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2011 - Honda Motorcycles

1. MEN gt HE TE This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold This publication includes the latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2011 Honda Motor Co Ltd S2MGY600 indb 2 2011 01 11 16 27 36 ss mm 3 Congratulations on your purchase of a new The following codes in this manual Honda motorcycle Your selection of a indicate each country Honda makes you part of a worldwide amp The illustrations here in are based on the tamily of satistied customers who appreciate ED type Honda s reputation for building quality into Country Codes every product Code Country E UK To ensure your safety and riding pleasure F France amp Read this owner s manual carefully ED European direct sales Follow all recommendations and U Australia New Zealand Av procedures contained in this manual The specifications may vary with each locale T Pay close attention to safety messages contained in this manual and on the motorcycle 32MGY600 indb 3 2011 01 11 16 27 36 A Few Words About Safety Your safety
2. Clock 12 hour display To set the clock Feen lt lt LLU pet 17 Do not operate the engine in the tachometer red zone Excessive engine speed can aire adversely affect engine life 3pInn uone3d0 E Speedometer Tachometer red zone excessive engine rom range Fuel gauge Remaining fuel when only At the same time the display switches to 1st E segment starts flashing the reserve fuel consumption approximately 4 5 litres 1 19 US gal 0 99 Imp gal If the fuel gauge indicators repeat flashing or turned off continued 21 32MGY600 indbo 21 a 2011 01 11 16 27 42 p nd uone3d0 7 p 22 Instruments Continued 44 Low oil pressure indicator Comes on when the ignition switch is turned ON Goes off when the SST ink gt 10 DA ou i IE ee engine starts If it comes ON while engine is running Coolant temperature gauge _E j n E High coolant temperature Display range 35 to 132 C ae Roe indicator BS eS eeu Comes on briefly when the ignition Between 122 and 131 C en vi switch is turned ON High coolant temperature indicator and Er ek EE If it comes ON while riding 2 gt p 31 Coolant temperature gauge flashing digits Above 132 C Even if the engine coolant temperature High coolant temperature indicator and is low the cooling fan may start running warning indicator light when you rev up the engine This is 439 flashes normal
3. 16 28 07 P 32ULUIJUEN i MEN O HEN TE Engine Oil Changing Engine Oil amp Filter 6 Remove the oil filter with a filter wrench 7 Apply a thin coat of engine oil to the and let the remaining oil drain out Make rubber seal of a new oil filter sure the prior seal is not stuck to the 8 Install a new oil filter and tighten ee Torque 26 N m 2 7 kgf m 19 Ibf ft Discard the oil and oil filter at an approved recycling centre 9 Replace the sealing washer Install the drain bolt and tighten Torque 30 N m 3 1 kgf m 22 Ibf ft 10 Fill the crankcase with the recommended oil EYP 47 and install the oil fill cap Required oil ub When changing oil amp Oil filter par engine oil filter 3 1 litres 3 3 US qt 2 7 Imp qt When changing oil only 2 9 litres 3 1 US gt 2 6 Imp at 11 Check the oil level syP 61 12 Check that there are no oll leaks 64 32MGY600 indo 64 2011 01 11 16 28 07 TT me 18 Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty you likely have a 1 Place your motorcycle on a firm level serious leak Have your motorcycle inspected surface by your dealer Loa 2 Hold your motorcycle in an upright z Poan Adding Coolant 5 3 Check that the coolant level is between the upper and lower level marks in the 1 If the coolant leve
4. If you run the engine in a confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your motorcycle inside a garage or other enclosure 32MGY600 indb 5 2011 01 11 16 27 37 jeJes 3 P424010N P i Image Labels Image Labels meanings Some labels warn you of and don t remove the labels If a label comes off or becomes hard to read contact your dealer for a replacement There is a specific symbol on each label You CAN be KILLED or SERIOUSLY HURT if The meanings of each symbol and label are as follows 32MGY600 indb 6 The following pages describe the label potential hazards that could cause serious injury Others provide important safety information Read this information carefully gt HEN TE Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual at carefully In the interest of safety take the motorcycle to be serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions lt D WARNING with ORANGE background you don t follow instructions CAUTION with YELLOW background You CAN be HURT if you don t follow instructions i 2011 01 11 16 27 37 MEN gt HE TE Image Labels BATTERY LABEL DANGER e Keep flame and spark away from the battery Battery produce
5. On 32MGY600 indbo 22 2011 01 11 16 27 42 MEN gt HEN TE Odometer TOTAL amp Tripmeter TRIP A B A button switches between odometer amp tripmeters When the fuel mileage meter is displayed press A button to select the odometer or triometer A e Odometer Total distance ridden e Tripmeter Distance ridden since tripmeter was reset 3pInn uoljesado E To reset the tripmeter Odometer amp Fuel mileage Tripmeters meter Odometer au Saa san Current fuel gt IRON 1 EMM I mileage Tripmeter A VETA en AE Average fuel 3 mileage Tripmeter B ELUH Fuel consumption Sn A button gt button gt continued 23 32MGY600 indo 23 2011 01 11 16 27 43 p Gr O a p nd uone3d0 7 Instruments Continued Fuel mileage meter B button switches between fuel mileage meters and fuel consumption meter When the odometer or triometer A is displayed press button to select any mode of the fuel mileage meter The average fuel mileage and fuel consumption will be based on tripmeter A e Current fuel mileage Current or instant fuel mileage If your speed is 1 km h 0 6 mph or less gt displayed e Average fuel mileage Average fuel mileage since tripmeter A was reset When is displayed go to your dealer for service e Fuel consumption Total fu
6. 2011 01 11 P Engine Will Not Start HISS indicator stays ON I Starter Motor Operates But Engine Does Not Start Check the following items amp Check the correct engine starting sequence B3P 34 Check that there is petrol in the fuel tank Check if the PGM FI malfunction indicator lamp MIL is ON If the indicator light is ON contact your dealer as soon as possible amp Check if the HISS indicator stays ON Turn the ignition switch to the OFF position and remove the key Reinsert the key and turn the ignition switch to the ON position If the indicator still stays ON check the following Bunoouysa qnoip 80 32MGY600 indb 80 Check if there is no another HISS key including spare key close to the ignition switch Check if there are no any metallic seals or stickers on the key If the HISS indicator still stays ON have your motorcycle inspected by your dealer I Starter Motor Does Not Operate Check the following items Make sure engine stop switch is RUNO position BP 32 Check for a blown fuse 3P 96 amp Check for a loose battery connection or battery terminal corrosion E3P 60 amp Check the condition of the battery BYP 92 If the problem continues have your motorcycle inspected by your dealer 2011 01 11 32MGY600 indbo 81 Overheating High coolant temperature warning indicators are ON The engine is overheating when the fo
7. Importance of Maintenance Importance of Maintenance Keeping your motorcycle well maintained is absolutely essential to your safety and to protect your investment obtain maximum performance avoid breakdowns and reduce air pollution Maintenance is the owner s responsibility Be sure to inspect your motorcycle before each ride and perform the periodic checks specified in the Maintenance an Schedule BJP 40 AWARNING Improperly maintaining your motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task 32JULEUSLUIE N i Follow these guidelines when performing maintenance Stop the engine and remove the key Park your motorcycle on a firm level surface using the side stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can get burned amp Run the engine only when instructed and do so in a well ventilated area 39 32MG
8. amp TTE The HISS indicator flashes once Directive is provided to the owner at the time o 2 Turn the ignition switch OFF of purchase The declaration of conformity 3 5 SE ay TA 2007 988 I CIAS A a APPROVED 101 32MGY600 indb 101 2011 01 11 16 28 36 MEN O HEN DE Instruments Controls amp Other Features Document Bag The owner s manual registration and insurance information can be stored in the plastic document bag located under the seat Ignition Cut off System A banking lean angle sensor automatically stops the engine and fuel pump if the motorcycle falls over To reset the sensor you must turn the ignition switch to OFF and back to the ON position before the engine can be restarted UONPUIJOJU ii 102 32MGY600 indbo 102 2011 01 11 16 28 37 JJ O Fuels Containing Alcohol Some conventional fuels blended with alcohol are available in some locales to help reduce emissions to meet clean air standards If you plan to use blended fuel check that it is unleaded and meets the minimum octane rating requirement The following fuel blends can be used in your motorcycle Ethanol ethyl alcohol 10 by volume max Petrol containing ethanol may be marketed under the name Gasohol Methanol methyl alcohol 5 by volume max that contain cosolvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 Fu
9. performance Avoid full throttle starts and rapid acceleration Avoid hard braking Ride conservatively P oe Brakes Observe the following guidelines Avoid excessively hard braking and sudden shifting to a lower gear Sudden braking can reduce the motorcycle s stability gt Where possible reduce speed before turning otherwise you risk wheel slippage amp Exercise caution on low traction surfaces The wheels lock more easily on such surfaces and braking distances are longer amp Avoid continuous braking Repeated braking can overheat the brakes reducing their effectiveness 2011 01 11 mm 3 16 27 39 JJ O I Combined ABS Your motorcycle is equipped with a brake system that distributes the braking force between the front and rear brakes The distribution of the braking force applied to the front and rear brakes is different when operating the lever only and when operating the pedal only For full braking effectiveness operate both the lever and pedal together This model is also equipped with an Anti lock Brake System ABS designed to help prevent the brakes from locking up during hard braking Always use the recommended tyres to ensure correct ABS operation ABS does not reduce braking distance In certain circumstances ABS may result in a longer stopping distance ABS does not function at soeeds below 10 km h 6 mph The brake lever and pedal may
