USER MANUAL
Contents
1. Gs HOBBYMING i 0 1 Introduction EZRUN USER MANUAL Brushless Electronic Speed Controller EZRUN MAXS e EZRUN MAX6 Thank you for purchasing the EZRUN MAX5 MAX6 HOBBYWING s high performance sensorless brushless motor electronic speed controller Brushless power systems can be very dangerous Any improper use may cause personal injury and damage to the product and related devices We strongly recommend reading through this user manual before use Because we have no control over the use installation or maintenance of this product no liability may be assumed for any damage or losses resulting from the use of the product We do not assume responsibility for any losses caused by unauthorized modifications to our product e Ensure all wires and connections are well insulated before connecting the ESC to related devices as short circuit will damage your ESC e Ensure all devices are well connected in order to prevent poor connections that may cause your vehicle to lose control or other unpredictable issues like damage to the device e Read through the manuals of all power devices and chassis and ensure the power configuration is rational before using this unit e Please use a soldering iron with the power of at least 60W to solder all input output wires and connectors e Do not hold the vehicle in the air and rev it up to full throttle as rubber tires can expand to extreme size or even crack to cause serious injury e Stop usin2. Programming Port 05 Connections Battery Battery Switch Receiver This is an extremely powerful brushless motor system For your safety and the safety of those around you we strongly recommend removing the pinion gear before performing calibration and programming functions with this system and keeping wheels in the air when you turn on the ESC 1 Motor Wiring There is no polarity on the A B C wires between ESC and motor so do not worry about how you connect them initially You may find it necessary to swap two wires if the motor runs in reverse 2 Receiver Wiring Plug the throttle control cable also called Rx cable on the ESC into the throttle TH channel on receiver The red wire in the throttle control cable will output the BEC voltage of 6V 7 2V to the receiver and servo so please do not connect any additional battery to the receiver Otherwise your ESC may be damaged 3 Battery Wiring Proper polarity is essential here Make absolutely sure positive of ESC connects to positive of battery and negative of ESC connects to negative of battery when you plug in your battery If reverse polarity is applied to your ESC from the battery it will damage your ESC This will not be covered under warranty 06 Esc setup 1 Set the Throttle Range In order to make the ESC match the throttle range you must calibrate it when you begin to use a new ESC or a new transmitter or after you cha
3. is usually for racing Option 2 Forward Reverse with Brake This mode provides the braking function so it s usually for training Forward Reverse with Brake mode adopted the DOUBLE CLICK method that is your vehicle only brakes won t reverse when the 1st time you push the throttle trigger forward away from you 1st push If the motor stops when you quickly release the throttle trigger and then re push the trigger quickly 2nd push the vehicle will reverse If the motor does not stop then your vehicle won t reverse but brake and you need to push the throttle trigger one more time The vehicle only reverses after the motor stops This method is for preventing vehicle from being accidentally reversed 2 LiPo Cells We strongly recommend setting this item manually instead of using the default setting Auto Calc which means calculating the LiPo cells automatically The ESC can only identify 3S 4S 6S and 8S LiPo packs when setting this item to Auto Calc After you power on the ESC if the battery voltage is below 13 6V it will be identified as a 3S if the voltage is from 13 6V to 17 6V it will be identified as a 4S if the voltage is from 17 6V to 26 5V it will be identified as a 6S if the voltage is above 26 5V it will be identified as a 8S Note 2 1 This ESC is not intended for 2S operation Even if you can set the LiPo Cells to 2S it still does not work 2 You need to set LiPo Cells to Auto Calc
4. programming mode if the SET button is not released in 3 seconds then you need to restart from step 1 Note 1 Beeps from the motor may be low sometimes and you can check the LED status instead Move the throttle trigger to the neutral position and press the SET button Move the throttle trigger to the end position of forward and press the SET button a Move the throttle trigger to the end position of backward and press the SET button The Green LED flashes twice and motor emits Beep Beep H Beep tone j The Green LED flashes twice and motor emits Beep Beep Pi tone J m The Green LED flashes once and motor emits Beep tone 3 Set the neutral point the full throttle endpoint and the full brake endpoint e Leave the throttle trigger at the neutral position press the SET button the RED LED dies out and the GREEN LED flashes 1 time and the motor beeps 1 time to accept the neutral position e Pull the throttle trigger to the full throttle position press the SET button the GREEN LED blinks 2 times and the motor beeps 2 times to accept the full throttle endpoint e Push the throttle trigger to the full brake position press the SET button the GREEN LED blinks 3 times and the motor beeps 3 times to accept the full brake endpoint 4 The motor can be started 3 seconds after the ESC Radio calibration is complete 2 Power ON OFF Warnings 1 Power ON OF
