Customer Ser Customer Service 1111 Brookpark Rd. Cleveland OH
Contents
1. 2nd GROUP N L i i L i Entry of digits i I L M N i of the i configuration code chapter 3 2 page 16 t i 14 aff 2 FL LL l 0111 Lee DS 00 000 Engineering f _ L units LI JI see table 3 S 5 No of decimals N 1 linear scale only 5 AIAI 03 300 2nd GROUP N i L L L i Entry of digits i I L M N i of the i configuration g code H chapter 3 2 a page 16 1 U 4 MA amm 2 FF Lien 1 0111 Leyes DS 00 000 Engineering f _ L units LI JI see table 3 S S5 No of decimals linear scale only 0 3 Code entry I Z from 0 to 4999 J l 33 default from factory O The entered password must correspond to the one store in the od parameter YES If the controller has not been configured cri is shown on the front panel at power up In this situation the controller outputs and inputs are not active until a correct configuration code is entered 4 Operations Note Pressing the displays the next group of parameters 1 Table of supported Engineering Units Celsius degrees L Fahrenheit degrees OF none oor E MV ou Volt U MA nA Ampere A Bar Bir PSI PS Rh rh pH Fh For inputs from thermocouple or resistance thermometer the choice is between C and F only 2 Range of min 100 digits 4 Operations Note Pressing the displays2. Values modification Parameter Modification menu selection selection entry The parameter setting procedure has a timeout If no keys are pressed for 30 seconds the controller switches back auto matically to the operator mode After having selected the parame ter or the code press and Y to display or modify the value see page 20 The value is entered when the next parameter is selected by pressing the key Pressing the key the next group of parameters is present ed on the display 22 Password entry only if cf value 5000 see pages 26 27 Code entry from 5000 to 9999 Must be equal to the value of the parame ter Code YES Notes 1 Displayed only if the controller has been configured with 2 alarms Digit L of the configuration code is assigned to 4 or 5 2 Displayed if the controller has been configured with alarm 2 not active or of sensor failure type Digit N of the configuration code is assigned to 0 or 1 Z JA 2 21127 01 J Ist GROUP AL1 alarm threshold See Note 1 below see page 24 AL2 alarm threshold See Note 2 below see page 24 Proportional band PID algorithm only 0 5 999 9 of span Integral time PID algorithm only ie GFF 0 0 100 0 min Derivative time PID algorithm only a OFF 0 01 10 00 min Cycle time PID algorithm only 1
3. I 4 Operations Engineering Units Degree Centigrade Degree Fahrenheit no units defined Degree Fahrenheit Ph 4 Operations Engineering Units Degree Centigrade Degree Fahrenheit no units defined Degree Fahrenheit Ph 4 Operations 4 4 SETTING PARAMETERS Values modification Parameter Modification menu selection selection entry The parameter setting procedure has a timeout If no keys are pressed for 30 seconds the controller switches back auto matically to the operator mode After having selected the parame ter or the code press A and amp to display or modify the value see page 20 The value is entered when the next parameter is selected by pressing the key Pressing the key the next group of parameters is present ed on the display 22 4 Operations 4 4 SETTING PARAMETERS Password entry only if cf value 5000 see pages 26 27 Code entry from 5000 to 9999 Must be equal to the value of the parame ter Code YES Notes 1 Displayed only if the controller has been configured with 2 alarms Digit L of the configuration code is assigned to 4 or 5 2 Displayed if the controller has been configured with alarm 2 not active or of sensor failure type Digit N of the configuration code is assigned to 0 or 1
4. Cable size 0 5 1 5 mm2 22 16 AWG 12 screw terminals S Option terminals Holding screw 0 5 Nm 3 Positive screw driver PH1 c amp Negative screw driver 0 8 x 4 mm Recommended wire terminal leads Pin connector A 0 055 in 1 4 mm max Fork shape AMP 165004 0 21 in 5 5 mm fa Stripped wire L 0 21 in 5 5 mm 2 1 TERMINATION UNIT AG Rear terminal cover og in l gt 7 mm SIVA Jer Cable size 0 5 1 5 mm2 22 16 AWG 12 screw terminals B Option terminals Holding screw 0 5 Nm lt Positive screw driver PH1 c amp Negative screw driver 0 8 x 4 mm Recommended wire terminal leads Pin connector A 0 055 in 1 4 mm max Fork shape AMP 165004 0 21 in 5 5 mm fa Stripped wire L 0 21 in 5 5 mm PRECAUTIONS VNC Although this instrument has been designed to work ina harsh noisy industrial environment level IV of the industrial standard IEC 801 4 the following sugges tions are strongly recommended All wiring must comply with local regulations The supply wiring should be routed away from the power cables Avoid using electromagnetic con tactors power relays and high power motors nearby Avoid power units nearby espe cially if controlled in phase angle Keep the low level sensor input wires away from the power line
5. engineering units Custom input and range Control mode Output configuration Control OP 1 alarm AL2 on OP2 P I D Control OP2 alarm AL2 on OP1 On Off Control OP1 alarm AL2 on OP2 Control OP2 alarm AL2 on OP1 2 alarms Alarm AL1 on OP1 alarm AL2 on OP2 indicator Alarm AL1 on OP2 alarm AL2 on OP1 Type of control and safety Reverse ALI active low Safety 0 Direct ALI active high Safety 0 Reverse ALI active low Safety 100 Direct ALI active high Safety 100 winin of If when the controller is pow ered up for the first time the dis play shows the following mes sage ci DO 7 BL TT Eo 2 A wo it means that the controller has not been configured yet The controller remains in stand by until the configuration code is set correctly see chapter 4 6 page 26 If when the controller is pow ered up for the first time the dis play shows the following mes sage ci D 7 m el TT O YAJA it means that the controller has not been configured yet The controller remains in stand by until the configuration code is set correctly see chapter 4 6 page 26 3 Product coding Alarm 2 type and function N Not active 0 Sensor break alarm 1 Absolute active nigh 2 active low 3 Deviation 1 active high 4
6. installed F Abus Js Operator mode lt I Du Lt n mr I I 4 o 0 Bvano i U from 5000 to 9999 Baud rate only if comm is installed 12 00 2400 TE00 9600 71 1 Retransmission range O CC only if present OOD O 20 4 20 mA 1171 Password L LILI 0 9999 33 default from factory to the value of the CONFIGURATION MENU Ist GROUP Password entry only if Code value 5000 Code entry Must be equal parameter Cac Low range 2 I MOS gt VIZ J UC linear scale only SO Bw 999 9999 High range 2 J linear scale only A E 999 9999 _ Communication protocol Z only if communication is installed J ON hy kut Password entry J onlyitk sd value lt 5000 Code entry I I from 0 to 4999 33 default from factory The entered password must correspond to the one store in the cl parameter If the controller has not been configured E wri F is shown on the front panel at power up In this situation the controller outputs and inputs are not active until a correct configuration code is entered 010 Z Password entry U UV TI only kol value lt 5000
