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AS-Interface Devices - Idec Elektrotechnik GmbH

1. UL c UL CE Front Panel Pushbuttons MODE Y Graphical Display iih GE DeviceNet Terminals 10O AS i ACTIVE O iS PRG ENABLE PRJ MODE Q A2 2 616 Oe 61S 16 Cle 13 e 6 G Ground Terminal LED Indicators AS Interface Terminals LED Indicators Color ON POWER Sufficient power is supplied to the gateway Red flash No CAN communication in preoperational mode Green flash CAN communication node in Red Green preoperational mode Green ON CAN communication node in operational mode CONFIGERR Red Configuration ror U VASI VASI sien power is supplied to the AS Inter ace circuit ASI ACTIVE PRG ENABLE Automatic addressing function is enabled PRJ MODE ee master is in configuration Mounting and Removing DIN Rail D Mounting Removing A i m oe Mounting Hole Layout SX5A AS Interface Gateway Pushbuttons Switches to configuration and protected modes MODE Saves the AS Interface configuration data as default settings OK ESC Switches to graphical mode Sets slave address Graphical Display Using the graphical display the entire AS Interface network can be operated without using the DeviceNet master Connected equip ment can be tested completely ensuring easy and quick operation DeviceNet Terminals Terminal Signal Funcion Color 1 e DeviceNet Powers Red 2 GANA Communication Data Hi
2. P amp 1 m _ Hara TELL pot by ssisasa iss pees oe ear A 4inputs I 4 inputs LA ile 3 outputs AS Interface Power Supply Type No PS2R Q30ABL 73W PS2R F30ABL 145W Rated input voltage 100 to 240V AC Rated output voltage 30 5V DC AS Interface Rated output current 2 4A 73W 4 8A 145W Page 23 AS Interface Communication Terminal Inside panel type I O modules Type No SX5A SSN40SON 4 inputs SX5A SSN40KON 4 inputs SX5A SSM43KSN 4 inputs 3 outputs Degree of protection IP20 I O spec 4 NPN inputs for 2 and 3 wire sensors 4 PNP inputs for 2 and 3 wire sensors 4 PNP inputs for 2 and 3 wire sensors 3 PNP outputs Wiring style Screw terminal block ne WONO WIN readuce SwitchNet Control Units directly connect to AS Interface Intelligent panels can be built with substantially reduced wiring at a lower total cost e Signals and power are carried through two wires A maximum of 62 switches and pilot lights can be connected The wire length can be extended to 300m two repeaters e Spring clamp terminals save wiring time greatly gt Intelligent pilot lights and illuminated pushbuttons enable brightness control The brightness can be control led in four levels according to the command from the AS In terface master transmitted through the AS Interface More dynamic display and energy Savings are made possible L6 Pilot Lights Each control
3. _ 14 0 5 Panel thickness 0 8 to a Locking Ring 3 Round Flush Square Flush Key Selector Switch Round Extended e Pushbuttons 023 5 Panel thickness 0 8 to 6 Gasket Locking Ring 13 18 5 18 5 Round Extended With Full Shroud 29 4 13 Round Flush Square Flush Round Extended Square Extended Panel Cut out 0 2 oh 3 2 0 S 41 4 The 3 2 recess marked with is for anti rota tion When nameplates and anti rotation rings 040 Mushroom are not used this recess is not necessary 040 Mushroom T branch Connector LZ9Z SNTB e Wiring Instructions 1 Locate the wire hole on top of the T branch connector To open the spring clamp in the wire hole insert an optional screwdriver BC1S SDO diagonally into the adjoining screwdriver hole until it hits the bottom Slightly jerk the screwdriver to insert easily Mounting Hole Layout lt t Screwdriver Tip According to DIN5264 N AS i AS i AS i AS i 2 With the screwdriver held in the hole insert a wire or ferrule to the bottom of the wire hole then pull out the screwdriver CT 26 0 3 Strip the cable insulation 6 to 8 mm from the end When wiring with 0 75 mm or AWG18 stranded wires use of the ferrule shown on page 34 is recommended to ensure a sufficient tensile strength If a
4. llluminated Pushbuttons Round Flush Round Extended Round Extended with Full Shroud I O 1 in 1 out momentary and maintained operation 029 Mushroom Square Flush 240 Mushroom Square Extended Square Flush Illuminated Selector Switch Pilot Lights Selector Switch Key Selector Switch Round Flush Square Flush Knob Operator Key Operator I O 1 out I O 1 in 2 position L6 Series 016mm mounting hole Non illuminated Pushbuttons Round Square Rectangular I O 1 in momentary and maintained operation Pilot Lights Round Square Rectangular I O 1 out Key Selector Switches Round Square Rectangular I O 1 in 2 position 2 in 8 position Lever Switch I O 1 in 2 position 2 in 8 position I O 1 in 1 out 2 position 1 in 1 in on 2 slaves 3 position 1 in 1 out 1 in on 2 slaves 3 position llluminated Pushbuttons Square I O 1 in 1 out momentary and maintained operation Round Selector Switches Square I O 1 in 2 position 2 in 3 position Illuminated Selector Switches Round Square I O 1 in 1 out 2 position 2 in 1 out 3 position Rectangular Rectangular Rectangular 12 MicroSmart AS Interface Master Module Capable of Connecting 62 Slaves using a Two wire Cable e Compliance with AS Interface Ver 2 1 specifications Digital and analog slaves can be connected e Configurati
5. 4 inputs Degree of protection IP20 terminal block type Expansion slave addresses up to 62 in the A B slave mode e Detachable terminal block e Communication monitor function Compatible with 2 and 3 wire sensors Input port power can be selected to supply from inside or outside e With AS Interface power auxiliary power and I O status indicators SwitchNet e Control switches and pilot lights containing ASI SW a new AS Interface communication IC with IP65 degree of protection 100 50 25 and 12 5 e The same panel layout mounting centers and behind panel depth can be used as the conventional HW and L6 e The HW series for 222mm mounting holes are available series in 216 models and the 16 L6 series in 277 models a lof 4 m h from Mounting Minimum Mounting Behind panel total of 493 models to choose fro nae Series Centers WX H Depin e Spring clamp terminals substantially reduce wiring time 22 HW series 30 0 x 50 0 mm Note 1 49 3 mm 016 L6 series 24 0 x 18 0 mm Note 2 43 8 mm e Illuminated units can change the brightness in four levels HW Series 622mm mounting hole Note 1 30 0 x 50 0 mm for 40 mushroom buttons Note 2 Same mounting centers for round square and rectangular units Non illuminated Pushbuttons RoundFlush Round Extended _ Flush Round Extended 29 Mushroom amp b amp I O 1 in momentary and maintained operation 0440 Mushroom
6. AS Interface Devices MicroSmart AS Interface Master Module PS2R AS Interface Power Supplies SX5A AS Interface CC Link Gateway SX5A AS Interface DeviceNet Gateway SX5A AS Interface Communication Terminals Slave Modules SX5A AS Interface Repeater SwitchNet HW L6 Series Control Units ERFAC k f of Flee f ey itis F i IDEC IZUMI CORPORATION E S HA n TA 5 No moreisp 7 E WAN o lt FA computer etc Hd p LAN ome cocccccocoq ooo acon nco ees eee s cess eesseesceeseccocyp e a v Ly iA i H SA Information Control Level Network Se a a Distributed control controller q o0c000000deqe Field Level Network Field End Level Network Communication terminals photoelectric switches switch blocks etc AS Interface Control switches Lowest level ontr pilot lights etc components aghettiwiring pi m G PP lilt in Communication IC or lowest level components expands the possibility of next generation production systems IDEC s dedication to Saving realizes simpler and more convenient systems SwitchNet Control Units directly connect to AS Interface What is SwitchNet SwitchNet is an IDEC s trade mark for pushbuttons pilot lights and other con trol units capable of direct connection to AM the AS Interface
7. Auxiliary Voltage Terminal Assignment 01 01 02 02 03 03 AS i AS i AUX AUX AS i AS i AS Interface Terminal Assignment Input Port Power Selection Power for input ports and connected sensors can be supplied from either inside AS Interface or outside external power supply The selection is done using the switch inside the I O module 1 Unlock Press on BOTH sides While the input power is supplied from inside the INT LED remains on While the input power is supplied from outside the INT LED remains off I O statuses are indicated on the front LED indicators 2 Open Pull upper part until STOP 3 Set switch INT sensor supply from AS Interface EXT external sensor supply Switching the input power supply INT EXT 25 26 SX5A AS Interface Communication Terminal and Repeater Dimensions e SX5A SWN40S02 e SX5A SWM43KS2N Se cao Base module is Base module is separately ordered separately ordered e SX5A B3FF e SX5A B2FF e SX5A SSN40S0N e SX5A SSN40KON e SX5A SSM43KSN All dimensions in mm SX5A AS Interface Communication Terminal and Repeater Repeater SX5A RP1 No address setting required e An AS Interface network can be extended up to 300 m e IP65 protection e The insulation penetration technology allows easy connection to AS Interface flat cables e Input statuses of AS Interface 1 and 2 are dis
8. PS2R Q30ABL gt PS2R F30ABL 0 OOO QO 0 10 20 30 40 50 Operating Temperature C AS i GND AS i GND Mounting Direction Vertical only AS i AS i 4 Dimensions PS2R Q30ABL 120 All dimensions in mm 15 16 SX5A AS Interface Gateway AS Interface CC Link Gateway SX5A GM1N e The SX5A GMIN gateway converts the CC Link and AS Interface protocols Serves as a slave of CC Link and a master of AS Interface e AS Interface Ver 2 1 compliant e Degree of protection IP65 e AS Interface can be connected to CC Link e Power is supplied from AS Interface e Status and error indication on LEDs and 2 digit display e All AS Interface functions can be operated via CC Link Ws a CE Specifications Rated Input Voltage 26 5 to 31 6V DC Rated Current 200 mA Operating Temperature 0 to 55 C no freezing Storage Temperature 25 to 85 C no freezing Operating Humidity 30 to 95 RH no condensation Degree of Protection IP65 pale Insulation Resistance 5 MQ minimum 500V DC megger Specifications AS Interface flat cable 3 wire twisted pair cable Topology Max Number of Nodes per Network AS Interface Bus 100 m 10 Mbps 150 m 5 Mbps 200 m 2 5 Mbps 600 m 625 kbps CC Link vas Mowo tongin 1200 m 156
9. P Return from Right LA2K 21A1S a Square Spring Return from Right LA2K 31A2S 45 3 position Spring Return from Left 37 LA2K 32A2S Spring Return Two way lt gt LA2K 33A2S l 90 2 position Spring Return from Right LA3K 21A1S Bo Maintained 17 LA3K 3A2S A B C D E G H Rectangular Spring Return from Right j LA3K 31A2S 45 3 position Spring Return from Left ji LA3K 32A2S Spring Return Two way fo LASK 33A2S D SOSS O Note 1 In place of in the Type No specify a key retained position code from the table below Note 2 For dimensions see page 42 Key Retained Position Code 90 2 position 45 3 position A Ny a WE 7 Dee oe 9 772 Right Right Center No retained retained Left retained No retained retained Left retained R L retained retained C R retained C L retained 38 SwitchNet L6 Series Control Units Illuminated Pack Selector Style Operation Type No Lens Color Code oe Switches u y 90 2 position l ra Return from Right gt LA1F 21A14S Round Spring Return from Right LA1F 31A24S 45 3 position Spring Return from Left LA1F 32A24S Spring Returni Twoway 7 Spring Return Two way lt gt Two way G LA1F 33A24S i LA2F 2A14S0 oreen 90 2 position G green T Return from Right LA2F 21A14S R red LAZF 3A24S Go Square W white Spring Return from Right LA2F 31A2450 Y yellow 45 3 position Spring Return from
