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1. 5 4 6 0 6 1 7 0 7 1 7 2 If inspection reveals an unsafe or defective condition remove the unit from service and destroy or contact DBI SALA for possible repair USER EQUIPMENT Inspect each system component or subsystem i e SRL full body harness lanyard lifeline etc per associated manufacturer s instructions Refer to manufacturer s instruction supplied with each system component for inspection procedures MAINTENANCE SERVICE STORAGE The Perimeter Limiter System components require no scheduled maintenance other than periodic greasing of the weight box pin bushing and the shaft for the swivel wheel at the front of the unit and repair or replacement of items found defective during inspection See section 5 0 If components become heavily soiled with grease paint or other substances clean with appropriate cleaning solutions Do not use caustic chemicals that could damage system components SPECIFICATIONS MATERIALS Mast powder coated steel Mast Arm powder coated steel Base Arm powder coated steel Weight Box galvanized steel WEIGHT Model No 2100090 7 5 ft 2 3 m configuration 1655 Ibs 751 kg Kit Model No 2100091 9 5 ft 2 9 m configuration 1855 Ibs 841 kg includes 200 Ibs 91 kg of additional weight and mast for 9 5 ft 2 9 m configuration Additional Counterweight 50 Ibs 23 kg each 7 3 DIMENSIONS 74 in 1 9 m 8 0 TERMINOLOGY AUTHORIZED PERSON A perso2. ANCHOR Figure 7 illustrates the proper connection of typical fall arrest equipment to the Perimeter Limiter anchor Always protect the lifeline from abrading against sharp or abrasive surfaces on the roof Make sure all the connections are compatible in size shape and strength Never connect more than two personal protective system to a Perimeter Limiter at a time SRL Connection to the installed Perimeter Limiter anchor may be made by using a carabiner to attach a self retracting lifeline SRL to one of the anchor points on the mast arm of the Perimeter Limiter and then attaching the self locking snap hook at the end of the SRL lifeline to the back dorsal D ring fall arrest attachment point of the user s body support i e full body harness When connecting make sure the connections are fully closed and locked Review section 3 2 if using an SRL near sharp edges 3 9 4 0 4 1 5 0 5 1 5 2 ENERGY ABSORBING LANYARDS OR LIFELINE Connect the energy absorbing end of the lanyard to the back D ring on the full body harness see section 3 6 See manufacturer s instruction for more information NORMAL OPERATION Once attached the worker is free to move about within the recommended working areas If a fall has been arrested the system must be taken out of service and inspected see section 5 0 TRAINING It is the responsibility of all users of this equipment to understand these instructions and are trained in the correct i
3. body harness lanyard lifeline etc used in your personal fall arrest system 3 3 SYSTEM ASSEMBLY Figure 1 shows the Perimeter Limiter Anchor assembled The Perimeter Limiter is shipped with the mast arm installed backwards for space saving concerns When the anchor arrives remove the bolt that goes through the mast and arm remove the arm and rotate it 180 to its proper orientation and replace it Then replace the bolt through the arm and mast and tighten the nut with a wrench WARNING The Perimeter Limiter Anchor system must only be used with the arm extending in the direction opposite the weight cart within 45 see Figure 8 Any other orientation will diminish the effectiveness to the counterweight system and use could result in severe injury or death 3 4 OPERATION Step 1 Position the Unit Use the positioning handles on the rear of the weight cart and positioning bars on the front of the unit see Figure 1 to position the unit at the desired work location within the requirements of section 3 2 Step 2 Once the unit is in proper position and alignment Raise the front and rear tire jacks until the foot pads reach the work surface Continue to rotate the jack handles until all three wheels are lifted off the work surface and rotate freely to ensure the weight of the unit is transferred to the foot pads Step 3 Attach your personal fall arrest system PFAS to the attachments points on the mast arm see F
4. which the Perimeter Limiter is installed must be capable of Supporting the weight of the Perimeter Limiter and any additional loading as a result of fall arrest forces Do not install the system on an uneven surface or a slope of greater than 5 F ENVIRONMENTAL HAZARDS Use of this equipment in areas where environmental hazards exist may require additional precautions be taken to reduce the possibility of injury to the user or damage to the equipment Hazards may include but are not limited to high heat extreme cold caustic chemicals corrosive environments high voltage power lines explosive or toxic gases moving machinery or sharp edges Contact DBI SALA if you have questions about using this equipment where environmental hazards exist Figure 2 System Location G LOCATION The Perimeter Limiter must be located a sufficient distance from the edge of a working surface Minimum distance allowable from the front of the unit is 2 ft 6 m and from the side of the unit is 3 ft 9 m See Figure 2 2 ft Min 6 m Min H TRAINING This equipment must be installed Front and used by persons who have been properly Leading Edge trained in its correct application and use Installation and use of this equipment must be Supervised by a qualified person as defined by OSHA fall protection standards APPLICABLE STANDARDS Refer to national Side Leading Edge Standards including ANSI Z359 0 1 2 3 and 4 family of standards on fal
