OPERATING INSTRUCTIONS
Contents
1. Amber 12 80V 3690007 Red 12 80V 2469001 Blue 12 80V 3690008 Strobelight cab mount Amber 12 48V 3116250001 Red 12 48V 3069026 Blue 12 48V 3069014 Amber 72 80V 3116720001 Red 72 80V 3116720002 Blue 72 80V 3116720003 Amber turn lamp 12V 3069020 Bulb 12V 3069021 Red Tail Brake light Grommet 3269001 Plug 246012A 12V 2469021 24 2469022 Red Tail Brake light 12V 386002 MOTREC ILLUSTRATED ACCESSORIES Red Tail Brake light Housing Bulb 12V Back up lamp Grommet 12V 24V Clear lamp 12V Bulb 12V 3069012R 3117240001 3269001 3669012 3669012A 3069012 1269008 Pedestral head lamp 12 Bulb 12V Bulb 24V Headlight Left Right Bulb H L Bulb Turn Bulb Mark 2569001 2569001B 4469001 3111480003 3111480004 3111480006 3111480008 3111480007 Headlight Left 3111480009 Right 3111480010 Bulb 3111480011 3111480012 3111480013 Bulb Turn Bulb Mark Turn signal switch 246050 7 BATTERY CAPACITY Analog Voltmeter I2V 3069007 24V 2469002 36 48V 3669002 A T HOBBS Gauge 24V 2469026 36V 3069038 48V 4869037 Horn 12V 246003 24 246013 28 Horn button VIP 2330014 Horn button column mount 246210 Horn button dash mount 266210 Horn button 3109250001 Limit switch 3030015 Back up alarm 12 48V 72 80V 246051 3105722. Instructions INSTRUCTIONS Instructions SAFETY WARNINGS FOR OPERATORS e It is the responsibility of the owner of this vehicle to ensure that the operator understands the operating characteristics of this vehicle and obeys the following safety rules and guidelines ANSI 56 Do not drive this vehicle unless you are a qualified operator e Do not drive this vehicle on public roads and highways This vehicle is designed to be driven in and around buildings warehouses factories nurseries and resorts e electrical system of this vehicle will make sparks which can ignite inflammable materials Never use the vehicle in hazardous areas where there are inflammable materials explosive dust or fumes in the air e Never run the engine in a closed building or confined area and avoid inhaling engine fumes The exhaust gases contain poisonous carbon monoxide Do not open the battery compartment unless you have received battery maintenance training e Keep clear from moving parts such as tires sheaves and motor e Never carry more passengers than the number allowed for this vehicle Wait until all occupants are seated to start Always keep all body parts inside the vehicle Keep both hands on the steering wheel e not exceed the vehicle cargo load capacity and gross trailing weight capacity rated for flat hard even surface Different operating conditions such as ramps reduce vehicle capacities Avoid unbalanced or top heav
3. 14 15 16 17 19 20 21 22 23 24 481451 481452 481453 481454 3030021 3030020 481457 481458 401409 401423 481435 481436 481459 481460 481461 481462 481463 481472 481464 481413 481473 481414 481437 361417 361418 361419 361420 361421 361422 DESCRIPTION STEERING WHEEL NUT 3 4 16 COVER PIN OIL SEAL BUSHING BUSHING TUBE ROD END LEFT HAND ROD END RIGHT HAND NUT LEFT HAND NUT RIGHT HAND FRONT TIE ROD REAR TIE ROD RIGHT SPINDLE RIGHT SPINDLE LEFT SPINDLE LEFT SPINDLE AXLE BEAM KING PIN NUT 3 4 NF THRUST BEARING BUSHING OIL SEAL TAPER BEARING HUB WHEEL BOLT TAPER BEARING DUST CAP Front axle with hydraulic disc brakes 20 REF 25 26 27 28 29 30 32 33 34 36 37 36 39 40 41 42 43 44 45 47 48 50 481431 481430 481432 481433 361425 4840001 481439 242602 3640002 481434 481442 481440 481441 481465 481466 481467 481468 481470 481471 481438 481474 261422 3614002 3614003 DESCRIPTION RIGHT CALIPER LEFT CALIPER FLEX HOSE DISC U BOLT LEAF SPRINGS LEAF SPRING 4000 158 NUT 1 2 NF BOLT 5 8 NC SHACKLE LINK BUSHING NUT 5 8 NC PLATE BOLT LONG BOLT SHORT BOLT WASHER SHAFT SCREW GEAR ARM BOLT 7 16 NC LOCK WASHER NUT PADS STEERING SUPPORT CASTELLATED NUT BUSHING LONG BUSHING SHORT Spare Parts ELECTRICAL DIAGRAM START C
