Technical and User Manual
Contents
1. Cassese Onaluty jor tne World CS 4095 ai S i Technical and User Manual TOP PRESSER BACK FENCES gt EMERGENCY STOP START BUTTON MANOMETER STAPLING BUTTON COMPRESSED AIR VALVE CLAMP PRESSURE gt ADJUSTMENT TOP PRESSER SPEED BARREL CARTRIDGE STOP ADJUSTMENT TOUCH SCREEN SYMBOLIC BUTTONS SELECTION OF VALUE BY REPEATED PUSHES RECORD OF A NUMERIC VALUE RECORD OF ALL VALUES ON A SCREEN TO CLEAR A VALUE TO COME TO PRECEDENT VALUE TO GO TO NEXT MENU HELP EXPLANATIONS MANUAL MODE Your CS4095 can work on 3 different manual modes MINIMUM manual the foot pedal pushed the complete joining cy cle is carried out by pushing the stapling button once the foot pedal pushed the wedges of one stapling position are inserted when the stapling button is pushed once MAXIMUM manual the cycle is fully detailed the stapling button inserts only one wedge at a time MEDIUM IMPORTANT FUNCTION PARAMETERS On MAIN MENU enter MAINTENANCE Then enter UWEXT on INPUTS screen NEXT again CAUTION message NEXT you get to the machine s function PARAMETERS screen LANGUAGE FRANCAIS MANUAL MODE MINIMUM TABLE OFFSET 0000 WEDGES OFFSET 0000 PINCODE 0000 LANGUAGE You can change the active language by pushing on LANGUAGE MANUAL MODE See detailed explanation on2. E No WIDTH POSITION WEDGE SIZE NUMBER OF WEDGES PRESSER TIP GREEN 45 mm SPACER BARS MEASUREMENT OF THE POSITION OF THE WEDGES The width of the moulding not counting the rebate and the position of the wedges are measured in millimetres perpendicular to and starting from the outside edge of the moulding The stapling points are projected perpendicularly onto the line of measurement of the width The measurement of each point starts from the outside edge up to each intersection with the 45 cut Once all the necessary information has been obtained a table is made up before entry The article number is totally arbitrary in this example REFERENCE 00000538 REFERENCE TO CREATE Moulding Width 079 5 00000538 GREEN RUBBER 45 SPACER 0 2 ENTER RETURN On the MAIN MENU Enter the width of the profile in mm Confirm press JOINING FILE followed by CREATE with Enter the moulding number 538 Press the window WHITE TRIANGLE Confirm with until it comes to GREEN RUBBER 45 AS no spacers are needed for this moulding don t press the SPACER key MouldingWidth 079 Press PAGE 2 to go to page 2 POSITION 1 POSITION 2 POSITION 3 10 7 12 WEDGE SELECTION 1 2 3 POSITION 025 055 074 5 10 7 2 OB NUMBER 2 1 EX PAGE1 ENTER RETURN On page 2 enter the values of the positions After Each value move to the next value Enter the wedge quantities and confirm with with V
3. ERTICAL ARROW Press SIZE When all parameters are like on your table for access to the choice of wedge sizes or each this moulding press ENTER position Press active position then wedge size for it Press ENTER to come back to page 2 12 MODIFICATION D ARTICLE CS 4095 MAIN MENU oe MAINTENANCE EXECUTE M ODIFY gt ERASE GA the MAIN MENU press JOINING FILE then MODIFY REFERENCE 00000538 6 Moulding Width 079 5 REFERENCE TO MODIFY 9 7 8 WE To check the moulding in file press ARTICLES LIST Enter the moulding number confirm with to access to first page of joining data of this reference numbers You can change now any joining parameter of this moulding like in process of recording an article page 6 Moulding Width ve POSITION 1 POSITION 2 POSITION 3 POSITION 025 05 ola ata 10 10 10 SIZE 10 8 9 WEDGE SELECTION NUMBER 3 i 1 Enter the new joining parameters on page 1 and 2 and memorise the new parameters with key on page 2 CANCELLATION OF AN ARTICLE CS 4095 MAIN MENU CREATE marrenance MODIFY ERASE _ On the MAIN MENU press JOINING FILE thenLERASE To check the list of mouldings in file press ARTICLES LIST Enter the moulding number to be cancelled and confirm with key The machine will ask you again if you are sure REFERENCE TO ERASE j PRESET FOR VOLUME PRODUCTION Let us return to articl
