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SR83-CC-LINK Manual

1. Front side Or Q On r Top plan view of the apparatus 5 3 Lamps for CC Link communication abnormality B CC Link communication abnormality Table 5 2 LED indication LED indication SU l RUN SD RD ERRL Situation Remedial method Data link is normal Communication goes on normally but Check cable and protect cable from noise communication cable is affected by noise Break or short of cable Check cable connection Something is out of order in wiring Check cable connection Addresses station Nos overlap Check the setting of addresses station Nos Not set in parameters of master station Check the setting of master station and set set at a reserved station Transmission rate is set erroneously Check transmission rate Lighting O Notlit Flashing A Indefinite In the event a normal condition is not restored please call us after checking that which LED lamp s light s or flash es 22 MEMO DD amp MEMO The contents ot this manual are subject to change without notice Temperature and Humidity Control Specialists SHIMADEN CO LTD Head Office 2 30 10 Kitamachi Nerima Ku Tokyo 179 0081 Japan Phone 81 3 3931 7891 Fax 81 3 3931 3089 E MAIL exp dept shimaden co
2. 9999Unit Remote input value 1 Setting not possible OUT output value in manual operation 0 0 100 0 Reading and writing possible only in manual operation OUT2 output value in manual operation 0 0 100 0 Reading and writing possible only in manual operation OUT2 output value 2 Setting not possible Hysteresis 1000Unit Target value function 0 00 1 00 Manual reset 50 0 50 0 SV1 proportional band OUT2 O OFF 0 0 999 9 SV1 integral time OUT2 k O OFF 1 6000s SV1 derivative time OUT2 k b O OFF 1 3600s SV1 hysteresis OUT2 K 1 1000Unit SV1 dead band OUT2 K 1999 5000Unit SV1 target value function OUT2 k 0 00 1 00 SB SV2 proportional band OUT1 O OFF 0 0 999 9 SB SV2 integral time OUT1 O OFF 1 6000s SB SV2 derivative time OUT1 O OFF 1 3600s 16 Setting No Description SB SV2 hysteresis OUT1 Parameter Details of parameter 1 1000Unit SB SV2 target value function OUT1 0 00 1 00 SB SV2 manual reset OUT1 50 0 50 0 SB SV2 proportional band OUT2 O OFF 0 0 999 9 SB SV2 integral time OUT2 O OFF 1 6000s SB SV2 derivative time OUT2 O OFF 1 3600s SB SV2 hysteresis OUT2 1 1000Unit SB SV2 dead band OUT2 1999 5000Unit SB SV2 target value function OUT2 0 00 1 00
3. OUTI and extended display values are stored in the remote register addresses RWrn RWrn 3 channel by channel while set temperature values SV and extended setting values are stored in the remote register addresses RWWm and RWwm 3 channel by channel Values are in binary notation with 16 bit codes Negative digital values are noted by complements of 2 The allocation of remote register is shown in Table 4 3 Table 4 3 Allocation of remote register Direction of data transfer Description Default value Set temperature value SV Master RWwm l1 Unused Remote RWwm 2 Unused RWwm 3 Extended setting RWrn Measured temperature value PV Remote RWrn 1 Output value OUT1 Master RWm 42 Unused RWrn 3 Extended display m n Addresses given to master unit by station number setting Don t read or write to the unused remote register addresses When read or written the SR83 processes nothing and you should not use them for safety s sake 122 4 6 Extended display and extended setting 1 For extended display and extended setting the remote output area and the extended area in the remote register are used and changing of set values and reading of data are carried out from the master unit 2 A set value is changed or data is read once for the SR83 in response to each request for extended display or extended setting 3 When display or setting is carried out parameters should be set in the rem
4. PV Lower limit absolute value alarm Within range of measured value PV Event 2 set value k Higher limit deviation value alarm 1999 9999Unit Lower limit deviation value alarm 1999 9999Unit Deviation alarm inside 0 9999Unit Deviation alarm outside 0 9999Unit Unusable Communication mode 0 LOCAL 1 COMMU Writing possible even in local mode LOC COMM RUN flag switching DII Type of action j i 0 NOP 1 STB 2 SV SB 3 AT 4 MAN 5 DA 6 STP DD Type of action K i 7 REM Type of heater alarm 0 LOCK 1 REAL Heater break alarm set value X 0 0 50 0A Heater loop alarm set value i 0 0 50 0A Upward ramping value k a O OFF 1 9999Unit Downward ramping value s O OFF 1 9999Unit Ramp unit i 0 sec 1 min Ramp rate 0 x1 1 x0 1 Remote bias i 1999 1999Unit Remote filter E 0 OFF 1 100sec Remote point A 0 OFF 0 1 50 0 Remote hysteresis i 0 1 10 0 Remote lower limit side scaling value i Within measured value PV range Remote higher limit side scaling value j Within measured value PV range Type of SV E 0 NON 1 SV 2 SB SV set value lower limit limiter F Within measured value PV range SV set value higher limit limiter i Within measured value PV range Output characteristics 0 REV 1 DIR Writing when output characteristics is allocated for DI results in write mode error since DI is given priori
5. RY n 1 8 is turned OFF by the higher order sequence RX n 1 8 Initial data processing request RY n 1 8 Initial data processing finish RX n 1 B Remote READY Procedure of requesting initial data setting A request for initial data setting does not cause internal processing of the SR83 Basic timing of a request for initial data setting is shown in the following D The initial data setting request flag RY n 1 9 is turned ON by a higher order sequence The SR83 turns the remote READY RX n 1 B OFF The SR83 turns the initial data setting finish flag RX n 1 9 ON Seeing the initial data setting finish flag RX n 1 9 the higher order sequence turns the initial data setting request flag RY n 1 9 OFF The SR83 turns the initial data setting finish flag RX n 1 9 OFF The remote READY RX n 1 B is turned ON RY n 1 9 D Initial data setting request RX n 1 9 Initial data setting finish RX n 1 B Remote READY 4 4 Remote input and output signals Allocation of input and output signals and the respective functions are described in the following 4 4 1 Remote input and output functions Remote input Remote Master The remote input area comprises the following 1 Event 1 and 2 alarm statuses The statuses of the event 1 and 2 actions are shown The RXnO and RXnl bits turn ON when the event alarm is in action and the RXnO and RXnl bi
