MPM-IN001 - Rockwell Automation
Contents
1. lt pue 011710 U 161 e gr ppe s1ozow Qe p Wdw 6 LOC WdW pue 9 LX WdW 20 80007 0 4 pue SIOJOW ge LX WdW pue c LLX WdW 40 7000 9 04 51 e uedejo p T1 pue q1 817101 6 ppe s1ozow SL LX WdW 8Z0 0F OF sueo t ISNA ISIYI YIM SUOISUALLIP 3snfpe XX YXXX XXXXXX N dW 3X21 e y m s1ozow 104 0 710122000 J2MOd YIM 03 XG9 LX WdW 01 104 0 18 1 96 LL 61792 OEE TOLE TSY Valea WaW OLL Ero 60 2510 hro 260 872 STH 607 sov v 8 1821 0 70 6rl e 96 61 0 76 9671 909 ecLzg NdW 9 SLLXZLW 0s 001 98 E oS 6v8l 0 801 0 081 0 CS8C YSE 0 08 v sov S Ove O8E OvSL Et9 EC6 1801 96 L 4 fE9L Yvtc 9v t 9 vSt 001 8810 2671 8C SL 9197 8108 TOBE g0 cx 89170 sieo eero eco 1870 59 S 69 1 s 9679 08 886 2601 650 coco 8c l 672 0171 rv 25919 WdW H9 SLXOLW ot 08 BEE WE 0 018 00 1 0691 8017 01 vut Ov 0709 4 CS8L 08c VELL 0 9 88 68 8 009 7002 9907 9 987 VEO Na WE B m sro erx 85170 8070 eero 8010 Loro 8v ura Ev 8079 850 6961 r9 560 88 H9 SCLX8W 0 08 BEE vt 001 EO OOLL 001 vvv 109 coz 9a 070 0 6 7651 Otz 9 86 8ZL 67S 98 1 9t COELAN NAN LES 6879 06 1 856 T 6vt2. 4219 19M04 OPW 89 2 z 89 J1G9L8 INdIN SILTANA D uosueduJo 10 10 2uU0 peqpaaJ OPW p qi 39 JI Qv fo 3 Woy Ul 7 67 Z FAL 7104 7970 ZL ppy y l 960 6 ZZ PPY QY L0 rez PRY ZN rade J0 JBUUO 3eJg 19M0d OPIN 1030 9 40 suorsuauilp ay 0 5 ut 99 Z 7 9 0E UC INdIN SLOCWdW pue gg z 7 9 GLUCIWAdIN X di SOLX WdW 10 0UJ 2521 UO pIepuejs si 5 a q uo de 29209000 W passaray 0 snid av ET saweg Old LN ZN a E E5 pr m uydag pue peau 09 N 811 pug yeys ajoy S gi Rockwell Automation Publication MPM INOOTE EN P January 2015 Ize tia Servo Motor with 115 mm to 215 mm Frame Si lum iner 14 MP Series Med pue 10119 10 uoneoi qnd eeq JUYI suonexpeds UOO xrauty 0319434 71 pue q1 817101 os e 6 88 ppe s1ozow cLOCWdW XG LOC WW 10 80070 Z O pue XSOLX WdW pue XOELX WAW 10 200 0 Z O XsLUX WdW 10 50070 170 5 2 9 pue q1 g1 101 coz ppe sio10 c9 X WdW L0070 0 0 51
3. motor and forms a drip loop motor and does not form a H drip loop z e If possible provide shields that protect the motor housing shaft seals and their junctions from contamination by foreign matter or fluids e Shaft seals are subject to wear and require periodic inspection and replacement Replacement is recommended every 3 months not to exceed 12 months depending on use Refer to Shaft Seal Kits on page 20 for more information e Inspect the motor and seals for damage or wear on a regular basis If damage or excessive wear is observed replace the item e The brake option on this servo motor is a spring set holding brake that releases when voltage is applied to the brake coil A separate power source is required to disengage the brake This power source can be applied by a servo motor controller or manual operator control If system main power fails holding brakes can withstand occasional use as stopping brakes However this creates rotational mechanical backlash that can cause damage to the system increase brake wear and reduce brake life IMPORTANT Holding brakes are not designed to stop rotation of the motor shaft and they are not intended to be used as a safety device They are designed to hold a motor shaft at 0 rpm for up to the rated brake holding torque Follow these steps to prevent motor shaft rotation Command the servo drive to 0 rpm Verify the motor is at 0 rpm Engage the brake Disabl
4. 5 DATA DATA R1 6 DATA DATA R2 7 Reserved 8 Reserved 9 EPWR 5V Reserved 10 ECOM 11 EPWR 9V Reserved 12 ECOM 13 TS TS TS 14 TS TS TS 15 16 Reserved Reserved Reserved 17 M23 Feedback Connector Rockwell Automation Publication MPM IN001E EN P January 2015 18 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size M23 and M40 Power Brake Pin Descriptions Pin MPM x115x MPM x130x MPM x165x Pin MPM x165x MPM x215x MPM x215x Phase U U Phase U B Phase V V Phase V C Phase W W Phase W Ground Ground Reserved BR F BR BR G BR 1 Reserved H 2 Reserved L M40 Power Brake Connector M23 Power Brake Connector Rockwell Automation Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 19 Remove and Install a Shaft Key Shaft keys are constructed of steel The specified tolerance provides an interference fit slightly larger than the opening for a secure and rigid connection ATTENTION Do not strike the motor s shaft couplings or pulleys with tools during installation or removal of the shaft key Damage can occur to the motor bearings and the feedback device if a sharp impact is applied to the shaft during installation of couplings and pulleys or to remove the shaft key or if leverage is applied from the motor mounting face to remo
