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SG Series 160 - 300 PurePulse™ CE S3

1. CUSTOMER INTERFACE Fig 5 10 2 X2 terminal block and Jumper JP2 on the P4 Customer Interface Board When the EPO has been activated the system must be restored as follows e Realise the push button EPO contact on XA EPO 1 EPO 2 is closed again e Press the key O Inverter OFF see Section 6 2 on the control panel FR PA In case of a Parallel System press the key O Inverter OFF on the control panel of Redundant Paralle Architecture Modifications reserved GE_UPS_ OPM_TLE_SCE_M16_M20_1GB_V010 docx each unit connected on the parallel bus and having its output switch Q1 closed Page 47 127 User Manual TLE Series 160 amp 200 CE S1 Critical Powel Fig 6 1 1 Control Panel The Control Panel positioned on the UPS front door acts as the UPS user interface Main features LCD Touch screen colour graphic display See Chapter 7 Multilanguage communication interface English German Italian Spanish French Finnish Polish Portuguese Czech Slovakian Chinese Swedish Russian and Dutc
2. BRI BR2 BRS List L2 1 L3 1 1 Rectifier mains Fig 5 8 1 2 Interconnection links BR1 BR2 and BR3 option NOTE The interconnection links BR1 BR2 and BR3 option on the input bus bars MUST BE CONNECTED see Fig 5 8 1 2 Bolts dimension of the interconnection links BR1 BR2 and BR3 M8 The bolts of the connection interconnection links must be tightened with a torque wrench at 22Nm L1 1 Rectifier mains L1 2 Bypass mains L2 1 Rectifier mains L2 2 Bypass mains L3 1 Rectifier mains L3 2 Bypass mains Modifications reserved Page 38 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 8 2 TLE Series 160 amp 200 Power connection with separate input mains 2 Bypass mains L1 2 L2 2 L3 2 MEE JUU HUO
3. 820mm 820mm M 600mm 1070mm 1420mm 820mm gt TLE Series 160 amp 200 820 x 865 x 1905 mm 32 29 x 34 06 x 75 00 inches Top entry cables cabinet 250 x 865 x 1905 mm 9 85 x 34 06 x 75 00 inches 1905mm EMC filter Een 600 x 865 x 1905 mm Een 23 63 x 34 06 x 75 00 inches CB3 battery disconnect box 685 x 415 x 870 mm 26 97 x 16 34 x 34 25 inches Rectifier and or bypass transformer 850 x 865 x 1905 mm 33 47 x 34 06 x 75 00 inches
4. Q1 lon Q2 5 1ON 6 a e SFP o S D o Se S 2 i D Een se ie o es B L c e PaL 5 o 4 ee Seele Cl D Rame m 0 ST ch Seet e E een Seege AE L cl H Se Seil o 4 QI 3 Q2 1 2 Fig 2 1 6 General view without protection panels 1 Opening for input and output of power connection cables 2 Bus bars for Mains Input connection 3 Bus bars for Load Output connection 4 Bus bars for external Battery connection Cl Customer Interface Board CR Connectivity Rack J35uP Serial port RS232 for IMV protocol Q1 UPS output switch Q2 Manual Bypass switch RPA RPA board Redundant Parallel Architecture for Parallel System option SNMP 3 ph SNMP WEB plug in adapter option XA Terminals for EPO Emergency Power Off and 24Vdc Auxiliary Power Supply connection option Modifications reserved Page 11 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power A INTRODUCTION The TLE Series 160 amp 200 Uninterruptible Power Supply UPS provides the energy supply for critical loads which need a reliable continuous free from voltage disturbances and frequency fluctuations supply In case the power provided by the Mains Fails or exceeds the permitted
5. Battery cabinet 2x50Ah 1x75Ah ene Ce 1120 x 865 x 1905 mm 1120mm re 820mm k n G 44 10 x 34 06 x 75 00 inches Weights TLE Series 160 amp 200 and options Option in additional cabinet UPS model UPS standard 820 x 865 x 1905mm Floor loading UPS standard Top entry cables 250 x 865 x 1905mm EMC filter for common mains input 600 x 865 x 1905mm EMC filter for separate mains input 600 x 865 x 1905mm CB3 battery disconnect box 685 x 415 x 870m Rectifier bypass transforme 850 x 865 x 1905m Battery cabinet empty 1120 x 865 x 1905m Battery cabinet 2 x 50Ah 1120 x 865 x 1905m Battery cabinet 1 x 75Ah 1120 x 865 x 1905m LG T E D 700 kg 230 kg 705 kg m 250kg 280kg 80kg 1544 bs 450kg 1500kg 1700 kg 507 Ibs 145 Ibs sq ft 177 lbs 552lbs 618lbs 177lbs 800kg 993 lbs 3308 Ibs 3749 Ibs 1764 lbs TLE Series 160 TLE Series 200 Note Single weights have to be added up for system configuration to get the total weight Modifications reserved Page 123 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 11 MAINTENANCE WARNING All maintena
6. TLE Series 160 amp 200 Fig 9 1 1 Serial Port J35uP RS232 II PC Connection of a serial printer 2 2 3 3 From the display panel it is possible to select a printing of measurements alarms and parameters ae Oaa see Section 7 4 SETUP Printer Fig 9 1 2 Serial port o connection to PC with RS232 1 1 cable DB9m DB9 RPA The serial port J35uP RS232 is enabled on all the units of the RPA Parallel NOTE The serial port J35uP RS232 is enabled also in case the J1 RJ45 connector of the P4 Customer Interface see Section 9 2 1 is already connected Fig 9 1 3 Connector J1 RJ45 8P8C Modifications reserved Page 115 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 9 2 CUSTOMER INTERFACE BOARD J1 connector RJ45 8P8C see Section 9 2 1 Pin 5 TX out Pin 6 RX in Pin 4 GND X1 terminal block Output signals on voltage free contacts see Section 9 2 2 X1 1 2 3 X1 4 5 6 X1 7 8 9 X1 12 13 14 X1 15 16 17 X1 18 19 20 MAINS FAILURE LOAD ON INVERTER STOP OPERATION LOAD ON MAINS GENERAL ALARM BUZZER acoustic alarm def Parameter RL 1 def Parameter RL 3 def Parameter RL 5 def Parameter RL 2 def Parameter R
7. i 4 Load See SE A 1 Rectifier mains Fig 5 8 2 1 Power connection with separate input mains Power connection cables are connected to bus bars using M10 bolts The bolts of the connection cables must be tightened with a torque wrench at 40Nm Fix the cables on accessory A with the enclosed cable ties Separate Input Mains Rectifier Bypass Rectifier phase L1 Rectifier phase L2 Rectifier phase L3 Ground NOTE Bypass phase L1 Bypass phase L2 Bypass phase L3 Neutral The interconnection links BR1 BR2 and BR3 option on the input bus bars MUST NOT BE CONNECTED see Fig 5 8 1 2 Output Load L1 Load phase L1 L2 N Neutral PE Load phase L2 L3 Load phase L3 Ground External Battery connection Positive pole of the battery Negative pole of the battery A PE Battery cabinet ground NOTE UPS PARALLELED ON THE SAME BATTERY This configuration is not possible for UPS Parallel System TLE Series 160 amp 200 Before closing the external battery fuses verify for correct polarity of the battery connection To meet standards concerning electromagnetic compliance the connection between the UPS and external Battery must be done by using a shielded cable or suitable shielded steel conduit This UPS is only designed to operate in a wye configured electrical system with a solidly grounded neutral If the UPS is equipped with an input by
8. TLE Series 160 amp 200 Fig 9 1 Connectivity rack and Serial port J35uP RS232 TLE Series 160 amp 200 has the following equipment s Serial Port J35uP RS232 see Section 9 1 Connectivity rack ready for the installation of four connectivity boards max two boards Customer Interface see Section 9 2 and max two boards 3 ph SNMP WEB Plug in Adapter as described in the picture below Possible connectivity configurations with TLE Series 160 amp 200 SlotJ2 And 3 ph SNMP WEB plug in adapter option Slot J3 1st 3 ph SNMP WEB plug in adapter option SlotJ4 1st Customer Interface board standard Fig 9 2 Connectivity rack Slot JS 2nd Customer Interface board option ATTENTION The installation of any option board must be performed when the UPS is COMPLETELY POWERED DOWN Modifications reserved Page 114 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 9 1 SERIAL PORT J35uP RS232 SUB D FEMALE 9 PIN Serial Port J35uP RS232 for IMV GC protocol J35uP RS232 S Total remote management of the ae system using software GE B iUPSGuard GE Data Protection or protection and management of the UPS systems 1 GE Service Software for system
9. Modifications reserved Page 42 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 9 2 Parallel control bus connection In case of Parallel System the communication between the units takes place through the Control Bus Cables Each Parallel Unit contains the two boards P13 P14 IM0022 Bus Interface Board mounted on top of the board P12 IM0196 RPA Board on which four connectors Da J2A and J1B J2B are allocated All the parallel units are connected to the same control bus This connection allows e The microprocessors of each unit to communicate with each other e The oscillators of each unit to be locked together e The regulation loops to compare the output current of each unit in order to equally share the Load current For increased reliability this connection is made with redundant cables In this way communication is maintained between units in case one of the control cables should fail or be accidentally damaged or disconnected The standard length of the control bus cable between two parallel units is 12m 40 ft The maximal overall length of bus connection between the first and the last unit should not exceed 90m 295 ft Verify that control wiring run in an individual separate steel conduit NOTE Under no circumstance should the control bus cable connecting J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 be connected or dis
10. System shutdown cannot disconnect the RPA Parallel System from the Load with Q2 closed For the RPA Parallel System If the System shutdown command is performed on one unit connected to the parallel bus switch Q1 closed all the units are separated from the Load Redundant Par Architectur System shutdown RESET te n RESET System shutdown restore command for a RPA Parallel System For the RPA Parallel System The System shutdown reset must be done only on one unit connected to the parallel bus switch Q1 closed SG eduncant Faraile nda Architecture Led System shutdown status Shows the System shutdown status ACTIVE NOT ACTIVE System shutdown Booster Only for Service Centre Modifications reserved Page 73 127 GE_UPS_ OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power COMMANDS Commands 2 Buzzer Module shutdown procedure COMMANDS 2 SCREEN Module start up procedure Allows the user to execute UPS System on bypass FORCE ON BYPASS RESET operation commands Battery charger AUTO RESET Bei J ft RPA g TLES_LCO Screen Cornmands 2 Commands 2_01GB Buzzer TEST Acoustical alarm test acoustical alarm should be always activated Module shutdown Module shutdown procedure procedure Function not enabled Module start up Module start up procedure procedure Function not enabled System on bypass System on bypass FORCE ON BYPA
11. The UPS performs a Self test A successful termination of the tests will be indicated with Overall test results OK Commissioning cannot be continued should one or more tests result to be negative Please contact in this case your Service Centre At this stage the Electronic Power Supply and Control Panel are switched ON and the Buzzer sounds Press MUTE key to reset Acoustical Alarm LED Alarm remains lit Continue bk Modifications reserved Page 96 127 GE UPS OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power During the first commissioning TLE Series 160 400 requests a set up of the UPS configuration parameters presented in the following Power Up screen Without such configuration it is not possible to continue with the commissioning procedure WARNING The set up of the UPS configuration parameters must be done only by QUALIFIED AND TRAINED PERSONNEL The set up of mistaken values could compromise the integrity and reliability of the UPS Power Up UPS BATTERY Language Capacity Ah Date dd mm yyyy Recharge Mode Time 24h Float Voltage V Input Frequency Hz Recharge Current A Output Frequency Hz Cells Inverter Voltage V 230 Stop operation time min TLES_LCD_Screen Power Up_Power Up_01GB UPS Language This parameter allows the choice of language used to display the information Dote dd mm yyyy You can adjust t
12. e LED Alarm turns Off and the LED Load protected must be lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY INVERTER Q2 Q2 K6 za K6 za K7 K7 E we t ynootic Lood Inverter 1G e cee ote Synoptic diagram of the unit to reconnect Synoptic diagram of other units END OF PROCEDURE Modifications reserved Page 108 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 3 6 Complete Parallel System shut down NOTE The UPS Parallel System and the Load have to be completely powered down If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure Initial status Load supplied from all Inverters of the Parallel System Perform the command System Shutdown on anyone of the units Perform the command System Shutdown through the screen System shutdown SHUTDOWN Commands 1 System shutdown Shutdown e Load is disconnected from UPS Parallel System e Rectifiers and Inverters are shut down and all Contactors are opened e LED Alarms lit Q2 K6 B e Synoptic diagram of first unit Synoptic diagram of first unit Synoptic diagram of other units Disconnect on all Units the Battery from the UPS by opening if present the switch CB3 option and then the external Battery protections Press MUTE key to reset Acoust
13. 4310 4311 4312 4320 4321 GE Critical Power ATH LEG DRIVER FAILURE The Booster s driver indicates the presence of a defect which switches the power off BATTERY CHARGER DRIVER FAILURE The Battery charger driver indicates a defect switching it off BOOSTER OVERTEMPERATURE The temperature of the booster bridge exceeds the machine s set limit or the coil s sensor is on th j ATH LEG OVERTEMPERATURE The temperature of the 4th ege bridge exceeds the machine s set limit th th fi j INPUT FILTER FAILURE The voltage of the 5 and or 11th filters is excessive or unbalanced in its phases The alarm signals an inverter outlet fuses fault causing it to switch off immediately It may only be manually switched on after the alarm has ceased K7 not closed despite a closing command K7 CLOSING FAILURE Signalled by auxiliary contact Load will be supplied by Mains K7 not open despite an opening command K7 OPENING FAILURE Signalled by auxiliary contact Load will be supplied by Mains The temperature sensor of the Inverter Transformer indicates overtemperature Elapsed stop operation time Inverter shut down With Mains OK Load is transferred on Mains Inverter cannot be started as long as present An abnormal condition has been detected on one or more power modules of the Inverter DRIVER FAILURE temperature or overcurrent Inverter shut down and cannot be started as long as the alarm is present Indicates a failu
14. GE Critical Power MEASURES Battery LOAD SCREEN Rectifier Voltage L1 L2 L3 Output voltage PHASE NEUTRAL for Inverter each phase Bypass Status Load on Bypass eBoost Inverter operating time 210075 h ZE Current L1 L2 L3 Apparent power 72 2 kVA Active power 80 1 kW Overload counter 15 UPS operating time 312500 n eBoost operating time 950000h The output current as RMS values IEMi operating time Oh g Booster Percent load L1 L2 L3 faf Lo Jan Oe RA WX The output Load as percentage for each Active power Apparent power Power factor Status Inverter operating time Apparent power UPS operation time Active Power eBoost operation time Overload counter IEMi operation time Booster Battery voltage Battery current Voltage DC link 1 Voltage DC link 2 Status Charger Voltage DC link 2 Status Temperature Temperature 1 Modifications reserved phase TLES_LCD_Screen Measures _5_Lood_ 0168 Load active power kW for each phase Load apparent power kVA for each phase Load power factor inductive load capacitive load Source of the power supplied to the Load Total operating time for the Inverter in hours Total apparent Load power kVA Total operating time for the UPS in hours Total effective Load power kW Total operating time for the UPS in eBoost Operation Mode in hours This counter is displayed only when eBoost Operation Mode is availa
15. described on Chapter 1 In case of UPS equipped with options or customized parts not covered by this manual please consult the appropriate technical documentation before proceeding with electrical connections Carefully read the following recommendations before proceeding Ensure that the AC and DC external isolators are Off and prevent their inadverted operation Do not close any external isolators prior to the commissioning of the equipment The input output cables must be put in order and fixed taking care to avoid risk of short circuit between different poles The earthing and neutral connection of the electrical system must be in accordance with local regulations In case of additional cabinets containing input output transformers etc the earth must be connected to the UPS main earth Once the power cables have been connected re install the internal safety shields and close the cabinets by re installing all external panels Input mains Battery Output load Netzeingang Batterie Lastausgang Entrada red Bater a Salida carga Entr r seau Batterie Sortie chargerico Ingresso rete Batteria Uscita carico Ingangsspanning Batterij Uitgang belasting Zapojen vstupn s te Baterie Zapojen v stupn z te e Wejscie sieci zasilajacej Bateria Obciazenie Fig 5 8 1 A
16. option is available make sure that eBoost Operation Mode is disabled before starting this procedure Initial status Load supplied from Inverter Disconnect the Inverter performing the Inverter OFF command 1 Perform the Inverter OFF command from the screen Commands 1 Inverter OFF e Load is transferred to Mains by Automatic Bypass 2 Repeat the Inverter OFF command from the iaa screen Commands 1 Inverter OFF e Inverter shuts down LED 2 Inverter must be OFF e LED Alarm is lit The Synoptic Diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS Close Manual Bypass switch Q2 Pos I e Load is now supplied parallel through Automatic Bypass and Manual Bypass Q2 The Synoptic Diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS AND MANUAL BYPASS Q2 Continue bk Modifications reserved Page 83 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power Open UPS output switch Q1 Pos O and perform the command System Shutdown Perform the command System Shutdown through the System shutdown SHUTDOWN screen Commands 1 System shutdown Shutdown e Load is now supplied from Mains by Manual Bypass Q2 e Rectifier shuts down and all contactors are opened The Synoptic Diagram must display the status LOAD SUPPLIED BY MANUAL BYPASS Q2 Disconnect the Battery from the UP
17. 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Open Battery without boost charge 2 23Vdc for cell 180 195 cells x 2 23Vdc 402 435Vdc Open Battery with boost charge 2 23 2 35 boost charge Vdc for cell 180 185 cells x 2 23Vdc 402 423 413 435 Vdc Recharge Current A Maximum battery recharge current Max 20 of battery capacity Ah Example 100Ah max recharging current 20A Cells Number of cells of the Battery see Float voltage Example 240 battery cells 40 blocks 12Vdc Battery 80 blocks 6Vdc Battery 240 blocks 2Vdc Battery Stop Operation Time Residual battery autonomy time before UPS forced shut down Standard min set 3 minutes Standard set 3 minutes Settable from 1 minute to autonomy time in minutes NOTE dati indicati sono da considerarsi valori di riferimento standard Gli effettivi valori da impostare sono quelli rilasciati dal fornitore della batteria Continue gt Modifications reserved Page 98 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 2 Close UPS output switch Q1 Pos I on all Units When closing UPS output switch Q1 on the last unit of the Parallel System the Automatic Bypass of all Units connects to the Load Rectifiers start automatically blinking LED 1 Rectifier indicates Soft start At the end of Rectifier Soft start
18. EPO 9 2 3 X1 terminal block Programmable input free contacts Some programmable UPS functions indicated in Section 9 2 can be activated by closing an external contact if connected on x1 10 21 User Input 1 default Not used x1 11 22 User Input 2 default GENERATOR ON Modifications reserved Page 117 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 9 2 4 X2 terminal block EPO Emergency Power Off NOTE If an emergency button EPO Emergency Power Off is installed the use of the XA terminals is recommended see Section 5 10 WARNING The connection of an emergency button EPO Emergency Power Off must be performed by QUALIFIED SERVICE PERSONNEL only when the UPS is COMPLETELY POWERED DOWN ATTENTION The reliability of the system depends on this contact NC Normally Closed Al Zei Le 02 64 gt Zt 9b St VL EL cb Zo mmm Fig 9 2 4 1 X2 terminals for connection EPO Fig 9 2 4 2 Jumpe
19. Nr 511 is the more recent Nr 1 is the first Data DD MM YYYY Exact hour of the moment when the event occurred HH MM SS thousandth Number of standard GE code of the event Explicit text describing the event in the selected language SCREEN SERVICE LOG Service Log Chronologically view 5 events screenshot with service related info Event characteristic Number chronologically assigned to an event Nr 1022 is the more recent Nr 1 is the first per Data DD MM YYYY Exact hour of the moment when the event occurred HH MM SS thousandth Number of standard GE code of the event Modifications reserved GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx Page 58 127 User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 7 3 1 Events alarms and messages Each of the following listed events alarm or message can be displayed on the LCD screen on a PC with the software GE Data Protection installed or with the monitoring system GE iUPSGuard Alarms and Messages are differently specified because the alarms are indicating an abnormal functioning of the UPS which are additionally signalled with the LED alarm and acoustically with the buzzer while the messages indicate the various states of operation of the UPS stored in the events list but not activating the LED alarm and the acoustical alarm 7 3 2 Alarms list Parameters are lost and have been replaced with SETUP VA
20. Under normal conditions the Load is permanently powered by the inverter with constant amplitude and frequency The Rectifier powered by the Mains supplies the inverter and the battery charger keeps the battery fully charged The inverter converts the DC voltage in a new AC sine wave voltage with constant amplitude and frequency independently from the input Mane Power Fig 4 2 1 1 Block diagram normal operation mode 4 2 2 eBoost Operation Mode option eBoost e High efficiency up to 99 Boost Fast power transfer lt 2ms When the eBoost Operation Mode is selected and the Mains Power is available the Load is normally powered through the Automatic Bypass When the Mains Voltage is detected out of the prescribed tolerances the Load is automatically transferred to the Inverter D i TM D When the Mains recovers the Load returns to Fig 4 2 2 1 Energy flow in eBoost Operation Mode the Automatic Bypass after a variable time defined by the control unit The eBoost Operation Mode can be used for single units or the RPA Parallel System for up to 6 UPS modules with all units individually able to supply power through a redundant communication bus The eBoost Operation Mode can be configured directly by the user for higher efficiency considering the Mains reliability and criticality of the Load The selection between the two operation modes VFI mode and eBoost Operation Mode or switch
