Sinewave Inverter HIPHOP pro 1500 HIPHOP pro 2000 User`s manual
Contents
1. DC Filtering AC Consumers TV PC Fridge Light Pumps etc 12 Safety Information 12 1 General information Read the manual carefully before installing or operating the inverter If you do not understand or are uncertain about any operation or information please contact your dealer Before installation you must be aware of local standards and rules applicable to use such equipment For installation and use of the inverter pay attention to local applicable standards all relevant safety guidelines and measures These rules may be different to the infor mation s provided in this manual High voltages up to 1200V inside the inverter Never open the enclosure High voltage may harm or even kill persons or animals Never touch wires or blank connectors Do not operate the inverter with damaged or sub standard wiring Warning While sleep mode is active the inverter AC Output is active and high voltage is present at the AC Output To detect a load the inverter is sending 230VAC Pulses to the AC Output Check local standards for lightning protection of inverter systems No other inverter output AC Generator or other AC Source may be connected to the inverters AC Output The inverter will be destroyed immediately The enclosure may heat up to 80 C Never obstruct louvers nor place other items on the inverters enclosure If ventilation is not sufficient the unit may overheat and an automatic shut off may occur Even if DC Wiring i2. Do not install the inverter in the same compartment as the batteries Never use or install the inverter in locations where there is gas or explosive danger For proper cooling of the Inverter ensure that the airflow is not obstructed and keep a clearance distance of 2 5cm to other units If the inverter is installed in a closed compartment the nominal power may be reduced In order to keep the battery cables as short as possible max 3m locate the inverter close to the DC Distribution or Battery Be aware that during charging of batteries an explosive gas can be generated 13 3 DC Wiring Position of the switch on the front panel must be OFF Caution First connect the assembled DC Cables with the inverter and in a second step connect it with the bat tery Always connect first the neutral wire with the battery A high power fuse must be installed direct to the battery to protect the DC Wiring DC current according to the table below Not installing a fuse may result in melting or even burning DC Cables in case of excessive overload or failure of the inverter The way of wiring has influence on the EMC behaviour of the system Most problems using inverter are because of unprofessional wiring Lay the cables in a metal duct If this is not possible the cables should be twisted and lay parallel to a metal bar Manual HIPHOP pro doc 7 14 Version 1 3 To thin cable or loose connections can cause dangerous overheating of cables or termi
3. Cell the inverter restarts automatically DC Over voltage The battery voltage is above 2 55V Cell Remove the battery charger and stop charging the battery Note If battery voltage is dropping below 2 5V Cell the inverter restarts automatically Over temperature If load is smaller than nominal power of inverter check if ventilation of the inverter is blocked Maybe the ambient temperature is too high If load is exceeding nominal power of inverter reduce the load Note The inverter will switch on automatically if temperature of the inverter is within normal operating temperature range Overload Other failures Reduce load Remove unnecessary consumers Reset the inverter with the front panel switch OFF than ON Check system for correct grounding or contact your dealer V Cell The nominal voltage using lead acid batteries is 2VDC Cell Example A 12V Battery contains 6 single cells a 24V Battery contains 12 single cells etc Manual HIPHOP pro doc 13 14 Version 1 3 20 Maintenance Only little maintenance is required to keep your inverter and system operating reliable The inverter must be switched off during maintenance and or repair activities It also must be secured against unexpected and uninten tional switching on Therefore switch off the connection between batteries and inverter and be sure that third parties cannot reverse the measures taken The following Steps must be undertaken
