Pulsar 429 - User Manual & Certificates
Contents
1. i KERRICK OPERATING amp MAINTENANCE MANUAL af r KERRIGK M PULSAR 515 amp 429 VACUUM CLEANERS Read Safety amp Operating Instructions Before Commencing Operation Operating amp Maintenance Manual lt lt KERRICK Pulsar 515 amp 429 Vacuums THESE INSTRUCTIONS MUST BE READ AND ADHERED TO BEFORE OPERATING THIS MACHINE INTORDUCTION The Kerrick Pulsar 515 and Pulsar 429 dry vacuum cleaners are certified for vacuuming H class dust according to regulation the IEC 60335 2 69 2002 A1 2004 A2 2007 3 They are also certified to the European Standards IEC 60335 1 2001 A1 2004 A2 2006 IEC 62233 2005 and EN 62233 2008 Australian and New Zealand Standards AS NZS CISPR 14 1 2003 AS NZS CISPR 14 2 2003 AS NZS 61000 3 2 2007 and AS NZS 61000 3 3 2006 Your vacuum cleaner comes complete with a full range of accessories designed to make your cleaning task and easy one Manufactured in Italy this is a high quality unit designed to pick up dust and small deposits This vacuum cleaner is ideal for use in construction demolition and decontamination sites as well as hospitals clean rooms offices and restricted areas that require high filtration particularly when dealing with hazardous dusts such as asbestos lead silica cadmium ink toner dust etc To get the best from your Kerrick machine we suggest you follow the operating and maintenance details contained in this document W2. conforme a la As shown in the Test Report Ref No which forms part of D9 8317 issue date 2009 10 26 this Certificate Comme indiqu dans le Rapport d essais num ro de r f rence qui constitue partie de ce Certificat This CB Test Certificate is issued by the National Certification Body Ce Certificat d essai OC est tabli par l Organisme National de Certification jantes UL International Demko A S UL praterie Lyskaer 8 P O Box 514 DK 2730 Herlev Denmark Tel 45 44856565 Fax 45 44856500 Date Signature 2009 10 31 Jan Erik Storgaard Certification manager
3. Ensure there is no damage to the vacuum cleaner and it is in good working order 4 Ensure the filter is as per the manufacturer s specifications 5 Ensure the latches are secure and the cords are not worn or frayed GENRAL ASSEMBLY 1 Lift the machine out of the box by gently angling the box and pulling the vacuum cleaner by its carry handle 2 Unclip the two clips F on the side of the motor head A and lift the motor from the tank H 3 Ensure the HEPA filter E is locked into place 4 If using a filter bag S ensure it is fitted over the deflector inlet inside the tank H 5 Place the motor head A back on top of the tank and clip it F into place 6 Remove the plug from inlet G 7 Insert the flexible vacuum hose L into the tank inlet G and press until you hear a click as it locks into place 8 Screw the top wand O into the flexi hose L 9 Fit the two piece extension wands M together and connect to the top wand O 10 Select the most suitable accessory for the job N P Q or R and connect it to the extension wand M 11 Unwind the electrical cable and insert the plug into an appropriate power socket with the correct electrical output 12 Your machine is now ready for use turn it on using the switch B and or B2 and vacuum as required 13 Turn off using the same switch B and or B2 14 Once vacuuming is complete and the machine is unplugged and turned off place the
4. ARNINGS Kerrick cannot be held responsible for any damage injury caused to persons or property because of the incorrect use of the machine due to procedures being used which are not specified in this instruction manual The operator of this vacuum must be authorized to use it and aware of the risks involved with vacuuming toxic substances This user manual acts as a guideline the vacuuming and disposal of hazardous substances must be carried out in keeping with the national and state laws in your area SAFETY MANAGEMENT PROCEDURES These Instructions must be read and adhered to before operating this machine Failure to do so may result in injury to the operator nearby persons or damage to property or this machine e The packaging around the cleaner plastic bags clips ties etc pose a choking hazard and should be kept out of the reach of children and animals e Before use the operator must be trained on how to use this device the substances it will be used to vacuum and the correct and safe methods of removing and disposing of collected materials e THIS MACHINE MAY CONTAIN DUSTS HAZARDOUS TO YOUR HEALTH Emptying of the tank removing filters and maintenance work must be carried out by authorized personnel wearing suitable protective clothing Pulsar 515 and Pulsar 429 2 Operating amp Maintenance Manual lt lt KERRICK Pulsar 515 amp 429 Vacuums e For maintenance work suitable precautions must be taken in a c