10. 11 16 28 35 MEN gt HE TE Electrical Trouble Blown Fuse i 4 Pull the main fuse and FI fuse out with I Main Fuse amp FI Fuse the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a spare of the same rating Spare fuses are provided in the fuse Starter magnetic switch cover box 5 Reinstall parts in the reverse order of 5 removal R 3 H If a fuse fails repeatedly you likely have an electrical S gt problem Have your motorcycle inspected by your dealer 2 Sr UA FI fuse Main fuse Remove the seat BP 54 Remove the starter magnetic switch cover 3 Disconnect the wire connector of the starter magnetic switch N 97 32MGY600 indb 97 2011 01 11 16 28 36 Information Instruments Controls amp Other Features P 100 Fuels Containing Alcohol P103 Catalytic CORVEN ee P104 Caring for Your MOtorcy Cle P 105 Storing Your Motorcycle P 107 Transporting Your Motorcycle P 108 You amp the Environment cccccececeseseseeeeeeeees P 109 Serial Numbers ssesesesesvsrvrvrereresevsvrvresenene P 110 32MGY600 indb 98 2011 01 11 16 28 36 TT 32MGY600 indo 99 Keys Ignition key The ignition key contains a special coded chip that is recognized by the immobilizer system HISS in order to start the engine Handle the key carefully to prevent damaging
11. 2 Loosen the muffler band bolts 3 Remove the muffler stay bolt nut and washer Bunoouysajqnop P Rear wheel Rear wheel nuts 90 32MGY600 indo 90 2011 01 11 16 28 29 MEN gt HEN TE Tyre Puncture Removing Wheels Installation 1 To install the rear wheel reverse the removal procedure 2 Tighten the rear wheel nuts equally Torque 108 N m 11 0 kgf m 80 Ibf ft 3 Tighten the muffler band bolts Torque 21 N m 2 1 kgf m 15 Ibf ft 4 Check that the wheel rotates freely Buljooysajqnoi If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity 91 32MGY600 indb 91 2011 01 11 16 28 29 Bunoouysa qnoip 92 32MGY600 indb 92 Electrical Trouble Battery Goes Dead Charge the battery using a motorcycle battery charger Remove the battery from the motorcycle while charging Do not use an automobile type battery charger as these can overheat a motorcycle battery and cause permanent damage If the battery does not recover after recharging contact your dealer NOTICE Jump starting using an automobile battery is not recommended as this can damage your motorcycle s electrical system oe Burned out Light Bulb Follow the procedure below to replace a burned out
12. 34 Helmet Holder k4vsmmsmasamnnssinuuse 37 SOP WIO aa 32 34 100 High Beam IndicatOr rrrnnnnnnnnnnnnnnnvvnnnnnn 31 SOONG EN E AE 100 High Coolant Temperature Environment rarnarvnrvnvvnvvnvvnvvnvnnvennenennern 109 IndicatOr areannvnnnnnnvnnevnnnnvnvnnnnvnvunen 22 81 HISS Indicator arrrnnnnvnnnnnnnnvnnnnnnnnnener 30 80 HOM BU LON secretin ianen 32 Flooded Engine sisexzecexssccesmecesenosdeeuevsusanante 34 Frame Number mnrnnnnnnnnnnnvnnnnnnnnnnnnerennnnnnn 110 Front Brake Lever Adjustment 0 75 Fuel 109 EE 21 Recommended rrrrrrrrvnrnrronrrrnrrvnnnnnnnnr 36 Eee e je ae REE 21 EG EEE 36 Fuels Containing Alcohol rrrnrrnrnnnnn 103 FUS CS sic ccccdicicbissnicavscnanersecantscuexeteiaceisans 46 96 115 32MGY600 indb 115 2011 01 11 16 28 39 xapul Xapu 116 S2MGY600 indb 116 See Index to P JONG SD SOG cctaisinsreencemaninensttcnareiersetneines 78 Ignition Cut off System Se OE cx dtreccircdicrtasincandantaccs 102 Ae gt NE EEE 70 Ignition IS PE 99 IGM UON SWITCH wscsccscexttcnccneensccstusecseenss 33 34 image LADES es ancnetasannesnenensnsanenveaxexaaamnenexcaiie 6 IVI C 00 OR EERE 30 NETUNENS aar 20 91 EE 6 Left Rear COwl rrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 59 Load LIMITS EE 17 Loading Guidelines rrrrnrnnnnnnnnnnnnnnavnnne 17 Low Oil Pressure Indicator 06 22 82 D enance Fundamental EE 43 MON 39
13. 5 in Unleaded petrol Fuel Overall height 1 240 mm 48 8 in Recommended 91 RON or higher Wheelbase 1 465 mm 57 7 in Tank capacity 21 litres 5 55 US gal 4 62 Imp gal Minimum ground 12V 10Ah 10 HR or clearance le EaU 12V 11Ah 10 HR 11 6Ah 20 HR Caster angle 25 45 1st 2 846 Trail 96 mm 3 8 in 2nd 2 062 Curb weight 238 kg 525 Ib oe 3rd 1 578 Maximum weight 195 kg 430 Ib Ath 1 291 Vn capacity 5th 1111 gt Me luggage 33 kg 73 Ib 6th 0 965 weight Reduction ratios 1 939 2 687 v Passenger capacity Rider and 1 passenger primary final l l o Minimu tunino 50 Od it radius 1 Including rider passenger all luggage and accessories 2 Includes the weight of the luggage and added accessories 111 32MGY600 indbo 111 2011 01 11 16 28 38 SUOI EDIJIDAdS i 112 i Specifications E Service Data ne Front 120 70R17M C 58V Rear 180 55R17M C 73V Tyre type Radial tubeless Recommended Front PIRELLI SCORPION TRAIL Tyres Rear PIRELLI SCORPION TRAIL veden Front 225 kPa 2 25 kgf cm2 33 psi Rear 250 kPa 2 50 kgf cm2 36 psi Minimum tread Front 1 5 mm 0 06 in depth Rear 2 0 mm 0 08 in Spark plugs standard pe svaneungen non 0 80 to 0 90 mm 0 031 to adjustable 0 035 in Idle speed 1 200 100 rpm Honda 4 stroke motorcycle oil API Service Classification SG or higher Recommended cae Sika excluding oils marked as engine oil Energy Conserving SAE 10W 30
14. JASO T 903 standard MA S2MGY600 indb 112 gt HEN TE Engine oil capacity Recommended brake clutch fluid Cooling system capacity Recommended coolant After draining 2 9 litres 3 1 US qt 2 6 Imp qt After draining amp engine oil filter change 3 1 litres 3 3 US qt 2 7 Imp qt After disassembly 3 8 litres 4 0 US qt 3 3 Imp qt Honda DOT 4 Brake Fluid 2 92 litres 3 09 US qt 2 57 Imp qt Pro Honda HP Coolant 2011 04 04 19 18 02 MEN gt HE TE Specifications Recommended drive Drive chain lubricant designed MTorque Specifications chain lubricant specifically for O ring chains Engine oil drain bolt 30 N m 3 1 kgf m 22 Ibf ft Drive chain slack 30 to 40 mm 1 2 to 1 6 in Oil filter 26 N m 2 7 kgf m 19 Ibf ft Bearing holder pinch bolt 74 N m 7 5 kgf m 55 Ibf ft standarddnive chain co RK ee Front wheel axle bolt 59 N m 6 0 kgf m 44 Ibf ft i l 61 Front wheel brake caliper 31 Nem 3 2 kgfm 23 Ibfft Standard sprocket sizes ME PE mounting bolts Rear wheel sprocket 43T Front wheel axle pinch bolts 22 N m 2 2 kgf m 16 Ibf ft Rear wheel nuts 108 N m 11 0 kgf m 80 Ibfft E Bulbs Muffler band bolts 21 N m 2 1 kgf m 15 Ibf ft Headlight 12V 55W x 2 Brakelight LED v H Tail light LED D Front turn signal lights 12V 21W x2 Rear turn signal lights 12V 21W x 2 Position light 12V 5W x 2 O License plate light 12V 5W j H Fuses Main fuse 30
15. Switch Adjusting the Brakelight Switch Adjusting the Idle Speed Check the operation of the brakelight The engine must be at normal operating switch Turn the adjusting nut in the temperature for accurate idle speed direction A if the switch operates too late adjustment 10 minutes of stop and go or turn the nut in the direction B if the riding is sufficient switch operates too soon 1 Warm up the engine shift to neutral and place your motorcycle on the side stand on a level surface 2 Adjust idle speed with the throttle stop screw SD Adjusting nut Idle speed In neutral 1 200 100 rom Brakelight switch 78 32MGY600 indo 78 2011 01 11 16 28 19 32MGY600 indb 79 Troubleshooting Engine Will Not Start HISS indicator stays ON surre P 80 Overheating High coolant temperature warning indicators are ON sses P 81 Warning Indicators ON or Flashing P 82 Low Oil Pressure Indicator 00e P82 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 82 ABS Indicator Anti lock Brake System P 83 Other Warning Indication oveovrnvrvvrnvrnvrvenvrnenn P84 Fuel Gauge Failure Indication cee P84 Tyre POUNncf b 4ausvamsmmummmenammeinimuisaiimi P amp 5 Electrical Trouble ccccccceccesescessessesessescesseeseseneeeees P92 Battery Goes Demens P92 Burned out Light BUID JE P92 Blown FUSO esciens na P96
16. contain harsh detergents or chemical solvents These can damage the metal paint and plastic on your motorcycle Keep the wax clear of the tyres and brakes If your motorcycle has any matte painted parts do not apply a coat of wax to the matte painted surface 32MGY600 indb 105 2011 01 11 mm on UOI EWIOLU 1 105 16 28 37 ETT Caring for Your Motorcycle I Washing Precautions Follow these guidelines when washing amp Do not use high pressure washers High pressure water cleaners can damage moving parts and electrical parts rendering them inoperable amp Do not direct water at the muffler Water in the muffler can prevent starting and causes rust in the muffler Dry the brakes Water adversely affects braking effectiveness After washing apply the brakes intermittently at low speed to help dry them Do not direct water under the seat Water in the underseat compartment can damage your documents and other belongings UONPUIJOJU ii 106 32MGY600 indb 106 O HEN TE Do not direct water at the air cleaner Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight Any condensation inside the headlight should dissipate after a few minutes of running the engine Aluminium Components Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly and follow these gui
17. engine and the exhaust system e Snapping the throttle or fast idling for more than about 5 minutes may cause exhaust pipe discoloration 34 32MGY600 indbo 34 Make sure the engine stop switch is in the RUNO position Turn the ignition switch to the ON position Shift the transmission to Neutral N indicator comes ON Alternatively pull in the clutch lever to start your motorcycle with the transmission in gear so long as the side stand is raised O Press the start button with the throttle completely closed If the engine does not start 1 Open the throttle fully and press the start button for 5 seconds 2 Repeat the normal starting procedure If the engine starts open the throttle Slightly if idling is unstable A If the engine does not start wait 10 seconds before trying steps 1 amp 2 again If Engine Will Not Start 2011 01 11 16 27 50 JJ O Shifting Gears Your motorcycle transmission has six forward gears in a one down five up shift pattern 6 5 4 3 2 iy N PI If you put the motorcycle in gear with the side stand down the engine will shut off 32MGY600 indbo 35 2011 01 11 p n5 uoizes do E 35 16 27 50 p ETT p nd uone3d0 7 36 32MGY600 indo 36 Refuelling Fuel fill cap Ignition key Filler neck plate Fuel level max Fuel filler Lock cover Do not Till
18. ignition switch is OFF 1 Remove the left rear cowl BYP 59 2 Unhook the rubber strap 60 3 Disconnect the negative terminal from the battery 4 Disconnect the positive terminal from the battery 5 Remove the battery taking care not to drop the terminal nuts I Installation Install the parts in the reverse order of removal Always connect the positive amp terminal first Make sure that bolts and nuts BE are tight The clock will be reset 1 00 if the battery is disconnected For proper handling of the battery see Maintenance Fundamentals 33P 43 Battery Goes Dead BYP 92 32MGY600 indo 60 2011 01 11 16 28 06 ae upper and lower level marks in the oil See EE EREDI Checking the Engine Oil 1 If the engine is cold idle the engine for 3 to 5 minutes 2 Turn the ignition switch OFF stop the engine and wait 2 to 3 minutes 3 Place your motorcycle in an upright position on a firm level surface 4 Check that the oil level is between the 32JULUILUIE N il inspection window 61 32MGY600 indb 61 2011 01 11 16 28 06 32ULUIJUEN i P ETT Engine Oil Adding Engine Oil Adding Engine Oil If the engine oil is below or near the lower level mark add the recommended engine oil BYP 47 1 Remove the oil fill cap Add the recommended oil until it reaches the upper level mark Place your motorcycle in an upright