4. ON ASSEMBLY OF THE KEYBOARD CONNECTIONS PNEUMATIC ELECTRIC HOW TO USE THE MEANS OF ASSEMBLY SELECTION OF THE STAPLING POSITION START UP amp LOADING THE BARREL PREPARATION FOR PRESET RECORDING P RECORDING OF AN ARTICLE CHOICE OF A TOP PRESSER USE OF THE SET OF SPACER BARS SETTINGS INCLINATION OF THE FENCES ANGLE OF ASSEMBLY EXECUTION OF AN ARTICLE EXAMPLE AND ENTRY OF AN ARTICLE WITH 3 STAPLING POINTS MODIFICATION amp CANCELLATION OF AN ARTICLE PRESET FOR VOLUME PRODUCTION SCREEN MESSAGES FAULTS AND REMEDIES 1 5 MAINTENANCE SPARE PARTS DRAWINGS ACCESSORIES The CS 4095 is delivered with the following accessories 1 trapdoor key 1 quick fit connector triangle support with 1 Black triangle for hard woods 1 White triangle for normal wood 1 rubber support with depending on the form of the mouldings 1 Green rubber stop for 30 amp 45 mm hard woods 2 Yellow rubber stops for 45 amp 30 mm normal wood 1 Spacer bars for small mouldings 1 2 5 mm Allen key 1x 3 mm Allen key 1x5 mm Allen key 1 wedge removing tool 1 spare hammer tube of grease SPECIFICATIONS Minimum width of the moulding 3mm Maximum width of the moulding 130 mm Minimum frame dimensions 85 x 85 mm Size of the Cassese wedges in cartridges of 275 5 7 10 12 and 15 mm Two types of staples normal wood and hard wood Weight of the CS 4095 120 kg Dimensions W
5. The CS4095 will return to the initial position MAIN MENU ASSEMBLY 1 PREPARATION FOR PRESET RECORDING The highest portion of this moulding gives the best position for stapling Outside of the moulding rebate and the position of the wedge are meas ured in millimetres perpendicularly to and starting from the outside edge of the moulding The width of the moulding excluding the The moulding has a reference number of 8 digits maximum 2 RECORDING OF AN ARTICLE To create an article containing all the assembly data for a type of moulding go to the main menu and press the JOINING FILE key followed by the CREATE key CS 4095 GESTION DES ARTICLES MAIN ME 0 CREATE R 1000 articles maximum Every numeric information should be confirmed with the key Otherwise the keyboard will keep the previous information Enter the reference number of the moulding In REFERENCE TO CREATE case of mistake press CLR start again Confirm with key Page 1 of the Joining Parameters comes up Enter the moulding s width in mm confirm with key By pushing several times on the key presenting the top pressor types proposed by the machine MOULDING WITH leave it on the top pressor type you want Pushing WHITE TRIANGLE on key SPACER you will darken this key SPACER and the CS4095 will ask automatically for the PAGE 2 ENTER RETURN spacer bars for
6. distributor block and clean it by air without dismantling it It is recommended that you grease the hammer periodically To do this block H must be removed and a small quantity of grease is then put in the housing of the hammer at the base of block H If the top plunger slides with difficulty oil the horizontal axes using SAE 20 40 oil 2 CLEARING OF A WEDGE STUCK IN THE DISTRIBUTOR INCIDENT IN WEDGES During assembly one or more wedges may get INSERTION stuck in the distributor The CS 4095 will then display the message opposite STOP THE MACHINE AND CHECK IF THERE ARE NO WEDGES JAMMED IN WEDGE DISTRIBUTION BLOCK Switch off the power and close the air valve Try to remove the cartridge that is in position If it resists use the wedge removal tool to replace the wedge in the cartridge The wedge remover must not penetrate more than 6 mm 1 4 into the distributor In case of hammer and wedge jamming see the following section 3 WEDGE REMOVING TOOL DISTRIBUTOR BLOCK H WEDGE EXIT 16 MAINTENANCE BEFORE ANY INTERVENTION UNPLUG THE POWER SUPPLY AND CLOSE THE AIR VALVE 3 IN CASE OF A WEDGE JAMMING PLUNGER WEDGE DISTRIBUTOR BLOCK H SLIDING SCREW j TABLE POSITIONS BLOCK H BLOCKING SCREW Remove the cartridge that is in position in the active channel by moving the barrel so that its stands sufficiently out of the machine s structure Loosen t
