USER INSTRUCTION MANUAL
Contents
1. Slide A D Filter out from under Retention Spring 10 LIMITED WARRANTY ArcOne warrants all auto darkening filters listed in this manual against all manufacturing defects result ing from materials or workmanship for a period of 2 years from the date of purchase Proof of purchase establishing the date of sale and filter serial number must be provided should a warranty claim be sub mitted The purchaser s only remedy under this limited warranty shall be limited to ArcOne sole opera tion to repair replace or refund not to exceed the purchase price This limited warranty is not transferable from the original purchaser to a secondary owner ArcOne shall in no event be liable or re sponsible for any injury damage or loss resulting either directly or indirectly from the use or misuse of this product This limited warranty is exclusive and is in lieu of any other warranty implied either oral or written Please read the instruction manual carefully to avoid certain situations which may void this lim ited warranty In the unlikely event that the auto darkening filter malfunctions the following procedures are to be used to receive efficient service and repair Determine if the product is damaged from abuse or mis use Any pitted marks on the filter possibly from spatter chips dents or cracks etc are some indica tions of operator abuse In the case of operator abuse the warranty is void If you need to return your filter fo2. Variation in Luminous Transmittance class 2 Angle Dependency class This is a new classification of EN379 This marking may not be in dicated on older models Welding Helmets Significance of CE Markings Example AR EN 175 F CE AR Company Identification Mark EN 175 CE Welding Helmet Standard F Impact Class Low Energy CE European Mark Significance of Other Markings Example AR Z87 AR Company Identification Mark Z87 ANSI Standard for Eye and Face Protectors Example CAN CSA 294 3 COLTS Labs CAN CSA 294 3 CSA Standard for Eye and Face Protectors COLTS Labs CAN CSA Certified Lab Product Certification Bodies This model has been certified by Certottica SCARL Zona Industriale Villanova 32013 Longarone BL Italy Notified Body Number 0530 This model has been certified by ECS GmbH Obere BahnstraBe 25 73431 Aelen Germany Notified Body Number 1883 This model has been certified by INSPEC International 56 Leslie Hough Way Salford Greater Manchester M6 6AJ England Notified Body Number 0194 Shade Selection Guide CE Shade selection Guide Table 1 Current Process 15 6 10 15 30 40 60 70 100 425 150 175 200 225 250 300 350 400 450 500 600 Covered Electrodes Tt tt Plasma jet cutting Micro plasma arc welding 4 NOTE The From CE EN 765 2002 Serial Number is located on the top of the filter
3. Shade Delay Fig 3 LCD Readout Fig 4 LCD Readout 4000V amp 5000V iDF48 is dependent upon light intensity of the arc and distance from the filter to the arc The user can further adjust the dark shade up or down one shade number for comfort while the icon is flashing This mode has one memory position for each shade in the dark state i e 9 10 11 12 and 13 NOTE Shade 13 cannot be set higher than 13 This mode only works on split range i e 5 9 9 13 filters in the higher shade range To reset all memory slots press and hold both Q 2 iTIG Mode Upon entering iTIG mode where LCD displays TIG icon and flashing Fig 4 user first sets lower desired shade while the flashes After approximately 5 seconds of not turning the shade knob the flashing stops and the user can then set the desired upper shade The lowest possible shade is fixed according to the standard in which the filter is tested to ex ample iDF48 iTIG in 9 13 range goes 9 lowest 13 highest in 5 9 range 7 lowest 9 highest Welding Helmets Welding helmets are designed to provide protection against UV IR radiation around the user s face ArcOne welding helmets meet exceed face coverage defined by CE standards ArcOne welding helmets are suitable for arc welding Refer to any or all of the following standards for more specifications ANSI Z87 CAN CSA 294 3 and CE EN 166 amp 175 Welding helmets made of a durable mode
