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FS230 - Atos

1. ZM 5PF Input F E C SB USB M12 Q USB CABLE cable lenght 4m L 56 148 in CANopen ZM 5PM Output roe U a TEZ LEZ Loa L Sy ZH 5PM 1 5 62 SINGLE PRESSURE FORCE ee RANSDUCER D ZM 5PF BP Input cable lenght 1 5m 1 N f Sg 3 U e 58 M gt 47 PROFIBUS DE ZM 5PM BP Output ZH 5PM 2 2 5 DOUBLE PRESSURE E Ui Al RANSDUCERS 1S cable lenght 2m L6 nfa T M ZM 4PM EH Input Output z al 1 EN 47 EtherCAT T 8 ZH 8PM 5 61 DIGITAL POSITION RANSDUCERS PG13 5 ZM 12P 12 pin Metallic cable lenght 5m 1n T g 3 LES D e l 47 Main 93 ZH 5PM 1 5 connectors PGI6 2H 42P 12 pin Plastic ANALOG POSITION f ry A a cable lenght 1 5m mmm H N i A c E nH G71 100 47 Note use of metallic connectors is strongly recommended in order to fulfill EMC requirements 13 CONNECTORS CHARACTERISTICS to be ordered separately 13 1 Main connectors CONNECTOR TYPE POWER SUPPLY POWER SUPPLY CODE ZM 12P ZH 12P Type 12pin female straight circular 12pin female straight circular Standard DIN 43651 DIN 43651 Material Metallic Plastic reinforced with fiber glass Cable gland PG13 5 PG16 Recommended cable LIYCY 12 x 0 75 mm max 20 m logic and power supply LI
2. z 271 O oO 70 Mass kg 9 5 ISO 4401 2005 Mounting surface 4401 05 05 0 05 see table P005 Fastening bolts 4 socket head screws M6x40 class 12 9 Tightening torque 15 Nm Seals 5 OR 2050 2 OR 108 Diameter of ports A B P T 11 mm Diameter of ports X Y 5mm For main and communication connectors see section 12 FS230 DPZO LEZ 2 100 DPZO LEZ 8 Space to remove main connector For main and communication connectors see section 12 13 6 9 iS SIA a N 1O Mass kg 14 S 9 S i leze ee L N 203 Q O 199 Mass kg 80 ISO 4401 2005 Mounting surface 4401 07 07 0 05 see table P005 Fastening bolts 4 socket head screws M10x50 class 12 9 Tightening torque 70 Nm 2 socket head screws M6x45 class 12 9 Tightening torque 15 Nm Seals 4 OR 130 2 OR 2043 Diameter of ports A B P T 20 mm Diameter of ports X Y 7 mm ISO 4401 2005 Mounting surface 4401 08 08 0 05 see table P005 Fasteni
3. EH EtherCAT 2 POSITION REFERENCE MODE 2 1 External reference generation Axis controller regulates in closed loop the actuator position according to an external refe rence position signal and to the position feedback from the actuator transducer The external reference signal can be software selected among Analog reference a the controller receives in real time the reference signal from the machine electronic central unit by means analog input on the main connector Fieldbus reference b the controller receives in real time the reference signal from the machine electronic central unit by means digital fieldbus communication For BC BP or EH fieldbus communication details please refer to the controller user manual 2 2 Internal reference generation Axis controller regulates in closed loop the actuator position according to an internally gene rated reference position signal and to the position feedback from the actuator transducer The internal reference signal is generated by a pre programmed cycle only start stop and switch over commands are required from the machine electronic central unit by means on off commands c fieldbus commands d Atos PC software allows to design a customized sequence of motion phases adapted to the specific application requirements a range of predefined standard sequences are available in the Z SW software Start stop switch over commands and reference generation ty
4. USB Adapters Cables and Terminators can be ordered separately 11 MAIN SOFTWARE PARAMETER SETTINGS For a detailed descriptions of the available settings wirings and installation procedures please refer to the user manuals included in the Z SW DVD programming software Z MAN RI LEZ user manual for TEZ and LEZ with SN Z MAN RI LEZ S user manual for TEZ and LEZ with SP SF SL 11 1 External reference and transducer parameters Allow to configure the controller reference and transducer inputs analog or digital to match the specific application requirements Scaling parameters define the correspondence of these signals with the specific actuator stroke or force to be controlled Limit parameters define maximum minimum stroke and force to detect possible alarm conditions Homing parameters define the startup procedure to initialize incremental transducer e g Encoder 11 2 PID control dynamics parameters Allow to optimize and adapt the controller closed loop to the wide range of hydraulic system characteristics PID parameters each part of the closed loop algorithm proportional integral derivative feed forward fine positioning etc can be modified to match the application requirements 11 3 Monitoring parameters Allow to configure the controller monitoring function of the positioning error difference between actual reference and feedback and detects anomalous conditions Monitoring parameters maximum allow
