USB Data Acquisition Kit - User Manual
Contents
1. OO meee ee 4 pe eee eee eee 43mm Figure 2 GSM Relay Controller Dimensions A highly reliable enclosure made of ABS plastic is used This enclosure supports flanges which enables the device to be mounted at a suitable place Page 7 of 18 Precisol Automation India Pvt Ltd User Manual on PRECISOL Data Acquisition Kit 3 Connectors and Indications The following sections describes about the connectors LED used in AXXX series Data Acquisition device and their placement 3 1 Placements Front view Top Terminal block screw adjustment 16 connectors AUXX SSSSSSSSSSSSSSSS LEE B Ge WR UE VS SUPPLY DIGITAL INPUTS 5 mE DATA ACQUISITION KIT ANALOG INPUTS 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 eq PRECISOL Q9 S9 S S9 S9 9 S9 Q9 S9 S9 S9 WO SQ S Morn Bottom Terminal block screw adjustment 16 connectors Side view right Side view left Provision for inserting signal leads Reset Switch USB connector Figure 3 Data Acquisition device placements Page 8 of 18 Precisol Automation India Pvt Ltd Data Acquisition Kit User Manual BEPRECISOU 3 2 Terminal blocks The device contains two 16 pin terminal connectors at the top and bottom The top terminal connectors are allotted for digital input output and ground connections whereas the bottom terminal connectors are allotted for differential analog input connections The det2. 18 Page 2 of 18 Precisol Automation India Pvt Ltd on PRECISOL Data Acquisition Kit User Manual Table of Figures FIGURE 1 DATA ACQUISITION DEVICE APPLICATIONS scceccececcecscceseccusnsceeuccucecsseussecessecesseeeseeeeeeseeseeeeesseeessesesseeeseeeeseeeuseeeueeseueeees 4 FIGURE 2 GSM RELAY CONTROLLER DIMENSIONS ccceccecsccececcucnccueeccusueesecsecessecesseseseeeeseeeeeeseeeeeeetecsuseseeeeeseeuseeeuseeeueeeeeseeeueeees 7 FIGURE 3 DATA ACQUISITION DEVICE PLACEMENTS ssssccscsssscovsvccsnscossscvsnccnusccssasnssssnusoenssonsuecensonnscevsassnnsceusssnsacvauecsnsconsscvensonnss 8 FIGURE 4 DATA ACQUISITION DEVICE TOP amp BOTTOM CONNECTOR cccceccessecceccuccuccuseuseusecueueeuseuseuseuseuseeueeeseeseuseuseuseeuseuseesenses 11 FIGURE 5 ANALOG INPUTS CONNECTION scsscscsscscuscesuscesuccssuccssucessecaseesnseesnseesesceseecesecstecnssesaseesasceseseesecessecestecessesaseesaueesasens 12 FIGURE 6 DIGITAL INPUTS CONNECTION ccecescececcecsccuseceeseceueuesususeusecsecessecessseuseeeuseeeeeseeeeeeeeseeeeseeeeseeeeseeeeteeeueeseeesseeeseueeseees 13 FIGURE 7 RELAY MODE CONNECTION WITH EXTERNAL SUPPLY sssssseseseee eene ese ese esse esse esses esse esse esse esses esse nnns 14 FIGURE 8 DIGITAL SWITCH MODE CONNECTION c eese mennnmennnmennnse hn ese se sse esse esse ess sese esses eese ssa esse esse esses nnns 15 FIGURE 9 USB CABLE AND CONNECTORS seuseskesexuxE QUEM pha Vei a TE CEUy T FUE
3. Relay mode gt Number of channels gt Isolation gt Absolute max ratings gt Current 8 None 40V 600mA This mode is suitable when external relays are used to control the loads The connection details of this mode of relay control are described in Section 4 5 1 Page 5 of 18 Precisol Automation India Pvt Ltd BEPRECISOU 2 3 2 Digital switch mode Number of channels Isolation Absolute max voltage ratings Absolute max Current ratings Data Acquisition Kit User Manual 4 None 60 V 300mA The mode of digital output is useful when the user requires to directly control the load without the external relays The user must note that the load current must not exceed the maximum current rating The connection details of this mode are explained in Section 4 5 2 2 4 ADC characteristics gt Resolution gt Max sample throughput rate 2 5 Power gt Voltage input gt Power Consumption 2 6 Operating conditions gt Operating Temperature 2 Software Support gt Supported software gt OS support Page 6 of 18 16 bit 10KHz 5V input through USB interface 0 50 watts 40 C to 105 C 40 F to 221 F PRISM Windows XP Windows 7 Windows 8 Precisol Automation India Pvt Ltd on PRECISOL Data Acquisition Kit User Manual 2 8 Mechanicals gt Enclosure ABS plastic gt Mounting Bottom lid with flange support gt Dimension 160mm x 70mm x 45mm 55mm 65mm