4. Case 1100VDC Output Waveform Pure Sinewave lt THD 3 Output Case 500VDC Protection circuitry Short circuit Overload Overtemperature Indicators OTP OLP VAC AMP WATT Hz Power Factor 0 4 1 COS Phi Length 41 3 cm Input Voltage VDC 12 24 48 Width 27 8 cm Voltage Range VDC 10 16 20 32 42 62 Height 10 2 cm Amps Pnom A 142 69 34 Clearance 2 5 cm all around Protection circuitry Over Voltage Under Voltage Material Aluminium No Load Current Draw A 1 6 0 7 0 36 Finish Anodize Powder Epoxy Coat No Load Current sleep A 0 125 0 06 0 03 Weight 7 2 Kg Efficiency max 92 93 95 Connections 2 clamps AC connector Efficiency full load 87 90 92 Connector supplied with inverter Indicators OVP UVP VDC Warranty 2 years Standards Approval to CE e Mark UL HIPHOP pro 2000 EXEC Environmental Specifications 200 240 Operating Temp 20 to 60 C maximum output o VAG 2 adjustable Range Derating Linearly 4 per C from 50 C Output Frequency Hz 50 60 0 05 Humidity 0 95 Relative Humidity non condensing selectable Audible Noise NONE Odb 1m Fan OFF Continous Output Power w 22000 Fan Load and temperature controlled Output Power for 3 min W 2300 Input Output 1100VDC Surge Rating W 4000 Isolation Input Case 1100VDC Output Waveform Pure Sinewave lt THD 3 Output Case 500VDC Protection ci
5. D Dos 5 UnpackiNG aae AA ua ea ceded ee a A ee ee tn hc eee a al E 5 Environmental protection sar es Bese 5 Description Of the INVAT OT aiii ica 5 BOCK Diagram aiaei A O 6 Safety Information soii A A A AA da did 6 12 1 General informa ON a aa aa iia 6 12 2 Working WIth Palterios usa da elle 7 Planning and mounting the inverter a caba DADE RADO DRA DR ADO ERA DD RADO EDAD DURO DD ARADO DRAE a ARA o DA AD ana nenas 7 13 1 Required power draw sn iene ii oil ale aaa ii 7 13 2 Installation rigate iii ala iaia aaa daa 7 13 3 DE WIFNG arti ao tits deta RAN 7 13 4 AG WING setts fici aL ee ee ae ee telnet iii eee 8 13 5 OU 3g cs eden nio to A I LORIA 8 Remote control unit us ianiagde pate A he A 8 Configure the inverter prior to operation iii 9 15 1 Frequeney settindi srens lol aaa Fara iii 9 15 2 Sleep mode Power saving mode automatic load detection iii 9 15 3 Optional PG RS 232 CONMMeCtiON ccoo lele 9 15 4 Output Voltage Tune ACV ADJ a aa ana ana a Da DEA ED D a DR ED DD nr nc nn cnn 9 Operation 17 1 Output Voltage Indicator 17 2 Output Current Indictor 17 3 Output Watts Indictor 17 4 Input DC Voltage Indictor 17 5 Temperature NAIC OT r r ae a e aa aa aa E aea Aaa AE A aAa a Eea A EO A AARAA PEDESE ONEA ir SERS 10 17 6 Output Frequency DC IndictOl ini iets sane ina alari 10 17 7 Over voltage protection indicator OVP ii 11 17 8 Under voltag
6. HOP pro doc 4 14 Version 1 3 7 Warranty specifications short form The inverters are built for RIPEnergy AG in according to the legally applicable standards During production and prior to delivery all products are tested and inspected RIPEnergy AG is looking to find the best available prod ucts on the market Good quality parts and the latest technology of the units will ensure a long lasting and trouble free operation of these units If any problem occurs during warranty period please contact your dealer first He is able to serve you with instruc tions and explains you how to send the unit to the nearest service center if necessary Warranty can only be guaranteed if you enclose a document Invoice or delivery documents to the defective units Damage attributable to normal wear and tear overload or improper handling or installation is not covered by the warranty Modifications or breaking the warranty label without a written permission from RIPEnergy AG means that the warranty is lost immediately Always return the units in it s original package and completely assembled A short description of the fail ure problem will help us to serve you better RIPEnergy AG is not paying for costs arising for transport of the unit or damage that arise during the time the unit is unserviceable The general terms of delivery and terms of sale of RIPEnergy AG are valid 8 Unpacking After unpacking carefully check the inverter for possibl