5. 8 Temperature storage 30 70 C 22 158 F Relative humidity storage 5 95 noncondensing Atmosphere storage Noncorrosive International protection IP rating m IP67 dust tight temporary immersion Motor with optional shaft seal installed IP65 dust tight water jets Motor without a shaft seal mounted in this direction Shaft down IP53 dust protected spraying water Shaft horizontal IP51 dust protected vertically falling water drops Shaft up IP50 dust protected not protected from water 1 The motors are dual rated with International protection codes IP ratings for environmental protection The motor rating excludes any reduction in the rating resulting from cables or their plugs with a lower rating IP rating descriptions are only for reference Refer to the international standards for more complete rating descriptions 2 An optional shaft seal kit is required to achieve the IP67 rating for the motor enclosure Refer to Additional Resources on page 23 for shaft seal installation instructions 3 To obtain this thermal rating mount the motor on a surface with heat dissipation equivalent to a 304 8 x 304 8 x 12 7 mm 12 x 12 x 0 5 in aluminum heatsink 4 International protection code IP67 is roughly equivalent to a NEMA 4 dust tight water tight Rockwell Automation Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 23 Additional Resou
6. Sxx standard feedback and power cables 2090 CxM4DF xxAFxx continuous flex feedback power and power brake cables 2 For the SpeedTec DIN M7 Cable Plugs do not install the O rings Do not install the 0 ring on the SpeedTec ready DIN motor connector when you are using the SpeedTec DIN 7 cable plugs o lt Anpas SpeedTec ready DIN SpeedTec DIN M7 Cable Plug Motor Connectors e 2090 CFBM7Dx xxAxxx standard and continuous flex feedback cables e 2090 7 standard and continuous flex power brake cables 3 Form a drip loop in the cable see page 5 Rockwell Automation Publication MPM IN001E EN P January 2015 12 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 4 Carefully align the flat surface on the feedback or the power brake cable plug shown in the diagram with the flat surface on the motor connector IMPORTANT The motor orientation shown is used to clearly show the alignment marker on each cable socket The recommended motor orientation when installed positions the connectors at the bottom of the motor Power Plug Options HEN Feedback Plug Options 7 of connector is 7 relative to motor Uf orientation D Tab on fy Flat Surface with Flat Surface with Tab on Gy Side y Logo on Top Logo on Top Top Connector plugs have either a tab or a flat surface with a logo to
7. rockwellautomation about us sustainability ethics product environmental compliance page Allen Bradley Rockwell Software MP Series Kinetix and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A S Kar Plaza ly Merkezi Blok Kat 6 34752 erenk y Istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication MPM INOOTE EN P January 2015 Supersedes Publication MPM INO01D EN P January 2014 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
8. 0 rpm 2000 rpm 3000 rpm 5000 rpm 7000 rpm kg Ib kg Ib kg Ib kg Ib kg Ib MPM A B1151 77 170 61 134 54 119 45 99 40 88 MPM A B1152 84 185 66 145 58 128 49 108 43 95 MPM A B1153 88 194 70 154 61 134 51 112 46 101 MPM A B1302 105 231 83 183 72 159 61 134 54 119 MPM A B1304 115 253 91 200 80 176 67 148 MPM A B1651 141 311 112 247 97 214 82 181 MPM A B1652 151 333 119 262 104 229 MPM A B1653 156 344 123 271 107 236 MPM A B2152 216 476 171 377 149 328 MPM A B2153 228 502 180 396 156 344 MPM A B2154 235 518 185 407 161 355 Rockwell Automation Publication MPM IN001E EN P January 2015 16 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size Axial Load Force Ratings maximum radial load Motor Cat No 1000 rpm 2000 rpm 3000 rpm 5000 rpm 7000 rpm MPM A B kg Ib kg Ib kg Ib kg Ib kg Ib MPM A B1151 29 64 22 48 18 40 14 31 12 26 1152 31 68 23 51 19 42 15 33 13 29 1153 33 73 24 53 20 44 16 35 14 31 MPM A B1302 26 57 19 42 16 35 13 29 11 24 MPM A B1304 30 66 22 48 18 40 15 33 MPM A B1651 37 81 28 62 23 51 18 40 MPM A B1652 41 90 30 66 25 55 MPM A B1653 43 95 32 70 27 59 MPM A B215