7. oP4 mu l OP4 mA H option Fuzzy tuning with automatic selection m Modbus RS485 nae Parameterisation ies One shot One shot CS Supervision Auto tuning Natural freguency Setpoint lu Table of contents TABLE OF CONTENTS II Installation VN Electical Connections EN Praiuct Codes Nomenclature Page 4 MM Operation Page 18 FH Automatic Tuning Page 28 HM TECHNICAL SPECIFICATIONS Page 29 Resources tng Control Alarms Retransmission EAN EI Main universal input PV RCE es HEI ge ofa 1 Single Opi op2l0pa aline op2lop1 lop4 ci t OP4 mA zH option Fuzzy tuning with automatic selection m Modbus RS485 Lae Parameterisation ju One shot ea One shot CS Supervision Auto tuning Natural frequency Setpoint lu 1 Installation H INSTALLATION Installation must only be carried out by qualified personnel Before proceeding with the instal lation of this controller follow the instructions illustrated in this man ual particularly the installation precautions marked with the symbol related to the European Community directive on electrical protection and electromagnetic compatibility To prevent hands or metal touch ing parts that may be electrically live this control must be installed in an enclosure and or in a cubicle gt 1 Installation H INSTALLATION Installation must only be carried ou
8. 1 11 1 OU JUDI 7 1 11 AL2 UE U J alarm hysteresis Hysteresis of the threshold of both the alarms that activate OP 1 and OP 2 control output It is specified as a of the full scale LZ I Input filter Lt Ii time constant Time constant in seconds of the RC input filter applied to the PV input When this parameter is set to OFF the filter is bypassed Set point J 1 low limit Low limit of the setpoint value When the parameter is GFF this function is disabled Z 1 Set point J lt UN high limit High limit of the set point value When the parameter is GFF this function is disabled AL1 alarm hysteresis 1 11 0 Ch JU J 7 1 11 AL2 O UO J alarm hysteresis Hysteresis of the threshold of both the alarms that activate OP 1 and OP2 control output It is specified as a of the full scale LZ I Input filter Lt Ii time constant Time constant in seconds of the RC input filter applied to the PV input When this parameter is set to DFF the filter is bypassed 4 Operations Filter response 100 63 2 PV gt Input shift a MN Uy AU This value is added to the measured PV input value Its effectis to shift the whole PV scale of up to 60 digits Controller 7 11 UJIJI address the address range is from 1 to 247 and must be unique for each con troller on the communication bus
9. depth 4 72 1 32 DIN 48 x 24 depth 120 mm 0 25 Ibs 100 gr approx 31
10. 2 Electrical connections 2 3 4 PV CONTROL INPUT Connect the wires with the polarity as shown Use always compensation cable 5 6 of the correct type for the ther mocouple used The shield if present must be connected to a proper ground wire resistance 150 max For type LJ K S or T thermocouples external shunt 2 5Q For mA mV and V 3 e ZN ZS External shunt mA D n 2 50 mVL S 3 Rj gt 10M2 For PT100 resistance thermometer For a 3 wire system always use cables of the same diameter 1 mm minimum line 20 Q lead maximum resis tance For a 2 wire system always use cables of the same diam eter 1 5mm min and put a For 3 wire only 20 lead maxi mum resistance With 2 wire transducer external shunt 2 5Q jumper between terminals and 6 For AT 2 x RTD Pt100 Special When the distance between the t controller and the sensor is 50 ft 15 mt using cable of 1 5 mm i i diameter an error of approx 2 F A iB 1 C is produced R1 7 R2 5 6 A ise wires ofthe i same length and A 1 5 mm size 20 Q lead maxi mum resistance R1 R2 must be lt 320Q external shunt 2 50 2 3 5 OP4 OUTPUT option Process Variable PV retransmission Galvanic isolation 500VAC 1 min 0 4 20mA 750 15V max 2 3 6 SERIAL COMMUNICATIONS option e Galvanic isolation 500VAC 1 min e Compliance to the EIA RS485 standard
11. 200 sec E JA 2 2112 01 U Ist GROUP AL1 alarm threshold See Note 1 below see page 24 AL2 alarm threshold See Note 2 below see page 24 Proportional band PID algorithm only 0 5 999 9 of span Integral time PID algorithm only GFF 0 0 100 0 min Derivative time PID algorithm only m OFF 0 01 10 00 min Cycle time PID algorithm only 1 200 sec PARAMETER MENU Mr Lit m I QOV gG I m Ji J O Back to th 1st parameter group Overshoot control PID algorithm only 0 01 1 00 Control output high limit PID algorithm oniy 10 0 100 0 Control output hysteresis On Off control only 0 1 10 0 of span PARAMETER MEN LoD Mr Lit I 1 m OVA Tl It O m lt O a Back to th 1st parameter group Overshoot control PID algorithm only 0 01 1 00 Control output high limit PID algorithm oniy 10 0 100 0 Control output hysteresis On Off control only 0 1 10 0 of span 121 loin AI O HA IZ Jd Jl AT OVA iL range TA l JA l OOS IH range 10 11 J l U OVA 1 13 1 11 UT J J Cig EI m 2nd GROUP Tune run stop PID algorithm only Setpoint ramp up not available with 2 alarms OFF 0 1 999 9 digit min
12. approx Description Ramp up and down 31 6 Technical specification 0 1 999 9 digit min Off 0 Low limit From low range to the high limit High limit Galvanic isolation 500 VAC 1 min Resolution 12 bit 0 025 Accuracy 0 1 The controller automatically selects the best method according to the process conditions From low limit to the high range Current output 4 20mA 75082 15V max Step response Natural freguency RS485 isolated Modbus J bus protocol 1200 2400 4800 9600 bit sec 2 wire 18VDC 20 30mA max for an external transmitter supply Measure input Detection of out of range short circuit or sensor failure with automatic activation of the safety strategies and alerts on display Control output Safety value 0 to 100 user enabled disabled Parameters parameter and configuration data are stored in nonvolatile memory for an unlimited time Access protection Power supply Password to access the configuration and parameter data 100 240VAC 15 10 50 60Hz or 24VAC 25 12 50 60Hz and 24V 15 25 Power consumption 1 6W max Electric safety Compliance to EN61010 installation class 2 2500V pollution class 2 Electromagnetic compatibility Compliance to the CE standards for industrial system and equipment Protection EN650529 IP20 termination unit IP65 front panel Dimensions 19 x 95
13. 2 SECURING CLAMPS 1 Position the mounting clamps 2 Push the mounting clamps toward the panel surface to secure the instrument 1 Installation 1 5 3 REMOVING CLAMPS 1 Inserta screwdriver into the clips of the clamps 2 Rotate the screwdriver 1 5 4 UNPLUGGING INSTRUMENT 1 Push and then 2 pull to remove the instrument Electrostatic discharges can dam age the instrument Before removing the instrument the operator must discharge himself to ground lt IMQ 1 5 2 SECURING CLAMPS 1 Position the mounting clamps 2 Push the mounting clamps toward the panel surface to secure the instrument N 1 Installation 1 5 3 REMOVING CLAMPS 1 Insert a screwdriver into the clips of the clamps 2 Rotate the screwdriver 1 5 4 UNPLUGGING INSTRUMENT 1 Push and then 2 pull to remove the instrument Electrostatic discharges can dam age the instrument Before removing the instrument the operator must discharge himself to ground T IMQ N 2 Electrical connections 2 ELECTRICAL CONNECTIONS RS48 18V OUT OP4 OP2 L ly l l le o 11 EI EI EI s RTD AA F50 474 1A1C1 O 2 Electrical connections 2 ELECTRICAL CONNECTIONS RS485 18V OUT OP4 OP2 L l l le fio 1 o Hobe G s ve No 9 OPI L N NA mA VAN AA F50 474 1A1C1 O 2 1 TERMINATION UNIT 0 22 in 5 7 mm