10. 8 out Source 0 3A FC4A D20RS1 24V DC Slim Type Sink source Transistor sink output 0 3A FC4A D40K3 40 points Slim Type 24 in 16 out Transistor source output 0 3A FC4A D40S3 Note Two points are transistor outputs and six points are relay outputs e Programming and Monitoring Software Name amp Appearance Type No Package Quantity WindLDR Ver 4 21 or higher FC9Y LP2CDW 1 MicroSmart AS Interface Master Module e Accessories Name amp Appearance Type No Ordering Type No Package Quantity Terminal Block for AS Interface Master Module l 3 pole FC4A PMT3 FC4A PMT3PN02 2 Direct Mounting Strip Far COC paue FC4A PSP1 FC4A PSP1PN05 5 mounting 35 mm wide DIN Rail Aluminum 1m long BAA1000 BAA1000PN10 a Steel Im long 1m Steel Im long BAP1000 BAP1000PN10 i a ee oe Z BNL5 BNL5PN10 AS Interface Master Module User s Manual P Urs Mana FC9Y B644 FC9Y B644 1 Note When ordering specify the Ordering Type No Specifications AS Interface Master Module e General Specifications e Function Specifications Operating Temperature 0 to 55 C no freezing External Power Supply AS Interface power supply 29 5 to 31 6V DC Storage Temperature 25 to 70 C no freezing AS Interface 65 mA normal operation Relative Humidity Level RH1 30 to 90 non condensing CUEN Ces 19 mA maximum Degree or Protection _ IP20 Connector on MSTB2 5 3 GF 5 08BK Phoenix Contact Co
11. Cost savings Example of inside panel wiring Total cost savings by about 1 3 Comparison of Wiring Method IDEC s products Conventional Wiring AS Interface SwitchNet Wiring O Modules ee AS Interface Conventional Wiring di uii 88 When using the conventional wiring method involving a PLC and terminal blocks inside the control panel is filled with wires for control switches pilot lights and other devices Approximately a half of the total panel building cost is accountable to labor cost for wiring PLC AS Interface SwitchNet Wiring All SwitchNet control units are connected to the AS Interface master module using 2 wire cables Wiring time drops to ae approximately 1 4 of the conventional method and the total Conventional pushbuttons pilot lights SwitchNet Control Units j j illuminated pushbuttons pushbuttons pilot lights illuminated pushbuttons cost is reduced by approximately 40 In addition mainte nance work is also simplified greatly Comparison of Costs IDEC s products Conventional Wiring AS Interface SwitchNet Wiring 100 Labor cost Material cost 46 62 D 12 54 50 The comparison is based on a simulated control panel configuration consisting of 60 control units Example of inside and outside panel wiring Total cost savings by about 1 4 Comparison of Wiring Method IDEC s produ
12. DC 24 Safety Precautions e All IDEC AS Interface devices are manufactured under IDEC s rigorous e Use a power supply and I O devices of the rated value otherwise fire quality control system but users must add a backup or failsafe provi hazard may occur sion to the control system using the device in applications where heavy damage or personal injury may be caused in case the device should fail e Special expertise is required to install wire program and operate the AS Interface devices People without such expertise must not use the AS Interface devices Turn off the power to the device before starting installation removal wiring maintenance and inspection of the device Failure to turn power off may cause electric shocks or fire hazard e Read the user s manual or operating instruction sheet attached to the product to make sure of correct operation Specifications and other descriptions in this catalog are subject to change without notice 7 31 Nishi Miyahara 1 Chome Yodogawa ku Osaka 532 8550 Japan IDEC IZUMI CORPORATION _ Tel 81 6 6398 2571 Fax 81 6 6392 9731 www idec com IDEC CORPORATION USA IDEC IZUMI ASIA PTE LTD 1175 Elko Drive Sunnyvale CA 94089 2209 USA No 31 Tannery Lane 05 01 Dragon Land Building Singapore 347788 Tel 1 408 747 0550 Toll Free 800 262 IDEC Fax 1 408 744 9055 Tel 65 6746 1155 Fax 65 6844 5995 E mail opencontact idec com www idec com E mail generalinfo idec
13. Interface Flat Cable B hC t N Branch AS Interface flat cable to SX9Z CF1 SX9Z CF1 4 AS Interface flat cable T branch Connector Branch AS Interface flat cable to LAQZ SNTB LA9Z SNTB 4 2 wire cable M12 Branch Connector Pin Assignment 1 E Branch AS Interface flat cable to A k tas M12 connector SX9Z CT1 SX9Z CT1 1 1 ASl 3 AS 4 2 2 NC 4 NC 3 AS Interface Flat Cable Shrinkage Tube Protect the end of AS Interface cable SX9Z CPA1 SX9Z CPA1PN20 20 Degree of protection IP65 Protection Cap Ensure IP67 degree on unused M12 SX9Z CAP1 SX9Z CAP1PN10 10 I O plugs 35 mm wide DIN Rail j E Aluminum 1m long BAA1000 BAA1000PN10 10 EE Steel im long BAP1000 BAP1000PN10 po fo Mounting Clip j Z 3 BNL5 BNL5PN10 10 Note When ordering specify the Ordering Type No 21 22 SX5A AS Interface Communication Terminal and Repeater IP67 Type I O Module e AS Interface Ver 2 1 compliant A maximum of 62 slaves can be con nected e Only the SX5A SWN40S02 is a Ver 2 0 standard slave which allows for connection of up to 31 slaves e Compatible with 2 and 3 wire sensors With AS Interface power and input status indicators e Overload detection function on the sensor power supply e Output overload detection function 2 in 2 out type 4 in 3 out type e IEC62026 2 compliant Wu AA CE Specifications 26 5 to 31 6V DC supplied from AS Interface line lt 40 mA without sensor lt
14. Interface Master Module Installation Location The MicroSmart modules must be installed correctly for optimum per formance e The MicroSmart is designed for installation in a cabinet Do not install the MicroSmart outside a cabinet e The environment for using the MicroSmart is Pollution degree 2 Use the MicroSmart in environments of pollution degree 2 according to IEC 60664 1 e Make sure that the operating temperature does not drop below 0 C or exceed 55 C If the temperature does exceed 55 C use a fan or cooler e Mount the MicroSmart on a vertical plane e To eliminate excessive temperature build up provide ample ventila tion Do not install the MicroSmart near and especially above any device which generates considerable heat such as a heater trans former or large capacity resistor The relative humidity should be above 30 and below 95 e The MicroSmart should not be exposed to excessive dust dirt salt direct sunlight vibrations or shocks Do not use the MicroSmart in an area where corrosive chemicals or flammable gases are present The modules should not be exposed to chemical oil or water splashes Cable Connection e Make sure that the operating conditions are within the specification values e Connect the ground terminal of the CPU module to a proper ground otherwise electric shock may occur e Do not touch live terminals otherwise electric shock may occur e Applicable ferrules crimping
15. Series Control Units Legend Marking For HW series pilot lights and illuminated pushbuttons legends and symbols can be engraved on marking plates or printed Mylar can be inserted under the lens for labelling purposes e Marking Plate and Marking Film Size Lens Round Lens Type Flush Square Lens Type l Engraving Area Built in Marking Plate e Engraving must be made on the engraving area within 0 5 mm deep e The marking plate is made of white acrylic resin e Mylar for printing labels is not included and must be provided and printed by user E D lt lt s K G 2 or Q lt e Two 0 1 mm thick films or one 0 2 mm thick film can be installed in the lens e Recommended marking film Mylar Insertion Order of Marking Plate and Film Round Lens Flush Type i Lens Film Marking Lens Holder Housing Plate Note Mylar is not included Square Lens Flush Type oll Lens Film Marking Lens Holder Housing Plate Note Mylar is not included with the control unit When using Mylar place the marking plate in the reverse direction Replacement of LED Lamps LED lamps can be replaced using the lamp holder tool OR 55 from the front of the panel The lamp can also be replaced by removing the communication block from the operator unit e Replacement of Lamps from Panel Front How to Remove Push in and turn the LED lamp counter clockwise using the lamp hol
16. SwitchNet devices are r completely compatible with AS Interface MicroSmart CPU Module AS Interface Master Module l O Module a a AS Interface CC Link Gateway S A model Page 12 AS Interface Flat Cable Connector l AS Interface Communication Terminal Outside panel Type IP67 4 inputs 3 outputs 2 inputs 2 outputs ME Page 22 AS Interface Master Module Type No FC4A AS62M Applicable CPU modules FC4A D20RK1 FC4A D20RS1 FC4A D40K3 FC4A D40S3 Applicable slaves Digital and analog slaves 62 maximum AS Interface Communication Terminal Outside panel type I O modules Type No SX5A SWN40S02 4 inputs SX5A SWN40KO2 N 4 inputs SX5A SWM22KS2N 2 inputs 2 outputs SX5A SWM43KS2N 4 inputs 3 outputs Degree of protection IP67 I O spec 4 NPN inputs for 2 and 3 wire sensors 4 PNP inputs for 2 and 3 wire sensors 2 PNP inputs for 2 and 3 wire sensors 4 PNP inputs for 2 and 3 wire sensors Wiring style M12 connector Used with an optional base module A r OUS 4 A model Page 16 2 PNP outputs 3 PNP outputs AS Interface DeviceNet Gateway Page 14 73W Om a AS Interface Flat Cable Connector J j l z i AS Interface Flat Cable Connector ay FL1C IDEC SmartRelay AS Interface Communication Terminal Inside panel Type IP20 z PLEA
17. e Cables applicable to slaves can also be used for the AS Inter face master module and AS Interface power supply For SwitchNet slaves HW and L6 units single wires can also be used for connection over short distances stranded wires 0 5 AWG20 to 16 to 0 75 mm AWG20 to 18 or solid wires 0 5 to 1 5 mm save Applicable Cable Cable Type No Manufacturer SwitchNet HW L6 all models SX5A AS Interface I O Module IP20 type SX5A AS Interface I O Module all models AS Interface Flat Cable 2 core parallel cable Note Do not use twisted cables and do not twist single cables together Yellow data and power 2170 228 Sheath material LAPP EPDM Black auxiliary power 2170 229 4 When using a ferrule on a stranded wire for wiring SwitchNet slaves HW and L6 units or T branch connectors use the ferrule shown in the table below If a stranded wire of 0 75 mm or AWG18 is connected without using a ferrule the wire tensile strength reduces Cable Size Stranded Wire Ferrule Type Phoenix Pcs Pkt 0 5 mm AWG20 Al 0 5 8 WH 32 00 01 4 0 75 mm AWG18 Al 0 75 8 GY 32 00 51 9 5 The maximum total cable length is 100m including all network cables The maximum cable length can be extended to 200m using one repeater or to 300m using two repeaters 6 AS Interface does not require a terminator 7 Slave module address is set to 00 before shipment from factory 8 Network error causes include e Disconnected or shorted ne