4. ArcONE USER INSTRUCTION MANUAL Single Shade and Variable Shade Auto Darkening Filters 4000V 5000V 6000VI4 iDF48 Products Which Improve 7 Quality Productivity Safety amp ArcOwe Performance 85 Independence Drive Taunton MA 02780 TEL 508 884 9600 TOLL FREE 800 223 4685 FAX 508 884 9666 M EUROALTADF 2003 REV J Table of Contents Page Preparations for US urnes herbe isrtietissaiteterentesserresenienitentet teint 1 Technical Information Use 0 ccccccceeeeeeccceceeeeeeeeeeeeececcceaaeeeeeeeeeeeeeeeesenaaeas 1 Limitations Of US wi s2sccticcsesiesivediaaine dileia ER leat 3 Care and Maintenance 0 ccccceeeeeceeeeeeeceee cee eeeeceeeaaeaaeaeeeeeeeeeeeteseeccasaeeeeeees 4 Spatter Protection iiss sdasssvesi teecigvecsveesHieskesea casas eaeddiiavngiditeehei as Pennie ena de 4 Parts Selection Guide 5 Filter SPSCINCALIONS 4s scsic sianee esdianazscieetaedecnacdi seecagavesbeadagteaneeds fvasayeenees aaa ai 8 Significance Of markings 9 Shade Selection Guide sss sievessiseceadencdeve vest aenesiadciseisuanae dese eeeaed eevee dates anes 10 Filter Removal Diagram 10 Warranty and Service Information 11 Preparations for Use WARNING materials which may come in contact with the wearer s skin may cause an al lergic reaction to susceptible individuals Filters Before you begin welding always insp
5. and hold the button to change the setting O O LED PUSH BUTTONS DELAY TIG 12 11 10 9 PUSH BUTTONS LED O O O e Select Figure 1 Digital Controls Delay Adjustment and Grind Mode not on all models Digital Controlled Filters Change the Delay by pressing do not hold down the Delay Grind button Activate Grind mode by pressing and holding the Delay Grind or Grind button depends on model down until the filter flashes Deactivate Grind mode by pressing do not hold down the Delay Grind or Grind button Note the filter will not flash Some models Fig 3 will display GRIND to indicate the Grind mode is active Analog Controlled Filters Applicable model s only turn the Sensitivity switch until it clicks and the LCD displays GRIND Fig 4 Intelligent Darkening Filter IDF Modes To switch from one mode to another Press AND Hold down the Mode button for two seconds To cycle through modes continue depressing the Mode button NOTE Modes will not switch when in Grind Mode Low Shade Mode Dark Shades 5 8 available in this mode Arc detection to 10 Amps Auto Variable Mode LCD displays AUTO Fig 4 Filter automatically responds to the inten sity of the welding arc and sets the filter to the appropriate dark shade The Auto Variable mode Figure 2 Analog Controls Shade Sensitivity Adjustment Adjusment Z where applicable ris gg AUTO x Grind nm lt _ alll Cot Sensitivity
6. e cover plates when they lose flexibility and or become bowed or distorted Clean with mild soapy solution including any build up from the area where the cover plate is retained Dis card if cleaning fails to improve visibility or cracks scratches etc impair visibility Spatter Protection SPATTER DAMAGE IS NOT COVERED BY WARRANTY The Legend and Cobra welding helmets have been designed to accept an additional protective lens This additional lens installs immediately in front of the auto darkening filter or behind the outer cover plate thus adding an even greater level of spatter protection Users with excessive spatter applications can rely on the greater protection provided by this option All helmets use 1 mm thick cover plates Parts Selection Guide COBRA 90 x 110 Inside Polycarbonate Outside Polycarbonate Helmet Shell Potentiometer Knob Models with Variable Control Sweatband Pivot Arm Adjustment Hole Ratchet Knob bo KK 04 OP VISION 90 x 14 1 0 Outside ve V 911 S Vision 90 x 110 om Auto Darkening fe Filter 104 OP 03 OP Inside Polycarbonate 06 HG Sweatband 06 HG Headgear Assembly 1Depends on installed Auto Darkening Filter kkk Headgear Assembly VIPER 90 x 110 Eaa kkk PYTHON 90 x 110 104 OP 03 OP Inside Polycarbonate 06 HG Sweatband 06 HG Headgear Assembly COVER PLATE INSTRUCTIONS With notches facing u