9. 2 55 121 40 88 34 75 MPM A B2153 60 132 44 97 36 79 MPM A B2154 63 139 46 101 38 84 Axial Load Force Ratings zero radial load Motor Cat No 1000 rpm 2000 rpm 3000 rpm 5000 rpm 7000 rpm MPM A B kg Ib kg Ib kg Ib kg Ib kg Ib MPM A B1151 46 101 34 75 28 62 23 51 19 42 MPM A B1152 46 101 34 75 28 62 23 51 19 42 MPM A B1153 46 101 34 75 28 62 23 51 19 42 MPM A B1302 46 101 34 75 28 62 23 51 19 42 MPM A B1304 46 101 34 75 28 62 23 51 MPM A B1651 61 134 44 97 38 84 30 66 MPM A B1652 61 134 44 97 38 84 MPM A B1653 61 134 44 97 38 84 MPM A B2152 90 198 65 143 54 119 MPM A B2153 90 198 65 143 54 119 MPM A B2154 90 198 65 143 54 119 Rockwell Automation Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 17 Connector Data These tables provide the signal descriptions for the feedback power and brake pinouts on the connectors M23 Feedback Pin Descriptions Pin MPM A115x and MPM A130x MPM A165x or MPM A215x MPM Axxxx 230V or 230V Motors with 230V and MPM Bxxxx 460V MPM Bxxxx 460V Motors with 5V High resolution Encoder Motors with 4 pole Resolver 9V High resolution Encoder 1 SIN SIN 82 2 SIN SIN S4 3 Cos 05 51 4 Cos Cos 3
10. E is available for field installation on an M23 feedback connector Positive air pressure supplied through this kit provides an additional level of protection for the motor against the ingress of foreign substances and moisture The kit replaces the M23 feedback connector cap provides a replacement O ring and includes installation instructions This kit comes from the factory painted white When designinga motion system consider these installation guidelines when installing a sealing air pressure kit e Use plastic air tubing that is 4 mm 5 32 in OD Teflon FEP Do not exceed 0 1 bar 1 45 psi air pressure e The air fitting extends 26 mm 1 0 in from the M23 connector when installed ATTENTION Excessive air pressure and improper filtering of air can result in damage to the motor Air supplied to the motor must be clean dry and of instrument quality Maximum air pressure is 0 1 bar 1 45 psi Positive Air pressure Accessory Kit Installation on the M23 Feedback Connector p lt Screw A Air Fitting Tu M3 x 10mm Flat Head Rockwell Automation Publication MPM INOOTE EN P January 2015 22 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size Specifications Attribute Value Temperature operating 0 40 C 32 104 F
11. Installation Instructions Allen Bradley MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size Catalog Numbers MPM A1151 MPM A1152 MPM A1153 MPM A1302 MPM A1304 MPM A1651 MPM A1652 MPM A1653 MPM A2152 MPM A2153 MPM A2154 MPM B1151 MPM B1152 MPM B1153 MPM B1302 MPM B1304 MPM B1651 MPM B1652 MPM B1653 MPM B2152 MPM B2153 MPM B2154 Topic Page Important User Information Catalog Number Explanation 3 About the MP Series Medium Inertia Motors 4 Before You Begin 4 Install the Motor 8 Product Dimensions 13 Motor Load Force Ratings 15 Connector Data 17 Remove and Install a Shaft Key 19 Motor Cables and Accessory Kits 20 Specifications 22 Additional Resources 23 Rockwell Allen Bradley Rockwell Software Automation 2 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accorda
12. OSL 007 L OZ EEUE Wa 9 0 91x 8170 oezo ELLO 8010 Loro 8 ED L E 87S LEY 68 S 069 0r0 61 858 ces 80 70 85 ZSLLa Y WdW H9 O LXOW St 09 187 vL 001 86 06S 0 56 OSLL 60 96 ESLL 9101 00 ESLI 061 606 LEE 68 069 872 Vv8 ara 66rL 6 68L IS EMI ajo Jo uideq ul u pue ww ww ww ww ww ww ww ww ww ww ww ww ww ww ww ww ww Heys 9 39 91 mS d LN 9531 owa 81 Vl 98TH 01 a pQV ON 40 0 suolsuawiq Rockwell Automation Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 15 Motor Load Force Ratings Motors are capable of operating with a sustained shaft load The load force locations are shown in the figure and maximum values are in the tables Loads are measured in kilograms pounds are mathematical conversions Load Forces on Shaft Radial load force applied at center of shaft extension Y 48 amp Axial Load Force The tables represent 20 000 hour bearing fatigue life at various loads and speeds This 20 000 hour life does not account for possible application specific life reduction that can occur due to bearing grease contamination from external sources Radial Load Force Ratings Motor Cat No 100