18. kbps Transmission Speed 10 Mbps 5 Mbps 2 5 Mbps 625 kbps 156 kbps Applicable CC Link Version Version 1 0 Standards UL c UL CE Communication Specifications Front Panel e Display The front panel has 10 LED indicators and a 2 digit display LED Indicators LED Indicators LED Color ON A Color ON escription aw Peo oo Bor wr Qe S FHV PES eo Soe ep RD Green The OC Link interface is receiving data CONFERR Red The AS nterlace has a configuration eror SX5A GM1N SX5A AS Interface Gateway Mounting and Removing DIN Rail Internal Connection O Mounting Hemevihg CC Link Terminals To connect the SX5A GM1N gateway to the CC Link remove the top cover and connect the CC Link cable to the screw terminals After connecting the cable reinstall the top cover A N Terminator When the SX5A GM1N is not positioned at the end of 1 2 3 41 65 FG SLD DG DA DB I DIN Rail nk i the CC Link line remove the terminator ar 8 TT gt Dimensions 2 Top Cover e SX5A GM1N Base Module AS Interface Connectors Power is supplied to the SX5A GM1N by connecting to the AS Interface network via the base module When connecting only one AS Interface flat cable plug the unused cable connector using the attached gasket to ensure waterproof characteristics Pushbuttons Mounting Hole Layout 1 Sets the CC Link slave number a
19. stranded wire of this thick ness is connected without using a ferrule the wire tensile strength reduces 35 SwitchNet L6 Series Control Units 277 Models of g16dia Control Units Contain AS Interface ASI SW e AS Interface Ver 2 1 compliant capable of connecting 62 slaves e Signals and power are carried through two wires e The wire length can be extended to 300m by using two repeaters e Spring clamp terminals save wiring time greatly e Available models include pushbuttons pilot lights illuminated push buttons selector switches key selector switches illuminated selec tor switches and lever switches e Illuminated units can change the brightness in four levels 100 50 25 and 12 5 e The operator shapes and mounting hole dimensions are identical with the conventional L6 series control units Degree of protection IP65 from front of the panel IEC 62026 2 compliant OF C Types e L6 Series Maintained LA1B A1A1S B black G green R red Square ee ee S blue For dimensions W white see page 42 In place of specif Ee in a pier color a Rectangular Package Pilot Lights Style Type No Button Color Code Quantity Note Round LA1P 1A04S A amber Spinel One LED lamp R red wae S blue is included Square LA2P 1A04S 0 W white LFTD 2 Y yellow For dimensions In place of specify see page 42 a lens color code Rectangular LA3P 1A04S
20. switch or pilot light 12 5 contains a communication IC ASI SW AS Interface Ver 2 1 T branch Connector T branch Connector e i 22 HW Series for AS Interface Page 29 Repeater 16 L6 Series for AS Interface Page 36 O16 L6Series Lever switch LA1T 16 L6 Series Key selector switches 022 HW Series Selector switches 2 and 3 position HW1S 2 and 3 position LA1K LA2K LA3K Illuminated selector switches 2 and 3 position HW1F 022 HW Series 016 L6 Series Key selector switches 2 and 3 position HW1K Selector switches 2 and 3 position LA1S LA2S LA3S Illuminated selector switches 2 and 3 position 022 HW Series LA1F LA2F LA3F Pushbuttons momentary and maintained HW1B HW2B 16 L6 Series Pilot light Separate type HW1P HW2P Pushbuttons momentary and maintained i n ia paspruttons momentary and maintained LA1B LA2LB LA3B Pilot light LA1P LA2LP LA3P Illuminated pushbuttons momentary and maintained LA1L LA2L LA3L AN Easy and Flexible Quick and secure connection Spring clamp terminal Spring clamp reduces wiring time SwitchNet control units feature spring clamp terminals eliminating the need for tightening screws Wiring time is substantially reduced Flexible Network Topology Easy wiring SX5A AS Interface Communication Contact needles Terminal Base Module AS Inte
21. tighten the mounting screws to a torque of 0 3 to 0 5 N m Brown AS i Use a ferrule Brown Label Blue Label Blue AS i Use a ferrule PS2R AS Interface Power Supply Precautions for Installation 1 Heat Dissipation by Convection Keep minimum spacings of 50 mm above and below and 15 mm on both sides to ensure proper ventilation 2 Applicable Wires Ferrules and Tightening Torque r D Ferrule Solid wire F rrule pea P Single Single ee Wire mm 0 14 to 1 5 0 14 to 0 75 0 14 to 2 5 0 14 to 4 0 14 to 1 5 meee 7 7 Ed E 0 6 Nem Cmm Stranded wire 03 5 mm 5 4 in SA idos 3 Mounting on 35 and 75 mm wide DIN Ler Mounting To mount the power supply on a DIN rail place the input terminal side up and put the groove of the power supply on the DIN rail as shown Press the power supply towards the DIN rail Removing Insert a flat screwdriver into the slot in the clamp While pulling out the clamp turn the power supply bottom out Llo Mounting on DIN Rail Removing from DIN Rail e Mounting Direction The AS Interface power supply can be mounted on a vertical plane only Other mounting directions are not allowed because of heat dissipation e Overvoltage Protection When an overcurrent of 110 the rated output current flows due to an overload the output voltage drops automatically and intermittent opera tion starts When the load returns to normal conditions the norma
22. 24 LO N Waterproof Gasket For Square Units AL DQ6 25 min 30 an Waterproof Gasket Minimum Mounting Centers Round Square Units Rectangular Units 016 2 0 0 2 16 2 o L n y 1 7 Na a xY lt t lt xt Fa i als Tr t Determine the mounting centers in consideration of easy operation Locate the wire hole in the back of the communication contact block To open the spring clamp in the wire hole insert an optional screwdriver BC1S SD0 diago nally into the adjoining screwdriver hole until it hits the bottom Slightly jerk the screwdriver to insert easily With the screwdriver held in the hole insert a wire or ferrule to the bottom of the wire hole then pull out the screwdriver If an excessive force normal operating force 20 to 30N is applied to the contact block while the L6 control unit is mounted on a panel the communication block may be damaged If the spring clamp does not open easily remove the communication block from the operator and try again V Waterproof Gasket With Switch Guard Installed For Rectangular Units AL DH6 Panel thickness With Dustproof Cover Installed All dimensions in mm Applicable Screwdriver Tip lt t Screwdriver Tip According to DIN5264 TOP Screwdriver Holes 43 44 Operating Instructions MicroSmart AS
23. 3 position 1 in 1 out Notes 1 In the above table bits marked with X1 X2 and X3 are used 5 Unused input bits DI3 and DI2 are 0 off and unused input bits DI1 and 2 X1 When pushbutton is pressed input data is 1 on When not pressed DIO are 1 on Slaves ignore unused output data sent from the master input data is O off When output data is 1 on LED is on When out 6 The master uses bit DO3 for addressing A B slaves put data is O off LED is off 3 X2 The input data of 2 position selector switches depend on the operator position as shown below Address Marking Area Mounting Position Mounting Position AS i AS i 4 X3 The input data of 3 position selector switches depend on the operator position as shown below AS i AS i On 3 position selector switches and illuminated selector switches communication blocks and are mounted in positions as shown above e Ferrules Phoenix Contact Cable Size Stranded Phoenix Type Pcs Pkt 0 5 mm AWG20 Al 0 5 8 WH 32 00 01 4 0 75 mm AWG18 Al0 75 8GY 3200519 Output Control Data eta SwitchNet HW Series Control Units Dimensions All dimensions in mm e Pilot Lights Top and Side Views Illuminated Pushbuttons Selector Switch Panel thickness 0 8 to 6 Operator Panel thickness 0 8 to 6 l La Communication Block Gasket Locking Ring Locking Ring
24. 40 mA without sensor lt 40 mA without sensor 240 mA maximum 140 mA maximum 240 mA maximum 20 to 30V DC PELV protective very low voltage protection class 3 VDE0106 IEC 60364 4 41 compliant 25 to 60 C no freezing 25 to 85 C no freezing IP67 EN 60529 Attach the SX9Z CAP1 protection caps on unused I O connectors Insulation penetration technology for flat cables yellow black M12 connector for I O 100g 100g 150g 100g Screw mounting on base module 4 DC inputs 4 DC inputs 2 DC inputs 4 DC inputs 2 and 3 wire sensors NPN 2 and 3 wire sensors PNP 2 and 3 wire sensors PNP 2 and 3 wire sensors PNP 20 to 31V DC supplied from AS Interface line lt 200 mA TB lt 40 C lt 100 mA TB lt 40 C lt 200 mA TB lt 40 C lt 150 mA TB lt 60 C lt 75 mA TB lt 60 C lt 150 mA TB lt 60 C Provided with overload and short circuit protection OFF lt 1 mA OFF lt 2 mA ON 4 5 mA ON 4 mA Input current limit lt 8 mA 2 PNP transistor outputs 3 PNP transistor outputs with overload short circuit with overload short circuit protection protection Supplied from external auxiliary power supply UAUX External auxiliary power voltage UAUX 0 5V 2A OUT1 OUT2 1A per output point 1 5A OUT3 4A total Output turns off A B slave Standard slave Input Output Output Output Output IN1 _ OUT1 OUT1 IN2 OUT2 OUT2 IN3 OUT3 IN4 _ AS Interface power G
25. Color white HW9Z FDY HW9Z FDY HW9Z SK 231 HW9Z SK 231PN02 Square Flush Polyacetal Square Extended Polyacetal Round Flush Illuminated PB Polyarylate Round Extended Pilot Light Polyarylate Illuminated PB Square Flush Pilot Light Polyarylate Illuminated PB Lens 29 Illuminated PB 2 240 Illuminated PB AS resin Marking type AS resin Marking type Marking Plate Round Flush Acrylic resin Round Extended Acrylic resin Square Flush Acrylic resin 29 040 Mushroom Acrylic resin Illuminated Selector Knob In place of specify a lens color code A amber G green R red S blue W white Y yellow Yellow Polyarylate Replacement Key Cr gt gt For key selector switch Locking Ring Safety Lever Lock 3 Note When ordering specify the Ordering Type No and quantity LED Lamp Rated Voltage Type No Ordering Type No Lens Color Code Aier AAA A LSTD 2 A amber G green R red aa 24V AC DC 10 11mA DC LSTD 2 S blue W white Y yellow LSTD 2 PN10 In place of specify a lens color code 10 Note When ordering specify the Ordering Type No Metallic Plastic HW9Z LN HW9Z LNPNO5 Plastic HW9Z LS HW9Z LSPN10 e HW Nameplates Name Specifications Type No Ordering Type No Aira Note Dimensions Order a legend plate _ 29 _ HWAM 1 HWNP separately Without legend plate HWAM Nameplate Made of black plastic HWAM 8 1 5 mm thick HWAM
26. DC inputs 2 and 3 wire sensors NPN Supplied from AS Interface line default internal switch set to INT Supplied from an external 12 to 24V DC PELV internal switch set to EXT lt 150 mA provided with overload and short circuit protection OFF lt 2 mA ON 4 mA 4 DC inputs 2 and 3 wire sensors PNP 3 PNP transistor outputs with overload short circuit protection Supplied from external auxiliary power supply UAUX External auxiliary power voltage UAUX 0 5V 3A max OUT1 1 5A max OUT2 OUTS 6A total TB lt 40 C 2A max OUT1 1A max OUT2 OUTS 4A total TB lt 60 C Output turns off A B slaves Output OUT1 AS Interface power Green LED External auxiliary power UAUX Green LED 3 yellow LEDs 4 yellow LEDs Error indication Red LED ON Communication error or address 0 Flash Sensor power supply or output is overloaded Input power supplied from AS Interface line Green LED Connect the hand held programming device SX9Z ADR1N to the addressing port on the I O module using the programming device cable SX9Z CN1 then the I O module stops communication through the AS Interface line Change slave address using the programming device AS International Association UL c UL CE SX5A AS Interface Communication Terminal and Repeater Internal Circuits e SX5A SWN40S02 e SX5A SWN40K02N M12 x 1 connector For 3 wire sensor M12 x 1 connector Connect to protective gr