7. ect your filter to ensure it is not damaged Check to see if the filter protection plates cover plates are clean clear undamaged and securely attached to the helmet and covering the auto darkening filter both front and rear WARNING never begin welding without first checking to see if the correct front and rear protection plates are in place See Part Selection Guide section for part numbers Failure to protect the welding filter may cause damage and become a safety hazard should the UV IR protection be compromised from spatter or cracks from impact DAMAGE CAUSED BY ABUSE SUCH AS EXCESSIVE TEMPERATURES CRACKS FROM IMPACT AND PIT TING FROM SPATTER CAUSED BY POOR MAINTENANCE WILL VOID WARRANTY Warning toughened mineral filter oculars shall only be used in conjunction with a suit able backing ocular Welding Helmets Before you begin welding make sure there is no damage to the helmet shell including but not limited to cracks holes and melting Ensure that the springs holding the filter are not broken or corroded Do not use the helmet if any of these conditions exist and contact your distributor for replacement parts Use only replacement components as specified for each weldinghelmet in accordance with this user manual WARNING other safety precautions such as protective clothing adequate ventilation breathing protection such as a Clean Air Flow or equal fire extinguisher and protection for co workers should also be cons
8. from spatter and opti cal radiation indirectly entering from areas behind the helmet ACGIH American Conference of Governmental Industrial Hygienists has established a TLV TWA of 5mg m3 for welding fumes Welding fumes cannot be classified simply The composition and quantity of both are dependent on the alloy being welded and the process and electrodes used Care and Maintenance NOTE Replacement components must be used in accordance with these instructions Failure to use ArcOne replacement components in accordance with these instructions voids certification of this product Filters Filters require virtually no maintenance other than periodic cleaning when the lens solar panel and or sensor s become dirty or clouded from smoke Clean your filter by using window cleaner or a mild soapy solution and a soft cloth or paper towel do not immerse in water or solution Change the cover plates frequently Storage Temperature 10 38 C 14 100 F Models with a replaceable battery will need the battery changed periodically when the Low Bat LED LCD indicates Welding Helmets Welding helmets require virtually no maintenance other than periodic cleaning when dirty Clean your helmet by using a mild soapy solution and a soft cloth or paper towel do not immerse in water or solution Do not throw or abuse the helmet Doing so may crack the helmet shell and compromise the protection Polycarbonate Protection Cover Plates Chang
9. idered Technical Information Use Filters ArcOne auto darkening filters protect the user against harmful ultra violet and infrared UV IR rays both in the dark and light state No matter what shade the filter is set to the UV IR protec tion is always there You can never burn your eyes due to optical radiation passing through the filter Warning Severe burns are possible with a damaged lens cracks pits holes etc Do not use damaged lens Optical radiation can possibly enter in from behind the helmet from other welders welding in the immediate area Shade Adjustment refer to Fig 1 through 4 See CE Shade Selection Guide Table 3 for recommended shades for arc welding applications See Filter Specification section for filter specifications Single Shade Filters Shade is fixed no adjustment Analog and Digital LCD Controlled Variable Filters Fig 2 manually control dark shade with the shade knob located on the outside of the helmet Digital LCD users number will change on the LCD Fig 3 amp 4 as the user turns the knob up or down Sensitivity Adjustment Analog Controlled Filters Models with external control turn the knob to change the sensitivity increasing or decreasing it Some Digital LCD models will display the level of sensitivity Fig 3 where more bars equals increased sensitivity Digitally Controlled Filters Briefly press the Select button Fig 1 an LED will indicate the current setting Press
10. llow the Return procedure below RETURN PROCEDURE Please do not contact the distributor or retailer from whom you purchased the filter 1 Remove the Auto Darkening filter from the helmet Record the model number and serial number which are located on the filter edge or back Also record the date of purchase from your sales receipt 2 Contact ArcOne Customer Service 800 223 4685 for a Return Tag Number Note ArcONE ArcOne is a Division of A C E International Company 85 Independence Drive Taunton MA 02780 TEL 508 884 9600 TOLL FREE 800 223 4685 Fax 508 884 9666 WEB www arc1weldsafe com
