NA Rough Neck 5"-8" TBA NA DEP-DO-0388
Contents
1. Client Logo Tag No Pages NA 1 of 20 Project Title Rough Neck 5 8 Location Po No TBA NA 01 11 12 10 Issued for approval R OV R Rev No Date Reason for Revision Prep Check Appr dd Approved TM DEPRO OIL TOOLS amp MECHANICAL EQUIPMENT Vendor Accepted with comments 2 Update and resubmit Not Accepted For Information al Technical Description USER MANUAL FOR ROUGH NECK 5 8 Document No DEP DO 0388 Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 2 of 20 TABLE OF CONTENTS 1 INTRODUC TN Luse 5 PN 5 1 2 Abbreviations and Be ET te 5 1 3 Reference Documents aere EE 5 TA Technical Data E 6 1 5 Overview of Rough NET save 6 2 TOOL DUTY DESCRIPTION Luse 7 3 GENERAL SAFETY GUIDELINES Luse 7 4 HANDLING AND TRANSPORT INSTRUCTIONS rrnrrvvnnnvnnnnnnnnnnnnnnnnnnnnnnnnvnnvvnnnnnnnnnnnnnnn 8 5 REQUIREMENT FOR OPERATION visscssssscccccccsccsaresianntcesenecesdsaasaatecnccersdvereioanattescevectasaces 9 5 1 B RN TJUEEN EN cssinissnaderrinncixenanaionaudeniincicensanadananoupieecuaianatanonbuebienaadananineiieeals 9 5 2 Vessel e TO E 9 55 HPL req irement ersen iann adi aaie eaaa ia aiii iaia aio 9 6 INSTALLATION RE 10 ESCH Assembly of tolesnius ee ENEE 10 GE EE E RE 10 6 3 Ted 100l ices ices desscensses tras prereset ee 10 6 4 Function RE names 11 7 OPERATIONS EERE E 12. 1 5 Overview of Rough Neck Protection cover Horizontal movement cylinder Torque cylinder Top gripper Lower gripper Gripper dice Vertical movement cylinder OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 7 of 20 2 TOOL DUTY DESCRIPTION This document describes the functionality and operations for hydraulic operated rough neck The rough neck is designed for make amp break function for pipe size 5 Through 8 The guaranteed make torque is 30 OOONm The rough neck will be operated by the use of remote function delivered with the rough neck This is a RC 400 remote 5 PROP P67 allowing operation from the drilling cabin A separate user manual from vendor of remote is delivered with the rough neck and is operators responsibility to read and understand the remote unit Always make sure to maintain safe working distance to the rough neck during operation The Rough Neck is operated by hydraulic pressure regulated by the valve block integrated on the rough neck Hydraulic functions are activated through the remote unit In order to allow correct use hydraulic schematic DEP DD 0005 and functions of the hydraulic must be implemented and understood by the operator A GENERAL SAFETY GUIDELINES NEVER ATTEMPT TO BYPASS OR OVERRIDE CONTROL FUNCTIONS USING TEMPORARY LEADS OR JUMPERS ALWAYS WEAR SUITABLE PROTECTIVE CLOTH
3. 2 TA Controls befor S EEE EEE 12 7 2 Equipment SIAMMHUD ME 12 T3 Make p TON GUS J ran 12 TA Brake up ee E 13 15 Emergency Stop sses e E a AE E EE 13 8 MAINTENANEGE E 14 8 1 Maintenance schedule Ae SE 14 8 2 LEAN enger 14 83 ee eano tassesuses E E Ere EE a E E E 14 8 4 Replacement ge TE 15 TT 15 9 EE 16 10 CONTINGENCY OPERATIONS cccccccceeeeeeesseeeeeeeeeeeeneeeeneeeeeeeeeseeeeonaeeoeeeeeeeeeeeeeeeeeeees 17 11 CONTACT ADDRESS EEN 18 12 REVISION HISTORY messer cores Sastvedaiisneatawendvetetncaceelasanatsbetacatateawedeteeiietekecacerand 19 KE A RE ET NEE 20 13 1 Missing METS ANA SOU in sedan mes lt hea emcee dette cnet 20 OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 3 of 20 WARNING HIGH PRESSURE HYDRAULIC This product involves high pressure hydraulic The operator and all personnel involved in the operation shall be fully conversant with the user manual and ensure that safe working practices are used at all times HYDRAULIC FLUID HAZARD The hydraulic fluid used during these tests may contain glycol or other harmful substances which should not be handled or ingested e Refer to the hydraulic fluid health and safety data sheet for handling first aid and disposal recommendations DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 038
4. 8 Revision 01 Page 4 of 20 SYMBOLS AND CONVENTIONS The following words and symbols found throughout this manual mark special messages to alert the operator of specific information concerning of the PERSONNEL the EQUIPMENT or the PROCESS THE TEXT SET OFF IN THIS MANNER PROVIDES WARNING NOTICE THAT FAILURE TO FOLLOW THESE DIRECTIONS IN THIS WARNING CAN RESULT IN BODILY HARM OR LOSS OF LIFE AND OR EXTENSIVE DAMAGE TO EQUIPMENT The text set off in this manner provides warning notice that failure to follow these directions in this CAUTION can result in damage to equipment The text set off in this manner present clarifying information or specific instructions pertinent to the immediate instruction M The text set off in this manner is used to identify possible environmental impact of an action taken or equipment material used EC DECLARATION OF CONFORMITY ACC TO MACHINERY DIRECTIVE 522 Product no Description EC Declaration of Conformity no DEP A 0115 Rough Neck Sa TBA vd DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 5 of 20 Page 1 INTRODUCTION 1 1 Purpose The purpose of this manual is to define and describe the operations for the Rough Neck The Rough Neck has been fully tested at Depros facilities and is ready for use at Location Before use the operator must have theoretical and p