27. Illuminated Package Round A green One LED lamp La2L M1A1489 is included Square W white Pla Maintained LA2L A1A14S Y yellow For dimensions In place of specify sec page 44 Rectangular SwitchNet L6 Series Control Units Selector f Package 90 2 position Spring Return from Right gt LA1S 21A1S Maintained V LA1S 3A2S Round Spring Return from Right LA1S 31A2S 45 3 position Spring Return from Left lt LA1S 32A2S Spring Return Two way lt i gt LA1S 33A2S 90 2 position Spring Return from Right gt LA2S 21A1S quare Spring Return from Right LA2S 31A2S see page 42 45 3 position Spring Return from Left lt j LA25 32A2S Spring Return Two way lt i gt LA2S 33A2S 90 2 position Spring Return from Right gt LA3S 21A1S Maintained Y LA3S 3A2S Rectangular Spring Return from Right LA3S 31A2S 45 3 position Spring Return from Left lt LA3S 32A2S Spring Return Two way lt gt LA3S 33A2S Key Selector Key Retained Package 0 2poton 2 0 2poton d Return from Right LA1K 21A1S Cam oun Spring Return from Right j Spring Return from Right j from Right p LA1K 31A2S B D G 45 3 position Spring Return from Left lt Spring Return from Left lt from Left lt LA1K 32A2S C D H Spring Return Two way lt gt Spring Return Two way lt gt Two way KA LA1K 33A2S Maintained F LA2K 2A1S 90 2 position Maintained O V
28. Left LA2F 32A24S In place of in the Type No specify a Spring Return Two way LA2F 33A24S jor alor code 90 2 position Spring Return from Right LA3F 21A14S Maintained LASF 3A24S Rectangular Spring Return from Right U LASF 31A24S 45 3 position Spring Return from Left lt LASF 32A24S Spring Return Two way p LASF 33A24S Note 1 One LED lamp is included LFTD 2 Note 2 For dimensions see page 42 Package Lever Lever Switches Style Style Operation Type No Quantity Note 2 position Spring Return from Up LA1T 21A1S Spring Return from Down LA1T 22A1S Round Maintained LA1T 3A2S For dimensions see page 42 Spring Return from Up LA1T 31A2S 3 position lt lt o A Spring Return from Down LA1T 32A2S Spring Return Two way LA1T 33A2S A A SwitchNet L6 Series Control Units L6 Accessories Application Ordering Package Mame S Appearance Specification TypelNo Type No Quantity T branch Connector Branches AS Interface flat cable to 2 wire cable Hand held Programming Device Assigns slave addresses uration 2 titis Programming Device Cable device to slave Programming Device AC Adapter S SwitchNet Addressing Port Adapter Made of nickel plated brass Lamp Holder Tool Lens Removal Tool ED L 60 0 Made of rubber Made of stainless steel Wiring Screwdriver Weight Approx 20g Switch Guard 180 ope
29. PN10 10 29 wo o A HWAQ 1 HWNP separately Without legend plate HWAQ Nameplate Made of black plastic HWAQ HWAQPN10 10 Note When ordering specify the Ordering Type No SwitchNet HW Series Control Units Legend Plate Package Name Specifications Type No Ordering Type No Quantity Note Dimensions HWNP White letter on black background Black aluminum plate In place of specify a legend HWNP Legend Plate 10 min thick HWNP code from the table below When ordering specify the Ordering Type No Legend Codes for Legend Plate Fig 1 shows the procedure to install the legend plate into the nameplate Legend Code e Fig 2 shows how to remove the legend plate from the nameplate Insert a thin YW screwdriver into the top of the legend plate to remove the legend plate e When using the nameplate the applicable panel thickness reduces by 1 5 mm OFF the thickness of the nameplate PB START e When anti rotation is not necessary and the recess is not provided in the mounting hole break the anti rotation tab off the nameplate as shown in Fig 2 Nameplate Screwdriver Legend Plate Legend Plate Beak the tab using pliers Nameplate Specifications e General Specifications Operating Voltage 26 5 to 31 6V DC Pushbutton selector 2 position key selector 2 position 16 mA Pilot light illuminated PB illuminated selector 2 position 25 mA Selector 3 position key selector 3 po
30. Ts TIE e When connecting 62 slaves maximum scan time is 10 ms Maximum 100m expandable to 200m using one repeater Network Length or 300m using two repeaters 10 ms maximum 5 ms maximum Bus Scan Cycle when connecting when connecting 62 A B slaves 31 standard slaves MicroSmart AS Interface Master Module AS Interface Power Supply PS2R Switching Power Supply PS5R Outside Panel Power Supply Conventional control panel requires a large space P 14 Protection Cap IP67 SX9Z CAP1PN10 P 21 AS Interface Flat Cable Branch Connector IP65 SX9Z CF1 AS Interface P 21 Communication Terminal IP67 SX5A P 20 General purpose Sensor AS Interface Flat Cable Shrinkage Tube IP65 SX9Z CPA1PN20 CPU Module AS Interface Master Module AS Interface Power Supply AS Interface Solution Obviously substantial wire savings AS Interface Communication Terminal IP20 SX5A M12 Branch Connector IP65 SX9Z CT1 P 21 Power Supply for Inside Panel Auxiliary Power PS5R Auxiliary 7 Power SwitchNet Lig AS Interface Control Units HW L6 Sensor AS Interface Flat Cable Branch Connector IP65 SX9Z CF1 T branch Connector IP20 LA9Z SNTB P 21 Outside Panel SwitchNet Solution Obviously substantial wire savings Total Cost Total Cost D O 100 80 100 80 O O 40 20 O D VAN Cost Savi ngs Space savings wire savings labor savings
31. asia com sg IDEC CANADA LIMITED IDEC IZUMI H K CO LTD Unit 22 151 Brunel Road Mississauga Ontario L4Z 1X3 Canada Room 1409 Tower 1 Silvercord 30 Canton Road Tsimshatsui Kowloon Tel 1 905 890 8561 Toll Free 888 317 4332 Fax 1 905 890 8562 Hong Kong IDEC ELECTRONICS LIMITED Tel 852 2 376 2823 Fax 852 2 376 0790 Unit 2 Beechwood Chineham Business Park Basingstoke Hampshire E mail idec idechk com j RG24 8WA UK IDEC IZUMI Shanghai Co Ltd Tel 44 1256 321000 Fax 44 1256 327755 Room E 15F Majesty Building No 188 Pudong Avenue E mail idec uk idec com Shanghai 200120 P R C IDEC ELEKTROTECHNIK GmbH Tel 86 21 5887 9181 Fax 86 21 5887 8930 WendenstraBe 331 D 20537 Hamburg Germany E mail idec cn idec com Tel 49 40 25 30 54 0 Fax 49 40 25 30 54 24 IDEC TAIWAN CORPORATION E mail service idec de www idec de 8F No 79 Hsin Tai Wu Road Sec 1 Hsi Chih Taipei County Taiwan IDEC AUSTRALIA PTY LTD Tel 886 2 2698 3929 Fax 886 2 2698 3931 2 3 Macro Court Rowville Victoria 3178 Australia E mail service idectwn com tw Toll Free 1 800 68 4332 Fax 61 3 9763 3255 E mail sales au idec com Cat No EP 1043 0 JUNE 2004 PRINTED IN JAPAN
32. aster 6 The master uses bit DO3 for addressing A B slaves e Ferrules Phoenix Contact Cable Size Stranded Phoenix Type Pcs Pkt 0 5 mm2 AWG20 Al0 5 8WH 3200014 0 75 mm AWG18 Al0 75 8GY 3200519 e Marking Plate Size and Engraving Area for Illuminated Units Style Marking Plate Size Marking Area 13 8 x13 8 mm 12 x 12 mm Rectangular 13 8 x19 8 mm 12 x 18 mm Note Engraving depth 0 5 mm maximum ofif i 41 SwitchNet L6 Series Control Units Dimensions Pushbutton e Pilot Light Illuminated Pushbutton XTTR Selector Switch Illuminated Selector Switch e Key Selector Switch Lever Switch 42 Square E e Square Rectangular 24 LOD Rectangular Rectangular All dimensions in mm SwitchNet L6 Series Control Units Dimensions of Accessories e Switch Guard For Round Square Units AL K6SP For Rectangular Units AL KH6SP 34 LEST E 7 7 N Panel thickness 0 5 to 5 i E E E LO LO Q P Y Y 24 min e Dustproof Cover For Round Units AL D6 0
33. blue W white Y yellow Note When ordering specify the Ordering Type No and quantity LED Lamp Rated Voltage Type No Ordering Type No Lens Color Code ae LFTD 2 A amber G green R red T 1 3 4 24V AC DC 10 8 mA AC DC LFTD 2 S blue W white Y yellow soiaiai unease bas LFTD 2 PN10 In place of specify a lens color code g Note When ordering specify the Ordering Type No Specifications e General Specifications Operating Voltage 26 5 to 31 6V DC Maximum Input Current Pushbutton selector key selector lever 16 mA Pilot light illuminated pushbutton illuminated selector 22 mA Dielectric Strength Between AS Interface terminal and dead parts 500V AC 1 minute Insulation Resistance Between AS Interface terminal and dead parts 100 MQ minimum 500V DC megger Operating Temperature 25 to 55 C no freezing Storage Temperature 40 to 80 C no freezing Operating Humidity 95 RH maximum non condensing Operate 2000m maximum Transport 3000m maximum Pollution Degree 3 IEC 60664 Degree of Protection IP65 outside of panel operator IP20 inside of panel terminal Altitude Corrosion Immunity Atmosphere free from corrosive gases 5 to 55 Hz amplitude 0 5 mm 50 m s 5G Aor aon RE ELSIE 1 hour per axis on each of three mutually perpendicular axes Shock Resistance 1000 m s 100G 5 shocks on each of three mutually perpendicular axes Weight Approx 20g e Communicati
34. cts Conventional Wiring AS Interface SwitchNet Wiring I O Modules AS internace AS Interface Power Supply Master Module Power Supply PLC gt 2 ween CE SO G R A ONA N e oa cores J Geer terete ners ee sere ae roa E i bea aimee bee eaten ock F _ e Ce eee e ee Connector KEZ a Communication Terminal Terminal Parallel D Box Terminal 2 wire cable J J J J J J J J M12 Sensor Box Connector t Conventional cable pene Convertioral Conventional pushbuttons pilot lights SwitchNet Control Units illuminated pushbuttons pushbuttons pilot lights illuminated pushbuttons Comparison of Costs IDEC s products Conventional Wiring AS Interface SwitchNet Wiring 100 Outside panel labor cost Conventional Wi ri ng Outside panel material cost Inside panel labor cost Inside panel material cost A large amount of cost and space are required by the wiring 50 ele to and inside the terminal boxes AS Interface SwitchNet Wiring SwitchNet wiring reduces the cost for inside panel wiring resulting in total cost reduction by approximately 1 4 The comparison is based on a simulated control panel configuration consisting of 60 control units VAN Product Overview FC4A Series microoSmart AS Interface Master Module FC4A AS62M For details about the idec MicroSmart see a aama separate broc
35. d programming device SX9Z ADR1N Used to tighten the plastic locking ring Used to remove and install LED lamps Used to wire spring clamp terminals Prevents rotation of control unit in mount ing hole O For plugging unused 22 mounting holes in panel e For plugging unused 22 mounting holes in panel e Tighten the attached locking ring to a torque of 1 2 N m e Degree of protection IP66 925 8 Gasket Locking Ring For preventing inadvertent operation on flush pushbuttons and illuminated pushbuttons Degree of protection IP65 Maintained cover stops at 90 and 180 Used to cover and protect pushbuttons Not used outdoors and not oil resistant Used to protect pushbuttons illuminated pushbuttons or selector switches Waterproof Gasket 0 5 Note When ordering specify the Ordering Type No and quantity 31 32 SwitchNet HW Series Control Units e HW Series Replacement Parts Mw wes S rs aan S nents Polyacetal In place of specify a button color 5 aoo 40 Mushroom Polyacetal HW1A B4 HW2A B2 HW2A B2 PNO05 In place of specify a lens color code C clear G green HW9Z L12 HW9Z L12 PNO05 5 R red S blue Y yellow HW9Z L21 HW9Z L21 PN05 5 Note For white illumination W use a C clear lens ALWSTL ALWS1LD ALW41L C clear G green R red S blue ALW41LD A amber Y yellow HW9Z P11
