F250 PONTOON WAKEBOARD TOWER
Contents
1. LIFT AND ROTATE THE TOP SECTION OF THE CLEAT TO ALLOW THE FASTENERS TO PASS THROUGH THE INSTALLATION HOLES INSTALL THE CLEAT ON TOP OF THE CLEAT SPACER USING THE FASTENERS PROVIDED X www wakeworks com 15 GUIDE PWB WWPONTOON POL 0032. DRILL BIT IS RECOMMENDED STEP 8 FASTENING THE TOP SECTION INSTALL THE 0 375 BUTTON HEAD BOLTS WASHERS AND NUTS TO SECURE THE TOP SECTION AND CORNER TUBES IN PLACE WE RECOMEND USING LOCTITE THREADLOCKER ON THE NUTS AND BOLTS WHEN ASSEMBLING THESE COMPONENTS 13 GUIDE PWB WWPONTOON POL 003 WakeWorks STEP 9 FOLDING THE TOWER TO FOLD THE TOWER FORWARD DISCONNECT THE TWO REAR LEGS FROM THE LOWER SIDE SECTIONS BY REMOVING THE TWO SHOULDER BOLTS ONCE THESE BOLTS ARE LOOSE THE TOWER WILL BE ABLE TO FOLD FORWARDS ONCE FOLDED FORWARDS THE TOWER WILL REST ON THE PLAYPEN RAILING WE SUGGEST INSERTING A SOFT PAD BETWEEN THE PARTS IN THE AREA WHERE THE TOWER MAKES CONTACT WITH THE BOAT SO THAT IT PREVENTS SCRATCHING OR MARKING OF BOTH THE BOAT AND THE TOWER GUIDE PWB WWPONTOON POL 003 WakeWorks STEP 10 WIRING THE TOWER YOU WILL NOTICE THAT ALL OF THE FITTINGS HAVE WIRING HOLES DRILLED IN THEM THESE WIRING HOLES ALLOW THE WIRES TO RUN RIGHT THROUGH THE TOWER AND REMAIN COMPLETELY HIDDEN NOTE IF YOU WILL BE FOLDING YOUR TOWER FROM TIME TO TIME IT IS RECOMMENDED THAT YOU CONSIDER THE WIRING PATH SO THAT IT CAN ALLOW FOR THE TOWER TO FOLD IN SOME CASES THE WIRES MAY NEED TO EXIT AND ENTER THE TUBES AROUND THE FITTINGS OR EVEN INCLUDE WIRING CONNECTORS
3. PLATE TO THE DECK OF THE BOAT THIS LINE REPRESENTS THE EDGE OF THE BOAT DECK 10 GUIDE PWB WWPONTOON POL 003 WAkeWorks STEP 4 INSTALL THE LOWER SIDE SECTIONS INSTALL EACH LOWER SIDE SECTION USING THE BOLTS PROVIDED IT IS RECOMMENDED THAT YOU USE LOCTITE THREADLOCKER WHILE ASSEMBLING THESE FASTENERS TOP MOUNT UNDER MOUNT 11 GUIDE PWB WWPONTOON POL 003 WakeWorks STEP 5 INSTALLING THE SIDE SECTIONS INSTAL EACH SIDE SECTION USING THE SHOULDER BOLTS PROVIDED THE NYLON WASHERS SHOULD BE PLACED BETWEEN THE FITTINGS IN THE FRONT JOINTS THIS WILL CREATE SPACE BETWEEN THE ALUMINUM PARTS TO ALLOW THE TOWER TO FOLD STEP 6 INSTALLING THE TOP SECTION INSERT THE FRONT AND REAR CORNER TUBES INTO THE TOP SECTION BE CAREFUL NOT TO INSERT THEM TOO FAR AS THE SLIDING MOTION MAY CAUSE THE TUBES TO SCRATCH ONCE THE PARTS ARE LOOSELY TOGETHER THE CORNER TUBES CAN THEN BE ATTACHED TO THE SIDE SECTIONS WITH THE 1 2 BOLTS PROVIDED DURING THIS PROCESS TRY TO KEEP THE TOP SECTION AS CENTERED AS POSSIBLE 12 GUIDE PWB WWPONTOON POL 003 WakeWorks STEP 7 DRILLING THE TOP SECTION ONCE THE TOP SECTION IS IN PLACE AND CENTERED ON THE TOWER AND BOAT IT WILL THEN BE TIME TO DRILL THROUGH THE CORNER TUBES SO THAT THE FASTENERS CAN BE INSTALLED TO SECURELY FASTEN THE PARTS TOGETHER USE THE PRE DRILLED HOLES IN THE TOP SECTION AS THE TEMPLATE FOR DRILLING THROUGH THE CORNER TUBES A 27 64
4. NG Frequently wash your tower with soap and water e As required use Mothers Mag amp Aluminum polish to restore your tower to its original finish WARNING e CAREFUL when assembling this product We CANNOT be liable for any burring or scratch ing that may occur when sliding sections in and out of each other e NEVER modify this product in any way e NEVER climb stand or ride on this product NEVER tow watersport tubes or inflatable s with this or any other WakeWorks Wakeboard Tower ALWAYS use caution with approaching bridges or overpasses ALWAYS inspect this product for loose bolts fittings or damage before each use Always carefully CONSULT the user manual for proper installation maintenance and usage WakeWorks is not liable for personal injury or property damage from the use of this or any other WakeWorks product GUIDE PWB WWPONTOON POL 003 WakeWorks PARTS LIST PORT SIDE 1x NAVIGATION LIGHT SHIPPED SEPARATELY FRONT CORNER TOP SECTION c Ty 1x 1x 2x REAR CORNER kJ lt lt 1 2 13 SOCKET HEAD CAP 1 2 SHOULDER BOLT 2x 1 375 IN LENGTH 1 6x 1 25 IN LENGTH 4x Go GUIDE PWB WWPONTOON POL 003 WakeWorks PARTS LIST 0 375 16 BUTTON HEAD CAP 3 IN LENGTH 0 375 FLAT WASHER 8 8 NYLON FOLDING WASHER 2X OD e 0 375 NYLON LOCK NUT POP UP CLEAT CLEAT SPACER 8x SHIPPED SEPARATELY 2 SHI