21. keep in mind that they are subject to self discharge and therefore you must recharge the Battery The storage time without Battery recharge depends on the temperature of the storage site The optimal temperature for Battery storage is 20 C 68 F to 25 C 77 F and shall never exceed the range 20 C 4 F to 40 C 104 F Recharge stored maintenance free Battery every 6 months when the storage temperature is 20 C 68 F 3 months when the storage temperature is 30 C 86 F 2 months when the storage temperature is 35 C 95 F Modifications reserved Page 24 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 4 PLACE OF INSTALLATION 5 4 1 UPS location NOTE UPS installation and connection must be performed by QUALIFIED SERVICE PERSONNEL only If optional cabinets and accessories are included with the UPS please refer to those accompanying manuals for installation and operating instructions It is important to have a clean dust free environment provided with proper ventilation and air conditioning to keep the ambient temperature within the specified operating range The recommended air inlet temperature is from 20 C 68 F to 25 C 77 F max 35 C 95 F Refer to Section 5 5 Check for sufficient floor load capacity before installing the UPS and the Battery Refer to Section 5 1 1 For Battery installation follow the local codes and t
22. 2013 Time 13 57 45 LOAD PROTECTED L1 230V 145A 50 230V Ae P s eet 116A L1 230V EEN aiita 40 L2 229V lb Autonomy 230V LF 231V 5 87A f 50Hz 545V 18 0A 20min 30 me CA Ix d RPA MEASURES EVENTS SETUP COMMANDS RPA RPA Parallel System Identification Active alarms Command 2 Service Log Identification TLES_LCD_Screens_01GB Fig 7 1 1 1 LCD screen Shows electric parameters values and statistics of use MEASURES See Section 7 2 Shows in chronological order all the events occurred alarms EVENTS messages commands handling etc See Section 7 3 Allows the user to customize some UPS functions to specific SETUP requirements and to view UPS identification data See Section 7 4 Allows the user to execute UPS operation commands BOGE acer See Section 7 5 RPA Shows the status of operation of the RPA Parallel System Parallel See Section 7 6 System MUTE Key to reset general alarm and buzzer Modifications reserved Page 50 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 7 1 2 Description of the signalling LEDs TLE Series 200 kVA eBoost Date 15 03 2013 Time 13 57 45 LOAD PROTECTED Q2 Load protected 2 K7 O _ ON I EE 545V 18 0A 20min A Jx Fig 7 1 2 1 LCD screen TLES_LCD_Screen Home_Load inverter_01GB TLE Series 200 kVA Date 15 03 2013 Time 13 57 45 UP
23. A high ripple is present in the battery voltage Detection of high voltage on the DC link The rectifier booster and inverter will switch off 4125 HIGH DC LINK VOLTAGE for protection purposes The rectifier may only be switched on again if the DC Link s voltage value falls below 430V 4126 am LEG CONTROL SATURATION Imax e e the fourth leg has reached its Rectifier and Inverter are OFF The DC power supply is discharging the 4130 TURN ON RECT OR SHUTDOWN UPS Battery 4115 LOW BATTERY VOLTAGE 4116 HIGH BATTERY VOLTAGE Rectifier must be restarted or Battery must be disconnected in order to avoid damage Rectifier Voltage hasn t reached the set value 4140 RECTIFIER CONTROL FAILURE orobably fault on regulation loop LED Rectifier on control panel is blinking After 3 IS Max condition within the time frame 4141 ISMAX DETECTION RECTIFIER specified in respective parameter the Rectifier remains shut down Will cause immediate shut down of the Rectifier ane ENER Based on the value inserted in the respective parameter Detection of maximum voltage in the 4143 BOOSTER BATTERY CHARGER CURRENT booster battery charger MAX The Booster Battery charger and Inverter will switch off for protection purposes Modifications reserved Page 60 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 Code 4146 4147 4150 4151 4165 4301 4304 4305 4307 4308 4309
24. Centre Modifications reserved Page 106 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 3 5 Reconnect a UPS unit to Redundant Parallel System NOTE The Load is still powered by the other units supplying the parallel bus This UPS unit will be powered on and connected to the parallel bus in order to share the Load with each other s WARNING The high speed bus cable connecting J1A J2A and J1B J2B in any case cannot be connected or disconnected after the system has been powered on The bus terminals must be properly connected before powering the additional unit If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure Open the front door of the Unit to reconnect and make sure that e All the connections to the input output terminals or bus bars of the UPS have been made correctly e The protection panels are fastened in their correct position e The switches Q1 Q2 Q3 option and Q4 are open Pos O and the external Battery protections must be open Pos O 1 Switch ON the Mains voltage on the Unit to reconnect from the input distribution both Rectifier and bypass if separated At this stage the Electronic Power Supply and Control Panel are switched ON and the Buzzer sounds Press MUTE key to reset Acoustical Alarm LED Alarm remains lit Q2 Q2 Za Z za K7 Q1 E K4 K7 e
25. Critical Power Inverter cannot be switched OFF because the 4303 INVERTER CANNOT BE TURNED OFF Load cannot be switched to Mains voltage out of tolerance not synchronized BP blocked activated on the control panel The command to switch OFF the Inverter has 4362 INVERTER OFF been activated by the control panel or automatically for alarm presence 4411 BYPASS MAINS OK Bypass Input Mains is again within tolerance voltage frequency and phase Disconnection of the Load by opening K6 and K7 4500 COMMAND LOAD OFF for EPO Load Off Overload Stop Operation 4521 NO BYPASS POWER With the Load supplied by Automatic Bypass a Mains Failure or K6 opening occurred 4534 MULTIPLE LOAD TRANSFER 2 transfers Inverter Mains have been detected in a short time default 30 sec Bypass is not available iii A Contactor K6 is open SSM deactivated Bypass is enabled Neie GE Contactor K6 is closed Push button Load Off on the UPS Control Panel 4561 LOAD OFF has been pressed with the output circuit switch Q1 closed 4562 DETOUR ON The auxiliary contact indicates that Manual Bypass Q2 was closed A564 DETOUR OFF The auxiliary contact indicates that Manual Bypass Q2 was opened The control unit received a command to transfer 4567 COMMAND LOAD ON MAINS the Load on Mains 4568 COMMAND LOAD ON INVERTER The control unit received a command to transfer the Load on Inverter 4572 NO MORE OVERLOAD End of the overload condition de
26. Critical Power TLE Series 160 amp 200 Opening for input and output cable connections TLE Series 160 amp 200 provided an opening on the bottom of the cabinet for the connection of input and output cables Pay attention to the position of this opening when choosing the placement of the UPS The option Top Entry Cables Cabinet allows the connection of input and output cables from the top of the UPS See Section 10 Options The UPS cabinet is free standing and normally does not require to be bolted to the floor The UPS cabinet can be fixed however to the floor by bolting it with the supporting blocks to the floor 54mm 2 13 Mains input Load output Battery hh Me a rt RONTAL SIDE 690mm Fig 5 4 1 3 Fixing of the UPS cabinet on the floor 865mm 34 06 750mm 29 53 61mm 2 40 700mm 27 56 TLES
27. END OF SERVICE LIFE NOTE This product has been designed to respect the environment using materials and components respecting eco design rules It does not contain CFCs Carbon Fluor Clorid or HCFCs Halogen Carbon Fluor Clorid RECYCLING AT THE END OF SERVICE LIFE GE s Critical Power in compliance with environment protection recommends to the User that the UPS equipment at the end of its service life must be recovered conforming to the local applicable regulations BATTERY DISPOSAL This product contains a battery that cannot be disposed of as unsorted municipal waste in the European Union See the product documentation for specific battery information The battery is marked with this symbol which may include lettering to indicate cadmium Cd lead Pb or mercury Hg For proper recycling return the battery to your supplier or to a designated collection point For more information see www weeerohsinfo com Modifications reserved Page 21 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 INSTALLATION 5 1 TRANSPORT The UPS is packaged on a pallet suitable for handling with a forklift The UPS must be moved in upright position Do not tilt cabinets more than 10 during handling Move the UPS in its original package to the final destination site Do not stack other packages on top This could damage the UPS If the UPS must be lifted
28. Ea ba a 7 a IT i T e IMO189C 1 1020843 LI W 6 OH A E T IM01890 2 1023 J11 J12 15 Eed INVFUSE AUXK3 AUXK8 BYPFUSE AUXK40 Motagc Za 1023034 7 ER S Os e x S Jos us d E N 4 ot SI r Se S S Sk7 a Q lt 9 S BYP ER O e SE SS N K4 G a D16 F L18 ES O BATT G LO Sk40 DLI es 5 Sa Sr SC Sp pg pp pp pp pp P asf IE S O IS DL23 Se S K110 BYPLI BYPL2 BYPL3 N Loan LOADL3 N INVII INVL2 INV3 N A S LOADL2 ER d e o P LOAD pe CH A A DL26 O is S x5 x6 x7 x8 x9 Sg 2 S 6 ol lo 6 o e o lo o ollo o o p27 89 Elo O O O e BYP LOAD INV RCT UDC TLES_ 2320 2300 SI UPS P1_Power interface_01 Fig 5 6 3 P1 Power Interface board In addition you can find a cable standard length 5m with the thermal protection sensor This is to compensate the battery charge voltage only for type VRLA without maintenance based on the working temperature The sensor must be mounted in the battery cabinet while plug J12 must be connected to P1 Power Interface When the sensor is disconnected the floating voltage is calibrated for temperature 20 C If the battery cabinet is not mounted side by side of the UPS the cable connecting the temperature sensor to the UPS should be run in a protective conduit
29. If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure Q2 K6 Initial status gt Fa K7 Load supplied from all Inverters of the Parallel System Disconnect the Inverter performing the Inverter OFF command on all Units 1 Perform the Inverter OFF command from the screen Commands 1 Inverter OFF inverter 2 Repeat the Inverter OFF command from the screen Commands 1 Inverter OFF e Atnoredundancy the system will transfer to Mains supply LED 2 Inverter is Off e LED Alarm is lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS Qe Q2 K6 K6 Synoptic Diagram of first unit Synoptic Diagram of other units 2 Close Manual Bypass switch Q2 Pos I on all Units e Load is now supplied from Mains in parallel from Automatic Bypass and Manual Bypass Q2 of all Units The synoptic diagram on all UPS units must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS AND MANUAL BYPASS Q2 Synoptic Diagram of first unit Synoptic Diagram of other units Continue bk Modifications reserved Page 101 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 3 Open UPS output switch Q1 Pos O and perform the command System Shutdown on all Units Perform the command System Shutdown through the System shutdown SH
30. LCC noptic_Load_ Shutdown Q1 open_RPA_01GB Synoptic diagram of the unit to reconnect Synoptic diagram of other units 2 Close UPS output switch Q1 Pos I on the Unit to reconnect e Rectifier starts automatically LED 1 Rectifier blinking indicates Soft start e Atthe end of Rectifier Soft start the LED 1 Rectifier remains lit Q2 ynoptic_Lood_Inverter OFF_CB3 oper i e RPA GB Synoptic diagram of the unit to reconnect Synoptic diagram of other units Continue bk Modifications reserved Page 107 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 3 Connect the Battery on the Unit to reconnect by closing the external Battery protections and close if present the switch CB3 option NOTE Ensure the LED1 Rectifier is lit before carrying out this procedure It indicates that the DC Link has reached 800Vdc see screen MEASURES Rectifier Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit TLES LCD Synoptic_Load_ Inverter OFF_Q1 open_KT7 open_RPA_O1GB Synoptic diagram of the unit to reconnect Synoptic diagram of other units Insert the inverter performing the command Inverter ON on the Unit to reconnect Perform the Inverter ON command from the screen era Commands 1 Inverter ON e After Soft start of the Inverter the Inverter connects automatically to the other Units of the Parallel System
31. User Events Shows the screen Service Events Reserved for the Service Centre Shows the previous 50 events Shows the previous 5 events Shows the next 5 events Shows the next 50 events Modifications reserved Page 57 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power EVENTS Active Alarms 1 4410 2 4110 BYPASS MAINS OUT OF TOLERANCE RECTIFIER MAINS OUT OF TOLERANCE EVENTS User Log rO oft 15 03 2013 11 37 19 357 4410 BYPASS MAINS OUT OF TOLERANCE 05 03 2013 07 17 14 007 4568 COMMAND LOAD ON INVERTER 05 03 2013 13 35 13 003 4581 INVERTER AND MAINS NOT SYNCHRONIZED 01 03 2013 15 37 05 535 4603 Q1 CLOSED 01 03 2013 15 38 05 179 4798 SERVICE KEY ACTIVATED Ie iO EVENTS Service Log 1022 1021 1020 1019 1018 re 15 03 2013 16 55 19 535 4602 SWITCH RECTIFIER ON OR SHUTDOWN UPS 12 12 2013 16 55 14 007 9D04 SERVICE CODE 12 12 2013 13 35 13 003 4581 INVERTER AND MAINS NOT SYNCHRONIZED 10 03 2013 19 33 05 137 9301 SERVICE CODE 05 03 2013 16 48 05 535 4410 BYPASS MAINS OUT OF TOLERANCE Ino Service Log GE SCREEN ACTIVE ALARMS Shows active events with their GE standard code and a text describing the event in the selected language SCREEN USER LOG User Log Chronologically view 5 events per screenshot Event characteristic Number chronologically assigned to an event
32. amp 200 CE S1 GE Critical Power 8 2 2 Complete shut down of the TLE Series 160 amp 200 as frequency converter NOTE Follow this procedure only in case the UPS system and the Load must be completely powered down Initial status Load supplied from Inverter Perform the command System Shutdown Perform the command System Shutdown through the System shutdown screen Commands 1 System shutdown Shutdown Load is disconnected from UPS K6 Z Rectifier and Inverter are shut down and all contactors are K4 K7 o opened ag Ba Ea LED 1 Rectifier and LED 2 Inverter are OFF Es LED Alarm is lit 2 Open UPS output switch Q1 Pos O 3 Disconnect the Battery from the UPS by opening if present the switch CB3 option and then the external Battery protections Press MUTE key to reset Acoustical Alarm LED Alarm remains lit NOTE Before performing the next procedure wait 5 minutes for DC Link Capacitors discharge Use the MEASURES RECTIFIER screen to ensure that the DC link1 and DC link 2 voltage has reached 10Vdc 4 Disconnect the Mains from the input distribution e All LEDs are OFF END OF PROCEDURE DANGER It will take 5 minutes for the DC capacitors to discharge Open only the front door do not open any other part of the UPS Modifications reserved Page 93 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 2 3 Res
33. connecting to AC input Switching OFF the unit does not isolate the UPS from the mains Do not install the UPS in an excessively humid environment or near water Avoid spilling liquids on or dropping any foreign object into the UPS The unit must be placed in a sufficiently ventilated area the ambient temperature should not exceed 35 C 95 F Optimal battery life is obtained if the ambient temperature does not exceed 25 C 77 F It is important that air can move freely around and through the unit Do not block the air vents Avoid locations in direct sunlight or near heat sources STORAGE Store the UPS in a dry location storage temperature must be within 25 C 13 F to 55 C 131 F The optimal temperature for Battery storage is 20 C 68 F to 25 C 77 F and shall never exceed the range 20 C 4 F to 40 C 104 F If the unit is stored for a period exceeding 3 months the battery must be recharged periodically time depending on storage temperature BATTERY The battery voltage is dangerous for person s safety When replacing the battery use the same number voltage V and capacity Ah Proper disposal or recycling of the battery is required Refer to your local codes for disposal requirements Never dispose of battery in a fire they may explode Do not open or mutilate battery their contents electrolyte may be extremely toxic If exposed to electrolyte wash immediately with plenty of water Av
34. connection on cable Fig 9 2 1 2 RJ45 RS232 adaptati J1 RS232 PC R PA TX gt r Redundant Paralle 8 Architecture The connector J1 RJ45 is enabled on all the 5 units of the Parallel Sy stem Fig 9 2 1 3 Connector J1 to PC with RJ45 RS232 adaptation cable O Oo N DH 9 2 2 X1 terminal block Output signals on voltage free contacts The Customer Interface board provides 6 voltage free relay contacts giving some UPS critical alarms and operation mode These signals are available on terminal blocks KI Max rating terminals 1mm The meaning of the alarms on the free contacts in standard configuration default is the following x1 1 2 3 NO C NC MAINS FAILURE def Parameter RL 1 X1 4 5 6 NO C NC LOAD ON INVERTER def Parameter RL 3 X1 7 8 9 NO C NC STOP OPERATION def Parameter RL 5 x1 12 13 14 NO C NC LOAD ON MAINS def Parameter RL 2 X1 15 16 17 NO C NC GENERAL ALARM def Parameter RL 4 x1 18 19 20 NO C NC BUZZER ACOUSTIC ALARM def Parameter RL 6 In case different alarms or operating status are required they can be configured on the same terminals via software from the control panel The configuration can be changed in parameters mode by a trained operator using the appropriate password NOTE The programmable signals on X1 will be disabled with Q1 open with the exception of the signals for 16 MANUAL BYPASS ON and 26 EMERGENCY ON
35. defined settings The automatic boost charge has finished The battery s voltage will return to the maintenance value A manually activated boost charge will finish if it is manually interrupted the initial timer setting has expired or the rectifier is not functioning correctly Alarm 4140 The battery voltage will return t maintenance value o the 4144 BOOSTER ON oo energy from the battery to the DC 414 BOOSTER OFF The booster is switched off BATTERY CHARGER ON The battery charger is switched on and is charging the battery 414 BATTERY CHARGER OFF The battery charger is switched off 416 RECTIFIER ON Rectifier started 416 RECTIFIER OFF Rectifier shut down Customer Interface X1 11 22 received a Gen set ON signal SR TE ERANA Operating mode depend on setting of Parameters Customer Interface X1 11 22 received a Gen set OFF signal ER SCENE NAT Function Bypass enabled depends on setting of Parameter Inverter cannot be switched on because one of the following conditions is still present Overtemperature K7 opening Failure Low Battery Voltage High Battery Voltage Inverter Fuses DC Low Overload EPO Emergency Power Off 4122 4123 MANUAL AUTOMATIC BOOST CHARGE Men STOP 4302 INVERTER CANNOT BE TURNED ON E gt ry E gt NI e W O CO In Modifications reserved Page 64 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE
36. done autonomously by the UPS control logic Therefore Inverter ON Inverter OFF commands are disabled when eBoost Operation Mode is enabled eatin Inverter switching OFF command This key is also used as EPO Emergency Power Off reset after the contact closing NOTE Inverter OFF command is disabled when eBoost Operation Mode is enabled Inverter oo va It indicates the rectifier status ON OFF Pre charge Pre charge completed Soft start Modifications reserved Page 72 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power Module shutdown Module shutdown SHUTDOWN RESET Module shutdown Module shutd SHUTDOWN Load Off command for a single UPS NOTE This command will immediately disconnect the Load Module shutdown cannot disconnect the UPS from the Load with Q2 closed For the RPA Parallel System In an RPA Parallel System the Module shutdown command disconnects the Load to the selected unit only with the outgoing load switch Q1 closed Module shutdown RESET Module shutd RESET SE CSC RESET Shutdown module restore command for an individual UPS Led Module shutdown status Shows the Module shutdown status ACTIVE NOT ACTIVE Module shutdown System shutdown System shutdown SHUTDOWN RESET System shutdown System shutd SHUTDOWN Load Off command for an RPA Parallel System NOTE This command will immediately drop the Load
37. ends Perform the Inverter ON command from the screen veer Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter LED Alarm turns Off and the LED Load protected must be lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY INVERTER Q2 Q2 K6 Ca K6 SES K4 K7 K4 K7 Q1 S EE ILES LCD Synootic_Lood_trverter_01GB e ILES LCD Synoptic_Lood_lnverter_01GB p Let Synoptic diagram of first unit Synoptic diagram of other units END OF PROCEDURE Modifications reserved Page 111 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 3 8 Restore to normal operation after EPO Emergency Power Off NOTE Make sure the all units of the Parallel System to be status of the activation of EPO i e Q1 and CB3 option closed Q2 open and External Battery Protection connected If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure View of the synoptic diagram on all UPS units after activation of EPO Emergency Power Off with Mains available All Contactors are open Rectifier Inverter Booster Battery charger and
38. existing in the UPS by means of this parameter The value you enter is thoroughly checked to be a correct time in the format HH MM SS The time is specified in 24 hour format Input Frequency Hz Input frequency value 50 Hz 60Hz Output Frequency Hz Inverter output frequency value 50 Hz 60HZ Inverter Voltage V Output voltage PHASE NEUTRAL of the inverter 220V 230V 240V Continue bk Modifications reserved Page 80 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power BATTERY Capacity Ah Ah capacity of the Battery Recharge Mode Recharge type of the battery Normal Sealed Battery VRLA NiCd without boost charge and Open Battery without boost charge NiCd Nickel Cadmium Battery with boost charge Wet Lead Acid Boost Open Battery with boost charge Float Voltage V Voltage to maintain battery charging Float voltage Number of battery cells x battery float voltage per cell Typical battery float voltage per cell ask the battery manufacturer for confirmation Sealed Battery VRLA 2 2 Vdc for cell 177 192 cells x 2 27Vdc 402 436Vdc NiCd Battery without boost charge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Open Battery without boost charge 2 23Vdc for cell 180 195 cells x 2 23Vdc 402 435Vdc Open Battery w
39. gt 5MS 7 Current L1 145 3 A gt 10ms 5 d Voltage L1 Voltage L2 Voltage L3 SE S Sg men gen Si 3 phase Mains voltage PHASE Current L ZA ypass quality index 75 i NEUTRAL Mains failures count 35 Status Bypass free Current L1 Current L2 Current L3 fa Lo Jey iO Input Mains current for the 3 phases TLES_LCD_ Screen Measures 3 Bypass 0168 Main failure count The total number of minor Mains faults Bypass Mains out of tolerance faults Number of fast transients The number of fast transients occurred on the bypass utility on the last seven days Bypass quality index The statistic evaluation in 100 good 0 bad of the Bypass mains Status Bypass status free blocked MEASURES INVERTER SCREEN Battery nverter Frequency Frequency 50 0 Hz Temperature XXX Rectifier The output frequency of the Inverter Voltage L1 230V Temperature 1 7 Voltage L2 230V Bypass Voltage L1 Voltage L2 Voltage L3 oe ao 3 phase output voltage Status Synchronized Inverter PHAS E NEUTRAL Jl Status The synchronization status of the Inverter with respect to Mains Synchronized Not synchronized Temperature XXX Indicates disabled function Temperature 1 The temperature of the Inverter bridge Modifications reserved Page 55 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 Load Voltage Current Percent load Active power Apparent power 33 4 KVA Power factor 0 90