5. the LCD program box to the ESC e Proportional brake with 9 levels of brake amount maximum brake force and 9 levels of drag brake force e 5 levels of acceleration punch from soft to aggressive for different vehicles tires and tracks e Multiple protections motor lock up protection low voltage cutoff protection thermal protection overload protection and fail safe throttle signal loss protection e Single button ESC programming and factory reset e Advanced programming via portable LED program card or multifunction LCD program box e Firmware upgrade via HOBBYWING multifunction LCD program box item sold separately 04 Specifications EZRUN MAX5 200A 1300A Model Cont Peak Current EZRUN MAX6 160A 1050A Motor Type Sensored Sensorless Brushless Motor only in sensorless mode Applications 1 6th Touring Car Buggy Truggy and Truck 1 5th Touring Car Buggy Truggy and Truck Pe With 6S LiPo 18S NIMH KV lt 1500 5892 size motor Motor Limit With 8S LiPo 24S NiMH KV lt 1000 58110 size motor With 8S LiPo 24S NiMH KV lt 1200 5892 size motor LiPo NiMH Cells 9 24S NiMH 3 85 LiPo BEC Output 6V 7 2V Switchable Continuous Current of 6A Switch mode BEC Cooling Fan Powered by the stable BEC voltage of 6V 7 2V Connectors Input End No Output End Female 6 5mm Gold Connectors pre soldered onto the PCB of the speed controller Size Weight 70 L x56 W x46 5 H 240g 93 35 Dx 58 12 W x 47 81 3420 FAN PRG Port
6. D flashes 6 times 8S Red LED flashes once Disabled Red LED flashes twice Auto Low Red LED flashes 3 times Auto Intermediate Red LED flashes 4 times Auto High a 5 gt ne O O Q Q D 3 3 5 S n fal gt O e ek D m vn O o 3 EL a gt D 5 Nn Ek a gt O 3 Press the SET key to choose the value the flash times of the RED LED means the option number Once means the 1st option 2 Program your ESC with the EZRUN MAX series of LED program card The portable program card is an optional accessory applicable for field use Its friendly interface makes the ESC programming easy and quick 4 ESC Programming e For easy recognition the motor beeps at the same time when the GREEN LED flashes e When N the number is equal to or bigger than 5 we use a long flash to represent 5 For example the GREEN LED flashes a long flash and the motor beeps a long beep at the same time indicating you are in the 5 programmable item if the GREEN LED flashes a long flash and a short flash and the motor beeps a long beep and a short beep at the same time indicating you are in the 6 programmable item a long flash and two short flashes a long beep and two short beeps at the same time indicating you re in the 7th programmable item and so on Before the programming you need to connect your ESC and the program card via a cable with
7. F Start with the ESC turned off press the ON OFF button to turn on the ESC Start with the ESC turned on press and hold the ON OFF button to turn off the ESC 2 Warning Tones Turn on the ESC in the normal way that is to turn it on without holding the SET button the motor will beep the number of LiPo cells you have plugged in For example 3 beeps indicate a 3S LiPo 4 beeps indicate a 4S LiPo 6 beeps indicate a 6S LiPo and 8 beeps indicate a 8S LiPo 3 Programmable Items Those black backgroud and white text options are the factory default settings Programmable Items Parameter Values Basic Setting Option 1 Option 2 Option 3 Option 4 Option5 Option6 Option 7 Option 8 Option 9 1 Running Mode Fwd Br Fwd Rev Br 2 LiPo Cells T 3S 45 6S 85 3 Low Voltage Cutoff Disabled Auto Low in ene J Auto High 4 ESC Thermal Protection APANA 125 C 257 F 5 Motor Thermal Protection Disabled 6 Motor Rotation CCW CW 7 BEC Voltage 7 2V 8 Max Brake Force 12 5 25 37 5 0 0 62 5 75 0 87 5 100 0 Disabled 9 Max Reverse Force 50 10 Start Mode Punch Level 1 Level 2 eve Level 4 Level 5 Advanced Setting 11 Drag Brake 2 4 6 8 10 12 14 16 1 Running Mode Option 1 Forward with Brake The vehicle can go forward and brake but cannot reverse in this mode This mode
8. Programming Port for Connecting Program Card throttle control cable also called Rx cable on the ESC to connect the program card box otherwise the program card box won t function 5 Factory Reset e Restore the default values with the SET button Press and hold the SET button for over 3 seconds anytime when the throttle trigger is at the neutral position except during the ESC calibration and programming can factory reset your ESC RED amp GREEN LEDs flash simultaneously indicating you have successfully restored all the default values within your ESC Once you power the ESC off and then back on your settings will be back in the default mode e Restore the default values with the EZRUN MAX series of LED program card After connecting the program card to the ESC press the RESET button and the OK button to factory reset your ESC e Restore the default values with a multifunction LCD program box After connecting the program box to the ESC continuously press the ITEM button on the program box until you see the RESTORE DEFAULT item and then press OK to factory reset your ESC 07 Explanation for LED Status 1 During the Starting up Process e The RED LED keeps flashing rapidly indicating the ESC doesn t detect any throttle signal or the neutral throttle value stored on your ESC may be different from the current value stored on the transmitter e The GREEN LED flashes N number of ti
