USER GUIDE & SPARE PARTS MANUAL - DEN-SIN
Contents
1. 6 700520155 2 Diesel Chemical Tank Cap 8 700520580 1 DieselDetergen Tank 9 _ 4 ShortSpacer 10 ____ ________ Wheel Axle P I Back Wiel Ave 12 700590000 4 Wheelsw Cover 13 700590059 1 RightCover _ Cable 3G2 5 H 110E 50 60Hz Cable 4G2 5 H 200E 50 60Hz 16 2 JPRoleCap 7 4 Long Spacer _______ ________ H 110 200E V00 Page 17 4 Spare Part List Electrical Box assembly H 110 200E Electrical Box assembly spare parts list Pos PartNo on Description Circuit Board Frame 2 700590090 1 Control Panel 3 700530598 1 Thermostat Knob 4 700590091 1 Thermostat Handle Black 5 700530267 1 Thermostat 6 700540777 1 Detergent Regulator 7 700530599 1 BlectricalBox 7 9 700590092 700530841 Thermal Relay 12 18A H 110 200E 50 60Hz 700530256 Thermal Relay 16 24A H 200E 220V 60Hz Contactor H 110E 50 60Hz 12 700530842 1 Contactor H 200E 400V 50Hz Contactor H 200E 440V 60Hz Contactor H 200 220V 60Hz 18 700530765 Capacitor 65uF H 110E 50Hz 700530848 Capacitor 90uF H 110E 60Hz Capacitor not needed for H 200E Machines H 110 200E V00 Page 18 4 Spare Part List Boiler assembly H 110 200E H 110 200E V00 Page 19 4 Spare Part List Boiler assembly spare parts list Pos Part No op Description2. H 110 200E DEN ELECTRICAL POWERED HEAVY DUTY HOT WATER HIGH PRESSURE CLEANER ULTIMATE WATER JETTING SOLUTION USER GUIDE amp SPARE PARTS MANUAL www densin com Introduction Introductions Congratulations on your purchase of the DEN SIN High Pressure Cleaner Model H 110E H 200E Read this user manual before you start up your High Pressure Cleaner the first time This document or part of it may not be photocopied or in any other way reproduced or translated to other languages without the prior written consent of DEN SIN This machine is a High Pressure Cleaner producing water jet under high pressure which is why severe injuries can occur if the safety precautions are not observed Therefore a full understanding of the contents of this instruction manual is required in order to prevent injuries to you objects and persons near by Safety The following symbols are used in this manual to indicate procedures that if not followed may results in personal injuries or damage to equipment WARNING is used to alert the reader of procedures or practice which if not followed correctly could result in personal injuries WARNING CAUTION is used to alert the reader of procedures or practice which if not followed correctly could result in damage to machine or other equipment gt CAUTION NOTE is used to highlight important information that may assist the reader carrying out the procedure or understanding
3. 16 ID plate s Ee Eee 16 Chassis assembly H 110 200E Ps 17 Chassis assembly spare parts list E ne eene 17 Electrical Box assembly H 110 200E 00 7 18 Electrical Box assembly spare parts list 18 Boiler assembly 110 200 19 Boiler assembly spare parts list 20 Motor assembly 110 xx benennen ne nennen nene tnn enne E WE Ke HHH enn 2 Motor assembly spare parts liSt keke keke ener nene ttn tns nnns 21 Pump assembly 1105 ff 5 22 Pump assembly spare parts list Sn erkeke keke kake kk ee k kek KRA KA KA 23 Motor assembly HNM ZO E 24 Motor assembly partit nennen tnra en HA He HE AWK HAW 24 Pump assembly 2 1 2 22 1 22 21 2 17 25 Pump pants 15 677 26 By pass valve assembly H 200E 27 By pass valve assembly spare par
4. 2 700590061 1 A 3 __ 1 Mo Hosing 4 70059002 1 UnloadingRing O 5 TT Bearing _s Rotor Shaft d 8 JP Str Flange H 110 200E V00 Page 21 Pump assembly 110 gt 2 kA Y2 We Li a 79 2M Eum Le 25 ne Wi ri Torque Couple 100 Nm Loctite 270 4 Spare Part List M6x50 CL 8 8 Torque Couple 110 200 V00 Page 22 4 Spare Part List Pump assembly spare parts list Pos Part Description _______________ 1 1 jPempHad 2 Kita 1 3 __ 1 JjSutonValeCap 020 4 700590066 1 Detergent Suction Connector 6 700590068 1 BypassValve 0 8 700590070 1 nee O Ring Oil Seal Pump Shaft 2924mm Pump Shaft Key Bearing Seal Ring Pump Head Complete w Unloader Pump Complete H 110E H 110E 50 60Hz Pump repair kits Kit description _Pos Description Kit A era Pressure Regulator Kit Kit C ae Water Gasket Kit 3 kits for each Pump 6 kits for each Pump H 110 200E V00 Page 23 4 Spare Part List Motor assembly H 200E Motor assembly spare parts list Pos Qty Description Ring Radial Sphere Bearing Bearing Front 4 1 Cable Hol