4. has established a communication and started acquiring the real time data through USB the device status LED indication will be changed to three blink The device status LED indication will blink four time if any error has been occurred in any of the processes The acquisition can be stopped and device disconnected before removing the USB cable to power off the device Page 16 of 18 Precisol Automation India Pvt Ltd on PRECISOL Data Acquisition Kit User Manual 6 FAQs Ensure that the USB is connected properly with PC USB port Verify 5V is The device led is OFF present using voltmeter Fault in establishing communication between the PC and device Kindly check with the USB cable and better to replace the cable and restart the connection procedure The device status LED is blinking four times Relay is not working There may be a fault in power section of the relay Kindly check whether properly the power connection to the relay is done as described in the Section 4 5 Table 4 Frequently Asked Questions Page 17 of 18 Precisol Automation India Pvt Ltd on PRECISOL Data Acquisition Kit User Manual 7 Ordering Info There are three variants in Data Acquisition device depending upon the number of digital inputs digital outputs and analog inputs The following table lists the variants and their configurations Ordering code S No Part Number Description USB data acquisition device
5. with 4 digital inputs and 4 differential AU101 analog inputs AU111 USB data acquisition device with 4 digital inputs 4 digital outputs in digital switch mode and 4 differential analog inputs USB data acquisition device with 4 digital inputs 8 digital outputs 3 AU122 l l l in relay mode and 8 differential analog inputs 8 Support 8 1 Usability Precisol Automation products are tested rigorously and are released after strict quality checks But selection and usage of these products are the sole responsibility of the customer Precisol Automation is not responsible for any damages to properties environment or persons including bodily injuries death etc Any use of products by the customer is at the customer s own risk 8 2 Warranty Warranty does not extend to products that have been repaired or altered by personal not authorized by Precisol Automation or products that have been subjected to misuse neglect improper installation or accident Precisol Automation shall have no liability for incidental or consequential damages of any kind arising out of the sale installation or use of its products 8 3 Service Precisol Automation will repair the defective products free of cost under warranty period with user paying the freight charges The products that are not under warranty period will be repaired under user paid freight and repair costs Page 18 of 18 Precisol Automation India Pvt Ltd
6. SITION KIT Mounting holes LABELLED d d 5 5 6t 6 7 OE 8 X PRECISOL QO9NQNNNNNQQNQNQNQNNNNQ YYYY YYY YYYY l tekst precisobkautomation com Do not connect Figure 4 Data Acquisition device Top amp Bottom Connector 4 1 Mounting The flange support provided in the enclosure holds four holes of 4mm diameter by which the device can be mounted horizontally or vertically as per user requirement Page 11 of 18 Precisol Automation India Pvt Ltd r PRECISOL Data Acquisition Kit User Manual 4 2 Terminal blocks The terminal block has a screw mechanism for connecting the sensor leads in the top of the enclosure and the provision for inserting the signal lead at the side of the enclosure as shown in the Figure 3 Data Acquisition device placements Care must be taken to correctly insert the Signal leads to its respective terminal blocks The details of the terminal blocks are described in the Table 1 Top Terminal Blocks details and Table 2 Bottom Terminal Blocks details To connect the signal leads to the terminal blocks follow the procedure 1 Loosen the pressure flap of the terminal block by rotating the screw in the anti clockwise direction 2 Insert the signal lead into the terminal block under the loosened pressure flap 3 Now tighten the pressure flap by rotating the screw in the clockwise direction 4 Tug the signal lead gently to ensure that it is connected securely 4 3 Analog Inp