19. mm 3 32JUEUSLUIE N I Cleaning the Battery Terminals 1 Remove the battery EXP 60 2 If the terminals are starting to corrode and are coated with a white substance wash with warm water and wipe clean NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal continued 45 32MGY600 indbo 45 2011 01 11 16 27 56 P MEN O HE E 32ULUIJUEN i Maintenance Fundamentals 3 If the terminals are heavily corroded clean and polish the terminals with a wire brush Fuses or sandpaper Wear safety glasses Fuses protect the electrical circuits on your motorcycle If something electrical on your motorcycle stops working check for and replace any blown fuses BYP 96 I Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see 4 After cleaning reinstall the battery Specifications BYP 113 D The battery has a limited life soan Consult your dealer about when you should replace the battery Always replace the battery with another maintenance free battery of the same type yore NOTICE Installing non Honda electrical accessories can overload Replacing a fuse with one that has a higher rating Ane Gears gjer el s rer un
20. not turned on see 3 Install a new bulb and parts in the reverse your dealer for this service order of removal 94 32MGY600 indo 94 2011 01 11 16 28 33 MEN gt HE TE Electrical Trouble Burned out Light Bulb I Front Rear Turn Signal Bulb I License Plate Light 1 Remove the screw 1 Remove the screws 2 Remove the turn signal lens and lens 2 Remove the license light cover and license packing light cover packing 3 Slightly press the bulb and turn it 3 Pull out the bulb without turning counterclockwise Bulb License light cover Lens packing Screw Bunoouysa qnoip i Screws Turn signal lens 4 Install a new bulb and parts in the reverse 4 Install a new bulb and parts in the reverse order of removal order of removal Use only the amber bulb 95 32MGY600 indb 95 2011 01 11 16 28 34 ETT Electrical Trouble Blown Fuse gt HEN TE Blown Fuse 1 Remove the seat BYP 54 2 Remove the fuse box cover Before handling fuses see Inspecting and 3 Pull the fuses out with the fuse puller in Replacing Fuses g3P 46 I Fuse Box Fuses the tool kit and check for a blown fuse Always replace a blown fuse with a spare of the same rating Fuse box cover Bunoouysa qnoip Spare fuses 4 Reinstall the fuse box cover 5 Reinstall the seat 96 32MGY600 indb 96 o 2011 01
21. of the centre pin 6 Sa 2 Insert the clip into the hole 3 Press down on the centre pin to lock the clip Clip B The clip B must be removed to remove the right front side cowl I Removal 1 Press down on the centre pin to release the lock 2 Pull the clip out of the hole a on Q Q DueLeuZUIeN 7 continued 55 32MGY600 indbo 55 2011 01 11 16 28 00 P MEN O HEN TE 32ULUJUEN i Removing amp Installing Body Components Clip C I Installation Clip C 1 Slightly open the retaining pawls and The clip C must be removed to remove the then push them out left rear cowl 2 Insert the clip into the hole 3 Lightly press down on the centre pin to I Removal lock the clip 1 Remove the pin by a Phillips screwdriver Ga 2 Pull the clip out of the hole 7 1 Qo is Om WA p 1 e 2 G A a I Installation g 1 Insert the clip into the hole 2 Push the pin in 0 Own Om 56 32MGY600 indo 56 2011 01 11 16 28 01 Removing amp Installing Body Components Right Front Side Cowl Right Front Side Cowl Right front side cowl Bolt VM B 32JULUILUIE N 7 continued 57 32MGY600 indo 57 2011 01 11 16 28 02 O HEN TE P ueu UIeN 7 MEN OO Removing amp Installing Body Components Right Front Side Cowl The right f
22. position on a firm level surface when checking the oil level Do not overfill above the upper level mark Make sure no foreign objects enter the oil filler opening Wipe up any spills immediately 2 Securely reinstall the oil fill cap 62 O HEN TE NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Maintenance Fundamentals B3P 43 32MGY600 indo 62 2011 01 11 16 28 06 JJ O Changing Engine Oil amp Filter Changing the oil and filter requires special tools We recommend that you have your motorcycle serviced by your dealer Use a new Honda Genuine oil filter or equivalent specified for your model NOTICE Using the wrong oil filter can result in serious damage to the engine 1 If the engine is cold idle the engine for 3 to 5 minutes 2 Turn the ignition switch OFF stop the engine and wait for 2 to 3 minutes 3 Park on a firm level surface and lower the side stand 4 Place a drain pan under the drain bolt 32MGY600 indb 63 5 Remove the oil fill cap drain bolt and sealing washer to drain the oil EE 18 Engine Oil Changing Engine Oil amp Filter Sealing washer Drain bolt 32JULUIJUIE N 7 continued 63 2011 01 11
23. ride and perform all recommended maintenance Never exceed load limits 83P 17 and do not modify your motorcycle or install accessories that would make your motorcycle unsafe BJP 16 If You are Involved in a Crash Personal safety is your first priority If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you decide to continue riding first evaluate the condition of your motorcycle If the engine is still running turn it off Inspect for fluid 2011 01 11 mm 3 16 27 37 MEN gt HEN TE Safety Guidelines leaks check the tightness of critical nuts and bolts and check the handlebar control levers A WARNING brakes and wheels Ride slowly and cautiously Your motorcycle may have suffered damage Carbon monoxide gas IS toxic that is not immediately apparent Have your Breathing it can cause motorcycle thoroughly checked at a qualified unconsciousness and even kill you service facility as soon as possible Ayapes 3P 0JOION i Avoid any areas or activities that expose you to carbon monoxide Carbon Monoxide Hazard an Exhaust contains poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death
24. the HISS components amp Do not bend keys or subject them to undue stress amp Avoid prolonged exposure to sunlight or high temperatures Do not grind drill or in any way alter their shape Do not expose to strong magnetic objects If you lose all keys and the key number plate the PGM FI unit ignition control module must be replaced by your dealer To avoid this keep a duplicate key If you lose a key make another duplicate key immediately Keys To make a duplicate key and register it with your HISS system take the spare key the key number plate and the motorcycle to your dealer A metal key holder may cause damage to the area surrounding the ignition switch 2011 01 11 mm 3 UOI EWIOLU 1 99 16 28 36 UONPUIJOJU ii 100 32MGY600 indb 100 i Instruments Controls amp Other Features Instruments Controls amp Other Features Ignition Switch The headlight is always ON when the ignition switch is ON Leaving the ignition switch ON with the engine stopped will drain the battery Do not turn the key while riding Engine Stop Switch Do not use the engine stop switch except in an emergency Doing so when riding will cause the engine to suddenly turn off making riding unsafe If you stop the engine using the engine stop switch turn the ignition switch OFF Failing to do so will drain the battery Odometer The display locks at 999 999 when the read out
25. 47 32MGY600 indo 47 2011 01 11 16 27 57 32ULUIJUEN i P 48 MEN O HEN TE Maintenance Fundamentals Brake Fluid Clutch Fluid Do not add or replace brake fluid except in an emergency Use only fresh brake fluid from a sealed container If you do add fluid have the brake system serviced by your dealer as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly Recommended brake fluid Honda DOT 4 Brake Fluid or equivalent Drive Chain The drive chain must be inspected and lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration If the chain does not move smoothly makes strange noises has damaged rollers or loose pins or missing O rings or kinks have the chain inspected by your dealer Also inspect the engine sprocket and rear wheel sprocket If either has worn or damaged teeth have the sprocket replaced by your dealer RAA JA A Normal Worn Damaged GOOD REPLACE REPLACE NOTICE Use of a new chain with worn sprockets will cause rapid chain wear 32MGY600 indo 48 2011 01 11 16 27 57 MEN gt HEN TE Maintenance Fundamentals I Cleaning and Lubricating Do not use a steam cleaner a high pressure After inspecting the slack clean the chain and cleaner a wire brush vola
26. A Other fuses 30A 20A 10A 113 32MGY600 indo 113 2011 01 11 16 28 39 Xapu 114 S2MGY600 indb 114 ss A to D Index ABS TT rv 30 NE SS cocstovscctns ctnbecsnesduactnteaersntimcomtenree 16 Ehen E A E E E AAT 45 60 Brakelight SVVILCI ecacixctnsnccuecssnctacecexessnmcdintire 78 Brakes FG sees EN E 48 67 PaO V CGP EEE 68 Lever Adjustment rrrrrrrrrnrrrrvnnnorrnsnnnn 25 pe 5 cessit A 12 Bulb Bree Tal IGM Lunsenrnnenedigmone 94 Front Rear Turn Signal 95 3 51200 10 1 EE naea Ao Ai 93 License Plate Light rrrrrrrrrrrrrrrrrrrnnnnr 95 Position LIONU uasuesedimmeadsskenndvkken 94 Caring for Your Motorcycle rrrnnnnnnnn 105 Gog EEE 55 CUP Bure 55 gt EE 56 Clutch 5100 RE 48 69 Lever Adjustment rrrrrrrrrrrnrrrrrrvrnnnnnnn 75 Colour 8 oe 44 Combined ABS Luuaegrrepsretrtismtirnar 13 Compartment Owner s Manual 37 102 TOOLI nn 34 53 Eos 49 65 Coolant Temperature Gauge rrrrrvvvveren 22 Digital Clock Adjustment rrnnnnnnnnnnnnn 29 Drive TN 4 71 2011 01 11 mm 3 16 28 39 MEN gt HE TE Index E to H Electrical Trouble aussemmusnenasanni 92 le o ME E E 103 Engine OAE EE 110 O ere a eee tne er eee 47 61 Hazard Switch Lundes ons decsseueeduancecssaxees 32 STE EEE 63 Headlight Alma ssexcsinciccxcnsiectovesvoaussseapeasiuces 77 VVC EE cia tansnottenk cesaen 81 Headlight Dimmer Switch arannnnnnnnnnnnn 32 GA 00 NN EE
27. N TE 4 Turn the handlebar fully to the left Turning the handlebar to the right reduces stability and may cause the motorcycle to fall 5 Turn the ignition switch to the LOCK position and remove the key JP 33 32MGY600 indb 14 2011 01 11 16 27 39 Refuelling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance amp Do not use fuels containing a high concentration of alcohol BYP 103 Do not use stale or contaminated petrol or an oil petrol mixture amp Avoid getting dirt or water in the fuel tank 32MGY600 indb 15 MEN O HE TE Riding Precautions 2011 01 11 Ayapes 3P 0JO10N I 15 16 27 40 Ajayes 3 P424010NW P 32MGY600 indo 16 Accessories amp Modifications Accessories amp Modifications We strongly advise that you do not add any accessories that were not specifically designed for your motorcycle by Honda or make modifications to your motorcycle from its original design Doing so can make it unsafe Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is safe and legal AWARNING Improper accesso
28. N m 3 2 kgf m 23 Ibf ft 2011 01 11 mm 3 16 28 23 MEN gt HEN TE Tyre Puncture Removing Wheels 9 Install the left brake caliper and tighten 13 Raise the front wheel off the ground the mounting bolts again and check that the wheel rotates Torque 31 N m 3 2 kgf m 23 Ibfft freely after you release the brake 14 Remove the protective tape or cloth Take care to prevent the brake caliper from scratching the wheel during If a torque wrench was not used for installation installation see your dealer as soon as 5 gt Use new mounting bolts when possible to verify proper assembly gt installing the brake caliper Improper assembly may lead to loss of A j j O an re braking capacity ain When installing the brake calipers into position on 2 the fork legs carefully fit the brake disc between the pads to avoid scratching them 10 Lower the front wheel on the ground 11 Apply the brake lever and brake pedal several times Then pump the fork several times 12 Retighten the left axle pinch bolt Torque 22 N m 2 2 kgf m 16 Ibfft 89 32MGY600 indo 89 2011 01 11 16 28 23 mm 3 Tyre Puncture Removing Wheels 4 Move the muffler outward Rear Wheel 5 Remove the rear wheel nuts and remove Removal the rear wheel 1 Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist
