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PowerFlex Digital DC Drive, Technical Data

1. Dimensions of terminals U V and W are the same En 544 60 214 24 a 0 30 Aug flange gs E A 1 2 B bei D 25 a 1 ap 1 B 1 OO 17 8 CN ali D LJ S har vi van a JI lo Je 7 1 Wm 00000000 o 8 UI IJ UU In EI DIN J DI d II DI al 000 O a SL e 8 M mr 8 792 i Ja l 8 8 208 8 2 5 8 8 144 e 1100000000000000000000000000000000000000000000000000000000000 67 f 2 HIT TTT TIOTTTTOI e a 000000000000000000000000000000000000000000000000000000000 mmer WM Wi AL th HH HD OOLOOULOUILODLOOLOOLIOUODLOUILOOLOLOLOOLOOLODLOOLOOUOOUIDL o gt 0000000000000000000000000000000000000000000 e 7 T ARR ET Jee
2. 230V AC Input Drives Frame Drive DC AC Une Bussmann Ferraz Shawmut Gould Shawmut Current Amps Amps Ferrule FWP Ferrule Fuse North American North American Ferrule A70QS North American A70P SH Type Block FWP Type Fuse Block Type A7005 Type A 7P0 7 5 7 FWP 10A14F CH143D FWP 10B A700S10 14F A70P10 4 9P0 9 74 FWP 15A14F FWP 15B A700S16 14F A70P 15 4 012 12 9 8 FWP 20A14F FWP 20B A700S20 14F A70P20 4 020 20 16 FWP 25A14F FWP 25B A700S25 14F A700S25 4 029 29 24 FWP 40A22F CH223D FWP 40B A700S40 22F A700S40 4 038 38 31 FWP 63A22F FWP 60B A700S63 22F A700S60 4 055 55 45 FWP 80A22F FWP 80B A700S80 22F A700S80 4 073 73 60 FWP 100A A700S100 4K 093 93 76 FWP 150A BH 1133 A7005150 4K 110 110 90 FWP 175A A700S175 4K B 146 146 119 FWP 250A A700S250 4 180 180 147 FWP 300A A700S300 4 218 218 178 FWP 350A A700S350 4 265 265 217 FWP 400 BH 3144 A700S400 4 360 360 294 FWP 600A A700S600 4K 434 434 355 FWP 600A A700S600 4 460V AC Input Drives Frame Drive DC ACLine Bussmann Ferraz Shawmut Gould Shawmut Current Amps Amps FerruleFWP _ Ferrule Fuse North American North American Ferrule A70QS North American A70P Rating Code Type Block FWP Type Fuse Block Type A70QS Type A 4P1 4 1 3 3 FWP 10A14F CH143D FWP 10B A700S10 14F A70P10 4 6P0 6 49 FWP 10A14F
3. 460V AC Input Drives Frame Drive DC ACLine Bussmann Ferraz Shawmut Gould Shawmut Current Amps Amps Ferrule FWP Ferrule Fuse North American North American FerruleA70QS North American A70P Rating Code Type Block FWP Type Fuse Block Type A700S Type A 4P1 41 33 FWP 10A14F CH142D FWP 10B A700S10 14F A70P10 4 6P0 6 49 FWP 15A14F FWP 15B A700S16 14F A70P 15 4 010 10 8 2 FWP 20A14F FWP 20B A70QS20 14F A70P20 4 014 14 11 4 FWP 30A14F FWP 30B A700S32 14F A70P30 4 019 19 15 5 FWP 40A14F FWP 40B A700S40 14F A700S40 4 027 27 22 1 FWP 63A22F CH222D FWP 60B A70QS63 22F A70QS60 4 035 35 28 6 FWP 80A22F FWP 70B A70QS80 22F A70QS70 4 045 45 36 8 FWP 100A22F FWP 90B A70QS90 4 052 52 425 FWP 100A22F FWP 100B A70QS100 4 073 73 596 FWP 150A BH 1133 A7005150 4K 086 86 703 FWP 175A A7005175 4K 100 100 817 FWP 200A A7005200 4K 129 129 1054 FWP 250A A7005250 4 B 167 167 1364 FWP 350A A7005350 4 207 207 1691 FWP 400A BH 3144 A7005400 4 250 250 2043 FWP 500A A7005500 4K 330 330 269 6 FWP 700A A70QS700 4 412 412 3366 FWP 800A A70QS800 4 575V AC Input Drives Frame Drive DCAmps AC Une Bussmann Ferraz Shawmut Current Amps Gould Shawmut SE North American FWP Type North American FWP Fuse Block North American A70P A700S Type
4. Frame Drive Current DC AC Une HP DynamicBrake Armature DB Resistor DB Resistor Brake DC Loop DC Contactor Rating Code Amps Amps Resistor Kit Cat Voltage Size ohms Size Watts Amps Contactor Cat Crimp Lugs Cat No Volts Required No Ne B 167 167 136 4 100 1370 DBH76 500 0 7 280 714 29 1370 DC180 1370 LG180 207 207 169 1 125 1370 DBH77 500 0 7 280 714 29 1370 DC280 1370 LG228 250 250 204 3 150 1370 DBH78 500 0 5 365 1000 00 1370 DC280 1370 LG268 330 330 269 6 200 1370 DBH79 500 0 7 280 714 29 1 6 412 412 336 6 250 Q 500 0 808 7292 1 5 C 495 495 404 4 300 1 500 0 595 6069 1 5 667 667 544 9 400 1 500 0 542 6439 1 5 D 800 830 678 1 500 0 500 0 463 6338 1 5 960 996 813 7 600 2 500 0 322 6221 1 5 1K1 1162 949 4 700 2 500 0 322 6221 1 5 1K3 1328 1085 0 800 2 500 0 255 5718 1 5 1K4 1494 1220 6 900 2 500 0 255 5718 1 5 See Alternate Dynamic Brake Resistor Kits and DC Output Contactors Amp on page 16 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally Coil voltage 115V AC 50 60Hz See DC Contactor Crimp Lug Kit Specifications Amp on page 15for more information Wire and Lug size dependant on enclosure dimensions and local codes DC Contactor Crimp Lug Kit Specifications Use the information provided in the table below to assist you in orde
5. 575V AC Input Drives Frame Drive Current Field Rating Code Amps B 067 20 101 135 270 405 Quantity Type Bussmann 10x38 mm FWC 25A10F Frame A Field AC Input Line Fuses Location Bottom View of Drive with Fan Field circuit fuses Ferraz Shawmut Gould Shawmut A60025 2 PowerFlex Digital DC Drive SIBA 60 033 05 25 Bottom View of Drive without Fan INNA GAN NG AH Rockwell Automation Publication 20P TDOO1E EN P January 2012 55 PowerFlex Digital DC Drive Frame B Field AC Input Line Fuses Location Top View of Drive es ee me Igoe Field circuit fuses Frame Cand D Fuse Designations All fuses for armature and field circuit protection are internally mounted and provided with frame C and D drives FS4 Internally FS3 Internally deeg fuses for mounted fuses for the armature Sa the field circuit on converter on the A the AC input side input side 56 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Frame Cand D Recommended Field Circuit Fuses Field circuit fuses for frames C and D drives are internally mounted labeled FU 1 and FV1 and provided with the drive See Fuse Code FS3 in Frame C and D Fuse Designations on page 56 Also see Frame C Field Circuit Fuse Location on page 5
6. 11 URD 72 TTF 0800 switch MS 3V 1 5 BS 20771 32 800 switch 28 001 04 Frame Drive Current DC A Une Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount D 810 810 1661 6 170M6246 switch 170H0069 J300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 1K0 1080 881 6 170M6248 switch 170H0069 L300574 switch MS 3V 1 5 UR 20 735 32 1000 switch 28 001 04 1K2 1215 991 12 170M6244 switch 170H0069 G300570 switch MS 3V 1 5 UR 20 735 32 630 switch 28 001 04 1K3 1350 1102 12 170M6245 switch 170H0069 H300571 switch MS 3V 1 5 UR 20 735 32 700 switch 28 001 04 1K6 1688 1377 12 170M6246 switch 170H0069 J300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 Rockwell Automation Publication 20P TDOO1E EN P January 2012 59 PowerFlex Digital DC Drive Recommended Leg Fuses 690V AC Input Frame C Drives Frame Bussmann Ferraz Shawmut Gould Shawmut SIBA Square Body Flush End Contact 170M5394 switch 170H0069 12 5 URD 72 TTF 0500 switch MS 3V 1 5 BS 20 771 32 500 switch 28 001 04 12 5 URD 72 TTF 0630 switch MS 3V 1 5 BS 20771 32 630 switch 28 001 04 Recommended Leg Fuses 690V AC Input Frame D Drives Frame Drive Current DC AC Une Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amp
7. 200V DC 230V AC 310V DC 400V AC 360V DC 460V AC Maximum field output voltage is 0 85 x AC input line voltage Controller Current Overload 150 rated current for one minute 200 rated current for three seconds Max Short Circuit Rating 100 000 A Control 80 Speed Regulation All operating modes Max speed 8000 rpm Digital reference resolution 0 25 rpm Analog reference resolution gt 0 25 rpm with Digital Incremental Encoder Resolver Speed feedback resolution better than 0 5 rpm based on encoder PPR or resolver resolution Operating range better than 1000 1 rpm bi directional Performance Accuracy 0 02 typical 170 rad sec bandwidth with DC Analog Tachometer Speed feedback resolution better than 2000 1 rpm Operating range better than 1000 1 rpm bi directional Performance accuracy 0 1 170 rad sec bandwidth with Armature Voltage Feedback Voltage feedback resolution better than 2000 1 rpm Operating range better than 100 1 rpm bi directional Performance accuracy 2 0 typical 80 rad sec bandwidth Subject to motor specs and current loop tuning Torque Regulation Current feedback resolution better than 2000 1 Performance accuracy 1 0 typical 500 rad sec bandwidth Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Category Specification Feedback Devices Encoder Type Incremental dual channel two
8. 20P UM001 for cable spacing information Frame B drives SA SB Terminal Block Location 36 SA SB terminals Top of drive Front of drive Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Frame C Drives SA SB Terminal Block Location Switching Power Supply board SA SB terminals Control EMI Shield located on the back of the Shown in the open Control EMI shield position Front of drive shown with top protective cover removed Control EMI shield Rockwell Automation Publication 20P TDOO1E EN P January 2012 37 PowerFlex Digital DC Drive Frame C Heatsink Cooling Fans Power Supply Terminals Frame C drives require an external 230V AC power supply for the heatsink cooling fans The power supply connections must be taken from the primary side of the installed Isolation Transformer or Line Reactor clean power Refer to Typical Power Wiring Diagrams on page 21 In addition the fan power input terminals U3 and V3 are required to be short circuit protected This protection can be provided by using a circuit breaker The circuit breaker must be selected to survive the short circuit available current of the feeder source for this circuit and the inrush current of the fan The rating of the circuit breaker should be sized mainly to protect the wiring from the circuit breaker connections to terminals U3 and V3 and not nuisance trip or blow from the inrush current
9. amp above s 25 A 250V slow C SW3 32 H amp below F1 3 15 A 250V fast F2 2 5 A 250V slow SW3 32 amp above 25 A 250V slow D SW1 31 1 amp above F1 2 5 A 250V slow Rockwell Automation Publication 20P TD001E EN P January 2012 63 PowerFlex Digital DC Drive Frame A Switching Power Supply Fuse Location Switching Power Supply fuse _ Top View of Drive Frame B Switching Power Supply Fuse Location Top View of Drive F1 3 15A fuse F2 2 5A fuse Board Rev H and below only Board Rev H and below only est Us Wl al igi edidit 64 Rockwell Automation Publication 20P TD001E EN P January 2012 Frame C Switching Power Supply Fuse Location F1 3 15A fuse F2 2 5A fuse Board Rev H and below only Board Rev H and below only Fuses are located on the Switching Power Supply circuit board SW 2 on the back of the Control EMI shield which holds the Control board Frame D Switching Power Supply Circuit Board Fuse Location 8 El KEE d E Switching Power Supply fuse holder The Switching Power Supply circuit board is located on the Control EMI shield Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive 65 PowerFlex Digital DC Drive Mounting Operating Conditions and Temperatures PowerFlex DC drives are designed to operate at 0 50 C 32 122 F surrounding air temperature without derati
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11. mm in mm in mm in mm in 267 10 5 359 14 0 287 11 3 7 0 3 250 9 8 275 10 8 lt A gt Lc G gt g D y HDD DDDDDD DD D DD O L A2 gt Frame A Weights Drive w ND Rating Code Weight Drive Drive amp Packaging 230V 460V kg Ib kg Ib 7P0 4P1 9P0 6P0 012 010 020 014 8 4 19 5 10 5 23 1 019 029 027 038 035 055 045 8 8 19 4 11 24 3 052 073 073 093 086 110 10 8 23 8 13 28 7 100 129 Rockwell Automation Publication 20P TDO01E EN P January 2012 PowerFlex Digital DC Drive 67 PowerFlex Digital DC Drive Frame B Dimensions A Al A2 A3 B B1 C mm in mm in mm in mm in mm in mm in mm in 311 12 2 275 10 8 16 5 0 65 7 0 3 388
12. 507 1 215 474 0 293 646 0 1K2 wed 616 0 165 363 8 243 535 7 1K4 172 379 2 250 551 2 241 531 3 319 703 3 1K5 SCH 7033 191 421 1 269 593 0 72 Rockwell Automation Publication 20P TD001E EN P January 2012 PowerFlex Digital DC Drive PowerFlex DC Configured Drives Overview The PowerFlex DC Configured Drives allow users to create drive packages based on their specific needs This program enhances stand alone drive functionality through additional control power and packaging options which are ideal for Original Equipment Manufacturers OEM and end users with special installation needs This program consists of eStandard Configured Drives eEngineer To Order Configured Drives Standard Configured Drives The Standard Configured Drives Program allows users to create drive packages based on their specific needs A complete drive package may be specified by assembling a single catalog number string that includes a base drive and all required options Packaging is available for 230 and 460V AC requirements in IP20 NEMA UL Type 1 MCC style enclosures or rigid panel mounted for installation in an existing enclosure The program consists of a fully defined catalog string identified within this publication Focused on higher volume repeat business the standard designs provide consistent manufacturing and minimizes customer resources by reducing engineering manufacturing and installation time Typical de
13. Brake Amps DC Loop DC Contactor Rating Code Amps Amps Resistor Kit Cat Voltage Size ohms Size Watts Required Contactor Cat Crimp Lugs Cat No Volts No Ne 2 A 7P0 7 5 7 1 5 1370 DBL62 240 20 420 12 00 1370 DC56 1370 LG40 9P0 9 74 2 1370 DBL63 240 20 420 12 00 1370 DC56 1370 LG40 012 12 9 8 3 1370 DBL64 240 15 420 16 00 1370 DC56 1370 LG40 020 20 16 5 1370 DBL65 240 8 6 420 27 91 1370 DC56 1370 LG40 029 29 24 75 1370 DBL66 240 6 345 40 00 1370 DC56 1370 LG40 038 38 31 10 1370 DBL67 240 5 330 48 00 1370 DC56 1370 LG40 055 55 45 15 1370 DBL68 240 3 5 385 68 57 1370 DC56 1370 LG56 073 73 60 20 1370 DBL69 240 2 6 385 92 31 1370 DC110 1370 LG92 093 93 76 25 1370 DBL70 240 2 330 120 00 1370 DC110 1370 LG92 110 110 90 30 1370 DBL71 240 2 330 120 00 1370 DC110 1370 LG110 B 146 146 119 40 1370 DBL72 240 0 7 280 342 86 1370 DC180 1370 LG160 180 180 147 50 1370 DBL73 240 0 5 365 480 00 1370 DC180 1370 LG180 218 218 178 60 1370 DBL74 240 0 5 365 480 00 1370 DC280 1370 LG228 265 265 217 75 1370 DBL75 240 2 330 120 00 1370 DC280 1370 LG268 360 360 294 100 _1370 DBL76 240 14 290 171 43 1 6 434 434 355 125 0 240 0 5 1458 651 1 5 C 521 521 426 150 1 240 0 322 6221 781 1 5 700 700 572 200 0 240 E 1 5 D 875 875 715 250 2 240 1 5 1KO 1050 858 300 2 240 1 5 1 See Alternate Dynamic Brake Resistor Kits and DC Output Contactors Amp on page 16 2 No Dynamic Brake Resistor kit available
14. Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20P TDOO1E EN P January 2012 Supersedes Publication Supersedes Publication 20P TD001D EN P January 2010 Copyright 2012 Rockwell Automation Inc All rights reserved Printed in the U S A