40. normally operating in VFI double conversion mode at all times When the UPS is in eBoost Operating Mode the eBoost LED is ON green ae eBoost NOTE The configuration of the activation schedule can only be updated when eBoost Operation Mode is disabled Enabled No DAY For the weekdays from Monday to Sunday the edit mode edit day allows to define time intervals when the UPS is operating in eBoost Operation Mode The hour is given in 24 hour format These intervals are defined by Start Time The hour of the day after which the eBoost Operation Mode is enabled The eBoost Operation Mode is enabled until the following Stop Time time is reached the Stop Time time of the same day if this is later than the Start Time time the Stop Time time of the following day otherwise Stop Time The hour of the day before which the eBoost Operation Mode is enabled The eBoost Operation Mode is enabled starting from the preceding Start Time time the Start Time time of the same day if this is earlier than the Stop Time time the Start Time time of the previous day otherwise Identical times for eBoost START and Stop Time maintain the existing mode only in case the previous command was eBoost START and the following command will be Stop Time Modifications reserved Page 69 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200
41. operation must be performed by trained personnel before the initial start up ensure that the UPS installation is completely powered down 5 9 1 Power wiring of parallel units To guarantee good Load sharing between the units of a Parallel System we recommend that the cable length from the input distribution board 5 to the output distribution board 9 is equal for each unit a b c d e f g h i l m n 0 p g r Tolerance 10 The AC input power of the Bypass must be the same for all units of the Parallel System no phase shift allowed between units NOTE It is strongly recommended that no transformers automatic circuit breakers or fuses should be inserted between the unit s output and the Load common bus bars However it is recommended that a disconnection or isolation switch is installed in order to totally isolate a unit if needed Verify that power wiring and control wiring run in separate conduits or cable trays The power wiring requires two separate conduits one for input and one for output cables Rectifier Inverter Automatic Bypass Manual Bypass Input Mains Distribution Unit Output Load External Battery MCB External Battery Common bus bar and Output Load Distribution UPS number 1 UPS number 2 UPS number 3 UPS number 4 UPS number 5 UPS number 6 Fig 5 9 1 1 Power wiring of RPA Parallel System 1 2 3 4 5 6 7 8 9
42. runtime with the present Load When enough Inverters to supply the Load have been restarted the Load will be transferred from the Automatic Bypass back to the Inverter output Modifications reserved Page 16 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 4 2 5 Automatic Bypass In normal operation the Load is supplied by the Inverter When the control system detects a fault in the Inverter an overload condition or a short circuit condition the Automatic Bypass will transfer the critical Load to the Mains without interruption When the Inverter recovers or the overload or short circuit condition is corrected the Load will be automatically transferred back to the nverter If the UPS is unable to return to normal mode following an automatic transfer to Bypass mode an alarm condition will be initiated Fig 4 2 5 1 Block diagram Automatic Bypass A Manual Bypass operator initiated will not be considered as an alarm condition RPA Redundant Parallel Architecture In case of RPA Parallel System Each unit has its own internal Bypass These units are continuously exchanging information enabling all of the internal Bypass circuits in a Parallel System to operate simultaneously If the Inverter of a unit fails its Bypass circuit remains available to the Parallel System It is excluded only if the unit is separated from the common bus by opening its o
43. screens containing the user parameters accessible without password protection In this mode the keys perform the following functions Shows the main screen MEASURES See Section 7 2 Shows the main screen EVENTS See Section 7 3 Return to HOME screen Shows the main screen COMMANDS See Section 7 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 7 6 Key to reset general alarm and buzzer Shows the screen User Shows the screen Service Basic Reserved for the Service Centre at this level the parameters access is protected by a code Service Basic Shows the screen Service Full Reserved for the Service Centre at this level the parameters access is protected by a code PIRELEEE Service Full Modifications reserved Page 67 127 GE UPS _OPM_TLE SCE M16 _ M20 _1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power SETUP USER PRINTER SCREEN Printer The UPS is capable of communicating to aaah a serial printer to printout disparate more 8 information Stop bit 2 Please be sure to have a serial printer Handshake with a serial RS232 interface ENEE This is the only printer interface ye supported by the UPS O CAN Baudrate This parameter controls the baud rate fal Ve used for data transmission Parity This parameter controls the parity used for data transmission odd even None can be selected In case None has been set automatica
44. 0 amp 200 PARALLEL SYSTEM 8 3 1 TLE Series 160 amp 200 Parallel System start up WARNING Before proceeding to turn on the UPS system ensure that the AC and DC external isolators are OFF and prevent their inadverted operation Ensure that the Output Load distribution can be powered and all the Output Isolators are open This procedure must be performed for the first start up following the installation with the Parallel System completely switched Off and not powered Open the front door on all UPS units and make sure that e All the connections to the input output terminals or bus bars of the UPS have been made correctly e The safety screens are fixed in their position e The switches Q1 Q2 and CB3 option are open Pos O and the external Battery protections must be open Pos O LP Option Q1 Load output switch oo SEET LEDs on synoptic diagram Q2 Manual Bypass switch LED1 Rectifier LED 4 Automatic Bypass LED2 Inverter LED5 LOAD on UPS LED 3 Booster Battery charger LED ALARM ALARM LED LOAD PROTECTED LOAD PROTECTED Command Inverter ON Inverter Command Inverter OFF CB3 External battery switch option Command Module shutdown SHUTDOWN Command Module shutdown Module Shutdown Module Shutdown Reset Command System shutdown Command System shutdown System Shutdown System Shutdown Reset Switch ON the Mains voltage on all UPS units from the input distribution both Rectifier and bypass if separated
45. 0 CE S1 GE Critical Power UPS 2 3 4 5 o _ J1B 1 S i ee en F E ICT D AE Se W ss D E EE E EE HAL Za eset a UPS 3 4 5 6 UPS 1 el 1 225 Na UPS 2 Fig 5 9 3 3 Control Bus cable routing and connection Control bus cables routing Place and fix the cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 inside the UPS cabinets in the position illustrated in the drawing Fig 5 9 3 3 NOTE Pay attention when cabling and routing the communication bus cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 inside the UPS cabinet In case one unit must be removed from the Parallel System the communication bus cables must be taken out the UPS cabinet WITHOUT DISCONNECTING THEM from the two boards P13 P14 IM0022 Bus Interface Board For reliability reasons the cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 connecting the units should be run in separated protected conduits as indicated in Fig 5 9 5 4 separated from the power cables It is important that the cable J1A J2A 1 2 3 4 5 must be the same length as cable J1B J2B 1 2 3 4 5 WARNING Connection and commissioning of an a
46. 1 Pos l e Rectifier starts automatically LED 1 Rectifier blinking indicates Soft start e Atthe end of Rectifier Soft start the LED 1 Rectifier remains lit 3 Connect the Battery to the UPS by closing the external Battery protections and close if present the switch CB3 option Attention check the right DC polarities on both side of the switch fuse holder NOTE Ensure the LED1 Rectifier is lit before carrying out this procedure It indicates that the DC Link has reached 800Vdc see screen MEASURES Rectifier Insert the inverter performing the command Inverter ON Before performing this procedure make sure that the LED 1 Rectifier and LED 3 Booster Battery charger are lit Perform the Inverter ON command from the screen nverter Commands 1 Inverter ON L inverter inizia la tase di Soft start ed il rispettivo LED 2 Inverter acceso intermittente Terminato la fase di Soft start il LED 2 Inverter acceso fisso ll carico automaticamente alimentato da inverter LED Allarme si spegne ed il LED Carico protetto deve essere acceso Fi Lo schema sinottico deve indicare uno stato di CARICO ALIMENTATO DA INVERTER END OF PROCEDURE NOTE The Battery must be charged for at least 10 hours in order to ensure the full backup runtime in case of a Mains Failure Modifications reserved Page 92 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160
47. 1 1 Separate mains input Rectifier amp Bypass In this case the interconnection links BR1 BR2 and BR3 option on the input bus bars MUST NOT BE CONNECTED Common mains input Rectifier amp Bypass option The same power source is to be used for both bypass supply and Rectifier input input F3 Bear in mind that when the Mains fuses are opened there is a supply failure to the Rectifier as well as to the bypass and Manual Bypass switch Fig 5 7 1 2 Common mains input Rectifier amp Bypass option In this case the interconnection links BR1 BR2 and BR3 option on the input bus bars MUST BE CONNECTED See Fig 5 8 2 1 Modifications reserved Page 31 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 7 2 Input output over current protection and wire sizing NOTE The UPS is designed for TN System The input neutral shall be grounded at source and shall never be disconnected 4 pole breaker shall not be used at the UPS input see also IEC 60364 IEC 61140 IEC 61557 The cabling of the UPS system has to be sized according to the UPS power rating Exceptions are only allowed to suit local prescriptions Sizing of circuit breakers fuses and cables for input mains output load and battery must meet the requirements of local and national electrical codes Before connecting the UPS verify that the mains voltage and frequency the output load voltage and fr
48. 2 has closed This function can be activated by changing a dedicated parameter password required When this NO Normally Open contact closes the output Inverter Contactor K7 it is automatically opened and the Load transfer back to Inverter will be inhibited R PA In a Parallel System the input on the Customer Interface of each unit must be e connected to a separate AUX contact of the External Maintenance Bypass Switch Architecture 9 2 7 X1 terminal block eBoost IEMi control signal The UPS operation in either eBoost or IEMi operating modes can be controlled via an NO Normally Open contact by installing the eBoost IEMi CONTROL signal routed to the programmable function contacts see Section 9 2 3 When this contact closes eBoost or IEMi operation mode is inhibited The Parameter for the activation of such function is password protected Call the nearest Service Centre for its activation This function is particularly useful for controlling eBoost or JEM operation following critical conditions on either the load side or the input utility including generator operation when the GENERATOR ON signal has not been installed the Customer Interface X1 terminals in a Parallel System a separate NO Normally Architecture Open contact must be connected to each individual unit RPA When using the eBoost IEMi control function on the programmable user relays of Modifications reserved Page 119 127 GE_UPS_OPM_T
49. 4701 POWER SUPPLY BOARD FAILURE 4900 4955 With Mains OK Load is transferred on Mains Load Off after time out of stop operation for overload on Inverter time depending on the of overload Load Off after time out of stop operation with LOAD OFF DUE TO LOW BATT OR TEMP missing Mains due to Battery low voltage or overtemperature condition LOAD OFF DUE TO EXTENDED eh OVERLOAD 4999 Modifications reserved Page 63 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 7 3 3 Messages list The microprocessor has detected an incorrect operation transfers the load on mains and performs a 4002 WATCHDOG RESET program reset The inverter will restart automatically and will supply the load 4003 SENSOR AUTO CALIBRATION ERROR The voltage reading was not correctly calibrated when the UPS was switched on 4111 RECTIFIER MAINS OK Rectifier Inout Mains is again within the admitted tolerance voltage frequency and phase 4119 BATTERY TEST STARTED Start of Manual or Automatic Battery Test 4120 BATTERY TEST STOPPED End of Manual or Automatic Battery Test Recharging has been manually activated from MANUAL BOOST CHARGE START the control panel bringing the final load up to the value of the respective parameter After the battery has discharged an automatic AUTOMATIC BOOST CHARGE START boost charge has started to recharge the battery based on pre
50. 5 BATTERY DISCHARGE 16 MANUAL BYPASS ON 17 RECTIFIER ON 18 INVERTER ON 19 BOOST CHARGE 20 BATTERY EARTH FAULT Selectable functions by changing parameters password required are 0 NO FUNCTION 1 INVERTER ON 2 INVERTER OFF 5 PRINT ALL 4 STATUS RELAY 7 DC OVERVOLTAGE 8 LOW BATTERY 9 OVERLOAD 10 OVERTEMPERATURE 11 INVERTER BYPASS NOT SYNCHR 12 BYPASS LOCKED 13 BYPASS MAINS FAILURE Modifications reserved GE_UPS_ OPM_TLE_SCE_M16_M20_1GB_V010 docx 21 BATTERY FAULT 22 RELAY INPUT 1 23 RELAY INPUT 2 24 RELAY OUTPUT ON 25 RELAY OUTPUT OFF 26 EMERGENCY OFF EPO 27 eBoost IEMi MODE 5 GENERATOR ON 6 EXTERNAL BYPASS BATTERY FUSES OR EXTERNAL K3 See Alarm 4104 Battery Fuses 8 eBoost IEMi CONTROL Voltage free contacts Max DC AC 24V 1 25A IEC 60950 SELV circuit Min Signal Level 5Vdc 5mA Page 116 127 User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 9 2 1 Connector J1 RJ45 8P8C Total remote management of the system using software GE iUPSGuard GE Data Protection or GE Service Software for system protection and management of the UPS systems J1 RS232 e Q rh i d i b adaptation cable for a serial port RS232 SC Sub DB9
51. 8 Restore to normal operation after EPO Emergency Power OT 112 I CUSTOMER INTERFA C one een ee E ee ee ee 114 Sch SERIAL EE E ET D FEMALE 9 TC 115 9 2 CUSTOMERINTERFACGE BOARC EE 116 ER e eer S E 117 9 2 2 X1 terminal block Output Signals ON voltage free Contacts won eccsscssessssssssssssesssssesssssesssssesssssesssssscssssscssssscesssscsssuscssssscssssecsssuesesssesesssecesseeessses 117 9 2 3 X1 terminal block Programmable input free conmtocts cccseessssssssssssesssssessssssessssecssssecssssecssssscssssscssssecssssecssssscssssecsssuscssssecsssuecessuecesssecesseeesssee 117 9 24 Ke terminal block EPO Emergency Power E E 118 925 X1 terminal block Gen Set Signalling GEN ON sasesssisssvsivionsesvnsissesnstoasecnsssevenastos sides sisniesskoisiescdhousestossn eosSanenivlaasuareidhononsinioeSansdaveaiwibavein Govmaasbnines 119 9 2 6 X1 terminal block AUX external Maintenance BYPASS ecccssssssssssssssesssssecssssesssssecssssscssssecssssscssssecssssscssssscssssecssssscsssuscssssesssssecessuecssseecesseeessses 119 9 2 7 X1 terminal block eBoost IEMi control Signal se saccccsascesscssssee ctassststersctertecasscioacdsensareestaiowdserleaenctescaenuicedaienalaenwieintcunttsedabuweninin 119 W e AR rel VE 120 eis E ORNECTAT ORTON E 120 102z OPTONSINUPS CABINET E 121 103 OPTONSINADDINONAL CABINE EE 122 10 4 DISPOSITION OPTIONS TLE SERIES 160 amp 200 s sssnssssnssssessssessssessssrssssissssrsssressssresssresssressnrenssressstesssr
52. CE S1 GE Critical Power HOURS DAY The number of eBoost Operation Mode hours per weekday Monday to Sunday is displayed in the operation mode parameter window ceiling value NOTE To avoid undesired eBoost Operation Mode verify e Date and Time e eBoost screen how many hours of eBoost Operation Mode have been selected for each day of the week NOTE The eBoost Operation Mode will become active only if the Load is supplied from the Inverter eBoost Operation Mode is only possible if the UPS load exceeds a minimum threshold default 10 of the rated capacity In case no load conditions or anyway below said threshold the UPS operates in VFI mode SETUP USER DEFAULTTOUCH CALIBRATION PRESS CALIBRATE TO PROCESS CALIBRATION TOUCH SCREEN This screen permits the adjustment CALIBRATE key of the LCD s Touch CANCEL CALIBRATE SSC Screen sensitivity GE IDENTIFICATION SCREEN identification ID ID UPS 0 Number of UPS in the RPA Parallel oe TLE SERIES S1 CE 200kVA System IO for single unit S N AR1200 1513 x001x UPS SW version XXX Model EE sie UPS model power range and series number S N The UPS serial number UPS SW version The UPS software version Display SW version The LCD display software version Modifications reserved Page 70 127 GE UPS OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 7 5 COMMAN
53. DS COMMANDS COMMANDS Commands 1 SHUTDOWN RESET Module shutdown System shutdown RES SHUTDOWN ESEI Booster RESET gre Loi ECH ft Allows the user to execute UPS operation commands The COMMANDS mode is entered any time the COMMANDS key is pressed In this mode the keys perform the following functions Shows the main screen MEASURES See Section 7 2 Shows the main screen EVENTS See Section 7 3 Shows the main screen SETUP See Section 7 4 Return to HOME screen Shows the operating status of the RPA PARALLEL SYSTEM See Section 7 6 Key to reset general alarm and buzzer Shows the screen Commands 2 Shows the screen Commands 1 WEER TR Modifications reserved Page 71 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power COMMANDS Commands 1 ect RESET Inverter EN COMMANDS 1 SCREEN Module shutdown Allows the user to execute UPS System shutdown SE operation commands Be Lo Jey Rectifier Rectifier Rectifier ON Rectifier switching ON command Ractifier RESET DES RESET Rectifier restore commana Rectifier ON Reserved for the Service Centre Indicates the Rectifier s status ON lit OFF turned Off Inverter Inverter Inverter ON Inverter ON a Inverter switching ON command NOTE When eBoost Operation Mode is enabled control of Inverter status and selection of the feed path is
54. GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 4 DESCRIPTION TLE Series 160 amp 200 is one of the best performing and most reliable three phase UPS systems providing critical power protection for a wide range of applications ml Every TLE Series 160 amp 200 system operates in VFI mode Voltage Frequency Independent yielding the maximum levels of power reliability for all mission critical processes With proven technology the TLE Series 160 amp 200 UPS provides top class reliability and performance With backfeed protection and compliance to EMC standards the TLE Series 160 amp 200 complies to current and future standards Reliability can be further increased by paralleling up to eight UPS units utilising GE s unique RPA technology Redundant Parallel Architecture With RPA every UPS is controlled in a true peer to peer configuration with redundancy in all critical elements and functions eliminating all single points of failure The decentralised bypass offers great flexibility to up or down grade the system in case future needs might change TLE Series 160 amp 200 BEST IN CLASS EFFICIENCY e High efficiency in double conversion mode up to 96 5 and eBoost operation mode up to 99 e High efficiency at partial and reduced loads for cost benefits in operating conditions e TLE Series 160 amp 200 products designed in compliance with IEC 62040 2 standar
55. GE Critical Power User Manual Uninterruptible Power Supply TLE Series 160 amp 200 160 amp 200 kVA 400VacCE S1 GE Consumer amp Industrial SA General Electric Company CH 6595 Riazzino Locarno Switzerland T 41 0 91 850 51 51 F 41 0 91 850 52 52 www gecriticaloower com LE imagination at work Certified Quality System ISO 9001 GE Critical Power Model TLE Series 160 amp 200 CE S1 Issued by Product Document Department Riazzino CH Approved by R amp D Department Riazzino CH Date of issue 15 04 2013 File name GE_UPS_OPM_TLE_SCE_M16_M20_1GB_VOQ10 Revision 1 0 Identification No Up dating Revision Concern COPYRIGHT 2013 by GE Consumer amp Industrial SA All rights reserved The information contained in this publication is intended solely for the purposes indicated The present publication and any other documentation supplied with the UPS system is not to be reproduced either in part or in its entirety without the prior written consent of GE s Critical Power The illustrations and plans describing the equipment are intended as general reference only and are not necessarily complete in every detail The content of this publication may be subject to modification without prior notice Modifications reserved Page 2 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power Dear Custom
56. Installation and assembly must be made according to the local standards and Battery System manufacturer s recommendations The Battery Circuit Breaker or Battery Fuse Box must be mounted as near as possible to the Battery WARNING Battery installation and connection must be performed by qualified personnel only Read all safety instructions before proceeding with the installation see Section 1 Battery discharging and or charging activities may cause the emission of hydrogen gas therefore the room requires proper ventilation and fresh air Comply with the EN50272 2 standard Modifications reserved Page 27 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 9 9 VENTILATION AND COOLING AIR EXTRACTION CABLES zs sch Fig 5 5 1 Installation on plain floor Fig 5 5 2 Installation on raised floor The heat produced by the UPS is transferred to the environment by its ventilation Air inlets for UPS ventilation are located on the front of the UPS while air outlets are on top of the cabinet A suitable ventilation or cooling system must be installed to extract the heat from the UPS room NOTE Do not put anything on the top of the cabinet Air filtering systems could be required when the UPS operates in a dirty environment In order to prevent overheating of the UPS the available air intake flow rate must exceed the total air exhaust flow rate requir
57. Inverter On battery time h 20 0 1 s MEASURES key is pressed Battery charger status Float e foad Autonomy The LCD screen will indicate a series of screenshots showing the measures of all f electric parameters like AC DC and various Statistics In this mode the keys perform the following functions Return to HOME screen Shows the main screen EVENTS See Section 7 3 Shows the main screen SETUP See Section 7 4 Shows the main screen COMMANDS See Section 7 5 RER Shows the operating status of the RPA PARALLEL SYSTEM See Section 7 6 FO Zo gt Key to reset general alarm and buzzer Shows the screen Battery Rectifier Shows the screen Rectifier Shows the screen Bypass Inverter Shows the screen Inverter Shows the screen Load Booster Shows the screen Booster E 2 B m Se St Q r ei v NE Modifications reserved Page 53 127 GE UPS _OPM_TLE SCE M16 _ M20 _1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power MEASURES BATTERY SCREEN Battery Voltage 45 V BATTERY DISCHARGE COUNTERS i Voltage Current Residual charge level i j The battery voltage Temperature 100 81 1 Autonomy 51 gt Current Charge level 5 21 5 The battery current negative values D OO AVENE as GEN correspond to the discharge of the Battery charger status Float 4 battery Temperature Cs TIN The temperature of the battery NNN indicates se