5. Instructions for the following series products Perimeter Limiter System Model No 2100090 2100091 USER INSTRUCTION MANUAL PERIMETER LIMITER COUNTERWEIGHT SYSTEM Figure 1 Assembled Perimeter Limiter Counterweight System Mast Positioning 7 5 ft or 9 5 ft Handles Mast Arm A H 2 3 m or 2 9 m 2 Rear Lifting ff gt Shackles SA Foot Pad Jack Weight Cart Anchor Points Positioning Bars Additional Weights Optional Foot Pad Jack WARNING This product is part of a fall arrest system These instructions must be provided to all users and rescuers see section 8 Terminology using this equipment The user must read and understand these instructions before using this equipment The user must follow the manufacturer s instructions for each component of the system Manufacturer s instructions must be followed for proper use and maintenance of this equipment Alterations or misuse of this equipment or failure to follow instructions may result in serious injury or death IMPORTANT If you have questions on the use care or suitability of this equipment for your application contact DBI SALA IMPORTANT Before using this equipment record the product identification information from the ID label into the inspection and maintenance log in section 10 0 of this manual 1 0 APPLICATION 1 1 PURPOSE The Perimeter Limiter System is designed for use as an anchoring means for a personal fall arrest system PFAS for a p
6. TION ALTERATION OR MISUSE OF THIS DO NOT USE LIFTING POINTS FOR FALL PROTECTION PRODUCT OR FAILURE TO FOLLOW INSTRUCTIONS RAISE ALL WHEELS BEFORE USING FOR FALL PROTECTION MAY RESULT IN SERIOUS INJURY OR DEATH TWO USERS MAXIMUM CAPACITY DO NOT EXCEED SRL S OR ENERGY ABSORBERS USED MUST HAVE M A F RATING PERIMETER LIMITER OF 900 Ib 4 KN OR LESS BRR G vey e ra etna eee FREE FALL MUST BE LIMITED TO 6 1829 mm OR LESS Model No 2100090 nes MAKE ONLY COMPATIBLE CONNECTIONS Inspection CAPACITY Maximum 2 two users 1 one per anchor point each must weigh not more than 310 Ibs 141 kg including clothing and equipment Patent Pending OSHA 1926 502 Compliant a Ss i FRONT Capital Safety Group Winnipeg PSS tal LEADING EDGE LIFELINE Manufacturers of Industry Standard Confined Capl d ATTACHMENTS Space Entry Retrieval Systems 1500 King Edward St Winnipeg Manitoba R3H OR5 2 PHONE 1 204 694 7432 FAX 1 204 694 761 www capitalsafety com WORK ZONE 24 MAX Each user must weigh not more than 310 Ibs 141 kg including clothing and equipment PT 8525185 10 0 INSPECTION AND MAINTENANCE LOG DATE OF MANUFACTURE MODEL NUMBER DATE OF PURCHASE INSPECTION DATE INSPECTION ITEMS CORRECTIVE ACTION MAINTENANCE NOTED PERFORMED Approved by ee ee Approved by a Approved by ee ee Approved by a Approved by i Approved by i Approved by i a Approved by i i Approved by a Approved by i
7. and carabiners with this equipment Only use connectors that are suitable to each application Ensure all connections are compatible in size shape and strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked Figure 3 Unintentional Disengagement Roll out If the connecting element that a snap hook shown or carabiner attaches to is undersized or irregular in shape a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner This force may cause the gate of either a self locking or a non locking snap hook to open allowing the snap hook or carabiner to disengage from the connecting point Small ring or other non compatibly shaped element 1 Force is applied to the 2 The gate presses against the 3 The gate opens allowing the snap hook connecting ring snap hook to slip off DBI SALA connectors snap hooks and carabiners are designed to be used only as specified in each product s user s instructions See Figure 4 for inappropriate connections DBI SALA snap hooks and carabiners should not be connected A Toa D ring to which another connector is attached B Ina manner that would result in a Figure 4 Inappropriate Connections load on the gate NOTE Large throat snap hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates La