15. January 2012 Configured Drive Enclosure Dimensions Frame 1 150 mm 5 91 in y wW E R 0 D C 5 1986 mm 78 25 in H 150 mm 5 91 in A 508 mm lt 20 0 in Frame 2 A 150 mm 5 91 in A A 1986 mm 78 25 in O O Ol 150 mm 5 91 in A 635 mm Rockwell Automation Publication 20P TDOO1E EN P January 2012 25 0 in PowerFlex Digital DC Drive 77 PowerFlex Digital DC Drive Configured Drive Enclosure Dimensions continued be sem Frame 3 150 mm 5 91 in D 0 D 1986 mm 78 25 in A 150 mm 5 91 in D 889 mm 35 0 in 78 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Specifications Category Specification Agency Certification Ou CE According to file E59272 for the series of the approved devices In conformity with the following European Directives EMC Directive 2004 108 EC Low Voltage Directive 2006 95 EC Standards applied EN 50178 1997 EN 61800 3 2004 Australian Communications and Media Authority In conformity with the following Radio communications Act 1992 Radio communications Standard 2008 Radio communications Labelling Notice 2008 Standards applied EN 61800 3 2004 The drive is also designed to meet the following
16. aq snu zs4 OAU OVA 097 SUOI OBUUOD s yL 9 uq t pa N nd Nd Nd Nd OUI OV Tav q XelHeMOd vv See EE aseud T CNL e N q WHEL YP n aa SL E a a IN jon Samu 164 N e gt I IDA e hd E Ki IVL ISJ HLA gal O I UO APE EL 2 JOE our JewIOJsUeI FEU s bel Teh 2 H uonepos uonelreisuI XY SEO JOPEIUOD OV LIN 9 kelod ON rss val O I UO ve ad L 21 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive th DC Output Contactor ring wi i Power Wi NOW 10 5E aed UO sjeurumoj Ajddns Tamog ue Do yUIs eaH q swe pue YE obed vo speura rddns 19M0d sue DUT OO YUIS eaH SUL aas up buijood yUIS eaY au 10 jddns Jamod jeusarxa ue amba Ajuo SAUP QQ aWeLY 8 suonedoj 10 LS abed UO sanding Aejay aas syI0 q eu 0 1 Y LON 0010 JeUIWHA Kejay JaMog 01 U0 ay UO ae QF pue GE jeUIWIA JUeZOd Uy 10 9e U0D GZ JOS INE eil Z6EL leg pue UD J0 JONUOYIOPEIUO L6EL Jed Z suonepuawwoda1 asnj 10 05 abed UO VOTI AMIN 225 samp g pue y awe zueapenb om uo papuewwo gt a1 ale pue JUeIpeNb no uo pauinbas aie sasny yndyno anzeuue pal ddns outen 9 S v suonepuawwodal asnj 10 QG obd U0 VOID ad DOIT aa SAAUP q pue J awe uo pazunow AjjeusayUl ale pue saALIP g pue y aWeY 10 pal ddns Jawoysnd are Ja JaAUOD aINYeWE ay 10 sasny Indul Jy uoe jos pue Z aed Wo It pue SIO Ieay AUT INdUT Jy aes pasinbad Jou st 1023Y aur L
17. gt Terminal Details Dimensions in mm in l Wa e E Amma Me o on lan ei B w wo ve E9 Se lt 1 28 0 28 0 28 0 35 5 1 4 Je 1 1 1 1 1 1 113 0 lt e 155 0 6 1 m 310 0 12 2 _ gt Frame C Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive amp Packaging Drive Drive amp Packaging 230V 460V 575V 690V kg Ib kg Ib kg Ib kg Ib 495 61 134 5 83 183 0 57 125 7 79 174 2 i 65 143 3 87 191 8 62 136 7 84 185 2 be 540 1452 m 7 eng 1565 72 158 7 94 207 2 68 150 0 90 198 4 Rockwell Automation Publication 20P TD001E EN P January 2012 PowerFlex Digital DC Drive 69 PowerFlex Digital DC Drive Frame D Dimensions Right Side and Front Views Dimensions are shown in mm and in
18. 0 322 6221 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 Qty 2 2 Qty 1 1K1 1162 949 4 700 500 0 322 6221 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 Qty 2 2 Qty 1 1K3 1328 1085 800 500 0 255 5718 CUTLER HAMMER_6702ED636 2 CUTLER HAMMER_6702ED636 0 Qty 2 2 Qty 1 1K4 1494 1220 900 500 0 255 5718 CUTLER HAMMER_6702ED636 2 CUTLER HAMMER_6702ED636 6 Qty 2 2 Qty 1 1 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally 2 Coil voltage 115V AC 50 60Hz 3 See DC Contactor Crimp Lug Kit Specifications Amp on page 15 for more information 4 Wire and Lug size dependant on enclosure dimensions and local codes 16 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive 575V AC Input Drives Drive DC JAC Hp Dynamic Armature DB Resistor DB Brake DC Loop Contactor Cat No DC a Current Amps Line Brake Voltage Size ohms Resistor Amps Drive w No Dynamic Brake Drive w Dynamic Brake Contactor amp Rating Amps Resistor Kit Volts Size Required Crimp Lugs Code Cat No Watts Cat Nol B 067 675 1551 150 U 600 5 93 ABB_EHDB220C2P 1125 ABB_EHDB220C 112255 w
19. 101 101 83 75 600 3 95 ABB_EHDB220 2P 1L2S ABB_EHDB220C 1L22SS 135 135 110 100 600 2 96 ABB_EHDB220 2P 1L2S ABB_EHDB220C 1L22SS 270 270 221 200 600 1 48 ABB_EHDB360C2P 1L2S ABB_EHDB360C 1L22S5 405 405 331 300 600 0 988 ABB_EHDB520 2P 1L2S ABB_EHDB520C 1L22SS C 540 540 441 400 600 0 741 ABB_EHDB650 2P 1L2S ABB_EHDB650C 1L22SS 675 675 551 500 600 0 593 ABB_EHDB800C2P 1L2S ABB_EHDB800C 1L22SS D 810 810 662 600 600 0 494 ABB_EHDB960C2P 1L2S ABB_EHDB960C 1L22SS 1KO 1080 882 800 600 0 370 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 Qty 2 Qty 1 1K2 1215 993 900 600 0 329 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 Qty 2 Qty 1 1K3 1350 1103 1000 600 0 296 CUTLER HAMMER_6702ED636 2 CUTLER HAMMER_6702ED636 2 Qty 2 Qty 1 1K6 1688 1379 1250 600 0 237 CUTLER HAMMER_6702ED636 2 CUTLER HAMMER_6702ED636 2 Qty 2 Qty 1 1 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally 2 Coil voltage 115V AC 50 60Hz 3 See DC Contactor Crimp Lug Kit Specifications Amp on page 15 for more information 4 Wire and Lug size dependant on enclosure dimensions and local codes 690V AC Input Drives Drive ID A Hp Dynamik Armature DB Resistor DB Brake DC Loop Contactor Cat Ne Hl DC e Current Amps Line Brake Voltage Size ohms Resistor Amps Drive w No Dynamic Brake Drive w Dynamic Brake Contactor amp Rating Amps
20. 20P21AE067RAONNN 20P41AE067RAONNN B 56 75 101 3 20P21AE101RAONNN 20P41AE101RAONNN B 75 100 135 20P21AE135RAONNN 20P41AE135RAONNN B 149 200 270 20P21AE270RAONNN 20P41AE270RAONNN B 224 300 405 20P21AE405RAONNN 20P41AE405RAONNN B 298 400 540 20P21AE540RAONNN 20P41AE540RAONNN C 373 500 675 20P21AE675RAONNN 20P41AE675RAONNN C 447 600 810 20P21AE810RAONNN 20P41AE810RAONNN D 597 800 1080 20P21AE1KORAONNN 20P41AE1KORAONNN D 671 900 1215 20P21AE1K2RAONNN 20P41AE1K2RAONNN D 746 1000 1350 20P21AE1K3RAONNN 20P41AE1K3RAONNN D 932 1250 1688 20P21AE1K6RAONNN 20P41AE1K6RAONNN D Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive PowerFlex Digital DC Drive 690V AG Three Phase Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty HP Amps Cat No Cat No Size 298 400 452 20P21AF452RAONNN 20P41AF452RAONNN C 373 500 565 20P21AF565RAONNN 20P41AFS65RAONNN C 447 600 678 20P21AF678RAONNN 20P41AF678RAONNN D 552 700 791 20P21AF791RAONNN 20P41AF791RAONNN D 597 800 904 20P21AF904RAONNN 20P41AF904RAONNN D 671 900 1017 _ 20P21AF1KORAONNN 20P41AF1KORAONNN D 746 1000 1130 20P21AF1KTRAONNN 20P41AF1K1RAONNN D 820 1100 1243 20P21AF1K2RAONNN 20P41AF1K2RAONNN D 932 1250 1413 20P21AF1K4RAONNN 20P41AF1K4RAONNN D 1044 1400 1582 20P21AF1KSRAONNN 20P41AF1KSRAONNN D Factory Installed Options Each Powe
21. All I O terminal blocks are located on the control board 1 0 Terminal Block Locations 4 21 22 23 24 25 26 27 28 29 30 Wan N S JE SIA EENE ran Vz ap E N NE DY N 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 r 13 14 15 16 17 18 19 20 Terminal Block 3 Terminal Block 4 Terminal Block 1 Terminal Block 2 1 0 Terminal Block 1 Designations Signal Description Factory Default Related Parameter Analog Input 1 Isolated bipolar differential 1 Speed Ref A 70 Anlg In1 Sel Analog Input 1 HO 0 20mA or 4 20m Analog Input 2 Important 0 20mA or 4 20mA operation requires 0 Off 75 Anlg In2 Sel Analog Input 2 that switch 59 10 and 11 on the Control board be Analog Input 3 in the Off position Drive damage may occur if the 0706 80 Anlg In3 Sel switch is not in the correct position based on the type of input signal Refer to DIP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Analog Input 3 Max 20 Max 0 25mA 7 10V Pot Reference 2 5k ohm load Max 10V Max 10mA 8 10V Pot Reference 9 Pot Common For and 10V pot references 10 PE ground PE ground to drive chassis 1 Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity R
22. D CD Ge ee Je 6 6 cb i eee Josee d 18 25 45 to A a Dimensions of terminals C and D are the same fir 2 Dimensions of terminals C and D are the same heraanmaken Vaak HIE DEM LO DE 0 DU 0 01 000000000 MII TIR IJ ro k AE eee Ci SE eee d E 445 252 5 134 1 8 100 63 ane GER D 25 1 8 DI 4545 w 4375 09 134 led 40 172 63 70 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Frame D Dimensions Left Side and Back Views Dimensions are shown in mm and in PowerFlex Digital DC Drive H 127 127 127 127 04 tn pur 69 T 6 Di 5 0 DI dah Lifting flange D Ge GU Po Hep oo oo fe ps 16 06 D d Mounting holes VE Te H 12 pi Ki 1435 MAX 1230 565 484 Poy e 4575 Mounting holes 62 En P 129 iH A A moop oo oo Hp M jooo o o oo 215 225 85 L 4 127 127 127 127 94 531 3 7 6 0 6 0 6 0 6 0 Hi 21 0 541 21 3 Frame D 230V AC Input Drive Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive amp Packagi
23. DeviceNet Communication Adapter EtherNet IP Communication Adapter Interbus Communication Adapter LonWorks Communication Adapter PROFIBUS DP Communication Adapter ControlNet Communication Adapter Fiber Remote I O Communication Adapter None Cabinet Options zeer Sel fir ni AE The Configured Drive enclosure can be equipped with a variety of standard user option These options are predefined as described below Other options can be ordered through the ETO program Description Catalog No None N Start and Stop PB s Local Remote SS E Stop PB Jog Blower Motor Starter Options 1 amp 2 Options 183 Options 1 amp 4 Options 1 3 Options 1 4 Options 1 5 Options A amp 4 OptionsA amp 5 Options B amp 4 Options B amp 5 A ENG Tnm Oo O ES aA a Ka Rockwell Automation Publication 20P TDOO1E EN P January 2012 75 PowerFlex Digital DC Drive Certifications The PowerFlex DC Drive is a UL cUL certified product The Configured Drive enclosure can also be built to UL cUL certification and to CSA certification Description Code None Drive unit is UL cUL N UL cUL 1 CSA Inspection amp certification 2 Please contact your local distributor or sales office for product availability Configured Drives offers Quick Ship and Pre Engineered Programs 76 Rockwell Automation Publication 20P TDOO1E EN P
24. Drive Recommended Leg Fuses 460V AC Input Frame D Drives Frame Drive Current DC AC Une Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount D 830 830 1678 1 l6 170M6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 996 996 8137 6 170M6264 switch 170H0069 2300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1K1 1162 9494 6 170M6265 switch 170H0069 A300262 switch MS 3V 1 5 UR 20 635 32 1100 switch 28 001 04 1K3 1328 1085 0 6 170M6266 switch 170H0069 B300266 switch MS 3V 1 5 UR 20 635 32 1250 switch 28 001 04 1K4 1494 12206 6 170M6267 switch 170H0069 300267 switch MS 3V 1 5 UR 20 635 32 1400 switch 28 001 04 Recommended AC Input Line Fuses 575V AC Input Frame C Drives Frame Drive Current DC AC Une Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body Flush End Contact C 540 540 441 3 170M5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS 3V 1 5BS 20 671 32 1000 switch 28 001 04 675 675 1551 3 170M5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS 3V 1 5BS 20 671 32 1000 switch 28 001 04 Recommended Leg Fuses 575V AC Input Frame D Drives Frame Drive Current DC AC Une Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body DIN 43
25. Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty HP Amps Cat No Cat No Size 15 2 4 1 20P21AD4P1RAONNN 20P41AD4P1RAONNN A 2 2 3 6 20P21AD6PORAONNN 20P41AD6PORAONNN A 37 5 10 20P21ADO10RAONNN 20P41AD010RAONNN A 5 5 75 14 20P21AD014RAONNN 20P41AD014RAONNN A 7 5 10 19 20P21AD019RAONNN 20P41AD019RAONNN A 11 15 27 20P21AD027RAONNN 20P41AD027RAONNN A 15 20 35 20P21AD035RAONNN 20P41AD035RAONNN A 18 5 25 45 20P21AD045RAONNN 20P41AD045RAONNN A 22 30 52 20P21AD052RAONNN 20P41AD052RAONNN A 30 40 73 20P21AD073RAONNN 20P41AD073RAONNN A 37 50 86 20P21AD086RAONNN 20P41AD086RAONNN A 45 60 100 20P21AD100RAONNN 20P41AD100RAONNN A 56 75 129 20P21AD129RAONNN 20P41AD129RAONNN A 75 100 167 20P21AD167RAONNN 20P41AD167RAONNN B 93 125 207 20P21AD207RAONNN 20P41AD207RAONNN B 112 150 250 20P21AD250RAONNN 20P41AD250RAONNN B 149 200 330 20P21AD330RAONNN 20P41AD330RAONNN B 187 250 412 20P21AD412RAONNN 20P41AD412RAONNN B 224 300 495 20P21AD495RAONNN 20P41AD495RAONNN C 298 400 667 20P21AD667RAONNN 20P41AD667RAONNN C 373 500 830 20P21AD830RAONNN 20P41AD830RAONNN D 447 600 996 20P21AD996RAONNN 20P41AD996RAONNN D 552 700 1162 20P21AD1K1RAONNN 20P41AD1K1RAONNN D 597 800 1328 20P21AD1K3RAONNN 20P41AD1K3RAONNN D 671 900 1494 20P21ADIKA4RAONNN 20P41AD1K4RAONNN D 575V AG Three Phase Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty HP Amps Cat No Cat No Size 37 50 67 5
26. FWP 10B A700S10 14F A70P10 4 010 10 8 2 FWP 20A14F FWP 20B A700520 14F A70P25 4 014 14 11 4 _ FWP 25A14F FWP 25B A700S25 14F A70P25 4 019 19 15 5 _ FWP 25A14F FWP 25B A700S25 14F A70P25 4 027 27 22 1 FWP 40A22F CH223D FWP 40B A700540 22F A700S40 4 035 35 28 6 FWP 63A22F FWP 60B A700S63 22F A700S60 4 045 45 36 8 FWP 80A22F FWP 80B A700S80 22F A700S80 4 052 52 42 5 FWP 80A22F FWP 80B A700S80 22F A700S80 4 073 73 596 FWP 100A A7005100 4K 086 86 703 l FWP 150A BH 1133 A700S150 4K 100 100 817 l FWP 175A A700S175 4K 129 129 105 4 FWP 175A A700S175 4K B 167 167 1364 FWP 300A A700S300 4 207 207 169 1 FWP 350A A700S350 4 250 250 2043 FWP 400A BH 3144 A7005400 4 330 330 269 6 FWP 600A A700S600 4K 412 412 336 6 FWP 600A A70QS600 4 Rockwell Automation Publication 20P TDOO1E EN P January 2012 51 PowerFlex Digital DC Drive 575V AC Input Drives Frame Drive Current DCAmps AC Une Bussmann Ferraz Shawmut Rating Code Amps Gould Shawmut North American FWP Type North American FWP Fuse Block North American A70QS Type B 067 67 5 55 1 FWP 100A A700S100 4 101 101 3 82 7 FWP 175A BH 1133 A700S175 4K 135 135 110 3 FWP 225A A700S225 4 270 270 220 6 FWP 450A BH 3144 A700S450 4 405 405 330 9 FWP 600A A70QS600 4K Frame A and B Recommended Armature DC Output Fuses Armature DC output fuses are
27. Frame Normal Duty kW Normal Duty HP Amps Cat No Cat No Size 1 2 1 5 7 20P21AB7PORAONNN 20P41AB7PORAONNN A 1 5 2 9 20P21AB9PORAONNN 20P41AB9PORAONNN A 2 2 3 12 20P21AB012RAONNN 20P41AB012RAONNN A 37 5 20 20P21ABO20RAONNN 20P41ABO20RAONNN A 5 5 75 29 20P21ABO29RAONNN 20P41ABO29RAONNN A 75 10 38 20P21AB038RAONNN 20P41ABO38RAONNN A 11 15 55 20P21ABO55RAONNN 20P41ABO55RAONNN A 15 20 73 20P21AB073RAONNN 20P41AB073RAONNN A 18 5 25 93 20P21AB093RAONNN 20P41ABO93RAONNN A 22 30 110 20P21AB110RAONNN 20P41AB110RAONNN A 30 40 146 20P21AB146RAONNN 20P41AB146RAONNN B 37 50 180 20P21AB180RAONNN 20P41AB180RAONNN B 45 60 218 20P21AB218RAONNN 20P41AB218RAONNN B 56 75 265 20P21AB265RAONNN 20P41AB265RAONNN B 75 100 360 20P21AB360RAONNN 20P41AB360RAONNN B 6 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty HP Amps Cat No Cat No Size 93 125 434 20P21AB434RAONNN 20P41AB434RAONNN B 112 150 521 20P21AB521RAONNN 20P41AB521RAONNN C 149 200 700 20P21AB700RAONNN 20P41AB700RAONNN C 186 250 875 20P21AB875RAONNN 20P41AB875RAONNN D 224 300 1050 20P21AB1KORAONNN 20P41AB1KORAONNN D 1 Currently not available for sale 460V AG Three Phase