36. der tool then the LED lamp can be removed How to Install 1 Insert the LED lamp into the lamp holder tool and hold the lamp as shown below LED Lamp Lamp Holder Tool OR 55 2 Align the contact pins of the lamp base with the grooves in the lamp receptacle in the operator unit then push in the LED lamp lightly and turn it clockwise into place Lamp Receptacle For addressing procedures see page 28 Wiring 1 Locate the wire hole in the back of the communication contact block To open the spring clamp in the wire hole insert an optional screwdriver BC1S SD0O into the adjoining screwdriver hole until it hits the bottom Slightly jerk the screwdriver to insert easily Screwdriver Holes 4 places lt t Screwdriver Tip J According to DIN5264 Ct 2 With the screwdriver held in the hole insert a wire or ferrule to the bottom of the wire hole then pull out the screw driver Strip the cable insulation 6 to 8 mm 6 to 8 mm from the end E Anti rotation Ring When using the anti rotation ring align the TOP marking on the operator and the A mark on the anti rotation ring with the recess in the mounting hole Panel thickness 1 2 to 4 5 mm Projection Amark Anti rotation l Locking Ring Ring HW Operator Panel Panel Cut out IEC 947 5 1 24 1 0 Operating Instructions SwitchNet L6 Series Control Units Replacement of the Lens and Markin
37. evice g system configuration Programming Device Cable Programming Device AC Adapter SwitchNet Addressing Port Adapter Connects the programming device to slave Charges the programming device Connects the programing device cable to SwitchNet Made of metal Weight Approx 150g Locking Ring Wrench Lamp Holder Tool Made of rubber Wiring Screwdriver Weight Approx 20g Anti rotation Ring Made of plastic Rubber Mounting Hole Plu Black rubber Metallic Mounting Hole Plug Diecast metal Locking ring plastic Switch Guard Spring return Made of plastic Maintained cover Pushbutton Clear Boot For flush buttons Made of rubber For EPDM extended buttons Padlock Cover Body Polyarylate Gasket Nitrile rubber Branches AS Interface addresses and monitor Current capacity 3A For wiring instructions see page 35 LA9Z SNTB LA9Z SNTB SX9Z ADR1N LA9Z SNADP MW9Z T1 HW9Z RL HW9Z RLPN10 OB 31 OB 31PNO05 LW9Z BM LW9Z BM HW9Z K1 HW9Z K1 HW9Z K11 HW9Z K1 1 a oe HW9Z KL1 HW9Z KL1 Attachments Programming device cable SX9Z CN1 Programming device AC adapter SX9Z ADPT e SwitchNet addressing port adapter LA9Z SNADP e Operating manual English Japanese SX9Z ADR1N Included with hand held programming device SX9Z ADR1iN AC input voltage 100 240V AC Included with hand held programming device SX9Z ADR1N Included with hand hel
38. g Plate e Removal To remove the operator color lens marking plate and lens holder hold the color lens recesses with the lens removal tool MT 101 and pull it out Remove the marking plate by disengaging the latches between the color lens and lens holder Engrave a legend on the correct side of the marking plate if required Latches Recess Engraving Area Color Lens Marking Plate Lens Holder e Installation Place the marking plate on the lens holder in the correct direction and press the color lens onto the lens holder to engage the latches Insert the lens holder into the housing in the correct direction Replacement of LED Lamps Lamps can be replaced using the lamp holder tool OR 44 from the front of the panel The lamp can also be replaced by removing the communication block from the operator unit e Replacement from Panel Front Removal 1 Push and turn the LED lamp counter clockwise using the lamp holder tool then the LED lamp and the lamp holder can be removed 2 Push in the lamp head into the lamp holder and pull out the LED lamp from the rear of the lamp holder Installation 1 First insert the LED lamp into the lamp holder from the rear The lamp can be pushed in easily using the thinner end of the lamp holder tool 2 Hold the LED lamp in the lamp holder tool as shown below Lamp Holder Lamp Holder Tool 3 Insert the LED lamp into the communica tion block With
39. gh Wre s fse fs Ground Terminal AS Interface Terminals AS Interface AS Interface Master Power Supply 1 dks ee ake GND The power to the SX5A GD1N is supplied from the AS Interface line 200 mA No additional 24V DC power is necessary The SX5A GD1N starts when turning on the AS Interface power C Temin Si9hA ASinterface negative terminal 3 p0le Dimensions OO00000000000000 OOOUOOUOO0O0O0OOOL All dimensions in mm 19 20 SX5A AS I nte rface Communication Terminal and Repeater Available in IP67 and IP20 Types AS Interface Communication Terminals Slave Modules IP67 Type I O Module e AS Interface Ver 2 1 compliant capable of connecting 62 slaves Compatible with 2 and 3 wire sensors e With AS Interface power and input status indicators e Overload detection function on the sensor power supply Output overload detection function 2 in 2 out type 4 in 3 out type IP20 Terminal Block Type e AS Interface Ver 2 1 compliant capable of connecting 62 slaves e Detachable terminal blocks e Compatible with 2 and 3 wire sensors Input port power can be selected to supply from inside or outside e AS Interface power and input status indicators e EC62026 2 compliant Repeater No address setting required The AS Interface network can be extended up to 300 m e IP65 protection LeN e The piercing technology allows easy connection to AS Interface f
40. ghtening torque 0 88 N m maxi mum Used to remove and install LED lamps Used to remove the lens or button from the operator Used to wire spring clamp terminals e For preventing inadvertent operation e Degree of protection IP65 e For dimensions see page 43 e For minimum mounting centers when using dust proof covers see page 43 e Operating temperature 10 to 55 C Degree of protection IP65 Degree of protection IP65 2 5 Locking Ring 39 SwitchNet L6 Series Control Units e L6 Series Replacement Parts Orderin Package ci a dc E Button For round units Polyarylate AL6M B AL6M B PNO5 In a of O specify a button color code For square units Polyarylate AL6Q B AL6Q BOPNOS 5 B black G green R red lue W white Y yell For rectangular units Polyarylate AB6H BO ABGH BOPNOS 5 Se white Y yellow 5 Polyarylate AL6M L AL6M L PNO5 In place of specify a lens color code A amber C clear G green amp J Te Polyarylate AL6Q L AL6Q L PNO5 R red S blue Y yellow Note For white illumination W use a C Polyarylate AL6H L AL6H L PNO5 clear lens Replacement Key Thickness 2 mm S For key sel gt 4 Nickel plated brass AS6 SK 132 AS6 SK 132PN02 2 Illuminated Selector Knob In place of specify a lens color For illuminated code reaa Plastic LA1A F LA1A FOPN02 2 A amber G green R red S
41. he hand held programming device After completing address assignment attach the lid to the addressing port Hand held programming device SX9Z ADR1N Programming device cable SX9Z CN1 SwitchNet addressing port adapter LA9Z SNADP SwitchNet L6 communication block SwitchNet HW communication block e Using SwitchNet Addressing Port Adapter on L6 To open the addressing port lid insert a screwdriver into the right side hole as shown The addressing port lid can be removed from the communication block by pulling it out strongly Addressing SwitchNet addressing port adapter LA9Z SNADP Attach the addressing port adapter to the programming device cable and insert the addressing port adapter into the addressing port on the communication block SwitchNet HW Series Control Units 216 Models of 22dia Control Units Contain AS Interface ASI SW e AS Interface Ver 2 1 compliant capable of connecting 62 slaves e Signals and power are carried through two wires e The wire length can be extended to 300m by using two repeaters e Spring clamp terminals save wiring time greatly e Available models include pushbuttons pilot lights illuminated pushbut tons selector switches key selector switches and illuminated selector switches e Illuminated units can change the brightness in four levels 100 50 25 and 12 5 The operator shapes and mounting hole dimensions are
42. hure Loge Cont e AS Interface Ver 2 1 compliant Digital and analog slaves can be connected Master profile M1e e 23 5 mm wide compact housing e Applicable CPU modules 20 1 O relay output slim types and 40 1 O slim types Type No FC4A D20RK1 FC4A D20RS1 FC4A D40kK3 FC4A D40S3 PS2R AS Interface Power Supply PS2R Q30ABL Output capacity 73W 30 5V 2 4A PS2R F30ABL Output capacity 145W 30 5V 4 8A e AS International Association certified UL CSA TUV Rheinland approved CE marked Universal AC input 85 to 264V AC FL1C IDEC SmartRelay AS Interface Communication Module FL1B CAS2 FL1B CAS2 e AS Interface Ver 2 0 compliant A maximum of 31 slaves can be gt connected Te 1 O points 4 input points 4 output The space saving labor saving and cost saving intelligent relay achieves decentralized control FL1C IDEC SmartRelay e Parameter values can be changed using buttons e I O points expandable to 24 digital inputs 16 digital outputs and 8 analog inputs using expansion I O modules 4 I O modules 4 analog points modules maximum e AS Interface and LONWORKS communication modules achieve decentralized control e 10A output No external relay required Cat No EP1049 0 e A maximum of 130 function blocks and 24 internal For details about the relays can work at the same time SX5A AS Interface Communication Devices Gateways AS Interface CC Li
43. identical with the conventional HW series control units Degree of protection IP65 from front of the panel IEC 62026 2 compliant Q A C LISTED Types e HW Series Non illuminated Package Momentary HW1B M1A110S0 Round Flush Round Extended Mushroom 29mm G green Maintained HW1B A3A110S R S For dimensions see W white page 35 Momentary HW1B M4A110S Y yellow Mushroom 40mm In place of specify a button Square Flush Square Extended Package A amber Round Flush HW1P 1A101S4 T G green R red S blue One LED lamp is included LSTD 2 W white For dimensions see page 35 Y yellow Square Flush HW2P 1A101S4 T In place of specify a lens color code 29 30 SwitchNet HW Series Control Units HW Series Illuminated Package HWIL MTA111549 Round Flush aoe HWIL M2A111542 Round Extended HWIL A2A111542 M HWIL MF2A111840 amp amber Round Extended Leen 2 A ed pantie eee with Full Shroud HW1L AF2A111840 red ne amp is S blue included LSTD 2 Mushroom 29mm page 35 color code Mushroom g40mm Square Flush Selector Package 90 2 position Spring Return from Right HW1S 21A110S Knob 45 3 position For dimensions see page 35 3 position selector switches use two communication blocks Spring Return from Right HW1S 31A220XS Spring Return from Left HW1S 32A220XS Spring Return Two way HW1S 33A220XS Key Selector Package 90 2 position Spr
44. ing Return from Right HW1K 21 A110S ee Spring Return from Right 2 HW1K 31 A220XS 45 3 position PFE Spring Return from Left V HW1K 32 A220XS Spring Return Two way ETa HW1K 33 A220XS Do Note 1 In place of in the Type No specify a key retained position code from the table below Note 2 3 position selector switches use two communication blocks Note 3 For dimensions see page 35 Key Retained Position Code 90 2 position eee ES eS Se SS ea a EE ee Se ee SSS e ne oge Pe ye fege oge oge ege Right Right Center No retained retained Left retained No retained retained Left retained R L retained retained C R retained C L retained Illuminated Selector Style Operation Type No Lens Color Code Package Quantity Switches 90 2 position Spring Return from Right gt HW1F 21A111S4 Knob Spring Return from Right D HW1F 31A221XS4 45 3 position EE Spring Return from Left lt _ HW1F 32A221XS4 Spring Return Two way T HW1F 33A221XS4 Note 1 In place of in the Type No specify a lens color code Note 2 3 position selector switches use two communication blocks Note 3 One LED lamp is included LSTD 2 Note 4 For dimensions see page 35 SwitchNet HW Series Control Units Accessories Application Ordering Package name S Appearance Specification Type No Type No Quantity flat cable to 2 wire cable T branch Connector P Hand held Programming Assigns slave D