7. Sinewave Inverter HIPHOP pro 1500 HIPHOP pro 2000 User s manual 1 Warranty RIPEnergy is not manufacturer of these units All technical information s data s and dimension s rely on informa tion s given by the manufacturer Therefore RIPEnergy AG is not responsible for the data s provided in this man ual Should work take place which is not in accordance with guidelines local rules instruction s or specification s damage may occur All of these matters will lead to loss of warranty RIPEnergy AG can not accept any liability for damages or costs arising due to the use of these inverters 2 Distributor s address RIPEnergy The power conversion company RIPEnergy AG Talstrasse 2 CH 8702 Zollikon Schweiz Tel 41 0 43 818 53 85 Fax 41 0 43 818 53 87 Email info ripenergy ch Internet www RIPEnergy ch 3 Retail dealer s address Date of purchase Manual HIPHOP pro doc 2 14 Version 1 3 Contents OANDOAARWNDN 10 11 12 13 14 15 16 17 18 19 21 AEE TOREA AA teo A ni cli billo ae c alli iene ei 2 Distributors ade iii Ae ee ee LG ee ahi Lai 2 Retail dealers address Date Of purchase i 2 General Information s iii eee dii aaa aiar 4 Use or this Manta Sarita a dai tirada 4 Limitation ofA coincida 4 Warranty specifications short form oa a aa a aa oia a aa ea a aa Da aa DE a a DD nan nor nan DD DERA REED DD DERA DD Da RD rre a DD Da a D
8. at least once a year Check cable and wires for damage and if they are still firmly connected Defects such as loose connections ore damaged cables etc must be corrected immediately Keep the inverter dry clean it from dust in order to ensure good heat discharge 21 Further assistance and sending the unit for repair In the rare case the unit is not working contact your dealer providing him some details as Check Battery voltage wiring and display for possible failures Note Type of unit and serial number Now call your dealer or nearest service center They will help you with further instruction s If he is recommend to send the unit for repair use the original packing Include a copy of invoice Warranty repair is only possible with a copy of invoice or certificate showing date of purchase and a short notice about your system and the failure observed In case you have to send the unit above state borders please make sure to fill the correct papers needed for cus toms To reduce time and save money contact the consignee how to declare the delivery Arising costs for cus toms has to be paid by the sender An actual list of authorized service center will be provided at our homepage www ripenergy ch Manual HIPHOP pro doc 14 14 Version 1 3
9. e damage If any damage due to transport is visible imme diately contact your dealer for further instructions Keep the original packing in case you need it to transport the inverter later 9 Environmental protection RIPEnergy AG continually commits a considerable part of its resources towards minimizing the environmental impact of its products The inverter is manufactured with valuable materials and easy to recycle 10 Description of the inverter The model HIPHOP pro1500 and HIPHOP pro 2000 pure sinewave inverter supplies a 230VAC output voltage either from a 12V 24V or 48VDC power source The shape of the output voltage is pure sine wave clean power as from the grid The inverter design is based on state of the art high frequency technology All functions are controlled by a microprocessor Extra input and output filtering to reduce EMI to extremely low levels Reliability features include an input fuse thermal shutdown current limiting and output short circuit shutdown with automatic recovery The input and output is fully isolated The superb overload capability supplies short time peak power to start heavy equipment such as pumps and compressors Manual HIPHOP pro doc 5 14 Version 1 3 11 Block Diagram Power Board L Internal Power Microprozessor Supply Board Remote Display Unit Input Output AC Filtering v 3 o a gt a VO m 2 g aso O o gt i DIO oog AD 5 LL gt Vv E a
10. e protection indicator UVP aa aia aa aia aa Da a aa Da a aa DRAE DE a ED DER a DD DR nano E Da a nan aa DE aa De aa DDdo 11 17 9 Over temp protection indicator OTP ii 11 17 10 Overload protection indicator OLP ccceeeceeeeeeeeeeeeneeeeeeeeeeeeeeeeesaeeeeeeesaeeseeeesaeeseeeetsaeeseeeensaes 11 Technical lar ii A al dee saves vee Ago ee 12 il rouble shooting crac iaia de alia gain eee eee eee ee 13 Maintenance defendo cages tt a co de dlrs send ot ai 14 Further assistance and sending the unit for repair oa a aia aa aia a aa aa a aia a ED aa DD Da A aa Da aa DEA ADE ERA ae carr 14 Manual HIPHOP pro doc 3 14 Version 1 3 4 General Information Thank you for choosing a product supplied by RIPEnergy AG The product