28. Non Regenerative Frame Cand D Drives AC input line and or leg fuses are internally mounted and provided with frames C and D drives See Fuse Code FS4 in Frame C and D Fuse Designations on page 56 Also see Frame C Non Regenerative Drive AC Input Line Fuse Location on page 63 Recommended AC Input Line Fuses 230V AC Input Frame C Frame Bussmann Ferraz Shawmut Gould Shawmut SIBA Square Body Flush End Contact 170M5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS 3 V1 5 BS 20 671 32 1000 switch 28 001 04 170M5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS 3V 1 5 BS 20 671 32 1000 switch 28 001 04 Recommended Leg Fuses 230V AC Input Frame D Drives Bussmann Ferraz Shawmut Gould Shawmut SIBA Square Body DIN 43653 Stud Mount D 875 875 715 6 170M6263 switch 170H0069 Y300263 switch MS 3V 1 5 UR 20 635 32 900 switch 28 001 04 1KO 1050 858 8 170M6264 switch 170H0069 7300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 Recommended AC Input Line Fuses 460V AC Input Frame C Bussmann Ferraz Shawmut Gould Shawmut SIBA Square Body Flush End Contact 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS 3 V1 5 BS 20 671 32 800 switch 28 001 04 170M5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS 3 V1 5 BS 20 671 32 1000 switch 28 001 04 Rockwell Automation Publication 20P TDOO1E EN P January 2012 61 PowerFlex Digital DC
29. O contacts Max 250V AC 1A ACI Watts Loss and Fan Attributes Watts loss and fan attributes data shown below is based on the rated current of the drive Frame A Drives Drive Current Rating Code Total Total Value for Fan none or 1 230 VAC 460 VAC Watts AC Input Rated Current Max Air Flow Loss Voltage A Noise Level 7P0 4P1 9P0 6P0 012 010 131 020 014 GE 019 029 027 186 038 035 80 m3 h 055 045 254 37 dB A 052 073 073 w Internal power supply 093 086 we 476 160 m gt h 7 700 e 45 dB A 129 1 Refer to Catalog Number Explanation on page 5 positions 8 10 for corresponding drive Hp rating armature amp rating and field amp rating Rockwell Automation Publication 20P TDOO1E EN P January 2012 81 PowerFlex Digital DC Drive Frame B Drives Drive Total Value for All Fans 2 Current Rating ACInput Total Watts AC Input Rated Current Max Air Flow Code Voltage Loss Voltage Noise Level 146 230 781 180 320 m h 218 939 48 dB A 265 1038 360 1693 680 uh 434 53 dB A 167 460 781 207 939 320 m h D 1035 Internal power supply 48 dB A 330 1248 412 1693 680 m h 53 dB A 067 575 400 101 553 320 m h 135 700 48 dB A 270 1038 405 1693 680 m h 53 dB A 1 Refer to Catalog Number Explanation on page 5 positions
30. Outputs and Thermistor Thermal Switch Terminals Signal Type Terminals Wire Size and Type Tightening Flexible mm Multi core Torque Nem bein Relay Outputs 35 amp 36 75 amp 76 0 140 1 500 0 140 1 500 26 14 0 5 4 4 Thermistor and 78 amp 79 Thermal Switches 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Rockwell Automation Publication 20P TDO01E EN P January 2012 PowerFlex Digital DC Drive 1 0 Signal and Control Wiring Eight 8 digital inputs four 4 digital outputs three 3 analog inputs and two 2 analog outputs are available on the standard I O terminal blocks provided with the drive One digital input 1 8 must be configured for Enable Additional digital and analog I O is available when using the optional I O Expansion circuit board Refer to Appendix F Optional Analog and Digital I O Expansion Circuit Board in the PowerFlex Digital DC Drive User Manual publication 20P UMO001 for more information Also you can use the optional 115V AC Converter circuit board to convert 115V AC digital input signals to 24V DC digital inputs signals to interface with the digital inputs on the standard I O terminal blocks Refer to Appendix G Optional 115V AC to 24V DC I O Converter Circuit Board in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information
31. Resistor Kit Volts Size Required Crimp Lugs Code Cat No Watts Cat Vol C 452 452 1369 400 U 700 1 03 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 MN Qty 2 Qty 1 565 565 462 500 700 0 826 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 Qty 2 Qty1 D 678 678 554 600 700 0 688 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 Qty 2 Qty 1 791 791 646 700 700 0 590 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 Qty 2 Qty1 904 904 739 800 700 0 516 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 Qty 2 Qty1 1K0 017 831 900 700 0 459 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 Qty 2 Qty1 K1 130 923 1000 700 0 413 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 Qty 2 Qty1 1K2 243 1016 1100 700 0 375 SIEMENS MFG_14 193 101 58 2 SIEMENS MFG_14 193 101 58 2 Qty 2 Qty 1 K4 413 1154 1250 700 0 330 CUTLER HAMMER_6702ED636 2 CUTLER HAMMER_6702ED636 2 Qty 2 Qty 1 1K5 582 1292 1400 700 0 295 CUTLER HAMMER_6702ED636 2 CUTLER HAMMER_6702ED636 2 Qty 2 Qty1 1 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally 2 Coil voltage 115V AC 50 60Hz 3 See DC Contactor Crimp Lug Kit Specifications Amp on page 15 for more information 4 Wire and Lug size dependant on enclosure dimensions and local codes Rockwell Automation Publication 20P TDO01E EN P January 20
32. SA SB Terminal Block Location on page 37 for terminal block locations Control Circuit Terminal Designations Terminal Description Single phase AC power for the control circuits Rockwell Automation Publication 20P TD001E EN P January 2012 33 PowerFlex Digital DC Drive Frame A Control Circuit Terminal Block Location 21 22 23 24 25 26 27 26 29 30 31 32 39 94 35 36 37 38 ION a a 12 3 4 5 6 7 B 9 1011121314 15 16 17 18 19 20 y Frame B Control Circuit Terminal Block Location 21 22 23 24 25 26 27 28 29 30 Fat 32 33 34 35 36 37 3 39 40 el JING ALLE KC EEKE MATRA wg pa TEEN U2 VE 34 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Frame C Control Circuit Terminal Block Location A DANGER RISK OF ELECTRIC SHOCK DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT neons 35 36 75 76 7 H U2 V2 PE A Soe U2 V2 Frame D Control Circuit Terminal Block Location M1 U2 V2 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive 35 PowerFlex Digital DC Drive Control Circuit Wire Sizes Terminals Wire Size and Type 7 Tightening Torgue Flexible Multi core AWG Nem Ibein mm mm U2 V2 0 14 1 5 0 14 2 5 26 14 0 5 4 4 PE 2 5 10 2 5 10 12 8 2 0 18 0 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication
33. User Manual publication 20P UM001 for cable spacing information Frame D Field Circuit Terminal Block Location Wire routing hole Top of Drive GE Cable clamp Left Side AC input for field is at top of fuse holder marked FU1 FV1 Shown with control cover removed Remove control cover to access terminals Bottom of Drive c1 D1 Left Side 32 Rockwell Automation Publication 20P TD001E EN P January 2012 PowerFlex Digital DC Drive Frame D Field Circuit Wire Sizes and Terminal Specifications Drive Current Rating Code Terminals Wire Size Tightening Torque 230V 460V 575V 690V Nem Ib in 875 830 810 678 U1 V1 C1 D1 6 AWG 4 0 35 4 1KO 996 1KO 791 8 1K2 904 1K3 1K0 1K6 1K1 1K1 2 AWG 1K3 1K2 1K4 1K4 E 1K5 1 See Catalog Number Explanation on page 5 positions 8 9 and 10 for corresponding drive HP rating armature amp rating and field amp rating 2 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Control Circuit Input Power The control circuit must be powered by an external 230V AC or 115V AC single phase power supply For frame B and C drives only a jumper is required between terminals SA and SB for 115V AC control input power Refer to Frame B drives SA SB Terminal Block Location on page 36 and Frame C Drives
34. a fl et Drive 230V 60 Hz Input 575V 60 Hz Input Code Type Code Hp armature Frame Field Code Hp Armature Frame Field 20P PowerFlex DC mps Amps Amps Amps 7PO 1 5 7 A 10 067 50 67 5 B 20 9PO 2 9 A 10 101 75 101 3 B 20 b 012 3 12 A 10 135 100 135 B 20 Motor Operation 020 5 20 A 10 270 200 270 B 20 Code Type 029 75 29 A 10 405 300 405 B 20 5 Two Quadrant Operation lt 038 10 38 A 10 540 400 504 C 20 A Four Quadrant Operation 055 15 55 A 10 675 500 675 C 20 Not available for 230V AC input drives ZS 20 13 a 13 810 600 810 D 40 093 25 93 A 14 1KO 800 1080 D 40 110 30 110 A 14 1K2 900 1215 D 40 c 146 40 146 B 20 1K3 1000 1350 D 40 Input Type 180 50 180 B 20 1K6 1250 1668 D 40 Code Type 218 60 218 B 20 4 6 Pulse 265 75 265 B 20 360 100 360 B 20 f4 434 125 434 B 20 690V 60 Hz Input d 521 150 521 c 20 Code Hp Armature Fiame Field Enclosure 700 200 700 e 20 Amps Amps Conform 875 250 875 D 40 452 400 452 C 20 eee Coat 1ko 300 1050 D 40 565 500 565 c 20 A No w 678 600 eg D 40 f2 791 70 791 D 40 460V 60 Hz Input 904 800 904 D 40 e Code Hp Armature tame Field 1KO 900 1017 D 40 Input Voltage Amps Amps mei Ion 1130 D 70 Code Voltage api 2 44 A 10 1K2 11100 1243 D 70 B 230V AC ARO 2 7 A 10 1K4 1250 1413 D 70 D 460V AC 010 5 10 A 10 1K5 1400 1582 D 70 E 600V AC 014 7 5 14 A 10 F 690V AC 019 10 19 A 10 x Use this code for 400V AC input applications 027 15 27 A 10 035 20 35 A 10 045 25 45 A 10 052 30 52 A
35. are sized as in footnote 2 above but at half ampacity due to the short time duration of current flow in these conductors and has been sized to satisfy NEMA Standard 3 ICS 3 302 62 Dynamic Braking If the load inertia is larger than that of the motor calculations must be made to determine correct conductor sizing and DB resistor wattage per NEMA Standard ICS 3 302 62 Rockwell Automation Publication 20P TDOO1E EN P January 2012 15 PowerFlex Digital DC Drive Alternate Dynamic Brake Resistor Kits and DC Output Contactors The following alternate dynamic brake resistor kits and or DC output contactors may be used with the corresponding PowerFlex DC drives but must be sourced separately from the drive 230V AC Input Drives lt Drive DC AC HP Dynamic Brake Armature DB Resistor DB Brake DC Loop Contactor Cat No 2 DC Contactor Current Amps Line Resistor Kit Cat No Voltage Size ohms Resistor Amps A A R Crimp Lugs Rating Amps Volts Size Required Drive w No Dynamic Brake Drive w Dynamic Brake Cat w Code Watts B 360 360 294 100 1370 DBL76 240 14 290 171 43 ABB_EHDB360C2P 1L2S ABB_EHDB360C 1L22SS wW 434 434 355 125 CUTLER 240 0 5 1458 651 ABB_EHDB520 2P 1L2S ABB_EHDB520C 1L225S HAMMER _G3AP50 Qty 4 two in series two in parallel C 521
36. channel optional with jumper differential recommended or single ended Input Voltage Configurable for 2 5V 5 2V switch 21 in ENC_5 position or 5 4V 15 2V switch 21 in ENC_12 position Input Current 4 5 mA 6 8 10 9 mA each channel Quadrature 90 27 25 C Duty cycle 50 10 Source Sink capable Pulses Per Revolution 100 to 32770 Maximum Frequency 150 kHz Maximum Cable Length Shielded 150m 0 75 mm 125m 0 5 mm 55m 0 22 mm DC Analog Tachometer Input Voltage 22 7 45 4 90 7 181 6 amp 302 9V max Input Current 8 mA full scale Maximum Cable Length Shielded depends on the installation typical 150m Inputs Analog Inputs Three configurable isolated differential HO 0 10V 0 20mA or 4 20mA Resolution 11 Bit sign Digital Inputs Eight standard configurable four additional configurable with the 1 0 Expansion circuit board Max Voltage 30V DC input 200mA total current draw is the sum of encoder power digital outputs and any other loads connected to terminal 19 Outputs Analog Outputs Two standard configurable two additional configurable with the 1 0 Expansion circuit board Sampling rate 2 ms 10V 5mA bipolar current is not bipolar Resolution 11 Bit sign Digital Outputs Four standard configurable four additional configurable with the 1 0 Expansion circuit board 30V 50mA Relay Outputs Two configurable N
37. from the factory will contain this terminal block and can be used with any version of firmware Terminal Description 1A1 Jumpered to A1 when internal armature voltage feedback is used Not used when A1 is connected to motor terminal A1 Al Voltage feedback from motor terminal A1 1A2 Jumpered to A2 when internal armature voltage feedback is used Not used when A2 is connected to motor terminal A2 A2 Voltage feedback from motor terminal A2 Armature Voltage Feedback Circuit Wire Sizes and Terminal Specifications Frame Terminals Wire Size and Type Tightening Torque A B amp C 1A1 A1 1A2 A2 24 10 AWG kcmils 0 5 0 6 4 4 5 3 D 22 8 AWG kcmils 0 8 1 6 7 1 14 2 1 Wire with an insulation rating of 600V or greater is recommended See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Rockwell Automation Publication 20P TDOO1E EN P January 2012 27 PowerFlex Digital DC Drive Frame A Armature Voltage Feedback Circuit Terminal Block Location Bottom of View of Drives Drive with no fan Drive with fan Shown with terminals jumpered for internal armature voltage feedback Frame B Armature Voltage Feedback Circuit Terminal Block Location Top of Drive Shown with terminals jumpered for internal armature voltage feedback 28 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Di
38. rating must be sourced locally 690V AC Input Drives Non Regenerative Regenerative DCAmps ACLine HP IP00 Open Style Line Reactor kW AC Input Contactor Drive Cat No Drive Cat No Amps Line Reactor Cat No HP Cat No 20P21AF452 20P41AF452 452 369 400 1321 3RB500 C 100 D420ED11 20P21AF565 20P41AF565 565 462 500 1321 3RB600 C 100 D630ED11 20P21AF678 20P41AF678 678 554 600 100 D630ED11 20P21AF791 20P41AF791 791 646 700 100 D860ED11 20P21AF904 20P41AF904 904 739 goo _ Line Reactors or 100 D860ED11 20P21AF1KO 20P41AF1KO 1017 831 900 SEN lee 100 D860ED11 20P21AF1K1 20P41AF1K1 1130 923 1000 voltage drives must be 100 G700KD22 20P21AF1K2 20P41AF1K2 1243 1016 1100 sourced locally 100 G860KD22 20P21AF1K4 20P41AF1K4 1412 5 1154 1250 100 G1200KD12 20P21AF1K5 20P41AF1K5 1582 1292 1400 100 G1200KD12 Rockwell Automation Publication 20P TDO01E EN P January 2012 13 PowerFlex Digital DC Drive Dynamic Brake Resistor Kits and DC Output Contactors See Alternate Dynamic Brake Resistor Kits and DC Output Contactors on page 16 for recommended alternate DC Output Contactors for 575V and 690V AC input drives respectively 230V AC Input Drives Frame Drive Current DC AC Une HP DynamicBrake Armature DB Resistor DB Resistor