5. Aey YD pi A seO ZZO9Z Z IIS OOUUZ EIA Vd S 09310S u0ye207 pue awen Auedwo7 ANIUIIOJUO7 10 Juswae JUOD JO Jels MA 1 the standard in safety Relazione No Data di emissione Tipo di prove Eseguite presso Prove richieste da Norme applicate Tipo di apparecchio Marca e Modello Tipo Esito delle prove Provato da Fi TA Francesco Casati Laboratory Technician UL International Italia S r l Tel 39 02 92 50 35 14 e mail Francesco Casati it ul com Underwriters Laboratories D9 8246E 1 Ottobre 2009 EMC prove per mercato australiano il laboratorio UL INTERNATIONAL ITALIA SOTECO S p A Via Enrico Fermi 2 26022 Castelverde CR Italy ASINZS CISPR 14 1 2003 AS NZS 61000 3 2 2007 AS NZS 61000 3 3 2006 AS NZS CISPR 14 2 2003 Aspirapolvere SOTECO PULSAR 429A H POSITIVO Controllato da Ing Dario Rivoltella Laboratory Manager UL International Italia S r l e mail Dario Rivoltella it ul com Allegati Test Report No D9 8246E e Certificato UL EMC n 09CA45887 RELEMC D9 8246 sot doc Sage legale Via Anchimeta 22 20041 Agrate Brianza AA Mali CV dleenaone CCIAA n 017966609800 Iscritta al n HAB1SS5 930 del REA lstitulto presso la COMA di Monza Brianza Soguetti a dreziona e coondimmaento di Underwriters Laloratones Inc Northbrook IL USA Pagina 1 di 1 UL International italia S r Via delle Industrie 6 20061 Carugate
6. CATS CERTIFICATES FOR ELECTRICAL EQUIPMENT IECEE D ESSAIS DES EQUIPEMENTS ELECTRIQUES IECEE CB SCHEME METHODE OC CB TEST CERTIFICATE CERTIFICAT D ESSAI OG Product Produit Dry vacuum cleaner for industrial and commercial use Including dust protection Annex AA of IEC 60335 2 69 Name and address of the applicant SOTECO S P A gt Via E Fermi 2 26022 CASTELVERDE CR Italy Name and address of the manufacturer SOTECO S P A Nom et adresse du fabricant Via E Fermi 2 26022 CASTELVERDE CR Italy Name and address of the factory SOTECO S P A Nom et adresse de l usine Via E Fermi 2 26022 CASTELVERDE CR Italy Note When more than one factory please report on page 2 Note Lorsque il y plus d une usine veuillez utiliser la 2 page Ratings and principal characteristics 240V 50 60Hz 2000W 2400W max IPX4 Class II Valeurs nominales et caract ristiques principales Trademark if any KERRICK Marque de fabrique si elle existe Model Type Ref PULSAR 429A H Ref De type Additional information if necessary may also be reported Inclusive Australia deviation on page 2 Les informations compl mentaires si n cessaire peuvent tre indiqu s sur la 2 page PUBLICATION EDITION A sample of the product was tested and found IEC 60335 1 2001 A1 2004 A2 2006 qth to be in conformity with IEC 60335 2 69 2002 A1 2004 A2 2007 3 Un chantillon de ce produit a t essay et a t consid r
7. EVER be immersed in water e Do not tamper with or modify this vacuum cleaner in anyway Any such changes will void the warranty and exempt the manufacturer from any liability Pulsar 515 and Pulsar 429 3 Operating amp Maintenance Manual lt lt KERRICK Pulsar 515 amp 429 Vacuums UNPACKING AND SETTING UP Assembly details and information on how to carryout various cleaning operations are outlined below Read safety and operating instructions before commencing operation This vacuum cleaner is double insulated and designed for DRY USE ONLY Do not use the machine to suck up liquids of any kind Before commencing use operators must ensure they are wearing the correct personal protective equipment and have taken appropriate measures to protect their safety the safety of others and the surrounding environment A Vacuum head motor H Tank B Switch L Flexible hose B1 Switch only for PULSAR 429 M Tube B2 Bag full pilot light N Adaptor E HEPA filter cartridge O Wand F Hooks to secure vacuum motor P Round brush head to tank L Flat lance G Suction inlet R Dust tool S Paper bag optional Pulsar 515 and Pulsar 429 4 Operating amp Maintenance Manual lt lt KERRICK Pulsar 515 amp 429 Vacuums BEFORE EACH USE 1 Sa Read the information about safe methods for collection removal disposal and de contamination 2 Check for any signs of dust 3