4. Q Li DESCRIPTION WHEEL NUTS SPACER DISC COTTERPIN NUTS HUB STUD x 134 BOLT 12 2 LOCK WASHER 1 2 CABLE STOP BOLT MI2 x 1 75 SHOCK ABSORBER LEAF SPRING REAR SHACKLE LINK RUBBER BUSHING 48 O W HOUSING 54 O W HOUSING BOLT 5 8 NC x 3 1 2 LOCK NUT 5 8 NC MOUNTING PLATE NUT 1 NF PART 2407006 5007001 481433 5080001 5020006 2820007 5016001 242621 5040003 6640001 242602 2177501001 6674013 2185501001 REF 29 30 3l 32 33 34 35 36 37 38 39 40 4 42 50 52 60 115 DESCRIPTION V NPT PLUG HYDRAULIC OIL TANK MOTOR HOSE OUTLET HOSE SUCTION HOSE RETURN HOSE OUTLET HOSE HYDROSTATIC PUMP FILTER FILTER FITTING BOLT 5 8 NF x 3 1 2 BOLT 2 NF x 10 RIGHT CALIPER LEFT CALIPER PADS FLEX HOSE SPECIFY VEHICLE SER NO HYDRAULIC MANIFOLD SPECIFY VEHICLE SER NO HYDRAULIC PUMP PART 5074008 4120501005 4120501001 4120501004 4120501003 4120501002 5074009 5074015 4220000004 5016002 5016003 5016004 481432 4110501002 50740014 Spare Parts ENGINE MUFFLER amp MOUNTING KUBOTA DIESEL 246 Spare Parts REF I LU N 10 11 12 DESCRIPTION TURBO PRECLEANER TURBO PRECLEANER HOLDER FLEX COUPLING AIR FILTER BOX AIR FILTER FILTER PROTECTOR TUBE FILTER PROTECTOR BOX ELBOW HOSE HEATHER HOSE HOSE ADAPTOR HEATHER DIFFUSER FITTING RADIATOR RADIATOR
5. 2000 MECHANICAL DAMAGE ALL ACCESSORIES ENGINE OIL LEVEL HYDRAULIC OIL LEVEL use clean oil ISO VG46 ENIGINE COOLANT LEVEL THROTTLE CONTROLS TIRE PRESSURE pressure rating on tire MASTER CYLINDER FLUID LEVEL DOT 3 BRAKE PEDAL TRAVEL 2 inches 5 cm maximum travel STEERING FOR PLAY PARKING BRAKE LEVER normally requires 20 Ibs 10 kg force to apply CHANGE OIL IN A NEW ENGINE AIR FILTER ELEMENTS SPARK PLUGS clean adjust or replace if applicable ENGINE OIL CHANGE ENGINE OIL FILTER CHANGE CLEAN RADIATOR remove cooling shrouds and clean cooling areas clean oil cooler fins if applicable EXHAUST SYSTEM for leak HYDR BRAKE LINES FOR LEAK BRAKE MECHANICAL LINKAGES for wear amp play BRAKE LININGS FOR WEAR 0 05 in 1 mm minimum lining thickness GREASE brake pedal pivots steering column ball joints and kingpins FRONT WHEEL BEARINGS PLAY TIGHTEN NUTS BOLTS electric term drive steering brakes suspension body IGNITION TIMING check and adjust if applicable CLEAN AND RE PACK FRONT HUBS CHANGE TRANSMISSION OIL FILTER CHANGE TRANSMISSION OIL ISO VG46 x 06 4 Maintenance OIL GRADE CHART Vehicle system Oil grade Note FORD engine Single Viscosity 10 F to 60 F 10W 10 F to 90 F 20W 20 Above 32 F 30 Above 50 F 40 Multi Viscosity Below 10 F 5W 20 Below 60 F 5W 30 10 F to 90 F 10W 30 Above 10 10W 40 or
6. HOLDER RESERVE TANK PRESTONE ELECTRIC FAN PART 6650001 2169501018 2912000003 5080012 6650005 2169501005 2169501007 2912000002 6690002 6690001B 2819501002 6690001D 2819501007 6650018 2169501001 2604501002 5069004 17 REF 13 14 15 16 17 18 19 20 24 22 23 24 25 DESCRIPTION 90 DEGRES EXHAUST EXHAUST GASKET CATALITIC MUFFLER MUFFLER HOLDER RUBBER MOUNT MUFFLER MOTOR SUPPORT REAR MOTOR SUPPORT FRONT H D RUBBER MOUNT OIL FILTER FLYWHEEL MOTOR COUPLING PUMP COUPLING ADAPTOR MOTOR PUMP PART 1 1912192 2157501001 2169501023 2169501026 2160501002 2160501006 2160124001 2153501001 6650024 6650010 6650009 6650008 Spare Parts BRAKE CONTROLS REF PARTNO DESCRIPTION OTY REF PARTNO DESCRIPTION OTY 1 242800 1 14 6685001 ACCELERATOR PEDAL 1 2 242816 SPRING 1 15 CALL ACCELERATOR CABLE 1 2131501001 LEVER 1 7 262807 PIVOT 2 30 3616013 5 in HANDBRAKE LEVER 1 8 242817 LUBRICATING FITTING 1 31 162831A CABLE 2 9 CLEVIS PIN 3 5 X 1 1 32 5016001 CABLE STOP 2 10 122813 1 33 3016004 CABLE RETAINER 2 11 362805 MASTER CYLINDER 1 12 BOLT 3 8 NC 3 2 18 Spare Parts FRONT ASSEMBLY uw o t w m j QN 32 Y v T cA _ N Q O j J e gu n s o 19 Spare Parts REF WN 10 11 12 13
