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MANUAL

1. 3 M 3 Restraining Devices 3 4 Electrical Connection iiic irse coiere nun er te pra ben 4 Gas 91010 fa led 10 g cine ia 4 Gas Leak Testing 5 PLACING YOUR KEATING FRYER IN OPERATION 5 NT 5 6 _ 6 COOKIN LE 6 7 EEI ax Ra Pea da se 7 m INTRODUCTION Digenia oree 7 Cleaning and Boil Out ecelesie 8 9 Electronic TIMES voii 9 10 PREVENTATIVE MAINTENANCE Warranty 5 10 Preventive Maintenance Chart 10 11 Thermostat Calibration 11 Thermostat Bulb 11 CHECK u is 12 SERVICE 12 SERVICE DIAGNOSIS TroubleshoOllhg tix casu exor e gae EE ea Enea neos Es A 13 15 ORDERING PARTS 15 Warning and Operating Plates 15 Parts Listin tas 16 23 VMIIIIC II88 8008 24 27 Warranty Information x uu 28 Instructions in this manual shoul
2. 5 OL jo 101 94 SMe y YIM aq 6V5 JUBJJEM peau 5141 uoisi o4d y 10 pe3ninsqns aq II6V5 mej sapun 0I161IIIIII 10 uorsnjoxe ay UI 1 V1I I PAJJAJJBUN 5 AjueJJeM Jo Japulewas ay pue uonaipsunf aq JJBUS uoirsi o4d uns uonaipsunf Aue jo ay Japun 8jqea240juaun aq 01 pjay SI payu JO UOISIAOJA Aue J MUBJJEM Aue JNOUJIM Sy 5 32npoJd Bune y yans JIWNSUO e se pasn 10 19npoid Jayjoue jo juauoduioo e se pjos si Bune y Aue j asn 10 p os sjonpoud Duneay SI pue epeue pue s li01l1181 51 58788 PAUL OG eui SI JUBJJEM papug jo joo4d Jsnw Jawojsny SUL SNOLLIGNOO CMV SWH IL MHLO ui uonej exsu 8 s ss A 01960 10 19 II UI 6 IIII V usieu 10 SJ SS A ejsed ui uinipos JO 9SN SUL YUM L yonpoid Buneay y 01 Jo PAZIJONINEUN jo juana ul 9 enue 991 1189 Buneay Aq S91NpP9901d 194014 19 1e15u1 Jo nyiqisuodsa a
3. YA 1 800 KEATING 19 BB amp TS CONTROL PANEL ITEM MODEL 1 BB amp TS BB amp TS 2 BB amp TS 3 BB amp TS 4 BB amp TS 5 TS 6 BB amp TS 7 BB amp TS 8 BB amp TS 9 BB amp TS 10 TS 11 BB amp TS 12 BB amp TS 13 BB amp TS 14 BB amp TS 15 BB amp TS 16 BB amp TS 17 BB amp TS 18 BB amp TS 19 BB amp TS 20 BB amp TS 21 BB 22 BB amp TS 23 BB amp TS 20 keatingofchicago com DESCRIPTION THERMOSTAT 14 THERMOSTAT 10x11 18 amp UP THERMOSTAT DIAL PLATE THERMOSTAT KNOB BLACK RETAINING SCREWS SET OF 4 LIGHTS 120V WITH PLATES PILOT ON MOMENTARY SWITCH TOGGLE SWITCH FRY OFF MELT TOGGLE SWITCH MAIN ON OFF HI LIMIT TEST BUTTON TIMER ELECTRONIC MELT CONTROL NUT WITH BOOT CONTROL PANEL HOODED FLAME SWITCH CONTROL FLAME SWITCH CONTROL BRACKET HI LIMIT CONTROL CONTROL PANEL BACK BUSHING 7 8 TERMINAL BOARD INSULATION BOARD INDICATING LIGHT AMBER 120V HI LIMIT TEST PLATE FRY OFF MELT SWITCH PLATE P N 035574 035575 058037 060612 004610 004156 004501 000521 004499 004304 023709 004169 009389 038563 012833 004341 000514 000639 000263 004158 004305 009919 QTV mA gelo cA dE mk dE mE mk mk k AS kk BASKET LIFT CONTROL PANEL 14 24 MODELS DESCRIPTION THERMOSTAT 14 TS THERMOSTAT 10x11 18 amp UP THERMOSTAT DIAL PLATE THERMOSTAT KNOB BLACK RETAINING SCREWS SET OF 4
4. MOL SUJUOL 021 601 02 SUJUOLI 801 6 0V SYJUOW 96 88 09 8 6 08 2 19 001 SUJUOLI 09 1 JIP91 AJUE LIE J9SS9 19 14 9JEQ UOIJEJJEJSUJ 191925 BUIMO OJ y uo paseq 19 015 9 eu 01 JO 6I1916LI UI S 99J3p JUEJJEM SS A 09161010 Aled peg Jaye paseyoind 519414 TISSHA VISVd 28 AJANA se pajueJJem 8 84884 9 19 44 uone ejsu JO ay s ep 10 ponad e 10 51160 JUBW998jd91 uonejjeysur que uudinbe jo ay 1894 auo jo ponad e 10 aq JJBUS sued pue 5 55 esed Y 18 14 ULY 19470 SJONPOJA Iv AJLNVIDIVM IO suonipuoo pue swa UIMOJJOJ 0 328 qns HIUSUBUDJJOM 10 e119 eu S129J8p 0 294 0 661 SUNF Jaye pejje1sul s1onpoud sued 3ueure2e daJ Bureey pue s ss A 21524 9 19 14 SJOWIL 19 NdWOD 8195009 w 9PIS dOL SWU9JSAS e1seg uiojsn GASUN daay SAJPPIJO swiajsAs 193114 S19A14 Buneay mau Jawojsng JBUI IJO SJUBJIEM jo Buneay SNOISATOXA GALINIT ALNVAUVM 0CV2IM2 ONLIVIA HELLE m SERVICE INFORMATION If you have a service related question call 1
5. IV jo Buneay ay 75193430 1N31VT 1SNIVIV ALNVHUVM 3SOdUNd HVINJILUVA SSINLIH HO ALETISVENVHOWSIA 30 ALNVHUVM 01 QILINI LON LNG 03I19VII AYOLNLYLS IVHO NILLIHM H3HL3HM S3ILNVEHVM H3HLO 40 NIN NI SI 3AISQTT9X3 SI ALNYYYYM G31IWI1 SIH 01 5 pue jeu 19 0LLI0 ay seyninsuoo JUBJJENA parui siu ejes 1261009 ay ped 919 pue 8jmnsuoo JOU op slu ui8181s uns sjonpoud eui Buip1eBaJ sjuauaje s y 1INQOHd JHL 40 ISN 30 5501 SLIJONA CILVAMDILNV 1509 40 5501 ALH3HOHA 01 39VINVO YO SNOSH3d OL H3HLO HO IVILNINDISNOI IVLN3QIONI MVI 3 5 H3A0934 01 SLHOIY SIINNONI8 ATIV2IJIO3dS YINOLSNI LON TIVHS ALFTISVIT HONS Q31VIS SV 1 40 1N3W33V1d3ut YO VIV 3 AT3AIS013X3 A1310S TIVHS 83 Y0 191915 39N39 793N LOVHLNOO QISSIHAXI ALNVHHVM NO 035V9 ANY 30 WIVI9 NO 9NIIV3 30 ALMISVIT 3H pezuouine suay asoy JO sjredaJ 10 10 0 pauJnj8J aq 3snu 1 2 pue des y sue
6. LIGHTS 120V WITH PLATES PILOT ON MOMENTARY SWITCH TOGGLE SWITCH FRY OFF MELT TOGGLE SWITCH MAIN ON OFF HI LIMIT TEST BUTTON TIMER ELECTRONIC MELT CONTROL NUT WITH BOOT CONTROL PANEL HOODED FLAME SWITCH CONTROL FLAME SWITCH CONTROL BRACKET HI LIMIT CONTROL CONTROL PANEL BACK BUSHING 7 8 TERMINAL BOARD INSULATION BOARD TOGGLE SWITCH BASKET LIFT ON OFF INDICATING LIGHT 120V RED BASKET LIFT ON OFF BASKET LIFT ON OFF SWITCH PLATE P N 035574 035575 058037 060612 004610 004156 004501 000521 004499 004304 023709 004169 009389 038563 012833 004341 000514 000639 000263 004499 000525 007997 QTV md md meh Geh k md k ce cmd mk 1 800 KEATING 21 BASKET LIFT HOUSING amp ROLLER GUIDE 14 MODELS 15 16 17 18 22 keatingofchicago com ROLLER GUIDE BRACKET AS SPLASHBACK 18 17 DESCRIPTION MOTOR AND WIRE COVER HOUSING S S OR CRS REAR COVER S S OR CRS LEFT SIDE CRANK BAR AND CAM Viewing front of fryer RIGHT SIDE CRANK BAR AND CAM Viewing front of fryer MIRCROSWITCH MOTOR LIMIT MICROSWITCH BUZZER LIMIT MOTOR CCW LEFT Viewing front of fryer MOTOR CW RIGHT Viewing front of fryer BUZZER ON OFF SWITCH WITH PLATE BUZZER WIRE HARNESS ASSEMBLY W PLUG 6 PRONG RECEPTACLE 6 PRONG MALE WITH WIRE HARNESS ROLLER FOR LIFT ROD ROLLER PIN ROLLER PIN LOCK LIFT ROD LEFT Vi
7. 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED OR COMPLETE THE WARRANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL FRYER L GRIDDLE LI CUSTOM PASTA FILTER SYSTEM L TOP SIDE COOKER HOTPLATE HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE KEATING OF CHICAGO 1 800 KEATING KEATING 8901 West 50th Street PHONE 708 246 3000 OF CHICAGO INC McCook IL 60525 6001 FAX 708 246 3100 Serving Those Who See the Very Ber