6. data with the master unit The allocation of the remote register and the structure of data are described in the following 4 5 1 Remote register function Q Remote register area RWr Remote gt Master This area is used as an input area when viewed from the master unit The register operates differently depending on the setting of the SR83 as described in the following 1 Measured temperature value PV standard It processes communication with the SR83 asynchronously with the master unit sequence and stores measured temperature values PV read regularly in the remote register 2 Control output value OUT1 standard It processes communication with the SR83 asynchronously with the master unit sequence and stores output values OUT1 read regularly in the remote register 3 For extended display For details see 4 6 Extended display and extended setting Q Remote register area RWw Master Remote This area is used as an input area when viewed from the master unit The register operates differently depending on the setting of the SR83 as described in the following 1 Set temperature value SV It processes communication with the SR83 asynchronously with the master unit sequence and writes set temperature values SV stored regularly in the remote register 2 For extended setting For details see 4 6 Extended display and extended setting 4 5 2 Allocation of remote register Measured temperature values PV output values
7. in all phases trouble or erroneous operation of the SR83 could be the result Chapter 4 Setting before operation and procedure 4 1 Sequencer setting When SR83 setting is carried out through the CC Link the SR83 has to be regarded as a remote device occupying one station Accordingly CC Link setting should be carried out in consideration of the number of units to be connected and the number of possessory stations 4 2 SR83 parameter setting There are three types of communication related parameters for the SR83 as listed below and these parameters are unable to be changed through communication that is they should be set by key operation on the front panel For setting follow the procedure by referring to the key sequence shown in the instruction manual of the SR80 Series Communication address station No setting screen 1 30 When the SR83 sets a station No a data area to store information on I O signals for control and read or written data is defined Initial value OFF FO C9 Setting range OFF 1 64 Setting OFF means resetting 6 Communication transmission rate setting screen 1 31 The speed of data transmission between the SR83 and the master station is set Initial value 156 kbps Setting range 156k 625k 2 5M 5M 10Mbps iS GH 156k GPSA 625k 0 580 25M GA 5M L IL 4140 Q Setting of communication mode 1 29 1 A mode for the master station to write data by extended setti
8. remains OFF while extended display or extended setting is being processed and turns ON when the processing finishes This is used as interlock in reading from and writing in master unit Extension number setting for display To set an item desired to be displayed in extension area of RWr by binary notation Extension number setting for setting Extended display flag To set an item desired to be set in extension area of RWw by binary notation When display in extended area of RWr is intended this flag turns ON upon setting extended setting No for display It turns OFF upon confirmation that RXnC turns ON when extended display finishes RYnD Extended setting flag When display in extended area of RWr is intended this flag turns ON upon setting extended setting No for display It turns OFF upon confirmation that RXnD turns ON when extended display finishes RY n 1 8 Initial data processing finish flag To turn ON upon applying power hardware resetting or finishing of initial data processing RY n 1 9 Initial data setting request flag To turn ON when initial data is to be set or changed RY n 1 A Error reset request flag n Address given to master unit by station No setting Unable to be used unless optional function is added When error reset flag is turned ON error status flag turns OFF Le 4 5 Remote register The SR83 has a remote register for exchanging
9. request flag RX n 1 B Remote READY RY n 1 B RX n 1 C RX n 1 D RX n 1 E RX n 1 F n Address given to the master unit by station number setting Unusable RY n 1 C RY n 1 E RY n 1 D Unusable RY n 1 F guaranteed Turning an unused device ON and OFF will create no problems for the SR83 In case an unusable device is turned ON and OFF in a sequence program the proper functioning of the SR83 will not be Unable to be used unless the optional function is added 10 4 4 3 Details of remote input and output signals The functions of remote input and output signals are shown in table 4 2 Device No RXnO Table 4 2 Details of remote input and output signals Name of signal Event 1 alarm status Description OFF Alarm stopped ON Alarm in action RXnl Event 2 alarm status OFF Alarm stopped ON Alarm in action RXn2 RXn3 Burnout status Heater break alarm status OFF Normal action ON SCHH SCLL CJHH or CJLL has occurred OFF Alarm stopped ON Alarm in action RXn4 PID AT OFF PID control ON AT control RXnA Communication mode status OFF Local mode only reading is possible ON Communication mode both reading and writing are possible SV remote register selection Whether a set value of temperature is to be set by remote register RWwm or by extended setting is selected 0 Remote register RWwm 1 Extend