5. Blower Coil H 110E 50 60Hz Blower Coil H 200E 50 60Hz 1 Boiler Flange Complete H 110E 50 60Hz Boiler Flange Complete H 200E 50 60Hz 6 TT RmgSegr 8 1 Wrought Burner Flange 0000020 Diesel Nozzle 1 25 H 110E 50 60Hz Diesel Nozzle 1 50 H 200E 50 60Hz Ignition Transformer H 110 200E 50Hz 11 700590141 1 Ignition Transformer H 200E 440V 60Hz 700590142 Ignition Transformer H 200E 220V 60Hz 700590046 Blower Motor 50Hz H 110 200E 50Hz Blower Motor 60Hz H 200E 60Hz 20 2 0 24 Hose 3 8 L 375mm 25 Burner Cover NEN EN Band for Burner Cover 2 Chimney for Boiler Burner Coil H 110E 50 60Hz Burner Coil H 200E 50 60Hz 7700590101 Boiler Body Refractory Bottom NT N N aD N Fixing Strip Plate Insulating Rope for Boiler Base 33 Max Pressure Valve Pressure Switch 1 4 700590103 Bulb Thermostat Set Bulb Assembly Washer Coupling Nipple 1 2 3 8 QO 92192 92159 d NEN 39 1 Bulb Bracket Adaptor 3 8 H 110E 50 60Hz Suction Connector M22 H 200E 50 60Hz Tube D 20 3 8 M L 450mm H 110E 50 60Hz 700590122 Hose Low Pressure L 400mm H 200E 50 60Hz 700540113 Nipple 3 8 For H 110E 50 60Hz Machines only H 110 200E V00 Page 20 4 Spare Part List Motor assembly H 110E Motor assembly spare parts list Pos PartNo Qty _ Description
6. Cold Water High Pressure Out gt Temperature Control 1 8 e 4 Diesel Control L Machine Internal 1 On Off switch Start and stop the machine by depressing this switch 2 Temperature Control Adjust temperature by turning the knob 3 Chemical Suction Control Adjust chemical suction by adjusting the knob 4 Pressure Gauge 5 Boiler switch Start and stop the boiler by depressing this switch Note Chemical can only be dispense at low pressure 6 Fuel Tank Capacity 18L Fill the fuel tank to the left side with automotive quality Diesel Note The Diesel Fuel tank must be filled with diesel in order for the machine to operate as a hot water cleaner H 110 200E V00 Page 6 1 Getting acquainted with your High Pressure Cleaner 7 Chemical Tank Capacity 5L Fill the Chemical tank with desired type of chemical suitable for the cleaning task 8 High Pressure Male Outlet Connect to high pressure hose 9 Low Pressure Female Inlet Connect to water supply The machine would operate only as a cold water high pressure cleaner if only the on off switch was depressed By pressing the boiler switch the boiler would be turned on and the machine would function as a hot water cleaner Temperature of the water could be achieved by turning the temperature control knob H 110 200E V00 Pag
7. 4 Use a small probe to move the poppet up and down to assure that the valve is functioning properly and that no debris is stuck in the valve 5 To reassemble the valves proceed the other way round and tighten the cover screws with a torque wrench Referring to torque specification Servicing the Packing Seals 1 Remove the bolts on the head of the pump 2 Place the screwdrivers between the pump head and crankcase of the pump lifting one up and the other down The head should start to lift off of the plungers x 3 When you remove the head some of the water seals have stayed on the plungers and some in the head To remove the seals from the plungers simple turn the assemblies and pull off H 110 200E V00 Page 13 3 Maintenance and Troubleshooting 4 If the seal assemblies are in the head use the reversible pliers to grab the seal retainer on the outside ring twist the retainer in either direction and lift out 5 Pull out the guide ring with your finger Pull the high pressure seal and support ring out of the head with your finger 7 The low pressure seal is located in the brass seal retainer Using the mechanics pick go in between the seal and retainer and pull the seal straight out Remove the seal retainer O Ring with mechanics pick 9 To reassemble the packing and seals proceed the other way round and tighten the cover screws with a torque wrench Referring to torque specification e e Se