7. ails of the top and bottom terminal connectors are described in the following sections 3 2 1 Top terminal connector details mme n HA HA HA HA HA HA Page 9 of 18 Relay 1 or Switch 1 Relay 2 Or Switch 1 Relay 3 or Switch 2 Relay 4 or Switch 2 Relay 5 or Switch 3 Relay 6 Or Switch 3 Relay 7 or Switch 4 Relay 8 or Switch 4 Relay Mode Relay 1 driver or Digital Switch Mode Positive Terminal of Switch 1 Relay Mode Relay 2 driver or Digital Switch Mode Negative Terminal of Switch 1 Relay Mode Relay 3 driver or Digital Switch Mode Positive Terminal of Switch 2 Relay Mode Relay 4 driver or Digital Switch Mode Negative Terminal of Switch 2 Relay Mode Relay 5 driver or Digital Switch Mode Positive Terminal of Switch 3 Relay Mode Relay 6 driver or Digital Switch Mode Negative Terminal of Switch 3 Relay Mode Relay 7 driver or Digital Switch Mode Positive Terminal of Switch 4 Relay Mode Relay 8 driver or Digital Switch Mode Negative Terminal of Switch 4 Table 1 Top Terminal Blocks details Precisol Automation India Pvt Ltd on PRECISOL Data Acquisition Kit User Manual 3 2 2 Bottom terminal connector details mme verten Analog input 8 Differential Analog input signal 8 positive terminal 16 Analog input 8 Differential Analog input signal 8 negative terminal Table 2 Bottom Terminal Blocks details 3 3 LED Data acquisition device h
8. as one status LED provided for indicating status of the device The following table describes the indications of the status LED LED status Indication One blink Device in idle state Two blink Device connected and configured for acquisition Three blink Device acquisition and communication in progress Table 3 Status LED indications 3 4 USB connector The standard B type female USB connector is placed as shown in the Figure 3 Data Acquisition device placements A standard USB B male to USB A male cable can be used to interface the device with the PC for real time data acquisition The power to the device is also supplied through the USB connector Page 10 of 18 Precisol Automation India Pvt Ltd ot PRECISOL Data Acquisition Kit User Manual 3 5 Reset switch The reset switch is placed as shown in the Figure 3 Data Acquisition device placements This switch is placed inside the enclosure to avoid the unwanted or unnoticed operation A small opening is provided to access the switch using a non conductive or plastic material 4 Installation The following section describes the procedure for installing the Data Acquisition device on site The below picture depicts the connector information 12 3 YYYY YY YYYY GJ QJ GJ CS vyr3 zcsssssssss rssssel AUXXX SSSS SS SS SSSSSSSS TX RX 1 E P ELO A P E Er E M RS232 SUPPLY DIGITALINPUTS RELAY Flange Status LED DATA ACQUI
9. ls enne enne nn nennen nnne rnit nnn 10 LED 8 e 0O A ZEUn A s 10 UB CONOCIO E m UU UU T m 10 FR eU LC Idas esc eeiam cele vase senescence E ea cps watts at waive ue sae eae eae oe acne EE 11 INS FALLA TION ee M M 11 ME 11 ag AELE a a EET E A E EN EE EE 12 Pala OR MMOLE ete MISE ONS eon ed oM dat E REN VE quU MD Nn ED DUM 12 Digital Input CONNECTIONS usseeceseeeseeskk ens sk ret n RR ruv aS Mt pii a AN oa T ERR n RUSH n VY RUSO PUN quM M FU S E clic Aai RET Vai 13 Digital output connections ccccecccccsssecccessccccesececaueecessuecesseuseessaeseessuceeseueeessaueeessaeesseuscesseeeessaeseesauesessaneeess 14 PizicrAnes m E 14 Bee Se Mite OS oae e ac oz es nS Td Und n IMMUNE M nuu M EN E 15 eis REO 16 USING THE binis cfe 16 DNG ME 17 nomi icileRe t 18 VPPORTI e 18 VEN 18 lirica ee 18 SE