10. the master unit 4 3 1 Sequencer areas used for CC Link SR83 data are allocated to remote input output area and relay register areas of the master unit RYn0 RY n 1 F RWrm RWrm 3 Remote I O Remote register Input Output Input Output Classification Relay Relay Register Register The number of points 32 bit 32 bit 4 Word 4 Word Description Bit area allocated Bit area allocated Input register Output register Classification for input for output allocated on a unit of allocated on a unit of words words Area RXn0 RX n 1 F RWwm RWwm 3 m n Addresses given to master unit by the station number setting Numerical values used in the areas are hexadecimal numbers 4 3 2 Notes on sequencer programming Procedure of requesting initial data processing This section describes the SR83 action in response to the application of power a station number change and a communication rate change and presents the basic timing of a request for initial data processing D When power is applied or a station number or a communication rate is changed the SR83 turns the initial date processing request flag RX n 1 8 of the remote input output ON The initial data processing finish flag RY n 1 8 is turned ON by a higher order sequence 9 Seeing the initial data processing finish flag RY n 1 8 the SR83 turns the initial date processing request flag RX n 1 8 OFF Remote READY RX n 1 B is turned ON
11. transmission line Bus type Following RS 485 3 line system Transmission speed 156K 625K 2 5M 5M 10M bps Type of station Remote device station The number of possessory stations One station Type of device Temperature controller Remote station numbers 1 64 Maximum transmission distance Transmission rate 156K 625K 2 5M Total distance 1200m 900m 400m The number of connectable units The number of stations which satisfies the following formulae 1 and 2 1x a 2 x b 3 x c 4 x d 64 1 a The number of stations with 1 possessory station b The number of stations with 2 possessory stations c The number of stations with 3 possessory stations d The number of stations for 4 possessory stations 16 x A 54 x B 88 x C S2304 2 A The number of remote I O stations B The number of remote device stations C The number of local stations Connecting cable Special cable for CC Link Terminal resistance 1100 Chapter 3 Connection 3 1 3 2 3 3 Special cable for CC Link 1 In the CC Link system a cable equivalent to the cable version 1 10 specified for CC Link should be used 2 For the CC Link use the special cable recommended in Mitsubishi Electric Corporation CC Link Master Local Unit User s Manual Detailed Instructions 3 If any other cable except the special cable for CC Link is used the performance of the CC Link system will not be guaranteed Ma
12. turned OFF during stand by Event 2 delay time O OFF 1 9999sec Event 3 action type Higher limit absolute value alarm Lower limit absolute value alarm Higher limit deviation value alarm Lower limit deviation value alarm Deviation alarm inside Deviation alarm outside Scaleover Changing the type of event 3 action will change the set value of event 3 Event 3 set value 217 Higher limit absolute value alarm Within measuring range Lower limit absolute value alarm Within measuring range Higher limit deviation value alarm 1999 9999Unit Lower limit deviation value alarm 1999 9999Unit Deviation alarm inside 0 9999Unit Deviation alarm outside 0 9999Unit Description Parameter Details of parameter Setting No Event 3 hysteresis j 1 1000Unit Event 3 stand by type 0 Without stand by 1 With stand by upon applying power 2 With stand by upon applying power and upon switching from stand by to execution 3 With stand by upon applying power upon switching from stand by to execution and upon changing SV 4 With stand by at the time of scaleover alarm action turned OFF during stand by Event 3 delay time 1 Li O OFF 1 9999sec Error code Setting not possible For details of error codes see Table 5 1 Error code list SV setting remote register selection 0 Remote register RWwm 1 Extended setting Setting No SV setting re
13. 4 5 1 Remote register function rs cres eies n en E a E e 12 4 5 2 Allocation of remote register lleleeeeee III 12 4 6 Extended display and extended setting 0 0 eee 13 4 6 1 Outline of extended display and extended setting 0000 13 4 6 2 Extended display extended setting table llle 16 Chapter 5 Troubleshooting 5 1 Extended display extended setting data error codes 0 0 0 eee ee eee 21 5 2 Lamps for CC Link communication 0 0 c eee cee eee teen eens 21 5 3 Lamps for CC Link communication abnormality 2 0 0 eee eee eee 21 Chapter 1 Outline This instruction manual describes the specifications names of parts and setting of a CC Link remote device that is the SR83 to be used in combination with a MELSEC series sequencer CPU made by Mitsubishi Electric Corporation 1 1 Outline 1 This instruction manual describes the specifications handling programming method etc of the SR83 digital controller hereinafter to be referred to as the SR83 for use as a remote device station of the CC Link system 2 The SR83 takes in thermocouple R T D voltage or current input allows comparison with set temperature and outputs control signals to an operating device It is also capable of reading and writing measured temperature values output values and various parameter settings 3 CC Link is an abbreviation of control and communication link and the abbrevi
14. D The extended display number 61 is written in the binary notation by a higher sequence in the extended display numbers RYn0 RYn5 of remote I O The higher sequence turns the extended display flag RYnC ON 8 The SR83 turns the remote READY RX n 1 B of remote I O OFF The SR83 turns the extended display finish flag RXnC ON After confirming that the extended display finish flag RXnC has been turned ON the higher sequence turns the extended display flag RYnC of remote I O OFF The SR83 turns the extended display finish flag RXnC OFF The SR83 turns the remote READY RX n 1 B of remote I O ON You can read the error codes read into the remote register RWrn 3 by the high sequence For the error codes refer to Table 5 1 Error code list RYnO 5 d Setting of Extension No for display RYnC Extended display flag RXnC amp Extended display finish flag RX n B g o Remote READY RWrn 3 4 Extended display Note When power supply to the apparatus is turned OFF the error codes turn to 0 Procedure of extension table switching It is possible to change the extension table number even when communication is in the local LOC mode D The extended setting number 63 is written in the binary notation by a higher sequence in the extended setting numbers for setting RYn6 RYnB of remote I O through An extension table No 0 or 1 is