9. and Cutoff Voltage to Disabled if you use a NiMH pack or a 5S 7S LiPo 3 Low Voltage Cutoff Sets the voltage at which the ESC lowers or removes power to the motor in order to keep the LiPo battery at a safe minimum voltage The ESC will monitor the battery voltage all the time it will immediately reduce the power to 50 and cut off the output 10 seconds later when the voltage goes below the cutoff threshold The RED LED will flash a short single flash that repeats Xx Xx to indicate the low voltage cutoff protection is activated If you use a NiMH pack then please set the Cutoff Voltage to Disabled Option 1 Disabled The ESC won t cut off the power due to low voltage after you select this option We do not recommend using this option when you use any LiPo pack 5S amp 7S LiPo batteries are exceptions otherwise you will irreversibly damage it However for avoiding losing power in racing due to low voltage we recommend using this option this still may cause damage to your battery You need to select this option when you use a NiMH pack Option 2 Auto Low Low cutoff voltage not very easy to get the LVC Protection activated is applicable to batteries with poor discharge capability Option 3 Auto Medium Medium cutoff voltage prone to getting the LVC Protection activated is applicable to batteries with ordinary discharge capability Option 4 Auto High High cutoff voltage very prone to getting the LVC Protection ac
10. e your servos may be burnt due to high voltage 8 Brake Amount Max Brake Force This ESC provides the proportional braking function the braking effect is decided by the position of the throttle trigger It sets what percentage of available braking power is applied with full brake Large amount will shorten the braking time but it will damage your pinion and spur Please select the most suitable brake amount as per your car condition and your preference 9 Reverse Amount Max Reverse Force Different reverse amount will bring different reversing speed For the safety of your vehicle we recommend using a low amount 10 Start Mode Punch You can choose the punch from level 1 very soft to level 5 very aggressive as per the track tires grip your preference and etc This feature is very useful for preventing tires from slipping during the starting up process In addition level 4 and level 5 have strict requirement on battery s discharge capability It may affect the starting up if the battery discharges poorly and cannot provide large current in a short time The car stutters or suddenly loses power in the starting up process indicating the battery s discharge capability is not good you need to reduce the punch or increase the FDR Final Drive Ratio 11 Drag Brake Drag brake is the slight braking power produced when releasing the throttle trigger to neutral zone This gently slows the vehicle down when you let off the trigger it can prov
11. g the ESC when its casing temperature exceeds 90 C 194 F otherwise your ESC will get destroyed and may also get your motor damaged We recommend setting the ESC Thermal Protection to 105 C 221 F this refers to the internal temperature of the ESC e We recommend removing the cooling fan from ESC before exposing vehicle to liquids and fully dry it right after the use e Always disconnect and remove batteries after use as the ESC will continue to consume current if it s still connected to batteries even if the ESC is turned off Long time contact will cause batteries to completely discharge and result in damage to batteries or ESC This will not be covered under warranty 03 Features e Compatible with sensorless brushless motors and sensored brushless motors only in sensorless mode e Fully waterproof design for all weather conditions e Super internal switch mode BEC with switchable voltage of 6V 7 2V and a cont peak current of 6A 25A for easily driving big torque servos and high voltage servos e Highly reliable electronic switch avoids troubles which may happen to traditional mechanical switch due to dirt water dash and etc e The built in spark proof circuit effectively protects not only battery and ESC connectors from damage but also users from physical injury to hands caused by strong electrical sparks produced at the battery and ESC connecting moment e Separate programming port to easily connect the LED program card or