7. apply to normal maintenance requirements as described in the User Manual and to damages during shipment The latter is the carrier s responsibility No compensation will be allowed for delays To initiate warranty coverage on any MOTREC vehicle the Dealer must complete and the Sales Installation Report to MOTREC within 30 days after delivery to the Original Retail Purchaser or within 90 days after the delivery date to the Dealer which ever occurs first Failure to follow these procedures will result in considering the warranty coverage effective as of the shipment date from the factory The defective vehicle must be returned at the Owner s expense to an authorised MOTREC Dealer within 30 days after failure The Owner will not be charged for parts and labour required for warranty repairs which must be performed by an authorised MOTREC Dealer only The vehicle will be returned at the owner s expense The Warranty Claim Forms must be completed and returned with the defective part s to MOTREC within 30 days after repair was done No compensation will be allowed for damages caused by vehicle downtime Operators and service technicians shall read understand and follow the safety operating and maintenance instructions in Motrec Manual Owner is responsible for the training of operators and service technicians Owner shall comply with OSHA and ASME ANSI B56 regulations MOTREC vehicles are designed for off road use only MOTREC disclaims any
8. liability for incidental or consequential damages to include but not be limited to personal injury or property damage arising from vehicle misuse lack of maintenance or any defect in the vehicle MOTREC prohibits and disclaims responsibility for any vehicle modification altering the weight distribution and stability increasing the speed or affecting the safety of the vehicle Such modifications can cause serious personal injury or property damage for which MOTREC disclaims any responsibility The following additional conditions apply to Owners that are located outside North America The warranty period starts the date of shipment from the factory The defective parts must be returned at the Owner s expense to MOTREC prior to warranty repair Battery chargers are covered by their respective manufacturers TABLE OF CONTENTS INSTRUCTIONS SAFETY WARNINGS FOR OPERATORS VEHICLE CONTROLS HYDRAUSTATIC KUBOTA MAINTENANCE SAFETY WARNINGS FOR SERVICE TECHNICIANS PERIODIC MAINTENANCE CHECKLIST HYDRAUSTATIC KUBOTA OIL GRADE CHART HYDRAULIC BRAKES FRONT AXLE AND STEERING SPARE PARTS BODY CAB SEATS TIRE HYDROSTATIC DRIVE REAR AXLE AND SUSPENSION ENGINE MUFFLER amp MOUNTING KUBOTA DIESEL BRAKE CONTROLS FRONT ASSEMBLY ELECTRICAL DIAGRAM START CHARGE CIRCUIT ELECTRICAL DIAGRAM TRANSMISSION ENGINE MANAGEMENT ELECTRICAL DIAGRAM ACCESSORIES HYDRAULIC DIAGRAM MOTREC ILLUSTRATED ACCESSORIES