8. ANY FORM AND HOT OIL DON T MIX A CAUTION OIL EXPANDS WHEN HEATED THE FILL LEVEL LINE HAS BEEN PROVIDED TO ENSURE OPTIMUM COOK ING WHILE ENSURING THE SAFETY OF THE OPERA TOR DO NOT OVERFILL THE FRYER VESSEL Figure 3 Fill Level Line A AA and CMG Models 1 Fill the fryer vessel with oil or MELTED solid shortening up to the Fill Level line B BB TS CPU and Basket Lift Models 1 Fill the fryer vessel with oil up to Fill Level line See Figure 3 2 If solid shortening is used remove screen and firmly pack solid shortening between the heat transfer tubes After this has been done and the fryer has been lit proceed to melting instructions Page 6 for use of the melt cycle LIGHTING AWARNING BEFORE ATTEMPTING TO LIGHT THE FRYER MAKE SURE THE GAS CONNECTIONS ARE SECURE AND HAVE BEEN LEAK TESTED AND THE FRYER HAS BEEN PROPERLY FILLED WITH OIL 1 800 KEATING 5 NOTE For safety purposes all Hi Limit controls are manually reset Always check the Hi Limit reset button before attempting to use the fryer If the Hi Limit has tripped the fryer will not operate Located behind the fryer door underneath the front panel NOTE For a fryer with a Central or Zero Space Filter always check the rear drain operating handle before attempting to use the fryer A safety switch prevents the fryer from operating if the handle is not pushed in completely and latched See Figure 4 Figure 4 A AA and
9. Low gas supply or pressure Dirty runner pilot tube or pilot orifice s Low pilot flame height d Flame switch control is faulty BB amp TS models Hi Limit has been activated Exhaust problems or drafts in kitchen Thermopile or gas valve is faulty AA amp CMG models Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged Plug fryer into approved outlet Push Hi Limit reset button located under control panel See page 17 Turn fryer and manual gas valve off Clean orifice s and other parts as necessary Push in and latch drain valve handle to activate rear drain safety switch Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Turn fryer and manual gas valve off Clean orifice s and pilot tube c Adjust pilot flame height d If it takes more than 60 seconds for pilot to stay lit replace flame switch control Push Hi Limit reset button located under control panel See page 17 Install or adjust flue restrictors If problem persists contact your HVAC representative g Perform millivolt tests Replace faulty thermopile or gas valve 1 800 KEATING 13 PROBLEM PROBABLE CAUSE SOLUTION Delayed ignition a Dirty runner pilot tube or pilot orifice s a Turn fryer and manual gas valve off Burners won t come on Flames come out top of flue Flame
10. by Keating must be installed outside the appliance to maintain proper incoming gas pressure 7 W C Natural 11 W C L P Pressure regulator installed in the appliance is adjusted for the manifold pressure marked on the serial plate Adequate air supply to the appliance Inline pressure regulator not supplied by Keating must be installed outside the appliance when needed to maintain the specified manifold pressure marked on the serial plate The equipment is operated in the manner intended using the proper utensils Keep the equipment clean and have it checked periodically Burner air adjustments mechanical maintenance and repairs must be performed by qualified service personnel If the equipment is not installed operated and main tained in accordance with the above concentrations of carbon monoxide in excess of the established limits could be present in the kitchen environment ALL PERSONNEL IN THE WORK PLACE WHO MAY BE SUBJECT TO ANY EXPOSURE OF CARBON MONOXIDE MUST BE WARNED OF SUCH POSSIBLE EXPOSURE THIS WARNING SHOULD BE CONVEYED IN A MANNER SO THAT IT IS CLEARLY UNDERSTOOD BY THE EMPLOYEE AND THE EMPLOYEE SHOULD BE ASKED IF IN FACT HE OR SHE UNDERSTANDS THE CORRECT METHOD OF OPERATION OF THE EQUIPMENT AND THAT A RISK OF EXPOSURE EXISTS IF THE EQUIPMENT IS OPERATED IMPROPERLY m FIRST STEPS NATIONAL CODE REQUIREMENT The installation must conform with local codes or in the absence of local
11. codes with the National Fuel Gas code ANSI Z223 1 or the Natural gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 Flexible connectors must comply to ANSI Z221 69 CAN CGA1 16 When pressure testing at test pressures less than or equal to 1 2 psig 3 45 KPA fryer must be isolated from gas supply piping When pressure testing at test pressures above 1 2 psig 3 45 KPA fryer must be disconnected from gas supply piping system POSITIONING The fryer must be no closer than 6 inches from any combustible material and 16 inches away from any open flame The fryer must be placed under an ex haust hood with a fire retardant system Your ventila tion hood when installed must conform to the current ANSI NFPA 96 standard ALL connections and place ment must comply with local and national codes It is the responsibility of the owner and local installer to comply with these regulations when installing the fryer Counter model and floor model fryers must be re strained to prevent tipping when installed in order to avoid splashing spilling etc of hot liquid The re straining method may be a manner of installation or by separate means LEVELING The fryer will operate at its highest efficiency when properly leveled Place a level on fryer vessel from side to side For fryers on legs the bottom foot of the leg is adjustable Turn counter clockwise to decrease height or clockwise to increase height un
12. BACK 10 3 8 SHEET METAL SCREW 2X UNI POT FRONT PLATE HEAT DEFLECTOR UNI POT FRONT PLATE BURNER HOLD DOWN BAR LOCKWASHER 5 16 HEX HEAD SCREW UNI POT FRONT PLATE ASSEMBLX l 1 1 4 34 4 d BURNER LJ AIR SHUTTER MANIFOLD BRACKET 10 24 X 3 4 ROUND HO SCREW 4X LEG CHANNEL WITH LEGS amp MANIFOLD BULLET FEET PANEL 3 M N 4 X 21 DOOR HI LIMIT RESET HI LIMIT RESET H LIMIT RESET AA CMG CONTROL PANEL BB CONTROL PANEL TS CONTROL PANEL 1 800 KEATING 17 RUNNER PILOT ASSEMBLY LOCK z2 6 M LOCK NUT 2 3 9 9 EJ L oz C MODELS 10x11 14 AA CMG 3 9 Lock m 6 6 m LOCK RX H NUT fa 08 _ La 4 9 7 v 7 7 B s a l 12 me MODELS 34x24 BB TS 18 keatingofchicago com AA AND CMG CONTROL PANEL DESCRIPTION THERMOSTAT 14 CM amp 14 AA THERMOSTAT 10x11 18 amp UP THERMOSTAT DIAL PLATE THERMOSTAT KNOB BLACK RETAINING SCREWS FRY ON OFF SWITCH PLATE TOGGLE SWITCH FRY ON OFF HI LIMIT TEST PLATE HI LIMIT TEST BUTTON NUT WITH BOOT CONTROL PANEL HOODED HI LIMIT CONTROL CONTROL PANEL BACK BUSHING 7 8 P N 023145 035553 058037 060612 004610 007997 004499 004305 004304 009389 1 800 KEATING 004341 000514 QTY AA k
13. BB TS DRAIN VALVE FRONT 1 1 4 AA BB TS DRAIN VALVE REAR 1 1 4 AA BB TS DOOR CATCH ROLLER STYLE DRIP CUP INSIDE DOOR AA BB TS CMG AA BB TS CMG DOOR HANDLE ALL HI LIMIT CONTROL W RESET AA BB TS CMG THERMOSTAT SEE MODEL BASKET HANGER MOUNTING BLOCK LEFT AA BB TS CMG CENTER AA BB TS CMG RIGHT AA BB TS CMG BASKET HANGER ROD AA BB TS CMG 2 PER FRYER MAIN SUPPLY GAS VALVE BB TS CMG 18 20 AA 10x11 14 AA i P N 023625 023624 038165 038165 004803 019426 004804 004805 022770 800 KEATING 004259 004266 015747 004090 800 KEATING 004142 015746 006474 005743 800 KEATING 000041 800 KEATING 800 KEATING 800 KEATING 019683 800 KEATING 004553 016341 004554 016342 004540 004542 004539 003813 004538 019515 019514 10x11 14 18 20 24 34x24 Quantity Per Model 1 1 1 1 1 1 1 1 il 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 1 1 2 2 2 3 1 1 2 2 3 1 1 2 2 2 3 1 1 2 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 3 3 3 5 2 3 4 4 5 6 2 3 4 4 5 6 2 3 4 4 5 6 1 1 1 1 1 2 4 4 5 6 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 2 NO LONGER AVAILABLE 1 1 1 1 1 1 SEE PAGES 20 22 SEE PAGES 20 22 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 2 2 2 003849 003895 003935 003953 003954 011954 1 1 1 1 INSTANT RECOVERY GAS FRYER ASSEMBLY SPLASH