5. ming software connected via USB communication port to the digital controller see 10 1 Z SW software is available in different versions according to the controllers s fieldbus interface NP Not Present Z SW PS BC CANopen Z SW BC BP PROFIBUS DP Z SW BP and EH EtherCAT Z SW EH For fieldbus versions Z SW software permits valve s parameterization through USB communication port also if the controller is connected to the central machine unit via fieldbus WARNING controllers USB port is not isolated Use of E A SB USB OPT isolator adapter is highly recommended for PC protection E C SB USB M12 cable E A SB USB OPT isolator Full programming software to be ordered separately Z SW DVD first supply software has to be activated via web registration at www download atos com 1 year service included Upon web registration user receive via email the Activation Code software license and login data to access personal Atos Download Area The software remains active for 10 days from the installation date and then it stops until the user inputs the Activation Code Z SW N DVD next supplies only for supplies after the first service not included web registration not allowed Software has to be activated with Activation Code received upon first supply web registration Atos Download Area direct access to latest releases of Z SW software manuals USB drivers and fieldbus configuration files at www download atos com
6. 10 Voc 20 mA maximum range see 7 2 Software selectable 5 INPUT Negative reference input signal for PLINPUT and F_INPUT Gnd analog signal P MONITOR Oe aoe ae referred to VLO see 7 4 Satan cea hag 7 F INPUT Pressure Force reference input signal SP SF SL controls Input analog signal Software selectable 8 F_MONITOR Pressure Force SP SF SL controls or valve 10 Voc 20mA maximum range referred o VLO see 7 5 spool position SN control monitor output signal Output analog signal Software selectable 9 VL Power supply 24 Voc for controller s logic and communication see 7 6 Input power supply 10 VLO 1 Power supply 0 Voc for controller s logic and communication see 7 6 Gnd power supply 11 FAULT Fault 0 Voc or normal working 24 Voc referred to VO see 7 7 Output on off signal PE EARTH Internally connected to controller housing Note 1 do not disconnect VLO before VL when the controller is connected to PC USB port 6 3 Communication connectors see 13 2 Notes 1 shield connection on connector s housing is recommended USB connector M12 5 pin always present E BC fieldbus execution connector M12 5 pin PIN SIGNAL TECHNICAL SPECIFICATION 1 PIN SIGNAL TECHNICAL SPECIFICATION 1 1 5V_USB Power supp
7. input range 0 24Vpc Position monitor output signal P_MONITOR The controller generates an analog output signal proportional to the actual axis position the monitor output signal can be software set to show other signals available in the controller e g analog reference fieldbus reference position error valve spool position Monitor output signal is factory preset according to selected valve code defaults are 10 Voc for standard and 4 20 mA for I option Output signal can be reconfigured via software selecting between voltage and current within a maximum range of 10 Voc or 20 mA Pressure or force monitor output signal F_MONITOR The controller generates an analog output signal according to alternated pressure force control option SN control output signal is proportional to the actual valve spool position SP SL SF controls output signal is proportional to the actual pressure forcel applied to the cylinder s rod end Monitor output signals can be software set to show other signals available in the controller e g analog reference force reference The output range and polarity are software selectable within the maximum range 10 Voc or 20 mA Monitor output signal is factory preset according to selected valve code defaults are 10 Voc for standard and 4 20 mA for I option Output signal can be reconfigured via software selecting between voltage and current within a maximum range of 10 Voc or 20 mA Power supply
8. of multiaxis simulators generates the time dependent motion profiles and synchronizes all the controlled axis DLHZO T high performance servoproportional valve in steel sleeve execu tion allows to obtain fast accurate and reliable movements of the system Axis controller allows high performance position control and easy optimiza tion of the system architecture thanks to analog position reference mode for real time motion profile synchronization analog position transducer for reliable and compact solution complete diagnostic functionalities for advanced system monitoring Process valves Process valves motion regulation requires smooth and remote controls due to wide distributed applications DHZO T proportional valve with spool position transducer allows smooth regulations and accurate movements Axis controller allows remote control thanks to internal reference generation with maximum speed and acceleration set tings for standing alone axis control potentiometer position transducer for compact and cost effective solution fieldbus connection for easy parameterization and remote commands Hydraulic presses Hydraulic presses perform shaft assembly with and accurate force and posi tion control Several set of motion parameters can be internally stored and selected by machine electronic control unit to adapt the presses performan ces to the specific production DLHZO T high performance servoproportional valve in st