29. S AAE eo E T 39 P Schedule EE 40 Maximum Weight Limit rrnnnnnnnnnnnnnnennn 17 Vi oe i 1 er 1016 ae 16 Neutral Indicator rrrurnnnnnnnnnnnnnnevnnnnvnvnnnner 31 Odometer rnnnnnnnnnnnnnnnnnnnnnnnnennennnrn 23 100 Oil aei e EE 47 61 Overheating iegetatacinincoestatasssesansatanatsacsanmeten 81 Par IAG EE S 14 Parts Location ssessssesessssssnnorenrerenrnnrnnnnens 18 Passing light control switch 0006 32 PETROL RE 36 103 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL 30 82 Protective Apparel rmmmnrvvvrnnnnnrrvrvvvnnnnnn 11 2011 01 11 me 3 16 28 39 32MGY600 indb 117 Recommended CG OTA 1 ON A 49 FNS RE ace 36 UM 47 Refuelling u nskede 36 Removal GEN 55 GE RE EE 55 OE 56 Left Rear COW rrrononnrnnrnnrnrrrrrrrvrnrnnnnnrr 59 Right Front Side Cowl 57 5 21 E cite nibs E E E E c aes 54 Re 85 Riding Precautions wresrvnnnnnnnnnnnnnnnnnrnen 12 Right Front Side Cowl ss nnnnnnnnnnnnnnnnee 57 Index gt R to S Safety Precautions cccccccceesseeseseseesseeees 11 cs EE eee eee 54 Serial NUMDGNS uusmmnsmvimn neiiesa 110 Shifting Gears sadelen 35 DIGS SUA taetiecpecasaatntenecoviaiavemnccnnemaderrenanis 70 Side Stand Ignition Cut off System 70 ENN 111 Speedometer rrmnnnnnnnnvnnnnnnnnvvnnnnnnnnnnnnnnnr 21 Start Button rearnrnnnnnnnnnvnnnevnenenvvnenen 32 34 Starting the Engine civeistersteecena
30. Y600 indo 39 2011 01 11 16 27 53 3JULUJUIENN i P 40 Maintenance Schedule The maintenance schedule specifies the maintenance requirements necessary to ensure safe dependable performance and proper emission control Maintenance work should be performed in accordance with Honda s standards and specifications by properly trained and equipped technicians Your dealer meets all of these requirements Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer Retain all receipts If you sell the motorcycle these receipts should be transferred with the motorcycle to the new owner Honda recommends that your dealer should road test your motorcycle after each periodic maintenance is carried out 32MGY600 indbo 40 2011 01 11 16 27 53 MEN gt HE GE Maintenance Schedule Frequency Pre ride Odometer Reading Check x1 000km 1 12 24 36 48 i ce Items P 43 x1 000mi 06 8 16 24 32 NE Fuel Line DE nn 1 0 fH mn Fuel Level nm p Throttle Operation NB nn 0 0 p mn 74 F Air Cleaner 2 Ne Q Q gt Spark Plug DE m Q a Valve Clearance Ne T mn D Engine Oil 1 eg 8 82 Q 61 H Engine Oil Filte
31. and the safety of others Is very important Operating this motorcycle safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on satety labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgement You will find important safety information in a variety of forms including amp Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 32MGY600 indb 4 ADANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions AWARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions ACAUTION You CAN be HURT if you don t follow instructions Other important information is provided under the following titles Information to help you avoid damage to your motorcycle other property or the environment 2011 01 11 oO Motorcycle Safety pe Operation Guide P 18 Maintenance R38 Troubleshooting ae R Information pe Fa Specifications P 111 EG Index p14 B 32MGY600 indbo 1 2011 01 11 16 27 36 Motorcy
32. cle Safety This section contains important information for safe riding of your motorcycle Please read this section carefully Safety Guid line sssssssssssssssssssssssssssssssssssssssesseeceesee P3 lt P Image Labels KN EEE ENER ee P6 Safety Precautionsuuiusmenemmssssmdigesje P 11 Riding Precautions uumsmumemmiemssinsesasanssniev P12 Accessories amp Modifications eese P 16 Loading EE RER Ne TEN SNK P17 32MGY600 indb 2 2011 01 11 16 27 36 TT 32MGY600 indb 3 Safety Guidelines Follow these guidelines to enhance your safety Perform all routine and regular inspections specified in this manual Stop the engine and keep sparks and flame away before filling the fuel tank amp Do not run the engine in enclosed or partly enclosed areas Carbon monoxide in exhaust gases is toxic and can kill you Always Wear a Helmet It s a proven fact helmets and protective apparel significantly reduce the number and severity of head and other injuries So always wear an approved motorcycle helmet and protective apparel EYP 11 Before Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the grab rails leaning with you in turns and keeping their feet on the footpegs even when the motorcycle is st
33. ction indicator lamp MIL Comes on briefly when the ignition switch is turned ON with the engine stop switch in the RUN Q position If it comes ON while engine is running GE p HISS indicator e Comes on briefly when the ignition switch is turned ON Goes off if the ignition key has the correct coding e Flashes every 2 seconds for 24 hours when the ignition switch is turned OFF 30 32MGY600 indbo 30 2011 01 11 16 27 45 MEN O HE GE lt 7 Left turn signal indicator ake Tee ere a7 Warning indicator e Comes on when the ignition switch is turned ON Goes off when the engine starts e Comes on when coolant is over the specified temperature and or engine oil pressure is below normal operating range If it comes ON while riding while engine is running p nD uoljesado E gt Right turn signal indicator D High beam indicator N Neutral indicator Comes ON when the transmission Is in Neutral 31 32MGY600 indb 31 2011 01 11 16 27 46 p nD uoneJ3d0 7 p MEN O HE GE Switches Engine stop switch Should normally remain in the RUNO position In an emergency switch to the OFF amp position to stop the engine Headlight turns off when lt p operating the starter motor A Hazard switch Switchable when the ignition switch is ON Can be turned to Headlight dimmer switch OFF regardless of the ignition switch posi
34. d soft or turn the position 3 to 7 increase spring preload hard The standard position is 2 I Rebound Damping You can adjust the rebound damping by the adjuster to suit the load or the road surface Turn clockwise to increase rebound damping hard or turn counterclockwise to decrease rebound damping soft The standard position is approximately 1 1 2 turns from the maximum setting so that the punch mark on the adjuster aligns with the reference punch mark mm 3 Extension bar Spring adjuster Attempting to adjust directly from 1 to 7 or 7 to 1 may damage the shock absorber Reference punch mark Damping adjuster 2011 01 11 16 28 16 MEN O HE DE Other Adjustments Adjusting the Headlight Aim Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment Turn the screw using NOTICE SE a Phillips screwdriver provided in the tool kit The rear shock absorber damper unit contains high 3P 53 in or out as necessary pressure nitrogen gas Do not attempt to disassemble service or improperly dispose of the damper See your Obey local laws and regulations dealer Screw NOTICE Do not turn the adjuster beyond its limits 32JULUILUIE N 7 77 32MGY600 indo 77 2011 01 11 16 28 16 P MEN O HEN TE 32ULUIJUEN i Other Adjustments Adjusting the Brakelight
35. delines to avoid scratches amp Do not use stiff brushes steel wool or cleaners containing abrasives amp Avoid riding over or scraping against curbs oO Panels and Windscreen Follow these guidelines to prevent scratches and blemishes Wash gently using a soft sponge and plenty of water 2011 01 11 16 28 37 JJ O amp To remove stubborn stains use diluted detergent and rinse thoroughly with plenty of water amp Avoid getting petrol brake fluid or detergents on the instruments windscreen panels or headlight Exhaust Pipe and Muffler The exhaust is made of stainless steel which can become tarnished with burn marks if splattered with oil or other substances when hot To remove burn marks use a mild abrasive compound To remove dirt and mud use a kitchen cleaning solution for stainless steel and wash with a soft sponge Rinse with plenty of water to remove all residue NOTICE Even though the exhaust is made of stainless steel it can become stained Remove all marks and blemishes as soon as they are noticed Storing Your Motorcycle Storing Your Motorcycle If you store your motorcycle outdoors you should consider using a full body motorcycle cover If you won t be riding for an extended period follow these guidelines Wash your motorcycle and wax all painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil Lubricate the drive cha
36. ead depth see Specifications PaP 112 Follow these guidelines whenever you replace tyres Use the recommended tyres or equivalents of the same size construction speed rating and load range Have the wheel balanced with Honda Genuine balance weights or equivalents after the tyre Is installed amp Do not install a tube inside a tubeless tyre on this motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tyres on this motorcycle The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause the tyre to rapidly deflate P AWARNING Installing improper tyres on your motorcycle can adversely affect handling and stability and can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s gt manual 32MGY600 indo 52 2011 01 11 16 27 58 amp Screwdriver grip ay 5 mm Hex wrench i a 18 The tool kit is stored under the seat 3P 54 The following tool is also provided with your motorcycle You can perform some roadside repairs Drive chain adjustment pin spanner minor adjustments and parts replacement Store the pin spanner in a safety place with the tools contained in the kit Rear suspension adjustment pin spanner Helmet set wire 8 x 12 mm Open end wrench 10 x 14 mm Open end wrench S
37. eight of accessories and luggage added to rider s and passenger s weight should not exceed 195 kg 430 Ib which is the maximum weight capacity e The luggage weight must not exceed 33 kg 73 Ib under any circumstances e The fitting of large fork mounted or large handlebar mounted fairing is not recommended o 2011 01 11 16 27 38 0 O Hm TE Image Labels REAR CUSHION LABEL GAS FILLED Do not open Do not heat TYRE INFORMATION LABEL Cold tyre pressure Driver only Front 225 kPa 2 25 kgf cm2 33 psi Rear 250 kPa 2 50 kgf cm2 36 psi o amp D 225 250 1 Driver and passenger 3 Ayaypes 3P 0JOION I kPa 225 250 Front 225 kPa 2 25 kgf cm2 33 psi PIRELLI SCORPION TRAIL Rear 250 kPa 2 50 kgf cm2 36 psi PIRELLI SCORPION TRAIL Tyre Size o Front 120 70R17M C 58V Rear 180 55R17M C 73V Tyre brand PIRELLI Front SCORPION TRAIL Rear SCORPION TRAIL 120 70R17M C 58V continued 9 32MGY600 indb 9 2011 01 11 16 27 38 Ayayes 3 P424010N P MEN O HEN TE Image Labels SAFETY REMINDER LABEL For your protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only DRIVE CHAIN LABEL Keep chain adjusted and lubricated 30 to 40 mm 1 2 to 1 6 in Freeplay 32MGY600 indb 10 2011 01 11 16 27 38 M0 O Hm TE Safety Precautions Safety Precautions Face shield with unobstructed field of vi