8. erson working on form work flat roofs or similar structures 1 2 LIMITATIONS The following limits apply to the installation and use of Perimeter Limiter System Other limitations may apply A HORIZONTAL LIFELINE The Perimeter Limiter System is not rated for use as an anchor for a horizontal lifeline B SYSTEM CAPACITY The maximum capacity of the Perimeter Limiter System is two persons each with a maximum combined weight including tools and clothing of 310 Ibs 141 kg C SURFACE CONDITIONS The Perimeter Limiter System must not be used under conditions where the surface is coated with frost snow ice standing water grease or oil or other lubricating or friction reducing materials Copyright 2007 DB Industries Inc 1 3 2 0 2 1 2 2 2 3 D PERSONAL FALL ARREST SYSTEM PFASs used with this roof anchor must meet applicable OSHA state federal and ANSI requirements PFASs incorporating a full body harness must be capable of arresting a worker s fall with a maximum arresting force of no greater than 900 Ibs 4 KN and limit the free fall distance to 6 ft 1 8 m or less The deceleration distance for a PFAS must be 42 inches 1 1 m or less 47 inches 1 2 m in Canada Reference ANSI Z359 1 OSHA and CSA Z259 11 requirements The system must be rigged in a way that limits free fall to 6 ft or less Contact DBI SALA if you have questions or concerns regarding free fall limits E SURFACE STRUCTURE The surface on
9. i Approved by i i Approved by a Approved by a Approved by a eee eee Approved by Approved by 0 10 0 INSPECTION AND MAINTENANCE LOG DATE OF MANUFACTURE MODEL NUMBER DATE OF PURCHASE NOTED PERFORMED EE ae Approved by i C O S OsesssSsS C s Approved by i i ee Approved by a rs ee Approved by i Approved by i i Approved by Approved by Approved by Approved by Approved by Approved by Approved by Approved by Approved by Approved by Approved by Approved by Approved by Approved by Ba A Capital Safety Company USA Canada 3833 SALA Way 260 Export Boulevard Red Wing MN 55066 5005 Mississauga Ontario L5S 1Y9 Toll Free 800 328 6146 Toll Free 800 387 7484 Phone 651 388 8282 Phone 905 795 9333 Fax 651 365 5065 Fax 905 795 8777 Email soultions capitalsafety com Email solutions capitalsafety com www capitalsafety com www capitalsafety com This manual is available for download at www capitalsafety com QMS 9001 OW Form 5902381 Certificate No FM 39709 Rev A 12
10. igure 1 Refer to the PFAS manufacturer s instructions for correct attachment and use of the PFAS Do not attach more than one PFAS to an attachment point Do not attach more that two PFAS to the Perimeter Limiter WARNING Do not move the Perimeter Limiter while a user is attached to it 3 5 OPTIONAL MAST FOR 9 5 FT 2 9 M CONFIGURATION If you are retrofitting your Perimeter Limiter with the optional 9 5 ft 2 9 m mast remove the mast arm as previously indicated After the mast arm is removed remove the bolt at the base of the mast and lift the mast off the base Replace the old mast with the new one and replace the original bolt and nut then place the mast arm on top of the new mast and replace its bolt and nut Be sure to tighten both nuts with a wrench to make sure they are snug Along with the 9 5 ft 2 9 m mast you need to install an additional weight set into the weight box To install the extra weights Use the lifting point shackles to raise the Perimeter Limiter about 1 ft 3 m off the ground Place two of the weights inside the weight box and center them over one of the mounting holes in the permanent weights Slide one of the supplied long 1 in bolts into the hole from the bottom of the cart and apply the washer and nut to the end of the bolt after it has passed through the two extra weights Snug the nut down with a wrench Repeat this procedure with the other two extra weights over the second mounting hole WARNING D
11. l protection ANSI A10 32 and applicable local state and federal OSHA requirements governing occupational safety for more information about work positioning systems Refer to CSA Z259 13 in Canada for more information on personal fall arrest systems and associated components SYSTEM REQUIREMENTS COMPATIBILITY OF COMPONENTS DBI SALA equipment is designed for use with DBI SALA approved components and subsystems only Substitutions or replacements made with non approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system COMPATIBILITY OF CONNECTORS Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented Contact DBI SALA if you have any questions about compatibility Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 Ibs 22 2 KN Connectors must be compatible with the anchorage or other system components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage See Figure 3 Connectors must be compatible in size shape and strength Self locking snap hooks and carabiners are required by ANSI Z359 1 and OSHA and CSA 2259 12 in Canada MAKING CONNECTIONS Only use self locking snap hooks
12. ld occur IMPORTANT Do not lengthen the SRL lifeline by connecting a lanyard or similar component without consulting DBI SALA C TOTAL FALL DISTANCE Should a fall occur there must be sufficient clearance in the fall area to arrest the fall before striking the ground or other object The total fall distance is the distance measured from the onset of a fall to the point where the fall is arrested A number of factors can influence the total fall distance including user s weight anchorage location relative to the fall swing fall body support with Sliding D ring and the type of fall arrest equipment you attach to the anchor For specific clearance requirements read and follow the manufacturers s instructions for your fall arrest equipment D SWING FALLS See Figure 6 Swing falls occur when Figure 6 Swing Falls the anchorage point is not directly above the point where a fall occurs The force of striking an object while swinging horizontal speed of the user due to the pendulum affect can be great and may cause serious injury Swing falls can be minimized by working as close to the anchorage point as possible In a swing fall situation the total vertical fall distance of the user will be greater than if the user had fallen vertically directly below the anchorage point The user must therefore account for an increase in the total free fall distance and the area needed to safely arrest the fall Unexpected Hazards E SHARP EDGES A