45. l output voltage is automatically restored Prevent overload or short circuitry for a long period of time otherwise the internal elements will deteriorate and be damaged e Overvoltage Protection When the output voltage exceeds 120 the rated output voltage the output is turned off When the output voltage is turned off due to an overvoltage turn the input off and after more than 10 seconds turn the input on again e Undervoltage Protection When the output voltage drops below 95 the rated output voltage the output is turned off When the cause of the error is removed the normal output voltage is automatically restored e Insulation Dielectric Tests When performing insulation and dielectric strength tests connect the AC input terminals together and output and terminals together Do not apply or interrupt the voltage suddenly otherwise a surge voltage may damage the power supply Operating Instructions SwitchNet HW Series Control Units Panel Mounting Remove the communication block from the operator Insert the operator into the panel cut out from the front then install the com munication block to the operator e Removing Installing the Communication Block Turn the locking lever on the communica tion block in the direction opposite to the arrow on the housing Then the communi cation block can be removed To install the communication block align the TOP markings on the communication block a
46. lat cables Types e SX5A AS Interface Communication Terminals WO Specifications VO Specifications packade Applicable Name amp Appearance Terminal Input Output Output Type No Senay Been Module Type Points Type Connector ae Termina 4 PNP SX5A SSN40KON 1 pi Block Note The IP67 type I O module is not supplied with a base module Order an applicable base module separately Base Modules Base Module for IP67 Type I O Module N pe 2 in 2 out type SX5A B3FF Substructure module to connect two AS Interface flat cables for AS Interface bus and auxiliary power 4 in 3 out type SX5A B2FF 1 e Repeater Soo vee EE e Repeater A repeater can extend the AS Interface network for SX5A RP1 4 See page 27 for details up to 100 m SX5A AS Interface Communication Terminal and Repeater Accessories ee Package Hand held Programming Device Attachments Programming device cable SX9Z CN1 e Programming device AC SX9Z ADR1N SX9Z ADR1N 1 adapter SX9Z ADPT e SwitchNet addressing port adapter LA9Z SNADP Operation manual English Japanese Assign slave addresses and monitor system configuration Programming Device Cable Connect the programming SX9Z CN1 SX9Z CN1 4 device to slave Programming Device AC Adapter Charge the programming device SX9Z ADPT SX9Z ADPT S SwitchNet Addressing Port Adapter Connect the programing device LA9Z SNADP LA9Z SNADP 4 cable to SwitchNet AS
47. nd baud rate 2 Switches to AS Interface configuration mode and protected P mode Le 1 All dimensions in mm 17 18 SX5A AS Interface Gateway AS Interface DeviceNet Gateway SX5A GD1N e The SX5A GDIN is a gateway to convert the DeviceNet and AS Interface protocols Serves as a slave of the DeviceNet and a master of the AS Interface e AS Interface Ver 2 1 compliant e Degree of protection IP20 e AS Interface can be connected to the DeviceNet e Power is supplied from the AS Interface e Status and error indication on LEDs and color graphical display e All AS Interface functions can be operated via DeviceNet Ws zs CE Specifications Rated Input Voltage Rated Current Operating Temperature Storage Temperature Operating Humidity Degree of Protection 26 5 to 31 6V DC 200 mA 0 to 55 C no freezing 15 to 70 C no freezing 30 to 95 RH no condensation IP20 Insulation Resistance 100 MQ minimum 500V DC megger General Specifications Dielectric Strength 1000V AC 1 minute j E AS Interface Applicable Wire AS Interface flat cable Stranded wire 0 5 to 0 75 mm ferrule Single wire 0 5 to 1 5 mm Shield wire outside diameter 2 8 mm maximum Aecinioraee 10 ms 62 slaves AS Interface cable Max Network Length 100 m AS Interface flat cable 3V maximum voltage drop on the transmission line 500 m 125 kbps 250 m 250 kbps and 100 m 500 kbps Standards
48. nd the operator and insert the com munication block Then turn the locking lever in the direction of the arrow e Notes for Panel Mounting When mounting the operator onto a panel use the optional locking ring wrench MW9Z T1 to tighten the locking ring Rec ommended tightening torque is 2 0 N m Do not use pliers Excessive tightening will damage the locking ring On pilot lights and illuminated pushbuttons do not apply an excessive force to the LED lamp installed in the unit Otherwise the lamp base may be damaged Notes for Illuminated Pushbut tons with Full Shroud The full shroud cannot be removed from the full shroud type operator Using the Safety Lever Lock To make sure that the lock lever is in the locked position use of the attached safety lever lock HW9Z LS yellow is recom mended Use the safety lever lock according to the instructions described below 1 The minimum vertical mounting centers of HW control units are 50 mm Deter mine the mounting centers in consider ation of convenience for installing the safety lever lock 100 mm is recom mended 2 After mounting the HW units on a panel turn the locking lever to the locked posi tion and put on the safety lever lock 3 When the HW units are mounted on mounting centers smaller than the rec ommended distance first put on the safety lever lock with the locking lever unlocked and install the communication block onto the operator Tu
49. ning Spring Return For round square units Material Polyarylate For rectangular lens and base units For square units Clear part Elastomer Black part Polypropylene For rectangular units Rubber Mounting Hole Plug Mounting Hole Plug Nitrile rubber black Metallic Mounting Hole Plug Metal Locking ring plastic Note When ordering specify the Ordering Type No and quantity and monitor system config Connects the programming Charges the programming Connects the programing device cable to SwitchNet SX9Z ADR1N SX9Z CN1 SX9Z ADPT LA9Z SNADP MT 001 OR 44 MT 101 BC1S SDO AL K6SP AL KH6SP AL D6 AL DQ6 AL DH6 AL B6 AL BM6 LA9Z SNTB LA9Z SNTB SX9Z ADR1N SX9Z CN1 SX9Z ADPT LA9Z SNADP MT 001 OR 44 MT 101 BC1S SD0 AL K6SP AL KH6SP AL D6 AL DQ6 AL DH6 AL B6PN05 AL BM6 01 Current capacity 3A For wiring instructions see page 35 Attachments Programming device cable SX9Z CN1 Programming device AC adapter SX9Z ADPT e SwitchNet addressing port adapter LA9Z SNADP Operation manual English Japanese Included with hand held programming device SX9Z ADR1N AC input voltage 100 240V AC Included with hand held programming device SX9Z ADR1N Included with hand held programming device SX9Z ADR1N e Used to tighten the plastic locking ring when installing the L6 unit ona panel e Ti
50. nk Gateway e AS Interface Ver 2 1 compliant piii Degree of protection us Mie 7 a F PUL L For connecting AS ie 8 Interface to CC Link L Power is supplied from AS Interface e Status and error indication on LEDs and 2 digit display SX5A GM1N SX5A GD1N SX5A AS Interface Communication Terminal Outside panel Type SX5A SWM22KS2N 2 inputs 2 outputs SX5A SWM43KS2N SX5A SWN40K02N 4 inputs 3 outputs 4 inputs Degree of protection IP67 connector type Expansion slave addresses up to 62 in the A B slave mode e Compatible with 2 and 3 wire sensors up to 31 slaves e With AS Interface power and I O status indicators e Overload detection on the sensor power supply Output overload detection 2 in 2 out type 4 in 3 out type e Degree of protection IP20 e For connecting AS e Power is supplied from the e Status and error indication FL1C IDEC SmartRelay see the catalog See Page 16 to 28 Repeater AS Interface DeviceNet Gateway e AS Interface Ver 2 1 No address setting required e AS Interface network can be extended up to Interface to DeviceNet 300 m e IP65 protection e Input statuses of AS Interface 1 and 2 are displayed with the LED indicators compliant AS Interface on LEDs and color SX5A RP1 graphical display SX5A AS Interface Communication Terminal Inside panel Type SX5A SSM43KSN 4 inputs 3 outputs SX5A SSN40S0N SX5A SSN40KON
51. on Specifications Applicable Standard AS Interface Ver 2 1 Slave Profile I O code ID code ID2 code B A E Occupied Slave Address 1 slave address Digital I O Data Allocation See page 38 LED illumination brightness of SwitchNet units can be controlled using the Write_ Parameter command Vn ano ane For Write_Parameter command and settings see page 41 Control system Master slave system Topology Free topology Transmission medium 2 wire cable Maximum slaves 62 A B slaves 31 standard slaves Maximum I O points 434 A B slaves 248 standard slaves Maximum network length 100m without repeater Maximum bus scan time 10 ms 62 A B slaves 5 ms 31 standard slaves AS Interface Communication Specifications SwitchNet L6 Series Control Units e Mechanical Electrical Specifications Terminal Style Spring clamp Parallel 2 wire cable twisted cable not applicable Single wires can also be used for connection over short distances Applicable Wire Stranded wire 0 5 to 0 75 mm AWG20 to 18 Solid wire 0 5 to 1 5 mm AWG20 to 16 When using a ferrule on a stranded wire use the ferrule shown far below on this page Do not twist single wires together Mounting Centers Vertical 18 mm Horizontal 24 mm Mounting Hole Size 16 2 mm 0 2 or 0 mm Applicable LED Lamp LFTD 2 rated current 8 mA AC DC Momentary 2 000 000 operations minimum Mechanical Life Maintained selector lever 250 000 operations minimum Add
52. on and slave monitoring can be done using the LED indica tors and pushbuttons on the font panel as well as using WindLDR e The master profile is compliant with the entire specifications of M3 e The AS Interface master module can be used with 20 I O relay output slim type CPU modules FC4A D20RK1 and FC4A D20RS 1 and 40 I O slim type CPU modules FC4A D40K3 and FC4A D40S3 e The CPU module can control a maximum of 634 I O points digital I O points 200 plus AS Interface slave I O points 434 e When an AS Interface master module is mounted five more I O mod ules can be added e The CPU module functionality can be expanded using optional clock cartridge and memory cartridge e The CPU module has an RS232C port as standard and another RS232C or RS485 port can be added using an optional communica tion adapter or communication module e Analog signals can also be processed using the built in analog voltage input terminal or optional analog I O modules IEC62026 2 compliant Types AS Interface Master Module Name amp Appearance Type No Package Quantity Quantity MicroSmart AS Interface Master Module Ales FC4A AS62M e CPU Modules compatible with AS Interface Master Module Power High speed Package Name amp Appearance Voltage Input Type Output Transistor Output 1 0 Points Type No Quantity Slim Type Sink 0 3A FC4A D20RK1 Relay 2A 240V AC 2A Slim Type A 30V DC 2A 20 points 12 in