38. el consumption since tripmeter A was reset When is displayed go to your dealer for service To reset the average fuel mileage and fuel consumption Ww IS 24 S2MGY600 indb 24 2011 01 11 16 27 43 EEE O To reset the tripmeter average fuel mileage and fuel consumption Oro reset tripmeter A average fuel mileage and fuel consumption together press and hold A button Average fuel Fuel MpD mileage consumption When they are reset 0 0 is displayed at each indication Then the display returns to the last selected indication TRIP 3 AV A 157 rir mr hittin OF Maltin OF BELE i Or reset triometer B press and hold A button with triometer B displayed Also after refuelling more than the reserve amount the tripmeter A average fuel mileage and fuel consumption can be automatically reset You can activate or deactivate the automatic reset mode by refuelling mm 3 p n5 uone3d0 O continued 25 32MGY600 indo 25 2011 01 11 16 27 44 3pInNn uoneJ3d0 7 p EEE O Instruments Continued To activate deactivate the automatic reset mode You can activate or deactivate the automatic reset by refuelling mode Initial setting is deactivated OD Press and hold B button and turn the ignition switch ON Keep B button pressed until the odo tripmeter segments and units of the mult
39. els Containing Alcohol The use of petrol containing more than 10 ethanol or more than 5 methanol may amp Damage the painting of the fuel tank amp Damage the rubber tubes of the fuel line amp Cause corrosion of the fuel tank amp Cause poor drivability NOTICE Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating symptoms or performance problems try a different brand of petrol 32MGY600 indbo 103 2011 01 11 mm 18 UOI EWIOLU il 103 16 28 37 UONPUIJOJU ii 104 See Catalytic Converter Catalytic Converter This motorcycle is equipped with a three way catalytic converter The catalytic converter contains precious metals that serve as catalysts in high temperature chemical reactions that convert hydrocarbons HC carbon monoxide CO and oxides of nitrogen NOx in the exhaust gasses into safe compounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent O HEN TE Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter amp Keep the engine in good running condition amp Have your motorcycle serviced if your engine is misfiring bac
40. er odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 42 3 Replacement requires mechanical skill 32MGY600 indb 42 2011 01 11 16 27 55 Maintenance Fundamentals amp Drive chain Check the condition and slack Pre ride Inspection adjust if necessary and lubricate MP 48 71 To ensure safety it Is your responsibility to amp Tyres Check the condition and air pressures perform a pre ride inspection and make sure are within limits EJP 50 mr that any problem you find is corrected A amp Throttle Check for smooth operation in all pre ride inspection is a must not only for steering positions EJP 74 D safety but because having a breakdown or amp Engine stop switch Check for proper gt even a flat tyre can be a major inconvenience function E P 32 oO Check the following items before you ride motorcycle C r amp Engine oil Check levels add if necessary EJP 61 Fuel level Sufficient for intended journey Refuel when needed YP 36 amp Radiator coolant Check levels EJP 65 add if necessary BJP 66 Lights horn Check for correct operation amp Brakes Check operation brake fluid level and pads wear EYP 67 68 amp Clutch Check for correct operation and clutch fluid level BYP 69 43 32MGY600 indo 43 2011 01 11 16 27 55 32ULUIJUEN i P 44 ETT Maintenance F
41. exceeds 999 999 P Tripmeter The tripmeter A returns to 0 0 when the read out exceeds 999 9 The tripmeter B returns to 0 0 when the read out exceeds 9 999 9 HISS The Honda Ignition Security System HISS immobilizes the engine s ignition system if an improperly coded key is used to try and start the engine When the ignition switch is turned OFF the HISS immobilizer system is always alert even if the HISS indicator is not flashing If the ignition switch is turned ON with the engine stop switch in the RUN position the HISS indicator turns ON and goes off after a few seconds to indicate it is OK to start the engine E HISS Indicator Does Not Turn OFF P 80 2011 01 11 mm 3 P 16 28 36 MEN gt HEN TE Instruments Controls amp Other Features The HISS indicator starts flashing every 2 EC Directive seconds for 24 hours after the ignition switch This immobilizer system complies with R amp TTE is turned OFF To prevent or to restore the HISS Radio and Telecommunications Terminal indicator flashing Equipment and the mutual recognition of their conformity Directive 1 With the ignition switch ON press and hold the A button EXP 20 for 2 seconds or C more when the display function mode Is should be kept at a safe place When the declaration of conformity is lost or is not provided contact your dealer South Africa only odometer The declaration of conformity to R
42. explosive gas that can cause explosion CA e Wear the eye protection and rubber gloves when OG UT handling the battery or you can get burned or lose WW your eyesight by the battery electrolyte e Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well e Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your Skin or eyes can burn you or cause loss of your eyesight AR e Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the motorcycle e Do not use a battery with the electrolyte at or below the lower level mark It can explode causing serious injury Ayapes 3P 0JO10N I continued 7 32MGY600 indb 7 2011 01 11 16 27 38 Ayayes 3pP42J010NW P Image Labels 430Ib lt 33kg 731b 32MGY600 indb 8 MEN O HE TE RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT Hot coolant will scald you Relief pressure valve begins to open at 1 1 kgf cm2 ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING e The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage e Read carefully the instructions contained in user s manual and installation guide before installing any accessory e The total w
43. ge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold MEN gt HE TE I Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for the bumps or bulges in the side walls of the tyres I Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal wear on the contact surface 2011 01 11 16 27 57 0 O HEN TE Maintenance Fundamentals I Inspecting Tread Depth Inspect the tread wear indicators If they AWARN ING become visible replace the tyres immediately For safe riding you should replace the tyres when the minimum tread depth is reached Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed 32JULEUSLUIE N 7 Follow all instructions in this owner s manual regarding tyre inflation and maintenance German law prohibits use of tyres whose tread depth is less than 1 6 mm Wear indicator location mark continued 51 32MGY600 indo 51 2011 01 11 16 27 58 32ULUJUEN i P 52 i Maintenance Fundamentals Have your tyres replaced by your dealer For recommended tyres air pressure and minimum tr
44. have your motorcycle inspected rear wheel while your motorcycle Is lifted off 5 by your dealer as soon as possible the ground In this case turn the ignition switch OFF and then ON again The ABS a amp Indicator comes ON or starts flashing indicator will go OFF after your speed S while riding reaches 30 km h 19 mph a D Indicator does not come ON when the ignition switch is in the ON position Indicator does not go OFF at speeds above 10 km h 6 mph 83 32MGY600 indb 83 2011 01 11 16 28 20 Other Warning Indication Fuel Gauge Failure Indication If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as Bunoouysa qnoip P Br TER Ya TTP l D AD mae Br me Tyre Puncture Repairing a puncture or removing a wheel requires special tools and technical expertise We recommend you have this type of service performed by your dealer After an emergency repair always have the tyre inspected replaced by your dealer Emergency Repair Using a Tyre Repair Kit If your tyre has a minor puncture you can make an emergency repair using a tubeless tyre repair kit Follow the instructions provided with the emergency tyre repair kit Riding your motorcycle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced b
45. he wheel during removal 2011 01 11 mm 3 16 28 21 ETT Remove the front axle bolt Loosen the right axle pinch bolt 7 Support your motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist Oo UI O HEN TE Tyre Puncture Removing Wheels 8 Loosen the left axle pinch bolt 9 On the left side withdraw the front axle shaft and remove the side collars and wheel m Front axle bolt Axle pinch bolt Bunoouysa qnoip 2 Axle pinch bolt Front axle shaft 87 32MGY600 indb 87 2011 01 11 16 28 22 P Bunoouysa qnoip ETT Tyre Puncture Removing Wheels Installation 1 Attach the side collars to the wheel 2 On the left side place the wheel between the fork legs and insert the lightly greased front axle shaft to the end through the left fork leg and wheel hub W with the surface of the fork leg Align the index line of the front axle shaft Index line Surface of the fork 88 32MGY600 indb 88 Tighten the left axle pinch bolt to hold the axle Tighten the axle bolt Torque 59 N m 6 0 kgf m 44 Ibf ft Loosen the left axle pinch bolt Tighten the right axle pinch bolt Torque 22 N m 2 2 kgf m 16 Ibfft Install the right brake caliper and tighten the mounting bolts Torque 31
46. i function display Starts to blink Press A button to activate or deactivate the automatic reset mode activated deactivated a pg I a av 7 N B a 7 AR J PL EEE To end the selection press B button The display will return to the ordinary conditions 26 32MGY600 indo 26 2011 01 11 16 27 44 JJ O Indication mode of fuel mileage change When the odometer or triometer A Is displayed can be set the unit for current and average fuel mileage Except E type Press and hold A button and B button E type only This function can be operated after the speedometer is selected in km h The unit in the multi function display starts to blink Press button to select km l or I 100 Km To end the selection press B button 32MGY600 indb 27 p n5 uoizes do E continued 27 2011 01 11 16 27 44 p Cnn O E Instruments Continued Reserve fuel consumption display e Flashes from 0 0 I litre Reserve fuel consumption display When the amount of consumed fuel is automatically switches from other display more than 1 0 litre 0 26 US gal 0 22 when the 1st E segment of the fuel gauge Imp gal the display blinks faster If you change the display to odometer is flashed You should refill the tank as soon as tripmeter and
47. ically or if the cable is damaged have the motorcycle inspected by your dealer Freeplay at the throttle grip flange 4 to 6 mm 0 16 to 0 24 in Freeplay Re 74 mm 3 Adjusting the Throttle Freeplay 1 Loosen the lock nut 2 Turn the adjuster until the freeplay is 4 to 6 mm 0 16 to 0 24 in 3 Tighten the lock nut and inspect the throttle action again Lock nut f i p Throttle grip Adjuster 32MGY600 indo 74 2011 01 11 16 28 15 Other Adjustments Adjusting the Clutch and Brake forward in the desired position After adjustment check that the levers Levers operate correctly before riding You can adjust the distance between the tip of the clutch and brake lever e Do not turn the adjuster beyond its natural limit I Adjustment method Turn the adjuster until the numbers aligns with the index mark while pushing the lever I Clutch lever Forward 32JULUIJUIE N i Brake lever Forward 75 32MGY600 indo 75 7 2011 01 11 16 28 15 32ULUIJUEN i P 76 32MGY600 indo 76 ETT P Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension I Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface Use the pin spanner and extension bar to turn the adjuster Position 1 is for a decrease spring preloa