58. L 4 def Parameter RL 6 Al co Lo Ocl 6l gt Zoo lL OL Gig 2 9 G V E e The programmable signals on X1 will be disabled with Q1 open with the exception of the signals for 16 MANUAL BYPASS ON and 26 EMERGENCY OFF EPO X1 terminal block Input contacts see Section 9 2 3 X1 10 21 NO Programmable X1 11 22 NO Programmable GENERATOR ON X2 terminal block EPO Emergency Power Off connection see Section 9 2 4 S X2 1 2 NC EPO Emergency Power Off Fig 9 2 1 Customer Interface Board NO Normally Open Output signals on voltage free contacts On terminals X1 6 of the following 27 signals can be selected from the display entering with the appropriate password K2 J1 SGSE_400 500_S1_Customer interface_01 Note to enable this function remove the Jumper JP2 on P4 Customer Interface board see Section 9 2 4 C Common NC Normally Closed Programmable functions on input contacts Some UPS functions can be activated with parameters when an external Normally Open NO contact is closed on 0 NO SIGNAL X1 10 21 or X1 11 22 1 BUZZER 2 GENERAL ALARM 3 LOAD ON MAINS 4 STOP OPERATION 5 LOAD ON INVERTER 6 MAINS FAILURE 14 RECTIFIER MAINS FAILURE 1
59. LE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 10 OPTIONS GE Critical Power 10 1 CONNECTIVITY OPTIONS a Firewall Pei G Je Bota Center GE Data Protection Modifications reserved GE_UPS_ OPM_TLE_SCE_M16_M20_1GB_V010 docx 3 ph SNMP WEB plug in adapter SNMP Simple Network Management Protocol The 3 ph SNMP WEB plug in adapter is an interface to the Ethernet Network and provides UPS information via the standard SNMP Protocol UPS MIB RFC 1628 GE Single MIB GE Parallel MIB The UPS can therefore be managed by a Network Management System NMS or by our applications for instance GE iUPSGuard or GE Data Protection which uses this information to determine the state of the UPS in order to guarantee safe and orderly shut down of the server when needed GE iUPSGuard GES iUPSGuard is a remote monitoring solution for UPS providing status monitoring and alarm notification that supports all GE UPS product lines anytime anywhere iUPSGuard provides current and detailed information about UPS operation including its configuration internal alarms and operating conditions over web iUPSGuard notifies personnel of critical alarms and events via email or SMS allowing a user or GE technician to make timely decisions on critical conditions In addition comprehensive data collection and analysis improves diagnostics capability and enhances response time Co
60. LOAD PROTECTED Command Inverter ON Inverter Command Inverter OFF TLES LCD Synoptic_FC_01GB Q1 Load output switch Command Command System shutdown SHUTDOWN System Shutdown pees System Shutdown Reset 1 Switch ON the Mains voltage from the input distribution The UPS performs a Self test ee A successful termination of the tests will be indicated with Overall test results OK Commissioning cannot be continued should one or more tests result to be negative Please contact in this case your Service Centre At this stage the Electronic Power Supply and Control Panel are switched ON and the Buzzer sounds Press MUTE key to reset Acoustical Alarm LED Alarm remains lit Continue gt Modifications reserved Page 89 127 GE UPS OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power During the first commissioning TLE Series 160 400 requests a set up of the UPS configuration parameters presented in the following Power Up screen Without such configuration it is not possible to continue with the commissioning procedure WARNING The set up of the UPS configuration parameters must be done only by QUALIFIED AND TRAINED PERSONNEL The set up of mistaken values could compromise the integrity and reliability of the UPS Power Up UPS BATTERY Language Capacity Ah Date dd mm yyyy Recharge Mode Time 24h Float Voltage V Input Frequency Hz Recha
61. LUES LOST default values Please call nearest Service Centre for intervention 4000 A blocked DSP on the Control board causes this 4001 REGULATION BOARD FAILURE alarm and consequently the shut down of Rectifier and inverter and the opening of K3 The master unit detected the slave unit missing on UPS FAILURE ON PARALLEL SYSTEM the communication bus even though switch Q1 is still closed 4006 BUS JA CRC FAILURE The parallel communication bus system is subject to high errors rate on channel JA 4007 BUS JB CRC FAILURE The parallel communication bus system is subject to high errors rate on channel JB 4008 BUS JA FAILURE There is an interruption in the channel JA of the parallel communication bus system 4009 BUS JB FAILURE There is an interruption in the channel JB of the parallel communication bus system 4010 CONNECTIVITY BUS FAILURE The connectivity communication bus is faulty or interrupted The u switch mounted on the Rectifier input fuses indicates a blown fuse and consequently it is shut RECTIFIER FUSES FAILURE down Clearance of this condition allows you to restart the Rectifier K4 not closed despite a closing command being issued Signalled by auxiliary contact Rectifier cannot start K4 not open despite an opening command being issued Signalled by auxiliary contact Mains remains connected to Rectifier bridge This function when enabled on input programmable relays password required warns the user about t
62. PM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 9 2 5 X1 terminal block Gen Set Signalling GEN ON If an emergency generator set supplies the UPS in case of Mains Failure and the generator is considerably unstable in frequency it should be suitable to install the signal GENERATOR ON on X1 11 22 See Fig 9 2 1 X1 Since the Parameter for of the reading of the Generator function is password protected call the nearest Service Centre for it s activation When this contact closes it changes certain programmable functions such as e Enabling or disabling of synchronization and consequently the Load transfer to generator e Reduction or elimination or delay of Battery recharging during the generator operation Additionally when the GENERATOR ON input contact is closed the UPS will inhibit eBoost Operation Mode and revert to double conversion operation It is advised to contact your Service Centre for further details FR PA In a Parallel System a separate NO Normally Open contact must be connected to each individual unit allel Architecture 9 2 6 X1 terminal block AUX external Maintenance Bypass If the UPS system is equipped with an external Maintenance Bypass Switch it is possible to connect a NO Normally Open voltage free aux contact from the External Bypass Switch to the programmable input X1 10 21 making the UPS operate as if the internal switch Q
63. Page 23 127 GE UPS OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 2 DELIVERY When delivered inspect the package integrity and the physical condition of the cabinets carefully In case of any damage sustained during transport immediately inform the carrier and contact your local Service Centre A detailed report of the damage is necessary for any insurance claim NOTE A damaged UPS must never be installed or connected to Mains or Battery 9 5 STORAGE 5 3 1 Storage of the UPS The equipment is carefully packed for transport and storage so that it is in a perfect condition when eventually installed Never leave an UPS outside the building and do not store the UPS one on top of the other We recommend to store the UPS in its original package in a dry dust free room away from chemical substances and with a temperature range not exceeding 25 C 13 F to 55 C 131 F In case the battery is included please refer to Section 5 3 2 Some important functions of the UPS such as the customized functions are defined by parameters stored in a RAM memory A small backup Battery located on the Control Unit board supplies the RAM If the storage time of the UPS exceeds 1 year these functions should be verified by an authorized Service Centre before putting the UPS into operation 5 3 2 Storage of Battery When the delivery includes a maintenance free Battery
64. Raddrizzatore ON sono accesi intermittente indicando la fase di soft start e Atthe end of Rectifiers Soft start the LEDs 1 Rectifier remain lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS AND MANUAL BYPASS Q2 Q2 Synoptic Diagram of first unit Synoptic Diagram of other units 2 Connect the Battery on all Units by closing the external Battery protections and close if present the switch CB3 option NOTE Ensure the LED1 Rectifier is lit before carrying out this procedure It indicates that the DC Link has reached 800Vdc see screen MEASURES Rectifier Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit Synoptic Diagram of first unit Synoptic Diagram of other units Continue bk Modifications reserved Page 103 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 3 Open Manual Bypass switch Q2 Pos O on all Units e The Load is supplied by the Mains through the Automatic Bypass of all Units of the Parallel System The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS Q2 Q2 K6 K6 Synoptic Diagram of first unit Synoptic Diagram of other units 4 Insert the Inverter performing the Inverter ON command on first unit Before performing this procedure make sure that the LED 1 Rectifier and LED 3 B
65. S by opening if present the switch CB3 option and then the external Battery protections Press MUTE key to reset Acoustical Alarm LED Alarm remains lit END OF PROCEDURE DANGER The UPS cabinet contains parts electrically live Apart from the front door do not open any other part of the UPS Modifications reserved Page 84 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 1 3 From Manual Bypass Q2 to normal function VFI Initial status Load supplied from Manual Bypass Q2 1 Close UPS output switch Q1 Pos l Load is now supplied parallel through Automatic Bypass and Manual Bypass Q2 Rectifier starts automatically LED 1 Rectifier blinking indicates Soft start At the end of Rectifier Soft start the LED 1 Rectifier remains lit The synoptic diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS AND MANUAL BYPASS Q2 3 Connect the Battery to the UPS by closing the external Battery protections and close if present the switch CB3 option NOTE Ensure the LED1 Rectifier is lit before carrying out this procedure It indicates that the DC Link has reached 800Vdc see screen MEASURES Rectifier Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit 3 Open Manual Bypass switch Q2 Pos O e The Load is supplied by the Mains through the Automatic Bypass The syno
66. S model Date format DD MM YYYY Time format HH MM eBoost eBoost green colour LED ON lit indicates that the UPS is operating in eBoost mode Service Key yellow colour Key for disabling the Service Key procedure Used only by the Service Centre LEDS UPS STATUS LOAD PROTECTED LED LOAD PROTECTED green colour When lit indicates that the UPS is functioning correctly and the Load is system protected Load supplied either from inverter or from Automatic Bypass in case of eBoost Operation Mode When blinking indicates that a regular maintenance service is needed SERVICE REQUIRED May be reset by a SERVICE TECHNICIAN only See Section 11 Maintenance Service check The LED is OFF when the output switch Q1 is open indicating that the Inverter is in service mode not supplying the Load Modifications reserved Page 51 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power ALARM LED ALARM yellow colour It blinks when one or more alarm is activated The internal Buzzer is ON The LED remains blinking with the alarm condition still present and the buzzer stops when the key MUTE is pressed The LED Alarm is also lighted when the Load is not protected by UPS or in case Q1 is open STOP OPERATION LED STOP OPERATION red colour It warns about the imminent inverter stop default parameter 3 min and the consequent Load shut down
67. SS RESET Function not enabled Battery Charger Battery Charger AUTO RESET Function not enabled Modifications reserved Page 74 127 GE UPS _OPM_TLE SCE M16_ M20 _1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 7 6 RPA PARALLEL SYSTEM RPA PARALLEL SYSTEM option The RPA PARALLEL SYSTEM is entered any time the RPA key is pressed This screen is only displayed when the RPA Parallel System is available option The LCD screen will provide some information on the Parallel System In this mode the keys perform the following functions Shows the main screen MEASURES See Section 7 2 Shows the main screen EVENTS See Section 7 3 Shows the main screen SETUP See Section 7 4 Shows the main screen COMMANDS See Section 7 5 Return to HOME screen Key to reset general alarm and buzzer Shows the screen for the next RPA Parallel System units Shows the screen of the previous RPA Parallel System units suSCOGEE Modifications reserved Page 75 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power Description of the RPA Parallel System screen s main elements UPS with Load supplied by Inverter UPS in stand by in an Redundant RPA Parallel System Modifications reserved GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx RECT Rectifier green colour On grey colour Off CHRG BST Battery Charger Bo
68. Static Switch shut down LED Alarm is lit Reset the EPO Emergency Power Off button e Press MUTE key to reset Alarm and Acoustical Alarm e LED Alarm remain lit 2 Perform the Inverter OFF command on all Units Perform the Inverter OFF command from the screen Inverter Commands 1 Inverter OFF e Rectifiers start automatically LEDs 1 Rectifier blinking indicates Soft start After performed the Inverter OFF command on the last unit of the Parallel System the output of all Units connect to Automatic Bypass The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS Q2 Q2 Synoptic diagram of first unit Synoptic diagram of other units Continue bk Modifications reserved Page 112 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 3 Insert the Inverter performing the Inverter ON command on first unit Before performing this procedure make sure that the LED 1 Rectifier and LED 3 Booster Battery charger are lit Perform the Inverter ON command from the screen eer Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter e At the end of Soft start the LED 2 Inverter remains lit e Incase of sufficient output power the output will transfer to Inverter e LED Alarm turns Off and the LED Load protected must be lit Q2 F5_LCD Syn
69. TENZIONE CAUTION PRECAUCION Fig 5 6 2 TiltWatch device NOTE Be aware of the heavy weight of the UPS pay attention when moving the UPS cabinet Take care not to damage the UPS when moving by forklift Included in the delivery you can find the following parts e An accessories bag e Air inlet grids which must be mounted on the bottom of the cabinet UPS with the screws included e Control Bus cables for inter connecting the UPS modules only For the RPA system e The documentation includes the Operating Manual and the UPS Safety Rules Modifications reserved Page 29 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power P1 Power Interface O O JEARTH O 00000 0000000000 Ji FAN J2 AUX O 0000000000000000 0000 0000000000000 EE NEE 35285338333 mO Sia J4 Digital Energy SA J5 d r Se x lt L N ao e Ee IST 7 aes Si NR 1021715 TRINV BATT TRRCT S p O x3 bol lad lod ad bo mre lod
70. UTDOWN screen Commands 1 System shutdown Shutdown e The Load is now supplied only through the Manual Bypass Q2 of all Units e All Rectifiers are shut down and all output and input contactors are opened The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY MANUAL BYPASS Q2 Q2 Q2 K6 Es K6 pa K7 Q1 K7 Q1 Synoptic Diagram of first unit Synoptic Diagram of other units Disconnect the Battery on all Units by opening if present the switch CB3 option and then the external Battery protections Press MUTE key to reset Acoustical Alarm LED Alarm remains lit Q2 K4 Sg K7 Q1 8 Z Synoptic Diagram of first unit Synoptic Diagram of other units END OF PROCEDURE DANGER The UPS cabinet contains parts electrically live Apart from the front door do not open any other part of the UPS Modifications reserved Page 102 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 3 3 From Manual Bypass Q2 to normal function VFI Initial status Load supplied from all Manual Bypass Q2 of the Parallel System All Manual Bypass Q2 of the Parallel System are closed Close UPS output switch Q1 Pos I on all Units e The Rectifiers will start automatically and at the closure of UPS output switch Q1 of the last Unit the output will be supplied parallel from Automatic Bypass and Manual Bypass Q2 of all UPS units LED 1
71. WARNING Cable with the sensor installation and connection must be performed by QUALIFIED SERVICE PERSONNEL only PACKING MATERIAL RECYCLING GE s Critical Power in compliance with environment protection use only environmentally friendly material UPS packing materials must be recycled in compliance with all applicable regulations Modifications reserved Page 30 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 7 ELECTRICAL WIRING WARNING UPS installation and connection must be performed by QUALIFIED SERVICE PERSONNEL only Refer to the Safety prescriptions Installation described on Section 1 5 7 1 Mains input connection NOTE Ensure that the AC and DC external isolators are OFF and locked out to prevent their inadvertent operation Do not apply power to the equipment prior to the commissioning by a qualified service engineer Before any other input connection connect and check the earthing wire The Mains input power connection can be common or separate for Bypass supply and Rectifier input depending on the electrical system provided by the customer Separate mains input Rectifier amp Bypass recommended The Bypass and Rectifier use different power sources F1 and F2 inputs In this case when the Rectifier input fuses are opened the Automatic Bypass and the Manual Bypass are supplied by the other connection Fig 5 7
72. _160 200_S1_UPS fixing_01 _60mm 2 37 60mm 2 37 S 820mm 32 29 Fig 5 4 1 4 UPS cabinet floor fixing points Modifications reserved GE_UPS_ OPM_TLE_SCE_M16_M20_1GB_V010 docx Page 26 127 User Manual TLE Series 160 amp 200 CE S1 GE Critical Power In case of Parallel System try to place the UPS modules in sequence of their numbers marked on the packing If the units are positioned side by side the side panels must be mounted on alll units Fig 5 4 1 5 RPA Parallel System disposition 5 4 2 Battery location Batteries require a well ventilated room with controlled temperature to obtain reliable operation The Battery can be install immediately adjacent to the UPS left or right side or remotely from the UPS If the Battery is installed remotely from the UPS a wall mounted DC disconnect device must be installed within line of site to both the UPS and the Battery The optimal room temperature for the Battery is 20 C 68 F to 25 C 77 F and shall never exceed the range 20 C 4 F to 40 C 104 F The life of valve regulated batteries will be reduced by 50 for each additional 10 C 18 F that the Battery ambient temperature Is above 25 C 77 F The Battery System associated with larger UPS is usually either rack mounted or installed in multiple Battery Cabinets
73. ached Automatic Battery Test is not possible due to No Mains Rectifier or Bypass BATTERY TEST IMPOSSIBLE Battery not fully charged Load is below 10 or above 80 Test is postponed for 1 week Inverter can be started or shut down by remote control Commands source can be chosen depending on REMOTE CONTROL ON the value of parameter Service only O Only local panel 1 Only Remote Control 2 Both Inverter cannot be started or shut down by remote control Commands source can be chosen depending on REMOTE CONTROL OFF the value of parameter Service only O Only local panel 1 Only Remote Control 2 Both 4798 SERVICE KEY ACTIVATED A valid Service Key has been entered It will no longer be requested in the next 6 hours 4799 SERVICE KEY DEACTIVATED The Service Key validity period has expired eBoost IEMi ACTIVATION ALLOWED eBoost IEMi ACTIVATION INHIBITED Modifications reserved Page 66 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 7 4 SETUP ID S Service Basic Jen SETUP Model TLE SERIES S1 CE 200kVA S N AR1200 1513 x001x Service Full The SETUP mode is entered any time the UPS SW version XXX S SETUP key IS pressed Display SW version XXX This screen allows the user to modify some parameters permitting to adapt some functions of the UPS to his her needs described as follows The LCD will display a series of
74. as result of e The battery is fully discharged and the Load cannot be transferred on Mains e Overtemperature or overload condition gt 125 and the Load cannot be transferred on Mains Rectifier Data regarding Rectifier See Section 7 2 Bypass Data regarding Bypass See Section 7 2 Battery Data regarding Battery See Section 7 2 lb Autonomy 18A 20min Load output Data regarding Load Green colour indicates battery charged See Section 7 2 Yellow colour indicates STOP OPERATION status Red colour indicates low battery Qe LEDs on synoptic diagram Es 4 LED1 Rectifier K4 RZ Q1 LED2 Inverter Wi D p 1 Ss gt 5 Booster Battery charger 3 LED4 Automatic Bypass LED5 LOAD Examples of typical scenarios in the synoptic diagram Load supplied by Inverter Load supplied by Automatic Bypass Q2 Q2 K6 A K6 K4 K7 Q1 K4 K7 Q1 Load supplied by Manual Bypass Q2 Load supplied by Battery Q2 Q2 K4 K7 Ql K4 a K7 Q1 8 Z Modifications reserved Page 52 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 7 2 MEASURES MEASURES Battery ae voltat 45 V ATTERY DISCHARGE COUNTERS g SS Joltage 5 BATTERY DISCHARGE COUNTER Ge Rectifier Current 8 0 Residual charge leve GE Critical Power Temperature 20 C 00 81 1 Bypass Bei MEASURES The MEASURES mode is entered any time the Charge level 95 50 21 3 i
75. at a disconnection or isolation switch is installed in order to totally isolate a unit if needed Modifications reserved Page 19 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 4 4 SERVICE AND TECHNICAL SUPPORT Stamp of your local Service Centre see page 3 For any request of technical support please contact your local Service Centre The requested data permitting to identify your UPS are marked on the identification label fixed on the front of the cabinet behind the lower front door For fast and efficient technical support please mention the data marked on the identification label Fig 4 4 1 Identification label 4 5 WARRANTY GE s Critical Power operating through its authorised agents warrants that the standard products will be free of defects in materials and workmanship for a period as per contract specifications NOTE This warranty does not cover failures of the product which result from incorrect installation misuse alterations by persons other than authorised agents or abnormal working conditions Modifications reserved Page 20 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 4 6 RECYCLING AT THE
76. ated to all the situation with potentially hazardous voltage DANGER OF EXPLOSION Used to indicate conditions where exploding parts can cause serious injury DANGER OF CRUSHING Used when moving the equipment due to the heavy weight DANGER OF OVERHUNG LOAD Used when the equipment is lifted by a crane DANGER OF HOT SURFACE Used to indicate conditions of elevated temperature on some parts DO NOT TOUCH Risk of parts with hazardous voltages or parts in movement Modifications reserved Page 9 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 2 LAYOUT i 0 amp 200 Series 16 OUT TLE 2 1 LAY e e e OU erelrejejerererere WN Z z LU NO EE Ee ZS ZS SSS SS SSSSS S SS SSeS EE gt SS Eet Wee c C5 SS cS SS gt SS S EE SSS S Ssss EE EE EE EE EE EE EE gt EE SSS SDS SS SE EE SSSSS5 EE SS SS S S S SSSSSS SSS SSeS SSS SSS O OFF D D 1 a d Q2 IO 2 1 O cauons reserve A 127 e Sos M a GE Critical Power