14. BB Model Cook Idle Melt switch TS and Basket Lift Models or Fry On Off switch CPU Model to the OFF BB and CPU Models or IDLE TS and Basket Lift Models position 2 Turn main power On Off switch to the OFF position DRAINING AWARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear Figure 5 Operator in Safety Gear 1 800 KEATING 7 Figure 6 Drain and Drain Valve Front Drain leri RETURN VALVE FAI T HANDLE sw 7 pom DRAIN VALVE HANDLE 2 Turn off the fryer and open the door 3 For front drain fryers put approved container under drain valve For fryers with a central filter slide filter drawer in completely 4 Front Drain Slowly turn handle forward to avoid splashing The drain will be completely open after 1 4 turn Rear Drain Slowly pull drain valve operating handle straight out unhook from metal latch first 5 After fryer drains close the drain valve 6 Filtering may be done at this step refer to filter manual Figure 7
15. CMG Models 1 Open the main gas supply to unit usually at rear by turning handle in line with gas piping or hose Also open manual valve red gas cock on gas piping inside unit where applicable 2 Rotate the tan gas valve knob to the PILOT position 3 Light the constant pilot located near far left burner with a match 4 Set the On Off switch to the ON position 5 Push in knob and the constant pilot will ignite the runner pilot tube Hold the knob for 45 seconds and release slowly If the runner pilot tube fails to stay lit wait five minutes before attempting to re light to allow any accumulated gas to escape 6 After runner pilot tube stays lit release knob and rotate it to the position 7 Set thermostat to desired temperature 325 F 335 F B BB TS CPU and Basket Lift Models 1 Open main gas supply to unit Open manual valve red gas cock on piping inside unit where applicable 2 Light the constant pilot located near far left burner with a match If your fryer has an optional Spark ignitor omit this step 3 Turn on main power On Off switch to the ON position 4 Set the Fry Off Melt switch BB model or Cook Idle Melt switch TS and Basket Lift models to the OFF BB or IDLE TS and Basket Lift position 5 Activate pilot light momentary switch for runner pilot and hold about 30 seconds releasing it after pilot indicating light is illuminated If the runner pilot tub
16. ESSURE AT MANIFOLD NATURAL Gas 3 0 in W C LP Gas 10 0 in W C MINIMUM INCOMING GAS PRESSURE NATURAL Gas 7 0 in W C LP Gas 11 0 in W C NOTE It is estimated that half of all service calls made on Keating Instant Recovery Fryer result from an inadequate gas supply During installation have a gas company representative make certain that the fryer is receiving adequate gas pressure and volume see Installation or your serial plate on the fryer door AWARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE m OPERATING FILLING NOTE Before filling the fryer make certain the fryer vessel is sanitized dry and the drain valve is com pletely closed Refer to Figure 6 on page 8 for location of drain valve NOTE We recommend that solid shortening not be used in AA and CMG Model fryers as they are not equipped with a melt cycle If solid shortening is used it should be melted prior to filling the fryer vessel Damage done by melting solid shortening in the fryer vessel will void the warranty AWARNING BE SURE THE HEAT TRANSFER TUBES ARE COM PLETELY COVERED WITH OIL BEFORE SWITCHING THE FRYER ON IF OIL LEVEL DROPS BELOW TOP OF HEAT TRANSFER TUBES SEVERE DAMAGE TO FRYER AND INJURY TO OPERATOR MAY RESULT AWARNING WATER IN
17. F 3 When the oil reaches the desired temperature the HEAT light will go off and the COOK light will illuminate 4 Lower filled basket s slowly into the hot oil 5 Set timer for left or right side basket whichever is being lowered into oil 6 When timer s sounds carefully lift basket s out of oil and place them on basket hanger rods on splash back of fryer to allow draining of excess oil C Basket Lift Model 1 Fill fryer as described on page 5 Filling 2 Set thermostat to the desired frying temperature between 325 F 335 F 3 When the oil reaches the desired temperature the HEAT light will go off and the COOK light will illuminate 4 Fill basket s to proper level and place on upper bar of lift rod s 5 Set timer s to desired cooking time using up or down arrow buttons For programming timers see pages 9 10 6 Push start STOP button on timers s Basket s will automatically lower into fryer vessel 7T When cooking cycle is complete an audible alarm will sound and the basket s will raise automatically Allow oil to drain before removing baskets D CPU Model See separate fryer instructions or call 1 800 KEATING SHUT DOWN A AA CMG Models 1 Turn fryer On Off switch to OFF position 2 Rotate tan gas valve knob to PILOT position push it in slightly and rotate it to OFF position B BB TS CPU and Basket Lift Models 1 Set Fry Off Melt switch
18. F THE TUBES ARE NOT COMPLETELY COVERED WITH MELTED SHORTENING SEVERE DAMAGE TO FRYER AND INJURY TO OPERA TOR MAY RESULT COOKING Keating Instant Recovery Gas Fryers are designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking highly polished stainless steel and a true COLD ZONE mean extended oil life Follow the cooking procedures for your model AWARNING OPERATION OF THIS FRYER SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR ON FRYER VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER TO PREVENT SPLASHING HOT OIL FROM FRYER VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT A AA CMG and BB Models 1 Fill fryer as described on page 5 Filling 2 Set thermostat to the desired frying temperature between 325 F 335 F 3 When the oil reaches the desired frying tempera ture lower filled basket s slowly into the hot oil 4 When cooking cycle is complete carefully lift basket s out of oil and place them on basket hanger rods on splashback of fryer to allow draining of excess oil B TS Model 1 Fill fryer as described on page 5 Filling 2 Set thermostat to the desired frying temperature between 325 F 335
