be heard Additionally each solenoid should be inspected manually by placing a large
17. re Kit Table Ill 1 Table III MARTIN Insertable Dust Collector Part Numbers Part No Voltage jim i item 2 item tems INS 084 0 800 460V 60Hz 38432 2 38433 2 38627 CPV 2 38627 2H INS 084E 0 800 460V 60Hz 38432 2E 38433 2E 38627 CPV 2 38627 2 INS 084EH 0 800 460V 60Hz 38432 2EH 38433 2E 38627 CPV 2 38627 2H INS 103 0 1000 380V 50Hz 38432 2 38434 3 38050 38627 CPV 2 38627 2H INS 104 800 1000 460V 60Hz 38432 2 38433 3 38627 CPV 2 38627 2H INS 104E 800 1000 460V60Hz 38432 2 38433 3E 38627 CPV 2 38627 2 INS 104EH 800 1000 460V60Hz 38432 2EH 38433 3E 38627 CPV 2 38627 2 INS 153 1000 1500 380V 50Hz 38432 3 38434 3 38050 38627 CPV 3 38627 3H INS 154 1000 1500 460V 60Hz 38432 3 38433 3 38627 CPV 3 38627 3H INS 154E 1000 1500 460V60Hz 38432 3E 38433 3E 38627 CPV 3 38627 3H INS 154EH 1000 1500 460V 60Hz 38432 3EH 38433 3E 38627 CPV 3 38627 3H INS 184 1500 1800 460V 60Hz 38432 4 38434 3 38627 CPV 4 38627 4H INS 184E 1500 1800 460V60Hz 38432 4E 38434 3E 38627 CPV 4 38627 4H INS 184EH 1500 1800 460V 60Hz 38432 4EH 38434 3E 38627 CPV 4 38627 4 INS 203 1500 2000 380V 50Hz 38432 4 38434 5 38050 38627 CPV 4 38627 4H INS 204 1800 2000 460V 60Hz 38432 4 38433 5 38627 CPV 4 38627 4H INS 204E 1800 2000 460v60Hz 38432 4E 38433 5E 3862
18. t to earth by connecting a ground wire to the earthing boss on the unit Failure to properly ground the unit can result in a static electricity explosion damage to equipment and severe injury or death 1 Forexplosion proof units with INS XE part numbers properly connect a ground wire to the unit s earthing boss located on the unit next to the symbol shown below to prevent static electricity buildup Use the brass screw provided to connect the ground wire to the unit A WARNING Before making any connections lock out tag out electrical supply to control system according to ANSI standards see References 2 Connect blower motor to power supply a Determine power requirements for motor see Table b Install a motor starter not included per local requirements and codes c Interlock motor and timer enclosure and control per plant PLC oo MARTIN Insertable Dust Collector Installing timer enclosure A CAUTION Do not mount enclosure in area subject to shock vibration temperatures exceeding 130 F 55 C or explosion Damage to control system circuitry could result 1 Determine location for timer enclosure 2 Mount onto wall with fasteners 3 Drill conduit holes in enclosure for solenoid and power wires Use care not to damage internal components Drill in most weather proof location available on enclosure A Screws C Solenoid Terminal Line B Solenoid Enclosure Cover D Solenoid Terminal Neutral
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