39. where it will not be exposed to a corrosive atmosphere Relative Humidity Operating 5 to 85 non condensing Storage 5 95 non condensing Shock 15G peak for 11ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1G peak 1 PowerFlex DC drives must be installed in a Pollution Degree 2 environment Rockwell Automation Publication 20P TDO01E EN P January 2012 PowerFlex Digital DC Drive 79 PowerFlex Digital DC Drive Category Drive Type Specification Full Wave Regen 6 Pulse Regulated Field Supply Electrical Input Voltages 230 to 690V AC 10 3 Phase See AC Input Voltages on page 20 for details Input Frequency 50 60 Hz 5 Max Rate of Change of Input Frequency 2 Hz Sec Armature Output Voltage Two Quadrant Drives Four Quadrant Drives 260V DC 230V AC 470V DC 400V AC 530V DC 440V AC 560V DC 460V AC 580V DC 480V AC 680V DC 575V AC 810V DC 690V AC 240V DC 230V AC 420V DC 400V AC 460V DC 440V AC 480V DC 460V AC 500V DC 480V AC 600V DC 575V AC 720V DC 690V AC Output Horsepower Cont 1 5 300 HP 230V AC 2 900 HP 460V AC 600 1250 HP 575V AC 600 1400 HP 690V AC Output Current 4 1 1688A Overload Capability 100 rated continuous current 150 rated current for one minute then fault 200 rated current for three seconds then fault Field Output Voltage
40. 0 1321 3RB250 A 45 56 60 75 100 D180D11 20P21AB265 20P41AB265 265 217 75 1321 3RB250 A 45 56 60 75 100 D250ED11 20P21AB360 20P41AB360 360 294 100 1321 3RB320 A 75 100 100 D300ED11 20P21AB434 20P41AB434 434 355 125 1321 3RB400 A 93 125 100 D420ED11 20P21AB521 20P41AB521 521 426 150 1321 3R500 A 112 150 100 D630ED11 20P21AB700 20P41AB700 700 572 200 1321 3R600 A 149 200 100 D630ED11 20P21AB875 20P41AB875 875 715 250 1321 3R750 A 186 250 100 D860ED11 20P21AB1KO 20P41AB1K0 1050 858 300 1321 3R850 A 224 300 100 D860ED11 460V AC Input Drives Non Regenerative Regenerative DCAmps ACLine HP IP00 Open Style Line Reactor kW AC Input Contactor Drive Cat No Drive Cat No Amps Line Reactor Cat No HP Cat No 20P21AD4P1 20P41AD4P1 41 33 2 1321 3R4 A 55 75 100 C12D10 20P21AD6P0 20P41AD6PO 6 49 3 1321 3R8 A 75 1 100 C12D10 20P21AD010 20P41AD010 10 8 2 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P21AD014 20P41AD014 14 11 4 7 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P21AD019 20P41AD019 19 15 5 10 1321 3R18 B 1 5 7 5 2 10 100 C23D10 20P21AD027 20P41AD027 27 22 1 15 1321 3R55 B 11 22 15 30 100 C23D10 20P21AD035 20P41AD035 35 28 6 20 1321 3R55 B 11 22 15 30 100 C30D10 20P21AD045 20P41AD045 45 36 8 25 1321 3R55 B 11 22 15 30 100 C37D10 20P21AD052 20P41AD052 52 42 5 30 1321 3R55 B 11 22 15 30 100 C43D10 20P21AD073 20P41AD073 73 59 6 40 1321 3R80 B 30 40 100 C60D10 20P21AD086 20P41AD086 86 70 3
41. 04 904 904 738 6 170M6263 switch 170H0069 Y300263 switch MS 3V 1 5 UR 20 635 32 900 switch 28 001 04 1K0 1017 1830 6 170M6264 switch 170H0069 7300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1K1 1130 922 6 170M6265 switch 170H0069 A300262 switch MS 3V 1 5 UR 20 635 32 1100 switch 28 001 04 1K2 1243 1014 6 170M6266 switch 170H0069 B300266 switch MS 3V 1 5 UR 20 635 32 1250 switch 28 001 04 1K4 1413 1153 6 170M6267 switch 170H0069 300267 switch MS 3V 1 5 UR 20 635 32 1400 switch 28 001 04 1K5 1582 1291 12 170M6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 62 Rockwell Automation Publication 20P TD001E EN P January 2012 PowerFlex Digital DC Drive Frame CNon Regenerative Drive AC Input Line Fuse Location AC Input fuses and switches are located on the bus bars behind the Control EMI shield which holds the Control board GSN Note Drive shown with front covers removed and Control EMI shield lowered Control Power Circuit Protection Fuses The following fuses are used to protect the Switching Power Supply circuit IMPORTANT Verify the circuit board revision prior to ordering and installing fuses Frame _ Circuit Board ID Revision Designation Fuse 5 x 20 mm A SW1 31 H amp below F1 1A 250V slow SW1 31 1 amp above H 2 5 A 250V slow B SW2 32 H amp below H 3 15 A 250V fast F2 2 5 A 250V slow SW2 32
42. 0P TDOO1E EN P January 2012 PowerFlex Digital DC Drive DC Analog Tachometer Terminal Block ATTENTION The Drive can overspeed if DIP switch S4 is set incorrectly or the tachometer is wired incorrectly Failure to observe this precaution could result in damage to or destruction of the equipment DC Analog Tachometer Terminal Designations No Signal Description Negative input A Not Used B C Positive input 22 7 45 4 90 7 181 6 302 9V Feedback polarity is determined during the Max voltage start up routine 8 mA max current 1 Maximum voltage depends on the configuration of DIP switch 4 Refer to the PowerFlex Digital DC Drive User Manual publication 20P UM001 for information on jumper settings Analog Tachometer Terminal Block Location er WK eur coke eon ELEL Chen ELEL U E E u Analog Tachometer terminal block Recommended Signal Wire Size for DC Analog Tachometer Signal Type Terminal Block i i Tightening Terminals i multi core Torque mm Nem lbein DC Analog Tach M3 and 0 140 1 500 0 140 1 500 26 16 0 4 3 5 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Resolver Feedback Module The resolver feedback module catalog number 20P RES A0 which provides a drive interface to a selection of compatible resolvers must be ordered and purchased separately from th
43. 1 3TW027 CA 1321 3TW027 CB N A 10 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Three Phase Primary Voltage Three Phase Secondary Voltage kVA kW HP Voltage 230V AC 460V AC 575V AC Catalog Number Catalog Number Catalog Number 34 18 5 25 230 1321 3TW034 AA 1321 3TW034 AB N A 460 1321 3TW034 BA 1321 3TW034 BB N A 575 1321 3TW034 CA 1321 3TW034 CB N A 40 22 30 230 1321 3TW040 AA 1321 3TW040 AB N A 460 1321 3TW040 BA 1321 3TW040 BB N A 575 1321 3TW040 CA 1321 3TW040 CB N A 51 30 40 230 1321 3TW051 AA 1321 3TW051 AB N A 460 1321 3TW051 BA 1321 3TW051 BB N A 575 1321 3TW051 CA 1321 3TW051 CB N A 63 37 50 230 1321 3TH063 AA 1321 3TH063 AB 1321 3TH063 AC 460 1321 3TH063 BA 1321 3TH063 BB 1321 3TH063 BC 575 1321 3TH063 CA 1321 3TH063 CB 1321 3TH063 CC 75 45 60 230 1321 3THO75 AA 1321 3TH075 AB 1321 3THO75 AC 460 1321 3THO75 BA 1321 3TH075 BB 1321 3TH075 BC 575 1321 3THO75 CA 1321 3TH075 CB 1321 3THO75 CC 93 56 75 230 1321 3TH093 AA 1321 3TH093 AB 1321 3TH093 AC 460 1321 3TH093 BA 1321 3TH093 BB 1321 3TH093 BC 575 1321 3TH093 CA 1321 3TH093 CB 1321 3TH093 CC 118 75 100 230 1321 3TH118 AA 1321 3TH118 AB 1321 3TH118 AC 460 1321 3TH118 BA 1321 3TH118 BB 1321 3TH118 BC 575 1321 3TH118 CA 1321 3TH118 CB 1321 3TH118 CC 145 93 125 230 1321 3TH1
44. 10 073 40 73 A 14 086 50 86 A 14 100 60 100 A 14 129 75 129 A 14 167 100 167 B 20 207 125 207 B 20 250 150 250 B 20 330 200 330 B 20 412 250 412 B 20 495 300 495 C 20 667 400 667 C 20 830 500 830 D 40 996 600 996 D 40 1K1 700 1162 D 70 1K3 800 1328 D 70 1K4 900 1494 D 70 Rockwell Automation Publication 20P TDOO1E EN P January 2012 5 PowerFlex Digital DC Drive Catalog Number Explanation continued Position 1 3 4 5 6 7 8 10 11 12 13 14 15 16 a b c d e f g h i j k I i k Field Supply Communication Options Code Type Code Operator Interface Code Description Single Phase Regulated Blank Cover N None Standard for user installed options see Human Interface and Wireless Interface lt Standard for user installed options see Communication Option Kits on page 10 h Modules on page 9 Packaging Documentation Code Shipping Carton User Manual j I A Yes Yes o options Cabinet Options Control Code Type N None None 8 24V DC Digital Inputs amp N Outputs 3 Analog Outputs and 2 Analog Inputs are Standard Standard Drives Product Selection All I O Options are purchased separately and are user installed See I O Options on page 9 IP20 NEMA UL Type Open Position d A All drives are rated 150 overload for 60 seconds 200 for three seconds 230V AG Three Phase Drive Output Rating Non Regenerative Drives Regenerative Drives
45. 12 17 PowerFlex Digital DC Drive Frame D Terminal Adapter Kits The following frame D drives require the listed terminal adapter kits in order to meet UL installation requirements Voltage Drive Current U V W Terminal C D Terminal Class Rating Code Adapter Kit Number Adapter Kit Number 230 1K0 E 460 1K1 1K3 1K4 575 1K0 1K2 1K3 SK 20P S726171 1K6 SK 20P S726173 690 1KO zi 1K1 1K2 1K4 1K5 18 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Installation Considerations The PowerFlex Digital DC drive has the following built in protective features to help simplify installation e Ground fault protection during start up and running ensures reliable operation e Electronic motor overload protection increases motor life There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Input Fuses See page 50 Input Power Conditioning See page 10 HUDD DD D DD UDO DD DUU DUD LCD HIM See page 9 DC Drive Accessories See page 14 Motor Overload Protection See page 41 Motor Recommendations See the Allen Bradley Variable Speed AC DC Motors Catalog publication RAPS 1348 Rockwell Automation Publication 20P TDOO1E EN P January 2012 19 PowerFlex Digital DC D
46. 15 3 375 14 8 350 13 8 lt A gt gt A A AT LI LI 1 Lt 8 8 es NANN f J JA gt o w 2 U 3 Y EE WH f nolle A2 gt Terminal Details Dimensions in mm in lel BEE o o eke H Ba ae e e E r u C 45 2 1 8 lt gt 53 1 2 1 K 98 5 3 9 48 5 1 9 lt x 147 0 5 8 gt 53 1 2 1 ke m 200 1 7 9 gt 1 48 5 1 9 x 248 6 9 8 _ gt Frame B Weights Drive w ND Rating Code Weight Drive Drive amp Packaging 230V 460V 575V kg Ib kg Ib 146 167 067 180 207 101 25 5 56 2 27 5 60 6 218 135 265 250 270 29 5 65 0 31 5 69 5 360 330 405 BA m2 jeh 32 70 5 34 75 68 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Frame C Dimensions A Al B B1 B2 B3 B4 B5 c mm in mm in mm in mm in mm in mm in mm in mm in mm in 521 20 5 499 19 7 511 20 1 400 15 7 200 7 9 55 2 2 56 2 2 10 5 0 4 1416 16 4 lt Al gt C gt Y O A B4 oee HO LLL DO D D Rigon DO DO A lll In 1 w A lr Le A
47. 2 1 See Catalog Number Explanation on page 5 positions 8 9 and 10 for corresponding drive HP rating armature amp rating and field amp rating IMPORTANT Certain frame D drives require the use of a terminal adapter kit s for terminals U V W C and D Refer to Frame D Terminal Adapter Kits on page 18 for details Armature Voltage Feedback Connections When a DC output contactor or inverting fault breaker fuse is used with the drive and a speed feedback device tachometer or encoder is not used the Armature Voltage Feedback terminals can be used to monitor the armature voltage at the motor regardless of the state of the contactor or inverting fault device When this terminal block is not connected to the motor armature terminals the terminals must be jumpered as described in the table below and the armature voltage feedback is monitored internally within the drive In this case when a DC contactor is used with the drive a speed feedback device is not used and the contactor opens the drive will no longer receive the armature voltage feedback signal IMPORTANT By default these terminals are jumpered 1A1 to A1 and 1A2 to A2 If these terminals are not wired to the motor terminals the jumpers must be installed Norte that this terminal block is not present on drives shipped from the factory prior to those with v3 001 firmware installed However new Pulse Transformer boards shipped as replacement parts
48. 23 Analog Output 2 13 Motor Curr 67 Anlg Out2 Sel 24 Analog Output 2 25 Digital Output Common 26 Digital Output 1 Max 30V Max 50mA 5 Ready 145 Digital Out1 Sel 27 Digital Output 2 9 Fault 146 Digital Out2 Sel 28 Digital Output 3 2 Spd Thresh 147 Digital Out3 Sel 29 Digital Output 4 4 CurrentLimit 148 Digital Out4 Sel 30 _ 24VDC Drive supplied power for Digital Outputs Max BOV Max 80mA No Signal Description Factory Default Related Parameter 31 Digital Input 5 Max Volt 30V Max Cur 15V 3 2mA 17 Speed Sel 1 137 Digital In5 Sel 32 Digital Input 6 24V 5mA and 30V 6 4mA 18 Speed Sel2 138 Digital In6 Sel 33 Digital Input 7 19 Speed Sel 3 139 Digital In7 Sel 34 Digital Input 8 31 Contactor 140 Digital In8 Sel 35 Digital Input Common Important When using the internal 24V DC supply terminal 19 for digital inputs 5 8 you must connect the digital input common terminal 35 to the 24V supply common terminal 18 36 Not Used 40 Recommended Signal Wire Size for Analog 1 0 and Digital 1 0 Terminal Block Signal Type Terminals Analog and Digital 1 0 Wire Size and Type Tightening Torque Flexible mm S Multi core mm Nem lbein TB1 4 1 40 0 140 1 500 0 140 1 500 26 16 0 4 3 5 1 See Cable and Wiring Recommendations in the PowerF
49. 45 AA 1321 3TH145 AB 1321 3TH145 AC 460 1321 3TH145 BA 1321 3TH145 BB 1321 3TH145 BC 575 1321 3TH145 CA 1321 3TH145 CB 1321 3TH145 CC 175 112 150 230 1321 3TH175 AA 1321 3TH175 AB 1321 3TH175 AC 460 1321 3TH175 BA 1321 3TH175 BB 1321 3TH175 BC 575 1321 3TH175 CA 1321 3TH175 CB 1321 3TH175 CC 220 145 200 230 1321 3TH220 AA 1321 3TH220 AB 1321 3TH220 AC 460 1321 3TH220 BA 1321 3TH220 BB 1321 3TH220 BC 575 1321 3TH220 CA 1321 3TH220 CB 1321 3TH220 CC 275 187 250 230 1321 3TH275 AA 1321 3TH275 AB 1321 3TH275 AC 460 1321 3TH275 BA 1321 3TH275 BB 1321 3TH275 BC 575 1321 3TH275 CA 1321 3TH275 CB 1321 3TH275 CC 330 224 300 230 1321 3TH330 AA 1321 3TH330 AB 1321 3TH330 AC 460 1321 3TH330 BA 1321 3TH330 BB 1321 3TH330 BC 575 1321 3TH330 CA 1321 3TH330 CB 1321 3TH330 CC 440 298 400 230 N A 1321 3TH440 AB 1321 3TH440 AC 460 N A 1321 3TH440 BB 1321 3TH440 BC 575 N A 1321 3TH440 CB 1321 3TH440 CC 550 373 500 230 N A 1321 3TH550 AB 1321 3TH550 AC 460 N A 1321 3TH550 BB 1321 3TH550 BC 575 N A 1321 3TH550 CB 1321 3TH550 CC 660 448 600 230 N A 1321 3TH660 AB 1321 3TH660 AC 460 N A 1321 3TH660 BB 1321 3TH660 BC 575 N A 1321 3TH660 CB 1321 3TH660 CC 770 522 700 230 N A 1321 3TH770 AB 1321 3TH770 AC 460 N A 1321 3TH770 BB 1321 3TH770 BC 575 N A 1321 3TH770 CB 1321 3TH770 CC 880 597 800 230 N A 1321 3TH880 AB 1321 3TH880 AC 460 N A 1321 3TH880 BB 1321 3TH880 BC 575 N A 1321 3TH880 CB 1321 3TH880 CC Rockwell Autom
50. 50 1321 3R100 B 37 45 50 60 100 C85D10 20P21AD100 20P41AD100 100 81 7 60 1321 3R100 B 37 45 50 60 100 C85D10 20P21AD129 20P41AD129 129 105 4 75 1321 3R160 B 56 75 75 100 100 D110D11 20P21AD167 20P41AD167 167 136 4 100 1321 3R160 B 56 75 75 100 100 D140D11 20P21AD207 20P41AD207 207 169 1 125 1321 3RB250 B 93 112 125 150 100 D180D11 20P21AD250 20P41AD250 250 204 3 150 1321 3RB250 B 93 112 125 150 100 D210ED11 20P21AD330 20P41AD330 330 269 6 200 1321 3RB320 B 149 200 100 D300ED11 20P21AD412 20P41AD412 412 336 6 250 1321 3RB400 B 186 4 250 100 D420ED11 20P21AD495 20P41AD495 495 404 4 300 1321 3R500 B 223 7 300 100 D420ED11 20P21AD667 20P41AD667 667 544 9 400 1321 3R600 B 298 3 400 100 D630ED11 20P21AD830 20P41AD830 830 678 1 500 1321 3R750 B 372 8 500 100 D860ED11 12 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Non Regenerative Regenerative DCAmps ACLine HP IP00 Open Style Line Reactor kW AC Input Contactor Drive Cat No Drive Cat No Amps Line Reactor Cat No HP Cat No 20P21AD996 20P41AD996 996 813 7 1600 1321 3R850 B 447 4 600 100 D860ED11 20P21AD1K1 20P41AD1K1 1162 949 4 700 1321 3R1000 B 552 700 100 G860KD22 20P21AD1K3 20P41AD1K3 1328 1085 0 1800 100 G860KD22 20P21AD1K4 20P41AD1K4 1494 1220 6 900 H 100 G1200KD12 1 No Line Reactor available for this drive rating Use the recommended Iso