53. ound on control panel e SX5A SWM43KS2N e SX5A SSN40S0N M12 x 1 connector IN3 IN4 IN IN IN4 NC IN3 IN4 IN IN PE PE PE Connect to protective ground on control panel e SX5A SSN40KON Input Port Power Selector Switch Position INT EXT 4 inputs IN1 IN4 UEXT For 3 wire sensor For 3 wire sensor 24 e SX5A SSM43KSN e SX5A SWM22KS2N M12 x 1 connector Connect to protective ground on control panel Input Port Power Selector Switch Position INT EXT 4 inputs IN1 IN4 UEXT NPN output sensor NPN output sensor For 3 wire sensor For 3 wire sensor Input Port Power Selector Switch Position INT EXT 4 inputs IN1 IN4 For 3 wire sensor For 3 wire sensor Load SX5A AS Interface Communication Terminal and Repeater Connector Arrangement e SX5A SWN40S02 e SX5A SWM22KS2N e SX5A SWM43KS2N e SX5A SWN40K02N INS OJO IN4 WA 32 OUT1 O O OUT2 ANO PWR O FAULT 4N S 3 2 OUT3 O O AX NVR OFAULT O AUX ADDR O O FAULT O C O AUX C Terminal Arrangement e SX5A SSN40S0N SX5A SSN40K0N e SX5A SSM43KSN l 1 l 2 l 3 14 l 1 l 2 l 3 l 4 l IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4 Input Terminal led 2 143 144 Label Field for user Input Terminal l 1 1 2 143 144 Label Field for user Assignment Assignment Output Terminal AS Interface Terminal SXSA SSN40KON Assignment SX5A SSM43KSN Assignment
54. played with the LED indi cators e The SX5A RP1 repeater is used to extend the AS Interface cable One repeater extends the length of network for up to 100 m A maximum of two repeaters can be used in a network enabling the construction of a network of up to 300 m e The repeater does not require address setting a C Specifications LED Indicators see Dimensions AS Interface 1 Power is supplied to line 1 AS Interface 2 Power is supplied to line 2 Dimensions Mounting Hole System Setup L SX5A RP1 ayout AS Interface Segment Segment Master Remote I O Remote I O j 4 5 Repeater gt N o LO bs car AS Interface Cable 1 1 peace eee AS Interface AS Interface AS Interface Power Supply Power Supply Power Supply a P 100 m max L 100 m max JL 100 m max 39 300 m max All dimensions in mm 27 28 SX5A AS Interface Communication Terminal and Repeater Hand held Programming Device Type No ARN O Standards SX9Z ADR1N CE E Storage Temperature 25 to 85 C no freezing e Address Assignment for Communication Terminals Remove the protection cap from the addressing port on the I O module Connect the hand held programming device SX9Z ADR1N to the addressing port on the I O module using the programming device cable SX9Z CN1 then the I O module stops communication through the AS Interface line Change slave addresses u
55. rd slaves Maximum I O points 434 A B slaves 248 standard slaves Maximum network length 100m without repeater Maximum bus scan time 10 ms 62 A B slaves 5 ms 31 standard slaves AS Interface Communication Specifications SwitchNet HW Series Control Units e Mechanical Electrical Specifications Terminal Style Spring clamp Parallel 2 wire cable twisted cable not applicable Single wires can also be used for connection over short distances Applicable Wire Stranded wire 0 5 to 0 75 mm AWG20 to 18 Solid wire 0 5 to 1 5 mm AWG20 to 16 When using a ferrule on a stranded wire use the ferrule shown far below on this page Do not twist single wires together Mounting Hole Size 22 3 mm 0 4 or 0 mm Applicable LED Lamp LSTD 2 rated current 10 mA DC Momentary 5 000 000 operations minimum Mechanical Life Maintained selector 500 000 operations minimum Addressing port adapter durability 100 insertions removals minimum e Certification Certification AS International Association Standards UL listed c UL listed CE marked e Digital I O Data Allocation Communication Block oP man ahaa tals slave send data slave receive data Used I O Mounting Position ELH a FOUI JON TAR AR LE EST MSA CN DON LC Pom a e oo urinate postouton moa O i o in Xx Selector Key selector 3 position o in Jox Illuminated selector 2 position 1 in 1 out Eee SSS CF Illuminated selector
56. reen LED External auxiliary power UAUX Green LED 4 yellow LEDs 2 yellow LEDs 4 yellow LEDs 2 yellow LEDs 3 yellow LEDs Error indication Red LED ON Communication error or address 0 Flash Sensor power supply or output is overloaded Remove the protection cap from the addressing port on the I O module Connect the hand held programming device SX9Z ADR1N to the addressing port on the I O module using the programming device cable SX9Z CN1 then the I O module stops communication through the AS Interface line Change slave address using the programming device AS International Association UL c UL CE SX5A AS Interface Communication Terminal and Repeater IP20 Type I O Module e AS Interface Ver 2 1 compliant A maximum of 62 slaves can be connected e Detachable terminal blocks e Communication monitor function e Compatible with 2 and 3 wire sensors Input port power can be selected to supply from inside or outside e AS Interface power and input status indicators e IEC62026 2 compliant Wu LW CE Specifications 26 5 to 31 6V DC supplied from AS Interface line lt 30 mA without sensor lt 35 mA without sensor 20 to 30V DC PELV protective very low volt age protection class 3 VDE0106 IEC 60364 4 41 compliant 25 to 60 C no freezing 25 to 85 C no freezing IP20 EN 60529 Detachable terminal block Applicable wire size lt 2 5 mm 150 g DIN rail mounting 4
57. ressing port adapter durability 100 insertions removals minimum e Certification Certification AS International Association Standards UL listed c UL listed CE marked e Digital I O Data Allocation Input Data Output Data Used I O slave send data slave receive data pa m on blo bos poz por boo Pew o m o a Kd Poig gt T J T PH LE D Murinae pushen gt gt ot 0 1 T LE LE LX Selector Key selector Lever zpos m X 1 tf LE LE Selector Key selector Lever poston n x xa 1 LE Muminated selector 2postion moa o Xe 1 T A LE LE Muminated selector sposto ____ emoa x x 1 1 L UX Notes 1 In the above table bits marked with X1 X2 and X3 are used 4 X3 The input data of 3 position selector switches and 3 position lever switches depend on the operator position as shown below 2 X1 When pushbutton is pressed input data is 1 on When not pressed input data is O off When output data is 1 on LED is on When output data is O off LED is off 1 2 3 X2 The input data of 2 position selector switches and 2 position lever 3 position Operator switches depend on the operator position as shown below PB oo 09 t oo n mo 1 0 09 Operator Position 1 5 Unused input bits DI3 and DI2 are 0 off and unused input bits DI1 and 2 position Operator DIO are 1 on Slaves ignore unused output data sent from the m
58. rface Contact needles pierce through the cable s insula tion and make secure contact with the copper con ductor After disconnecting the AS Interface com munication terminal the resiliency of the sheath closes the pierced holes and maintains insulation The AS Interface network structure can be selected from various types of topology to meet application requirements for slave locations and cable branching Tree structure Line structure Star structure H AS Interface slave AS Interface power supply can be connected at any place No terminator is needed Three types of connectors are available for easy designing of the inside and outside panel layout AS Interface Flat Cable M12 Branch Connector T branch Connector Branch Connector IP65 IP65 IP20 VAN High Performance PLC Programming Software WindLDR Ver 4 21 Monitor function e Slave configuration e Slave I O statuses Compliant with AS Interface Ver 2 1 MicroSmart AS Interface Master Module In addition to the control by the MicroSmart CPU mod ule the AS Interface master module can also perform various configuration and monitoring functions using the pushbuttons and LED indicators on the front e SwitchNet illumination brightness can be controlled in four lev els 100 50 25 15 e Monitoring slave I O statuses Automatic slave address assignment when replacing slaves e Changing sla
59. rface Power Supply AS Interface Power Supply with Universal AC Input Voltage Input voltage range 100 to 240V AC e Two output ratings 73W and 145W e Slim housing style mountable on DIN rails e IP20 finger safe terminals e CE marked LVD EMCD UL listed UL 508 CSA No 950 TUV EN 60950 EN61010 1 e Noise standards EN 55022 EN 61000 6 2 compliant e I O terminals are separated to top and bottom for easy wiring e With input indicator orange and output indicator green e Mountable on 35 mm wide and 75 mm wide DIN rails IEC62026 2 compliant OG A A CE LISTED TUV Rheinland Types e AS Interface Power Supply Name amp Appearance Output Capacity Input Voltage Output Voltage Type No arene AS Interface Power Supply lt PS2R Q30ABL 100 to 240V AC 30 5V DC 1 AS Interface Power Supply l 145W PS2R F30ABL e Accessories E Package l Aluminum 1m long BAA1000 BAA1000PN10 10 35 mm wide P DIN Rail di IS Se Steel 1m long BAP1000 BAP1000PN10 10 Mounting Cli F 5 BNL5 BNL5PN10 10 g Clip gt Note When ordering specify the Ordering Type No Specifications e AS Interface Power Supply Efficiency 83 typical at the rated input output Voltage 100 to 240V AC 85 to 264V AC Frequency 47 to 63 Hz Input 1 8A typical at the rated load 3 0A typical at the rated load Current 220V AC 1 0A typical at the rated load 2 0A typical at the rated load Leakage Current 3 5 mA ma
60. rn the lock lever into the locked position and push down the safety lever lock into place 4 To remove the safety lever lock insert a screwdriver into the hole in the safety lever lock and pull up the safety lever lock e Installing Removing the Safety Lever Lock Safety Lever Lock Screwdriver Remove Operator El Block Replacement of the Lens and Marking Plate e Removing 1 To remove the lens unit lens marking plate and lens holder insert a screw driver into the recess of the lens Recesses are on the TOP mark side and the opposite side Removing the Lens Unit 2 To remove the lens insert a screwdriver between the lens and lens holder to dis engage the latches Then the marking plate can be removed Removing the Lens Note The filter on the lens holder is for water proof and oiltight purposes and cannot be removed e Installing For round lens types place the marking plate on the lens holder with the anti rota tion projection engaged and press the lens onto the lens holder to engage the latches For square lens types insert the marking plate into the lens and press the lens onto the lens holder to engage the latches Pay attention to the orientation of the mark ing plate Round Lens Type Lens Marking Plate Lens Holder Square Lens Type Note the orientation Lens Marking Plate Lens Holder Operating Instructions SwitchNet HW
61. rrosion Immunity Atmosphere free from corrosive gases Mother Board Insertion removal Sly 100 times minimum Altitud Operation 0 to 2000m Internal Current Draw 80 mA 5V DC KUCE Transport 0 to 3000m AS Interface When mounted on a DIN rail Master Module l 540 mW 24V DC 10 to 57 Hz amplitude 0 075 mm 57 to 150 Hz Power Consumption acceleration 9 8 m s 2 hours per axis on each of three mutually Weight approx 85I perpendicular axes When mounted on a panel surface 2 to 25 Hz amplitude 1 6 mm 25 to 100 Hz acceleration 39 2 m s 90 minutes per axis on each of three mutually perpendicular axes 147 m s 11 ms duration 3 shocks on each of Shock Resistance three mutually perpendicular axes IEC 61131 e Communication Specifications When 1 through 19 slaves are connected 3 ms When 20 through 62 slaves are connected 0 156 x 1 N ms Maximum Bus Cycle where N is the number of active slaves 5 ms maximum when 31 slaves are connected 10 ms maximum when 62 slaves are connected Standard slaves 31 Standard slaves 248 total 124 inputs 124 outputs Maximum I O Points A B slaves 434 total 248 inputs 186 outputs When using no repeater or extender 100m AS Interface Cable Maximum Length When using a total of 2 repeaters or extenders 300m Rated Bus Voltage 30V DC Vibration Resistance Dimensions e FC4A AS62M _QT 9 9 23 5 All dimensions in mm 13 PS2R AS Inte