15. EVENT flag Setting not possible EXE EV For details see below Error codes Setting not possible For details of error codes refer to Table 5 1 Error code list SV setting remote register selection 0 Remote register RWwm 1 Extended setting Setting No 3 SV setting remote register can be selected even when communication mode is LOC Extension table No 0 Extension table No 0 1 Extension table No 1 Extension table No can be set even when communication mode is LOC e Higher limit side PV SO CJ SO b REM SO HB SO 7FFFH Lower limit side PV SO CJ SO c REM SO HB SO 8000H Invalid data of HB 7FFEH Details of EXE FLG EV_FLG are as follows D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 DO EXE_FLG 0 0 0 0 0 REM LAT W COM STOP RMP 0 SB SV2 REM STBY MAN AT EV FLG 0 0 0 0 0 0 0 0 0 0 0 0 0 EV3 EV2 EVI The error codes and the extension No turn to 0 when power supply to the apparatus is turned OFF 1 Unusable unless the optional function is added ERR to be displayed 2 Unusable unless the instrument is of the two output type ERR to be displayed 20 Chapter 5 Troubleshooting 5 1 Extended display extended setting data error codes 1 When extended display data is read from the sequencer CPU or data is written in the extended setting the SR83 checks specifications whether or not of optional functions write mode execution command range of data and the like a
16. Event 1 action type Higher limit absolute value alarm Lower limit absolute value alarm Higher limit deviation value alarm Lower limit deviation value alarm Deviation alarm inside Deviation alarm outside Scaleover Changing the type of event 1 action will change the set value of event 1 Event 1 hysteresis 1 1000Unit Event 1 stand by type 0 Without stand by 1 With stand by upon applying power 2 With stand by upon applying power and upon switching from stand by to execution 3 With stand by upon applying power upon switching from stand by to execution and upon changing SV 4 With stand by at the time of scaleover alarm action turned OFF during stand by Event 1 delay time O OFF 1 9999sec Event 2 action type Higher limit absolute value alarm Lower limit absolute value alarm Higher limit deviation value alarm Lower limit deviation value alarm Deviation alarm inside Deviation alarm outside Scaleover Changing the type of event 2 action will change the set value of event 2 Event 2 hysteresis 1 1000Unit Event 2 stand by type 0 Without stand by 1 With stand by upon applying power 2 With stand by upon applying power and upon switching from stand by to execution 3 With stand by upon applying power upon switching from stand by to execution and upon changing SV 4 With stand by at the time of scaleover alarm action
17. SR83 Digital Controller CC LINK Interface Instruction Manual Thank you for purchasing our product Please check that the delivered product is the actual item you ordered Please do not begin operating this product until you read this instruction manual thoroughly and understand its contents Please ensure that this instruction manual is made easily accessible to the final user of the instrument This instruction manual describes the CC Link communication interface an optional function of the SR83 digital controller For details on the performance and parameters of the SR83 please refer to the separate instruction manual SR80CC 1AE SHIMADEN CO LTD July 2001 Safety Rules Read the following information before you begin to use the apparatus In using this product please be very careful and observe safety by handling the instrument properly Only operate this product by following the instructions presented in this instruction manual and in the related manuals referred to herein The safety rules are limited to those that are directly related to the operation of this product For safety rules concerning the product as a sequencer system please refer to the user s manual for the CPU unit made by Mitsubishi Electric Corporation The safety rules are divided between warnings and cautions reflecting the seriousness of the notice in question AN Warning This heading indicates that improper handling could create a hazardous si
18. ated form is used throughout this instruction manual The CC Link is a system to connect an input output unit an intelligent function unit a special function unit and the like which are installed dispersedly and allows them to be controlled from a sequencer CPU 1 When various units of a system are installed in a dispersed configuration wiring for the entire system can be accomplished economically 2 ON OFF information concerning input and output of each unit and numerical data can be received transmitted easily and quickly 3 When a plurality of sequencer CPU s are connected a simple dispersed system can be constructed 4 As itis possible to connect various devices produced by the associated manufacturer customers systems can be extended or modified to meet a number of requirements Master station ojojo Sequencer CPU o 9 This chapter deals with general specifications and performance specifications of the SR83 CC Link Chapter 2 Specifications 2 1 General specifications For general specifications please refer to the instruction manual of the SR80 series 2 2 Performance specifications The SR83 performance specifications are shown in Table 2 2 Table 2 2 Performance specifications Specification Version of CC Link 1 10 Communication system Broadcast polling Synchronization system Frame synchronization Type of
19. d ON the higher sequence turns the extended setting flag RYnD OFF The SR83 turns the extended setting finish flag RXnD OFF If an error arises the SR83 turns the error status flag RX n 1 A of remote I O ON In case it is not turned ON proceed to 62 9 When the error status flag RX n 1 A is ON the higher sequence turns the error reset request flag RY n 1 A ON The SR83 turns the error status flag RX n 1 A OFF The higher sequence turns the error reset request flag RY n 1 A OFF To know the contents of the error read an error code on an extended display 2 The SR83 turns the remote READY RX n 1 B of remote I O ON RYn6 8 D d Setting of Extension No for setting RWwn 3 OX Extended setting RYnD Extended setting flag RXnD e o Extended setting finish RX n 1 B p Remote READY o RX n 1 A I Error status flag RY n 1 A ol le Error reset request flag Note Proceed to the next processing only after confirming that the remote READY RX n 1 B is turned ON 14 Procedure of reading error code during extended display extended setting In the event an error arises on an extended display the previous extended display value remains in the remote register RWrn 3 In the case of start up it will be 0 If an error arises in the extended setting there will be no writing Data in the remote register RWwn 3 remains unchanged