48. in EJP 49 Place your motorcycle on a maintenance stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the motorcycle to dry amp Remove the battery ZJP 60 to prevent discharge Charge the battery in a shaded well ventilated area If you leave the battery in place disconnect the negative terminal to prevent discharge continued 32MGY600 indb 107 2011 01 11 mm 18 UOI EWIOLU 1 107 16 28 37 UONPUIJOJU ii MEN OO Transporting Your Motorcycle After removing your motorcycle from storage Tra nsporting Your inspect all maintenance items required by the M otorcycle Maintenance Schedule If your motorcycle needs to be transported It should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down Straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTICE Towing your motorcycle can cause serious damage to the gt transmission 108 32MGY600 indb 108 2011 01 11 16 28 37 JJ O You amp the Environment Owning and riding a motorcycle can be enjoyable but you must do your part to protect the environment Choose Sensible Cleaners Use a biodegradable detergent when you wash your motorcycle Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s
49. is stats ane seks greatly increases the chance of damage to the electrical damaging the system system 46 32MGY600 indo 46 2011 01 11 16 27 56 MEN gt HEN TE Maintenance Fundamentals If a fuse fails repeatedly you likely have an 1 The JASO T 903 standard is an index for engine electrical fault Have your motorcycle inspected oils for 4 stroke motorcycle engines There are by your dealer two classes MA and MB For example the following label shows the MA classification Engine Oil Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed Soe eis e Ojl code MA s Oil classification 32JUREUSLUIE N i Check the engine oil level regularly and add the recommended engine oil if necessary Dirty oil or old oil should be changed as soon as 2 The SAE standard grades oils by their viscosity gt possible 3 The API classification specifies the quality and performance rating of engine oils Use SG or I Selecting the Engine Oil higher oils excluding oils marked as Energy For recommended engine oil see Conserving on the circular API service symbol Specifications BYP 112 If you use non Honda engine oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard MA SAE standard 2 10W 30 Not recommended Recommended API classification SG or higher
50. ive chain midway between the sprockets Check the drive chain slack at several points Drive ch in slade La along the chain If the Slack Is not constant 30 to 40 mm 1 2 to 1 6 in at all points some links may be kinked and 2 binding gt Do not ride your motorcycle if the Have the chain inspected by your dealer slack exceeds 50 mm 2 0 in oO 1 Place your motorcycle on the side stand F on a level surface BE 2 Stop the engine Place the transmission in Neutral 4 Roll the motorcycle forward and check that the chain moves smoothly continued 71 32MGY600 indo 71 2011 01 11 16 28 12 ETT 32ULUIJUEN i P 72 Drive Chain Adjusting the Drive Chain Slack 5 Inspect the sprockets 5P 48 6 Clean and lubricate the drive chain P 49 Adjusting the Drive Chain Slack Adjusting the chain requires special tools Have the drive chain slack adjusted by your dealer 1 Stop the engine Place the transmission in Neutral 2 Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist 3 Loosen the bearing holder pinch bolt 4 Turn the bearing holder clockwise or counterclockwise to obtain the proper chain slack with the pin spanner and extension bar O HEN TE 5 Tighten the bearing holder pinch bolt to the specitied torque Torque 74 N m 7 5 kgf m 55 Ibf ft If a torque wrench is not used for this ins
51. kfiring stalling or otherwise not running properly stop riding and turn off the engine S2MGY600 indb 104 2011 01 11 16 28 37 JJ O Caring for Your Motorcycle Frequent cleaning and polishing is important to ensure the life of your Honda A clean motorcycle makes it easier to spot potential problems In particular seawater and salts used to prevent ice on roads promote the formation of corrosion Always wash your motorcycle thoroughly after riding on coastal or treated roads Washing Allow the engine muffler brakes and other high temperature parts to cool before washing 1 Rinse your motorcycle thoroughly using a garden hose to remove loose dirt 2 If necessary use a sponge or a soft towel with mild cleaner to remove road grime Clean the windscreen headlight lens panels and other plastic components with extra care to avoid scratching them Caring for Your Motorcycle Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water 4 After the motorcycle dries lubricate any moving parts gt Make sure that no lubricant spills onto the brakes or tyres Brake discs or pads contaminated with oil will suffer greatly reduced braking effectiveness and can lead to a crash 5 Lubricate the drive chain immediately after washing and drying the motorcycle 6 Apply a coat of wax to prevent corrosion gt Avoid products that
52. l is below the lower reserve tank level add the recommended coolant a P 49 until the level reaches the upper level mark Add fluid only from the reserve tank cap and do not remove the radiator cap 2 Remove the right front side cowl BYP 57 Reserve tank continued 65 32MGY600 indo 65 7 2011 01 11 16 28 08 ETT 3DULUJUIENN i P 66 Coolant Changing Coolant 3 Remove the reserve tank cap and add fluid while monitoring the coolant level gt Do not overfill above the upper level mark gt Make sure no foreign objects enter the reserve tank opening 4 Securely reinstall the cap 5 Install the right front side cowl AWARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap Upper level Reserve tank cap Reserve tank Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qualified 32MGY600 indo 66 2011 01 11 16 28 08 Brakes Clutch Checking Brake Fluid If the brake fluid level in either reservoir Is below the lower level mark or the brake 1 Place your motorcycle in an upright lever and pedal freeplay becomes excessive position o
53. light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the light bulb wattage see Specifications 3P 113 2011 01 11 16 28 29 MEN gt HE TE Electrical Trouble Burned out Light Bulb i The high and low beam headlight bulbs I Headlight Bulb replacement can be done in the same way Low beam socket 1 Remove the dust cover 2 Pull the socket off the bulb without turning it 3 Unhook the bulb retainers and pull out the bulb without turning it 4 Install a new bulb and parts in the reverse order of removal gt Make sure the dust cover tabs and headlight housing grooves are aligned Be careful not to confuse the high beam and low beam headlight sockets Do not touch the glass surface with your fingers If you touch the bulb with your bare High beam Tabs hands clean it with a cloth moistened with socket Dust cover Ko Bunoouysa qnoip 93 32MGY600 indb 93 2011 01 11 16 28 31 JJ O Electrical Trouble Burned out Light Bulb I Position Light I Brake Tail light Brake Tail light Bunoouysa qnop P 1 Pull the socket and remove it The brake and tail light uses several LEDS 2 Pull out the bulb without turning If there is a LED which is
54. ll cap 32MGY600 indo 18 2011 01 11 16 27 41 MEN O HEN TE Front spoiler Clutch fluid reservoir Rear suspension spring preload adjuster Seat en Battery ee Main fuse amp FI fuse Clutch lever Fuel fill cap 3pInn uone3d0 E Lo EN en rear cowl Throttle stop screw gt P 78 Drive chain gt P71 Rear suspension rebound Engine oil ipl FAG damping adjuster Side stand 19 32MGY600 indo 19 2011 01 11 16 27 41 p nd uone3d0 7 p MEN O HEN TE Instruments Display Check When the ignition switch is turned ON all the mode and digital segments will show and the tachometer will sweep to 14 000 rom and go off If any part of these displays does not come on when it should have your A button B button dealer check for problems Changing the Speed Mileage and Fuel Mileage Unit E type only Press and hold A and B buttons to change the speed mileage and fuel mileage units km h amp km amp km l or mph amp mile amp mile for speedometer odometer tripmeter and fuel mileage meter Press A button to select either km h amp km amp km l or mph amp mile amp mile I then press B button to set Also you can change the indication mode of fuel mileage 20 32MGY600 indo 20 2011 01 11 16 27 42 MEN O HEN TE
55. llowing occurs High coolant temperature indicator and warning indicator come ON amp Acceleration becomes sluggish f this occurs pull safely to the side of the road and perform the following procedure Extended fast idling may cause the high coolant temperature indicator and warning indicator come ON NOTICE Continuing to ride with an overheated engine can cause serious damage to the engine 1 Stop the engine using the ignition switch and then turn the ignition switch to the ON position 2 Check that the radiator fan is operating and then turn the ignition switch to the OFF position Suspect a fault Do not start the engine Transport your motorcycle to your dealer Allow the engine to cool with the ignition switch in the OFF position 3 After the engine has cooled inspect the radiator hose and check if there is a leak ByP 65 Do not start the engine Transport your motorcycle to your dealer 4 Check the coolant level in the reserve tank and add coolant as necessary ByP 65 5 If 1 4 check normal you may continue riding but closely monitor the temperature gauge 2011 01 11 Bunoouysajqnop 81 16 28 20 Bunoouysajqnoip P 32MGY600 indbo 82 Warning Indicators ON or Flashing Low Oil Pressure Indicator If the low oil pressure indicator and the warning indicator come ON pull safely to the side of the road and stop the engine NOTICE Con
56. n a firm level surface inspect the brake pads for wear If the brake 2 fed Check that the brake fluid reservoir pads are not worn you most likely have a cap is horizontal and that the fluid level is leak Have your motorcycle inspected by above the lower level mark your dealer 3 Remove the seat BYP 54 4 Check that the brake fluid reservoir is horizontal and that the level is between s the lower level and upper level marks 32JULUIJUIE N 7 Front Rear Front Rear Rear brake fluid reservoir Front brake fluid reservoir Upper level mark Lower level mark Lower level mark 67 32MGY600 indb 67 2011 01 11 16 28 11 32ULUIJUEN i P ETT Brakes Clutch Inspecting the Brake Pads Inspecting the Brake Pads Check the condition of the brake pad groove wear indicators The pads need to be replaced if a brake pad is worn to the indicator The pads need to be replaced if a brake pad is worn to the bottom of the P indicator Front Pad Pad _ ha Wear Wear Wear Wear indicator indicator indicator Disc Disc indicator 68 32MGY600 indb 68 1 Inspect the brake pads from below the brake caliper gt Always inspect both left and right calipers 2 Inspect the brake pads from the rear right and left of the motorcycle If necessary have the pads replaced by your dealer Always replace both left and