62. sation vra n Ae ce 10 to 57 Hz amplitude 0 075 mm 57 to 150 Hz acceleration 10 m s 10 cycles per axis on each of three mutually perpendicular axes Shock Resistance 147 147 m s 11 ms duration 2 shocks per axis on six mutually perpendicular axes 11 ms duration 2 shocks per axis on six 147 m s 11 ms duration 2 shocks per axis on six mutually perpendicular axes perpendicular axes Terminal IP20 Weight approx 800g 1300g Dimensions 120H x 54W x 120D mm 120H x 81W x 120D mm UL 508 listed Safety Standards CSA C22 2 No 950 EN 60950 EN 61010 AS Interface Standard EN 50295 EMI IEC 61000 6 2 Radiated Emission EN 55022 class B Conducted Emission EN 55022 class B Note 1 The AS Interface power supply is provided with an overvoltage protection circuit but a long period of overload and short circuit should be averted Note 2 After turning off the input voltage allow more than 10 seconds before turning on again Block Diagram Output Derating Terminal Names e PS2R Q30ABL Operating temperature is the temperature around the L AC input terminal e PS2R F30ABL power supply N AC input terminal ground side 100 Ground terminal protective ground 90 AS i AS Interface output terminal lt 80 AS i AS Interface output terminal g Z A Ground terminal output side C 50 Input indicator goes on when input is on 3 40 AS i Output indicator goes on when output is on 5 30
63. sing the programming device For addressing procedures see the user s manual for the hand held programming device Hand held programming device SX9Z ADR1iN Programming device cable SX9Z CN1 Addressing port SX5A I O Terminal IP67 Type e SX5A SWN40S02 e SX5A SWN40K02N e SX5A SWM22KS2N e SX5A SWM43KS2N e Using SwitchNet Addressing Port Adapter on HW To open the addressing port lid insert a screwdriver into the side slot as shown Do not lose the lid since it falls apart the communi cation block SX5A I O Terminal IP20 Type e SX5A SSN40S0N e SX5A SSN40KON e SX5A SSM43KSN SwitchNet addressing port adapter LA9Z SNADP Jl Addressing port lid Hand held programming device Attach the addressing port adapter to the programming device cable and insert the addressing port adapter into the addressing port on the communication block e Address Assignment for SwitchNet Turn off the power to the SwitchNet control unit and open the lid of the addressing port Connect the programming device cable SX9Z CN1 to the hand held programming device SX9Z ADRI1N and attach the SwitchNet addressing port adapter LA9Z SNADP to the programming device cable SX9Z CN1 Insert the addressing port adapter into the addressing port on the SwitchNet control unit Change slave address using the programming device For addressing procedures see the user s manual for t
64. sition 32 mA 2 slaves 1 in slave 16 mA Illuminated selector 3 position 41 mA 2 slaves 1 in slave 16 mA 1 in 1 out slave 25 mA Maximum Input Current Dielectric Strength Between AS Interface terminal and dead parts 500V AC 1 minute Insulation Resistance Between AS Interface terminal and dead parts 100 MQ minimum 500V DC megger Operating Temperature 25 to 55 C no freezing Storage Temperature 40 to 80 C no freezing Operating Humidity 95 RH maximum non condensing 5 to 55 Hz amplitude 0 5 mm 50 m s 5G 1 hour per axis on each of three mutually perpendicular axes Shock Resistance 1000 m s 100G 5 shocks on each of three mutually perpendicular axes Weight Approx 40g 3 position selector switches approx 44g e Communication Specifications Applicable Standard AS Interface Ver 2 1 Slave Profile I O code ID code ID2 code B A E eclinicd clave mddraeces Pushbutton pilot light illuminated PB selector 2 position knob key illuminated 1 slave address Selector 3 position knob key illuminated 2 slave addresses Digital I O Data Allocation See page 34 LED illumination brightness of SwitchNet units can be controlled using the Write_Parameter command For Write_Parameter command and settings see page 29 Vibration Resistance Illumination Control Control system Master slave system Topology Free topology Transmission medium 2 wire cable Maximum slaves 62 A B slaves 31 standa
65. the slit in the lamp holder aligned with the contact pin inside push in and turn clockwise until the lamp holder is retained Panel Mounting Remove the communication block from the operator Insert the operator into the panel cut out from the front then install the com munication block to the operator e Removing Installing the Commu nication Block With the yellow lever stop depressed in the direction of turn the lock lever in the direction of opposite to the arrow on the communication block and pull out the communication block To install align the TOP markings on the operator and the communication block together insert the operator into the com munication block and turn the lock lever in the direction of the arrow on the commu nication block Lever Stop e Notes for Panel Mounting Use the optional ring wrench MT 001 to mount the operator onto a panel Tighten the locking ring to a recommended torque of 0 88 N m Use of pliers or excessive tightening will damage the locking ring For addressing procedures see page 28 Precautions for AS Interface Wiring Common Notices 1 Do not run the AS Interface network cables in parallel with or near power lines Keep the cables away from noise sources 2 Turn power off before starting wiring After wiring confirm that wiring is connect before turning power on 3 For wiring use cables appropriate for each slave as listed in the table below
66. tool and screwdriver are listed below e When using ferrules insert a wire to the bottom of the ferrule and crimp the ferrule e When connecting a stranded wire or multiple wires to a screw termi nal block use a ferrule otherwise the wire may slip off the terminal block Ferrules for Terminal Block Cross section 0 5 mm For 1 cable connection Al 0 5 8 WH For 2 cable connection Al TWIN 2x0 5 8 WH Cross section 0 75 mm For 1 cable connection Al 0 75 8 GY For 2 cable connection Al TWIN 2x0 75 8 GY Cross section 1 5 mm For 1 cable connection Al 1 5 8 BK e Crimping Tool CRIMPFOX ZA 3 Phoenix Contact e Screwdriver SZS 0 6x3 5 Phoenix Contact e Screw Tightening Torque AS Interface connector terminal screws 0 5 to 0 6 N m AS Interface connector mounting screws 0 3 to 0 5 N m AS Interface Cable Wiring e Before wiring the AS Interface cable remove the AS Interface cable terminal block from the AS Interface cable connector on the AS Inter face master module e AS Interface specifies use of brown cables for the AS i line and blue cables for the AS i line Connect the cables according to the colors indicated on the terminal block Tighten the terminal screws to a torque of 0 5 to 0 6 N m Replacement terminal block FC4A PMT3PNO2 package quantity 2 Insert the terminal block to the connector on the AS Interface master Caution Recommended ferrules shown above are made by Phoenix Contact module and
67. twork cable e Strong external noise Dropped power voltage for the master and slaves below the minimum power voltage Use of an improper network cable MiIcRoSmMmMart Micro Programmable Logic Controller All in one and slim type CPU modules Powerful communication functions and flexible system expansion EN microSimar t Micro Programmable Logic Controller WindLDR Ver 4 21 Programming and Monitoring I O Modules e AS Interface Master Module 8 inputs a T Input 16 inputs 32 inputs 8 outputs Output 16 outputs 32 outputs 4 in 4 out 16 in 8 out 2in 1 out Analog 2 inputs 1 output All in One FC4A D20K3 12 in 8 out Option a C Communication Module Clock Cartridge I O Pd UA US LISTED PS5R Switching Power Supply IP20 finger safe spring up terminals DIN rail mounting AC universal input voltage vi Input Voltage Output Voltage Remarks PS5R B 100 to 240V AC 12 or 24V DC PS5R C 85 264V AC 105 370V DC compatible PS5R D24 k 100 to 200V AC 85 to 132V AC Boones 200 to 240V AC 170 264A AC 240 370VDC PS5R Q24 Limit for Harmonic Current 100 to 240V AC ae PS5R F24 Emissions EN 61000 3 2 PS5R G24 85 264V AC 110 350V DC compatible compliant Specify an output voltage code in place of Output Voltage Code AA TUV 12V DC 12 C C US LISTED Ul 24V
68. ve addresses when adding slaves e Configuring slaves e Switching between protected mode operation mode and con figuration mode AS Interface Ver 2 1 Compliant Slaves 1A 2A eee SIA 1B 2B eee 31B AS Interface Ver 2 1 and Ver 2 0 Comparison Master and slaves of either AS Interface Ver 2 1 or Ver 2 0 can be connected to one AS Interface network Specifications are subject to the combination Master Version Ver 2 1 Maximum Slave Quantity 62 Note 31 Ver 2 1 Ver 2 1 functionality Up to Ver 2 0 slaves available functionality available Ver 2 0 Up to Ver 2 0 Up to Ver 2 0 slaves functional available functionality available AS Interface Maximum Communication Distances _ Note When using a Ver 2 1 master with Ver 2 0 slaves one slave occupies A two slave addresses and the maximum slave quantity is reduced to 31 Maximum communication distance without repeater 100m Expandable distance by adding one repeater 100m Expandable distance by adding one repeater 100m AS Interface Main Specifications Maximum communication distance with 2 repeaters 300m Control Method Master slave ese Line structure tree structure star structure cet Medium 2 wire parallel cable is also applicable nat n 348 4 AAS TA AIMA When 62 slaves are connected to the AS Interface TEE network data refresh is completed in 10 ms oo j e When connecting 31 slaves maximum scan time is 5 ms VO Points
69. ximum UL CSA VDE Inrush Current 30A maximum 25 C at cold start Rated Voltage 30 5V DC Adjustable Voltage Range Ripple Noise Voltage 300 mV p p maximum 0 to 10 KHz 50 mV p p maximum 10 to 500 kHz according to AS Interface standard Output Inpu Load Fluctuation Overall Fluctuation 29 5 to 31 6V DC including input fluctuation output fluctuation temperature fluctuation and ripple voltage Delay Time 2 sec maximum delay in output voltage change from 5V to 26 5V according to AS Interface standard Startup Time 1 sec maximum output voltage change from 21 5V to 29 5V according to AS Interface standard Output Holding Time 10 ms minimum at 85V AC rated load PS2R AS Interface Power Supply Type No PS2R Q30ABL PS2R F30ABL Overcurrent Protection 110 typical automatic reset Note 1 Overvoltage Protection 120 minimum Note 2 Undervoltage Protection 95 maximum automatic reset Output Indicator Between inputs and outputs 3 0 kV AC 1 minute Dielectric Strength Between inputs and ground 3 0 kV AC 1 minute Between outputs and ground 0 5 kV AC 1 minute Supplementary Functions Between inputs and outputs 100 MQ minimum 500V DC megger Between inputs and ground 100 MQ minimum 500V DC megger Operating Temperature 0 to 60 C See the derating curve Vertical mounting only Insulation Resistance Storage Temperature 25 to 70 C no freezing non condensation Operating Humidity 95 RH non conden

AS-Interface Devices - Idec Elektrotechnik GmbH

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