9. out the choke knob and depress the accelerator pedal halfway to the floor as the engine warms up push the knob in until the engine responds properly LPG ENGINE before starting the engine pull out the choke and depress the accelerator pedal halfway to the floor while starting after two seconds push the knob halfway as the engine warms up push the knob in until the engine responds properly Key switch starter Before starting set the F R selector in NEUTRAL To avoid starter damage do not crank the engine continuously for more than 10 seconds at a time wait 60 seconds before attempting to start again Remove key from key switch before leaving the vehicle Maintenance MAINTENANCE Maintenance SAFETY WARNINGS FOR SERVICE TECHNICIANS It is the responsibility of the owner of this vehicle to ensure that the service technicians are properly trained and obey the following safety rules and guidelines ANSI B56 Maintenance operations must be made by properly trained service technicians Before any maintenance work park the vehicle on a flat level surface set the shift lever to park turn off all the switches remove the key lift the wheels off the ground and secure with jack stands of adequate capacity Keep clear from moving parts such as tires sheaves drive shaft and motor Follow the maintenance instructions applicable to the type of repair maintenance or service Always wear a face shield and gloves when working around b
10. 0001 Spare Parts DC DC converter 10A 12 48V 3069019 DC DC Converter 25A 12 48V 3124000002 72 80 3124720001 Wiper motor 12V 24V 366211 486211 Wiper arm 2800000001 Wiper blade 14 Blade 18 Blade 2800000001 2800000002 Pantograph wiper arm 246233A Pantograph wiper blade 246233 Cab heater 12V 4869018 36V 3669008 48V 4869020 gt 12V Dome light 3669006 12V Fan 3669013 29 Headlamp 12V 3111250001 A ql MAL Wea 201 o Headlamp 12 3111300001 Bulb 12V 3111300002 Red Pilot light 12 246212 Bulb 12 246212B
11. 10W 50 Above 20 F 20W 40 or 20W 50 Automatic transmission DEXTRON 3 Differential 80 90 Above 77 F 30 or 10W 30 or 10W 40 32 F to 77 F 20 or 10W 30 or 10W 40 Above 32 F 10W or 10W 30 or 10W 40 Hydraustatic transmission ISO VG46 Common Brakes DOT DMVSSI 16 standard Maintenance HYDRAULIC BRAKES DRUM BRAKES Remove brake drums and check linings wear the linings should have a thickness exceeding 1 16 1 5 mm Turn the brake adjustment to reduce the clearance between lining and drum but avoid contact or drag when the wheels are turned and the pedal 1s released DISC BRAKES Check pad linings for excessive wear the linings should have a thickness exceeding 1 16 1 5 mm Disc brakes are self adjusting BRAKE PEDAL If the brake pedal becomes soft or spongy air may have entered the hydraulic system and the brake system has to be bled ee fill the master cylinder with brake fluid DOT 3 bleed front callipers one at a time by having someone applying a steady pressure on the brake pedal and close the bleeder before allowing the brake pedal to return to up position fill the master cylinder with brake fluid DOT 3 bleed rear wheel brakes one at a time following the same procedure fill the master cylinder with brake fluid DOT 3 clean every fitting and line remove traces of oil apply a continuous pressure on the brake pedal for about five minutes Finally in
12. GNATION REF Bl EMERGENCY PRESSURE SWITCH 3109501001 THERMAL SWITCH COOLING FAN TS156 246051 246003 B6 _ COOLANT TEMPERATURE SENDER 1001835 1001735 3690007 3069012 E5 E6 SIDEMARKER 3069020 2469021 5069005 4890028 BREAKER 3107000001 367012 GI ALTERNATOR HI GLOWPLUGLAMP H2 CHARGELAMP 246212 246212 3069010 3127501001 3064004 5069004 6690002 3113000001 686203 3069007 100183 100173 5 HOUR METER 3069008 GLOW PLUGS x x FUEL SENDER 686207 51 IGNITION SWITCH 1E01363591 SEAT SWITCH 3109000003 FORWARD REVERSE SELECTOR 266211 55017 1269004 246210 246207 246050 55017 m 24 Spare Parts 246101 SV16 23 FREEWHEEL BLOCK KIT 4110501003 246101 2935 bd Spare Parts HYDRAULIC DIAGRAM 200 0844 7 DNIMVUQ Q3A0uddV LWA 7002 9L AINE 31VQ LO NOISH3A 1 135310 IN INVHGAH 005 0 1330805 OUI O3 LOIN S ini CO p 226 Spare Parts PARTS LIST Z MO DESIGNATION agg et om MACHINE START UP ADJ SCREW POWER LIMITER ADJ SCREW MIN CHARGE PRESSURE ADJ SCREW CHARGE PRESSURE ADI SCREW _____ 0 2 l 1 1 0 2 O ON A AININ 27 Spare Parts Q Strobelight polemount