8. Flow Power Supply Dimension Weight Speed Pressure Capacity LxWxH Hp rpm psi Bar gpm 1 min Voltage mm kg H 110E 230 50Hz 3 0 2 2 1400 1600 110 3 1 11 220 1ph 60Hz 380 415 50Hz 220 440 3ph 60Hz 940x650x880 110 7 5 5 5 1400 2900 200 4 4 15 940x650x880 125 Applications These heavy duty high pressure cleaners are capable of removing any kind of dirt The high pressure cleaner can function as both cold and hot water cleaner Algae off concrete constructions Paint and graffiti off walls Dust dirt soil amp mud off floors Oil amp grease off engines and other mechanical parts Dirt and salt deposits off ship decks The High pressure cleaner has built in chemical injector And with the option for use of accessories even many more jobs are to be dealt with Sand blasting Drain cleaning Dispensing of soaps and chemicals Floor cleaning equipment Rotary brushes This machine is only to be used for the purposes it is designed for Any other use shall be considered improper and therefore potentially dangerous The manufacturer is not to be held responsible for any damages caused by improper CAUTION 156 H 110 200E V00 Page 3 1 Getting acquainted with your High Pressure Cleaner Unpacking Remove the high pressure cleaner and its accessories from the packing material For transport and packing reasons some acces
9. Piston Screw Kit 700590139 Bearing Spacer 700590123 Pump Complete H 200E H 200E 50 60Hz Pump repair kits Kit description Pos Qty Description Kit G 700590124 O Rings Kit d gt Piston Kit 20mm TRE BINE 20 Kit I 700590132 Water Seal Bushing Kit Kit J 8 e eem ooo Kit K M 3 kits for each Pump 6 kits for each Pump H 110 200E V00 Page 26 4 Spare Part List By pass valve assembly H 200E 1 H w om Greng CH Torque Couple L 40 Do ava oo Tm 0 By pass valve assembly spare parts list Pos PartNo Qty Description 1 2 1 Pressure Valve Kit 3 1 Bypass Valve 4 1 Pressure Regulator Kit 5 700590069 1 Greybox with Micro Switch Unloader Valve Complete By pass valve repair kits Kit description Pos Qty Description ccc aw 67 Pressure Regulator Kit Kit E 700590114 Bypass Kit Pm Pressure Valve Kit H 110 200E V00 Page 27 4 Spare Part List Lance assembly 1 Standard psp Cm 8 Lance assembly spare parts list Pos Part No Qty Description 700551471 Needle valve 2 700951001 Lance Pipe 700951001 Lance Pipe Bottom 700551470 Lance Guard L R Complete w Screws And Holder 4 LL Nozzle Guard complete 7 700550013
10. the text NOTE The information contained in this user guide is subject to change without notice 12 Version 00 2015 Revision History Date Revision Rev No H 110 200E V00 Page 1 Table of Contents Table of contents Introductions xaka k aa kk kak dwa k Wa a da kk a wd a a ka a a la daa ka ka kla a R W k 1 Table of Contents nec ne trad kak d k ka 2 Fast and efficient Cle AR ma an V n d kr 3 Specificatl on 3 nee 3 PR 4 4 Operation r degen 5 2 Safety and protection MPOTMAN OM nnmnnn 8 General safety amp application guidelines kk kek kek kek k k kk dead 8 E INE MR den nuit amp 3 Maintenance and troubleshooting 21 eere enne eerie esee cerent nn 9 Maintenance M COLO 9 Boiler cleaning amp maintenance 200hours e Esse 10 ubi ws DR P 11 Service Instructions E LIN 13 4 Accessories 156 n a E ung EE ue 16 m
11. 71 H 110E 50Hz 700550015 700590072 700590067 700590065 700590071 H 110E 60Hz 700550015 700590072 700590067 700590065 H 200E 50Hz 50Hz 700550015 700590132 700590114 700590134 H 200E 60Hz 700550015 700590132 700590114 700590134 FOR TRIGGER INLET O RING QUICK O RING QUICK MACHINE REPAIR STRAINER COUPLING COUPLING KIT X01 X02 X04 X02 700551517 H 110E 50Hz 700551520 700540033 700540035 700550002 700551517 H 110E 60Hz 700551520 700540033 700540035 700550002 700551517 H 200E 50Hz 700551520 700540033 700540035 700550002 700551517 H 200E 60Hz 700551520 700540033 700540035 700550002 H 110 200E V00 Page 34 5 Declaration and Warranty 5 Declaration and Warranty EU declaration of conformity EU Declaration of Conformity Product Electric powered Heavy duty Hot Water high pressure cleaner Type H 110E H 200E 50 60Hz Description 230V 0 220V 0 380V 415V 0 220V 440V 0 50 60Hz IP 54 110 200 bar 11 20 MPa The design of the unit corresponds to the following EC Machine Directive 2006 42 EC pertinent regulations EC EMC Directive 2004 108 EC Applied harmonized standards EN 12100 1 EN 12100 2 EN 1829 1 EN 60335 2 79 EN 55014 1 EN 55014 2 EN 61000 3 2 Applied national standards and technical specifications DIN EN 60335 2 79 DEN SIN a division Nilfisk Advance Pte Ltd No 5 Tuas Ave 2 Singapore 639445 Tel 65 62681006 Fax 65 62684916 Singapore Jan 2014 W