7. e 538 Its penetration depths have defined the use of 3 sizes of wedge 10 12 and 7 mm ARTICLE No 538 WIDTH 79 mm NUMBER OF WEDGES TOP PRESSER TYPE GREEN 45 mm SPACER BARS We now wish to create an article 539 identical to article 538 but only using one size of wedge the 10 mm size which gives sufficient penetration ARTICLE No 539 WIDTH 79 NUMBER OF WEDGES TOP PRESSER TYPE SPACER BARS The difference between these two articles is therefore the NUMBER and the SIZE of wedges Let us execute these two articles in MANUAL MODE timing how long it takes for each to assemble a corner Results Article 538 takes 9 3 seconds Article 539 takes 4 seconds This demonstration enables us to conclude that the best productivity 15 obtained by the use of a minimum number of wedge sizes for the assembly For the mass production of frames the barrel of the CS 4095 may be loaded entirely with wedges of the same size 14 SCREEN MESSAGES There is a continuous help function on the CS 4095 which can be accessed either at your request by pressing the button or if there is an incident or a programming error For example File number 00000666 DOES NOT EXIST DO YOU WANT TO CREATE IT YES ONE OR MORE CARTRIDGES 1 SIZE LOAD BARREL INSUFFICIENT PRESSURE There is no enough pressure air for the machine to work normally check the air arrival Once the problem is solved the machine comes back to t
8. er of cycles carried ou N insert by the machine since day 1 1 TOUCH THE SCREEN TO CONTINUE Touch the screen to get to the MAIN MENU LOADING THE BARREL On the MAIN MENU enter CARTRIDGE FILE CS 4095 _5 MAIN MENU C2 10 MAINTENANCE EXECUTE c4 12HW JOINING FILE CARTRIDGE FILE C5 1SHW ENTER As soon as you enter CARTRIDGE FILE on MAIN MENU the machine brings out its barrel and presents the channel 5 Each channel can receive all sizes of cartridges both for normal and hardwoods HW Lift up the CARTRIDGE STOP and insert the cartridge you have selected under it in channel 5 Then enter on the screen the type of cartridge you have inserted The CS4095 will check if the cartridge contains wedges Select another channel on the digital screen The machine will present the new channel selected Proceed in the same way as for the previous channel insert a cartridge and inform the machine on the type of cartridge inserted You can declare a channel EMPTY even if you put a cartridge in this channel In this case the CS4095 will not use the cartridge in this channel All channels in which there will be no wedge left during work will be declared automatically EMPTY by the CS4095 A channel physically EMPTY or with a cartridge not containing any wedge cannot be declared as having wedges in After having loaded the barrel with Cassese cartridges push the key on the keyboard screen
9. hange of these may modify the machine functions Press on key C which symbolises a hammer The machine is ready for hammer change and the following screen comes up CHANGE THE HAMMER Replace the hammer and put a piece of wood or mouldings under the top presser and press and stapling button at the same time to finish the change process Put any of the top presser ends triangle or round rubber on the machine and place a big piece of wood hardwood is better on the block H on the machine Maxi distance between the top presser and the moulding must be 50mm 2 Now keepin key pressed on the machine push the stapling black button at the ping same time the machine will simulate a wedge insertion so that the new hammer can take its position in the mechanism automatically Press on RETURN on the screen Now turn off the machine from the power and air supply Tighten the blocking screw of the block H using the 3mm Allen key supplied with the machine No need to tighten too much Now the machine is ready to work again AFTER ANY INCIDENT IF THE HAMMER REMAINS IN BLOCK YOU MUST CHANGE IT 18
10. he blocking screw of Block H with the 3mm Allen key Next lift the plunger The wedge distributor block H will come out of its housing Remove it from the machine The hammer wedge driver blade jammed in the block H try to remove it with a pair of pliers If not possible unscrew the 2 central screws GF1 amp GF2 that hold the fixed square guide of Block H in place Use for this the smaller 2 5mm Allen key supplied with the machine Remove the fixed guide completely to free the old hammer If still not possible to get rid of the old hammer remove the 4 screws A B C D and open the block H Two factory set locator pins amp allow the plates to be re positioned precisely again Remove the old hammer Assemble the block H back again Putting a new hammer Put a drop of grease tube of grease supplied with the machine in the bottom hole of the wedge distributor block H Insert a new hammer into the wedge distributor from the top with the hole of the hammer downwards Re position the wedge distributor in its housing on the machine with the window towards the cartridge If the upper end of the hammer stays out of the block H push it fully in with a piece of wood or moulding Now turn on the power and air supply to the machine On the MAIN MENU press MAINTENANCE Then press NEXT the next two screens 17 You will get the following screen CAUTION You are entering the machine s function parameters Any c