13. HARGE CIRCUIT ASA LOOLOSZEZE ONIMVUC euolA S9AA 21 20 7002 20 NOISHIA LINDYID 39NHVHO LYVLS INVHOVIO 008 0 4oarans 33 LOIN NOWWOS 9 L NUA LHM 21 Spare Parts ELECTRICAL DIAGRAM TRANSMISSION ENGINE MANAGEMENT GSA 1001 09 JeuolA S9AA YOHLNV SNIMVMHG 61 60 7006 20 NOISHIA IN3IN3O9VNVMW 3NISN3 NOISSINSNVHI NVHOVIO 009 9 Joarans MIA MIA ma rs lt 2 2 4 5 01 4 25 WHT BLK M 18 NH9 08 va BLK GRN ISd9 RE 410077 ca La BLK GRN 22 GSA LOOLOSCEZE ONIMVHO HOHLNY 21 20 7002 20 NOISH3A 53140 399 NVYOVIO 009 5 JALON orans 14 ELECTRICAL DIAGRAM ACCESSORIES TAA Spare Parts N m 21 42 RED YEL x YEL BL BLU YEL YEL YEL 13A 3x Vg 13A YEL ld 253 Spare Parts PARTS LIST DESI
14. Inspect bearings and races for wear and replace worn bearings Replace the seal Pack the hub with wheel bearing grease and re assemble ADJUSTING FRONT HUBS Tighten spindle nut to 30 ft lb to seat the bearing and back off the nut to the next slot Installa new cutter pin and the dust cap 11 Spare Parts SPARE PARTS 242 Spare Parts BODY CAB SEATS TIRE Ul REF DESCRIPTION 5 ON SEAT BUCKET SEAT ON SLIDE ADJUSTERS GAMMER SEAT GARMMER SEAT WITH SWITCH BACKREST FRONT COWL BUMPER MOTOR COVERT MOTOR COVERT WITN REAR PANEL BOX 5 7 x 8 L R B WHEEL ASS 25 x 8 5x 14 L R D WHEEL ASS STEEL CAB AND DOORS STEEL CAB RIGHT DOOR LEFT DOOR DOOR GLASS LEFT DOOR GLASS RIGHT PART 480001 1005003 2205001 2205002 3605008 2315320001 2330501001 2330501007 300022 5007002 2360320005 2360320006 2360320007 2360320008 2367320003 2367320004 um REF DESCRIPTION 13 PADDLE LATCH CATCH HANDLE OPENING HANDLE OPENING BAR RIGHT HINGES LEFT HINGES REAR VIEW MIRROR SIDE MIRROR MIRROR BRACKET FIXE MIRROR BRACKET FOLDING WIPER KIT WIPER MOTOR 12V ARM WIPER PART 2803000003 3602024 2366320001 2366320003 2366320004 2365000001 2365000002 480039 480040 2399300014 2399300009 366211K 3113000001 2800000001 2800000002 Spare Parts HYDROSTATIC DRIVE REAR AXLE AND SUSPENSION Spare Parts REF N 1 ON Q
15. MOTREC G 500 OPERATOR AND MAINTENANCE MANUAL WITH SPARE PARTS LISTS INCLUDED SERIAL NUMBER 1028117 amp UP Printed in Canada 2004 07 19 MOTREC Inc Electric amp Gas Vehicle One Year Limited Warranty Effective an 1 2005 MOTREC Inc MOTREC hereby warrants to the Original Retail Purchaser Owner that any of its vehicles shall be free from any defect in materials for a period of 90 DAYS while in the possession of such Original Retail Purchaser This warranty I5 NOT TRANSFERABLE to any subsequent Buyer The warranty period is extended to one year or one thousand 1 000 hours which ever first occurs on the electric motor differential steering gear and the electronic speed controller For battery chargers MOTREC initial 90 days warranty coverage applies Charger fuses and diodes are not included in this warranty MOTREC makes no warranty or representation with respect to the internal combustion engine tires and batteries since their respective manufacturers cover such parts Accessories light horn etc electrical contacts switch solenoid contactor relay diodes amp fuses belts amp pulleys filters amp spark plugs lubricants brake linings amp shoes brake drums amp discs seals seats trim and other items subject to wear are not included in this warranty nor is any item that in MOTREC sole opinion shows evidence of neglect misuse abuse collision or alteration This warranty shall not