51. 521 426 150 HUBBELL_Y139W322GB 240 0 322 6221 781 700 700 572 200 ij 240 ABB_EHDB800C2P 1L2S ABB_EHDB800C 1L22SS D 875 875 715 250 240 ABB_EHDB960C2P 1L25 ABB_EHDB960C 1L22SS 1KO 1050 858 300 240 SIEMENS MFG_14 193 101 SIEMENS MFG_14 193 101 58 2 58 2 Qty 2 Qty 1 1 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally 2 Coil voltage 115V AC 50 60Hz 3 See DC Contactor Crimp Lug Kit Specifications Amp on page 15 for more information 4 Wire and Lug size dependant on enclosure dimensions and local codes 460V AC Input Drives Drive DC AC HP Dynamic Brake Armature DB Resistor DB Brake DC Loop Contactor Cat No Hl DC Current Amps Line Resistor Kit Cat No Voltage Size ohms Resistor Amps A A A A Contactor E um g 9 i H Drive w No Dynamic Brake Drive w Dynamic Brake f Rating Amps Volts Size Required Crimp Lugs Code Watts Cat No B 330 330 269 6 200 1370 DBH79 500 0 7 280 714 29 ABB_EHDB360C2P 1L25 ABB_EHDB360C 1L22S5 N 412 412 336 6 250 HUBBELL_Y95W808GB 500 0 808 7292 ABB_EHDB520C2P 1L25 ABB_EHDB520C 1L22SS C 495 495 404 4 300 HUBBELL_Y101W595GB 500 0 595 6069 ABB_EHDB520 2P 1L2S ABB_EHDB520C 1L22SS 667 667 544 9 400 HUBBELL_Y109W542GB 500 0 542 6439 ABB_EHDB800C2P 1L25 ABB_EHDB800C 1L22SS D 800 830 678 1 500 Q 500 0 463 6338 ABB_EHDB960C2P 1L2S ABB_EHDB960C 1L22SS 960 996 813 7 600 500
52. 653 Stud Mount D 810 810 1661 6 170M6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 1K0 1080 881 6 170M6264 switch 170H0069 2300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1K2 1215 991 6 170M6265 switch 170H0069 A300262 switch MS 3V 1 5 UR 20 635 32 1100 switch 28 001 04 1K3 1350 1102 6 170M6266 switch 170H0069 B300266 switch MS 3V 1 5 UR 20 635 32 1250 switch 28 001 04 1K6 1688 1377 12 170M6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 Recommended AC Input Line Fuses 690V AC Input Frame C Drives Frame Drive Current Rating Code C 452 Bussmann Ferraz Shawmut Gould Shawmut SIBA 170M5463 switch 170H0069 Square Body Flush End Contact 6 9 URD 32 TTF 0700 switch MS 3V 1 5 BS 20 671 32 700 switch 28 001 04 565 170M5465 switch 170H0069 Recommended Leg Fuses 690V AC Input Frame D Drives 6 9 URD 32 TTF 0900 switch MS 3V 1 5 BS 20 671 32 900 switch 28 001 04 Frame Drive Current DC A Une Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount D 678 678 1553 6 170M6260 switch 170H0069 V300260 switch MS 3V 1 5 UR 20 635 32 630 switch 28 001 04 791 791 645 6 170M6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001
53. 8 10 for corresponding drive Hp rating armature amp rating and field amp rating Frame C Drives Drive Total Value for All Fans 3 2 Current Rating A Input Total Watts AC Input Rated Current Max Air Flow Code Voltage Loss Voltage Noise Level 521 230 2143 700 2700 495 460 2143 667 2590 1050 m h 540 575 2300 ae EC 62 5 dB A 675 2620 452 690 1700 565 2300 1 Refer to Catalog Number Explanation on page 5 positions 8 10 for corresponding drive Hp rating armature amp rating and field amp rating 2 Fans on frames C drives must be powered by an external 230 V AC 50 60 Hz power supply connected to terminals U3 and V3 82 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Frame D Drives Drive Total Value for Fan 1 H Current Rating 1 AC Input Total Watts AC Input Rated Current Max Air Flow Code Voltage Loss Voltage Noise Level 875 230 2694 1KO 3284 830 480 3200 996 3568 1K1 4189 1K3 5229 1K4 5117 810 575 3122 1KO 3819 1K2 4679 aie 2 4A 50Hz and 2400 m3 h 1K3 4879 3 3A 60Hz 80 dB A 1K6 5720 678 690 3174 791 3582 904 4028 1KO 4064 1K1 4509 1K2 5368 1K4 5543 1K5 5886 1 Refer to Catalog Number Explanation on page 5 positions 8 10 for corresponding drive Hp rating armature amp rating and field amp rating 2 Fans on frames D drives must be powered by an ext
54. 8 and Frame D Field Circuit Fuse Location on page 58 for locations 230V AC Input Drives Frame Drive Current Field PD Som SIBA Rating Code Amps Shawmut C 521 20 10x38 mm 38 10x38 mm DAT 25A10F FWC 25A10F AG0025 2 6003305 25 D 875 40 22x 58 mm FWP 50A22F A700S50 22F 5014006 50 460V AC Input Drives Frame DriveCurrent Field Type Qty Bussmann Ferraz Shawmut SIBA Rating Code Amps Gould Shawmut C 495 20 10x38mm 2 FWC 25A10F A60025 2 6003305 25 667 A60025 8 D 830 40 22x58 mm FWP 50A22F A700S50 22F 5014006 50 996 1K1 70 FWP 100A22F A700S100 22F 5014006 100 1K3 E TT 575V AC Input Drives Frame Drive Current Field Type Qty Bussmann Ferraz Shawmut SIBA Rating Code Amps Gould Shawmut C 540 20 10x38mm 2 FWC 25A10F A60025 2 6003305 25 675 A60025 8 D 810 40 22x58 mm FWP 50A22F A700S50 22F 5014006 50 1K0 1K2 1K3 1K6 690V AC Input Drives Frame Drive Current Field Type Qty Bussmann Ferraz Shawmut SIBA Rating Code Amps Gould Shawmut C 452 20 10x38mm 2 FWC 25A10F A60025 2 6003305 25 565 A60025 8 D 678 40 22x58 mm FWP 50A22F A700S50 22F 5014006 50 791 904 1K0 1K1 70 FWP 100A22F A700S100 22F 5014006 100 1K2 1K4 1K5 Rockwell Automation Publication 20P TD001E EN P January 2012 57 PowerFlex Digital DC Drive Frame C Field Circuit Fuse Location Field AC input fuses are located on the Control EMI shield which holds the Control board Frame D Field Circuit Fuse Location To
55. B 067 67 5 55 1 FWP 125A BH 1133 A700S125 4K 101 101 3 82 7 FWP 200A A70QS200 4K 135 135 110 3 FWP 250A A70QS250 4 270 270 220 6 FWP 600A BH 3144 A70QS600 4K 405 405 330 9 FWP 800A A70QS800 4 Rockwell Automation Publication 20P TDOO1E EN P January 2012 53 PowerFlex Digital DC Drive Frame A and B Recommended Field Circuit Fuses Field circuit fuses are internally mounted and provided with the drive See Fuse Code FS3 in Frame A and B Fuse Designations on page 50 Also see Frame A Field AC Input Line Fuses Location on page 55 and Frame B Field AC Input Line Fuses Location on page 56 for fuse locations 230V AC Input Drives Frame DriveCurrent Held Type Quantity Bussmann Ferraz Shawmut SIBA Rating Code Amps Gould Shawmut A 7P0 10 6x32mm 2 FWH 016A6F E085449 70 125 40 16 9P0 012 020 029 038 055 073 14 093 110 B 146 20 10x38mm 2 FWC 25A10F A60025 2 60 033 05 25 180 218 265 360 434 460V AC Input Drives Frame DriveCurrent Field Type Quantity Bussmann Ferraz Shawmut SIBA Rating Code Amps Gould Shawmut A 4P1 10 6x32mm 2 FWH 016A6F E085449 70 125 40 16 6P0 010 014 019 027 035 045 052 073 14 086 100 129 B 167 20 10x38mm 2 FWC 25A10F A60Q25 2 60 033 05 25 207 250 330 412 54 Rockwell Automation Publication 20P TDOO1E EN P January 2012
56. Flex Digital DC Drive User Manual publication 20P UM001 for more information Thermistors and Thermal Switches To detect motor overheating and protect the motor from overloading an external user supplied thermistor PTC or thermal switch must be connected to terminals 78 and 79 The drive s response to a motor over temperature fault is configured in parameter 365 Over Temp Flt Cfg If a temperature sensor is not used a 1k ohm resistor must be connected between terminals 78 and 79 installed at the factory The instructions for installing a thermal sensor are detailed below Thermistors PTC PTC thermistors fitted in the motor can be connected directly to the drive via terminals 78 and 79 In this case the 1k ohm resistor is not required between terminals 78 and 79 Thermal Switches Klixon j in the Motor Windings Klixon type temperature dependent contacts can disconnect the drive from the motor via an external control or can be configured as an external fault using 3 digital input on drive They can also be connected to terminals 78 and 79 in order to indicate a drive Motor Over Temp fault F16 though this is not recommended due to the noise sensitivity of the current threshold circuitry Ifa thermal switch is used a 1k ohm resistor must be placed in series between the switch and one of the terminals Rockwell Automation Publication 20P TDOO1E EN P January 2012 41 PowerFlex Digital DC Drive Contact Relay and Ther
57. Frame C Heatsink Cooling Fans Terminal Designations Terminal Description Maximum Voltage Maximum Current U3 Single phase AC input power for cooling fans 230V AC 1A V3 Frame C Heatsink Cooling Fans Wire Sizes and Terminal Specifications Terminals Wire Size and Type Tightening Torque Multi core AWG Nem lbein 014 15 0923 2 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Frame C Heatsink Cooling Fan Terminal Block Location A DANGER RISK OF ELECTRIC a DISCONNECT INPUT BEFORE SERVICING EQUIPMENT mel meo oase 82 35 36 75 76 7 U2 V2 PE U3 V3 38 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Frame D Heatsink Cooling Fan Power Supply Terminals Frame D drives require an external 230V AC power supply for the heatsink cooling fan The power supply connections must be taken from the primary side of the installed Isolation Transformer or Line Reactor clean power Refer to Typical Power Wiring Diagrams on page 21 The fan power input terminals U3 and V3 are required to be short circuit protected This protection can be provided by using a circuit breaker The circuit breaker must be selected to survive the short circuit available current of the feeder source for this circuit and the inrush current of the fan The rating of the circuit breaker should
58. M q pue J awe uo parunow yyeusarur ale pue SAALIP g pue y au 104 paiyddns awozsn ade JaLJBAUOD aanJewue ay 10 sasny Wd Jy suonepuawwoda1 10 OL bed UO sasumojsuRI uonejos p ZU oed UO Core pue siopeog UN Indu age peuinbas you si Jopeay aul e apuepadwi 5 g panba y saplAod Lou ugeet uonejosj AY J padnbad s JoPeay aul aduepadwi 5 6 10 pue JaWUOJSUeL UONeJOS UY Z L UOIJEULJOJU 310W 10 FF abed UO TaMOg MAU man ONUOD 225 amod andul 10103 JY AGL L 104 gS pue ge s eUIWa UaaMjaq panmba st Jadwn e Auo sanup gt pue g awe 104 abeo eO0ld EUUSL und Ue F EA Aogz Indu ov en DO euwe L EE 9 AOE A EI 1JOMOd OUOD ee 1 e oberon ZA ALL indu ov S d pieog i jonuog en e wies NG w ebeon T la IA indul Ov Ad lemod ugajo Ing Joyoeay au JO ld 19 In oy WW JOWJOJSUEI UONEJOS OU yoo g reulwue Jemod Dat DWA Oez jo apis Arewud an a Jo XEN woa Une
59. Technical Data Allen Bradley PowerFlex Digital DC Drive Full V i tt SERIE siti Table of Contents Topic Page Additional Resources 2 Product Description d Standard Drives Program A Catalog Number Explanation 5 Standard Drives Product Selection 6 Factory Installed Options 8 User Installed Options 9 Installation Considerations w Circuit Protection 50 Mounting 66 Approximate Dimensions 67 PowerFlex DC Configured Drives ZS Specifications 19 Watts Loss and Fan Attributes 81 LISTEN P Rockwell Allen Bradley lt Rockwell Software Automation PowerFlex Digital DC Drive Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Description PowerFlex Digital DC Drive User Manual publication 20P UM001 Provides basic information needed to install start up and troubleshoot the PowerFlex DC drive A Global Reference Guide for Reading Schematic Diagrams publication 100 2 10 Provides a simple cross reference of common schematic wiring diagram symbols used throughout various parts of the world Guarding Against Electrostatic Damage publication 8000 4 5 2 Explains the causes of ESD and how to guard against its effects Preventive Maintenance of Industrial Control and Drive System Equipment publication Provides a checklist to use as a guide in performing preventive maintenance DRIVES TD001 Safety Guide
60. ation Publication 20P TDO01E EN P January 2012 PowerFlex Digital DC Drive 11 PowerFlex Digital DC Drive AC Input Line Reactors and Contactors Ifa DC Contactor is used an AC Input contactor is not needed 230V AC Input Drives Non Regenerative Regenerative DCAmps ACLine HP 1P00 OpenStyle LineReactor AC Input Contactor Drive Cat No Drive Cat No Amps Line Reactor Cat No kW HP Cat No 20P21AB7P0 20P41AB7P0 7 57 1 5 1321 3R8 A 75 1 100 C12D10 20P21AB9P0 20P41AB9PO 9 74 2 1321 3R12 A 1 49 2 100 C12D10 20P21AB012 20P41AB012 12 9 8 3 1321 3R18 A 0 75 3 7 1 5 _ 100 C12D10 20P21AB020 20P41AB020 20 16 5 1321 3R18 A 0 75 3 7 1 5 100 C23D10 20P21AB029 20P41AB029 29 24 7 5 1321 3R55 A 5 5 11 7 5 15 100 30D10 20P21AB038 20P41AB038 38 31 10 1321 3R55 A 5 5 11 7 5 15 100 C37D10 20P21AB055 20P41AB055 55 45 15 1321 3R55 A 5 5 11 7 5 15 100 C60D10 20P21AB073 20P41AB073 B 60 20 1321 3R80 A 15 20 100 C60D10 20P21AB093 20P41AB093 93 76 25 1321 3R100 A 18 5 22 25 30 100 C85D10 20P21AB110 20P41AB110 110 90 30 1321 3R100 A 18 5 22 25 30 100 D110D11 20P21AB146 20P41AB146 146 119 40 1321 3R160 A 30 37 40 50 100 D140D11 20P21AB180 20P41AB180 180 147 50 1321 3R160 A 30 37 40 50 100 D180D11 20P21AB218 20P41AB218 218 178 6
61. be sized mainly to protect the wiring from the circuit breaker connections to terminals U3 and V3 and not nuisance trip or blow from the inrush current In addition a N C contact at terminals 31 and 32 can be connected to an external device to provide indication of a fan supply failure or can be wired to drive digital input terminals configured for 14 Aux Fault via Pars133 144 Frame D Heatsink Cooling Fan Terminal Designations Terminal Description Maximum Voltage Maximum Current U3 Single phase AC input power for cooling fans 230V AC 2 4 3 3A V3 50 60 Hz 31 Normally closed contact 250V AC 1A 32 PE Safety ground Frame D Heatsink Cooling Fan Signal Wire Sizes and Terminal Specifications Terminals Wire Size and Type Tightening Torque Nem Ibein U3 V3 31 32 PE 0 14 1 5 0 14 2 5 28 12 0 5 0 6 4 4 5 3 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Frame D Heatsink Cooling Fan Terminal Block Location Top of Drive Left Side 32 31 PE V3 U3 Rockwell Automation Publication 20P TDOO1E EN P January 2012 39 PowerFlex Digital DC Drive Frame Cand D Armature Fuse Signal Terminals Terminals 81 and 82 on frame C and D drives are connected to the internal armature circuit protection fuses and can be connected to an external device to provide indication tha