11. he last screen WARNING CLAMPING SAFETY ACTIVATED Either there are no muoldings on the machine or the moulding width is far from the standard width of this moulding number BARREL DISPLAY The CS 4095 is informing you that the article number that you have entered for execution is not referenced The CS 4095 has detected the absence of wedges in one or more cartridges warns you about this and helps you to replace them The CS 4095 cannot operate without compressed air Check the following That the air valve is open The connection to the pressure reducer The output from the compressor The operation of the compressor The CS 4095 is fitted with an end of run detector for the clamp so that stapling is stopped if there are no mouldings If the message appears when there are mouldings in place on the machine the fault could be because The pressure of the clamp is too strong compared to the hardness of the moulding Use the button for adjusting the pressure of the clamp The dimensions of the moulding are smaller than those recorded in the article that has been loaded The types of cartridges loaded in the CS 4095 may be easily checked visually on the screen The cartridge to be used may then be selected ee And many other screen messages help and advise the operator during all the steps of CS 4095 s function 15 MAINTENANCE 1 LUBRICATION From time to time remove the wedge
12. idth without desk 45 cm Depth 50 cm Height 114 cm Power supply electric 220 V or 110 V single phase pneumatic compressed air at 6 7 bars consumption 5 litres per cycle Air preparation pressure reducer manometer connection by tube of 8 mm internal diameter OPTIONS Rotating extension table 6 sided frame attachements Special clamps for furniture mouldings 8 sided frame attachements GUARANTEE The CS 4095 is guaranteed for one year spare parts and labour against all manufacturing faults Wearing parts and those damaged by use which is not in accordance with that laid down by this docu ment are excluded from the guarantee 1 INSTALLATION For safety during transportation your CS 4095 sl sliding table ST has been blocked with a screw S This screw is just behind the angle adjustement button g It is very important that you remove the screw S with allen key N 5 provided with the machine and fix it back in case of further transportation of your CS 4095 1 Assembly of the digital keyboard Fit the keyboard support S into the sleeve A then tighten the sleeve from the inside with a flat 30 mm spanner not supplied Put the keyboard in the support and position it to suit your N work position then tighten the handles amp 2 Pneumatic connection After opening the access trap with the trapdoor key the com pressor output is connected to the pressure reg
13. ing width maximum Minimum distance of the wedge 6 sided 30 120mm app rox 4 7 8 3mm from rebate 8 sided 22 5 115mm approx 4 5 8 7mm from rebate 2 EXECUTE DIRECTLY This execution mode allows the operator to join mouldings without recording in FILE memory In this mode the machine reminds automatically the joining process of the last moulding executed which allows the operator to go on any series production after shutting down the machine for a while without calling up the moulding reference again In this mode it is also possible to modify some joining parameters for a moulding in file at the time of execution without modifying the parameters memorised in file This mode permits the operator also to find a moulding number in the articles list JOINING FILE MODIFY LIST OF ARTICLES to come back and execute it immediately in the direct mode 5 EXAMPLE AND ENTRY OF AN ARTICLE WITH 3 STAPLING POINTS 2 mm MINIMUM 2 mm MINIMUM 2 mm MINIMUM POSITION OF STAPLES Because of its width this moulding will be assembled with 3 stapling points located on the highest portions The 2 mm rule gives us the maximum penetration heights As the staples must penetrate to at least 2 3 of each height here is the size and number of staples to be used for each point staples of the same size being able to be stacked on each other 1 1 MEASUREMENT OF THE WIDTH The rebate Fa is not counted Pi K ARTICL