14. 23 CEE amend ed by the European Comunity directive 93 68 CEE and the Regulations on the essential protection requirements in electrical apparatus EN 61010 1 IEC 1010 1 90 A1 92 A2 95 Regulations on Electromagnetic Compatibility according to the European Community directive n089 336 CEE amended by the European Community directive n 92 31 CEE and the following regulations Regulations on RF emissions EN50081 1 residential environments EN50081 2 for industrial environments Regulation on RF immunity EN500082 2 for industrial eguipment and system Itis the responsibility of the installer to ensure compliance with all local regulations and safety reguirements This control has no user serviceable parts Should repair be necessary contact the Hays Cleveland sales office from which the unit was purchased for instructions on returning it to the factory Or call Hays Cleveland Customer Service at 216 398 4414 All the information and warnings about safety and electromagnetic compatibility are marked with the PNC lt sign at the side of the note Please read these instructions carefully before proceeding with the installation of the controller Class II instrument This controller has been designed in compliance with Regulations on electrical apparatus appliance systems and installa tions according to the European Community directive 73 23 CEE amend ed by the European Comunity directive 93 68 CEE and the Regulation
15. 6mm 1 65 in min 1 65 in min 42 mm min 42 mm min 1 Installation 1 4 ENVIRONMENTAL RATINGS Nice Operating conditions p Altitude up to 6500 ft 2000 m fc Temperature 32 106 F 0 50 C Rh Relative humidity 5 95 non condensing Suggestions Special conditions Altitude gt 6500 ft 2000 m p Use 24VAC supply version Temperature gt 106F 50C Use forced air ventilation Humidity gt 95 Warm up Conducting atmosphere Use filter Forbidden Conditions O Corrosive atmosphere a WY Explosive atmosphere 6 1 Installation 1 4 ENVIRONMENTAL RATINGS PNC Operating conditions a Altitude up to 6500 ft 2000 m Fc Temperature 32 106 F 0 50 C Rh Relative humidity 5 95 non condensing Suggestions Special conditions Altitude gt 6500 ft 2000 m p Use 24VAC supply version Temperature gt 106F 50C Use forced air ventilation Humidity gt 95 Warm up Conducting atmosphere Use filter Forbidden Conditions O ee Corrosive atmosphere n WY Explosive atmosphere fo 1 5 PANEL MOUNTING 15 1 INSERT THE INSTRUMENT 1 Prepare panel cut out 2 Check front panel gasket posi tion 3 Insert the instrument through the cut out 1 5 PANEL MOUNTING 15 1 INSERT THE INSTRUMENT 1 Prepare panel cut out 2 Check front panel gasket posi tion 3 Insert the instrument through the cut out 15
16. C 328 1112 F TC L Fe Const DIN43710 0 600 C 32 1112 F TC J Fe Cu45 Ni IEC584 0 600 C 32 1112 F TC T Cu CuNi 200 400 C 328 752 F TC K Cromel Alumel IEC584 0 1200 C 32 2192 F TC S Ptl0 Rh Pt IEC584 0 1600 C 32 2912 F DC input 0 50 mv linear engineering units DC input 10 50 mV linear engineering units Custom input and range Control mode Output configuration P I D Control OP1 alarm AL2 on OP2 Control OP2 alarm AL2 on OP1 Control OP1 alarm AL2 on OP2 On Off Control OP2 alarm AL2 on OP1 2 alarms Alarm AL1 on OP1 alarm AL2 on OP2 indicator Alarm AL1 on OP2 alarm AL2 on OP1 Type of control and safety Reverse ALI active low Safety 0 Direct ALI active high Safety 0 Reverse ALI active low Safety 100 Direct ALI active high Safety 100 welel Input type and range c F TR Pt100 IEC751 99 9 300 0 C 99 9 572 9 F TR Pt100 IEC751 200 600 C 328 1112 F TC L Fe Const DIN43710 0 600 C 32 1112 F TC J Fe Cu45 Ni IEC584 0 600 C 32 1112 F TC T Cu CuNi 200 400 C 328 752 F TC K Crome Alumel IEC 584 0 1200 C 32 2192 F TC S Ptl0 Rh Pt IEC584 0 1600 C 32 2912 F DC input 0 50 mv linear engineering units DC input 10 50 mV linear
17. OP 1 alarm AL2 on OP2 P I D Control OP2 alarm AL2 on OP1 On Off Control OP1 alarm AL2 on OP2 Control OP2 alarm AL2 on OP1 2 alarms Alarm AL1 on OP 1 alarm AL2 on OP2 indicator Alarm AL1 on OP 2 alarm AL2 on OP1 Type of control and safety Reverse AL1 active low Safety 0 Direct AL1 active high Safety 0 Reverse AL1 active low Safety 100 Direct AL1 active high Safety 100 ols elF 3 Product coding 3 2 CONFIGURATION CODE The configuration code consists of 4 digits that identify the operat ing characteristics of the unit selected by the user See Section 4 5 on page 26 for instructions on how to set a new configuration code rae TM n l LIL OVA The configuration code can be dis played on the front panel follow ing the instructions on page 19 section 4 2 2 3 Product coding 3 2 CONFIGURATION CODE The configuration code consists of 4 digits that identify the operat ing characteristics of the unit selected by the user See Section 4 5 on page 26 for instructions on how to set a new configuration code TILI TM n n LIL OVA The configuration code can be dis played on the front panel follow ing the instructions on page 19 section 4 2 2 Input type and range c F TR Pt100 IEC751 99 9 300 0 C 99 9 572 9 F TR Pt100 IEC751 200 600
18. Setpoint ramp down not available with 2 alarms DF F 0 1 999 9 digit min Setpoint low limit not available with 2 alarms low range S F H Setpoint high limit not available with 2 alarms SF L high range AL1 hysteresis 0 1 10 0 of the span See Note 1 above AL2 hysteresis 0 1 10 0 of the span See Note 2 above 2nd GROUP Tune run stop PID algorithm only Setpoint ramp up not available with 2 alarms OFF 0 1 999 9 digit min Setpoint ramp down not available with 2 alarms DF F 0 1 999 9 digit min Setpoint low limit not available with 2 alarms low range S F H Setpoint high limit not available with 2 alarms SF L high range ALI hysteresis 0 1 10 0 of the span See Note 1 above AL2 hysteresis 0 1 10 0 of the span See Note 2 above 1 a U 0 2 J Back to the 1st paramete of the 2nd group 4 Operations Password entry only if Code value lt 5000 see pages 26 27 Direct access to the configuration pages 26 27 Filter time constant 1 30 sec or OFF Input shift 60 60 digits Communication address if option installed OFF 1 247 Retransmission low range if option installed full scale Retransmission igh range if option installed full scale 4 Operations Password entry only if C
19. active low 5 Deviation active out of the band 6 band 1 active in the band 7 Note 1 Choice not available when the controller has been configured as 2 alarm indicator L digit assigned to 4 or 5 3 Product coding Alarm 2 type and function N Not active 0 Sensor break alarm 1 Absolute Active high 2 active low 3 Deviation 1 a MON a active low 5 Deviation active out of the band 6 band 1 active in the band 7 Note 1 Choice not available when the controller has been configured as 2 alarm indicator L digit assigned to 4 or 5 4 Operations 4 OPERATIONS 4 Operations M OPERATIONS 4 1 KEYPAD COMMANDS AND DISPLAY OPI output ON red TKL 0 lJ Tuning in progress green Menu access Enter key for selection and value setting confirmation Value modification 4 1 KEYPAD COMMANDS AND DISPLAY OP 1 output ON red a a m g m a J Tuning in progress green Menu Enter key for access selection and value setting confirmation Value modification PV control input operator mode in engineering units when the measured value is greater than sensor high range when the measured value is less than the sensor low range Code and or value of the Parameter programming mode PV control input operator mode in engineering un