62. beron zn ALL du ov S d Pieog g onuog eh A was e WYS LA zd Ld LA ndul OW soy LA 4 lamod upon 0 Se T Joyoeay au JO LH JB9WAIOJSURAL UONEIOS AU H 30 In A jo apis Auud y a yoojg Eug 19M0d DS mu UW woa uaye eq Isnw OWA OEL SUON DBUUOD SAUL JO XEN e OVA Or Ki nd Nd Nd Nd Sun OV wer YAPA Duo hopes 7 S aseud Jon anwy Lv C M ALESTO T a i l zy ry uo Od IN ISA eey ON A 4 SE 6 z1 eL Ye SANG EE a n e ONANG e hd IW el e1 ISJ L 9 Od X9 4J8M0d wW lU SUN l UIORUEIUL H LU In T R c uo1nejos UONeIeISuI i ajqeyo0 Sr rer ZAL O I UO pl fl SE xny H dd 7 23 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Armature Power Terminal Connections Terminals Description U V W Three phase AC input to the armature converter GD DC output to the motor armature PE Safety ground Frame A Armature Terminal Block Locations Bottom View Loosen the two screws that secure the power terminal cover to the drive chassis and remove the terminal cover in order to connect the armature power wiring Front View Note Front view of drive shown with bottom protective and power terminal covers removed met 23 4 5 67 8 9 10 11 1 CECOODEOUGLO DO DOOD OSD Me ATTENTION Do not operate the drive with the power terminal cover removed Operating the drive with the power terminal cover removed may result in a hazar
63. dous condition that could cause personal injury and or equipment damage 24 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Frame B Armature Terminal Block Locations os eed PE u c V D w Frame C Armature Terminal Block Locations Front View cue ee sus ep Bottom View Rockwell Automation Publication 20P TD001E EN P January 2012 PowerFlex Digital DC Drive 25 PowerFlex Digital DC Drive Frame D Armature Terminal Block Locations Important Certain frame D drives require the use of a terminal adapter kit s for terminals U V W C and D Refer to Frame D Terminal Adapter Kits on page 18 for details Top of Drive U V W D UN welt e Pa Ka S G Bottom of Drive PE C D 26 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Armature Power Terminal and Ground PE Wire Sizes Frame Drive Current Rating Code Terminals Wire Size and Type Terminal Bolt Tightening Torque 230V 460V 575 690 Size mm Nem lbein A 7P0 055 4P1 052 U V W CD PE See Cable and Wiring 5 6 53 073 110 073 129 Recommendations in Terminal Block 12 106 Bll All luywoo the Powerflex Digital e 25 221 PE DC Drive User Manual 15 132 75 publication C All All UVWGD 20P UM001 10 25 221 PE 8 15 132 75 D All All All AIl U V W C D PE 12 45 398
64. e Terminals C1 amp D1 Terminals U1 amp V1 Fixed Field Adjustable Field 230V 10 1Ph 200V 200V 400V 10 1Ph 310V 310V 460V 10 1Ph 360V 360V 1 The max field voltage is equal to 0 85 x AC input line voltage 20 Rockwell Automation Publication 20P TDO01E EN P January 2012 PowerFlex Digital DC Drive Typical Power Wiring Diagrams The following diagram represents recommended power wiring configurations th AC Input Contactor ring wi i Power W DE aHed UO Stoen US MIO DEU 295 OL UONRWUOJU 310w 10 EC abed Uo speura Addins zomog UE Bo YUIs eaH q Wel pue ge abed Uo seuru Ajddns JaMog SUE Buroo YUISJeaH J 2011 aas up Guroo yulsyeay ay 10 Ajddns Jamod jewayxa ue ambal juo saAUp G9 J WLI 6 su0neI0 10 Lp obed Uo sanding Aejay aac 09 eura 0 1 BY LON 1010 euIWIa Keay 1aMOd 01 UO I4 UO ale OF pue CE Pula yUeLOd UY mp SZ JBS L INO Aejay Z6EL Jeg put UI JY Domgugpuo Ko i a 10923U0 JY yM padinbad zou buisuas pegpaay eyon anzewue jeuondg suonepuawwoda1 asny 10 05 abed UO UOl Ia O1g HIT 225 saAuP g pue y atue zueapenb om uo papuawwo gt a1 ae pue 3uespenb mot uo pauinbas aie sasny yndyno amzeuue paljddns 1aworsn 9 uowwo gt ndur je1bip Ge eUILA 0 pasadwnf aq jn uOwWWOD Apa BL peurwaa Kjddns Jamod pu au Af Z 34 buisn 4 v u opeluo LE 0 49S S gu 14610 OL 12d SUO JEPUBLULODAI asny 10 DG ILA UO OTT JN 225 a
65. e e Enclosure options IP20 MCC IP42 Filter IP00 mounted on a panel either conformal coated circuit boards or without e Pre engineered options e Custom engineered solutions e UL panel recognition from the factory for pre engineered options Factory Installed Options Enclosure Options The PowerFlex Configured DC drives can be ordered in a IP20 NEMA UL Type 1 MCC style enclosure or a IP43 NEMA UL Type 1 with Fan amp Filter MCC style enclosure For both of these enclosures the drive incoming disconnect and any specified operator devices will be mounted and wired in the cabinet or on the door as required If a cabinet mounted input line reactor is specified it will be mounted in the cabinet for drives ratings of 200 Hp or less The drive may also be ordered on a rigid panel for installation in a users existing cabinet For these designs the drive and all panel mounted parts will be mounted and wired The incoming disconnect operator devices and input line reactor will be shipped loose for customer mounting and wiring per local codes All MCC cabinets are 2286 mm H x 635 mm D 90 in H x 25 in D with the width determined by the size of the drive and the options requested The standard width enclosures are 508 635 889 mm 20 25 and 35 in wide The rigid panel mount designs are shipped on a 1981 mm H x 508 mm W or 813 mm W 78 in H x 20 in W or 32 in W panel to fit a standard 610 mm W X 914 mm W 24 in W or 36 in W enclos
66. e drive The resolver option module includes the PowerFlex DC Drive Resolver Feedback Module Installation Instructions publication 20P IN071 which provides installation and wiring information See Resolver Type Selection in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information on compatible resolvers Rockwell Automation Publication 20P TDOO1E EN P January 2012 49 PowerFlex Digital DC Drive Circuit Protection The tables on the following pages provide drive ratings and the recommended fuses for protecting the armature and field circuits Externally mounted fuses as indicated in the figures below must be sourced separately when installing the drive Internally mounted fuses are provided with the drive See page 56 for frames C and D fuse information Frame A and B Fuse Designations FS1 Externally mounted fuses for FS1 the armature converter on the AC input side FS3 Internally mounted fuses for the field circuit on the AC input side FS2 Externally FS2 mounted fuses for the armature circuit on the DC side 50 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Frame A and B Recommended AC Input Line Fuses AC input line fuses are externally mounted for frame A and B drives and must be sourced separately See Fuse Code FS1 in Frame A and B Fuse Designations on page 50
67. ernal 230 V AC 50 60 Hz power supply connected to terminals U3 and V3 PowerFlex DC Stand Alone Regulator Catalog Total Watts Loss Total Value for Fans 2 Number W AC Input Voltage Rated Current Max Air Flow Noise Level 23PMD4 303 23PMD7 357 23PMF4 374 23PMF7 428 1 Refer to Stand Alone Regulator Catalog Numbers in the PowerFlex DC Stand Alone Regu User Manua Internal power supply publication 23P UM001 for a description of ratings Rockwell Automation Publication 20P TDO01E EN P January 2012 160 m h 40 dB A ator and Gate Amplifier PowerFlex Digital DC Drive 83 Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damag
68. es resulting from the use or application of this equipment The examples and diagrams in this publication are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600
69. externally mounted for frame A and B drives and must be sourced separately These fuses are required on four quadrant drives only but highly recommended on two quadrant drives See Fuse Code FS2 in Frame A and B Fuse Designations on page 50 230V AC Input Drives Frame Drive Current DC ACLine Bussmann Ferraz Shawmut Gould Shawmut RatingCode Amps Amps FerruleFWP Ferrule Fuse North American NorthAmerican FerruleA700S North American A70P Type Block FWP Type Fuse Block Type A700S Type A 7P0 7 5 7 FWP 15A14F CH142D FWP 15B A700S16 14F A70P15 4 9P0 9 74 FWP 20A14F FWP 20B A70QS20 14F A70P20 4 012 12 98 FWP 25A14F FWP 25B A700S25 14F A70P25 4 020 20 16 FWP 40A14F FWP 40B A700S40 14F A700S40 4 029 29 24 FWP 63A22F CH222D FWP 60B A700S63 22F A70QS60 4 038 38 31 FWP 80A22F FWP 80B A70QS80 22F A700580 4 055 55 45 FWP 125A BH 1133 A700S125 4K 073 73 60 FWP 150A A7005150 4K 093 93 76 FWP 200A A7005200 4K 110 110 90 FWP 225A A7005250 4 B 146 146 119 l FWP 300A A7005300 4 180 180 1477 l FWP 350A A7005350 4 218 218 178 FWP 450A BH 3144 A7005450 4 265 265 217 FWP 600A A70QS600 4K 360 360 2 FWP 700A A70QS700 4 434 434 1355 FWP 900A A70P900 4 52 Rockwell Automation Publication 20P TD001E EN P January 2012 PowerFlex Digital DC Drive
70. for this drive rating must be sourced locally 3 Coil voltage 115V AC 50 60Hz 4 See DC Contactor Crimp Lug Kit Specifications Amp on page 15 for more information 5 Wire and Lug size dependant on enclosure dimensions and local codes 460V AC Input Drives Frame Drive Current DC AC Une HP DynamicBrake Armature DB Resistor DB Resistor Brake DC Loop DC Contactor Rating Code Amps Amps Resistor Kit Cat Voltage Size ohms Size Watts Amps Contactor Cat Crimp Lugs Cat No Volts Required No No 4 A 4P1 41 ER 2 1370 DBH63 500 81 255 6 17 1370 DC56 1370 LG40 6P0 6 49 3 1370 DBH64 500 62 245 8 06 1370 DC56 1370 LG40 010 10 8 2 5 1370 DBH65 500 45 245 11 11 1370 DC56 1370 LG40 014 14 11 4 7 5 1370 DBH66 500 27 350 18 52 1370 DC56 1370 LG40 019 19 15 5 10 1370 DBH67 500 20 420 25 00 1370 DC56 1370 LG40 027 27 22 1 15 1370 DBH68 500 12 405 41 67 1370 DC56 1370 LG40 035 35 28 6 20 1370 DBH69 500 5 330 100 00 1370 DC56 1370 LG40 045 45 36 8 25 1370 DBH70 500 4 5 330 111 11 1370 DC56 1370 LG52 052 52 42 5 30 1370 DBH71 500 3 5 385 142 86 1370 DC56 1370 LG52 073 73 59 6 40 1370 DBH72 500 2 6 345 192 31 1370 DC110 1370 LG92 086 86 70 3 50 1370 DBH73 500 2 345 250 00 1370 DC110 1370 LG92 100 100 81 7 60 1370 DBH74 500 2 345 250 00 1370 DC110 1370 LG110 129 129 105 4 75 1370 DBH75 500 1 270 500 00 1370 DC180 1370 LG140 14 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive
71. gital DC Drive Frame C Armature Voltage Feedback Circuit Terminal Block Location 1A1 A1 1A2 A2 Bottom of Drive Frame D Armature Voltage Feedback Circuit Terminal Block Location Shown with terminals jumpered for Bottom of Drive internal armature voltage feedback Left Side Rockwell Automation Publication 20P TDOO1E EN P January 2012 29 PowerFlex Digital DC Drive Field Converter Connections For 575V or 690V AC input drives only a step down transformer with either a 230 VAC secondary for a 150V motor field or 460 VAC for a 300V motor field is required before the input to the field control circuit terminals U1 V1 Also If the rated voltage of the DC motor field is not compatible with the field DC output voltage of the drive an external field control transformer must be used Refer to the following example for transformer selection information Example 10 Hp 240V Armature 17 2A 240V Field 2 0 A motor a The field control transformer must have a 230V primary a 460V secondary and be single phase 60 Hz b kVA 2 Ax 460VAC x 1 5 1 38 kVA 1 5 kVA is closes
72. icantly reduces network traffic by configuring control messages to be sent only upon customer defined states Very flexible configuration for each node Example reference must change by more than 5 Viv Peer Control provides master slave type control between drives where one or more slave drives consumers can run based on the status of a master drive producer which can also significantly reduce network traffic kW ADR Automatic Device Replacement saves significant time and effort when replacing a drive by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings VVV ee Flexible Fault Configuration Adapters can be programmed to take fault based actions as ramp to stop coast to stop and hold last state as well as send user configurable logic control and speed reference values In addition different actions can be taken based on whether the network experienced a serious problem broken cable etc versus network idle condition PLC set to Program 4 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Catalog Number Explanation Position 1 3 4 5 6 7 8 10 1 12 13 14 15 16 20P 4 1 A D 4P1 R a b C d e f g h i j k
73. ion board 20P S5V62 115V AC to 24V DC 8 Channel I O Converter Board 20P S520L Feedback Option Kit Description Cat No Resolver Feedback Option Module 20P RES AO Rockwell Automation Publication 20P TDO01E EN P January 2012 PowerFlex Digital DC Drive User Installed Options continued Communication Option Kits PC Programming Software Description Cat No Description BACnet MS TP RS485 Communication Adapter 20 COMM B DriveTools SP Software SES See publication 9303 PL002 for TM i de ControlNet Communication Adapter Coax 20 COMM C DriveExplorer Software Lite Full 4 ordering pricing information DeviceNet Communication Adapter 20 COMM D Pocket DriveExplorer Software EtherNet IP Communication Adapter BOONE Set up wizards are available for use with DriveTools SP and DriveExplorer HVAC Communication Adapter lt 20 COMM H Lite Full only Interbus Communication Adapter 20 COMM I DriveExplorer Lite is available for free download at a http www ab com drives driveexplorer free_download html PROFIBUS DP Communication Adapter 20 COMM P ControlNet M Communication Adapter Fiber 20 COMM Q Remote I O Communication Adapter 20 COMM R RS485 DF1 Communication Adapter 20 COMM S External Communications Kit Power Supply SE E 20 XCOMM DPI External Communications Kit DC BASE External DPI I O Option Board SE Compact I O to DPI SCANport Modu
74. ital DC Drive User Manual publication 20P UM001 for more information Digital Encoder Terminal Block Location va Cer U Ker en on ag CEES EREN Coe CEL Digital Encoder terminal block Rockwell Automation Publication 20P TDOO1E EN P January 2012 47 PowerFlex Digital DC Drive Sample Encoder Wiring 1 0 Internal Drive Power Connection Example Encoder Power 7 5 12 15V DC 200 mA N Internal drive 5 12 15V DC AN IO E Kei 200mA COM O WG common 1 Z IG a m ial 1 B mi to Shield Bt IO A A Encoder Power External Power Source V COM JOH ZO 2 5 t z H Hes Shield B _ External Ar Power B Supply A Q A Encoder Signal Single Ended to Power Dual Channel V Supply Common COM A z le Z NOT z B NOT B OM B H AID A NOT A II to Shield Encoder Signal Differential Dual Channel IO COM Z Z B B A A IQ to Shield 1 Shield connection is on the drive Control EMI Shield Refer to Digital Encoder Terminal Block Location on page 47 48 Rockwell Automation Publication 2
75. lation Transformer 1321 3TH880 BB 2 No Line Reactor or Isolation Transformer available for this drive rating must be sourced locally 575V AC Input Drives Non Regenerative Regenerative AC Line IP00 Open Style Line Reactor AC Input Contactor Drive Cat No Drive Cat No DC Amps Amps HP Une Reactor Cat No kW HP Cat No 20P21AE067 20P41AE067 67 5 55 1 50 _ 1321 3R55 B 37 50 100 C60D10 20P21AE101 20P41AE101 101 25 82 7 75 1321 3R100 B 56 75 100 C85D10 20P21AE135 20P41AE135 135 110 3 100 1321 3R130 B 75 100 100 D110D11 20P21AE270 20P41AE270 270 220 6 200 1321 3RB250 B 149 200 100 D250ED11 20P21AE405 20P41AE405 405 330 9 200 1321 3RB320 B 224 300 100 D420ED11 20P21AE540 20P41AE540 540 441 2 1400 1321 3RB500 B 298 400 100 D630ED11 20P21AE675 20P41AE675 675 551 5 500 1321 3R600 B 373 500 100 D630ED11 20P21AE810 20P41AE810 810 661 8 1600 1321 3R600 B 447 600 100 D860ED11 20P21AE1KO 20P41AE1KO 1080 882 4 1800 1321 3R750 B 597 800 100 G700KD22 20P21AE1K2 20P41AE1K2 1215 992 7 900 1321 3R850 B 671 900 100 G860KD22 20P21AE1K3 20P41AE1K3 1350 1103 0 1000 1321 3R1000 B 746 1000 100 G1000KD12 20P21AE1K6 20P41AE1K6 1687 5 1378 7 1250 0 1 No Line Reactor or Isolation Transformer available for this drive rating must be sourced locally 2 No AC Input Contactor available for this drive