14. nd the mouldings The machine offers two modes of joining MANUAL or AUTOMATIC The CS4095 always proposes first the Manual mode Pressing key MANUAL you change it mode the opposite way AUTOMATIC mode pushing the foot pedal the machine clamps the mouldings and inserts all the wedges of the joining process MANUAL mode pushing the foot pedal the machine clamps the mouldings To insert the wedges press the black stapling button There are 3 manual modes possible This is set up in the Function parameters of the machine See the first pages of the instructions manual Both in AUTOMATIC and MANUAL modes the foot pedal must remain pushed during the whole joining cycle 10 PUSHER key allows you to correct if you detect a bad loading of the cartridge into the distributor head The FINE TUNE keys allow you to adapt the CS4095 to the changes of the moulding width up to 2 mm from the memorised standard width Pressing the 45 key you can adapt the machine to join 6 sided cut at 30 or 8 sided cut at 22 5 frames with the same mouldings You need to insert special angle attachments in front of the sliding table These attachments are available for CS4095 as optional accessories When joining 6 or 8 sided frames we advise not to use the spacer bars so not to lose capacity in terms of maximum width of moulding to be joined Please note the following limitations for 6 8 sided frames Mould
15. previous page A PARAMETERS On the PARAMETERS screen pushing key each parameter can be modified TABLE OFFSET WEDGE FACTORY SET DO NOT MODIFY THEM UNLESS REQUESTED BY YOUR CASSESE SUPPLIER PINCODE Your CS4095 is equipped with two codes which prevent the operator to access to certain Menus 1 CODE 2802 disactivates both access to JOINING FILE and to EXECUTE DIRECTLY so no article can be cancelled modified or added to the memory Nor can be joined any moulding which is not in file 2 CODE 2803 blocks the access to EXECUTE DIRECTLY jmenu so that no moulding which is not in file can be assembled on the machine or no moulding in file can be joined with modifications of its joining paramaters To cancel PINCODE menu limitations enter the Pincode once again then RETURN brings you back to MAIN MENU INTRODUCTION SCREEN MAIN MENU JOINING FILE CARTRIDGE FILE MAINTENANCE EXECUTE PARAMETERS EXECUTE FILE HAMMER EXECUTE DIRECTLY CHANGE MOULDING PARAMETERS LANGUAGE MANUEL MODE FINE TUNE PINCODE AUTO MANUAL TABLE OFFSET WITH OUT SPACERS WEDGE OFFSET SEE BARREL MODIFY T PROGRAMME OF 30 CS 4095 22 5 VERSION 2 WEDGE PUSHER Contents IMPORTANT DESCRIPTION TOUCH SCREEN MANUAL MODE FUNCTION PARAMETERS PROGRAMME OF CS 4095 VERSION 2 PAGES INTRODUCTION ACCESSORIES SPECIFICATIONS OPTIONS GUARANTEE INSTALLATI
16. the run between the MAXIMUM top of the moulding and the bottom of the presser is not more than 50 mm 2 BLACK TRIANGLE PRESSER HARD WOOD Fixing in holder WHITE TRIANGLE PRESSER SOFTWOOD WOOD with 2 5 Allen ke GREEN RUBBER TIPS ae WOOD 30 and 45 mm YELLOW RUBBER TIPS SOFT WOOD 30 and 45 mm 4 THE USE OF THE SET OF SPACER BARS If small mouldings are being assembled which are of a smaller height than the fences the use of the set of spacer bars supplied is essential Presser Wedge distributor CORRECT Set of spacer bars ADJUSTMENT OF THE INCLINATION OF THE FENCES SETTING SCREW FOR ADJUSTMENT BUTTON FOR THE THE ASSEMBLY ANGLE INCLINATION OF THE FENCES If the assembly has an opening on top turn the 2 adjustment buttons for the inclination of the fences towards the MINUS by an identical amount Ve WY If the assembly has an opening underneath turn the 2 adjustment buttons for the inclination of the fences towards the PLUS by an identical amount ADJUSTMENT OF THE ANGLE OF ASSEMBLY If the angle is open on the outside Screw in the setting screw see photo page 8 to correct the fault and check the adjustment by tightening the mouldings against the fences Outside If the angle is open on the inside Unscrew the setting screw see photo page 8 to correct the fault and check the adjustment by tightening the mouldings against the fences If you get this result check your cut
