User Manual - LIKO-S
Contents
1. Family firm of 2014 international VACUWALL Mobile walls User Manual Call our line 420 544 22 1111 www liko s com Ae O N Introduction Materials Used Installation Cautions Examples of VACUWALL IMPORTANT INFORMATION READ CAREFULLY KEEP FOR FUTURE REFERENCE System Applications Fast and inexpensive division of large office areas such as open space or large conference rooms into several smaller sections This is a permanent or only atemporary solution which also saves en ergy smaller heating area in winter smaller cool Benefits Offered by the VACUWAL ing area in summer Adjust any space exactly to your requirements or tenant s needs who then does not have to pay for odd metres Easily sep arate the manufacturing area from the clean zone Le System Redistribution of the inner space does not require building adaptation Only ceiling suspended ceil ing structure needs to be checked See page 4 It s only up to you how the inner space is divided VACUWALL is flexible and adapts to your cur rent needs Partition walls may travel every day An average skilled person can handle install or move the mobile walls Install the walls by your selves according to the instructions No specialists are needed just the instructions provided two skilful people and a couple of min utes will do The VACUWALL system can be re used in different spaces A2. few extra VACUWALL panels are recom mended this allows responding flexibly to new requirements for inner space layout Select the in terior variant or the warehouse variant for storing the walls The VACUWALL mobile wall system protects the workplace from noise With its design it naturally complements the looks of the interior Basic Technical Specifications of the VACUWALL e Interior wall without visible adjustments to the ceiling and floor e Easy to move consists of modules e Excellent stability provided by interlocking mod ules e No floor or ceiling anchors needed Simple assembly and removal of the walls e Lightweight and stable construction System e Noise barrier 39 dB depending on materials used e Basic panel thickness 100 mm Standard module width 800 mm adjustable if required Standard module height up to 3 000 mm e Walls can be combined with other LIKO S wall systems thus extending possible applications VACUWALL System Structure and Principle of Use The structure consists of wood panel bordered with aluminium profiles VACUWALL modules are anchored in the wall using wall stops to which other modules are connected using tongue and groove joints They are sealed at the floor and ceiling by bracing pressure of the bag The mod ule can be rectified at the floor level to adjust to uneven floor The ceiling has a profile evenly distributing the 3 load to the suspended ceiling The
3. ays be flat with sufficient loading capacity and free of any obstacles Risk of falling slipping or com pression 6 Keep all persons except for operators away from the area where the VACUWALL modules are handled ules have to be stored in a suitable place prevent ing interference with the operations in the building and or injury to nearby people 5 Minimum distance of stored VACUWALL module foot from the vertical wall is 350 mm and maximum distance is 550 mm see the storage sketch 6 Stored VACUWALL modules in the storage position have to be secured against tilting with straps 7 Other than specified uses or methods for VACUWALL module storing are at user s own risk and responsibility iN U Water level 1 5 m Impact drill 6mm Cordless screw Tape measure driver s A Marking Vacuum rubber disks Hammer Wrench Pencil string bearing capacity min 60 kg No 13 Standard Materials LU JU Wall stop Ceiling profile Standard Telescopic module Accessories profile direct connections module door module covers Optional Accessories Right left L profile Right left T profile Parking place type 1 Parking place type 2 Vacuum rubber disks Trolley between floor and leaned against the wall bearing capacity min 60 kg ceiling 5 Installation 1 Measurement Tolerances e Horizontal tolerances VACUWALL modules allow for floor j and c
4. d health regulations The team must have at least two op erators 3 Use only approved manipulators supplied by the manufacturer to handle the VACUWALL Safety principles WARNINGS 1 Do not use other methods than as specified by the manufacturer to carry out repairs or main tenance In particular this applies to not handling the bags and the pneumatic system of the VACU WALL modules 2 When assembling the VACUWALL modules take special care to avoid injury by modules to be connected to each other especially on vertical edges with the tongue and groove joint 3 When dismantling the VACUWALL modules the wall profiles stops should be covered pre venting injury by the wall profiles 4 Dismantled and packed VACUWALL mod These are Concrete ceiling Ceramic ceiling bricks Aeroconcrete ceiling bricks e Wooden ceiling with wooden panels min thick ness 15 mm on beams with max pitch 600 mm Plasterboard ceiling a Knauf D112 nonius hanger b Rigips PK22 nonius hanger Ceiling profile has to be used in all other ceiling structures suspended ceilings 4 Do not hang any items such as cabinets shelves or pictures on the VACUWALL modules modules 4 Before handling the VACUWALL modules the operator must make sure the operating area is safe and an escape path from the area exists in case of jeopardy 5 The floor for moving the manipulator for han dling the VACUWALL modules must alw
5. d injury when jointing the panels 8 Installation of Standard Modules It is similar to that of the first module except that each of the following modules is hung into the lock of the previous module All other actions module balancing and activation are identical If columns are used 90 corners and perpendic ular connections can be made Install them by hanging like the standard module Then tighten the adjustable foot to brace it against the floor The columns do not have valves 9 Installation of Telescopic Module Also install by hanging on the last but one mod ule of the assembly The difference against the standard module is in the valve location in the module face After hanging the module close the remaining space towards the wall stop about 50 mm by extending the module in the direction of arrows manually using the vacuum disk 10 10 Installation of Door Module It is similar to that used for the standard module Unlike the standard module it does not have the adjustable foot When handling the door module remove the door handles and lock with the key The door has adjustable hidden hinges and handles with the QUICK FIT system for fast fitting dismantling without using any tools The handle removal and hinge adjustment proce dure is shown in the figure Q CAUTION Do not transport the door module on the manipulating trolley by the lower threshold strip risk of damaging the strip Han