8. MI Italy T 39 02 92503501 Fs 39 02 92503565 W ul europe com IN jo susoij pezuouine Aue JO GN 9U S8101210q27 SIS LWMUSPUN JO Heyag uo papinold ase SS9IAISS We 701 BUIAJOAUI uoneyuswnoop pue uonew Jojui Auw eliayoniY4 oueq Bu3 pis Kukiqa GRANT Ag pEMSIASH esed 09S89u814 Id ter Aq pasa IN Aq pezuoyjne Ajje9izidads jjun pue ssajun jonposd y y iM UONIBUUODS ul 10 uo pasn ag jou jjeys oquiAs Aue 10 Joalay uonerA91qge Aue 7n 3u s lio EioqeE1 S18 UMISPU JO SUEU ay squawsJinbal a jqeoijdde y UNim soue duwo9 ui sie ssonpold y sponpold y zey aroge umoys Aueduioo au jo Apijigisuodsal ou Si slu uu uiimb i asou lim souei duio9 ui punoj u q sey pue uoge SI UO pajesipui s u uu uinb i au UJIM 99U8p1099e UI 3u S210210q87 ssayuauapun Ag payeBnssaul usaq sey Aoqe paquosap 139npoid au jo duues y 29 c8 6Q 49QUNN gor JOQUNN ELU8S H V6c YVS1Nd voneubisag PON 9007 00019 SZN SY Z00Z Z 000L9 SZN SV C00Z ZVL HdSI9 SZN SY 00Z Ltl YdSIO SZN SY UM S9UEPI099E u pozebnsaAuj YANVITO NNNOVA uondiuis q Jonpold 6007 sl 189090 Uodey Jo EG 188S7V960 4A quunN aji4 Kie YO SPISA BISEO ZZ097 Z Ie oonug eA V d S OO31OS U012207 pue sweu Auedwog 9 eo1I 09 S9Uel duo Ref Certif No DK 17147 IEC SYSTEM FOR MUTUAL RECOGNITION OF TEST SYSTEME CEI D ACCEPTATION MUTUELLE DE CERTIFI
9. conformit D9 8245M sot doc Pagina 1 di 1 UL International Italia S r l Via delle Industrie 6 20061 Carugate MI Italy T 39 02 92509501 FE 39 02 92503565 Ws ul europe com Sede legale Via Archimede 42 20041 Agra Brian MD ala CE algorizione CCIAA n 01796660901 eerie an MBISSEBI0 del REA istilulio presso ta CERA di Manga a Brianza Sougatta direzione e coordinamento di Underewriters Laborones lc Rortbitook iL USA TN JO su ol pazione Aue Jo Tm ou ss10 eJoge7 si luuwu pun 40 peyaq uo papinoJd ae searuas yen 7M Buiajonui uonelu uunoop pue uoneuuojui Auy ESED 00SS9UELIHJ Td HESEO 09SSIUEIH d Aq pamainay Aq pasal 7N Aq p zuiou ne I jJe31Ji5 ds jjun pue ssajun 12npo1d y YUM uo 2 uuo3 ul 40 uo p sn aq jou jjeys JoquiAs Aue 10 J091oy uonelAS1qqe Aue 7n 2U Seu01210q27 si uiwu pun Jo sweu ay sju ui iinb u qe dde eu yum eoueijduos u aie s Snpoid ui szonpoud y jeu anoge umous AUedUWIOD au JO Auijigisuodsal 24 Si suawlasinbai sou im s9uei duioo ut punoj uesq sey pue uoge siy uo pa esipui squawissinbal ou YUM SIUEPIOIIE UI IUJ S810 210q27 sio umispun Aq payeBnseaul u q sey Aoqe paguosap j9npoid y jo ajdwes y NS z8 6Q 4aqunn gor H V6c YVS1Nd voneubisag sjepoyn 8002 ZZ9 N3 S007 ZZ9 931 UMA eouep1029e ui pezeBrseau YINVITI NNNOVA uondu2seg 39Nposd 6007 sl 1400 4 0day Jo ajeq L88S7VO60 4 quinN 8 14
10. ents unless the vacuum cleaners can be certified as clean and safe to work on If machines cannot be certified as clean by the contractor or another agent we suggest contractors treat these vacuum cleaners as disposable and price them into jobs from the outset For more information on your product or to order spare parts give Kerrick a call or send through and enquiry on our website Contact details can be seen below KERRICK NEW ZEALAND KERRICK AUSTRALIA 0800 2 KERRICK 0800 253 774 1300 KERRICK 1300 537 742 SALES KERRICK CO NZ SALES KERRICK COM AU WWW KERRICK CO NZ WWW KERRICK COM AU Pulsar 515 and Pulsar 429 8 the standard in safety Relazione No Data di emissione Tipo di prove Eseguite presso Prove richieste da Norme applicate Tipo di apparecchio Marca e Modello Tipo Esito delle prove Provato da AH Gave Francesco Casati Laboratory Technician UL International Italia S r l Underwriters Laboratories D9 8245M 1 Ottobre 2009 Campi Elettromagnetici il laboratorio UL INTERNATIONAL ITALIA SOTECO S p A Via Enrico Fermi 2 26022 Castelverde CR Italy IEC 62233 2005 EN 62233 2008 Aspirapolvere SOTECO PULSAR 429A H POSITIVO Controllato da Ing Dario Rivoltella Laboratory Manager UL International Italia S r l Tel 39 02 92 50 35 14 e mail Dario Rivoltella it ul com e mail Francesco Casati it ul com Allegati Test Report No D9 8245M e Attestato di