12. E V00 Page 31 4 Spare Part List Wiring diagrams H 110E 220 230V 50 60Hz Standard a 8 mt mms mme 2 SWITC EV ELECTAO VAL VE TM MOTOR THERMAL SWITCH TR IGNITION TRANSFORMER G ELECTRIC PUMP SWITCH TS2 2Bul LATOR LEGENDA KM CONTACTOR T THERMOSTAT GG QIESEL FLOATER Pl PRESSURE SWITCH TS P2 PRESSURE SWITCH EV ELECTRO VAL VE TM MOTOR THERMAL SWITCH IGNITION TRANSFORMER ELECTRIC FUMP SWITCH T2 EXTERNAL MOTOR TEAMAL SWITCH TS2 2Bul H 110 200E V00 Page 32 4 Spare Part List H 200E 220V 60Hz Standard 1 EGENDA KM CONTACTOR 1 THERMOSTAT GG DIESEL FLOATER 1 P1 PRESSURE SWITCH 15 GR mes J P2 PRESSURE SWITCH EV ELECTRO VAL VE TM MOTOR THERMAL SWITCH TR s IGNITION TRANSFORMER IG ELECTRIC PUMP SWITCH 1106 Di Pi 110 200 V00 Page 33 4 Spare Part List Recommended spare parts In events where uninterrupted use of the machine is of critical importance or when operating at remote locations like in weekends holidays in rural areas or on board ships at sea it is recommended to stock a few essential spare parts for field maintenance and repair FOR HIGH PACKING UN LOADER VALVE MACHINE PRESSURE SEAL REP KIT VALVE REP COMPLETE NOZZLE 01 X03 KIT X01 X03 7005900
13. High Pressure Nozzle Holder _8 ___ L Nozzle Low Pressure 9 700550015 1 Nozzle 15045 o H 110 200E V00 Page 28 4 Spare Part List Complete HP hose w Trigger gun assembly Connect to Trigger Gun Complete HP hose w Trigger gun spare part list Pos PartNo Description __________ TI ZJI o lt 3 O 700550039 High Pressure Hose 3 8 10m Length 700551511 Trigger Gun Complete 700551512 Hose HP 10m Quick Coupling Gun H 110 200E V00 Page 29 4 Spare Part List Trigger gun assembly Trigger gun assembly spare parts list Pos Part no Qty _ Description 0 2 1 WA dex 7 A3J A9 A 1 Anti Extrusion Ring _ 8 1 jSpng S 0 00 O 9 sitr OR 202 12 1 Coupling G1 4F Outlet SW Top 13 13 Bushing E 700551521 Coupling G3 8F Inlet SW H 110 200E V00 Page 30 4 Spare Part List Lever 1 tever 0 0 000000 0 2 1 TriggerSafetyLock 3 1 LeverPivotD4x22 1 Lever Pivot DSx33 L o a TE EC 29 Screw 000000000000 Trigger Gun Repair Kits description Pos Qty Description Ki 700551517 Seat Gasket Repair Kii 6 1 Se 0 0 9 RER V Kit G 700551520 15 1 Anti Exon Ring Swivel Repair Kit 16 1 see 1 Gates Joint Pin H 110 200
14. arranty DEN SIN warrants all equipment of its manufacture furnished under this agreement to be free from defect in workmanship and material for a period of one year from the date of invoice of the equipment This warranty does not cover normal wear and tear consumable items or part failures caused by 1 accident ii abuse or iii failure to maintain the DEN SIN system containing the affected parts in accordance with DEN SIN technical specification All labour is the responsibility and the expense of the Buyer The liability of Seller under this warranty is limited at Seller s option solely to repair or replacement with equivalent articles This warranty is condition upon a Seller being notified in writing by Buyer within one week after discovery of defects b the return of defective articles to Seller transportation charges prepaid by Buyer and c Seller s examination of such article disclosing to its satisfaction that such defects were not caused by negligence misuse improper maintenance improper installation accident or unauthorized repair or alteration Accessories or equipment furnished by DEN SIN but manufactured by others shall carry the warranty that its manufacturer has conveyed to DEN SIN and which may be passed on to the purchaser The original warranty period of any article which has been repaired or replaced by DEN SIN shall not thereby be extended H 110 200E V00 Page 35 6 Spare Parts Request Form 6 S
15. der cl UD EHE Motor 7 5HP H 200E 380V 50Hz Motor 7 5HP H 200E 220 440V 60Hz 8 1 JJen24mm Motr _ 9 700590113 1 Elastic Rubber Coupling 10 11 JJon24mm Pump Pir LEE Pump ange TT LL H 110 200E V00 Page 24 4 Spare Part List Pump assembly H 200E i ejdno eni Cu sods 8 8 19 ZZX9W eixe WNZE hs 0 ejdno2 IT CI 0 ejdno2 19 8 8 19 8LXOW SL 5 ejdnoo enbioy 092 OF MS NOLS c _ ug ejdno2 enbioy 8815 S9X8W _ 022 213201 WN 00 ejdno2 ejdno 8 8 12 2 9 Page 25 V00 H 110 200E 4 Spare Part List Pump assembly spare parts list Pos Part Description _ IJJIWWI s MI O LL 1 Bearing Flange Back 5 700590127 1 __ PlungerRodwithPlug 00 6 700590128 1 Pump Shaft _ _ jl NC EE LCrankcase ______________ ne d L XA sto it Ba 9 700590130 1 ConrodComplete gt 10 1 Rear Crankcase Cover U ll lk 12 il Discharge Cap 13 1 Bearing Flange Front Z o o i O 15 r 6 _ Suetion Delivery Plug 700590133 6 ORig Holed Valve Cap V4 S O Valve Kit Oil Cap Piston Bushing 21 1 _ Holed Valve Cap 1 4 Pump Head