19. G WITH EITHER ANSI Z21 41 OR CSA 6 9 IT MUST ALSO BE INSTALLED WITH RESTRAINING MEANS TO GUARD AGAINST TRANSMISSION OF STRAIN TO THE CONNECTOR AS SPECIFIED IN THE APPLIANCE MANUFACTURER S INSTRUCTIONS ELECTRICAL CONNECTION The Keating fryer when installed must be electrically grounded in accordance with local codes or in the absence of local codes the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSAC 22 2 as applicable A wiring diagram is located on the last page In the USA and Canada the electri cal supply must be 120 VAC 60 Hz The Keating Instant Recovery Gas Fryer is equipped with a 9 neoprene covered 3 wire electrical cord with a three pronged grounded plug for protection against electrical shock This plug must be placed into a 120V properly grounded three pronged polarized outlet For proper grounding procedures see local codes or in the absence of local codes the National Electrical Code ANSI NFPA 70 latest edition or Canadian Elec trical Code CAN 22 2 latest edition as applicable NOTE The electrical wiring diagram for the fryer is located on the inside of the fryer door or in the back of this manual AWARNING THIS APPLIANCE IS EQUIPPED AWARNING WITH A THREE PRONG 120 VOLT NEMA 5 15 GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROP ERLY GROUNDED AND POLAR IZED THREE PRONG RECEPTACLE properly
20. L MARKING RESETTABLE FLAME I LIMIT CONTROL SWITC TEST SWITCH BASKET LIFT ON OFF SWITCH 1 800 KEATING 27 11 9 WOO O9VOIHOJODNLILV33 MMM ONILVAM 008 T DNJ ODVOIH AO DNILVAX eun aq I6V5 payu 514 Jepun 129jep Aue eJnjeu pue esneo ay 0 se uoisi28p 5 Buneay pue 10 01 piedad 346191 peddius aq jsnw JUBJJEM peau uire 2 e 0 32efqns ued eyeuudojdde se 10 peddius aq ued Jo 1onpoJd y 1senbau suoneziuebio Burdas quepuadepui sy JO euo 0 1 Japo uonezuoune BdIAJas e ANSSI uau JIM Buneey 129Jep jo G pue ajep uonejjeisur p 3onpoud eui jo Jaquunu jenas pue Jaquinu japow aweu y jo V0I1620 jo Jaquinu auoydaja pue ssaJppe eureu L ay eAeu aseajd UBUM 0IV1 Aepuoyy W d G uBnoJu ure g sinoy ssauisng jewJou Buunp pue 091y exse y 591915 paun jeyueunuo eui SNILIV33 008 Aq paulejqo aq Aew uonezuouiny Buneay Jo Aq aq 1snur JUBJJEM paw S991 J9S DIA S
21. NC TION WITH A CENTRAL FILTER DISCONNECT POWER SUPPLY BEFORE RESETTING MOTOR TO PREVENT SERIOUS INJURY WHEN RESET SWITCH IS ENGAGED SEE FILTER MANUAL 16 Check thermostat bulb positioning see page 11 17 Refill the fryer with new or filtered oil ELECTRONIC TIMERS The electronic timers provide a clearly visible and ac curate display and are very easy to use This proce dure resets the timer to operate in minutes seconds A Timer Operation TIMER FLASHING STEADY STEADY ku DISPLAY FLASHES FLASHES 0300 TIME DOWN 00 00 START STOP BUTTON Push to START new cycle or to restart paused cycle Push to PAUSE STOP cycle in progress Push and hold 2 seconds to RESET stopped PAUSED or COMPLETED cycle Push DOWN ARROW v to decrease set time Push UP ARROW to increase set time AUDIBLE ALARM Beeps at END OF CYCLE Push and hold START STOP Button to RESET timer OUTPUT RELAY Energized when timer is display counting down e De energized when timer is OFF at END OF CYCLE or PAUSED B How to program the Keating Electronic Timer STEP 1 1 800 KEATING TIME SELECT Make certain power to the timer has been OFF for at least 30 seconds Then PRESS and hold down the UP arrow button while turning the rocker power switch to the ON position NOTE If power switch does not turn off timers the unit must be un
22. Nutroilator Filter and Fryer 8 keatingofchicago com AWARNING UNDER NO CIRCUMSTANCES SHOULD YOU PERMIT HOT OIL TO COME IN CONTACT WITH WATER OR ICE ALL DRAINING SHOULD BE DONE UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED WHENEVER A FRYER IS DRAINED ALWAYS DRAIN OIL INTO A COVERED RECEPTACLE CLEANING AND BOIL OUT When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition Keating Sea Powder dissolves any grease build up even carbonized grease in fryer vessels one of the leading causes of premature oil breakdown Once your fryer vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Instant Recovery Gas Fryer s exterior to its original luster ACAUTION Disconnect electric power source before cleaning ACAUTION To avoid damaging the fryer do not power wash spray or hose it down while cleaning it Figure 8 Keating Klenzer and Sea Powder 1 Put on safety attire See Draining 2 Turn the fryer off 3 Drain oil from fryer Filtering may be done at this step 4 Remove oil container to a secure area to prevent accidental spillage 5 Fill fryer vessel to Fill Level line with water AWARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED
23. OF CHICAGO INC INSTANT RECOVERY GAS FRYER SERI ES PRE 2000 KEATIN MANUAL IMPORTANT THE USER S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL USE THE INSTANT RECOVERY GAS FRYER ONLY AS INSTRUCTED IN THIS MANUAL KEEP A COPY OF YOUR BILL OF SALE The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL Record the Serial number and Model number of this Instant Recovery Gas Fryer in the spaces provided Keep these numbers for future reference SERIAL NUMBER MODEL NUMBER I Keating commercial fryers are not intended for household use As continuous product improvement occurs specifications may be changed without notice 1 800 KEATING keatingofchicago com gasFryerPre2000 2013 02 15 NOTE PURCHASER SHOULD POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CON SULTING THE LOCAL GAS SUPPLIER Burns Shock A WA R N I M C Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Improper installation can cause damage injury or death AWARNING FOR YO
24. PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 6 Set thermostat and turn fryer on to bring water to a gentle boil 7 Once boil has been reached turn fryer off 8 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow fryer to soak overnight CAUTION When soaking overnight make sure the fryer is turned off CAUTION Do not damage or reposition thermostat probe as this may affect the accuracy of the fryer 9 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer 10 Drain the water and Sea Powder into a dry suit able receptacle and remove from cooking area NOTE DO NOT pump water through the filter machine 11 Spread Keating Klenzer liberally on tubes and sides of fryer vessel 12 A non abrasive scouring pad may be used to remove the now softened carbonized grease 13 Thoroughly rinse fryer vessel with potable water to remove all Klenzer 14 Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer has been removed AWARNING WATER IN ANY FORM AND HOT OIL DON T MIX 15 Close drain valve AWARNING FAILURE TO CLOSE DRAIN VALVE BEFORE REFILL ING THE FRYER MAY RESULT IN SERIOUS INJURY AWARNING WHEN YOUR FRYER IS BEING USED IN CONJU