77. aterials and can rupture or leak if mistreated Remove rings and metal wristwatches or other metal objects and jewellery Do not carry metal objects in your pockets where the objects can fall into the battery cabinet 2 Tools must have insulated handles and must be insulated so that they will not short battery terminals Do not allow a tool to short between individual or separate battery terminals or to the cabinet or rack Do not lay tools or metal parts on top of the battery and do not lay them where they could fall onto the battery or into the cabinet 3 Install the battery as shown on the drawing provided with the battery When connecting cables never allow a cable to short across a battery s terminals the string of battery or to the cabinet or rack 4 Align the cables on the battery terminals so that the cable lug will not contact any part of the cabinet or rack even if the battery is moved Keep the cable away from any sharp metal edges 5 Install the battery cables in such a way that the UPS or battery cabinet doors cannot pinch them 6 Do not connect the battery terminal to Ground If any battery terminal is inadvertently grounded remove the source of the ground Contacting any part of a grounded battery can cause a risk of electric shock 7 To reduce the risk of fire or electric shock install the battery in a temperature and humidity controlled indoor area free of contaminants 8 Battery system chassis ground earth mus
78. ble option Total number of detected output overloads Total operating time for the UPS in IEMi Operation Mode in hours This counter is displayed only when EMi Operation Mode is available option MEASURES BOOSTER SCREEN Temperature 30 Battery voltage eee e The battery voltage Battery current The temperature of the battery SENSOR DISABLE indicates sensor disabled Voltage DC link 1 DC link 1 voltage Booster WX DC link 2 voltage Booster status Off Booster Charger Temperature of the Am leg s bridge Booster temperature Page 56 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power ZA EVENTS Active Alarms 1 4410 BYPASS MAINS OUT OF TOLERANCE D EVENTS Alarms od EVENTS User Log 2 4110 RECTIFIER MAINS OUT OF TOLERANCE Ss Gam Service Log The EVENTS mode is entered any time the EVENTS key is pressed The LCD will display a series of screens corresponding to the last 511 events User Log In this mode the keys perform the following functions User Log Service Log PERL RBRRRR Shows the main screen MEASURES See Section 7 2 Return to HOME screen Shows the main screen SETUP See Section 7 4 Shows the main screen COMMANDS See Section 7 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 7 6 Key to reset general alarm and buzzer Shows the screen
79. by crane use suitable lifting straps and spreader bars Forklift Forklift _ _ The UPS may be lifted with a forklift in upright position Take note of the centre of gravity marked on the package Fig 5 1 1 Position of the forklift when moving the unpacked UPS WARNING Crane Check for sufficient floor and elevator loading capacity Transport UPS only in upright position Do not stack other package on top of the UPS Crane If the UPS has to be lifted by crane use suitable carrying belts taking note of the centre of gravity marked on the package Take all necessary precautions to avoid damage to the cabinet while hoisting the UPS Fig 5 1 2 Position of the carrying belts when moving the unpacked UPS WARNING When loading unloading and when moving the UPS it is forbidden When loading unloading and when moving the UPS pay attention to Modifications reserved Page 22 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 1 1 Dimensions and weights TLE Series 160 amp 200 Dimensions and weights TLE Series 160 amp 200 uw Dimensions WxDxH 820 x 865 x 1905 mm Weight 500 kg Floor loading 705 kg m T The weight of each single piece is marked outside the package Modifications reserved
80. cal Power Insert the Inverter performing the Inverter ON command on all other units Do not start the next nverter until the sequence of the previous ends Perform the Inverter ON command from the screen o t Commands 1 INVERTER ON Malazi o Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter LED Alarm turns Off and the LED Load protected must be lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY INVERTER Q2 Q2 K6 Ea K6 Ea K4 K7 K4 K7 Synoptic Diagram of first unit Synoptic Diagram of other units Operation mode selection TLE Series 160 amp 200 is delivered normally selected for permanent VFI operation The eBoost Operation Mode can be enabled and the eBoost Start Time amp eBoost Stop Time can be programmed for each day of the week see Section 7 4 SETUP eBoost END OF PROCEDURE NOTE The Battery must be charged for at least 10 hours in order to ensure the full backup runtime in case of a Mains Failure Modifications reserved Page 100 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 3 2 Parallel UPS shut down with load transfer on Manual Bypass Q2 NOTE
81. ccess to connection bus bars Modifications reserved GE_UPS_ OPM_TLE_SCE_M16_M20_1GB_V010 docx Access to the bus bars for the cable connections To access Input Output and Battery connections proceed as follows e Remove the front protection panel B NOTE For UPS correct the input mains phase rotation must be clock wise operation Page 36 127 User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 8 1 TLE Series 160 amp 200 Power connection with common input mains option ao L1 L2 L3 YL ee Load LER REN A 1 Rectifier mains Fig 5 8 1 1 Power connection with common input mains option Power connection cables are connected to bus bars using M10 bolts The bolts of the connection cables must be tightened with a torque wrench at 40Nm Fix the cables on accessory A with the enclosed cable ties Common Input Mains Rectifier Bypass L1 1 Rectifier Bypass Phase L1 L2 1 Rectifier Bypass Phase L2 N Neutral L3 1 Rectifier Bypass Phase L3 PE Ground NOTE The interconnection links BR1 BR2 and BR3 option on the in
82. conds After 3 times K6 remains definitively open Only a GE Service Engineer can reset the alarm The Mains Bypass Voltage is out of the tolerances O 4410 BYPASS MAINS OUTOF TOLERANCE 19 K6 opens synchronization with Mains is inhibited and transfer to Mains is blocked K3 open despite a closing command 4420 K3 CLOSING FAILURE Inverter is switched OFF It can be restarted manually after recovery of the alarm condition K3 not open despite an opening command 4421 K3 OPENING FAILURE Be aware the DC Capacitors could remain charged The Load supplied by Mains exceeds the Inverter power Ke EE SES The Load remains supplied by Mains until the alarm stays ON 4522 FAN FAILURE The Fan Control Board indicates a malfunction of one or more ventilators Load is locked on Mains because 3 transfers on Mains have been detected in a short time default 4530 LOAD LOCKED ON MAINS 30 sec The transfer will be free after a time defined in parameter default 30 sec Load is transferred to Mains because the error 4531 LOAD ON MAINS BY ERROR DETECTOR detector detected a disturbance on the output voltage Alarm after detection of an EPO Emergency Power Off from an external safety device 4563 EMERGENCY OFF ACTIVATED connected on Customer Interface Board Consequently K3 K4 K6 K7 K8 open Rectifier Inverter and SSM are switched Off The UPS system is in an overload condition gt 105 on Inverter or gt 150 o
83. connected after the system has been powered On J1A 1 J1B 1 w J1A 5 J1B 5 S TLES_160 400_S1_RPA IMO222_O1IT r Fig 5 9 2 1 RPA System Control bus connection It is important to place the units in sequence of their assigned number A unit number from 1 to 6 is defined by the setting of parameters and displayed on the panel 1 to 6 This number is also marked inside and outside the packaging Modifications reserved Page 43 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power N EJ lt a a i a A e Si CO wo T n Ww pal E Fig 5 9 2 2 Bus connection on first and last units A Final units first and last of a RPA Parallel System On the two boards P13 P14 IM0022 Bus Interface Board of the first and last units of a Parallel System the switches SW1 1 2 3 4 5 6 MUST BE IN POSITION ON see Fig 5 9 2 2 Fig 5 9 2 3 Bus connection on intermediate units A Intermediate units of a RPA Parallel System On the two boards P13 P14 IM0022 Bus Interface Board of the intermediate units of a Parallel System the switches SW1 1 2 3 4 5 6 MUST BE IN POSITION OFF see Fig 5 9 2 3 Modifications res
84. d C3 level for immunity i e can withstand possible disturbances and noise without affecting standard operating conditions e Advanced User Interface with touch screen display guided menu e Reduced energy consumption costs e Reduced size and costs of the air conditioning system e Compact design saving installation space NOTE Through their complete life cycle all GE s Critical Power UPS systems are fully supported by service teams which provide world class 24x7 preventive and corrective services training and application expertise Modifications reserved Page 13 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 4 1 BLOCK DIAGRAM AND MAIN ELEMENTS Rectifier mains input TLES_166 400_S1_ Block diogram_GB_61 Fig 4 1 1 Block Diagram The TLE Series 160 amp 200 system can be divided into the following main elements Control System TLE Series 160 amp 200 is designed with microprocessor controlled signal processing circuits The interface between the operator and the unit is provided by the monitoring system on the front panel This monitoring system consists of an active mimic diagram a keyboard and a backlit display Rectifier The Active IGBT Rectifier converts the 3 phase mains voltage into a controlled and regulated DC voltage supplying the inverter and to charge the battery through the battery charger Thanks to modulation strategy applie
85. d to IGBT bridge the rectifier provides clean input power in terms of low THDi and unity power factor Inverter The Inverter converts the DC voltage into a three phase AC voltage with constant amplitude and frequency which is completely independent and isolated from the AC input voltage Automatic Bypass The Automatic Bypass consists of a static semiconductor switch SSM Static Switch Module used to provide an uninterrupted transfer of the Load from Inverter to Mains Back feed Protection All TLE Series 160 amp 200 UPS s are equipped with an automatic system for the protection against voltage back feeding towards Mains through the Bypass Applied Standard IEC 62040 1 This protection works automatically by opening contactor K6 in series with the thyristors of the static switch and eventually K7 and acts in case of internal defects of the system or due to wrong manipulations on the Manual Bypass Q2 Manual Bypass The Manual Bypass consists of a pair of manual switches Q1 and Q2 which removes the UPS from the Load for maintenance while still supplying the Load with power directly from the Mains Battery The Battery supplies the DC power to the Inverter when the Mains is out of acceptable tolerances Modifications reserved Page 14 127 GE UPS OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 4 2 OPERATION MODES 4 2 1 Normal VFI Operation Mode Voltage Frequency Independent
86. dditional UPS to an existing Parallel System must be performed by a service engineer from of your Service Centre Modifications reserved Page 46 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 10 EPO COMMAND CONNECTION EMERGENCY POWER OFF WARNING The connection of an emergency button EPO Emergency Power Off must be performed by QUALIFIED SERVICE PERSONNEL only when the UPS is COMPLETELY POWERED DOWN BE AWARE The reliability of the system depends on this contact NC Normally Closed An Emergency button Normally Closed voltage free contact can be connected on terminals XA EPO 1 EPO 2 Max rating XA terminals 2 5mm2 Customer Interface es I re l dr N ae Lat ks eh z Ca H NG H 4 ITN Le Fig 5 10 1 XA terminal block for EPO command connection When opened this contact causes the immediate opening of the Contactors K6 and K7 as well as the shut down of Rectifier Inverter and Static Switch NOTE NOTE This procedure could imply a Load shut down To operationalize this function in case that the UPS was provided with one or more cards P4 Customer Interface there must be on each card the following Remove the cable short circuiting terminals X2 1 2 see Fig 5 10 2 Remove the Jumper JP2 see Fig 5 10 2
87. e Fig 4 3 1 1 Parallel units for power capacity Several units can be paralleled in order to achieve output power greater than the maximum power of a single unit The maximum total power shared between the paralleled units is equal to the total installed nominal power In the event of a failure of one unit the power supplied by the UPS system becomes insufficient and the Load will be transferred to the Mains Bypass source Parallel units for redundancy The nominal power rating of the n out of n 1 redundant paralleled modules must be equal to or higher than the required Load power The Load will be equally shared by the n 1 units connected on the output bus Should one of the n 1 paralleled units trip Off line the remaining n modules will supply the Load maintaining conditioned power to the critical Load From this results higher reliability and security for the Load plus a higher MTBF Mean Time Between Failures Modifications reserved Page 18 127 GE_UPS_OPM_TLE_SCE_M16 M20 _1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 4 3 2 Features of RPA Parallel System The TLE Series 160 amp 200 Parallel System is designed to provide a complete Redundant Parallel Architecture and is free from common equipment Not only the Inverters but also the Bypass functions are redundant When one UPS needs maintenance or service the Load is powered by the other units The redundant communication bus to which al
88. ect the Battery from the UPS by opening if present the switch CB3 option and then the external Battery protections Press MUTE key to reset Acoustical Alarm NOTE LED Alarm remains lit Before performing the next procedure wait 5 minutes for DC Link Capacitors discharge Use the MEASURES RECTIFIER screen to ensure that the DC link1 and OC link 2 voltage has reached 10Vdc 4 Disconnect the Mains from the input distribution e All LEDs are OFF END OF PROCEDURE DANGER It will take 5 minutes for the DC capacitors to discharge Open only the front door do not open any other part of the UPS Modifications reserved Page 86 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 1 5 Restore to normal operation after System Shutdown NOTE Make sure the UPS to be status of the activation of System Shutdown i e Q1 and CB3 option closed Q2 open and External Battery protection connected If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure View of the Synoptic Diagram after performed the command System Shutdown a Ea e All Contactors are open K4 K7 Ql 5 e Rectifier Inverter Booster Battery charger and Static Switch shut down e LED Alarm is lit Se 1 Restore the command System Shutdown Restore the command System Shutdown throug
89. eeds to be powered down for maintenance purposes the critical Load must also be powered down during this time The UPS cannot be transferred to Manual Bypass as serious damage to the Load could be the result When the set up parameters of the UPS are set for frequency converter the eBoost Operation Mode is automatically disabled Fig 5 8 4 1 Switch Q2 Manual Bypass When the UPS is used as a frequency converter the circuit breaker Q2 Manual Bypass should be removed to avoid any accidental closure See Fig 5 8 4 1 In order to avoid improper operation only the Rectifier input should be powered L1 1 L2 1 and L3 1 Fig 5 8 1 1 therefore BR1 BR2 and BR3 option on the input bus bars MUST NOT BE CONNECTED See Fig 5 8 1 2 Special care must be taken in choosing the fuse ratings installed in the output distribution max 20 of the UPS rated current Avoid high inrush current due to transformer magnetisation or motor starting NOTE At site only a QUALIFIED SERVICE ENGINEER may change a unit initially delivered as a frequency converter into a normally operating standard UPS Modifications reserved Page 41 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power RPA Arch 5 9 RPA PARALLEL SYSTEM CONNECTION WARNING This
90. ement of the UPS system Contact your Dealer or the nearest Service Centre for appropriate solutions The below table indicates the heat dissipation at full Load at PF 0 9 amp 1 and charged Battery up to 1000 m 3280 ft altitude for cooling air 25 C 77 F to 30 C 86 F Losses Cooling air flow UPS model eBoost option eBoost option PF 1 NOTE Even when eBoost Operating Mode option is available the ventilation and cooling system shall be rated as for operation in VFI mode Modifications reserved Page 28 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 6 UNPACKING Move the equipment in it s original packing carton box or wooden case until the place of installation and remove the packing and the transport sockets only just before installing the UPS Be aware of the heavy weight of the UPS pay attention when moving the UPS cabinet d White colour without any anomaly Red colour anomaly evidence SH CKWATCH ATTENZIONE CAUTION P ECAUCI N The package of the TLE Series 160 amp 200 is equipped with ShockWatch indicator for shock and TiltWatch indicator for overthrow on the outside These devices indicate an eventual shock or overthrow during transport A Whenever these devices show a possible anomaly the UPS shall not be commissioned before consulting a Service Centre Fig 5 6 1 ShockWatch device TILAWATCH AT
91. ensnressnressnrenssrensniensnrensnressrrensrrensst 123 1i le MRT Le cision secs censcany sone se seccnsanreseracersdaniaens terse ieee 124 SEN DN EES AN eases ctececerco te E ac vse ea cre caesar cna aes cava ae E aan ve ees ave anne eases 124 Dee Wee ie EEN 124 EE E Eelere Ke ee EEN 124 VACA 3 Other COMO OTS S AU gn limited ULSI EE 124 NET o eg 125 DM Ages UPSroom conditions dand Keier e 125 11 1 6 Preventive maintenance COON e E 125 T2 NOTE a EAE E EEE E TOE seen evancsauseaauiesne causes EE A ONE A A AEEA 126 e PROIE FOR EE 126 UK ANNEN ee E ee ee ee ee ee 127 1 NG a rae EE 127 E roe ln Ne BEE EE 127 Modifications reserved Page 6 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 1 SAFETY RULES Save these instructions GENERAL Move the UPS in an upright position in its original package to the final destination room To lift the cabinets use a forklift or lifting belts with spreader bars Check for sufficient floor and elevator loading capacity Check the integrity of the UPS equipment carefully If you notice visible damage do not install or start the UPS Contact the nearest Service Centre immediately WARNING RISK OF ELECTRICAL SHOCK Do not remove covers there are no user serviceable parts inside After switching off takes 5 minutes for the DC capacitors to discharge because a lethally high voltage remains at the terminals of the electrolytic capacit
92. equency and battery data cells number floating voltage autonomy are according to the required data The protection of the UPS mains input must be exclusively with 3 pole breakers Disconnection of the Neutral is not permitted The UPS needs the connection of the Neutral to the input to guarantee the function in TN mode Neutral Earth Caution when using four pole circuit breakers as protection to the UPS Load A potential problem exists for situations with non linear Loads causing the neutral current to be higher than the phase current Avoid to run the input cables in parallel with the output cables to prevent them from noise induction The three phase Mains power supply must be symmetrical with respect to earth due to the existence of voltage surge protection devices inside the UPS The connection of the Battery to the UPS must be protected with fuses or similar devices according to technical specifications and in accordance with local standards NOTE If you use ELCB breakers to protect the input connections consider the high leakage current towards the earth generated by the noise suppression capacitors If these ELCB breakers are strictly necessary we suggest to use the largest type suitable for non linear current and for delayed operation To ensure the circuit selectivity in case of short circuit in the load equipment special care must be taken in choosing the fuse or circuit breaker ratings installed in the outpu
93. er We thank you for selecting our products and are pleased to count you amongst our very valued customers at GE s Critical Power We trust that the use of the TLE Series 160 amp 200 Uninterruptible Power Supply System developed and produced to the highest standards of quality will give you complete satisfaction Please carefully read the User Manual It contains all the necessary information about the installation of the UPS Thank you for choosing GE s Critical Power Distributed by Your service contact GE Consumer amp Industrial SA General Electric Company CH 6595 Riazzino Locarno Switzerland Modifications reserved Page 3 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power Preface Congratulations on your choice of a TLE Series 160 amp 200 Uninterruptible Power Supply UPS It will keep you away from any trouble due to unexpected power problems This manual describes how to prepare the installation site provides weight and dimensions and procedures for moving installing and connecting the UPS and details of maintenance procedures suggested to preserve maximum reliability It explains the function of the UPS module the purpose and location of the switches the meaning of the system events related to the front panel indication and provides procedures for starting and stopping the equipment While every care has been taken to ensure the comp
94. erature The UPS room and the Battery Room have to be maintained clean and free from dust A high temperature of the UPS room and of the Battery Room affect the lifetime of several components inside the equipment The Battery is very sensitive to room temperatures above 77 F 25 C 11 1 6 Preventive maintenance program a Cleaning a visual inspection and a mechanical inspection of the UPS modules b Replacement of defective parts or the preventive replacement of parts with a defined lifetime c Updating of the equipment technical improvements subsequent to the delivery d Check the calibration of DC voltage and Inverter Output Voltage and Frequency e Check of the settings of the electronic regulation the control and the alarm circuits of the Rectifier s and Inverter s H Functional checks on Thyristors Diodes Transformers Filter Components e g to ensure that they are operating within the specified design parameters g Overall performance test including a Mains Failure simulation with and without the Load h Monitoring Battery operation in discharge and recharge mode including any boost charge duties NOTE Ask to your local Service Centre to submit the form of Preventive Maintenance Contract suitable for your specific needs Modifications reserved Page 125 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 12 NOTES 12 1 NOTES FORM It