16. e 7 2 Safety and Protection information 2 Safety and protection information General safety amp application guidelines 1 2 3 4 5 7 8 9 It is not allowed to clean asbestos containing surfaces with high pressure unless using special equipment Persons under the influence of alcohol drugs or medicine should not operate the machine Do not touch plug and socket with wet hands This machine has been constructed for use with Nilfisk ALTO detergents The use of other detergents or chemicals may cause problems as to the operation and the safety When using detergents the instructions should always be strictly observed Always flush the machine with clean water after use of chemical detergents Always unplug power supply when cleaning and maintaining the machine Do not use machine if important parts are damaged i e safety devices high pressure hoses spray handle The user is obliged to observe all national working environment and working safety regulations concerning operation of high pressure washers 10 It is not allowed to connect this machine directly to a potable water supply 11 If the machine is to be connected to potable water supply it is strictly necessary to fit the machine with a water break tank in accordance with EN1717 Safety devices The machine is equipped with the following safety devices 1 2 3 4 Stop button The stop button stops the machine when pu
17. e and Troubleshooting Troubleshooting Symptom Cause and Rectification When the main Fault somewhere in the power supply switch is turned on the high pressure Make sure the socket is inserted correctly Inspect cord for cracks cleaner will not run and wears Check if fuse is blown replace if necessary The motor is Too low voltage one phase is missing on three phase model only humming but the High pressure pump is blocked pump does not start Check the mains voltage Check the connection box voltage with a meter With the machine turned off turn the motor at the fan if it remains blocked check the pump The pressure drops The strain filter is clogged or the water supply from the tap is and the high insufficient pressure cleaner works irregularly Clean the strain water filter If there isn t enough water flow through the tap ensure sufficient water supply The pump The high pressure nozzle is partly clogged continuously stops and starts when the Turn off the high pressure cleaner dismantle the high pressure spray gun trigger is nozzle and remove the extraneous matter Replace if damaged activated The high pressure The high pressure nozzle is clogged or there is dirt in the by pass cleaner does not valve The pump sucks air reach the proper working pressure Turn off the high pressure cleaner Clean the nozzle Inspect the when the spray gun low pressure supply handle is activated Or while the spray gun t
18. ged or removed fan cover Inspection To prevent electrical shock and spills of leaking water Check electrical cord and high pressure hose for wear and cracks Keep coupling parts free of dirt to ensure long life of O ring seals preventing water leak Notice To prevent damage on hoses and cord be careful not to have them run over by heavy vehicles or squeezed in door openings etc Replace if necessary Storage Be sure the cleaner is kept frost free if not possible flush the pump of the cleaner with antifreeze fluids Depending on water quality clean the strainer in the water tank regularly Depending on Fuel quality clean the fuel filter regularly H 110 200E V00 Page 9 3 Maintenance and Troubleshooting Boiler cleaning amp maintenance 200hours Carefully remove the nozzle holder flange and the electrodes holder boiler burner head Clean the small glass in the flange every 50 hours of use Clean the fuel nozzle filter with compressed air and check the position and wear of the spark electrodes Remove the boiler cap by unscrewing the 3 nuts and clean the deflector with a brush and or with compressed air Manually take away the interior cap Remove the high pressure hoses and unscrew the locking nuts from beneath Pull out the boiler coil Clean the boiler coil for residue with a wire brush Vacuum clean the residue from the boiler housing H 110 200E V00 Page 10 3 Maintenanc