you have bought is manufactured to meet the highest quality standards Our manufacturers have a very long experience in manufacturing of high end electronic equipment 5 Use of this manual This user s manual contains the information you need to install and operate this inverter correctly Check that you have the correct manual for your unit It is valid for the following units Sinewave Inverter HIPHOP pro 1500 12 230 and 1500 24 230 and 1500 48 230 Sinewave Inverter HIPHOP pro 2000 12 230 and 2000 24 230 and 2000 48 230 gt ES e SN i Read the manual carefully before installing or operating the inverter If you do not understand or are uncertain about any opera
11. een installed in a location which does not allow it to dissipate heat properly The power inverter will automatically back up once it has cooled off 17 10 Overload protection indicator OLP The overload indicator indicates that the power inverter has shut down A manual reset is necessary switch it OFF and ON again to restart operation This is a safety function to protect your battery when the inverter oper ates in a remote area Na NA ha fe way a AS PS Model DC Input over volt DC Input over volt DC Input under DC Input under age shutdown age alarm voltage alarm voltage shutdown dro bro panda 16 0 VDE 15 5 VDC 10 5 VDC 10 0 VDC ace sn Prog say hae woe 31 0 VDC 21 0 VDC 20 0 VDC dior bro a Li 62 0 VDC 61 0 VDC 43 0 VDC 42 0 VDC Manual HIPHOP pro doc 11 14 Version 1 3 18 Technical data HIPHOP pro 1500 CED Environmental Specificatione 200 240 Operating Temp 20 to 60 C maximum output Output Voltage VAC 2 adjustable Raros Derating pista 4 per C un 50 C Output Frequency Hz 50 60 0 05 Humidity 0 95 Relative Humidity non condensing selectable Audible Noise NONE 0db 1m Fan OFF Continous Output Power Lt 4508 Fan Load and temperature controlled Output Power for 3 min W 1650 Input Output 1100VDC Surge Rating W 3000 Isolation Input
12. es when working with batteries 13 Planning and mounting the inverter This section will provide you information s about configuring and installing your inverter Make sure that you are aware of local rules and safety measurements 13 1 Required power draw Before connecting your appliances to the inverter always check the power draw required The inverter is afford able to supply surge power for a short time so as to start up electrical equipment such as pumps motors etc Some equipment needs more power while starting up The inverter is protected against overload and will switch off automatically when overload is applied As ambient temperature is above 20 C the inverters nominal power may be smaller due to reduced cooling Using the inverter in high altitudes may also reduce nominal power of the inverter because of less heat discharge As a rule of thumb the reduction of nominal power is approximately 1 5 per 100m elevation 13 2 Installation These units must be only installed by qualified authorized and trained personnel familiar with the locally applicable standards and taking into consideration all relevant safety guidelines and measures Before installing the unit check for correct DC Voltage and power level of the inverter The Inverter may be installed in any position Install the inverter in a dry well ventilated and dust free location It must be installed out of reach for unauthorized personnel especially children s
13. l ground of the inverter Even more safe is to use a 15mA or 30mA earth leakage switch in the AC Installation 13 5 Grounding The earth wire protection is only possible if the inverter enclosure is also connected to earth Use a 8 10mm2 cable AWG 8 and connect it to the earth terminal of the inverter This is also important for lighting protection Do not operate the power inverter without connecting it to Ground Electrical shock hazard may result 14 Remote control unit The optional available remote control unit enables remote control of the inverter The remote control unit must be connected to the remote port RS 232 connector located on the rear side of the inverter Before using the remote control unit the main switch of the inverter must be in the ON position Manual HIPHOP pro doc 8 14 Version 1 3 15 Configure the inverter prior to operation 15 1 Frequency setting The AC Frequency may be selected by DIP Switch S4 on the front panel as follows AC Frequency Hz SI 50 0 60 I To activate the new selected value the inverter must be turned ON and OFF Reset 15 2 Sleep mode Power saving mode automatic load detection Power Saving Mode S4 enable 0 disable I To activate the new selected value the inverter must be turned ON and OFF Reset 15 3 Optional PC RS 232 connection Baud Rate S2 3 2400 4800 0 9600 0 19200 0 0 To ac