9. requirements see 9 2 Possible combined electronic options For A SN A SP A SF A SL I C Cl For D SN I For D SP D SF D SL I C Cl IN OUT FIELDBUS COMMUNICATION CONNECTOR 8 1 BC and BP pass through connection fieldbus fieldbus network in fieldbus interface 9 ACTUATOR S TRANSDUCER CHARACTERISTICS 9 1 Position transducers The accuracy of the position control is strongly dependent to the selected position transducer Four different transducer interfaces are available on the controllers depending to the system requirements potentiometer or analog signal A execution SSI or Encoder D execution Transducers with digital interface allow high resolution and accurate measures that combined with fieldbus communication grants highest performances Transducers with analog interface grant simple and cost effective solutions 9 2 Pressure force transducers The accuracy of the pressure force control is strongly dependent to the selected pressure force transducer see section 3 pressure force controls require to install pressure transducers or load cell to measure the actual pressure force values Pressure transducers allow easy system integration and cost effective solution for both alternated position pressure and position force controls see tech table G465 for pressure transducers details Load cell transduce
10. see 2 S option adds alternated pressure force control to the basic position one see 3 1 or 2 pressure force transducers and a second pressure force reference signal are required Atos PC software allows to customize the controller configuration to the specific application requirements Atos also supplies complete servoactua tors integrating servocylinder digital ser voproportional valve and axis controller fully assembled and tested Hydraulic options see tech table FS180 Electronic options see section N 1 A B P T with positive overlapping 20 of spool stroke 3 P positive 20 of spool stroke A B T negative overlapping Spool type LO L1 L3 L5 L7 linear LO L1 L5 only for valve size 06 D7 differential linear as L but with P A Q P B Q 2 DT7 as D but with non linear regulation T5 T7 not linear regulation T5 only for valve size 10 Spool overlapping in central position 0 zero EZ integral digital driver Configuration 4 with fail safe 6 without fail safe axis controller Valve size ISO 4401 0 06 1 10 E m Hydraulic options see tech table FS168 DHZO T Ez D SF EH 0 7 0 L5 Electronic options see section 7 Direct operated H ot g servoproportional Da a pa Bai n L5 linear DUZO seas i i D5 differential linear a
11. selectable see 7 10 6 5 D execution Digital position transducers connector M12 8 pin see 13 4 SSI default transducer 1 Encoder 1 PIN SIGNAL TECHNICAL SPECIFICATION SIGNAL TECHNICAL SPECIFICATION 1 CLOCK Serial syncronous clock R Input channel R 2 CLOCK Serial syncronous clock IR Input channel R 3 DATA Serial position data A Input channel A 4 DATA Serial position data IA Input channel A 5 NC Do not connect B Input channel B 6 NC Do not connect B Input channel B 7 IVP Power supply software selectable between vp Power supply software selectable between 24Vpc 5Voc or OFF default OFF 24Vpc 5Voc or OFF default OFF 8 jov Common GND for transducer power and signals ov Common GND for transducer power and signals Note 1 digital position transducer type is software selectable Encoder or SSI see 7 9 6 6 A execution Analog position transducers connector M12 5 pin see 13 4 PIN SIGNAL TECHNICAL SPECIFICATION Potentiometer Analog re a e Connec 2 VP 10V Power supply reference 10Vpc always present Connect 3 AGND Common GND for transducer power and signals Connect Connect 4 TR Signal transducer Connect Connect 5 VP 10V Power supply reference 10Vpc always present Connect Note analog input range is software selectable see 7 9 FS230 7 SIGNAL SPECIFICATIONS At
12. SOS soson Table FS230 1 E Digital servoproportionals with integral axis controller direct and pilot operated directional valves with position transducer zero overlap spool CE Fieldbus 1 connectors Main connector EENI DLHZO TEZ D SF EH 040 Force connector a te Position connector HANH KAI r wan ap LJ __i MODEL CODE DLHZO L5 oO 1 Direct operated servoproportional sleeve execution DLHZO size 06 DLKZOR size 10 T closed loop 1 LVDT transducer I m N I s p I n a I m I I Fail safe type only for configuration 4 Digital servoproportionals direct or pilot operated include valve s driver axis controller to perform the position clo sed loop of any linear or rotative hydraulic actuator The controlled actuator has to be equip ped with integral or external transducer analog potentiometer SSI or Encoder to feedback the axis position Directional servoproportionals are opera ted by an external or internally generated reference position signal