20. only L coil of the load contactor Varistor for H i inductive loads 24VAC only L Coil of the load contactor 2 3 3 OP2 OUTPUT FNC lt SSR solid state relay drive output not isolated Y VA 0 5V 20 30mA max Load Solid state relay n 2 Electrical connections 2 3 4 PV CONTROL INPUT Connect the wires with the polarity as shown Use always compensation cable 5 6 of the correct type for the ther mocouple used The shield if present must be connected to a proper ground wire resistance 150 max For type LJ K S or T thermocouples For mA mV and V 3 el External shunt mA O a 2 52 mV L S 3 Rj gt 10MQ For PT100 resistance thermometer For a 3 wire system always use cables of the same diameter 1mm minimum line 20 Q lead maximum resis tance For a 2 wire system always use cables of the same diam eter 1 5mm min and put a For 3 wire only 20 lead maxi mum resistance With 2 wire transducer external shunt 2 52 jumper between terminals and 6 For AT 2 x RTD Pt100 Special 5 6 a Use wires of the i same length and A 1 5 mm size 20 amp lead maxi mum resistance When the distance between the controller and the sensor is 50 ft 15 mt using cable of 1 5 mm i i diameter an error of approx 2 F JA iB 1 C is produced R1 R2 R1 R2 must be lt 32092
21. to the supervisor When set to OFF the controller is not communicating _ff _ Retransmission UL 04 low range I 1 Retransmission 01 1 high range These parameters define the range of the OP4 retransmission output Example 4 20 mA output corre sponding to 20 120 C 25 4 Operations Filter response 100 63 2 PV gt 0 tFil Time 1 CL Input shift IU JU This value is added to the measured PV input value Its effectis to shift the whole PV scale of up to 60 digits Controller a a a CHI address the address range is from 1 to 247 and must be unique for each con troller on the communication bus to the supervisor When set to OFF the controller is not communicating _ 11 _ Retransmission ULA 14 low range I 1 Retransmission ULA I high range These parameters define the range of the OP4 retransmission output Example 4 20 mA output corre sponding to 20 120 C 25 4 Operations 4 6 CONFIGURATION CONFIGURATION MENU Operator mode 1st GROUP The configuration of the controller is specified through a 4 digit code 4 Password entry only if Code value 5000 that defines the type of input of control output and of the alarms sect 3 2 page 16 Other parameters specify the type of auxiliary functions C1 Pent L N m YA Value modification Parameter Modification men selection selectio
22. 112 F TC T Cu CuNi 200 400 C 328 752 F TC K Cromel Alumel IEC 584 0 1200 C 32 2192 F TC S Ptl0 Rh Pt IEC584 0 1600 C 32 2912 F DC input 0 50 mv linear engineering units DC input 10 50 mV linear engineering units Custom input and range Control mode Output configuration P I D Control OP 1 alarm AL2 on OP2 Control OP2 alarm AL2 on OP1 Control OP1 alarm AL2 on OP2 On Off Control OP2 alarm AL2 on OP1 2 alarms Alarm AL1 on OP1 alarm AL2 on OP2 indicator Alarm AL1 on OP 2 alarm AL2 on OP1 Type of control and safety Reverse AL1 active low Safety 0 Direct AL1 active high Safety 0 Reverse AL1 active low Safety 100 Direct AL1 active high Safety 100 winin of Input type and range c F TR Pt100 IEC751 99 9 300 0 C 99 9 572 9 F TR Pt100 IEC751 200 600 C 328 1112 F TC L Fe Const DIN43710 0 600 C 32 1112 F TC J Fe Cu45 Ni IEC584 0 600 C 32 1112 F TC T Cu CuNi 200 400 C 328 752 F TC K Cromel Alumel IEC 584 0 1200 C 32 2192 F TC S Ptl0 Rh Pt IEC584 0 1600 C 32 2912 F DC input 0 50 mv linear engineering units DC input 10 50 mV linear engineering units Custom input and range Control mode Output configuration Control
23. C YR E Load Solid state 4 20mADC relays 0P4 Retransmission A Supervisory Fuse 0 5 AT Power supply switch L o Supply 120 VAC N o Fuse 5 VAC n Coil of the load contactor 2 Electrical connections 2 3 TYPICAL INSTRUMENT WIRING e a DC voltage Current H 2 5 Q external VA O shunt resistor PV 2 wire transmitter VAC YAR _ Load Solid state 4 20mADC relays 0P4 Retransmission A Supervisory H lt n fo v n 5 L Power supply switch L o Supply 120 VAC N o Fuse 5 VAC n Coil of the load contactor e a voltage Current H 2 5 Q external VA O shunt resistor PV 2 wire transmitter AG Notes 1 Make sure the power supply voltage is the same as indicated on the instrument 2 Switch on the power supply only after that all the electrical con nections have been completed 3 In accordance with safety reg ulations the power supply switch carries the identification of the relevant instrument The power supply switch is easily accessible from the operator 4 The instrument is protecte
24. D converter with resolution of 50 000 points 6 Technical specification d the safe conditions the type and functionality of the alarms Update measurement time 0 2 second TT ti Sampling time 0 5 second cnaracteristics Input bias 60 to 60 digits Input filter with enable disable 1 to 30 seconds Accurac 0 25 1 digit for temperature sensors Between 100 240 VAC y 0 1 1 digit for mV and mA the error is minimal Pt100Q at 0 C Max wire resistance 20Q max 3 wires Resistance IEC 751 2 or 3 wire Sensitivity thermometer connection y C F selectable 0 1 C 10 C Env Temp 0 18 F 18 F lt 0 1 C 0 18 F 108 Wire Res Type L T K S infernal cold ineton Max wire resistance 15062 max Thermocouple IEC 584 he on Sensitivity in C F lt 2uV C Env Temp C F selectable i lt 0 5uV 10Q Wire Res 4 20mA 0 20mA Engineering units DC input current with external shunt 2 52 Conf decimal point position Input drift Rj gt 10MQ Init Sc 999 to 9999 NU o i VUON Pulec 999 to 9909 lt 01 20 C 36 F ambient temp DC input voltage Rj gt 10MQ min range of 100 digits 38 TECHNICAL SPECIFICATIONS Features at 77F 25C ambient temp Total configurability see par 3 2 page 16 par 4 6 page 26 PV Input see pages 12 and16 Description From keypad or serial communication the user selects the type of input the associated functi
25. Operations 4 2 2 DISPLAY OF THE CONFIGURATION CODES AUNE Operator p Opera 40 U Vag after 0 5 sec Engineering 11 units WO IEN 1 AO L Basic 1171 l product code mae 0 see page see page 15 cy TATIN JII Configuration 1 E code lL JOC see page 16 GSO CJE Software release ON number OVA mmc Example ATA C1 3000 2002 Release 00A 19 4 Operations 4 2 2 DISPLAY OF THE CONFIGURATION CODES Operator mode Engineering units 1 Basic product code see page 15 Configuration code see page 16 Foo _ JUI Sod SIM Be Wwe Software release number Example SUN C1 3000 2002 Release 00A 19 4 Operations 4 3 SETTING PARAMETERS 4 Operations 4 3 SETTING PARAMETERS 4 3 1 NUMERIC ENTRY Ex change the value of a stored Setpoint from 275 0 to 240 0 VII 2 LA 0 P L n J IAI Press A or Y momentarily to change the value by 1 unit every push Continued pressing of A or WY changes the value at rate that doubles every second Releasing the button decreases the rate of change In any case the change of the value stops when it has reached the max min limit set for the parameter 4 3 1 NUMERIC ENTRY ILIA TUI OA AID Operator mode Current setpoint display Setpoint modification Setpoint entry The operation is a