11. ents in a 200 um minimum thickness labeled polyethylene bag 6 When the task is complete reseal the container and clean it with a wet wipe 7 Do not remove the vacuum cleaner from its sealed container until you are in the work area and wearing appropriate PPE 8 Do not reuse the essential filter element after removing from the appliance 9 Dispose of all contaminated parts that cannot be cleaned DISPOSAL Dispose of old vacuum cleaners and by products e g filters collection bags vacuum tooling etc must be done in keeping with your national health and safety laws We recommend as a minimum that items are placed in a sealed heavy duty 200 um minimum thickness polyethylene bag labeled with an appropriate toxicity warning These should then be taken to a facility that can lawfully accept hazardous waste of this type Pulsar 515 and Pulsar 429 6 Operating amp Maintenance Manual lt A KERRICK Pulsar 515 amp 429 Vacuums DO NOT clean the filter with compressed air The absolute filter must be disposed of after use to maintain the integrity of the filter system and prevent unwanted hazardous dusts entering the environment WARNINGS gt Kerrick does not have any clean room facilities and therefore cannot carry out service work and repairs on H Class vacuums neither can any of our associated service agents unless the vacuum cleaner can be certified as clean and safe to work on If machines cannot be certified as c
12. he end of the suction hose accessories must be kept away from your face and the faces of others at all times during operation as the suction created can cause damage to the eyes ears an mouth in particular e This appliance is double insulated and for DRY USE ONLY Do not use the machine to suck up liquids of any kind e Do not operate this machine without the full filtration system fitted e Do not use adapters or multiple sockets without knowing the electrical input of each user e If any electrical extension is used check that it corresponds to the absorbed power of the machine and that the connection of the plug with the socket is compliant and sealed e Take care of the electrical cable It must be protected from water tears and chemical agents Do not repair the cable in case of tears but replace it with a new one The cable must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid further hazard e DO NOT pull the cable to drag the machine into position or to remove the plug from socket e Pull the plug out only when the machine is switched off e DO NOT handle the plug with wet hands e Unplug cable before servicing machine e This machine is not suitable for areas protected against electrostatic discharges e Use only the accessories supplied with the appliance or those specified in the user manuals Using other brushes could jeopardize safety e This vacuum cleaner should N
13. lean by the contractor or another agent we suggest contractors treat these vacuum cleaners as disposable and price them into jobs from the outset MAINTENANCE e For maintenance work suitable precautions must be taken in a cleaner room environment including decontamination before dismantling a forced exhaust air ventilation system must be used in the room and staff must wear appropriate PPE e The user or a trained person must carry out a technical check at least once a year which consists of for example of checking filters searching for dames to air tightness of the device and the correct functioning of the control mechanism e The filtering efficiency of the device must be checked at least once a year e lf the power cord is damaged stop use and take it in to be repaired by the manufacturer or a qualified service agent e When maintenance or repair operations are carried out all contaminated elements which cannot be cleaned well must be eliminated e The vacuum cleaner must be checked before every use for evidence of bumps dents and damages that may reduce the effectiveness of the seal To order a replacement HEPA filter use the reference code REF 07768 HEPA CARTRIDGE Filter surface 12000cm PERFORMANCE PULSAR 515 H 1200 W max 22560 hPa 200 m h PULSAR 429 H 2800 W max 22560 hPa 400 m h Noise Level Values are measured according to EN 60704 1 1996 EN 60704 2 1 2000 r