12. hrottle neutral position on your transmitter was actually in the braking zone 2 Set the Running Mode improperly 3 The ESC was damaged 1 The neutral position on the transmitter was not stable so signals were not stable either 2 The ESC calibration was not proper The programming card box was connected to the ESC via the throttle control cable Rx cable 1 The ESC throttle cable wasn t plugged in the correct channel on the receiver 2 The ESC throttle cable was reversely plugged in Solution s 1 Check if all ESC amp battery connectors have been well soldered or firmly connected 2 Replace the broken switch Check the battery voltage 1 Check if the throttle wire is reversely plugged in or in the wrong channel and if the transmitter is turned on 2 Re calibrate the throttle range after you release the throttle trigger to the neutral position Swap any two ESC to motor wires 1 Check all devices and try to find out all possible causes and check the transmitter s battery voltage 2 The RED LED keeps flashing indicating the LVC protection is activated please replace your pack 3 The GREEN LED keeps flashing indicating the thermal protection is activated please let your ESC cool down before using it again 1 Check all soldering points please re solder if necessary 2 Contact the distributor for repair or other customer services 1 Re calibrate the throttle neutral position No LED
13. ide a better cornering approach Attention Drag brake will consume much power so apply it cautiously 1 Programming your ESC with the SET button With the ESC switched off Turn on the transmitter After entering the corresponding item the Red LED starts to blink the times it blinks represent the current option number Presss the ON OFF button hile holding the SET butto o power on the ESC Red LED flashes Green LED flashes once Hold the SET key for 3 seconds Release Press the the SET key Running Mode Release Press the Green LED flashes twice LiPo Cells Hold the SET key for 3 seconds Green LED flashes 3 times Hold the SET key for 3 seconds Press the Enter the 3rd SET key Release the SET key item Low Voltage Cutoff Hold the SET key for 3 seconds tins LED flashes Enter the Nth item Imes Release PSE wice means the Bnd option ete the SET key Loo SET key Enter the 1st item SET key TS the SET key Enter the 274 item SET key Click the SET button to choose the option the times the Red LED blinks indicate the option number you are going to select Red LED flashes once Forward with brake Red LED flashes twice Forward Reverse with brake Red LED flashes once Auto Calculation Red LED flashes twice 2S Red LED flashes 3 times 3S Red LED flashes 4 times 4S Red LED flashes 5 times 6S Red LE
14. mes indicating 2 In Operation the number of LiPo cells you have connected to the ESC e RED amp GREEN LEDs die out when the throttle trigger is in throttle neutral zone e The RED LED turns on solid when your vehicle runs forward The GREEN LED will also come on when pulling the throttle trigger to the full 100 throttle endpoint e The RED LED turns on solid when you brake the vehicle the GREEN LED will also come on when pushing the throttle trigger to the full brake endpoint and setting the brake amount maximum brake force to 100 e The RED LED turns on solid when you reverse your vehicle 3 When Some Protection is Activated e The RED LED flashes a short single flash that repeats 3x xx yx indicating the low voltage cutoff protection is activated e The GREEN LED flashes a short single flash that repeats xx x vx indicating the ESC thermal overheat protection is activated 08 trouble Shooting Trouble s The ESC was unable to start the status LED the motor and the cooling fan after it was powered on The ESC was unable to start the motor after it was powered on but the motor emitted a short double beep BB BB BB that repeats with GREEN LED on the ESC blinked The interval between two beeps was 1 second After the ESC was powered on and finished LiPo cells detection the GREEN LED flashed N times and then the RED LED flashed rapidly The vehicle ran backward when you pulled the throttle trigge
15. nge the settings such as the TRIM D R EPA and other parameters of throttle channel on your transmitter otherwise the ESC cannot work properly We strongly recommend activating the Fail Save function of the radio system and set it F S to Output OFF or set its value to the Neutral Position to ensure the motor can be stopped when there is no signal received from the transmitter About setting the throttle range let s take Futaba transmitter as an example Press and hold the Press the Release the SET 1 Turn on the transmitter set parameters on the throttle channel like D R EPA and SET button ON OFF V button once the LED EATA o l flashes ATL to 100 for transmitter without LCD please turn the knob to the maximum j button NN PAK vig ORS and the throttle TRIM to O for transmitter without LCD please turn the 1 M t vars corresponding knob to the neutral position For Futaba radio transmitter the direction of throttle channel shall be set to REV while other radio systems shall be set to NOR Please ensure the ABS braking function of your transmitter must be DISABLED 2 Start with transmitter on and the ESC turned off but connected to a battery Holding the SET button and press the ON OFF button to turn on the ESC the RED LED on the ESC starts to flash Note 1 the motor beeps at the same time and then release the SET button immediately The ESC will enter the