13. and power wires or over the vent openings of servo drives Rockwell Automation Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 7 e Ground all equipment by using a single point parallel ground system that employs ground bus bars or large straps If necessary use additional electrical noise reduction techniques to reduce EMI in noisy environments Refer to System Design for Control of Electrical Noise Reference Manual publication GMC RM001 for additional information on reducing the effects of EMI by improving the system level electromagnetic compatibility EMC Build and Install the Cables Correct cable routing and careful cable construction improves system electromagnetic compatibility EMC Follow these guidelines to build and install the cables e Keep the wire lengths as short as possible e Route noise sensitive wiring encoder serial and I O away from input power and motor power wiring e Separate cables by 0 3 m 1 ft minimum for every 9 m 30 ft of parallel run e Ground both ends of the encoder cable shield and twist the signal wire pairs to prevent EMI from other equipment ATTENTION High voltage can be present on the shield of a power cable if the shield is not grounded Verify that there is a connection to ground for any power cable shield ATTENTION MP Series motors produce leakage current in the protective earthing conductor that exc
14. any shipping damage immediately Keep the original packing material in case you need to return the product for repair or transport it to another location Use both the inner and outer packing cartons to provide adequate protection for a unit returned for service ATTENTION Do not attempt to open or modify this motor beyond changing the connector orientation as described in Change Connector Orientation on page 9 Only an authorized Allen Bradley repair center can service this item Refer to Rockwell Automation Support for assistance to locate the nearest repair center Store or operate your motor in a clean and dry location within the environmental conditions listed in Specifications on page 22 Removing the Shaft Cap Use your hand to remove the protective cap that is installed on the motor shaft or pry off the cap with a screwdriver Do not use a hammer or other tools as they can damage the motor shaft Rockwell Automation Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 5 To Prolong Motor Life Proper design and maintenance can increase the life of a servo motor Follow these guidelines to maximize the life of a servo motor within your environment e Always provide a drip loop in each cable to carry liquids away from the connection to the motor n The cable enters beneath the The cable enters above the J
15. do not use tools or excessive force to rotate the connector Excessive rotation or force can damage the connector seal and reduce the international protection IP rating of the motor as outlined in Specifications on page 22 The circular DIN connector housing can be rotated up to 180 in either direction 5 Follow these steps to rotate DIN connector 1 Mountand fully seat a mating cable on either the feedback or power brake connector 2 Grasp the mated connector and cable plug with your hands and slowly rotate them to the outside of the motor ATTENTION Apply force to only the motor connector and cable plug Do not apply force tothe cable extending from the cable plug Do not use tools for example pliers and vise grips to rotate the connector 3 Repeat these steps for the other connector Mount the Motor Follow these steps to mount the motor ATTENTION Damage can occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys Do not strike the shaft couplings or pulleys with tools during installation or removal 1 Provide sufficient clearance heatsink mass and cooling air so the motor stays within the operating temperature range of 0 40 32 104 F Do not enclose the motor unless cooling air is forced across the motor and keep other heat producing devices away from the motor Heatsink requirements are listed in a foot