19. pare Parts Request Form Company Name Delivery Address Country Postal Code Contact Name Contact Number Fax Number Mobile Number Email Part Number Description Machine Model or Serial Number Jl A 55 5 ra Special Instructions H 110 200E V00 Page 36 7 Maintenance Log Book 7 Maintenance Log Book This maintenance logbook will assist you to keep track on the servicing of your equipment Please record after service your machine Purchase date of the machine Service Description Gi Jl t A 55 N H 110 200E V00 Page 37
20. rigger is activated turn the machine on again Repeat the procedure again now with the trigger released If the problem still occurs the by pass valve should be dismantled and the extraneous matter removed The high pressure There is dirt in the valves cleaner only works with approximately Turn off the high pressure cleaner Dismantle the valve bolts and 2 3 of the maximum the valves remove any dirt and check to ensure the valve flaps are pressure and the movable and fits tightly high pressure hose is vibrating Continues H 110 200E V00 Page 11 3 Maintenance and Troubleshooting Continued Symptom Cause and correction Noisiness The pump sucks air One or more valve springs are broken or down Extraneous matter in the valves Crankcase or motor bearings worn out Inspect the low pressure supply Replace springs Clean the valves Replace the bearings Water in the oil The O ring casing is worn out High moisture in the air condensing inside the crankcase The seals are completely worn out Check or replace the O ring Renewal of the crankcase oil more often Replace the seals The boiler will not The fuel tank is empty The fuel filter is clogged The fuel nozzle is burn clogged The spark electrodes are worn or out of alignment The flame censor device is active The glass between the flame censor and the boiler is dirty up the fuel tank Clean or replace the fuel filter Clean or replace the fuel noz
21. rvicing the Plungers Recommend to replace Piston kits Support Rings kits and Water Seals kits whenever servicing the plungers 1 Remove the plunger retainer nut 2 Insert the gasket scraper between the copper washer and plunger to remove the washer 3 Twist and pull the plunger off the plunger rod 4 Remove the plunger rod O Ring with the mechanics pick 5 Remove the washer And clean any thread locker that is left on the plunger rod and retaining nut threads 6 To reassemble the plungers proceed the other way round and tighten the cover screws with a torque wrench Referring to torque specification H 110 200E V00 Page 14 3 Maintenance and Troubleshooting Pump head to drive end Installation 1 Turn the crankshaft to align the plungers as shown 2 Place the head evenly onto the plungers and push it until it makes contact with the drive end of the pump Torque Specification Descriptions Pump Head Piston Nut Valve Cap In lbs 133 106 442 Kg m N m 15 12 50 H 110 200E V00 Page 15 4 Spare Part List 4 Accessories List Accessories ACCESSORIES Rotary brush Foam injector Foam lance PART NO Foam sprayer Extension hose with quick couplings from 10 50 m Please inquire Industrial drain cleaner 1 front 3 rear jets 700550508 Container for sandblasting grid including regulator Please inquire Floor cleaner 700550465 Retractable ho
22. se reel 700550208 Accessories Double Barrel Lance 110 50 60HZ 700550457 200 50 60HZ 700550456 Single Barrel Lance 700550450 700550449 Short Double Barrel Lance 700550490 700550488 Single Barrel Lance with 700550470 700550171 Rotating Nozzle Double Barrel Contractor Lance with 700550193 700551286 side Regulator Handle Single Barrel Lance with Multi speed Nozzle Industrial Sandblaster Kit with boron Carbide 700550480 700550479 Nozzle With Straight Jet Nozzle With Fan Jet Nozzle 700551289 700550890 Notice Always state type of high pressure cleaner along with the part no when ordering accessories or spare parts ID plate Refer to the identification plate on the machine DEN SIN Achoris Iepreventative 6 TUAS AVE 2 3629445 NUPISK ADVANCE A S Tel 86 0268 1008 Sogneve 2 DK 2605 Wroendby Fax 85 6260 4916 Tel 45 4323 8100 Fax 45 4343 7700 HIGH PRESSURE CLEANER Model Noz SE Item Amp SE Rated Pres Noise Max Pres Rated Flow Class Volt CR W Serial RPM Manu DESIGNED amp MADE IN SINGAPORE H 110 200E lt 00 Page 16 4 Spare Part List Chassis assembly H 110 200E Chassis assembly spare parts list Pos PartNo Qty Description 000000000 1 7005205822 1 jRighHande 2 700520583 1 3 _ 3 jCabeHok 27 4 700590058 1