20. e or induction on the AC side 2 The external line should not be bundled with or installed adjacently with a load line except those from the main power circuit line a high voltage line and the sequencer Otherwise it will easily be affected by noise surge or induction 3 For a shielding wire or a shielded cable one point grounding should be carried out on the sequencer side Depending on the condition of external noise however it may be better to ground on the external side AN Warning The SR83 should be used in environmental conditions as stated in the general specifications in its instruction manual If itis used in any environment other than that noted in the general specifications this could cause an electric shock fire erroneous operation damage to the product or deterioration of its functionality Do not directly touch a conductive part or an electronic component of the SR83 while it is energized This could create an electric shock erroneous operation or other failure A Caution Make sure to ground the FG terminal using the D type the 3rd grade or higher grounding If not erroneous operation could result Wire the SR83 correctly after confirming the rated voltage of the product and the terminal arrangement Connection to a power source with voltage different from the rated one or with erroneous wiring will create a fire hazard or failure of the apparatus Tighten the terminal screws w
21. ed setting setting No 3 Extended display finish Extended setting finish To turn ON upon finishing display in RWr extended area To turn OFF when extended display flag RYnC turns OFF To turn ON upon finish of setting in RWw extended area To turn OFF when extended setting flag RYnD turns off Remote register RW wm error flag To turn on in any of the following cases when writing in remote register RW wm Communication local mode Set value is out of setting range Auto tuning in execution RX n 1 8 Initial data processing request flag Initial data processing request flag is turned ON by SR83 upon applying power or upon hardware resetting to request initial data setting The flag is turned OFF when initial data processing finishes initial data processing finish flag RY n 1 8 turning ON RX n 1 9 RX n 1 A Initial data setting finish flag Error status flag In response to request for initial data setting RY n 1 9 ON this flag turns ON upon finishing of initial data setting When initial data setting request flag turns OFF upon finishing of initial data setting initial data setting finish flag also turns OFF SR83 turns this flag ON in case of error in extended display or extended setting RX n 1 B Remote READY To turn ON upon applying power upon hardware resetting or when initial data setting finishes to complete data setting and it becomes READY for remote action This flag
22. es of signals RX in the device numbers indicates that they input signals from the SR83 to the master unit and RY indicates that they are output signals from the master unit to the SR83 For details of signals see 4 4 3 Details of remote input and output signals Table 4 1 List of remote input and output signals Direction of signal SR83 Master unit Direction of signal Master unit gt SR83 Device No Name of signal Event 1 alarm status Device No Name of signal RYn0 Extension number setting for display Event 2 alarm status RYn1 Burnout status RYn2 Heater break alarm status RYn3 PID AT RYn4 Unused RYn5 RYn6 Extension number setting for setting RYn7 RYn8 RYn9 Communication mode status RYnA SV setting remote register selection status RYnB Extended display finish RYnC Extended display flag Extended setting finish RYnD Extended setting flag Remote register RW wm error flag RYnE Unused RX n 1 0 RX n 1 1 RX n 1 2 RX n 1 3 Unusable RX n 1 4 RX n 1 5 RX n 1 6 RX n 1 7 RY n 1 0 RY n 1 1 RY n 1 6 RYnF RY n 1 2 RY n 1 3 Unusable RY n 1 4 RY n 1 5 RY n 1 7 RX n 1 8 Initial data processing request flag RY n41 8 Initial data processing finish flag RX n 1 9 Initial data setting finish flag RY n 1 9 Initial data setting request flag RX n 1 A Error status flag RY n 1 A Error reset
23. ithin a torque range of M3 5 1 0N m 10kgf cm 1 If a terminal screw is not sufficiently tightened it will lead to a short or erroneous operation 2 If a terminal screw is tightened excessively the screw will be broken and it will lead to a short or erroneous operation Take care not to allow foreign matter such as the cutting powder from wire chips to get into the unit This can lead to fire failure or erroneous operation aha 3 5 Maintenance and inspection Although there is no particular inspection item for the SR83 check the inspection items as described in the Mitsubishi Electric Corporation Sequencer CPU User s Manual so that your system can always be used under optimal conditions A Warning Do not touch a terminal while the instrument is energized This can result in an electric shock or erroneous operation Before cleaning or tightening a terminal screw further make sure to externally turn off power for all phases Without cutoff in all phases trouble or erroneous operation of the SR83 can result AN Caution Do not disassemble or remodel the SR83 This can lead to trouble erroneous operation an injury or a fire The case of the SR83 is made of a plastic resin It should not be allowed to fall or receive impact shock This could result in serious damage to the SR83 Mount or remove the SR83 on from the panel only after turning power off externally for all phases Without cutoff
24. jp URL http www shimaden co jp PRINTED IN JAPAN 3