14. lean room environment including decontamination before dismantling a forced exhaust air ventilation system must be used in the room and staff must wear appropriate PPE e A trained person must carry out a technical check at least once a year which consists of for example of checking filters searching for damage that effect the air tightness seal of the device and the correct functioning of the control mechanism e The filtering efficiency of the device must be checked at least once a year e All parts of the device must be deemed to be contaminated when they are removed from a danger area and appropriate action must be taken to prevent dispersal of dust e When maintenance or repair operations are carried out all contaminated elements which cannot be cleaned well e g filters must be eliminated e Eliminated items including the machine at the end of its life must be disposed of in impenetrable bags conforming to the laws and regulations applicable for the disposal of such materials e Check the vacuum cleaner has not suffered any bumps or damage after each use If damage has occurred stop use immediately and send machine for repair to an appropriately trained person with clean room facilities e Check that all safety measures are present and in good working order each time before commencing use e This machine is not designed to be used by children or mentally disabled individuals and if used incorrectly can be harmful e T
15. ules Measurement A for the sound pressure level of the machines is lt 81 dB A Under unfavourable feed conditions the appliance may cause temporary drops in voltage Pulsar 515 and Pulsar 429 T Operating amp Maintenance Manual lt lt KERRICK Pulsar 515 amp 429 Vacuums TROUBLE SHOOTING Dry Vacuum Cleaners Possible Cause Filter clogged and blocking airflow Clean filter and empty tank ia Once certified as clean return to Kerrick or Insufficient Faulty motor Kerrick Service agent and have motor vacuum replaced Hose or tooling are cracked and disrupting suction Repair and replace as required Filter clogged and blocking airflow Clean filter and empty tank Vacuum Once certified as clean return to Kerrick or overheats Faulty motor Kerrick Service agent and have motor replaced SERVICING Kerrick s workshop facilities are staffed by experienced technicians providing servicing repair and manufacturing for a range of products including vacuum cleaners extractors water blasters pressure cleaners pumps and more We work on everything from commercial and light industrial to large heavy duty equipment and offer customized design build services We also warehouse and ship a comprehensive range of spare parts for your convenience WARNINGS gt Kerrick does not have any clean room facilities and therefore cannot carry out service work and repairs on H Class vacuums neither can any of our associated service ag
16. vacuum hose and tools into a 200 um minimum thickness labeled polyethylene bag and seal it Keep bag sealed until ready to clean down and decontaminate the unit in a clean room Pulsar 515 and Pulsar 429 5 Operating amp Maintenance Manual lt lt KERRICK Pulsar 515 amp 429 Vacuums PERSONAL PROTECTIVE EQUIPMENT PPE The dusts picked up by this vacuum cleaner could be toxic We therefore suggest when using emptying or disposing of vacuum cleaners that the following PPE be worn 1 Half face P1 or P2 respirator disposable or cartridge 2 Gloves 3 Disposable overalls with hood 4 Boot covers The advice above covers the minimum safety requirements please take note of your national health and safety laws and put them into strict practice VACUUM CLEANER CLEANING 1 Clean the vacuum cleaner in an enclosed isolated area 2 After each use decontaminate the outer casing and attachments with the vacuum then with a wet wipe 3 We recommended waiting a few minutes before opening the vacuum to replace filters and bags to allow any contaminated dusts to settle in the tank 4 Remove the hose and replace the sealing cap over the hose opening 5 Dispose of the contents of your vacuum cleaner in keeping with your national health and safety laws We recommend as a minimum that waste is placed in a heavy duty 200 um minimum thickness polyethylene bag labeled with an appropriate toxicity warning Store hose attachm
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