5. DEP DO 0388 Revision Page 01 18 of 20 11 CONTACT ADDRESS DEPRO AS Industrivegen 6 H land st 4340 Bryne Norway Telephone 47 51 48 21 90 DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title Document number Revision Page USER MANUAL FOR ROUGH NECK 5 8 DEP DO 0388 01 19 of 20 12 REVISION HISTORY Rev Description of change Date 01 Issued for construction 2009 23 09 vd DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 20 of 20 13 ATTACHEMENT 13 1 Missing items damage report Missing items Item No Title Damaged items Item No Title Description of Damage Date Sign DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT
6. ING AND SAFETY GLASSES WHEN THERE IS A POSSIBILITY OF CONTACT WITH HYDRAULIC FLUID LUBRICANT USED FOR DETAILS OF PROTECTIVE MEASURES Site Vessel and Company health and Safety System must be adhered to at REFER TO THE RELEVANT HEALTH AND SAFETY INSTRUCTIONS FOR all times vd DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 8 of 20 4 HANDLING AND TRANSPORT INSTRUCTIONS The rough neck will be transported from Depro as required from Client NEVER OVERRIDE THE FUNCTIONS LIFTING OF COMPONENTS ON VESSEL DECK SHOULD BE MINIMIZED Handle the equipment with care In particular shocks and external loads W must be avoided Always ensure that the equipment is secured during transport Never stack the equipment Lifting appliance to be provided by Company Deck handling philosophy and systems depends on company installation contractor and installation vessel any harm to personnel or equipment during this phase is under Companies appointed personnel s risk and procedures for safety handling DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 9 of 20 5 REQUIREMENT FOR OPERATION 5 1 Equipment requirement The list below includes main equipment only A complete Installation Data list must be prepared prior to the operat
7. acceptable conditions are rectified 3 Clean of preservatives and check the conditions of the part Report any defects 4 Verify that the surface protection is undamaged 6 3 Connection of tool Step Description Date Sign 1 Place rough neck in position onboard vessel 2 Connect rough neck to hydraulic couplings Ref DEP DD 0005 3 Verify that the selected remote control operates the rough neck as intended Check that battery is charged 4 Run the rough neck to outer position by the use of remote control Place gripper and torque arms around drill pipe Activate make verify that the read out unit in drill cabin works 5 Once the torque is achieved open the gripper and make amp break arms retract the rough neck into position 6 When retracted check that the rough neck is protected from external structure DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 11 of 20 6 4 Function Test Check the following steps before operation d Final position of make and break equipment before performing any d operations Step Description Date Sign 1 Verify that the cylinders extract and retract correctly Check for hydraulic leaks Make sure tool are set up with cylinders retracted Gripping mechanism opens closes Verify valves and pressure are set correctly OO AIIN Run through
8. er to end position while Torque knob is turned clockwise until display shows required torque to be applied If correct torque is not reached or the cylinder reaches end position the top gripping arm has to be opened and pos 2 4 have to be repeated vd DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 13 of 20 7 4 Brake up torque The following procedure should be followed to make up torque Step Description 1 Position the gripper arms on each of the pipe joints The Make Brake cylinder should be positioned all the way to make position 2 3 Operate both gripper functions until they have a solid grip on the pipes 4 Operate the Make Brake cylinder in brake direction until pipes loosen 7 5 Emergency stop Emergency stop shall be used in dangerous situations only EMERGENCY STOP SHALL NOT BE RESET UNTIL THE CAUSE IS CLEARED DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision Page 01 14 of 20 8 MAINTENANCE Maintenance is recommended to be carried out by trained personnel and by using the GA drawing DEP A 0115 and DEP DD 0005 All rebuilt to be approved by Depro AS in order to obtain guarantee and strength in product 8 1 Maintenance schedule Periodically prevent
9. es are no longer obtained When the dices are replaced the different shims delivered should be used according to the pipe dimension to be handled The shims are clearly marked with the correct pipe size 8 5 Repair Contact DEPRO AS for instructions prior to any repair that requires heat y treatment welding DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title Document number Revision Page 9STORAGE USER MANUAL FOR ROUGH NECK 5 8 DEP DO 0388 01 16 of 20 The Rough Neck must always be stored in dedicated area and strapped in order to avoid movement Indoor storage area is recommended if stored outdoors the equipment must not be exposed to rain snow sea spray or excessive dust Storage temperature 20 C to 40 C 4 F to 104 F Maximum air humidity 95 The following general instruction applies for storage Ensure that the recommended preservatives are in good condition Re apply as necessary and wipe off excess preservative Store the tool in allocated area and strap to avoid movement vd DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 17 of 20 10 CONTINGENCY OPERATIONS There are no identified contingency operations identified for this product DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number