16. e the drive Disabling the drive removes the potential for brake wear caused by a badly tuned servo system oscillating the shaft gt No Rockwell Automation Publication MPM INOOTE EN P January 2015 6 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size Using Shaft Seals An additional seal is required on the motor shaft near the motor front bearing if the shaft is exposed to fluids or significant amounts of fine dust This includes lubricating oil from a gearbox An IP65 or IP67 rating for the motor requires the use of a shaft seal and environmentally sealed connectors cables The additional seal is not recommended in applications where the motor shaft area is free of liquids or fine dust and a lower rating is sufficient e Refer to Specifications on page 22 for a brief description of the IP rating for these MP Series motors e Refer to Shaft Seal Kits on page 20 to find the catalog numbers of seal kits available for your motor e Refer to Kinetix Motion Accessories Specifications publication GMC TD004 to find environmentally sealed connectors and cables compatible with the MP Series motors Using Couplings and Pulleys Mechanical connections to the motor shaft such as couplings and pulleys require a torsionally rigid coupling or a reinforced timing belt The high dynamic performance of servo motors can cause couplings pulleys or belts to loosen or slip over time A loose or slipp
17. eeds 3 5 mA AC and or 10 mA DC Be sure to properly ground the motor cables per the drive installation instructions Rockwell Automation Publication MPM INOOTE EN P January 2015 8 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size Ground Shielded Signal Wires within a Power Cable Always connect the shield on any signal wire pair routed inside a power cable to the overall machine ground If you are installing a 2090 CPBM7DF xxAAxx or 2090 X XNPMF xxSxx power cable loop the signal wire pair to the overall cable shield as shown in Grounding of Signal Wire Shields in a Power Cable on page 8 Then clamp all of the shields together in the power cable chassis ground connection on the drive Grounding of Signal Wire Shields in a Power Cable Factory Supplied C Shielded Signal Wires one pair shown within Power Cable Overall Power Cable Shield Field Modified Signal Wire Shield Contacts Overall Power Cable Shield All power and signal wire shields must connect to machine ground Connect all signal wire shields and the overall power cable shield to machine ground The 2090 CPBM7DF xxAFxx cable shown contains one signal wire pair The 2090 XXNPMF xxSxx cable contains two signal wire pairs The signal wire pairs within a power cable often carry a 24V DC brake signal but can also carry logic signals Grounding the shield that surrounds the signal wires dissipates an induced voltage and reduce
18. ilable in standard cable lengths They provide the sealing needed to achieve environmental ratings and shield termination For a complete listing of available cables contact your nearest Rockwell Automation sales office or refer to the Kinetix Motion Accessories Specifications Technical Data publication GMC TD004 Shaft Seal Kits IMPORTANT Shaft seals must be lubricated Lubricant is supplied with the shaft seal kits Third party shaft seals are not approved for use with these motors The use of third party shaft seals voids any implied or expressed warranties A shaft seal is a barrier that can prevent moisture and particles from entering the motor bearings Shaft seals are subject to wear and require periodic inspection and replacement Replacement is recommended every 3 months not to exceed 12 months depending on usc Catalog numbers for the motors and corresponding replacement Nitrile shaft seal kits are listed in this table Motor Cat No Shaft Seal Kit Cat No MPM x115x MPL SSN A4B4 MPM x130x MPL SSN A5B5 MPM x165x MPL SSN F1655 MPM x215x MPL SST A6B6 For instructions on how to install a shaft seal refer to the Shaft Seal Kit Installation Instructions publication 2090 IN012 Rockwell Automation Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 21 Positive Air pressure Accessory Kit A positive air pressure kit catalog number MPF 7 AIR PURG