14. nals Always use DC ca bles of the correct size to avoid fire and other damage You may use the following recommendations for best performance of inverter Inverter DC Cable AWG mm2 Inline fuse A 1500 12 230 0 50 200 1500 24 230 4 25 130 1500 48 230 6 15 80 2000 12 230 3 0 75 250 2000 24 230 0 50 125 2000 48 230 4 25 100 Assemble DC Cables and to connect the cables to the terminals of the inverter Torque to tighten the terminal screws is 12 13 Nm Connect the other end of assembled DC Cables with care to the battery inline fuse If possible use coloured ca bles Red colour means battery positive while black is used for battery negative Reversing positive and negative will cause major damage to the inverter and is not covered by warranty Note Large capacitors in the units may hold DC Voltage for a long period of time Also a spark may occur while connecting the DC cables or inserting the DC Fuse after installation This is normal If you connect other consumers to the battery contact your dealer 13 4 AC Wiring Use the included AC Connector or use ring terminal to assemble AC Cables to connect the AC Load to the output of inverter Even the inverter is protected against overload and short circuit we recommend to use an AC Circuit breaker of correct size For safe operation it is necessary to connect earth PE and neutral N of the inverter output to centra
15. ow as output voltage value 17 2 Output Current Indictor LED displays light on AMP as show as output current value 17 3 Output Watts Indictor LED displays light on WATT as show as output watts value 17 4 Input DC Voltage Indictor LED displays light on VDC as show as input DC voltage value 17 5 Temperature Indictor LED displays light on TEMP as show as internal operating temperature value 17 6 Output Frequency DC Indictor LED displays light on Hz as show as output frequency value TA Ae E Select VAC AMP WATT VDC TEMP Hz Range 100 120 200 240 0 20 0 2KW 10 16 20 32 42 62 0 120 C 50 60 Accuracy 1 1 1 3 2 2 2 1 0 01 0 01 Manual HIPHOP pro doc 10 14 Version 1 3 17 7 Over voltage protection indicator OVP The over voltage indicator indicates that the power inverter has shut itself down because its input voltage ex ceeded the maximum input voltage 17 8 Under voltage protection indicator UVP The under voltage indicator indicates that the power inverter has shut itself down because its input voltage fell below minimum input voltage 17 9 Over temp protection indicator OTP The over temp indicator indicates that the power inverter has shut itself down because its temp has become over heated The power inverter may overheat because it has been operated at power levels above its rating or be cause it has b
16. rcuitry Short circuit Overload Overtemperature Indicators OTP OLP VAC AMP WATT Hz Power Factor 0 4 1 COS Phi Length 41 3 cm Input Voltage VDC 12 24 48 Width 27 8 cm Voltage Range VDC 10 16 20 32 42 62 Height 10 2 cm Amps Pnom A 189 92 45 Clearance 2 5 cm all around Protection circuitry Over Voltage Under Voltage Material Aluminium No Load Current Draw A 2 3 12 0 58 Finish Anodize Powder Epoxy Coat No Load Current sleep A 0 125 0 06 0 03 Weight 7 2 Kg Efficiency max 92 92 94 Connections DC C amps AC connector Efficiency full load 87 90 92 Connector supplied with inverter Indicators OVP UVP VDC Warranty 2 years Standards Approval to CE e Mark UL Manual HIPHOP pro doc 12 14 Version 1 3 19 Trouble shooting Warning Never remove the cover of the inverter Do not self repair the inverter no serviceable parts are inside the unit No function Check LED Display to identify the reason According the failure indicated by the display see sections below to solve the problem Check wiring for correct size damage or loose screws Check batteries battery fuse or fuse installed on AC output DC Low voltage The battery voltage dropped below 1 75V Cell Check battery fuse Charge the battery if charging is not solving the problem maybe the battery is defect The wiring may be too thin or check installation for loose connections Note If battery voltage rises above 2 1V