10. ion including spare parts consumables Etc Recommended spare parts list are listed in a separate spare parts list Equipment Quantity HPU min 230 bar working pressure 1 Electrical power supply 24V max 4 amp 1 Rough Neck trolley not part of this delivery 5 2 Vessel requirement No specific vessel requirement is identified 5 3 HPU requirement The following requirements apply for the HPU 1 Hydraulic working pressure 230 Bar 2 Hydraulic flow capacity Min 20 Um 3 Maximum back pressure on return line 5 Bar 4 Maximum back pressure on drain line 1 Bar vd DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title Document number Revision Page USER MANUAL FOR ROUGH NECK 5 8 DEP DO 0388 01 10 of 20 6 INSTALLATION 6 1 Assembly of tool There s no special procedure needed for assembly Rough Neck is fully assembled and tested in Depro s facilities and are ready for operation If maintenance is to be performed the GA drawing DEP A 0155 Hydraulic schematic DEP DD 0005 and all referred drawings shall be used 6 2 Unpacking Check the following when unpacking Step Description Date Sign 1 Check inventory against packing list and report any missing items using the Missing item Damage Report section 13 1 2 Visually inspect each item for damages Report any defects found using the report Do not proceed until all un
11. ive maintenance is required REFER TO THE RELEVANT HEALTH AND SAFETY INSTRUCTIONS FOR PRESERVATIVES USED FOR DETAILS OF PROTECTIVE MEASURES Table 1 Maintenance schedule Z T T Z z lt ease gt lg 5 2u Q0 INSTRUCTIONS o IO G WN4X 4 DEE EE Oo meg Mm lrmHE Ma re fres Dllo o Tools 1 Visual inspection X xX D 2 Flush with NAS 8 class oil x x 3 Replacement of seals D 4 Complete disassembly of rough neck D 5 With reference to item 4 inspect for deformation amp x crack by use of NDE and visual inspection 8 2 Lubrication There are 2 lubrication points on the tool positioned on the front end between the gripping cylinders These should be regularly lubricated each 200 working hours 8 3 Controls The following controls should be performed every 6 months oo e ON gt Visual control of structure for damages cracks and deformations Visual control of cables and electrical equipment for damages Visual control of cylinders for damages Check cylinders for oil leakages Check that bolts are tightened tighten if necessary Check that information and warning labels are visible replace if necessary D OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 15 of 20 8 4 Replacement of dices The dices should be replaced when teeth are worn and solid grip on the pip
12. ractical education in use of the equipment The operator must also have the knowledge required by the customer All the duties instructions in this manual must be followed during use of equipment Incorrect operation or maintenance renders warranty void All un authorised tamper or modification of equipment is strictly forbidden and will render warranty void The specification values rated capacities and other information contained in this manual refer to the maximum capacities The rough neck is centred in position in existing frame Tool is allowed movement for 250mm in vertical position to allow adjustment to the drill pipe 1 2 Abbreviations and definitions HPU Hydraulic Power Unit FABRICATOR Depro COMPANY Fugro Offshore Geotechnics 1 3 Reference Documents Document No Document Title NORSOK M 501 Coating DEP A 0115 GA Drawing DEP DD 0005 Hydraulic Schematic DEP DO 0299 Data Sheet Make amp Break gripper 5 8 DEP DO 0089 FAT Procedure DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision 01 Page 6 of 20 1 4 Technical Data Technical Description Hydraulic Fluid Tellus T15 NAS 8 or better Max working pressure System 230 Bar Fittings Ref DEP DD 0005 Dry Weight 520 kg Dimension WxLxH 470x560x670 Stroking length 620mm
13. section 1 in chapter 5 of FAT report DEP DO 0089 prior to live performance vd DEPROA OIL TOOLS amp MECHANICAL EQUIPMENT Document title USER MANUAL FOR ROUGH NECK 5 8 Document number DEP DO 0388 Revision Page 01 12 of 20 7 OPERATION 7 1 Controls before use Always observe that there are no Visible damages to the structure Unusual noise or vibrations 7 2 Equipment start up The following procedure should be followed for the equipment start up Step Description 1 Make sure the emergency stop button is not activated 2 Turn the Torque knob counter clock wise to end position 3 Oo Press Start button 4 Operate all tool functions according to lable on radio remote control unit 7 3 Make up torque The following procedure should be followed to make up torque Step Description 1 Position the gripper arms on each of the pipe joints 2 The Make Brake cylinder should be positioned all the way to break position 3 Operate both gripper functions until they have a solid grip on the pipes In order to achieve this the levers should be kept activated in fully at least 2 seconds after gripping the pipes 4 Operate the Make Brake cylinder in make direction until correct torque has been applied Note The first time after equipment start up the torque level has to be set by operating the Make Brake cylind
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