19. indicate the alignment point 5 Hand tighten the collar on the plug to fully seat it on the connector e Threaded DIN cable plugs require five to six revolutions e SpeedTec DIN M7 cable plugs require approximately one quarter of a revolution TIP A fully seated threaded plug leaves a small opening approximately 1 4 mm 0 04 0 16 in between the connector and the plug Do not apply excessive force when mating the cable plug with the motor connector If the plug and connector do not go together with light hand force realign the flat surfaces and try again ATTENTION Align the keyed connectors and hand tighten the recommended number of turns If you cannot tighten the connectors by hand verify that the keyed connectors are properly aligned Do not use tools for example pliers and vise grips to tighten the connectors Rockwell Automation Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 13 Imensions Product D This section provides dimensions for the motors UMOYs se 10 23UUOD y YUM s UMOYs JOU 10 Kay yeys ay uauM s1n220 0 sgy 1 10 asind 0322 21 L BSXBXOL GIU WAN ZEXLXB 0EL WdN 3 0 OVX LX8 S9UCINdIN S2 X 9 X 9 SLUCINdIN suoisuauliq Aay yeus 0872 onoge 100 X69 Y A u 69 6 6 SLZA 10 0UJ 259 UO pJepuejs S 1
20. ing connection can cause system instability and damage the motor shaft All connections between the system and the servo motor shaft must be rigid to achieve acceptable response from the system Periodically inspect connections to verify their rigidity When mounting couplings or pulleys to the motor shaft be sure that the connections are properly aligned and that axial and radial loads are within the specifications of the motor Refer to Shaft Seal Kits on page 20 for guidelines to achieve 20 000 hours of motor bearing life ATTENTION Damage can occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys Damage to the feedback device can result by applying leverage from the motor mounting face to remove devices mounted on the motor shaft Do not strike the shaft couplings or pulleys with tools during installation or removal Use a wheel puller applying pressure from the user end of the shaft to remove any friction fit or stuck device from the motor shaft Preventing Electrical Noise Electromagnetic interference EMI commonly called noise can adversely impact motor performance by inducing stray signals Follow these guidelines to prevent the effects of EMI e Isolate the power transformers or install line filters on all AC input power lines e Separate signal cables from motor cabling and power wiring Do not route signal cables P 8 8 P 8 5 with motor
21. ion Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States or Canada 1 440 646 3434 Use the Worldwide Locator at Outside United States or Canada http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback United States Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DUOO2 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com
22. n Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 11 Attach the Motor Cables Follow these steps to attach the feedback and power brake cables after the motor is mounted ATTENTION Servo drive power must be turned off before connecting or disconnecting the cables to the motor and if a cable is left disconnected at the motor end Arcing or unexpected motion can occur if the feedback power or brake cables are connected or disconnected while power is applied to the servo drive ATTENTION Be sure that cables are installed and restrained to prevent uneven tension or flexing at the cable connectors Provide support at 3 m 10 ft intervals throughout the cable run Excessive and uneven lateral force at the cable connectors can result in the connector s environmental seal opening and closing as the cable flexes or wires separating at the cable gland 1 For the Threaded DIN M4 Cable Plugs install the O rings An O ring on the feedback connector is necessary to achieve the maximum environmental rating Install the O ring on the SpeedTec ready DIN motor connector when Groove Reserved you are using the threaded DIN M4 cable plugs for Cable Plug Verify that the O ring is not damaged not twisted and rests in the y groove near the rear ofthe connector imi SpeedTec ready DIN Threaded DIN M4 Cable Plug Motor Connector 2090 XXNxMF