26. P1 Relay or Triac 1 PID loop or 1 ON OFF oop with 1 Alarm Control output AL2 alarm OP1 Relay or Triac OP2 SSR drive OP2 SSR drive OP 1 Relay or Triac Algorithm PID with overshoot control or ON OFF Proportional band P 0 5 999 9 ntegral time I 0 1 100 0 min Off 0 Derivative time D 0 01 10 00 min PID algorithm Cycle time 1 200 sec Overshoot control 0 01 1 00 High limit 100 0 10 0 Hysteresis 0 1 10 0 ON OFF algorithm SPST Relay N O 2A 250VAC for resistive load Triac 1A 250VAC for resistive load SSR drive not isolated 5VDC 10 30mA max Hysteresis 0 1 10 0 full scale Active high Active low Hysteresis 0 1 10 0 c s Absolute threshold whole range Activate high Action Activate low Deviation threshold range Action type Band threshold 0 range Absolute threshold whole range Special function Sensor failure Features at 77F 25C ambient temp Setpoint OP4 PV retransmission option One shot Fuzzy Tuning with automatic selection Serial comm option Auxiliary Supply Operational safety General characteristics Features at 77F 25C ambient temp Setpoint OP4 PV retransmission option One shot Fuzzy Tuning with automatic selection Serial comm option Auxiliary Supply Operational safety General characteristics Description Ramp up and down 6 Technical sp
27. alarm Ol JA set point The alarm occurrences handle the OP1 and OP2 outputs in different ways according to the configured types of alarms as illustrated Tht Proportional U Ud band This parameter specifies the pro portional band coefficient that mul tiplies the error SP PV M Integral as time The integral time value specifies 24 Sensor break or input disconnection Sensor S Absolute alarm full scale Visualisation 6086 EBEE under range Active high Active low low range Alarm threshold Deviation alarm gt 0 high range e low range Alarm threshold Band alar high range m m h lt full scale alarm threshold full scale Sensor break or input disconnection Sensor Visualis S Absolute alarm full scale ation 6085 H EEEE under range Active high Active low low range Alarm threshold Deviation alarm high range e low range Alarm threshold Band alar high range m TA h lt full scale alarm threshold full scale the time reguired by the integral term to generate an output eguivalent to the proportional term When GFF the integral term is not included in the control algorithm _ a Derivative tl time The derivative term coefficient specifies t
28. automatically determines the best method to use to calculate the PID terms according to process conditions Step response End of the tuning operating and setting of Setpoint change i S the new calculated i terms i Start of autotune operation Control output Natural frequency tuning start PV variable End of the tuning operating and setting of the new calculated terms Control output I n PV variable The advantage of this method is better accuracy in the term cal culated and a reasonable speed of calculation Fuzzy Tuning automatically determines the best method to use to calculate the PID terms according to process conditions Step response End of the tuning operating and setting of Setpoint change i ER the new calculated i terms i Start of autotune SXT operation Control output Natural freguency tuning start PV variable End of the tuning operating and setting of the new calculated terms Control output I n PV variable 38 TECHNICAL SPECIFICATIONS Features at 77F 25C ambient temp Total configurability see par 3 2 page 16 par 4 6 page 26 PV Input see pages 12 and16 Description From keypad or serial communication the user selects the type of input the associated functions and the corresponding outputs the type of control algo rithm the type of output an the values of all the contro parameters A
29. ays leveland Division of UniContro Inc Customer Service 1111 Brookpark Rd Cleveland OH 44109 Tel 216 398 44 4 Fax 216 398 8558 Sales Office 1903 S Congress Avenue Boynton Beach FL 33426 Tel 561 734 9400 Fax 561 734 8060 ays leveland Division of UniContro Inc Customer Service 1111 Brookpark Rd Cleveland OH 44109 Tel 216 398 44 4 Fax 216 398 8558 Sales Office 1903 S Congress Avenue Boynton Beach FL 33426 Tel 561 734 9400 Fax 561 734 8060 Controller Indicator Transmitter 1 32 DIN 48 x 24 Series C1 Instruction Manual C1 01 Controller Indicator Transmitter 1 32 DIN 48 x 24 Series C1 Instruction Manual C1 01 Controller Indicator Transmitter 1 35 DIN 48 x 24 C1 line am O 7 A J C1 1 D A TLL J 1 0 Controller Indicator Transmitter 1 32 DIN 48 x 24 C1 line AT Umm O 7 A J i 3 1 1 D A ALE J 1 0 CE CE information CE NOTES ON ELECTRIC SAFETY AND ELECTROMAGNETIC COMPATIBILITY information CE NorEs ON ELECTRIC SAFETY AND ELECTROMAGNETIC COMPATIBILITY Please read these instructions carefully before proceeding with the installation of the controller Class Il instrument This controller has been designed in compliance with Regulations on electrical apparatus appliance systems and installa tions according to the European Community directive 73
30. cknowledged by one flash of the display Ex change the value of a stored Setpoint from 275 0 to 240 0 Press A or Y momentarily to change the value by 1 unit every push Continued pressing of A or WY changes the value at rate that doubles every second Releasing the button decreases the rate of change In any case the change of the value stops when it has reached the max min limit set for the parameter C VII 2 An KW N l ae Z J II Z WADI Operator mode Current setpoint display Setpoint modification Setpoint entry The operation is acknowledged by one flash of the display 4 3 2 SETTING MNEMONIC CODES see Configuration pages 26 27 Press the A or amp to display the next or previous mnemonic for the selected parameter Continued pressing of A or Y will display further mnemonics at a rate of one mnemonic every 0 5 sec The mnemonic displayed at the time the next parameter is selected is the one stored in the parameter 4 3 2 SETTING MNEMONIC CODES see Configuration pages 26 27 Press the A or amp to display the next or previous mnemonic for the selected parameter Continued pressing of A or Y will display further mnemonics at a rate of one mnemonic every 0 5 sec The mnemonic displayed at the time the next parameter is selected is the one stored in the parameter 11 1 IJU ol 0 O 011 l 0 O O 2 l 0 O J
31. ctiveness of the PID algorithm Set 1 to disable the overshoot control MCI 1 Control output Lit U high limit Specifies the maximum value the control output can be set L 1 MN Control output hysteresis Hysteresis of the threshold SP On o p p hy Control output hysteresis span set in of the full scale 2nd GROUP 1 Setpoint IE LU maun 1 1 Setpoint Jl J ramp down This parameter specifies the max imum rate of change of the set point in digit min When the parameter is OFF this function is disabled effectiveness of the PID algorithm Set 1 to disable the overshoot control MIC _ Control output Lit U high limit Specifies the maximum value the control output can be set I 1 MN Control output hysteresis Hysteresis of the threshold SP On o D hy Control output hysteresis span set in of the full scale 2nd GROUP 1 Setpoint ILe LU amp ip EI 1 Setpoint Jl J ramp down This parameter specifies the max imum rate of change of the set point in digit min When the parameter is OFF this function is disabled L 1 Set point J 1 low limit Low limit of the setpoint value When the parameter is GFF this function is disabled 11 1 Set point J lt UV high limit High limit of the set point value When the parameter is GFF this function is disabled AL1 alarm hysteresis