16. on the ESC will come on when the throttle trigger is at the neutral position 2 Set the running mode to Forward Reverse with Brake 3 Contact the distributor for repair or other customer services 1 Replace your transmitter 2 Re calibrate the throttle range or fine tune the neutral position on the transmitter It is wrong to use the Rx cable to connect programming card box The programming port of this ESC is also the fan port so please connect the ESC and programming card box by plugging the programming cable into the fan port 1 Plug the throttle cable into the throttle TH channel on your receiver 2 Plug in the throttle cable properly by referring to relevant mark shown on your receiver
17. r towards you The motor suddenly stopped or significantly reduced the output in operation The motor stuttered but couldn t start The vehicle could run forward and brake but could not reverse The car ran forward backward slowly when the throttle trigger was at the neutral position 1 The LCD program box kept displaying CONNECTING ESC after you connected it to your ESC 2 The LED program card kept display 3 short lines after you connected it to your ESC When pressing the SET button to set the throttle neutral position the GREEN LED didn t flash and no beep was emitted or you were unable to set the full throttle endpoint and the full brake endpoint after the neutral position was accepted Possible Causes 1 No power was supplied to the ESC 2 The ESC switch was damaged The battery voltage was beyond the normal operating voltage range of the ESC 1 The ESC didn t detect any throttle signal 2 The neutral throttle value stored on your ESC is different from the value stored on the transmitter 1 The ESC to motor wiring order was incorrect 2 Your chassis is different from popular chassis 1 The receiver was influenced by some foreign interference 2 The ESC entered the battery LVC Low Voltage Cutoff protection 3 The ESC entered the thermal over heat protection 1 Some soldering between the motor and the ESC was not good 2 The ESC was damaged some MOSFETs were burnt 1 The t
18. tivated is applicable to packs with great discharge capability Warning If you set the Cutoff Voltage to DISABLED when you use a LiPo pack then please pay attention to the power change of your vehicle In general the battery voltage gets pretty low when your vehicle is severely losing power then you should stop using that pack 4 ESC Thermal Overheat Protection The ESC will automatically cut off the output and the GREEN LED will flash a short single flash that repeats 3x x when the temperature gets up to the value you preset and activates the ESC thermal protection The output won t resume until the temperature gets down 5 Motor Thermal Overheat Protection This item has been permanently set to Disabled by manufacturer 6 Motor Rotation Pull the throttle trigger with the motor shaft faces you the motor spins counter clockwise if this item is set to CCW the motor spins clockwise if set to CW The A B C wiring order of motors from different manufacturers may vary so the direction of the motor rotation may be opposite to what you expect You can adjust the Motor Rotation or swap any two ESC to motor wires if the motor runs in reverse 7 BEC Voltage Option 1 6 0V It s applicable to ordinary servos Do not use this option with high voltage servos otherwise your servos may not function normally due to insufficient voltage Option 2 7 2V It s applicable to high voltage servos Do not use this option with ordinary servos otherwis
19. two JR male connectors and then turn on the ESC all programmable items will show up a few seconds later You can select the item you want to program and the setting you want to choose via ITEM amp VALUE buttons on the program card and then press the OK button to save all new settings to your ESC 3 Program your ESC with a multifunction LCD program box You can program this EZRUN MAX5 6 ESC through a 3 in 1 LCD program box or through a 3 in 1 LCD program box and a PC HOBBYWING USB LINK software needs to be installed on the PC Before the programming you need to connect your ESC and the LCD program box through a cable with two JR male connectors and turn on the ESC then the boot screen will show up on the LCD press any button on the program box to initiate the communication between your ESC and the program box The CONNECTING ESC will be displayed a few seconds later the program box will display the current mode like profile 1 and then the 1 programmable item like running mode You can adjust the setting through ITEM amp VALUE buttons and then press the OK button to save new settings to your ESC programming cable in the PRG FAN port and the other end of the programming cable in the ESC port on the LCD program box Please don t use the The programming port of this ESC is also the fan port so you need to unplug the fan first and then plug one end of the External
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