13. T EtherCAT INPUT FIELDBUS USB CONNECTOR ANALOG POSITION female female CONNECTOR always present TRANSDUCER OUTPUT FIELDBUS lt gt _ female CONNECTOR DIGITAL POSITION O 5 TRANSDUCER 3 MAIN L1 L2 L3 CONNECTOR P 2 7 ANALOG POSITION 5 7 TRANSDUCER 4 8 i D PE MAIN CONNECTOR male DIAGNOSTIC LEDS see 6 1 6 1 Diagnostic LEDs L Three leds show controller operative conditions for immediate basic diagnostics Please refer to the controller user manual for detailed information e NP BC BP EH L1 L2 L3 LEDS Not Present CANopen PROFIBUS DP EtherCAT L1 VALVE STATUS LINK ACT L2 NETWORK STATUS NETWORK STATUS L3 SOLENOID STATUS LINK ACT Az 6 2 Main connector 12 pin see 13 1 10 Voc 20 mA maximum range see 7 3 PIN SIGNAL TECHNICAL SPECIFICATIONS NOTES 1 V Power supply 24 Voc see 71 Input power supply 2 VO Power supply 0 Voc see 7 1 Gnd power supply 3 ENABLE Enable 24 Voc or disable O Voc the controller referred to VO see 7 8 Input on off signal 4 P INPUT Position reference input signal Input analog signal
14. YCY 10 x 0 14mm max 40 m logic LIYY 3 x 1mm max 40 m power supply Conductor size 0 5 mm to 1 5 mm available for 12 wires 0 14 mm to 0 5 mm available for 9 wires 0 5 mm to 1 5 mm available for 3 wires Connection type to crimp to crimp Protection EN 60529 IP 67 IP 67 13 2 Fieldbus communication connectors CONNECTOR TYPE BC CANopen 1 BP PROFIBUS DP 1 EH EtherCAT 2 CODE ZM 5PF ZM 5PM Ci ZM 5PF BP ZM 5PM BP ZM 4PM EH Type are female 5 pin male 5 pin female 5 pin male 4 pin male ght circular straight circular straight circular straight circular straight circular Standard M12 coding A IEC 60947 5 2 M12 coding B IEC 60947 5 2 M12 coding D IEC 61076 2 101 Material Metallic Metallic Metallic Cable gland Pressure nut cable diameter 6 8 mm Pressure nut cable diameter 6 8 mm Pressure nut cable diameter 4 8 mm Cable CANbus Standard DR 303 1 PROFIBUS DP Standard Ethernet standard CAT 5 Connection type screw terminal screw terminal terminal block Protection EN 60529 IP 67 IP 67 IP 67 13 3 Pressure Force transducer connectors only for SP SF SL Notes 1 E TRM terminators can be ordered separately see tech table GS500 2 internally terminated CONNECTOR TYPE SP SL Single transducer SF Double transducers CODE ZH 5PM 1 5 ZH 5PM 2 2 Type 5 pin male s
15. d force closed loop control to the actuator s standard position control requiring one or two remote transducers pressure or force that have to be installed on the actuator see below functional schemes The position force controls are operated according to two separate reference signals and a dedicated algorithm automatically selects which control is active time by time The dynamics of the switching between the two controls can be regulated thanks to speci fic software setting in order to avoid instability and vibrations Position control is active see phase and at side when the actuator force is lower than the relevant reference signal the valve controls the actuator position by closed loop regulation Force control is active see phase and at side when the actuator actual force mea sured by remote transducers grows up to the relevant reference signal the controller reduces the valve s regulation in order to limit the actuator force if the force tends to decrease under its reference signal the position control returns active Alternated control configurations switch over from actual to following motion phase occurs when the actual position reaches a programmed value switch over from actual to following motion phase occurs after a fixed time starting from the actual phase activation a target position reference signal is internally generated for each motion phase maximum speed and acceleration can be set to a
16. ed errors can be set for both static and dynamic positioning phases and dedicated waiting times can be set to delay the activation of the alarm condition and relevant reaction see 11 4 11 4 Fault parameters Allow to configure how the controller detect and react to alarm conditions Diagnostics parameters define different conditions threshold and delay time to detect alarm conditions Reaction parameters define different actions to be performed in case of alarm presence stop at actual or preprogrammed position emergency forward backward controller disabling etc 11 5 Valve characteristics compensation Allow to modify the valve regulation to match the actuator system characteristics and to obtain the best overall performances Valve parameters modify the standard valve regulation by means of deadband compensation curve linearization and differentiated gain for posi tive and negative regulation 11 6 Motion phases parameters When the internal reference generation is active a pre programmed cycle can be generated start stop switch over commands and reference generation types parameters can be set to design a customized sequence of motion phases adapted to the specific application requirements see 2 2 FS230 12 OVERALL DIMENSIONS mm