5. PPED SEPARATELY 2 0 19 24 FLAT HEAD CAP 0 625 IN LENGTH SHIPPED SEPARATELY WITH POP UP CLEAT 4 GUIDE PWB WWPONTOON POL 003 WakeWorks EXPLODED OVERVIEW THIS TOWER IS SUPPLIED WITH 2 DIFFERENT TYPES OF MOUNTS 1 UNDER MOUNT 2 TOP MOUNT SELECT THE MOUNT THAT BEST FITS YOUR PONTOON BOAT NOTE THE UNDER MOUNT IS SHOWN IN THIS DIAGRAM GUIDE PWB WWPONTOON POL 003 WakeWorks STEP 1 TE MOUNT TO USE SECTION VIEW TOP MOUNT DESIGNED TO FIT UNDERNEATH THE PLAY PEN RAIL UNDER MOUNT DESIGNED TO BE INSTALLED UNDER THE DECK Mn IWS PER TA Mm 6 GUIDE PWB WWPONTOON POL 003 WakeWorks STEP 2 SELECT THE MOUNTING POSITION NOTE DO NOT ASSEMBLE THE TOWER AT THIS STAGE USING ONLY THE LOWER SIDE SECTION OF THE TOWER DETERMINE THE MOUNTING POSITION OF EACH MOUNT AND MARK THIS SAME POSITION ON BOTH SIDES OF THE e BOAT ENSURE THAT THE MOUNTING LOCATIONS WILL PROVIDE A SQUARE AND WELL XX ALIGNED TOWER INSTALLATION 7 GUIDE PWB WWPONTOON POL 003 WakeWorks STEP 3 INSTALLING THE MOUNTS REMOVE THE F
6. URNITURE AND OTHER ITEMS FROM THE LO CATION WHERE THE MOUNTS WILL BE INSTALLED IMPORTANT CHECK THE UNDERSIDE OF THE DECK TO MAKE SURE THAT THERE ARE NO ELECTRICAL WIRES FUEL LINES FUEL TANKS OR OTHER ITEMS THAT ME BE DAMAGED WHILE DRILLING OR SCREWING THE MOUNT INTO POSITION jj G E J SEVERAL MOUNTING HOLES ARE PROVIDED TO ALLOW FLEXIBILITY WITH THE INSTALLATION WE RECOMMEND INSTALLING THE MOUNT WITH AT LEAST 4 BOLTS 2 PER ROW IF MORE BOLTS CAN BE USED THEN THIS IS ALSO ACCEPTABLE PART A TO BE INSTALLED ON THE TOP SIDE OF THE DECK PART TO BE INSTALLED ON THE UNDERSIDE OF THE DECK O UNDER MOUNT TOP MOUNT DESIGNED TO BE DESIGNED TO FIT INSTALLED UNDER UNDERNEATH THE THE DECK PLAY PEN RAIL GUIDE PWB WWPONTOON POL 003 WakeWorks STEP 3 UNDER MOUNT SPECIFIC USE THE DIMENSIONS PROVIDED TO MARK AND DRILL THE FIRST HOLE ONCE THE FIRST HOLE IS DRILLED THEN PART A THE STAINLESS STEEL TOP PLATE CAN BE USED AS A GUIDE TO MARK THE REMAINING MOUNTING HOLES WHEN DRILLING THROUGH THE BOAT DECK TO INSTALL THE MOUNT WE RECOMMEND USING A 5 16 DRILL BIT THIS LINE REPRESENTS THE EDGE OF THE BOAT DECK GUIDE PWB WWPONTOON POL 003 WakeWorks STEP 3 TOP MOUNT SPECIFIC USE THE DIMENSIONS PROVIDED TO MARK AND SCREW THE MOUNTING
7. WAkeWorks F250 PONTOON WAKEBOARD TOWER INSTALLATION GUIDE GUIDE PWB WWPONTOON POL 003 WakeWorks IMPORTANT INFORMATION e This WakeWorks tower fits Pontoon boats with 96 to 102 inch wide beam widths This mea surement is taken from the Port to Starboard mounting points e Do not fold the tower without having the top section securely fastened to the side sections with the fasteners provided Do not fold the tower by yourself Do not assemble tower on the ground and then try to install it on the boat Do not use impact drivers to install any hardware Torque set screws to 35ft Ibs Torque shoulder bolts 50 ft lbs Torque tower foot all thread to 65 ft lbs We recommend using red Loctite threadlocker on the threads of all fasteners that will not be adjusted while lowering or raising the tower e Check the top section for burr s before installing side sections to prevent the scratching and marking of tubes WakeWorks does not cover damage caused by burr s during installation e Two types of mounts are provided One is a top mount and the other is an under mount Please select the most appropriate mount for your pontoon boat e Please leave the foam wrap on the tower until the installing is complete Please note that when towing your boat you may notice what appears to be movement in your tower It is important to understand that the boat is also moving on the trailer and that this movement can be visually deceiving CLEANI
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