11. p slide one side of polycarbonate into guide clip Align notches and push other side of polycar bonate into guide clip Polycarbonate will click into place Auto Darkening Filter PYTHON 911 S Python 90 X 110 Shell TN S PYTHONO1 911 CP Python 90 X 110 Cover Plate PYTHONO1 911 CS Python 90 x 110 Center Section CENTER SECTION INSTRUCTIONS Slide A D filter and Inside Polycarbonate into Filter Holder Slide notches on top of Filter Holder into slots on helmet Line up Filter Holder with Centering Pin on helmet squeeze tabs on Filter Holder and push into tab slots Release tabs into bottom catches Filter Specifications Table 1 lz 2500V 4500V 5500V 4000V 5000V iDF48 6000VI4 4608 mm 3291 mm 4608 mm 3293 mm2 4608 mm 4609 mm 8100 mm Area 7 1 sq in 5 2 sq in 7 1 sq in 5 2 sq in 7 1 sq in 7 1 sq in 12 5 sq in 90 x 110 90 X 110 90 X 110 90 X 110 90 X 110 90 X 110 90 X 110 mm mm mm mm mm mm mm ARC Two Two Two Two Two Two Four Sensing sensors sensors sensors sensors sensors Sensors Sensors Sensitivity Digital Digital Digital Analog Control Fixed Fixed Fixed Variable Variable Variable High Low 1 10 000 1 10 000 1 10 000 1 10 000 1 10 000 1 10 000 1 10 000 0 5 milli 0 1 milli 0 1 milli 0 1 milli 0 1 milli 0 1 milli 0 1 milli Replace able AAA Primary Battery Lithium Power Solar Cells Solar Cells Solar Cells Solar Cells Sola
12. r Cells Solar Cells Battery Back up Lithium Lithium Lithium Lithium Lithium Lithium Power Battery Battery Battery Battery Battery Battery None Operating 10 55C 10 55C 10 55C 10 55C 10 55C 10 55C 10 55C emp 14 131F 14 131F 14 131F 14 131F 14 131F 14 131F 14 131F ee oe Moss 10 380 Mo 38c 40 sec 10 38c 10 sec emp 14 100F 14 100F 14 100F 14 100F 14 100F 14 100F 14 100F UV IR Up to Up to Up to Up to Up to Up to Up to Protection Shade 16 Shade 16 Shade 16 Shade 16 Shade 16 Shade 16 Shade 16 Dark to 0 1 2 0 1 3 5 0 1 3 5 0 1 3 5 0 1 3 5 0 1 3 5 0 1 or2 Light Dela seconds seconds seconds seconds seconds seconds seconds Light Shade Grina Mode No no ER Auto Shade Mode Dust Dust Dust Dust Dust Dust e Water Water Water Water Water Water Water Resistant Resistant Resistant Resistant Resistant Resistant Resistant CE CE CE CE CE CE CE Standards EN379 EN379 EN379 EN379 EN379 EN379 EN379 Optical Class LR Significance of markings Welding Filters Example 4 5 8 9 lt 13 AR M 1 1 1 2 EN379 4 Light Shade number 5 8 Dark Shade range 1 9 lt 13 Dark Shade range 2 Auto Variable mode AR Manufacturers mark M Auto Variable 1 Optical Class 1 Diffusion of Light Class 1
13. rn material for use in a variety of environments Limitations of Use Filters ArcOne welding filters are not designed for oxy acetylene laser or very low amperage welding applications Arc detection may be impaired due to amperage distance from the arc welding current frequency electrode type shielding gasses and lighting conditions Do not weld with filter in the light state If the filter fails to turn dark immediately stop use and Adjust Height Snap Out Slide Snap In Adjust Fit Push In Turn Release Tab on Headgear shown between Inner Tab and Upper Stop Headgear Tab Fig 5 Headgear Adjustments Upper Stop Inner Tab contact a service provider for help Welding Helmets Not meant to Protect against Severe Impact explosives fragments from grinding wheels and abrasive discs and hazardous fluids sa Do not use this helmet without proper training from a certified welder or welding instructor Do not use this helmet in an excessive heat environment where the operation of the filter be comes non functional due to exceeding the temperature ratings of the electronic components ANSI defines all welding helmets as secondary eye protection from optical radiation and impact For complete safety primary protection such as spectacles or goggles should be used in conjunction with welding helmets Protective clothing and accessories such as leather bibs attached to the welding helmet will protect the user
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