32. d with a 0 5 AC time lag fuse In case of fail ure return the unit to the Hays Cleveland Customer Service office for repair 5 To protect the instrument internal Circuits use 2A AC time lag fuses for Relay outputs 1 AAC time lag fuses for Triac outputs 6 Relay contacts are already pro tected with varistors Only in case of 24 V AC induc tive loads use model A51 065 30D7 varistors on request N Notes 1 Make sure the power supply voltage is the same as indicated on the instrument 2 Switch on the power supply only after that all the electrical con nections have been completed 3 In accordance with safety reg ulations the power supply switch carries the identification of the relevant instrument The power supply switch is easily accessible from the operator 4 The instrument is protected with a 0 5 AC time lag fuse In case of fail ure return the unit to the Hays Cleveland Customer Service office for repair 5 To protect the instrument internal Circuits use 2A AC time lag fuses for Relay outputs 1 AAC time lag fuses for Triac outputs 6 Relay contacts are already pro tected with varistors Only in case of 24 V AC induc tive loads use model A51 065 30D7 varistors on request 2 3 1 POWER SUPPLY Switching power supply with mul tiple isolation and internal fuse e Standard version nominal voltage 100 240VAC 15 10 Frequency 50 60Hz Low Voltage version Nominal volta
33. ecification 0 1 999 9 digit min Off 0 Low limit From low range to the high limit High limit Galvanic isolation 500 VAC 1 min Resolution 12 bit 0 025 From low limit to the high range Current output 4 20mA 750Q 15V max Accuracy 0 1 The controller automatically selects the best method according to the process conditions Step response Natural freguency RS485 isolated Modbus J bus protocol 1200 2400 4800 9600 bit sec 2 wire 18VDC 20 30mA max for an external transmitter supply Measure input Detection of out of range short circuit or sensor failure with automatic activation of the safety strategies and alerts on display Control output Safety value 0 to 100 user enabled disabled Parameters parameter and configuration data are stored in nonvolatile memory for an unlimited time Access protection Power supply Password to access the configuration and parameter data 100 240VAC 15 10 50 60Hz or 24VAC 25 12 50 60Hz and 24V 15 25 Power consumption 1 6W max Electric safety Compliance to EN61010 installation class 2 2500V pollution class 2 Electromagnetic compatibility Compliance to the CE standards for industrial system and equipment Protection EN650529 IP20 termination unit IP65 front panel Dimensions 19 x 95 depth 4 72 1 32 DIN 48 x 24 depth 120 mm 0 25 Ibs 100 gr
34. ed in section 4 2 2 page 19 P N C1 3000 0000 CONF 2002 S N AOA 9809 0013 V L N 85 264V 50 60 Hz 1 6W JANA AI TN NN CE Basic product code hardware No a g 1 M N Configuration code software 3 1 MODEL CODE The product code indicates the specific hardware configuration of the instrument It cannot be modified in the field 3 1 MODEL CODE The product code indicates the specific hardware configuration of the instrument It cannot be modified in the field 3 Product coding Model Eq DS Limin Line Power supply 100 240VAC 15 10 24VAC 25 12 or 24V 15 25 OPI Output Relay Triac Serial Communications Options None jok vE B Not supplied Transmitter Power Supply P S Transmitter P S Retransmission RS485 None Modbus J bus protocol Transmitter Power Supply UI VUO OO User manual Italian English std French English German English Spanish English Front panel colour Dark std Beige e 5 wini ol osa a 3 Product coding Model JET DS Limin Line Power supply 100 240VAC 15 10 24VAC 25 12 or 24V 15 25 OP1 Output Relay Triac Serial Communications Options None jok vLE B Not supp
35. for Modbus J bus 2 3 5 OP4 OUTPUT option Process Variable PV retransmission Galvanic isolation 500VAC 1 min 0 4 20mA 750 15V max 2 3 6 SERIAL COMMUNICATIONS option e Galvanic isolation 500VAC 1 min e Compliance to the EIA RS485 standard for Modbus bus 2 Electrical connections AG Load O v S mA AG a A Please read the user instructions on the C1 con troller MODBUS J BUS pro A A tocol 8 2 Electrical connections AG Load O v mA AG i A Please read the user instructions on the C1 con troller MODBUS J BUS pro A A tocol 8 3 Product coding k Nomenclature The complete code is shown on the instrument label Inst t label i VT NI gm 4 n am nstrument labe This information is zJ l accessible from the front panel by means of the procedure a ol N U described in section 4 2 2 page 19 P N C1 3000 0000 CONF 2002 S N AOA 9809 0013 V L N 85 264V 50 60 Hz 1 6W JANAN N IN N NN CE Basic product code hardware Ha a g 1 M N Configuration code software 3 Product coding k Nomenclature The complete code is shown on the instrument label Inst t label J PI g n nstrument labe This information is zJ accessible from the front panel by means of the procedure 2 9 E describ
36. ge 24VAC 25 12 Frequency 50 60Hz or 24V 15 25 e Power consumption 1 6W max E 0 5A fuse included Supply 2 3 1 POWER SUPPLY Switching power supply with mul tiple isolation and internal fuse Standard version nominal voltage 100 240VAC 15 10 Frequency 50 60Hz e Low Voltage version Nominal voltage 24VAC 25 12 Frequency 50 60Hz or 24V 15 25 e Power consumption 1 6W max E 0 5A fuse included Supply 2 3 2 OP1 OUTPUT A Single relay output NO contact for resistive load of up to 2A 250 VAC max e 2A AC Time lag Fuse IEC 127 B Triac Output e NO contact for resistive load of up to 1A 250 VAC max e 1A AC Time lag Fuse IEC 127 2 Electrical connections AG vh i Varistor for Mv inductive loads i 24VAC only L Coil of the load contactor vi Varistor for yi inductive loads i 24VAC only L Coil of the load contactor 2 3 3 OP2 OUTPUT FNC y SSR solid state relay drive output not isolated Y YR 0 5V 20 30mMA max Load Solid state relay n 11 2 3 2 OPI OUTPUT A Single relay output e NO contact for resistive load of up to 2A 250 VAC max e 2A AC Time lag Fuse IEC 127 B Triac Output e NO contact for resistive load of up to 1A 250 VAC max e 1A AC Time lag Fuse IEC 127 2 Electrical connections AG Varistor for inductive loads 24VAC
37. he time required by the pro portional term P to reach the level of D When FF the derivative term is not included in the control algorithm Lo Control output Le te cycle time The cycle time of the time propor tioning control output The PID con trol output is provided through the pulse width modulation of the digital waveform oe Overshoot l l control This parameter specifies the span of action of the overshoot control Setting lower values 0 99 gt 0 01 reduces the overshoot resulting from a set point change The overshoot control does not affect the the time required by the integral term to generate an output equivalent to the proportional term When GFF the integral term is not included in the control algorithm IL a Derivative tl time The derivative term coefficient specifies the time required by the pro portional term P to reach the level of D When OFF the derivative term is not included in the control algorithm Lo Control output Le ote cycle time The cycle time of the time propor tioning control output The PID con trol output is provided through the pulse width modulation of the digital waveform oe Overshoot L control This parameter specifies the span of action of the overshoot control Setting lower values 0 99 0 01 reduces the overshoot resulting from a set point change The overshoot control does not affect the effe