76. le 1769 SM1 Serial Null Modem Adapter 1203 SNM Smart Self powered Serial Converter RS232 includes 1203 SSS 1203 SFC and 1202 C10 Cables i 7 m 8 Universal Serial Bus USB Converter includes 2m USB 1203 USB 20 HIM H10 8 22 HIM H10 Cables For use only with External DPI Communications Kits 20 XCOMM DC BASE Isolation Transformers Isolation Transformers are available for installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances Three Phase Primary Voltage Three Phase Secondary Voltage kVA kW HP Voltage 230V AC 460V AC 575V AC Catalog Number Catalog Number Catalog Number 5 12 22 230 1321 3TW005 AA 1321 3TW005 AB N A 1 5 3 460 1321 3TW005 BA 1321 3TW005 BB N A 575 1321 3TW005 CA 1321 3TW005 CB N A 1 5 3 7 5 230 1321 3TW007 AA 1321 3TW007 AB N A 460 1321 3TW007 BA 1321 3TW007 BB N A 575 1321 3TW007 CA 1321 3TW007 CB N A 11 55 75 230 1321 3TW011 AA 1321 3TW011 AB N A 460 1321 3TW011 BA 1321 3TW011 BB N A 575 1321 3TW011 CA 1321 3TW011 CB N A 14 7 5 10 230 1321 3TW014 AA 1321 3TW014 AB N A 460 1321 3TW014 BA 1321 3TW014 BB N A 575 1321 3TW014 CA 1321 3TW014 CB N A 20 11 15 230 1321 3TW020 AA 1321 3TW020 AB N A 460 1321 3TW020 BA 1321 3TW020 BB N A 575 1321 3TW020 CA 1321 3TW020 CB N A 27 15 20 230 1321 3TW027 AA 1321 3TW027 AB N A 460 1321 3TW027 BA 1321 3TW027 BB N A 575 132
77. lex Digital DC Drive User Manual publication 20P UM001 for cable spacing information 46 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Digital Encoder Terminal Block The encoder connection cables should always be connected directly to the terminals on the encoder terminal block The encoder cable must be made up of twisted pairs with the shield connected to the shield ground on the drive side Do not connect the shield to ground on the motor side In some cases ie cable lengths that exceed 100 meters it may be necessary to ground the shield of each twisted pair on the power supply Refer to Appendix A of the PowerFlex Digital DC Drive User Manual publication 20P UMO001 for Digital Encoder specifications Digital Encoder Terminal Designations Description Encoder A Single channel or quadrature A input Encoder A NOT Encoder B Dual channel quadrature B input Encoder B NOT Encoder Z Pulse marker or registration input D Encoder Z NOT 5 12 15V DC Return Internal power common 5 12 15V DC Power Internal power source 200 mA 1 Selectable via switch 21 on the Control board Refer to DIP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information 2 Selectable via switch 20 on the Control board Refer to DIP Switch and Jumper Settings in the PowerFlex Dig
78. lines for the Application Installation and Maintenance of Solid State Control Provides general guidelines for the application installation and maintenance of solid publication SGI 1 1 state control in the form of individual devices or packaged assemblies incorporating solid state components Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative For other information contact Allen Bradley Drives Technical Support Allen Bradley Drives Technical Support www ab com support abdrives Product Description The PowerFlex Digital DC drive provides digital control for precise speed and current regulation easy programmability extensive diagnostics non regenerative and regenerative operation and is easily interfaced for integration into larger drive systems PowerFlex DC drives are well suited to a variety of applications including extruding operations finishing drawing and coating processes applications exhibiting shock loads high inertia rapid accel decel or continuou
79. livery is 6 8 weeks from order entry and can be ordered through the order entry system Engineer To Order Configured Drives ETO The Engineer To Order Configured Drives Program offers users the ability to create drive packages beyond the Standard Configured Drives offering Options may or may not be defined within this publication Products can be ordered by contacting your Global Drives Systems representative at the central office location or one of the Local Drive Solution Centers Our engineering experts will assist in defining the specific requirements of your application The Standard Configured Drive designs may be modified to meet the design criteria or a complete custom package can be designed for any application The typical lead time of an ETO order is 8 12 weeks based on the lead time and availability of unique components of the design Benefits e Simplified installation and start up by use of common options assembled at the factory e Drive functionality exceeds options offered with a standard drive e Multiple packaging options specific to customer needs e Pre engineered options for easy order entry consistent manufacturing high quality and reduced delivery time e Selectable configurations to meet application requirements Rockwell Automation Publication 20P TDO01E EN P January 2012 73 PowerFlex Digital DC Drive Features e Standard PowerFlex DC Digital drives and drive related options e 6 pulse and 12 puls
80. mistor Terminal Designations Terminal Description 35 Normally open contact Configured with parameter 1392 Relay Out 1 Sel 36 set to 25 Contactor by default 75 Normally open contact Configured with parameter 629 Relay Out 2 Sel set 76 to 5 Ready by default 78 Motor thermistor connections PTC 79 Frame A Contact Relay and Thermistor Terminal Block Locations 42 Note Terminals 78 and 79 shown with 1k ohm resistor in place of temperature sensor 123 4 5 6 7 8 9 10 11 1213 14 15 16 17 18 19 20 787935 3675 76 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Frame B Contact Relay and Thermistor Terminal Block Locations 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 16 7 38 39 40 7 j ran gal NGETOG TANG Gaas ze a7 38 39 40 JA 2 74 2 34 2 26 27 28 20 30 DEBUG Beete Wes A wem wi PIPA NGELAK lerartiarsreisisreln ai 4 787935 3675 76 Frame C Contact Relay and Thermistor Terminal ee Se A DANGER RISK OF ELECTRIC SHOCK DISCONNECT IN OWER BEFORE SERVICING EQUIPMENT fe Ke Ko le UI v1 e 353675767879 Rockwell Automation Publication 20P TD001E EN P January 2012 PowerFlex Digital DC Drive 43 PowerFlex Digital DC Drive Frame D Contact Relay and Thermistor Terminal Block Locations NDS En Located on control pan to the left of 78 79 35 36 75 76 the HIM cradle Recommended Signal Wire Size for Relay
81. ng The drive must be mounted in a clean dry location Contaminants such as oils corrosive vapors and abrasive debris must be kept out of the enclosure NEMA UL Type Open IP20 enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment These enclosures offer no protection against airborne contaminants Minimum Mounting Clearances Minimum clearance requirements are intended to be from drive to drive Other objects can occupy this space however reduced airflow may cause protection circuits to fault the drive See Drive Enclosure Minimum Mounting Clearances below The drive must be mounted in a vertical orientation as shown below and must not be mounted at an angle greater than 30 from vertical In addition inlet air temperature must not exceed the product specification Drive Enclosure Minimum Mounting Clearances gt 150 mm 6 0 in 1 wo gt KE gt 50 mm Airflow through 2 0 in the drive must not be impeded IMPORTANT Verify that all mounting screws are properly tightened before and after operation 66 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Approximate Dimensions Frame A Dimensions A B c Al A2 B1 mm in mm in
82. ng Drive Drive amp Packaging kg Ib kg Ib kg Ib kg Ib 203 447 5 281 619 5 152 335 1 230 507 1 Rockwell Automation Publication 20P TDOO1E EN P January 2012 71 PowerFlex Digital DC Drive Frame D 460V AC Input Drive Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive amp Packaging Drive Drive amp Packaging kg Ib kg Ib kg Ib kg Ib 830 996 202 445 3 1280 617 3 152 335 1 230 507 1 1K1 1K3 215 474 0 1293 646 0 165 363 8 243 535 7 1K4 Frame D 575V AC Input Drive Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive amp Packaging Drive Drive amp Packaging kg lb kg Ib kg Ib kg Ib 810 IKO 198 436 5 276 608 5 148 326 3 226 498 2 1K2 215 474 0 293 646 0 165 363 8 243 535 7 1K3 222 489 4 300 661 4 172 379 2 250 551 2 1K6 241 531 3 319 703 3 191 421 1 269 593 0 Frame D 690V AC Input Drive Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive amp Packaging Drive Drive amp Packaging kg lb kg Ib kg Ib kg Ib 678 791 198 436 5 276 608 5 148 326 3 226 498 2 904 200 440 9 278 612 9 150 330 7 228 502 7 1KO 202 445 3 280 617 3 IKI SE 617 3 152 335 1 230
83. ockwell Automation Publication 20P TDOO1E EN P January 2012 45 PowerFlex Digital DC Drive 1 0 Terminal Block 2 Designations No Signal Description Factory Default Related Parameter 11 Internal OV 12 Digital Input 1 Max Volt 30 Max Cur 15V 3 2mA 2 Stop CF 133 Digital In1 Sel 13 Digital Input 2 24V 5mA and 30V 6 4mA 3 Start 134 Digital In2 Sel 14 Digital Input 3 11 Jog 135 Digital In3 Sel 15 Digital Input 4 1 Enable 136 Digital In4 Sel 16 Digital Input Common 17 Not Used 18 24V Supply Common Common for the internal power supply 19 24V DC Supply Drive supplied control input power Max 20 30V 200mA 2 20 PE ground PE ground to drive chassis 1 When using the internal 24V DC supply terminal 19 for digital inputs 1 4 you must connect the digital input common terminal 16 to the 24V supply common terminal 18 2 The total current draw is the sum of encoder power digital outputs and any other loads connected to terminal 19 3 A digital input 1 8 must be configured for Enable 1 0 Terminal Block 3 Designations 1 0 Terminal Block 4 Designations No Signal Description Factory Related Parameter Default 21 Analog Output 1 Max 10V Max 5 mA 12 Motor Speed 66 Anlg Out1 Sel 22 Analog Output 1
84. p left side of drive control panel 58 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Fuses for Regenerative Frame Cand D Drives Leg fuses are internally mounted and provided with frames C and D drives See Fuse Code FS4 in Frame C and D Fuse Designations on page 56 Also see Frame C Regenerative Drive Leg Fuse Location on page 60 and Frame D Regenerative Drive Leg Fuse Location on page 61 Recommended Leg Fuses 230V AC Input Frame C Drives Frame Frame Drive Current DC ACLine Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body Flush End Contact 521 521 426 6 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS 3 V1 5 BS 20 671 32 800 switch 28 001 04 700 700 571 6 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS 3V 1 5 BS 20 671 32 800 switch 28 001 04 Recommended Leg Fuses 230V AC Input Frame D Drives Drive Current DC ACLine Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount 875 875 715 6 170M6263 switch 170H0069 Y300263 switch MS 3V 1 5 UR 20 635 32 900 switch 28 001 04 1KO 1050 858 6 170M6264 switch 170H0069 2300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 Recommended Leg Fuses 460V AC Input Frame C Drives Drive Current Qty Bussmann Ferraz Shawmu
85. pZ aur buisn H SUOIJePUALULOIAI asny 10 QG Oded UO UOIa O1g INDI aas SaALIP q pue J awe UO pazunow ypeusozur ale pue sonup g pue y awe 104 paljddns Lou gtt ade Ja1J9AUOD aINJeWUe ay 10 sasny andul Jy SUO epUaLULWODAI 104 DI eed UO sJaWJOjsUeI uonejosj pue ZL bed Ud S10 Ie U0 pue SIO Ieay OUT Indu Jy 295 palinbad Jou si Jo Deay aur e apuepadwi oC padinbad au sapinoud JaUUOJSUeL uonejosj au H palnbal s 10peay aur asuepadun oC 6 10 pue 1awuojsueIj UORPJOS uy DE abed WO SUOTIUUOD JayTAAUD DU 225 0 AOYDEIUO LE 0 Jas 125 8U 1241610 Ovl Jed L 6 8 L 9 5 A 4 uonewuojul BOW 10 Ef abed U0 Jamog INCU main ONUOD aas Jamod andul 03u02 JY AGL 104 gS pue ge SJEUILWa UaaMjaq padnbad s Jaduinf e Mu samp gt pue gawen 104 pal O l UO up abeyo p001 reuruwe und UR Cen Aoee ndul ov En yoolg euu E 9 AOE A EI JOMOd 07u09 oee 1 iG o
86. rFlex DC drive includes one encoder and DC analog tachometer input No other factory installed options are available at this time 8 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive User Installed Options Human Interface and Wireless Interface Modules 20 HIM C35S 20 HIM C5S 20 HIM A0 20 HIM A3 20 HIM A5 20 HIM A6 Remote Panel Mount IP66 Handheld Local NEMA UL Type Drive Mount 4x 12 Description Cat No Cat No No HIM Blank Plate 20 HIM AO LCD Display Full Numeric Keypad 20 HIM A3 20 HIM C3S LCD Display Programmer Only 20 HIM A5 20 HIM C5S Enhanced LCD Full Numeric 20 HIM A6 For indoor use only Includes a 1202 C30 interface cable 3 meters for connection to drive Human Interface Module Accessories Description Cat No Bezel Kit for LCD HIMs NEMA UL Type 1 20 HIM B1 PowerFlex HIM Interface Cable 1 m 39 in 20 HIM H10 Cable Kit Male Female gt 0 33 Meters 1 1 Feet 1202 HO3 1 Meter 3 3 Feet 1202 H10 3 Meter 9 8 Feet 1202 H30 9 Meter 29 5 Feet 1202 H90 DPI SCANport One to Two Port Splitter Cable 1203 S03 Includes a 1202 C30 interface cable 3 meters for connection to drive Required only when HIM is used as handheld or remote gt Required in addition to 20 HIM H10 for distances up to a total maximum of 10 Meters 32 8 Feet IO Option Kit Description Cat No UO Expans
87. ring the correct Lug kit for your application Rated Motor Armature Current D Contactor Armature Conductor DB Conductor Size D Armature DB Conductor Lug Kit Catalog ADC Rating Size D AWG Conductor Crimp Crimp Lug Hole Number ADC AWG Lug Hole Size Size 41 35 56 8 8 10 10 1370 LG40 45 52 56 8 10 10 1370 LG52 55 56 8 10 10 1370 LG56 60 86 110 6 0 25 in 0 25 in 1370 LG92 100 110 110 1 0 4 0 25 in 0 25 in 1370 LG110 129 180 2 0 2 0 3125 in 0 3125 in 1370 LG140 146 180 3 0 2 0 3125 in 0 3125 in 1370 LG160 147 167 180 4 0 2 0 3125 in 0 3125 in 1370 LG180 207 218 280 300MCM 1 0 0 5 in 0 375 in 1370 LG228 250 265 280 400MCM 2 0 0 5 in 0 375 in 1370 LG268 266 280 280 500MCM 3 0 0 5 in 0 375 in 1370 LG280 1 The Rated Motor Armature Current is taken directly from the motor nameplate or motor data The current listed in this column is the maximum current allowed for the Armature Conductor Size column 3 and the DC Contactor Rating column 2 2 The armature conductors are sized by multiplying the Rated Motor Armature Current by 1 25 as provided for in NEC 420 22 1987 The DC lug ratings are determined from NEC Table 310 16 1987 for copper conductors insulation temperature rated at 75 C 167 F at an ambient temperature of 30 C 86 F If conditions are other than shown in NEC Table 310 16 then refer to application codes The dynamic braking DB conductors