13. lowing list gives some important points you must consider when planning your system A SURFACE STRUCTURE The surface structure must be capable of supporting the required loads See section 2 4 B OTHER CONSIDERATIONS Figure 5 Safe Work Zone e Always work within the safe work zone of the Perimeter Limiter to avoid the possibility of rocking or tipping the unit See Figure 5 e Personal fall arrest systems must be rigged to limit 2 ft Min any free fall to a maximum of 6 ft 1 8 m OSHA ae and ANSI Z359 1 see section 1 2 F reading ee e Do not work above the surface of the Perimeter Limiter level since an increased free fall distance will result p e Avoid working where your line may cross or tangle Leading Edge 7 9 m Max with that of another worker or another object bS Perimeter e Do not allow the lifeline to pass under arms or Limiter Safe Work Zone between legs Never clamp knot or otherwise prevent the lifeline from retracting or being taut avoid slack line The Perimeter Limiter has two shackles designed for lifting the unit one on the gusset at the base of the mast and the other on the top center of the weight cart See Figure 1 Use these shackles for lifting the unit to the work area Always use both shackles when lifting the unit WARNING Do not attach a personal fall arrest system to the lifting shackles The shackles are not rated for fall arrest and in the event of a fall serious injury or death cou
14. n assigned by the employer to perform duties at a location where the person will be exposed to a fall hazard otherwise referred to as user for the purpose of these instructions RESCUER Person or persons other than the rescue subject acting to perform an assisted rescue by operation of a rescue system CERTIFIED ANCHORAGE An anchorage for fall arrest positioning restraint or rescue systems that a qualified person certifies to be capable of supporting the potential fall forces that could be encountered during a fall or that meet the criteria for a certified anchorage prescribed in this standard QUALIFIED PERSON A person with a recognized degree or professional certificate and with extensive knowledge training and experience in the fall protection and rescue field who is capable of designing analyzing evaluating and specifying fall protection and rescue systems to the extent required by this standard COMPETENT PERSON One who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary hazardous or dangerous to employees and who has authorization to take prompt corrective measures to eliminate them 9 0 LABELING 9 1 The following labels must be present and fully legible MANUFACTURER S INSTRUCTIONS SUPPLIED WITH THIS PRODUCT AT TIME OF SHIPMENT MUST BE DO NOT EXCEED SAFE WORK ZONE FOLLOWED FOR PROPER USE MAINTENANCE AND USE BOTH SHACKLES FOR LIFTING INSPEC
15. nstallation use and maintenance of this equipment These individuals must be aware of the consequences of improper installation or use of this equipment This user manual is not a substitute for a comprehensive training program Training must be provided on a periodic basis to ensure proficiency of the users INSPECTION BEFORE EACH INSTALLATION Inspect the Perimeter Limiter components and other system components according to these or other manufacturer s instructions System components must be formally inspected by a qualified person other than the user at least annually Formal inspections should concentrate on visible signs of deterioration or damage to the system components Items found to be defective must be replaced Do not use components if inspection reveals an unsafe or defective condition Record results of each inspection in the inspection and maintenance log in section 10 0 of this manual INSPECTION STEPS Step 1 If additional weights have been installed make sure the bolts and nuts holding them in place are Snug and secure Step 2 Inspect the Perimeter Limiter Anchor for physical damage Look carefully for any signs of cracks dents or deformities in the metal Do not use an anchor that has been subjected to fall arrest forces unless it has been inspected by a competent person and permission to use it has been expressed in writing Step 3 Inspect the Perimeter Limiter Anchor for signs of excessive corrosion 5 3