38. its when the measured value is greater than sensor high range when the measured value is less than the sensor low range Code and or value of the Parameter programming mode 4 2 DISPLAY MODE When the display mode is selected the unit automatically displays the most important parameters and configuration information In display mode the para meter values cannot be modi fied by the user After2 seconds in display mode the display flashes and the unit returns to normal operating mode Note 1 See table page 27 2 This display is not presented if the instrument has been configured as an On Off controller 4 2 DISPLAY MODE When the display mode is selected the unit automatically displays the most important parameters and configuration information In display mode the para meter values cannot be modi fied by the user After2 seconds in display mode the display flashes and the unit returns to normal operating mode Note 1 See table page 27 2 This display is not presented if the instrument has been configured as an On Off controller 4 2 1 DISPLAY OF THE PROCESS VARIABLES mode KS after 0 5 sec Engineering 2 ws Ekan CD Setpoint 17171 JA 1 OO 4 ETE Control 17 oe LIL OVA 4 2 1 DISPLAY OF THE PROCESS VARIABLES mode oe amp after 0 5 sec Engineering O ms l CJ A G Ev Control l or J U 1 H O O 4
39. lied Transmitter Power Supply P S Transmitter P S Retransmission RS485 None Modbus J bus protocol Transmitter Power Supply UI VUO OO User manual Italian English std French English German English Spanish English Front panel colour Dark std Beige of wine lof osa a 3 Product coding 3 2 CONFIGURATION CODE The configuration code consists of 4 digits that identify the operat ing characteristics of the unit selected by the user See Section 4 5 on page 26 for instructions on how to seta new configuration code TILI 2mm 2 Jii EK 5 0 The configuration code can be dis played on the front panel follow ing the instructions on page 19 section 4 2 2 3 Product coding 3 2 CONFIGURATION CODE The configuration code consists of 4 digits that identify the operat ing characteristics of the unit selected by the user See Section 4 5 on page 26 for instructions on how to seta new configuration code TILI 2mm Jii J 00 The configuration code can be dis played on the front panel follow ing the instructions on page 19 section 4 2 2 Input type and range c F TR Pt100 IEC751 99 9 300 0 C 99 9 572 9 F TR Pt100 IEC751 200 600 C 328 1112 F TC L Fe Const DIN43710 0 600 C 32 1112 F TC J Fe Cu45 Ni IEC584 0 600 C 32 1
40. matically according to the process condition when the operation is started Step response tuning This type is selected when at the start of the autotune operation the process variable PV is more than 5 of the span away from set point SP The big advantage of this method is fast calculation with reasonably accurate results Natural frequency tuning This type is selected when PV is close within 5 of the span to SP The green led comes on when Fuzzy Tuning is in progress At the end of this operation the calculat ed PID parameters are stored and used by the control algorithm and the controller returns to the operator mode The green led goes off This function allows the calculation of the optimal PID parameters to monitor the response of the process to disturbances The controller provides 2 types of one shot tuning algorithm that are selected automatically according to the process condition when the operation is started Step response tuning This type is selected when at the start of the autotune operation the process variable PV is more than 5 of the span away from set point SP The big advantage of this method is fast calculation with reasonably accurate results Natural frequency tuning This type is selected when PV is close within 5 of the span to SP The advantage of this method is better accuracy in the term cal culated and a reasonable speed of calculation Fuzzy Tuning
41. n entry Press A or WM to display the next parameter or the next code and change its value The new value is stored in the controller when the next parameter is selected by pressing J 4 Operations 4 6 CONFIGURATION The configuration of the controller is specified through a 4 digit code that defines the type of input of control output and of the alarms sect 3 2 page 16 Other parameters specify the type of auxiliary functions C1 DA E 1 67 YA Value modification Parameter Modification men selection selection entry Press W or WM to display the next parameter or the next code and change its value The new value is stored in the controller when the next parameter is selected by pressing J o U Jofa i U from 5000 to 9999 L Baud rate 2 2 t CED only if comm is installed OSA 1200 2400 600 5600 71 1 Retransmission range 7 AZ EU onlyif present OOD 0 20 4 20 mA cr If Password LILI 0 9999 33 default from factory to the value of the S Code entry Must be egual parameter Ca cE Low range 2 I fo i VIZ J UC linear scale only SO Bw 999 9999 11 High range 2 HZ J linear scale only OVA 999 9999 Communication protocol only if communication is I
42. ode value lt 5000 see pages 26 27 Direct access to the configuration pages 26 27 Filter time constant 1 30 sec or OFF Input shift 60 60 digits Communication address if option installed OFF 1 247 Retransmission low range if option installed full scale Retransmission igh range if option installed full scale 4 Operations 4 5 PARAMETER Ist GROUP The controller parameters have been organized in group accord ing to their functionality area 7 HZ 2 AL1 alarm O J Al set point This set point is displayed only if the controller has been configured with 2 alarms Digit L of the con figuration code assigned to 4 or 5 7 AL2 alarm Ol Jl set point The alarm occurrences handle the OP1 and OP2 outputs in different ways according to the configured types of alarms as illustrated Tht Proportional CU td band This parameter specifies the pro portional band coefficient that mul tiplies the error SP PV M Integral l l time The integral time value specifies 24 4 Operations 4 5 PARAMETER Ist GROUP The controller parameters have been organized in group accord ing to their functionality area 7 117 2 AL1 alarm O J Al set point This set point is displayed only if the controller has been configured with 2 alarms Digit L of the con figuration code assigned to 4 or 5 2 AL2