25. mote register selection can be set even when communication mode is LOC Extension table No 0 Extension table No 0 1 Extension table No 1 Extension table No can be set even when communication mode is LOC e Higher limit side PV SO CJ SO b REM SO HB SO 7FFFH Lower limit side PV SO CJ SO c REM SO HB SO 8000H Invalid data of HB 7FFEH The error codes and the extension No turn to 0 when power supply to the apparatus is turned OFF 1 Unusable unless the optional function is added ERR to be displayed 2 Unusable unless the instrument is of the 2 two output type ERR to be displayed 18 Extension Table Common to display and setting Extension table No 1 SUN Description Parameter Details of parameter Measured temperature value PV Setting not possible Control output 1 output value Setting not possible CT measured value 1 Setting not possible Set temperature value Within SV setting limiter range Writing without selecting SV setting remote register for extended setting results in write mode error PID AT 0 AT stop 1 AT in execution Writing when AT is allocated for DI results in write mode error SVI proportional band OUTI O OFF 0 0 999 9 SV1 integral time OUTI O OFF 1 6000s SVI derivative time OUTI O OFF 1 3600s PV bias 1999 1999Unit Event 1 set value i Higher limit absolute value alarm Within range of measured value
26. n ccs xe Rec S per RR EN ES RE de ada e Ree uds 3 2 2 Performance specifications leeeeeeeeeee renner erener eere 3 Chapter 3 Connection 3 1 Special cable for CC Link ids ge eR e E REPERI RE NIE ege 4 3 2 Maximum transmission distance e 4 3 3 Winng of data link cable s ecsettbabenePReBtEFeberzseh bra lag Ueeslbex cebat s 4 3 3 1 Connection of special cable for CC Link 0 0 0 eee eee 4 3 32 Notes on cable connection 0 eee ee e 4 34 WIIS dieien Cut EC eet pta sU a eaa aa d ac ERRORS 5 SALT Wiring Tor SREI use RR vb e eee eee 5 3 4 Matters to be attended to in wiring llleeeeeee ee 5 3 5 Maintenance and inspection ss lt soso cios cece EAA re 6 Chapter 4 Setting before operation and procedure 4t Sequencer setting 20 op ok estes As E EAE baie RR UOS atin es UR e 7 4 2 SR83 parameter setting ei a oe ga La es A ee eee 7 4 3 Linking to sequencer secsi ocne e sce sete Sheen bdo eeat dtd deeb eeepbea gee MEE RE npe ae boeken 8 4 3 1 Sequencer areas used for CC Link 0 0 0 eee eee 8 4 3 2 Notes on sequencer programming 0 cece eee eee eens 8 4 4 Remote input and output signals 0 cence eee e eee 9 4 4 1 Remote input and output functions s sessu essees eee eee 9 4 4 2 List of remote input and output signals llle 10 4 4 3 Details of remote input and output signals 2 0 ee eee 11 4 5 DREMOLE TEGIS LEE os ieee a URDU DEM UBVEHRRVPOPE ies NEUE 12
27. nd if an error arises it stores an error code in a 16 bit binary value through extended display in the the remote register RWrn 3 For details of error codes please refer to Table 5 1 Error code list 2 For resetting the error codes turn the error reset request RY n 1 A ON and the SR83 turns the error status flag RX n 1 A OFF B Details of error codes Table 5 1 List of error codes Error code Type of error Description Normal response Normal response during extended display or extended setting Data error in text Data in text is different from specified format Data address or the number of data does not meet specification Data error Written data is out of allowable setting range of the data Execution command error Extended setting was carried out when execution command was unable to be accepted Write mode error Extended setting was carried out when that type of data should not be changed Extended setting was carried out for an item that is not included in specifications or for an optional function that is not added Specification or option error 5 2 Lamps for CC Link communication The LED lamps on the top of the SR83 show communication statuses If some problem is suspected see which lamp s light s or flash es ERRL RD SD RUN jur Green Green Green SS Terminal side
28. ng or the like is selected 2 A communication mode should be set as an extended setting This means that a change of setting from the local mode LOC to the communication mode COM is not possible from the front panel Front key operation allows only the change from the communication mode COM to the local mode LOC 3 The communication mode setting enables writing in the communication mode COM or the local mode LOC by extended setting Initial value LOC Setting range LOC COM L ae Local mode only extended display through CC Link communication is effective Leo Communication mode extended display and extended setting through CC Link communication are effective Q Status lamp on front panel Or 10M The status lamp is provided on the right hand side of the front panel display of the SR83 This lamp lights when the CC Link is in the status of RUN and goes out when it is not in communication JEA HHEH EUH RUN OUT OUT en E ar MAN HEM sey gom COM L 1 This serves as the RUN status lamp for the CC Link Os C CY CA CENT SR83 SHIMADEN 4 3 Linking to sequencer 1 The SR83 as a remote device is allocated for I O in the relay register area with the master unit 2 The allocated I O area is treated as areas divided by channel Data are exchanged between the connected SR83 and
29. ote register 4 A setting number and parameters should be set before scanning to be carried out simultaneously when the extended display flag or the extended setting flag is turned ON For details of parameters see 4 6 2 List of extended display extended setting 4 6 1 Outline of extended display and extended setting Procedure of extended display The following is basic timing of extended display The extension number of a desired display selected from the list of extension numbers is written in the binary notation by a higher sequence in the extended display setting numbers RYn0 Ryn5 of remote I O The higher sequence turn the extended display flag RYnC of remote I O ON The SR83 turns the remote READY RX n 1 B of remote I O OFF The SR83 turns the extended display finish flag RXnC of remote I O ON After confirming that the extended display finish flag RXnC has been turned ON the higher sequence turns the extended display flag RYnC OFF The SR83 turns the extended display finish flag RXnC of remote I O OFF If an error arises the SR83 turns the error status flag RX n 1 A of remote I O ON In case it is not turned ON proceed to 1 When extended display finish flag RXnC of remote I O is ON the higher sequence turns the error reset request flag RY n 1 A ON The SR83 turns the error status flag RX n 1 A OFF The higher sequence turns the error reset request flag RY n 1 A OFF To kn