17. eel sleeve execu tion allows to obtain accurate position and force controls in a single device Axis controller with force control SL control performs position force control thanks to fieldbus reference mode for remote control encoder position transducer for accurate position control loop one load cell for alternated force control complete diagnostic functionalities for advanced system monitoring Clamp control on plastic machines Clamp movements involve fast slow motion with accurate alternated posi tion force controls for the mould safety functions DKZOR T proportional valve allows to obtain quick and accurate regulations in the different working control phases of the machine Axis controller with force control SF control simplifies the hydraulic elec tronic system architecture and combines position force regulation in a single device thanks to internal reference generation for standing alone axis control SSI digital position transducer for high performance solution two pressure transducers for alternated force control fieldbus connection for machine remote control and advanced diagnostics FS230 5 MAIN CHARACTERISTICS Power supplies Nominal 24 Voc see 7 1 7 6 Rectified and filtered Vams 20 32 Vmax ripple max 10 VPP Max power consumption 50 W Reference input signals Voltage range 10 Voc 24 Vmax tollerant Input impedance Ri gt 50 kQ see 7 2 7 3 Curr
18. ent range 20 mA Input impedance Ri 500 Q Monitor outputs Output range voltage 10 Voc max 5 mA see 7 4 7 5 current 20 mA max 500 Q load resistance Enable input see 7 8 Range 0 5 Voc OFF state 9 24 Voc ON state 5 9 Voc not accepted Input impedance Ri gt 10 kQ Fault output see 7 7 Output range 0 24 Voc ON state gt power supply 2 V OFF state lt 1 V max 50 mA external negative voltage not allowed e g due to inductive loads Alarms Solenoid not connected short circuit cable break with current reference signal over under temperature valve spool transducer malfunctions Position transducers power supply 24 Voc max 100 mA and 5 Vpc max 100 mA are software selectable 10 Voc max 14 mA minimum load resistance 700 Q Pressure Force transducers power supply 24 Voc max 100 mA Format Sealed box on the valve IP66 IP67 protection degree Tropicalization Tropical coating on electronic PCB Operating temperature 40 60 C storage 40 70 C Mass Approx 510 g Additional characteristics Short circuit protection of solenoid s current supply 3 leds for diagnostic spool position control by P 1 D with rapid solenoid switching protection against reverse polarity of power supply Electromagnetic compatibility EMC According to Directive 2004 108 CE Immunity EN 61000 2 Emission EN 61000 3 a USB CANo
19. essure con SF position force control o standard position control and permits to limit the max force in two directions controlling in closed loop the delta pressure acting on draulic actuator Two pressure transducers have to be installed on both hydraulic line Adds force control both sides of the hy SL position force control o standard position control and permits to limit the max force in one or two directions controlling in closed loop the force performed by Adds force control the hydraulic actua General Notes servoproportional or A load cell has to be installed on hydraulic actuator type DLHZO DLKZOR and DPZO L are strongly recommended for high accuracy applications see tech tables FS180 FS178 auxiliary check valves are recommended in case of specific hydraulic configuration requirements in absence of power supply or fault see tech table E115 for additional information about alternated P Q controls configuration please refer to tech table GS212 4 APPLICATION EXAMPLES position 4 position 4 Speed profile generated A speed profile generated 4 speed profile generated Atos technical service is available for additional evaluations related to specific applications usage Multiaxis simulators To obtain the desired simulation effects the machine central electronic unit
20. for controller s logic and communication VL and VLO The power supply to the solenoids must be appropriately stabilized or rectified and filtered apply at least a 10000 uF 40 V capacitance to single phase rectifiers or a 4700 uF 40 V capacitance to three phase rectifiers Separate power supply pin 9 10 allow to cut solenoid power supply pin 1 2 while maintaining active diagnostics USB and fieldbus communication A safety fuse is required in series to each controller power supply 500 mA fast fuse Fault output signal FAULT Fault output signal indicates fault conditions of the controller solenoid short circuits not connected reference or transducer signal cable broken maximum error exceeded etc Fault presence corresponds to 0 Voc normal working corresponds to 24 Voc Fault status is not affected by the status of the Enable input signal Fault output signal can be used as digital output by software selection Enable Input Signal ENABLE To enable the controller a 24Vpc voltage has to be applied on pin 3 When the Enable signal is set to zero the controller can be software set to perform one of the following actions maintain the actuator actual position in close loop control move towards a predefined position in closed loop control and maintains the reached position hold position move forward or backward in open loop only the valve s closed loop remain active disable the valve functioning current output stage is sw