25. UR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Do not store flammable liquids near this or any other appliance AWARNING IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANU FACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM AWARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT PROPANE GAS IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PRO PANE GAS SUPPLIER FOR ASSISTANCE THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION FDA is Intertek Intertek 9902091 9902091 m TABLE OF CONTENTS Important Safety Instructions i INTRODUCTION 1 INSTALLATION Damage During Shipment 1 Safety Precautions Hoo kun skars ees EO Bag at 2 FIRST STEPS National Code Requirement
26. ation with knob on 1 Set thermostat to desired frying temperature 2 Allow fryer to cycle three times 3 Place an accurate thermometer in the oil at the tip of the thermostat bulb NOTE Locate thermometer in same position for every calibration 4 If calibration of fryer is found to be less than 25 F off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If it is more than 25 F off contact a qualified service company AWARNING DO NOT ADJUST THE THERMOSTAT SET SCREW IT VOIDS ANY WARRANTY ON PART Thermostat Bulb Positioning BEFORE REPLACING TEST THERMOSTATS NOTE Operational problems can easily be corrected by thermostat bulb positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F 350 F This accuracy is attained only if the thermostat bulb is placed properly against the heat transfer tube To quickly and accurately test for proper bulb placement a single thickness of writing paper should be pulled through between the tube and the bulb with medium resistance 1 For 14 Gas Fryers The end of thermostat bulb should touch the burner tube 2 For 10x11 18 Up Gas Fryers If the bulb is too loose the paper will slip through with little or no resistance A fryer with a thermostat bulb that is too loose will overshoot Overshoot The thermostat takes a long t
27. ay will show the time setting for the cook time that was operated last and the relay output contacts will be open To start a cycle press the desired cook time button T1 T2 or T3 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the audible alarm press any button 10 keatingofchicago com PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the count down press any button The display will resume the nor mal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any but ton for approximately two seconds The relay output contacts will open and the display will show the time setting for the cook time last used m MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of installa tion In the event that your Instant Recovery Gas Fryer under warranty needs repairs other than routine maintenance or cleaning you are required to contact Keating of Chicago at 1 800 KEATING before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be don
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29. d be read thoroughly before attempting to operate this Keating Gas Fryer All installation and service on Keating equipment must be performed by qualified certified licensed and or authorized installation or service personnel Operating information for Keating equipment has been prepared for use by qualified and or authorized personnel Keating equipment is made in the USA and has American sizes of hardware All metric conversions are approximate m INSTALLATION INSTRUCTIONS Proper installation will assure top performance Alterations of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant Responsibility for its safe delivery was assumed by the carrier at the time of shipment Claims for loss or damage to the contents should therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the mer chandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking make a writ ten request for inspection by the carrier s agent within fifteen days
30. e entire tube The burners will ignite almost instantly after the thermostat calls for heat Every Keating Instant Recovery Gas Fryer has a number of safety controls to ensure safe operation and guard against component failure Operation of each control is explained in Service section 12 keatingofchicago com m SERVICE DIAGNOSIS The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified amp licensed service company Equipment still under warranty requires it Call 1 800 KEATING if you need assistance in locating a qualified service company NOTE To correctly and quickly diagnose the system the chart below should be followed in sequential order TROUBLE SHOOTING CHART PROBLEM PROBABLE CAUSE SOLUTION Constant pilot won t light a Gas isn t turned on a Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged Turn fryer and manual gas valve off Clean tubing Turn constant pilot valve on and adjust pilot flame height Runner pilot tube won t light Runner pilot won t stay lit b Clogged constant pilot tubing Constant pilot valve isn t turned on Gas isn t turned on Vo electricity to fryer BB amp TS models Hi Limit has been activated Clogged runner pilot orifice s Drain valve handle isn t pushed in completely Central filter only
31. e fails to stay lit wait 5 minutes before attempting to re light to allow any accumulated gas to escape 6 keatingofchicago com 6 Set the Fry Off Melt switch BB model or Cook Idle Melt switch TS and Basket Lift models to the FRY BB or COOK TS and Basket Lift position 7 Set the thermostat to the desired temperature 325 F 335 F NOTE The fryer cannot be operated during a power failure as the electronic ignition system cannot be operated MELTING The Keating Melt Cycle safely melts solid shortening in the fryer vessel without scorching AWARNING BEFORE ATTEMPTING TO USE THE FRYER MAKE SURE THE FRYER HAS BEEN PROPERLY FILLED WITH OIL A BB TS and Basket Lift Models 1 Set the thermostat to the desired frying temperature 325 F 335 F 2 If using solid shortening set the Fry Off Melt switch BB Model or Cook Idle Melt switch TS and Basket Lift Models to the Melt position Stay in the Melt cycle until the shortening has melted completely and is at the Fill Level line before switching to the Fry BB Model or Cook TS and Basket Lift Models position for cooking A CPU Model See separate fryer instructions or call 1 800 KEATING NOTE During the Melt cycle the burners are on for approximately 5 seconds and off for approximately 55 seconds AWARNING BE SURE THE HEAT TRANSFER TUBES ARE COM PLETELY COVERED WITH MELTED SHORTENING BEFORE ATTEMPTING TO FRY I