95. ernal Battery protection connected View of the synoptic diagram after activation of EPO Emergency Power Off with Mains available All Contactors are open Rectifier Inverter Booster Battery charger and Static Switch shut down LED Alarm is lit Reset the EPO Emergency Power Off button e Press MUTE key to reset Alarm and Acoustical Alarm e LED Alarm remains lit 2 Perform the Inverter OFF command Perform the Inverter OFF command from Inverter the screen Commands 1 Inverter OFF e Rectifier starts automatically LED 1 Rectifier blinking indicates Soft start e Atthe end of Rectifier Soft start the LED 1 Rectifier remains lit 3 Insert the inverter performing the command Inverter ON Before performing this procedure make sure that the LED 1 Rectifier and LED 3 Booster Battery charger are lit Perform the Inverter ON command from the screen eee Commands 1 Inverter ON e Soft start of Inverter indicated with blinking LED 2 Inverter e Atthe end of Soft start the LED 2 Inverter remains lit e LED Alarm turns Off and the LED Load protected must be lit The Synoptic Diagram must display the status LOAD SUPPLIED BY INVERTER END OF PROCEDURE Modifications reserved Page 95 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power RPA Redundant Parallel Architecture 8 5 PROCEDURES FOR TLE SERIES 16
96. erved Page 44 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 9 3 Control bus cable location WARNING This installation must be verified by trained personnel before the initial start up ENSURE THAT THE UPS INSTALLATION IS COMPLETELY POWERED DOWN Access to the control bus connection The communication bus cable connectors are placed on the two boards P13 P14 IM0022 Bus Interface Board see Fig 5 9 3 1 J L f sle e d D D T 7 l ar ae l ss I SSS yy Fig 5 9 3 1 View electronic module on intermediate unit Control bus cables connection J1A 1 J1B 2 5 e Plug the cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 on the connectors J1A J2A and J1B J2B placed on the two boards P13 P14 IM0022 Bus Interface Board Fix the communication bus cables JIA J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 with the provided cable clamps A Fig 5 9 3 2 View electronic module on intermediate unit Modifications reserved Page 45 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 20
97. ervice Centre GP Self test At this stage the Electronic Power Supply and Control Panel are switched ON and the Buzzer sounds Press MUTE key to reset Acoustical Alarm LED Alarm remains lit Continue bk Modifications reserved Page 79 127 GE UPS OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power During the first commissioning TLE Series 160 400 requests a set up of the UPS configuration parameters presented in the following Power Up screen Without such configuration it is not possible to continue with the commissioning procedure WARNING The set up of the UPS configuration parameters must be done only by QUALIFIED AND TRAINED PERSONNEL The set up of mistaken values could compromise the integrity and reliability of the UPS Power Up UPS BATTERY Language Capacity Ah Date dd mm yyyy Recharge Mode Time 24h Float Voltage V Input Frequency Hz Recharge Current A Output Frequency Hz Cells Inverter Voltage V 230 Stop operation time min TLES_LCD_Screen Power Up_Power Up_01GB UPS Language This parameter allows the choice of language used to display the information Dote dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format DD MM YY Time 24h You can adjust the time of the real time clock
98. h Synoptic diagram indicating UPS status Command keys and parameters setting UPS status contro LED GE Critical Power 7 LCD SCREEN Composed of an LCD colour Touch Screen which provides the following information to users e Synoptic diagram indicating UPS status e UPS operating AC and DC metering information e History of events alarms and messages e Functionality can be programmed to meet customer needs by changing parameters e Operation commands of the UPS 7 1 HOME SCREEN TLE Series 200 kVA eBoost e Date 15 03 2013 Time 13 57 45 LOAD PROTECTED Q2 Korolo olco cao L2 E Ub lb Autonomy 545V 18 0A 20min K7 Q1 TLES_LCD_Screen Home_Load inverter_01GB Fig 7 1 1 LCD screen The LCD screen after 5 minutes of inactivity shuts down the backlight To reactivate it it is sufficient to press any keys mentioned to Section 7 1 1 If the keypad remains inactive for 5 minutes or longer during the viewing of a screen such as MEASURES EVENTS SETUP or COMMANDS the LCD screen returns automatically to the main screen Pressing the key UPS status for a few seconds LOAD PROTECTED automatically sets the ENGLISH language on the LCD screen Modifications reserved Page 49 127 GE UPS _OPM_TLE SCE M16 _ M20 _1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 7 1 1 Description of the selection keys TLE Series 200 kVA eBoost 3 Date 15 03
99. h the System shutdown RESET screen Commands 1 System shutdown Reset The Load is supplied by the Mains through the Automatic Bypass Rectifier starts automatically LED 1 Rectifier blinking indicates Soft start At the end of Rectifier Soft start the LED 1 Rectifier remains lit The Synoptic Diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS Insert the inverter performing the command Inverter ON Before performing this procedure make sure that the LED 1 Rectifier and LED 3 Booster Battery charger are lit Perform the Inverter ON command from the screen meee Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit The Load is automatically transferred from Automatic Bypass to Inverter LED Alarm turns Off and the LED Load protected must be lit The Synoptic Diagram must display the status LOAD SUPPLIED BY INVERTER END OF PROCEDURE Modifications reserved Page 87 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 1 6 Restore to normal operation after EPO Emergency Power Off NOTE Make sure the UPS to be status of the activation of EPO i e Q1 and CB3 option closed Q2 open and external Battery protection connected If eBoost option is available make sure that eBoost Operation Mode is disabled before s
100. he Load will shut down at the end of the stop operation time period With a Parallel System for redundancy see Section 3 3 e When a Battery low warning occurs on a unit not necessary to support the present Load this unit will shut down after a timeout period selectable The Load is shared between the other units e As the warning occurs on one unit necessary to support the present Load the system starts the stop operation timeout selectable The Load will shut down at the end of the stop operation time period 4 2 4 Mains Recovery Operation As soon as the AC input power recovers the Rectifier will start automatically supplying DC power to the Inverter and recharging the Battery If the Inverter was previously shut down due to low Battery the Load will be initially powered by Mains through the Automatic Bypass When the Battery is sufficiently recharged to ensure a minimum time of operation with the present Load the Inverter will start automatically and the Load will be transferred back to the Inverter RPA Redundant Parallel Architecture In case of RPA Parallel System When the AC input power recovers the Rectifiers will start up sequentially according to their Fig 4 2 4 1 Block diagram Mains recovery operation number in the Parallel System This minimizes the initial inrush current The Inverters will start up automatically but only when the Battery has been sufficiently recharged for a minimum
101. he date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format DD MM YY Time 24h You can adjust the time of the real time clock existing in the UPS by means of this parameter The value you enter is thoroughly checked to be a correct time in the format HH MM SS The time is specified in 24 hour format Input Frequency Hz Input frequency value 50 Hz 60Hz Output Frequency Hz Inverter output frequency value 50 Hz 60HZ Inverter Voltage V Output voltage PHASE NEUTRAL of the inverter 220V 230V 240V Continue bk Modifications reserved Page 97 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power BATTERY Capacity Ah Ah capacity of the Battery Recharge Mode Recharge type of the battery Normal Sealed Battery VRLA NiCd without boost charge and Open Battery without boost charge NiCd Nickel Cadmium Battery with boost charge Wet Lead Acid Boost Open Battery with boost charge Float Voltage V Voltage to maintain battery charging Float voltage Number of battery cells x battery float voltage per cell Typical battery float voltage per cell ask the battery manufacturer for confirmation Sealed Battery VRLA 2 2 Vdc for cell 177 192 cells x 2 27Vdc 402 436Vdc NiCd Battery without boost charge 1 41Vdc for cell 284 309 cells x 1 41Vdc
102. he external Battery Fuses failure or MCB opening signalled by NO free contact Temperature sensor indicates a_ situation of overtemperature on the Rectifier bridge RECTIFIER OVERTEMPERATURE Only the alarm is given The Rectifier when in an Off state cannot start as long as this condition persists 4004 4100 4102 K4 CLOSING FAILURE 4103 K4 OPENING FAILURE 4104 BATTERY FUSES FAILURE 4105 Modifications reserved Page 59 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power The temperature sensor inside the input transformer winding indicates RECTIFIER TRANSFORMER overtemperature ER OVERTEMPERATURE Only the alarm is given The Rectifier when in an Off state cannot start as long as this condition persists 4110 RECTIFIER MAINS OUT OF TOLERANCE Rectifier Inout Mains is out of tolerance voltage frequency or phase The Battery has been discharged and reached stop operation time out default 3 minutes and the Inverter will be shut down It will restart automatically only when the Battery has recharged enough for a minimum runtime Dangerous high DC Voltage caused inverter shut down Inverter restarts automatically after Battery returns to floating voltage on the DC circuit During battery test the voltage falls under the 4118 BATTERY FAULT critical level depending setting parameters Battery test is stopped 4121 HIGH DC RIPPLE
103. he recommendation of the battery supplier NOTE Temperature is very important for valve regulated batteries maintenance free Operation at temperatures higher than 25 C 77 F will reduce battery life The TLE Series 160 amp 200 UPS can radiate radio frequency energy Although some RFI Radio Frequency Interference filtering is inherent to the UPS there is no guarantee that the UPS will not influence sensitive devices such as cameras and monitors that are positioned close by If interference Is expected the UPS should be moved away from the sensitive equipment Positioning of the UPS TLE Series 160 amp 200 Min SR 19 7 The rear panel of the UPS may be mounted flush to a wall or other structure Clearance around the front of the unit should be sufficient to enable free passage of personnel with the doors fully open and to allow sufficient airflow to the door vents To guarantee proper cooling air exhaust the recommended minimum clearance between ceiling and top of the UPS is 500mm 19 7 In case of options in additional cabinets see Section 10 OPTIONS A single phase power outlet 230 Vac Should be provided near the UPS for connection of power tools test equipment or connectivity devices This outlet must be grounded Fig 5 4 1 1 Positioning of the UPS Modifications reserved Page 25 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE
104. ical Alarm LED Alarm remains lit e Wait 5 minutes for DC Link Capacitors discharge Use the MEASURES RECTIFIER screen to ensure that the DC link1 and DC link 2 voltage has reached 10Vdc 4 Disconnect the Mains supply on all Units e All LEDs are OFF Se S Se S A e A e Synoptic diagram of first unit Synoptic diagram of other units END OF PROCEDURE DANGER It will take 5 minutes for the DC capacitors to discharge Open only the front door do not open any other part of the UPS Modifications reserved Page 109 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 3 7 Restore to normal operation after System Shutdown NOTE Make sure the all units of the Parallel System to be status of the activation of System Shutdown i e Q1 and CB3 option closed Q2 open and External Battery Protection connected If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure View of the synoptic diagram on all UPS units after performed the command System Shutdown All Contactors are open Rectifier Inverter Booster Battery charger and Static Switch shut down LED Alarm is lit Restore the command System Shutdown of the Parallel System Restore the command System Shutdown on anyone of the parallel units through the System shutdown RESET screen Commands 1 System shu
105. ier amp bypass N sech Z 2 ees gl SPE g DE L1 L2 L3 lt wl D PE Q je e mm o em o mm o mmm o mmm o mm o E 2 5 option Cc Lt ki CB3 Single UPS with Separate Mains Input for Rectifier amp bypass N e ka eege a ER Z a LU L2 L3 lt S L1 L2 L3 lt O wll gt PE g e mmm s s m s mmm o mmm e mmm io S 5 option Cc s ki CB3 UPS Parallel System with Common Mains Input Rectifier amp bypass N re L1 L2 L3 ee SE S E option o gt a ces PE Z TAR lt N TLES_160 400_51_BD Installotion requirement_RPA_01G8 O LN p L1 L2 L3 7 ie S option p UPS 3 4 5 6 CB3 Modifications reserved Page 34 127 GE UPS _OPM_TLE SCE M16 _M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power PS Parallel System with Separate Mains Input for Rectifier amp bypass N r RE L1 L2 L3 L1 L2 L3 KA ETE DE 2 K option E be S gt I CB3 E zZ O um TLES_160 400_S1_BD Installation requirement_RPA_02GB 3 a el lt N PE L1 L2 L3 L1 L2 L3 KA gtt S 2 g option D UPS a ASP amp CB3 Modifications reserved Page 35 127 GE_UPS_OPM_TLE_SCE_M16 M20 _1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 5 8 GE Critical Power ELECTRICAL CONNECTION WARNING UPS installation and connection must be performed by QUALIFIED SERVICE PERSONNEL only Refer to the Safety prescriptions Installation
106. ing between operation modes at required time can be done through the UPS contro panel see Section 7 4 eBoost NOTE The eBoost Operation Mode is available only if enabled at the factory or by a GE GLOBAL SERVICES FIELD ENGINEER Modifications reserved Page 15 127 GE_UPS_OPM_TLE_SCE_M16 M20 _1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 4 2 3 Mains Failure Operation When the Mains is no longer within acceptable tolerances the Battery will provide the DC power to the Inverter The Inverter will maintain continuous AC power to the Load until the Battery Voltage reaches the lower limit of the Inverter operation capability During the discharge the LCD screen shows the estimated Jee E time the Battery can support the critical Load I Prior to complete Battery discharge the stop operation alarm shut down imminent warns the operator that the Battery is almost discharged and the UPS is about to shut Fig 4 2 3 1 Block diagram Mains Failure operation down RPA Redundant Parallel Architecture In case of RPA Parallel System With a Parallel System for power capacity see Section 3 3 e With the Bypass Mains power available a Battery low warning on any unit will cause the Load to be transferred to Mains after a selectable time delay With Bypass Mains power not available a Battery low warning on any unit will start the stop operation timer adjustable T
107. initiate the start up procedure of the UPS system There is no need for specific knowledge if you follow carefully the step by step instructions given below However we recommend that at least the initial procedure should be performed by an instructed person Check after every step for correct reaction of the UPS LEDs on the panel and correct voltage and current measurements before you proceed to the next step If you encounter any problems during the following procedures you should not continue but contact GE Global Services NOTE All operations including start up shut down removing adding a unit from to a Parallel System MUST BE PERFORMED with eBoost Operation Mode DISABLED Find on the following pages the descriptions of the various procedures of start up and shut down for single and parallel UPSs divided into the following principal chapters 8 1 PROCEDURES FOR SINGLE TLE Series 160 amp 200 8 2 PROCEDURES FOR SINGLE TLE Series 160 amp 200 FUNCTIONING AS FREQUENCY CONVERTER 8 3 PROCEDURES FOR TLE Series 160 amp 200 PARALLEL SYSTEM RPA This symbol refers to the operations of a RPA Parallel System Modifications reserved Page 78 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 1 PROCEDURES FOR SINGLE TLE SERIES 160 amp 200 8 1 1 Initial start up of the TLE Series 160 amp 200 WARNING Before proceeding to turn on the UPS syste
108. is recommended to note in this section Notes with date and short description all the operations performed on the UPS as maintenance components replacement abnormal situations etc Date Description Done by Modifications reserved Page 126 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 13 ANNEX 13 1 TECHNICAL DATA SHEET Technical Data Sheet These are included in the last section and are listings of the technical data of the UPS 13 2 UPS SCHEMATIC DIAGRAMS UPS Schematic Diagrams These are included in the last sections and include assembly layouts and functional drawings Modifications reserved Page 127 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1
109. ith boost charge 2 23 2 35 boost charge Vdc for cell 180 185 cells x 2 23Vdc 402 423 413 435 Vdc Recharge Current A Maximum battery recharge current Max 20 of battery capacity Ah Example 100Ah max recharging current 20A Cells Number of cells of the Battery see Float voltage Example 240 battery cells 40 blocks 12Vdc Battery 80 blocks 6Vdc Battery 240 blocks 2Vdc Battery Stop Operation Time Residual battery autonomy time before UPS forced shut down Standard min set 3 minutes Standard set 3 minutes Settable from 1 minute to autonomy time in minutes NOTE dati indicati sono da considerarsi valori di riferimento standard Gli effettivi valori da impostare sono quelli rilasciati dal fornitore della batteria Continue bk Modifications reserved Page 81 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 2 Close UPS output switch Q1 Pos l The Load is supplied by the Mains through the Automatic Bypass Rectifier starts automatically LED 1 Rectifier blinking indicates Soft start At the end of Rectifier Soft start the LED 1 Rectifier remains lit K6 The Synoptic Diagram must display the status LOAD p zA FA K7 o SUPPLIED BY AUTOMATIC BYPASS zA 3 Connect the Battery to the UPS by closing the external Battery protections and close if present the switch CB3 option Attention check the right DC p
110. itical Power 10 5 OPTIONS IN ADDITIONAL CABINETS Rectifier or bypass or UPS input transformer Located in additional cabinet W x D x H TLE Series 160 amp 200 850 x 865 x 1905 mm 33 47 x 34 06 x 75 00 Inches Top entry cables cabinet Allows the connection of input and output cables from the top of the UPS Located in additional cabinet W x D x H 250 x 865 x 1905 mm 9 85 x 34 06 x 75 00 inches EMC Filter EMC Filter is used to reduce conducted electromagnetic interference to the limits specified in the EMC Electromagnetic Compatibility standards IEC 62040 2 Category C2 formerly Class A Located in additional cabinet W x D x H 600 x 865 x 1905 mm 23 63 x 34 06 x 75 00 inches Se CB3 battery disconnect box Permits the operator to connect and disconnect the external battery to the UPS Located in additional cabinet W x D x H 685 x 415 x 870 mm 26 97 x 16 34 x 34 26870 Inches Empty battery cabinets Dimensions W x D x H 1120 x 865 x 1905 mm 44 10 x 34 06 x 75 00 Inches Battery cabinet 2 x 50Ah and 1 x 75Ah Dimensions W x D x H 1120 x 865 x 1905 mm 44 10 x 34 06 x 75 00 Inches Parallel output cabinet with centralized maintenance bypass Located in additional cabinet dimension according to RPA Parallel System units NOTE Connections for the options supplied in separated additiona
111. l cabinets are described in the INSTALLATION GUIDE found inside the optional cabinet Modifications reserved Page 122 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 10 4 DISPOSITION OPTIONS TLE SERIES 160 amp 200 1905mm 1905mm 1905mm
112. l units are connected keeps each unit informed about the status of all the other units The control panel located on each unit allows controlling and monitoring the status of this unit 4 3 3 System control A high speed redundant serial communication bus guarantees the exchange of data and thus the communication between the CPU s of each unit Each module controls is own function and operational status and communicates with all other modules in order to act or react If necessary adapting to the new conditions 4 3 4 Synchronization All units are identical but one unit is arbitrarily selected as the reference and all the other units synchronize to this unit which in turn synchronizes to the Mains Bypass voltage as long as the latter is within tolerances In case of reference failure another unit in the Parallel System is automatically chosen to take over the reference role The Bypass Input for all the units of the Parallel System must be supplied from the same AC source no phase shift allowed between them 4 3 5 Load sharing On each unit of the Parallel System Inverter Output Voltage and Current are measured and applied to a Load sharing bus An eventual difference between the units is therefore automatically equalized NOTE It is strongly recommended that no transformers automatic circuit breakers or fuses should be installed between the units output and the Load common bus bars However it is recommended th
113. leteness and accuracy of this manual GE s Critical Power assumes no responsibility or liability for any losses or damages resulting from the use of the information contained in this document WARNING TLE Series 160 amp 200 is a product for restricted sales distribution to informed partners Installation restrictions or additional measures may be needed to prevent disturbances We recommend that this manual is kept next to the UPS for future references If any problems are encountered with the procedures contained in this manual please contact your Service Centre before you proceed This document shall not be copied or reproduced without the permission of GE s Critical Power Due to technical improvements some of the information contained in this manual may be changed without notice Safety instructions Carefully read the safety instructions contained on the following page before the installation start up and maintenance of the UPS options and battery Pay attention to the rectangular boxes included in the text They contain important information or warning concerning electrical connections and personnel safety Parallel System secured with RPA RPA Redundant Parallel Architecture When included in the text this symbol refers to operation needed only For the RPA Parallel System Modifications reserved Page 4 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Po
114. lly the parameter Data bits 8 is used independently of the value of Data Bits set Data bits This parameter controls the length of the data word on the serial line during data transmission Stop bit Parameter non programmable Handshake This parameter is used to determine the communication protocol used when printing Valid values are XON standing for the XON XOFF protocol or None standing for any protocol PRINTER The selected data may be printed using the MEASURES EVENTS PARAMETERS COMMANDS ALL keys NOTE Please configure your printer with the following parameters 2400 None 8 2 None 2400 bauds sec no parity 8 bits no Handshake SETUP USER DISPLAY SCREEN Display Date Date dd mm yyy You can adjust the date of the real time Time 24h ne existing in the UPS by the means of this parameter CR The value you enter is thoroughly EE checked to be a correct date in the format DD MM YYYY Time You can adjust the time of the real time clock existing in the UPS by means of this parameter The value you enter is thoroughly checked to be a correct time in the format HH MM SG The time is specified in 24 hour format Language This parameter allows the choice of language used to display the information Valid choices are English German Italian Spanish French Finnish Polish Portuguese Czech Slovakian Chinese Swedish Russian and Dutch UPS name The user can choose the na