23. shed Locking device on spray gun handle The locking device prevents the trigger from being activated when pulled out Thermal sensor and over load relay protects the motor against overloading The machine can be switched on again after few minutes when the sensor has cooled Burner safety devices the burner safety device protects the machine against faulty ignition DO H 110 200E V00 Page 8 3 Maintenance and Troubleshooting 3 Maintenance and troubleshooting Maintenance Subject Matter Procedure Lubrication Oil renewal of the pump crankcase is to be completed the first time after no more than 50 hours of use Oil renewal is hereafter to be completed in every 500 hours of use Renewal of oil Turn off the high pressure cleaner Dismount the hexagon screw at the bottom of the pump housing Allow the oil to drain into a waste oil tray Remount the hexagon screw and add oil through the oil inlet on top of the pump until the red point of the oil control glass has been reached Approx 0 4kg of oil type SAE 30 is to be used Notice Do not dispose of used oil in drain Cleaning Use a damp cloth to wipe the cabinet Do not use detergent cleaning chemicals Notice To prevent electrical shock DO NOT SPRAY DIRECTLY UPON THE MACHINE WITH HIGH PRESSURE Occasionally clean the fan cover positioned at the back of the motor to ensure sufficient airflow Do NOT operate the machine with dama
24. sories may be supplied disassembled Make sure all components are present High pressure machine itself Electrical cord attached High pressure hose with Spray gun trigger Double barrel lance Water inlet male hose coupling Installation Mount the high pressure hose on to the high pressure cleaner by pulling back the retainer on the high pressure hose coupling while sliding it on the male part positioned on the bottom rear of the high pressure cleaner Mount the assembled spray lance by pushing forward the front of the trigger gun and slide in the male swivel coupling part of the spray lance Prepare the water supply for the high pressure cleaner by connecting one end of the water supply hose to a fresh water tap Insert the end with the male coupling into the female inlet quick coupling located at bottom rear of the machine Turn on the tap Notice Connection to the public mains water supply according to regulations Put the power plug into a main power supply socket and turn on the power Switch on the high pressure cleaner by depressing the on off switch The high pressure cleaner is now ready for operation The spray gun lance will experience a recoil force during operation therefore keep a firm grip with both hands on the Spray gun handle and the lance Press the trigger and start cleaning Pressure can be regulated by adjusting the knob on the spray gun lance When using the chemical injector pressure must be adj
25. ter Blaster and its accessories eye protection must be worn to protect against repelling or ricocheting matters causing eye damage 6 Suitable clothing and footwear must be worn while using the equipment to protect the operator Do not try to clean clothes or footwear with the machine 7 Precautions must be made to keep bystanders away from the working range 8 Do NOT spray clean on yourself others or live animals The high pressure beams are capable of making severe injuries 9 Do NOT spray at electrical equipment OR the machine itself 10 While repairing or servicing the equipment and its accessories always make sure the machine is turned off and disconnected from the main power supply 11 Only allow instructed personnel to operate the machine 12 Activating the trigger gun can cause backward force therefore always hold spray lance with both hands 13 When pausing during operation turned off the main switch of the machine and ensures that the trigger gun is locked 14 Only use high pressure hoses connections and nozzles specified by DEN SIN 15 IMPORTANT Do not use the machine in a possible explosive environment in accordance with EN 50014 H 110 200E V00 Page 5 1 Getting acquainted with your High Pressure Cleaner Operation Flow Diagram Detergent Control Detergent Tank Water Supply In Hot Water gt High Pressure Out