21. itched off and the valve goes in fail safe central position Position transducer input signal A position transducer must be always directly connected to the controller Select the correct controller execution depending on the desired transdu cer interface digital SSI or Encoder D execution potentiometer or a generic transducer with analog interface A execution Position digital input signal is factory preset to binary SSI it can be reconfigured via software selecting between binary gray SSI and Encoder Position analog input signal is factory preset according to selected valve code defaults are 10 Voc for standard and 4 20 mA for C option Input signal can be reconfigured via software selecting between voltage and current within a maximum range of 10 Voc or 20 mA Refer to position transducer characteristics to select the transducer type according to specific application requirements see 9 1 Remote pressure force transducer input signals only for SP SF SL Analog remote pressure transducers or load cell can be directly connected to the controller Analog input signal is factory preset according to selected valve code defaults are 10 Voc for standard and 4 20 mA for C option Input signal can be reconfigured via software selecting between voltage and current within a maximum range of 10 Voc or 20 mA Refer to pressure force transducer characteristics to select the transducer type according to specific application
22. ly 1 CAN_SHLD Shield 2 JID Identification 2 notused pass through connection 2 3 GND_USB Signal zero data line 3 CAN_GND Signal zero data line 4 D Data line 4 CAN_H Bus line high 5 D Data line 5 CAN_L Bus line low E BP fieldbus execution connector M12 5 pin E EH fieldbus execution connector M12 5 pin PIN SIGNAL TECHNICAL SPECIFICATION 1 PIN SIGNAL TECHNICAL SPECIFICATION 1 1 5V Termination supply signal 1 TX Transmitter 2 LINE A Bus line high 2 RX Receiver 3 DGND Data line and termination signal zero 3 TX Transmitter 4 LINE B Bus line low 4 RX Receiver 5 SHIELD Housing SHIELD 2 pin 2 can be fed with external 5V supply of CAN interface 6 4 Remote pressure force transducer connector M12 5 pin see 13 3 PIN SIGNAL TECHNICAL SPECIFICATION SP SL Single transducer 1 SF Double transducers 1 Voltage Current Voltage Current 1 VF 24V Power supply 24Vpc Connect Connect Connect Connect 1st signal transducer 10 Voc 20 mA maximum range 2 TR1 software selectable Connect Connect Connect Connect 3 AGND Common GND for transducer power and signals Connect Connect 2nd signal transducer 10 Voc 20 mA maximum range 4 TR2 software selectable Connect Connect 5 INC Not connect Note 1 single double transducer configuration is software
23. ng bolts 6 socket head screws M12x60 class 12 9 Tightening torque 125 Nm Seals 4 OR 4112 2 OR 3056 Diameter of ports A B P T 24 mm Diameter of ports X Y L 7 mm DPZO 4M Seals 4 OR 4131 2 OR 3056 Diameter of ports A B P T 32 mm Diameter of ports X Y 7 mm Detail of A B P T ports ISO 4401 2005 Mounting surface 4401 10 09 0 05 see table P005 Fastening bolts 6 socket head screws M20x90 class 12 9 Tightening torque 600 Nm Diameter of ports A B P T 34 mm Diameter of ports X Y 7 mm Seals 4 OR 144 2 OR 3056 ISO 4401 2005 Mounting surface 4401 10 09 0 05 see table P005 Fastening bolts 6 socket head screws M20x100 class 12 9 Tightening torque 600 Nm Diameter of ports A B P T 50 mm Diameter of ports X Y 9 mm Seals 4 OR 156 2 OR 3056 04 15
24. os digital controllers are CE marked according to the applicable directives e g Immunity Emission EMC Directive nstallation wirings and start up procedures must be performed according to the prescriptions shown in tech table F003 and in the user manuals inclu ded in the Z SW programming software The electrical signals of the controller e g monitor signals must not be directly used to activate safety functions like to switch ON OFF the machine s safety components as prescribed by the European standards 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 7 10 7 11 8 Two fieldbus communication connectors are always available for digital drivers executions BC BP and EH This features allows considerable technical advantages in terms of installation simplicity wirings reduction network gt and also avoid the usage expensive T connectors For BC and BP executions the fieldbus connectors have an internal pass through connection see 8 1 and can be used like end point of the fieldbus network using an external terminator see tech table GS500 For EH execution the external terminators are not required each connector is internally terminated Power supply V and V0 The power supply to the solenoids must be appropriately stabilized or rectified and filtered apply at least a 10000 uF 40 V capacitance to single phase rectifiers or a 4700 uF 40 V capacitance to three phase rectifiers A safety fuse is requi