57. nctevsteeaens 34 Steering LOCK s0siseccssinesinenenensinactiennnnnsians 33 Stopping Engine sotsimarccacartonccetsepdenccde 100 Storage 2010 6 01 1 EE 37 Owner s Manual rrnrusnvarnnrnvannnennn 37 102 Storing Your Motorcycle 0eee 107 SUE COS esis cttts ereseiad it oeesseiudintideacseiatiaaciens 32 2011 01 11 mm 3 xapul 117 16 28 39 Xapu 118 S2MGY600 indb 118 See Index T to W TT ee 21 Teen 74 TN 53 Transporting Your Motorcycle 108 OMETE isre 23 Troubleshooting issssusinscsmin dknr 79 Turn signal indicators errervvvvnerrrrnnrnnnnnnn 31 Tyres Air PP OSSUIG Lusis nkerora haa 50 PORCU EE 85 Replacing rrrrrorrrrrrrvrrnornrrrrrvrnnnnnnn 50 85 nc Indicators ON 31 81 82 Washing Your Motorcycle cccceee 105 Weight LIMIE sisirain ninani AARTE 17 Wheels Front removal errrrrrrrrrorovrnrrvrnnnrernnnnn 86 Rear FET AN sassis sareka 90 P ED 18 2011 01 11 16 28 39
58. opped Take Time to Learn amp Practice Even if you have ridden other motorcycles practice riding in a safe area to become familiar with how this motorcycle works and handles and to become accustomed to the motorcycle s size and weight Ride Defensively Always pay attention to other vehicles around you and do not assume that other drivers see you Be prepared to stop quickly or perform an evasive maneuver 2011 01 11 ED EREDE 4eS 3P 0JO10N I 16 27 37 Ayayes 3pP424010NW P 32MGY600 indb 4 TT Safety Guidelines Make Yourself Easy to See Make yourself more visible especially at night by wearing bright reflective clothing positioning yourself so other drivers can see you signaling before turning or changing lanes and using your horn when necessary Ride within Your Limits Never ride beyond your personal abilities or faster than conditions warrant Fatigue and inattention can impair your ability to use good judgement and ride safely Don t Drink and Ride Alcohol and riding don t mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink Don t drink and ride and don t let your friends drink and ride either P Keep Your Honda in Safe Condition It s important to keep your motorcycle properly maintained and in safe riding condition Inspect your motorcycle before every
59. protective ozone layer Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour You amp the Environment it down a drain or on the ground Used oil petrol coolant and cleaning solvents contain poisons that can hurt refuse workers and contaminate drinking water lakes rivers and oceans 32MGY600 indbo 109 2011 01 11 mm 18 UOI EWIOLU il 109 16 28 37 P MEN O HE TE Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle They may also be required when ordering replacement parts The frame number is stamped on the right side of the steering head The engine number is stamped on top of the crankcase You should record these numbers and keep them in a safe place UONPUIJOJU ii Engine number 110 32MGY600 indb 110 2011 01 11 16 28 38 Specifications E Main Components Displacement 782 cm 47 70 cu in Type RC60 Bore x stroke 72 x 48 mm 2 83 x 1 89 in Overall length 2 130 mm 83 9 in Compression ratio 11 6 1 Overall width 800 mm 31
60. r Q 0 8 QOQ 08 0 63 gt Engine Idle Speed We nn U o Om mn 78 Radiator Coolant 3 mn nn 1 0 p Hi 3vears 65 Cooling System DE nn 01 0 p D Secondary Air Supply System Ny u 0 0 p D Maintenance Level Maintenance Legend Xe Intermediate We recommend service by your dealer unless H N Inspect clean adjust lubricate or replace if necessary you have the necessary tools and are mechanically skilled Lubricate Procedures are provided in an official Honda Shop Manual G Replace Technical In the interest of safety have your motorcycle serviced by your dealer continued 41 32MGY600 indo 41 2011 01 11 16 27 54 P MEN O HE DE Maintenance Schedule Frequency Pre ride Odometer Reading Check x 1 000km 1 12 24 36 ag Annual Regular Refer to Items P 431x1 000mil 06 8 16 24 32 Peck Replace page Drive Chain mn Every 1 000 km 600 mi IE 71 Drive Chain Slider nn U 0 p 73 a Brake Fluid 3 mn nn i g p W 2vears 67 gt Brake Pads Wear D nn 02 0 p nm 68 a Brake System i nm 43 Brakelight Switch ugg 0 p mn 78 Headlight Aim nn i g p mn 77 Lights Horn gt Engine Stop Switch nm Clutch System nn 0 i u 43 Clutch fluid 3 mn nn u 0 fH W 2vears 69 Side Stand nn 0 0 p mm 70 Suspension We THs fH mn 76 Nuts Bolts Fasteners We nn 020 MB mm Wheels Tyres XxX D u g p nm 50 Steering Head Bearings X uU 0 o p mn Notes 1 At high
61. recoil slightly when applying the brakes This is normal Riding Precautions I Engine Braking Engine braking helps slow your motorcycle down when you release the throttle For further slowing action downshift to a lower gear Use engine braking with intermittent use of the brakes to reduce speed when descending long steep slopes I Wet or Rainy Conditions Road surtaces are slippery when wet and wet brakes further reduce braking efficiency Exercise extra caution when braking in wet conditions If the brakes get wet apply the brakes while riding at low speed to help them dry 32MGY600 indo 13 2011 01 11 mm on Ayapes 3P 0JO10N I 13 16 27 39 P ETT Ajajes 3 P424010N Riding Precautions Parking Park on a firm level paved surface If you must park on a slight incline or loose surface park so that the motorcycle cannot move or fall over Make sure that high temperature parts cannot come into contact with flammable materials amp Do not touch the engine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebar and remove the key when leaving the motorcycle unattended Use of an anti theft device Is also recommended I Parking with the Side Stand 1 Stop the engine 2 Push the side stand down 3 Slowly lean the motorcycle to the left until its weight rests on the side stand O HE
62. ries or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your motorcycle Your motorcycle was not designed for these attachments and their use can seriously impair your motorcycle s handling 2011 01 11 16 27 40 MEN gt HE TE Loading Loading AWARNING amp Carrying extra weight affects your motorcycle s handling braking and stability Overloading or improper loading can Always ride at a safe speed for the load you cause a crash and you can be are carrying seriously hurt or killed Avoid carrying an excessive load and keep within specified load limits Follow all load limits and other El Maximum weight capacity Maximum loading guidelines in this manual luggage weight P 111 Tie all luggage securely evenly balanced and close to the centre of the motorcycle amp Do not place objects near the lights or the muffler 17 32MGY600 indo 17 2011 01 11 16 27 40 Ayapes 3P 0JO10N I MEN gt HEN TE Parts Location Rear brake fluid reservoir Fuse box Front brake fluid reservoir m Front brake lever Throttle grip Pee Coolant reserve tank as p nd uoljesadCO 7 j Right front side cowl Engine oil filter Engine oil inspection window Engine oil fi
63. right brake pads at the same time 2011 01 11 mm 3 16 28 11 p 1 Place your motorcycle in an upright MEN O HE TE Brakes Clutch Checking Clutch Fluid Checking Clutch Fluid If the fluid level is low or if you find fluid A leaks or deterioration or cracks in the hoses and fittings have the clutch system serviced Clutch fluid by your dealer reservoir Wa 32JUREUSLUIE N 7 Lower level mark position on a firm level surface 2 Check that the clutch fluid reservoir cap is horizontal and that the fluid level is above the lower level mark 69 32MGY600 indo 69 2011 01 11 16 28 11 P ueu zUIeN 7 4 Start the engine pull the clutch lever in and shift the transmission into gear 5 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer Side stand spring 1 Check that the side stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension 3 Sit on the motorcycle put the transmission in Neutral and raise the side stand 70 32MGY600 indo 70 2011 01 11 16 28 12 Drive Chain Inspecting the Drive Chain 3 Check the slack in the lower half of the Slack dr
64. ront side cowl must be removed to service the coolant reserve tank 58 Release the tabs from the slots Remove the prongs from the grommets Remove the right front side cowl S gt I Installation Install the parts in the reverse order of I Removal removal 1 2 Remove the clips A and front spoiler Remove the clip A clips B bolt A and bolts B trom the right front side cowl Carefully release the tabs Be careful not to apply weight to the front side cowl 32MGY600 indo 58 2011 01 11 16 28 02 MEN gt HE TE Removing amp Installing Body Components gt Left Rear Cowl Left Rear Cowl The left rear cowl must be removed to remove the battery Clip C I Removal 1 Remove the seat BYP 54 2 Remove the clip C and bolt 3 Release the rear cowl tabs from the rear fender slots Carefully release the tabs 4 Release the hook from the slot by pulling the left rear cowl back then remove the left rear cowl Be careful not to apply weight to the rear cowl DEE Sei Left rear cowl 32JULUIJUIE N 7 I Installation Install the parts in the reverse order of removal 59 32MGY600 indb 59 2011 01 11 16 28 05 P ueu zUIeN 7 MEN OO Removing amp Installing Body Components Battery Battery Negative Positive terminal Rubber strap ter nal JP Ma Battery I Removal Make sure the
65. sion or other approved eye protection Ride cautiously and keep your hands on the handlebar and feet on the footpegs AWARN ING Keep passenger s hands onto the grab rails passenger s feet on the footpegs while Not wearing a helmet increases the chance of serious injury or death in a Ayapes 3P 0JO10N I riding Always consider the safety of your crash passenger as well as other drivers and riders Make sure that you and any Fapa Protective Apparel passenger always wear an approved A helmet and protective apparel Make sure that you and any passenger are wearing an approved motorcycle helmet eye I Gloves protection and high visibility protective Full finger leather gloves with high abrasion clothing Ride defensively in response to resistance weather and road conditions I Boots or Riding Shoes Sturdy boots with non slip soles and ankle I Helmet protection Safety standard certified high visibility correct Jacket and Pants size for your head Protective highly visible long sleeved jacket Must fit comfortably but securely with the and durable trousers for riding or a protective chin strap fastened suit 11 32MGY600 indbo 11 2011 01 11 16 27 39 Ayajes 3 P424010N P 32MGY600 indo 12 ETT Riding Precautions Riding Precautions Running in Period During the first 500 km 300 miles of running follow these guidelines to ensure your motorcycle s future reliability and
66. so on QEP it will possible automatically return to the reserve fuel p nd uoneJ3d0 7 consumption display if the buttons are 1st E segment not pressed for about 10 seconds After refuelling more than the reserve amount the display returns to normal when the ignition switch has been ON for about a minute Reserve fuel consumption display 28 32MGY600 indo 28 2011 01 11 16 27 44 ET To set the clock Qun the ignition switch ON Press and hold B button until the hour digits start flashing Press A button until the desired hour is displayed Press and hold to advance the hour fast O Press B flashing 32MGY600 indo 29 Press A button until the desired minute is displayed Press and hold to advance the minute fast O Press B button The clock is set The time can also be set by turning the ignition switch OFF The display will stop flashing automatically and the adjustment will be cancelled if the button Is not pressed for about 30 seconds 2011 01 11 mm 3 3piInn uone3d0 O 29 16 27 45 MEN gt HEN GE Indicators ABS Anti lock Brake System indicator Comes on when the ignition switch is turned ON Goes off when your speed reaches approximately 10 km h 6 mph If it comes ON while riding p nD uoljesadoO 7 Cy PGM FI Programmed Fuel Injection malfun