32. e in daily week ly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your fryer working efficiently Proper care and servicing will lead to years of quality performance PREVENTATIVE MAINTENANCE CHART TIME FRAME OPERATOR OWNER AT LEAST Check lights and controls DAILY Check that the oil is up to Fill Level line Clean all baskets Drain strain or filter oil Drain and clean fryer Boil out fryer AT LEAST WEEKLY AT LEAST MONTHLY Verify Thermostat settings Test Hi Limit control TIME FRAME QUALIFIED SERVICE PERSONNEL AT LEAST YEARLY Disassemble fryer to clean pilot and burners orifices and runner pilot tube Check and replace radiants Calibrate thermostat High production facilities should be checked more often Contact the factory or a local service company to perform maintenance and repairs Oil Breakdown As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly to avoid breakdown The initial investment in the frying system is less than the total overall costs of oil during the life of the fryer and with regular filtering you can realize substantial savings in oil costs as well as maintenance charges LIMITED CALIBRATION Less than 25 difference You will need One screwdriver with 1 8 wide flat blade One accurate fryer thermometer Figure 9 Thermostat calibr
33. ewing front of fryer LIFT ROD RIGHT Viewing front of fryer BUSHING PUSH ROD BUSHING RETAINING RING 016209 016401 004592 004592 000390 000391 004499 004223 019600 018754 015817 016393 016392 018990 018991 016405 015831 QTV bb N K N BASKET LIFT HOUSING ROLLER GUIDE amp TRANSFORMER BOX 18 24 MODELS ITEM N ROLLER GUIDE BRACKET P zd SPLASHBACK DESCRIPTION HOUSING 5 5 OR CRS REAR COVER S S OR CRS LINEAR ACTUATOR 24VDC WITH LIMIT SWITCHES ROLLER FOR LIFT ROD ROLLER PIN ROLLER PIN LOCK LIFT ROD FOR SPLIT BASKETS BUSHING PUSH ROD BUSHING RETAINING RING FUSE HOLDER FUSE ACTUATOR GROUND FAULT SC 3 TRANSFORMER RELAY BASKET LIFT RECTIFIER 24VD WITH WIRES UPPER ACTUATOR CLEVIS PIN 1 4 x 3 4 LOWER ACTUATOR CLEVIS PIN 1 4 x 1 3 8 018471 015817 016393 016392 020086 016405 015831 004335 004334 1 800 KEATING 008088 019427 019218 019219 QTY NNN N HH 1 800 KEATING 23 WIRING DIAGRAMS AA amp CMG WIRING DIAGRAM NOTE Separate wiring diagrams have been attached to the fryer and on the inside of this manual and should be saved for troubleshooting and maintenance The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer Non standard fryers such as CPU models do not have wiring diagrams printed in thi
34. grounded DO NOT CUT OR REMOVE THE three prong GROUNDING PRONG FROM THIS PLUG 4 keatingofchicago com A CAUTION Before plugging in the fryer confirm the outlet is properly polarized and grounded If the hot and neutral terminals are reversed or the outlet is not properly grounded the burners may not ignite burner on light will go out after 2 1 2 seconds and the ignition pro cesses will continue 3 times AWARNING IF DISCONNECTION OF THE RESTRAINT IS NEC ESSARY IT MUST BE RECONNECTED WHEN THE FRYER IS RETURNED TO ITS ORIGINALLY INSTALLED POSITION GAS CONNECTION AWARNING PIPE JOINT COMPOUNDS RESISTANT TO PROPANE GASES MUST BE USED BEFORE OPERATING THIS FRYER CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION ONLY DO NOT USE AN OPEN FLAME ON AN AA OR CMG MILLIVOLT FRYER DO NOT SHORT GAS VALVE TERMINALS WHEN TESTING WIRING AS THERMOSTAT AND GAS VALVE DAMAGE MAY OCCUR AND CAUSE UNSAFE CONDITIONS Figure 2 Main Gas Connection Connect the frver to the main gas supplv line at the rear of the frver The piping should be a minimum of 3 4 NPT supply pipe for a single frver at the burner manifold Batteries require larger supply lines Instal lation must conform to the current local codes and National Fuel Gas Code U S ANSI Z223 1 NFPA 54 latest edition Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2
35. ime to cycle and then misses its preset temperature by 20 F 40 F yielding a poor quality product overshoot f the bulb is too tight the paper will either not pull through or it will tear A fryer with a thermostat bulb that is too tight will short cycle Short Cycle The thermostat will cycle rapidly while the fryer is in the idle mode the temperature will be erratic Figure 10 Thermostat Bulb Positioning 10x11 18 amp Up REQUIRED TEST THERMOSTAT Multimeter for testing continuity CHECKING CONTINUITY WITH THE MULTIMETER 1 Rotate the thermostat shaft until an audible click is heard 2 Rotate the thermostat shaft left and right ten times causing the switch to click on and off ten times while using the Multimeter to verify continuity 3 If the switch does not show continuity during all ten trials replace the thermostat AWARNING DISASSEMBLING THE THERMOSTAT WILL VOID THE THERMOSTAT WARRANTY 1 Set compression ring onto capillary end of bulb finger tight 1 2 from end of capillary 2 Insert new thermostat bulb through control panel back 3 Apply oil resistant flexible sealant onto compres sion fitting thread before installing fitting into fryer vessel 1 800 KEATING J11 4 Position bent portion of bulb against far right heat transfer tube and install compression fitting snugly into fryer vessel 5 Adjust bulb so at least 2 of bent portion of it is next to heat transfer tube and tigh
36. ine regulator Replace radiants Install or adjust flue restrictors If problem persists contact your HVAC representative Install deflector to block down draft Install or adjust flue restrictors If problem persists contact your HVAC representative Reposition radiants Turn fryer and manual gas valve off Let flue cool and remove foreign objects Don t over fill baskets Fill fryer up to Fill Level line as oil expands when heated Boil out fryer See pages 8 amp 9 Cleaning and Boil Out Check with oil supplier for higher grade oil Check thermostat calibration and bulb position see pages 11 amp 12 and replace thermostat if necessary Check if Hi Limit trips at 425 F If not replace Hi Limit Adjust bulb position See pages 11 amp 12 Thermostat Bulb Positioning Check calibration of thermostat and replace if necessary Replace oil Filter or replace oil Boil out fryer See pages 8 amp 9 Cleaning and Boil Out Check with supplier for higher grade oil Check thermostat calibration and bulb position See pages 11 amp 12 and replace thermostat if necessary Check if Hi Limit trips at 425 F If not replace Hi Limit PROBLEM PROBABLE CAUSE SOLUTION Oil in fryer vessel boils over a Baskets overfilled a Don t over fill baskets Basket Lift mechanism won t operate Basket Lift motor runs but basket doesn t move Basket Lift basket g