25. pe can be set for each phase in order to realize an automatic cycle according to the application requests Refer to the controller user manual for further details on commands and reference generation type Start stop switch over commands examples External digital input External reference generation Machine central unit Fieldbus network g Fieldbus o reference b position m a 7 EW sd Analog reference a t M Internal reference generation Machine central unit Fieldbus network gg Fieldbus lo commands d speed profile generated e Sot On off commands c a a a switch over points e on off commands on main connector are used to start stop the cycle generation or to change the motion phase External fieldbus input on off commands by fieldbus communication are used to start stop the cycle generation or to change the motion phase Switch by position Switch by time Reference generation types examples Absolute obtain a smooth and precise position control Relative Time position in the fixed time internally set by software 3 ALTERNATED POSITION FORCE CONTROL S option allows to add the alternate
26. pen PROFIBUS DP EtherCAT prom ical EAEE Atos ASCII coding EN50325 4 DS408 EN50170 2 IEC61158 IEC 61158 Communication physical layer not insulated optical insulated optical insulated Fast Ethernet insulated pny y USB 2 0 USB OTG CAN IS011898 RS485 100 Base TX 13 Recommended wiring cable see LIYCY shielded cables Note a minimum time of 300 to 500 ms have be considered between the controller energizing with the 24 Voc power supply and when the valve is ready to operate During this time the current to the valve coils is switched to zero CONNECTIONS AND LEDS J Note connectors front view 2 4 1 2 7 7 7 7 na Gis Gh io Ee 5 S amp A DIEA 5 1A An TAEA R CANopen CANopen E E PRESSURE FORCE USB male female TRANSDUCERS female c e A E female 2 1 1 2 i 1 2 LPR n gt a 5 gt AN AN SPOOL POSITION o pal S F MAIN STAGE z 37A 7 3 only for piloted valve z PROFIBUS DP PROFIBUS DP COIL CONNECTION DIGITAL POSITION male female only for 05H version TRANSDUCER SINGLE female C E PRESSURE FORCE TRANSDUCERS E 1 2 1 2 7 2 R TR DOUBLE oN D D 62 PRESSURE oa 5 7A 5 TEA TRANSDUCERS aX EtherCA
27. red in series to each controller power supply 2 5 A fuse Position reference input signal P_INPUT Functionality of PLINPUT signal pin 4 depends on controllers reference mode see section 2 external analog reference generation see 2 1 input is used as reference for the controller axis position closed loop Reference input signal is factory preset according to selected valve code defaults are 10 Voc for standard and 4 20 mA for I option Input signal can be reconfigured via software selecting between voltage and current within a maximum range of 10 Voc or 20 mA fieldbus internal reference generation see 2 2 analog reference input signal can be used as on off commands with input range O 24Vpc Pressure or force reference input signal F_INPUT Functionality of FLINPUT signal pin 7 depends on selected controllers reference mode and alternated control options see section SP SL SF controls and external analog reference selected input is used as reference for the controller pressure force closed loop Reference input signal is factory preset according to selected valve code defaults are 10 Voc for standard and 4 20 mA for I option Input signal can be reconfigured via software selecting between voltage and current within a maximum range of 10 Voc or 20 mA wo SN control or fieldbus internal reference selected analog reference input signal can be used as on off commands with
28. rs allow the user to get high accuracy and precise regulations for alter nated position force control The characteristics of the remote pressure force transducers must be always selected to match the application requirements and to obtain the best performances transducer nominal range should be at least 115 120 of the maximum regulated pressure force Alternated 9 3 Transducers characteristics amp interfaces following values are just for reference for details please consult the transducer s datasheet Position Pressure Force Execution A D SP SF SL Input type Potentiometer Analog SSI Incremental Encoder Analog Power supply 1 10 Voc 24 Voc 5 Voc 24 Voc 5 Voc 24 Voc 24 Voc Controller Interface 10V O 10V 4 20 mA Serial SSI binary gray TTL 5Vpp 150 KHz 10 Voc 4 20 mA Max speed 0 5 m s 1 m s 2 m s 2 m s Max Resolution lt 0 4 FS lt 0 2 FS 1 um 1 um 0 15 m s lt 0 4 FS Linearity error 2 0 1 FS lt 0 03 FS lt 0 01 FS lt 0 001 FS lt 0 25 FS Repeatability 2 0 05 FS lt 0 005 FS lt 0 001 FS lt 0 001 FS lt 0 1 FS Notes 1 power supply provided by digital controller see 6 5 and 6 6 2 percentage of total stroke 10 PROGRAMMING TOOLS see tech table GS500 10 1 USB connection Valve s functional parameters and configurations can be easily set and optimized using Atos Z SW program