67. tallation see your dealer as soon as possible to verity proper assembly Improper assembly may lead to loss of braking capacity 6 Check drive chain slack BJP 71 c 7 Bearing holder pinch bolt Bearing holder f A 5 N qpin spanner Extension bar 32MGY600 indo 72 2011 01 11 16 28 13 ETT 32MGY600 indo 73 I Checking the Drive Chain Wear Check the chain wear label when adjusting the drive chain If the red zone on the label aligns with the tip of driven sprocket teeth after the chain has been adjusted to the proper slack the chain Is excessively worn and must be replaced P Chain DID 50VA8 or RK 50HFOZ5 If necessary have the drive chain replaced by your dealer Tip of driven sprocket teeth Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Check the condition of the drive chain slider The drive chain slider need to be replaced if it is worn to the wear limit line If necessary have the drive chain slider replaced by your dealer a Hans Drive chain slider 2011 01 11 32JULEUSLUIE N 7 73 16 28 14 32ULUJUIEIN i P ETT Checking the Throttle With the engine off check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay Is correct If the throttle does not move smoothly close automat
68. tandard Phillips screwdriver 32JULUILUIE N 7 Fuse puller The following tools are stored in the compartment as shown amp Rear suspension adjustment pin spanner Extension bar amp Helmet set wire Be careful not to damage the rear brake reservoir with the loop ends of the helmet set wire Drive chain Extension bar Toolkit adjustment pin spanner 53 32MGY600 indo 53 2011 01 11 16 27 59 P ueu zUIeN 7 Seat I Removal Fuel tank Frame stays stays 1 Insert the ignition key into the seat lock al and turn and hold the key clockwise to unlock the seat 2 Pull the rear of the seat back and up I Installation 1 Install the seat while aligning its hooks with the fuel tank stays and its prongs with the frame stays BE 2 Push forward and down on the rear of the seat until it locks in place Make sure that the seat is locked securely in position to pull it up lightly The seat locks automatically when closed Take care not to lock your key in the 54 32MGY600 indb 54 underseat compartment o 2011 01 11 16 28 00 EI 0 Removing amp Installing Body Components Clip A Clip A The clip A must be removed to remove the spoiler and the right front side cowl I Removal 1 Press down on the centre pin to release the lock 2 Pull the clip out of the hole pn EO in Sa p I Installation 1 Push the bottom
69. tile solvent such as sprockets while rotating the rear wheel Use gasoline and benzene abrasive cleaner chain dry cloth with chain cleaner designed cleaner or lubricant NOT designed specifically specifically for O ring chains or neutral for O ring chains as these can damage the a detergent Use a soft brush if the chain is dirty rubber O ring seals After cleaning wipe dry and lubricate with Avoid getting lubricant on the brakes or tyres 3 the recommended lubricant If not available Avoid applying excess chain lubricant to use SAE 80 or 90 gear oil prevent spray onto your clothes and the A Recommended lubricant motorcycle Drive chain lubricant designed specifically for O ring chains Recommended Coolant Pro Honda HP is a pre mixed solution of antifreeze and distilled water Concentration 50 antifreeze and 50 distilled water continued 49 32MGY600 indo 49 2011 01 11 16 27 57 32ULUIJUEN i P 50 32MGY600 indo 50 Maintenance Fundamentals A concentration of antifreeze below 40 will not provide proper corrosion and cold temperature protection A concentration of up to 60 will provide better protection in colder climates NOTICE Using coolant not specified for aluminium engines or using ordinary tap water can cause corrosion Tyres Inspecting Replacing I Checking the Air Pressure Visually inspect your tyres and use an air pressure gau
70. tinuing to ride with low oil pressure can cause serious damage to the engine 1 Check the engine oil level and add oil as necessary BYP 61 2 Start the engine gt Only continue riding if the low oil pressure indicator and the warning indicator go OFF Rapid acceleration may momentarily cause the low oil pressure indicator and the warning indicator to come ON especially if the oil is at or near the low level If the low oil pressure indicator and the warning indicator stay ON when the oil level is at the proper level stop the engine and contact your dealer If the engine oil level goes down rapidly your motorcycle may have a leak or another serious problem Have your motorcycle inspected by your dealer PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL If the indicator comes ON while riding you may have a serious problem with the PGM FI system Reduce speed and have your motorcycle inspected by your dealer as soon as possible 2011 01 11 MEN gt HE TE Warning Indicators ON or Flashing gt ABS Anti lock Brake System Indicator ABS Anti lock Brake System If the ABS indicator stays ON your brakes will continue to work as a conventional Indicator system but without the anti locking If the indicator operates in one of the function following ways you may have a serious problem with the brake system Reduce your The ABS indicator may flash if you turn the speed and
71. tion an ae a The signals continue flashing ag with the ignition switch in Passing light control switch OFF or LOCK after the hazard Flashes the high beam headlight switch is ON bcs Horn button Turn signal switch 32 32MGY600 indb 32 2011 01 11 16 27 47 MEN O HEN TE Ignition Switch ON Switches the electrical system on off locks the Turns electrical system nm on for starting riding steering O gt Key can be removed when in the OFF or LOCK 2 position a O gt O 3 oO Steering Lock Lock the steering when parking to help Locks steering prevent theft Locking P A U shaped wheel lock or similar device Turn the handlebar all the way to the left is also recommended or right Push the key down and turn the ignition switch to the LOCK position Jiggle the handlebar if the lock is difficult to engage E Remove the key Unlocking Insert the key push it in and turn the ignition switch to the OFF position 33 32MGY600 indb 33 2011 01 11 16 27 49 MEN gt HE GE Starting the Engine Start your engine using the following procedure regardless of whether the engine Is cold or warm 3pInn uoneJ3d0 7 NOTICE e If the engine does not start within 5 seconds turn the ignition OFF and wait 10 seconds before trying to Start the engine again to recover battery voltage e Extended fast idling and revving the engine can damage the
72. undamentals Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety When ordering coloured components specify the model name colour and code mentioned on the colour label The colour label is attached to the frame under the seat gP 54 Colour label ma 1 AWARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle 32MGY600 indbo 44 2011 01 11 16 27 56 Battery Your motorcycle has a maintenance free type battery You do not have to check the battery electrolyte level or add distilled water Clean the battery terminals if they become dirty or corroded Do not remove the battery cap seals There is no need to remove the cap when charging NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed This symbol on the battery means that this product must not be treated as household waste Maintenance Fundamentals AWARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery servicing
73. urt or killed Use the helmet holder only when parked Some U shaped locks may not fit in the Use the helmet holder only while compartment due to their size or design parked Do not ride with a helmet secured by the holder Removing the Seat 37 32MGY600 indb 37 2011 01 11 16 27 53 32MGY600 indbo 38 Maintenance Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data Importance of Maintenance vvrsvrvrsvrervrnvrvrnenn P39 Maintenance Schedule vrnvrnvrnvrnvnvnnvrnvrvnnvrnvnnenn P 40 Maintenance Fundamentals P43 Tool 444 P53 Removing amp Installing Body COMponentsaaeamnmadandmnnannjdnniiine P54 RE ee ee P54 Go EEE EE ET P 55 og EN ane P55 Go EE P 56 Right Front Sdefolussonessseemseeunee P57 Left Rear Co sec ivteeeeetincs halakhic toned P59 Battery E A EEE sue E E E EE AEAEE P 60 Engine O EE P61 Coolant isi cesses cece ccc leet leteceatveccicene P65 Brakes CIUtCH c ccccccceccecceseccescescessesseseecessessesseteeeeseeees P 67 Side Sand eee Pear P 70 Drive EFT a P71 Tre P74 Other Adjustments eres P 75 Clutch and Brake Gyer Gassesssemenimdde P75 Rear Suspension SENER RED A EE P 76 Headlight ETG Me ecsesescssecies cisvnccse cass kde edeeeacitaessenalentusecoeet P77 Brakelight eee P78 idle Speed PE EET T AAEE ETEA AEE P78 2011 01 11 16 27 53
74. with fuel above the plate Fuel type Unleaded petrol only Fuel octane number Your motorcycle is designed to use Research Octane Number RON 91 or higher Tank capacity 21 litres 5 55 US gal 4 62 Imp gal Refuelling and Fuel Guidelines P Opening the Fuel Fill Cap Open the lock cover insert the ignition key and turn it clockwise to open the cap Closing the Fuel Fill Cap QO After refuelling push the fuel fill cap closed until it locks 2 Remove the key and close the cover The key cannot be removed if the cap is not locked AWARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat Sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately 2011 01 11 mm 3 16 27 51 GT Storage Equipment The helmet holder a helmet set wire a tool kit and document bag are located under the seat There is also space to store a U shaped lock a rear suspension pin spanner and a TT extension DE Document bag O Helmet set wire NE E a a gt a S Helmet D ring me Ml Riding with a helmet attached to For the detailed storage method of the tool the holder can interfere with the kit refer Tool kit rear wheel or suspension and could The U shaped lock is held in place above cause a crash in which you can be the rear fender seriously h
75. y your dealer as soon as possible AWARNING Riding your motorcycle with a temporary tyre repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tyre repair ride slowly and carefully and do not exceed 50 km h 30 mph until the tyre is replaced Buljooysajqnoi Removing Wheels Follow these procedures if you need to remove the wheel in order to repair a puncture continued 85 32MGY600 indo 85 2011 01 11 16 28 21 P Bunoouysa qnoip ETT Tyre Puncture Removing Wheels When removing and installing the wheel be careful not to damage the wheel speed sensor and pulser ring I Front Wheel Removal 1 Park on a firm level surface cloth 2 Cover both sides of the front wheel and brake caliper with protective tape or Tape or cloth j Mounting bolts 86 32MGY600 indo 86 P 3 On the right side remove the mounting 4 bolts and remove the brake caliper On the left side remove the mounting bolts and remove the brake caliper gt Support the brake caliper assembly so that it doesn t hang from the brake hose Do not twist the brake hose Avoid getting grease oil or dirt on the disc or pad surfaces Do not pull the brake lever or push the brake pedal while the brake caliper Is removed Take care to prevent the brake caliper trom scratching t

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