37. latest edition A 3 4 NPT manual gas valve is factory installed with each floor model fryer for single fryers and batter ies except for 10x11AA 20AA models which use a 1 2 NPT valve The required gas pressure for proper operation of each fryer is 4 water column for natural gas and 10 water column for Propane gas at the burner manifold Remove the allen head test plug on the gas manifold and use a manometer to check the gas pressure In line pressure regulators are not supplied by Keat ing They are to be provided and installed by others as directed by local codes NOTE If more than one gas fryer is on the same sup ply line you may require a larger line Consult your local company to assure adequate volume and pressure Refer to serial plate for proper gas require ments for your particular model NOTE Piping for a battery should be at least 1 1 4 to 1 1 2 IPS depending on total BTU input Consult your local gas supplier for appropriate battery piping size GAS LEAK TESTING Prior to lighting your fryer 1 Make sure all thermostats switches and safety valves are in the OFF position 2 Turn main On Off manual gas valve to the ON position 3 Have your plumber or gas company check for leaks with a soap solution or sniffer NEVER check with an open flame 4 Have your plumber or gas company representative light the constant pilot Not necessary if your fryer has a spark ignitor GAS PR
38. ntilation Keating fryers are designed to operate on the gas fuel specified on the serial plate and must not be operated with another gas fuel They cannot be converted to another gas fuel by turning or engaging a switch AWARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAM MABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier IMPORTANT IN THE EVENT A GAS ODOR IS DE TECTED SHUT DOWN UNIT AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR EMERGENCY SERVICE You must maintain this appliance free and clear from combustibles You must maintain the following minimum clearances from combustible and non combustible construction MINIMUM CLEARANCE CONSTRUCTION CLEARANCES COMBUSTIBLE NON COMBUSTIBLE BACK RIGHT SIDE LEFT SIDE SUITABLE FOR NON COMBUSTIBLE FLOORS 2 keatingofchicago com You must install this appliance at least 16 inches away from any open flame Adequate clearance for servicing and proper operation must be maintained Your fryer is designed to be serviced from the front Keating commercial fryers are not intended for household use ALWAYS instruct new employees on proper fryer operation A fryer should be operated ONLY by properly trained personnel ALWAYS turn fryer
39. oes down but won t go up Basket Lift buzzer won t shut off m ORDERING PARTS b Fryer vessel overfilled with oil c Oil is breaking down and foaming d Water in cold zone a Connections are loose or timer faulty b Motor limit switch is faulty c Lift motor is faulty 14 model d Actuator is faulty 18 and above models e Control circuit fuse has blown f Relay is faulty 18 and above models a Cam is slipping on motor shaft 14 model a Basket Lift motor limit switch is misaligned 14 model a Buzzer limit switch is misaligned 14 model b Fill fryer up to Fill Level line as oil expands when heated c Replace oil d Stir oil with a paddle until water boils off Filter oil If water remains let oil cool and drain a quart of it Tighten connections Replace timer if faulty Replace limit switch 14 model Replace actuator 18 and above models Replace motor Specify left or right side motor when ordering Replace actuator Replace fuse use type SC 5 in 14 model and type SC 3 in 18 and above models f Replace relay a Tighten cam onto flat on motor shaft a Align limit switch a Align limit switch Parts may be ordered by calling 1 800 KEATING or your local Keating service company You may also order on line at Keating s part store www keatingofchicago com Refer to the Keating Gas Fryer Limited Warranty for complete service and
40. of the delivery date Then file a claim with the carrier since such damage is the carrier s respon sibility By following these instructions carefully we guarantee our full support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately de scribe such external evidence of loss or damage may result in the carrier refusing to honor a damage claim The form required to file such a claim will be supplied by the carrier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS STATED ABOVE 1 800 KEATING 1 SAFETY PRECAUTIONS AWARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY IN STRUCTIONS ARE NOT FOLLOWED This service manual should be retained in a safe place for future reference The installation of your new fryer must conform to local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard latest edition No frame or restriction shall be constructed around the fryer that will restrict air movement into the fryer s combustion area or prevent proper ve
41. off each night ALWAYS turn fryer off at customer power panel before servicing ALWAYS disconnect fuel source before servicing NEVER leave a fryer unattended during operation NEVER move a fryer when full of hot oil NEVER introduce objects or liquids into fryer while operational which are not designed or made for cooking THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY The State of California enacted the California Safe drinking water and Toxic Enforcement Act of 1986 Prop 65 which prohibits any person in the course of doing business from knowingly and intentionally exposing any individual to a chemical known to the State of California to cause cancer or reproductive toxicity without first giving clear and reasonable warn ing to such individuals The Governor s Scientific Advisory Panel added carbon monoxide to the list of hazardous chemicals known to cause reproductive harm Carbon monoxide would not be present in concentrations that would pose a significant risk to the consumer when the equipment is installed oper ated and maintained as follows Installed in accordance with all local codes or in the absence of local codes with the current National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Installed under a properly designed operating exhaust hood Connected to the type of gas for which the appliance is manufactured In line pressure regulator not supplied
42. ordering information The model serial plate is attached to the inside of the front door The serial and model numbers are necessary when ordering NOTE On Drop In fryers the model serial plate is attached to the top of the control panel WARNING AND OPERATING PLATES All warning and operating plates on the Instant Recovery Gas Fryer should be in place at all times If plates are damaged or lost replace them immediately 1 800 KEATING 15 m PARTS LIST GAS FRYER GAS FRYER PART LIST MODELS WITH UNI POT Corresponds with Parts List on Pages 17 18 ITEM DESCRIPTION MODEL GAS VALVE MILIVOLT NATURAL GAS AA CMG PROPANE AA CMG GAS VALVE 120V NATURAL GAS BB TS PROPANE BB TS TAN KNOB AA CMG PILOT OPERATING HANDLE CMG BRACKET FOR PILOT CMG OPERATING HANDLE W SCREW SCREW FOR KNOB AA THERMOPILE AA CMG RUNNER PILOT TUBE CONSTANT PILOT ASSEMBLY ALL CONSTANT PILOT VALVE ALL O gt 0 N 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 16 keatingofchicago com RUNNER PILOT AIR SHUTTER NIPPLE W NUT CLIP RUNNER PILOT ORIFICE RUNNER PILOT ORIFICE HOLDER STRAIGHT RUNNER PILOT 90 ELBOW 1 4 1 8 RUNNER PILOT TEE IN TUBING RUNNER PILOT SOLENOID ADAPTER ALL ALUMINUM 1 4 TUBING Specify Length RADIANT 3 FINS ALL BURNER ALL BURNER ORIFICE BURNER HOLD DOWN BAR BURNER SPACER 18 amp UP FRYER VESSEL DRAIN VALVE FRONT 1 AA BB TS CMG DRAIN VALVE REAR 1 AA