26. ts list 27 bur oo nura e H 32 Recommended o OI 34 5 Declaration and W 35 lieb GTI OI drm 35 s MR Jum 35 6 Spare Parts Request 36 7 Maintenance Log BOOK eh UM DENN UNE 37 H 110 200E V00 Page 2 1 Getting acquainted with your High Pressure Cleaner 1 Getting acquainted with your High Pressure Cleaner Fast and efficient cleaning The DEN SIN high pressure hot water cleaners in the H 110E H 200E series enables you to get more cleaning done in less time This series of DEN SIN high pressure cleaners offers you high performance yet a compact design The compact design enables the machines to be agile within inconvenient places and the high performance and possibility to use hot water gives you the opportunity to solve an array of cleaning tasks The high pressure cleaners in this series are designed for industrial use as well as for cleaning contractors pump parts fittings and pipes in contact with water are made of non corrosive materials Together with the ceramic pistons long life seals and stainless steel valves it ensures long life and high durability Specifications Motor Motor Working
27. usted to low motors requirement Refer to the ID plate on the machine Do Not run the High Pressure Cleaner without sufficient potable water supply as it can cause CAUTION Cavitation and serious damage to internal pump parts Do not let the machine recycle the water running with Spray gun trigger not activated for more than a few minutes as this can cause serious damage to the seals Make sure your local power supply specifications are in accordance with the H 110 200E V00 Page 4 1 Getting acquainted with your High Pressure Cleaner Operation To prevent accidents from happening ensure the safety of the person s who uses the equipment and to protect bystanders and nearby placed inventory or machinery a few safety precautions needs attention WARNING 1 Treat the machine as high speed cutting tool 2 Anyone under the age of 18 is NOT allowed to use the machine 3 Always use a proper plug and socket specially designed with ground to earth wiring Only connect to an installation with earth wiring certified electrician shall make the installation It is strongly recommended that the electric supply to the machine include Residual Current Device GFCI 4 Always keep the Water Blaster and its accessories in good working condition Check the machine for defects especially the insulation on the electric cable Do NOT start up the machine if there is any defect Have the machine serviced 5 When using the Wa
28. zle Adjust or replace the spark electrodes Reset the device by pushing the reset button at the control panel Clean the glass between the censor and boiler When using chemical injector The high pressure The chemical container is empty The high pressure cleaner has cleaner does not suck not been set to low pressure on the double barrel lance cock chemicals The low pressure nozzle is clogged or partly clogged The non return valve of the chemical injector is stuck Ensure the chemical container contains sufficient fluid for proper suction Set the spray lance to low pressure by turning the cock on the lance counter clockwise Clean or replace the low pressure nozzle Clean correct or replace the non return valve of the chemical injector damages of the machine we strongly suggest you to make contact with your For any further inconveniences not mentioned in this user guide or any A dealer for the repair or possible replacement of any original spare parts NOTE 110 200 V00 Page 12 3 Maintenance and Troubleshooting Service Instructions Detach the high pressure hose dump back hose inlet hose safety valve and parts on the pump head before serving the pump Please refer to Pump assembly Page 22 amp 25 unless otherwise stated Servicing the valves 1 Remove the valve cap 2 Inspect the valve cap O Ring for any damage replace if necessary 3 Use the needle nose pliers to remove the valve
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