30. ow the contents of the error read an error code on an extended display The SR83 turns the remote READY RX n 1 B of remote I O ON You can read display data on the extended display RWrn 3 of remote register through the higher sequence In the event the error status flag is turned ON a previously displayed data remains in the remote register RWrn 3 RYnO 5 X lt Setting an Extension No for display RYnC Extended display flag 8 RXnC 3 Extended display finish flag RX n 1 B lm Remote READY RX n 1 A Error status flag de RY n 1 A NE Error reset request flag RWrn 3 Extended display X Note Proceed to the next processing only after confirming that the remote READY RX n 1 B is turned ON 13 Procedure of extended display The following is basic timing of extended display A desired extension number selected from the list of extended setting numbers is written in the binary notation by a higher sequence in the extended setting numbers RYn6 RYB of remote I O The higher sequence writes data of setting in extended setting RWwn 3 of remote register The higher sequence turns the extended setting flag RYnD ON The SR83 turns the remote READY RX n 1 B of remote I O OFF The SR83 turns the extended setting finish flag RXnD ON After confirming that the extended setting finish flag RXnD has been turne
31. rtional band OUT1 O OFF 0 0 999 9 SV1 integral time OUT1 O OFF 1 6000s SV1 derivative time OUT1 O OFF 1 3600s PV bias 1999 1999Unit Event 1 set value d Higher limit absolute value alarm Within range of measured value PV Lower limit absolute value alarm Within range of measured value PV Event 2 set value K Higher limit deviation value alarm 1999 9999Unit Lower limit deviation value alarm 1999 9999Unit Deviation alarm inside 0 9999Unit Deviation alarm outside 0 9999Unit Unusable Communication mode 0 LOCAL 1 COMMU Writing possible even in local mode LOC COMM RUN flag switching Stand by switching 0 EXEC 1 STNBY EXE STBY RUN flag switching Writing when standby switching is allocated for DI results in write mode error since DI is given priority Manual switching 0 AUTO 1 MANUAL AUTO MAN RUN switching Writing when manual switching is allocated for DI results in write mode error since DI is given priority SV switching k 0 SV1 1 SB SV2 SV1 SB SV2 RUN flag switching Writing when SV switching is allocated for DI results in write mode error since DI is given priority Remote switching 0 LOCAL 1 REMOTE LOC REM RUN flag switching Writing when remote switching is allocated for DI results in write mode error since DI is given priority Set temperature value SV2 Within SV setting limiter range Set value bias SB 1999
32. se all cables are regarded as Version 1 00 In that case however normal data transmission cannot be guaranteed Connect the shielding wire of a special cable for a CC link to the SLD of each unit pass it through FG and carry out the D type the 3rd grade or higher type grounding on both ends of it Ensure that the D type the 3rd grade or higher type grounding for each FG terminal is carried out If you fail to do so the instrument may not operate correctly SLD and FG are connected inside the body of the SR83 3 4 Wiring Matters to be noted in wiring and an example of SR83 connection are shown 3 4 1 Wiring of SR83 SR83 controller 1 Master unit rT DA 4 ____ DA DB i 22 DB DG H 23 DG SLo 1 T 24 SLD 3 zara SR83 controller 2 DA DB DG asi ID FG SR83 controller N CIL gn pA L27 DB e3 DG 24 SLD Ir 25 To be connected to other CC Link devices 3 4 2 Matters to be attended to in wiring e One of the requirements for enabling the SR83 to function thoroughly to establish a highly reliable system is external wiring that is not easily affected by noise The following are matters to be attended to in performing external wiring 1 Use separate cables for AC and for the special cable for CC Link to keep it unaffected by surg
33. tended setting A display or the like can be changed by using the RW area while hand shaking with the SR83 and input flags for such hand shaking are allocated to RXnC and RXnD For details see 4 6 Extended display and extended setting 9 System area Remote input called the system area is allocated to RX n 1 8 RX n 1 B This is the interface area between the CC Link supported devices and the master module Remote output Master gt Remote The remote output area comprises the following 1 Setting numbers for extended display and extended setting In the remote register area an item to be input or output can be changed from the user sequence by using a setting number and a hand shaking bit Such a remote register is defined as an extended area Input is called display and output is called setting Areas in which a command number is written to decide for what purpose the extended area is used are secured in RYn0 RYm5 and RYn6 RYnB RYnC RXnC and RXnD are used as flag areas for such hand shaking For details see 4 6 Extended display and extended setting 2 System area Remote output called the system area is allocated to RY n 1 8 RY n 1 A This is the interface area between the CC Link supported devices and the master module 4 4 2 List of remote input and output signals For data exchange with the master unit the SR83 uses 32 input points and 32 output points Table 4 1 shows the allocation of input and output signals and nam