43. ons and the corresponding outputs the type of control algo rithm the type of output an the values of all the contro parameters A D converter with resolution of 50 000 points 29 6 Technical specification d the safe conditions the type and functionality of the alarms Update measurement time 0 2 second TT ti Sampling time 0 5 second cnaracrerisucs Input bias 60 to 60 digits Input filter with enable disable 1 to 30 seconds Kel 0 25 1 digit for temperature sensors Between 100 240 VAC y 0 1 1 digit for mV and mA the error is minimal Pt100Q at 0 C Max wire resistance i 20Q max 3 wires Resistance IEC 751 2 or 3 wire Sensitivity thermometer connection y C F selectable 0 1 C 10 C Env Temp 0 18 F 18 F lt 0 1 C 0 18 F 10 Wire Res Type L T K S intemalicold unction Max wire resistance 15062 max Thermocouple IEC 584 aa Sensitivity in C F lt 2uV C Env Temp C F selectable lt 0 5uV 10Q Wire Res 4 20mA 0 20mA Engineering units DC input current with external shunt 2 59 Conf decimal point position Input drift Rj gt 10MQ Init Sc 999 to 9999 jo o i VUON Paliec 909 to 9999 lt 0 1 20 C 36 F ambient temp DC input voltage Rj gt 10MQ min range of 100 digits 29 6 Technical specification Features at 77F 25C ambient temp Operating mode and Outputs Control Mode OPI output OP2 ou
44. s and the output cables If this is not possible use shielded cables on the sensor input with the shield connected to earth PRECAUTIONS Nc e 2 2 RECOMMENDED ROUTING OF WIRES Although this instrument has been designed to work in a harsh noisy industrial environment level IV of the industrial standard IEC 801 4 the following sugges tions are strongly recommended All wiring must comply with local regulations The supply wiring should be routed away from the power cables Avoid using electromagnetic con tactors power relays and high power motors nearby Avoid power units nearby espe cially if controlled in phase angle Keep the low level sensor input wires away from the power lines and the output cables If this is not possible use shielded cables on the sensor input with the shield connected to earth 2 2 RECOMMENDED ROUTING OF WIRES Conduit for low level sensor cables Conduit for supply and output cables Conduit for low level sensor cables Conduit for supply and output cables 2 Electrical connections AG A Supply B Outputs C Analog inputs D Analog output Serial communications E SSR drive output o 2 Electrical connections A A Supply B Outputs C Analog inputs D Analog output Serial communications E SSR drive output Io 2 Electrical connections 2 3 TYPICAL INSTRUMENT WIRING VA
45. s on the essential protection reguirements in electrical apparatus EN 61010 1 IEC 1010 1 90 A1 92 A2 95 Regulations on Electromagnetic C ompatibility according to the European Community directive n089 336 CEE amended by the European Community directive n 92 31 CEE and the following regulations Regulations on RF emissions EN50081 1 residential environments EN50081 2 for industrial environments Regulation on RF immunity EN500082 2 for industrial eguipment and system Itis the responsibility of the installer to ensure compliance with all local regulations and safety reguirements This control has no user serviceable parts Should repair be necessary contact the Hays Cleveland sales office from which the unit was purchased for instructions on returning it to the factory Or call Hays Cleveland Customer Service at 216 398 4414 All the information and warnings about safety and electromagnetic compatibility are marked with the PNC sign at the side of the note Table of contents TABLE OF CONTENTS ME Installation PHM Electical Connections a s Page 8 EN Prajuct Codes Nomenclature st Page 14 MM Operation Page 18 FH Automatic Tuning Page 28 HME TECHNICAL SPECIFICATIONS Page 29 Resources omina Control Alarms Retransmission mA E Main universal input JA TTI KN MU ETT pv OP1 I ation Si le ba gt BE gt Single Laton OPI OP2 0PA Single 2 Eae 0P2 0P1
46. t by qualified personnel Before proceeding with the instal lation of this controller follow the instructions illustrated in this man ual particularly the installation precautions marked with the symbol related to the European Community directive on electrical protection and electromagnetic compatibility To prevent hands or metal touch ing parts that may be electrically live this control must be installed in an enclosure and or in a cubicle S 1 1 GENERAL DESCRIPTION IP 20 Termination Unit EN 61010 1 IEC1010 1 Product code label Panel surface Mounting clamps Front panel sealing gasket Front panel IP65 protection EN 60529 IEC 529 1 1 GENERAL DESCRIPTION IP 20 Termination Unit EN 61010 1 IEC1010 1 Product code label Panel surface Mounting clamps Front panel sealing gasket Front panel IP 65 protection EN 60529 IEC 529 1 Installation 1 2 C1 DIMENSIONS 1 89 in 48 mm VA 25 mm 4 72 in 120 mm 1 Installation 1 2 C1 DIMENSIONS 1 89 in 48 mm VA 25 mm 4 72 in 120 mm 0 87 0 01 in 0 87 0 01 in 22 2 0 3mm 22 2 0 3mm 0 79 in max 20 mm max 2 56 in min 65mm min en ot 1 78 0 023 in 45 0 6mm 0 79 in max 20 mm max 2 56 inmin 65mm min 4112 cH 1 78 0 023 in 45 0
47. the next group of parameters 1 Table of supported Engineering Units Celsius degrees L Fahrenheit degrees OF none coo E MV ou Volt U mA nA Ampere A Bar br PSI FS Rh W h pH Fh For inputs from thermocouple or resistance thermometer the choice is between C and F only 2 Range of min 100 digits 5 Automatic tune gt AUTOMATIC TUNING Start stop of the Fuzzy Tuning The Tuning operation can be started or stopped any time VIVIEN Operator J LV mode press until To start select lt I T Strt l To stop select CJU AO ci a ee J tt 5 Automatic tune D AUTOMATIC TUNING Start stop of the Fuzzy Tuning The Tuning operation can be started or stopped any time Operator mode 00 press until H To start select I a Strt 1 To stop select CJUAOH ci pe ee m J mt The green led comes on when Fuzzy Tuning is in progress At the end of this operation the calculat ed PID parameters are stored and used by the control algorithm and the controller returns to the operator mode The green led goes off This function allows the calculation of the optimal PID parameters to monitor the response of the process to disturbances The controller provides 2 types of one shot tuning algorithm that are selected auto
48. tput ALI alarm indicator with 2 alarms AL2 alarm 6 Technical specification Features at 77F 25C ambient temp Operating mode and Outputs Control Mode OPI output OP2 output ALI alarm indicator with 2 alarms AL2 alarm Description ndicator with 2 alarms AL1 alarm AL2 alarm OP1 Relay or Triac OP2 SSR drive OP2 SSR drive OP1 Relay or Triac 1 PID loop or 1 ON OFF oop with 1 Alarm Control output AL2 alarm OP1 Relay or Triac OP2 SSR drive OP2 SSR drive OP1 Relay or Triac Algorithm PID with overshoot control or ON OFF Proportional band P 0 5 999 9 ntegral time I 0 1 100 0 min Off 0 Derivative time D 0 01 10 00 min PID algorithm Cycle time 1 200 sec Overshoot control 0 01 1 00 High limit 100 0 10 0 Hysteresis 0 1 10 0 ON OFF algorithm SPST Relay N O 2A 250VAC for resistive load Triac 1A 250VAC for resistive load SSR drive not isolated 5VDC 10 30mA max Hysteresis 0 1 10 0 full scale Active high Absolute threshold whole range Active low Hysteresis 0 1 10 0 c s iati Activate high Deviation threshold range m Action type Band threshold 0 range ction Activate NSE Absolute threshold whole range Special function Sensor failure Description AL1 alarm AL2 alarm ndicator with 2 alarms OP1 Relay or Triac OP2 SSR drive OP2 SSR drive O
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