115. m ensure that the AC and DC external isolators are OFF and prevent their inadverted operation Ensure that the Output Load distribution can be powered and all the Output Isolators are open This procedure must be performed for the first start up following the installation with the UPS completely switched Off and not powered Open the front door and make sure that e All the connections to the input output terminals or bus bars of the UPS have been made correctly e The safety screens are fixed in their position e The switches Q1 Q2 and CB3 option are open Pos O and the external Battery protections must be open Pos O LP _ Option Q1 Load output switch oo LEDs on synoptic diagram LED1 Rectifier LED 4 Automatic Bypass CB3 External battery switch option LED2 Inverter LED 5 LOAD on UPS LED 3 Booster Battery charger LED ALARM ALARM LED LOAD PROTECTED LOAD PROTECTED Command Inverter ON Inverter Command Inverter OFF Inverter Q2 Manual Bypass switch Command System shutdown Command System shutdown RESET System Shutdown System Shutdown Reset Switch ON the Mains voltage from the input distribution both Rectifier and Bypass if separated The UPS performs a Self test Se sectes A successful termination of the tests will be indicated with Overall test results OK we Settee Commissioning cannot be continued should one or more tests result zeng to be negative Please contact in this case your S
116. make sure that eBoost Operation Mode is disabled before starting this procedure NOTE The Load is powered by the UPS Redundant Parallel System One UPS unit of the Parallel System has to be turned Off while the Load is shared between the other units supplying the parallel bus WARNING The control bus cable connecting J1A J2A and J1B J2B cannot be connected or disconnected after the system has been powered on Initial status Load supplied from all Inverters of the Redundant Parallel System Disconnect the Inverter performing the Inverter OFF command on the Unit to separate 1 Perform the Inverter OFF command from the screen Commands 1 Inverter OFF Inverter 2 Repeat the Inverter OFF command from the screen Commands 1 Inverter OFF With redundant system performing the Inverter OFF command the Inverter shuts down and it will stay OFF Performing the Inverter OFF command the Load is transferred to the Mains and the Inverter remains operating it means the system is not redundant In this case is not possible to switch OFF one unit without transferring the Load on Mains e Load supplied from Inverter s of the other Unit s of the Parallel System Q2 Q2 Synoptic diagram of the unit to separate Synoptic diagram of other units 2 Open UPS output switch Q1 Pos O on the Unit to separate e LED Alarm is lit Q2 Q2 K6 za K4 K7 oi Synoptic diagram of the unit to separa
117. me of the UPS model shown on the main screen max 20 characters Modifications reserved Page 68 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power SETUP USER eBOOST SCREEN option eBoost Enabled Printer i C This screen is displayed only when Stop Ti Hours Day BE SS eBoost Operation Mode is available Monday 08 00 L b option Tuesday 08 00 h Boost IEMi p i Wednesday A h E na b ed Thursday 08 00 ae This parameter values Yes No enables Friday 08 00 h Saturday i h Sunday 23 59 h or disables the eBoost Operation Mode If the value is Yes and the current time ye RPA is in the interval for the current day the H eBoost Operation Mode is active In case of RPA Parallel System If eBoost Operation Mode is currently disabled No and Q1 is closed when Redundant Parallel programming it to enable Yes the selected configuration will automatically be propagated to all units in the RPA Parallel System The activation deactivation of eBoost Operation Mode is indicated each time in the event list In order to check the inverter function at least 1 minute of VFI mode must be programmed during the week the Yes No parameter is automatically disabled if this condition is not satisfied In case this minimum time in VFI mode is not respected the eBoost Operation Mode will be disabled If the value is No the UPS is
118. n Mains 4570 OVERLOAD With Mains unavailable a sequence of stop operation starts Time out depends on degree of overload Modifications reserved Page 62 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power With Mains Bypass supply available and Load gt 115 the Load is transferred on Mains 4571 OVERLOAD LOAD ON MAINS Load will be transferred again automatically on Inverter when Load lt 100 NOT SYNCHRONIZED synchronized which causes the opening of K6 The propagation of the eBoost JEM ECO CONFIG FAILURE configuration to other units in a Parallel System failed Only a GE Service Engineer can reset the alarm In case of Mains Failure with the actual Load the BATTERY POWER INSUFFICIENT run time would be below stop operation time default 3 minutes Battery voltage is at the lowest limit Inverter will remain Off until the battery voltage reaches the value in parameter Detection of a failure on the Power Supply Board in particular from the DC supply Can be enabled or disabled with respective parameter in respective parameter was detected The Load is locked on Inverter after 3 Load LOAD LOCKED ON INVERTER transfers within 30 seconds After time out default 30 sec Bypass will be free An overtemperature condition has been detected on Inverter OVERTEMPERATURE Elapsed stop operation time Inverter shut down 4608 4698 4700
119. nce and service works must be performed by QUALIFIED SERVICE PERSONNEL 11 1 MAINTENANCE A UPS system like other electrical equipment needs periodic preventive maintenance A regular maintenance check of your installation guarantees higher reliability of your safe power supply GE s Critical Power recommends to perform the first service within 12 months from the commissioning date or within 18 months from delivery date Subsequent services to perform every 12 months Preventive maintenance work on the UPS can be done only by trained SERVICE TECHNICIANS We therefore recommend you sign a Maintenance and Service contract with the local Service Centre organisation 11 1 1 Service check If this lamp lights up during normal operation the unit has not been serviced for the last 20 000 hours by a GE TRAINED TECHNICIAN Some components of the UPS which need periodic maintenance if not replaced could cause a reliability reduction of the supply system We highly recommend that you contact your Service Centre for preventive maintenance work 11 1 2 Fans and ventilation We recommend a periodic cleaning of the ventilation channels and grids on the UPS system in order to guarantee proper air circulation in the unit and in the Battery The fans eventually wear out and must be substituted when a UPS alarm is triggered in order to ensure the reliability of the UPS 11 1 3 Other components with limited lifetime Various components s
120. nsor disabled Autonomy The estimated backup time with the present Load Charge level The battery charge level On battery time Total operating time of the UPS on battery in hours BATTERY DISCHARGE COUNTER Residual Charge Level The number of discharges combined with the percentage of the available residual battery capacity at the time utility power is restored Battery charger status Battery charge status Off Float Boost MEASURES RECTIFIER SCREEN Rectifier Battery Frequency The input frequency of the Rectifier Frequency Temperature die Rectifier Voltage L1 Temperature 1 30 C Voltage L2 229 V i Bypass Voltage L1 Voltage L2 Voltage L3 Inverter 3 phase Mains voltage PHASE NEUTRAL Voltage L3 Voltage DC link 1 1 Voltage DC link 1 DC Link 1 voltage Voltage DC link 2 Mains failure count 3 Booster Voltage DC link 2 fa A Ix Q WW DC Link 2 voltage Main failure count Total number of times a gap of mains in the Rectifier has been reordered Temperature Rectifier inlet L1 Coil temperature Normal Alarm Temperature 1 Temperature of the Rectifier bridge Modifications reserved Page 54 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power MEASURES Bypass BYPASS SCREEN Frequency Z Number of fast transients F Voltage L1 230 V lt 2MS 2 requency Voltage L2 229 V gt 2ms 5 The frequency of the input Mains Voltage L3 231 V
121. nt Energy Management IEM combined with RPA results in the most cost efficient and reliable UPS solution in the industry Fully digital Digital Signal Processor DSP Flash memory and Advanced Neutral Point Clamped are the technology corner stones of a new age of power quality and power reliability RPA Redundant Parallel Architecture Parallel System GE s Critical Power provides a unique technology called Redundant Parallel Architecture RPA that can parallel Uninterruptible Power Supply UPS modules with true redundancy With RPA there is no need for external electronics or switches to control the UPS modules in the parallel system One of the UPS modules in the system arbitrarily takes a leadership role while the other UPS modules have access to all control parameters If one UPS fails to operate the load is automatically redistributed among the others If the lead UPS fails to operate then a different UPS automatically takes on the leadership role The RPA systems are designed to have no single points of failure ensuring the highest level of power protection for critical loads Extremely flexible Tailor made power protection to meet your individual installation requirements TLE Series 160 amp 200 offers various options like EMC filter and our comprehensive software for mission control and data protection to cover all your application needs Modifications reserved Page 12 127 GE_UPS_OPM_TLE_SCE_M16_M20_1
122. ntinuous monitoring and ongoing maintenance help ensure maximum performance of your UPS equipment as it protects business critical applications GE Data Protection GE Data Protection software can communicate with the UPS over RS 232 USB or SNMP to receive status information and measurement values of the UPS In case of a critical condition time on battery remaining battery autonomy time or low battery for the Load the software starts a controlled shut down An enhanced alarm management system provides the possibility to start applications send messages and send e mails for every upcoming or disappearing alarm Page 120 127 User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 10 2 OPTIONS IN UPS CABINET eBoost Operation Mode 2 Boost High efficiency operating mode where the load is supplied directly by mains and automatically transferred to inverter if the voltage is out of prescribed tolerances RPA Kit Redundant Parallel Architecture RPA Up to 6 units parallel possible for redundancy or capacity in RPA Redundant Parallel configuration Architecture Auxiliary Power Supply APS 24Vdc For assembling and connection please refer to Section 10 4 1 Surge suppressors To assure the protection of the UPS in case of high peak voltages from utility power Modifications reserved Page 121 127 GE UPS _OPM_TLE SCE M16_ M20 _1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Cr
123. oat voltage per cell Typical battery float voltage per cell ask the battery manufacturer for confirmation Sealed Battery VRLA 2 2 Vdc for cell 177 192 cells x 2 27Vdc 402 436Vdc NiCd Battery without boost charge 1 41Vdc for cell 284 309 cells x 1 41Vdc 401 436Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 281 cells x 1 41Vdc 397 436 Vdc Open Battery without boost charge 2 23Vdc for cell 180 195 cells x 2 23Vdc 402 435Vdc Open Battery with boost charge 2 23 2 35 boost charge Vdc for cell 180 185 cells x 2 23Vdc 402 423 413 435 Vdc Recharge Current A Maximum battery recharge current Max 20 of battery capacity Ah Example 100Ah max recharging current 20A Cells Number of cells of the Battery see Float voltage Example 240 battery cells 40 blocks 12Vdc Battery 80 blocks 6Vdc Battery 240 blocks 2Vdc Battery Stop Operation Time Residual battery autonomy time before UPS forced shut down Standard min set 3 minutes Standard set 3 minutes Settable from 1 minute to autonomy time in minutes NOTE dati indicati sono da considerarsi valori di riferimento standard Gli effettivi valori da impostare sono quelli rilasciati dal fornitore della batteria Continue bk Modifications reserved Page 91 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 2 Close UPS output switch Q
124. oid charging in a sealed container Never short circuit the batteries When working with batteries remove watches rings or other metal objects and only use insulated tools Modifications reserved Page 7 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power Safety instructions when working with battery EXTERNAL BATTERY MUST BE INSTALLED AND CONNECTED TO THE UPS BY QUALIFIED SERVICE PERSONNEL INSTALLATION PERSONNEL MUST READ THIS ENTIRE SECTION BEFORE HANDLING THE UPS AND BATTERY DANGER Full voltage and current are always present at the battery terminals The battery used in this system can provide dangerous voltages extremely high currents and a risk of electric shock If the terminals are shorted together or to ground they may cause severe injury You must be extremely careful to avoid electric shock and burns caused by contacting battery terminals or shorting terminals during battery installation Do not touch uninsulated battery terminals A qualified service person who is familiar with battery systems and required precautions must install and service the battery The installation must conform to national and local codes Keep unauthorised personnel away from the battery The qualified service person must take these precautions 1 Wear protective clothing such as rubber gloves and boots and protective eye wear Batteries contain caustic acids and toxic m
125. olarities on both side of the switch fuse holder NOTE Ensure the LED1 Rectifier is lit before carrying out this procedure It indicates that the DC Link has reached 800Vdc see screen MEASURES Rectifier Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit Insert the inverter performing the command Inverter ON Perform the Inverter ON command from the screen are Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit The Load is automatically transferred from Automatic Bypass to Inverter LED Alarm turns Off and the LED Load protected must be lit The Synoptic Diagram must display the status LOAD SUPPLIED BY INVERTER Operation mode selection TLE Series 160 amp 200 is delivered normally selected for permanent VFI operation The eBoost Operation Mode can be enabled and the eBoost Start Time amp eBoost Stop Time can be programmed for each day of the week see Section 7 4 SETUP eBoost END OF PROCEDURE NOTE The Battery must be charged for at least 10 hours in order to ensure the full backup runtime in case of a Mains Failure Modifications reserved Page 82 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 1 2 UPS shut down with load transfer on Manual Bypass Q2 NOTE If eBoost
126. ooster Battery charger are lit Perform the Inverter ON command from the screen km t Commands 1 Inverter ON Aere ON e Soft start of Inverter indicated with blinking LED 2 Inverter e Atthe end of Soft start the LED 2 Inverter remains lit e Incase of sufficient output power the output will transfer to Inverter Q2 cb E E D Deen Diagram of first unit Sein ae of Damm units 5 Insert the Inverter performing the Inverter ON command on all other units Do not start the next nverter until the sequence of the previous ends Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter LED Alarm turns Off and the LED Load protected must be lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY INVERTER Q2 Q2 K6 za K6 pa K4 K7 oi K4 K7 oi Synoptic Diagram of first unit Synoptic Diagram of other units e END OF PROCEDURE Modifications reserved Page 104 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 3 4 Separate a UPS unit from the Redundant Parallel System NOTE If eBoost option is available
127. optic Load Bypass Automatic Monual 01GB Synoptic diagram of first unit Synoptic diagram of other units 4 Insert the Inverter performing the Inverter ON command on all other units Do not start the next nverter until the sequence of the previous ends Perform the Inverter ON command from the screen Zero Commands 1 Inverter ON Do not start the next nverter until the sequence of the previous ends Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter LED Alarm turns Off and the LED Load protected must be lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY INVERTER Q2 Q2 K6 Fa K6 A K4 K7 K7 Synoptic diagram of first unit Synoptic diagram of other units END OF PROCEDURE Modifications reserved Page 113 127 GE UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 9 CUSTOMER INTERFACE J35uP RS232 J35pP RS232 onnectivi CICYEICICICICICICIENS BHEE N EHH H H N O00000 Y Ne KA Q 5 Connectivity rack
128. ors All maintenance and service work should be performed by qualified service personnel The UPS contains its own energy source battery The field wiring outlets may be electrically live even when the UPS is disconnected from the mains Dangerous voltages may be present during battery operation The battery must be disconnected during maintenance or service work This UPS contains potentially hazardous voltages Be aware that the inverter can restart automatically after the mains voltage is restored End user must follow applicable regional occupational safety codes regulations during installation operation and equipment maintenance This may require additional field marking or labelling defining appropriate level of PPE Personal Protection Equipment to reduce the risk of Arc flash related injuries Contact our Technical Support for product specific information INSTALLATION This UPS must be installed and connected only by trained personnel Verify accurately during Commissioning and Maintenance of the UPS for the following Damaged components squeezed wires and cables or not correctly inserted plugs After removing the sidewalls of the UPS make sure that all earth connections when reassembling are correctly reattached This UPS is intended for use in a controlled indoor environment free of conductive contaminants and protected against animals intrusion WARNING HIGH EARTH LEAKAGE CURRENT Earth connection is essential before
129. oster greencolour On grey colour Off INV Inverter greencolour On grey colour Off Automatic Bypass greencolour On grey colour Off Number of UPS in the RPA Parallel System M Master unit of the RPA System Parallel Input Mains status for RECT Rectifier and BYP Bypass Battery status for CHRG Battery Charger green colour On grey colour Off Q1 Load output switch Q2 Manual Bypass switch Closed ae Closed UPS with Load UPS with Load supplied by Automatic Bypass supplied by Battery UPS with Load UPS in eBoost O ting Mod In eBoost Operating Mode supplied by Manual Bypass Page 76 127 User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 OPERATION NOTE TLE Series 160 amp 200 requires the introduction of a START UP KEY code to perform the first commissioning Caps Lock ESC taste ENTER taste The START UP KEY code can be introduced by a SERVICE TECHNICIAN GE only The introduction of the START UP KEY code is mandatory to proceed to the first start up of the UPS Modifications reserved Page 77 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power WARNING Verify that the input output connections have been performed by qualified personnel before connecting Mains input voltage and verify that the equipment is correctly grounded Open only the front door do not remove any panels Now you can
130. pass transformer the secondary of the transformer must be wye configured with neutral solidly grounded Modifications reserved GE_UPS_ OPM_TLE_SCE_M16_M20_1GB_V010 docx Page 39 127 User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 8 3 Use of TLE Series 160 amp 200 in eBoost Operation Mode NOTE For systems intended to be operated in eBoost Operation Mode the installation shall be protected with suitable surge protection devices SPDs on the AC bus feeding the UPSs Please contact your Service Centre for more information NOTE If an emergency generator set supplies the UPS in case of Mains Failure and the system is intended to be operated in eBoost Operation Mode eBoost operation shall be prevented during generator operation This can be accomplished by either installing a GENERATOR ON signal refer to Section 9 2 5 or an eBoost IEMi CONTROL signal refer to Section 9 2 7 Modifications reserved Page 40 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 8 4 Use of TLE Series 160 amp 200 as frequency converter When the TLE Series 160 amp 200 is utilized for different output frequency compared to the input frequency the Automatic Bypass and Manual Bypass functions are disabled therefore the Load cannot be transferred to Mains in case of overload short circuit or inverter failure In situations where the UPS n
131. ptic diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS Insert the inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON e Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit The Load is automatically transferred from Automatic Bypass to Inverter LED Alarm turns Off and the LED Load Protected must be lit Inverter The Synoptic Diagram must display the status LOAD SUPPLIED BY INVERTER END OF PROCEDURE Page 85 127 Modifications reserved GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 1 4 Complete UPS shut down NOTE Follow this procedure only in case the UPS system and the Load must be completely powered down If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure Initial status Load supplied from Inverter 1 Perform the command System Shutdown Perform the command System Shutdown through the System shutdown screen Commands 1 System shutdown Shutdown Load is disconnected from UPS aa K6 Rectifier and Inverter are shut down and all contactors are GA opened a K4 K7 EK Lovo LED 1 Rectifier and LED 2 Inverter are OFF LED Alarm is lit BEE 2 Open UPS output switch Q1 Pos O 3 Disconn
132. put bus bars MUST BE CONNECTED see Fig 5 8 1 2 Output Load L1 Load phase L1 L2 Load phase L2 L3 Load phase L3 N Neutral PE Ground External Battery connection UPS PARALLELED ON THE SAME BATTERY This configuration is not possible for UPS Parallel Scar E E A System TLE Series 160 amp 200 i Before closing the external battery fuses Positive pole of the battery verify for correct polarity of the battery connection PE Battery cabinet ground NOTE To meet standards concerning electromagnetic compliance the connection between the UPS and external Battery must be done by using a shielded cable or suitable shielded steel conduit This UPS is only designed to operate in a wye configured electrical system with a solidly grounded neutral If the UPS is equipped with an input bypass transformer the secondary of the transformer must be wye configured with neutral solidly grounded Modifications reserved Page 37 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power Installation notices in case of power connection with Common Input Mains option ilfe136 BR 1 3x20x1mm L 220mm qr BR2 3x20x1mm L 220mm PA e BR3 3x20x1mm L 220mm