34. ts remain OFF when the event alarm is stopped or the optional event alarm function is not added 2 Burnout status The RX12 bit turns ON when scaleover happens at the higher or lower limit of PV or a cold point compensator goes into trouble It remains OFF in normal action 3 Heater break alarm The action status of the heater break alarm is shown The RXn3 bit turns ON when the heater break alarm is in action and it remains OFF when the event alarm is stopped or the optional event alarm function is not added 4 PID AT The status of execution of auto tuning is shown The RXn4 bit turns ON when auto tuning is in execution and it remains OFF during PID control 5 Communication mode A communication mode is shown The RXnA bit remains OFF in the local mode and it is ON in the communication mode 6 Status of remote register selection The status of remote register selection is shown when a set value of temperature SV is set by using either the RWwm area or extended setting The RXnB bit turns ON when extended setting is selected and it turns OFF upon selection of the remote register RW wm 7 Remote register RWwm error flag An error status in setting an SV value by using the RWwm is indicated If an SV value is set in the local mode of communication a set value is out of the setting range or auto tuning is in execution the RXnE bit turns ON and it turns OFF when setting is accomplished normally 8 Input area related to extended display ex
35. tuation that could result in severe injury or even death AN Caution This heading indicates that improper handling could create a hazardous situation that could result in injury or damage to the product or surroundings Note that even those matters designated by caution could lead to a more serious outcome depending on the circumstances As both headings signify a matter demanding the utmost care and attention please pay close attention to these notices Keep this manual at the work site to be referred to readily whenever necessary and ensure that it is always accessible by the end user Notes on matters concerning design A Warning Should the data link go out of communication data of the master unit is retained In a sequence program an interlocking circuit should be formed so that the system works on the safety side by the use of communication status information AN Caution Control lines and communication cables should not be bundled with the main power supply cable and or power lines or installed adjacently to the latter They should be spaced apart by more than 100 mm as a guideline Unfamiliar noises may signify an erroneous action Contents palety Rules 3 ee RE ERR Single RD ER RC ELDER CR a EEA 1 Contents Gne eed PESO EUeLS Dee oe OE ee ose tut usa et gt 2 Chapter 1 Outline Lol Outline 55 Rees ee wu ae EE AME VES e 3 Chapter 2 Specifications 2 1 Generalspecificatio
36. ty Control output 1 proportional output cycle 1 120sec Control output 2 proportional output cycle 1 120sec SVI control output 1 lower limit output limiter lot 0 0 99 9 SV1 control output 1 higher limit output limiter 0 1 100 0 SV1 control output 2 lower limit output limiter 2 0 0 99 9 SV1 control output 2 higher limit output limiter 2 0 1 100 0 SB SV2 control output 1 lower limit output limiter 1 2 0 0 99 9 SB SV2 control output 1 higher limit output limiter 1 2 0 1 100 0 SB SV2 control output 2 lower limit output limiter 1 2 0 0 99 9 SB SV2 control output 2 higher limit output limiter 1 2 0 1 100 0 Unused 19 no Description Details of parameter Unused Unused Unused Unused Control output 1 error output ET 0 0 100 0 Control output 2 error output k 0 0 100 0 PV filter O OFF 1 100sec AT point 0 5000Unit Keylock O OFF Keylock release 1 Keylock except SV AT and MAN 2 Keylock except SV 3 Total keylock PV scale lower limit side Setting not possible PV_L Measuring PV range lower limit value PV scale higher limit side Setting not possible PV H Measuring PV range higher limit value PV decimal point position Setting not possible DP Measuring PV decimal point position RUN flag Setting not possible EXE FLG For details see below
37. written in the remote register RWwn 3 The higher sequence turns the extended setting flag RYnD ON The SR83 turns the remote READY RX n 1 B of remote I O OFF The SR83 turns the extended setting finish flag RXnD ON amp After confirming that the extended setting finish flag RXnD has been turned ON the extended setting flag RYnD of remote I O is turned OFF The SR83 turns the extended setting finish flag RXnD OFF The SR83 turns the remote READY RX n 1 B of remote I O ON RYn6 B X Setting of Extension No for setting RWwn 3 Ox Extended setting RYnD Extended setting flag lt o RXnD ol lo Extended setting finish RX n 1 B Remote READY Note When power supply to the apparatus is turned OFF the extension table No turns to 0 15 4 6 2 Extended display extended setting table Extension Table Common to display and setting Extension table No 0 Setting No Description Parameter Details of parameter Measured temperature value Setting not possible Control output 1 output value Setting not possible CT measured value 1 Setting not possible Set temperature value Within SV setting limiter range Writing without selecting SV setting remote register for extended setting results in write mode error PID AT 0 AC stop 1 AC in execution Writing when AT is allocated for DI results in write mode error SV1 propo
38. ximum transmission distance The following table shows the relation between transmission rate and maximum transmission distance Traremissonrate pepgielgape Maximum wanomision 156Kbps 20cm or longer 1200m 625Kbps 20cm or longer 900m 2 5Mbps 20cm or longer 400m 5Mbps 20cm or longer 160m 10Mbps 20cm or longer 100m Wiring of data link cable The wiring of special cables for CC Link for connecting the SR83 and the master unit is described in the following 3 3 1 Connection of special cable for CC Link 1 The order of cable connection has nothing to do with the station numbers 2 Concerning the units on both ends of the CC Link the terminal resistances provided as accessories of those units should be connected Connect each terminal resistance across DA and DB 3 Terminal resistances to be connected in the CC Link system should be 110Q 1 2W 4 The master unit can be connected other than on both ends 5 Avoid star connection 6 How to connect the SR83 and the master unit via special cable for CC Link is illustrated below Master unit side SR83 I O unit or the like Terminal resistance Terminal resistance Special cable for CC Link Special cable for CC Link 3 3 2 Notes on cable connection 1 Concerning the special cable for CC link Version 1 00 and Version 1 10 should not be used together If a Version 1 10 cable is mixed with a Version 1 00 cable in u

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