17. this moulding Pushing 2 key you access to the second and last page of joining data MOULDING WIDTH 011 On the numeric screen enter the distances of the 2 3 joining positions from the back of moulding in POSITION 000 000 mm from the closest position Pos 1 smallest 6 value to the furthest position biggest value NOMBRE ie Confirm with To select the wedge sizes to be inserted enter SIZE key A new screen will appear Enter the position selected key darkens and POSITION 1 POSITION 2 POSITION 3 enter the size decided for this position You can 7 5 5 also check the sizes available in the barrel After having entered the sizes for the positions Veer oe push ENTER key to come back to the previous screen of joininy data If you wanted only 2 positions the 3 position will still keep a SEE BARREL ENTER wedge size but the machine will not take it into account if there is no value for 3 stapling position With the key bring the selection rectangle Moulding Width 011 2 to the wedge number and enter the quantity of 1 2 3 5 wedges you want in this position Confirm the POSITION 005 00 00 8 number with Once you enter all position values and wedge numbers push ENTER key RETURN Cancels the recording and brings you PAGEL ENTER RETURN back to FILES MANAGER menu 6 3 THE CHOICE OF A TOP PRESSER 50 mm Check that
18. ting angle which is wrong in this case because it is less than 45 Carry out the adjustment of the angle of your cutting machine IT IS IMPOSSIBLE TO MAKE A RECTANGLE FRAME WITH ANGLES SMALLER THAN 90 5 EXECUTION OF AN ARTICLE CS 4095 MAIN MENU EXECUTION MENU MAINTENANCE EXECUTE EXECUTE DIRECTLY On the MAIN MENU press EXECUTE In EXECUTION MENU there are 2 possibilities 1 EXECUTE FILE to execute a moulding which 15 in the memory of the machine In this case enter the moulding number confirm with key In case of mistake press RETURN key brings you back to the previous menu EXECUTE FILE 4 5 REFERENCE TO EXECUTE 9 Enter the moulding number 00000124 and confirm with 9 PLEASE USE THE BUNG WHITE TRIANGLE WITH THIS MOULDING Touch the screen to continue Moulding 00000124 Width 011 1 2 3 POSITION 005 00 00 a NUMBER 1 0 0 MOULDING 00000124 Fine Tune EXECUTION Imm MANUAL Moulding Width 011 Position 005 000 000 SPACER Taille 1 0 0 The CS4095 will request you to put the memorised top pressor pad on the machine Press anywhere on the screen to continue A new screen with all joining parameters for this moulding will appear PressEXECUTE The machine will immediately prepare itself to join this moulding If the spacer bars were memorised for this profile number there will be additional gap on the machine so to put the spacers behi
19. ulator PR of the CS 4095 with a quick fit connection which is also supplied PR 3 Electrical connection Connect the CS 4095 to a 220 volt or 110 volt single phase as appropriate grounded electrical socket THE MEANS OF ASSEMBLY Quality Control Number Assembly is carried out by means of metal wedges which are spe cially designed for perfect tightening The wedges come in 5 lengths 5 7 10 12 and 15 mm and are supplied in cartridges containing 275 wedges each and specified for the assembly of HARD woods or NORMAL wood i For greater reliability and efficiency over a period of time use only 5 7 10 12 15 CASSESE cartridges for your CS 4095 SELECTION OF THE STAPLING POSITION The CS 4095 is designed to carry out the joining of mouldings at 1 to places with 1 to 9 staples at each of these positions The stapling positions and the size of wedges to use are decided by the height of the mouldings to be assembled Wedges of the same size may be stacked on each other In general allowance is made for MINIMUM margin of 2 mm above the wedges 2 mm MINIMUM 2 mm MINIMUM 2 mm MINIMUM In all cases stapling should be carried out as close as possible to the highest parts of the moulding START UP Switch the compressed air valve ON The manometer should indicate a pressure between 6 and 7 bars Turn the red start button and Cassese UNDERPINNER 4095 umb
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