10. ng the load in both the modes 4 5 1 Relay mode In this mode the digital output is driven using a BJT The below block diagram depicts the internal connection Relay mode External DC source Microcontroller For this operation first the external supply and the device supply ground terminals must be connected together Then the external supply can be used to power the relay as shown in the below figure 1 2 3 4 YYYY YYYY YYY YY Y Figure 7 Relay mode connection with external supply Page 14 of 18 Precisol Automation India Pvt Ltd PRECISOL Data Acquisition Kit sense for machines User Manual 4 5 2 Digital switch mode In this mode internally a FET is used to control the digital outputs The following diagram explains the associated internal circuitry Digital switch mode Microcontroller Switchi External Power supply To use the device to control the load the positive and negative terminals can be connected in between the load The load can be powered by any power supply within the allowed maximum range of the FET The following figure depicts the Digital switch mode relay connection Relay Figure 8 Digital Switch mode connection Page 15 of 18 Precisol Automation India Pvt Ltd on PRECISOL Data Acquisition Kit User Manual 4 6 Power supply Since the device is used to acquire the real time data on PC the device is designed to operate Significantly with the p
11. on PRECISOL Data Acquisition Kit User Manual Document Reference PA AU UM 14 04 R1 0 Data Acquisition Kit User Manual AUXXX QSQNQNQNQQQSN8Q8QNSNNNNQ TA RA amp Ss 1 22g OT ES X RS232 NSUPPLY X DIGITALINPUTS s DATA ACQUISITION KIT ANALOG INPUTS X 1t 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 apes SSSSSSSSSSSSSSSG www precisol automation com Revision History Initial Document Page 1 of 18 Precisol Automation India Pvt Ltd on PRECISOL Data Acquisition Kit 24 2 2 2 3 22951 PG ND 2 4 2 5 2 6 2 7 2 8 3 1 3 2 352 1 3 262 3 3 3 4 3 5 4 1 4 2 4 3 4 4 4 5 4 5 1 45 2 4 6 s e p MW 8 1 8 2 8 3 User Manual Table of Contents INTRODUCTION fe 4 DEVICE SPECIFICATIONS me 5 MINN 5 DN cR 5 BICI cc O Ew 5 SN WO GS CNET mms 5 Digitals witth ModE EEE Hot mti EEE EEE MET ere er ee EE 6 ADC ea 9 GCS NETT NN NE ENE 6 POT e 6 Operating CONAN S essa a E esse eos E E E E E A 6 SOLEN SUM e E EEE EEE EE 6 VET 7 CONNECTORS AND INDICATIONS Lunnan 8 PCOS EE EEE EE EE 8 TN 9 Top terminal connector details esses eene eene eene nennen nennen nnns sitne etes istantanei 9 Bottom terminal connector detai
12. ower from USB interface To power the device just plug in the USB B male plug of the USB B male to USB A male cable shown in the below figure to the USB B female connector in the device and plug in the USB A male plug into the USB A female connector of the PC To PC USB port USB A To device USB port Figure 9 USB Cable and Connectors 5 Using the device The following points listed can be used to start with the Data Acquisition device 1 2 Connect the digital analog inputs and digital output signals to the respective terminal connectors as described in the Section 4 Now connect the device through USB cable to the PC where the PRISM software is already installed Upon connection the device status LED will be single blink This indicates that the device is connected to the PC and it is in idle state waiting for software connection and configuration Open the PRISM software select and connect to the device Then using the Dive View interface in PRISM configure the data acquisition kit for necessary channels sampling rates accuracy etc Up on starting the capture the data from the inputs will be acquired by the PRISM software which may be recorded All these captured data can be viewed using different widgets Kindly please refer the PRISM software manual for more details on using it Upon successful configuration and connection the device status LED will be two blink Once the PRISM software