43. plugged two people may be needed The timer will turn ON and the display will now be indicating EEA EEA The BEEPER will BEEP 4 times If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more 1 800 KEATING 9 STEP 2 1 800 KEATING TIME SELECT PRESS all 3 buttons in sequence left center right The BEEPER will BEEP when each button is pressed If BEEPER does not BEEP the timer is defective STOP TESTING Reset procedure is completed when 1 00 appears on the digital display OPTIONAL TIMER Operating Instructions Part 056921 1 800 KEATING DIGITAL TIMERS The electronic timers standard on TS amp IFM models provide a clearly visible and accurate display and are very easy to use PROGRAMMING To program the timers the unit must be in the idle mode Press and hold the set button for approximately two seconds The display will show SEt Press the T1 T2 or T3 for the cook time to be programmed The display will show the current setting for that cook time Use the up or down button to increment or decre ment the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and the timer will return to normal opera tion Repeat the process as necessary for the other timers OPERATING LOGIC When the timer is powered up the displ
44. s come out front of fryer Fryer has poor recovery or runs cold Fryer is overheating Oil in fryer vessel smokes 14 keatingofchicago com Low pilot flame height Exhaust problems or drafts in kitchen Low as supply or pressure Thermostat is faulty Fry Off Melt switch amp TS models or On Off switch AA amp CMG models is faulty Faulty gas valve Excessive gas supply or pressure Collapsed burner radiants Exhaust problems Exhaust problems Radiants have slipped forward Flue blockage Baskets overfilled Fryer vessel overfilled with oil Carbon coating on heat transfer tubes Radiant collapsed or out of position Faulty or erratic thermostat Low gas supply or pressure Thermostat bulb improperly placed Thermostat out of calibration or is faulty Oil is breaking down b High carbon content in oil Dirty fryer vessel Inferior grade of oil Frver is overheating and Hi Limit control has failed Clean orifice s and pilot tube Adjust pilot flame height Install or adjust flue restrictors If problem persists contact your HVAC representative Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Push and hold in Hi Limit test button If burners come on replace thermostat Replace switch Replace gas valve Adjust pressure change burner orifices or install in l
45. s section LEGEND TP MILLIVOLT CONTROL VALVE RESETTABLE HI LIMIT CONTROL CONTROL ON OFF PANEL SWITCH HI LIMIT TEST SWITCH 24 keatingofchicago com BB WIRING DIAGRAM DOUBLE SOLENOID VALVE LEGEND TERMINAL RESETTABLE FLAME HI LIMIT CONTROL SWITCH MAIN POWER ON OFF SWITCH THERMOSTAT Lol HI LIMIT TEST SWITCH PILOT ON MOMENTARY us CONTROL PANEL 1 800 KEATING 25 TS WIRING DIAGRAM 120V AC CORD WITH PLUG NEMA 5 15 PLUG LEGEND WE LI A SS Si LACK BROWN BLE GREEN 7 ENOID VALVE DRANGE 4 MELT RESETTABLE FLAME CONTROL HI LIMIT CONTROL SWITCH PILOT ON SWITCH C HEAT 2 D I MAIN POWER ON OFF SWITCH LEFT TIMER RIGHT TIMER 26 keatingofchicago com TS MODELS WITH BASKET LIFT WIRING DIAGRAM 14 TS MODEL r PILOT ON MOMENTAR SWITCH ON OFF SWITCH 18 amp UP TS MODEL 120V AC CORD WITH PLUG NEMA 5 15 PLUG TERMINAL BOARD DOUBLE SOLENOID VALVE MAIN POWER Y MALE PLUG RESETTABLE FEMALE PLUG HI LIMIT CONTROL MELT CONTROL RIGHT TIMER LEGEND 24VDC BASKET LIFT LEFT ACTUATOR RIGHT ACTUATOR PILOT ON MOMENTARY MAIN POWER ON OFF SWITCH ALTERNATE RELAY TERMINA
46. ten compression nut onto compression fitting for fryer 10x11 18 amp up The end of thermostat bulb should touch the burner tube for 14 fryers 6 Refill fryer with oil to fill level line 7 Start fryer preheat and calibrate with thermometer D Hi Limit Check The manual Hi Limit test button can be used to test the Hi Limit Control by pushing and holding the but ton in until the fryer reaches the Hi Limit temperature 425 F Place an accurate thermometer in the oil If the Hi Limit Control doesn t shut off the fryer between 425 F and 450 F have it replaced m SERVICE A properly adjusted Keating Instant Recovery Fryer with no load will cycle on approximately every 2 1 2 to 3 minutes Each cycle will last 15 25 seconds ensuring that the temperature setting is held within a narrow band The burners when on will produce clear blue flames directed at the inside walls of the heat transfer tubes The radiant s fins located towards the rear of each transfer tube will glow bright red helping to ensure optimum heat distribution into the fryer vessel All radiants should be pulled gently forward until their retaining clips engage the rear of the tubes On constant pilot models the pilot light will be between 3 8 to 1 2 high and will use about 180 BTU s of gas per hour The runner pilot tube is used to ignite the burners Flames from the tube should be clear blue and between 3 8 to 1 2 high spread across th
47. til level For fryers on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 3 4 are not recommended on any caster The same procedure should be followed to level the fryer from front to back Figure 1 Caster RESTRAINING DEVICES 1 On fryer installations with casters casters and jam nuts must be completely tightened Adequate means must be provided to limit the movement of the ap pliance without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movement Fryer must also be restrained to prevent tipping when installed so that hot liquid splashing is avoided 1 800 KEATING 3 2 The restraint means must be attached to the rear of the Keating Gas Fryer within 2 of the cen ter line width and approximately 1 5 8 from the bottom of the cabinet back to allow the restrain ing bolt to be anchored to the cabinet back between the cabinet bottom and inner liner Restraining devices required If disconnection of the restraint is necessary it must be reconnected when the Keating fryer is returned to its originally installed position NOTICE WHEN THIS APPLIANCE IS INSTALLED WITH CASTERS IT MUST BE INSTALLED WITH CASTERS SUPPLIED A CONNECTOR COMPLYING WITH EITHER ANSI Z21 69 OR CAN CGA 6 16 AND A QUICK DIS CONNECT DEVICE COMPLYIN
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