29. s Absolute but the target position corresponds to the actuator position plus a fixed quote internally set by software as Absolute type but the controller automatically determines the speed and acceleration in order to reach the target absolute forward movement force control til backward force movement control aif Hl im orce speed profile generated reference value actual value SP SF SL T one remote pressure transducer has to be two remote pressure transducers have to be one load cell transduce r has to be installed installed on the actuator s port to be controlled installed on the actuator s ports the actuator force between the actuator and the controlled load is calculated by the pressure feedbacks Pa Pb T valve s spool transducer M actuator s position transducer B pressure transducer L load cell SP position pressure control rol to standard position control and permits to limit the max force in one direction controlling in closed loop the pressure acting on one side of the hydraulic actuator A single pressure transducer has to be installed on hydraulic line to be controlled Adds pr
30. s L but with P A Q P B Q 2 DKZOR size 10 T closed loop 1 LVDT transducer EZ integral digital driver i axis controller tot Spool overlapping in central position 0 zero Configuration 7 3 position spring centered Valve size ISO 4401 0 06 1 10 DPZO IL EZ D SF EH 1 6 O L5 Pilot operated f tot servoproportional H Eo DPZO i a Spool type L closed loop Ki L5 linear 2 LVDT transducers rot EZ integral digital driver i axis controller i ted Position transducer type i A Analog standard potentiometer pi D Digital SSI Encoder Alternated P Q control see section 3 i H SN none SP pressure control 1 pressure transducer SF force control 2 pressure transducers SL force control load cell f NP Hydraulic options see tech table FS178 Electronic options see section 7 DL5 differential linear as L but with P A Q P B Q 2 T5 not linear regulation only for valve size 16 Spool overlapping in central position 0 zero Configuration 6 spring offset only for spool L 7 3 position spring centered Valve size ISO 4401 1 10 2 16 4 25 4M 27 6 32 8 35 i BC CANopen ot Present i Fieldbus interface USB port always present BP PROFIBUS DP
31. surface 4401 03 02 0 05 see table P005 Fastening bolts 4 socket head screws M5x50 class 12 9 Tightening torque 8 Nm Seals 4 OR 108 1 OR 2025 Diameter of ports A B P T 7 5 mm max ISO 4401 2005 Mounting surface 4401 05 04 0 05 see table P005 Fastening bolts 4 socket head screws M6x40 class 12 9 Tightening torque 15 Nm Seals 5 OR 2050 1 OR 108 Diameter of ports A B P T 11 2 mm max 15 INSTALLATION DIMENSIONS DHZO and DKZOR mm O Space to remove main connector For main and communication connectors see section 12 DHZO TEZ 135 Mass 3 1 kg 165 Mass 5 kg ISO 4401 2005 Mounting surface 4401 03 02 0 05 see table P005 Fastening bolts 4 socket head screws M5x50 class 12 9 Tightening torque 8 Nm Seals 4 OR 108 1 OR 2025 Diameter of ports A B P T 7 5 mm max ISO 4401 2005 Mounting surface 4401 05 04 0 05 see table P005 Fastening bolts 4 socket head screws M6x40 class 12 9 Tightening torque 15 Nm Seals 5 OR 2050 1 OR 108 Diameter of ports A B P T 11 2 mm max 13 16 INSTALLATION DIMENSIONS DPZO mm 4 Space to remove main connector DPZO LEZ 1 P X 184 5 100 Y
32. traight circular 4 pin male straight circular Standard M12 coding A IEC 60947 5 2 M12 coding A IEC 60947 5 2 Material Plastic Plastic Cable gland Connector moulded on cables 1 5 m lenght Connector moulded on cables 2 m lenght Cable 3 x 0 25 mm 3 x 0 25 mm both cables Connection type molded cable splitting cable Protection EN 60529 IP 67 IP 67 13 4 Position transducer connectors DIGITAL POSITION TRANSDUCER CONNECTOR TYPE D execution see 6 5 ied Bose ee CODE ZH 8PM 5 E ZH 5PM 1 5 Type 8 pin male straight circular 5 pin male straight circular Standard M12 coding A IEC 60947 5 2 M12 coding A IEC 60947 5 2 Material Plastic Plastic Cable gland Connector moulded on cables 5 m lenght Connector moulded on cables 1 5 m lenght Cable 8 x 0 25 mm 4x 0 25 mm Connection type molded cable molded cable Protection EN 60529 IP 67 IP 67 14 INSTALLATION DIMENSIONS DLHZO and DLKZOR mm Space to remove main connector For main and communication connectors see section 12 DLHZO TEZ DLKZOR TEZ 135 IJE 15 EREE 5 O B P 5 JH Ea 138 J 100 13 OL 155 O 46 Mass 2 3 kg 165 5 IG OL 46 Mass 4 3 kg ISO 4401 2005 Mounting

FS230 - Atos

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