13. ring the device also supports up to 8 digital outputs in Relay mode or 4 digital outputs in Digital Switch mode Each digital output can be switched on or off individually with a programmable ON duration ON OFF delay Gate or Motor Smoke Temperature Fire Siren Genset Control door lock Soft start control Environmental Monitoring Industrial Automation lo AUXXX SSESS INS SS mcs SSSSSS8S8S988S 5888 aiii rr rri CIDDETPDRLIEET Industrial Monitoring te Temperature Humidity Pressure Rainfall Soil Moisture Speed Direction Flow Figure 1 Data Acquisition device applications Page 4 of 18 Precisol Automation India Pvt Ltd BEPRECISOL 2 Device Specifications Data Acquisition Kit User Manual The following section describes the device specifications 2 1 Analog inputs Number of channels Channel configuration Voltage measurement range Input Impedance Isolation Overall Inaccuracy DC common mode rejection Max common mode voltage Analog frequency response VV ON ON ON v VV WV 2 2 Digital inputs Number of channels Pull up value Isolation Input high voltage threshold Input low voltage threshold Absolute max values VV VV v V 2 3 Digital Outputs 8 Differential 10V Full scale 1MQ None 68mV 70dB 10V 3db 100HZ 4 47 KQ None 21 4V lt 1 1V 30 VDC Data acquisition device supports two modes of digital outputs Digital switch mode Relay mode 2 3 1
14. ut connections Analog input signal from any sensor can be connected to the device through the terminal connector There are 16 terminal connectors for the differential analog inputs interface which means 8 differential paired terminal connectors Connect the positive terminal of the analog input signal to the differential analog input positive terminal connector and connect the negative terminal to the differential analog input negative terminal connector as shown in the figure below YYY YYYY YYYY Y CJ CJ GS EE EE EEE NE EE Figure 5 Analog Inputs Connection Page 12 of 18 Precisol Automation India Pvt Ltd PRECISOL Data Acquisition Kit sense for machines User Manual 4 4 Digital Input connections Digital signal from any digital source or sensor can be connected to the device through the terminal connector There are four terminal connectors for the digital inputs interface Connect the positive terminal of the digital input signal to the digital input terminal connector and to close the circuit connect the negative terminal to the device ground The following figure depicts the digital input connection Figure 6 Digital inputs connection Page 13 of 18 Precisol Automation India Pvt Ltd PRECISOL Data Acquisition Kit sense for machines User Manual 4 5 Digital output connections Depending on the device model either Relay mode or Digital Switch mode is supported The following section explains connecti
15. x USE TVs pi Ve META Ceu gU FE S MINER pi ELMAR UM VOIE WISSENS DI VET EiS 16 Table of Tables TABLE 1 TOP TERMINAL BLOCKS DETAILS runerarnnrnrnennnnnnnnnennnnennnnennnnennnnsnnnnennnnnnnnnnnennnnennnnennnnennnnennnnennnnnnennnnennnnennnnennnnennnnennnnenennene 9 TABLE 2 BOTTOM TERMINAL BLOCKS DETAILS suse VE RMANSUSERU NER VEEPRORE EORR VEU SFAwSUUSERUN SERVE DERE ITPRA VEU IAS MEUSE NK EEPUU 10 TABLE 3 STATUS LED INDICATIONS eeseeseseeen eene ene nennen enhn enne essemus esi esse esse esse ess sess esse ese esse essa esse esses sens 10 TABLE 4 FREQUENTLY ASKED QUESTIONG ssscssscosscenscovsucoenscnssconsascnsscnuscenscevaucoensensnconsascnsscnuscenssevaucoensestsconsascnsscnssscnscevauccense 17 Page 3 of 18 Precisol Automation India Pvt Ltd ez PRECISOL Data Acquisition Kit User Manual 1 Introduction The AUXXX series of USB Data Acquisition devices from Precisol Automation are low cost offering with functionalities available in many high end data acquisition systems The device not only supports data acquisition but also enables control of external devices through digital output interface AUXXX series devices are powered by a powerful microcontroller with USB device interface There are up to 8 analog input channels available for connecting different sensors at different Sampling rates and 4 digital inputs which can be programmed for different ON OFF de bounce timing In addition to the analog and digital input monito
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