16. atteries Before opening the battery compartment turn off all switches and remove the key Batteries emit highly explosive gases which greatly increase when charging do not disturb connections or produce sparks around batteries to avoid a battery explosion and acid splashing Battery acid causes severe damage to eyes or skin Flush contaminated area immediately with water Use insulated tools to avoid sparks that can cause battery explosion and acid splashing Use two counteracting tools double wrench technique when disconnecting or tightening terminals on the battery and the speed controller to avoid cracking the terminal or battery post welds Keep cables and wires clear from mechanical and rubbing action Make sure cable covering is free from cutting or visible damage Before replacing a fuse or circuit breaker identify the cause of failure and repair Always ensure the integrity of the warning labels If they suffered damage and are not readable replace them promptly The following images depict the dashboard and general security warning labels Operation of this vehicle is restricted to authorized persons only Read 5 instructions in owner s manual prior to driving Operation of this vehicle is restricted to authorized persons only Read operator s instructions in owner s manual prior to driving Do not operate on roads public streets and unauthorized areas Never open battery compartment Never open motor compartme
17. d free gasoline intended for automotive use minimum of 85 octane 15 recommended Do not mix oil with gasoline Engine Oil Check the oil level when the engine 15 not running Kept clear from moving parts pulley belt Hydraulic oil tank The hydraulic oil tank is located on the left side Do not remove the oil cap while the engine is running Do not fill the oil tank to point of overflowing Use hydraulic oil meeting ISO VG 46 Oil sentry When the red light on the instrument panel turns on the engine oil pressure is too low or engine temperature 15 to high Therefore the engine must be serviced to avoid serious damage Horn button The horn button 15 located on the steering column Park brake lever To actuate the parking brake depress the brake pedal and pull up the hand lever located between the front seats Never park on an incline Always set the parking brake before leaving the vehicle Accelerator and brake pedals The accelerator and brake pedals operate the same way as the pedals of an automobile Depress the accelerator pedal with the right foot to speed the vehicle up and release it to slow down Depress the brake pedal with the right foot to reduce the vehicle speed Forward Reverse Selector Shift only when the vehicle is not moving and engine 15 at idle speed Before leaving the vehicle set the FWD REV selector to NEUTRAL and set the parking brake Manual Choke GAS ENGINE before starting a cold engine pull
18. nt Warn people to stay away from wheels and moving or lifting parts Never exceed specified max speed cargo or passenger capacity Drive slowly on ramps in turns in reverse Avoid loose cargo Before turning on key switch and while moving be sure that occupants remain seated with seat belt buckled if applicable occupants keep all their body parts inside vehicle occupants keep holding hand rails wheel chair if applicable is secured with tie down straps trailer attachment if applicable is secured with two chains Before leaving this vehicle park on a flat surface set to neutral set the parking brake turn off all switches