16. o not use the 9 5 ft mast without installing the additional weights In the event of a fall without the additional weights the anchor could tip causing sever injury or death 3 6 BODY SUPPORT A full body harness must be worn for fall arrest applications For general fall protection use connect to the D ring on the back between the shoulders dorsal D ring IMPORTANT Body belts are not allowed for free fall situations Body belts increase the risk of injury during fall arrest in comparison to a full body harness Limited suspension time and the potential for improperly wearing a body belt may result in added danger to the user s health 3 7 OPTIONAL DIGITAL WINCH If you purchase a Digital Figure 9 Digital Winch Winch a mounting bracket is shipped with it To mount the Digital Winch remove the detent pin from the winch Detent Pin mounting bracket place the slot on the lower edge of the bracket onto the pin on the bracket on the Perimeter Limiter mast and then rotate the winch toward the mast until the upper holes in the two brackets align Insert the detent pin through the holes in both brackets Make sure the detent pin goes all the way through both brackets and clicks into place See Figure 9 Route the winch s wire rope over the roller at the top of the mast and over the pulley at the center of the mast arm Refer to the Digital Winch user instruction for proper use and inspection 3 8 CONNECTING TO THE PERIMETER LIMITER
17. rge throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook C Ina false engagement where features that protrude from the snap hook or carabiner catch on the anchor and without visual confirmation seems to be fully engaged to the anchor point D To each other E Directly to webbing or rope lanyard or tie back unless the manufacturer s instructions for both the lanyard and connector specifically allows such a connection F To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock or that roll out could occur 2 4 INSTALLATION LOAD The surface on which the Perimeter Limiter is installed must be capable of supporting the weight of the unit and fall arrest loads The maximum static load is 470 Ibs 213 kg the maximum foot pad loading during fall arrest for one user is 1 200 Ibs 545 kg and 2000 Ibs 900 kg for two users See section 7 for the weight of each Perimeter Limiter model 3 0 ASSEMBLY AND USE WARNING Do not alter or intentionally misuse this equipment Consult with DBI SALA if using this equipment in combination with components or subsystems other than those described in this manual Some subsystems ana components combinations may interfere with the proper operation of this equipment Use caution when using this equipment around moving machinery elect
18. rical and chemical hazards and sharp edges WARNING Working at height has inherent risks Some risks are noted here but are not limited to the following falling suspension prolonged suspension striking objects and unconsciousness In the event of a fall arrest and or subsequent rescue emergency situation some personal medical conditions may affect your safety Medical conditions identified as risky for this type of activity include but are not limited to the following heart disease high blood pressure vertigo epilepsy drug or alcohol dependence psychiatric illness impaired limb function and balance issues We recommend that your employer physician determine if you are fit to handle normal and emergency use of this equipment 3 1 BEFORE EACH USE inspect this equipment according to steps listed in section 5 Do not use this equipment if inspection reveals an unsafe or defective condition Plan your use of the fall protection system prior to exposing workers to dangerous situations Consider all factors affecting your safety before using this system Read and understand all manufacturer s instructions for each component of the personal fall arrest system All DBI SALA harnesses and connecting subsystems are supplied with separate user instructions Keep all instructions for future reference 3 2 PLANyour fall arrest system before starting your work Take into consideration factors affecting your safety at any time during use The fol
19. void working where the connecting subsystem i e self retracting lifeline SRL full body harness lanyard lifeline etc or other system components will be in contact with or abrade against unprotected sharp edges See Figure 7 If working with this equipment near sharp edges is unavoidable protection against cutting must be provided by using a heavy pad or other means over the exposed sharp edge If you are not using the Leading Edge SRL PN 3504500 or 3504600 it is recommended that an energy absorber PN 1220362 be installed in line between the harness and the self retracting lifeline to further protect the worker Compatibility and total fall distance issues must be considered if this is done Contact DBI SALA before using in line energy absorbing components or lanyards with self retracting lifelines F RESCUE When using this equipment the employer Swing Fall Hazard must have a rescue plan and the means at hand to implement it and must communicate that plan to users authorized persons and rescuers Figure 7 Sharp Edges G AFTER A FALL Any equipment which has been subjected to the forces of arresting a fall or exhibits damage consistent with the effect of fall arrest forces as Full Body described in section 5 must be removed from service Harness immediately and destroyed by the user the rescuer or an authorized person WARNING Read and follow the manufacturer s instructions for associated equipment i e SRL full
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