133. r JP2 on the P4 Customer Interface An Emergency button Normally Closed voltage free contact can be connected on terminals X2 1 2 of the P4 Interface Customer Remove the cable short circuiting terminals X2 1 2 when using this external switch When opened this contact causes the immediate NOTE opening of the Contactors K6 and K7 as well as the This procedure could imply a shut down of Rectifier Inverter and Static Switch Load shut down NOTE To enable this function remove Jumper JP2 on the P4 Customer Interface when the cables have already been connected on X2 see Fig 9 2 4 2 In case of parallel Customer Interface up to 3 the EPO contact must be connected to one Customer Interface only but the bridge on X2 1 2 and Jumper JP2 on the P4 Customer Interface must be removed on all other boards see Fig 9 2 4 1 2 FR PA In a Parallel System a separate NC Normally Closed contact must be connected eee individually to each unit Architecture When the EPO has been activated the system must be restored as follows e Realise the push button EPO contact on 2 1 2 is closed again e Press the key O Inverter OFF see Section 6 2 on the control panel Fe PA In case of a Parallel System press the key O Inverter OFF on the Control Panel of each unit connected on the parallel bus and having its output switch Q1 closed Architecture Modifications reserved Page 118 127 GE_UPS_O
134. r current protection and wire sting je 57o MENS INCL Oleh UN EE 34 5 8 ELECTRICAL CONNEC TION sirarni E E 36 5 8 1 TLE Series 160 amp 200 Power connection with common input MAINS option al 5 8 2 TLE Series 160 amp 200 Power connection with separate input MAINS cccecccssssssssescsssesssssesssssesssssecssssscssssessssssssssecssssscssssecessuesssssecesseeeesses 39 5 8 3 Use of TLE Series 160 amp 200 in eBoost Operation Mode A0 5 8 4 Use of TLE Series 160 amp 200 as EIERE ee 41 5 9 RPA PARALLEL SYSTEM CONNECTION 42 591 P wefwinngofparalel e CC 42 E e ee Uert ege 43 S93 Control pus A EE ee 45 5 10 EPO COMMAND CONNECTION EMERGENCY POWER OFF 47 6 e ei 00 6 Il Te DEE 48 6 1 SO SB eege 48 a E ep SCREEN E E E E E E E E E N N 49 7 1 PONE EE EE 49 LLL ge enden Kegel te 50 LLa ele gien Ken 0 016 ale dM EEN 51 7 2 KSE 53 pe Eet 57 7 3 1 Events alarms and messages EE 59 Po A EE 59 EE Eeer 64 7 4 e KEEN 67 fo E GR E 71 7 6 Ee 15 Modifications reserved Page 5 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 et RK WE 77 8 1 PROCEDURES FOR SINGLE TLE SERIES 160 amp ZO 79 Gbale Eelere ege 79 8 1 2 UPS shut down with load transfer on Manual BY POSS U N 83 8 1 3 From Manual Bypass Q2 to normal FUNCTION VE I cc eeesesssssssssssesssssesssssesssssecssssscssssscssssscssssecssssessssuscssssessssuscsssssssssusesssssssssusessssecsssseesss
135. re on the driver board or the IGBT RECTIFIER DRIVER FAILURE Rectifier IGBT bridge The Rectifier is shut down BOOSTER DRIVER FAILURE Driver Booster error signal INVERTER VOLTAGE OUT Inverter Output Voltage is out of the tolerances 10 GE Inverter is switched OFF INVERTER FUSES INVERTER TRANSFORMER OVERTEMPERATURE Detection of Inverter Bridge Is current limit causing the Inverter OFF and automatic re start After 3 times the Inverter switches Off and it can be restarted manually A high exchange current value is detected ee ence ini between the UPS of the Parallel System ISMAX DETECTION Modifications reserved Page 61 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power The Slave oscillator is not in synchronized with the Master thus causing the shut down of its Inverter 4340 INVERTER CONTROL FAILURE If after a restart the condition remains the LED inside the Inverter symbol on the panel will not light up indicating that this Inverter cannot supply the Load anymore K6 open despite a closing command being issued Signalled by auxiliary contact FC SES The Load cannot be supplied by Automatic Bypass 4405 K6 OPENING FAILURE K6 closed despite an opening command being issued Signalled by auxiliary contact A faulty current has been detected in the static switch causing the opening of the contactor K6 4406 SSM FAILURE for 10 se
136. rge Current A Output Frequency Hz Cells Inverter Voltage V 230 Stop operation time min TLES_LCD_Screen Power Up_Power Up_01GB UPS Language This parameter allows the choice of language used to display the information Dote dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format DD MM YY Time 24h You can adjust the time of the real time clock existing in the UPS by means of this parameter The value you enter is thoroughly checked to be a correct time in the format HH MM SS The time is specified in 24 hour format Input Frequency Hz Input frequency value 50 Hz 60Hz Output Frequency Hz Inverter output frequency value 50 Hz 60HZ Inverter Voltage V Output voltage PHASE NEUTRAL of the inverter 220V 230V 240V Continue bk Modifications reserved Page 90 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power BATTERY Capacity Ah Ah capacity of the Battery Recharge Mode Recharge type of the battery Normal Sealed Battery VRLA NiCd without boost charge and Open Battery without boost charge NiCd Nickel Cadmium Battery with boost charge Wet Lead Acid Boost Open Battery with boost charge Float Voltage V Voltage to maintain battery charging Float voltage Number of battery cells x battery fl
137. t be connected to the UPS chassis ground earth If you use conduits this ground conductor must be routed in the same conduit as the battery conductors 9 Where conductors may be exposed to physical damage protect the conductors in accordance with all applicable codes 10 If you are replacing the battery or repairing battery connections shut OFF the UPS and remove the battery fuses Modifications reserved Page 8 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 1 1 SAFETY SYMBOLS AND WARNINGS Safety warnings The text of this manual contains some warnings to avoid risk to the persons and to avoid damages to the UPS system and the supplied critical Loads The non observance of the warnings reminding hazardous situations could result in human injury and equipment damages Please pay attention to the meaning of the following warnings and symbols WARNING Referred to procedures or operations which could cause damages to the persons or to the system when not correctly operated NOTE Warns the user about important operations or procedures described in this manual Safety symbols When the text Includes one or more of the following symbols that means exist a potentially hazardous Situations Please remind the meaning of each symbol CAUTION Related to all the potentially hazardous situations which may result in injury DANGER OF PARTS ELECTRICALLY LIVE Rel
138. t distribution circuits Due to the relatively low short circuit capability of the UPS Inverter a short circuit in the Load will cause an immediate transfer to Mains The largest fuse in the output distribution should be at least 1 6 time smaller than the fuses supplying the bypass line If circuit selectivity is required while the Load is fed from the Inverter Bypass Mains not available the largest fuse or circuit breaker should be rated at no more than 20 of the UPS output current rating Modifications reserved Page 32 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power Separate mains input Rectifier amp Bypass Common mains input Rectifier amp Bypass Fig 5 7 2 1 Separate mains input Rectifier amp Bypass Fig 5 7 2 2 Common mains input Rectifier amp Bypass Fuses AgL circuit breakers 3x380 220V 3x400 230V 3x415 240V EE E ee ee 3x120 70 4x120 4x120 70 2x240 120 35x150 95 4x150 4x150 95 2x 2X120 120 os fe w e NOTE The delivery and installation of fuses and input output connections of the UPS are at the customer s expense unless agreed otherwise Modifications reserved Page 33 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 5 7 3 Installation requirements Typical examples for the connection of the TLE Series 160 amp 200 Single UPS with Common Mains Input for Rectif
139. tarting this procedure View of the Synoptic Diagram after activation of EPO Emergency Power Off with Mains available e All Contactors are open e Rectifier Inverter Booster Battery charger and Static Switch shut down e LED Alarm is lit 1 Reset the EPO Emergency Power Off button e Press MUTE key to reset Alarm and Acoustical Alarm e LED Alarm remains lit 2 Perform the Inverter OFF command Perform the Inverter OFF command from the screen EEN Commands 1 Inverter OFF Load is transferred to Mains by Automatic Bypass Rectifier starts automatically LED 1 Rectifier blinking indicates Soft start At the end of Rectifier Soft start the LED 1 Rectifier remains lit The synoptic diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS 3 Insert the inverter performing the command Inverter ON Before performing this procedure make sure that the LED 1 Rectifier and LED 3 Booster Battery charger are lit Perform the Inverter ON command from the screen moore Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit The Load is automatically transferred from Automatic Bypass to Inverter LED Alarm turns Off and the LED Load protected must be lit The Synoptic Diagram must display the status LOAD SUPPLIED BY INVERTER END OF PROCEDURE Modifications reser
140. tdown Reset The Load is supplied by the Mains through the Automatic Bypass of all Units Rectifiers start automatically blinking LED 1 Rectifier indicates Soft start At the end of Rectifier Soft start the LED 3 Rectifier remains lit LED Alarm are lit The synoptic diagram on all UPS units must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS Qe Q2 K6 K6 Synoptic diagram of first unit Synoptic diagram of other units Continue kk Modifications reserved Page 110 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power Insert the Inverter performing the Inverter ONT command on first unit Before performing this procedure make sure that the LED 1 Rectifier and LED 3 Booster Battery charger are lit Perform the Inverter ON command from the screen fet Commands 1 Inverter ON e Soft start of Inverter indicated with blinking LED 2 Inverter e At the end of Soft start the LED 2 Inverter remains lit e Incase of sufficient output power the output will transfer to Inverter e LED Alarm turns Off and the LED Load protected must be lit Q2 K6 a K4 K7 D ILES LCD Synoptic _Lood_irverter_O1IGB os ms G Synoptic diagram of first unit Synoptic diagram of other units 3 Insert the Inverter performing the Inverter ON command on all other units Do not start the next Inverter until the sequence of the previous
141. te Synoptic diagram of other units Continue kk Modifications reserved Page 105 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 3 Perform the command Module Shutdown on the Unit to separate only when the symbol Q1 in the Synoptic Diagram is shown open Perform the command Module Shutdown through the Module shutdown SHUTDOWN screen Commands 1 Module shutdown Shutdown Q2 Q2 TA ge K7 Q1 K4 K7 Q1 LOAD Synoptic diagram of the unit to separate Synoptic diagram of other units 4 Disconnect the Battery on the Unit to separate by opening if present the switch CB3 option and then the external Battery protections Press MUTE key to reset Acoustical Alarm LED Alarm remains lit NOTE Before performing the next procedure wait 5 minutes for DC Link Capacitors discharge Use the MEASURES RECTIFIER screen to ensure that the DC link1 and DC link 2 voltage has reached 10Vdc Synoptic diagram of the unit to separate Synoptic diagram of other units 5 Disconnect the Utility supply on the Unit to separate Q2 Q2 K6 Pa K6 Ka K4 E zg K7 Q1 K7 Q1 z E3 Synoptic diagram of the unit to separate Synoptic diagram of other units END OF PROCEDURE DANGER It will take 5 minutes for the DC capacitors to discharge Open only the front door do not open any other part of the UPS NOTE For any further intervention contact nearest Service
142. tected with alarm 4570 4580 INVERTER AND MAINS SYNCHRONIZED The voltages of Inverter and Mains Bypass are synchronized 4582 COMMAND NOT TO SYNCHRONIZE Command not to synchronize with Mains 4583 COMMAND TO SYNCHRONIZE Command to synchronize with Mains The eBoost operation mode function has been disabled or the programmed time is expired oe Ann The UPS returns to VFI mode supplying the Load normally by inverter The function eBoost operation mode is enabled and according to the time program the UPS will 4601 COMMAND UPS STAND BY run in eBoost mode supplying the Load normally by mains 4602 Q1 OPEN The auxiliary contact indicates that the output switch Q1 was opened 4603 01 CLOSED The auxiliary contact indicates that the output switch Q1 was closed Modifications reserved Page 65 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 4605 COMMAND IEM OFF The JEM Operation Mode has been disabled or the programmed time is expired eBoost IEMi control signal has been cleared on the Customer Interface Board X1 11 22 Operating mode depends on scheduled activation of the functions Customer Interface Board X1 11 22 received an eBoost IEMi control signal eBoost Operation Mode and IEMi Operation Mode will be temporarily inhibited SE Ss 4609 eBoost INHIBITED LOW LOAD eBoost Operation Mode inhibited due to minimal load not re
143. the LED 1 Rectifier remains lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS Q2 Q2 K6 K6 ga Ee Q1 gn Ee Q1 Synoptic Diagram of first unit Synoptic Diagram of other units 3 Connect the Battery on all Units by closing the external Battery protections and close if present the switch CB3 option Attention check the right DC polarities on both side of the switch fuse holder NOTE Ensure the LED1 Rectifier is lit before carrying out this procedure It indicates that the DC Link has reached 800Vdc see screen MEASURES Rectifier Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit Synoptic Diagram of first unit Synoptic Diagram of other units Insert the Inverter performing the Inverter ON command on first unit Perform the Inverter ON command from the screen d verter Commands 1 INVERTER ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit In case of sufficient output power the output will transfer to Inverter LED Alarm turns Off and the LED Load protected must be lit Q2 Q2 K6 a K6 a K7 K4 K7 Q1 LOAD Synoptic Diagram of first unit Synoptic Diagram of other units Continue kk Modifications reserved Page 99 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Criti
144. tolerances the power to supply the Load is provided by the Battery for the specified time at the rated Load or longer at a reduced Load or until the Mains power returns VU l TLE Series 160 amp 200 is a truly VFI double conversion Uninterruptible Power Supply UPS equipped with automatic bypass where the load is normally supplied by the Voltage amp Frequency Independent inverter TLE Series 160 amp 200 can be configured if chosen for the eBoost Operation Mode Option High efficiency up to 99 Fast power transfer lt 2ms permitting maximum energy saving eBoost Ifthe Inverter is not able to supply the required Output Voltage or when overload or short circuit on the output occur the Load is instantly transferred to the Mains via the Automatic Bypass The UPS automatically returns to normal mode when the failure condition is restored KEY FEATURES More Critical equipment supported Rated at 1 Power Factor TLE Series 160 amp 200 delivers more real power than other UPS in the market With today s trend toward power factor corrected loads TLE Series 160 amp 200 can support more total Load than any other UPS available allowing you to support a greater number of today s enterprise computing Power Factor Corrected PFC equipment High Efficiency Thanks to type Advanced Neutral Point Clamped three level IGBT technology TLE Series 160 amp 200 guarantees a high overall performance Intellige
145. tore to normal operation after System Shutdown NOTE Make sure the UPS to be status of the activation of System Shutdown i e Q1 and CB3 option closed and external Battery protection connected View of the Synoptic Diagram after performed the command System Shutdown All Contactors are open Rectifier Inverter Booster Battery charger and Static Switch shut down LED Alarm is lit 1 Restore the command System Shutdown Restore the command System Shutdown through the screen System shutdown RESET Commands 1 System shutdown Reset Insert the inverter performing the command Inverter ON Before performing this procedure make sure that the LED 1 Rectifier and LED 3 Booster Battery charger are lit Perform the Inverter ON command from the screen tee Commands 1 Inverter ON e Soft start of Inverter indicated with blinking LED 2 Inverter e At the end of Soft start the LED 2 Inverter remains lit e LED Alarm turns Off and the LED Load protected must be lit The Synoptic Diagram must display the status LOAD SUPPLIED BY INVERTER END OF PROCEDURE Modifications reserved Page 94 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 2 4 Restore to normal operation after EPO Emergency Power Off NOTE Make sure the UPS to be status of the activation of EPO i e Q1 Q3 option Q4 closed and ext
146. uch as the DC and AC filter capacitors and the lithium battery on the P3 Control Panel memory saving must be systematically substituted in order to maintain the UPS S reliability The substitution of these components is signalled by a UPS alarm going off Modifications reserved Page 124 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 11 1 4 Battery We recommend a periodic Manual Battery Test especially if the Automatic Battery Test is disabled in order to verify if the Battery can provide the expected backup time in case of Mains Failure We recommend that this test is performed at least every 3 months especially if the Battery is not sufficiently discharged during normal operation The discharge time you use should be at least half of the Battery runtime For Automatic Battery Test setting a special code is required to enter user set up parameters The start up technician has access to this code and can program this feature during start up Please consider that if you did a full Battery Test to verify the full runtime of the Battery the charger needs at least 8 hours to recharge the Battery up to 90 of its capacity Long shut down periods of the UPS system To guarantee that the Battery is fully charged the UPS system should be in operation for at least 12 hours every 3 months If not the Battery may be permanently damaged 11 1 5 UPS room conditions and temp
147. uecessuessssuecssssecs 85 cila Complete BET e EE 86 8 1 5 Restore to Normal Operation after System SHUTHOWN uu ecccssessssssssssssesssssesssssesssssesssssecssssssssssscssssssssssssssssscsssssssssssssssussssssecssssesssssecesseeessseeessseecs 87 8 1 6 Restore to normal operation after EPO Emergency Power OT 88 8 2 PROCEDURES SINGLE TLE SERIES 160 amp 200 FUNCTIONING AS FREQUENCY CONVERTIER 89 8 2 1 Initial Start up of the TLE Series 160 amp 200 as frequency converter ecccssessssssssssssesssssesssssesssssesssssesssssscsssussssssscsssuscssssecssssesssssecesssesssssesssssess 89 8 2 2 Complete shut down of the TLE Series 160 amp 200 as frequency Converter 93 B25 Restore to normal operation after System E ee EE 94 8 2 4 Restore to normal operation after EPO Emergency Power OT 95 8 3 PROCEDURES FOR TLE SERIES 160 amp 200 PARALLEL SYSTEM BEE 96 BS TLE Series 160 amp 200 Parallel System Start Up ME 96 8 3 2 Parallel UPS shut down with load transfer ON Manual Bypass Oe 101 8 33 From Manual Bypass Q2 to normal function VF orsssisiiiinsniimensinanen ae A A Aa 103 8 3 4 Separate a UPS unit from the Redundant Parallel Gvsiem 105 8 3 5 Reconnect a UPS unit to Redundant Parallel Gvstem ccescsssessssssesssssesssssesssssesssssecssssscssssscssssscsssuscssssscesssscssssecessuscssssscssssecesssecesssecesssecesseeeesses 107 8 3 6 Complete Parallel ZuerertSnblf GEERT 109 8 3 7 Restore to normal operation after System SOEN 110 8 3
148. utput switch Q1 4 2 6 Manual Bypass The Manual Bypass circuit consists of manual switches Q1 and Q2 which permits transfer of the Load directly to the unconditioned AC power without interruption leaving the UPS available for maintenance Fig 4 2 6 1 Block diagram Manual Bypass Modifications reserved Page 17 127 GE_UPS_OPM_TLE_SCE_M16 M20 _1GB _V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power RPA Redundant Parallel Architecture 4 3 RPA PARALLEL SYSTEM OPERATION 4 3 1 Introduction to the RPA Parallel System Ti e a eae pew Q al ei Si Q Lei Sa E a ZG um S al O E hee TLES_160 400_S1_BD RPA_GB_01 re iss et 5 Or On O E GI 4 Er Er Sr E Lan oO Si Hi 1 1x i o os 1 bd a H 4 i 1 H a H 1 em aoe SS H I H 1 H 1 H 3 ziri I gt we ww ww s H 7 a 3 I Next UPS Fig 4 3 1 1 Block diagram RPA Parallel System operation Two or more equal power units can be paralleled to increase the output power paralleling for capacity or to improve the overall reliability of an UPS system paralleling for redundancy The outputs of parallel units are connected to a common power bus and in normal operation the units connected on the parallel bus share the Load equally The modular concept of TLE Series allows parallel operation of up to 6 units without using paralleling switchgear external bypass circuits or common control circuitry se
149. ved Page 88 127 GE_UPS_OPM_TLE_SCE_M16_M20_1GB_V010 docx User Manual TLE Series 160 amp 200 CE S1 GE Critical Power 8 2 PROCEDURES SINGLE TLE SERIES 160 amp 200 FUNCTIONING AS FREQUENCY CONVERTER When the TLE Series 160 amp 200 functions as a Frequency Converter the Automatic Bypass and Manual Bypass functions are disabled Therefore the Load cannot be transferred to Mains in case of overload short circuit or Inverter failure In situations where the UPS needs to be shut down for maintenance purposes also the Load must be shut down or disconnected 8 2 1 Initial Start up of the TLE Series 160 amp 200 as frequency converter WARNING Before proceeding to turn on the UPS system ensure that the AC and DC external isolators are OFF and prevent their inadverted operation Ensure that the Output Load distribution can be powered and all the Output Isolators are open Open the front door and make sure that e All the connections to the input output terminals or bus bars of the UPS have been made correctly e The safety screens are fixed in their position e The switches Q1 and CB3 option are open Pos O and the external Battery protections must be open Pos O CB3 lt g 1 cae 2 5 LEDs on synoptic diagram Q2 Manual Bypass switch LED1 Rectifier LED 4 Automatic Bypass l LED2 Inverter LED5 LOAD on UPS CB3 External battery switch option LED3 Booster Battery charger LED ALARM ALARM LED LOAD PROTECTED
150. wer Table of content Page Ee EE eege kees 7 1 1 SAFETY oY MBOLS AND WARNING EE g e LAYOUT ga ode occa ceca ca EE EAEI EO AEAEE AEAEE 10 2 1 LAYOUT TLE SERIES EE 10 INTRODUC TON BEE 12 a ESC RV RON DE 13 4 1 BLOCK DIAGRAM ANID MAIN ELEMENT E 14 4 2 El aal CH le 15 4 2 1 Normal VFI Operation Mode Voltage Frequency Independent 15 Age BooM Operation Mode OOM EE 15 e Ne ee Wee In an n A R A AE E A E AE A ween reo ee 16 4 2 4 Mains Recovery Operation EE 16 e my 0148 8816 EE eege 17 MA PCN EE 17 4 3 RPA PARALLEEL ES KE ER e EN 18 4 3 1 Introduction to the RPA Parallel SYStCI i cic wscctuneassaciemee aidan taauae eae as needa ne ra ntina ninin anaes 18 432 Features of RPA Parallel System ccs ccsscsssies ate triadsndts nscsasi ace aitiascatsitiasdii ateshe iad saath RETAANE OEA i tte ae Gea 19 kee 19 kee 19 MES NW EE 19 4 4 SERVICE AND TEC e IR OI RE 20 4 5 E DCH KE 20 4 6 RECYCLING AT THE END OF SERVICE LURE seinninn R gl 3 INSTALLATION WE 22 5 1 TEAN FORT E OLE 5 1 1 Dimensions and weights TLE Series 160 amp 200 23 JL DEEE E 24 Ja SJES E E E A A E E S AA A A OES E I A A AA O AEA O 24 EE EE 24 Ee ee EE 24 5 4 ws ee IA CEAT CN 25 Be MP CS EE 25 Se ere Lee meena eC A A CT eT eee re me 27 S9 VENTILATION AND COOUING ttnn ttusr tbb seten r ttn nete rten neten ernan reenn e renne tenre rnn re eenn erener 28 5 6 ORPA EE 29 5 7 ERSTEN 31 TAs PGS TOUT OU NN EENEG 31 5 7 2 Input output ove

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