and remove the key Maintenance PERIODIC MAINTENANCE CHECKLIST HYDRAUSTATIC KUBOTA WARNING Maintenance operations must be made be properly trained service technicians Keep clear from moving parts such as tires sheaves and motor Keep cables and wires clear from mechanical and rubbing action Batteries contain sulphur acid that can cause severe burns on skin or eyes When working around batteries wear acid proof protective equipment face shield and gloves Use electrically insulated tools to avoid sparks that can cause battery explosion Before any maintenance work park the vehicle on a flat level surface turn key switch to OFF lift the wheels off the ground and secure with jack stands of adequate capacity PERIOD 2 YEAR CHECK PERFORM HOURS 200 1000
19. spect brake lines and fittings for leaks 10 Maintenance FRONT AXLE AND STEERING CAUTION Before maintenance turn off all switches set to neutral set parking brake remove the key and raise the front end of the vehicle supporting it with two jack stands of adequate capacity STEERING INSPECTION Check tire inflation pressure suspension components tie rods straightness tie rod ends play wear play wear in wheel bearings kingpins and bushings REPLACING amp ADJUSTING THE STEERING GEAR Remove the pitman arm steering box makes 6 5 turns center the steering gear 3 25 turns from either side Align the front wheel straight Install the pitman arm BACKLASH ADJUSTMENT OF THE STEERING GEAR Center the steering gear 3 25 turns from either side Adjust backlash of the steering gear using the screw on its side until a slight resistance is felt in the steering wheel when turning near its central position turn CW to remove all lash Tighten the lock nut on the screw to 25 TOE IN ADJUSTEMENT With the wheels in straight forward direction measure the inside left to right distance between the front tires at the front and rear of the tires Turn the rear tie rod until the distances are equal and tighten the two lock nuts on the tie rod REMOVING amp GREASING OF FRONT HUBS required once a year Remove dust cap and cutter pin unscrew nut remove hub
20. y loads to keep a good stability Do not load cargo that can easily fall off the vehicle Do not carry cargo that is longer wider or higher than this vehicle e Always slow down before turning Avoid sharp turns The vehicle may overturn easily if turned sharply when driving especially when on an incline or when carrying a heavy load e Always drive straight up and down the face of an incline never across the face e Always reduces speed to half the level ground maximum speed while driving down an incline Keep the vehicle under control at all times Be aware that the stopping distance greatly increases going down an incline e Drive slowly if the ground is wet or slippery Keep to the right under normal conditions Maintain a safe distance from all objects Slow down and sound the horn when approaching a corner or other blind intersections e Before leaving the vehicle turn off all switches remove the key set the shift lever to park Do not park the vehicle on an incline e Use another driver to steer this vehicle while it is towed Be sure the driver uses brakes when you slow or stop the towing vehicle Do not exceed 5 MPH or carry any passengers while towing this vehicle Instructions VEHICLE CONTROLS HYDRAUSTATIC KUBOTA Fuel Tank The fuel tank 1s located on the right G500 or rear G660 Do not remove the fuel cap while the engine 1s running Do not fill the fuel tank to point of overflowing Use clean fresh lea
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