88. rive Power Wiring AC Input Voltages PowerFlex DC drives are rated for the following AC input voltages 50 60 Hz 5 Mains Circuit Terminals U V W e 230V 10 3Ph e 400V 10 3Ph e 440V 10 3Ph e 460V 10 3Ph e 480V 10 3Ph e 575V 10 3Ph e 690V 10 3Ph Field Circuit Terminals U1 V1 e 230V 10 1Ph e 400V 10 1Ph e 460V 10 1Ph Control Circuit Terminals U2 V2 e 115V 15 or 230V 15 1Ph Note For frame B and C drives only a jumper must be placed between terminals SA SB on the Switching Power Supply circuit board for the control circuits to work with 115V AC input Refer to Frame B drives SA SB Terminal Block Location on page 36 and Frame C Drives SA SB Terminal Block Location on page 37 for terminal block locations DC Output Voltages The output voltages below take into account an AC input undervoltage within the stated tolerance limits and a voltage drop of 4 due to an AC input line reactor It is the same as the rated armature voltage suggested for the connected motor Armature Circuit AC Input Voltage DC Output Armature Voltage Terminals C amp D Terminals U V W Two Quadrant Drive Four Quadrant Drive 230V 10 3Ph 260V 240V 400V 10 3Ph 470V 420V 440V 10 3Ph 530V 460V 460V 10 3Ph 560V 480V 480V 10 3Ph 580V 500V 575V 10 3Ph 680V 600V 690V 10 3Ph 810V 720V Field Circuit AC Input Voltage DC Output Field Voltag
89. s Square Body DIN 43653 Stud Mount D 678 678 553 6 170M6244 switch 170H0069 G300570 switch MS 3V 1 5 UR 20 735 32 630 switch 28 001 04 791 791 645 6 170M6246 switch 170H0069 J300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 904 904 738 6 170M6247 switch 170H0069 K300573 switch MS 3V 1 5 UR 20 735 32 900 switch 28 001 04 1K0 1017 830 6 170M6248 switch 170H0069 1300574 switch MS 3V 1 5 UR 20 735 32 1000 switch 28 001 04 1K1 1130 922 12 170M6244 switch 170H0069 G300570 switch MS 3V 1 5 UR 20 735 32 630 switch 28 001 04 1K2 1243 1014 12 170M6244 switch 170H0069 G300570 switch MS 3V 1 5 UR 20 735 32 630 switch 28 001 04 1K4 1413 1153 12 170M6245 switch 170H0069 H300571 switch MS 3V 1 5 UR 20 735 32 700 switch 28 001 04 1K5 1582 129 12 170M6246 switch 170H0069 J300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 Frame C Regenerative Drive Leg Fuse Location Note Drive shown with front covers removed and Leg fuses and switches are located on the bus bars behind the Control EMI Control EMI shield lowered shield which holds the Control board 60 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Frame D Regenerative Drive Leg Fuse Location Note Drive shown with Control EMI Leg fuses and switches are located on the bus bars behind the Control EMI shield in open position shield which holds the Control board Fuses for
90. s include e DriveExplorer and DriveExplorer Lite v5 02 or higher A simple and flexible On line tool for monitoring and configuring while connected to a drive e DriveTools SP v4 01 or higher is required with a PowerFlex DC drive specific software patch The patch can be downloaded from http www ab com support abdrives webupdate A suite of software tools which provide an intuitive means for programming troubleshooting and maintaining Allen Bradley drives including the PowerFlex DC Drive Start Up Wizard e Internal Communications allow you to integrate the drive into the manufacturing process Status indicators for all internal communication options are visible on the cover for easy setup and monitoring of drive communications You can easily manage information from shop floor to top floor and seamless integrate a complete system as you control configure and collect data Rockwell Automation Publication 20P TDO01E EN P January 2012 3 PowerFlex Digital DC Drive Drive Features Fast acting Current Limit and Voltage Regulation result in maximum accel decel without tripping High speed analog inputs improve drive response to torque or speed commands Programming flexibility allows parameters to be linked within the drive Field flashable firmware through DPI interface Flying Start delivers smooth and instantaneous connection into rotating loads regardless of commanded direction without the need for any
91. s regeneration and is an excellent choice for existing DC machinery upgrades The compact design of this drive includes a fully contained power module and a common control structure for the entire range of horsepower And to make connectivity even easier the PowerFlex DC drive provides a standard DPI interface that is compatible with all PowerFlex DPI communication products The standard hardware offering consists of an open type enclosure armature converter regulated field converter for field weakening or economy applications an advanced regulator with integrated DPI functionality DC tachometer and encoder capability 2 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Standard Drives Program Packaging and Mounting e IP20 NEMA UL Type Open For conventional mounting inside or outside a control cabinet Easy to Use Communication Tools The PowerFlex Digital DC drive provides common communication tools that are familiar and easy to use including the LCD Human Interface Module HIM and PC based configuration tools e The LCD HIM provides e Large and easy to read 7 line x 21 character backlit display e Alternate function keys for shortcuts to common tasks e Calculator like number pad for fast and easy data entry Full Numeric version only e Control keys for local start stop speed and direction e Remote versions for panel mount applications e PC based Configuration tool
92. specifications NFPA 70 US National Electrical Code Category Specification Drive Type Full Wave Regen 6 Pulse Regulated Field Supply Protection Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip Hardware Overcurrent Trip 200 of rated current typical 220 300 of rated current dependent on drive rating Line transients Up to 2000 volts peak per IEC 6100 4 5 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environment Altitude 1000 m 3300 ft max without derating De rate output power by 1 2 for every 100 meters 328ft above 1000 meters 3300ft Maximum Surrounding Air Temperature IP20 NEMA Type Open 0 50 C 32 122 F typical De rate 1 25 for every 1 C over 50 C 122 F to 55 C 131 F Additional cooling is required for temps above 55 C Storage Temp all const 25 to 55 degrees C 13 to 131 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area
93. speed feedback Single Phase Regulated Field supply 10 14 amp 20A standard on all frames Integral Process PI Control can eliminate the need for a separate process loop controller Speed Regulation Open Loop or Closed Loop e Armature Feedback provides a 2000 1 rpm speed range e DC Tachometer Feedback provides up to 0 1 speed regulation e Encoder Feedback provides up to 0 1 speed regulation for the tightest application requirements Torque Regulation Open Loop or Closed Loop e Open Loop torque regulation provides 5 regulation e Encoder Feedback provides 2 regulation and the ability to hold full load at zero speed Unsurpassed Capability in Network Communications PowerFlex drives are fully compatible with the wide variety of Allen Bradley DPI communication adapters offering the following benefits 35e SS zZz 9 sales s ve si ses Sas ER sd inti S S Ea amp 2 Description ViVi Unconnected Messaging permits other network devices e g PanelView to communicate directly to a drive without routing the communication through the network scanner ViVi WU Adapter Routing Plug PC into one drive and talk to all other Allen Bradley drives on same network without being routed through network scanner VIVA VY ve Access to 100 of all parameters over the network Viv AutoBaud capability makes initial connections less problematic Vv Change of State signif
94. t In addition the following configuration must to completed in the PowerFlex DC drive c Control board DIP switch 14 must be set to select a value of 2 A d Parameter 374 Drv Fld Brdg Cur must be programmed to match DIP switch 14 2 e Parameter 280 Nom Mtr Fld Amps must be programmed to the rated motor nameplate field current 2 Field Converter Terminal Designations Terminal Description U1 VI Single phase AC line input power to the field circuit 1 Di DC output power to the motor field Frame A Field Circuit Terminal Block Location C keete f ALAA II IL 30 Rockwell Automation Publication 20P TDOO1E EN P January 2012 Frame B Field Circuit Terminal Block Location bAd Ind lid Top View of Drive Frame C Field Circuit Terminal Block Location A DANGER RISK OF ELECTRIC SHOCK D ER Si ISCONNECT INPUT POWI BEFORE SERVICING EQUIPMENT D Bi LOGGINS eeegeegee ES ils CANAAN Front View of Drive D e s e e s yg eg ey eg ey D1C1U1 V1 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive 31 PowerFlex Digital DC Drive Frames A C Field Circuit Wire Sizes and Terminal Specifications Terminals Wire Size and Type Tightening Torque Nem Iben U1 V1 C1 D1 24 10 AWG kcmils 0 5 0 8 4 4 7 1 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive
95. t Gould Shawmut Rating Code Square Body Flush End Contact 170M5462 switch 170H0069 6 9 URD 32 TTF 630 switch MS 3 V1 5 BS 20 671 32 630 switch 28 001 04 667 667 5449 16 170M5464 switch 170H0069 Recommended Leg Fuses 460V AC Input Frame D Drives Frame 6 9 URD 32 TTF 800 switch MS 3 V1 5 BS 20 671 32 800 switch 28 001 04 Drive Current DC AC Une Qty Bussmann Ferraz Shawmut Gould Shawmut SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount 830 830 1678 1 l6 170M6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 996 996 8137 l6 170M6264 switch 170H0069 7300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1K1 1162 9494 6 170M6265 switch 170H0069 A300262 switch MS 3V 1 5 UR 20 635 32 1100 switch 28 001 04 1K3 1328 10850 6 170M6266 switch 170H0069 B300266 switch MS 3V 1 5 UR 20 635 32 1250 switch 28 001 04 1K4 1494 12206 6 170M6267 switch 170H0069 300267 switch MS 3V 1 5 UR 20 635 32 1400 switch 28 001 04 Recommended Leg Fuses 575V AC Input Frame C Drives Drive Current Bussmann Ferraz Shawmut Gould Shawmut Rating Code Amps Square Body Flush End Contact 11 URD 72 TTF 0800 switch MS 3V 1 5 BS 20771 32 800 switch 28 001 04 675 675 Recommended Leg Fuses 575V AC Input Frame D Drives
96. t the fuses have opened Alternatively terminals 81 and 82 can be wired to drive digital input terminals configured for 64 Invert Flt via Pars 133 144 Armature Fuse Signal Terminal Designations Terminal Description Maximum Voltage Maximum Current 81 Internal armature fuse intervention signal 250V AC 1A 82 Armature Fuse Signal Wire Size and Terminal Specifications Terminals Wire Size and Type Tightening Torque Multi core AWG Nem Ibein 01415 0923 2 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Frame C Internal Armature Fuse Signal Terminal Block Location A DANGER RISK OF ELECTRIC VE DISCONNECT INPUT POW BEFORE SERVICING EQUIPMENT Ha A A sela alasane 82 35 36 75 76 7 H U2 V2 PE or 81 82 40 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive Frame D Internal Armature Fuse Signal Terminal Block Location way M1 SR 78 79 35 36 75 76 81 82 U2 V2 X5 X6 ARAAADAADA Sa 6 a le el e s o Ia 81 82 Relay Outputs Terminals 35 and 36 and 75 and 76 are N O relay outputs The relay output between terminals 35 and 36 is configured with parameter 1392 Relay Out 1 Sel The relay output between terminals 75 and 76 is configured with parameter 629 Relay Out 2 Sel Refer to Using Contactors in the Power
97. u eS yoo g euru 1 MO0d Dat ve UIA wos USE ag snu OVA 082 suo1oauuod SEU zv 10 XEN N amp ov ZYL OWA 094 N Ad nd Nd nd sul OV ee punog teg Se seyd IN on eunyewuy LVL M lon AAA AAS ES TOT JOYRIUOD D Iv ge Od IW A e 6 g 2 ev IN ee oul OA 54 a z N 6 ON ALAA e 7 LU el lz 154 5 Od XO HAMO ie OLOH OUT p teuuoysued JoeuU0ISIG 3 L IN 4 z uone os uongejfeisu 2S SOEN 9 IGEMYOT get eg zal O I UO NYEH 61 xny PAL Of UO ye ad Rockwell Automation Publication 20P TDOO1E EN P January 2012 22 PowerFlex Digital DC Drive th DC Output Dynamic Braking Contactor and a Dynamic Brake iring wi Power Wi esd geod UOIJEWUOJU BOW 10 GE Oded UO sjeu Ant Tamog ue DOC yUIS eoH q swe pue YE obed vo sjeu rddns romog sue burpoo YUIS CaH OWE aas up Buroo Yursieay ay 104 jddns Jamod jeusorxa Ue ambal juo sap G9 J awe suone gt oj 10 Ly abed UO sinding Aejay aas sypog Jeuru 0 1 au LON 910 eura Aejay JAMO omg Y UO ale QF pue g jeuIWIa yUeZOdUA gu YZ PS INC Aal L6EL Jed pue IUI JQ JOMUO 0 DEIUO LEL Jed dogs bulyesg gt 1weu p e WoJJad 0 sapo UI panowal aq ysnw Indu ag aul SUOLJEPUAWWODAI asnj 10 D aed UO UONIa Olg INDI 225 SBA g pue y awe JUeIpeNb om uo papuawwodas ale pue zueapenb mot uo pamnba ae sasny yndyno ainjeuue paijddns 1aworsn UOWUWOD ndur up Ce peurwa 0 pasadwnf aq snw UOWLUOD PZ 81 pue A ddns samod jeusoruI A
98. ure Human Interface Module HIM Options The PowerFlex Configured DC drives can be ordered with a variety of HIM modules to meet the needs of each drive The HIM s are installed on the door of the enclosures or shipped loose on the Open Panel designs All designs have the door mounted bezel and interconnect cable to the drive HIM s can be installed or updated in the field No HIM Blank Plate LCD Display Full LCD Display Catalog Code 0 Numeric Keypad Programmer Only Catalog Code C Catalog Code E 74 Rockwell Automation Publication 20P TDOO1E EN P January 2012 PowerFlex Digital DC Drive 1 0 Options The PowerFlex Configured DC drive has built in configurable digital and analog I O The digital I O is 24V DC and the analog I O can be configured for voltage or current operation Additional 24V DC and analog I O can be added or an I O conversion card can be added to accommodate 115V AC digital I O I O Options Control I O Expansion Card 4 Additional 24V dc Digital Inputs amp Outputs 2 Analog Outputs Code 115V ac Conversion Card 8 Digital Inputs amp Outputs 8 24V dc Digital Inputs 4 Outputs 3 Analog Outputs and 2 Analog Inputs Communication Options The PowerFlex Configured DC drives are fully compatible with Allen Bradley drive s wide variety of DPI communication adapters offering the following options Description ControlNet Communication Adapter Coax Catalog No iG

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