6. dle the door manually only 1 horizontal adjustment 2 vertical adjustment 3 down pressure adjustment 11 Storing Vacuwall Modules Three basic storage methods are used 1 Leaning against the wall using the support provided CAUTION Make sure that the adjustable foot of the module is out of the support when leaning the modules CAUTION In all cases the weight of stored modules must not exceed the loading capacity of the floor 2 Bracing between the floor and ceiling using the ceiling and floor stand provided Thi oo 3 Horizontally on a pallet CAUTION Do not stack more than 8 panels 11 Warranty The warranty does not apply to damages caused by failure to follow or ignorance of the user man ual The warranty does not apply to defects caused by mechanical damage to the modules Neither does the warranty cover any subsequent damag es caused as a result of handling a non functional module The warranty period and warranty conditions are described in the contract for work 12 Statement of the VACUWALL Customer and User Operator The customer user of VACUWALL modules has to be demonstrably made familiar with this user manual which is an integral part of the cer tificate of acceptance Company Structure ENERGY The Energy Divisio
7. eiling flatness tolerance This tol _ erance is 5 mm from the ideal plane aa ans for the floor as well as the ceiling e Vertical tolerances Wall stops have to be anchored to be vertical Any unevenness should be ad justed to the ideal position by padding for example Maximum allowable devia tion for the stop is 1 mm Mark off the position of VACUWALL modules with a pencil or marking string to the wall and ceiling structure 2 Wall Profile Stop Installation The wall profile is installed with stand ard anchor elements into pre prepared holes Suitable anchor material de pends on the type of structure where the anchor is to be placed The holes in the profile should be covered with pro vided plugs after the installation 3 Ceiling Profile Installation The ceiling profile is installed with standard an chor elements Suitable anchor material depends on the type of structure where the profile is to be anchored The profile groove should be covered with the U shaped PVC sealing after the instal lation In some cases grid ceiling panels the ceiling suspended ceiling should be braced to avoid lifting Options for plasterboard suspended ceilings and other than heavy ceilings should be consulted with the supplier of the system 4 Wall Profile Cover If the modules are parked covers can be mount ed on the wall profile The cover is equipped with provided pins that are inserted
8. in the pre pared holes 5 Module Preparation for Building in Before handling the VACUWALL module de turning it clockwise Deactivate the panel with activate the module using the pump supplied five to six pump moves to create vacuum in the Insert the end piece in the valve and lock by sealing profile 6 Handling the Modules Use the manipulating trolley manipulator or man Q CAUTION ual vacuum disks with bearing capacity at least 60 Follow the safety rules described on page kg to handle the modules Always use two vacu 4 when handling the modules um disks for handling Decide based on operator s skills and capacities The advantage of the manip ulator consists in the possibility of transporting the module horizontally Another advantage of the manipulator is easier installation Possible uses of the manipulator are shown in the figure below 7 Installation of First Module The installation of Vacuwall modules is simple OOOO O O O O O the first panel is hung in the wall stop using the special lock L a Then the module is aligned with the water level by pressing the valve Activation means drawing The adjustable foot is used for aligning the mod the air into the sealing profile and stabilizing the ule in the wall axis by turning the wrench sup module plied Following alignment activate the module Q Take care to avoid han
9. modules are handled either manually using vacuum cups or with a manipulator Dismantled module assem blies can be stored in the so called parking place cAUTIONS Long reliable and trouble free performance of VACUWALLe modules requires proper and care ful handling When working with VACUWALL modules the user has to exercise utmost caution due to rela tively high weight of each module Respect health limits for manual load handling in consideration of current operator s health condition Using the VACUWALL System and Ceiling Suspended Ceiling Preparation wARNINGS 1 Loading capacity of the floor must always be sufficient to transfer the VACUWALL point load Module weights are specified in the VACUWALL module operator s statement always included in the certificate of acceptance 2 Maximum ceiling and floor structure deflection has to be 5 mm 3 The ceiling structure suspended ceiling has to meet the requirements described below If the ceiling structure suspended ceiling meets the following criteria the VACUWALL modules can be used without the ceiling profile Safe Workplace wARNINGS 1 Use protective equipment working clothes safety gloves and working shoes when working with VACUWALL modules Risk of injury abra sions stabs compressions 2 VACUWALL module operators have to be demonstrably familiar with these instructions for use They have to comply with safety an
10. n specialises in energy saving We build new buildings and insulate existing buildings Energy employs the experience gained as part of the Ziv stavby Living Buildings and Chytra izolace Clever Insulation programs LIKO S a s U Splavu 1419 CZ 684 01 Slavkov u Brna INTERNATIONAL A gt INTERIORS PRODUCTION The Production Division man ufactures production lines and their parts from carbon and stainless steel and aluminium The Production Division em ploys 70 people All of us are united by the effort to produce the best possible performance Every day we follow our proven mottoes Quality is the Key Clean and Precise Craft We Believe in the Importance of the Detail Tel 420 544 221 111 E mail info liko s cz www zivestavby cz INTERIORS The Interiors Division man ufactures interior arrange ment systems for production halls industrial buildings and administrative and public buildings These are adjustable and sliding partitions built in hall structures and acoustic suspended ceilings Lik 1 www liko s cz
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