17. s not longer connected to the batteries inbuilt large capacitors may hold Dc Voltage for an extended period of time The inverter may only be opened by skilled and authorized personnel Modifications without a written permission from RIPEnergy AG means that warranty is lost immediately The inverter contains components which can produce arks and sparks To prevent fire or explosion do not install or operate in compartments containing batteries or flammable materials Never use or operate the unit where there is danger of gas or dust explosion After automatic shut down of the inverter because of any failure the inverter may switch ON automatic again The OFF period is depending on what causes the shut down and may vary from only seconds to several minutes Manual HIPHOP pro doc 6 14 Version 1 3 12 2 Working with batteries Using batteries in a wrong way may result in danger for personnel animals or the environment Check information from battery manufacturer for safe installation and operation If battery acid contacts skin or clothing wash immediately with soap and water If acid contacts eyes immediately flush with running cold water for at least 20 minutes and get medical attention as soon as possible Never smoke or allow a spark or flame in vicinity of batteries Do not drop metal tools on batteries The resulting spark or short circuit may cause an explosion Remove personal metal items such as rings bracelets necklaces and watch
18. tion or information please contact your dealer He will be able to help you with an explanation or will demonstrate the operation The user must always have access to the user s manual The latest version of the manual is pro vided and can be downloaded from the homepage of RIPEnergy AG These inverters must be only installed by qualified authorized and trained personnel familiar with the locally applicable standards and taking into consideration all relevant safety guidelines and measures Never remove the type number plate Important technical information required for service or delivery of spare parts can be derived from the type number plate Modifications without a written permission from RIPEnergy AG means that warranty is lost immedi ately Always contact your dealer first if you have any problems 6 Limitation of liability RIPEnergy AG is not responsible or liable for any loss damage or costs arising from operating these inverters The products supplied by RIPEnergy AG are not for application s in any medical equipment intended for use as a component of any life support system If products are used in such systems a specific written agreement be tween the manufacturer RIPEnergy AG and the installer manufacturer of the system is needed In addition the manufacturer of the system must agree to indemnify RIPEnergy AG from any claims arising from use of products supplied by RIPEnergy AG in the life support equipment Manual HIP
19. tivate the new selected value the inverter must be turned ON and OFF Reset Caution If the inverter is detecting a load it takes 15 to 18 seconds before the output power is available delayed Be careful when working with machinery we recommend to disable the sleep mode 15 4 Output Voltage Tune ACV ADJ Tune VR VAC output voltage from 100 120 VAC or 200 240 VAC The VAC value will gradually increase tune VR from right to left 16 Operation The Inverter is controlled by a ON OFF switch located on the front panel of the inverter Engaging Set the power switch to the ON position you will hear three beep After that you will hear the continuous sound from internal alarm Then the AC voltage shows on the display The Inverter is ready to use Power down Switch to OFF Position All LED s are dark The inverter output is OFF Remark Even if the inverter is switched to off it is not disconnected from the battery It still draws very little power from the battery If you don t need the inverter for an extended period disconnect it from the battery to avoid low discharge of battery 17 Display Manual HIPHOP pro doc 9 14 Version 1 3 Select Key When sequentially push Select Key it will display various status on the screen such as VAC AMP WATT and so on When malfunction is occurred its display will be flashed on the screen 17 1 Output Voltage Indicator LED displays light on VAC as sh
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