23. n encoder Base Speed B 1300 rpm C 1500 rpm E 2250 rpm F 3000 rpm M 4500 rpm T 6000 rpm Magnet Stacks 1 1stack 2 2stacks 3 3stacks 4 Astacks Frame Size Bolt Circle Diameter 15 15 130 130 165 165 215 215mm Voltage Class 200V 400V Series Type M Medium inertia Series Premium permanent magnet rotary servo motor Rockwell Automation Publication MPM INOOTE EN P January 2015 4 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size About the MP Series Medium Inertia Motors MP Series medium inertia Bulletin MPM motors feature resolvers and single turn or multi turn high resolution encoders They are also available with 24V DC holding brakes These compact brushless servo motors combine the features of the MP Series low inertia motors with a rotor that is better suited for high inertia loads Before You Begin Remove all packing material from within and around the item After unpacking verify the nameplate catalog number against the purchase order ATTENTION To avoid personal injury and damage to the motor do not lift or handle the motor by the motor shaft The cap on the shaft can come loose and cause you to drop the motor 1 Remove the motor carefully from its shipping container 2 Visually inspect the motor for any damage 3 Examine the motor frame front output shaft and mounting pilot for any defects 4 Notify the carrier of
24. nce with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt g
25. note to the Specifications on page 22 ATTENTION Outer surfaces of the motor can reach high temperatures of 125 C 275 F during operation Take precautions to prevent accidental contact with hot surfaces Consider motor surface temperature when selecting connections and cables to install on a motor 2 Verify the axial and radial shaft loads of your application do not exceed those listed in the Motor Load Force Ratings on page 15 3 Position the motor on the machine with its connectors pointing downward Rockwell Automation Publication MPM INOO1E EN P January 2015 10 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 4 Insert and hand tighten the fasteners in each of the four mounting holes the motor faceplate The mounting hole diameter is specified in the Product Dimensions on page 13 table 5 Align the motor on the machine by using the mounting pilot hole to verify the correct alignment 6 Tighten the fasteners within the recommended torque range Cat No Torque Range MPM x115x 0 8 1 0 Nem 7 9 Ib in MPM x130x MPM x165x 4 10 Nem 35 90 Ib in MPM x215x 8 20 Nem 70 180 Ib in 7 Rotate the shaft to verify for electrical phasing and encoder alignment The index pulse occurs on a single turn encoder when the shaft key is aligned with the connectors Refer to Product Dimensions on page 13 for a visual reference of this alignment Rockwell Automatio
26. rces These documents contain additional information concerning related products from Rockwell Automation Resource Kinetix 5500 Servo Drives User Manual publication 2198 UM001 Kinetix 6200 and Kinetix 6500 Modular Servo Drives User Manual publication 2094 UM002 Kinetix 6000 Multi axis Servo Drive User Manual publication 2094 UM001 Kinetix 300 EtherNet IP Indexing Servo Drives User Manual publication 2097 UM001 Kinetix 350 Single axis EtherNet IP Servo Drives User Manual publication 2097 UM002 Description Provides information on installing configuring startup troubleshooting and applications for your Kinetix servo drive system Kinetix Motion Control Selection Guide publication GMC SG001 Specifications motor servo drive system combinations and accessories for Kinetix motion control products Kinetix Rotary Motion Specifications Technical Data publication GMC TD001 Provides product specifications for MP Series Bulletin MPL MPM MPF MPS rotary motors Kinetix Motion Accessories Specifications publication GMC TD004 Provides product specifications for Bulletin 2090 motor and interface cables low profile connector kits drive power components and other servo drive accessory items Shaft seal Kit Installation Instructions publication 2090 IN012 Information on the installation of a shaft seal on this and other servo motors Allen Bradley Industrial Automation Glossar
27. s the effects of EMI Install the Motor MP Series motors include a mounting pilot for aligning the motor on the machine Preferred fasteners are hardened steel The installation must comply with all local regulations and use equipment and installation practices that promote safety and electromagnetic compatibility ATTENTION Unmounted motors disconnected mechanical couplings loose shaft keys and disconnected cables are dangerous if power is applied Lock out and tag out disassembled equipment restrict electrical power Before applying power to the motor remove the shaft key and other mechanical couplings that can be thrown from the shaft ATTENTION Make sure that cables are installed and restrained to prevent uneven tension or flexing at the cable connections Excessive and uneven lateral force on the cable can inhibit environmental sealing as the cable flexes Rockwell Automation Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 9 Change Connector Orientation You can rotate the connector housing up to 180 This lets you adjust the connector to a position that best protects the connection from possible environmental contaminates while providing cable access ATTENTION Connectors are designed to be rotated into a fixed position during motor installation and remain in that position without further adjustment Do not rotate the connector multiple times and
28. t IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt Rockwell Automation Publication MPM INOOTE EN P January 2015 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size 3 Catalog Number Explanation MP M xxxxx xJ7xAA A AA AA AAA A Factory Designated Options A Standard factory configuration Mounting Flange A metric Brake 2 No brake 4 24V DC brake Connectors 7 Circular right angle 180 rotatable Enclosure Shaft Key Shaft Seal J P65 IP67 housing shaft key no shaft seal Feedback 2 Resolver M Multi turn high resolution encoder 5 Single turn high resolutio
29. ve devices mounted on the motor shaft Apply a constant pressure with a wheel puller to the user end of the shaft to remove a friction fit or stuck device To remove a shaft key perform one of these actions e Lift the key by grasping it with a pliers or similar tool e Lever the key with a screwdriver inserted between the key and the slot To install a shaft key follow these steps l Verify the replacement key matches the keyway in the shaft and the mating mechanical connection for example a coupling or pulley before proceeding 2 Align the front of the key with the front of the motor shaft This prevents the radiused end of cut at the motor end of the keyway from interfering with correct seating of the key Support the underside of the shaft diameter with a fixture and use a controlled press device to apply a constant force across the top surface to press the key into the shaft Apply a constant force evenly across the top of the key Key Aligns at End of Shaft Radius Cut at the End of the Keyway Rockwell Automation Publication MPM INOOTE EN P January 2015 20 MP Series Medium inertia Servo Motor with 115 mm to 215 mm Frame Size Motor Cables and Accessory Kits This section describes accessories that are available for MP Series medium inertia motors Motor Cables Factory manufactured feedback and power cables are ava
30. y publication AG 7 1 A glossary of industrial automation terms and abbreviations System Design for Control of Electrical Noise Reference Manual publication GMC RM001 How to minimize and control system level noise Rockwell Automation Product Certification website http www rockwellautomation com products certification Declarations of Conformity DOC for Rockwell Automation products You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication MPM INOOTE EN P January 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installat
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